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HomeMy WebLinkAboutAQ_F_1900077_20230907_EI_Cmb-EI-File_2022EI2022 Emissions Inventory Review / Data Tracking Form Facility Name: Triangle Brick Company-Merry Oaks Brick Manufac Facility Classification: Title V Assigned to: Jeff Harris Data Entry: Chatham County Confidential Copy Submitted?  YES  NO  Enter date received into ED. Date Received: _________________  Assigned to appropriate individual. Date Assigned: _________________ Date Due: __________________  Paper copy submitted: One copy received with supporting documentation, certification form signed by responsible official, and appears generally complete; OR  Electronic copy submitted: All supporting documentation and certification form (with time/date stamp) signed by responsible official has been received. Comments: Facility ID: 1900077 Initial Review / Data Entry Inventory Review  All forms and supporting documentation appear to be complete if paper submission (check ED OS data if electronic).  Contact, address, phone number changes entered into I-Beam/Facilities if necessary.  All known operating scenarios, control devices, and emission release points have been entered for each emission source (permitted, insignificant, and unpermitted) or note that the emission source was not operated or not required to report.  Check if SCC codes for each OS are accurate and update if needed.  Evaluate "U" sources for significance and address according to policy.  Calculations / forms appear to add up correctly.  All compliance issues are being addressed (e.g. Toxics limits, above TV thresholds, large emissions increase/decrease, installation without a permit).  All volatile HAPs/TAPs were included in the VOC total.  Calculations and control efficiencies appear correct. Emission factors are the best available and most current factors appropriate for the reporting facility (e.g. stack testing, AP-42, etc.).  Review facility comments and address any issues.  Update ED (Data Entry Main) if additional information is required (corrections due date and date received).  Check all ED QA/QC reports.  Comparison with previous emission inventory must be made and outliers (> 10%) must be investigated and explained.  Put inventory review comments and summarize any changes in ED - Data Entry Main "DAQ internal comments". Date Review Complete: ___________________ Signature: _____________________________ Date Submitted to EI Coordinator: ___________________ Date Approved: ___________________ Initials: ___________________ Date Info Requested: ______________ Date Info Received: ______________ Total Days on Hold: ______ ~45% increase in all criteria pollutants, and Many HAP/TAP is due to a ~45% increase in overall production 09/07/2023 09/07/2023 09/07/2023 Triangle Brick Company-Merry Oaks Brick Manufacturing Plant 06897T13 1900077 Facility Name: Facility ID #: Permit #(s): Facility Total CY 2022 Emission Summary Recorded in ED Pollutant CAS Green House Gases Pollutants (GHG)Actual Emissions Tons/Yr % ChangeDemini- mus Not Reported Not Reported N/A CO2 equivalent (sum of individual GHG pollutant emission times their 1995 IPCC Global Warming Potential (GWP), converted to metric tons) No GHGs Reported Criteria Pollutants CY 2022 from ED CY 2021 from Fees (Tons/Year) Actual Emissions % ChangePollutantCASDemini- mus 44.8%52.7576.37CO 0.5CO 44.7%11.6016.79NOx 0.5NOx 44.7%78.63113.81TSP 0.5PM(TSP) 44.7%75.91109.86PM10 0.5PM10 44.7%75.91109.86PM2.5 0.5PM2.5 44.9%5.728.29SO2 0.5SO2 39.7%5.958.31VOC 0.5VOC Hazardous Air Pollutants (HAPs) and/or Toxic Air Pollutants (TAPs) CY 2022 from ED CY 2021 from Fees (Pounds/Year) Actual Emissions % ChangePollutantCASDemini- mus Antimony & Compounds (total mass, inc elemental SB)7.14 4.93 44.8%10.0 44.8%4.937.14SBC-Other 10.0Antimony Unlisted Compounds - Specify Compound (Component of SBC) Arsenic & Compounds (total mass of elemental AS, arsine and all inorganic compounds) 8.19 5.66 44.7%0.01 44.7%5.668.19ASC-Other 0.01Arsenic Unlisted Compounds - Specify Compound (Component of ASC) Beryllium & compounds (Total mass)0.111030 0.077020 44.2%1.0 44.2%0.0770200.1110307440-41-7 1.0Beryllium Metal (unreacted) (Component of BEC) Cadmium & compounds (total mass includes elemental metal)3.96 2.74 44.5%0.1 Page 1 of 409/07/2023 Triangle Brick Company-Merry Oaks Brick Manufacturing Plant 06897T13 1900077 Facility Name: Facility ID #: Permit #(s): Facility Total CY 2022 Emission Summary Recorded in ED Hazardous Air Pollutants (HAPs) and/or Toxic Air Pollutants (TAPs) CY 2022 from ED CY 2021 from Fees (Pounds/Year) Actual Emissions % ChangePollutantCASDemini- mus 44.5%2.743.967440-43-9 0.1Cadmium Metal, elemental, unreacted (Component of CDC) Chromium - All/Total (includes Chromium (VI) categories, metal and others) 13.48 9.31 44.8%0.1 N/A0.0028700.003910NSCR6-Other 0.01Chromium (VI) Non-Specific Unlisted Compounds - Specify Compound (Component of NSCR6 & CRC) 44.8%9.3113.48CRC-Other 0.1Chromium Unlisted Compounds - Specify Compound (Component of CRC) Chromium (VI) Non-Specific Compounds, as Chrom(VI) (Component CRC) 0.003910 0.002870 N/A0.01 N/A0.0028700.003910NSCR6-Other 0.01Chromium (VI) Non-Specific Unlisted Compounds - Specify Compound (Component of NSCR6 & CRC) Cobalt & compounds 0.560230 0.380170 47.4%1.0 47.4%0.3801700.560230COC-Other 1.0Cobalt Unlisted Compounds - Specify Compound (Component of COC) Lead & compounds 39.64 27.38 44.8%1.0 44.8%27.3839.64PBC-Other 10.0Lead Unlisted Compounds - Specify Compound (Component of PBC) Manganese & compounds 76.65 52.94 44.8%10.0 44.8%52.9476.65MNC-Other 10.0Manganese Unlisted Compounds - Specify Compound (Component of MNC) Mercury & Compounds - all total mass includes Hg Vapor 1.98 1.37 44.5%0.001 44.5%1.371.987439-97-6 0.001Mercury, vapor (Component of HGC) Nickel & Compounds, sum total mass includes elemental 19.04 13.14 44.9%1.0 44.8%13.1419.047440-02-0 1.0Nickel metal (Component of NIC) Polycyclic Organic Matter (Specific Compounds from OAQPS for TV) 17.18 11.86 44.9%1.0 44.9%11.8617.1891-20-3 1.0Naphthalene (Component of 83329/POMTV) N/A0.0000300.00004075-07-0 10.0Acetaldehyde N/A0.0000400.000050107-02-8 10.0Acrolein Page 2 of 409/07/2023 Triangle Brick Company-Merry Oaks Brick Manufacturing Plant 06897T13 1900077 Facility Name: Facility ID #: Permit #(s): Facility Total CY 2022 Emission Summary Recorded in ED Hazardous Air Pollutants (HAPs) and/or Toxic Air Pollutants (TAPs) CY 2022 from ED CY 2021 from Fees (Pounds/Year) Actual Emissions % ChangePollutantCASDemini- mus 44.0%6.569.457664-41-7 100.0Ammonia (as