HomeMy WebLinkAboutAQ_F_9800155_20221013_EI_Cmb-EI-File_2021 EI2021 Emissions Inventory Review / Data Tracking Form
Facility Name: Ardagh Glass Inc.
Facility
Classification:
Title V
Assigned to:
Alan Drake
Data Entry: Wilson County
Confidential Copy Submitted?
YES
NO
Enter date received into ED. Date Received: _________________
Assigned to appropriate individual. Date Assigned: _________________ Date Due: __________________
Paper copy submitted: One copy received with supporting documentation, certification form signed by responsible
official, and appears generally complete; OR
Electronic copy submitted: All supporting documentation and certification form (with time/date stamp) signed by
responsible official has been received.
Comments:
Facility ID: 9800155
Initial Review / Data Entry
Inventory Review
All forms and supporting documentation appear to be complete if paper submission (check ED OS data if electronic).
Contact, address, phone number changes entered into I-Beam/Facilities if necessary.
All known operating scenarios, control devices, and emission release points have been entered for each emission
source (permitted, insignificant, and unpermitted) or note that the emission source was not operated or not required to report.
Check if SCC codes for each OS are accurate and update if needed.
Evaluate "U" sources for significance and address according to policy.
Calculations / forms appear to add up correctly.
All compliance issues are being addressed (e.g. Toxics limits, above TV thresholds, large emissions
increase/decrease, installation without a permit).
All volatile HAPs/TAPs were included in the VOC total.
Calculations and control efficiencies appear correct. Emission factors are the best available and most current factors
appropriate for the reporting facility (e.g. stack testing, AP-42, etc.).
Review facility comments and address any issues.
Update ED (Data Entry Main) if additional information is required (corrections due date and date received).
Check all ED QA/QC reports.
Comparison with previous emission inventory must be made and outliers (> 10%) must be investigated and explained.
Put inventory review comments and summarize any changes in ED - Data Entry Main "DAQ internal comments".
Date Review Complete: ___________________ Signature: _____________________________
Date Submitted to EI Coordinator: ___________________
Date Approved: ___________________ Initials: ___________________
Date Info Requested: ______________ Date Info Received: ______________ Total Days on Hold: ______ 10/10/2022 10/10/2022
10/11/20221____0/11/20___22__
Changes in emissions due to production changes, see details in emissions summary.
10/13/22
Ardagh Glass Inc.03713T40
9800155
Facility Name:
Facility ID #:
Permit #(s):
Facility Total CY 2021 Emission Summary Recorded in ED
Pollutant CAS
Green House Gases Pollutants (GHG)Actual Emissions
Tons/Yr %
ChangeDemini-
mus
Not
Reported
Not
Reported
N/A
CO2 equivalent (sum of individual GHG pollutant emission
times their 1995 IPCC Global Warming Potential (GWP),
converted to metric tons)
No GHGs
Reported
Criteria Pollutants
CY 2021
from ED
CY 2020
from Fees
(Tons/Year)
Actual Emissions
%
ChangePollutantCASDemini-
mus
-0.4%13.7413.68CO 0.5CO
-1.0%131.03129.72NOx 0.5NOx
-11.4%100.8189.34TSP 0.5PM(TSP)
-11.4%100.5789.10PM10 0.5PM10
-11.4%100.3788.90PM2.5 0.5PM2.5
-5.0%221.44210.40SO2 0.5SO2
-1.2%10.3110.19VOC 0.5VOC
Hazardous Air Pollutants (HAPs)
and/or Toxic Air Pollutants (TAPs)
CY 2021
from ED
CY 2020
from Fees
(Pounds/Year)
Actual Emissions
%
ChangePollutantCASDemini-
mus
Antimony & Compounds (total mass, inc elemental SB)47.97 48.45 -1.0%10.0
-1.0%48.4547.977440-36-0 10.0Antimony Metal - (Component of SBC)
Arsenic & Compounds (total mass of elemental AS, arsine and
all inorganic compounds)
46.63 47.11 -1.0%0.01
-1.0%47.1146.63ASC-Other 0.01Arsenic Unlisted Compounds - Specify Compound
(Component of ASC)
Beryllium & compounds (Total mass)1.58 1.61 -1.9%1.0
-1.6%1.611.587440-41-7 1.0Beryllium Metal (unreacted) (Component of BEC)
Cadmium & compounds (total mass includes elemental metal)36.45 36.82 -1.0%0.1
Page 1 of 310/11/2022
Ardagh Glass Inc.03713T40
9800155
Facility Name:
Facility ID #:
Permit #(s):
Facility Total CY 2021 Emission Summary Recorded in ED
Hazardous Air Pollutants (HAPs)
and/or Toxic Air Pollutants (TAPs)
CY 2021
from ED
CY 2020
from Fees
(Pounds/Year)
Actual Emissions
%
ChangePollutantCASDemini-
mus
-1.0%36.8236.457440-43-9 0.1Cadmium Metal, elemental, unreacted (Component of
CDC)
Chromium - All/Total (includes Chromium (VI) categories,
metal and others)
52.77 34.60 52.5%0.1
0.7%1.191.197738-94-5 0.01Chromic acid (VI) (Component of SolCR6 & CRC)
55.1%1.382.14NSCR6-Other 0.01Chromium (VI) Non-Specific Unlisted Compounds -
Specify Compound (Component of NSCR6 & CRC)
54.3%32.0349.43CRC-Other 0.1Chromium Unlisted Compounds - Specify Compound
(Component of CRC)
Chromium (VI) Non-Specific Compounds, as Chrom(VI)
(Component CRC)
2.14 1.38 55.1%0.01
55.1%1.382.14NSCR6-Other 0.01Chromium (VI) Non-Specific Unlisted Compounds -
Specify Compound (Component of NSCR6 & CRC)
Chromium (VI) Soluble Chromate Compounds (Component of
CRC)
1.19 1.19 0.0%0.01
0.7%1.191.197738-94-5 0.01Chromic acid (VI) (Component of SolCR6 & CRC)
Cobalt & compounds 13.15 13.28 -1.0%1.0
-1.0%13.2813.15COC-Other 1.0Cobalt Unlisted Compounds - Specify Compound
(Component of COC)
Lead & compounds 451.15 455.15 -0.9%1.0
-0.9%455.15451.15PBC-Other 10.0Lead Unlisted Compounds - Specify Compound
(Component of PBC)
Mercury & Compounds - all total mass includes Hg Vapor 1.18 1.20 -1.7%0.001
-1.3%1.201.187439-97-6 0.001Mercury, vapor (Component of HGC)
Nickel & Compounds, sum total mass includes elemental 8.72 8.81 -1.0%1.0
-1.1%8.818.727440-02-0 1.0Nickel metal (Component of NIC)
-0.4%3,649.413,634.077664-41-7 100.0Ammonia (as NH3)
14.2%2.653.0371-43-2 1.0Benzene
-23.0%12,255.959,441.6016984-48-8 10.0Fluorides (sum of all fluoride compounds as mass of F
ion)
Page 2 of 310/11/2022
Ardagh Glass Inc.03713T40
9800155
Facility Name:
Facility ID #:
Permit #(s):
Facility Total CY 2021 Emission Summary Recorded in ED
Hazardous Air Pollutants (HAPs)
and/or Toxic Air Pollutants (TAPs)
CY 2021
from ED
CY 2020
from Fees
(Pounds/Year)
Actual Emissions
%
ChangePollutantCASDemini-
mus
-1.1%86.2685.3250-00-0 10.0Formaldehyde
-0.4%2,052.792,044.16110-54-3 100.0Hexane, n-
-3.6%28,704.2527,657.227647-01-0 100.0Hydrogen chloride (hydrochloric acid)
-1.0%9,535.959,441.607664-39-3 100.0Hydrogen fluoride (hydrofluoric acid as mass of HF)
(Component of 16984488/Fluorides)
-1.0%920.31911.21SEC 10.0Selenium Compounds
18.6%55,780.0066,160.007664-93-9 100.0Sulfuric acid
Largest Individual HAP 27,657.22 lbs
40,802.14 lbsTotal HAP Emissions
Hydrogen chloride (hydrochloric acid)
Largest Individual CAP 210.40 tons
Total CAP Emissions 453.09 tons
Total TAP Emissions 118,516.12 lbs
Total Aggregate
Emissions
478.18 tons
SO2
DAQ's Comments Regarding Inventory
Page 3 of 310/11/2022
03713T39 was permit in effect during CY2021
PM/PM10/PM2.5: -11% decreased glass production
Cr/Cr VI: +55% increased green glass production
Benzene: +14% increased NG usage
Fluorides: -23% decreased glass production
H2SO4: +18.6% increased green glass production
1
Drake, Alan
From:Barringer, James <James.Barringer@ardaghgroup.com>
Sent:Monday, October 10, 2022 12:35 PM
To:Drake, Alan
Subject:[External] FW: Ardagh Glass-Wilson CY2021 Emissions Inventory
Attachments:Space heaters.xlsx
CAUTION: External email. Do not click links or open attachments unless you verify. Send all suspicious email as an attachment to
Report Spam.
