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Home My WebLink AboutAQ_F_5100024_20230831_EI_Cmb-EI-File_2022EI2022 Emissions Inventory Review / Data Tracking Form Facility Name: Global Skyware Facility Classification: Title V Assigned to: Jeff Harris Data Entry: Johnston County Confidential Copy Submitted? YES NO Enter date received into ED. Date Received: _________________ Assigned to appropriate individual. Date Assigned: _________________ Date Due: __________________ Paper copy submitted: One copy received with supporting documentation, certification form signed by responsible official, and appears generally complete; OR Electronic copy submitted: All supporting documentation and certification form (with time/date stamp) signed by responsible official has been received. Comments: Facility ID: 5100024 Initial Review / Data Entry Inventory Review All forms and supporting documentation appear to be complete if paper submission (check ED OS data if electronic). Contact, address, phone number changes entered into I-Beam/Facilities if necessary. All known operating scenarios, control devices, and emission release points have been entered for each emission source (permitted, insignificant, and unpermitted) or note that the emission source was not operated or not required to report. Check if SCC codes for each OS are accurate and update if needed. Evaluate "U" sources for significance and address according to policy. Calculations / forms appear to add up correctly. All compliance issues are being addressed (e.g. Toxics limits, above TV thresholds, large emissions increase/decrease, installation without a permit). All volatile HAPs/TAPs were included in the VOC total. Calculations and control efficiencies appear correct. Emission factors are the best available and most current factors appropriate for the reporting facility (e.g. stack testing, AP-42, etc.). Review facility comments and address any issues. Update ED (Data Entry Main) if additional information is required (corrections due date and date received). Check all ED QA/QC reports. Comparison with previous emission inventory must be made and outliers (> 10%) must be investigated and explained. Put inventory review comments and summarize any changes in ED - Data Entry Main "DAQ internal comments". Date Info Requested: ______________ Date Info Received: ______________ Total Days on Hold: ______ Date Review Complete: ___________________ Signature: _____________________________ Date Submitted to EI Coordinator: ___________________ Date Approved: ____08/31/2023______ Initials: ___________________ VOC/Styrene increase due to production increase. Tolunene increase due to increased wash solvent use. 08/31/2023 08/31/2023 Global Skyware 05529T27 5100024 Facility Name: Facility ID #: Permit #(s): Facility Total CY 2022 Emission Summary Recorded in ED Pollutant CAS CY 2022 from ED CY 2021 from Fees Green House Gases Pollutants (GHG)Actual Emissions Tons/Yr % ChangeDemini- mus Carbon Dioxide (CO2)124389 0.001600 0.001600 N/A5,000.0 CO2 equivalent (sum of individual GHG pollutant emission times their 1995 IPCC Global Warming Potential (GWP), converted to metric tons) 0.00 metric tons Criteria Pollutants CY 2022 from ED CY 2021 from Fees (Tons/Year) Actual Emissions % ChangePollutantCASDemini- mus 6.6%1.221.30CO 0.5CO 6.9%1.451.55NOx 0.5NOx -0.9%1.131.12TSP 0.5PM(TSP) -8.3%0.1200000.110000PM10 0.5PM10 -8.3%0.1200000.110000PM2.5 0.5PM2.5 N/ANot Reported Not Reported SO2 0.5SO2 20.8%11.6914.12VOC 0.5VOC Hazardous Air Pollutants (HAPs) and/or Toxic Air Pollutants (TAPs) CY 2022 from ED CY 2021 from Fees (Pounds/Year) Actual Emissions % ChangePollutantCASDemini- mus Glycol ethers (total all individual glycol ethers)132.25 145.93 -9.4%100.0 -9.4%145.93132.25GLYET-Other 100.0Glycol Ethers, Unlisted - Specify Compound (component of GLYET) N/ANot Reported Not Reported 107-13-1 10.0Acrylonitrile -100.0%1.050.000000100-41-4 100.0Ethyl benzene 3.3%4.834.9850-00-0 10.0Formaldehyde 7.2%52.1955.96110-54-3 100.0Hexane, n- N/ANot Reported Not Reported 78-93-3 100.0MEK (methyl ethyl ketone, 2-butanone) Page 1 of 208/31/2023 Global Skyware 05529T27 5100024 Facility Name: Facility ID #: Permit #(s): Facility Total CY 2022 Emission Summary Recorded in ED Hazardous Air Pollutants (HAPs) and/or Toxic Air Pollutants (TAPs) CY 2022 from ED CY 2021 from Fees (Pounds/Year) Actual Emissions % ChangePollutantCASDemini- mus N/ANot Reported Not Reported 71-55-6 100.0Methyl chloroform