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HomeMy WebLinkAboutAQ_F_1000009_20210426_CMPL_InspRpt NORTH CAROLINA DIVISION OF Wilmington Regional Office AIR QUALITY Barnhill Contracting Company-Shallotte NC Facility ID 1000009 Inspection Report County/FIPS: Brunswick/019 Date: 04/26/2021 Facility Data Permit Data Barnhill Contracting Company-Shallotte Permit 01599/R14 2284 Ocean Hwy West Issued 12/9/2013 Shallotte,NC 28459 Expires 11/30/2021 Lat: 33d 59.7730m Long: 78d 20.6400m Classification Synthetic Minor SIC: 2951 /Paving Mixtures And Blocks Permit Status Active NAICS: 324121 /Asphalt Paving Mixture and Block Manufacturing Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP David Glover David Glover David Glover Asphalt/Quality Asphalt/Quality Asphalt/Quality Control General Control General Control General Manager Manager Manager 252 824-8273 252 824-8273 252 824-8273 Compliance Data Comments: Inspect facility as scheduled. Inspection Date 04/21/2021 Inspector's Name Scott Sanders Inspector's Signature: Scott Sanders Operating Status Operating Compliance Code Compliance- inspection Action Code FCE Date of Signature: 4/26/21 Inspection Result Compliance Total Actual emissions in TONS/YEAR: TSP 502 NOX VOC CO PM10 * HAP 2012 --- --- --- --- --- 2007 1.53 7.81 4.52 0.8200 13.60 1.02 300.00 * Highest HAP Emitted inpounds) Five Year Violation History:None Date Letter Type Rule Violated Violation Resolution Date Performed Stack Tests since last FCE:None Date Test Results Test Method(s) Source(s)Tested Barnhill Contracting Company—Shallotte April 26,2021 Directions to the site are as follows: From Wilmington, take the 2nd Leland exit toward Shallotte/Myrtle Beach onto US-17 (Ocean Highway E). Go 27.3 miles. Turn right onto Edison Rd.NW and go 0.1 mile. Turn left and the former asphalt plant site is 200 feet ahead. 1. Contact was made with David Glover, Asphalt/QC General Manager by telephone. 2. The following equipment is contained in Permit No. 01599R14: Emission Emission Source Control Control System Source ID Description System ID Description ES1 one No. 2/No. 2 waste CDl one bagfilter(8,541 fuel and No. 4 low square feet of filter sulfur/No. 4 low sulfur area) waste fuel oil-fired hot mix asphalt batch plant (200 tons per hour capacity); this facility is allowed to utilize recycled, post- consumer waste, asphalt(asbestos-free) shingles as an option in the mix. 3. Applicable regulations for Barnhill Contracting Company—Shallotte are as follows: 2D. 0202 "Permit Renewal and Emission Inventory Requirement" 2D. 0506 "Particulates from Hot Mix Asphalt Plants" 2D. 0515 "Particulates from Miscellaneous Industrial Processes" 2D. 0516 "Sulfur Dioxide Emissions from Combustion Sources" 2D. 0521 "Control of Visible Emissions" 2D. 0535"Excess Emissions Reporting and Malfunctions" 2D. 0540"Particulates from Fugitive Dust Emission Sources" 2D. 0611 "Monitoring Emissions from Other Sources (Fabric Filter Requirements)" 2Q. 0315 "Synthetic Minor Facilities" 2Q. 0317 "Recycled Asphalt Shingle Requirements" 4. Barnhill Contracting Company — Shallotte was not producing asphalt at the time of the inspection. The site remains vacant of asphalt plant equipment. Mr. Glover previously indicated that the old plant equipment was dismantled and removed from the site in early 2018 and that complete cleanup of the site was done by the end of 2018. This particular plant had not operated since July 2008. The Castle Hayne asphalt plant does all the paving work in this area. The Castle Hayne plant is much newer and can produce many more tons per hour, thus offsetting any transportation costs involved with nearby paving work. Barnhill Contracting Company may decide to put a brand new plant at this location in the future if a big local job becomes available, but there are no immediate plans for this to Page 2 of 3 A Barnhill Contracting Company—Shallotte April 26,2021 happen. Mr. Glover indicated that they plan to renew the air permit when it expires later this year. 5. When operated, the baghouse was manually inspected monthly and maintenance records were kept on site for reference. The baghouse contained 546 bags. 6. Pursuant to 15A NCAC 2Q.0315 "Synthetic Minor Facilities", facility-wide actual sulfur dioxide (SO2) emissions shall be less than 100 tons per consecutive twelve (12) month period. To ensure enforceability of this limit,the amount of asphalt produced shall be less than 730,000 tons per consecutive twelve-month period. For calendar year 2020,this plant produced zero (0)tons of asphalt. Compliance is achieved with the production rate limit. 7. Facility Total CY 2012 Emission Summary recorded in IBEAM is as follows: CO Not Reported NOx Not Reported PM(TSP) Not Reported PM10 Not Reported PM2.5 Not Reported SO2 Not Reported VOC Not Reported **Plant did not operate in 2012. Plant has not operated since 2008. 8. 5 yr. compliance history—No NOD's, NOV's, or NRE's have been issued to this facility during this period. 9. Barnhill Contracting Company—Shallotte is in compliance with Air Quality regulations. Page 3 of 3 Brunswic 1, 2020 month JAN FEB MAR APR MAY JUN JUL AUG SEPT OCT NOV DEC TOTAL ton/month 0 0 0 0 0 0 0 0 0 0 0 0 0 Total PM 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Total PM-10 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 S02 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 NOX 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 CO 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 VOC 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Quarters 1St 2nd 3rd 4th I Total PM 0.00 0.00 0.00 0.00 Total PM-10 0.00 0.00 0.00 0.00 S02 0.00 0.00 0.00 0.00 NOX 0.00 0.00 0.00 0.00 CO 0.00 0.00 0.00 0.00 VOC 0.00 0.00 0.00 0.00 NO PRODUCTION