AQ_F_0200048_20220412_CMPL_InspRpt

NORTH CAROLINA DIVISION OF Mooresville Regional Office
AIR QUALITY Mid-Atlantic Wood Products
NC Facility ID 0200048
Inspection Report County/FIPS:Alexander/003
Date: 04/12/2022
Facility Data Permit Data
Mid-Atlantic Wood Products Permit 05990/RI
225 Dewey Elder Lane Issued 8/21/2015
Taylorsville,NC 28681 Expires 7/31/2023
Lat: 35d 56.2950m Long: 8ld 15.2232m Class/Status Small
SIC: 2449/Wood Containers,Nee Permit Status Active
NAICS: 32192/Wood Container and Pallet Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
Marc Raoul Marc Raoul Marc Raoul
Plant Manager Plant Manager Plant Manager
[phone] [phone] [phone]
Compliance Data
Comments:
Inspection Date 04/12/2022
Inspector's Signature: zjwt e Atiffi Inspector's Name Ryan Mills
Operating Status Operating
Date of Signature: April 13,2022 Compliance Status Compliance-inspection
Action Code FCE
Inspection Result Compliance
Total Actual emissions in TONS/YEAR:
TSP S02 NOX VOC CO PM10 *HAP
2014 0.0200 --- --- --- --- 0.0100 ---
2009 0.0100 --- --- --- --- 0.0000 ---
Highest HAP Emitted(in pounds)
Five Year Violation History:None
Date Letter Type Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE:None
Date Test Results Test Method(s) Source(s)Tested

Mid-Atlantic Wood Products
April 12, 2022
Page -2—
Type Action: X Full Compliance _Partial Compliance _Complaint Other:
Evaluation Evaluation/Reinspection Investigation
Data Date submitted for initial review 4/13/2022 _IBEAM WARNING/OB,NOD,NOV,NRE
Tracking: X IBEAM Document
X IBEAM Inspection,list date inspected _IBEAM LAT/LONG,Facility Locked
X IBEAM Inspection,list date draft is submitted X IBEAM LAT/LONG,Coordinates checked
X IBEAM Inspection,pollutants/programs checked IBEAM Complaint
X IBEAM Planning,Next Inspection Date 4/l/2024
Directions:
From Taylorsville,drive West on Hwy. 64/90. At the intersection of Hwy. 64/90 and Hwy. 127,turn right
onto All Healing Springs Road. Travel approximately one mile and turn right onto Zeb Watts Road.Travel
approximately one mile and turn right onto Dewey Elder Lane. The facility is located at the end of Dewey
Elder Lane.
Safety Equipment:
Safety glasses are required, and steel toe shoes are recommended for an inspection at this facility.
Safety Issues•
None.
Facility LAT/Long:
A review of the facility's coordinates on the "Map of Regulated AQ Facilities" indicates the facility's
latitude and longitude coordinates are accurate. The latitude and longitude coordinates are not locked in
IBEAM.
Email Contacts:
Marc Raoul is the new Plant Manager.As such his email was added to IBEAM.
1. The purpose of this site visit was to conduct a routine air quality inspection. This facility
manufactures wooden drawer and cabinet parts. The facility employs 35 people. The facility is
currently operating 10 hours per day,Monday through Thursday.The old facility contact,Mr.Thad
Carter, accompanied me during this inspection.
2. Facility Contact Information:
During the inspection,I verified the facility contact information in IBEAM. Mr.Marc Raoul is the
new Plant Manager,and this change was made in IBEAM.
3. Compliance history file review:
No problems have been noted in the last five years by DAQ, prior to this inspection. The current
compliance status is discussed in the following sections.