Hopefully this addresses your request.
Jim
From: Inman, Julie <Julie.Inman@ardaghgroup.com>
Sent: Monday, October 10, 2022 11:54 AM
To: Barringer, James <James.Barringer@ardaghgroup.com>
Subject: RE: Ardagh Glass‐Wilson CY2021 Emissions Inventory
Start End Hrs Gal/yr MMBtu/yr kW
EG-1 114.4 3,474.4 469.0 688
EG-2 84 2,551.1 344.4 692
Total: ---- ---- 198.4 6,025.5 813.4
Julie K. Inman, CHMM
Corporate Environmental Engineer
Ardagh Glass Packaging – North America
T: +1 317 558 1792 / M: +1 765 744 8897
From: Barringer, James <James.Barringer@ardaghgroup.com>
Sent: Monday, October 10, 2022 9:29 AM
To: Inman, Julie <Julie.Inman@ardaghgroup.com>
Subject: FW: Ardagh Glass‐Wilson CY2021 Emissions Inventory
I just received this request from NCDEQ. I can probably get the hours unless you or Nicole have it but I’m not sure about
the spreadsheet.
From: Drake, Alan <alan.drake@ncdenr.gov>
Sent: Monday, October 10, 2022 9:14 AM
To: Barringer, James <James.Barringer@ardaghgroup.com>
Subject: Ardagh Glass‐Wilson CY2021 Emissions Inventory
Information Security Warning: This email comes from an external source. Please be careful when clicking on the links and
attachments. You can report suspicious emails via the Report Message Add‐in.
James,
2
I’m currently reviewing the subject emissions inventory and request the following:
1. Number of hours of operation for each emergency generator, EG‐1 and EG‐2, during CY2021.
2. Spreadsheet(s) used to calculate emissions from the space heaters (OS‐54: Space Heater Combustion)
Thanks,
Alan
Alan Drake
Environmental Engineer, Division of Air Quality
North Carolina Department of Environmental Quality
1641 Mail Service Center, Raleigh, NC 27699
Office: (919) 707‐8493
alan.drake@ncdenr.gov
Via Certified Mail: No. 83620
Return Receipt Requested
ArdaghGroup ,,.
www.ardaghgroup.com
Ardagh Glass Inc.
P.O. Box 1757
2201 Firestone Pkwy.
Wilson, NC 27893
Air Emissions Inventory T: 252-291-1500 NC Dept of Environmental Quality F: 252-291-0 205
NC DEQ Division of Air Quality
Raleigh Regional Office
3800 Barrett Drive, Suite 101
Raleigh, NC 27609
06/29/2022
Re: Ardagh Glass Inc.
JUL O 12022 Raleigh Regional Office Wilson, NC -Facility ID #9800155, Permit #03713T39
Annual Air Pollutant Point Source Emissions Inventory for Calendar Year 2021
Dear DEQ Representative:
Please find enclosed a copy of the 2021 calendar year air emissions inventory supporting
emissions calculation documentation for the Ardagh Glass Inc. (AGI) Wilson facility, Facility ID
#9800155, located at 2201 Firestone Parkway in Wilson, North Carolina. The attachment to this
letter contains emission calculations and the original signed certification form, as required. AGI
prepared and submitted an electronic version of the complete emissions inventory using the Air
Emissions Reporting On-line (AERO) system.
Per Title V Permit Condition 3.D, two (2) hard copies of the 2021 calendar year air emissions
inventory supporting emissions calculation documentation are enclosed.
If there are any questions or more information required at this time, please contact Mr. James
Barringer at (252) 234-5239.
Yours sincerely,
ARDAGH GLASS INC.
�,/cf�
Mr. Lloyd W. Taylor Ill
Plant Manager
Enclosure
Registered Office· Ardagh Glass Inc PO Box 50487, Indianapolis IN 46250
Cc:
Via Certified Mail: No. 83637
Supervisor, Stationary Source Compliance
Division of Air Quality
North Carolina Department of Environmental Quality
1641 Mail Service Center
Raleigh, NC 27699-1641
J.Inman -AGI
J.Barringer-AG!
N.Saniti -Trinity Consultants
ArdaghGroup •
,_f':1/
COPY of RECORD Date Submitted: 6/28/2022 15:38:20
Inventory Certification Form(Title V) Facility Name: Ardagh Glass Inc.
2201 Firestone Parkway
Wilson, NC 27893
NC Dept ofEnvironmcntal Quality
JUL O 12022
Relciah ·RcgicmaJ omco
North Carolina Department of Environmental Quality
Division of Air Quality
Facility ID : 9800155 Permit: 03713 County : Wilson
DAQ Region : RRO
Air Pollutant Point Source Emissions Inventory -Calendar Year 2021
These forms must be completed and returned even if the facility did not operate or emissions were zero
The legally defined "Responsible Official" of record for your facility is Lloyd Taylor Ill
This person or one that meets the definition below must sign this certification form.
The official submitting the infonnation must certify that he/she complies with the requirements as specified in Title I SA NCAC
2Q.0520(b) which references and follows the federal definition. 40 CFR Pa11 70.2 defines a responsible as meaning one of the
following:
1.For a corporation: a president, secretary, treasurer, or vice-president of the corporation in charge of a principal business
function, or any other person who performs similar policy or decision making functions for the overall operation of one or
more manufacturing, production, or operating facilities applying for a or subject to a permit and either
i.the facilities employ-more than 250 persons or have gross annual sales or expenditures exceeding $25 million(in
second quarter I 980 dollars); or
ii.the delegation of authority to such representatives is approved in advance by the pennitting authority;
2.For partnership or sole proprietorship; a general partner or the proprietor, respectively;
3.For a municipality, state, federal, or other public agency includes the chief executive officer having responsibility for the
overall operations of a principal geographic unit of the agency ( e.g., a Regional Administrator of EPA).