NH3) 44.8%529.35766.4871-43-2 1.0Benzene 44.7%7.8511.3675-15-0 10.0Carbon disulfide 44.8%237.30343.597782-50-5 100.0Chlorine 44.8%365.07528.60117-81-7 10.0DEHP (Di(2-ethylhexyl)phthalate) 44.8%25.5537.0084-74-2 100.0Dibutylphthalate 44.9%8.7612.69106-46-7 1.0Dichlorobenzene(p), 1,4- 44.8%8.0311.63100-41-4 100.0Ethyl benzene 44.8%104.04150.6575-00-3 10.0Ethyl chloride (chloroethane) 44.8%4,592.646,649.8416984-48-8 10.0Fluorides (sum of all fluoride compounds as mass of F ion) 41.3%21.6530.6050-00-0 10.0Formaldehyde 36.2%3.695.03110-54-3 100.0Hexane, n- 44.8%1,811.422,622.817647-01-0 100.0Hydrogen chloride (hydrochloric acid) 44.8%2,870.404,156.157664-39-3 100.0Hydrogen fluoride (hydrofluoric acid as mass of HF) (Component of 16984488/Fluorides) 44.8%40.1658.1578-93-3 100.0MEK (methyl ethyl ketone, 2-butanone) 44.8%122.30177.0874-87-3 1.0Methyl chloride (chloromethane) 44.2%0.8600001.2471-55-6 100.0Methyl chloroform 44.8%16.9824.5874-88-4 10.0Methyl iodide (iodomethane) 44.8%15.5222.47108-10-1 10.0MIBK (methyl isobutyl ketone) 45.1%0.5100000.740000127-18-4 100.0Perchloroethylene (tetrachloroethylene) 44.8%15.7022.73108-95-2 100.0Phenol 44.8%41.9860.79SEC 10.0Selenium Compounds 44.9%3.655.29100-42-5 100.0Styrene 44.8%29.2242.30108-88-3 100.0Toluene 44.8%22.8233.041330-20-7 100.0Xylene (mixed isomers) Page 3 of 409/07/2023 Largest Individual HAP 4,156.15 lbs 9,254.79 lbsTotal HAP Emissions Hydrogen fluoride (hydrofluoric acid as mass of HF) (Component of 16984488/Fluorides) Largest Individual CAP 109.86 tons Total CAP Emissions 219.62 tons Total TAP Emissions 15,424.30 lbs Total Aggregate Emissions 226.52 tons PM10 DAQ's Comments Regarding Inventory ~45% increase in all criteria pollutants, and Many HAP/TAP is due to a ~45% increase in overall production, more specifically to a ~45% increase in throughput (182,535 tpy to 264,299 tpy) for Kiln 3, OS5. Revisions: Ammonia, Acetaldehyde and Acrolein were all removed from Kiln 3, OS5, due to a data entry error. Page 4 of 409/07/2023 Facility Emissions - Operating Scenarios Per Pollutant Triangle Brick Company-Merry Oaks Brick Manufacturing Plant 2022 Inventory Triangle Brick Company-Merry Oaks Brick Manufacturing Plant 1900077 06897T13 Facility Name: Facility ID:Permit Number(s): Emission Rate - 2022OS ID Emission Source ID Pollutant Emission Rate (Prev) - 2021 Acetaldehyde OS-1 0.000040 Pounds 0.000030 Pounds K-1 K-1 TOTAL in Current Inventory: 0.00 Pounds TOTAL in Previous Inventory: 0.00 Pounds Acrolein OS-1 0.000050 Pounds 0.000040 Pounds K-1 K-1 TOTAL in Current Inventory: 0.00 Pounds TOTAL in Previous Inventory: 0.00 Pounds Ammonia (as NH3) OS-1 8.94 Pounds 6.56 Pounds K-1 K-1 OS-20 0.505800 Pounds SD-1 SD-1 TOTAL in Current Inventory: 9.45 Pounds TOTAL in Previous Inventory: 6.56 Pounds Antimony Unlisted Compounds - Specify Compound (Component of SBC) OS-5 7.14 Pounds 4.93 Pounds K-3 K-3 TOTAL in Current Inventory: 7.14 Pounds TOTAL in Previous Inventory: 4.93 Pounds Arsenic Unlisted Compounds - Specify Compound (Component of ASC) OS-1 0.000560 Pounds 0.000410 Pounds K-1 K-1 OS-5 8.19 Pounds 5.66 Pounds K-3 K-3 TOTAL in Current Inventory: 8.19 Pounds TOTAL in Previous Inventory: 5.66 Pounds 9/7/2023 Page 1 of 13 Triangle Brick Company-Merry Oaks Brick Manufacturing Plant 1900077 06897T13 