AQ_F_1700016_20220408_CMPL_InspRpt (4)

NORTH CAROLINA DIVISION OF Winston-Salem Regional Office
AIR QUALITY Carolina Sunrock LLC-Burlington North
NC Facility ID 1700016
Inspection Report County/FIPS: Caswell/033
Date: 04/11/2022
Facility Data Permit Data
Carolina Sunrock LLC-Burlington North Permit 10693/R00
12971 S NC Highway 62 Issued 10/19/2021
Burlington,NC 27127 Expires 9/30/2029
Lat: 36d 15.0579m Long: 79d 19.6110m Class/Status Synthetic Minor
SIC: 2951 /Paving Mixtures And Blocks Permit Status Active
NAICS: 324121 /Asphalt Paving Mixture and Block Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
Scott Martino Terry Mannis Scott Martino NSPS: Subpart I, Subpart 000
Envir.Compliance Chief Financial Officer Envir.Compliance
Manager [phone] Manager
[phone] [phone]
Compliance Data
Comments: None.
Inspection Date 04/08/2022
Inspector's Name Blair Palmer
Inspector's Signature: DMM Operating Status Operating
Compliance Status Compliance-inspection
Action Code FCE
Date of Signature: 04/11/2022 Inspection Result Compliance
Total Actual emissions in TONS/YEAR:
TSP7 SO2 NOX VOC CO PM10 *HAP
No emissions inventory on record.The emissions inventory is due 07/02/2029.
*Highest HAP Emitted in ounds
Five Year Violation History:None
Date Letter Tyne Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE:None
Date Test Results Test Method(s) Source(s)Tested
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Permitted Emission Sources:
Emission Emission Source Control Control System
Source ID Description System ID Description
One Drum Mix Asphalt Plant(250 tons per hour maximum capacity),consisting of-
Propane/Natural Gas/No. 2 Fuel Oil/Recycled No. 2 Cyclone in series with
HMA-1 Fuel Oil/Recycled No.4 Fuel Oil-fired Drum-type HMA_CD1 Bagfilter
(NSPS-I) Hot Mix Asphalt Plant (8,968 square feet of filter
(80 million Btu per hour maximum heat input capacity) area)
HMA-H1 Natural Gas/No. 2 Fuel ULSD Oil-fired Asphalt Cement N/A N/A
Heater(1.2 million Btu per hour maximum heat input)
HMA- Natural Gas/No.2 Fuel ULSD Oil-fired Asphalt Cement N/A N/A
Heater(L I million Btu per hour maximum heat input)
HMA-LO1 Asphalt Loadout Operation Silo 1 N/A N/A
HMA-L02 Asphalt Loadout Operation Silo 2 N/A N/A
HMA-1,03 Asphalt Loadout Operation Silo 3 N/A N/A
HMA-L04 Asphalt Loadout Operation Silo 4 N/A N/A
HMA-1,05 Asphalt Loadout Operation Silo 5 N/A N/A
HMA-Silo 1 Hot Mix Asphalt Storage Silo(150-ton capacity) N/A N/A
HMA-Silo 2 Hot Mix Asphalt Storage Silo(IS 0-toncapacity) N/A N/A
HMA-Silo 3 Hot Mix Asphalt Storage Silo(200-ton capacity) N/A N/A
HMA-Silo 4 Hot Mix Asphalt Storage Silo(200-ton capacity) N/A N/A
HMA-Silo 5 Hot Mix Asphalt Storage Silo(200-ton capacity) N/A N/A
Emission Emission Source Control Control System
Source ID Description System ID Description
RAP Crushing System consisting of-
RAP-CRUSH(NSPS- RAP Impact Crusher(65 tons per hour N/A N/A
000) maximum rated capacity)
RAP-CNV Four(4) Conveyors N/A N/A
(NSPS-000)
RAP-SCN 8' x 20' Double Deck Screen N/A N/A
(NSPS-000)
Truck Mix Concrete Batch Plant(120 cubic yards per hour maximum capacity),consisting of:
RM-1 Cement Storage Silo(200-ton capacity)
RM-2 Fly Ash Silo(150-ton capacity) Bagfilter
RM-3 Truck Loadout Point RMC-CD2 (1,433 square feet of
Cement/Fly Ash Weigh Batcher filter area)
RM_4 (5-ton maximum capacity)
RM-5 Aggregate Weigh Batcher(20-ton maximum N/A N/A
capacity)
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Insignificant/Exempt Activities:
Source of Source of Title V
Source [Exemption Regulation TAPs? Pollutants?
IES-1 -Used Oil Storage Tank
associated with Asphalt Plant
(20,000-gallon capacity)
IES-2 -Used Oil Storage Tank
associated with Asphalt Plant
(20,000-gallon capacity)
IES-3 -Liquid Asphalt Storage Tank(30,000-gallon
Capacity)
IES-4-Liquid Asphalt Storage Tank(30,000-gallon 2Q .0102(g)(4) Yes Yes
Capacity)
IES-5 -Diesel Fuel Storage Tank associated with
Asphalt Plant
(20,000-gallon capacity)
IES-6-Diesel Fuel Storage Tank associated with
Asphalt Plant
(20,000-gallon capacity)
Introduction•
On April 8, 2022,Blair Palmer,Environmental Specialist II of the DAQ-WSRO,performed a drive-by inspection of
Carolina Sunrock LLC-Burlington North near Burlington,NC. This is considered a greenfield site. As of the time of this
inspection,no construction activity has taken place. The facility's permit was issued on October 19, 2021, and this is the
facility's first inspection.
Applicable Regulations:
Applicable regulations listed in the permit are 2D .0202, 2D .0501,2D .0503, 2D .0506, 2D .0510, 2D .0515, 2D .0516,
2D .0521, 2D .0524 (40 CFR 60, Subpart I, Subpart 000),2D .0535,2D .0540,2D .0605, 2D .0611, 2D .1100,2D .1806,
2Q .0315, 2Q .0317 (Avoidance)and 2Q .0711. This facility will not be subject to RMP requirements of the 112(r)
program since it will not use or store any of the regulated chemicals in quantities above the threshold levels in the rule.
However,the facility is subject to the General Duty clause of the 112(r)program.
Stack Test Requirements:
No stack tests have been conducted at the facility
Discussion:
The facility's operations will consist of an asphalt plant and batch concrete plant.
The facility is required to submit annual reports for CO and SO2 emissions,production, and fuel certification. The last
annual report was received on January 19, 2022. The reports state that the facility is not yet in operation and thus there is
no information to report.
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j Compliance History:
No NODs or NOVs have been issued to the facility since its permit was issued on October 19,2021.
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Permit Discussion:
None noted at this time.
Conclusion•
Based on visual observations and the fact that there is no functioning facility at the site,this facility appears to be in
compliance with Air Quality standards and regulations at the time of this inspection.
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