AQ_F_0800109_20170825_PRMT_PmtRvw

NORTH CAROLINA DIVISION OF Region: Washington Regional Office
AIR QUALITY County: Bertie
Application Review NC Facility ID: 0800109
Inspector's Name: Betsy Huddleston
Issue Date: 8/25/2017 Date of Last Inspection: 03/29/2017
Compliance Code: 3 /Compliance-inspection
Facility Data Permit Applicability(this application only)
Applicant(Facility's Name): Perdue Foods LLC-Lewiston SIP: 2D(.0202, .0503, .0515, .0516, .0521,.0535,
.0540, .0611,.1111, .1806)
Facility Address: NSPS: N/A
LNA
oods LLC-Lewiston NESHAP: JJJJJJ and ZZZZ
vernors Road PSD: N/A
Woodville,NC 27849 PSD Avoidance:
NC Toxics: N/A
5/Poultry Slaughtering&Processing 112(r): Ammonia
311615/Poultry Processing
Classification: Before: Synthetic Minor After: Small
sification: Before: Synthetic Minor After: Small
Contact Data Application Data
Facility Contact Authorized Contact Technical Contact Application Number: 0800109.17A
Tim Mizelle Wayne Black Ashton Weller Date Received: 06/29/2017
Environmental Manager Director-Perdue Environmental Application Type: Renewal
(252)3484291 AgriBusiness Technician Application Schedule: State
P.O.Box 460 [phone] [phone] Existing Permit Data
Lewiston,NC 27849 P. O.Box 460 P.O.Box 460 Existing Permit Number: 10265/R02
Lewiston,NC 27849 Lewiston,NC 27849 Existing Permit Issue Date: 04/16/2015
Existin Permit Expiration Date: 09/30/2017
Review Engineer: Betsy Huddleston / Comments/Recommendations:
Issue 10265/R03
Review Enginee ' Signature: Date: Permit Issue Date: 8/25/2017
`oe/p/7 Permit Expiration Date: 7/31/2025
1. Application Summary
Perdue Foods LLC-Lewiston is a chicken processing facility. There are three receiving lines
with hoods over each loading area. Birds are unloaded in boxes from trucks. The birds are
loaded into the hanging system(3 hanging rooms).The chickens are then killed,and the feathers
removed by the singer. Organs and feet are removed in an evisceration process. Rejects are sent
to the Valley Proteins rendering plant. The meat is transferred to the ammonia chillers. The meat
is then cut into parts,marinated,packaged, and shipped.
Perdue Foods LLC—Lewiston submitted a permit renewal application to DAQ on 6/29/2017.
The application did not request any changes to the synthetic minor permit. However,on
8/09/2017 Ashton Weller and I discussed by phone whether Perdue wishes to continue including
No. 6 fuel oil in the permit. Perdue modified the boilers where they can't efficiently burn No. 6
oil,and the facility no longer purchases No. 6 oil. Ashton had discussed the issue with Tim
Mizelle,and they determined that No. 6 fuel oil should be removed from-the permit.
Both Ashton and Joey Baggett confirmed that the plant uses certified 15 ppm sulfur or less No.2
fuel oil. Ashton also confirmed that the generators are only for emergency use, and Perdue will
never contract to supply power as part of a financial arrangement with another entity.
rtie \0 1 9\2 Page 1
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As a result,the facility qualifies for a small permit(or possibly a registration). Ashton Weller
emailed me on 8/11/2017 that they do want to be issued a small permit. A copy of her email is
attached to the hard copy of this review.
A 2016 emissions inventory was submitted with the application. Ashton Weller emailed me on
6/23/2017 requesting that I add the estimated ammonia emissions from the refrigeration system in
IBEAM ED. I reviewed and approved it on 8/07/2017.
Ashton Weller was changed to the permit/technical contact and Tim Mizelle was changed to the
facility contact in IBEAM.
2. Application Chronology
Application received 6/29/2017
Acknowledgement letter sent 7/10/2017
Inventory reviewed and approved 8/07/2017
Permit draft submitted for review 8/14/2017
Permit Issued 8/25/2017
4. Equipment and Regulatory Review
No. 6 fuel oil is removed from the boiler permit item descriptor. The diesel engines are emergency
only, so peak shaving has been removed from their source descriptions in the permit item table.
Emission I Emission Source Control Control System
Source ID Description System ID F - Description
ES-1 Three live poultry receiving and handling systems CD-1 bagfilters(2,800 square feet
ES-2 CD-2 of filter area,each)
ES-3 CD-3
ES-4 Two(2)natural gas/No.2 fuel oil-fired boilers
ES-5 (20.3 million Btu per hour maximum heat input N/A N/A
NESHAP capacity,each)
ES-22A rwo diesel-fired emergency generators
ES-22B 28 horsepower engine output,each) N/A N/A
NESHAP
2D.0202 "Registration of Air Pollution Sources"
The Director has the authority to require the registration of air pollution sources,and require
permittees to submit information about the sources. It is under this Rule that the Division is
requiring facilities to submit an emissions inventory 90 days before a permit expires. The permit
will not expire until July 2025, so the inventory will need to be completed for CY2024.
