AQ_F_0900049_20210810_CMPL_InspRpt

NORTH CAROLINA DIVISION OF Fayetteville Regional Office
AIR QUALITY Taylor Mfg
NC Facility ID 0900049
Inspection Report County/FIPS:Bladen/017
Date: 08/13/2021
Facility Data Permit Data
Taylor-Mfg Permit 06963/R05
1585 US 701 South Issued 3/14/2016
Elizabethtown,NC 28337 Expires 2/29/2024
Lat: 34d 36.7370m Long: 78d 36.8200m Class/Status Small
SIC: 3559/Special Industry Machinery Nec Permit Status Active
NAICS: 333111 /Farm Machinery and Equipment Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
Charles King Denise Bridgers Denise Bridgers
Plant Supervisor Secretary Treasurer Secretary Treasurer
[phone] [phone] [phone]
R _ Compliance Data
Comments:
Inspection Date 08/10/2021
Inspector's Name Denise Bruce
Inspector's Signature: Operating Status Operating
--"' � Compliance Status Compliance-inspection
Action Code FCE
Date of Signat re: Inspection Result Compliance
Total Actual emissions in TONSIYEAR:
TSP SO2 NOX VOC CO PM10 *HAP
2014 --- 16.47 --- --- 2728.11
2009 --- --- --- 6.17 --- --- 905.00
*Highest HAP Emitted(in pounds)
Five Year Violation History:
Date Letter Type Rule Violated Violation Resolution Date
03/19/2021 NOV 2Q .0803 Coating, Solvent Cleaning,Graphic Arts 03/17/2021
Operations
03/12/2020 NOV 2Q .0803 Coating,Solvent Cleaning,Graphic Arts 03/12/2020
Operations
Performed Stack Tests since last FCE:None
Date Test Results Test Methods) Source(s)Tested

1. DIRECTIONS:
Head north on Green St toward Mason St. (0.2 mi)Turn right onto Grove St. (1.5 mi) Slight right
onto NC-53 E/Cedar Creek Rd. (10.8 mi) Slight right onto NC-53 E. (23.8 mi)Turn right onto
US-701 S. (2.6 mi)The facility is on the right in the same building as D'vine Foods.
2. SAFETY CONSIDERATIONS:
Glasses are required in all areas, whereas earplugs and hard hat only in fabrication and
assembly areas when machinery is operating. Be alert to fork-lifts and golf carts moving
around while on facility grounds.
3. FACILITY PROCESS/DESCRIPTION:
Taylor Manufacturing builds farm equipment, small metal storage buildings, ice houses,and
wood/coal burning water heaters.Taylor receives sheet metal and structural tubing. There are
different buildings for the fabrication,assembly/welding, and finishing of the products.The
permitted emission sources are six spray booths each about 8 ft by 15 ft,large enough to
accommodate products.Each paint booth has a large filter panel on the back wall. These booths
are used for the painting of products and the application of the insulating foam. The facility is
phasing out insulating foam and purchasing large pre-manufactured insulation sheets.
-. 4. PERMITTED EMISSION SOURCES:
a
a
N
4
Paint spray booth with integral panel filters
ES 1 s 96 square feet of filter area N/A N/A
Not Operating
Paint spray booth with integral panel filters
ES2 96 square feet of filter area N/A N/A
Not Operating
Paint spray booth with integral panel filters
ES3 96 square feet of filter area N/A N/A
f Not Operating
Paint spray booth with integral panel filters
ES4 156 square feet of filter area N/A N/A
Not Operating
Paint spray booth with integral panel filters
ES5 156 square feet of filter area N/A NIA
Not Operating
Paint spray booth with integral panel filters
ES6 156 square feet of filter area N/A N/A
Not Operating

