AQ_F_1900009_20220803_EI_Cmb-EI-File_2021 EI

2021 Emissions Inventory Review / Data Tracking Form
Facility Name: General Shale Brick, Inc. - Moncure Facility
Facility
Classification:
Synthetic Minor

Assigned to:
Jeff Harris

Data Entry: Chatham County
Confidential Copy Submitted?
YES
NO
Enter date received into ED. Date Received: _________________
Assigned to appropriate individual. Date Assigned: _________________ Date Due: __________________
Paper copy submitted: One copy received with supporting documentation, certification form signed by responsible
official, and appears generally complete; OR
Electronic copy submitted: All supporting documentation and certification form (with time/date stamp) signed by
responsible official has been received.
Comments:
Facility ID: 1900009
Initial Review / Data Entry
Inventory Review
All forms and supporting documentation appear to be complete if paper submission (check ED OS data if electronic).
Contact, address, phone number changes entered into I-Beam/Facilities if necessary.
All known operating scenarios, control devices, and emission release points have been entered for each emission
source (permitted, insignificant, and unpermitted) or note that the emission source was not operated or not required to report.
Check if SCC codes for each OS are accurate and update if needed.
Evaluate "U" sources for significance and address according to policy.
Calculations / forms appear to add up correctly.
All compliance issues are being addressed (e.g. Toxics limits, above TV thresholds, large emissions
increase/decrease, installation without a permit).
All volatile HAPs/TAPs were included in the VOC total.
Calculations and control efficiencies appear correct. Emission factors are the best available and most current factors
appropriate for the reporting facility (e.g. stack testing, AP-42, etc.).
Review facility comments and address any issues.
Update ED (Data Entry Main) if additional information is required (corrections due date and date received).
Check all ED QA/QC reports.
Comparison with previous emission inventory must be made and outliers (> 10%) must be investigated and explained.
Put inventory review comments and summarize any changes in ED - Data Entry Main "DAQ internal comments".
Date Review Complete: ___________________ Signature: _____________________________
Date Submitted to EI Coordinator: ___________________
Date Approved: ___________________ Initials: ___________________
Date Info Requested: ______________ Date Info Received: ______________ Total Days on Hold: ______
08/01/2022
facility-wide ~34% increase in in emissions for 2021 is due to a ~34% production increase
08/02/2022
08/03/2022
General Shale Brick, Inc. - Moncure Facility 04384R40
1900009
Facility Name:
Facility ID #:
Permit #(s):
Facility Total CY 2021 Emission Summary Recorded in ED
Pollutant CAS
Green House Gases Pollutants (GHG)Actual Emissions
Tons/Yr %
ChangeDemini-
mus
Not
Reported
Not
Reported
N/A
CO2 equivalent (sum of individual GHG pollutant emission
times their 1995 IPCC Global Warming Potential (GWP),
converted to metric tons)
No GHGs
Reported

Criteria Pollutants
CY 2021
from ED
CY 2020
from Fees
(Tons/Year)
Actual Emissions
%
ChangePollutantCASDemini-
mus
34.3%59.5579.97CO 0.5CO
34.3%23.4031.42NOx 0.5NOx
33.5%48.3464.54TSP 0.5PM(TSP)
34.2%46.5562.48PM10 0.5PM10
34.3%46.5262.48PM2.5 0.5PM2.5
33.3%0.6000000.800000SO2 0.5SO2
18.6%3.494.14VOC 0.5VOC
Hazardous Air Pollutants (HAPs)
and/or Toxic Air Pollutants (TAPs)
CY 2021
from ED
CY 2020
from Fees
(Pounds/Year)
Actual Emissions
%
ChangePollutantCASDemini-
mus
Arsenic & Compounds (total mass of elemental AS, arsine and
all inorganic compounds)
4.35 3.24 34.3%0.01
34.3%3.244.35ASC-Other 0.01Arsenic Unlisted Compounds - Specify Compound
(Component of ASC)
Cadmium & compounds (total mass includes elemental metal)2.10 1.57 33.8%0.1
34.3%1.572.107440-43-9 0.1Cadmium Metal, elemental, unreacted (Component of
CDC)
Chromium - All/Total (includes Chromium (VI) categories,
metal and others)
7.15 5.33 34.1%0.1
34.3%5.337.157738-94-5 0.01Chromic acid (VI) (Component of SolCR6 & CRC)
Chromium (VI) Soluble Chromate Compounds (Component of
CRC)
7.15 5.33 34.1%0.01
Page 1 of 308/01/2022
General Shale Brick, Inc. - Moncure Facility 04384R40
1900009
Facility Name:
Facility ID #:
Permit #(s):
Facility Total CY 2021 Emission Summary Recorded in ED
Hazardous Air Pollutants (HAPs)
and/or Toxic Air Pollutants (TAPs)
CY 2021
from ED
CY 2020
from Fees
(Pounds/Year)
Actual Emissions
%
ChangePollutantCASDemini-
mus
34.3%5.337.157738-94-5 0.01Chromic acid (VI) (Component of SolCR6 & CRC)
Lead & compounds 21.04 15.67 34.3%1.0
34.3%15.6721.04PBC-Other 10.0Lead Unlisted Compounds - Specify Compound
(Component of PBC)
Manganese & compounds 40.68 Not
Reported
N/A10.0
N/ANot
Reported
40.68MNC-Other 10.0Manganese Unlisted Compounds - Specify Compound
(Component of MNC)
Mercury & Compounds - all total mass includes Hg Vapor 1.05 0.783530 34.0%0.001
34.3%0.7835301.057439-97-6 0.001Mercury, vapor (Component of HGC)
Nickel & Compounds, sum total mass includes elemental 10.10 7.52 34.3%1.0
34.3%7.5210.107440-02-0 1.0Nickel metal (Component of NIC)
Polycyclic Organic Matter (Specific Compounds from OAQPS
for TV)
9.12 6.79 34.3%1.0
34.3%6.799.1291-20-3 1.0Naphthalene (Component of 83329/POMTV)
34.3%302.96406.8571-43-2 1.0Benzene
34.3%135.81182.387782-50-5 100.0Chlorine
34.3%208.94280.59117-81-7 10.0DEHP (Di(2-ethylhexyl)phthalate)
34.3%5.016.73106-46-7 1.0Dichlorobenzene(p), 1,4-
34.3%59.5579.9775-00-3 10.0Ethyl chloride (chloroethane)
34.3%964.001,295.0016984-48-8 10.0Fluorides (sum of all fluoride compounds as mass of F
ion)
44.5%16.4123.7150-00-0 10.0Formaldehyde
28.9%0.1711800.220680110-54-3 100.0Hexane, n-
34.3%2,745.473,686.907647-01-0 100.0Hydrogen chloride (hydrochloric acid)
34.3%602.79809.497664-39-3 100.0Hydrogen fluoride (hydrofluoric acid as mass of HF)
(Component of 16984488/Fluorides)
34.3%69.9994.0074-87-3 1.0Methyl chloride (chloromethane)
Page 2 of 308/01/2022
General Shale Brick, Inc. - Moncure Facility 04384R40
1900009
Facility Name:
Facility ID #:
Permit #(s):
Facility Total CY 2021 Emission Summary Recorded in ED
Hazardous Air Pollutants (HAPs)
and/or Toxic Air Pollutants (TAPs)
CY 2021
from ED
CY 2020
from Fees
(Pounds/Year)
Actual Emissions
%
ChangePollutantCASDemini-
mus
34.3%9.7213.0574-88-4 10.0Methyl iodide (iodomethane)
34.3%24.0332.27SEC 10.0Selenium Compounds
34.3%2.092.81100-42-5 100.0Styrene
34.3%16.7222.45108-88-3 100.0Toluene
Largest Individual HAP 3,686.90 lbs
5,737.01 lbsTotal HAP Emissions
Hydrogen chloride (hydrochloric acid)
Largest Individual CAP 79.97 tons
Total CAP Emissions 178.81 tons
Total TAP Emissions 6,778.22 lbs
Total Aggregate
Emissions
181.80 tons
CO
DAQ's Comments Regarding Inventory
Page 3 of 308/01/2022
The facility-wide ~34% increase in in emissions for 2021 is due to a ~34% production increase from 2020. Permit
class change from TV to Synthetic Minor in July 2021.
1900009 Chatham, General Shale, Moncure
ID Group OS Name 2020 2021 Units Ratio CS EP Notes
ES-K4D1, K4D2, K4D3 135 29 Natural gas/propane- fired dryers for Kiln 4 104470 140293 tpy 1.34
IES-T1 through T5 144 18 Storage tanks 81935 43980 gpy 0.54
ES-CR5,6,7 69 37 Texturizing Operations 104470 140293 tpy 1.34
IES-VS1,2 70 34 Vacuum System 957 1250 hr/yr 1.31
IES-VS3,4,5 22 35 Vacuum System Brickhaven 1275 2550 hr/yr 2.00
F-PC, FS1, FS2, FS3, FS4, FS3.06c, FS4.06c, FS5, FS6, F 71 31 Clay Handling 153346 181547 tpy 1.18
ES-CD-8 6 Rotary sand drum dryer 0.095098 0.1226 mm ft3 1.29
E S - K 4 K 21 POS - Natural gas/propane-fired brick tunnel kiln 4 104470 140293 tpy 1.34
ES-K1, K2, WD 1,2 66 14 Two Wood/natural gas-fired brick kilns and green brick dryer Did Not Operate
ES-K3K 10 Natural gas/propane-fired kiln #3 (Uncontrolled)Did Not Operate
ES-K3K 25 10/Natural gas/propane/coal-fired kiln #3 Did Not Operate
F-CH-FS2, SFC1, SFC2, SFC3, H1, H2, C1, SS1, FS1, FC, 132 Grinding and Screening Operations (not constructed in 2003)NR to Report
IES-F-CO-C1, C2, C3, C4, C5, CO-2, IS-3, 4, 7.1, 7.2, 7.3 143 Insignificant Activities-Fugitive-NRTR NR to Report
IES-K1D1, K2D1 72 15 Dryers associated with Kilns 1 and 2 NR to Report
ES-K3D1, 2, 3 12 20 Natural gas/propane- fired dryers for Kiln 3 Brickhaven NR to Report
ES-WFS-SD-CV1,2,3; SC1,2; CYC, HM, SDS, SH 21 30 Wood Fuel/Sawdust System NR to Report
ES-BP-BM 26 Batch Mixer NR to Report
ES-BP-CS 27 Cement Silo NR to Report
ES-BP-FAS 28 Flyash Silo NR to Report
ES-CR8 Texturizing operation for lines 3 and 4 NR to Report
ES-Coal-CC 33 Coal Processing System NR to Report
ES-RUMBLE 36 Rumbler system NR to Report
ES-SS Sand silo storage NR to Report
F-SGS Secondary crusher NR to Report
I-F-Coal-CH Coal hopper NR to Report
I-F-Coal-CP Coal Pile NR to Report
I-F-SSC Sand Conveyor NR to Report
IES-SD Wood receiving, non-pneumatic handling and conveying and storage operations NR to Report
2021 CALENDAR YEAR EMISSIONS INVENTORY
General Shale Brick, Inc. – Moncure, NC Facility

June 2022

Project 223401.0090

Prepared By:

TRINITY CONSULTANTS
One Copley Parkway
Suite 205
Morrisville, NC 27560
[phone]

General Shale Brick, Inc. – Moncure, NC Facility | CY 2021 Emissions Inventory
Trinity Consultants
TABLE OF CONTENTS
SECTION 1: NCDAQ CY 2020 EMISSION INVENTORY (AERO) FORMS
Certification Form ..................................................................................................................................................................................... 1
Listing of Emission Sources & Control Devices on Permit ......................................................................................................... 2
Emission Source & Operating Scenario List .................................................................................................................................... 7
Brick Dryers for Kiln 3 at Brickhaven ............................................................................................................................................... 9
Wood Fuel/Sawdust System ............................................................................................................................................................... 11
Vacuum System - Brickhaven............................................................................................................................................................. 14
Brick Processing – Cape Fear ............................................................................................................................................................. 16
Brick Texturing ....................................................................................................................................................................................... 19
Vacuum System ....................................................................................................................................................................................... 22
Clay Handling ........................................................................................................................................................................................... 24
Dryers for Cape Fear (should be removed) .................................................................................................................................. 26
Brick Dryers – Kiln 4 ............................................................................................................................................................................. 28
Storage Tanks .......................................................................................................................................................................................... 30
Batch Mixer ............................................................................................................................................................................................... 32
Cement Silo ............................................................................................................................................................................................... 34
Flyash Silo ................................................................................................................................................................................................. 36
Coatings Dryer ......................................................................................................................................................................................... 38
Coal Crusher ............................................................................................................................................................................................. 40
Brick Processing-Brickhaven Kiln 3 ............................................................................................................................................... 42
Brick Processing-Brickhaven Kiln 3 ............................................................................................................................................... 44
Brick Processing – Kiln 4 ..................................................................................................................................................................... 46
Rumbler ..................................................................................................................................................................................................... 49
Facility Totals .......................................................................................................................................................................................... 51
Comments ................................................................................................................................................................................................. 53

SECTION 2: SUPPORTING EMISSION CALCULATIONS
Critical Parameters ................................................................................................................................................................................... 1
Brick Processing- Cape Fear .................................................................................................................................................................. 2
Brick Processing at Brickhaven Kiln 3 (Firing Coal and NG) .................................................................................................... 5
Brick Dryers at Brickhaven Kiln 3 ...................................................................................................................................................... 8
Brick Processing at Brickhaven Kiln 4 (Natural Gas/Coal) ....................................................................................................... 9
Brick Dryers at Brickhaven – Kiln 4 ................................................................................................................................................ 12
Brick Summary ........................................................................................................................................................................................ 13
Coal Crusher ............................................................................................................................................................................................ 14

General Shale Brick, Inc. – Moncure, NC Facility | CY 2021 Emissions Inventory
Trinity Consultants
Wood Fuel/Sawdust System (New) ................................................................................................................................................ 15
Clay Handling Equipment .................................................................................................................................................................... 19
Intersite Conveyer ................................................................................................................................................................................. 21
Brick Texturing ....................................................................................................................................................................................... 23
Coatings Dryer ......................................................................................................................................................................................... 24
Vacuum System ....................................................................................................................................................................................... 27
Storage Tanks .......................................................................................................................................................................................... 28
Flyash Silo ................................................................................................................................................................................................. 29
Cement Silo ............................................................................................................................................................................................... 30
Batch Mixer ............................................................................................................................................................................................... 31
Rumbler ..................................................................................................................................................................................................... 32
Summary of Emissions ......................................................................................................................................................................... 33

General Shale Brick, Inc. – Moncure, NC Facility | CY 2021 Emissions Inventory
Trinity Consultants
SECTION 1

NCDAQ CY 2021 EMISSION INVENTORY(AERO) FORMS
This form is for Non-Title V facilities. If this facility is classified as Title V, please obtain and use the appropriate form

This form applies to Non Title V facilities. If this facility is classified asTitle V, please telephone your regional office Emission
Inventory Contact at once for proper formsand classification.

Information on this Form cannot be held confidential

      COPY of RECORD Date Submitted:  6/22/2022 14:04:24
Inventory Certification Form(Non-Title V)
Facility Name:  General Shale Brick, Inc. - Moncure Facility
300 Brick Plant Road
Moncure, NC 27559

Facility ID : 1900009
Permit :  04384
County : Chatham
DAQ Region : RRO

North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory - Calendar Year 2021
These forms must be completed and returned even if the facility did not operate or emissions were zero
The legally defined "Responsible Official" of record for your facility is Kevin Ham
This person or one that meets the definition below must sign this certification form.
The official submitting the information must certify that he/she complies with the requirements as specified in Title15A NCAC
2Q .0304(j) which define the responsible official as the following:
For corporations, by principal executive officer of at least the level of vice-president,or his duly authorized representative, if
such representative is responsible for overall operationof the facility from which the emissions described in the permit
application form originates
1.
for partnership or limited partnership, by a general partner2.
for a sole proprietorship, by the proprietor3.
for municipal, state federal, or other public entity, by a principal executive officer, rankingelected official, or other duly
authorized employee
4.
CERTIFICATION STATEMENT:
(Important: Legally Responsible Official, read and sign after all submissions are final.)
I certify that I am the responsible official for this facility, as described above, and hereby certify that the information contained in
this air emissions report, including attached calculations and documentation, is true, accurate and complete. (Subject to legal
penalties of up to $25,000 per occurrence and possible imprisonment as outlined in G.S. § 143-215.3(a)(2))
Responsible Official's Signature Below (use blue ink): Date Signed:
Printed Name: Kevin Ham
Signature:
Email address of Responsible Official:[e-mail]
      COPY of RECORD Date Submitted:  6/22/2022 14:04:24

1

Listing of Emission Sources and Control Devices on Permit. See instructions

      COPY of RECORD Date Submitted:  6/22/2022 14:04:24
As entered in AERO
Facility Name:  General Shale Brick, Inc. - Moncure Facility
300 Brick Plant Road
Moncure, NC 27559

Facility ID : 1900009
Permit :  04384
County : Chatham
DAQ Region : RRO
*ES ID on
Air Permit
*ES Description *CS ID *CS Description * CD ID's
ES-BP-BM Batch mixer (39.97 tons per hour
capacity) CS-12 one bagfilter (535 sqaure feet of filter area), CD-BP-BH1
ES-BP-CS Cement silo (10 tons per hour
capacity) CS-13 one bin vent filter (227 square feet of filter
area), CD-BP-BV2
ES-BP-FAS Flyash silo (11 tons per hour
capacity) CS-14 one bagfilter (535 sqaure feet of filter area), CD-BP-BH1
ES-CD-8
Natural gas-fired rotary drum
coatings dryer (250,000 Btu per hour
heat input; 3.45 tons per hour drying
capacity)