Facility Name: Facility ID:Permit Number(s): Emission Rate - 2022OS ID Emission Source ID Pollutant Emission Rate (Prev) - 2021 Benzene OS-1 0.005870 Pounds 0.004310 Pounds K-1 K-1 OS-5 766.47 Pounds 529.35 Pounds K-3 K-3 TOTAL in Current Inventory: 766.48 Pounds TOTAL in Previous Inventory: 529.35 Pounds Beryllium Metal (unreacted) (Component of BEC) OS-1 0.000030 Pounds 0.000020 Pounds K-1 K-1 OS-5 0.111000 Pounds 0.077000 Pounds K-3 K-3 TOTAL in Current Inventory: 0.11 Pounds TOTAL in Previous Inventory: 0.08 Pounds Cadmium Metal, elemental, unreacted (Component of CDC) OS-1 0.003070 Pounds 0.002260 Pounds K-1 K-1 OS-5 3.96 Pounds 2.74 Pounds K-3 K-3 TOTAL in Current Inventory: 3.96 Pounds TOTAL in Previous Inventory: 2.74 Pounds Carbon disulfide OS-5 11.36 Pounds 7.85 Pounds K-3 K-3 TOTAL in Current Inventory: 11.36 Pounds TOTAL in Previous Inventory: 7.85 Pounds Chlorine OS-5 343.59 Pounds 237.30 Pounds K-3 K-3 TOTAL in Current Inventory: 343.59 Pounds TOTAL in Previous Inventory: 237.30 Pounds Chromium (VI) Non-Specific Unlisted Compounds - Specify Compound (Component of NSCR6 & CRC) OS-1 0.003910 Pounds 0.002870 Pounds K-1 K-1 9/7/2023 Page 2 of 13 Triangle Brick Company-Merry Oaks Brick Manufacturing Plant 1900077 06897T13 Facility Name: Facility ID:Permit Number(s): Emission Rate - 2022OS ID Emission Source ID Pollutant Emission Rate (Prev) - 2021 TOTAL in Current Inventory: 0.00 Pounds TOTAL in Previous Inventory: 0.00 Pounds Chromium Unlisted Compounds - Specify Compound (Component of CRC) OS-5 13.48 Pounds 9.31 Pounds K-3 K-3 TOTAL in Current Inventory: 13.48 Pounds TOTAL in Previous Inventory: 9.31 Pounds CO OS-1 0.120000 Tons 0.090000 Tons K-1 K-1 OS-5 76.25 Tons 52.66 Tons K-3 K-3 TOTAL in Current Inventory: 76.37 Tons TOTAL in Previous Inventory: 52.75 Tons Cobalt Unlisted Compounds - Specify Compound (Component of COC) OS-1 0.000230 Pounds 0.000170 Pounds K-1 K-1 OS-5 0.560000 Pounds 0.380000 Pounds K-3 K-3 TOTAL in Current Inventory: 0.56 Pounds TOTAL in Previous Inventory: 0.38 Pounds DEHP (Di(2-ethylhexyl)phthalate) OS-5 528.60 Pounds 365.07 Pounds K-3 K-3 TOTAL in Current Inventory: 528.60 Pounds TOTAL in Previous Inventory: 365.07 Pounds Dibutylphthalate OS-5 37.00 Pounds 25.55 Pounds K-3 K-3 TOTAL in Current Inventory: 37.00 Pounds TOTAL in Previous Inventory: 25.55 Pounds Dichlorobenzene(p), 1,4- OS-5 12.69 Pounds 8.76 Pounds K-3 K-3 TOTAL in Current Inventory: 12.69 Pounds TOTAL in Previous Inventory: 8.76 Pounds 9/7/2023 Page 3 of 13 Triangle Brick Company-Merry Oaks Brick Manufacturing Plant 1900077 06897T13 Facility Name: Facility ID:Permit Number(s): Emission Rate - 2022OS ID Emission Source ID Pollutant Emission Rate (Prev) - 2021 Ethyl benzene OS-5 11.63 Pounds 8.03 Pounds K-3 K-3 TOTAL in Current Inventory: 11.63 Pounds TOTAL in Previous Inventory: 8.03 Pounds Ethyl chloride (chloroethane) OS-5 150.65 Pounds 104.04 Pounds K-3 K-3 TOTAL in Current Inventory: 150.65 Pounds TOTAL in Previous Inventory: 104.04 Pounds Fluorides (sum of all fluoride compounds as mass of F ion) OS-5 6,649.84 Pounds 4,592.64 Pounds K-3 K-3 TOTAL in Current Inventory: 6,649.84 Pounds TOTAL in Previous Inventory: 4,592.64 Pounds Formaldehyde OS-1 0.209620 Pounds 0.153820 Pounds K-1 K-1 OS-5 30.39 Pounds 21.50 Pounds K-3 K-3 