Mid-Atlantic Wood Products
April 12, 2022
Page -3—
4. Observations of permitted air emission sources and control devices:
Emission Emission Source Control Control System
Source IDF Description System ID Description and Observations
WW-1 woodworking equipment CD-1 bagfilter(6,297 square feet of filter area)
Observed.Woodworking equipment was in operation. The bagfilter was operating with no visible
emissions.
WW-2 woodworking equipment CD-6 lbagfilter(3,959 square feet of filter area)
Observed.Woodworking equipment was in operation. The bagfilter was operating with no visible
emissions.
HOG-1 wood hog(ID NO. HOG-1) CD-1,CD- cyclone(96 inches in diameter,ID No. CD-
2 2) installed in series with a bagfilter
(6,297square feet of filter area,ID No. CD-
1)
Observed: The wood hog was operating. The cyclone and bagfilter were operating with no visible
emissions.
5. Observations of insignificant air emission sources and control devices listed on the current permit:
Source
IES 1 -UV curable finish application operation
Observed. This operation was not in operation during this inspection.
6. Observations of air emission sources and control devices not listed on the current permit:
a. The facility is heated with seven(7)propane heaters and has 3 propane tanks.
7. Compliance with specific permit conditions and limitations:
a. Condition A.2. — 15A NCAC 2Q .0304, "Emissions Inventory Requirement". At least 90
days prior to the expiration date of the permit,the Permittee shall submit the air pollution
emission inventory report.The report shall be submitted to the Regional Supervisor,DAQ.
The report shall document air pollutants emitted for the 2022 calendar year.
Observed: I informed Mr.Carter that the emissions inventory would be due May 1,
2023 and would need to include the air pollutants emitted for the 2022 calendar year.
b. Condition A.3. — 15A NCAC 2D .0512 "Particulates From Wood Products Finishing
Plants". Provide adequate ductwork and properly designed collectors to control
woodworking particulates.
Observed: Wood particulate appeared to be properly controlled. No sawdust waste was
observed at exhaust points around the bagfilters or cyclones, and the ductwork appears to
be properly maintained. The loadout area needs cleanup but was not causing particulate to
transfer out of the area. Compliance with this permit condition is indicated.

Mid-Atlantic Wood Products
April 12, 2022
Page -4—
C. Condition A.4. — 15A NCAC 2D .0521, "Control of Visible Emissions". The facility is
limited to 20 percent opacity.
Observed: No visible emissions were observed at the facility.Compliance with this permit
condition is indicated.
d. Condition A.S. — 15A NCAC 2D .0535, "Notification Requirement". Notify DAQ of
excess emission that last more than four hours that result from a malfunction,a breakdown
of process or control equipment or any other abnormal conditions.
Observed: Mr. Carter stated that there had been no excess emissions to report.
Compliance with this permit condition is indicated.
e. Condition A.6.- 15A NCAC 2D.0540"Particulates from Fugitive Dust Emission Sources"
requires the facility to develop and submit a fugitive non-process dust control plan if the
facility cause or contribute to substantive dust complaints.
Observed: No complaints have been received regarding fugitive dust from this facility
during the last 5 years. No fugitive dust emissions were observed during the inspection.
Compliance with this permit condition is indicated.
f. Condition A.7. — 15A NCAC 2D .0611, `Bagfilter I & M Requirements". Conduct an
annual internal inspection of the bagfilter. In addition, perform periodic inspections and
maintenance as recommended by the equipment manufacturer and list corrections made
and dates of actions in a logbook
Observed: The facility conducts weekly visual checks on ductwork and magnahelic
pressures. Any maintenance is recorded on a weekly maintenance sheet. The most recent
annual inspections on all control devices were conducted on June 28, 2021 and February
21, 2022. All bags in the baghouses were replaced in August of 2021. Compliance is
indicated.
g. Condition A.B.— 15A NCAC 2D .0611,Cyclone I&M Requirements. Conduct an annual
inspection of the cyclone. In addition,perform periodic inspections and as recommended
by the equipment manufacturer and list corrections made and dates of actions in a logbook
Observed: The facility conducts weekly visual checks on ductwork. Any maintenance is
recorded on the weekly sheet. The most recent annual inspections on all control devices
were conducted on June 28, 2021 and February 21, 2022. Compliance with this permit
condition is indicated.
8. NSPS/NESHAP Review
The plant does not have any boilers, generators, or fire pumps that would be subject to
NSPS/NESHAP.
9. Summary of changes needed to the current permit:
None.

Mid-Atlantic Wood Products
April 12, 2022
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10. Compliance assistance offered duringthe hpection:
None.
11. Section 112(r)applicability:
This facility does not appear to be subject to the requirements of the Chemical Accident Release
Prevention Program, Section 112(r)of the Clean Air Act.
12. Compliance determination:
Based on my observations,this facility appeared to be in compliance with the applicable air quality
regulations at the time of the inspection.
RCM:lms
c: MRO File
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