HomeMy WebLinkAboutAQ_F_1900077_20230907_EI_Cmb-EI-File_2022EI2022 Emissions Inventory Review / Data Tracking Form
Facility Name: Triangle Brick Company-Merry Oaks Brick Manufac
Facility
Classification:
Title V
Assigned to:
Jeff Harris
Data Entry:
Chatham County
Confidential Copy Submitted?
YES
NO
Enter date received into ED. Date Received: _________________
Assigned to appropriate individual. Date Assigned: _________________ Date Due: __________________
Paper copy submitted: One copy received with supporting documentation, certification form signed by responsible
official, and appears generally complete; OR
Electronic copy submitted: All supporting documentation and certification form (with time/date stamp) signed by
responsible official has been received.
Comments:
Facility ID: 1900077
Initial Review / Data Entry
Inventory Review
All forms and supporting documentation appear to be complete if paper submission (check ED OS data if electronic).
Contact, address, phone number changes entered into I-Beam/Facilities if necessary.
All known operating scenarios, control devices, and emission release points have been entered for each emission
source (permitted, insignificant, and unpermitted) or note that the emission source was not operated or not required to report.
Check if SCC codes for each OS are accurate and update if needed.
Evaluate "U" sources for significance and address according to policy.
Calculations / forms appear to add up correctly.
All compliance issues are being addressed (e.g. Toxics limits, above TV thresholds, large emissions
increase/decrease, installation without a permit).
All volatile HAPs/TAPs were included in the VOC total.
Calculations and control efficiencies appear correct. Emission factors are the best available and most current factors
appropriate for the reporting facility (e.g. stack testing, AP-42, etc.).
Review facility comments and address any issues.
Update ED (Data Entry Main) if additional information is required (corrections due date and date received).
Check all ED QA/QC reports.
Comparison with previous emission inventory must be made and outliers (> 10%) must be investigated and explained.
Put inventory review comments and summarize any changes in ED - Data Entry Main "DAQ internal comments".
Date Review Complete: ___________________ Signature: _____________________________
Date Submitted to EI Coordinator: ___________________
Date Approved: ___________________ Initials: ___________________
Date Info Requested: ______________ Date Info Received: ______________ Total Days on Hold: ______
~45% increase in all criteria pollutants, and Many HAP/TAP is due to a ~45% increase in overall production
09/07/2023
09/07/2023
09/07/2023
Triangle Brick Company-Merry Oaks Brick Manufacturing Plant 06897T13
1900077
Facility Name:
Facility ID #:
Permit #(s):
Facility Total CY 2022 Emission Summary Recorded in ED
Pollutant CAS
Green House Gases Pollutants (GHG)Actual Emissions
Tons/Yr %
ChangeDemini-
mus
Not
Reported
Not
Reported
N/A
CO2 equivalent (sum of individual GHG pollutant emission
times their 1995 IPCC Global Warming Potential (GWP),
converted to metric tons)
No GHGs
Reported
Criteria Pollutants
CY 2022
from ED
CY 2021
from Fees
(Tons/Year)
Actual Emissions
%
ChangePollutantCASDemini-
mus
44.8%52.7576.37CO 0.5CO
44.7%11.6016.79NOx 0.5NOx
44.7%78.63113.81TSP 0.5PM(TSP)
44.7%75.91109.86PM10 0.5PM10
44.7%75.91109.86PM2.5 0.5PM2.5
44.9%5.728.29SO2 0.5SO2
39.7%5.958.31VOC 0.5VOC
Hazardous Air Pollutants (HAPs)
and/or Toxic Air Pollutants (TAPs)
CY 2022
from ED
CY 2021
from Fees
(Pounds/Year)
Actual Emissions
%
ChangePollutantCASDemini-
mus
Antimony & Compounds (total mass, inc elemental SB)7.14 4.93 44.8%10.0
44.8%4.937.14SBC-Other 10.0Antimony Unlisted Compounds - Specify Compound
(Component of SBC)
Arsenic & Compounds (total mass of elemental AS, arsine and
all inorganic compounds)
8.19 5.66 44.7%0.01
44.7%5.668.19ASC-Other 0.01Arsenic Unlisted Compounds - Specify Compound
(Component of ASC)
Beryllium & compounds (Total mass)0.111030 0.077020 44.2%1.0
44.2%0.0770200.1110307440-41-7 1.0Beryllium Metal (unreacted) (Component of BEC)
Cadmium & compounds (total mass includes elemental metal)3.96 2.74 44.5%0.1