ES-CR5
(INACTIVE)Texturizing operation for Line 1 CS-19
bagfilter (6,096 square feet of filter
area),Bagfilter (6,096 square feet of filter
area),bagfilter (4,062 square feet of filter
area),bagfilter (3,040 square feet of filter area),
CD-CR6BF, CD-
CR7BF1, CD-
CR7BF2, CD-
CR7BF3
ES-CR6
(INACTIVE)Texturizing operation for Line 2 CS-19
bagfilter (6,096 square feet of filter
area),Bagfilter (6,096 square feet of filter
area),bagfilter (4,062 square feet of filter
area),bagfilter (3,040 square feet of filter area),
CD-CR6BF, CD-
CR7BF1, CD-
CR7BF2, CD-
CR7BF3
ES-CR7 Texturizing operation for Line 3 CS-19
bagfilter (6,096 square feet of filter
area),Bagfilter (6,096 square feet of filter
area),bagfilter (4,062 square feet of filter
area),bagfilter (3,040 square feet of filter area),
CD-CR6BF, CD-
CR7BF1, CD-
CR7BF2, CD-
CR7BF3
ES-CR8 Texturizing operation for line 4
ES-Coal-CC Coal crusher CS-18 bagfilter (air to cloth ration of 4.7 to 1), CD-Coal-CC
ES-K1
(INACTIVE)
Wood/natural gas-fired tunnel brick
kiln (20.3 million Btu per hour heat
input and 13.7 tons per hour fired
brick production rate)
CS-8 Two Simple cyclones (89 inches in diameter) CD-C1, CD-C2
ES-K2
(INACTIVE)
Wood/natural gas-fired tunnel brick
kiln (20.3 million Btu per hour heat
input and 13.7 tons per hour fired
brick production rate)
CS-8 Two Simple cyclones (89 inches in diameter) CD-C1, CD-C2
ES-K3D1 Natural gas/propane-fired brick dryer
(4.43 million Btu per hour heat input)
ES-K3D2 Natural gas/propane-fired brick dryer
(4.43 million Btu per hour heat input)
ES-K3D3 Natural gas/propane-fired brick dryer
(4.43 million Btu per hour heat input)
ES-K3K
Natural gas/propane-fired brick
tunnel kiln (25.9 million Btu per hour
heat input and 20.55 tons per hour
maximum fired brick production rate)
CS-15 dry limestone adsorber, CD-K3DLA
2
ES-K4D1 Natural gas/propane-fired brick dryer
(4.43 million Btu per hour heat input)
ES-K4D2 Natural gas/propane-fired brick dryer
(4.43 million Btu per hour heat input)
ES-K4D3 Natural gas/propane-fired brick dryer
(4.43 million Btu per hour heat input)
ES-K4K
Natural gas/propane-fired brick
tunnel kiln (25.9 million Btu per hour
heat input and 20.55 tons per hour
maximum fired brick production rate)
CS-11 dry limestone adsorber, CD-K4DLA
ES-
RUMBLE Rumbler system
ES-SS Sand silo storage
ES-WD1,2
(INACTIVE)
One rotary sawdust dryer (5.59 tons
per hour drying capacity; heated by
recycle heat from kilns 1 and 2 with
natural gas used as a supplemental
fuel)
CS-8 Two Simple cyclones (89 inches in diameter) CD-C1, CD-C2
ES-WFS-
SD-CV1
(INACT
Transfer screw conveyor CS-17
dust collector (air to cloth ratio of 8.17 to
1),dust collector (air to cloth ratio of 8.06 to
1),cyclone (42 inches in diameter),bin vent
filter (air to cloth ratio of 4.44 to 1),bin vent
filter (air to cloth ratio of 4.44 to 1),
CD-SD-DC1, CD-
SD-DC2, CD-WFS-
SD-CYC, CD-SD-
BV1, CD-SD-BV2
ES-WFS-
SD-CV2
(INACT
Screen feed screw conveyor CS-17
dust collector (air to cloth ratio of 8.17 to
1),dust collector (air to cloth ratio of 8.06 to
1),cyclone (42 inches in diameter),bin vent
filter (air to cloth ratio of 4.44 to 1),bin vent
filter (air to cloth ratio of 4.44 to 1),
CD-SD-DC1, CD-
SD-DC2, CD-WFS-
SD-CYC, CD-SD-
BV1, CD-SD-BV2
ES-WFS-
SD-CV3
(INACT
Enclosed conveyor CS-17
dust collector (air to cloth ratio of 8.17 to
1),dust collector (air to cloth ratio of 8.06 to
1),cyclone (42 inches in diameter),bin vent
filter (air to cloth ratio of 4.44 to 1),bin vent
filter (air to cloth ratio of 4.44 to 1),
CD-SD-DC1, CD-
SD-DC2, CD-WFS-
SD-CYC, CD-SD-
BV1, CD-SD-BV2
ES-WFS-
SD-CYC
(INACT
Cyclone CS-17
dust collector (air to cloth ratio of 8.17 to
1),dust collector (air to cloth ratio of 8.06 to
1),cyclone (42 inches in diameter),bin vent
filter (air to cloth ratio of 4.44 to 1),bin vent
filter (air to cloth ratio of 4.44 to 1),
CD-SD-DC1, CD-
SD-DC2, CD-WFS-
SD-CYC, CD-SD-
BV1, CD-SD-BV2
ES-WFS-
SD-HM
(INACTI
Hammermill CS-17
dust collector (air to cloth ratio of 8.17 to
1),dust collector (air to cloth ratio of 8.06 to
1),cyclone (42 inches in diameter),bin vent
filter (air to cloth ratio of 4.44 to 1),bin vent
filter (air to cloth ratio of 4.44 to 1),
CD-SD-DC1, CD-
SD-DC2, CD-WFS-
SD-CYC, CD-SD-
BV1, CD-SD-BV2
ES-WFS-
SD-SC1
(INACT
8x8 screen CS-17
dust collector (air to cloth ratio of 8.17 to
1),dust collector (air to cloth ratio of 8.06 to
1),cyclone (42 inches in diameter),bin vent
filter (air to cloth ratio of 4.44 to 1),bin vent
filter (air to cloth ratio of 4.44 to 1),
CD-SD-DC1, CD-
SD-DC2, CD-WFS-
SD-CYC, CD-SD-
BV1, CD-SD-BV2
ES-WFS-
SD-SC2
(INACT
8x8 screen CS-17
dust collector (air to cloth ratio of 8.17 to
1),dust collector (air to cloth ratio of 8.06 to
1),cyclone (42 inches in diameter),bin vent
filter (air to cloth ratio of 4.44 to 1),bin vent
filter (air to cloth ratio of 4.44 to 1),
CD-SD-DC1, CD-
SD-DC2, CD-WFS-
SD-CYC, CD-SD-
BV1, CD-SD-BV2
ES-WFS-
SD-SDS
(INACT
Sawdust silo CS-17
dust collector (air to cloth ratio of 8.17 to
1),dust collector (air to cloth ratio of 8.06 to
1),cyclone (42 inches in diameter),bin vent
filter (air to cloth ratio of 4.44 to 1),bin vent
filter (air to cloth ratio of 4.44 to 1),
CD-SD-DC1, CD-
SD-DC2, CD-WFS-
SD-CYC, CD-SD-
BV1, CD-SD-BV2
3
ES-WFS-
SD-SH
(INACTI
Surge hopper CS-17
dust collector (air to cloth ratio of 8.17 to
1),dust collector (air to cloth ratio of 8.06 to
1),cyclone (42 inches in diameter),bin vent
filter (air to cloth ratio of 4.44 to 1),bin vent
filter (air to cloth ratio of 4.44 to 1),
CD-SD-DC1, CD-
SD-DC2, CD-WFS-
SD-CYC, CD-SD-
BV1, CD-SD-BV2
F-C-CFBH Intersite conveyor
F-CH-BC Brickhaven conveyor [NSPS OOO]
F-CH-C1 One impact crusher [NSPS OOO]
F-CH-CFC Cape Fear conveyor [NSPS OOO]
F-CH-FC Feed conveyor [NSPS OOO]
F-CH-FS1 Finishing screen [NSPS OOO]
F-CH-FS2 Finishing screen [NSPS OOO]
F-CH-FS3 Finishing Screen [NSPS OOO]
F-CH-FS4 Finishing screen [NSPS OOO]
F-CH-H1 Hammermill [NSPS OOO]
F-CH-H2 Hammermill [NSPS OOO]
F-CH-HFC1 Hammermill Feed Conveyor [NSPS
OOO]
F-CH-HFC2 Hammermill Feed Conveyor [NSPS
OOO]
F-CH-P1 Product conveyor [NSPS OOO]
F-CH-P2 Product conveyor [NSPS OOO]
F-CH-RC Reversing conveyor [NSPS OOO]
F-CH-SFC1 Screen feed conveyor [NSPS OOO]
F-CH-SFC2 Screen feed conveyor [NSPS OOO]
F-CH-SFC3 Screen feed conveyor [NSPS OOO]
F-CH-SFC4 Screen feed conveyor [NSPS OOO]
F-CH-SS1 Scalping screen [NSPS OOO]
F-CH-SS2 Scalping Screen [NSPS OOO]
F-CH-SSFC Scalping conveyor [NSPS OOO]
F-CH-T1 Tailings conveyor [NSPS OOO]
F-CH-T2 Tailings conveyor [NSPS OOO]
F-CH-TC1 Trampolin Conveyor [NSPS OOO]
F-CH-TC2 Trampolin Conveyor [NSPS OOO]
F-FC4 Finishing conveyor #4
F-FC5 Finishing conveyor #5
F-FS1 Single deck screen
F-FS2 Single deck screen
F-FS3 Finishing screen
F-FS4 Finishing screen
F-FS5 Finishing screen
F-FS6 Finishing screen
F-FS7 Finishing screen
F-FS8 Finishing screen
F-FS9 Finishing Screen
F-PC Primary crusher
F-SGS Secondary crusher
F-SS1 Scalping Screen
F-SS2 Scalping Screen
I-ES-K1D1
(INACTIVE)brick dryer associated with Kiln 1
I-ES-K2D1
(INACTIVE)brick dryer associated with Kiln 2
I-F-CH-AF Apron feeder
4
I-F-CH-H Hopper (50 ton capacity)
I-F-Coal-CH Coal hopper
I-F-Coal-CP Coal pile
I-F-SSC Sand Conveyor
IES-CP Open clay storage piles
IES-F-CH6 Existing raw material handling and
conveying operations
IES-F-CO-2 Reclaimer (coating operations)
IES-F-CO-
C1 Conveyor (coating operation)
IES-F-CO-
C2 Conveyor (coating operation)
IES-F-CO-
C3 Conveyor (Coating operation)
IES-F-CO-
C4 Conveyor (Coating operation)
IES-F-CO-
C5 Conveyor (coating operation)
IES-K4F.1 Box feeder for Line 4
IES-K4F.2 conveying system for line 4
IES-K4F.3 storage tank for line 4
IES-
RECLAIM Reclaimer building storage piles
IES-SD
(INACTIVE)
Wood receiving, non-pneumatic
handling and conveying and storage
operations

IES-T1 350 gallon brick oil tank
IES-T2 350 gallon gear oil tank
IES-T3 275 gallon waste oil tank
IES-T4 1,000 gallon diesel tank
IES-T5 1,000 gallon gasoline storage tank
IES-VS1 Package-type kiln car vacuuming
system CS-10 Two Bagfilters (97 square feet and 297 square
feet of filter area) CD-VS1, CD-VS2
IES-VS2 Package-type kiln car vacuuming
system CS-10 Two Bagfilters (97 square feet and 297 square
feet of filter area) CD-VS1, CD-VS2
IES-VS3 Hi-Vac vacuum system for Kiln 3
IES-VS4 package-type kiln car vacuuming
system
IES-VS5 package-type kiln car vacuuming
system
IF-BH-MR-
C One Conveyor at Brickhaven site
IF-BH-MR-
DH One dump hopper at Brickhaven site
IS-3
(INACTIVE)
Screened Clay Conveying and
Handling Operation for Kiln 1 and 2
IS-4 Screened clay conveying and
handling operation for Kiln 3 and 4
IS-7.1 Sand coating pile
IS-7.2 Sand coating pile
IS-7.3 Sand coating pile
IS-7.4 Sand coating pile
IS-7.5 Sand coating pile
IS-7.6 Sand coating pile
IS-7.7 Conveyor
IS-7.8 Conveyor
5

IS-8.1 Kiln 3 storage pile
IS-8.2 Kiln 3 box feeder
IS-8.3 Kiln 3 storage bin
IS-8.4 Kiln 3 conveyor
IS-8.5 Kiln 3 conveyor
IS-8.6 Kiln 3 conveyor
IS-8.7 Kiln 3 conveyor
IS-8.8 Kiln 3 conveyor
IS-8.9 Kiln 3 conveyor

6

Emission Source & Operating Scenario List - See Instructions

      COPY of RECORD Date Submitted:  6/22/2022 14:04:24
As entered in AERO
Facility Name:  General Shale Brick, Inc. - Moncure Facility
300 Brick Plant Road
Moncure, NC 27559

Facility ID : 1900009
Permit :  04384
County : Chatham
DAQ Region : RRO
*ES Group ID *ES ID *OS ID *OS Description
GR12 ES-K3D1, ES-K3D2, ES-
K3D3 20 Natural gas/propane- fired dryers for Kiln
3
GR21
ES-WFS-SD-CV1 (INACT,
ES-WFS-SD-CV2 (INACT,
ES-WFS-SD-CV3 (INACT,
ES-WFS-SD-CYC (INACT,
ES-WFS-SD-HM (INACTI,
ES-WFS-SD-SC1 (INACT,
ES-WFS-SD-SC2 (INACT,
ES-WFS-SD-SDS (INACT,
ES-WFS-SD-SH (INACTI
30 Wood Fuel/Sawdust System
GR22 IES-VS3, IES-VS4, IES-
VS5 35 Vacuum Systems - Brickhaven
G-66
ES-WD1,2 (INACTIVE),
ES-K1 (INACTIVE), ES-K2
(INACTIVE)
14 Wood/natural gas-fired brick kilns and
green brick dryer (Cape Fear)
G-69 ES-CR5 (INACTIVE), ES-
CR6 (INACTIVE), ES-CR7 37 Texturizing Operations
G-70 IES-VS1, IES-VS2 34 Vacuum System
G-71
F-C-CFBH, F-FC4, F-FC5,
F-FS1, F-FS2, F-FS3, F-
FS4, F-FS5, F-FS6, F-FS7,
F-FS8, F-FS9, F-PC, F-SS1,
F-SS2
31 Primary Clay Grinding and Screening
Operation
G-72 I-ES-K1D1 (INACTIVE),
I-ES-K2D1 (INACTIVE)15 Dryers associated with Kilns 1 and 2
G-132
F-CH-BC, F-CH-C1, F-CH-
CFC, F-CH-FC, F-CH-FS1,
F-CH-FS2, F-CH-FS3, F-
CH-FS4, F-CH-H1, F-CH-
H2, F-CH-HFC1, F-CH-
HFC2, F-CH-P1, F-CH-P2,
F-CH-RC, F-CH-SFC1, F-
CH-SFC4, F-CH-SFC2, F-
CH-SFC3, F-CH-SS1, F-
CH-SS2, F-CH-SSFC, F-
CH-T1, F-CH-T2, F-CH-
TC1, F-CH-TC2
NONE NONE
G-135 ES-K4D2, ES-K4D3, ES-
K4D1 29 Natural gas/propane- fired dryers for Kiln
4
7
G-143
I-F-CH-AF, I-F-CH-H,
IES-CP, IES-F-CH6, IES-F-
CO-2, IES-F-CO-C1, IES-F-
CO-C2, IES-F-CO-C3, IES-
F-CO-C4, IES-F-CO-C5,
IES-K4F.1, IES-K4F.2, IES-
K4F.3, IES-RECLAIM, IF-
BH-MR-C, IF-BH-MR-DH,
IS-3 (INACTIVE), IS-4, IS-
7.1, IS-7.2, IS-7.3, IS-7.4,
IS-7.5, IS-7.6, IS-7.7, IS-
7.8, IS-8.2, IS-8.3, IS-8.4,
IS-8.5, IS-8.6, IS-8.7, IS-
8.8, IS-8.9, IS-8.1
NONE NONE
G-144 IES-T1, IES-T2, IES-T3,
IES-T4, IES-T5 18 Storage tanks
ES-BP-BM 26 Batch Mixer
ES-BP-CS 27 Cement Silo
ES-BP-FAS 28 Flyash Silo
ES-CD-8 6 Rotary sand drum dryer (3.45 tons per
hour)
ES-CR8 NONE NONE
ES-Coal-CC 33 Coal Processing System
ES-K3K
10 Natural gas/propane-fired kiln #3
(Uncontrolled)
25 10/Natural gas/propane/coal-fired kiln #3
ES-K4K 21 Coal/Natural gas/Propane - fired kiln #4
ES-RUMBLE 36 Rumbler tumbles blocks in a rotating drum
in order to create an
ES-SS NONE NONE
F-SGS NONE NONE
I-F-Coal-CH NONE NONE
I-F-Coal-CP NONE NONE
I-F-SSC NONE NONE
IES-SD (INACTIVE)NONE NONE

8

8. Control Device Information :None

9. Emission Release Point (ERP) Information: (Sources vented to more than one ERP use additional entry lines):

      COPY of RECORD Date Submitted:  6/22/2022 14:04:24
As entered in AERO
Facility Name:  General Shale Brick, Inc. - Moncure Facility
300 Brick Plant Road
Moncure, NC 27559

Facility ID : 1900009
Permit :  04384
County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory - Calendar Year 2021
1. Emission Source ID (from permit)
    or Emission Source Group ID
Group GR12 consisting of ES-K3D1, ES-K3D2, ES-K3D3
2. Emission Source Description :Natural gas/propane-fired dryers at Brickhaven Plant
3. Operating Scenario ID/
    Description:
OS - 20/Natural gas/propane- fired dryers for Kiln 3
4. SCC Number/Description:30500351/Brick Manufacture - Dryer ; Brick Dryer: Heated With Waste
Heat And Supplemental Gas Burners

5. Throughput/units in 2021:
(e.g. production or fuel use):

6. Fuel Information
(If fuel is used)
%Sulfur

%Ash

Heat Content
(Btu/units)

7. Capture Efficiency
(% of Emissions from this Process Vented
to Control Device or Stack):

Order CS-ID CD ID
(as listed in permit)
Control Device Description

ERP ID ERP Type Height
(in feet)
Diameter
Circle (enter #):
Rectangle (L x W)
(in 0.1 feet)
Temperature
(F)
Velocity
(Feet/sec)
Volume Flow
Rate (Acfm)
ERP Description
EP-K3 VERTICAL
STACK 35 4.92 99.95 33.79 38544.24
ERP for ES-K3K,
ES-K3D1 AND
ES-K3D2

9

10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
    Hours per Day   (  24  )     Days per Week   (  7  )     Weeks per Year   (  52  )

11. Typical Start & End Times For Operating Scenario:       Start:    0             End:    2359   

12. Seasonal Periods Percent Annual Throughput:

13.  Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.

Operating Scenario: OS - 20 Emission Source/Group ID: GR12
Jan-Feb + Dec
2021 25%March-May
2021 25%June-Aug.
2021 25%Sept.-Nov.
2021 25%
GHG
Pollutants CAS
Emissions-
GHG
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021

Criteria
(NAAQS)
Pollutants
Pollutant
Code
Emissions-
Criteria
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
SO2 SO2 08
VOC VOC 08
HAP/TAP
Pollutants (In Alphabetical Order)
CAS
(see instructions)
Emissions
HAP/TAPS
(Pounds/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after all controls)
Emission
Factor
EF
Control
2021

10

8. Control Device Information :

      COPY of RECORD Date Submitted:  6/22/2022 14:04:24
As entered in AERO
Facility Name:  General Shale Brick, Inc. - Moncure Facility
300 Brick Plant Road
Moncure, NC 27559

Facility ID : 1900009
Permit :  04384
County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory - Calendar Year 2021
1. Emission Source ID (from permit)
    or Emission Source Group ID
Group GR21 consisting of ES-WFS-SD-CV1 (INACT, ES-WFS-SD-
CV2 (INACT, ES-WFS-SD-CV3 (INACT, ES-WFS-SD-CYC (INACT,
ES-WFS-SD-HM (INACTI, ES-WFS-SD-SC1 (INACT, ES-WFS-SD-
SC2 (INACT, ES-WFS-SD-SDS (INACT, ES-WFS-SD-SH (INACTI
2. Emission Source Description :Wood Fuel/Sawdust System
3. Operating Scenario ID/
    Description:
OS - 30/Wood Fuel/Sawdust System
4. SCC Number/Description:30500305/Brick Manufacture - Material Prep ; Raw Material Handling and
Transferring

5. Throughput/units in 2021:
(e.g. production or fuel use):

6. Fuel Information
(If fuel is used)
%Sulfur

%Ash

Heat Content
(Btu/units)

7. Capture Efficiency
(% of Emissions from this Process Vented
to Control Device or Stack):
100
Order CS-ID CD ID
(as listed in permit)
Control Device Description
1 CS-17 CD-SD-DC1 Bagfilter (241 square feet of filter area)
2 CS-17 CD-SD-DC2 Bagfilter (241 square feet of filter area)
3 CS-17 CD-WFS-SD-CYC Cyclone (42 inches in diameter)
4 CS-17 CD-SD-BV1 One bin vent filter (90 square feet of filter area)
5 CS-17 CD-SD-BV2 One bin vent filter (90 square feet of filter area)

11

9. Emission Release Point (ERP) Information: (Sources vented to more than one ERP use additional entry lines):

Operating Scenario: OS - 30 Emission Source/Group ID: GR21
ERP ID ERP Type Height
(in feet)
Diameter
Circle (enter #):
Rectangle (L x W)
(in 0.1 feet)
Temperature
(F)
Velocity
(Feet/sec)
Volume Flow
Rate (Acfm)
ERP Description
EP-SD-
BV1
VERTICAL
STACK 20 0.5 72 33.95 400 Bin vent on
sawdust silo
EP-SD-
DC2
VERTICAL
STACK 20 1 72 49.76 2345
Dust Collector on
Woodfuel Sawdust
System Screens &
Conveyors
EP-SD-
BV2
VERTICAL
STACK 20 0.5 75 33.95 400 Bin Vent on Surge
Hopper
EP-SD-
DC1
VERTICAL
STACK 20 1 72 44.56 2100
Dust Collector on
Woodfuel Sawdust
System Screens &
Conveyors

12

10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
    Hours per Day   (  24  )     Days per Week   (  7  )     Weeks per Year   (  52  )

11. Typical Start & End Times For Operating Scenario:       Start:    0             End:    2359   

12. Seasonal Periods Percent Annual Throughput:

13.  Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.

Operating Scenario: OS - 30 Emission Source/Group ID: GR21
Jan-Feb + Dec
2021 25%March-May
2021 25%June-Aug.
2021 25%Sept.-Nov.
2021 25%
GHG
Pollutants CAS
Emissions-
GHG
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021

Criteria
(NAAQS)
Pollutants
Pollutant
Code
Emissions-
Criteria
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
SO2 SO2 08
VOC VOC 08
HAP/TAP
Pollutants (In Alphabetical Order)
CAS
(see instructions)
Emissions
HAP/TAPS
(Pounds/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after all controls)
Emission
Factor
EF
Control
2021

13

8. Control Device Information :None

9. Emission Release Point (ERP) Information: (Sources vented to more than one ERP use additional entry lines):

      COPY of RECORD Date Submitted:  6/22/2022 14:04:24
As entered in AERO
Facility Name:  General Shale Brick, Inc. - Moncure Facility
300 Brick Plant Road
Moncure, NC 27559

Facility ID : 1900009
Permit :  04384
County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory - Calendar Year 2021
1. Emission Source ID (from permit)
    or Emission Source Group ID
Group GR22 consisting of IES-VS3, IES-VS4, IES-VS5
2. Emission Source Description :Vacuum Systems - Brickhaven
3. Operating Scenario ID/
    Description:
OS - 35/Vacuum Systems - Brickhaven
4. SCC Number/Description:30500317/Brick Manufacture - Material Prep ; Raw Material Unloading

5. Throughput/units in 2021:
(e.g. production or fuel use):
2550 HR/yr
6. Fuel Information
(If fuel is used)
%Sulfur

%Ash

Heat Content
(Btu/units)

7. Capture Efficiency
(% of Emissions from this Process Vented
to Control Device or Stack):

Order CS-ID CD ID
(as listed in permit)
Control Device Description

ERP ID ERP Type Height
(in feet)
Diameter
Circle (enter #):
Rectangle (L x W)
(in 0.1 feet)
Temperature
(F)
Velocity
(Feet/sec)
Volume Flow
Rate (Acfm)
ERP Description
EP-VS3 DOWNWARD-
FACING VENT 1 3 72 3.3 1400 Emission Point for
IES-VS3
EP-VS4 DOWNWARD-
FACING VENT 1 3 72 3.3 1400 Emissions point for
IES-VS4
EP-VS5 DOWNWARD-
FACING VENT 1 3 72 3.3 1400 Emission point for
IES-VS5

14

10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
    Hours per Day   (  24  )     Days per Week   (  7  )     Weeks per Year   (  52  )

11. Typical Start & End Times For Operating Scenario:       Start:    0             End:    2359   

12. Seasonal Periods Percent Annual Throughput:

13.  Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.