N/ANot Reported Not Reported 75-09-2 1.0Methylene chloride N/ANot Reported Not Reported 108-10-1 10.0MIBK (methyl isobutyl ketone) 27.2%18,892.9624,031.38100-42-5 100.0Styrene 126.7%62.10140.76108-88-3 100.0Toluene -100.0%8.350.0000001330-20-7 100.0Xylene (mixed isomers) Largest Individual HAP 24,031.38 lbs 24,365.34 lbsTotal HAP Emissions Styrene Largest Individual CAP 14.12 tons Total CAP Emissions 17.08 tons Total TAP Emissions 24,233.09 lbs Total Aggregate Emissions 17.08 tons VOC DAQ's Comments Regarding Inventory Page 2 of 208/31/2023 ~20% Increase in VOC/Styrene emissions results from production variation, combined with ~40% increase in SMC production and molding (OS21 & 38). ~25% increase in Toluene emissions for OS37, Pad Printing, despite ~30% decrease in OS throughput is a result of increased usage of wash-up solvent vs printing ink for 2022. Revisions: VOC emissions for OS38 changed to 7.15 tpy, as per discussion with the facility. Corrected throughput for OS 21 and OS38 to 4,269,717 lb each. Facility Emissions - Operating Scenarios Per Pollutant Global Skyware 2022 Inventory Global Skyware 5100024 05529T27 Facility Name: Facility ID:Permit Number(s): Emission Rate - 2022OS ID Emission Source ID Pollutant Emission Rate (Prev) - 2021 Carbon Dioxide (CO2) OS-35 0.001600 Tons 0.001600 Tons IS-GEN IS-GEN TOTAL in Current Inventory: 0.00 Tons TOTAL in Previous Inventory: 0.00 Tons CO OS-9 0.270000 Tons 0.300000 Tons IS-10 IS-10 IS-11 IS-11 IS-12 IS-12 IS-13 IS-13 OS-18 0.440000 Tons 0.260000 Tons ES-03140 ES-03140 ES-03240 ES-03240 ES-04450 ES-04450 ES-04550 ES-04550 OS-25 0.160000 Tons 0.180000 Tons ES-03140 ES-03140 ES-03240 ES-03240 ES-04450 ES-04450 ES-04550 ES-04550 OS-31 0.260000 Tons 0.290000 Tons IS-10091 IS-10091 IS-12052 IS-12052 IS-18 IS-18 IS-19 IS-19 IS-20091 IS-20091 IS-21 IS-21 IS-24 IS-24 IS-50052 IS-50052 OS-32 0.170000 Tons 0.190000 Tons 8/31/2023 Page 1 of 11 Global Skyware 5100024 05529T27 Facility Name: Facility ID:Permit Number(s): Emission Rate - 2022OS ID Emission Source ID Pollutant Emission Rate (Prev) - 2021 ES00451 ES00451 ES00651 ES00651 ES00951 ES00951 ES01051 ES01051 ES01151 ES01151 ES60051 ES60051 TOTAL in Current Inventory: 1.30 Tons TOTAL in Previous Inventory: 1.22 Tons Ethyl benzene OS-37 1.05 Pounds ES00187 ES03165 ES03265 ES03365 ES03865 ES03965 ES11050 ES11150 ES11250 ES11450 ES11550 TOTAL in Previous Inventory: 1.05 Pounds Formaldehyde OS-9 0.476610 Pounds 0.527680 Pounds IS-10 IS-10 IS-11 IS-11 IS-12 IS-12 IS-13 IS-13 OS-18 0.794160 Pounds 0.472270 Pounds ES-03140 ES-03140 ES-03240 ES-03240 ES-04450 ES-04450 ES-04550 ES-04550 OS-25 0.292110 Pounds 0.323420 Pounds ES-03140 ES-03140 ES-03240 ES-03240 ES-04450 ES-04450 ES-04550 ES-04550 OS-31 0.461230 Pounds 0.510660 Pounds 8/31/2023 Page 2 of 11 Global Skyware 5100024 05529T27 Facility Name: Facility ID:Permit Number(s): Emission Rate - 2022OS ID Emission Source ID Pollutant Emission Rate (Prev) - 2021 IS-10091 IS-10091 IS-12052 IS-12052 IS-18 IS-18 IS-19 IS-19 IS-20091 IS-20091 IS-21 IS-21 IS-24 IS-24 IS-50052 IS-50052 OS-32 0.307490 Pounds 0.340440 Pounds ES00451 ES00451 ES00651 ES00651 ES00951 ES00951 ES01051 ES01051 ES01151 ES01151 ES60051 ES60051 OS-35 2.65 Pounds 2.65 Pounds IS-GEN IS-GEN TOTAL in Current Inventory: 4.98 Pounds TOTAL in Previous Inventory: 4.83 Pounds Glycol Ethers, Unlisted - Specify Compound (component of GLYET) OS-37 132.25 Pounds 145.93 Pounds ES00187 ES00187 ES03165 ES03165 ES03265 ES03265 ES03365 ES03365 ES03865 ES03865 ES03965 ES03965 ES11050 ES11050 ES11150 ES11150 ES11250 ES11250 ES11450 ES11450 ES11550 ES11550 TOTAL in Current Inventory: 132.25 Pounds TOTAL in Previous Inventory: 145.93 Pounds Hexane, n- OS-9 11.44 Pounds 12.66 Pounds IS-10 IS-10 IS-11 IS-11 IS-12 IS-12 IS-13 IS-13 8/31/2023 Page 3 of 11 Global Skyware 5100024 05529T27 Facility Name: Facility ID:Permit Number(s): Emission Rate - 2022OS ID Emission Source ID Pollutant Emission Rate (Prev) - 2021 OS-18 19.06 Pounds 11.33 Pounds ES-03140 ES-03140 ES-03240 ES-03240 ES-04450 ES-04450 ES-04550 ES-04550 OS-25 7.01 Pounds 7.76 Pounds ES-03140 ES-03140 ES-03240 ES-03240 ES-04450 ES-04450 ES-04550 ES-04550 OS-31 11.07 Pounds 12.26 Pounds IS-10091 IS-10091 IS-12052 IS-12052 IS-18 IS-18 IS-19 IS-19 IS-20091 IS-20091 IS-21 IS-21 IS-24 IS-24 IS-50052 IS-50052 OS-32 7.38 Pounds 8.17 Pounds ES00451 ES00451 ES00651 ES00651 ES00951 ES00951 ES01051 ES01051 ES01151 ES01151 ES60051 ES60051 TOTAL in Current Inventory: 