Page 1 of 409/07/2023
Triangle Brick Company-Merry Oaks Brick Manufacturing Plant 06897T13
1900077
Facility Name:
Facility ID #:
Permit #(s):
Facility Total CY 2022 Emission Summary Recorded in ED
Hazardous Air Pollutants (HAPs)
and/or Toxic Air Pollutants (TAPs)
CY 2022
from ED
CY 2021
from Fees
(Pounds/Year)
Actual Emissions
%
ChangePollutantCASDemini-
mus
44.5%2.743.967440-43-9 0.1Cadmium Metal, elemental, unreacted (Component of
CDC)
Chromium - All/Total (includes Chromium (VI) categories,
metal and others)
13.48 9.31 44.8%0.1
N/A0.0028700.003910NSCR6-Other 0.01Chromium (VI) Non-Specific Unlisted Compounds -
Specify Compound (Component of NSCR6 & CRC)
44.8%9.3113.48CRC-Other 0.1Chromium Unlisted Compounds - Specify Compound
(Component of CRC)
Chromium (VI) Non-Specific Compounds, as Chrom(VI)
(Component CRC)
0.003910 0.002870 N/A0.01
N/A0.0028700.003910NSCR6-Other 0.01Chromium (VI) Non-Specific Unlisted Compounds -
Specify Compound (Component of NSCR6 & CRC)
Cobalt & compounds 0.560230 0.380170 47.4%1.0
47.4%0.3801700.560230COC-Other 1.0Cobalt Unlisted Compounds - Specify Compound
(Component of COC)
Lead & compounds 39.64 27.38 44.8%1.0
44.8%27.3839.64PBC-Other 10.0Lead Unlisted Compounds - Specify Compound
(Component of PBC)
Manganese & compounds 76.65 52.94 44.8%10.0
44.8%52.9476.65MNC-Other 10.0Manganese Unlisted Compounds - Specify Compound
(Component of MNC)
Mercury & Compounds - all total mass includes Hg Vapor 1.98 1.37 44.5%0.001
44.5%1.371.987439-97-6 0.001Mercury, vapor (Component of HGC)
Nickel & Compounds, sum total mass includes elemental 19.04 13.14 44.9%1.0
44.8%13.1419.047440-02-0 1.0Nickel metal (Component of NIC)
Polycyclic Organic Matter (Specific Compounds from OAQPS
for TV)
17.18 11.86 44.9%1.0
44.9%11.8617.1891-20-3 1.0Naphthalene (Component of 83329/POMTV)
N/A0.0000300.00004075-07-0 10.0Acetaldehyde
N/A0.0000400.000050107-02-8 10.0Acrolein
Page 2 of 409/07/2023
Triangle Brick Company-Merry Oaks Brick Manufacturing Plant 06897T13
1900077
Facility Name:
Facility ID #:
Permit #(s):
Facility Total CY 2022 Emission Summary Recorded in ED
Hazardous Air Pollutants (HAPs)
and/or Toxic Air Pollutants (TAPs)
CY 2022
from ED
CY 2021
from Fees
(Pounds/Year)
Actual Emissions
%
ChangePollutantCASDemini-
mus
44.0%6.569.457664-41-7 100.0Ammonia (as NH3)
44.8%529.35766.4871-43-2 1.0Benzene
44.7%7.8511.3675-15-0 10.0Carbon disulfide
44.8%237.30343.597782-50-5 100.0Chlorine
44.8%365.07528.60117-81-7 10.0DEHP (Di(2-ethylhexyl)phthalate)
44.8%25.5537.0084-74-2 100.0Dibutylphthalate
44.9%8.7612.69106-46-7 1.0Dichlorobenzene(p), 1,4-
44.8%8.0311.63100-41-4 100.0Ethyl benzene
44.8%104.04150.6575-00-3 10.0Ethyl chloride (chloroethane)
44.8%4,592.646,649.8416984-48-8 10.0Fluorides (sum of all fluoride compounds as mass of F
ion)
41.3%21.6530.6050-00-0 10.0Formaldehyde
36.2%3.695.03110-54-3 100.0Hexane, n-
44.8%1,811.422,622.817647-01-0 100.0Hydrogen chloride (hydrochloric acid)
44.8%2,870.404,156.157664-39-3 100.0Hydrogen fluoride (hydrofluoric acid as mass of HF)
(Component of 16984488/Fluorides)
44.8%40.1658.1578-93-3 100.0MEK (methyl ethyl ketone, 2-butanone)
44.8%122.30177.0874-87-3 1.0Methyl chloride (chloromethane)
44.2%0.8600001.2471-55-6 100.0Methyl chloroform
44.8%16.9824.5874-88-4 10.0Methyl iodide (iodomethane)
44.8%15.5222.47108-10-1 10.0MIBK (methyl isobutyl ketone)
45.1%0.5100000.740000127-18-4 100.0Perchloroethylene (tetrachloroethylene)
44.8%15.7022.73108-95-2 100.0Phenol
44.8%41.9860.79SEC 10.0Selenium Compounds
44.9%3.655.29100-42-5 100.0Styrene
44.8%29.2242.30108-88-3 100.0Toluene
44.8%22.8233.041330-20-7 100.0Xylene (mixed isomers)
Page 3 of 409/07/2023
Largest Individual HAP 4,156.15 lbs
9,254.79 lbsTotal HAP Emissions
Hydrogen fluoride (hydrofluoric acid as
mass of HF) (Component of
16984488/Fluorides)
Largest Individual CAP 109.86 tons
Total CAP Emissions 219.62 tons
Total TAP Emissions 15,424.30 lbs
Total Aggregate
Emissions
226.52 tons
PM10
DAQ's Comments Regarding Inventory
~45% increase in all criteria pollutants, and Many HAP/TAP is due to a ~45% increase in overall production, more specifically
to a ~45% increase in throughput (182,535 tpy to 264,299 tpy) for Kiln 3, OS5.
