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HomeMy WebLinkAboutAQ_F_2100079_20210817_CMPL_InspRpt NORTH CAROLINA DIVISION OF Washington Regional Office AIR QUALITY Jimbo's Jumbos, 190 Peanut Drive NC Facility ID 2100079 Inspection Report County/FIPS:Chowan/041 Date: 09/03/2021 Facility Data Permit Data Jimbo's Jumbos, 190 Peanut Drive Permit 08656/R09 190 Peanut Drive Issued 11/15/2018 Edenton,NC 27932 Expires 6/30/2025 Lat: 36d 4.8560m Long: 76d 35.4050m Class/Status Synthetic Minor SIC: 2068/Salted And Roasted Nuts And Seeds Permit Status Active NAILS: 311911 /Roasted Nuts and Peanut Butter Manufacturing Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP Paul Britton Paul Britton Paul Britton V.P.Operations V.P. Operations V.P. Operations (252)482-9061 (252)482-9061 (252)482-9061 Compliance Data Comments: The facility appeared to operate in compliance with all applicable air quality Inspection Date 08/17/2021 regulations and permit conditions at the time of Inspector's Name Yongcheng Chen inspection. Operating Status Operating Compliance Status Compliance-inspection Inspector's Signature: Action Code FCE � Inspection Result Compliance �� On V Date of Signature: 9/3/2021 Total Actual emissions in TONS/YEAR: TSP S02 NOX VOC CO PM10 * HAP 2016 23.60 --- --- --- --- 0.2300 --- 2011 23.60 --- --- --- --- 0.2300 --- Highest HAP Emitted inpounds) Five Year Violation History:None Performed Stack Tests since last FCE:None LOCATION: From WaRO,take Highway 17N towards Williamston. Turn right coming into Williamston onto Highway 17N and go to Edenton. Take Exit#227 at Edenton. At end of ramp turn right onto Virginia Road and go to the third stoplight and turn left onto North Broad Street. Go about a mile and pass a car dealership. Turn left onto Peanut Drive. Go to Jimbo's Jumbo's main office on the left,(190 Peanut Drive).The blanching facility is located at 185 Peanut Drive,across the street. PROCESS DESCRIPTION: The facility receives shelled peanuts,removes the skins and the peanuts are then processed for the food industry. Loose skins are first removed at the dumping process by a stoner and an aspirator. Blanching and cleaning remove the remaining skins. The skins are then pneumatically conveyed to cyclones,separated and sold as an animal feed component. PERMITTED EMISSION SOURCES: Emission Emission Source Control Control System Source ID Description System ID Description ES-1 Peanut blanching and CD-1,CD-2,CD-3 Cyclone(69 inches in cleaning process diameter)(CD-1) Cyclone(69 inches in diameter)(CD-2) Cyclone(69 inches in diameter)(CD-3) ES-2 Peanut blanching and CD-4,CD-5 Cyclone(84 inches in cleaning process diameter)(CD-4) Cyclone(60 inches in diameter)(CD-5) ES-3 Stoner and asperator CD-6 Cyclone(60 inches in diameter) ES-4 Istoner CD-7 ICyclone ES-5 jAspirator CD-8 lCyclone WN Line lAir drops,blanches,cleaners JBH1 jBaghouse SN Line jAir drops,blanches,cleaners JBH2 jBaghouse INSPECTION COMMENTS: On 8/17/2021,I arrived at Jimbo's Jumbo's to conduct a state compliance inspection. Mr.Charles Williams,Maintenance Supervisor, assisted us with the inspection. The maintenance crew inspects the cyclones monthly at a minimum,and more often if problems are noticed. Mr.Paul Britton,V.P.Operations,kept all the records including the current air permit and the cyclone maintenance logbook, which was complete. We walked around the emission sources and control devises. The facility was in full operation. All equipment was in operation during the inspection. The equipment appeared to be in good operating condition. All cyclones on the back of the building were operating. They were clean,and there was no evidence of dusting on the equipment or in the area. The area around the cyclones has been surfaced with concrete and the ditch and wooded area no longer exist due to new construction.No visible emissions were observed from any of the cyclones. BH1 Baghouse on WN Line was brand new. Permit item already installed: WN Line jAir drops,blanches,cleaners JBHI jBaghouse Permit item not yet installed: SN Line lAir drops,blanches,cleaners JBH2 jBaghouse COMPLIANCE HISTORY(5-year): There have been no complaints,warnings or notices of violations for this facility within the last five years. REGULATORY REVIEW: 2D.0515"Particulates from Miscellaneous Industrial Processes" Based on the permit review dated 08/28/2018 and information provided on site from Mr.Britton,the through put rate is approximately 18,000 lbs.per hour through the blanching and cleaning process,and 20,000 lbs.per hour through the stoner and aspirator. The allowable uncontrolled emission rate is 203.21bs.per hour. The controlled emission rate for the cyclones(the permit review states that the cyclones are 99%efficient)is 3.03 lbs per hour. Compliance is indicated. 2D.0521 "Control of Visible Emissions" Visible emissions from the cyclones are limited to 20%opacity. During this inspection,I did not observe any visible emissions around the facility. The area behind the cyclones were free of dust. Compliance is indicated. 2D.0535"Excessive Emissions Reporting and Malfunctions" There were no indications of equipment malfunctions that would result in excessive emissions requiring more than four hours to repair. Compliance is expected. 2D.0540"Particulate Control Requirement" There are no indications of particulates from fugitive non-process dust emission sources. The file does not contain any complaints regarding this facility. Compliance is indicated. 2D.0611 "Inspection,Maintenance and Recordkeeping Requirements" The permittee is required to perform an annual inspection of the cyclones and periodic inspections and maintenance.The results of the inspections and all maintenance are to be recorded in a cyclone logbook. Review of the logbook during this inspection indicated compliance. 2Q.0315 "Synthetic Minor Facilities," To avoid the applicability of 15A NCAC 2Q .0501 "Purpose of Section and Requirement for a Permit,"as requested by the Permittee, facility-wide emissions shall be less than the following: Pollutant Emission Limit (Tons) PM10 100 Based on the information provided by Mr.Britton,the production was 168,258,602 lbs.per year for 2020.The controlled emission after the cyclones(the permit review states that the cyclones are 99%efficient)is(calculated from A.3) 139.9 tons x (1—0.99)= 1.40 tons per year. Compliance is indicated. 112 R: The facility does not store,handle,or use 112R pollutants in quantities sufficient to be subject to this regulation. COMMENTS: The facility appeared to operate in compliance with all applicable air quality regulations and permit conditions at the time of inspection. r 3 AP t F r �o 1. j �. ��►, �r1•�'�I�� oil. 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