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HomeMy WebLinkAboutAQ_F_9100082_20200828_EI_Cmb-EI-File_2022EI2022 Emissions Inventory Review / Data Tracking Form Facility Name: Kennametal Inc. Facility Classification: Title V Assigned to: Will Wike Data Entry: Vance County Confidential Copy Submitted?  YES  NO  Enter date received into ED. Date Received: _________________  Assigned to appropriate individual. Date Assigned: _________________ Date Due: __________________  Paper copy submitted: One copy received with supporting documentation, certification form signed by responsible official, and appears generally complete; OR  Electronic copy submitted: All supporting documentation and certification form (with time/date stamp) signed by responsible official has been received. Comments: Facility ID: 9100082 Initial Review / Data Entry Inventory Review  All forms and supporting documentation appear to be complete if paper submission (check ED OS data if electronic).  Contact, address, phone number changes entered into I-Beam/Facilities if necessary.  All known operating scenarios, control devices, and emission release points have been entered for each emission source (permitted, insignificant, and unpermitted) or note that the emission source was not operated or not required to report.  Check if SCC codes for each OS are accurate and update if needed.  Evaluate "U" sources for significance and address according to policy.  Calculations / forms appear to add up correctly.  All compliance issues are being addressed (e.g. Toxics limits, above TV thresholds, large emissions increase/decrease, installation without a permit).  All volatile HAPs/TAPs were included in the VOC total.  Calculations and control efficiencies appear correct. Emission factors are the best available and most current factors appropriate for the reporting facility (e.g. stack testing, AP-42, etc.).  Review facility comments and address any issues.  Update ED (Data Entry Main) if additional information is required (corrections due date and date received).  Check all ED QA/QC reports.  Comparison with previous emission inventory must be made and outliers (> 10%) must be investigated and explained.  Put inventory review comments and summarize any changes in ED - Data Entry Main "DAQ internal comments". Date Review Complete: ___________________ Signature: _____________________________ Date Submitted to EI Coordinator: ___________________ Date Approved: ___________________ Initials: ___________________ Date Info Requested: ______________ Date Info Received: ______________ Total Days on Hold: ______ ~24% decrease in VOC emissions results from similar decrease in throughput for OS9, Powder Milling. 08/28/2023 08/28/2023 08/28/2023 Kennametal Inc.04328T13 9100082 Facility Name: Facility ID #: Permit #(s): Facility Total CY 2022 Emission Summary Recorded in ED Pollutant CAS CY 2022 from ED CY 2021 from Fees Green House Gases Pollutants (GHG)Actual Emissions Tons/Yr % ChangeDemini- mus Nitrous Oxide (N2O)10024972 0.000200 0.000100 N/A1.0 Carbon Dioxide (CO2)124389 449.08 445.69 0.8%5,000.0 Methane (CH4)74-82-8 0.000200 0.000100 N/A10.0 CO2 equivalent (sum of individual GHG pollutant emission times their 1995 IPCC Global Warming Potential (GWP), converted to metric tons) 407.47 metric tons Criteria Pollutants CY 2022 from ED CY 2021 