2D.0503 "Particulates from Fuel Burning Indirect Heat Exchangers"
This rule applies to the boilers. The equation for calculating the particulate emission limit is
E= 1.090 Q-0.2594
E=allowable emission limit for particulate matter in lb/million Btu
Q=maximum heat input in million Btu/hour.
The sum of maximum heat inputs of all boilers at the plant site is considered as the total heat
input for the purpose of determining the limit. These two boilers were the first combustion
sources installed at the facility. They were installed together, so Q=40.6 MMBtu/hr. The
calculated limit is 0.42 lb/1ViMBtu for each boiler.
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Neither boiler has been tested for particulate. No. 6 fuel oil is being removed from the permit
so the worst case emissions(filterable+condensable)are evaluated for No.2 oil. Using the AP-42
factors for No. 2 oil the calculation is as follows:
40,600,000 Btu/hr(gallon/140,000 Btu)(3.3 lb/1000 gallons)=0.95 lbs/hr emitted
0.95 lbs/hr(hr/40.6 MMBtu)=0.023 lb/MMBtu
The combined No. 6 fuel oil particulate emission of both boilers is less than the limit for a single
boiler. The AP-42 particulate factor for natural gas combustion is 0.007 lb/MMBtu. The boilers
should comply with 213 .0503. Reference to No. 6 fuel oil is removed from permit condition A.3.
2D.0515 "Particulates From Miscellaneous Industrial Processes"
This rule applies to the singers and the three poultry receiving and handling systems.
The particulate limit for each of the poultry receiving and handling systems is calculated as
follows:
P<_30tons/hr E=4.10xP"'
E=4.10x21.90.6'
E=32.4 lbs/hr
For the receiving baghouses, Perdue uses a factor of 0.0003 lbs particulate per bird
processed to calculate actual emissions. The factor is based upon the weight of the amount of
particulate(feathers and dust)collected over one day of processing divided by a total of 16 hours
of production per day.
40,000 lbs birds/hr x 0.0003 lbs/bird processed x(1-.999)percent control eff. =0.012 lbs/hr
Assuming the same tonnage of birds are processed per hour through the singers,the particulate
limit is also 32.41bs/hr. Particulate emissions from the singers are only associated with LPG
combustion. The heat input to the singers is 4.4 MMBtu/hr of propane. The DAQ emissions
spreadsheet calculates the potential total particulate emissions from the singers at 0.03 lb/hr.
The sources should comply with 2D .0515 as long as the receiving bagfilters are properly
operated and maintained. Inspection reports over the last five years indicate that the bagfilters
were in good condition. There is no change made to the permit condition A.4.
2D .0516 "Sulfur Dioxide Emissions from Combustion Sources"
Sulfur dioxide emissions from the boilers, emergency generators and singers may
not exceed 2.3 lbs/NIMBtu heat input. Perdue's No. 2 fuel oil shipment certifications indicate a
low sulfur content of 0.05%by weight. The AP-42 factor for the diesel generators is 0.29 lb/MMBtu.
The singers burn LPG, so no S02 emissions are expected. Perdue is in compliance with 2D.0516.
There is no change made to the permit condition A.5.
2D .0521 "Control of Visible Emissions"
All of the facility's sources have a 20 percent opacity limit. Six-minute averaging periods may
exceed 20 percent not more than once in any hour,and not more than four times in any 24-hour
period. A six-minute average must never exceed 87 percent opacity. Compliance is expected
as long as the receiving baghouses are properly operated and maintained. Inspection reports over
the last five years indicate no problems with opacity. There is no change made to the permit
condition A.6.
2D .0535 "Excess Emissions Reporting and Malfunctions"
The facility is required to report excess emissions which last for more than four hours. The
emissions may be excusable if they result from a malfunction or other abnormal conditions.
There have been no excess emission reports from the chicken processing plant in the last five
years. There is no change made to the permit condition A.7.
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2D .0540 "Particulates from Fugitive Dust Emission Sources"
The facility may not generate fugitive dusts that go beyond the property boundary and cause a
substantive complaint. Fugitive emissions are those that don't pass through a stack or vent, and
are generated within plant property boundaries. Fugitive emissions include loading areas,
stockpiles,parking lots, and haul roads. No fugitive dust problems have been recorded in DAQ
inspection reports over the last five years. There is no change made to the permit condition A.B.
2D.0611 "Monitoring Emissions from Other Sources"
This Rule requires that the facility maintain records of production rates,throughputs, material
usage, and other process operational information to determine compliance with the facility's
permit and all applicable requirements. Control device I&M permit requirements are constructed
under this rule.
During the March 2017 permit compliance inspection I reviewed the bagfilter records from March
2016 to March 2017. Perdue performs weekly maintenance routes and has continued to contract
Eastern Environmental to perform quarterly internal inspections. The quarterly inspections were
conducted 6/11/2016, 8/27/2016, 11/19/2016 and 2/25/2017. I did not see any record of bag
changeouts in the last year. Perdue is in compliance with 2D .0611. There is no change made to
permit condition A.9.
2D .1111 "Maximum Achievable Control Technology"and
40CFR 63,Subparts JJJJJJ and ZZZZ
Subpart JJJJJJ-NESHAP for Boiler Area Sources
This facility is a minor source of HAPs,so the Area Source Boiler GACT applies to Boilers ES-4
and ES-5. The boilers are considered existing and are greater than 10 MMBtu/hr. They burn fuel
oil only during natural gas curtailment,but Perdue doesn't want to constrain use of fuel oil to
avoid 6J requirements. Perdue submitted the initial notification for the boilers on 9/20/2011.
