AQ_F_1000009_20200812_CMPL_InspRpt

NORTH CAROLINA DIVISION OF Wilmington Regional Office
AIR QUALITY Barnhill Contracting Company-Shallotte
NC Facility ID 1000009
Inspection Report County/FIPS: Brunswick/019
Date: 08/12/2020
Facility Data Permit Data
Barnhill Contracting Company- Shallotte Permit 01599/R14
2284 Ocean Hwy West Issued 12/9/2013
Shallotte,NC 28459 Expires 11/30/2021
Lat: 33d 59.7730m Long: 78d 20.6400m Classification Synthetic Minor
SIC: 2951 /Paving Mixtures And Blocks Permit Status Active
NAICS: 324121 /Asphalt Paving Mixture and Block Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
David Glover David Glover David Glover
Asphalt/Quality Control Asphalt/Quality Control Asphalt/Quality Control
General Manager General Manager General Manager
252 824-8273 252 824-8273 252 824-8273
Compliance Data
Comments: Inspect facility as scheduled.
Inspection Date 08/06/2020
Inspector's Name Scott Sanders
Inspector's Signature: Scott Sanders Operating Status Operating
Compliance Code Compliance- inspection
Action Code FCE
Date of Signature: 8/12/20 On-Site Inspection Result Compliance
Total Actual emissions in TONS/YEAR:
TSP SO2 NOX VOC CO PM10 * HAP
2012 --- --- --- --- --
2007 1.53 7.81 4.52 0.8200 13.60 1.02 300.00
* Highest HAP Emitted(in pounds)
Five Year Violation History:None
Date Letter Type Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE:None
Date Test Results Test Method(s) Source(s)Tested

Barnhill Contracting Company—Shallotte
August 12,2020
Directions to the site are as follows: From Wilmington, take the 2"d Leland exit toward
Shallotte/Myrtle Beach onto US-17 (Ocean Highway E). Go 27.3 miles. Turn right onto Edison
Rd.NW and go 0.1 mile. Turn left and the former asphalt plant site is 200 feet ahead.
1. Contact was made with David Glover,Asphalt/QC General Manager by telephone.
2. The following equipment is contained in Permit No. 01599R14:
Emission Emission Source Control Control System
Source ID Description System ID Description
ES 1 one No. 2/No. 2 waste CDl one bagfilter (8,541
fuel and No. 4 low square feet of filter
sulfur/No. 4 low sulfur area)
waste fuel oil-fired hot
mix asphalt batch plant
(200 tons per hour
capacity); this facility
is allowed to utilize
recycled,post- j
consumer waste,
asphalt(asbestos-free)
shingles as an option
in the mix.
3. Applicable regulations for Barnhill Contracting Company— Shallotte are as follows:
2D. 0202 "Permit Renewal and Emission Inventory Requirement"
2D. 0506 "Particulates from Hot Mix Asphalt Plants"
2D. 0515 "Particulates from Miscellaneous Industrial Processes"
2D. 0516 "Sulfur Dioxide Emissions from Combustion Sources"
2D. 0521 "Control of Visible Emissions"
2D. 0535 "Excess Emissions Reporting and Malfunctions"
2D. 0540 "Particulates from Fugitive Dust Emission Sources"
2D. 0611 "Monitoring Emissions from Other Sources (Fabric Filter Requirements)'
2Q. 0315 "Synthetic Minor Facilities"
2Q. 0317 "Recycled Asphalt Shingle Requirements"
4. Barnhill Contracting Company — Shallotte was not producing asphalt at the time of the
inspection. Mr. Glover indicated that the old plant equipment was dismantled and removed
from the site in early 2018 and that complete cleanup of the site was done by the end of
2018. This particular plant had not operated since July 2008. The Castle Hayne asphalt
plant does all the paving work in this area. The Castle Hayne plant is much newer and can
produce many more tons per hour, thus offsetting any transportation costs involved with
nearby paving work. Barnhill Contracting Company may decide to put a brand new plant
at this location in the future if a big local job becomes available,but there are no immediate
plans for this to happen. Mr. Glover indicated that they plan to renew the air permit when
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Barnhill Contracting Company—Shallotte
August 12,2020
it expires next year.
5. When operated, the baghouse was manually inspected monthly and maintenance records
were kept on site for reference. The baghouse contained 546 bags.
6. Pursuant to 15A NCAC 2Q.0315 "Synthetic Minor Facilities", facility-wide actual sulfur
dioxide (SO2) emissions shall be less than 100 tons per consecutive twelve (12) month
period. To ensure enforceability of this limit,the amount of asphalt produced shall be less
than 730,000 tons per consecutive twelve-month period. For calendar year 2019,this plant
produced zero (0)tons of asphalt. Compliance is achieved with the production rate limit.
7. Facility Total CY 2012 Emission Summary Recorded in IBEAM is as follows:
CO Not Reported
NOx Not Reported
PM (TSP) Not Reported
PM10 Not Reported
PM2.5 Not Reported
SO2 Not Reported
VOC Not Reported
"Plant did not operate in 2012. Plant has not operated since 2008.
8. 5 yr. compliance history—No NOD's,NOV's, or NRE's have been issued to this facility
during this period.
9. Barnhill Contracting Company—Shallotte is in compliance with Air Quality regulations.
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