Operating Scenario: OS - 35 Emission Source/Group ID: GR22
Jan-Feb + Dec
2021 25%March-May
2021 25%June-Aug.
2021 25%Sept.-Nov.
2021 25%
GHG
Pollutants CAS
Emissions-
GHG
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021

Criteria
(NAAQS)
Pollutants
Pollutant
Code
Emissions-
Criteria
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021
CO CO 08
NOx NOx 08
TSP TSP 0.15 08
PM10 PM10 0.15 08
PM2.5 PM2.5 0.15 08
SO2 SO2 08
VOC VOC 08
HAP/TAP
Pollutants (In Alphabetical Order)
CAS
(see instructions)
Emissions
HAP/TAPS
(Pounds/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after all controls)
Emission
Factor
EF
Control
2021

15

8. Control Device Information :

9. Emission Release Point (ERP) Information: (Sources vented to more than one ERP use additional entry lines):

      COPY of RECORD Date Submitted:  6/22/2022 14:04:24
As entered in AERO
Facility Name:  General Shale Brick, Inc. - Moncure Facility
300 Brick Plant Road
Moncure, NC 27559

Facility ID : 1900009
Permit :  04384
County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory - Calendar Year 2021
1. Emission Source ID (from permit)
    or Emission Source Group ID
Group G-66 consisting of ES-WD1,2 (INACTIVE), ES-K1
(INACTIVE), ES-K2 (INACTIVE)
2. Emission Source Description :Two Wood/natural gas-fired brick kilns and green brick dryer
3. Operating Scenario ID/
    Description:
OS - 14/Wood/natural gas-fired brick kilns and green brick dryer (Cape
Fear)
4. SCC Number/Description:30500361/Brick Manufacture - Dryer ; Sawdust Dryer: Heated With Exhaust
From Sawdust-fired Kiln

5. Throughput/units in 2021:
(e.g. production or fuel use):

6. Fuel Information
(If fuel is used)
%Sulfur

%Ash

Heat Content
(Btu/units)

7. Capture Efficiency
(% of Emissions from this Process Vented
to Control Device or Stack):
100
Order CS-ID CD ID
(as listed in permit)
Control Device Description
1 CS-8 CD-C1 Simple cyclone (89 inches in diameter)
2 CS-8 CD-C2 Simple cyclone (89 inches in diameter)

ERP ID ERP Type Height
(in feet)
Diameter
Circle (enter #):
Rectangle (L x W)
(in 0.1 feet)
Temperature
(F)
Velocity
(Feet/sec)
Volume Flow
Rate (Acfm)
ERP Description
EP-C1 VERTICAL
STACK 65 2.5 150 53 15609.78
ERP for ES-K1,
ES-K2, and ES-
SD1
EP-C2 VERTICAL
STACK 65 2.5 150 53 15609.78
ERP for ES-K1,
ES-K2, and ES-
SD1
16

17

10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
    Hours per Day   (  24  )     Days per Week   (  7  )     Weeks per Year   (  52  )

11. Typical Start & End Times For Operating Scenario:       Start:    0             End:    2359   

12. Seasonal Periods Percent Annual Throughput:

13.  Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.

Operating Scenario: OS - 14 Emission Source/Group ID: G-66
Jan-Feb + Dec
2021 25%March-May
2021 25%June-Aug.
2021 25%Sept.-Nov.
2021 25%
GHG
Pollutants CAS
Emissions-
GHG
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021

Criteria
(NAAQS)
Pollutants
Pollutant
Code
Emissions-
Criteria
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
SO2 SO2 08
VOC VOC 08
HAP/TAP
Pollutants (In Alphabetical Order)
CAS
(see instructions)
Emissions
HAP/TAPS
(Pounds/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after all controls)
Emission
Factor
EF
Control
2021

18

8. Control Device Information :

9. Emission Release Point (ERP) Information: (Sources vented to more than one ERP use additional entry lines):

      COPY of RECORD Date Submitted:  6/22/2022 14:04:24
As entered in AERO
Facility Name:  General Shale Brick, Inc. - Moncure Facility
300 Brick Plant Road
Moncure, NC 27559

Facility ID : 1900009
Permit :  04384
County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory - Calendar Year 2021
1. Emission Source ID (from permit)
    or Emission Source Group ID
Group G-69 consisting of ES-CR5 (INACTIVE), ES-CR6 (INACTIVE),
ES-CR7
2. Emission Source Description :Texturizing Operations
3. Operating Scenario ID/
    Description:
OS - 37/Texturizing Operations
4. SCC Number/Description:30500397/Brick Manufacture ; *Other Not Classified

5. Throughput/units in 2021:
(e.g. production or fuel use):
140293 TON/yr
6. Fuel Information
(If fuel is used)
%Sulfur

%Ash

Heat Content
(Btu/units)

7. Capture Efficiency
(% of Emissions from this Process Vented
to Control Device or Stack):
100
Order CS-ID CD ID
(as listed in permit)
Control Device Description
1 CS-19 CD-CR6BF bagfilter (6,096 square feet of filter area)
2 CS-19 CD-CR7BF1 Bagfilter (6,096 square feet of filter area)
3 CS-19 CD-CR7BF2 bagfilter (4,062 square feet of filter area)
4 CS-19 CD-CR7BF3 bagfilter (3,040 square feet of filter area)

ERP ID ERP Type Height
(in feet)
Diameter
Circle (enter #):
Rectangle (L x W)
(in 0.1 feet)
Temperature
(F)
Velocity
(Feet/sec)
Volume Flow
Rate (Acfm)
ERP Description
EP-CR6 HORIZONTAL
STACK 20 1 72 21.2 999.02 ERP for ES-CR-6
EP-CR7 HORIZONTAL
STACK 20 1 72 21.2 999.02 ERP for ES-CR-7
19

20

10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
    Hours per Day   (  24  )     Days per Week   (  7  )     Weeks per Year   (  52  )

11. Typical Start & End Times For Operating Scenario:       Start:    0             End:    2359   

12. Seasonal Periods Percent Annual Throughput:

13.  Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.

Operating Scenario: OS - 37 Emission Source/Group ID: G-69
Jan-Feb + Dec
2021 25%March-May
2021 25%June-Aug.
2021 25%Sept.-Nov.
2021 25%
GHG
Pollutants CAS
Emissions-
GHG
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021

Criteria
(NAAQS)
Pollutants
Pollutant
Code
Emissions-
Criteria
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021
CO CO 08 0
NOx NOx 08 0
TSP TSP 0.25 08 99 0.0036 AFTER
PM10 PM10 0.25 08 99 0.0036 AFTER
PM2.5 PM2.5 0.25 08 99 0.0036 AFTER
SO2 SO2 08 0
VOC VOC 08 0
HAP/TAP
Pollutants (In Alphabetical Order)
CAS
(see instructions)
Emissions
HAP/TAPS
(Pounds/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after all controls)
Emission
Factor
EF
Control
2021

21

8. Control Device Information :

9. Emission Release Point (ERP) Information: (Sources vented to more than one ERP use additional entry lines):

      COPY of RECORD Date Submitted:  6/22/2022 14:04:24
As entered in AERO
Facility Name:  General Shale Brick, Inc. - Moncure Facility
300 Brick Plant Road
Moncure, NC 27559

Facility ID : 1900009
Permit :  04384
County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory - Calendar Year 2021
1. Emission Source ID (from permit)
    or Emission Source Group ID
Group G-70 consisting of IES-VS1, IES-VS2
2. Emission Source Description :Vacuum System
3. Operating Scenario ID/
    Description:
OS - 34/Vacuum System
4. SCC Number/Description:30500317/Brick Manufacture - Material Prep ; Raw Material Unloading

5. Throughput/units in 2021:
(e.g. production or fuel use):
1250 HR/yr
6. Fuel Information
(If fuel is used)
%Sulfur

%Ash

Heat Content
(Btu/units)

7. Capture Efficiency
(% of Emissions from this Process Vented
to Control Device or Stack):
100
Order CS-ID CD ID
(as listed in permit)
Control Device Description
1 CS-10 CD-VS1 Bagfilter (97 square feet of filter area)
2 CS-10 CD-VS2 Bagfilter (297 square feet of filter area)

ERP ID ERP Type Height
(in feet)
Diameter
Circle (enter #):
Rectangle (L x W)
(in 0.1 feet)
Temperature
(F)
Velocity
(Feet/sec)
Volume Flow
Rate (Acfm)
ERP Description
EPVS1 DOWNWARD-
FACING VENT 1 3 72 3.3 1400 ERP for CD-VS1
EPVS2 DOWNWARD-
FACING VENT 1 3 72 3.3 1400 ERP for CD-VS2

22

10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
    Hours per Day   (  24  )     Days per Week   (  7  )     Weeks per Year   (  52  )

11. Typical Start & End Times For Operating Scenario:       Start:    0             End:    2359   

12. Seasonal Periods Percent Annual Throughput:

13.  Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.

Operating Scenario: OS - 34 Emission Source/Group ID: G-70
Jan-Feb + Dec
2021 25%March-May
2021 25%June-Aug.
2021 25%Sept.-Nov.
2021 25%
GHG
Pollutants CAS
Emissions-
GHG
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021

Criteria
(NAAQS)
Pollutants
Pollutant
Code
Emissions-
Criteria
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021
CO CO 08 0
NOx NOx 08 0
TSP TSP 0.08 08 99.9 AFTER
PM10 PM10 0.08 08 99.9 AFTER
PM2.5 PM2.5 0.08 08 99.9 AFTER
SO2 SO2 08 0
VOC VOC 08 0
HAP/TAP
Pollutants (In Alphabetical Order)
CAS
(see instructions)
Emissions
HAP/TAPS
(Pounds/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after all controls)
Emission
Factor
EF
Control
2021

23

8. Control Device Information :None

9. Emission Release Point (ERP) Information: (Sources vented to more than one ERP use additional entry lines):

      COPY of RECORD Date Submitted:  6/22/2022 14:04:24
As entered in AERO
Facility Name:  General Shale Brick, Inc. - Moncure Facility
300 Brick Plant Road
Moncure, NC 27559

Facility ID : 1900009
Permit :  04384
County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory - Calendar Year 2021
1. Emission Source ID (from permit)
    or Emission Source Group ID
Group G-71 consisting of F-C-CFBH, F-FC4, F-FC5, F-FS1, F-FS2, F-
FS3, F-FS4, F-FS5, F-FS6, F-FS7, F-FS8, F-FS9, F-PC, F-SS1, F-SS2
2. Emission Source Description :Clay Handling Equipment
3. Operating Scenario ID/
    Description:
OS - 31/Primary Clay Grinding and Screening Operation
4. SCC Number/Description:30500302/Brick Manufacture - Material Prep ; Raw Material Grinding &
Screening

5. Throughput/units in 2021:
(e.g. production or fuel use):
181547 TON/yr
6. Fuel Information
(If fuel is used)
%Sulfur

%Ash

Heat Content
(Btu/units)

7. Capture Efficiency
(% of Emissions from this Process Vented
to Control Device or Stack):

Order CS-ID CD ID
(as listed in permit)
Control Device Description

ERP ID ERP Type Height
(in feet)
Diameter
Circle (enter #):
Rectangle (L x W)
(in 0.1 feet)
Temperature
(F)
Velocity
(Feet/sec)
Volume Flow
Rate (Acfm)
ERP Description
EP-FG FUGITIVE (NO
STACK) 1 72 Area = 1 ERP for Fugitive
sources

24

10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
    Hours per Day   (  6  )     Days per Week   (  5  )     Weeks per Year   (  48  )

11. Typical Start & End Times For Operating Scenario:       Start:    0             End:    2359   

12. Seasonal Periods Percent Annual Throughput:

13.  Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.

Operating Scenario: OS - 31 Emission Source/Group ID: G-71
Jan-Feb + Dec
2021 25%March-May
2021 25%June-Aug.
2021 25%Sept.-Nov.
2021 25%
GHG
Pollutants CAS
Emissions-
GHG
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021

Criteria
(NAAQS)
Pollutants
Pollutant
Code
Emissions-
Criteria
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021
CO CO 08
NOx NOx 08
TSP TSP 2.27 08
PM10 PM10 0.21 08
PM2.5 PM2.5 0.21 08
SO2 SO2 08
VOC VOC 08
HAP/TAP
Pollutants (In Alphabetical Order)
CAS
(see instructions)
Emissions
HAP/TAPS
(Pounds/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after all controls)
Emission
Factor
EF
Control
2021

25

8. Control Device Information :None

9. Emission Release Point (ERP) Information: (Sources vented to more than one ERP use additional entry lines):

      COPY of RECORD Date Submitted:  6/22/2022 14:04:24
As entered in AERO
Facility Name:  General Shale Brick, Inc. - Moncure Facility
300 Brick Plant Road
Moncure, NC 27559

Facility ID : 1900009
Permit :  04384
County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory - Calendar Year 2021
1. Emission Source ID (from permit)
    or Emission Source Group ID
Group G-72 consisting of I-ES-K1D1 (INACTIVE), I-ES-K2D1
(INACTIVE)
2. Emission Source Description :Dryers associated with materials handling equipment
3. Operating Scenario ID/
    Description:
OS - 15/Dryers associated with Kilns 1 and 2
4. SCC Number/Description:30500305/Brick Manufacture - Material Prep ; Raw Material Handling and
Transferring

5. Throughput/units in 2021:
(e.g. production or fuel use):

6. Fuel Information
(If fuel is used)
%Sulfur

%Ash

Heat Content
(Btu/units)

7. Capture Efficiency
(% of Emissions from this Process Vented
to Control Device or Stack):

Order CS-ID CD ID
(as listed in permit)
Control Device Description

ERP ID ERP Type Height
(in feet)
Diameter
Circle (enter #):
Rectangle (L x W)
(in 0.1 feet)
Temperature
(F)
Velocity
(Feet/sec)
Volume Flow
Rate (Acfm)
ERP Description
EP-FG FUGITIVE (NO
STACK) 1 72 Area = 1 ERP for Fugitive
sources

26

10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
    Hours per Day   (  24  )     Days per Week   (  7  )     Weeks per Year   (  52  )

11. Typical Start & End Times For Operating Scenario:       Start:    0             End:    2359   

12. Seasonal Periods Percent Annual Throughput:

13.  Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.

Operating Scenario: OS - 15 Emission Source/Group ID: G-72
Jan-Feb + Dec
2021 25%March-May
2021 25%June-Aug.
2021 25%Sept.-Nov.
2021 25%
GHG
Pollutants CAS
Emissions-
GHG
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021

Criteria
(NAAQS)
Pollutants
Pollutant
Code
Emissions-
Criteria
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
SO2 SO2 08
VOC VOC 08
HAP/TAP
Pollutants (In Alphabetical Order)
CAS
(see instructions)
Emissions
HAP/TAPS
(Pounds/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after all controls)
Emission
Factor
EF
Control
2021

27

8. Control Device Information :None

9. Emission Release Point (ERP) Information: (Sources vented to more than one ERP use additional entry lines):

      COPY of RECORD Date Submitted:  6/22/2022 14:04:24
As entered in AERO
Facility Name:  General Shale Brick, Inc. - Moncure Facility
300 Brick Plant Road
Moncure, NC 27559

Facility ID : 1900009
Permit :  04384
County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory - Calendar Year 2021
1. Emission Source ID (from permit)
    or Emission Source Group ID
Group G-135 consisting of ES-K4D2, ES-K4D3, ES-K4D1
2. Emission Source Description :Natural gas/propane-fired dryers at Brickhaven Plant
3. Operating Scenario ID/
    Description:
OS - 29/Natural gas/propane- fired dryers for Kiln 4
4. SCC Number/Description:30500351/Brick Manufacture - Dryer ; Brick Dryer: Heated With Waste
Heat And Supplemental Gas Burners

5. Throughput/units in 2021:
(e.g. production or fuel use):
140293 TON/yr
6. Fuel Information
(If fuel is used)
%Sulfur

%Ash

Heat Content
(Btu/units)

7. Capture Efficiency
(% of Emissions from this Process Vented
to Control Device or Stack):

Order CS-ID CD ID
(as listed in permit)
Control Device Description

ERP ID ERP Type Height
(in feet)
Diameter
Circle (enter #):
Rectangle (L x W)
(in 0.1 feet)
Temperature
(F)
Velocity
(Feet/sec)
Volume Flow
Rate (Acfm)
ERP Description
EP-
K4D1
VERTICAL
STACK 34.78 4.92 99.95 33.79 38544.24 Brick Dryers on
Kiln 4

28

10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
    Hours per Day   (  24  )     Days per Week   (  7  )     Weeks per Year   (  52  )

11. Typical Start & End Times For Operating Scenario:       Start:    0             End:    2359   

12. Seasonal Periods Percent Annual Throughput:

13.  Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.

Operating Scenario: OS - 29 Emission Source/Group ID: G-135
Jan-Feb + Dec
2021 25%March-May
2021 25%June-Aug.
2021 25%Sept.-Nov.
2021 25%
GHG
Pollutants CAS
Emissions-
GHG
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021

Criteria
(NAAQS)
Pollutants
Pollutant
Code
Emissions-
Criteria
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021
CO CO 21.75 08 0.31
NOx NOx 6.87 08 0.098
TSP TSP 13.12 08 0.187
PM10 PM10 13.12 08 0.187
PM2.5 PM2.5 13.12 08 0.187
SO2 SO2 08
VOC VOC 2.1 08 0.03
HAP/TAP
Pollutants (In Alphabetical Order)
CAS
(see instructions)
Emissions
HAP/TAPS
(Pounds/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after all controls)
Emission
Factor
EF
Control
2021

29

8. Control Device Information :None

9. Emission Release Point (ERP) Information: (Sources vented to more than one ERP use additional entry lines):

      COPY of RECORD Date Submitted:  6/22/2022 14:04:24
As entered in AERO
Facility Name:  General Shale Brick, Inc. - Moncure Facility
300 Brick Plant Road
Moncure, NC 27559

Facility ID : 1900009
Permit :  04384
County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory - Calendar Year 2021
1. Emission Source ID (from permit)
    or Emission Source Group ID
Group G-144 consisting of IES-T1, IES-T2, IES-T3, IES-T4, IES-T5
2. Emission Source Description :Storage tanks
3. Operating Scenario ID/
    Description:
OS - 18/Storage tanks
4. SCC Number/Description:39090004/Fuel Storage - Fixed Roof Tanks ; Distillate Oil (No. 2): Working
Loss

5. Throughput/units in 2021:
(e.g. production or fuel use):
43980 GAL/yr
6. Fuel Information
(If fuel is used)
%Sulfur

%Ash

Heat Content
(Btu/units)

7. Capture Efficiency
(% of Emissions from this Process Vented
to Control Device or Stack):

Order CS-ID CD ID
(as listed in permit)
Control Device Description

ERP ID ERP Type Height
(in feet)
Diameter
Circle (enter #):
Rectangle (L x W)
(in 0.1 feet)
Temperature
(F)
Velocity
(Feet/sec)
Volume Flow
Rate (Acfm)
ERP Description
EP-FG FUGITIVE (NO
STACK) 1 72 Area = 1 ERP for Fugitive
sources

30

10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
    Hours per Day   (  24  )     Days per Week   (  7  )     Weeks per Year   (  52  )

11. Typical Start & End Times For Operating Scenario:       Start:    0             End:    2359   

12. Seasonal Periods Percent Annual Throughput:

13.  Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.

Operating Scenario: OS - 18 Emission Source/Group ID: G-144
Jan-Feb + Dec
2021 25%March-May
2021 25%June-Aug.
2021 25%Sept.-Nov.
2021 25%
GHG
Pollutants CAS
Emissions-
GHG
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021

Criteria
(NAAQS)
Pollutants
Pollutant
Code
Emissions-
Criteria
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
SO2 SO2 08
VOC VOC 0.36 08 0.01638
HAP/TAP
Pollutants (In Alphabetical Order)
CAS
(see instructions)
Emissions
HAP/TAPS
(Pounds/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after all controls)
Emission
Factor
EF
Control
2021

31

8. Control Device Information :

9. Emission Release Point (ERP) Information: (Sources vented to more than one ERP use additional entry lines):

      COPY of RECORD Date Submitted:  6/22/2022 14:04:24
As entered in AERO
Facility Name:  General Shale Brick, Inc. - Moncure Facility
300 Brick Plant Road
Moncure, NC 27559

Facility ID : 1900009
Permit :  04384
County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory - Calendar Year 2021
1. Emission Source ID (from permit)
    or Emission Source Group ID
ES-BP-BM
2. Emission Source Description :Batch mixer (39.97 tons per hour capacity)
3. Operating Scenario ID/
    Description:
OS - 26/Batch Mixer
4. SCC Number/Description:31299999/Miscellaneous Machinery ; Other Not Classified

5. Throughput/units in 2021:
(e.g. production or fuel use):

6. Fuel Information
(If fuel is used)
%Sulfur

%Ash

Heat Content
(Btu/units)

7. Capture Efficiency
(% of Emissions from this Process Vented
to Control Device or Stack):
100
Order CS-ID CD ID
(as listed in permit)
Control Device Description
1 CS-12 CD-BP-BH1 One bagfilter (535 sqaure feet of filter area)

ERP ID ERP Type Height
(in feet)
Diameter
Circle (enter #):
Rectangle (L x W)
(in 0.1 feet)
Temperature
(F)
Velocity
(Feet/sec)
Volume Flow
Rate (Acfm)
ERP Description
BMX VERTICAL
STACK 44.95 1.312 72.05 40.02 3246.27 Batch Mixer
Baghouse

32

10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
    Hours per Day   (  24  )     Days per Week   (  7  )     Weeks per Year   (  52  )

11. Typical Start & End Times For Operating Scenario:       Start:    0             End:    2359   

12. Seasonal Periods Percent Annual Throughput:

13.  Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.

