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HomeMy WebLinkAboutAQ_F_1800329_20220322_CMPL_CAV-Rpt NORTH CAROLINA DIVISION OF Mooresville Regional Office AIR QUALITY Framewright,Inc. NC Facility ID 1800329 Inspection Report County/FIPS: Catawba/035 Date: 03/22/2022 Facility Data Permit Data Framewright,Inc. Permit n/a 1824 Brian Drive Issued n/a Conover,NC 28613 Expires n/a Lat: 35d 42.2940m Long: 81 d 10.9320m Class/Status Permit Exempt SIC: 2511 /Wood Household Furniture Permit Status Inactive NAICS: 337122/Nonupholstered Wood Household Furniture Manufacturing Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP Steve Spencer Steve Spencer Steve Spencer President President President (828)459-2284 (828)459-2284 (828)459-2284 Compliance Data Comments: Inspection Date 03/22/2022 Inspector's Name Robert Papuga Inspector's Signature: ;i�ok4t y 7 -Parma ��,`� Operating Status Operating Compliance Status Compliance-inspection Action Code FCE Date of Signature:03/24/2022 Inspection Result Compliance Total Actual emissions in TONS/YEAR: TSP S02 NOX VOC CO PM10 *HAP 2014 0.7500 --- 0.0200 --- 0.0200 0.0400 --- 2009 1.60 --- 0.0200 0.1300 0.0200 1.22 40.65 *Highest HAP Emitted(in pounds) Five Year Violation History:None Date Letter Type Rule Violated Violation Resolution Date Performed Stack Tests since last FCE:None Date Test Results Test Method(s) Source(s)Tested Framewright,Inc. March 22,2022 Page 2 of 4 Type Action: _Full Compliance _Partial Compliance _Complaint Other: Compliance Assurance Visit Evaluation Evaluation/Reinspection Investigation Data Date submitted for initial review 03/24/2022 _IBEAM INFO,WARNING/OB,NOD,NOV,NRE Tracking: X IBEAM Document X IBEAM Inspection,list date inspected X IBEAM LAT/LONG,Facility Locked X IBEAM Inspection,list date draft is submitted X IBEAM LAT/LONG,Coordinates checked X IBEAM Inspection,pollutants/programs checked IBEAM Complaint X_L IBEAM Planning,Next Inspection Date 03/01/2024 Directions: From Mooresville take I-77 North, take I-40 West to Claremont, take Exit 135,turn left onto N. Oxford Street,turn right onto Hwy 70 West,travel approximately 3 miles,turn right onto Brian Drive, the facility is located on the right at 1824 Brian Drive. Safety Equipment: Safety glasses and steel toe shoes are required for walking through this facility. Safety Issues: None. Facility LAT/Long: A review of the facility's coordinates on"Map of Regulated AQ Facilities" indicates the facility latitude and longitude coordinates are accurate. The coordinates are locked in IBeam. Email Contacts: The facility email contacts were verified. Changes were made in IBEAM. Compliance Assurance Visit: 1. The purpose of this site visit was to conduct a routine compliance assurance visit. This facility manufactures wooden furniture frames. The facility is currently operating one 8-hour shift per day Monday through Thursday. Mr. Clifford Spencer,President, accompanied me during this inspection. 2. Facility Contact Information: During the inspection I verified the facility contact information in IBEAM with Mr. Clifford. Spencer. Mr. Clifford Spencer informed me that his son Steve would be taking over the company and should replace Clifford as the main contact. Changes to the facility contact information were made in IBEAM. 3. Compliance History No problems have been noted in the last five years by DAQ prior to this inspection. The current compliance status is discussed in the following sections. 4. Source Observations: This facility has one woodworking operation controlled by a simple cyclone (120 inches in diameter). Collected wood waste drops from the cyclone into a storage bin. The bin is emptied as needed into a dump truck. The plant does not have a wood hog. Large blocks are placed in a dump truck. The area around the bin and dumpster was clean. Mr. Spencer indicated that the plant processes approximately Framewright,Inc. March 22, 2022 Page 3 of 4 9,000 board feet of lumber,and 570 sheets of plywood per week on average. The collection system was in operation with no visible emissions observed during this inspection. The facility also has one natural gas fired boiler(0.255 million Btu per hour maximum heat input). The