AQ_F_1800260_20210513_CMPL_CAV-Rpt

NORTH CAROLINA DIVISION OF Mooresville Regional Office
AIR QUALITY Lee Roys Frame Company,Inc.
NC Facility ID 1800260
Inspection Report County/FIPS: Catawba/035
Date: 05/13/2021
Facility Data Permit Data
Lee Roys Frame Company,Inc. Permit 04944/R07
2221 Buffalo Shoals Road Issued 5/12/2016
Catawba,NC 28609 Expires 4/30/2024
Lat: 35d 37.4800m Long: 8ld 6.1470m Class/Status Small
SIC: 2511 /Wood Household Furniture Permit Status Active
NAILS: 337122/Nonupholstered Wood Household Furniture Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
Scott Chandler Scott Chandler Rhonda Smith
President President Manager
[phone] [phone] [phone]
Compliance Data
Comments:
Inspection Date 05/13/2021
Inspector's Name Robert Papuga
Inspector's Signature: 1�oKii � %tea JEF Operating Status Operating
Compliance Status Compliance-inspection
Action Code FCE
Date of Signature: 05/14/2021 Inspection Result Compliance
Total Actual emissions in TONSIYEAR:
TSP S02 NOX VOC CO PM10 *HAP
2015 4.62 --- --- 0.1900 --- 2.85 ---
2010 3.17 --- --- 0.1600 --- 1.95 ---
Highest HAP Emitted inpounds)
Five Year Violation History:None
Date Letter Type Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE:None
Date Test Results Test Method(s) Source(s)Tested

Lee Roys Frame Company.Inc.
May 13,2021
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Type Action: X Full Compliance _Partial Compliance _Complaint Other:
Evaluation Evaluation/Reinspection Investigation
Data Date submitted for initial review 05/14/2021 _IBEAM INFO,WARNING/OB,NOD,NOV,NRE
Tracking: X IBEAM Document
X IBEAM Inspection,list date inspected X IBEAM LAT/LONG,Facility Locked
X IBEAM Inspection,list date draft is submitted X IBEAM LAT/LONG,Coordinates checked
X IBEAM Inspection,pollutants/programs checked _IBEAM Complaint
X IBEAM Planning,Next Inspection Date 05/01/2023
Directions: From MRO,take Highway 150 West to Highway 16 North in Denver. Go north on Highway
16 for about 4.5 miles and then turn right at the stop light onto Buffalo Shoals Road. Travel
approximately 1.5 miles, and the facility will be on the left at 2221 Buffalo Shoals Road.
Safety Equipment: Safety glasses and ear protection are recommended.
Safety Issues: None.
Facility Lat/Lonz: The facility's coordinates on"Map of Regulated AQ Facilities" indicates the latitude
and longitude coordinates are accurate.
Email Contacts: The email addresses for the Facility, Authorized and Technical contacts were verified,
and updated in IBEAM .
COVID-19 Information :
Did you complete the DEQ COVID Questionnaire on the day you conducted an on-site facility
inspection and based on the responses were you able to report to the worksite?
Yes. The morning of the field portion of this inspection I completed the NC Employee Screening
for Employees Onsite form on the oshr.nc.gov website.
- Who did you speak with regarding the facility's COVID-19 inspection procedures?
(name/title/phone number)
Ms. Rhonda Smith/Manager/704-437-8198
- Does the facility allow on-site inside the facility buildings, on-site but outside only or virtual
only inspections?
All of the above.
- Does the facility follow social distancing, mask wearing and hand washing procedures in the
facility? (list other procedures the facility follows)
Facility follows social distancing.
- Are there any COVID-related requirements of inspectors before entering the facility?
(temperature check, sign health form, etc.)
No.

Lee Roys Frame Company.Inc.
May 13,2021
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- What type of inspection did you perform?(on-site in the buildings,on-site outside only,virtual)
Telephone call on May 12,2021.
In car on-site visit only on May 13,2021.
- If the facility allows on-site, in the building inspections and you chose not to conduct an
inspection inside then clarify why.
Did not conduct an on-site in the building inspection because I do not feel safe due to Covid-19
pandemic.
- If the facility allows on-site, outside inspections and you chose not to go onsite then clarify why.
Conducted on-site in car inspection on May 13,2021.
I. Inspection
The purpose of this phone call and in car site visit was to conduct a routine air quality inspection.
This facility manufactures wooden frames for a variety of furniture including sofas,chairs,and bed
frames. The facility is currently operating ten hours a day on Monday through Thursday, 50 weeks
per year. The facility currently has seven employees. Ms. Rhonda Smith, Manager, talked to me
during this inspection and emailed me the requested documentation.
2. Facility Contact Information:
During the inspection, I verified the facility contact information in IBEAM. Changes were made
to IBEAM to change the facility and authorized contact to Scott Chandler and the technical contact
to Rhonda Smith.
3. Compliance history:
No problems have been noted in the last five years by DAQ, prior to this inspection. The current
compliance status is discussed in the following sections.
4. Observations of permitted air emission sources and control devices:
Emission Emission Source Control
Source ID Description System ID Control System
ES-WW-1 rte collection systemsimple cyclone(120 inches in
diameter)
ES-WW-1 collection system
Observed: Ms. Smith stated that the collected wood dust drops into an attached silo/storage bin. The
bin is emptied into a dump truck as needed,which is every week to three weeks depending on
production. The facility currently processes approximately 5,000 to 10,000 board feet of lumber per
week on the average. The facility has a wood hog, and large chunks of wood are sent to a dumpster.
The cyclone was observed in operation during my on-site in car inspection on May 13,2021 with no
visible emissions.