The boilers were required to have an energy assessment completed and submitted by 3/21/2014.
Perdue has completed the required energy assessments for the boilers(dated 3/06/2014, due
3/21/2014). A copy of the energy assessment document is in the DAQ file.
Perdue submitted a Notice of Compliance Status report required by Subpart 6J to DAQ on
12/05/2012,and again to EPA CDX/CEDRI and DAQ on 5/08/2014.
I used DAQ IBEAM Permit Writer to re-generate condition A.10. for Subpart 6J in this permit
renewal. The IBEAM language has been revised since the condition was first created in permit
R00. I also removed the detailed language about the energy assessment requirement since it's
been completed, and I simplified the tune-up section to match requirements that actually apply to
Perdue's boilers.
Subpart ZZZZ-NESHAP for Stationary Reciprocating Internal Combustion Engines
Subpart ZZZZ applies because these engines were installed prior to June 12, 2006. Ashton
Weller confirmed by phone on 8/09/2017 that the generators are only for emergency and can be
permitted as such. I used DAQ IBEAM Permit Writer to generate a new Subpart ZZZZ permit
condition(A.11.)for emergency engines. The current permit contains requirements for peak
shaving engines. Ashton also confirmed that Perdue will never contract to supply power as part
of a financial arrangement with another entity, so I removed all references to that in the condition.
Perdue submitted the initial notification for the two diesel generators on 1/25/2012.
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I evaluated the potential emissions from the emergency generators based on the DAQ policy of
500 hours/year operation.NOx emissions would exceed 5 tpy, so the engines are not exempted
from permitting under 2Q .0102(h)(5). The engines must remain permitted.
2D .1806 "Control and Prohibition of Odorous Emissions"
This rule requires the facility to implement management practices sufficient to prevent
objectionable odors from the facility to move beyond the facility property boundaries. Maximum
feasible controls may be required(under 2D .1807)if objectionable odor complaints are
substantiated. This condition is renumbered as A.12. No other changes are made to the permit
condition.
Odor is generated by the chicken processing facility primarily at the open wastewater treatment
system. There are treatment ponds located between the processing plant and Valley Protein's
rendering plant. Both facilities use the wastewater system, but Perdue owns and operates it.
The rendering plant raw material delivery/storage and meal/grease process equipment are
regulated by 2D .0539 for odor. The Perdue chicken processing facility is not regulated by
2D .0539. 2D .1806 exempts processes at facilities that produce feed-grade animal proteins or
feed-grade animal fats and oils. However,the wastewater treatment system is not considered part
of the production processes at the rendering plant. Therefore, for the combined Perdue/Valley
Proteins wastewater treatment system, I believe 2D .1806 does apply.
While I have never smelled any odor outside of the chicken processing buildings,nor received a
complaint associated with chicken processing,there could potentially be ammonia odors from the
refrigeration process losses or bleach odor from evisceration.
2Q.0102 "Activities Exempted from Permit Requirements"
The insignificant sources have not changed,but 2Q .0102 has been revised. The table
"Exemption Regulation"column has been updated to reflect the new numbering in this rule. I
have also added their wastewater treatment system to the permit exempt list. The WWTS emits
VOCs and TAPs like H2S.
F_
Source Exemption Source of Source of Title V
Regulation TAPs? I Pollutants?
IES-6-refrigeration system 2Q.0102(g)(14)(F).I Yes I No
IES-7-propane-fired singers for poultry feathers(4.4 Q.0102(h)(5) No Yes
million Btu per hour maximum heat input)
Wastewater treatment system 2Q .0102(g)(6) I Yes I Yes
Ammonia refrigeration systems were discussed at the 7/27/2017 Permit Workgroup meeting with
respect to whether they require toxics review or permitting. Per the meeting minutes,"There is
discrepancy in how different regions have addressed refrigeration systems—some are permitted,
some are listed on the Insignificant Activities list,and some are not mentioned at all. It was noted
that much of the ammonia lost from a refrigeration system is collected in water through
controlled purging and check valves, and then sent to the waste water treatment plant. These
sources are exempt under 2Q .0102(g)(14)(F). It was proposed to not include ammonia
refrigeration systems on the permitted equipment list since they a fugitive emission sources and
we do not have a clear picture of what their air emissions are, but do include them on the
Insignificant Activities List as exempt under 2Q .0102(g)(14)(F)."
Perdue assumes an extremely conservative ammonia emission estimate of purchased=emitted.
The singer criteria pollutant potential emissions are each under 5 tpy. Therefore, under
2Q.0 I 02(h)(5)the singers are insignificant and do not require permitting.
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2Q.0315"Synthetic Minor Facilities"
Condition A.12. in permit R02 no longer applies to the facility with the elimination of No. 6 fuel
oil from the boilers. The potential emission of each criteria pollutant from the facility is now
below 100 tpy. The HAPs are also potentially below 10/25 tpy thresholds.
Actual and potential emissions are evaluated in Section 7. of this review. This permit condition is
no longer required and is removed from the permit. A statement in the 2D.0516 permit condition
will note that the boilers burn low sulfur No. 2 fuel oil.