Operating Scenario: OS - 26 Emission Source/Group ID: ES-BP-
BM
Jan-Feb + Dec
2021 25%March-May
2021 25%June-Aug.
2021 25%Sept.-Nov.
2021 25%
GHG
Pollutants CAS
Emissions-
GHG
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021

Criteria
(NAAQS)
Pollutants
Pollutant
Code
Emissions-
Criteria
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
SO2 SO2 08
VOC VOC 08
HAP/TAP
Pollutants (In Alphabetical Order)
CAS
(see instructions)
Emissions
HAP/TAPS
(Pounds/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after all controls)
Emission
Factor
EF
Control
2021

33

8. Control Device Information :

9. Emission Release Point (ERP) Information: (Sources vented to more than one ERP use additional entry lines):

      COPY of RECORD Date Submitted:  6/22/2022 14:04:24
As entered in AERO
Facility Name:  General Shale Brick, Inc. - Moncure Facility
300 Brick Plant Road
Moncure, NC 27559

Facility ID : 1900009
Permit :  04384
County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory - Calendar Year 2021
1. Emission Source ID (from permit)
    or Emission Source Group ID
ES-BP-CS
2. Emission Source Description :Cement silo (10 tons per hour capacity)
3. Operating Scenario ID/
    Description:
OS - 27/Cement Silo
4. SCC Number/Description:31299999/Miscellaneous Machinery ; Other Not Classified

5. Throughput/units in 2021:
(e.g. production or fuel use):

6. Fuel Information
(If fuel is used)
%Sulfur

%Ash

Heat Content
(Btu/units)

7. Capture Efficiency
(% of Emissions from this Process Vented
to Control Device or Stack):
100
Order CS-ID CD ID
(as listed in permit)
Control Device Description
1 CS-13 CD-BP-BV2 one bin vent filter (227 square feet of filter area)

ERP ID ERP Type Height
(in feet)
Diameter
Circle (enter #):
Rectangle (L x W)
(in 0.1 feet)
Temperature
(F)
Velocity
(Feet/sec)
Volume Flow
Rate (Acfm)
ERP Description
CEMT VERTICAL
STACK 40.02 1.15 72.05 60 3739.28 Cement Silo Bin
Vent

34

10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
    Hours per Day   (  24  )     Days per Week   (  7  )     Weeks per Year   (  52  )

11. Typical Start & End Times For Operating Scenario:       Start:    0             End:    2359   

12. Seasonal Periods Percent Annual Throughput:

13.  Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.

Operating Scenario: OS - 27 Emission Source/Group ID: ES-BP-CS
Jan-Feb + Dec
2021 25%March-May
2021 25%June-Aug.
2021 25%Sept.-Nov.
2021 25%
GHG
Pollutants CAS
Emissions-
GHG
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021

Criteria
(NAAQS)
Pollutants
Pollutant
Code
Emissions-
Criteria
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
SO2 SO2 08
VOC VOC 08
HAP/TAP
Pollutants (In Alphabetical Order)
CAS
(see instructions)
Emissions
HAP/TAPS
(Pounds/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after all controls)
Emission
Factor
EF
Control
2021

35

8. Control Device Information :

9. Emission Release Point (ERP) Information: (Sources vented to more than one ERP use additional entry lines):

      COPY of RECORD Date Submitted:  6/22/2022 14:04:24
As entered in AERO
Facility Name:  General Shale Brick, Inc. - Moncure Facility
300 Brick Plant Road
Moncure, NC 27559

Facility ID : 1900009
Permit :  04384
County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory - Calendar Year 2021
1. Emission Source ID (from permit)
    or Emission Source Group ID
ES-BP-FAS
2. Emission Source Description :Flyash silo (11 tons per hour capacity)
3. Operating Scenario ID/
    Description:
OS - 28/Flyash Silo
4. SCC Number/Description:31299999/Miscellaneous Machinery ; Other Not Classified

5. Throughput/units in 2021:
(e.g. production or fuel use):

6. Fuel Information
(If fuel is used)
%Sulfur

%Ash

Heat Content
(Btu/units)

7. Capture Efficiency
(% of Emissions from this Process Vented
to Control Device or Stack):
100
Order CS-ID CD ID
(as listed in permit)
Control Device Description
1 CS-14 CD-BP-BH1 One bagfilter (535 sqaure feet of filter area)

ERP ID ERP Type Height
(in feet)
Diameter
Circle (enter #):
Rectangle (L x W)
(in 0.1 feet)
Temperature
(F)
Velocity
(Feet/sec)
Volume Flow
Rate (Acfm)
ERP Description
FLY VERTICAL
STACK 44.95 1.15 72 60 3739.28 Flyash Silo Bin
Vent

36

10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
    Hours per Day   (  24  )     Days per Week   (  7  )     Weeks per Year   (  52  )

11. Typical Start & End Times For Operating Scenario:       Start:    0             End:    2359   

12. Seasonal Periods Percent Annual Throughput:

13.  Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.

Operating Scenario: OS - 28 Emission Source/Group ID: ES-BP-
FAS
Jan-Feb + Dec
2021 25%March-May
2021 25%June-Aug.
2021 25%Sept.-Nov.
2021 25%
GHG
Pollutants CAS
Emissions-
GHG
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021

Criteria
(NAAQS)
Pollutants
Pollutant
Code
Emissions-
Criteria
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
SO2 SO2 08
VOC VOC 08
HAP/TAP
Pollutants (In Alphabetical Order)
CAS
(see instructions)
Emissions
HAP/TAPS
(Pounds/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after all controls)
Emission
Factor
EF
Control
2021

37

8. Control Device Information :None

9. Emission Release Point (ERP) Information: (Sources vented to more than one ERP use additional entry lines):

      COPY of RECORD Date Submitted:  6/22/2022 14:04:24
As entered in AERO
Facility Name:  General Shale Brick, Inc. - Moncure Facility
300 Brick Plant Road
Moncure, NC 27559

Facility ID : 1900009
Permit :  04384
County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory - Calendar Year 2021
1. Emission Source ID (from permit)
    or Emission Source Group ID
ES-CD-8
2. Emission Source Description :Natural gas-fired rotary drum coatings dryer (250,000 Btu per hour heat
input; 3.45 tons per hour drying capacity)
3. Operating Scenario ID/
    Description:
OS - 6/Rotary sand drum dryer (3.45 tons per hour)
4. SCC Number/Description:30500301/Brick Manufacture - Dryer ; Raw Material Drying

5. Throughput/units in 2021:
(e.g. production or fuel use):
0.1226 E6FT3/yr
6. Fuel Information
(If fuel is used)
%Sulfur

%Ash

Heat Content
(Btu/units)

7. Capture Efficiency
(% of Emissions from this Process Vented
to Control Device or Stack):

Order CS-ID CD ID
(as listed in permit)
Control Device Description

ERP ID ERP Type Height
(in feet)
Diameter
Circle (enter #):
Rectangle (L x W)
(in 0.1 feet)
Temperature
(F)
Velocity
(Feet/sec)
Volume Flow
Rate (Acfm)
ERP Description
EP-FG FUGITIVE (NO
STACK) 1 72 Area = 1 ERP for Fugitive
sources

38

10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
    Hours per Day   (  24  )     Days per Week   (  7  )     Weeks per Year   (  52  )

11. Typical Start & End Times For Operating Scenario:       Start:    0             End:    2359   

12. Seasonal Periods Percent Annual Throughput:

13.  Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.

Operating Scenario: OS - 6 Emission Source/Group ID: ES-CD-8
Jan-Feb + Dec
2021 25%March-May
2021 25%June-Aug.
2021 25%Sept.-Nov.
2021 25%
GHG
Pollutants CAS
Emissions-
GHG
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021

Criteria
(NAAQS)
Pollutants
Pollutant
Code
Emissions-
Criteria
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021
CO CO 08
NOx NOx 08
TSP TSP 0 08
PM10 PM10 0 08
PM2.5 PM2.5 0 08
SO2 SO2 08
VOC VOC 08
HAP/TAP
Pollutants (In Alphabetical Order)
CAS
(see instructions)
Emissions
HAP/TAPS
(Pounds/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after all controls)
Emission
Factor
EF
Control
2021
Benzene 71-43-2 0.00026 08 0.0021
Dichlorobenzene(p), 1,4-106-46-7 0.00015 08 0.00123
Formaldehyde 50-00-0 0.00919 08 0.075
Hexane, n-110-54-3 0.22068 08 1.8
Lead Unlisted Compounds
(Specify and Component
of PBC)
PBC-Other 0.00006 08 0.0005
Naphthalene (Component
of POMTV)91-20-3 0.00007 08 0.00061
Toluene 108-88-3 0.00042 08 0.0034

39

8. Control Device Information :

9. Emission Release Point (ERP) Information: (Sources vented to more than one ERP use additional entry lines):

      COPY of RECORD Date Submitted:  6/22/2022 14:04:24
As entered in AERO
Facility Name:  General Shale Brick, Inc. - Moncure Facility
300 Brick Plant Road
Moncure, NC 27559

Facility ID : 1900009
Permit :  04384
County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory - Calendar Year 2021
1. Emission Source ID (from permit)
    or Emission Source Group ID
ES-Coal-CC
2. Emission Source Description :Coal crusher
3. Operating Scenario ID/
    Description:
OS - 33/Coal Processing System
4. SCC Number/Description:39999997/Miscellaneous Industrial Processes ; Other Not Classified

5. Throughput/units in 2021:
(e.g. production or fuel use):

6. Fuel Information
(If fuel is used)
%Sulfur

%Ash

Heat Content
(Btu/units)

7. Capture Efficiency
(% of Emissions from this Process Vented
to Control Device or Stack):
100
Order CS-ID CD ID
(as listed in permit)
Control Device Description
1 CS-18 CD-Coal-CC One bagfilter (4.7:1 air to cloth ratio)

ERP ID ERP Type Height
(in feet)
Diameter
Circle (enter #):
Rectangle (L x W)
(in 0.1 feet)
Temperature
(F)
Velocity
(Feet/sec)
Volume Flow
Rate (Acfm)
ERP Description
EP-
Coal-
CC
VERTICAL
STACK 30 2 75 18.56 3500 One Bagfilter

40

10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
    Hours per Day   (  24  )     Days per Week   (  7  )     Weeks per Year   (  52  )

11. Typical Start & End Times For Operating Scenario:       Start:    0             End:    2359   

12. Seasonal Periods Percent Annual Throughput:

13.  Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.

Operating Scenario: OS - 33 Emission Source/Group ID: ES-Coal-
CC
Jan-Feb + Dec
2021 25%March-May
2021 25%June-Aug.
2021 25%Sept.-Nov.
2021 25%
GHG
Pollutants CAS
Emissions-
GHG
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021

Criteria
(NAAQS)
Pollutants
Pollutant
Code
Emissions-
Criteria
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
SO2 SO2 08
VOC VOC 08
HAP/TAP
Pollutants (In Alphabetical Order)
CAS
(see instructions)
Emissions
HAP/TAPS
(Pounds/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after all controls)
Emission
Factor
EF
Control
2021

41

8. Control Device Information :None

9. Emission Release Point (ERP) Information: (Sources vented to more than one ERP use additional entry lines):

      COPY of RECORD Date Submitted:  6/22/2022 14:04:24
As entered in AERO
Facility Name:  General Shale Brick, Inc. - Moncure Facility
300 Brick Plant Road
Moncure, NC 27559

Facility ID : 1900009
Permit :  04384
County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory - Calendar Year 2021
1. Emission Source ID (from permit)
    or Emission Source Group ID
ES-K3K
2. Emission Source Description :Natural gas/propane-fired brick tunnel kiln (25.9 million Btu per hour
heat input and 20.55 tons per hour maximum fired brick production rate)
3. Operating Scenario ID/
    Description:
OS - 10/Natural gas/propane-fired kiln #3 (Uncontrolled)
4. SCC Number/Description:30500311/Brick Manufacture - Curing & Firing ; Curing and Firing: Gas-
fired Tunnel Kilns

5. Throughput/units in 2021:
(e.g. production or fuel use):

6. Fuel Information
(If fuel is used)
%Sulfur

%Ash

Heat Content
(Btu/units)

7. Capture Efficiency
(% of Emissions from this Process Vented
to Control Device or Stack):

Order CS-ID CD ID
(as listed in permit)
Control Device Description

ERP ID ERP Type Height
(in feet)
Diameter
Circle (enter #):
Rectangle (L x W)
(in 0.1 feet)
Temperature
(F)
Velocity
(Feet/sec)
Volume Flow
Rate (Acfm)
ERP Description
EP-K3 VERTICAL
STACK 35 4.92 99.95 33.79 38544.24
ERP for ES-K3K,
ES-K3D1 AND
ES-K3D2

42

10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
    Hours per Day   (  24  )     Days per Week   (  7  )     Weeks per Year   (  52  )

11. Typical Start & End Times For Operating Scenario:       Start:    0             End:    2359   

12. Seasonal Periods Percent Annual Throughput:

13.  Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.

Operating Scenario: OS - 10 Emission Source/Group ID: ES-K3K
Jan-Feb + Dec
2021 25%March-May
2021 25%June-Aug.
2021 25%Sept.-Nov.
2021 25%
GHG
Pollutants CAS
Emissions-
GHG
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021

Criteria
(NAAQS)
Pollutants
Pollutant
Code
Emissions-
Criteria
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
SO2 SO2 08
VOC VOC 08
HAP/TAP
Pollutants (In Alphabetical Order)
CAS
(see instructions)
Emissions
HAP/TAPS
(Pounds/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after all controls)
Emission
Factor
EF
Control
2021

43

8. Control Device Information :

9. Emission Release Point (ERP) Information: (Sources vented to more than one ERP use additional entry lines):

      COPY of RECORD Date Submitted:  6/22/2022 14:04:24
As entered in AERO
Facility Name:  General Shale Brick, Inc. - Moncure Facility
300 Brick Plant Road
Moncure, NC 27559

Facility ID : 1900009
Permit :  04384
County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory - Calendar Year 2021
1. Emission Source ID (from permit)
    or Emission Source Group ID
ES-K3K
2. Emission Source Description :Natural gas/propane-fired brick tunnel kiln (25.9 million Btu per hour
heat input and 20.55 tons per hour maximum fired brick production rate)
3. Operating Scenario ID/
    Description:
OS - 25/10/Natural gas/propane/coal-fired kiln #3
4. SCC Number/Description:30500311/Brick Manufacture - Curing & Firing ; Curing and Firing: Gas-
fired Tunnel Kilns

5. Throughput/units in 2021:
(e.g. production or fuel use):

6. Fuel Information
(If fuel is used)
%Sulfur

%Ash

Heat Content
(Btu/units)

7. Capture Efficiency
(% of Emissions from this Process Vented
to Control Device or Stack):
100
Order CS-ID CD ID
(as listed in permit)
Control Device Description
1 CS-15 CD-K3DLA Dry limestone adsorber

ERP ID ERP Type Height
(in feet)
Diameter
Circle (enter #):
Rectangle (L x W)
(in 0.1 feet)
Temperature
(F)
Velocity
(Feet/sec)
Volume Flow
Rate (Acfm)
ERP Description
EP-
K3DLA
VERTICAL
STACK 75.1 4.92 470.03 43.6 49734.5 dry limestone
absorber

44

10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
    Hours per Day   (  24  )     Days per Week   (  7  )     Weeks per Year   (  52  )

11. Typical Start & End Times For Operating Scenario:       Start:    0             End:    2359   

12. Seasonal Periods Percent Annual Throughput:

13.  Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.

Operating Scenario: OS - 25 Emission Source/Group ID: ES-K3K
Jan-Feb + Dec
2021 25%March-May
2021 25%June-Aug.
2021 25%Sept.-Nov.
2021 25%
GHG
Pollutants CAS
Emissions-
GHG
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021

Criteria
(NAAQS)
Pollutants
Pollutant
Code
Emissions-
Criteria
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
SO2 SO2 08
VOC VOC 08
HAP/TAP
Pollutants (In Alphabetical Order)
CAS
(see instructions)
Emissions
HAP/TAPS
(Pounds/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after all controls)
Emission
Factor
EF
Control
2021

45

8. Control Device Information :

9. Emission Release Point (ERP) Information: (Sources vented to more than one ERP use additional entry lines):

      COPY of RECORD Date Submitted:  6/22/2022 14:04:24
As entered in AERO
Facility Name:  General Shale Brick, Inc. - Moncure Facility
300 Brick Plant Road
Moncure, NC 27559

Facility ID : 1900009
Permit :  04384
County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory - Calendar Year 2021
1. Emission Source ID (from permit)
    or Emission Source Group ID
ES-K4K
2. Emission Source Description :Natural gas/propane-fired brick tunnel kiln (25.9 million Btu per hour
heat input and 20.55 tons per hour maximum fired brick production rate)
3. Operating Scenario ID/
    Description:
OS - 21/Coal/Natural gas/Propane - fired kiln #4
4. SCC Number/Description:30500311/Brick Manufacture - Curing & Firing ; Curing and Firing: Gas-
fired Tunnel Kilns

5. Throughput/units in 2021:
(e.g. production or fuel use):
140293 TON/yr
6. Fuel Information
(If fuel is used)
%Sulfur

%Ash

Heat Content
(Btu/units)

7. Capture Efficiency
(% of Emissions from this Process Vented
to Control Device or Stack):
100
Order CS-ID CD ID
(as listed in permit)
Control Device Description
1 CS-11 CD-K4DLA Dry limestone adsorber

ERP ID ERP Type Height
(in feet)
Diameter
Circle (enter #):
Rectangle (L x W)
(in 0.1 feet)
Temperature
(F)
Velocity
(Feet/sec)
Volume Flow
Rate (Acfm)
ERP Description
EP-
K4DLA
VERTICAL
STACK 75.13 4.92 469 43.64 49780.13 Dry limestone
adsorber on Kiln 4.

46

10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
    Hours per Day   (  8  )     Days per Week   (  5  )     Weeks per Year   (  52  )

11. Typical Start & End Times For Operating Scenario:       Start:    0             End:    2359   

12. Seasonal Periods Percent Annual Throughput:

13.  Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.

Operating Scenario: OS - 21 Emission Source/Group ID: ES-K4K
Jan-Feb + Dec
2021 25%March-May
2021 25%June-Aug.
2021 25%Sept.-Nov.
2021 25%
GHG
Pollutants CAS
Emissions-
GHG
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021

Criteria
(NAAQS)
Pollutants
Pollutant
Code
Emissions-
Criteria
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021
CO CO 58.22 08 0 0.83 AFTER
NOx NOx 24.55 08 0 0.35 AFTER
TSP TSP 48.67 08 0
PM10 PM10 48.67 08 0
PM2.5 PM2.5 48.67 08 0
SO2 SO2 0.8 08 0
VOC VOC 1.68 08 0 0.024 AFTER
HAP/TAP
Pollutants (In Alphabetical Order)
CAS
(see instructions)
Emissions
HAP/TAPS
(Pounds/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after all controls)
Emission
Factor
EF
Control
2021
Arsenic Unlisted
Compounds ( Specify &
Component of ASC)
ASC-Other 4.34908 08 0 0.000031 AFTER
Benzene 71-43-2 406.8497 08 0 0.0029 AFTER
Cadmium Metal
(elemental unreacted,
Component of CDC)
7440-43-9 2.1044 08 0 0.000015 AFTER
Chlorine 7782-50-5 182.3809 08 0 0.0013 AFTER
Chromic acid (VI)
(Component of SolCR6 &
CRC)
7738-94-5 7.15494 08 0 0.000051 AFTER
Di(2-ethylhexyl)phthalate
(DEHP)117-81-7 280.586 08 0 0.002 AFTER
Dichlorobenzene(p), 1,4-106-46-7 6.73406 08 0 0.000048 AFTER
Ethyl chloride
(chloroethane)75-00-3 79.96701 08 0 0.00057 AFTER
Fluorides (sum of all
fluoride compounds)16984-48-8 1295 08 0
47

Formaldehyde 50-00-0 23.7 08 0
Hydrogen chloride
(hydrochloric acid)7647-01-0 3686.90004 04 0 0.02628 AFTER
Hydrogen fluoride
(hydrofluoric acid as mass
of HF- Component of
Fluorides)
7664-39-3 809.49061 04 90 0.00577 AFTER
Lead Unlisted Compounds
(Specify and Component
of PBC)
PBC-Other 21.04395 08 0 0.00015 AFTER
Manganese Unlisted
Compounds (Specify &
Component of MNC)
MNC-
Other 40.68497 08 0 0.00029 AFTER
Mercury, vapor
(Component of HGC)7439-97-6 1.0522 08 0 0.0000075 AFTER
Methyl chloride 74-87-3 93.99631 08 0 0.00067 AFTER
Methyl iodide 74-88-4 13.04725 08 0 0.000093 AFTER
Naphthalene (Component
of POMTV)91-20-3 9.11905 08 0 0.000065
Nickel metal (Component
of NIC)7440-02-0 10.1011 08 0 0.000072 AFTER
Selenium Compounds SEC 32.26739 08 0 0.00023 AFTER
Styrene 100-42-5 2.80586 08 0 0.00002 AFTER
Toluene 108-88-3 22.44688 08 0 0.00016 AFTER

48

8. Control Device Information :None

9. Emission Release Point (ERP) Information: (Sources vented to more than one ERP use additional entry lines):

      COPY of RECORD Date Submitted:  6/22/2022 14:04:24
As entered in AERO
Facility Name:  General Shale Brick, Inc. - Moncure Facility
300 Brick Plant Road
Moncure, NC 27559

Facility ID : 1900009
Permit :  04384
County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory - Calendar Year 2021
1. Emission Source ID (from permit)
    or Emission Source Group ID
ES-RUMBLE
2. Emission Source Description :Rumbler system
3. Operating Scenario ID/
    Description:
OS - 36/Rumbler tumbles blocks in a rotating drum in order to create an
4. SCC Number/Description:30500397/Brick Manufacture ; *Other Not Classified

5. Throughput/units in 2021:
(e.g. production or fuel use):

6. Fuel Information
(If fuel is used)
%Sulfur

%Ash

Heat Content
(Btu/units)

7. Capture Efficiency
(% of Emissions from this Process Vented
to Control Device or Stack):

Order CS-ID CD ID
(as listed in permit)
Control Device Description

ERP ID ERP Type Height
(in feet)
Diameter
Circle (enter #):
Rectangle (L x W)
(in 0.1 feet)
Temperature
(F)
Velocity
(Feet/sec)
Volume Flow
Rate (Acfm)
ERP Description
EP-
RUMB
LE
VERTICAL
STACK 44.95 1.312 72.05 40.02 3246.27 Rumbler Baghouse

49

10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
    Hours per Day   (  24  )     Days per Week   (  7  )     Weeks per Year   (  52  )

11. Typical Start & End Times For Operating Scenario:       Start:    0             End:    2359   

12. Seasonal Periods Percent Annual Throughput:

13.  Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.