from Fees (Tons/Year) Actual Emissions % ChangePollutantCASDemini- mus 0.0%0.3400000.340000CO 0.5CO 0.0%0.4300000.430000NOx 0.5NOx 0.0%0.0200000.020000TSP 0.5PM(TSP) 0.0%0.0200000.020000PM10 0.5PM10 N/ANot Reported 0.000000PM2.5 0.5PM2.5 N/ANot Reported 0.000000SO2 0.5SO2 -24.1%147.67112.06VOC 0.5VOC Hazardous Air Pollutants (HAPs) and/or Toxic Air Pollutants (TAPs) CY 2022 from ED CY 2021 from Fees (Pounds/Year) Actual Emissions % ChangePollutantCASDemini- mus Chromium - All/Total (includes Chromium (VI) categories, metal and others) 0.000050 0.000050 N/A0.1 N/A0.0000500.000050CRC-Other 0.1Chromium Unlisted Compounds - Specify Compound (Component of CRC) Cobalt & compounds 0.226800 0.216800 4.6%1.0 4.6%0.2168000.226800COC-Other 1.0Cobalt Unlisted Compounds - Specify Compound (Component of COC) Page 1 of 208/25/2023 Kennametal Inc.04328T13 9100082 Facility Name: Facility ID #: Permit #(s): Facility Total CY 2022 Emission Summary Recorded in ED Hazardous Air Pollutants (HAPs) and/or Toxic Air Pollutants (TAPs) CY 2022 from ED CY 2021 from Fees (Pounds/Year) Actual Emissions % ChangePollutantCASDemini- mus 0.0%0.0170100.01701071-43-2 1.0Benzene 0.0%0.6075000.60750050-00-0 10.0Formaldehyde 0.0%14.5814.58110-54-3 100.0Hexane, n- 0.0%0.0275400.027540108-88-3 100.0Toluene Largest Individual HAP 14.58 lbs 15.46 lbsTotal HAP Emissions Hexane, n- Largest Individual CAP 112.06 tons Total CAP Emissions 112.85 tons Total TAP Emissions 15.23 lbs Total Aggregate Emissions 112.85 tons VOC DAQ's Comments Regarding Inventory Page 2 of 208/25/2023 ~24% decrease in VOC emissions results from similar decrease in throughput for OS9, Powder Milling. Facility Emissions - Operating Scenarios Per Pollutant Kennametal Inc. 2022 Inventory Kennametal Inc. 9100082 04328T13 Facility Name: Facility ID:Permit Number(s): Emission Rate - 2022OS ID Emission Source ID Pollutant Emission Rate (Prev) - 2021 Benzene OS-15 0.007560 Pounds 0.007560 Pounds I-B-2 I-B-2 OS-16 0.009450 Pounds 0.009450 Pounds I-B-1 I-B-1 TOTAL in Current Inventory: 0.02 Pounds TOTAL in Previous Inventory: 0.02 Pounds Carbon Dioxide (CO2) OS-15 196.22 Tons 196.22 Tons I-B-2 I-B-2 OS-16 245.27 Tons 245.27 Tons I-B-1 I-B-1 OS-18 0.620000 Tons 0.620000 Tons I-G1 I-G1 I-G2 I-G2 OS-19 6.97 Tons 3.58 Tons I-S1 I-S1 TOTAL in Current Inventory: 449.08 Tons TOTAL in Previous Inventory: 445.69 Tons Chromium Unlisted Compounds - Specify Compound (Component of CRC) OS-1 0.000050 Pounds 0.000050 Pounds CV-001 CV-001 TOTAL in Current Inventory: 0.00 Pounds TOTAL in Previous Inventory: 0.00 Pounds CO OS-15 0.150000 Tons 0.150000 Tons I-B-2 I-B-2 8/25/2023 Page 1 of 4 Kennametal Inc. 9100082 04328T13 Facility Name: Facility ID:Permit Number(s): Emission Rate - 2022OS ID Emission Source ID Pollutant Emission Rate (Prev) - 2021 OS-16 0.190000 Tons 0.190000 Tons I-B-1 I-B-1 TOTAL in Current Inventory: 0.34 Tons TOTAL in Previous Inventory: 0.34 Tons Cobalt Unlisted Compounds - Specify Compound (Component of COC) OS-1 0.220000 Pounds 0.210000 Pounds CV-001 CV-001 OS-15 0.003020 Pounds 0.003020 Pounds I-B-2 I-B-2 OS-16 0.003780 Pounds 0.003780 Pounds I-B-1 I-B-1 TOTAL in Current Inventory: 0.23 Pounds TOTAL in Previous Inventory: 0.22 Pounds Formaldehyde OS-15 0.270000 Pounds 0.270000 Pounds I-B-2 I-B-2 OS-16 0.337500 Pounds 0.337500 Pounds I-B-1 I-B-1 TOTAL in Current Inventory: 