55.96 Pounds TOTAL in Previous Inventory: 52.19 Pounds NOx OS-9 0.320000 Tons 0.350000 Tons IS-10 IS-10 IS-11 IS-11 IS-12 IS-12 IS-13 IS-13 OS-18 0.530000 Tons 0.310000 Tons ES-03140 ES-03140 ES-03240 ES-03240 ES-04450 ES-04450 ES-04550 ES-04550 8/31/2023 Page 4 of 11 Global Skyware 5100024 05529T27 Facility Name: Facility ID:Permit Number(s): Emission Rate - 2022OS ID Emission Source ID Pollutant Emission Rate (Prev) - 2021 OS-25 0.190000 Tons 0.220000 Tons ES-03140 ES-03140 ES-03240 ES-03240 ES-04450 ES-04450 ES-04550 ES-04550 OS-31 0.310000 Tons 0.340000 Tons IS-10091 IS-10091 IS-12052 IS-12052 IS-18 IS-18 IS-19 IS-19 IS-20091 IS-20091 IS-21 IS-21 IS-24 IS-24 IS-50052 IS-50052 OS-32 0.200000 Tons 0.230000 Tons ES00451 ES00451 ES00651 ES00651 ES00951 ES00951 ES01051 ES01051 ES01151 ES01151 ES60051 ES60051 TOTAL in Current Inventory: 1.55 Tons TOTAL in Previous Inventory: 1.45 Tons PM(TSP) OS-9 0.020000 Tons 0.030000 Tons IS-10 IS-10 IS-11 IS-11 IS-12 IS-12 IS-13 IS-13 OS-18 0.040000 Tons 0.020000 Tons ES-03140 ES-03140 ES-03240 ES-03240 ES-04450 ES-04450 ES-04550 ES-04550 OS-25 0.010000 Tons 0.020000 Tons ES-03140 ES-03140 ES-03240 ES-03240 ES-04450 ES-04450 ES-04550 ES-04550 8/31/2023 Page 5 of 11 Global Skyware 5100024 05529T27 Facility Name: Facility ID:Permit Number(s): Emission Rate - 2022OS ID Emission Source ID Pollutant Emission Rate (Prev) - 2021 OS-29 1.01 Tons 1.01 Tons IS-04650 IS-04650 OS-31 0.020000 Tons 0.030000 Tons IS-10091 IS-10091 IS-12052 IS-12052 IS-18 IS-18 IS-19 IS-19 IS-20091 IS-20091 IS-21 IS-21 IS-24 IS-24 IS-50052 IS-50052 OS-32 0.020000 Tons 0.020000 Tons ES00451 ES00451 ES00651 ES00651 ES00951 ES00951 ES01051 ES01051 ES01151 ES01151 ES60051 ES60051 TOTAL in Current Inventory: 1.12 Tons TOTAL in Previous Inventory: 1.13 Tons PM10 OS-9 0.020000 Tons 0.030000 Tons IS-10 IS-10 IS-11 IS-11 IS-12 IS-12 IS-13 IS-13 OS-18 0.040000 Tons 0.020000 Tons ES-03140 ES-03140 ES-03240 ES-03240 ES-04450 ES-04450 ES-04550 ES-04550 OS-25 0.010000 Tons 0.020000 Tons ES-03140 ES-03140 ES-03240 ES-03240 ES-04450 ES-04450 ES-04550 ES-04550 OS-31 0.020000 Tons 0.030000 Tons IS-10091 IS-10091 IS-12052 IS-12052 8/31/2023 Page 6 of 11 Global Skyware 5100024 05529T27 Facility Name: Facility ID:Permit Number(s): Emission Rate - 2022OS ID Emission Source ID Pollutant Emission Rate (Prev) - 2021 IS-18 IS-18 IS-19 IS-19 IS-20091 IS-20091 IS-21 IS-21 IS-24 IS-24 IS-50052 IS-50052 OS-32 0.020000 Tons 0.020000 Tons ES00451 ES00451 ES00651 ES00651 ES00951 ES00951 ES01051 ES01051 ES01151 ES01151 ES60051 ES60051 TOTAL in Current Inventory: 0.11 Tons TOTAL in Previous Inventory: 0.12 Tons PM2.5 OS-9 0.020000 Tons 0.030000 Tons IS-10 IS-10 IS-11 IS-11 IS-12 IS-12 IS-13 IS-13 OS-18 0.040000 Tons 0.020000 Tons ES-03140 ES-03140 ES-03240 ES-03240 ES-04450 ES-04450 ES-04550 ES-04550 OS-25 0.010000 Tons 0.020000 Tons ES-03140 ES-03140 ES-03240 ES-03240 ES-04450 ES-04450 ES-04550 ES-04550 OS-31 0.020000 Tons 0.030000 Tons IS-10091 IS-10091 IS-12052 IS-12052 IS-18 IS-18 IS-19 IS-19 IS-20091 IS-20091 IS-21 IS-21 IS-24 IS-24 IS-50052 IS-50052 8/31/2023 Page 7 of 11 Global Skyware 5100024 05529T27 Facility Name: Facility ID:Permit Number(s): Emission Rate - 2022OS ID Emission Source ID Pollutant Emission Rate (Prev) - 2021 OS-32 0.020000 Tons 0.020000 Tons ES00451 ES00451 ES00651 ES00651 ES00951 ES00951 ES01051 ES01051 ES01151 ES01151 ES60051 ES60051 TOTAL in Current Inventory: 0.11 Tons TOTAL in Previous Inventory: 0.12 Tons Styrene OS-21 9,692.26 Pounds 6,895.42 Pounds ES00150 ES00150 ES01150 ES01150 ES02150 ES02150 ES03150 ES03150 ES04150 ES04150 ES05150 ES05150 OS-38 14,339.12 Pounds 11,997.54 Pounds ES00050 ES00050 ES00167 ES00167 ES01267 ES01267 ES01367 ES01367 ES01467 ES01467 ES01867 ES01867 ES02167 ES02167 TOTAL in Current Inventory: 24,031.38 Pounds TOTAL in Previous Inventory: 18,892.96 Pounds Toluene OS-37 140.76 Pounds 62.10 Pounds ES00187 ES00187 ES03165 ES03165 ES03265 ES03265 ES03365 ES03365 ES03865 ES03865 ES03965 ES03965 ES11050 ES11050 ES11150 ES11150 ES11250 ES11250 ES11450 ES11450 ES11550 ES11550 8/31/2023 Page 8 of 11 Global Skyware 5100024 05529T27 Facility Name: Facility ID:Permit Number(s): Emission Rate - 2022OS ID Emission Source ID Pollutant Emission Rate (Prev) - 2021 TOTAL in Current Inventory: 140.76 Pounds TOTAL in Previous Inventory: 62.10 Pounds VOC OS-9 0.020000 Tons 0.020000 Tons IS-10 IS-10 IS-11 IS-11 IS-12 IS-12 IS-13 IS-13 OS-18 0.030000 Tons 0.020000 Tons ES-03140 ES-03140 ES-03240 