CERTIFICATION STATEMENT:
(lmnortanl: Lei:all)'. Resnonsible Official, read and sii:n after all submissions are final.)
I certify that I am the responsible official for this facility, as described above, and hereby certify that the infom1ation contained in
this air emissions report, including attached calculations and documentation, is true, accurate and complete. (Subject to legal
penalties ofup to $25,000 per occurrence and possible imprisonment as outlined in G.S. § 143-2 l 5.3(a)(2))
Responsible Official's Signature Below (use blue ink): Date Signed:
Printed Name: Lloyd Taylor lil
Signature:
This fonn applies to Title V facilities. If this facility is not classified asTitle V, please telephone your regional office Emission
Inventory Contact at once for proper forms,
Email address of Responsible Official: Lloyd. W.Taylor@ardaghgroup.com
Information on this Form cannot be held confidential COPY of RECORD Date Submitted: 6/28/2022 15:38:20 1
ArdaghGroup •
NC Dept of Environmental Quality
JUL O 12022 Attachment 1 -Supporting Documentation
Raleigh Regional Office
Attachment 2-AERO Certification Form
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Ardagh Glass Inc. -Wilson Facility
Annual Emissions Inventory
Furnace 28 & 29 Melter Emissions Summary
OS-14 Summary: Furnace 28 & 29 Criteria Pollutant Totals (All Fuels)
Emissions Emissions
Pollutant (lb/yr) (tpy)
PM 140,634 70.32
PM 10 140,634 70.32
PM2.s 140,634 70.32
SO2 420,440 210.22
NOx 228,300 114.15 voe 13,181 6.59
co 2,204 1.10
Sulfuric Acid 66,160 33.08
Fluorides 2,700 1.35
Lead 451 0.23
OS-14 Summary: Furnace 28 & 29 Totals (Natural Gas Combustion HAP/TAP)
Emissions Emissions
Pollutant (lb/yr) (tpy )
Ammonia 2,710.51 1.36
Antimony 47.97 0.02
Arsenic 46.63 0.02
Benzene 1.78 8.89E-04
Beryllium 1.58 7.92E-04
Cadmium 36.45 0.02
Chromium 49.43 0.02
Chromic Acid VI 1.19 5.93E-04
Chromium VI 2.14 1.07E-03
Formaldehyde 63.53 0.03
Hydrogen Chloride 22,720.22 11.36
Hydrogen Fluoride 9,441.60 4.72
n-Hexane 1,524.66 0.76
Mercury 1.18 5.91E-04
Nickel 8.71 4.36E-03
Selenium 911.20 0.46
OS-15 Summary: Furnace 28 & 29 Totals (Fuel Oil Combustion HAP/TAP)
Emissions Emissions
Pollutant (lb/yr) (tpy)
Benzene 0 0
Arsenic 0 0
Beryllium 0 0
Cadmium 0 0
Chromium 0 0
Chromic Acid VI 0 0
Mercury 0 0
Nickel 0 0
Selenium 0 0
Formaldehyde 0 0
Trinity Consultants
2 of26 Furnace 28&29 Emissions Summary
2021 ClassThroughpul • Natural G•s (1/l • 3/91
2021 GlassThroughpul • Nalural Gos (3/10 • 12/31)
2021 Glass Throughpul • No, 2 Fuel Oil
N•luraf Gas From 1/1-3/9
Emission Factor Emissions
Pollutant rib/Ion elass mollcdl ftonsl
PM' O.SI 8.14
PMHI .O.SI 8.14
PM,_, O.SI 8.14
SOzi. CHIS ..
NOxb ems ..
voe 5.60E-02 0.8? co' I.JOE-02 0.21
Sulfuric Add J 1.19E,01 1.90
Fluorides' 5.SDE-03 0.0?
Ardaih Glass Inc, -Wilson Facilitf
Annual Emissions 1nvt"ntury
GF-1 Furnace 28 Emissions
31,850
132,940
0
Ions
tons
tons
Criteria Pollutant Summary
Na1ur.1I Gos From 3/10 -12/31
Emission Facler Emissions
fib/ton elass mcllcd) (tons]
O.S2 34.70
0.52 34.10
0.52 34.70
CEMS -
CEMS -
S.60E 02 3-?2
I.JOE 11!2 U6
1.19E-OI 1.91
5.SOE-03 0.37
No. 2 Fuel Oil From 1/l•l2/31
Eml$slon F;u;:t.or' Emissions 202 t CY Emlulons
lb/Ion gloss melted (tons) (tnvl
0.9S 0.00 42.83
0.% 0.00 42.83
0.9S o.ou 42.83
CEMS ..143.30
CEMS .. 60.07
0.20 o.oo 4.61
0.20 0.00 1.07
I 19E-OI 0.00 9.80
$.SOE-03 0.00 0.45
.. P.>rticurate matter shown Includes r.lttr;iiblt and c:ondtn�blt PM. FIiterabie an.dtondcnubJt PM ,,n11u,ons forth� pe,11;1d J:an. 1 • ,-f.lr 9 are Uken from the Mnch 13. 2020 s.t.ack ttJt
conJucte4 t.ts•nc EPA Mc-thod 5 .Jnd 202. fiStt"Tabl� :11nt! tnncltnub1• PM eR1�uhC for th11 perind',.l;ir. 10 • D« 31-ii'·.-Uken (rc-Mtll,,t Match 10. 2021 Hack lest cond1tcttd u1in1 EPA Mtthod
S.and 202. • Emissions of No,.and SOJ for the 2021 CV AIi."' b:11sccl on CfMS dat.l.
' �.atur1il C.as c-,n,sslon t;ii,tors from (uly 201 I emission so1,1rct ltstint: (or CF-I Furn.1ce 28 meller al the\Yllb;on flicili1y .Hl(I u-u,d ,o r,present einlss1ons for lhe20Z I CY. Fuel oil emiss,on
fillctn-n frnn, fiP-42 s�ct on 1 l.JS. T2.hl'!' l l 15·2. Th'!' Ruotidit en•l"sic,n factPr-•'l assumed In represent the PSD dc-nnlllnn i,lbt.l)fliinrides in 40 CFR60.t9t (txch•JinitHF).
