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HomeMy WebLinkAboutAQ_F_0400032_20211130_CMPL_InspRpt NORTH CAROLINA DIVISION OF Fayetteville Regional Office AIR QUALITY Duke Energy Progress,LLC-Blewett NC Facility ID 0400032 Inspection Report County/FIPS:Anson/007 Date: 12/08/2021 Facility Data Permit Data Duke Energy Progress,LLC-Blewett Permit 06093/R08 2598 Power Plant Road Issued 1/4/2017 Lilesville,NC 28091 Expires 12/31/2024 Lat: 34d 58.9112m Long: 79d 52.6220m Class/Status Synthetic Minor SIC: 4911 /Electric Services Permit Status Active NAICS: 221112/Fossil Fuel Electric Power Generation Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP Kimberly Kashmer Thomas Hanes William Horton MACT Part 63: Subpart ZZZZ Lead EHS Professional General Manager II Environmental Specialist (910)205-2111 (910)205-2101 (980)373-3226 Compliance Data Comments: Inspection Date 11/30/2021 Inspector's Name Mike Thomas Inspector's Signature: Operating Status Operating Compliance Status Compliance-inspection Action Code FCE Date of Signature: Inspection Result Compliance Z/ Total Actual emissions in TONS/YEAR: TSP S02 NOX VOC CO PM10 *HAP 2015 --- 9.90 25.30 --- --- 110.71 2011 --- 4.00 9.40 --- --- 12.50 *Highest HAP Emitted inpounds) Five Year Violation History:None Date Letter Type Rule Violated Violation Resolution Date Performed Stack Tests since last FCE:None Date Test Results Test Method(s) Source(s)Tested I. DIRECTIONS TO SITE: From FRO take Green St. for 0.17 mile to the roundabout and turn onto Gillespie St. Continue for 0.16 mile and turn right onto Russell St. and continue 0.54 mile and turn left onto Robeson St. Continue for 2.4 miles and turn left onto US401. Continue for 24.1 miles then turn right onto Wire Rd. and continue for 11.45 miles then turn right onto US 74 West. Follow US 74 West for 30 miles into Anson County. After crossing the bridge,turn right onto the first road,Power Plant Road (SR1748). The plant is approximately 3 miles away,at the end of Power Plant Road. Push the gate call button to speak. The admin office is the first bldg on the left.When leaving the admin building back away from the gate until it opens. Then you can drive through and leave. IMPORTANT: Call the facility contact a couple of days before you plan on inspecting. The facility can be remotely operated,so it is typically unmanned and inspections should be pre-planned. H. SAFETY: Standard FRO safety gear.Double hearing protection is required when the combustion turbines are operating; ear muffs can be provided by the facility. III. FACILITY DESCRIPTION: Duke Energy Progress—Blewett is an electricity generation plant which operates six 4 MW hydroelectric units,and four 18 MW,No.2 fuel oil fired Combustion Turbines(CT). The CTs are only operated as fast-start(6 minutes)peaking units or during maintenance or repair of the hydroelectric units, or to cover gaps in service if other units in the region drop offline for any reason. This situation normally only occurs during the colder months. The turbines do not utilize water injection, nor is the air entering the combustion chamber pre-cooled, so turbine efficiency is greatly influenced by ambient air temperatures. IV.' PERMITTED EMISSION SOURCES: No.2 fuel oil-fired combustion turbine ES ICI (277 million Btu per hour maximum heat input) Not operating No. 2 fuel oil-fired combustion turbine ES IC2 (277 million Btu per hour maximum heat input) Not operating No.2 fuel oil-fired combustion turbine ES IC3 (277 million Btu per hour maximum heat input) Not operating No.2 fuel oil-fired combustion turbine ES IC4 (277 million Btu per hour maximum heat input) Not operating Insignificant/Exempt Activities IOILTANKI No.2 fuel oil storage tank 2Q .0102(g)(14)(B) Yes Yes (850,000 gallon capacity) ILUBETANK 1 Lube Oil Storage Tank#1 2Q.0102(g)(14)(B) Yes Yes (550 gallon capacity) ILUBETANK2 Lube Oil Storage Tank#2 2Q .0102(g)(14)(B) Yes