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HomeMy WebLinkAboutAQ_F_1300177_20220325_CMPL_InspRpt NORTH CAROLINA DIVISION OF Mooresville Regional Office AIR QUALITY StandardAero NC Facility ID 1300177 Inspection Report County/FIPS: Cabarrus/025 Date: 03/25/2022 Facility Data Permit Data StandardAero Permit n/a 6865 Belt Road Issued n/a Concord,NC 28027 Expires n/a Lat: 35d 22.8788m Long: 80d 41.7549m Class/Status Permit Exempt SIC: 4581 /Airports,Flying Fields,And Services Permit Status Inactive NAICS: 48819/Other Support Activities for Air Transportation Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP Jason Hays Jason Hays Jason Hays Manager Manager Manager (704)720-7480 (704)720-7480 (704)720-7480 Compliance Data Comments: Inspection Date 03/25/2022 Inspector's Name Robert Papuga Inspector's Signature: s�o �a� /�av rya DJ`A Operating Status Operating Compliance Status Compliance-inspection Action Code FCE Date of Signature: 03/28/2022 Inspection Result Compliance Total Actual emissions in TONS/YEAR: TSP S02 NOX VOC CO PM10 *HAP No emissions inventory on record. Highest HAP Emitted(in pounds) Five Year Violation History:None Date Letter Type Rule Violated Violation Resolution Date Performed Stack Tests since last FCE:None Date Test Results Test Method(s) Source(s)Tested StandardAero March 25,2022 Page 2 of 4 Type Action: _Full Compliance _Partial Compliance _Complaint Other: Compliance Assurance Visit Evaluation Evaluation/Reinspection Investigation Data Date submitted for initial review 03/28/2022 _IBEAM INFO,WARNING/OB,NOD,NOV,NRE Tracking: X IBEAM Document X IBEAM Inspection,list date inspected IBEAM LAT/LONG,Facility Locked X IBEAM Inspection,list date draft is submitted X IBEAM LAT/LONG,Coordinates checked X IBEAM Inspection,pollutants/programs checked IBEAM Complaint X IBEAM Planning,Next Inspection Date 03/01/2024 Directions: Take NC-3 out of Mooresville,making a right onto Odell School Road. Follow until Odell School Road turns into Derita Road. Turn left onto Concord Mills Boulevard. After crossing over I-85 make a left turn onto Weddington Road. Make a left onto Belt Road. The facility will be located on the right. Safety Equipment: This facility requires safety glasses and ear protection. Safety Issues: No safety issues were noted by me during the visit. Lat/Long Coordinates: A review of the facility's coordinates on "Map of Regulated AQ Facilities" indicate that the facility's latitude and longitude coordinates are accurate. The coordinates are not locked in IBeam. Email Contacts: The emails for the facility, authorized and technical contacts were verified by Mr. Greg Bove, Quality Assurance Manager. No changes to the email contacts in IBEAM are needed. Compliance Assurance Visit: 1. The purpose of this site visit was to conduct a compliance assurance visit. StandardAero maintains, and repairs Rolls Royce Model 250 turbine engines used in light helicopters.The company operates this facility Monday Through Friday from 8 am to 5:00 pm(40 hours per week);52 weeks per year. Mr. Greg Bove, Quality Assurance Manager, accompanied me during this inspection. 2. Facility Contact Information: During the inspection,I verified the facility contact information in IBEAM with Mr. Bove. No changes to the facility contact information are needed in IBEAM. 3. Compliance HistM: No problems have been noted by DAQ, prior to this visit. The current compliance status is discussed in the following sections. StandardAero March 25, 2022 Page 3 of 4 4. Source Observations: This facility has three glove boxes that use aluminum oxide grit for grit blasting maintenance and repair of Rolls Royce Model 250 turbine engines used in light helicopters. They also use small amounts (less than 55 gallons per year) of Safety-Kleen Premium Gold solvent to wash the parts once they are removed from the glove box. The glove boxes and parts washer were not in operation at the time of this visit. This office has not received any fugitive dust emissions complaints regarding this facility. This facility has paved roads. During this visit, I observed no fugitive dust and I also did not observe any visible emissions at the facility. I discussed with Mr. Bove if any excess emissions had occurred at this facility. Mr. Bove stated that no excess emissions had occurred. There are no gasoline storage tanks, engines/generators/fire pumps,boilers or any other sources at this facility. Therefore,this facility is not subject to the requirements of NSPS,NESHAP/MACT, RACT or 112(r). 