Revisions:
Ammonia, Acetaldehyde and Acrolein were all removed from Kiln 3, OS5, due to a data entry error.
Page 4 of 409/07/2023
Facility Emissions - Operating Scenarios Per Pollutant
Triangle Brick Company-Merry Oaks Brick Manufacturing Plant
2022 Inventory
Triangle Brick Company-Merry Oaks Brick Manufacturing Plant
1900077 06897T13
Facility Name:
Facility ID:Permit Number(s):
Emission Rate - 2022OS ID Emission
Source ID
Pollutant
Emission Rate (Prev) - 2021
Acetaldehyde
OS-1 0.000040 Pounds 0.000030 Pounds
K-1 K-1
TOTAL in Current Inventory: 0.00 Pounds TOTAL in Previous Inventory: 0.00 Pounds
Acrolein
OS-1 0.000050 Pounds 0.000040 Pounds
K-1 K-1
TOTAL in Current Inventory: 0.00 Pounds TOTAL in Previous Inventory: 0.00 Pounds
Ammonia (as NH3)
OS-1 8.94 Pounds 6.56 Pounds
K-1 K-1
OS-20 0.505800 Pounds
SD-1 SD-1
TOTAL in Current Inventory: 9.45 Pounds TOTAL in Previous Inventory: 6.56 Pounds
Antimony Unlisted Compounds - Specify Compound (Component of SBC)
OS-5 7.14 Pounds 4.93 Pounds
K-3 K-3
TOTAL in Current Inventory: 7.14 Pounds TOTAL in Previous Inventory: 4.93 Pounds
Arsenic Unlisted Compounds - Specify Compound (Component of ASC)
OS-1 0.000560 Pounds 0.000410 Pounds
K-1 K-1
OS-5 8.19 Pounds 5.66 Pounds
K-3 K-3
TOTAL in Current Inventory: 8.19 Pounds TOTAL in Previous Inventory: 5.66 Pounds
9/7/2023 Page 1 of 13
Triangle Brick Company-Merry Oaks Brick Manufacturing Plant
1900077 06897T13
Facility Name:
Facility ID:Permit Number(s):
Emission Rate - 2022OS ID Emission
Source ID
Pollutant
Emission Rate (Prev) - 2021
Benzene
OS-1 0.005870 Pounds 0.004310 Pounds
K-1 K-1
OS-5 766.47 Pounds 529.35 Pounds
K-3 K-3
TOTAL in Current Inventory: 766.48 Pounds TOTAL in Previous Inventory: 529.35 Pounds
Beryllium Metal (unreacted) (Component of BEC)
OS-1 0.000030 Pounds 0.000020 Pounds
K-1 K-1
OS-5 0.111000 Pounds 0.077000 Pounds
K-3 K-3
TOTAL in Current Inventory: 0.11 Pounds TOTAL in Previous Inventory: 0.08 Pounds
Cadmium Metal, elemental, unreacted (Component of CDC)
OS-1 0.003070 Pounds 0.002260 Pounds
K-1 K-1
OS-5 3.96 Pounds 2.74 Pounds
K-3 K-3
TOTAL in Current Inventory: 3.96 Pounds TOTAL in Previous Inventory: 2.74 Pounds
Carbon disulfide
OS-5 11.36 Pounds 7.85 Pounds
K-3 K-3
TOTAL in Current Inventory: 11.36 Pounds TOTAL in Previous Inventory: 7.85 Pounds
Chlorine
OS-5 343.59 Pounds 237.30 Pounds
K-3 K-3
TOTAL in Current Inventory: 343.59 Pounds TOTAL in Previous Inventory: 237.30 Pounds
Chromium (VI) Non-Specific Unlisted Compounds - Specify Compound (Component of NSCR6 & CRC)
OS-1 0.003910 Pounds 0.002870 Pounds
K-1 K-1
9/7/2023 Page 2 of 13
Triangle Brick Company-Merry Oaks Brick Manufacturing Plant
1900077 06897T13
Facility Name:
Facility ID:Permit Number(s):
Emission Rate - 2022OS ID Emission
Source ID
Pollutant
Emission Rate (Prev) - 2021
TOTAL in Current Inventory: 0.00 Pounds TOTAL in Previous Inventory: 0.00 Pounds