Yes (1800 gallon capacity) ILUBETANK3 Lube Oil Storage Tank#3 2Q.0102(g)(14)(B) Yes Yes (1800 gallon capacity) ILUBETANK4 Lube Oil Storage Tank#4 2Q .0102(g)(14)(B) Yes Yes (1800 gallon capacity) ILUBETANK5 Lube Oil Storage Tank#5 2Q.0102(g)(14)(B) Yes Yes (1800 gallon capacity) IEmGenMWT 35kW Propane-fired Emergency Generator 2Q.0102(h)(5) Yes Yes (NESHAP Subpart ZZZZ) V. INSPECTION SUMMARY: On 30 November 2021,I Mike Thomas,of FRO DAQ, conducted a compliance inspection of Duke Energy Progress—Blewett in Lilesville,Anson County. I met with Kim Kashmer,Lead EHS Professional for an announced inspection of the facility. Ms.Kashmir verified the FacFinder is up to date and accurate. She also provided the required records,which were very well organized. I reviewed the facility's records for fuel oil analysis, inspections and maintenance,and NOx emissions. All appeared to be complete and up to date. I inquired if the facility was still burning the debris collected from the dam periodically(right-of-way maintenance burns). Ms.Kashmer stated that the facility still intended to burn the material periodically but that they have not burned since November of 2018. She went on to say that it was still their practice to insure that only vegetative material is burned and that all trash is removed prior to burning. Ms. Kashmer led me on a tour of the facility,which was not operating during the inspection. Ms. Kashmer described the facility operations and pointed out the emergency generator that controls the microwave tower in the event of a power outage. No issues were observed with the generator. I also observed the area designated for right of way maintenance debris collection and burning. The material collected appeared to be mostly large logs and tree limbs. It did not appear to contain any non-vegetative material. Throughputs: ------------- 2020 48,702 2019 35,384 2018 885139 2017 68,387 2016 68,410 2015 140,200 2014 202,023 —7-2013 24,508 VI. APPLICABLE AIR QUALITY REGULATIONS: A. 15A NCAC 2D .0202—PERMIT RENEWAL AND EMISSION INVENTORY REQIREMENT —The Permittee shall submit an application for permit renewal, including an emission inventory for CY 2015,no later than 90-days prior to permit expiration. APPEARED IN COMPLIANCE: The facility submitted the most recent permit renewal application and emissions inventory on time. The permit will expire on 31 December 2024. The renewal application will be due no later than 02 October 2024, and must include an emission inventory for CY 2023. B. 15A NCAC 2D .0516—SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES— S02 emissions from the CTs shall not exceed 2.3 lb/mmBtu. APPEARED IN COMPLIANCE: The facility is permitted to combust No. 2 fuel oil up to 0.5 wt.% sulfur, which has an AP-42 emission factor of 0.51 lb SO2/mmBtu. The facility only accepts ultra-low sulfur diesel(ULSD), as verified by fuel certifications. The facility also takes fuel samples from the storage tank annually, and the last sample taken on 11 September 2021 indicated a sulfur- content of 0.0073 wt. %. C. 15A NCAC 2D .0521—VISIBLE EMISSIONS CONTROL REQUIREMENT—Visible emissions from each emission source manufactured after 1 July 1971, shall not exceed 20%opacity when averaged over a six-minute period. APPEARED IN COMPLIANCE: The facility was not operating at the time of this inspection. During the inspection, I did not see any indication of issues with visible emissions. Ms. Kashmer stated that she has never seen visible emissions while the turbines operate. D. 15A NCAC 2D .0535—NOTIFICATION REQUIREMENT—Notify DAQ in the event of excess emissions lasting longer than 4 hours. APPEARED IN COMPLL4NCE. Ms. Kashmer stated that there had been no incidents of excessive emissions at the facility. She stated that she is aware of the notification requirement. E. 15A NCAC 2D .0540—FUGITIVE DUST CONTROL