AQ_F_2100079_20200116_CMPL_InspRpt

NORTH CAROLINA DIVISION OF Washington Regional Office
AIR QUALITY Jimbo's Jumbos, 190 Peanut Drive
NC Facility ID 2100079
Inspection Report County/FIPS:Chowan/041
Date: 01/22/2020
Facility Data Permit Data
Jimbo's Jumbos, 190 Peanut Drive Permit 08656/R09
190 Peanut Drive Issued 11/15/2018
Edenton,NC 27932 Expires 6/30/2025
Lat: 36d 4.8560m Long: 76d 35.4050m Class/Status Synthetic Minor
SIC: 2068/Salted And Roasted Nuts And Seeds Permit Status Active
NAILS: 311911 /Roasted Nuts and Peanut Butter Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP x
Charles Williams Paul Britton Paul Britton
Maintenance Supervisor V.P. Operations V.P. Operations
[phone] [phone] [phone]
Compliance Data
Comments:
The facility appeared to operate in compliance with all applicable air quality Inspection Date 01/16/2020
regulations and permit conditions at the time of Inspector's Name Yongcheng Chen
inspection. Operating Status Operating
Compliance Code Compliance-inspection
Inspector's Signature: Action Code FCE
hh �n On-Site Inspection Result Compliance
�✓ C -
Date of Signature: 1/22/2020
Total Actual emissions in TONS/YEAR:
TSP S02 NOX VOC CO PM10 * HAP
2016 23.60 --- --- --- --- 0.2300 ---
2011 23.60 --- --- --- --- 0.2300 ---
Highest HAP Emitted in ounds
Five Year Violation History:None
Performed Stack Tests since last FCE:None
LOCATION:
From WaRO,take Highway 17N towards Williamston. Turn right coming into Williamston onto Highway 17N and go to Edenton.
Take Exit#227 at Edenton. At end of ramp turn right onto Virginia Road and go to the third stoplight and turn left onto North Broad
Street. Go about a mile and pass a car dealership. Turn left onto Peanut Drive. Go to Jimbo's Jumbo's main office on the left,(190
Peanut Drive).The blanching facility is located at 185 Peanut Drive,across the street.
1

PROCESS DESCRIPTION:
The facility receives shelled peanuts,removes the skins and the peanuts are then processed for the food industry. Loose skins are first
removed at the dumping process by a stoner and an aspirator. Blanching and cleaning remove the remaining skins. The skins are then
pneumatically conveyed to cyclones,separated and sold as an animal feed component.
PERMITTED EMISSION SOURCES:
Emission Emission Source Control Control System
Source ID Description System ID Description
ES-1 Peanut blanching and CD-1,CD-2,CD-3 Cyclone(69 inches in
cleaning process diameter)(CD-1)
Cyclone(69 inches in
diameter)(CD-2)
Cyclone(69 inches in
diameter)(CD-3)
ES-2 Peanut blanching and CD-4,CD-5 Cyclone(84 inches in
cleaning process diameter)(CD-4)
Cyclone(60 inches in
diameter)(CD-5)
ES-3 Stoner and asperator CD-6 Cyclone(60 inches in
diameter)
ES-4 Istoner CD-7 ICyclone
ES-5 jAspirator CD-8 lCyclone
WN Line Air drops,blanches, BH1 Baghouse
cleaners
SN Line Air drops,blanches, BH2 Baghouse
cleaners
INSPECTION COMMENTS:
On 1/16/2020,I arrived at Jimbo's Jumbo's to conduct a state compliance inspection. Mr.Paul Britton,V.P.Operations,and Mr.
Charles Williams,Maintenance Supervisor,assisted us with the inspection. We began in the office and I requested and reviewed the
current air permit#08656R09. We reviewed the cyclone maintenance logbook,which was complete. The maintenance crew inspects
the cyclones monthly at a minimum,and more often if problems are noticed.
Next we walked across the street to inspect the emission sources. The facility was in full operation. All equipment was in operation
during the inspection. The equipment appeared to be in good operating condition. All cyclones on the back of the building were
operating. They were clean,and there was no evidence of dusting on the equipment or in the area. The area around the cyclones has
been surfaced with concrete and the ditch and wooded area no longer exist due to new construction. No visible emissions were
observed from any of the cyclones. BH1 Baghouse on WN Line was brand new.
Permit item already installed:
WN Line jAir drops,blanches,cleaners JBHI jBaghouse
Permit item not yet installed:
SN Line jAir drops,blanches,cleaners BH2 jBaghouse
COMPLIANCE HISTORY(5-year):
There have been no complaints,warnings or notices of violations for this facility within the last five years.
REGULATORY REVIEW:
2D.0515"Particulates from Miscellaneous Industrial Processes"
Based on the permit review dated 08/28/2018 and information provided on site from Mr.Britton,the through put rate is approximately
18,000 lbs.per hour through the blanching and cleaning process, and 20,000 lbs.per hour through the stoner and aspirator. The
2

allowable uncontrolled emission rate is 203.2 lbs.per hour. The controlled emission rate for the cyclones(the permit review states
that the cyclones are 99%efficient)is 3.03 lbs per hour. Compliance is indicated.
2D.0521 "Control of Visible Emissions"
Visible emissions from the cyclones are limited to 20%opacity. During this inspection,I did not observe any visible emissions
around the facility. The area behind the cyclones were free of dust. Compliance is indicated.
2D.0535"Excessive Emissions Reporting and Malfunctions"
There were no indications of equipment malfunctions that would result in excessive emissions requiring more than four hours to
repair. Compliance is expected.
2D.0540"Particulate Control Requirement"
There are no indications of particulates from fugitive non-process dust emission sources. The file does not contain any complaints
regarding this facility. Compliance is indicated.
2D.0611 "Inspection,Maintenance and Recordkeeping Requirements"
The permittee is required to perform an annual inspection of the cyclones and periodic inspections and maintenance.The results of the
inspections and all maintenance are to be recorded in a cyclone logbook. Review of the logbook during this inspection indicated
compliance.
2Q.0315 "Synthetic Minor Facilities,"
To avoid the applicability of 15A NCAC 2Q .0501 "Purpose of Section and Requirement for a Permit,"as requested by the Permittee,
facility-wide emissions shall be less than the following:
Pollutant Emission Limit
(Tons)
PM10 100
Based on the information provided on site from Mr.Britton,the production was 95,573,600 lbs.per year for 2019.The controlled
emission after the cyclones(the permit review states that the cyclones are 99%efficient)is(calculated from A.3) 139.9 tons x (1 —
0.99)= 1.40 tons per year. Compliance is indicated.
112 R:
The facility does not store,handle,or use 112R pollutants in quantities sufficient to be subject to this regulation.
COMMENTS:
The facility appeared to operate in compliance with all applicable air quality regulations and permit conditions at the time of
inspection.
https://ncconnect.sharepoint.com/sites/DAQ-WaRO/Facilities/Chowan2 l/00079/202001 16a 16.do c
3