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HomeMy WebLinkAboutAQ_F_0400051_20220809_CMPL_InspRpt NORTH CAROLINA DIVISION OF Fayetteville Regional Office AIR QUALITY Lisk Sand NC Facility ID 0400051 Compliance Assurance Visit Report County/FIPS: Anson/007 Date: 08/15/2022 Facility Data Permit Data Lisk Sand Permit n/a 6975 NC Highway 742 Issued n/a Wadesboro,NC 28170 Expires n/a Lat: 35d 2.9360m Long: 80d 10.3080m Class/Status Permit Exempt SIC: 1446/Industrial Sand Permit Status Inactive NAILS: 212322/Industrial Sand Mining Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP Chris Tucker Chris Tucker Chris Tucker Plant Manager Plant Manager Plant Manager (704)272-6101 (704)272-6101 (704)272-6101 Compliance Data Comments: Inspection Date 08/09/2022 Inspector's Name Mike Thomas Inspector's Signature: Operating Status Operating Compliance Status Compliance-Assurance Visit Action Code FCE Date ofM� Z-Z- TotalSi gnatre: /�{, Inspection Result Compliance Actual emissions in TONS/YEAR: TSP S02 NOX VOC CO PM10 * HAP 2014 0.0000 --- --- --- --- 0.0000 --- 2009 0.0000 --- --- --- --- 0.0000 --- Highest HAP Emitted inpounds) Five Year Violation History:None Date Letter Type Rule Violated Violation Resolution Date Performed Stack Tests since last FCE: None Date Test Results Test Method(s) Source(s)Tested 1) Location/Directions: From FRO take Green St.for 0.17 mile to the roundabout and turn onto Gillespie St.Continue for 0.16 mile and turn right onto Russell St.and continue 0.54 mile and turn left onto Robeson St.Continue for 2.4 miles and turn left onto US401. Continue for 24.1 miles then turn right onto Wire Rd. and continue for 11.45 miles then turn right onto US 74 West. Continue 43 miles through Wadesboro and turn right onto Hwy 52 North at the western part of town,drive almost'/z mile,and then turn left onto Hwy 742 North.Go—7 miles, and facility will be on the left hand side(— 1 mile past Red Hill-Mount Vernon Road to the right). Once facility is seen, go a short way and turn left onto Luke White Road(there's a sign saying"Lisk Trucking-Main Office"), and then another quick left into office parking lot. 2) Safety Considerations: Standard DAQ safety equipment. Watch for trucks entering and exiting,as Lisk Trucking Company is located onsite also. 3) Facility and Process Description: Lisk Sand is a bulk hauling company that specializes in industrial and abrasive material hauling and sand packaging. The facility receives dried sand from an outside vendor(currently Unimin Corporation in Richmond County). The sand is offloaded via pneumatic truck into a silo located inside a building. The sand is then gravity fed to a bagging machine to produce various size packages,which are stacked on pallets prior to shipping to customers via truck. The facility produces play sand and sandblasting sand products. The silo filling and packaging operations are controlled by a simple cyclone in series with a cartridge type fabric filter. There are no fuel combustion devices on site. There are no emergency generators. 4) Emission Sources _ ------------------- _.______ ___.-__ .__.._ ____.. .--_ ----- _---- _.._._.._ Emission Emission Source Control Control System Source ID Description System ID Description 'Storage silo 40 ton capacity ES-1 I 9 Cyclone Not Operating iCD-1 (34 inches in diameter) g in series with in series with ES-2 Bagging operation CD-2 € Cartridge Type Fabric Filter Not Operating i f(1,808 square feet of filter area) i Production: Year Tons/week F2019 —24 ; i 2018 � 24 _ IL -2017 Facility not inspected 2016 26 2015 2014 2013 F150 5) Compliance Assurance Visit On 9 October 2022 I,Mike Thomas and Taijah Hamil,both of FRO DAQ conducted a compliance assurance visit of this facility. We met with facility contact,Mr.Chris Tucker. Mr.Tucker verified the FACFINDER information. No changes were needed. Mr. Tucker led us on a tour of the facility. Mr. Tucker stated that they were only operating on a very limited basis due to only have two customers currently. He went on to say that he did not believe that they would be operating the system after this year since they are losing money on it. We verified with Mr.Tucker that the bagging operation still operates as follows: ■ the bagging operation is dependent on the supply truck,the silo, and the bagging machine all working simultaneously. ■ The supply truck is attached to the silo and allowed to build pressure(I Opsi)for a few minutes and to allow partial filling of the silo. ■ Once pressure is obtained the bagging machine is started and bag filling proceeds. We observed the maintenance records for the cyclone and baghouse. Both control devices had detailed logs documenting inspections and maintenance actions. 6) Applicable Air Quality Regulations: A. A.3 2D .0515—PARTICULATES FROMMISCELLANEOUS INDUSTRIAL PROCESSES— Particulate control emissions from emission sources shall not exceed allowable emission rates. Appeared to be in compliance—The facility is no longer permitted, but compliance was determined during the last permit review based on operating the source as described in the permit conditions. No changes have been made to operations since that determination. B. A.4 2D .0521 VISIBLE EMISSIONS CONTROL REQUIREMENT—Visible emissions from sources shall be less than 20%opacity. Appeared to be in compliance—The facility was not operating at the time of inspection due to significant reduction in demand. We did not observe any indications of•excessive emissions around the control devices. C. A.5 2D .0535 NOTIFICATION REQUIREMENT- The facility is required to notify DAQ if excess emissions occur for more than a 4-hour period caused by a breakdown or other abnormal condition. Appears to be in compliance — According to Mr. Tucker, the facility has had no exceedances, breakdowns,or abnormal conditions requiring notification. D. A.6 2D .0540 FUGITIVE DUST CONTROL REQUIREMENT—The Permittee shall not cause or allow fugitive dust emissions to cause or contribute to complaints or excessive visible emissions beyond the property boundary. Appears to be in compliance—We observed no issues with fugitive dust at the facility on my approach in or during the inspection. Mr. Tucker stated that the facility has never had a dust complaint. FRO has not received any dust complaints for this facility. 5) 112R Status: This facility does not store any of the listed chemicals above the threshold quantities, and is not required to maintain a written risk management plan(RMP). 6) Non-compliance History Since 2010: None since 2010. 7) Comments and Compliance Statement: Lisk Sand appeared to be in compliance with the applicable air quality rules and regulations on 9 August 2022. Based on the current production rate of approximately 500 Tons/year the facility remains below the threshold required for permit exemption. Pink Sheet:No comments. /mst