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HomeMy WebLinkAboutAQ_F_2000110_20210611_CMPL_InspRpt (4) -Z000 n - AU) NORTH CAROLINA DIVISION OF Asheville Regional Office AIR QUALITY TEAM Industries Andrews,Inc. NC Facility ID 2000110 Inspection Report County/FIPS: Cherokee/039 Date: 06/14/2021 Facility Data Permit Data TEAM Industries Andrews,Inc. Permit 05805/R12 3750 Airport Road Issued 5/18/2018 Andrews,NC 28901 Expires 7/31/2023 Lat: 35d 11.1620m Long: 83d 53.7540m Class/Status Small SIC: 3519/Internal Combustion Engines Permit Status Active NAILS: 333618/Other Engine Equipment Manufacturing Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP Terry Yonce Gregory Boehm Gregory Boehm Maintenance Supervisor Plant Manager Plant Manager (828)835-4001 (828)835-4001 (828) 835-4001 Compliance Data Comments: Inspection Date 06/11/2021 Inspector's Name Steven Ensley Inspector's Signature: Operating Status Operating C011"01 Compliance Status Compliance-inspection Action Code FCE Date of Signature: c, / y 2 Inspection Result Compliance Total Actual emissions in TONS/YEAR: TSP S02 NOX VOC CO PMIO * HAP 2014 0.4700 --- 1.08 2.89 0.6300 0.4700 --- 2009 0.3800 --- 0.9500 4.20 0.5300 0.3800 185.00 *Highest HAP Emitted(in pounds) Five Year Violation History:None Date Letter Type Rule Violated Violation Resolution Date Performed Stack Tests since last FCE:None Date Test Results Test Method(s) Source(s)Tested Directions: The plant is located on US Highway 191741129 about three miles west of the town of Andrews. This facility manufactures outboard motors and was formerly owned and operated by Outboard Marine Corporation (OMC). OMC filed for bankruptcy around the end of 2000 and closed all of its North Carolina facilities, including the Andrews plant. Bombardier purchased all of OMC's manufacturing operations in January of 2001. The plant was closed for approximately six months during the transfer of ownership. Bombardier re-opened the plant and resumed production on a limited basis on or about June 1,2001. Later,this facility changed names from Bombardier Motor Corp of America to BRP US,Inc. On March 29,2005,BRP was purchased by TEAM industries. The facility no longer manufactures parts for outboard motors due to the bankruptcy of two major producers,however they have diversified and the majority of their production is parts for Polaris off-road vehicles, landing gear parts for Boeing Corporation, and parts production for Harley Davidson. TEAMS had closed for three months in 2020 due to Covidl9 but have run continuously in 2021 with Mr.Yonce estimating production at 80% capacity. On June 11,2021,I met with Mr.Terry Yonce to inspect the facility. The facility did not have any Covidl9 restrictions and face covering were not required inside. Mr.Yonce stated that there have been no changes to the facility since the last inspection. The facility is permitted for the following items: Emission Emission Source Control Control System Observation'-� Source ID Description System ID Description Metal Hardening Operation one RX-Gas generator(6000 In operation RXI standard cubic feet per hour N/A N/A maximum gas generation capacity) five electric hardening- 5 in operation furnaces(each equipped with F 1 through F5 a propane-fired flame curtain N/A N/A rated at 1.5 million Btu per hour) Metal Polishing Operation CD-WS 1, three wet downdraft In operation three metal polishing CD-WS2 scrubbers(with 12,000 006 acfm airflow rate, 1.2 operations and gallon per minute water CD WS3 flow rate,each) ......... Electrodeposition Process 17 one electrodeposition process N/A N/A Removed from facility and cooling tunnel exhaust one propane-fired paint Removed from facility 16 drying oven(rated at 2.4 N/A N/A million Btu per hour) Metal Hardening Operation: a. One RX-Gas generator(6000 Standard cubic feet per hour maximum gas generation capacity, equipped with two propane-fire burners rated at 120,000 Btu per hour,each;ID No. RX1), and b. Five electric hardening-furnaces(each equipped with a propane-fired flame curtain rated at 1.5 million Btu;ID Nos.F 1 through F5) The RX-Gas generator all five of the furnaces were in operation according to Mr.Yonce. The process uses an RX gas atmosphere. This RX gas is generated by passing propane and air across a heated catalyst which is also fueled by propane. The mixture does not combust but is thermally degraded by heat and the catalyst to a gas mixture composed of approximately 40%N2,40%H2 and 20%CO. The RX generator(ID No. RX I,ref. 8/8/2001 inspection report)has two propane burners,each rated at 120,000 Btu per hour. Both generators can produce 6000 acf of RX gas per hour. RX gas is piped into the heat treat ovens. It is not initially combusted but passes through the ovens. It is combusted in either the flares or the flame curtain has it passes out of the oven. Each hardening-furnace has a flame curtain,rated at 1.5 million Btu. The electric hardening- furnaces(ID Nos.F4 and F5)and the RX generator(ID No. RX 1)were installed in November, 1999 as new. Metal Polishing Operation: Three metal polishing operations(006)controlled by three wet downdraft scrubbers three wet downdraft scrubbers (with 12,000 acfm airflow rate, 1.2 gallons per minute water flow rate(CD- WSI-3) The facility polishes a variety of gear casings which are made from aluminum and uses a wet scrubber instead of a bagfilter because aluminum dust is flammable and can even be explosive under the right conditions. This process was in operation with no visible emissions observed from the exhaust. Electrodeposition process: One electrodeposition process/cooling tunnel exhaust(ID No. 17): The electrodeposition process has been removed from the facility. Particulate Control Requirement 15A NCAC 2D .0515 Compliance with 2D .0515 is indicated with control from the scrubbers. Visible Emissions Control Requirement 15A NCAC 2D .0521 No visible emissions from polishing operations exhaust. Compliance demonstrated. Fuzitive Dust Control Requirement 15A NCAC 2D .0540 No fugitive emissions observed and no complaints received regarding fugitive dust emissions. Downdraft Scrubber Requirements 15 NCAC 2S .0611 Facility keeps electronic records of inspection and maintenance activities. Inspection records indicate that the most recent inspection of the scrubbers was performed on December 7,2020. Control and Prohibition of Odorous Emissions 15A NCAC 2D .1806 No odors were observed at property boundary. Review of Insignificant/Permit Exempt Equipment 1. One Propane-fired Boiler(rated at 1.8 million Btu per hour, ID No. 15), This boiler was removed with the removal of the Electrodeposition process. 2. Two Propane-fired Draw Furnaces(rated at 0.75 million Btu per hour,each; ID Nos. DF 1 and DF2), These furnaces are used to heat treat metal parts which come from the hardening furnaces. These furnaces use heat only(no RX atmosphere is used)to relieve internal stress and strain(brittleness) in the crystalline structure of the steel subsequent to the hardening process. These furnaces were not observed during the inspection. 3. Propane-fired Parts Washer(2.0 mmBtu Hot water heater) It was not observed in operation and only operates approximately 1 hour/day. 5 Year Compliance History A review of the database revealed the no violations during the last 5 years: Conclusion This facility appeared to be operating in compliance with Air Permit No. 5805R12.