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HomeMy WebLinkAboutAQ_F_2100063_20210902_CMPL_InspRpt NORTH CAROLINA DIVISION OF Washington Regional Office AIR QUALITY Smithfield Hog Production Division-Hobbsville Grain Elevator Inspection Report NC Facility ID 2100063 Date: 09/07/2021 County/FIPS: Chowan/041 Facility Data Permit Data Smithfield Hog Production Division-Hobbsville Grain Elevator Permit 03430/R14 4033 Virginia Road Issued 1/19/2018 Hobbsville,NC 27946 Expires 4/30/2022 Lat: 36d 18.6050m Long: 76d 37.4840m Class/Status Small SIC: 5153/Grain Permit Status Active NAILS: 42451 /Grain and Field Bean Merchant Wholesalers Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP Jeff Mason Joe Szalcky Jeff Mason Director Bakery/Grain VP of Business Director Bakery/Grain Operations Development Operations (252)337-4204 (910)293-3834 (252)337-4204 Compliance Data Comments: This facility appeared to operate in compliance with all applicable air quality regulations at the time of this inspection/visit. Inspection Date 09/02/2021 Inspector's Name Doug Byrd Inspector's Signature: Operating Status Operating Compliance Status Compliance-inspection Action Code FCE Date of Signature: September 7,2021 Inspection Result Compliance Total Actual emissions in TONS/YEAR: TSP S02 NOX VOC CO PM10 * HAP 2012 38.40 --- --- --- --- 9.60 --- 2008 4.10 --- 0.0000 0.0000 0.0000 1.20 --- Highest HAP Emitted inpounds) Five Year Violation History:None Performed Stack Tests since last FCE:None LOCATION: This facility is located nineteen miles off Hwy 17 North on NC 32 North of Edenton, near Hobbsville in Chowan County,NC. When approaching Edenton take exit 227 off Hwy 17 North,and then turn left on NC 32 N. SAFETY: Hard hats, safety shoes, safety glasses,and hearing protection should be worn when the plant is operating. Be aware of heavy truck traffic. https://ncconnect.sharepoint.com/sites/DAQ-WaRO/Facilities/Chowan2l/00063/20210902.a 16.docx 1 FACILITY SUMMARY: This facility is a rural elevator that receives and ships mostly corn, soybeans, wheat and peanuts as required for various vendors. INSPECTION COMMENTS: On September 2,2021,I conducted a state compliance inspection with the assistance of Jeff Mason. Production for 2015 is as follows: Soybeans: 2,072,472 bushels Wheat: 823,111 bushels Corn: 734,294 bushels Sorghum: 1,008 bushels During our tour of the facility,the existing equipment appeared to be in good operating condition. No odors, fugitive dust, or visible emissions were detected or observed during the inspection. PERMITTED EMISSION SOURCES: Emission Emission Source Control Control System Source ID Description System ID FDescription DP-1 13,000 bushel per hour grain receiving dump pit N/A N/A DP-3 10,000 bushel per hour grain receiving dump pit N/A N/A DP-4 5,000 bushel per hour grain receiving dump pit N/A N/A DP-5 4,500 bushel per hour grain receiving dump pit N/A N/A D-1 3,640 bushel per hour gas GSI grain dryer N/A N/A LOC-1 3,000 bushel per hour loadout chute N/A N/A LOC-2 5,000 bushel per hour loadout chute N/A N/A LOC-3 3,000 bushel per hour grain tank loadout chute N/A N/A LOC-7 4,500 bushes per hour loadout chute N/A N/A CLO-1 40,000 lbs./hr loadout conveyors N/A N/A REGULATORY REVIEW: 2D .0515 "Particulates from Miscellaneous Industrial Processes:" Particulate emissions from the permitted sources are limited to allowable rates determined by the equation given in the regulation. The last permit review determined potential emissions based on a process rate of 164,227 tons per year. Potential emission rates per source are less than the allowable rate. Compliance is indicated. 2D .0516 "Sulfur Dioxide Emissions from Combustion Sources:" Sulfur dioxide emissions from the combustion sources shall not exceed 2.3 pounds per million Btu heat input. The grain dryer uses natural gas,which produces negligible sulfur dioxide emissions. Compliance is indicated. 2D .0521 "Control of Visible Emissions:" Some sources are limited to 20%opacity while others are limited to 40%. There were no visible emissions observed during inspection. Compliance is indicated. https://ncconnect.sharepoint.com/sites/DAQ-WaRO/Facilities/Chowan2l/00063/20210902.a 16.docx 2 2D .0535 "Excessive Emissions Reporting and Malfunctions:" There were no indications of equipment malfunctions that would result in excessive emissions requiring more than four hours to repair. Compliance is indicated. 2D .0540 "Particulates from Fugitive Dust Emission Sources:" The facility shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. Some fugitive dust emissions were observed but none were leaving the property boundary and no complaints have been received or substantiated. Compliance is indicated. 2D .1806 "Control and Prohibition of Odorous Emissions:" The facility shall not operate the facility without implementing management practices or installing and operating odor control equipment sufficient to prevent odorous emissions from the facility from causing or contributing to objectionable odors beyond the facility's boundary. No odors were detected. Compliance is indicated. COMPLIANCE HISTORY: No complaints or Notices of Violation have been issued to this facility within the last five years. COMMENTS: The facility appeared to operate in compliance with all applicable air quality regulations and permit conditions at the time of inspection. https://ncconnect.sharepoint.com/sites/DAQ-WaRO/Facilities/Chowan2l/00063/20210902.a 16.docx 3