OS-20 0.000120 Pounds 0.000130 Pounds SD-1 SD-1 TOTAL in Current Inventory: 30.60 Pounds TOTAL in Previous Inventory: 21.65 Pounds Hexane, n- OS-1 5.03 Pounds 3.69 Pounds K-1 K-1 OS-20 0.002850 Pounds 0.003030 Pounds SD-1 SD-1 TOTAL in Current Inventory: 5.03 Pounds TOTAL in Previous Inventory: 3.69 Pounds Hydrogen chloride (hydrochloric acid) OS-5 2,622.81 Pounds 1,811.42 Pounds K-3 K-3 9/7/2023 Page 4 of 13 Triangle Brick Company-Merry Oaks Brick Manufacturing Plant 1900077 06897T13 Facility Name: Facility ID:Permit Number(s): Emission Rate - 2022OS ID Emission Source ID Pollutant Emission Rate (Prev) - 2021 TOTAL in Current Inventory: 2,622.81 Pounds TOTAL in Previous Inventory: 1,811.42 Pounds Hydrogen fluoride (hydrofluoric acid as mass of HF) (Component of 16984488/Fluorides) OS-5 4,156.15 Pounds 2,870.40 Pounds K-3 K-3 TOTAL in Current Inventory: 4,156.15 Pounds TOTAL in Previous Inventory: 2,870.40 Pounds Lead Unlisted Compounds - Specify Compound (Component of PBC) OS-1 0.001400 Pounds 0.001030 Pounds K-1 K-1 OS-5 39.64 Pounds 27.38 Pounds K-3 K-3 TOTAL in Current Inventory: 39.64 Pounds TOTAL in Previous Inventory: 27.38 Pounds Manganese Unlisted Compounds - Specify Compound (Component of MNC) OS-1 0.001060 Pounds 0.000780 Pounds K-1 K-1 OS-5 76.65 Pounds 52.94 Pounds K-3 K-3 TOTAL in Current Inventory: 76.65 Pounds TOTAL in Previous Inventory: 52.94 Pounds MEK (methyl ethyl ketone, 2-butanone) OS-5 58.15 Pounds 40.16 Pounds K-3 K-3 TOTAL in Current Inventory: 58.15 Pounds TOTAL in Previous Inventory: 40.16 Pounds Mercury, vapor (Component of HGC) OS-1 0.000730 Pounds 0.000530 Pounds K-1 K-1 OS-5 1.98 Pounds 1.37 Pounds K-3 K-3 TOTAL in Current Inventory: 1.98 Pounds TOTAL in Previous Inventory: 1.37 Pounds Methyl chloride (chloromethane) OS-5 177.08 Pounds 122.30 Pounds K-3 K-3 9/7/2023 Page 5 of 13 Triangle Brick Company-Merry Oaks Brick Manufacturing Plant 1900077 06897T13 Facility Name: Facility ID:Permit Number(s): Emission Rate - 2022OS ID Emission Source ID Pollutant Emission Rate (Prev) - 2021 TOTAL in Current Inventory: 177.08 Pounds TOTAL in Previous Inventory: 122.30 Pounds Methyl chloroform OS-5 1.24 Pounds 0.860000 Pounds K-3 K-3 TOTAL in Current Inventory: 1.24 Pounds TOTAL in Previous Inventory: 0.86 Pounds Methyl iodide (iodomethane) OS-5 24.58 Pounds 16.98 Pounds K-3 K-3 TOTAL in Current Inventory: 24.58 Pounds TOTAL in Previous Inventory: 16.98 Pounds MIBK (methyl isobutyl ketone) OS-5 22.47 Pounds 15.52 Pounds K-3 K-3 TOTAL in Current Inventory: 22.47 Pounds TOTAL in Previous Inventory: 15.52 Pounds Naphthalene (Component of 83329/POMTV) OS-1 0.001700 Pounds 0.001250 Pounds K-1 K-1 OS-5 17.18 Pounds 11.86 Pounds K-3 K-3 TOTAL in Current Inventory: 17.18 Pounds TOTAL in Previous Inventory: 11.86 Pounds Nickel metal (Component of NIC) OS-1 0.005870 Pounds 0.004310 Pounds K-1 K-1 OS-5 19.03 Pounds 13.14 Pounds K-3 K-3 TOTAL in Current Inventory: 19.04 Pounds TOTAL in Previous Inventory: 13.14 Pounds NOx OS-1 0.140000 Tons 0.100000 Tons K-1 K-1 OS-5 16.65 Tons 11.50 Tons 9/7/2023 Page 6 of 13 Triangle Brick Company-Merry Oaks Brick Manufacturing Plant 1900077 06897T13 Facility Name: Facility ID:Permit Number(s): Emission Rate - 2022OS ID Emission Source ID Pollutant Emission Rate (Prev) - 2021 K-3 K-3 TOTAL