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HomeMy WebLinkAboutAQ_F_0400056_20220330_ST_ProtRvw oft c STATE l ROY COOPER A Governor ELIZABETH S.BISER Secretary *�`Q�ND`'* MICHAELABRACZINSKAS NORTH CAROLINA Director Environmental Quality March 30,2022 Kristen Belisario,Environmental Permitting and Compliance Duke Energy Company,LLC 410 S.Wilmington Street Raleigh,North Carolina 27601 Subject: Piedmont Natural Gas—Wadesboro Compressor Station Wadesboro,Anson County,North Carolina Facility ID 0400056,Air Permit No. 10097TO2 Proposed Emissions Testing for Four Engines COMPOI through COMP04 and Generator EGO Proposed for Week of April 4,2022,by Mostardi Platt DAQ Tracking No.2021-313ST Dear Ms.Belisario, Mostardi Platt proposes EPA Method 320 for nitrogen oxides(NOx),carbon monoxide(CO),and volatile organic compounds(VOC)emissions testing of four engines COMPOI through COMP04 and emergency generator EGO1. The proposed test methods are acceptable as discussed in this letter. COMPOI through COMP04 are four(4)four-stroke lean-burn natural gas-fired reciprocating internal combustion engines(4,735 horsepower rating each),each powering a compressor.COMPOI through COMP04 are controlled by respective catalytic oxidizers COMPOIC through COMP04C.EGO is a four-stroke lean-burn natural gas-fired emergency generator(880 horsepower maximum rating). 40 CFR 63 Subpart ZZZZ National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines and 40 CFR 60 Subpart JJJJ Standards of Performance for Stationary Spark Ignition Internal Combustion Engines apply.Compliance with 63 Subpart ZZZZ is met by complying with the limits of 60 Subpart JJJJ. Compliance may be indicated in units of either grams per horsepower-hour(g/HP-hr)or parts per million corrected to 15%oxygen(ppmvd@15%02). An updated testing waiver was issued to PNG Wadesboro on February 14,2022,allowing conditional approval of representative testing of identical units on an ongoing basis.This waiver exempts COMPOI from the 2022 subject testing. The waiver is attached to this letter for reference. Testing must be conducted within 10%of full load.The target process rate for testing is 100%of maximum rated capacity for each tested source.This proposed test rate is acceptable.Flow rate testing is proposed for mass rate calculations and will be needed if results are reported in g/hp-hr.Verification of absence of cyclonic flow and stratification test is required.Please include all relevant process data in the final test report. All testing shall be conducted in strict accordance with the proposed methods.Approval of this sampling protocol does not exempt the tester from the minimum requirements of the sampling methods.Any deviations remain subject to approval by DAQ. If you have any questions or comments,please contact me at taylor.fort(d,)ncdenr.gov. Sincerely, Taylor ort,Environmental Engineer Division of Air Quality,NCDEQ cc: Heather Carter,Fayetteville Regional Office Eric Ehlers,Mostardi Platt IBEAM Documents 0400056 D E Q�� North Carolina Department of Environmental Quality I Division of Air Quality 217 West Jones Street 1 1641 Mail Service Center I Raleigh,North Carolina 27699-1641 NORTH CAROU _ � alEnv1ronmene1Qwl� /� 919.707.8400 ROY COOPER Governor i ELIZABETH S.BISER ': secretary ''aar•' MICHAELABRACZINSKAS NORTH CAROLINA Director Environmental Quality February 14,2022 Adam Long VP,Gas Pipeline Operations Piedmont Natural Gas 410 South Wilmington Street Raleigh,NC 27601 Subject: Revised Approval of Waiver Request for Emissions Testing of One Natural Gas Engine as Representative of Four Engines COMP01-COMP04 Piedmont Natural Gas -Wadesboro Compressor Station Wadesboro,Anson County,North Carolina Facility ID No.0400056;Air Permit No. 10097TO2 Dear Mr. Long: On December 21,2021,the Division of Air Quality(DAQ)issued an approval letter in response to a performance testing waiver request dated September 22,2021 for the subject facility.After receiving feedback from your company,DAQ is herein reissuing the waiver approval letter to offer more clarity and flexibility in the conditions that allow the waiver to apply on ongoing basis. This revised waiver approval letter is intended to replace the December 21,2021 approval letter in its entirety. In the original request,your company asked for a waiver from the performance testing requirements of 40 CFR 60 Subpart JJJJ-Standards of Performancefor Stationary Spark Ignition Internal Combustion Engines,as related to four identical,natural gas-fired,internal combustion engines(Permit ID Nos. COMPOI through COMP04)at the Piedmont Natural Gas-Wadesboro Compressor Station(PNG- Wadesboro). Specifically,PNG-Wadesboro requested to conduct performance testing on one of the four engines as representative of emissions from all identical engines on site to demonstrate compliance with the 40 CFR 60 Subpart JJJJ testing requirements. 