boiler is used for comfort heat and was not in operation at the time of this inspection. The boiler plate indicates that the Cleaver Brooks boiler was built October 25, 1972. The facility does not have any generators, fire pumps, or gasoline storage tanks, and is not subject to NESHAP Subpart 4Z, or NESHAP 6C. The facility does have a small boiler that operates on natural gas only. This boiler is not subject to NSPS Dc or NESHAP Subpart 6J. 5. Exemption Qualification: A permit rescission letter was issued by this office on September 20,2016.Actual emissions were based on the 2015 calendar year production of 569,114 board feet of lumber,which was the highest production rate that occurred during the last five years.Previous emission inventories submitted by this facility list actual emissions in 2014 as 0.75 tons/year PM10 and 0.24 tons/year PM10 in 2009. Emissions from the natural gas-fired boiler is negligible. No changes or modifications have been made to the equipment since the last visit. Therefore,it appears that the facility's emissions have been and will continue to be below the exemption thresholds. 6. Compliance Determination. Based on my observations, this facility appeared to follow the air quality rules (21) .0521-visible emissions;2D .0512-particulates from wood products finishing plants; 2D .0535-excess emissions and 2D .0540-fugitive dust emissions) at the time of the visit. The compliance assurance visit checklist is attached on page 4 of this report. RJP:lms c: MRO File https://neconnect.sharepoint.com/sites/DAQ-MRO/Counties/CATAWBA/00329/INSPECT 20220322_CAV.doex Framewright,Inc. March 22, 2022 Page 4 of 4 Compliance Assurance Visit Checklist rev.11/03/16 Facility Name: Framewright,Inc. Physical Site Address: 1824 Brian Drive City: Conover Zip Code: 28613 County: Catawba Facility Contact: Clifford Spencer Title: President Phone No.: 828-459-2284 Mailing Address: PO Box 1390 Conover,NC 28613 Facility Contact Email Address: clifford@framewright.us Is the facility contact the person that you met? If not,fill out the following: Yes Contact Name: Title: Phone No.: Mailing Address: Email Address: Safety requirements:safety shoes(yes)-safety glasses(yes)-hearing protection(no)-hardhat(no) other(please describe): Normal operating schedule(hr/d,d/wk,wk/yr): 8 hours per day Monday-Thursday Opacity(%)-indicate any non-zero opacities observed: 0% Odors-indicate if any objectionable odors were detected beyond the property boundary: None Fugitive dust-indicate whether fugitive dust was observed leaving property boundary: None Since last inspection,have there been any changes in equipment or operation? No Throughput and/or fuel usage with units: Control device(s)(list): Simple Cyclone(120inches in diameter) Properly operated and maintained? Yes For a permit exempt facility found to be improperly operating or maintaining plant equipment:1)provide compliance assistance as a first option;2)initiate enforcement action in egregious/repeat cases;3)re-evaluate facility's emissions using a more representative control efficiency/emission factor;4)If re-evaluated actual emissions result in a classification/registration change,follow enforcement guidelines for operation without a permit/registration;and 5)increase compliance visit frequency. Notes or calculation space: Permit Exemption: •Actual emissions from the previous year(s)(and projected actual)of PM10,502,NOx,VOCs,CO,HAPs,and TAPS are each<5 tpy and whose actual total aggregate of these emissions are<10 tpy •Can be subject to 40 CFR Part 63(MACT or GACT)and 40 CFR Part 60(NSPS) •Cannot be subject to Rule 2Q.0315(Synthetic Minor Facilities)or 2Q.0500(Title V Procedures) Boilers: ID No. #1 #2 #3 #4 Installed or last modified date Oct-72 Size(mmBTU heat input) 0.255 millon BTU/hi Primary/backup fuel: natural gas Fuel used(annual) ^3200CCF NSPS Subpart Dc subject? No NSPS Subpart Dc boiler if>10 mmBtu/hr and<100 mmBtu hr installed or modified after June 9,1989. Woodworking: %each must total 100 Wood waste(tpy): Planing 0 or Sawing/chipping 33 Throughput(board ft/yr): 468,000 Rough sawing 33 Wet/dry wood? Dry Wood Fine sawing 34 Bagfilter or cyclone?Cyclone Milling(&hog) 0 Molding 0 Sanding 0