2Q.0317 "Avoidance Conditions"
The potential emissions of any criteria or HAP pollutants are below Title V thresholds, so this
permit condition is no longer needed. It is removed from the permit.
2Q.0711 "Emission Rates Requiring a Permit"(NC Toxics TPERs)
The facility has never made a modification that has triggered toxics review(including when it
was part of the Facility 0800081 permit).
Toxics are emitted from fuel oil and natural gas combustion, and from the ammonia refrigeration
system. However,the refrigeration system is considered a fugitive, exempt source(see the
2Q.0102 discussion on page 5. of this review).
5. NSPS, NESHAPS, PSD, Greenhouse Gases, Attainment Status and 112R:
• NSPS—NSPS does not apply to this facility. The boilers existed prior to the Subpart Dc
applicability date of 6/09/1989. The generators were manufactured and constructed prior to
applicability dates in Subpart IIII.
• NESHAPS—Subparts 6J and 4Z apply to the facility. See the discussion in the Regulatory
Review for 2D .I I I I above.
• PSD-This facility is minor for PSD. See the discussion in the Regulatory Review for
2Q .0317 above.
• GHGs- Worst case GHG emissions are calculated assuming 8760 hours of No. 2 fuel oil
combustion and LPG combustion. Emissions are calculated for the engines based upon a
maximum of 500 hours of operation. Potential facility-wide carbon dioxide equivalent
emissions are 32,347 short tons/yr. Methane and nitrous oxide potentials are 28.9 short
tons/yr and 82.3 short tons/hr, respectively.
• Attainment Status-This facility is in an attainment area.
• 112r-This regulation applies to ammonia storage/use in Perdue's refrigeration system at the
processing facility. The general condition in the permit is adjusted for 112r to reflect that it
applies to the facility and that they must meet requirements.
A maximum of 87,163 lbs of ammonia can be stored on-site. Ammonia loss would most
commonly occur through seal leaks. Perdue purges ammonia back to the storage tank, and
then seals the tank off during shutdown.
The most recent inspection was conducted on 9/30/2015 by Mike Reid(RCO 112R Program
Coordinator)and Randall Jones(WaRO). Their inspection report is in Documents Module
in IBEAM and stored on the WaRO LAN at g:\AQ\Shared\Bertie08\00109\2015-09-30
Lewiston RMP lnsp Report.doc. They found that Perdue appeared to address all the
required elements in the Risk Management Program.
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6. Compliance Status and History
My most recent inspection at the chicken processing facility was 3/29/2017. No problems were
observed during the inspection. No violations have been discovered during inspections over the
last five years.
7. Facility Emissions Review
Perdue submitted a 2016 Emissions Inventory. I have reviewed and approved the data. Perdue
used DAQ spreadsheets to calculate fuel combustion emissions,purchase records to estimate
ammonia loss from the refrigeration system,and engineering estimates for calculating poultry
receiving and handling emissions. The table below provides the 2016 actual criteria emissions
from the chicken processing plant. I calculated potential criteria emissions(AP-42 emission
factors, DAQ spreadsheets)for No. 2 oil on the boilers,diesel on the engines and LPG on the
singers. Those spreadsheets are saved to the WaRO LAN and are attached to the file copy of this
review. PM=PM10 is assumed below. Perdue purchases low sulfur fuel oil (the tank currently
contains 0.05%by weight sulfur oil and Ms. Weller said they plant to purchase 15 ppm or less by
weight in the future). For the purpose of clearly demonstrating the facility is small in emissions
category, 0.5%by weight sulfur in the No. 2 fuel oil is applied to the potential SOz emission
calculation. Per DAQ policy potential emissions from the emergency engines are based on 500
hours/yr.
- - - -- - -- - -- - - ---- - - -.... ------ ------- -.. - -------
Emission Source Boilers Singers Generators Totals
Description ES-4 and ES-5 IES-7 ES-22A& ES-22B (Tons/yr)
CTUAL EMISSIONS
yr
on
Fuel Consumption 1,524 gals No.2 oil 48,844 gals 11 hours(total) ---
139.14 MMSCF I -F
PM F 0.04 Negligible ( 0.02 0.06
PM 10 0.04 0.02 F0.06
NOx 7.0 j 0.3 0.03 7.3
SOz 0704 0-1 Negligible 0.04
CO 5.9 0.2 ( 0.08 6.2
VOC 0.4 F 0.02 0.01 0.43
POTENTL4L EMISSIONS
(tons/yr)
_-- - - -------- -- -- -
Fuel Consumption 2.540 MMGals No.2 oil assume max ---
[423,560 galsor348.68MMCFgas500 hrs each
PM 4.2(oil) 0.01 0.9 5.1
PM10 4.2(oil) 0.01 0.9 F5.1
NOx 25.4(oil) 2.7 31.5 59.6
SOz 90.2(oil) F 0 0.02 90.2
CO 14.6(NG) 1.6 7.2 23.4
-
VOC 1.0(NG) 0.2 1 0.9 2.1
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8. Comments and Recommendations
The following changes have been made to Permit R02:
Page(s) Section Description of Change(s)
1 Permit Expiration Date The permit is now issued as effective for a period of eight years. The permit
Permit Category has changed from synthetic minor to small.
