AQ_F_1000130_20210701_CMPL_CAV-Rpt

NORTH CAROLINA DIVISION OF Wilmington Regional Office
AIR QUALITY ABHW Concrete III, LLC
NC Facility ID 1000130
Inspection Report County/FIPS: Brunswick/019
Date: 07/01/2021
Facility Data Permit Data
ABHW Concrete III, LLC Permit n/a
1867 Fletcher Road NE Issued n/a
Leland,NC 28451 Expires n/a
Lat: 34d 15.2332m Long: 78d 3.8832m Classification Permit Exempt
SIC: 3273 /Ready-Mixed Concrete Permit Status Inactive
NAICS: 32732/Ready-Mix Concrete Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
Manfred Alligood Manfred Alligood Hood Richardson
Owner Owner Consultant
[phone] [phone] [phone]
Compliance Data
Comments: Inspect facility as scheduled.
Inspection Date 06/23/2021
Inspector's Name Scott Sanders
Inspector's Signature: Scott Sanders Operating Status Operating
Compliance Code Compliance-inspection
Action Code FCE
Date of Signature: 7/1/21 Inspection Result Compliance
3a
Total Actual emissions in TONS/YEAR:
TSP SO2 NOX VOC CO PM10 * HAP
No emissions inventory on record.
* Highest HAP Emitted inpounds)
Five Year Violation History: None
Date Letter Type Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE: None
Date Test Results Test Method(s) Source(s)Tested
Directions to the facility are as follows: Take US-74/76 West from Wilmington toward Lumberton/Whiteville for
6.3 miles to the 3`d Leland exit (Mt. Misery Rd. / Lanvale Rd.) At the stop sign at the exit ramp, turn left onto
Lanvale Road. Follow Lanvale Rd. for 0.3 miles and then tutu right onto Fletcher Road. The concrete plant is
located 0.5 miles down on the left just past the Highland Paving asphalt plant.

ABHW Concrete III, LLC
July I,2021
1. Contact was made onsite with Manfred Alligood, Owner, to conduct a compliance assurance
visit. Manfred can be reached by cell at(252) 945-1730. The plant telephone is (910) 660-
8728.
2. ABHW Concrete III,operates a brand new concrete batch plant(truck mix) rated at 100 cubic
yards per hour maximum at this location that consists of one split storage silo (50% cement,
50% flyash), and one weigh hopper. A ground level central dust collector is installed on all
sources. This appears to be a good quality dust collector. Mr. Alligood indicated it came with
a cost of$50,000.
3. On February 19, 2021, .ABHW Concrete 111, LLC requested a permit applicability
determination for this new concrete batch.plant. Based on their letter and information
provided, DAQ determined on March 3, 2021 that an Air Quality Permit is not required
because the actual emissions of each criteria pollutant is less than 5 tons per year,the aggregate
actual emissions of all criteria pollutants are less than 10 tons per year, and per 15A NCAC
2Q .0102(d), any facility whose actual 'emissions of particulate matter (PM10), S02, NOx,
VOC's, CO, HAP's, and TAP's are each less than 5 tons per year and whose actual total
aggregate emissions are less than 10 tons per year shall not be required to obtain a permit
pursuant to 15A NCAC 02Q .3000.
4. Minimal fugitive dust emissions were observed from the plant grounds during the inspection.
The facility uses a sprinkler on the property to keep fugitive emissions to a minimum. Some
of the property is paved with concrete. The facility plans to pave more parts of the property
as business grows. This plant is in a commercial area and well back off the road with no
nearby surrounding private residences.
5. The facility is currently operating five (5) or six (6) days per week, fifty-two (52) weeks per
year. The current loading rate for the site is approximately fifty (50) to one hundred (100)
yards of concrete per day. ABHW Concrete currently runs five (5)trucks out of this site.
6. ABHW Concrete just started producing concrete at this location two weeks ago. ABHW
Concrete has two other plant locations in' North Carolina. The first plant was put in
Washington many years ago. Another plant was recently put in New Bern a couple of years
ago. This is a family business run by a father (Manfred — Leland plant), son (Manfred, Jr. —
New Bern plant) and the son's wife (Lisa—Washington plant).
7. No cement or flyash silo loading was occurring during the inspection. This facility receives
approximately one(1)load of cement per week and approximately one(1)load of flyash every
month with an average process rate of twenty-five (25) tons per load per hour. Loading time
is usually one hour.
8. Cement and flyash are transferred from split silo to the weigh hopper as a conveyor transfers
sand and aggregates into a discharge area located below the weigh hopper. The discharge
area is equipped with a flexible boot(hose or chute)that transfers the ingredients into the truck
mixer. Fugitive dust emissions can be generated as sand and aggregates are conveyed from
storage into transit-mix trucks and as flyash and cement are transferred from silo to weigh
Page 2 of 3