Chromium Unlisted Compounds - Specify Compound (Component of CRC)
OS-5 13.48 Pounds 9.31 Pounds
K-3 K-3
TOTAL in Current Inventory: 13.48 Pounds TOTAL in Previous Inventory: 9.31 Pounds
CO
OS-1 0.120000 Tons 0.090000 Tons
K-1 K-1
OS-5 76.25 Tons 52.66 Tons
K-3 K-3
TOTAL in Current Inventory: 76.37 Tons TOTAL in Previous Inventory: 52.75 Tons
Cobalt Unlisted Compounds - Specify Compound (Component of COC)
OS-1 0.000230 Pounds 0.000170 Pounds
K-1 K-1
OS-5 0.560000 Pounds 0.380000 Pounds
K-3 K-3
TOTAL in Current Inventory: 0.56 Pounds TOTAL in Previous Inventory: 0.38 Pounds
DEHP (Di(2-ethylhexyl)phthalate)
OS-5 528.60 Pounds 365.07 Pounds
K-3 K-3
TOTAL in Current Inventory: 528.60 Pounds TOTAL in Previous Inventory: 365.07 Pounds
Dibutylphthalate
OS-5 37.00 Pounds 25.55 Pounds
K-3 K-3
TOTAL in Current Inventory: 37.00 Pounds TOTAL in Previous Inventory: 25.55 Pounds
Dichlorobenzene(p), 1,4-
OS-5 12.69 Pounds 8.76 Pounds
K-3 K-3
TOTAL in Current Inventory: 12.69 Pounds TOTAL in Previous Inventory: 8.76 Pounds
9/7/2023 Page 3 of 13
Triangle Brick Company-Merry Oaks Brick Manufacturing Plant
1900077 06897T13
Facility Name:
Facility ID:Permit Number(s):
Emission Rate - 2022OS ID Emission
Source ID
Pollutant
Emission Rate (Prev) - 2021
Ethyl benzene
OS-5 11.63 Pounds 8.03 Pounds
K-3 K-3
TOTAL in Current Inventory: 11.63 Pounds TOTAL in Previous Inventory: 8.03 Pounds
Ethyl chloride (chloroethane)
OS-5 150.65 Pounds 104.04 Pounds
K-3 K-3
TOTAL in Current Inventory: 150.65 Pounds TOTAL in Previous Inventory: 104.04 Pounds
Fluorides (sum of all fluoride compounds as mass of F ion)
OS-5 6,649.84 Pounds 4,592.64 Pounds
K-3 K-3
TOTAL in Current Inventory: 6,649.84 Pounds TOTAL in Previous Inventory: 4,592.64 Pounds
Formaldehyde
OS-1 0.209620 Pounds 0.153820 Pounds
K-1 K-1
OS-5 30.39 Pounds 21.50 Pounds
K-3 K-3
OS-20 0.000120 Pounds 0.000130 Pounds
SD-1 SD-1
TOTAL in Current Inventory: 30.60 Pounds TOTAL in Previous Inventory: 21.65 Pounds
Hexane, n-
OS-1 5.03 Pounds 3.69 Pounds
K-1 K-1
OS-20 0.002850 Pounds 0.003030 Pounds
SD-1 SD-1
TOTAL in Current Inventory: 5.03 Pounds TOTAL in Previous Inventory: 3.69 Pounds
Hydrogen chloride (hydrochloric acid)
OS-5 2,622.81 Pounds 1,811.42 Pounds
K-3 K-3
9/7/2023 Page 4 of 13
Triangle Brick Company-Merry Oaks Brick Manufacturing Plant
1900077 06897T13
Facility Name:
Facility ID:Permit Number(s):
Emission Rate - 2022OS ID Emission
Source ID
Pollutant
Emission Rate (Prev) - 2021
TOTAL in Current Inventory: 2,622.81 Pounds TOTAL in Previous Inventory: 1,811.42 Pounds
Hydrogen fluoride (hydrofluoric acid as mass of HF) (Component of 16984488/Fluorides)
OS-5 4,156.15 Pounds 2,870.40 Pounds
K-3 K-3
TOTAL in Current Inventory: 4,156.15 Pounds TOTAL in Previous Inventory: 2,870.40 Pounds
Lead Unlisted Compounds - Specify Compound (Component of PBC)
OS-1 0.001400 Pounds 0.001030 Pounds
K-1 K-1
OS-5 39.64 Pounds 27.38 Pounds
K-3 K-3