5. Exemption Qualification: This facility submitted a request for applicability determination for a grit blasting and solvent usage. Since the actual facility-wide emissions of particulate matter(PM10) and volatile organic compounds(VOCs) are less than five tons per year and the total actual aggregate emissions of these pollutants are less than ten tons per year. This office sent a letter dated July 8,2016 exempting this facility from permitting, since the facility- wide actual particulate emissions(PM10) and VOCs are less than five tons per year and total aggregate emissions are less than ten tons per year. This facility has not changed or modified the equipment to increase emissions above the exemption thresholds since the rescission request. Therefore,this facility still qualifies for exemption under 15A NCAC 2Q .0102(d). 6. Compliance determination: Based on my observations,this facility appeared to be in compliance with the air quality rules(2D .0521-visible emissions; 2D .05 15-particulates from miscellaneous industrial process; 2D .0535- excess emissions; 2D .0540-fugitive dust emissions; and 2D .0958-work practices for sources of VOCs)at the time of the visit. The compliance assurance visit checklist is attached on page 4. RJP:lms c: MRO File https://neconnect.sharepoint.com/sites/DAQ-MRO/Counties/CABARRUS/00177/INSPECT 20220325_CAV.doex StandardAero March 25,2022 Page 4 of 4 Compliance Assurance Visit Checklist rev.11/03/16 Facility Name: StandAero Physical Site Address: 6865 Belt Road City: Concord Zip Code: 28027 County: Cabarrus Facility Contact: Jason Hays Title: Manager Phone No.: 704-720-7480 Mailing Address: 6865 Belt Road Concord,NC 28027 Facility Contact Email Address: jason.hays@stamdardaero.com Is the facility contact the person that you met? If not,fill out the following: Contact Name: Greg Bove Title: Quality Assurance Manager Phone No.: 704-720-7480 Mailing Address: 6865 Belt Road Concord,NC 28027 Email Address: greg.bove@standardareo.com Safety requirements:safety shoes(no)-safety glasses(yes)-hearing protection(yes)-hardhat(no) other(please describe): Normal operating schedule(hr/d,d/wk,wk/yr): Monday-Friday 8am-5pm. 52 wekks per year. Opacity(%)-indicate any non-zero opacities observed: 09/o Odors-indicate if any objectionable odors were detected beyond the property boundary: None Fugitive dust-indicate whether fugitive dust was observed leaving property boundary: None Since last inspection,have there been any changes in equipment or operation? No Throughput and/or fuel usage with units: Control device(s)(list): Properly operated and maintained? For a permit exempt facility found to be improperly operating or maintaining plant equipment:1)provide compliance assistance as a first option;2)initiate enforcement action in egregious/repeat cases;3)re-evaluate facility's emissions using a more representative control efficiency/emission factor;4)If re-evaluated actual emissions result in a classification/registration change,follow enforcement guidelines for operation without a permit/registration;and 5)increase compliance visit frequency. Notes or calculation space: In CY 2021 this facility used 250 pounds of alumunum oxide grit that could result in up to 250 pounds per year of PWPM10emissions. In CY 2021 this facility used less than 55 gallons of Safety-Kleen Gold Solvent that could result in up to 368.5 Ib/yr of VOC. Permit Exemption: •Actual emissions from the previous year(s)(and projected actual)of PM10,S02,NOx,VOCs,CO,HAPs,and TAPS are each<5 tpy and whose actual total aggregate of these emissions are<10 tpy •Can be subject to 40 CFR Part 63(MACT or GACT)and 40 CFR Part 60(NSPS) •Cannot be subject to Rule 2Q.0315(Synthetic Minor Facilities)or 2Q.0500(Title V Procedures)