1 Source Table The boilers are identified as NESHAP sources. The engines' peak shaving
descriptor is changed to emergency.
2 Condition A.1. 2Q .0315 and 2Q .0317 are removed from the condition.
2 Condition A.2. A calendar year 2024 emissions inventory will be required for submittal with
the next permit renewal.
3 Condition A.5. A statement that low sulfur fuel oil is combusted in the boilers and
emergency engines is added to the condition.
4-6 Condition A.10. This condition is revised to reflect current permit language for 6J sources.
The energy assessment requirement is removed since it's been completed,
and language for tune-ups has been edited to reflect only requirements that
apply to Perdue's boilers.
7 Condition A.11. This condition is re-numbered as condition A.12.
7-8 Condition A.12. These conditions are removed from the permit due to the facility-wide
Condition A. 13 category change from synthetic minor to small.
8-19 Condition A.14 The subpart ZZZZ condition is re-numbered to condition A.11. The
condition has been revised to address requirements for emergency-only
engines.
--- Insignificant/Exempt 2Q.0102 exemptions are revised to reflect changes to the regulation. The
Activities Attachment wastewater treatments stem is added to the list.
I recommend issuance of Permit No. 10265R03.
(g:\AQ\Shared\Bertie08\00109\20170825R03.doc) Page 8

Huddleston, Betsy
From: Weller, Ashton <[e-mail]>
Sent: Friday, August 18, 2017 3:19 PM
To: Huddleston, Betsy
Subject: RE: Draft Permit
Sounds good. Thanks!
114" UJ e.UVA
Environmental Technician
Perdue Foods, LLC
Lewiston, NC
[phone]
From: Huddleston, Betsy [mailto:[e-mail]]
Sent: Friday, August 18, 2017 3:18 PM
To: Weller, Ashton
Subject: RE: Draft Permit
Ashton,
I ran the SO2 potential assuming 0.5%sulfur No.2 fuel oil,which is what we assume is maximum for distillate fuel
oil. The potential is 90 tpy, so I'm simplifying to generically reference "low sulfur fuel oil."
Betsy Huddleston
Division of Air Quality
North Carolina Department of Environmental Quality
252 948 3836 office
252 975 3716 fax
Betsy.Huddleston(a),ncdenr.gov
943 Washington Square Mall
Washington, NC 27889
------- Nothing Compares,-,-.
D. -
Email correspondence to and from this address is subject to the
North Carolina Public Records Law and may be disclosed to third parties.
1

From: Weller, Ashton [mailto:[e-mail]
Sent: Friday, August 18, 2017 3:13 PM
To: Huddleston, Betsy<[e-mail]>
Subject: RE: Draft Permit
Betsy,
The draft permit is acceptable, with revising Condition A.5 on page 3 to read "low sulfur(500ppm or less)fuel oil..." in
the place of"ultra-low sulfur (<15 ppm)..." so we can combust the remaining low sulfur (500 ppm) fuel in the tank for
the boilers as a back up fuel.
Thanks,
dAl an UeUez
Environmental Technician
Perdue Foods, LLC
Lewiston, NC
[phone]
From: Huddleston, Betsy [mailto:[e-mail]]
Sent: Tuesday, August 15, 2017 4:48 PM
To: Weller, Ashton
Subject: Draft Permit
Ashton,
The draft permit is attached. Our permit coordinator is out of town, so issuance has to wait until he's back in the office,
which is hopefully sometime next week. Please review and just email any comments/corrections to me.
Betsy Huddleston
Division of Air Quality
North Carolina Department of Environmental Quality
252 948 3836 office
252 975 3716 fax
Betsy.Huddleston(o-)ncdenr.gov
943 Washington Square Mall
Washington, NC 27889
' 'Nothing Compares-
Email correspondence to and from this address is subject to the
North Carolina Public Records Law and may be disclosed to third parties.
2

Huddleston, Betsy
From: Weller, Ashton <[e-mail]>
Sent: Friday, August 11, 2017 4:46 PM
To: Huddleston, Betsy
Cc: Mizelle, Timothy; Black, Wayne
Subject: RE: Potential Emissions calculations using DAQ quick spreadsheets
Betsy,
We would like to move to a small permit, since you have advised that our potential emissions would qualify us for this
permit, with #6 fuel removed. We look forward to hearing what you find out about the ammonia refrigeration system
being exempt. Hope you have a great weekend.
Thanks,
& l,l.J e U eri
Environmental Technician
Perdue Foods, LLC
Lewiston, NC
[phone]
From: Huddleston, Betsy [mailto:[e-mail]]
Sent: Wednesday, August 09, 2017 5:11 PM
To: Weller, Ashton
Subject: Potential Emissions calculations using DAQ quick spreadsheets
Ashton,
If we remove No.6 fuel oil from the permit,then potential emissions from the facility need to be re-evaluated. I've
crunched potential emissions for the boilers, engines and singers using DAQ's spreadsheets. Copies are attached. I ran
the boilers both for natural gas and No. 2 oil combustion assuming 8,760 hours on each. Per DAQ policy we evaluate
potential emissions from emergency engines based on a maximum of 500 hours of operation. If all your diesel/No. 2
fuel oil is certified to be 15 ppm sulfur or less,when it's all added up,your worst case potential emission is 59.7 tpy
NOx.