ABHW Concrete 111, LLC
July I,2021
hopper into transit-mix trucks. Visible emissions can be excessive unless the loadout area is
equipped with a hooded or partial enclosure'of some type with a vacuum point, which is the
case for this plant. The facility has installed an enclosure, which partially covers the truck
mixer when loading sand, aggregates, cement, and flyash. This enclosure appears to be well
designed and is equipped with four vacuum lines that are vented to the central dust collector.
This results in higher control efficiency for collecting the fugitive dust generated during truck
load-out activities. No mix trucks were observed being loading during the inspection
however.
9. This plant is brand new. Maintenance will be performed on the baghouse on a regular basis
and maintenance records will be kept on site for reference in the future. The baghouse is self-
cleaning with jet pulse air automatically occurring every three minutes. Plant personnel will
begin logging a daily magnahelic reading on the baghouse. A good pressure range appears to
be 1.5 to 2 inches of water, which is what it was reading during the inspection. During the
loading of the silos, delivery pressure from the truck should be kept at a minimum to avoid
bag failure. ABHW Concrete 1II, LLC operates their trucks at a delivery pressure no greater
than ten (10) pounds per square inch. An increase in pressure above this limit could cause a
bag failure.
10. A ground level central dust collector, as previously described, controls the particulate
emissions generated in this concrete plant batching process as follows:
• The emissions generated during cement and flyash silo loading.
• The emissions generated during the transfer of cement and flyash into the weigh hopper.
• The emissions generated during the transfer of sand, aggregates, cement and flyash from
the weigh hopper and conveyor discharge area into the mixer truck.
11. 5-year compliance history—No NOD's,NOV's, or NRE's have been issued. This is the first
time inspection and a brand new facility.
12. ABHW Concrete III, LLC appeared to be operating in compliance with Air Quality rules
during the inspection.
Page 3 of 3

E X)-r-/l U +1 /— RECEIVED
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Attach Additional Sheets As Necessary Page I of 2
RECEIVED
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FORM A (continued, page 2 of 2)
GENERAL FACILITY INFORMATION
NCOEOlOtvlcion of In,Qual ry Appll atlon for AI,Petard to Corwtmcilo,i orb A
SECTION AAt•APPLICATION FOR NON-TITLE YPERMIT RENEWAL ,
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SECTION AA3-APPIJCA7ION FOR NAME:CHANGE
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ROY COOPERr y:tea
Gosemor
MICHAEL S.REGAN
SecraVmy
MICHAFL A.AERACZINSKAS
Dtroaur NORTH CAROLINA
F.nviranmental Quality
March 3, 2021
Mr. Manfred Alligood, Jr.
Owner
ABHW Concrete III,LLC
1935 West 5th Street
Washington,NC 27889
SUBJECT: Permit Applicability Determination
Applicability Determination No. 3627
ABHW Concrete III, LLC
Leland, Brunswick County
Facility ID No. 1000130
Dear Mr.Alligood,Jr.:
The Division of Air Quality received your February 19,2021 requesting that this Office determine
whether an Air Quality Permit is necessary for the concrete batch plant (truck mix)rated at 100
cubic yards per hour maximum.
In light of the information provided,personnel of the Division of Air Quality have reviewed your
letter relative to applicability to Air-Quality Permits, and our-determinations are listed as follows:
1. The actual emissions of each criteria pollutant is less than five tons per year,
2. The aggregate actual emissions of all criteria pollutants are less than 10 tons per
year,and
3. Per 15A NCAC 02Q.0102(d),Any facility whose actual emissions of particulate
matter (PM 10),sulfur dioxide,nitrogen oxides,volatile organic compounds,
carbon monoxide, hazardous air pollutants,and toxic air pollutants are each less
than five tons per year and whose actual total aggregate emissions are less than 10
tons per year shall not be required to obtain a hermit pursuant to 15A NCAC 02Q
.0300.
�� Noah Caroline Departnisunt ftor Fnviwnmoatel Quality I Division
lmi gQuality
Wilmington Regional Oaks 1 127 Cardinal Drive Extension I Wilmington,NC 28405
910,796.7211 T 11110 150 20D4 F
7nsY�

Mr. Alligood,Jr.
March 3, 2021
Page 2
Therefore, this Office has determined that an Air Quality Permit is not required for the one concrete
batch plant(truck mix). It should'be noted that this exemption from the permitting requirement does
not exempt ABHW Concrete III, LLC from complying with the applicable emission control
standards.
It should be noted that any emissions resulting for the one concrete batch plant(truck mix)must be
accounted for on all facility wide emission summaries.
Furthermore, should you decide to modify the process such that the result is an increase of
emissions of air pollutants including toxic air pollutants,an Air Quality Permit may be required
and ABHW Concrete III,LLC should submit a permit application to this Office prior to such
actions.
It should also be noted that future Regulations including Federal Maximum Achievable Control
Technology(MACT)for hazardous air pollutant(HAP)may be promulgated and adopted by the
Division which apply to this type of manufacturing facility. If so ABHW Concrete III, LLC may
he required to apply for an Air Quality Permit for this equipment at that date.
This exemption from the permitting requirement is based upon your statement that equipment has
been and will he operated under the threshold levels as outlined in the Regulation. Please be
advised that the operation of any air pollution emission sources which results in emissions in
excess of the threshold levels without an Air Quality Permit is a violation of 15A NCAC 02Q
.0101, "Required Air Quality Permits." If this facility is required to obtain an Air Quality Permit
for this equipment in the future because of required emissions, each day of operation of the
emission sources without an Air Quality Permit represents a separate violation. Such violations
may be subject to enforcement action pursuant to NCGS 143-215.114A.
If you have any questions,with reference to the above matter,please do not hesitate to contact
Jmanda Dunston at 910-796-7238.
Since�rr7e-l_y
Brad Newland,kn Regional Supervisor
Division of Air Quality,NCDEQ
cc: Wilmington Regional Office

ABHW
Armistead, Ashby <[e-mail]>
`ue 1192021 3:06 PM
To: Sanders,Scott <scott.sanders@ncdencgov>
10/130 is now yours...
Ashby Armistead,E.I.T.
Compliance Coordiaator i Environmental Engincer
NC Division of Air Quality
127 Cardinal Drive Ext.
Wilmington,NC 28403
91(096.7231 Office
910-350-2004 Fax
Lotail correspondence to andfrom this address is subject to Ilse
North Carolina Public Records Law and tnur be disclosed to third parties.