AQ_F_1000109_20200812_CMPL_InspRpt

NORTH CAROLINA DIVISION OF Wilmington Regional Office
AIR QUALITY Cape Fear Concrete
NC Facility ID 1000109
Inspection Report County/FIPS: Brunswick/019
Date: 08/12/2020
Facility Data Permit Data
Cape Fear Concrete Permit 09592/R02
238 Edison Drive NW Issued 10/7/2015
Supply,NC 28462 Expires 9/30/2023
Lat: 33d 59.8460m Long: 78d 20.6310m Classification Small
SIC: 3273 /Ready-Mixed Concrete Permit Status Active
NAICS: 32732/Ready-Mix Concrete Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
John Chiulli John Chiulli John Chiulli
General Manager General Manager General Manager
[phone] [phone] [phone]
[phone] cell
Compliance Data
Comments: Inspect facility as scheduled.
Inspection Date 08/06/2020
Inspector's Name Scott Sanders
Inspector's Signature: Scott Sanders Cam- Operating Status Operating
Compliance Code Compliance- inspection
Action Code FCE
Date of Signature: 8/12/20 On-Site Inspection Result Compliance
Total Actual emissions in TONS/YEAR:
TSP S02 NOX VOC CO PM10 * HAP
M 14 --- --- --- ---
2009 --- --- --- --- --- --
* ---
Highest HAP Emitted inpounds)
Five Year Violation History:
Date Letter Tvae Rule Violated Violation Resolution Date
06/20/2019 NOV 2Q .0203 Permit and Application Fees 08/08/2019
Performed Stack Tests since last FCE: None
Date Test Results Test Method(s) Source(s)Tested

Cape Fear Concrete
August 12,2020
***Directions to the facility are as follows: From Wilmington, take the 2"d Leland exit toward
Shallotte/Myrtle Beach onto US-17 (Ocean Hwy E). Travel 27.3 miles and turn right onto Edison
Rd.NW. The exact location of this proposed concrete plant is directly behind Barnhill Contracting
Company's former asphalt plant location and directly in front of the Thomas Concrete, Inc.
concrete plant.
1. Contact was made with Mr.John Chiulli,General Manager. John Chiulli is also the contact
and General Manager of Southport Concrete Corporation (Premise No. 1000094, Air
Permit No. 8605R07).
2. Cape Fear Concrete may operate a concrete batch plant that consists of one split silo for
cement storage(70%)and flyash(30%),one weigh hopper,and one truck load-out process.
Everything will be connected to a central dust collector.
3. The following equipment is contained in Permit No. 09592R02:
One truck-mix concrete batch plant rated at 100 tons/hr maximum capacity
Emission FEmission Source Control Control System
Source ID Description System ID Description
ES-1 one split silo (70% CD one central dust
concrete, 30% flyash); collector(1,433 square
truck mix concrete feet of filter area)
batch plant rated at
100 ton/hr maximum
capacity.
ES-2 one weigh hopper CD-1 one central dust
collector(1,433 square
feet of filter area)
ES-3 ,one truck load-out CD-I one central dust
process collector(1,433 square
feet of filter area)
4. Applicable regulations for Cape Fear Concrete are as follows:
2D. 0202 "Permit Renewal and Emission Inventory Requirement"
2D. 0515 "Particulates from Miscellaneous Industrial Processes"
2D. 0521 "Control of Visible Emissions"
2D. 0535 "Excess Emissions Reporting and Malfunctions"
2D. 0540 "Particulates from Fugitive Dust Emission Sources"
2D. 0611 "Fabric Filter Requirements"
5. Cape Fear Concrete is currently still not operating. The site is vacant. However, site work
(land clearing, storm water, etc.) for the plant location was completed. Mr. Chiulli said
that he currently has no plans to put a plant at this location. A previous downturn in the
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Cape Fear Concrete
August 12,2020
economy in 2008 hurt plans to locate a plant here. The property for this proposed plant has
been for sale for about ten (10)years.
6. I drove by the proposed plant site on the day of the inspection (8/6/20) to concur that the
site is still vacant. This facility has been a concrete plant on paper only since the original
first time air permit was issued on January 19, 2006 (14 years ago).
7. 5 yr. compliance history—A NOV was issued on June 20, 2019 by Raleigh Central Office
for failure to pay the required annual air quality permit fee of$187.00. The invoice was
dated 2/15/19 and was due by 3/18/19. He indicated last year that he was completely
unaware of this issue and said he had some problems with his mail delivery. He indicated
that he paid the late invoice online on August 5, 2019.
8. Cape Fear Concrete is in compliance with Air Quality regulations.
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