Operating Scenario: OS - 36 Emission Source/Group ID: ES-
RUMBLE
Jan-Feb + Dec
2021 25%March-May
2021 25%June-Aug.
2021 25%Sept.-Nov.
2021 25%
GHG
Pollutants CAS
Emissions-
GHG
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021

Criteria
(NAAQS)
Pollutants
Pollutant
Code
Emissions-
Criteria
Pollutants
(Tons/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after
all controls)
Emission
Factor
Ef
Control
2021
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
SO2 SO2 08
VOC VOC 08
HAP/TAP
Pollutants (In Alphabetical Order)
CAS
(see instructions)
Emissions
HAP/TAPS
(Pounds/Year)
Emission
Estimation
Method Code
(See Instructions)
Control
Efficiency
(Net after all controls)
Emission
Factor
EF
Control
2021

50

Record Facility-Wide Totals From all Permitted and Non-Permitted AirPollutant Emission Sources

Facility Total CY 2021 Emissions Summary

      COPY of RECORD Date Submitted:  6/22/2022 14:04:24
As entered in AERO
Facility Name:  General Shale Brick, Inc. - Moncure Facility
300 Brick Plant Road
Moncure, NC 27559

Facility ID : 1900009
Permit :  04384
County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory - Calendar Year 2021
Green House Gases Pollutants(GHG)
Actual Emissions (Tons/Year)
Pollutant CAS 2021 2020 % Change
Criteria Pollutants
Actual Emissions (Tons/Year)
Pollutant CAS 2021 2020 % Change
CO CO 79.97 59.55 34.290516%
NOx NOx 31.42 23.4 34.273506%
PM(TSP)TSP 64.54 48.34 33.512623%
PM10 PM10 62.48 46.55 34.221268%
PM2.5 PM2.5 62.48 46.52 34.307823%
SO2 SO2 0.8 .6 33.33333%
VOC VOC 4.14 3.49 18.624638%
Hazardous Air Pollutants(HAPS) and/or Toxic Air Pollutants(TAPs)
Actual Emissions (Pounds/Year)
Pollutant CAS 2021 2020 % Change
Pollutant Group:Arsenic & Compounds (total mass of elemental AS, arsine and all inorganic compounds) Group Sum:4.34908
Arsenic Unlisted Compounds (
Specify & Component of ASC)ASC-Other 4.34908 3.23857 34.29014%
Pollutant Group:Cadmium & compounds (total mass inc elemental metal) Group Sum:2.1044
Cadmium Metal (elemental
unreacted, Component of CDC)7440-43-9 2.1044 1.56705 34.290543%
Pollutant Group:Chromium (VI) Soluble Chromate Compounds (Component of CRC) Group Sum:7.15494
Chromic acid (VI) (Component of
SolCR6 & CRC)7738-94-5 7.15494 5.32797 34.290173%
Pollutant Group:Chromium - All/Total (Inc Chromium (VI) categories, metal and Others) Group Sum:7.15494
Chromic acid (VI) (Component of
SolCR6 & CRC)7738-94-5 7.15494 5.32797 34.290173%
Pollutant Group:Lead and Lead compounds Group Sum:21.04401
Lead Unlisted Compounds
(Specify and Component of PBC)PBC-Other 21.04401 15.67055 34.29018%
Pollutant Group:Manganese & compounds Group Sum:40.68497
51
Manganese Unlisted Compounds
(Specify & Component of MNC)MNC-Other 40.68497 Not reported N/A
Pollutant Group:Mercury & Compounds - all total mass, inc Hg Vapor Group Sum:1.0522
Mercury, vapor (Component of
HGC)7439-97-6 1.0522 .78353 34.289684%
Pollutant Group:Nickel & Compounds, sum total mass, inc elemental Group Sum:10.1011
Nickel metal (Component of NIC)7440-02-0 10.1011 7.52184 34.29028%
Pollutant Group:Polycyclic Organic Matter (Specific Compounds from OAQPS for TV) Group Sum:9.11912
Naphthalene (Component of
POMTV)91-20-3 9.11912 6.79061 34.290142%
Benzene 71-43-2 406.84995 302.9632 34.290222%
Chlorine 7782-50-5 182.3809 135.811 34.290226%
Di(2-ethylhexyl)phthalate (DEHP)117-81-7 280.586 208.94 34.290226%
Dichlorobenzene(p), 1,4-106-46-7 6.73421 5.01468 34.289925%
Ethyl chloride (chloroethane)75-00-3 79.96701 59.5479 34.290226%
Fluorides (sum of all fluoride
compounds)16984-48-8 1295.0 964 34.336098%
Formaldehyde 50-00-0 23.70919 16.40713 44.505417%
Hexane, n-110-54-3 0.22068 .17118 28.916931%
Hydrogen chloride (hydrochloric
acid)7647-01-0 3686.9001 2745.4716 34.290226%
Hydrogen fluoride (hydrofluoric
acid as mass of HF- Component of
Fluorides)
7664-39-3 809.4906 602.7919 34.290234%
Methyl chloride 74-87-3 93.99631 69.9949 34.290215%
Methyl iodide 74-88-4 13.04725 9.71571 34.29024%
Selenium Compounds SEC 32.26739 24.0281 34.290237%
Styrene 100-42-5 2.80586 2.0894 34.290226%
Toluene 108-88-3 22.4473 16.71552 34.29016%

52

      COPY of RECORD Date Submitted:  6/22/2022 14:04:24
As entered in AERO
Facility Name:  General Shale Brick, Inc. - Moncure Facility
300 Brick Plant Road
Moncure, NC 27559

Facility ID : 1900009
Permit :  04384
County : Chatham
DAQ Region : RRO
Comments From Facility:

53

General Shale Brick, Inc. – Moncure, NC Facility | CY 2021 Emissions Inventory
Trinity Consultants
SECTION 2