0.61 Pounds TOTAL in Previous Inventory: 0.61 Pounds Hexane, n- OS-15 6.48 Pounds 6.48 Pounds I-B-2 I-B-2 OS-16 8.10 Pounds 8.10 Pounds I-B-1 I-B-1 TOTAL in Current Inventory: 14.58 Pounds TOTAL in Previous Inventory: 14.58 Pounds Methane (CH4) OS-19 0.000200 Tons 0.000100 Tons I-S1 I-S1 TOTAL in Current Inventory: 0.00 Tons TOTAL in Previous Inventory: 0.00 Tons Nitrous Oxide (N2O) OS-19 0.000200 Tons 0.000100 Tons I-S1 I-S1 8/25/2023 Page 2 of 4 Kennametal Inc. 9100082 04328T13 Facility Name: Facility ID:Permit Number(s): Emission Rate - 2022OS ID Emission Source ID Pollutant Emission Rate (Prev) - 2021 TOTAL in Current Inventory: 0.00 Tons TOTAL in Previous Inventory: 0.00 Tons NOx OS-15 0.180000 Tons 0.180000 Tons I-B-2 I-B-2 OS-16 0.230000 Tons 0.230000 Tons I-B-1 I-B-1 OS-18 0.020000 Tons 0.020000 Tons I-G1 I-G1 I-G2 I-G2 TOTAL in Current Inventory: 0.43 Tons TOTAL in Previous Inventory: 0.43 Tons PM(TSP) OS-15 0.010000 Tons 0.010000 Tons I-B-2 I-B-2 OS-16 0.010000 Tons 0.010000 Tons I-B-1 I-B-1 TOTAL in Current Inventory: 0.02 Tons TOTAL in Previous Inventory: 0.02 Tons PM10 OS-15 0.010000 Tons 0.010000 Tons I-B-2 I-B-2 OS-16 0.010000 Tons 0.010000 Tons I-B-1 I-B-1 TOTAL in Current Inventory: 0.02 Tons TOTAL in Previous Inventory: 0.02 Tons Toluene OS-15 0.012240 Pounds 0.012240 Pounds I-B-2 I-B-2 OS-16 0.015300 Pounds 0.015300 Pounds I-B-1 I-B-1 TOTAL in Current Inventory: 0.03 Pounds TOTAL in Previous Inventory: 0.03 Pounds VOC OS-9 101.04 Tons 136.35 Tons 8/25/2023 Page 3 of 4 Kennametal Inc. 9100082 04328T13 Facility Name: Facility ID:Permit Number(s): Emission Rate - 2022OS ID Emission Source ID Pollutant Emission Rate (Prev) - 2021 BM-1 BM-1 OS-11 1.84 Tons 1.99 Tons SD-1 SD-1 OS-12 0.820000 Tons 0.830000 Tons SD-2 SD-2 OS-13 1.36 Tons 1.43 Tons SD-3 SD-3 OS-14 3.30 Tons 3.30 Tons I-T-1 I-T-1 I-T-2 I-T-2 OS-15 0.010000 Tons 0.010000 Tons I-B-2 I-B-2 OS-16 0.010000 Tons 0.010000 Tons I-B-1 I-B-1 OS-17 3.30 Tons 3.30 Tons I-T-3 I-T-3 OS-20 0.380000 Tons 0.450000 Tons SD-4 SD-4 TOTAL in Current Inventory: 112.06 Tons TOTAL in Previous Inventory: 147.67 Tons 8/25/2023 Page 4 of 4 9100082 Kennametal, Vance, Henderson ID Group OS Name 2021 2022 Units Ratio Notes I-T-1,2 26 14 Solvent storage tanks 8736 8736 Hours 1.00 I-G1,2 32 18 Natural Gas fired emergency generators 186 739 Hours 3.97 BM-1 9 Powder milling operation 136.35 101.04 tpy 0.74 CV-001 1 Central vacuum system 250 240 kgy 0.96 I-B-1 16 natural gas-fired boiler 1747.2 739 Hours 0.42 I-B-2 15 natural gas-fired boiler 6988.8 6988.8 Hours 1.00 I-S1 19 high pressure hot water sprayer with a natural gas-fired burner 316 617 Hours 1.95 I-T-3 17 Solvent storage tank 8736 8736 Hours 1.00 SD-1 11 Spray Dryer 776,007 735,338 kgy 0.95 SD-2 12 Spray Dryer 331,141 327,293 kgy 0.99 SD-3 13 Spray Dryer 475,212 543,332 kgy 1.14 SD-4 20 Spray Dryer 180,423 153,215 kgy 0.85 Spray Dryers Total 1,762,783 1,759,178 kgy 1.00 I-Lab 21 Powder Milling GC Lab 2,749,559 5200 Hours Comments from AERO Submitter 9100082: Kennametal Inc. 2022 Inventory Year Archived Comments Control Device Comments 6/26/23 CD VCS-4, VCS-3 and VCS-2 are no longer present, they were removed when the associated vacuum dryers were removed. CD BODC-001 : The emission source for this control device is no longer in our facility and not listed on our permit. This can be removed.