TOTAL in Current Inventory: 39.64 Pounds TOTAL in Previous Inventory: 27.38 Pounds
Manganese Unlisted Compounds - Specify Compound (Component of MNC)
OS-1 0.001060 Pounds 0.000780 Pounds
K-1 K-1
OS-5 76.65 Pounds 52.94 Pounds
K-3 K-3
TOTAL in Current Inventory: 76.65 Pounds TOTAL in Previous Inventory: 52.94 Pounds
MEK (methyl ethyl ketone, 2-butanone)
OS-5 58.15 Pounds 40.16 Pounds
K-3 K-3
TOTAL in Current Inventory: 58.15 Pounds TOTAL in Previous Inventory: 40.16 Pounds
Mercury, vapor (Component of HGC)
OS-1 0.000730 Pounds 0.000530 Pounds
K-1 K-1
OS-5 1.98 Pounds 1.37 Pounds
K-3 K-3
TOTAL in Current Inventory: 1.98 Pounds TOTAL in Previous Inventory: 1.37 Pounds
Methyl chloride (chloromethane)
OS-5 177.08 Pounds 122.30 Pounds
K-3 K-3
9/7/2023 Page 5 of 13
Triangle Brick Company-Merry Oaks Brick Manufacturing Plant
1900077 06897T13
Facility Name:
Facility ID:Permit Number(s):
Emission Rate - 2022OS ID Emission
Source ID
Pollutant
Emission Rate (Prev) - 2021
TOTAL in Current Inventory: 177.08 Pounds TOTAL in Previous Inventory: 122.30 Pounds
Methyl chloroform
OS-5 1.24 Pounds 0.860000 Pounds
K-3 K-3
TOTAL in Current Inventory: 1.24 Pounds TOTAL in Previous Inventory: 0.86 Pounds
Methyl iodide (iodomethane)
OS-5 24.58 Pounds 16.98 Pounds
K-3 K-3
TOTAL in Current Inventory: 24.58 Pounds TOTAL in Previous Inventory: 16.98 Pounds
MIBK (methyl isobutyl ketone)
OS-5 22.47 Pounds 15.52 Pounds
K-3 K-3
TOTAL in Current Inventory: 22.47 Pounds TOTAL in Previous Inventory: 15.52 Pounds
Naphthalene (Component of 83329/POMTV)
OS-1 0.001700 Pounds 0.001250 Pounds
K-1 K-1
OS-5 17.18 Pounds 11.86 Pounds
K-3 K-3
TOTAL in Current Inventory: 17.18 Pounds TOTAL in Previous Inventory: 11.86 Pounds
Nickel metal (Component of NIC)
OS-1 0.005870 Pounds 0.004310 Pounds
K-1 K-1
OS-5 19.03 Pounds 13.14 Pounds
K-3 K-3
TOTAL in Current Inventory: 19.04 Pounds TOTAL in Previous Inventory: 13.14 Pounds
NOx
OS-1 0.140000 Tons 0.100000 Tons
K-1 K-1
OS-5 16.65 Tons 11.50 Tons
9/7/2023 Page 6 of 13
Triangle Brick Company-Merry Oaks Brick Manufacturing Plant
1900077 06897T13
Facility Name:
Facility ID:Permit Number(s):
Emission Rate - 2022OS ID Emission
Source ID
Pollutant
Emission Rate (Prev) - 2021
K-3 K-3
TOTAL in Current Inventory: 16.79 Tons TOTAL in Previous Inventory: 11.60 Tons
Perchloroethylene (tetrachloroethylene)
OS-5 0.740000 Pounds 0.510000 Pounds
K-3 K-3
TOTAL in Current Inventory: 0.74 Pounds TOTAL in Previous Inventory: 0.51 Pounds
Phenol
OS-5 22.73 Pounds 15.70 Pounds
K-3 K-3
TOTAL in Current Inventory: 22.73 Pounds TOTAL in Previous Inventory: 15.70 Pounds
PM(TSP)
OS-5 99.11 Tons 68.45 Tons
K-3 K-3
OS-15 10.26 Tons 7.09 Tons
PC-1 PC-1
PC-2 PC-2
PC-3 PC-3
PC-4 PC-4
PC-5 PC-5
PC-6 PC-6
OS-16 4.35 Tons 3.00 Tons
CG-1 CG-1
CG-10 CG-10
CG-11 CG-11
CG-12 CG-12
CG-13 CG-13
CG-14 CG-14
CG-15 CG-15
CG-16 CG-16
CG-17 CG-17
CG-18 CG-18
CG-19 CG-19
CG-2 CG-2
CG-20 CG-20
CG-22 CG-22
CG-23 CG-23