5. INSPECTION CONFERENCE:
On 10 August 2021,I Denise Bruce of FRO DAQ conducted a compliance inspection of the
Taylor Manufacturing facility. I met with Ms.Denise Bridgers, Secretary Treasurer. We
discussed the.following:
a} Verified the FACFINDER: no changes needed.
b) We reviewed the records for VOCs,HAPs,and TAPS.
c} THROUGHPUTS:
Year VOC,TPY Total HAPs, Largest HAPs, HAP type
TPY TPY
2020 1.41 0.14 0.13 Toluene
2019 1.46 0.15 0.12 Toluene
2018 1.24 0.13 0.11 Toluene
2017 2.6 0.27 0.23 Toluene
2016 12.1 2.3 1.2 X lene
2015 13.3 3.0 1.6 X lene
2014 16: 1.8 1.4 Toluene
6. INSPECTION SUMMARY:
Mr. Charles King,Plant Manager, led us down to the building where all of the paint booths are
housed. Each paint booth is very large and seemed well maintained.Mr.King stated that the
facility has not operated any of the paint spray,booths since May 2021 and has no plans in the
foreseeable future to operate. When operations resume,he will resume regular filter replacement.
I explained to Mr.King that although the facility is not operating, the facility would still need to
submit their annual report on time. The annual report has been late several times in the past
including this year.Mr.King stated he would pass that information along to Mrs.Bridgers who
oversees the report.
7. PERMIT STIPULATIONS:
A.2 2D 0202—"PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT"
—At least 90 days prior to the expiration date of this permit;the Permittee shall submit the permit
renewal application and air pollution emission inventory.
APPEARED IN COMPLIANCE—The permit renewal package was due by 31 January 2016
and was received on 21 January 2016. Next permit renewal will be due in November 2023 for
the 2022 calendar year.
A.3 2D 0515 PARTICULATE CONTROL REQUIREMENT—Particulate matter emissions
from the emission sources shall not exceed allowable emission rates.
APPEARED IN COMPLIANCE Compliance was determined during the most recent permit
review based on operating the source as described in the permit conditions. No changes have
been made to operations since that determination.

A.4 2D .0521 VISIBLE EMISSIONS CONTROL REQUIREMENT—Visible emissions from
the emission sources manufactured after July 1, 1971, shall not be more than 20percent opacity
when averaged over a six-minute period.
APPEARED IN COMPLIANCE—No emission sources were being operated at the time of
inspection.
A.5 2D .0535"NOTIFICATION REQUIREMENT,"The facility is required to notify DAQ if
excess emissions occur for more than a 4-hour period caused by a malfunction,breakdown or
other abnormal condition. _.
APPERARED IN COMPLIANCE—Ms.Bridgers and Mr.King stated there have been no
occurrences of excess emissions since the last inspection.
A.6 2D. .0540"PARTICULATES FROM.FUGITIVE DUST EMISSION SOURCES,"—The
Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive
complaints or excess visible emissions beyond the property boundary.
APPEARED IN COMPLIANCE-I did not observe any accumulated dust emissions on the
surrounding property or at the entrance/exit access roads. The facility grounds are paved, except
for a dirt/gravel customer parking lot. Ms.Bridgers stated no dust complaints have been received
at the facility and no dust complaints have been received by FRO regarding this facility.
A.7 2D .0958(c)"WORK PRACTICES REQUIREMENTS"—Permittee shall employ good
manufacturing practices to prevent the evaporation of VOC containing materials.
APPEARED IN COMPLIANCE-During my inspection,I observed no open containers for
rags,VOC containing material containers left open,evidence of spills,or rags left out. The
facility has not operated since May of 2021. In a previous inspection report a note was added to
the pink sheet to remove this stipulation from the permit.This rule no longer applies to the
facilities in attainment areas. Bladen county is in attainment.
A.8 2Q.0711 TOXIC AIR POLLUTANT EMISSIONS LIMITATION REQUIREMENT—
The Permittee shall maintain records of operational information demonstrating that the TAP
emissions do not exceed the TPERs listed in the air permit.
APPEARED IN COMPLIANCE—Compliance was determined during the most recent permit
review based on operating the source as described in the permit conditions. The facility has not
made any changes in the types or formulations of materials used since the permit review was
conducted.
A.9 2Q .0803 EXCLUSIONARY RULE REQUIREMENTS -The Permittee shall limit total
VOCs, greatest HAP, and total HAPs emissions;respectively to less than 100/10/25 TPY and
submit an annual report by 1 March for the previous year's emissions.
APPEARED IN COMPLIANCE—The annual report for CY 2019 was received 9 March 2020
and reported: Total VOCs— 1.41 Tpy; Greatest HAPs(toluene)—0.13'Tpy; and Total HAPs—
0.14 Tpy.

8. NON-COMPLLANCE HISTORY SINCE 2010:
3-12-2021 NOV for late reporting.
3-12-2020 NOV for late reporting
3-20-2018 NOD for late reporting.
2-14-2014 NOD: Failure to Operate and Maintain spray booth filters in ES-2 and ES-3.
9. 112R STATUS:
This facility does not store any of the listed chemicals above the threshold quantities and is not
required to maintain a written Risk Management Plan(RMP).
10. CONCLUSIONS/RECONEVIENDATIONS:
Taylor Manufacturing appeared to be in compliance with the conditions in the facility's current
air permit on 10 August 2021.
Pink Sheet:
/adb