2021 SUPPORTING EMISSION CALCULATIONS

Title: 2021 Air Emission Inventory
Facility: General Shale Brick, Inc.
Location: Moncure, NC
Facility ID #: 1900009
Critical Parameters Table
Parameter Value
Combustion Sources-Cape Fear
Actual Brick Production 0 tons per year
Actual Sawdust Usage 0 tpy
Combustion Sources-Brickhaven- Kiln 3 and Associated Dryers
Actual Brick Production (Natural Gas)0 tpy
Actual Brick Production (Coal & NG)0 tpy
Actual Gas Usage 0 scf/yr
Actual Coal Usage 0 tpy
Combustion Sources-Brickhaven- Kiln 4 and Associated Dryers
Actual Brick Production (Natural Gas)140,293 tpy
Actual Brick Production (Coal & NG)0 tpy
Actual Brick Production (Coal & NG) 0 lb/hr
Actual Gas Usage 315,677,393 scf/yr
Actual Coal Usage 0 tpy
Wood Waste System-Cape Fear
Number of Cyclones 1
Sawdust preparation 0 hr/yr
Clay Handling Operations
Actual Raw Material Processed 181,547 tpy
Hours of operations 2,000 hr/yr
Intersite Conveyor
Process Throughput 140,293 tpy
Sand Dryer-Cape Fear
Hours of operations 500 hr/yr
Texturing Operations
Actual Brick Production 140,293 tpy
Baghouse Efficiency 99.8%
Hours of operation - Brick Haven 3,550 hr/yr
Hours of operations - Cape Fear 0 hr/yr
Vacuum Systems
Hours of operations - Cape Fear (VS1)0 hr/yr
Hours of operations - Brick Haven (VS2)1,250 hr/yr
Hours of operations - Brick Haven (VS3) - Kiln 3 2,550 hr/yr
Hours of operations - Brick Haven (VS4 & VS5)0 hr/yr
Flyash silo
Flyash silo Throughput 0 tpy
Cement silo Throughput 0 tpy
Mixer Loading Throughput 0 tpy
Aggregate Loading Throughput 0 tpy
Hours of operations 0 hr/yr
Diesel Tank 36,730 gal/yr
Gasoline Tank 1,326 gal/yr
Waste Oil Tank 0 gal/yr
Motor Oil Tank 100 gal/yr
Brick Oil Tank 5,224 gal/yr
Gear Oil Tank 600 gal/yr
Reference:
Information Provided by Warren Paschal, General Shale Brick, Inc. in 6/7/2022 and 6/8/22 emails
Cement Silo
Mixer Loading
Aggregate Loading
Fuel Usage
Rumbler
Printed: 6/16/2022
Support Calculations
Page 1 of 34
File: General Shale Moncure CY2021 EI.xlsx
Sheet: Input
Title: 2021 Air Emission Inventory
Source ID #: ES-K1, ES-K2, ES-SD1
Facility: General Shale Brick, Inc.
Location: Moncure, NC
Facility ID # 1900009
Brick Processing System- Cape Fear
AERO:G-66
Description:
Approach:
Parameter Value
Actual Brick Production 0 tpy
Actual Sawdust Usage - tpy
EMISSION CALCULATIONS
Emissions are calculated by the following equation:
Yearly Emissions
Emission Factor (lb/tons brick) * Brick Production (tpy) = Emissions (lb/yr)
Emissions (lb/yr) / 2000 lb/ton = Emissions (tpy)
Note: The Formaldehyde emissions are multiplied by the wood usage instead of bricks usage.
After the wet clay is formed and coated it passes through the brick dryer and the kiln. The kiln is
sawdust fired. Combustion products and heat generated by the kiln are vented to the drum dryer
which dries the sawdust. From the drum dryer the exhaust is vented to the atmosphere. However, not
all of the heat from the kiln is vented to the wood dryer. Instead, some evaporative heat is routed to
the brick dryers and vented to atmosphere.
The AP-42 Section 11.3 is used to estimate the emissions from these emission units, except for
fluoride and hydrogen fluoride factors developed from a GSB test at Moncure.
After the wet clay is formed and coated it passes through the brick dryer and the kiln. The kiln is
sawdust fired. Combustion products and heat generated by the kiln are vented to the drum dryer
which dries the sawdust. From the drum dryer the exhaust is vented to the atmosphere. However, not
all of the heat from the kiln is vented to the wood dryer. Instead, some evaporative heat is routed to
the brick dryers and vented to atmosphere.
The AP-42 Section 11.3 is used to estimate the emissions from these emission units, except for
fluoride and hydrogen fluoride factors developed from a GSB test at Moncure.
Printed: 6/16/2022
Support Calculations
Page 2 of 34
File: General Shale Moncure CY2021 EI.xlsx
Sheet: Brick-CF (G-66)
Source:ES-K1, ES-K2, ES-SD1 Sawdust Kilns 1& 2 and sawdust dryer
Actual Annual Process Throughput:- Tons/yr
Brick Kiln Fuel:Wood
Pollutant
TAP NO. CAS NO.
Emission Factora (lb/ton
fired bricks produced)
Annual
Emission Rate
(lbs/yr)
Annual
Emission Rate
(TPY)
PM 0 0.675
d 0 0.00
PM-10 0 0.675
d 0 0.00
PM 2.5 0.675 d 0 0.00
SO2 0 e 0 0.00
NOx 0 0.37
ad 0 0.00
VOC 0 0.18
ae 0 0.00
CO 0 0.344
d 0 0.00
1,4-dichlorobenzene 36 106-46-7 0.00E+00 0.00E+00
2-butanone (MEK)70 78-93-3 2.20E-04
ab 0.00E+00 0.00E+00
2-methylphenol (cresol)35 95-48-7 2.40E-09
ab 0.00E+00 0.00E+00
Acrylonitrile 4 107-13-1 1.90E-05
ab 0.00E+00 0.00E+00
Antimony HAP ANTIMONYCPDS 2.80E-06
aa 0.00E+00 0.00E+00
Arsenic 9 ARSENICCPDS 2.10E-05
aa 0.00E+00 0.00E+00
Benzene 12 71-43-2 5.60E-04
ab 0.00E+00 0.00E+00
Beryllium 16 BERYLCPDS 3.10E-07
aa 0.00E+00 0.00E+00
Bis(2-ethylhexyl)phthalate; di(2-
ethylhexyl)phthalate 39 117-87-7 1.40E-04
ab 0.00E+00 0.00E+00
Bromomethane (Methyl Bromide)HAP 74-83-9 4.40E-05
ab 0.00E+00 0.00E+00
Cadmium 23 CADMIUMCPDS 2.20E-05
aa 0.00E+00 0.00E+00
Carbon Disulfide 27 75-15-0 1.80E-05
ab 0.00E+00 0.00E+00
Carbon tetrachloride 28 56-23-5 3.80E-07
ab 0.00E+00 0.00E+00
Chlorine 29 0.00E+00 0.00E+00
Chloroethane (Ethyl Choroethane)HAP 75-00-3 0.00E+00 0.00E+00
Chloroform 31 67-66-3 3.80E-07
ab 0.00E+00 0.00E+00
Chloromethane (Methlyl Chloride)HAP 74-87-3 0.0014
ab 0.00E+00 0.00E+00
Chromium (expressed as chromic
acid)HAP CROMCPDS 4.80E-05
aa 0.00E+00 0.00E+00
Cobalt HAP 7440-48-4 0.00E+00 0.00E+00
Diethylphthalate HAP 84-66-2 0.00E+00 0.00E+00
Dimethylphthalate HAP 131-11-3 2.40E-09
ab 0.00E+00 0.00E+00
Di-n-butylphthalate HAP 84-74-2 1.60E-05
ab 0.00E+00 0.00E+00
Ethylbenzene HAP 100-41-4 1.00E-05
ab 0.00E+00 0.00E+00
Fluorine 50 0.00E+00 0.00E+00
Formaldehyde 51 50-00-0 6.63E-03
c 0.00 0.00E+00
Hydrazine HAP 0.00E+00 0.00E+00
Hydrogen Fluoride 59 7664-39-3 0.23
b - 0.00E+00
HCl 57 7647-01-0 0.17
af - 0.00E+00
Hydrogen Sulfide 60 7783-06-4 0.00E+00 0.00E+00
Iodomethane (Methyl Iodide)HAP 74-88-4 2.40E-04
ab 0.00E+00 0.00E+00
Lead HAP LEADCPDS 1.20E-04
aa 0.00E+00 0.00E+00
M-/p-Xylene HAP 108-38-3/106-42-3 2.90E-05
ab 0.00E+00 0.00E+00
Manganese 62 MANGCPDS 4.80E-04
aa 0.00E+00 0.00E+00
111-Trichloroethane
(methylchloroform)68 71-55-6 5.20E-07
ab 0.00E+00 0.00E+00
Methylene Chloride 69 74-87-3 6.20E-05
ab 0.00E+00 0.00E+00
Mercury 66 MERCCPDS 1.10E-05
aa 0.00E+00 0.00E+00
Naphthalene HAP 91-20-3 2.40E-09
ab 0.00E+00 0.00E+00
Nickel 75 NICKCPDS 3.40E-05
aa 0.00E+00 0.00E+00
o-Xylene HAP 95-47-6 7.30E-06
ab 0.00E+00 0.00E+00
Ozone 0.00E+00 0.00E+00
Perchloroethylene
(Tetrachloroethene)81 127-18-4 3.80E-07
ah 0.00E+00 0.00E+00
Phenol 82 108-95-2 1.00E-04
ab 0.00E+00 0.00E+00
Phosphine 71 0.00E+00 0.00E+00
Phosphorus HAP 7723-14-0 5.50E-04
aa 0.00E+00 0.00E+00
Printed: 6/16/2022
Support Calculations
Page 3 of 34
File: General Shale Moncure CY2021 EI.xlsx
Sheet: Brick-CF (G-66)
Selenium HAP SEC 4.70E-05
aa 0.00E+00 0.00E+00
Styrene 91 100-42-5 4.20E-06
ab 0.00E+00 0.00E+00
Toluene 97 108-88-3 4.30E-04
ab 0.00E+00 0.00E+00
Total Fluorides (including HF)50 16984-48-8 0.27
b 0.00 0.00E+00
Trichlorofluoromethane 100 75-69-4 1.00E-06
ab 0.00E+00 0.00E+00
Vinyl acetate HAP 108-05-4 1.90E-07
ab 0.00E+00 0.00E+00
Xylene 104 1330-20-7 3.63E-05 0.00E+00 0.00E+00
a Emission factors from AP-42, Section 11.3, 8/97
aa Table 11.3-7 for sawdust fired kilns and sawdust dryer.
ab Table 11.3-6 for sawdust fired kilns and sawdust dryer.
ac Table 11.3-2 for sawdust fired kiln and sawdust dryer.
ad Table 11.3-3 for sawdust fired kilns.
ae Table 11.3-5 for sawdust fired kilns and sawdust dryer.
af Table 11.3-4 for uncontrolled sawdust or natural gas fired tunnel kiln.
b Based on General Shale Brick Moncure Facility Stack Testing - DAQ requires TF = Fluorides of 0.04 lb/ton + HF of 0.23 lb/ton)
c
Sawdust Usage from input Table = - tpy
d Testing was performed on Kiln 1 and Kiln 2 in June 2006. Emission Factors are as follows:
Process weight rate during test for both kilns 22.3 ton/hr
Pollutant
Emission
Factor (lb/ton)
PM 0.675
CO 0.344
e SO2 data was from a September 27, 2004 engineering test on Kiln 3 with
a process weight rate of: 19.58 tons/hr
Pollutant
Emission
Factor (lb/ton)
SO2 0.029
SO2 factor for wood combustion AP-42-Section 1.6 0.025 lb/MMBtu
MMBtu for wood = Tons wood fired * 2000 lb/ton * 8000 Btu/lb
MMBtu for wood = 0 MMBtu
SO2 Emissions = Tested lb/ton * Actual Production ton/yr + Wood Combustion Factor lb/Mmbtu * MMBtuyr fired
SO2 Emissions = - lbs/yr
Highest Emissions Rate
Tested (lb/hr)
15.05
7.68
Highest Run Emissions
Rate Tested (lb/hr)
0.56
Emission factor provided by NCDENR, the emission factor basis is pound of emissions/tons of wood;
therefore, the factor is multiplied by the wood used.
Printed: 6/16/2022
Support Calculations
Page 4 of 34
File: General Shale Moncure CY2021 EI.xlsx
Sheet: Brick-CF (G-66)
Title: 2021 Air Emission Inventory
Source ID #: ES-K3K
Facility: General Shale Brick, Inc.
Location: Moncure, NC
Facility ID #: 1900009
Brick Processing System- Brick Haven- Kiln 3
Source:ES-K3K Kiln 3
AERO:GR12
Actual Brick Production:0 Tons/yr
Coal Fired 0 Tons/yr
Brick Kiln Fuel: Coal/NG
60% Coal
40% Natural Gas
Control Eff. of HF 90% (NESHAP Requirement)
Pollutant
TAP NO.
Uncontrolled
Emission
Factor for Coal
from AP-42
Ref
Uncontrolled
Emission
Factor for
Natural Gas
from AP-42 Ref
Tested
Emission
Factors Ref
Annual
Emissions
Total
Annual
Emissions
(lb/ton)(lb/ton) (lb/ton) (lb/yr) (ton/yr)
PM 0 4.12E-01 g 0.00 0.00E+00
PM-10 0 2.03E-01 g 0.00 0.00E+00
PM-2.5 0 2.03E-01 g 0.00 0.00E+00
SO2 38.000 f 2.86E-02 d 0.00 0.00E+00
NOx 8.13E-01 e 0.00 0.00E+00
VOC 0 2.40E-02
ad 2.40E-02 ad 0.00 0.00E+00
CO 0 8.00E-01
ab 0.83 ai 0.00 0.00E+00
Chlorine 29 1.30E-03 af 0.00 0.00E+00
HF 59 3.81E-01 d 0.00 0.00E+00
HCl 57 5.82E-02 d 0.000 0.00E+00
111-Trichloroethane
(methylchloroform)68 1.70E-05
ae 4.70E-06 af 0.00E+00 0.00E+00
Methylene Chloride 69 8.00E-07
ae 0.00E+00 0.00E+00
Perchloroethylene
(Tetrachloroethene)81 2.80E-06 af 0.00E+00 0.00E+00
1,1-dichloroethane HAP 5.00E-06
ae 0.00E+00 0.00E+00
1,4-dichlorobenzene 36 3.20E-06
ae 4.80E-05 af 0.00E+00 0.00E+00
2-butanone (MEK)70 2.50E-04
ae 2.20E-04 af 0.00E+00 0.00E+00
2-Hexanone NA 9.40E-07
ae 8.50E-05 af 0.00E+00 0.00E+00
2-methylphenol (cresol)35 2.20E-06
ae 0.00E+00 0.00E+00
2-methylnaphthalene NA 1.70E-06
ae 5.70E-05 af 0.00E+00 0.00E+00
Antimony NA 2.70E-05 ah 0.00E+00 0.00E+00
Acetone NA 6.80E-04
ae 1.70E-03 af 0.00E+00 0.00E+00
Arsenic 9 1.30E-04
ag 3.10E-05 ah 0.00E+00 0.00E+00
Benzene 12 2.90E-04
ae 2.90E-03 ae 0.00E+00 0.00E+00
Benzoic Acid 2.50E-04 ae 0.00E+00 0.00E+00
Beryllium 16 1.60E-05
ag 4.20E-07 ah 0.00E+00 0.00E+00
Bis(2-ethylhexyl)phthalate; di(2-
ethylhexyl)phthalate 39 7.30E-05
ae 2.00E-03 af 0.00E+00 0.00E+00
Bromomethane (Methyl Bromide)HAP 2.40E-05
ae 0.00E+00 0.00E+00
Butylbenzylphthalate NA 1.20E-06
ae 1.80E-05 af 0.00E+00 0.00E+00
Cadmium 23 1.50E-05 ah 0.00E+00 0.00E+00
Carbon Disulfide 27 2.30E-06
ae 4.30E-05 af 0.00E+00 0.00E+00
Printed: 6/16/2022
Support Calculations
Page 5 of 34
File: General Shale Moncure CY2021 EI.xlsx
Sheet: Brick-BH (ES-K3K G12) NG & Coal
Carbon tetrachloride 28 1.00E-07
ae 0.00E+00 0.00E+00
Chlorobenzene HAP 2.10E-05
ae 0.00E+00 0.00E+00
Chloroethane (Ethyl HAP 1.10E-05
ae 5.70E-04 af 0.00E+00 0.00E+00
Chloroform 31 1.00E-07
ae 0.00E+00 0.00E+00
Chloromethane (Methyl Chloride)HAP 1.10E-04
ae 6.70E-04 af 0.00E+00 0.00E+00
Soluble Chromate Compounds 5.10E-05 ah 0.00E+00 0.00E+00
Cobalt 2.10E-06
ah 0.00E+00 0.00E+00
Dibenzofuran NA 3.60E-07
ae 0.00E+00 0.00E+00
Diethylphthalate HAP 1.40E-06
ae 2.40E-04 af 0.00E+00 0.00E+00
Dimethylphthalate HAP 7.80E-07
ae 0.00E+00 0.00E+00
Di-n-butylphthalate HAP 1.40E-04
af 0.00E+00 0.00E+00
Di-n-octylphthalate 1.20E-05
ae 0.00E+00 0.00E+00
Ethylbenzene HAP 2.10E-05
ae 4.40E-05 af 0.00E+00 0.00E+00
Formaldehyde 51 7.50E-02
b 0.00E+00 0.00E+00
Iodomethane (Methyl Iodide) HAP 9.30E-05
af 0.00E+00 0.00E+00
Isophorone HAP 3.00E-05
ae 0.00E+00 0.00E+00
Lead NA 1.50E-04
ah 0.00E+00 0.00E+00
M-/p-Xylene HAP 1.30E-04
ae 6.70E-05 af 0.00E+00 0.00E+00
Manganese 62 2.90E-04
ag 2.90E-04 ah 0.00E+00 0.00E+00
Mercury 66 9.60E-05
ag 7.50E-06 ah 0.00E+00 0.00E+00
Naphthalene HAP 6.90E-06
ae 6.50E-05 ae 0.00E+00 0.00E+00
Nickel 75 7.20E-05
ah 0.00E+00 0.00E+00
o-Xylene HAP 4.70E-05
ae 5.80E-05 ae 0.00E+00 0.00E+00
Perchloroethylene
(Tetrachloroethene)81 2.80E-06
af 0.00E+00 0.00E+00
Phenol 82 3.50E-05
ae 8.60E-05 ae 0.00E+00 0.00E+00
Phosphorus HAP 9.80E-04
ag 0.00E+00 0.00E+00
Selenium NA 2.30E-04
ah 0.00E+00 0.00E+00
Styrene 91 1.00E-07
ae 2.00E-05 ae 0.00E+00 0.00E+00
Toluene 97 2.50E-04
ae 1.60E-04 ae 0.00E+00 0.00E+00
Total Fluorides 50 6.10E-01
c 0.00E+00 0.00E+00
Trichlorofluoromethane 100 1.40E-05
ae 0.00E+00 0.00E+00
Vinyl acetate HAP 1.00E-07
ae 0.00E+00 0.00E+00
a Emission factors from AP-42, Section 11.3, 8/97
aa Table 11.3-1 for uncontrolled coal-fired and natural gas-fired kilns.
PM for condensible PM = 0.59 lb/ton
ab Table 11.3-3 for coal-fired and natural gas-fired kilns.
ac Table 11.3-4 for coal-fired and natural gas-fired kilns
ad Table 11.3-5 for brick kilns.
ae Table 11.3-6 for coal-fired kilns.
af Table 11.3-6 for natural gas-fired kilns
ag Table 11.3-7 for coal-fired kilns.
ah Table 11.3-7 for natural gas-fired kilns.
ai Factor is from AP-42 Background Document testing at
Marseilles Brick which has the same type of kiln
aj Soluble Chromate Compounds is the regulated NC TAP
b Emission factors from AP-42, Section 1.4, 7/98. The emissions factor in in lb/mmft3 of gas. The actual gas rate:
Formaldehyde Emission Factor =
0.0 MMBtu/hr / 1020 Btu/ft3 * 106 Btu/MMBtu / 10^(ft3/MMft3) =0.0000 mmft3/hr
c Using AP-42 background information, assume that total fluorides emission factor is 60% of the HF emission factor
Also DAQ requires that total fluorides include HF, therefore TF = fluorides + HF (lb/yr)
TF = (( 0.381 lb/ton * 0.60 ) + 0.381 lb/ton ) * Brick Production ton/yr * (1 - CE)
d Testing was performed on Kiln 4 on February 10, 2006. Emissions Factors are as follows:
Process weight rate during test 19.93 ton/hr
Printed: 6/16/2022
Support Calculations
Page 6 of 34
File: General Shale Moncure CY2021 EI.xlsx
Sheet: Brick-BH (ES-K3K G12) NG & Coal
Pollutant
Highest Run
Emissions Rate
Tested (lb/hr)
Emission Factor
(lb/ton)
HF* 7.6 0.381
HCl * 1.16 0.058
PM 2.25 0.113
PM filterable 2.25 0.113
SO2
**0.56 0.029
*Total Fluorides are 60% of HF
** SO2 data was from a September 27, 2004 engineering test on Kiln 3 with
a process weight rate of: 19.58 tons/hr
e Test Results of Tested Highest run from Kiln and Dryer from Nov. 11, 2004 Indiana stack test =
NOx Emission Factor = 9.67 lb/hr / 11.89 ton/hr
NOx Emission Factor = 0.813 lb/ton
f AP-42 coal combustion
Ap-42 Emission Factor: Section 1.1 Table 1.1-3 38S lb/ton coal fired
Sulfur Content of Fuel 1.000 %
SO2 EF= 38 lb/ton coal fired
g A coal fired kiln with a DLA was tested at a GSB site in VA. A total of three (3) test runs for Particulate Matter was conducted on February 23, 2005
and a total of three (3) test runs for Particulate < 10 microns was conducted on February 24, 2005.
Highest Run Production Data 29,624 lbs of brick/hr
Emission Factors are as follows:
Pollutant
Average
Emissions Rate
Tested (lb/hr)
Emission Factor
(lb/ton)
PM 6.1 0.412
PM10 3 0.203
PM2.5 3 0.203
Printed: 6/16/2022
Support Calculations
Page 7 of 34
File: General Shale Moncure CY2021 EI.xlsx
Sheet: Brick-BH (ES-K3K G12) NG & Coal
Title: 2021 Air Emission Inventory
Source ID #: ES-K3D1, ES-K3D2, ES-K3D3
Facility: General Shale Brick, Inc.
Location: Moncure, NC
Facility ID #: 1900009
Source: ES-K3D1, ES-K3D2, ES-K3D3 Brick Dryers 1,2, and 3 on Kiln 3
AERO: GR12
Actual Production:- Tons/yr
Brick Dryer Fuel: NG/Propane
Pollutant
Emission Factora
(lb/ton fired bricks produced)
Emission Rate
(lb/yr)
Annual
Emission
Rate (TPY)
PM 0.187
ac 0.00 0.00
PM-10 0.187
ac 0.00 0.00
PM-2.5 0.187
ac 0.00 0.00
SO2 0.00
NOx 0.098
aa 0.00 0.00
VOC 0.03
ab 0.00 0.00
CO 0.31 aa 0.00 0.00
Formaldehyde 1.55E-01
b
a Emission factors from AP-42, Section 11.3, 8/97
aa Table 11.3-3 for brick dryer with supplemental gas burner
ab Table 11.3-5 for brick dryer.
ac Table 11.3-1 for brick dryer.
b The formaldehyde emissions from the dryer are included in the kiln calculation.
Printed: 6/16/2022
Support Calculations
Page 8 of 34
File: General Shale Moncure CY2021 EI.xlsx
Sheet: Brick-BH (ES-K3K_G12) (total)
Title: 2021 Air Emission Inventory
Source ID #: ES-K4K
Facility: General Shale Brick, Inc.
Location: Moncure, NC
Facility ID #: 1900009
Brick Processing System- Brick Haven- Kiln 4
Source: ES-K4K Kiln 4
AERO:ES-K4K
Actual Brick Production:140,293 Tons/yr
Coal Fired 0 Tons/yr
Brick Kiln Fuel:Coal/NG
Percentages if Coal Fired:60% Coal
40% Natural Gas
Control Eff. of HF 90% (NESHAP Requirement)
IN CY 2020 Fired NG Only
Pollutant
TAP NO.
Uncontrolled
Emission
Factor for
Natural Gas
from AP-42 Ref
Tested
Emission
Factors Ref
Annual
Emissions
Total Annual
Emissions
(lb/ton) (lb/ton) (lb/yr) (ton/yr)
PM 0 1.04E-01 e, aa 97,342 48.67
PM-10 0 1.04E-01 e, aa 97,342 48.67
PM-2.5 0 1.04E-01 e, aa 97,342 48.67
SO2 2.86E-02
d 1,605 0.80
NOx 3.50E-01
ab 49,103 24.55
VOC 0 2.40E-02 ad 3,367 1.68
CO 0 0.83 ai 116,443 58.22
Chlorine 29 1.30E-03 af 182 0.091
HF 59 5.77E-03 e 809.4 4.05E-01
HCl 57 2.628E-02 e 3,687 1.84E+00
111-Trichloroethane
(methylchloroform)68 4.70E-06 af 6.59E-01 3.30E-04
Methylene Chloride 69 0.00E+00 0.00E+00
Perchloroethylene
(Tetrachloroethene)81 2.80E-06 af 3.93E-01 1.96E-04
1,1-dichloroethane HAP 0.00E+00 0.00E+00
1,4-dichlorobenzene 36 4.80E-05 af 6.73E+00 3.37E-03
2-butanone (MEK)70 2.20E-04 af 3.09E+01 1.54E-02
2-Hexanone NA 8.50E-05 af 1.19E+01 5.96E-03
2-methylphenol (cresol)35 0.00E+00 0.00E+00
2-methylnaphthalene NA 5.70E-05 af 8.00E+00 4.00E-03
Antimony NA 2.70E-05 ah 3.79E+00 1.89E-03
Acetone NA 1.70E-03 af 2.38E+02 1.19E-01
Arsenic 9 3.10E-05 ah 4.35E+00 2.17E-03
Printed: 6/16/2022
Support Calculations
Page 9 of 34
File: General Shale Moncure CY2021 EI.xlsx
Sheet: Brick-BH (ES-K4K) NG & Coal
Benzene 12 2.90E-03 ae 4.07E+02 2.03E-01
Benzoic Acid 0.00E+00 0.00E+00
Beryllium 16 4.20E-07 ah 5.89E-02 2.95E-05
Bis(2-ethylhexyl)phthalate;
di(2-ethylhexyl)phthalate 39 2.00E-03 af 2.81E+02 1.40E-01
Bromomethane (Methyl
Bromide)HAP 0.00E+00 0.00E+00
Butylbenzylphthalate NA 1.80E-05 af 2.53E+00 1.26E-03
Cadmium 23 1.50E-05 ah 2.10E+00 1.05E-03
Carbon Disulfide 27 4.30E-05 af 6.03E+00 3.02E-03
Carbon tetrachloride 28 0.00E+00 0.00E+00
Chlorobenzene HAP 0.00E+00 0.00E+00