4 fun1acc #28 U1SO, cmistil'ln fac,or is b,ncd on 1.tack ttst.in& fnin• 3/13/2020,
Toxic Air Pollutant Summary
Emission Factor•·-2021 CY Emissions
Po)lulanl (lb/ton 1lass moltc�) (lb/yr} [Inv, Anlimnny 1,79E-04 2950 0.01
Arsenic l,74E-04 28.67 0.01
BerylHum 5.91E-06 0.91 U7E-O◄
Cadmium 1.36£-04 22.41 0.01
Cobolt 4.?0E-OS s.o,4.01£,1'.13
Hydrogen Chtoride 7,90[-02 13.018.37 6.51
llydrogcn Fluurit.lc 3.60£-02 5.932.42 2.97
Leod 1.30[-03 214.23 0.11
Manganese 3.l4E-05 S 17 2.S9E-03
Mercury 4.41E•06 0.73 3.63E-04
Nickel 3.25E-OS 5.36 2.68£-03
Selenium 3.40E-03 560.28 0.28
• �ad emiuinn l.aclttr is Crum 1uty 2011 .em,�s:Klnssuur<e-tocinJt for Gf-1 i-'urn.i.ce 2R :H lhe Wilson f.aidUty. 1 Arsenic. c.adntium, mang.inek. and nickel eminlon f.acton ,ue from the May ;?Otz emission sourcttC"st�nJ forGF-2 Fumact 29. Man.gantst tmissions a..-cless th.1n the F.I npor1ing th.-..shold
(ur 2017 and .are lherefur.e not �ncludN, 1 llydntJen 4:hlorld..-.and hyJrng�n t)u1•rldl' emission fMtors are based QA )brch 21, 2019 suck ttsl on CF-1 Fuma<c-2.Q me-lt�r. 11 Emh.slon r,Htors far other mc-1.als ,11re bo11sc-d on fleet-wide emission f.1clorsdeveloptd .across AGI unless 01herw,se noted. Chromium is not in(lude{I bcuuse n is not used u a raw m.lttrial in
GF-1,
Trinity Consultants
3of16
Ardagh Glass Inc. -Wilson Facility
Annual Emissions Inventory
GF-1 Furnace 28 HAP/TAP Emissions While Firing Natural Gas
Heating Value of Natural Gas 1,028 Btu/CF
NG Throughput for Furnace 28 464.28 MMCF/yr
Emission Factor" Actual Emissions h Pollutant (lb/MMCF burned} (lb/yr) (tpy)
Ammonia 3.20E+00 1,486 0.74
Benzene 2.lOE-03 0.97 4.87E-04
Chromic Acid VI 1.40E-03 0.65 3.25E-04
Formaldehyde 7.S0E-02 34.82 0.02
n-Hexane 1.B0E+00 835.70 0.42
� Emission factors are from AP-42, 5th Edition, Section 1.4, 7 /98 and the North Carolina DEQ combustion
b HAP actual emissions are calculated to account for HAP emissions not included in Furnace 28 melter emission
factors.
Trinity Consultants
4ofZ6 GF-1 Furnace 28 NG HAP
Ardagh Glass Inc.• Wilson Facility
Annual Emissions Inventory
GF-1 Furnace 28 HAP /TAP Emissions While Firing Fuel Oil
No. 2 Fuel Oil Btu Content 0.135 MM Btu/gal
2021 CV No. 2 Fuel Oil Throughput 0 MMBtu/yr
2021 CV No. 2 Fuel Oil Throughput 0 gal/yr
Toxic/Hazardous Air Pollutant Summary
Pollutant
Benzene
Arsenic
Beryllium
Cadmium
Chromium
Chromic Acid VI
Mercury
Nickel
Selenium
Formaldehyde
Emission Factor a, b, c, rt
(lb/Mgal)
2.14E-04
5.40E-04
4.0SE-04
4.0SE-04
4.0SE-04
1.19E-04
4.0SE-04
4.0SE-04
2.03E-03
4.B0E-02
•Emission factors are from AP-42, 5th Edition, Section 1.3, 5/10.
Actual Emissions
(lb/yr) (tpy)
0.00E+00 0.00E+00
0.00E+00 0.00E+00
0.00E+00 0.00E+0O
0.00E+00 0.00E+00
0.00E+O0 0.00E+00
0.00E+00 0.00E+00
0.00E+O0 0.00E+00
0.00E+00 0.00E+00
0.00E+00 0.00E+00
O.00E+00 0.00E+00
b Ammonia emissions estimated to be zero as DEQ does not include an ammonia emission factor in its fuel oil
combustion emissions estimation spreadsheet.
c Chromium VI emissions from No. 2 fuel oil combustion are calculated based on same the ratio of Chromium VI to
Chromium from No. 6 fuel oil combustion.
d Formaldehyde emission factor is set to the average of the range provided in AP-42 Section 1.3 , Table 1.3-8.
Trinity Consultants Sof26 GF-1 Furnace 28 Oil
2021 Glass Throughput -Natural Gas (1/1-3/8)
Ardagh Glass Inc. -Wilson Fadlity
Annual Emissions Inventory
GF•2 Furnace 29 Emissions
18.839
2021 Glass Throughput• Natural Gas (3/9. 12/31) 84.372
2021 Glass Throughput• No. 2 Fuel Oil 0
2021 Green Glass Throughput 28,738
Criteria Pollula nt Summary
tons
tons
tons
tons
Natural Gas From 1/1 • 3/8 Natural Gas From 3/9 -12/31
Emission Factor 1 Emissions Emission Factor1 Emissions
Pollutant (lb/ton 1.lass melted! (tnvl (lb/ton 2lass melted] (IPVI
PM' 0.73 6.90 0.49 20.59
PMi, < 0.73 6.90 0.49 20.59
PM,. < 0.73 6.90 0.49 20.59 so,' CEMS ..CEMS ..
No,• CEMS ..CEMS ..voe 3.83E-02 0.36 3.83E-02 1.62 co 6.00E-04 0.01 6.00E,04 0.03
Sulfuric Acid 4.SIE-01 4 25 4.SIE 01 19.03
Fluorides l.73E-02 0.16 l.73E-02 0.73
No. Z Fuel Oil From
1/1-12/31 2021 CY
Emissions Emissions
(tpy) (tpy)
0.00 27.48
0,00 27.48
0.00 27.48 .. 66.92
54.08
0.00 1.98
0.00 0.03
0.00 23.27
0.00 0.89
' Natural gas emission factors for voe. CO, a11d fluorJdts were 1ak1m frt,m Jum: 2009 performance-lest data for Cif�2 Furnace 29 at lht Wil,on r-'C'ility, The
OuorhJ� emission rac:lnr Ls assumed lo rcpl"csent the PSD t.lefiniliHn nf tnt..al fluoridu in 40 CFR 60.19 l (cm:luding HF). The emi"ii1.iun [actnr for H,SO• was t.::lktn
fnnn th� March I 0, 2020 suck 1cst.
"The filler.1ble PM emissic-n factor for foeL oil ls b+1Std Oh s1ack testing from l 'l./3/2003. For fuel oil, the condensable portion of PM is 25% of filterable PM b,,sed
on the ratio or condcnsable PM 10 fihc,abl� PM dttived from 11tc June 2009 Slack test on Furnace #2?. The Ouorides and lead fuel oil cm�ssion factors assumed
10 be equal to nalural J?-1::S e-mlsslon f;.ctor� as no foci oll teslln� has been reqPJircd.
� Paniculate matter shown includes filterable and condensable PM. Filterable and condensable PM en1 1sslon4 for tht period Ian. 1 -Mar. 8 are taken from the
lolarch 11, 2020 st.ack testco1tduc1ed usin1 EPA Method Sand 202. Filterable and condensable PM en1issions ror the period Mar, 9. Dt'c, 31 are-taken fron1 the
lol.tr(h 9. 2021 stai.:k lest conducted -•sing EPA Method S anJ 202.
• l!mh,slons or J\1011 �nd S01 for the 2021 CY art ba'\t'd on CEMS data.
