HomeMy WebLinkAboutAQ_F_0400032_20211130_CMPL_InspRpt NORTH CAROLINA DIVISION OF Fayetteville Regional Office
AIR QUALITY Duke Energy Progress,LLC-Blewett
NC Facility ID 0400032
Inspection Report County/FIPS:Anson/007
Date: 12/08/2021
Facility Data Permit Data
Duke Energy Progress,LLC-Blewett Permit 06093/R08
2598 Power Plant Road Issued 1/4/2017
Lilesville,NC 28091 Expires 12/31/2024
Lat: 34d 58.9112m Long: 79d 52.6220m Class/Status Synthetic Minor
SIC: 4911 /Electric Services Permit Status Active
NAICS: 221112/Fossil Fuel Electric Power Generation Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
Kimberly Kashmer Thomas Hanes William Horton MACT Part 63: Subpart ZZZZ
Lead EHS Professional General Manager II Environmental Specialist
(910)205-2111 (910)205-2101 (980)373-3226
Compliance Data
Comments:
Inspection Date 11/30/2021
Inspector's Name Mike Thomas
Inspector's Signature: Operating Status Operating
Compliance Status Compliance-inspection
Action Code FCE
Date of Signature: Inspection Result Compliance
Z/
Total Actual emissions in TONS/YEAR:
TSP S02 NOX VOC CO PM10 *HAP
2015 --- 9.90 25.30 --- --- 110.71
2011 --- 4.00 9.40 --- --- 12.50
*Highest HAP Emitted inpounds)
Five Year Violation History:None
Date Letter Type Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE:None
Date Test Results Test Method(s) Source(s)Tested
I. DIRECTIONS TO SITE: From FRO take Green St. for 0.17 mile to the roundabout and turn onto
Gillespie St. Continue for 0.16 mile and turn right onto Russell St. and continue 0.54 mile and turn left
onto Robeson St. Continue for 2.4 miles and turn left onto US401. Continue for 24.1 miles then turn right
onto Wire Rd. and continue for 11.45 miles then turn right onto US 74 West. Follow US 74 West for 30
miles into Anson County. After crossing the bridge,turn right onto the first road,Power Plant Road
(SR1748). The plant is approximately 3 miles away,at the end of Power Plant Road. Push the gate call
button to speak. The admin office is the first bldg on the left.When leaving the admin building back
away from the gate until it opens. Then you can drive through and leave. IMPORTANT: Call the
facility contact a couple of days before you plan on inspecting. The facility can be remotely
operated,so it is typically unmanned and inspections should be pre-planned.
H. SAFETY: Standard FRO safety gear.Double hearing protection is required when the combustion
turbines are operating; ear muffs can be provided by the facility.
III. FACILITY DESCRIPTION: Duke Energy Progress—Blewett is an electricity generation plant which
operates six 4 MW hydroelectric units,and four 18 MW,No.2 fuel oil fired Combustion Turbines(CT).
The CTs are only operated as fast-start(6 minutes)peaking units or during maintenance or repair of the
hydroelectric units, or to cover gaps in service if other units in the region drop offline for any reason.
This situation normally only occurs during the colder months. The turbines do not utilize water injection,
nor is the air entering the combustion chamber pre-cooled, so turbine efficiency is greatly influenced by
ambient air temperatures.