Since none of your potential criteria pollutant emissions exceed 100 tpy and no HAP exceeds 10 TPY, it appear that
Perdue qualifies for a small permit rather than a synthetic minor permit.
Further, if your actual emissions for the last few years show that aggregate criteria + HAP+TAP emissions for the whole
plant are less than 25 tons per Perdue may be eligible for a registration rather than a permit.
In reviewing toxics for your renewal, I had to consider your ammonia refrigeration unit. The TPER in 2Q.0711 is a lot
smaller value than what the plant ends up losing from the system every year. The only reason there's never been a
toxics review on the system is because there's never been a documented expansion of the refrigeration system or
addition of other ammonia sources that aren't exempt from evaluation. Would you please confirm that the ammonia
refrigeration system has never been enlarged?
Betsy Huddleston
1

r
FUEL OIL COMBUSTION EI DNS CALCULATOR REVISION G 11/5/2012-OUTPUTS( i
Instructions: Enter emission source 1 facility data on the"INPUT'tabiscreen. The air emission results and summary of input data
�� are viewetl I printed on the"OUTPUT'tab/screen. The different tabs are on the bottom of this screen.
ih-s spreadsheet is for your use only and should be used with caution.DENR does not guarantee Me accuracy of the information contained.This apreadslu Is
'�� subject to continual revision and updating.It is your responsibildy to be aware of the most current information avallabls.DENR is not responsible/or errors or
NCDENR -salons that may be contained herein.
COMPANY: Perdue Foods MAX HEAT INPUT: 40.60 MMBTU/HR
FACILITY ID NO.: 800109 FUEL HEAT VALUE: 140,000 BTU/GAL
PERMIT NUMBER: 0 HHV for GHG CALCULATIONS: 0.138 mm BTU/GAL-
FACILITY CITY: Lewiston ACTUAL ANNUAL FUEL USAGE: 1,524 GAL/YR
FACILITY COUNTY: Bertie MAXIMUM ANNUAL FUEL USAGE: 2,540,400 GAL/YR
USER NAME: E Huddleston MAXIMUM SULFUR CONTENT: 0.5 %
EMISSION SOURCE DESCRIPTION: No.2 oil-fired Boiler
EMISSION SOURCE ID NO.: ESO4 and ES05 MAX.FUEL USAGE: 2,540 400 GAL/YR
MAX.SULFUR CONTENT: 0.0015 %
NONE/OTHER PM 0
NONE/OTHER S02 0
NONE/OTHER NOx 0
METHOD USED TO COMPUTE ACTUAL GHG EMISSIONS: TIER 1: DEFAULT HIGH HEAT VALUE AND DEFAULT EF
CARBON CONTENT USED FOR GHGS k C/al: CARBON CONTENT NOT USED FOR CALCULATION TIER CHOSEN
ACTUAL EMISSIONS POTENTIAL EMSSIONS EMISSION FACTOR
(AFTERCONTROLSILIMITS) (BEFORE CONTROLS I LIMITS) (Ib/103gal)
AIR POLLUTANT EMITTED Iblhr tons r Iblhr tonslyr Iblflr ton uncontrolled controlled
TOTAL PARTICULATE MATTER PM FPM+CPM 0.96 0.00 0.96 4.19 0.96 4.19 3.30E+00 3.30E+00
FILTERABLE PM(FPM) 0.58 0.00 0.58 2.54 0.58 2.54 2.00E+00 2.00E+00
CONDENSABLE PM(CPM) 0.38 0.00 0.38 1.65 0.38 1.65 1.30E+00 1.30E+00
FILTERABLE I'll MICRONS(PM,,,) 0.29 0.00 0.29 1.27 0.29 1.27 1.00E+00 1.00E+00
FILTERABLE PM<2.5 MICRONS(PM2 S) 0.07 0.00 0.07 0.32 0.07 0.32 2.50E-01 2.50E-01
SULFUR DIOXIDE(SO2) 20.59 0.05 20.59 90.18 0.06 0.27 7.10E+01 7.10E+01
NITROGEN OXIDES(NOJ 5.80 0.02 5.80 25.40 5.80 25.40 2.00E+01 2.00E+01
CARBON MONOXIDE CO 1.45 0.00 1.45 6.35 1.45 6.35 5.00E+00 5.00E+00
VOLATILE ORGANIC COMPOUNDS VOC 0.06 0.00 0.06 0.25 0., 0.25 2.00E-01 2.00E-01
LEAD 0.00 0.00 0.00 0.00 0.00 0.00 1.26E-03 1.26E-03
ACTUAL EMISSIONS POTENTIAL EMSSIONS EMISSION FACTOR
