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HomeMy WebLinkAboutAQ_F_0100237_20210426_ENF_Enf-FND STATE OF NORTH CAROLINA NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL COUNTY OF ALAMANCE QUALITY FILE NO. DAQ 2021-007 IN THE MATTER OF: ) CANFOR SOUTHERN PINE - GRAHAM ) PLANT ) CIVIL PENALTY ASSESSMENT FOR VIOLATION OF: ) 40 CFR PART 60, SUBPART Dc ) Acting pursuant to North Carolina General Statutes (G.S.) 143-215.114A, I, Michael A. Abraczinskas,Director of the Division of Air Quality ("DAQ" or"Division"),make the following: I. FINDINGS OF FACT: A. Canfor Southern Pine - Graham Plant(Facility ID No. 0100237) operates a lumber mill that processes pine logs into dimensional lumber in Graham, North Carolina. B. Canfor Southern Pine - Graham Plant was issued Air Permit No. 06740T22 on September 6, 2019. C. Canfor Southern Pine - Graham Plant is subject to 40 CFR Part 60, Subpart Dc "Standards of Performance for Small-Industrial-Commercial-Institutional Steam Generating Units" as referenced by 15A North Carolina Administrative Code (NCAC) 02D .0524 "New Source Performance Standards"per Condition 2.LA.4 of the above referenced Air Quality Permit. According to 40 CFR 60.43c(e)(1), the facility shall comply with an emission limit 0.030 pounds per million Btu for filterable particulate matter (PM)for the wood fuel-fired boiler(Emission Source ID No. B-4) controlled by two multicyclones (Control Device ID Nos. MC-4 and MC-4A) and one electrostatic precipitator (Control Device ID No. ESP-4). D. A stack test was performed on the wood fuel-fired boiler(Emission Source ID No. B-4) on August 25-27, 2020. The results from this test were received on October 2, 2020, and were reviewed by DAQ's Stationary Source Compliance Branch on January 27, 2021. According to the results, the filterable PM emissions were 0.034 pounds per million Btu. This is a violation of 40 CFR Part 60, Subpart Dc. E. A Notice of Violation and Notice of Recommendation for Enforcement (NOV/NRE) dated February 3, 2021,was sent to Canfor Southern Pine - Graham Plant relative to the above noted violation. The certified mailing card indicated that the letter was received on February 12, 2021. Response letters were received on February 19, 2021 and March 10, 2021. Per the response letters, the facility has worked closely with Hurst boiler experts, AC Technical Services and the Canfor Southern Pine-Graham Plant DAQ 2021-007 Page 2 manufacturer of the electrostatic precipitator to troubleshoot the system. A re-test occurred on February 2, 2021. However, operational problems with the fuel delivery system prevented the valid test runs and the test was postponed. The boiler was shutdown, cleaned out and thoroughly inspected during the week of February 17—24, 2021. Based on the troubleshooting to date, the likely cause is variable moisture levels in the fuel and due to an ash buildup in the windbox. Upgrades are being made to the fuel delivery system which include replacement of pulse drive feed control system with a variable drive system along with replacement of the stoker screws. The ash was removed from the windbox. A re- test occurred on March 17, 2021, with the final test report being due on April 17, 2021. F. Air Quality Compliance History: • A Notice of Violation/Recommendation for Enforcement was issued on March 26, 2020, for having improper O&M practices resulting in an excessive amount of monitor downtime. A review of the semiannual summary report regarding the facility's operation of the continuous monitoring system (COMS) during the third and fourth quarter of calendar year 2019 indicated violations of NCAC 02D .1111 "Maximum Achievable Control Technology"and NSPS Subpart A. A civil penalty of $3,449 was assessed for these violations and was paid in full. • A Notice of Deficiency was issued on March 12, 2020, for a late internal inspection of a bagfilter and cyclone. • A Notice of Violation/Recommendation for Enforcement was issued on December 13, 2019, for a failed stack test. The test results indicated a violation of the NSPS Subpart Dc PM emissionss limit for boiler B-4. The test reults indicated a filterable PM emissions rate of 0.0447 pounds per million Btu which exceeded the limit of 0.030 pounds per million Btu. A civil penalty of$4,253 was assessed and was paid for this violation. G. The costs of investigation or inspection in this matter totaled $258.00. Based on the above Findings of Fact, I make the following: II. CONCLUSIONS OF LAW: A. Canfor Southern Pine - Graham Plant is in violation of 40 CFR Part 60, Subpart Dc for filterable PM emissions rate of 0.034 pounds per million Btu which exceeded the limit of 0.030 pounds per million Btu occurring on August 25, 2020. B. G.S. 143-215.114A provides that a civil penalty of not more than twenty-five thousand dollars per violation may be assessed against a person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit required by G.S. 143-215.108 or who violates any regulation adopted by the Environmental Management Commission. Canfor Southern Pine-Graham Plant DAQ 2021-007 Page 3 C. G.S. 143-215.3(a)(9)provides that the costs of any investigation or inspection may be assessed against a person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit required by G.S. 143-215.108 or who violates any regulation adopted by the Environmental Management Commission. Based upon the above Findings of Fact and Conclusions of Law, I make the following: III. DECISION: Canfor Southern Pine - Graham Plant is hereby assessed a civil penalty of: $ oUo - Oo for one (1)violation of 40 CFR Part 60, Subpart Dc, referenced in Condition 2.1.A.4 of Air Quality Permit 06740T22, occurring on August 25, 2020. $ 6°U -00 TOTAL CIVIL PENALTY,which is ((p percent of the maximum penalty authorized by NCGS 143-215.114A. $_258.00 Investigation Costs $ 41 Z 3 8 • 00 TOTAL AMOUNT DUE Pursuant to G.S. 143-215.114A, in determining the amount of the penalty, I considered the factors listed in G.S. 143B-282.1(b) and 15A NCAC 2J .0106, which are the following: 1) The degree and extent of harm to the natural resources of the State, to the public health, or to private property resulting from the violation(s); 2) The duration and gravity of the violation; 3) The effect on ground or surface water quantity or quality or on air quality; 4) The cost of rectifying the damage; 5) The amount of money saved by noncompliance; 6) Whether the violation was committed willfully or intentionally; 7) The prior record of the violator in complying or failing to comply with programs over which the Environmental Management Commission has regulatory authority; and 8) The cost to the State of the enforcement procedures. y /L /Z- Date Michael A. Abraczinskas, Director Division of Air Quality