IV.' PERMITTED EMISSION SOURCES:
No.2 fuel oil-fired combustion turbine
ES ICI (277 million Btu per hour maximum heat input)
Not operating
No. 2 fuel oil-fired combustion turbine
ES IC2 (277 million Btu per hour maximum heat input)
Not operating
No.2 fuel oil-fired combustion turbine
ES IC3 (277 million Btu per hour maximum heat input)
Not operating
No.2 fuel oil-fired combustion turbine
ES IC4 (277 million Btu per hour maximum heat input)
Not operating
Insignificant/Exempt Activities
IOILTANKI
No.2 fuel oil storage tank 2Q .0102(g)(14)(B) Yes Yes
(850,000 gallon capacity)
ILUBETANK 1
Lube Oil Storage Tank#1 2Q.0102(g)(14)(B) Yes Yes
(550 gallon capacity)
ILUBETANK2
Lube Oil Storage Tank#2 2Q .0102(g)(14)(B) Yes Yes
(1800 gallon capacity)
ILUBETANK3
Lube Oil Storage Tank#3 2Q.0102(g)(14)(B) Yes Yes
(1800 gallon capacity)
ILUBETANK4
Lube Oil Storage Tank#4 2Q .0102(g)(14)(B) Yes Yes
(1800 gallon capacity)
ILUBETANK5
Lube Oil Storage Tank#5 2Q.0102(g)(14)(B) Yes Yes
(1800 gallon capacity)
IEmGenMWT
35kW Propane-fired Emergency Generator 2Q.0102(h)(5) Yes Yes
(NESHAP Subpart ZZZZ)
V. INSPECTION SUMMARY: On 30 November 2021,I Mike Thomas,of FRO DAQ, conducted a
compliance inspection of Duke Energy Progress—Blewett in Lilesville,Anson County. I met with Kim
Kashmer,Lead EHS Professional for an announced inspection of the facility. Ms.Kashmir verified the
FacFinder is up to date and accurate. She also provided the required records,which were very well
organized.
I reviewed the facility's records for fuel oil analysis, inspections and maintenance,and NOx emissions.
All appeared to be complete and up to date. I inquired if the facility was still burning the debris collected
from the dam periodically(right-of-way maintenance burns). Ms.Kashmer stated that the facility still
intended to burn the material periodically but that they have not burned since November of 2018. She
went on to say that it was still their practice to insure that only vegetative material is burned and that all
trash is removed prior to burning.
Ms. Kashmer led me on a tour of the facility,which was not operating during the inspection. Ms.
Kashmer described the facility operations and pointed out the emergency generator that controls the
microwave tower in the event of a power outage. No issues were observed with the generator. I also
observed the area designated for right of way maintenance debris collection and burning. The material
collected appeared to be mostly large logs and tree limbs. It did not appear to contain any non-vegetative
material.
Throughputs:
-------------
2020 48,702
2019 35,384
2018 885139
2017 68,387
2016 68,410
2015 140,200
2014 202,023
—7-2013 24,508
VI. APPLICABLE AIR QUALITY REGULATIONS:
A. 15A NCAC 2D .0202—PERMIT RENEWAL AND EMISSION INVENTORY REQIREMENT
—The Permittee shall submit an application for permit renewal, including an emission inventory for
CY 2015,no later than 90-days prior to permit expiration.
APPEARED IN COMPLIANCE: The facility submitted the most recent permit renewal application
and emissions inventory on time. The permit will expire on 31 December 2024. The renewal
application will be due no later than 02 October 2024, and must include an emission inventory for CY
2023.
B. 15A NCAC 2D .0516—SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES—
S02 emissions from the CTs shall not exceed 2.3 lb/mmBtu.
APPEARED IN COMPLIANCE: The facility is permitted to combust No. 2 fuel oil up to 0.5 wt.%
sulfur, which has an AP-42 emission factor of 0.51 lb SO2/mmBtu. The facility only accepts ultra-low
sulfur diesel(ULSD), as verified by fuel certifications. The facility also takes fuel samples from the
storage tank annually, and the last sample taken on 11 September 2021 indicated a sulfur- content of
0.0073 wt. %.
C. 15A NCAC 2D .0521—VISIBLE EMISSIONS CONTROL REQUIREMENT—Visible
emissions from each emission source manufactured after 1 July 1971, shall not exceed 20%opacity
when averaged over a six-minute period.
APPEARED IN COMPLIANCE: The facility was not operating at the time of this inspection.
During the inspection, I did not see any indication of issues with visible emissions. Ms. Kashmer
stated that she has never seen visible emissions while the turbines operate.
D. 15A NCAC 2D .0535—NOTIFICATION REQUIREMENT—Notify DAQ in the event of excess
emissions lasting longer than 4 hours.
APPEARED IN COMPLL4NCE. Ms. Kashmer stated that there had been no incidents of excessive
emissions at the facility. She stated that she is aware of the notification requirement.
E. 15A NCAC 2D .0540—FUGITIVE DUST CONTROL REQUIREMENT—The Permittee shall
not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess
visible emissions beyond the property boundary.
