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HomeMy WebLinkAboutAQ_F_0800103_20220126_CMPL_CAV-Rpt (4) NORTH CAROLINA DIVISION OF Washington Regional Office AIR QUALITY Roanoke Chowan Ready Mix NC Facility ID 0800103 Inspection Report County/FIPS:Bertie/015 Date: 01/27/2022 Facility Data Permit Data Roanoke Chowan Ready Mix Permit n/a 108 Williford Road Issued n/a Ahoskie,NC 27910 Expires n/a Lat: 36d 13.7090m Long: 76d 58.2170m Class/Status Permit Exempt SIC: 3273/Ready-Mixed Concrete Permit Status Inactive NAILS: 32732/Ready-Mix Concrete Manufacturing Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP Rhetta Waters Rhetta Waters Linda Williams President President Plant Operator (252)332-4884 (252)332-4884 (252)332-4884 Compliance Data Comments: The facility appeared to be operating in compliance with all applicable Federal and State rules and regulations at the time of the visit. Inspection Date 01/26/2022 Inspector's Name Kurt Tidd Operating Status Operating Inspector's Signature: Compliance Status Compliance-inspection Action Code FCE Inspection Result Compliance Date of Signature: 01/28/2022 Total Actual emissions in TONS/YEAR: TSP S02 NOX VOC CO PM10 *HAP 2013 0.1400 --- --- --- --- 0.0600 0.0395 2008 0.2200 --- --- --- --- 0.1000 0.0598 *Highest HAP Emitted in ounds Five Year Violation History:None Performed Stack Tests since last FCE:None Directions: From Washington take US 17 to Windsor and then take US 13 Bypass to Powellsville. Turn left onto Center Grove Road(SR1235)across from a Red Apple Mini Mart,proceed for two miles and turn right onto Williford Road. The facility will be located on your right as soon as you turn on to Williford Road. Process Description: The facility is a typical concrete batch plant. Sand,cement,water,and aggregates are weighed in a hopper and gravity fed into a delivery truck. The estimated capacity of the plant is 70 yd3/hr. (140 tons). Safety: Safety shoes, safety glasses, hard hats and a safety vest should be worn, especially if equipment is operating. Emission Sources: Emission Emission Source Description Control Control System Description Source ID System ID One truck mix type concrete hatching plant (70 cubic yards per hour maximum capacity) consisting of the following a ui ment: CS-1 Cement storage silo(257 barrels capacity) BF-1 bag filter 180 square feet of filter area WH-1 Weigh hopper 2250 lb. capacity) N/A N/A TL-1 Truck loadout N/A N/A Inspection Observations: On 01/26/2022 I conducted a Compliance Assurance Visit(CAV)to Roanoke Chowan Ready Mix located in Ahoskie,NC. I met with Rhetta Waters,President, at the office in the front of the facility. Mrs. Waters told me that the plant was not operating and that Linda Williams, Plant Operator was not on site. Ms. Williams runs the plant and keeps the logs book. The equipment appeared to be in good condition and well maintained. There have been no complaints recorded with the DAQ since the last visit. No fugitive or Visible Emissions (VE) were observed during the visit. No odors were detected leaving the facility. The facility produced 3,272.50 cubic yards of concrete in 2021, Regulatory Review: 2D .0202-Registration of Air Pollution Sources: The Director has the authority to require the registration of air pollution sources and require them to submit information about the source. Compliance is indicated. 2D .0515-Particulates from Miscellaneous Processes: Based on the materials submitted during the permit recession, the facility does not emit enough PM to be subject to permitting. No VE or evidence of any PM emissions were observed from the facility during the visit. Proper operation and maintenance of the fabric filter will also ensure compliance. Compliance is indicated. 2D .0521 -Control of Visible Emissions: Visible emissions from the permitted sources shall not be more than 20% opacity when averaged over a six-minute period. The plant was not in operation at the time of the inspection therefore no visible emissions were observed. Compliance is indicated. 2D .0535-Excessive Emissions Reporting and Malfunctions: The facility has never reported emissions from a malfunction, and no incidences have been recorded in the WARO file. Compliance is expected. 2D .0540-Particulates from Fugitive Non-Process Emission Sources: "Fugitive non-process dust emissions" means particulate matter that is not collected by a capture system and is generated from areas such as pit areas,process areas,haul roads, stockpiles, and plant roads. At the time of the inspection the plant was not in operation. The company runs a watering truck during the summer dry months to minimize fugitive dust. At the time of the visit the facility was not in operation and the yard was wet from recent rains,no fugitive emissions were observed. Compliance is indicated. 2D .0611 -Fabric Filter Requirements: The rule requires that maintenance and inspections be conducted on the bagfilter in accordance with the manufacturer's recommendations and the results must be documented in a logbook(written or electronic). The last annual inspection was conducted in November of 2021 when the plant was winterized. No deficiencies were noted in their logbook. The facility had a handwritten logbook that showed that the pollution control devices were inspected monthly. Compliance is indicated. Compliance History(5-year): A review of the files did not indicate any non-compliance issues during the past five years. Compliance Statement: The facility appeared to operate in compliance with all applicable Federal and State air quality rules and regulations at the time of the visit.