ES-03240 ES-04450 ES-04450 ES-04550 ES-04550 OS-21 4.85 Tons 4.46 Tons ES00150 ES00150 ES01150 ES01150 ES02150 ES02150 ES03150 ES03150 ES04150 ES04150 ES05150 ES05150 OS-25 0.010000 Tons 0.010000 Tons ES-03140 ES-03140 ES-03240 ES-03240 ES-04450 ES-04450 ES-04550 ES-04550 OS-26 0.330000 Tons 0.330000 Tons IS-00147 IS-00147 OS-27 0.330000 Tons 0.330000 Tons IS-06642 IS-06642 OS-31 0.020000 Tons 0.020000 Tons IS-10091 IS-10091 IS-12052 IS-12052 IS-18 IS-18 IS-19 IS-19 IS-20091 IS-20091 IS-21 IS-21 IS-24 IS-24 IS-50052 IS-50052 8/31/2023 Page 9 of 11 Global Skyware 5100024 05529T27 Facility Name: Facility ID:Permit Number(s): Emission Rate - 2022OS ID Emission Source ID Pollutant Emission Rate (Prev) - 2021 OS-32 0.010000 Tons 0.010000 Tons ES00451 ES00451 ES00651 ES00651 ES00951 ES00951 ES01051 ES01051 ES01151 ES01151 ES60051 ES60051 OS-33 1.15 Tons 1.05 Tons ES00451 ES00451 ES00651 ES00651 ES00951 ES00951 ES01051 ES01051 ES01151 ES01151 ES60051 ES60051 OS-37 0.220000 Tons 0.280000 Tons ES00187 ES00187 ES03165 ES03165 ES03265 ES03265 ES03365 ES03365 ES03865 ES03865 ES03965 ES03965 ES11050 ES11050 ES11150 ES11150 ES11250 ES11250 ES11450 ES11450 ES11550 ES11550 OS-38 7.15 Tons 5.16 Tons ES00050 ES00050 ES00167 ES00167 ES01267 ES01267 ES01367 ES01367 ES01467 ES01467 ES01867 ES01867 ES02167 ES02167 TOTAL in Current Inventory: 14.12 Tons TOTAL in Previous Inventory: 11.69 Tons Xylene (mixed isomers) OS-37 8.35 Pounds ES00187 ES03165 ES03265 8/31/2023 Page 10 of 11 Global Skyware 5100024 05529T27 Facility Name: Facility ID:Permit Number(s): Emission Rate - 2022OS ID Emission Source ID Pollutant Emission Rate (Prev) - 2021 ES03365 ES03865 ES03965 ES11050 ES11150 ES11250 ES11450 ES11550 TOTAL in Previous Inventory: 8.35 Pounds 8/31/2023 Page 11 of 11 5100024 Johnston, Global Skyware, Smithfield ID Group OS Name 2021 2022 Units Ratio Notes ES01151, 01051, 00951, 00451, 00651, 71 32 SMC Spray Paint (NG)4.5392 4.09984 mm ft3/yr 0.90 ES01151, 01051, 00951, 00451, 00651, 71 33 SMC Spray Paint (Volatiles)3439.572 3691.21 Gal/yr 1.07 ES01267, ES01367, ES01467, ES02167, ES01867, ES00050, ES00167 72 38 SMC - Fiberglass (Sheet Molding Compound) Manufacture 2,940,573 4,269,717 lb/yr 1.45 ES00150, ES01150, ES02150, ES03150, ES04150, ES05150 73 21 SMC - Fiberglass Closed-Molding Operation 3,013,958 4,269,717 lb/yr 1.42 ES00150, ES01150, ES02150, ES03150, ES04150, ES05150 73 22 SMC - Fiberglass Closed-Molding Operation 4.802 lb/yr DNO ES00187, ES03165, ES03265, ES03365, ES03865, ES03965, ES11050, ES 74 37 Pad Printing 90.24 61.21 Gal/yr 0.68 IS-10,11,12,13 76 9 Department 52 Powder Paint Operations (NG)7.03576 6.354752 mm ft3/yr 0.90 IS-10,11,12,13 76 10 Department 52 Powder Paint Operations (Propane)9219.78 7509.24 Gal/yr 0.81 ES 03140, 03240, 04450, 04550 82 18 Boilers - NG 6.297 10.5888 mm ft3/yr 1.68 ES 03140, 03240, 04450, 04550 82 25 Boilers - NG (Closed Molding Process Oil Heat)4.31224 3.894848 mm ft3/yr 0.90 IS 24, 10091, 12052, 50052, 20091, 18, 19, 21 17 31 Department 91 Powder Paint Operations 6.8088 6.14976 mm ft3/yr 0.90 IS00137 12 Cold Solvent Degreaser Tank (fugitive) Parts degreaser tank exhau 0.33 0.33 tpy 1.00 Source Data Carried Forward IS00147 26 Cold Solvent Degreaser Tank (fugitive) Parts Cleaner 0.33 0.33 tpy 1.00 Source Data Carried Forward IS-04650 29 Mold Deflashing Area with fugutive dust baghouse 2023 0.33 lb/yr 0.00 Source Data Carried Forward IS-06642 27 Cold Solvent Degreaser Tank (fugitive) #7 0.33 0.33 tpy 1.00 Source Data Carried Forward IS-GEN 35 Diesel-fired emergency generator 360 360 hr/yr 1.00 Source Data Carried Forward IS-10047 Robotic Welder with dust collector (vents inside)Not req'd to report IS-77750 #50 Repair station Not req'd to report SMC Ops: OS21+38 5,954,531 8,539,434 1.43 From:Harris, Jeff To:Garrett Pribac Subject:RE: [External] RE: Global Skyware (5100024) 2022 Emissions Inventory Review Date:Thursday, August 31, 2023 11:23:00 AM Attachments:image001.png That’s perfect. The generators were carried forward, so it should be the same as before, I just needed documentation. Thank you. I have everything now. - Jeff From: Garrett Pribac <Garrettpribac@globalskyware.com> Sent: Thursday, August 31, 2023 10:25 AM To: Harris, Jeff <jeff.harris@deq.nc.gov> Subject: RE: [External] RE: Global Skyware (5100024) 2022 Emissions Inventory Review CAUTION: External email. Do not click links or open attachments unless verified. Report suspicious emails with the Report Message button