Toxic Air Pollutant Summary
Emission Factor"'.._... 2021 CY Emissions
Pollutant (lb/ton 2lass melted) (lb/yr} (lovl
Antimony 1.79E-04 18.47 9.24E-03
Ars�nic 1.74£-04 17.96 8.98E-03
Beryllium 5.91E-06 0.61 3.0SE-04
Cadmium 1.36E-04 11.04 7.0ZE-03
Chromium 1.72E-03 49.13 0.02
Chromium VI 7.43E-OS 2.14 1.07E-03
Cobalt 4.90E-05 5.06 2.SJF.-03
Lead 2.29E-03 236.3S 0.12
Hydrogen Chloride 9.40E-02 9.701.85 4.85
Hydrogen Fluoride 3.40£-02 3,509.18 1.75
Manganese J.14E-OS 3.24 1.62E-03
Mercury 4.41£-06 0.16 2.28E-04
Nickel 3.25E-05 3.35 l.68E-03
Selenium 3.40E-03 3S0.92 0.18
• Lead. airnnlc, chrof11IUJ1t. cc1dmlum, mornpnese-. and nickel emission "1c1ors were taken from May 2012 pe'fform,rnce test dat.:a for CiF-2 Furnace 29 melter at 1he
Wilson facility.
• Chromium (actors only appJy while green glass Is produced. ACI Wilson began green gl.ass production on May 3.2012. N'ote tha.t cl\romium emissions from
natur.d gas combustion durll\£ green glass production .are accounted for in the chromium le-sting factor. but conservatively double ccamt.ed fot tl,ls report.
• tlydroge,1 chloride and hydrogen tluoride emiss,on factors ;uc bascd on March 19, 2019 stack tc-st on GF•2 Furnace 29 melter.
' Emission factors for other metals are based on neet•witle emission fac,ors tle\'t•loped across AGI untess otherwise noted.
Trinity Consultants 6ot26 GF-2 Furnace 29
Ardagh Glass Inc. -Wilson Facility
Annual Emissions Inventory
GF-2 Furnace 29 HAP/TAP Emissions While Firing Natural Gas
Heating Value of Natural Gas 1,028 Btu/CF
NG Throughput for Furnace 29 382.75 MMCF/yr
Emission Factor a Actual Emissions b
Pollutant (lb/MMCF burned) (lb/yr} (tpy)
Ammonia 3.20E+00 1,224.81 0.61
Benzene 2.l0E-03 0.80 4.02E-04
Chromic Acid VI 1.40E-03 0.54 2.68E-04
Formaldehyde 7.S0E-02 28.71 0.01
n-Hexane 1.80E+00 688.96 0.34
•Emission factors are from AP-42, 5th Edition, Section 1.4, 7 /98 and the North Carolina DEQ combustion
spreadsheet for units capable of firing natural gas.
b HAP actual emissions are calculated to account for HAP emissions not included in Furnace 28 melter emission
factors.
Trinity Consultants 7 of26 GF-2 Furnace 29 NG HAP
Trinity Consultants
Ardagh Glass Inc. -Wilson Facility
Annual Emis sions Inventory
OS-59 Summary: GF-1 & 2 Distributors and Forehearths
Emissions While Firing Natural Gas
Emissions Emissions
Pollutant (lb/yr) (tpy)
PM 86 0.04
PM 10 86 0.04
PM2.s 71 0.04
502 99 0.05
NOx 16,458 8.23
voe 905 0.45
co 13,825 6.91
Emissions Emissions
Pollutant (lb/yr) (tpy)
Ammonia 526.66 2.63E-01
Benzene 0.35 1.73E-04
Cobalt 0.01 6.91E-06
Formaldehyde 12.34 6.17E-03
n-Hexane 296.24 1.48E-01
Lead 0.08 4.llE-05
Selenium 0.004 1.97E-06
8of26 GF-1&2 Dist & Fhths Summary
Ardagh Glass Inc. -Wilson Facility
Annual Emissions Inventory
Emissions Associated With GF-1 Distributor and Forehearths While Firing Natural Gas
Heating Value of Natural Gas 1,028 Btu/CF
Combined Maximum Heat Input Rate 15.27 MM Btu/hr
NG Throughput for Distributor and Forehearths a 85 MMCF/yr
Emission Factor b 2021 CY Emissions
Pollutant (lb/MMCF burned) (tpy)
PM 0.52 2.20E-02
PM10 0.52 2.20E-02
PM2.s 0.43 1.82E-02
S02 0.6 2.54E-02
NOx 100 4.24E+00
voe 5.5 2.33E-01
co 84 3.56E+00
Distributor and Forehearth HAP/TAP Summary
Emission Factor b 2021 CY Emissions
Pollutant (lb/MMCF burned) (tpy)
Ammonia 3.20E+00 1.36E-01
Benzene 2.l0E-03 8.89E-OS
Cobalt 8.40E-0S 3.56E-06
Formaldehyde 7.S0E-02 3.lBE-03
n-Hexane 1.80E+00 7.62E-02
Lead S.00E-04 2.12E-05
Selenium 2.40E-0S 1.02E-06
•Actual natural gas throughput for non-metered sources is calculated using plant wide natural gas throughput and a
b Emission factors are from AP-42, 5th Edition, Section 1.4, 7 /98 and the North Carolina DEQ natural gas combustion
spreadsheet.
Trinity Consultants 9of26 GF-1 Dist& Fhth NG
Ardagh Glass Inc. -Wilson Facility
Annual Emissions Inventory
Emissions Associated With GF-2 Distributor and Forehearths While Firing Natural Gas
Heating Value of Natural Gas 1,028 Btu/CF
Combined Maximum Heat Input Rate 14.40 MM Btu/hr
NG Throughput for Distributor and Forehearths a 79.9 MMCF/yr
Emission Factor b 2021 CY Emissions
Pollutant (lb/MMCF burned) (tpy}
PM 0.52 2.0SE-02
PM 10 0.52 2.0SE-02
PM 2 s 0.43 1.72E-02
SO2 0.6 2.40E-02
NOx 100 3,99E+00
voe 5.5 2.20E-01 co 84 3.3SE+00
Distributor and Forehearth HAP /TAP Summary
Emission Factor b 2021 CY Emissions
Pollutant (lb/MMCF burned) (tpy}
Ammonia 3.20E+00 1.28E-0l
Cobalt 8.40E-0S 3.35E-06
Formaldehyde 7.S0E-02 3.00E-03
n-Hexane 1.80E+00 7.19E-02
Lead 5.00E-04 2.00E-05
Selenium 2.40E-0S 9.59E-07
•Actual natural gas throughput for non-metered sources is calculated using plant wide natural gas throughput and a
weighted average approach based on equipment heat input capacities.
b Emission factors are from AP-42, 5th Edition, Section 1.4, 7 /98 and the North Carolina DEQ natural gas combustion
spreadsheet.
Trinity Consultants 10 of 26 GF-2 Dist & Fhth NG
Ardagh Glass Inc. -Wilson Facility
Annual Emissions Inventory
GF-1 & GF-2 Distributors and Forehearths Emissions While Firing Propane
GF-1 Combined Forehearth and Distributor Maximum Heat Input Rate 15.27
GF-2 Combined Forehearth and Distributor Maximum Heat Input Rate 14.40
Total Propane Throughput for Forehearths and Distributors in 2021 CY 0
Gf-1 forehearth and Distributor GF-2 Forehearth and
Propane Emission Factor a,b Emissions Distributor Emissions
Pollutant (lb/1,000 gal burned) (tpy)
PM' 0.70 O.OOE+OO
PM10 C 0.70 O.OOE+OO
PM2.s C 0.70 O.OOE+OO
S0 2 d 0.05 O.OOE+OO
NOx 13 O.OOE+OOvoe 0.8 O.OOE+OO
co 7.5 O.OOE+OO
•Emission factors are from AP-42, 5th Edition, Section 1.5, 7 /08.
b Toxic air pollutant emissions from propane combustion are negligible.