CAS (AFTERCONTROL91LIMITS) (BEFORE CONTROLS/LIMITS) (AFTER CONTROLS/LIMITS) Ib/103 al
TOXIC I HAZARDOUS AIR POLLUTANT NUMBER Ib/hr I r Ib/hr 1 I-r uncontrolled controlled
Antimony Unlisted Com ounds H SBC-Omer 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.00E+00 0.00E+00
Arsenic Unlisted Compounds TH ASC-Omer 1.6E-04 8.5E-04 1.6E-04 1.4E+00 1.6E-04 1.4E+00 5.60E-04 5.60E-04
Benzene TH 71432 8.0E-04 4.2E-03 8.0E-04 7.0E+00 8.0E-04 7.0E+00 2.75E-03 2.75E-03
Beryllium Metal unreacted) TH 7440417 1.2E-04 6.4E-04 1.2E-04 1.1E+00 1.2E-04 1.1E+00 4.20E-04 4.20E-04
Cadlum Met31 elemental unreaaed TH 744D439 1.2E-04 6.4E-04 1.2E-04 1.1E+00 1.2E-04 1.1E+00 4.20E-04 420E-04
Chromic Acid vl TH 7738945 1.2E-04 6.4E-04 1.2E-04 1.1E+00 1.2E-04 1.1E+00 4.20E-04 4.20E-04
robed Urdistee Compounds H COC-Other I O.oE+00 O.0E+00 0.0E+00 O.0E+00 0.0E+00 0.0E+00 0.00E+00 O.DOE+00
Em benzene H 100414 2.4E-04 1.2E-03 I 2.4E-04 2.1E+00 2.4E-04 2.1E+00 8.17E-04 8.17E-04
Fluorides(sum ftuoddewir unds T 16984488 1.1E-02 5.7E-02 1.1E-02 9.5E+01 1.1E-02 9.5E+01 3.73E-02 3.73E-02
Formaldehyde TH 50000 1.4E-02 7.3E-02 1.4E-02 1.2E+02 1.4E-02 1.2E+02 4.80E-02 4.80E-02
Lead Unlisted Compounds H PBC-Other 3.7E-04 1.9E-03 3.7E-04 32E+00 3.7E-04 3.2E+00 1.26E-03 1.26E-03
Man anew Unlisted Compounds TH MNCOther 2.4E-04 1.3E-03 2.4E-04 2.1E+00 I 2.4E-04 2.1E+00 8.40E-04 8.40E-04
Mercury,vapor TH 7439976 1.2E-04 6.4E-04 1.2E-04 1.1E+00 1.2E-04 1.1E+00 4.20E-04 4.20E-04
Methyl cnlomform TH 71566 6.8E-05 3.6E-04 6.8E-05 6.0E-01 6.8E-05 6.0E-01 2.36E-04 2.36E-04
jNicklMeffltal (�)
H 91203 9.7E-05 5.1E-04 9.7E-05 8.5E-01 9.7E-05 8.5E-01 3.33E-04 3.33E-04
tal TH 7440ozo 12E-04 6.4E-04 1.2E-04 1.1E+00 1.2E-04 1.1E+00 4.20E-04 4.20E-04
ns Mat91,Yellow or While H 7723140 0.0E+00 O.0E+00 O.0E+00 O.0E+00 0.0E+00 0.0E+00 O.00E+DO O.00E+00
s uncontrolled H POM 9.6E-04 5.0E-03 9.6E-04 8.4E+00 9.6E-04 6.4E+00 3.30E-03 3.30E-03
com unds H SEC 6.1E-04 3.2E-03 6.1E-04 5.3E+00 6.1E-04 5.3E+00 2.10E-03 2.10E-03
TH108883 2.3E-02 1.2E-01 2.3E-02 2.0E+02 2.3E-02 2.0E+02 7.97E-02 7.97E-02
1330207 4.1E-04 2.1E-03 4.1E-04 3.6E+00 4.1E-04 3.6E+00 1.40E-03 1.40E-03
H 4.2E-02 2.2E-01 4.2E-02 3.6E+02 4.2E-02 3.SE+02 1.4E-01 1.4E-01
Lar est HAP H 2.31E-02 1.21E-01 2.31E-02 2.02E+02 231E-02 2.02E+02 7.97E-02 7.97E-02
EXPECTED ACTUAL EMISSIONS AFTER CONTROLS/LIMITATIONS EMISSION FACTOR
b 10s al
TOXIC AIR POLLUTANT M7"0417
Iblhr lb/day
uncontrolled controlled
Arsenic Unlisted Compounds TH 1.62E-04 3.90E-03 5.60E-04 5.60E-04
Benzene TH 7.98E-04 1.91E-02 2.75E-03 2.75E-03
Beryllium Metal unreactetl TH 1.22E-04 2.92E-03 4.20E-04 4.20E-04Cadium Metal elemental unreaaed Tli 1.22E-04 2.92E-03 4.20E-04 4.20E-04
Soluble chromate com unds,as chromium vl TH 1.22E-04 2.92E-03 4.20E-04 4.20E-04
Fluondes sumlluondewm unds LOBE-02 2.60E-01 3.73E-02 3.73E-02
Formaldeh de TH 50000 1.39E-02 3.34E-01 . 4.80E-02 4.80E-02
Manganese Unlisted Compounds (TH) I MNC-Other I 2.44E-04 5.85E-03 I 2.13E+00 8.40E-04 8.40E-04
Mercury,va or TH 7439976 1.22E-04 2.92E-03 1.07E+00 4.20E-04 4.20E-04
Methyl chloroform TH 715M 6.84E-05 1.64E-03 6.00E-01 2.36E-04 2.36E-04
Nickle Metal TH 7440020 1.22E-04 2.92E-03 1.07E+00 4.20E-04 4.20E-04
toluene TH 10e883 2.31E-02 5.55E-01 2.02E+02 7.97E-02 7.97E-02
Xylene (TH) 1330207 4.06E-04 9.75E-03 3.56E+00 1.40E-03 1.40E-03