9/7/2023 Page 7 of 13
Triangle Brick Company-Merry Oaks Brick Manufacturing Plant
1900077 06897T13
Facility Name:
Facility ID:Permit Number(s):
Emission Rate - 2022OS ID Emission
Source ID
Pollutant
Emission Rate (Prev) - 2021
CG-24 CG-24
CG-25 CG-25
CG-26 CG-26
CG-27 CG-27
CG-28 CG-28
CG-29 CG-29
CG-3 CG-3
CG-30 CG-30
CG-31 CG-31
CG-32 CG-32
CG-33 CG-33
CG-34 CG-34
CG-35 CG-35
CG-36 CG-36
CG-37 CG-37
CG-38 CG-38
CG-39 CG-39
CG-4 CG-4
CG-40 CG-40
CG-41 CG-41
CG-42 CG-42
CG-43 CG-43
CG-44 CG-44
CG-45 CG-45
CG-46 CG-46
CG-47 CG-47
CG-48 CG-48
CG-49 CG-49
CG-5 CG-5
CG-6 CG-6
CG-7 CG-7
CG-8 CG-8
CG-9 CG-9
OS-20 0.090000 Tons 0.090000 Tons
SD-1 SD-1
TOTAL in Current Inventory: 113.81 Tons TOTAL in Previous Inventory: 78.63 Tons
PM10
OS-5 99.11 Tons 68.45 Tons
K-3 K-3
OS-15 10.26 Tons 7.09 Tons
PC-1 PC-1
9/7/2023 Page 8 of 13
Triangle Brick Company-Merry Oaks Brick Manufacturing Plant
1900077 06897T13
Facility Name:
Facility ID:Permit Number(s):
Emission Rate - 2022OS ID Emission
Source ID
Pollutant
Emission Rate (Prev) - 2021
PC-2 PC-2
PC-3 PC-3
PC-4 PC-4
PC-5 PC-5
PC-6 PC-6
OS-16 0.400000 Tons 0.280000 Tons
CG-1 CG-1
CG-10 CG-10
CG-11 CG-11
CG-12 CG-12
CG-13 CG-13
CG-14 CG-14
CG-15 CG-15
CG-16 CG-16
CG-17 CG-17
CG-18 CG-18
CG-19 CG-19
CG-2 CG-2
CG-20 CG-20
CG-22 CG-22
CG-23 CG-23
CG-24 CG-24
CG-25 CG-25
CG-26 CG-26
CG-27 CG-27
CG-28 CG-28
CG-29 CG-29
CG-3 CG-3
CG-30 CG-30
CG-31 CG-31
CG-32 CG-32
CG-33 CG-33
CG-34 CG-34
CG-35 CG-35
CG-36 CG-36
CG-37 CG-37
CG-38 CG-38
CG-39 CG-39
CG-4 CG-4
CG-40 CG-40
CG-41 CG-41
CG-42 CG-42
CG-43 CG-43
CG-44 CG-44
9/7/2023 Page 9 of 13
Triangle Brick Company-Merry Oaks Brick Manufacturing Plant
1900077 06897T13
Facility Name:
Facility ID:Permit Number(s):
Emission Rate - 2022OS ID Emission
Source ID
Pollutant
Emission Rate (Prev) - 2021
CG-45 CG-45
CG-46 CG-46
CG-47 CG-47
CG-48 CG-48
CG-49 CG-49
CG-5 CG-5
CG-6 CG-6
CG-7 CG-7
CG-8 CG-8
CG-9 CG-9
OS-20 0.090000 Tons 0.090000 Tons
SD-1 SD-1
TOTAL in Current Inventory: 109.86 Tons TOTAL in Previous Inventory: 75.91 Tons
PM2.5
OS-5 99.11 Tons 68.45 Tons
K-3 K-3
OS-15 10.26 Tons 7.09 Tons
PC-1 PC-1
PC-2 PC-2
PC-3 PC-3
PC-4 PC-4
PC-5 PC-5
PC-6 PC-6
OS-16 0.400000 Tons 0.280000 Tons
CG-1 CG-1
CG-10 CG-10
CG-11 CG-11
CG-12 CG-12
CG-13 CG-13
CG-14 CG-14
CG-15 CG-15
CG-16 CG-16
CG-17 CG-17
CG-18 CG-18
CG-19 CG-19
CG-2 CG-2
CG-20 CG-20
CG-22 CG-22
CG-23 CG-23
CG-24 CG-24
9/7/2023 Page 10 of 13
Triangle Brick Company-Merry Oaks Brick Manufacturing Plant
1900077 06897T13
Facility Name:
Facility ID:Permit Number(s):
Emission Rate - 2022OS ID Emission
Source ID
Pollutant
Emission Rate (Prev) - 2021
CG-25 CG-25
CG-26 CG-26
CG-27 CG-27
CG-28 CG-28
CG-29 CG-29
CG-3 CG-3
CG-30 CG-30
CG-31 CG-31
CG-32 CG-32
CG-33 CG-33
CG-34 CG-34
CG-35 CG-35
CG-36 CG-36
CG-37 CG-37
CG-38 CG-38
CG-39 CG-39
CG-4 CG-4
CG-40 CG-40
CG-41 CG-41
CG-42 CG-42
CG-43 CG-43
CG-44 CG-44
CG-45 CG-45
CG-46 CG-46