Chloroethane (Ethyl
Chloride)HAP 5.70E-04 af 8.00E+01 4.00E-02
Chloroform 31 0.00E+00 0.00E+00
Chloromethane (Methyl
Chloride)HAP 6.70E-04 af 9.40E+01 4.70E-02
Soluble Chromate
Compounds
5.10E-05 ah 7.15E+00 3.58E-03
Cobalt 2.10E-06
ah 2.95E-01 1.47E-04
Dibenzofuran NA 0.00E+00 0.00E+00
Diethylphthalate HAP 2.40E-04
af 3.37E+01 1.68E-02
Dimethylphthalate HAP 0.00E+00 0.00E+00
Di-n-butylphthalate HAP 1.40E-04
af 1.96E+01 9.82E-03
Di-n-octylphthalate 0.00E+00 0.00E+00
Ethylbenzene HAP 4.40E-05
af 6.17E+00 3.09E-03
Formaldehyde 51 7.50E-02
b 2.37E+01 1.18E-02
Iodomethane (Methyl
Iodide)
HAP 9.30E-05
af 1.30E+01 6.52E-03
Isophorone HAP 0.00E+00 0.00E+00
Lead NA 1.50E-04
ah 2.10E+01 1.05E-02
M-/p-Xylene HAP 6.70E-05
af 9.40E+00 4.70E-03
Manganese 62 2.90E-04
ah 4.07E+01 2.03E-02
Mercury 66 7.50E-06
ah 1.05E+00 5.26E-04
Naphthalene HAP 6.50E-05
ae 9.12E+00 4.56E-03
Nickel 75 7.20E-05
ah 1.01E+01 5.05E-03
o-Xylene HAP 5.80E-05
ae 8.14E+00 4.07E-03
Perchloroethylene
(Tetrachloroethene)81 2.80E-06
af 3.93E-01 1.96E-04
Phenol 82 8.60E-05
ae 1.21E+01 6.03E-03
Phosphorus HAP 0.00E+00 0.00E+00
Selenium NA 2.30E-04
ah 3.23E+01 1.61E-02
Styrene 91 2.00E-05
ae 2.81E+00 1.40E-03
Toluene 97 1.60E-04
ae 2.24E+01 1.12E-02
Total Fluorides 50 9.23E-03
c 1,295 6.48E-01
Trichlorofluoromethane 100 0.00E+00 0.00E+00
Vinyl acetate HAP 0.00E+00 0.00E+00
Printed: 6/16/2022
Support Calculations
Page 10 of 34
File: General Shale Moncure CY2021 EI.xlsx
Sheet: Brick-BH (ES-K4K) NG & Coal
a Emission factors from AP-42, Section 11.3, 8/97
aa Table 11.3-1 for uncontrolled coal-fired and natural gas-fired kilns.
PM for condensible PM = 0.59 lb/ton
ab Table 11.3-3 for coal-fired and natural gas-fired kilns.
ac Table 11.3-4 for coal-fired and natural gas-fired kilns
ad Table 11.3-5 for brick kilns.
af Table 11.3-6 for natural gas-fired kilns
ah Table 11.3-7 for natural gas-fired kilns.
ai Factor is from AP-42 Background Document testing at
Marseilles Brick which has the same type of kiln
aj Soluble Chromate Compounds is the regulated NC TAP
b Emission factors from AP-42, Section 1.4, 7/98. The emissions factor in in lb/mmft3 of gas. The actual gas rate:
Actual Gas Usage =315,677,393 scf/yr = 315.68 mmft3/yr
c Using AP-42 background information, assume that total fluorides emission factor is 60% of the HF emission factor
Also DAQ requires that total fluorides include HF, therefore TF = fluorides + HF (lb/yr).
TF = (( 0.006 lb/ton * 0.60 ) + 0.006 lb/ton ) * Brick Production ton/yr
d Testing was performed on Kiln 4 on February 10, 2006. Emissions Factors are as follows:
Process weight rate during test 19.93 ton/hr
Pollutant
Highest Run
Emissions Rate
Tested (lb/hr)
Emission Factor
(lb/ton)
HF* 7.6 0.381
HCl * 1.16 0.058
PM 2.25 0.113
PM filterable 2.25 0.113
SO2
**0.56 0.029
*Total Fluorides are 60% of HF
** SO2 data was from a September 27, 2004 engineering test on Kiln 3 with
a process weight rate of: 19.58 tons/hr
e GSB tested Kiln 4 on September 22, 2015 for PM, HCl and HF.
Highest Run Production Data 15.6 tons of brick/hr
Emission Factors are as follows:
Pollutant
Average
Emissions Rate
Tested (lb/hr)
Emission Factor
(lb/ton)
PM 1.6 0.10
HCl 0.41 2.628E-02
HF 0.09 5.769E-03
Printed: 6/16/2022
Support Calculations
Page 11 of 34
File: General Shale Moncure CY2021 EI.xlsx
Sheet: Brick-BH (ES-K4K) NG & Coal
Title: 2021 Air Emission Inventory
Source ID #: ES-K4D1, ES-K4D2, ES-K4D3
Facility: General Shale Brick, Inc.
Location: Moncure, NC
Facility ID #: 1900009
Source: ES-K4D1, ES-K4D2, ES-K4D3 Brick Dryers 1,2, and 3 on Kiln 4
AERO: G-135
Actual Production:140,293 Tons/yr
Brick Dryer Fuel: NG/Propane
Pollutant
Emission Factora (lb/ton fired
bricks produced)
Annual
Emission Rate
(lb/yr)
Annual
Emission
Rate (TPY)
PM 0.187
ad 26,235 13.12
PM-10 0.187
ad 26,235 13.12
PM-2.5 0.187
ad 26,235 13.12
SO2
NOx 0.098
aa 13,749 6.87
VOC 0.03
ab 4,209 2.10
CO 0.31 ac 43,491 21.75
Formaldehyde 1.55E-01
b
a Emission factors from AP-42, Section 11.3, 8/97
aa Table 11.3-3 for brick dryer with supplemental gas burner
ab Table 11.3-5 for brick dryer.
ac Table 11.3-5 for brick dryer.
ad Table 11.3-1 for brick dryer.
b The formaldehyde emissions from the dryer are included in the kiln calculation.
Printed: 6/16/2022
Support Calculations
Page 12 of 34
File: General Shale Moncure CY2021 EI.xlsx
Sheet: Brick-BH (ES-K4K_G135) (total)
Title: 2021 Air Emission Inventory
Source ID #: ES-K1, ES-K2, ES-SD1, ES-K2K, ES-K4K, ES-K4D1, ES-K4D2,ES-K4D3
Facility: General Shale Brick, Inc.
Location: Moncure, NC
Facility ID #:1900009
Cape Fear
Pollutant
CAS Number TAP/HAP
Wood Kilns &
Dryers 1&2
(tpy)
Kiln 3 Kiln
(tpy)
Kiln 3 Dryer
(lb/yr)
Brickhaven 3
Total (ton/yr)
Kiln 4 Kiln
(tpy)
Kiln 4
Dryer (tpy)
Brickhaven 4
Total (tons/yr) Total (lb/yr)
Total
TPY
PM 0 0.00E+00 0.00E+00 0.00E+00 - 4.87E+01 1.31E+01 61.79 1.24E+05 61.79
PM-10 0 0.00E+00 0.00E+00 0.00E+00 - 4.87E+01 1.31E+01 61.79 1.24E+05 61.79
PM 2.5 0.00E+00 0.00E+00 0.00E+00 - 4.87E+01 1.31E+01 61.79 1.24E+05 61.79
SO2 0 0.00E+00 0.00E+00 0.00E+00 - 8.02E-01 0.00E+00 0.80 1.60E+03 0.80
NOx 0 0.00E+00 0.00E+00 0.00E+00 - 2.46E+01 6.87E+00 31.43 6.29E+04 31.43
VOC 0 0.00E+00 0.00E+00 0.00E+00 - 1.68E+00 2.10E+00 3.79 7.58E+03 3.79
CO 0 0.00E+00
0.00E+00 0.00E+00 - 5.82E+01 2.17E+01 79.97 1.60E+05 79.97
Wood Kilns &
Dryers 1&2
(lb/yr)
Kiln 3 Kiln
(lb/yr)
Kiln 3 Dryer
(lb/yr)
Brickhaven 3
Total (lb/yr)
Kiln 4 Kiln
(lb/yr)
Kiln 4
Dryer (lb/yr)
Brickhaven 4
Total (lb/yr) Total (lb/yr)
Total
TPY
1,4-dichlorobenzene 36 106-46-7 0.00E+00 0.00E+00 0.00E+00 6.73E+00 6.73E+00 6.73E+00 3.37E-03
2-butanone (MEK)70 78-93-3 0.00E+00 0.00E+00 0.00E+00 3.09E+01 3.09E+01 3.09E+01 1.54E-02
2-methylphenol (cresol)35 95-48-7 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
Acrylonitrile 4 107-13-1 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
Antimony HAP ANTIMONYCPDS 0.00E+00 0.00E+00 0.00E+00 3.79E+00 3.79E+00 3.79E+00 1.89E-03
Arsenic 9 ARSENICCPDS 0.00E+00 0.00E+00 0.00E+00 4.35E+00 4.35E+00 4.35E+00 2.17E-03
Benzene 12 71-43-2 0.00E+00 0.00E+00 0.00E+00 4.07E+02 4.07E+02 4.07E+02 2.03E-01
Beryllium 16 BERYLCPDS 0.00E+00 0.00E+00 0.00E+00 5.89E-02 5.89E-02 5.89E-02 2.95E-05
Bis(2-ethylhexyl)phthalate; di(2-
ethylhexyl)phthalate 39 117-87-7 0.00E+00 0.00E+00 0.00E+00 2.81E+02 2.81E+02 2.81E+02 1.40E-01
Bromomethane (Methyl Bromide)HAP 74-83-9 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
Cadmium 23 CADMIUMCPDS 0.00E+00 0.00E+00 0.00E+00 2.10E+00 2.10E+00 2.10E+00 1.05E-03
Carbon Disulfide 27 75-15-0 0.00E+00 0.00E+00 0.00E+00 6.03E+00 6.03E+00 6.03E+00 3.02E-03
Carbon tetrachloride 28 56-23-5 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
Chlorine 29 0.00E+00 0.00E+00 0.00E+00 1.82E+02 1.82E+02 1.82E+02 9.12E-02
Chloroethane (Ethyl Choroethane)HAP 75-00-3 0.00E+00 0.00E+00 0.00E+00 8.00E+01 8.00E+01 8.00E+01 4.00E-02
Chloroform 31 67-66-3 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
Chloromethane (Methly Chloride)HAP 74-87-3 0.00E+00 0.00E+00 0.00E+00 9.40E+01 9.40E+01 9.40E+01 4.70E-02
Chromium (expressed as chromic acid)HAP CROMCPDS 0.00E+00 0.00E+00 0.00E+00 7.15E+00 7.15E+00 7.15E+00 3.58E-03
Cobalt HAP 7440-48-4 0.00E+00 0.00E+00 0.00E+00 2.95E-01 2.95E-01 2.95E-01 1.47E-04
Diethylphthalate HAP 84-66-2 0.00E+00 0.00E+00 0.00E+00 3.37E+01 3.37E+01 3.37E+01 1.68E-02
Dimethylphthalate HAP 131-11-3 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
Di-n-butylphthalate HAP 84-74-2 0.00E+00 0.00E+00 0.00E+00 1.96E+01 1.96E+01 1.96E+01 9.82E-03
Ethylbenzene HAP 100-41-4 0.00E+00 0.00E+00 0.00E+00 6.17E+00 6.17E+00 6.17E+00 3.09E-03
Fluorine 50 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
Formaldehyde 51 50-00-0 0.00E+00 0.00E+00 0.00E+00 2.37E+01 2.37E+01 2.37E+01 1.18E-02
Hydrazine HAP 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
HF 59 7664-39-3 0.00E+00 0.00E+00 0.00E+00 8.09E+02 8.09E+02 8.09E+02 4.05E-01
HCl 57 7647-01-0 0.00E+00 0.00E+00 0.00E+00 3.69E+03 3.69E+03 3.69E+03 1.84E+00
Hydrogen Sulfide 60 7783-06-4 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
Iodomethane (Methyl Iodide)HAP 74-88-4 0.00E+00 0.00E+00 0.00E+00 1.30E+01 1.30E+01 1.30E+01 6.52E-03
Lead HAP LEADCPDS 0.00E+00 0.00E+00 0.00E+00 2.10E+01 2.10E+01 2.10E+01 1.05E-02
M-/p-Xylene HAP 108-38-3/106-42-3 0.00E+00 0.00E+00 0.00E+00 9.40E+00 9.40E+00 9.40E+00 4.70E-03
Manganese 62 MANGCPDS 0.00E+00 0.00E+00 0.00E+00 4.07E+01 4.07E+01 4.07E+01 2.03E-02
111-Trichloroethane
(methylchloroform)68 71-55-6 0.00E+00 0.00E+00 0.00E+00 6.59E-01 6.59E-01 6.59E-01 3.30E-04
Methylene Chloride 69 74-87-3 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
Mercury 66 MERCCPDS 0.00E+00 0.00E+00 0.00E+00 1.05E+00 1.05E+00 1.05E+00 5.26E-04
Naphthalene HAP 91-20-3 0.00E+00 0.00E+00 0.00E+00 9.12E+00 9.12E+00 9.12E+00 4.56E-03
Nickel 75 NICKCPDS 0.00E+00 0.00E+00 0.00E+00 1.01E+01 1.01E+01 1.01E+01 5.05E-03
o-Xylene HAP 95-47-6 0.00E+00 0.00E+00 0.00E+00 8.14E+00 8.14E+00 8.14E+00 4.07E-03
Ozone 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
Perchloroethylene (Tetrachloroethene)81 127-18-4 0.00E+00 0.00E+00 0.00E+00 3.93E-01 3.93E-01 3.93E-01 1.96E-04
Phenol 82 108-95-2 0.00E+00 0.00E+00 0.00E+00 1.21E+01 1.21E+01 1.21E+01 6.03E-03
Phosphine 71 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
Phosphorus HAP 7723-14-0 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
Selenium HAP SEC 0.00E+00 0.00E+00 0.00E+00 3.23E+01 3.23E+01 3.23E+01 1.61E-02
Styrene 91 100-42-5 0.00E+00 0.00E+00 0.00E+00 2.81E+00 2.81E+00 2.81E+00 1.40E-03
Toluene 97 108-88-3 0.00E+00 0.00E+00 0.00E+00 2.24E+01 2.24E+01 2.24E+01 1.12E-02
Total Fluorides (including HF)50 16984-48-8 0.00E+00 0.00E+00 0.00E+00 1.30E+03 1.30E+03 1.30E+03 6.48E-01
Trichlorofluoromethane 100 75-69-4 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
Vinyl acetate HAP 108-05-4 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
Xylene 104 1330-20-7 0.00E+00 0.00E+00 0.00E+00 1.75E+01 1.75E+01 1.75E+01 8.77E-03
Actual EmissionsBrick Haven
Pounds/yr
Printed: 6/16/2022
Support Calculations
Page 13 of 34
File: General Shale Moncure CY2021 EI.xlsx
Sheet: Brick-Sum
Title: 2021 Air Emission Inventory
Source ID #: ES-Coal-CC
Facility: General Shale Brick, Inc.
Location: Moncure, NC
Facility ID #: 1900009
Coal Crusher
Source:ES-Coal-CC Coal Crusher
Controls:CD-Coal-CC NA
Efficiency: 99.0%
Maximum Production:0 tpy Did Not Operate in 2020
Pollutant
Uncontrolled
Emission Factor
(lb/ton)
Emission
Rate (lb/yr)
Annual
Emission
Rate (TPY)
PM 1.10 0.00E+00 0.00E+00
PM-10 1.10 0.00E+00 0.00E+00
PM-2.5 1.10 0.00E+00 0.00E+00
Emission factors from AP-42, Section 12.2, Coke Production, Table 12.2-2, 8/97
NOTE: Emission factor given in Section 12.2 is for coal crushing controlled by a cyclone.
An uncontrolled emission factor was developed by assuming the cyclone achieved 90% efficiency.
Uncontrolled Factor = 0.11 lb/ton
(1-.90)
1.1 lb/ton
Printed: 6/16/2022
Support Calculations
Page 14 of 34
File: General Shale Moncure CY2021 EI.xlsx
Sheet: ES-Coal Crusher
Title: 2021 Air Emission Inventory
Source ID #: ES-WFS
Facility: General Shale Brick, Inc.
Location: Moncure, NC
Facility ID #: 1900009
Wood Fuel/Sawdust System
AERO:GR21
Source:ES-WFS Wood Fuel/Sawdust System
Hours of Operation 0 hrs
Wood Fuel/Sawdust System
Control:CD-SD-DC1 Dust Collector
Description:
EPN:EP-SD-DC1 Did Not Operate in 2020
Source:ES-SD-SC1 8x8 Screen
ES-SD-SC2 8x8 Screen
ES-SD-CV1 Transfer Screw Conveyor
ES-SD-CV2 Screen Feed Screw Conveyor
Variables:Hours of Operation
Factors:
Exit Concentration = 0.01 gr/dscf
Flow Rate for System = 2100 cfm
Bagfilter Efficiency = 99%
Emissions Before Control
PM Emissions = Emissions After Control / (1 - Efficiency)
PM Emissions = 18.0 lb/hr
Emissions After Control
PM Emissions = Exit Concentration * 1 lb/ 7,000 gr * Flow Rate * 60 min/hr
PM Emissions = 0.180 lb/hr
0.00 lb/yr
Two conveyors ,which feed materials to the two screens, are both controlled by a dust collector.
Printed: 6/16/2022
Support Calculations
Page 15 of 34
File: General Shale Moncure CY2021 EI.xlsx
Sheet: Controlled New WFS (GR-21)
Wood Fuel/Sawdust System
Controls:CD-SD-DC2 Dust Collector (2300 cfm)
Description:
EPN:EP-SD-DC2
Did Not Operate in 2020
Source: ES-SD-CYC Cyclone
ES-SD-HM Hammermill
Variables:Hours of Operation
Factors:
Exit Concentration = 0.01 gr/dscf
Flow Rate for System = 2345 cfm
Bagfilter Efficiency = 99%
Emissions Before Control
PM Emissions = Emissions After Control / (1 - Efficiency)
PM Emissions = 20.1 lb/hr
Emissions After Control
PM Emissions = Exit Concentration * 1 lb/ 7,000 gr * Flow Rate * 60 min/hr
PM Emissions = 0.201 lb/hr
0.000 lb/yr
Dust collector is used for the PM exhaust from the hammermill and cyclone.
Printed: 6/16/2022
Support Calculations
Page 16 of 34
File: General Shale Moncure CY2021 EI.xlsx
Sheet: Controlled New WFS (GR-21)
Wood Fuel/Sawdust System
Controls: CD-SD-BV1 Bin Vent Filter
Description:
EPN:EP-SD-BV1
Did Not Operate in 2020
Source: ES-SD-SDS Sawdust Silo
Variables:Hours of Operation
Factors:
Exit Concentration = 0.01 gr/dscf
Flow Rate for System = 400 cfm
Bagfilter Efficiency = 99%
Emissions Before Control
PM Emissions = Emissions After Control / (1 - Efficiency)
PM Emissions = 3.4 lb/hr
Emissions After Control
PM Emissions = Exit Concentration * 1 lb/ 7,000 gr * Flow Rate * 60 min/hr
PM Emissions = 0.034 lb/hr
0.0 lb/yr
Storage silo, which is connected to a bin vent filter, is used as storage for the product.
.
Printed: 6/16/2022
Support Calculations
Page 17 of 34
File: General Shale Moncure CY2021 EI.xlsx
Sheet: Controlled New WFS (GR-21)
Wood Fuel/Sawdust System
Controls: CD-SD-BV2 Bin Vent Filter
Description:
EPN:EP-SD-BV2
Did Not Operate in 2020
Source: ES-SD-SH Surge Hopper
Factors:
Exit Concentration = 0.01 gr/dscf
Flow Rate for System = 400 cfm
Bagfilter Efficiency = 99%
Emissions Before Control
PM Emissions = Emissions After Control / (1 - Efficiency)
PM Emissions = 3.4 lb/hr
Emissions After Control
PM Emissions = Exit Concentration * 1 lb/ 7,000 gr * Flow Rate * 60 min/hr
PM Emissions = 0.034 lb/hr
0.0 lb/yr
Total WFS Emissions
Pollutant
WFS
(Controlled)
Total
TPY
PM 0.00E+00 0.00E+00
PM-10 0.00E+00 0.00E+00
PM-2.5 0.00E+00 0.00E+00
Product from the screen is sent to the surge hopper, which is equipped with a bin vent filter.
Printed: 6/16/2022
Support Calculations
Page 18 of 34
File: General Shale Moncure CY2021 EI.xlsx
Sheet: Controlled New WFS (GR-21)
Title: 2021 Air Emission Inventory
Source ID #: Clay Handling
Facility: General Shale Brick, Inc.
Location: Moncure, NC
Facility ID #: 1900009
Source:ES-CH Clay Handling Equipment
AERO:G-71
Description:
EPN:Fugitive
Controls:NA
Factors for Grinding & Screening:
AP-42 Section 11.3, Table 11.3-2
Emission Factor for Grinding and Screening
PM emission factor 0.0250 lb/ton
PM-10 emission factor 0.0023 lb/ton
PM-2.5 emission factor 0.0023 lb/ton
Maximum Process Throughput 200 tph
Actual Raw Material Processed 181,547 tpy
Maximum Hours of Operation 2,000 hrs/yr
Control Efficiency for PM 0 %
No Control Devices
ID Description
F-PC Primary crusher (clay handling
equipment 200 tph)
F-SS1 & F-SS2 Two scalping screens (clay
handling equipment 200 tph)
NSPSF-HM Hammermill #1 (clay handling
equipment 200 tph)
F-FS1 - F-FS9 One bank of nine finishing
screens (clay handling equipment
200 tph)F-FC4 Finishing Conveyor #4 (clay
handling equipment 200 tph)
NSPSF-FC5 Finishing Conveyor #5 (clay
handling equipment 200 tph)
NSPS
Pollutant Actual Emissions
Name (lbs/yr) (tons/yr)
PM 4,538.68 2.27
PM-10 418 0.21
PM-2.5 418 0.21
This scenario represents the crushing/grinding/screening/storage operations as they
are currently operating.
Printed: 6/16/2022
Support Calculations
Page 19 of 34
File: General Shale Moncure CY2021 EI.xlsx
Sheet: Clay Handling (G-71)
Title: 2021 Air Emission Inventory
Source ID #: Clay Handling
Facility: General Shale Brick, Inc.
Location: Moncure, NC
Facility ID #: 1900009
Source:ES-CH Clay Handling Equipment
SAMPLE CALCULATIONS
Grinding & Screening Emissions
PM Actual Emissions (lbs/yr)
0.025 lb/ton * 181547 tpy = 4538.68
lbs/yr
PM Actual Emissions (tons/yr)
4538.675 lbs/yr / 2000lb/ton = 2.27
tpy
PM-10 Actual Emissions (lbs/hr)
0.0023 lb/ton * 181547 tpy = 417.558
lbs/yr
PM-10 Actual Emissions (tons/yr)
417.5581 lbs/yr / 2000lb/ton = 0.21 tpy
PM-2.5 Actual Emissions (lbs/hr)
0.0023 lb/ton * 181547 tpy = 417.558
lbs/yr
PM-2.5 Actual Emissions (tons/yr)
417.5581 lbs/yr / 2000lb/ton = 0.21 tpy
Printed: 6/16/2022
Support Calculations
Page 20 of 34
File: General Shale Moncure CY2021 EI.xlsx
Sheet: Clay Handling (G-71)
2021 Air Emission Inventory General Shale Brick Inc.
Source: Intersite Conveyor Moncure Plant
Source:Conveyor from Cape Fear Plant to
Brickhaven Plant F-C-CFBH
Description:The calculations below quantify emissions from the new inter-site conveyor, which will be installed to
transport material from the reclaim building at the Cape Fear site to the ground storage building at
the Brickhaven site.
EPN:Fugitive
Controls:NA
Factors for Drop Points
Equations obtained from page 13.2.4-3 of AP-42
E = k (0.0032) [(U/5)^1.3/(M/2)^1.4] (1-control eff/100) lb/ton
where: E = emission factor (lb/ton)
k = particle size multiplier (dimensionless)
U = mean wind speed (mph)
M = material moisture content (%)
E = k (0.0032) [(U/5)^1.3/(M/2)^1.4] lb/ton
where:
k = 0.74 for PM<=30 microns;
0.35 for PM<=10 microns;
0.053 for PM<=2.5 microns;
U = 15 mph
M = 10 % estimated from Table 13.2.4-1 of AP-42
PM <= 30 microns:
0.74 * 0.0032 * [(15 mph/5)^1.3 / (10/2)^1.4] = 1.04E-03 lb/ton
PM <= 10 microns:
0.35 * 0.0032 * [(15 mph/5)^1.3 / (10/2)^1.4] = 4.91E-04 lb/ton
PM <= 2.5 microns:
0.053 * 0.0032 * [(15 mph/5)^1.3 / (10/2)^1.4] = 7.43E-05 lb/ton
Basis:All emission sources for the proposed grinding room are listed below.
Control Efficiency for PM 0 % No Control Devices
The following source will be subject to NSPS.
Emissions estimated using the Drop Equations from AP-42
Location ID Description
Throughput
(tpy)
Drops
From Cape Fear to
Brickhaven ES-C Conveyor 140,293 1
Pollutant
Name (lbs/yr) (tons/yr)
PM 145.59 0.07
PM-10 68.86 0.03
PM-2.5 10.43 0.01
Emissions based on Drop Equations Equations @ 200 tph, which is the process weight rate for Brickhaven's
existing Grinding Room.
Potential Emissions (per emission source)
Printed: 6/16/2022
Support Calculations
Page 21 of 34
File: General Shale Moncure CY2021 EI.xlsx
Sheet: IntersiteConv (Clay Handling)
SAMPLE CALCULATIONS
Grinding & Screening Emissions
PM Potential Emissions (lbs/yr)