located on your Outlook menu bar on the Home tab. Here is what I found. From: Harris, Jeff <jeff.harris@deq.nc.gov> Sent: Thursday, August 31, 2023 10:11 AM To: Garrett Pribac <Garrettpribac@globalskyware.com> Subject: RE: [External] RE: Global Skyware (5100024) 2022 Emissions Inventory Review #1 and #3, great, thanks! For #2, it’s OK if parts of it are the same as last year, but you need to submit it every year regardless. Reviewers shouldn’t have to dig back into previous years submittals and make assumptions about whether things have changed. The calculations include documentation of calculation methods, and details of the emission factors used, which are necessary to assess whether the inventory is complete and proper. Thanks, Jeff From: Garrett Pribac <Garrettpribac@globalskyware.com> Sent: Thursday, August 31, 2023 10:02 AM To: Harris, Jeff <jeff.harris@deq.nc.gov> Subject: RE: [External] RE: Global Skyware (5100024) 2022 Emissions Inventory Review CAUTION: External email. Do not click links or open attachments unless verified. Report suspicious emails with the Report Message button located on your Outlook menu bar on the Home tab. Hey Jeff, 1. Yes the throughput for both of these cases was 4,269,717 lbs 2. The combustion engine thing should be the same as last year but I do not really remember where I went to get that information. You do have the worksheet correct? 3. Yes the wash up usage for the year more than doubled from last year and the HAP that is most prevalent is toluene. The pad print ink is mostly butoxyethanol. From: Harris, Jeff <jeff.harris@deq.nc.gov> Sent: Thursday, August 31, 2023 9:42 AM To: Garrett Pribac <Garrettpribac@globalskyware.com> Subject: RE: [External] RE: Global Skyware (5100024) 2022 Emissions Inventory Review HI Garrett, I’m almost finished, but I need a few more things: 1. Please confirm that 2022 SMC throughput for both manufactured and molded (os38 and os21) is 4,269,717 lb each, as we discussed. I’m pretty sure we settled this; I just need clear agreement from you so I can update the data. 2. Please provide me the rest of the calculation documentation, showing emission factors used. See the attached pages from last year’s submittal. 3. I was a bit confused at first, because Toluene emissions from OS 37 increased about 25% relative to last year, while overall pad printing throughput decreased. But I looked a little deeper, and this appears to be because wash solvent usage increased relative to ink use. Do you agree? Thanks! Jeff From: Harris, Jeff <jeff.harris@deq.nc.gov> Sent: Wednesday, August 30, 2023 4:58 PM To: Garrett Pribac <Garrettpribac@globalskyware.com> Subject: Re: [External] RE: Global Skyware (5100024) 2022 Emissions Inventory Review Got it. So 2022 throughput for both manufactured and molded, os38 and os21 is 4269717 lb each, correct? All that was made, was used. Sent on my Samsung Galaxy S20 FE 5G. Get Outlook for Android From: Garrett Pribac <Garrettpribac@globalskyware.com> Sent: Wednesday, August 30, 2023 4:53:33 PM To: Harris, Jeff <jeff.harris@deq.nc.gov> Subject: RE: [External] RE: Global Skyware (5100024) 2022 Emissions Inventory Review CAUTION: External email. Do not click links or open attachments unless verified. Report suspicious emails with the Report Message button located on your Outlook menu bar on the Home tab. Also as clarification, the 3160469 is the 116100301/2/3/4 material. The 1109248 is the 116100101/2/3/4 material. Each number is a different material production. Add them together and you get 4269717. From: Harris, Jeff <jeff.harris@deq.nc.gov> Sent: Wednesday, August 30, 2023 4:49 PM To: Garrett Pribac <Garrettpribac@globalskyware.com> Subject: Re: [External] RE: Global Skyware (5100024) 2022 Emissions Inventory Review Yes. OS21, 2021 throughput was 3,013,958 lb SMC molded OS38 , 2021 throughput was 2,940,572 lb SMC manufactured Close, but not the same. I don't have any issue with them being the same, but I don't know, and the spreadsheet isn't clear. I'm just pretty sure that the values are in the millions of pounds range, based on the history. Sent on my Samsung Galaxy S20 FE 5G. Get Outlook for Android From: Garrett Pribac <Garrettpribac@globalskyware.com> Sent: Wednesday, August 30, 2023 4:44:14 PM To: Harris, Jeff <jeff.harris@deq.nc.gov> Subject: RE: [External] RE: Global Skyware (5100024) 2022 Emissions Inventory Review CAUTION: External email. Do not click links or open attachments unless verified. Report