AQ_F_1000009_20220216_CMPL_InspRpt

NORTH CAROLINA DIVISION OF Wilmington Regional Office
AIR QUALITY Barnhill Contracting Company- Shallotte
NC Facility ID 1000009
Inspection Report County/FIPS: Brunswick/019
Date: 02/16/2022
Facility Data Permit Data
Barnhill Contracting Company- Shallotte Permit 01599/R15
2284 Ocean Hwy West Issued 8/16/2021
Shallotte,NC 28459 Expires 7/31/2029
Lat: 33d 59.7730m Long: 78d 20.6400m Class/Status Synthetic Minor
SIC: 2951 /Paving Mixtures And Blocks Permit Status Active
NAICS: 324121 /Asphalt Paving Mixture and Block Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
David Glover David Glover David Glover
Asphalt Services Asphalt Services Asphalt Services
Manager Manager Manager
252 824-8273 252 824-8273 252 824-8273
Compliance Data
Comments: Inspect facility as scheduled.
Inspection Date 02/09/2022
Inspector's Name Scott Sanders
Inspector's Signature: Scott Sanders <::7 Operating Status Operating
Compliance Status Compliance- inspection
Action Code FCE
Date of Signature: 2/16/22 Inspection Result Compliance
Total Actual emissions in TONS/YEAR:
TSP S02 NOX VOC CO PMIO * HAP
2020 --- --- --- --
2012 --- --- --- --- ---
* ---
Highest HAP Emitted inpounds)
Five Year Violation History:None
Date Letter Tvue Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE: None
Date Test Results Test Method(s) Source(s)Tested

Barnhill Contracting Company—Shallotte
February 16,2022
Directions to the site are as follows: From Wilmington, take the 2"d Leland exit toward
Shallotte/Myrtle Beach onto US-17 (Ocean Highway E). Go 27.3 miles. Turn right onto Edison
Rd.NW and go 0.1 mile. Turn left and the former asphalt plant site is 200 feet ahead.
1. Contact was made with David Glover,Asphalt Services Manager, by telephone.
2. The following equipment is contained in Air Permit No. 01599R15:
Emission Emission Source Control I Control System
Source ID Description System ID Description
ES1 I one No. 2/No. 2 waste CDI one bagt3lter(8,541
fuel and No. 4 low square feet of filter
sulfur/No. 4 low sulfur area)
waste fuel oil-fired hot
mix asphalt batch plant
(200 tons per hour
capacity); recycled,
post consumer waste,
asphalt(asbestos-free)
shingles as an option
in the mix.
3. Applicable regulations for Barnhill Contracting Company—Shallotte are as follows:
2D .0202 "Permit Renewal and Emission Inventory Requirement"
2D .0506 "Particulates from Hot Mix Asphalt Plants"
2D .0515 "Particulates from Miscellaneous Industrial Processes"
2D .0516 "Sulfur Dioxide Emissions from Combustion Sources"
2D .0521 "Control of Visible Emissions"
2D .0535 "Excess Emissions Reporting and Malfunctions"
2D .0540 "Particulates from Fugitive Dust Emission Sources"
2D .0611 "Monitoring Emissions from Other Sources (Fabric Filter Requirements)"
2Q .0315 "Synthetic Minor Facilities"
2Q .0317"Recycled Asphalt Shingle Requirements"
2Q .0317 "Vendor Supplied Recycled No(s). 2 and 4 Fuel Oil Requirements"
4. Barnhill Contracting Company — Shallotte was not producing asphalt at the time of the
inspection. The site remains vacant of asphalt plant equipment. Mr. Glover previously
indicated that the old plant equipment was dismantled and removed from the site in early
2018 and that complete cleanup of the site was done by the end of 2018. This particular
plant had not operated since July 2008. The Castle Hayne asphalt plant does all the paving
work in this area. The Castle Hayne plant is much newer and can produce many more tons
per hour, thus offsetting any transportation costs involved with nearby paving work.
Barnhill Contracting Company may decide to put a brand new plant at this location in the
future if a big local job becomes available, but there are no immediate plans for this to
happen. Mr. Glover indicated that they plan to keep the air permit active going forward.
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Barnhill Contracting Company—Shallotte
February 16,2022
The air permit was recently renewed on August 16, 2021 with no changes requested.
5. When operated, the baghouse was manually inspected monthly and maintenance records
were kept on site for reference. The baghouse contained 546 bags.
6. Pursuant to 15A NCAC 2Q.0315 "Synthetic Minor Facilities", facility-wide actual sulfur
dioxide (SO2) emissions shall be less than 100 tons per consecutive twelve (12) month
period. To ensure enforceability of this limit,the amount of asphalt produced shall be less
than 730,000 tons per consecutive twelve-month period. For calendar year 2021,this plant
produced zero (0)tons of asphalt. Compliance is achieved with the production rate limit.
7. 5 yr. compliance history—No NOD's,NOV's, or NRE's have been issued to this facility
during this period.
8. Barnhill Contracting Company—Shallotte is in compliance with Air Quality regulations.
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