REQUIREMENT—The Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. APPEARED IN COMPLIANCE: Ms. Kashmer stated that there have been no dust complaints received by the facility, and there have been no dust complaints received by DAQ. All roads are paved surrounding the facility. I did not observe any fugitive dust beyond the property boundary during the inspection. F. 15A NCAC 2D .2400—CLEAN AIR INTERSTATE RULES (CAIR)— No requirements under these rules as they have been replaced by the Cross State Air Pollution Rules (CSAPR). G. CROSS STATE AIR POLLUTION RULES (CSAPR)PERMIT REQUIREMENTS—The Permittee shall comply with all applicable requirements of 40 CFR 97 Subparts 5A, 5B, and 5C. ORIS ID: 2707 a. 40 CFR 97 Subpart 5A—TRANSPORT RULE NOx ANNUAL TRADING PROGRAM APPEARED IN COMPLIANCE: The facility participates in the NOx Trading program: The facility had a beginning balance of 21 allowances for 2020. 6 allowances were used in 2020, and the facility has 15 allowances available for trading. b. 40 CFR 97 Subpart 5B—TRANSPORT RULE NOx OZONE SEASON TRADING PROGRAM APPEARED IN COMPLIANCE: North Carolina is not subject to the Ozone Season Trading Program, therefore the facility does not have any compliance obligations under this part of the rule. c. 40 CFR 97 Subpart 5C—TRANSPORT RULE S02 GROUP 1 TRADING PROGRAM APPEARED IN COMPLLANCE: The facility participates in the S02 Group 1 Trading program: The facility had a beginning balance of 18 allowances at the beginning of 2020. 3 allowances were used to date in 2020, and the facility has 15 allowance available for trading. H. 15A NCAC 2Q .0315—SYNTHETIC MINOR FACILITIES—Operate within the following limits to maintain S02 and NOx emissions less than 100 tons annually.Records of fuel use and NOx emissions calculations. Annual reporting. APPEARED IN COMPLIANCE: Records indicate 48,702 gallons of fuel oil have been combusted in 2020. The facility maintains fuel certifications on-site, and only accepts ULSD. Fuel sampling indicates that the fuel oil currently on-site has a sulfur content of 0.0073 wt.%. NOx emissions for 2020 were 5.54 tons. The facility utilizes the EPA's ECMPS Client Tool to calculate emissions. S02 emissions for 2020 were 4.3 tons. The facility's annual report was received on 27 January 2021. I. 15A NCAC 2Q .0317—LIMITATION TO AVOID PSD—Limit S02 and NOx emissions to 250 tons per consecutive 12-month period. APPEARED IN COMPLIANCE: The facility complies with this stipulation by operating within its Synthetic Minor limitations. J. 15A NCAC 2Q .0102—FEDERAL AND STATE RULES APPLICABLE TO EXEMPTED SOURCES— a. NESHAP Subpart ZZZZ(Stationary Reciprocating Internal Combustion Engines) —Emergency engine IEmGenMWT is subject. Requirements include installation of a non-resettable hour meter,oil and filter change and hose and belt checks at 500 hours/annually,check spark plugs 1,000 hours/annually. 100-hour annual limit on operation for maintenance, 50-hour annual limit for non-emergency use. APPEARED IN COMPLLANCE: Periodic I&M is conducted as required, with the last annual maintenance being completed on 17 September 2021 by an outside contractor, JLL, the generator has a non-resettable hour meter showing I10.7 hours at the time of this inspection. The facility provided a log for the emergency engine containing 56 events requiring 45 hours of usage in 2020. Ms. Kashmer stated that the facility has stopped operating the generator monthly for testing and is now only testing quarterly. VII. NON-COMPLIANCE HISTORY SINCE 2010: This facility has no negative compliance history. VIH. RISK MANAGEMENT(112r): This facility does not store any 112(r)subject materials above threshold limits and is not required to maintain a written Risk Management Plan(RMP). IX. CONCLUSION AND RECOMMENDATIONS: Duke Energy Progress,LLC—Blewett appeared to be operating IN COMPLIANCE with the current air permit on 30 November 2021. X. PINK SHEET ADDITIONS: None. /mst