Lee Roys Frame Company.Inc.
May 13,2021
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5. Observations of insignificant air emission sources and control devices listed on the current permit:
a. Dip tank for wood stain/lacquer(ID No. I-DT-2)
Observed:Ms. Smith stated that they still use a"one-step"type finish for wooden furniture
legs. The facility has a rectangular tank, but they typically just dip legs directly into a 5-
gallon bucket which is placed inside the tank. The facility uses Carolina Solvent 2-75795
Black Leg Dip. Ms. Smith indicated that approximately 5-10 gallons of finishes are used
per month on average.
6. Observations of air emission sources and control devices not listed on the current permit:
a. None.
7. Compliance with specific permit conditions and limitations:
a. Condition A.2. "Emissions Inventory Requirement". At least 90 days prior to the
expiration date of the permit, the Permittee shall submit the air pollution emission
inventory report. The report shall be submitted to the Regional Supervisor, DAQ. The
report shall document air pollutants emitted for the 2022 calendar year.
Observed: The facility was issued a new permit on May 12, 2016. Compliance is
indicated.
b. Condition A.3. 15A NCAC 2D .0512 "Particulates from Wood Products Finishing Plants".
Provide adequate duct work and properly designed collectors to control woodworking
particulates.
Observed: During my on-site in car inspection on May 13, 2021 wood particulate
appeared to be properly controlled. No sawdust was observed at the exhaust point for the
cyclone. The wood dust collection system appears to be properly maintained. Therefore,
compliance with this stipulation is indicated.
C. Condition AA 15A NCAC 2D .0521, "Control of Visible Emissions". The facility is
limited to 20 percent opacity.
Observed: During my on-site in car inspection on May 13, 2021 no visible emissions
were observed at the facility. Compliance with this stipulation was indicated.
d. Condition A.5. 15A NCAC 2D .0535. The Permittee of a source of excess emissions that
last for more than four hours and that results from a malfunction, a breakdown of process
or control equipment or any other abnormal conditions, shall notify the Director or his
designee of any such occurrence by 9:00 a.m. Eastern time of the Division's next business
day of becoming aware of the occurrence.
Observed: Ms. Smith stated that there had been no excess emissions to report.
Compliance with this stipulation was indicated.

Lee Roys Frame Company.Inc.
May 13,2021
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e. Condition A.6. 15A NCAC 2D .0540 "Particulates from Fugitive Non-process Dust
Emission Sources" requires the facility to develop and submit a fugitive non-process dust
control plan if the facility cause or contribute to substantive dust complaints.
Observed: No complaints have been received regarding fugitive dust from this facility
during the last 5 years. No fugitive dust emissions were observed beyond the property
boundaries during my on-site in car inspection on May 13, 2021. Compliance with this
permit condition was indicated.
f. Condition A.7. Cyclone I &M Requirements. The facility must conduct, at a minimum,
an annual inspection of the cyclone. In addition, perform periodic inspections and
maintenance as recommended by the equipment manufacturer. The results of all
inspections and maintenance activities shall be recorded in a logbook. The logbook shall
be kept on-site.
Observed: Ms. Smith emailed me a logbook that indicated the facility does an inspection
of the cyclone system at least once a year. The last entry was on February 04, 2021 with
the previous entry (for maintenance and inspection) on February 04, 2020. Compliance
with this permit condition was indicated.
8. NSPS/NESHAP Review:
The facility does not have any boilers, generators or gasoline storage tanks.
9. Summary of changes needed to the current permit:
None.
10. Compliance assistance offered duringthe he inspection:
None.
11. Section 112(r)gpplicability:
This facility does not appear to be subject to the requirements of the Chemical Accident Release
Prevention Program, Section 112(r)of the Clean Air Act.
12. Compliance determination:
Based on my observations,this facility appeared to be in compliance with the applicable air quality
regulations at the time of the inspection.
RJP:
cc: MRO File
https://ncconnect.sharepoint.com/sites/DAQ-MRO/Counties/CATAWBA/0026O/INSPECT 20210513.docx