suspicious emails with the Report Message button located on your Outlook menu bar on the Home tab. So the throughput for 2021 is different? Cause yeah I’m pretty sure it would be different. From: Harris, Jeff <jeff.harris@deq.nc.gov> Sent: Wednesday, August 30, 2023 10:26 AM To: Garrett Pribac <Garrettpribac@globalskyware.com> Subject: RE: [External] RE: Global Skyware (5100024) 2022 Emissions Inventory Review Thank you. That settles #2 and 3 clearly. I’m sorry, but I still can’t make sense of the throughput numbers for OS21 and 38. AERO/Ibeam lists the following: OS21, 2021 throughput was 3,013,958 lb SMC molded OS38 , 2021 throughput was 2,940,572 lb SMC manufactured The SMC page in attachment 4, shows the 4,269,717 lb number you refer to, and also (right above it), a value of 3,160,469 lb … I’m thinking this means that throughput for OS38, SMC Manufacture should be 4,269,717 lb, do you agree? But I don’t know what the value of 3,160,469 lb represents. Can you explain? Or should the throughput for OS21, SMC molded be the same (4,269,717 lb)? In recent years throughput for OS21 and 38 have been similar, but sometimes significantly different. I think we’re almost there! Jeff From: Garrett Pribac <Garrettpribac@globalskyware.com> Sent: Wednesday, August 30, 2023 8:55 AM To: Harris, Jeff <jeff.harris@deq.nc.gov> Subject: RE: [External] RE: Global Skyware (5100024) 2022 Emissions Inventory Review CAUTION: External email. Do not click links or open attachments unless verified. Report suspicious emails with the Report Message button located on your Outlook menu bar on the Home tab. 1. 4,269,717 lbs of SMC material was made and used last year. To get the amount of styrene produced from the amount you multiply by the 11.35% styrene composition in SMC and the 2.67% available HAP emitted during manufacturing. This comes out to be 12,939.164 lbs of throughput for the year. 2. Okay 3. Attached is the updated attachment 4 the section on paint has been updated. From: Harris, Jeff <jeff.harris@deq.nc.gov> Sent: Wednesday, August 30, 2023 8:31 AM To: Garrett Pribac <Garrettpribac@globalskyware.com> Subject: RE: [External] RE: Global Skyware (5100024) 2022 Emissions Inventory Review Great. Still not sure I completely understand, but I think I’m almost there… 1. Please specify exactly, what should the throughputs be for OS21 and 38, and what are the units. This is important for comparison to last year, so I can identify significant changes over time. 2. I will revise VOC emissions for OS38 to 7.15 tpy, as per the provided calcs. 3. The emissions entered for OS33 are correct as entered. I will leave them as is. Can you please provide a corrected page for the OS33 calcs so I can include it in my files? That should take care of it. Thank you! Jeff From: Garrett Pribac <Garrettpribac@globalskyware.com> Sent: Tuesday, August 29, 2023 3:26 PM To: Harris, Jeff <jeff.harris@deq.nc.gov> Subject: [External] RE: Global Skyware (5100024) 2022 Emissions Inventory Review CAUTION: External email. Do not click links or open attachments unless verified. Report suspicious emails with the Report Message button located on your Outlook menu bar on the Home tab. Hey Jeff, 1. OS38 is in gallons per year whereas OS21 is in pounds per year not sure how I messed up the units. 2. OS38 I forgot to include the amount of storage for the calculation so it should be 7.15 tons 3. I forgot to update the calc sheet for attachment 4 correctly the correct amount is the one inputted into AERO so it does not need to change there. From: Harris, Jeff <jeff.harris@deq.nc.gov> Sent: Tuesday, August 29, 2023 2:34 PM To: Garrett Pribac <Garrettpribac@globalskyware.com> Subject: Global Skyware (5100024) 2022 Emissions Inventory Review Hi Garrett, I am reviewing the 2022 Emission Inventory submittal for Global Skyware (5100024). For the most part, I think it looks good, with a few issues that I suspect have simple fixes. Based on my notes from previous years, I have been able to figure out which pages of the calculations represent each Operating Scenario. I see that some of them are labeled more clearly than in the past, and I appreciate this a lot. I wish you would label each page more clearly at the top with which Operating Scenarios it represents. This would make the review much easier, especially if it somehow ends up being someone besides me doing it next time. That being said, I do have a few issues that I have been unable to figure out. I think some of them are probably just simple data transcription errors, but some I cannot explain: 1. For OS 38 and 21, the throughput units entered in AERO change from lb/yr in 2021 to mmscf in 2022. Is this an error? Should OS 38 be 4,269,717 lb? The same for OS 21? 