0.001 lb/ton * 140293 tpy * 1 drop = 145.59 lbs/yr
PM Potential Emissions (tons/yr)
146 / 2000lb/ton = 0.07 tons/yr
TOTAL EMISSION CALCULATIONS FOR CLAY HANDLING
Pollutant
Name (lbs/yr) (tons/yr)
PM 4684.26 2.34
PM10 486.42 0.24
PM2.5 427.99 0.21
Potential Emissions (per emission source)
Printed: 6/16/2022
Support Calculations
Page 22 of 34
File: General Shale Moncure CY2021 EI.xlsx
Sheet: IntersiteConv (Clay Handling)
Title:2021 Air Emission Inventory
Source ID #: ES-CR-5, ES-CR-6, and ES-CR-7
Description: Texturing Operations
Facility: General Shale Brick, Inc.
Location: Moncure, NC
Facility ID #: 1900009
Texturing Operations
Sand Blasting Cabinets
Parameter Value
Actual Brick Production-CF 0 tons/yr
Actual Brick Production-BH 140,293 tons/yr
Hrs of Operation-Brick Haven 3550 hr/yr
Hrs of Operation-Cape Fear 0 hr/yr
Baghouse Efficiency 99.8%
Approach: AP-42 Section 11.3, Table 11.3-2
AP-42 Emission Factor for PM/PM-10/PM-2.5 0.0036 lbs/ton brick
Basis:Actual Brick Production Rate-Cape Fear 0 tpy
Actual Brick Production Rate-Brickhaven 140293 tpy
Scale Up Factor Potentials 1
Two Texturing Operations
Controlled by CD-CR6BF, CD-CR7BF, CD-CR7BF2 and CD-CR7BF3
EMISSION CALCULATIONS
Brick Haven Brick Haven Cape Fear Total
Pollutant Actual Emissions Actual Emissions Actual Emissions
Name (lbs/yr) (tons/yr) (lbs/yr) (tons/yr) (lbs/yr) (tons/yr)
PM 505.05 0.253 0.00 0.000 505.05 0.253
PM-10 505.05 0.253 0.00 0.000 505.05 0.253
PM-2.5 505.05 0.253 0.00 0.000 505.05 0.253
Printed: 6/16/2022
Support Calculations
Page 23 of 34
File: General Shale Moncure CY2021 EI.xlsx
Sheet: Text (G-69)
Title:2021 Air Emission Inventory
Source ID #: ES-CD-8
Description: Rotary Coatings Dryer
Facility: General Shale Brick, Inc.
Location: Moncure, NC
Facility ID #: 1900009
Source:ES-CD-8 Rotary Coatings Dryer
Description:Sand is dried in the rotary coatings dryer
EPN:EP-CD-8
Controls:CD-CD8BF
Variables:Hours of Operation
Dryer Fuel:Natural Gas with Propane/Air Standby
Dryer Gas Rate (MMBtu/hr) =0.25 MMBtu/hr
Hours of Operation =500 hrs
Bagfilter Control Efficiency =99.9%
Heating Value for Natural Gas =1020 Btu/ft3
Gas Usage (Calculated
based upon hours of operation) =1.22549E-01 mmft3/yr
Pollutant
Uncontrolled Emission Factor
(lb/mmft3)Ref
Emissions
Rate (lb/yr)
Emissions
Rate (tpy)
PM 0.52 3 3.45E+00 1.73E-03
PM-10 0.52 3 3.45E+00 1.73E-03
PM-2.5 0.52 3 3.45E+00 1.73E-03
SO2 6.00E-01 1 7.35E-02 3.68E-05
NOx 100 1 1.23E+01 6.13E-03
VOCs 5.5 1 6.74E-01 3.37E-04
CO 84 1 1.03E+01 5.15E-03
2-Methylnaphthalene 2.40E-05 1 2.94E-06 1.47E-09
3-Methylchloranthrene 1.80E-06 1 2.21E-07 1.10E-10
7,12-Dimethylbenz(a)anathracene 1.60E-05 1 1.96E-06 9.80E-10
Acenaphthene 1.80E-06 1 2.21E-07 1.10E-10
Acenaphtylene 1.80E-06 1 2.21E-07 1.10E-10
Acetaldehyde 1.52E-05 2 1.86E-06 9.31E-10
Acrolein 1.80E-05 2 2.21E-06 1.10E-09
Anthracene 2.40E-06 1 2.94E-07 1.47E-10
Ammonia 3.20E+00 2 3.92E-01 1.96E-04
Benz(a)anthracene 1.80E-06 1 2.21E-07 1.10E-10
Benzene 2.10E-03 1 2.57E-04 1.29E-07
Printed: 6/16/2022
Support Calculations
Page 24 of 34
File: General Shale Moncure CY2021 EI.xlsx
Sheet: Dryer (ES-CD-8)
Benzo(a)pyrene 1.20E-06 1 1.47E-07 7.35E-11
Benzo(b)fluoranthene 1.80E-06 1 2.21E-07 1.10E-10
Benzo(g,h,I)perylene 1.20E-06 1 1.47E-07 7.35E-11
Benzo(k)fluoranthene 1.80E-06 1 2.21E-07 1.10E-10
Butane 2.1 1 2.57E-01 1.29E-04
Chrysene 1.80E-06 1 2.21E-07 1.10E-10
Dibenzo(a,h)anthracene 1.20E-06 1 1.47E-07 7.35E-11
Dichlorobenzene 1.20E-03 1 1.47E-04 7.35E-08
Ethane 3.1 1 3.80E-01 1.90E-04
Fluoranthene 3.00E-06 1 3.68E-07 1.84E-10
Fluorene 2.80E-06 1 3.43E-07 1.72E-10
Formaldehyde 7.50E-02 1 9.19E-03 4.60E-06
Hexane 1.8 1 2.21E-01 1.10E-04
Indeno(1,2,3-cd)pyrene 1.80E-06 1 2.21E-07 1.10E-10
Naphthalene 6.10E-04 1 7.48E-05 3.74E-08
Pentane 2.6 1 3.19E-01 1.59E-04
Phenanathrene 1.70E-05 1 2.08E-06 1.04E-09
Propane 1.6 1 1.96E-01 9.80E-05
Pyrene 5.00E-06 1 6.13E-07 3.06E-10
Toluene 3.40E-03
1 4.17E-04 2.08E-07
Arsenic 0.00E+00
2 0.00E+00 0.00E+00
Barium 4.40E-03
1 5.39E-04 2.70E-07
Beryllium 0.00E+00
2 0.00E+00 0.00E+00
Cadmium 0.00E+00
2 0.00E+00 0.00E+00
Chromium (as chromic acid) 0.00E+00
2 0.00E+00 0.00E+00
Cobalt 8.40E-05
1 1.03E-05 5.15E-09
Copper 8.50E-04
1 1.04E-04 5.21E-08
CO2 1.20E+05 2 1.47E+04 7.35E+00
Lead 5.00E-04
1 6.13E-05 3.06E-08
Manganese 0.00E+00
2 0.00E+00 0.00E+00
Mercury 0.00E+00
2 0.00E+00 0.00E+00
Methane 2.30E+00
1 2.82E-01 1.41E-04
Molybdenum 1.10E-03
1 1.35E-04 6.74E-08
N2O 2.20E+00 1 2.70E-01 1.35E-04
Nickel 0.00E+00
2 0.00E+00 0.00E+00
Selenium 2.40E-05
1 2.94E-06 1.47E-09
Vanadium 2.30E-03
1 2.82E-04 1.41E-07
Zinc 2.90E-02
1 3.55E-03 1.78E-06
1 AP -42; Compilation of Air Pollutant Emission Factors Vol. 1 - Stationary Sources USEPA,
5th ed. Section 1.4,3/98- Small Boilers - Uncontrolled
2 NC Department of Air Quality, Natural Gas Spreadsheets - Small Boiler-Uncontrolled
3 PM & PM-10 Emissions were calculated by adding natural gas combustion factors and (NC Spreadsheets
for PM, PM-10 from NEI) and factors for industrial sand dryers (AP-42, Section 11.19)
Printed: 6/16/2022
Support Calculations
Page 25 of 34
File: General Shale Moncure CY2021 EI.xlsx
Sheet: Dryer (ES-CD-8)
Parameter Value
Maximum Hourly Coatings Rate 3.45 ton/hr
Actual Annual Coatings Rate 1,725.00 ton/yr
Industrial Sand Dryer Emission
Factor*2.00 lb/ton
PM/PM-10/PM-2.5 Emissions = 3.45 ton/hr * 2 lb/ton
PM/PM-10/PM-2.5 Emissions = 6.90 lb/hr
PM/PM-10/PM-2.5 Emissions = 1725 ton/yr * 2 lb/ton
PM/PM-10/PM-2.5 Emissions = 3,450 lb/yr
Controlled Emissions = 3 lb/yr
* Due to the lack of emission factors for this type of operation, the industrial sand
dryer emission factor from AP-42, Section 11.19 was selected for use. It is felt that
this is a conservative factor because the factor is for mined quartzite that is
processed into sand, which is normally a dirtier operation than is conducted for
coatings at brick plants.
Printed: 6/16/2022
Support Calculations
Page 26 of 34
File: General Shale Moncure CY2021 EI.xlsx
Sheet: Dryer (ES-CD-8)
Title:2021 Air Emission Inventory
Source ID # ES-VS1, -VS2, -VS3, -VS4, & -VS5
Facility: General Shale Brick, Inc.
Location: Moncure, NC
Facility ID #1900009
Vacuum Systems
FACTORS Exit Concentration = 0.01 gr/dscf
Flow Rate for System = 1400 cfm
Bagfilter Efficiency = 99.9%
G-70 Hours of Operation - Cape Fear = - hr/yr
(IES-VS1)
Hours of Operation - Brick Haven 1,250 hr/yr
(IES-VS2)
Total 1,250 hr/yr
GR-22 Hours of Operation - Brick Haven 2,550 hr/yr
(IES-VS3) - Kiln 3 Hi-Vac
Hours of Operation - Brick Haven - hr/yr
(IES-VS4 & -VS5)
Total 2,550 hr/yr
Emissions Before Control
PM Emissions = Emissions After Control / (1 - Efficiency)
PM Emissions = 120.0 lb/hr
Emissions After Control
PM Emissions = Exit Concentration * 1 lb/ 7,000 gr * Flow Rate * 60 min/hr * (1 - Efficiency)
PM Emissions = 0.120 lb/hr
PM-10 Emissions =0.120 lb/hr
PM-2.5 Emissions =0.120 lb/hr
EMISSION CALCULATIONS
Actual Emissions = PM Emissions, lb/hr (After Control) * Hours of Operation, hr/yr
G-70 (IES-VS1 & -VS2)
Pollutant Actual Emissions-BH
Actual Emissions-CF Total Actual Emissions
Name (lbs/yr) (tons/yr)
(lbs/yr) (tons/yr) (lbs/yr) (tons/yr)
PM 150.00 0.075
0.00 0.000 150.00 0.075
PM-10 150.00 0.075 0.00 0.000 150.00 0.075
PM-2.5 150.00 0.075
0.00 0.000 150.00 0.075
G-22 (IES-VS3, -VS4 & -VS5)
Pollutant Actual Emissions-VS3
Actual Emissions-VS4 & VS5 Total Actual Emissions
Name (lbs/yr) (tons/yr)
(lbs/yr) (tons/yr) (lbs/yr) (tons/yr)
PM 306.00 0.153 0.00 0.000 306.00 0.153
PM-10 306.00 0.153
0.00 0.000 306.00 0.153
PM-2.5 306.00 0.153
0.00 0.000 306.00 0.153
The vacuum systems, which all connect to a bag filter, are used to collect particulate matter from the empty kiln
cars at both the Brickhaven and Cape Fear Plants. VS-3 is used to remove sand at the sand seal discharge at the
Brickhaven Plant.
Printed: 6/16/2022
Support Calculations
Page 27 of 34
File: General Shale Moncure CY2021 EI.xlsx
Sheet: Vacuums (GR-22 & G-70)
Title:2021 Air Emission Inventory
Source ID #: Storage Tanks
Facility: General Shale Brick, Inc.
Location: Moncure, NC
Facility ID #: 1900009
Note: Emissions carried over from CY2014.
Description/ Contents Size
Tank
height
(ft)
Tank
diam
(ft)
Capacity
(gal)
Current
AEI
Numbers Turnovers
Breathing
Losses
(lb/yr)
Working
Losses
(lb/yr)
Total
Emissions
(lb/yr)
Diesel 1,000 7 5 881 36,730 41.68 0.14 0.88 1.02
Gasoline 1,000 7 5 1,028 1,326 1.29 163.34 26.31 189.65
Waste Oil 275 5.25 3 225 0 0.00 0.00 0.00 0.00
Motor Oil 160 4.5 2.5 129 100 0.78 10.86 0.64 11.50
Brick Oil 350 6.5 3 291 5,224 17.96 15.60 10.74 26.34
Gear Oil 350 6.55 3
346 600 1.73 15.60 1.67 17.27
Printed: 6/16/2022
Support Calculations
Page 28 of 34
File: General Shale Moncure CY2021 EI.xlsx
Sheet: Storage Tanks (G-144)
Title: 2021 Air Emission Inventory
Source ID #: ES-BP-FAS
Facility: General Shale Brick, Inc.
Location: Moncure, NC
Facility ID #:1900009 Did Not Operate in 2021
Controlled
PM
Emission
Factora
Controlled
PM10
Emission
Factora
Controlled
PM2.5
Emission
Factora
(lb/ton)(lb/ton)16 AEI Numb (lb/y) (tpy) (lb/y) (tpy) (lb/y) (tpy)
Flyash Silo 3-05-011-06 bin vent 0.0089 0.0049 0.0049 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
a
Flyash
SiloFilling
Emission
Factora Example Calculations:
(lb/ton) (lb/y) (tpy)
Arsenic 1.00E-06 0.00E+00 0.00E+00
PM Potential Emissions (lbs/yr)
Beryllium 9.04E-08 0.00E+00 0.00E+00
0.009lb/ton*0tpy= lbs/yr 0 lbs/yr
Cadmium 1.98E-08 0.00E+00 0.00E+00
Chromium 1.22E-06 0.00E+00 0.00E+00
PM Potential Emissions (tons/yr)
Lead 5.20E-07 0.00E+00 0.00E+00
0 lbs/yr * (1 ton/2000 lb) = 0.00E+00 tons/yr
Manganese 2.56E-07 0.00E+00 0.00E+00
Nickel 2.28E-06 0.00E+00 0.00E+00
Phosphorus 3.54E-06 0.00E+00 0.00E+00
Selenium 7.24E-08 0.00E+00 0.00E+00
PM2.5 Emissions
Source
Classification
Code (SCC)
Control
Device ID Throughput
Controlled PM emission factors for aggregate transfer, pneumatic flyash loading, pneumatic loading of cement silo, weigh hopper loading, and mixer loading from AP-42, Section
11.12 - Concrete Batch Operations, (10/01).
Hazardous
Air
Pollutant
Flyash Silo Emissions
PM Emissions PM10 Emissions
(tpy)
0
Emission
Source
Description
Printed: 6/16/2022
Support Calculations
Page 29 of 34
File: General Shale Moncure CY2021 EI.xls
Sheet: Flyash Silo
Title: 2021 Air Emission Inventory
Source ID #: ES-BP-CS
Facility: General Shale Brick, Inc.
Location: Moncure, NC
Facility ID #: 1900009
Did Not Operate in 2021
Controlled
PM
Emission
Factora
Controlled
PM10
Emission
Factora
2016 AEI
Numbers
(lb/ton)(lb/ton) (lb/ton) (lb/y) (tpy) (lb/y) (tpy) (lb/y) (tpy)
Cement Silo 3-05-011-07 bin vent 0.00099 0.00034 0.00034 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
a
Cement Silo
Emission
Factors Example Calculations:
(lb/ton) (lb/y) (tpy)
Arsenic 4.24E-09 0.00E+00 0.00E+00
PM Potential Emissions (lbs/yr)
Beryllium 4.86E-10 0.00E+00 0.00E+00
0.00099lb/ton*0tpy= lbs/yr 0 lbs/yr
Cadmium 4.86E-10 0.00E+00 0.00E+00
Chromium 2.90E-07 0.00E+00 0.00E+00
PM Potential Emissions (tons/yr)
Lead 1.09E-08 0.00E+00 0.00E+00
0 lbs/yr * (1 ton/2000 lb) = 0.00E+00 tons/yr
Manganese 1.17E-07 0.00E+00 0.00E+00
Nickel 4.18E-05 0.00E+00 0.00E+00
Phosphorus -
--
Selenium - - -
PM2.5 Emissions
Source
Classificatio
n Code
(SCC)
Control
Device ID Throughput
Hazardous
Air
Pollutant
Cement Silo Emissionsd
Controlled PM emission factors for aggregate transfer, pneumatic flyash loading, pneumatic loading of cement silo, weigh hopper loading, and mixer loading from AP-42, Section
11.12 - Concrete Batch Operations, (10/01).
PM Emissions PM10 Emissions
(tpy)
0
Emission
Source
Description
Printed: 6/16/2022
Support Calculations
Page 30 of 34
File: General Shale Moncure CY2021 EI.xlsx
Sheet: Cement Silo
Title: 2021 Air Emission Inventory
Source ID #: ES-BP-BM
Facility: General Shale Brick, Inc.
Location: Moncure, NC
Facility ID #: 1900009
Did Not Operate in 2021
Controlled
PM
Emission
Factora
Controlled
PM10
Emission
Factora
2016 AEI
Numbers
(lb/ton)(lb/ton) (lb/ton) (lb/y) (tpy) (lb/y) (tpy) (lb/y) (tpy)
Mixer Loading 3-05-011-09 bagfilter 0.011 0.0038 0.0038 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
a
Batch Mixer
Emission
Factors Example Calculations:
(lb/ton) (lb/y) (tpy)
Arsenic 1.87E-08 0.0000 0.00E+00
PM Potential Emissions (lbs/yr)
Beryllium ---0.011lb/ton*0tpy= lbs/yr 0 lbs/yr
Cadmium 7.10E-10 0.0000 0.00E+00
Chromium 1.27E-07 0.0000 0.00E+00
PM Potential Emissions (tons/yr)
Lead 3.66E-08 0.0000 0.00E+00
0 lbs/yr * (1 ton/2000 lb) = 0.00E+00 tons/yr
Manganese 3.78E-06 0.0000 0.00E+00
Nickel 2.48E-07 0.0000 0.00E+00
Phosphorus 1.20E-06
0.0000 0.00E+00
Selenium - - -
PM2.5 Emissions
Source
Classification
Code (SCC)
Control
Device ID Throughput
Hazardous Air
Pollutant
Batch Mixer Emissionsd
Controlled PM emission factors for aggregate transfer, pneumatic flyash loading, pneumatic loading of cement silo, weigh hopper loading, and mixer loading from AP-42, Section
11.12 - Concrete Batch Operations, (10/01).
PM Emissions PM10 Emissions
(tpy)
0
Emission
Source
Description
Printed: 6/16/2022
Support Calculations
Page 31 of 34
File: General Shale Moncure CY2021 EI.xls
Sheet: Batch Mixer
Title: 2021 Air Emission Inventory General Shale Brick
Source: ES-RUMBLE Rumbler
Description:Rumbler tumbles blocks in a rotating drum in order to create an "aged" look.
EPN:EP-RUMBLE
Controls:Baghouse CD-RUMBLE Did Not Operate in 2021
Hours of Operation: 0 hrs
Factors:
Exit Concentration = 0.01 gr/dscf
Flow Rate for System = 5000 cfm
Bagfilter Efficiency = 95%
Emissions Before Control
PM/PM-10/PM-2.5 Emissions = Emissions After Control / (1 - Efficiency)
PM/PM-10/PM-2.5 Emissions = 8.6 lb/hr
0.0 lb/yr
0.0 tpy
PM/PM-10/PM-2.5 Emissions = Exit Concentration * 1 lb/ 7,000 gr * Flow Rate * 60 min/hr
PM/PM-10/PM-2.5 Emissions = 0.429 lb/hr
0.00 lb/yr
0.00 tpy
Pollutant Controlled Actual Emissions
Name (lbs/hr) (lbs/yr) (tons/yr)
PM 4.29E-01 0.00E+00 0.00E+00
PM-10 4.29E-01 0.00E+00 0.00E+00
PM-2.5 4.29E-01 0.00E+00 0.00E+00
Printed: 6/16/2022
Support Calculations
Page 32 of 34
File: General Shale Moncure CY2021 EI.xlsx
Sheet: Rumbler
Title: 2021 Air Emission InventorySource ID #: SummaryFacility: General Shale Brick, Inc.Location: Moncure, NCEmissions SummaryPollutant CAS Number TAP/HAP BrickCoal CrushingControlled WFS Clay Handling (Including Intersite Conveyor) TexturingSand DryerVacuum Systems Flyash SiloCement Silo Batch Mixer RumblerStorage TanksTotal (lb/yr)Total (TPY)PM0 6.18E+010.00E+00 0.00E+00 2.34E+00 2.53E-01 1.73E-03 2.28E-01 0.00E+00 0.00E+00 0.00E+00 0.00E+00 1.29E+0564.61PM-100 6.18E+010.00E+00 0.00E+00 2.43E-01 2.53E-01 1.73E-03 2.28E-01 0.00E+00 0.00E+00 0.00E+00 0.00E+00 1.25E+0562.51PM 2.56.18E+010.00E+00 0.00E+00 2.14E-01 2.53E-01 1.73E-03 2.28E-01 0.00E+00 0.00E+00 0.00E+00 0.00E+00 1.25E+0562.48SO20 8.02E-013.68E-051.61E+030.80NOx0 3.14E+016.13E-036.29E+0431.43VOC0 3.79E+003.37E-04 3.60E-01 8.30E+034.15CO 0 8.00E+015.15E-031.60E+0579.971,4-dichlorobenzene106-46-7 36 6.73E+001.47E-046.73E+003.37E-032-butanone (MEK)78-93-3 70 3.09E+013.09E+011.54E-022-methylphenol (cresol)95-48-7 35 0.00E+000.00E+000.00E+00Acetaldehyde75-07-01.86E-061.86E-069.31E-10Acrolein107-02-82.21E-062.21E-061.10E-09Acrylonitrile107-13-1 4 0.00E+000.00E+000.00E+00Ammonia7664-41-73.92E-013.92E-011.96E-04AntimonyANTIMONYCPDS HAP 3.79E+003.79E+001.89E-03ArsenicARSENICCPDS 9 4.35E+000.00E+00 0.00E+00 0.00E+00 0.00E+004.35E+002.17E-03Benzene 71-43-212 4.07E+022.57E-044.07E+022.03E-01Benzo(a)pyrene 30-32-8HAP1.47E-071.47E-077.35E-11BerylliumBERYLCPDS 16 5.89E-020.00E+00 0.00E+00 0.00E+00 -5.89E-022.95E-05Bis(2-ethylhexyl)phthalate; di(2-ethylhexyl)phthalate117-81-7 39 2.81E+022.81E+021.40E-01Bromomethane (Methyl Bromide)74-83-9 HAP 0.00E+000.00E+000.00E+00CadmiumCADMIUMCPDS 23 2.10E+000.00E+00 0.00E+00 0.00E+00 0.00E+002.10E+001.05E-03Carbon Disulfide75-15-0 27 6.03E+006.03E+003.02E-03Carbon tetrachloride56-23-5 28 0.00E+000.00E+000.00E+00Chlorine7782-50-5 29 1.82E+021.82E+020.09Chloroethane (Ethyl Chororide)75-00-3 HAP 8.00E+018.00E+014.00E-02Chloroform67-66-3 31 0.00E+000.00E+000.00E+00Chloromethane (Methly Chloride)74-87-3 HAP 9.40E+019.40E+014.70E-02ChromiumCROMCPDS HAP 7.15E+000.00E+00 0.00E+00 0.00E+00 0.00E+007.15E+003.58E-03Cobalt7440-48-4 HAP 2.95E-011.03E-052.95E-011.47E-04Diethylphthalate84-66-2 HAP 3.37E+013.37E+011.68E-02Dimethylphthalate131-11-3 HAP 0.00E+000.00E+000.00E+00Di-n-butylphthalate84-74-2 HAP 1.96E+011.96E+019.82E-03Ethylbenzene100-41-4 HAP 6.17E+006.17E+003.09E-03Fluorine7782-41-4 50 0.00E+000.00E+000.00E+00Formaldehyde50-00-0 51 2.37E+019.19E-032.37E+011.18E-02Criteria Pollutants (tons/yr)Hazardous Air Pollutants (lbs/yr)Printed: 6/16/2022Support CalculationsPage 33 of 34File: General Shale Moncure CY2021 EI.xlsxSheet: Summary
Pollutant CAS Number TAP/HAP BrickCoal CrushingControlled WFS Clay Handling (Including Intersite Conveyor) TexturingSand DryerVacuum Systems Flyash SiloCement Silo Batch Mixer RumblerStorage TanksTotal (lb/yr)Total (TPY)Hexane110-54-3 HAP2.21E-012.21E-011.10E-04Hydrazine302-01-2 HAP 0.00E+000.00E+000.00E+00HF7664-39-3 59 8.09E+028.09E+024.05E-01HCl7647-01-0 57 3.69E+033.69E+031.84E+00Hydrogen Sulfide7783-06-4 60 0.00E+000.00E+000.00E+00Iodomethane (Methyl Iodide)74-88-4 HAP 1.30E+011.30E+016.52E-03LeadLEADCPDS HAP 2.10E+016.13E-05 0.00E+00 0.00E+00 0.00E+002.10E+011.05E-02M-/p-Xylene108-38-3/106-42-3 HAP 9.40E+009.40E+004.70E-03ManganeseMANGCPDS 62 4.07E+010.00E+00 0.00E+00 0.00E+00 0.00E+004.07E+012.03E-02111-Trichloroethane (methylchloroform)71-55-6 71-55-6 6.59E-016.59E-013.30E-04Methylene Chloride75-09-2 74-87-3 0.00E+000.00E+000.00E+00MercuryMERCCPDS MERCCPDS 1.05E+000.00E+001.05E+005.26E-04Naphthalene91-20-3 HAP 9.12E+007.48E-059.12E+004.56E-03NickelNICKCPDS 75 1.01E+010.00E+00 0.00E+00 0.00E+00 0.00E+001.01E+015.05E-03o-Xylene95-47-6 HAP 8.14E+008.14E+004.07E-03Ozone 0.00E+000.00E+000.00E+00Perchloroethylene (Tetrachloroethene) 127-18-4 81 3.93E-013.93E-011.96E-04Phenol 108-95-2 82 1.207E+011.21E+016.03E-03Phosphine 7803-51-2 71 0.00E+000.00E+000.00E+00Phosphorus 7723-14-0 HAP 0.00E+000.00E+00 - 0.00E+000.00E+000.00E+00SeleniumSEC HAP 3.23E+01 2.94E-06 0.00E+00 - -3.23E+011.61E-02Styrene 100-42-5 91 2.81E+002.81E+001.40E-03Toluene 108-88-3 97 2.24E+01 4.17E-042.24E+011.12E-02Total Fluorides (including HF) 16984-48-8 50 1.30E+031.30E+036.48E-01Trichlorofluoromethane 75-69-4 100 0.00E+000.00E+000.00E+00Vinyl acetate 108-05-4 HAP 0.00E+000.00E+000.00E+00Xylene 1330-20-7 104 1.75E+011.75E+018.77E-03Printed: 6/16/2022Support CalculationsPage 34 of 34File: General Shale Moncure CY2021 EI.xlsxSheet: Summary