CG-47 CG-47
CG-48 CG-48
CG-49 CG-49
CG-5 CG-5
CG-6 CG-6
CG-7 CG-7
CG-8 CG-8
CG-9 CG-9
OS-20 0.090000 Tons 0.090000 Tons
SD-1 SD-1
TOTAL in Current Inventory: 109.86 Tons TOTAL in Previous Inventory: 75.91 Tons
Selenium Compounds
OS-1 0.000070 Pounds 0.000050 Pounds
K-1 K-1
OS-5 60.79 Pounds 41.98 Pounds
K-3 K-3
9/7/2023 Page 11 of 13
Triangle Brick Company-Merry Oaks Brick Manufacturing Plant
1900077 06897T13
Facility Name:
Facility ID:Permit Number(s):
Emission Rate - 2022OS ID Emission
Source ID
Pollutant
Emission Rate (Prev) - 2021
TOTAL in Current Inventory: 60.79 Pounds TOTAL in Previous Inventory: 41.98 Pounds
SO2
OS-5 8.29 Tons 5.72 Tons
K-3 K-3
TOTAL in Current Inventory: 8.29 Tons TOTAL in Previous Inventory: 5.72 Tons
Styrene
OS-5 5.29 Pounds 3.65 Pounds
K-3 K-3
TOTAL in Current Inventory: 5.29 Pounds TOTAL in Previous Inventory: 3.65 Pounds
Toluene
OS-1 0.009500 Pounds 0.006970 Pounds
K-1 K-1
OS-5 42.29 Pounds 29.21 Pounds
K-3 K-3
TOTAL in Current Inventory: 42.30 Pounds TOTAL in Previous Inventory: 29.22 Pounds
VOC
OS-1 0.010000 Tons 0.010000 Tons
K-1 K-1
OS-5 7.51 Tons 5.18 Tons
K-3 K-3
OS-13 0.550000 Tons 0.530000 Tons
IS-Tank5 IS-Tank5
OS-14 0.210000 Tons 0.220000 Tons
IS-Tank6 IS-Tank6
OS-22 0.010000 Tons
IS-Tank2 IS-Tank2
OS-23 0.010000 Tons
IS-Tank3 IS-Tank3
OS-24 0.010000 Tons 0.010000 Tons
IS-Tank4 IS-Tank4
9/7/2023 Page 12 of 13
Triangle Brick Company-Merry Oaks Brick Manufacturing Plant
1900077 06897T13
Facility Name:
Facility ID:Permit Number(s):
Emission Rate - 2022OS ID Emission
Source ID
Pollutant
Emission Rate (Prev) - 2021
TOTAL in Current Inventory: 8.31 Tons TOTAL in Previous Inventory: 5.95 Tons
Xylene (mixed isomers)
OS-5 33.04 Pounds 22.82 Pounds
K-3 K-3
TOTAL in Current Inventory: 33.04 Pounds TOTAL in Previous Inventory: 22.82 Pounds
9/7/2023 Page 13 of 13
1900077 Chatham, Triangle Brick Merry Oaks
ID Group OS Name 2021 2022 Units Ratio
PC-1 through 6 72 15 Primary Crusher and associated crushers 240,178 347,762 tpy 1.45
CG1 through 49 (Give or take a 73 16 Final Crushing and Grinding Operation 240,178 347,762 tpy 1.45
IS-Tank2 22 24,000 gallon No. 2 fuel oil storage tank - 15,708 gpy
IS-Tank3 23 24,000 gallon No. 2 fuel oil storage tank - 15,708 gpy
IS-Tank4 24 24,000 gallon highway diesel fuel storage tank 221,672 212,486 gpy 0.96
I S - T a n k 5 13 24,000 gallon additive "A" storage tank 113,172 127,891 gpy 1.13
I S - T a n k 6 14 3,000 gallon gasoline storage tank 4,149 3,103 gpy 0.75
K-1 1 Kiln 1 - NG 2,051,000 2,795,000 ft3 1.36
K-3 5 Kiln 3 - NG 182,535 264,299 tpy 1.45
SD-1 20 Natural gas-fired rotary coatings dryer 9,330 8,757 tpy 0.94
From:Harris, Jeff
To:Amanda Englert
Cc:Kevin Eldridge
Subject:RE: [External] Triangle Brick - Merry Oaks AEI Updates
Date:Thursday, September 7, 2023 3:08:00 PM
Attachments:image001.png
image002.png
image003.png
Thank you! Easy fix, and it explains the anomalies I found.