< Particulate matter from propane combustion has been estimated to be less than one micrometer in size.
� Average sulfur content of propane fuel is 0.5 gr/100 rt3 .
e Emissions of volatile organic compounds (VOCs) are equal to VOC = NMTOC = TOC • (!-%METHANE).
Trinity Consultants 11 of26
(tpy)
O.OOE+OO
0.00E+OO
O.OOE+OO
O.OOE+OO
O.OOE+OO
O.OOE+OO
O.OOE+OO
MMBtu/hr
MMBtu/hr
gal/yr
Total
Emissions
(tpy}
O.OOE+OO
O.OOE+OO
O.OOE+OO
0.00E+OO
O.OOE+OO
O.OOE+OO
O.OOE+OO
GF-l&GF-2 Dist & Fhth Propane
Ardagh Glass Inc. • Wilson Facility
Annual Emissions Inventory
Raw Material Handling (RM-RH, RM-1 to RM-15) Emissions (OS3)
Uncontrolled 2021 CY Raw 2021 CY Controlled Emissionsc
Emission Emission Material Control
Source ID Emission Source Control Factor• Usage Efficiencyb PM PM10 PM2.s
No. Description Device ID (lb/ton) (tpy) (%) (tpy) (tpy) (U>y)
RM-13, Railcar Raw Material CD-A,0.029 305,521 99 0.04 0.04 0.04 RM-14 Unloading CD-B
RM-RH Raw Material Receiving 0.029 305,521 0 4.43 4.21 4.03 Hopper
RM-1 to Transfer and Storage CD-1 to 0.029 305,521 99 0.04 0.04 0.04 RM-9 CD-9
RM-15 Weighing Operations CD-C 0.029 305,521 99 0.04 0.04 0.04
RM-15 Mixing Operations CD-C 0,029 305,521 99 0.04 0.04 0.04
RM-10, Raw Material Conveyors CD-10,0.029 305,521 99 0.04 0.04 0.04 RM-11 #1  CD-11
Total PM 4.65 4.42 4.23
•Emission factor for sand handling, storage, and transfer including wet scrubber from AP-42, Section 11.19.1 • Sand and Gravel Processing, (11/95). Controlled PM
emission factor is 0.0013 lb/ton, and the uncontrolled emission factor used in calculations {0.029 lb/ton) assumes approximate 95% control by wet scrubber.
•PM control efficiency of 99% guaranteed by manufacturer for bagfilters.
c Particulate matter with aerodynamic particle diameter less than 10 microns includes 95% of uncontrolled particle size distribution and less than 2.5 includes 91 % per AP-
Trinity Consultants 12 of 26 RM-RH, RM-1-15
Compound
Mold Swabbing Compound
Ardagh Glass Inc. -Wilson Facility
Annual Emissions Inventory
Mold Swabbing (MS�l) Emissions a
2021 CY Compound 2021 CYPM
Usage Emissions b
(lb/yr) (tpy )
20,204 9.09
2021 CY PM 10
Emissions b
(tpy)
9.09
•PM 10 and PM 2_5 emissions are conservatively assumed to be equivalent to total PM emissions.
b PM emissions determined assuming that 90% of mold swabbing compound is emitted to the atmosphere as PM.
Trinity Consultants 13 of26
2021 CY PM 2.s
Emissions b
(tpy)
9.09
MS-1
Ardagh Glass Inc. -Wilson Facility
Annual Emissions Inventory
Sand Blasting and Metal Working, Mold Grinding (IS-SB & IS-MGO) Emissions
Process
Sand Blasting
Metal Working
Mold Grinding
Maximum Uncontrolled PM
Emission Rate a, b
(lb/hr) (tpy)
0.10 0.44
0.20 0.88
0,10 0.44
•Estimated PM emission rate from equipment manufacturer.
2021 CY Controlled PM
Emissions b, c, d
(lb/hr) (tpy)
0.01 0.04
0.02 0.09
0.01 0.04
Total 0.17
2021 CY Controlled PM 10
Emissions b, c, d
(lb/hr) (tpy)
0.01 0.04
0.02 0.09
0.01 0.04
Total 0.17
b PM emissions are conservatively estimated assuming continuous operation of processes, 8,760 hours/yr in 2021.
' AGI assumes 90% control of PM emissions from process.
2021 CY Controlled PM2.5
Emissions b,c,d
(lb/hr) (tpy)
0.01 0.04
0.02 0.09
0.01 0,04
Total 0.17
d Mold grinding PM 10 emissions assumed to be 95% of total particulate matter emissions, and PM 2_5 assumed to be 91% of total particulate matter emissions. It is
conservatively assumed that sand blasting and metal working PM 10 and PM2.s emissions are equivalent to PM emissions.
Trinity Consultants 14of26 SB-1, MGO
Ardagh Glass Inc. -Wilson Facility
Annual Emissions Inventory
Emergency Diesel Generators (EG-1 & EG-2) Emissions
Diesel Btu Content 0.135 MM Btu/gal
EG-1 Rating 688 kW
EG-2 Rating 692 kW
2021 CY EG-1 Diesel Throughput• 3,474 gal/yr
2021 CY EG-2 Diesel Throughpue 2.551 gal/yr
2021 CY Total Diesel Throughput 813.4 MMBtu/yr
Criteria Pollutant Summary
EG-1 EG-2
Emission Factor Emission Factor b 2021 CY Emissions
Pollutant (lb/MMBtu) (lb/MMBtu) (lb/yr)
S02 b 1.52E-03 l.52E-03 1.23
Emission Factor c Emission Factor b
(g/KW-hr) (lb/MMBtu)
PM 0.20 0.07 58.71
PM10d 0.20 0.06 54.44 d PM2.s 0.20 0.06 53.85
NOX 6.40 3.20 2,212.61 voe• 6.40 0.09 1,141.52 co 3.50 0.85 900.06
Toxic/Hazardous Air Pollutant Summary
Emission Factor b 2 021 CY Emissions r
Pollutant (lb/MM Btu) (lb/yr) (tpy)
Benzene 7.76E-04 0.63 3.15E-04
Formaldehyde 7.89E-05 0.06 3.00E-05
•Diesel throughput based on 4.1 MMBtu/hr heat input for each generator and actual hours of operation.
b Emission factors are from AP-42, 5th Edition, Section 3.4, 10/96.
d PM 10 and PM 2.s emissions are conservatively assumed to be equivalent to total PM emissions.
0 Emissions of volatile organic compounds (VOCs) are equal to TOC. 1 Total PAH reported under POM in AERO.
(tpy)
6.16E-04
0.03
0.03
0.03
1.11
0.57
0.45
g Ammonia emissions estimated to be zero as DEQ does not include an ammonia emission factor in its small diesel engine
internal combustion emissions estimation spreadsheet.