APPEARED IN COMPLIANCE: Ms. Kashmer stated that there have been no dust complaints
received by the facility, and there have been no dust complaints received by DAQ. All roads are
paved surrounding the facility. I did not observe any fugitive dust beyond the property boundary
during the inspection.
F. 15A NCAC 2D .2400—CLEAN AIR INTERSTATE RULES (CAIR)—
No requirements under these rules as they have been replaced by the Cross State Air Pollution Rules
(CSAPR).
G. CROSS STATE AIR POLLUTION RULES (CSAPR)PERMIT REQUIREMENTS—The
Permittee shall comply with all applicable requirements of 40 CFR 97 Subparts 5A, 5B, and 5C.
ORIS ID: 2707
a. 40 CFR 97 Subpart 5A—TRANSPORT RULE NOx ANNUAL TRADING
PROGRAM
APPEARED IN COMPLIANCE: The facility participates in the NOx Trading
program: The facility had a beginning balance of 21 allowances for 2020. 6 allowances
were used in 2020, and the facility has 15 allowances available for trading.
b. 40 CFR 97 Subpart 5B—TRANSPORT RULE NOx OZONE SEASON TRADING
PROGRAM
APPEARED IN COMPLIANCE: North Carolina is not subject to the Ozone Season
Trading Program, therefore the facility does not have any compliance obligations under
this part of the rule.
c. 40 CFR 97 Subpart 5C—TRANSPORT RULE S02 GROUP 1 TRADING
PROGRAM
APPEARED IN COMPLLANCE: The facility participates in the S02 Group 1 Trading
program: The facility had a beginning balance of 18 allowances at the beginning of
2020. 3 allowances were used to date in 2020, and the facility has 15 allowance
available for trading.
H. 15A NCAC 2Q .0315—SYNTHETIC MINOR FACILITIES—Operate within the following limits
to maintain S02 and NOx emissions less than 100 tons annually.Records of fuel use and NOx
emissions calculations. Annual reporting.
APPEARED IN COMPLIANCE: Records indicate 48,702 gallons of fuel oil have been combusted
in 2020. The facility maintains fuel certifications on-site, and only accepts ULSD. Fuel sampling
indicates that the fuel oil currently on-site has a sulfur content of 0.0073 wt.%. NOx emissions for
2020 were 5.54 tons. The facility utilizes the EPA's ECMPS Client Tool to calculate emissions. S02
emissions for 2020 were 4.3 tons. The facility's annual report was received on 27 January 2021.
I. 15A NCAC 2Q .0317—LIMITATION TO AVOID PSD—Limit S02 and NOx emissions to 250
tons per consecutive 12-month period.
APPEARED IN COMPLIANCE: The facility complies with this stipulation by operating within its
Synthetic Minor limitations.
J. 15A NCAC 2Q .0102—FEDERAL AND STATE RULES APPLICABLE TO EXEMPTED
SOURCES—
a. NESHAP Subpart ZZZZ(Stationary Reciprocating Internal Combustion Engines)
—Emergency engine IEmGenMWT is subject. Requirements include installation of a
non-resettable hour meter,oil and filter change and hose and belt checks at 500
hours/annually,check spark plugs 1,000 hours/annually. 100-hour annual limit on
operation for maintenance, 50-hour annual limit for non-emergency use.
APPEARED IN COMPLLANCE: Periodic I&M is conducted as required, with the last
annual maintenance being completed on 17 September 2021 by an outside contractor,
JLL, the generator has a non-resettable hour meter showing I10.7 hours at the time of
this inspection. The facility provided a log for the emergency engine containing 56
events requiring 45 hours of usage in 2020. Ms. Kashmer stated that the facility has
stopped operating the generator monthly for testing and is now only testing quarterly.
VII. NON-COMPLIANCE HISTORY SINCE 2010: This facility has no negative compliance history.
VIH. RISK MANAGEMENT(112r): This facility does not store any 112(r)subject materials above threshold
limits and is not required to maintain a written Risk Management Plan(RMP).
IX. CONCLUSION AND RECOMMENDATIONS: Duke Energy Progress,LLC—Blewett appeared to
be operating IN COMPLIANCE with the current air permit on 30 November 2021.
X. PINK SHEET ADDITIONS: None.
/mst