I appreciate your help!
Jeff
From: Amanda Englert <Amanda.Englert@erm.com>
Sent: Thursday, September 7, 2023 2:42 PM
To: Harris, Jeff <jeff.harris@deq.nc.gov>
Cc: Kevin Eldridge <Kevin.Eldridge@erm.com>
Subject: RE: [External] Triangle Brick - Merry Oaks AEI Updates
CAUTION: External email. Do not click links or open attachments unless verified. Report suspicious emails with the
Report Message button located on your Outlook menu bar on the Home tab.
Jeff,
Acetaldehyde and Acrolein for Kiln 3 can also be removed from AERO as they also inadvertently got
put into the Brick portion of our calculations with an Emission Factor for Fuel Combustion in the
wrong units. Therefore, our Calculation Details that were attached to our submission are correct.
Ammonia, Acetaldehyde and Acrolein should all be removed from AERO Source I.D K-3.
I apologize about the error and will make a note for our next submission, thank you for your
assistance!
Thank you,
Amanda (Farr) Englert
Consulting Senior Associate, Scientist
From: Harris, Jeff <jeff.harris@deq.nc.gov>
Sent: Thursday, September 7, 2023 1:19 PM
To: Amanda Englert <Amanda.Englert@erm.com>
Cc: Kevin Eldridge <Kevin.Eldridge@erm.com>
Subject: RE: [External] Triangle Brick - Merry Oaks AEI Updates
EXTERNAL MESSAGE
Thank you. I will remove the Ammonia (as NH3) emissions from OS 5/Kiln 3.
What about the Acetaldehyde and Acrolein for Kiln 3?
The emissions are very small, but were not present in previous years, and don’t show up in the calcs
spreadsheet I was sent.
Thanks again,
Jeff
Jeff Harris
Engineer II, Division of Air
Quality
North Carolina Department of
Environmental Quality
Mobile: (919) 307-6457
jeff.harris@deq.nc.gov
Note New Email Address
From: Amanda Englert <Amanda.Englert@erm.com>
Sent: Thursday, September 7, 2023 9:57 AM
To: Harris, Jeff <jeff.harris@deq.nc.gov>
Cc: Kevin Eldridge <Kevin.Eldridge@erm.com>
Subject: [External] Triangle Brick - Merry Oaks AEI Updates
CAUTION: External email. Do not click links or open attachments unless verified. Report suspicious emails with the
Report Message button located on your Outlook menu bar on the Home tab.
Jeff,
After reviewing the Merry Oaks Air Emission Inventory Workbook and the AERO submission, it
appears Ammonia (NH3) inadvertently got put into the Brick portion of our calculations with an
Emission Factor for Fuel Combustion in the wrong units. There is no Ammonia in AP-42 Section 11.3
Brick and Structural Clay Products. Therefore, our Calculation Details that were attached to our
submission are correct and Ammonia should be removed from AERO Source I.D K-3.
I also confirmed that K-1 does not produce bricks, but they do run fuel creating fuel combustion
emissions as we discussed on the phone.
Please let me know if you have any further questions.
Thank you,
Amanda (Farr) Englert
Consulting Senior Associate, Scientist
ERM
M 9192081203
E Amanda.Farr@erm.com | W www.erm.com
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