Trinity Consultants 15 of26 EG-1,EG-2
Ardagh Glass Inc. -Wilson Facility
Annual Emissions Inventory
Annealing Lehrs (IS-AL) Emissions
Annealing Lehrs Combined Heat Input 20.29
2021 CY Propane Usage" 0
2021 CY Natural Gas Usage• 112.5
Criteria Pollutant Summary
Propane Emission Natural Gas Emission
Factor b Factor b
Pollutant (lb/1,000 gal burned) (lb/MMCF burned)
PM C 0.70 0.52
PM 10 C 0.70 0.52
PM2.s C 0.70 0.43
S02 d 0.05 0.6
NOx 13 100
voc e 0.8 5.5 co 7.5 84
Toxic/Hazardous Air Pollutant Summary
MMBtu/hr
gal/yr
MMCF/yr
2021 CY
Emissions
(tpy)
0.03
0.03
0.02
0.03
5.63
0.31
4.73
Emission Factor b,r 2021 CY Emissions r
Pollutant (lb/MMCF burned) (lb/yr) (tpy)
Ammonia 3.20E+OO 3.60E+02 1.80E-01
Benzene 2.lOE-03 2.40E-01 1.18E-04
Cobalt 8.40E-05 9.SOE-03 4.73E-06
Formaldehyde 7.SOE-02 8.44E+OO 4,22E-03
n-Hexane 1.80E+OO 2.03E+02 1.0lE-01
Lead 5.00E-04 6.00E-02 2.81E-05
•Actual natural gas and propane throughput for non-metered sources is calculated using plant wide natural gas and propane
throughput and a weighted average approach based on equipment heat input capacities.
b Emission factors for NG are from AP-42, 5th Edition, Section 1.4, 7 /98 and the North Carolina DEQ natural gas combustion
spreadsheet revision N (1/5/17). Emission factors for propane are from AP-42, 5th Edition, Section 1.5, 7 /08.
c Particulate matter from natural gas and propane combustion is assumed to be less than 1 micrometer in size.
d Average sulfur content of propane fuel is 0.5 gr/100 ft3 •
• Emissions of volatile organic compounds (VOCs) are equal to VOC = NMTOC = TOC * (1-%METHANE). 1 Toxic air pollutant emissions from propane combustion are negligible, natural gas emission factors only.
Trinity Consultants 16 of 26 AL•l
Coating
Certaincoat TC 100
Ardagh Glass Inc. -Wilson Facility
Annual Emissions Inventory
Hot End Treatment Hood (1S-HET-1) Emissions a
2021 CY Coating 2021 CY Glass 2021 PM 2021 PM10
Usage Production Emissions•· b Emissions •· b
(lb/yr) (tpy) (lb/hr) (tpy) (lb/hr) (tpy)
23,400 268,001 0.64 2.81 0.64 2.81
•PM 10 and PM 2 .5 emissions are assumed to equal PM emissions. No filterable PM is emitted from this source.
2021 PM2,5 2021 HCl
Emissions•· b Emissions•· b
(lb/hr) (tpy) (lb/hr) (tpy)
0.64 2.81 0.56 2.47
b Emissions determined by assuming that 24% of the coating is released as PM and 21.1 % of the coating is released as HCI due to C4 recirculating hoods.
Trinity Consultants 17 of26 HET·l
Ardagh Glass Inc. -Wilson Facility
Annual Emissions Inventory
Parts Washing Emissions {IS-PW)
voe
Material Density a Content 3
(lb/gal) (Wt%)
ARMAKLEEN™ 4 in 1 Cleaner -Cleaning Solution 8.4 2.04%
Safety-Kleen Premium Gold Solvent -Petroleum 6.6 100% Naphtha c
Monoethanolamine 8.5 100%
•Density and voe content from compound SDS.
b AG! assumes 10% of material evaporates and is emitted directly to atmosphere.
' Safety-Kleen Premium Gold Solvent throughput is assumed to be equal to CY2017 throughput
Trinity Consultants 18 of26
2021 Material 2021 CYVOC
Throughput Emissions b
(lb/yr) (lb/yr) (tpy)
54,480 111.14 0.06
5,148 514.83 0.26
8,796 879.60 0.44
Total 1,505.57 0.75
PS-1
Trinity Consultants
Ardagh Glass Inc. -Wilson Facility
Annual Emissions Inventory
VideoJet Ink Date Coding (IS-VJ) Emissions
VOC Content of
2021 CY Material Usage Material a
Material (gal/yr) (lb/yr) (%)
Marsh Make up Fluid 1.46 12.32 2
Marsh Ink 46.80 394.22 8
Ink 0.00 0.00 75
Printer Make up Fluid 0.00 0.00 100
Total 48.26 407 -----
•MSDS maintained onsite.
19of26
2021 CYVOC
Emissions
(tpy)
0.00
0.02
0.00
0.00
0.02
lS-VJ
Trinity Consultants
Ardagh Glass Inc. -Wilson Facility
Annual Emissions Inventory
Carton Ink and Glues (IS-CG) Emissions
VOC Content of
2021 CY Material Usage Material a
Material (gal/yr) (lb/yr) (%)
Porelon Black Carton Ink 0 0 51
Bostic Liquid 3,999 33,390 4
Bostic Hot Melt 3,386 27,965 0
Total 7,384 61,355 ..........
•SDS maintained onsite.
20 of26
2021 CYVOC
Emissions
(tpy)
0.00
0.67
0.00
0.67
IS-CG
Ardagh Glass Inc. -Wilson Facility
Annual Emissions Inventory
Mold Preheat Ovens (IS-OV) Emissions
Mold Preheat Ovens Combined Heat Input
2021 CY Natural Gas Usage a
1.59
8.82
Criteria Pollutant Summary
Emission Factor 0 2021 CY Emissions
Pollutant (lb/MMCF burned) (tpy )
PM 0.52 2.29E-03
PM 10c 0.52 2.29E-03
C PM2.s 0.43 1.90E-03
S0 2 0.6 2.65E-03
NOx 100 4.41E-01
voe 5.5 2.43E-02 co 84 3.70E-01
Toxic/Hazardous Air Pollutant Summary
MM Btu/hr
MMCF/yr
Emission Factor 0 2021 CY Emissions
Pollutant (lb/MMCF burned) (lb/yr) (tpy)
Ammonia 3.Z0E+00 2.82E+01 1.41E-02
Benzene 2.lOE-03 2.00E-02 9.26E-06
Cobalt 8.40E-0S 7.40E-04 3.70E-07
Formaldehyde 7.50E·02 6.60E-01 3.31E·04
n-Hexane 1.80E+00 1.59E+01 7.94E-03
Lead S.00E-04 4,41E-03 2.Z0E-06
Selenium 2.4QE.Q5 2.lOE-04 1.06E•07
•Actual natural gas throughput for non.metered sources is calcu lated using plant wide natural gas throughput
and a weighted average approach based on equipment heat input capacities.
b Emission factors are from AP·42, 5th Edition, Section 1.4, 7 /98 and the North Carolina DEQ natural gas
combustion spreadsheet, revision N (1/5/17).
< Particulate matter from natural gas combustion is assumed to be less than 1 micrometer in size.