in Current Inventory: 16.79 Tons TOTAL in Previous Inventory: 11.60 Tons Perchloroethylene (tetrachloroethylene) OS-5 0.740000 Pounds 0.510000 Pounds K-3 K-3 TOTAL in Current Inventory: 0.74 Pounds TOTAL in Previous Inventory: 0.51 Pounds Phenol OS-5 22.73 Pounds 15.70 Pounds K-3 K-3 TOTAL in Current Inventory: 22.73 Pounds TOTAL in Previous Inventory: 15.70 Pounds PM(TSP) OS-5 99.11 Tons 68.45 Tons K-3 K-3 OS-15 10.26 Tons 7.09 Tons PC-1 PC-1 PC-2 PC-2 PC-3 PC-3 PC-4 PC-4 PC-5 PC-5 PC-6 PC-6 OS-16 4.35 Tons 3.00 Tons CG-1 CG-1 CG-10 CG-10 CG-11 CG-11 CG-12 CG-12 CG-13 CG-13 CG-14 CG-14 CG-15 CG-15 CG-16 CG-16 CG-17 CG-17 CG-18 CG-18 CG-19 CG-19 CG-2 CG-2 CG-20 CG-20 CG-22 CG-22 CG-23 CG-23 9/7/2023 Page 7 of 13 Triangle Brick Company-Merry Oaks Brick Manufacturing Plant 1900077 06897T13 Facility Name: Facility ID:Permit Number(s): Emission Rate - 2022OS ID Emission Source ID Pollutant Emission Rate (Prev) - 2021 CG-24 CG-24 CG-25 CG-25 CG-26 CG-26 CG-27 CG-27 CG-28 CG-28 CG-29 CG-29 CG-3 CG-3 CG-30 CG-30 CG-31 CG-31 CG-32 CG-32 CG-33 CG-33 CG-34 CG-34 CG-35 CG-35 CG-36 CG-36 CG-37 CG-37 CG-38 CG-38 CG-39 CG-39 CG-4 CG-4 CG-40 CG-40 CG-41 CG-41 CG-42 CG-42 CG-43 CG-43 CG-44 CG-44 CG-45 CG-45 CG-46 CG-46 CG-47 CG-47 CG-48 CG-48 CG-49 CG-49 CG-5 CG-5 CG-6 CG-6 CG-7 CG-7 CG-8 CG-8 CG-9 CG-9 OS-20 0.090000 Tons 0.090000 Tons SD-1 SD-1 TOTAL in Current Inventory: 113.81 Tons TOTAL in Previous Inventory: 78.63 Tons PM10 OS-5 99.11 Tons 68.45 Tons K-3 K-3 OS-15 10.26 Tons 7.09 Tons PC-1 PC-1 9/7/2023 Page 8 of 13 Triangle Brick Company-Merry Oaks Brick Manufacturing Plant 1900077 06897T13 Facility Name: Facility ID:Permit Number(s): Emission Rate - 2022OS ID Emission Source ID Pollutant Emission Rate (Prev) - 2021 PC-2 PC-2 PC-3 PC-3 PC-4 PC-4 PC-5 PC-5 PC-6 PC-6 OS-16 0.400000 Tons 0.280000 Tons CG-1 CG-1 CG-10 CG-10 CG-11 CG-11 CG-12 CG-12 CG-13 CG-13 CG-14 CG-14 CG-15 CG-15 CG-16 CG-16 CG-17 CG-17 CG-18 CG-18 CG-19 CG-19 CG-2 CG-2 CG-20 CG-20 CG-22 CG-22 CG-23 CG-23 CG-24 CG-24 CG-25 CG-25 CG-26 CG-26 CG-27 CG-27 CG-28 CG-28 CG-29 CG-29 CG-3 CG-3 CG-30 CG-30 CG-31 CG-31 CG-32 CG-32 CG-33 CG-33 CG-34 CG-34 CG-35 CG-35 CG-36 CG-36 CG-37 CG-37 CG-38 CG-38 CG-39 CG-39 CG-4 CG-4 CG-40 CG-40 CG-41 CG-41 CG-42 CG-42 CG-43 CG-43 CG-44 CG-44 9/7/2023 Page 9 of 13 Triangle Brick Company-Merry Oaks Brick Manufacturing Plant 1900077 06897T13 Facility Name: Facility ID:Permit Number(s): Emission Rate - 2022OS ID Emission Source ID Pollutant Emission Rate (Prev) - 2021 CG-45 CG-45 CG-46 CG-46 CG-47 CG-47 CG-48 CG-48 CG-49 CG-49 CG-5 CG-5 CG-6 CG-6 CG-7 CG-7 CG-8 CG-8 CG-9 CG-9 OS-20 0.090000 Tons 0.090000 Tons SD-1 SD-1 TOTAL in Current Inventory: 109.86 Tons TOTAL in Previous Inventory: 75.91 Tons PM2.5 OS-5 99.11 Tons 68.45 Tons K-3 K-3 OS-15 10.26 Tons 7.09 Tons PC-1 PC-1 PC-2 PC-2 PC-3 PC-3 PC-4 PC-4 PC-5 PC-5 PC-6 PC-6 OS-16 0.400000 Tons 0.280000 Tons CG-1 CG-1 CG-10 CG-10 CG-11 CG-11 CG-12 CG-12 CG-13 CG-13 CG-14 CG-14 CG-15 CG-15 CG-16 CG-16 CG-17 CG-17 CG-18 CG-18 CG-19 CG-19 CG-2 CG-2 CG-20 CG-20 CG-22 CG-22 CG-23 CG-23 CG-24 CG-24 9/7/2023 Page 10 of 13 Triangle Brick Company-Merry Oaks Brick Manufacturing Plant 1900077 06897T13 Facility Name: Facility ID:Permit Number(s): Emission Rate - 2022OS ID Emission Source ID Pollutant Emission Rate (Prev) - 2021 CG-25 CG-25 CG-26 CG-26 CG-27 CG-27 CG-28 CG-28 CG-29 CG-29 CG-3 CG-3 CG-30 CG-30 CG-31 CG-31 CG-32 CG-32 CG-33 CG-33 CG-34 CG-34 CG-35 CG-35 CG-36 CG-36 CG-37 CG-37 CG-38 CG-38 CG-39 CG-39 CG-4 CG-4 CG-40 CG-40 CG-41 CG-41 CG-42 CG-42 CG-43 CG-43 CG-44 CG-44 CG-45 CG-45 CG-46 CG-46 CG-47 CG-47 CG-48 CG-48 CG-49 CG-49 CG-5 CG-5 CG-6 CG-6 CG-7 CG-7 CG-8 CG-8 CG-9 CG-9 OS-20 0.090000 Tons 0.090000 Tons SD-1 SD-1 TOTAL in Current Inventory: 109.86 Tons TOTAL in Previous Inventory: 75.91 Tons Selenium Compounds OS-1 0.000070 Pounds 0.000050 Pounds K-1 K-1 OS-5 60.79 Pounds 41.98 Pounds K-3 K-3 9/7/2023 Page 11 of 13 Triangle Brick Company-Merry Oaks Brick Manufacturing Plant 1900077 06897T13 Facility Name: Facility ID:Permit Number(s): Emission Rate - 2022OS ID Emission Source ID Pollutant Emission Rate (Prev) - 2021 TOTAL in Current Inventory: 60.79 Pounds TOTAL in Previous Inventory: 41.98 Pounds SO2 OS-5 8.29 Tons 5.72 Tons K-3 K-3 TOTAL in Current Inventory: 8.29 Tons TOTAL in Previous Inventory: 5.72 Tons Styrene OS-5 5.29 Pounds 3.65 Pounds K-3 K-3 TOTAL in Current Inventory: 5.29 Pounds TOTAL in Previous Inventory: 3.65 Pounds Toluene OS-1 0.009500 Pounds 0.006970 Pounds K-1 K-1 OS-5 42.29 Pounds 29.21 Pounds K-3 K-3 TOTAL in Current Inventory: 42.30 Pounds TOTAL in Previous Inventory: 29.22 Pounds VOC OS-1 0.010000 Tons 0.010000 Tons K-1 K-1 OS-5 7.51 Tons 5.18 Tons K-3 K-3 OS-13 0.550000 Tons 0.530000 Tons IS-Tank5 IS-Tank5 OS-14 0.210000 Tons 0.220000 Tons IS-Tank6 IS-Tank6 OS-22 0.010000 Tons IS-Tank2 IS-Tank2 OS-23 0.010000 Tons IS-Tank3 IS-Tank3 OS-24 0.010000 Tons 0.010000 Tons IS-Tank4 IS-Tank4 9/7/2023 Page 12 of 13 Triangle Brick Company-Merry Oaks Brick Manufacturing Plant 1900077 06897T13 Facility Name: Facility ID:Permit Number(s): Emission Rate - 2022OS ID Emission Source ID Pollutant Emission Rate (Prev) - 2021 TOTAL in Current Inventory: 8.31 Tons TOTAL in Previous Inventory: 5.95 Tons Xylene (mixed isomers) OS-5 33.04 Pounds 22.82 Pounds K-3 K-3 TOTAL in Current Inventory: 33.04 Pounds TOTAL in Previous Inventory: 22.82 Pounds 9/7/2023 Page 13 of 13 1900077 Chatham, Triangle Brick Merry Oaks ID Group OS Name 2021 2022 Units Ratio PC-1 through 6 72 15 Primary Crusher and associated crushers 240,178 347,762 tpy 1.45 CG1 through 49 (Give or take a 73 16 Final Crushing and Grinding Operation 240,178 347,762 tpy 1.45 IS-Tank2 22 24,000 gallon No. 2 fuel oil storage tank - 15,708 gpy IS-Tank3 23 24,000 gallon No. 2 fuel oil storage tank - 15,708 gpy IS-Tank4 24 24,000 gallon highway diesel fuel storage tank 221,672 212,486 gpy 0.96 I S - T a n k 5 13 24,000 gallon additive "A" storage tank 113,172 127,891 gpy 1.13 I S - T a n k 6 14 3,000 gallon gasoline storage tank 4,149 3,103 gpy 0.75 K-1 1 Kiln 1 - NG 2,051,000 2,795,000 ft3 1.36 K-3 5 Kiln 3 - NG 182,535 264,299 tpy 1.45 SD-1 20 Natural gas-fired rotary coatings dryer 9,330 8,757 tpy 0.94 From:Harris, Jeff To:Amanda Englert Cc:Kevin Eldridge Subject:RE: [External] Triangle Brick - Merry Oaks AEI Updates Date:Thursday, September 7, 2023 3:08:00 PM Attachments:image001.png image002.png image003.png Thank you! Easy fix, and it explains the anomalies I found. I appreciate your help! Jeff From: Amanda Englert <Amanda.Englert@erm.com> Sent: Thursday, September 