40 CFR 60 Subpart JJJJ requires periodic testing of subject engines once every three years or every 8760 hours of operation,whichever occurs first.Upcoming performance testing during calendar year 2022 will be conducted to meet the three-year testing requirement since the engines at the PNG- Wadesboro site operate less than 8760 hours in a three-year period.Pursuant to 40 C.F.R. § 60.8(b)(4), performance tests shall be conducted in accordance with the test methods and procedures contained in each applicable subpart unless the Administrator(DAQ in this case)waives the requirement for performance tests because the owner or operator of a source has demonstrated by other means to the Administrator's satisfaction that the affected emission source can continually comply with the standard. Section VII.2 of the US EPA's April 27,2009, Clean Air Act National Stack Testing Guidance states that a performance test waiver for identical emissions units may be appropriate when the following conditions are met: 1. the units are located at the same facility; 2. the units were produced by the same manufacturer,have the same model number or other manufacturer's designation in common,and have the same rated capacity and operating specifications; North Carolina Department of Environmental Quality I Division of Air Quality R Jy/� 217 West Jones Street 1 1641 Mail Service Center I Raleigh,North Carolina 27699-1641 o.ft "�® 919.707.8400 Piedmont Natural Gas-Wadesboro Compressor Station February 14,2022 Page 2 3. the units are operated and maintained in a similar manner; and 4. the EPA or delegated agency,based on documents submitted by facility: a. determines that the margin of compliance for the identical units tested is significant and can be maintained on an ongoing basis;or b. determines based on a review of sufficient emission data that,though the margin of compliance is not substantial, other factors allow for the determination that the variability of emissions for identical tested units is low enough for confidence that the untested unit(s)will be in compliance. These factors may include,but are not limited to,the following: i. historical records at the tested unit showing consistent/invariant loads; ii. fuel characteristics yielding low variability and therefore assurance that the emissions will be consistent and below allowable levels; and iii. statistical analysis of a robust emissions data set demonstrates sufficiently low variability to convey assurance that the margin of compliance,though small,is reliable. In reviewing performance testing waiver requests for identical emission sources,DAQ must first ensure that the criteria outlined above from the US EPA's Clean Air Act National Stack Testing Guidance are met fully and continuously.Beyond this,DAQ may specify additional requirements on facilities to ensure all emission units are tested over time on a regular schedule and to ensure continuous compliance with the applicable emission standard(s)for all units. To support the request for testing one engine as representative of COMPOI through COMP04, PNG-Wadesboro provided information on the manufacturer,model number,rated capacity,and operating specifications for all four engines,as well as analyses of historical emissions data,load$,and run times for the subject engines.Based on the information provided,the four engines appear to be identical and are being operated and maintained in the same manner with uniform fuel characteristics.The emissions data reported for this facility since 2014 demonstrates a significant margin of compliance(greater than 50%) for all regulated pollutants. Therefore,DAQ approves the requested waiver of performance testing for identical units at the PNG-Wadesboro site on an ongoing basis,provided that the following conditions are met: 1. Engines COMP02 through COMP04 are all tested in 2022 since none of these engines have been tested since 2016; 2. After the 2022 testing is completed, at least half of the subject engines are tested once every three years with all engines being tested at least once every six years; 3. All engines continue to be limited in annual hours of operation such that no individual engine exceeds 8760 operating hours in a three-year period; 4. All new performance test results continue to meet the waiver criteria outlined above from the US EPA's Clean Air Act National Stack Testing Guidance; 5. A justification and supporting data for continuation of this waiver(including hours of operation for all engines since the last test) should be included in each performance test report that is intended to provide representative emission results for multiple identical engines on the same site; and 6. All future protocol submittals for representative testing of identical units include references to this approval letter and to the most recent justification and supporting data for continuation of this waiver. If future test data does not support requirements to maintain classification of the engines as identical,PNG-Wadesboro may be required to perform additional testing.DAQ will review the facility's Piedmont Natural Gas-Wadesboro Compressor Station February 14,2022 Page 3 continual adherence to the criteria for performance test waivers for identical emission units by reviewing the justification and supporting data that is submitted with each future performance test report. This performance test waiver does not exempt the facility from complying with its permit,other applicable requirements of 40 CFR 60 Subpart JJJJ,and other state or federal air quality regulations. In addition to the mailing of this letter, an electronic copy(e-copy)is being provided for your records. If you have any questions regarding this waiver approval,please contact Taylor Fort of my staff at 919-707-8431 or taylor.fort@ncdenr.gov. Sincerely, -A dt' Stephen G.Hall Chief,Technical Services Section Division of Air Quality,NC DEQ cc: Kristen Belisario,Piedmont Natural Gas (e-copy) Heather Carter,FRO Air Quality Supervisor(hardcopy and e-copy) Gary Saunders, SSCB Supervisor(e-copy) IBEAM Documents—0400056