AQ_F_0700113_20220118_CMPL_CAV-Rpt

NORTH CAROLINA DIVISION OF Washington Regional Office
AIR QUALITY idX Impressions,LLC
NC Facility ID 0700113
Inspection Report County/FIPS:Beaufort/013
Date: 01/19/2022
Facility Data Permit Data
idX Impressions,LLC Permit n/a
234 Springs Road Issued n/a
Washington,NC 27889 Expires n/a
Lat: 35d 34.7990m Long: 77d 3.7500m Class/Status Permit Exempt
SIC: 2541 /Wood Partitions And Fixtures Permit Status Inactive
NAILS: 337215/Showcase,Partition,Shelving,and Locker Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
Randy Roark Randy Roark Douglas Milne Jr
Plant Manager Plant Manager Safety Consultant
[phone] [phone] [phone]
Compliance Data
Comments:Based on review of the records and visual observations,this facility
appeared to operate in compliance with all applicable Air Quality regulations and Inspection Date 01/18/2022
permit conditions at the time of the visit. Inspector's Name Robert Bright
Operating Status Operating
Compliance Status Compliance-inspection
Inspector's Signature: Action Code CAV
Inspection Result Compliance
Date of Signature:January 19,2022
Total Actual emissions in TONS/YEAR:
TSP S02 NOX VOC CO PM10 HAP
2014 0.0100 --- --- 2.49 --- 0.0000 45.00
2009 11.29 --- --- 1.60 --- 0.5200 0.7500
*Highest HAP Emitted inpounds)
Five Year Violation History:
Date Letter Type Rule Violated Violation Resolution Date
03/31/2017 NOV 2Q .0803 Coating, Solvent Cleaning,Graphic Arts 04/14/2017
Operations
Performed Stack Tests since last FCE:None
LOCATION:
This facility is located in Washington, Beaufort County NC. From WaRO take Highway 17N out of
Washington for 1.2 miles. Drive past the Highway Patrol Station and turn right on (SR1509) Springs
Road. The facility will be located just ahead on your right.
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PROCESS DESCRIPTION:
The company manufactures wooden store fixtures, display stands and counter tops for retail stores. The
company utilizes several woodworking machines. Two (2) central vacuum systems capture emissions at
each separate machine via ductwork is collected at its respective baghouse. The spray booth is equipped
with dry filter pads for control.
SAFETY:
Safety glasses and hearing protection required.
EMISSION SOURCES:
Emission Emission Source Control Control System
Source ID Description System ID Description
ES-1 Manual roller coating with contact N/A N/A
adhesives F
ES-8 Woodworking operations 2205000 Bagfilter(6,200 square feet
lof filter area)
S13-2 SDD-1000 Side-Down draft spray booth N/A N/A
with dry filter controls F
These sources were previously permitted but are not in use.
Emission FEmission Source Control Control System
Source ID Description System ID Description
ES-7 Woodworking operations 310439 Bagfilter(3,246 square feet
of filter area,ID No.
310439)
SB-1 FSD100 Semi-Down draft spray booth with dryr controls with associated mixing room N/A N/A
COMMENTS:
On January 18, 2022, I, Robert Bright,performed a compliance assurance visit with the assistance of
Randy Roark, Plant Manager(Randy). Bagfilter 310439 has been discontinued and ES-7 woodworking
activities are routed to bagfilter 2205000. Paint booth SB-1 is only being used as a mixing room. The
bagfilter is checked daily and records of these checks and any work performed are stored in the
maintenance shop office.
No visible emissions (VE)was observed. I did not observe any open VOC containers in the shop and
throughout the facility.
REGULATORY REVIEW:
21) .0512 "Particulates from Wood Products Finishing Plants"
A permanent vacuum system captures emissions at each separate woodworking machine and routed to the
bagfilter. No issues were noted. Compliance is indicated.
21) .0521 "Control of Visible Emissions:"
There were no visible emissions observed during the visit. Compliance is indicated.
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2D .0535 "Excess Emissions reporting and Malfunctions:"
There were no indications of equipment malfunctions that would result in excessive emissions requiring
more than four hours to repair. Compliance is indicated.
2D .0611 "Bag Filter Requirements:"
The bagfilter appears to be and records of inspection/maintenance activities are recorded.
2D. 1806 "Control and Prohibition of Odorous Emissions:"
I did not observe any nuisance odors inside the building or beyond the property boundary. Compliance
is indicated.
2Q .0711 "Emission Rates Requiring A Permit:"
The facility is required to demonstrate that the TAP emissions do not exceed the TPERs as listed below:
Chronic Acute
Pollutant Carcinogens Toxicants FAuteSystemic Irritantsant
(lbs/yr) (lbs/day) ics(lbs/hr) (lbs/hr)
Ethyl acetate(141-78-6) 1 1 36 1
Hexane,n-(110-54-3) 1 1 23
MEK(methyl ethyl ketone,2- 78 22.4
butanone)(78-93-3)
MIBK(methyl isobutyl ketone) 52 F 7.6
(108-10-1)
Toluene(108-88-3) 98 14.4
Toluene diisocyanate,2,4-and 2,6- 0.003
isomers(584-84-9,91-08-7)
�Xylene(mixed isomers)(1330-20- 57 F 16.4
7)
Compliance with this rule is indicated via the application review for air quality permit R02.
112(r)APPLICABILITY:
The facility does not store applicable volumes of 112(r) materials.
COMPLIANCE HISTORY:
The facility was issued a NOV on March 31, 2017 for a late annual report. The CY2016 report was
received April 18, 2017. In the last 5-year period this is the fourth late annual report.
COMMENTS:
Based on review of the records and visual observations, this facility appeared to operate in compliance
with all applicable Air Quality regulations and permit conditions at the time of the visit.
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