7, 2023 2:42 PM To: Harris, Jeff <jeff.harris@deq.nc.gov> Cc: Kevin Eldridge <Kevin.Eldridge@erm.com> Subject: RE: [External] Triangle Brick - Merry Oaks AEI Updates CAUTION: External email. Do not click links or open attachments unless verified. Report suspicious emails with the Report Message button located on your Outlook menu bar on the Home tab. Jeff, Acetaldehyde and Acrolein for Kiln 3 can also be removed from AERO as they also inadvertently got put into the Brick portion of our calculations with an Emission Factor for Fuel Combustion in the wrong units. Therefore, our Calculation Details that were attached to our submission are correct. Ammonia, Acetaldehyde and Acrolein should all be removed from AERO Source I.D K-3. I apologize about the error and will make a note for our next submission, thank you for your assistance! Thank you, Amanda (Farr) Englert Consulting Senior Associate, Scientist From: Harris, Jeff <jeff.harris@deq.nc.gov> Sent: Thursday, September 7, 2023 1:19 PM To: Amanda Englert <Amanda.Englert@erm.com> Cc: Kevin Eldridge <Kevin.Eldridge@erm.com> Subject: RE: [External] Triangle Brick - Merry Oaks AEI Updates EXTERNAL MESSAGE Thank you. I will remove the Ammonia (as NH3) emissions from OS 5/Kiln 3. What about the Acetaldehyde and Acrolein for Kiln 3? The emissions are very small, but were not present in previous years, and don’t show up in the calcs spreadsheet I was sent. Thanks again, Jeff Jeff Harris Engineer II, Division of Air Quality North Carolina Department of Environmental Quality Mobile: ‪(919) 307-6457 jeff.harris@deq.nc.gov Note New Email Address From: Amanda Englert <Amanda.Englert@erm.com> Sent: Thursday, September 7, 2023 9:57 AM To: Harris, Jeff <jeff.harris@deq.nc.gov> Cc: Kevin Eldridge <Kevin.Eldridge@erm.com> Subject: [External] Triangle Brick - Merry Oaks AEI Updates CAUTION: External email. Do not click links or open attachments unless verified. Report suspicious emails with the Report Message button located on your Outlook menu bar on the Home tab. Jeff, After reviewing the Merry Oaks Air Emission Inventory Workbook and the AERO submission, it appears Ammonia (NH3) inadvertently got put into the Brick portion of our calculations with an Emission Factor for Fuel Combustion in the wrong units. There is no Ammonia in AP-42 Section 11.3 Brick and Structural Clay Products. Therefore, our Calculation Details that were attached to our submission are correct and Ammonia should be removed from AERO Source I.D K-3. I also confirmed that K-1 does not produce bricks, but they do run fuel creating fuel combustion emissions as we discussed on the phone. Please let me know if you have any further questions. Thank you, Amanda (Farr) Englert Consulting Senior Associate, Scientist ERM M 9192081203 E Amanda.Farr@erm.com | W www.erm.com This electronic mail message may contain information which is (a) LEGALLY PRIVILEGED, PROPRIETARY IN NATURE, OR OTHERWISE PROTECTED BY LAW FROM DISCLOSURE, and (b) intended only for the use of the Addressee (s) names herein. If you are not the Addressee (s), or the person responsible for delivering this to the Addressee (s), you are hereby notified that reading, copying, or distributing this message is prohibited. 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