2. For OS 38, Attachment 4 shows total styrene emissions of 12939.16 lb + 1399.95 lb (6.46 ton + 0.699 ton) = 14339 lb (7.15 ton) AERO has the correct styrene HAP amount (14339 lb), but only 6.46 tons VOC has been entered. Is this an error? 3. OS33 Calcs in attachment 4 show 3191 gpy, and 2029 lb/yr (1.0145 tpy) VOC. AERO has 3691.21 gpy and 1.15 tpy VOC. Which is correct? Please let me know what you think, and if I should change these. Please be as specific as possible. Thanks, Jeff Jeff Harris Engineer II, Division of Air Quality North Carolina Department of Environmental Quality Mobile: ‪(919) 307-6457 jeff.harris@deq.nc.gov Note New Email Address Email correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties by an authorized state official. FACILITY ID NO.: PERMIT NUMBER: FACILITY CITY: EMISSION SOURCE ID NO.:FACILITY COUNTY: SPREADSHEET PREPARED BY:GMP ACTUAL THROUGHPUT 8 GALS COMBUSTED 140000 BTU/GAL REQUESTED ANNUAL LIMITATION 8 0.138 mm BTU/GAL SULFUR CONTENT OF DIESEL FUEL (%)0 METHOD USED TO COMPUTE ACTUAL GHG EMISSIONS: TIER 1: DEFAULT HIGH HEAT VALUE AND DEFAULT EF CARBON CONTENT USED FOR GHGS (kg C/gal):CARBON CONTENT NOT USED FOR CALCULATION TIER CHOSEN AIR POLLUTANT EMITTED lb/hr tons/yr lb/hr tons/yr lb/hr tons/yr PARTICULATE MATTER (PM)1.10 0.00 1.10 4.82 1.10 0.00 PARTICULATE MATTER<10 MICRONS (PM10)1.10 0.00 1.10 4.82 1.10 0.00 PARTICULATE MATTER<2.5 MICRONS (PM2.5)1.10 0.00 1.10 4.82 1.10 0.00 SULFUR DIOXIDE (SO2)0.61 0.00 0.61 2.66 0.61 0.00 NITROGEN OXIDES (NOx)15.50 0.00 15.50 67.89 15.50 0.00 CARBON MONOXIDE (CO)3.34 0.00 3.34 14.63 3.34 0.00 VOLATILE ORGANIC COMPOUNDS (VOC)1.26 0.00 1.26 5.51 1.26 0.00 CAS NUMBER lb/hr lb/yr lb/hr lb/yr lb/hr lb/yr 75070 2.68E-03 8.59E-04 2.68E-03 2.35E+01 2.68E-03 8.59E-04 107028 3.24E-04 1.04E-04 3.24E-04 2.84E+00 3.24E-04 1.04E-04 ASC-Other 1.40E-05 4.48E-06 1.40E-05 1.23E-01 1.40E-05 4.48E-06 71432 3.27E-03 1.04E-03 3.27E-03 2.86E+01 3.27E-03 1.04E-03 50328 6.58E-07 2.11E-07 6.58E-07 5.76E-03 6.58E-07 2.11E-07 7440417 1.05E-05 3.36E-06 1.05E-05 9.20E-02 1.05E-05 3.36E-06 106990 1.37E-04 4.38E-05 1.37E-04 1.20E+00 1.37E-04 4.38E-05 7440439 1.05E-05 3.36E-06 1.05E-05 9.20E-02 1.05E-05 3.36E-06 7738945 1.05E-05 3.36E-06 1.05E-05 9.20E-02 1.05E-05 3.36E-06 50000 4.13E-03 1.32E-03 4.13E-03 3.62E+01 4.13E-03 1.32E-03 PBC-Other 3.15E-05 1.01E-05 3.15E-05 2.76E-01 3.15E-05 1.01E-05 MNC-Other 2.10E-05 6.72E-06 2.10E-05 1.84E-01 2.10E-05 6.72E-06 7439976 1.05E-05 3.36E-06 1.05E-05 9.20E-02 1.05E-05 3.36E-06 91203 2.97E-04 9.50E-05 2.97E-04 2.60E+00 2.97E-04 9.50E-05 7440020 1.05E-05 3.36E-06 1.05E-05 9.20E-02 1.05E-05 3.36E-06 SEC 5.25E-05 1.68E-05 5.25E-05 4.60E-01 5.25E-05 1.68E-05 108883 1.43E-03 4.58E-04 1.43E-03 1.25E+01 1.43E-03 4.58E-04 1330207 9.98E-04 3.19E-04 9.98E-04 8.74E+00 9.98E-04 3.19E-04 50000 4.13E-03 1.32E-03 4.13E-03 3.62E+01 4.13E-03 1.32E-03 1.34E-02 4.30E-03 1.34E-02 1.18E+02 1.34E-02 4.30E-03 CAS Num. 75070 107028 ASC-Other 71432 50328 7440417 106990 7440439 SOLCR6 50000 MNC-Other 7439976 7440020 108883 1330207 CARBON DIOXIDE (CO2) METHANE (CH4) NITROUS OXIDE (N2O) TOTAL TOTAL TOTAL NOTE: CO2e means CO2 equivalent. NOTE: The DAQ Air Emissions Reporting Online (AERO) system requires short tons be reported. The EPA MRR requires metric tons be reported. NOTE: Do not use greenhouse gas emission estimates from this spreadsheet for PSD (Prevention of Significant Deterioration) purposes. 6.30E-08 1.05E-07 4.58E-04 3.19E-04 3.36E-04 4.48E-06 4.20E-08 2.10E-08 2.86E-06 2.00E-06 Manganese unlisted compounds (H,T) Nickel metal (H,T) 3.36E-06 3.44E-02 2.39E-02 2.10E-05 1.05E-05 5.04E-04 2.52E-04 1.05E-05 4.13E-03 1,3-Butadiene (H,T) 2.10E-083.36E-06 6.72E-06 2.52E-04 1.37E-04 1.05E-05 2.52E-04 2.00E-06 8.26E-06 2.10E-08 2.10E-08 2.10E-08 Cadmium metal (elemental unreacted) (H,T) 2.80E-08 3.28E-03 Lead unlisted compounds (H) Selenium compounds (H) Arsenic unlisted compounds (H,T) Manganese unlisted compounds (H,T) Napthalene (H) Xylene (H,T) Nickel metal (H,T) Toluene (H,T) Beryllium metal (unreacted) (H,T) 0.09 Acetaldehyde (H,T) Acetaldehyde (H,T) GALS COMBUSTED 1.32E-09 uncontrolled 2.10E-08 2.11E-07 lb/yr NOX EMISSION SOURCE DESCRIPTION: 1.58E-05 TOXIC AIR POLLUTANT Formaldehyde (H,T) lb/day 2.52E-04 7.77E-03 Acrolein (H,T) Benzo(a)pyrene (H,T) 1,3-Butadiene (H,T) 0 CO 0 2.20E-03 1.21E-03 2.20E-03 2.20E-03 lb/hp-hr POTENTIAL EMISSIONS 7.84E-02 VOC 0 2.74E-07 8.26E-06 2.10E-08 5.37E-06 2.80E-08 4.20E-08 6.48E-07 6.53E-06 9.91E-02 2.52E-04 8.59E-04 1.04E-04 1.04E-03 3.36E-06 4.38E-05 1.32E-03 6.44E-02 (AFTER CONTROLS / LIMITS) POTENTIAL EMISSIONS (BEFORE CONTROLS/LIMITS)(AFTER CONTROLS /LIMITS) TOXIC / HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION uncontrolled TOXIC / HAZARDOUS AIR POLLUTANT (BEFORE CONTROLS / LIMITS) ACTUAL EMISSIONS (AFTER CONTROLS / LIMITS) 3.24E-04 3.27E-03 Benzo(a)pyrene (H,T)6.58E-07 Benzene (H,T) Acrolein (H,T) Arsenic unlisted compounds (H,T)1.40E-05 Beryllium metal (unreacted) (H,T) 2.68E-03 lb/hr Benzene (H,T) 1.05E-05 Chromic Acid (VI) (H,T) Formaldehyde (H,T) 1.05E-05 TOXIC AIR POLLUTANT EMISSIONS INFORMATION (FOR PERMITTING PURPOSES) Cadmium metal (elemental unreacted) (H,T) 8.26E-06 Total HAPs Mercury vapor (H,T) Highest HAP (Formaldehyde) EMISSION FACTOREXPECTED ACTUAL EMISSIONS AFTER CONTROLS / LIMITATIONS lb/hp-hr 5.94E-07 2.10E-08 2.86E-06 GAS & DIESEL INTERNAL COMBUSTION ENGINES EMISSIONS CALCULATOR REVISION S 6/22/2015 - OUTPUT SCREEN Instructions: Enter emission source / facility data on the "INPUT" tab/screen. The air emission results and summary of input data are viewed/printed on the "OUTPUT" tab/screen. The different tabs are on the bottom of this screen. This spreadsheet is for your use only and should be used with caution. DENR does not guarantee the accuracy of the information contained. This spreadsheet is subject to continual revision and updating. It is your responsibility to be aware of the most current information available. DENR is not responsible for errors or omissions that may be contained herein. Johnston SOURCE / FACILITY / USER INPUT SUMMARY (FROM INPUT SCREEN) Global Skyware 500 HP POWER OUTPUT, DIESEL INTERNAL COMBUSTION ENGINE IS-GEN 05529T27 Smithfield 5100024 EMISSION FACTOR CRITERIA AIR POLLUTANT EMISSIONS INFORMATION ACTUAL EMISSIONS CONTROL EFF. PM2.5 COMPANY: SO2 POLLUTANT 0 6.48E-07 6.53E-06 2.74E-07 2.10E-08 1.32E-09 2.51E-03 5.37E-06 uncontrolled lb/hp-hr EMISSION FACTOR (AFTER CONTROLS /LIMITS) 8.28E-05 1.97E-04 FUEL HEATING VALUE: 3.10E-02 6.68E-03 0 0 0 PM PM10 3.65E-06 7.30E-07 metric tons/yr, CO2e CALCULATIONS: short tons/yr EPA MRR CALCULATION METHOD: TIER 1 short tons/yr 0.09 short tons/yr, CO2e 1.01E-01 2.03E-02 2,508.19 2,499.61 metric tons/yr 0.08 3.31E-06 6.62E-07 0.08 0.08 9.13E-05 6.04E+00 2,499.61 2.18E-04 2.53E+00 0.090.09 3.65E-06 7.30E-07 DISTILLATE #2 ACTUAL EMISSIONS GREENHOUSE GAS EMITTED GHG - POTENTIAL TO EMIT NOT BASED ON EPA MRR METHOD POTENTIAL EMISSIONS - utilize max heat input capacity or horsepower and EPA MRR Emission Factors POTENTIAL EMISSIONS With Requested Emission Limitation - utilize requested fuel limit and EPA MRR Emission Factors short tons/yr short tons/yr, CO2e 3.36E-06 2.10E-08soluble chromate compounds, as chromium (VI) equivalent GREENHOUSE GAS EMISSIONS INFORMATION (FOR EMISSIONS INVENTORY PURPOSES) - CONSISTENT WITH EPA MANDATORY REPORTING RULE (MRR) METHOD Toluene (H,T) Xylene (H,T) 1.43E-03 9.98E-04 Mercury vapor (H,T) 3.36E-06 OS33? Pad Paint SMC Calcs based on actual product use, see attach #4 SMC OS10 OS37 Description Raven P/N Unit of issue Use 2022 use Gal /LBs Lbs Per Gal Total Lbs of product VOC Lbs per Gal Hap or Tap Lbs per Gal Total VOC Total Hap or Tap CAS Number Hap or Tap Nomenclature Paint gray non texture 05136 Gal 900.73 900.73 9.20 8286.67 0.88 792.64 Acrylic Munsell 4098-117 Gal 0.00 0.00 9.77 0.00 0.56 0.00 Acrylic Gray 4098-191 Gal 2748.10 2748.10 9.81 26958.86 0.55 1511.46 Tgray Enamel Top Coat 118201001 Gal 0.00 0.00 9.54 0.00 0.87 0.00 Paint-gloss white 118200801 Gal 0.00 0.00 8.39 0.00 4.53 0.50 0.00 0.00 108-88-3 Toluene 0.03 0.00 100-41-4 Ethylbenzene 0.17 0.00 1330-20-7 Xylene LT gray hydro coating 05039 Gal 42.39 42.39 6.96 295.00 0.00 Opex Lacquer Thinner 05059 Gal 0.00 0.00 6.73 0.00 5.30 2.22 0.00 0.00 108-88-3 Toluene 0.06 0.00 100-41-4 Ethylbenzene 0.34 0.00 1330-20-7 Xylene 0.27 0.00 67-56-1 Methanol 0.07 0.00 112-07-2 2- Butoxyethyl- Acetate New Nickel paint 118207101 Gal 0.00 0.00 13.93 0.00 3.72 1.67 0.00 0.00 108-88-3 Toluene 435 Thinner 118207201 Gal 0.00 0.00 6.76 0.00 0.47 0.00 0.00 0.00 3691.21 2304.09 Attachment 4 Reportable Product 2022 OS33 OS33 REPLACED OS21 OS38 (Sum of these two) SMC OS 21,(22),38