Trinity Consultants 21 of26 IS-OV
Ardagh Glass Inc. -Wilson Facility
Annual Emissions Inventory
Space Heaters (IS-SH) Emissions
2021 CY Natural Gas Usage a 2.7 MMCF/yr
2021 CY Kerosene Usage 2,721 gallons
Heating Value of Kerosene 135,000 Btu/gal
Criteria Pollutant Summary
NG Emission Kerosene Emission 2021 CY
Factor b Factor c Emissions
Pollutant (lb/MMCF burned) (lb/Mgal) (tpy )
PM 0.52 3.30 0.01
PM10 0.52 2.30 0.00
PM2.s 0.43 1.55 0.00
so/ 0.6 71 0.10
NOx 100 20 0.16
voe 5.5 0.2 0.01
co 84 5 0.12
Toxic/Hazardous Air Pollutant Summary
NG Emission Kerosene Emission
Factor b Factor c, r. & 2021 CY Emissions
Pollutant (lb/MMCF burned) (lb/Mgal) (lb/yr) (tpy)
Ammonia 3.20E+00 --8.52E+00 4.26E-03
Benzene 2.lOE-03 2.14E-04 6.17E-03 3.09E-06
Formaldehyde 7.S0E-02 3.30E-02 2.90E-0l 1.45E-04
n-Hexane 1.80E+00 --4.79E+00 2.40E-03
Arsenic 2.00E-04 4 2.00E-03 1.D0E-06
Beryllium 1.20E-05 3 1.13E-03 5.65E-07
Cadmium 1.lOE-03 3 4.03E-03 2.02E-06
Chromium 1.4DE-03 3 4.83E-03 2.42E-06
Chromic Acid VI 1.40E-03 0.88 4.0SE-03 2.03E-06
Lead S.00E-04 9 4.60E-03 2.30E-06
Mercury 2.60E-04 3 1.79E-03 8.9SE-07
Nickel 2.l0E-03 3 6.69E-03 3.35E-06
Selenium 2.40E-0S 15 5.60E-03 2.B0E-06
•Actual natural gas throughput for non-metered sources is calculated using plant wide natural gas throughput and a
weighted average approach based on equipment heat input capacities.
b Emission factors are from AP-42, 5th Edition, Section 1.4, 7 /98 and the North Carolina DEQ natural gas combustion
spreadsheet revision N (1/5/17).
< Emission factors are from AP-42, 5th Edition, Section 1.3, 7 /98.
d Assumes a maximum sulfur content of 0.5%.
•Emissions of volatile organic compounds (VOCs) are equal to voe= NMTOC = TOC * (!-%METHANE).
r Ammonia emissions from kerosene combustion estimated to be zero as DEQ does not include an ammonia emission
factor in its fuel oil combustion emissions estimation spreadsheet.
g Chromium VI emissions from kerosene combustion are calculated based on same the ratio of Chromium VI to Chromium
from No. 6 fuel oil combustion. Chromium is assumed to be emitted from natural gas combustion since the units also
burn kerosene, which contains chromium.
Trinity Consultants 22 of 26 lS-SH
Ardagh Glass Inc. -Wilson Facility
Annual Emissions Inventory
Vaporizer (IS-VAP1, IS-VAPZ) Emissions
Vaporizer (VAP) Maximum Heat Input 0.91 MMBtu/hr
2021 CY Propane Usage 0 gal/yr
Heating Value of Propane 71,000 Btu/gal
Propane Emission VAPl VAP2 Total
Factor b Emissions Emissions Emissions r
Pollutant (lb/1,000 gal burned) (tpy) (tpy) (tpy)
PM C 0.70 0.00E+00 0.00E+00 0.00E+00
PM10 C 0.70 0.00E+00 0.00E+00 0.00E+00
PM2.s C 0.70 0.00E+00 0.00E+00 0.00E+00
so/ 0.05 0.00E+00 0.00E+00 0.00E+00
NOx 13 0.00E+00 0.00E+00 0.00E+00 voe 0.8 0.00E+00 0.00E+00 0.00E+00 co 7.5 0.00E+00 0.00E+00 0.00E+00
•Actual propane throughput for non-metered sources is calculated using plant wide propane throughput and a
weighted average approach based on equipment heat input capacities.
b Emission factors are from AP-42, 5th Edition, Section 1.5, 7 /08.
< Particulate matter from propane combustion has been estimated to be less than one micrometer in size.
d Average sulfur content of propane fuel is 0.5 gr/100 ft3 •
• Emissions of volatile organic compounds (VOCs) are equal to VOC" NMTOC" TOC • (1·%METHANE). 1 Total emissions based on continuous operation.
Mold Coating (1S-MCB) Emissions
Mold Coating Used: K 133 quarts
Specific Gravity: 1.20
Density:
Annual Throughput:
10.01
33.25
lb/gal {based on 8.34 lb/gal water density)
gal/yr
332.77
Percent Solids: 30.8%
VOC Content 0.0%
Transfer Efficiency: 25%
Filter Efficiency: 90%
Uncontrolled PM/PM 10/PM 2.s 0.04
Controlled PM/PM 10/PM2.s 0.004
VOC Emissions 0.000
8 Hi-Pak Glass Release Coating, Somec Corporation.
Trinity Consultants
lbs/yr
AP-42 Chapter 4, Table 4.2.2.12-1 TE for atomized air
tpy
tp y
tpy
23 of 26 IS-VAP and IS-MCB
Ardagh Glass Inc. • Wilson Facility
Annual Emissions Inventory
Vacuum Pump Lube Oil Vents Potential Fugitive PM Emissions
Lube Oil Vents with Recovery
Lube Oil Density
Lube Oil Consumption
Lube Oil Recovery
Lube Oil Emitted
Number of Vacuum Pumps
2021 Lube Oil Consumption
Fugitive Emissions
7.20
0.75
0.33
0.42
4
1,095
lb/gal
gal/day/vacuum pump
gal/day/vacuum pump
gal/day/vacuum pump
gal/yr
Actual Emissions Actual Emissions
Each Vacuum Pump" All Vacuum Pumps
Pollutant (lb/hr) (tpy) (lb/hr)
PM/PM 10/ PM2 .s 0.13 0.55 0.50
• Emissions (ton/yr/vacu,1m pump)• (Oil emitted, gal/day/vacuum pump) x (O il density.lb/gal) x
(365 days/yr)/ (2,000 lb/t.onJ
Trinity Consultants 24 of26
(tpy)
2.19
VacPump Oil
Trinity Consultants
Ardagh Glass Inc. -Wilson Facility
Annual Emissions Inventory
Estimated Storage Tank Emissions
Estimated VOC Emissions a
Tank ID lb/yr tpy IS-PTl negl. negl.
IS-PT2 negl. neg).
IS-PT3 negl. negl.
IS-PT4 negl. negl.
IS-DTl 100 0.05
IS-DT2 100 0.05
IS-DT3 100 0.05
IS-DT4 100 0,05
IS-DT5 100 0.05
IS-DT6 100 0.05
IS-DT7 100 0.05
IS-OTB 100 0.05
IS-FTl 100 0.05
IS-FT2 100 0.05
IS-LTl 100 0.05
IS-LT2 100 0,05
IS-KTl 100 0.05
IS-KT2 100 0.05
IS-KT3 100 0.05
IS-UTl 100 0.05
Total 1,600 0.80
•Emissions from liquid propane storage tanks are negligible. AGI
conservatively assumes that emissions from all other insignificant
tanks are less than 100 pounds per year.
25 of26 Insignificant Tanks
Ardagh Glass Inc.• Wilson Facility
Annual Emissions Inventory
Other Insignificant Sources Emissions Summary
Emission
Source ID
PT-1-4
IS-CT
IS·LJ
IS-CE
IS-PCVS
IS-CC
Insignificant Source Description
Propane Storage Tanks
(Furnaces/Distributors/Forehearths/Lehrs Backup Fuel)
Cooling Towers
LaserJet Date Coders
Cold End Sprays
Portable central vacuum system
Carton Coding
Trinity Consultants 26 of26
2021 Emissions (tpy)
NOx S02 PM
Neg.
Neg.
Neg.
Neg.
Neg.
Neg.
PM10 PM2.s
Neg. Neg .
Neg. Neg.
Neg. Neg
Neg. Neg .
IS Summary