ONSWIM
ue! ACTUAL EMISSIONS POTENTIAL EMISSIONS-utilize max heat POTENTIAL EMISSIONS With
Input capacity and EPA MRR Emission Requested Emission Limitation-
Factors utilize requested fuel limit and EPA
GREENHOUSE OAS EPA MRR CALCULATION METHOD:TIER 1 MRR Emission Factors
POLLUTANT short tons/yr, short tons/yr,
metric tons/ r metric tons/r,CO2e short tons/ r short tonstyr CO2e short tons/ r CO2e
CARBON DIOXIDE(CO,) 15.55 15.55 17.15 28,996.51 28,995.51 28,995.51 28,995.51
METHANE(CH4) 6.31E-04 1.32E-02 6.95E-04 1.18E+00 2.47E+01 1.18E+00 2.47E+01
-04
NITROUS OXIDE(N20) 1.26E-04 3.91 E-02 1.39E 2.35E-01 7.29E+01 2.35E-01 7.29E+01
TOTAL 15.61 TOTAL W.393.13 TOTAL
NOTES: 1)CO2e means CO2 equivalent
2)The DAO Air Emissions Reporting Online(AERO)system requires short tons and the EPA MRR requires metric tons

NATURAL GAS COMBUSTION El )INS CALCULATOR REVISION N 01/05/2017-OUTPUT EN
Instructions: Enter emission source I facility data on the"INPUT"tab/screen. The air emission results and summary of Input data are viewed I
printed on the"OUTPUT"tab/screen. The different tabs are on the bottom of this screen.
KC
This spreadsheet is for your use only and should be used with caution.NCDEQ does not guarantee the accuracy of the information contained. This
spreadsheet is subject to continual revision and updating. it is your responsibility to be aware of the most current information available. NCDEQ is
nir Quaary not responsible for errors or omissions that may be contained herein.
COMPANY: Perdue Foods PERMIT
ID NO.: 800109
PERMIT NUMBER: 0
EMISSION SOURCE DESCRIPTION: 40.6 MMBTU/HR NATURAL GAS-FIRED BOILER FACILITY CITY: Lewiston
EMISSION SOURCE ID NO.: ESA and ES-5 FACILITY COUNTY: Bartle
CONTROL DEVICE: I NO CONTROL POLLUTANT CONTROL EFF.
SPREADSHEET PREPARED BY: E Huddleston NOX CALC'D AS 0%
ACTUAL FUEL THROUGHPUT: 139.14 10 SCFNR FUEL HEAT VALUE: 1,020 BTU/SCF
POTENTIAL FUEL THROUGHPUT: 348.68 10e SCFNR BOILER TYPE: SMALL BOILER <100 mmBTU/HR NO SNCR APPLIED
REQUESTED MAX.FUEL THRPT: 348.68 10e SCFNR HOURS OF OPERATIONS: 24
ACTUAL EMISSIONS POTENTIAL EMSSIONS EMISSION FACTOR
(IiFTee CpRROL.SI L S) 19FFORE CCNTROte l Leer4) INTER COIRRQS/EMITS) IblrrnnBbl
AIR POLLUTANT EMITTED Ib/hr tonslyr Whir tonslyr Ib/hr tonslyr uncontrolled loontrolled
PARTICULATE MATTER otal 0.02 0.04 0.02 0.09 0.02 0.09 0.0011 0.001
PARTICULATE MATTER Filterable 0.01 0.01 0.01 0.03 0.01 0.03 0.000 0.000
PARTICULATE MATTER Condensable 0.01 0.02 0.01 0.06 0.01 0.06 0.000 0.000
PM 2.5 Total 0.02 0.03 0.02 0.07 0.02 0.07 0.000 0.000
PM 2.5 Filterable 0.00 0.01 0.00 0.02 0.00 0.02 0.000 0.000
SULFUR DIOXIDE S02 0.02 0.041 0.02 0.10 0.02 0.10 0.001 0.001
NITROGEN OXIDES NOx 3.981 6.96 3.98 17.43 3.98 17.43 0.098 0.098
CARBON MONOXIDE CO 3.34 5.84 3.34 14.64 3.34 1 14.64 0.082 0.082
VOLATILE ORGANIC COMPOUNDS OC 0.221 0381 0.221 0.961 0.221 0.96 0.005 0.005
ACTUAL EMISSIONS POTENTIAL EMISSIONS EMISSION FACTOR
CAS (11FTERC*IT SI LIMITS) (S-E CONTROLS/LMT81 (IFTER CONTRCLe I LMTs) Ib/mmBtu
TOXIC I HAZARDOUS AIR POLLUTANT NUMBER Iblhr lbstyr bRv Itnityr Ib/hr lbelyr uncontrolled I controlled
Acetaldehyde H 75070 6.05E-07 2.11E-03 6.05E-07 5.30E-03 6.05E-07 5.30E-03 1.49E-08 1.49E-08
Acrolein H 107028 7.16E-07 2.50E-03 7.16E-07 6.28E-03 7.16E-07 6.29E-03 1.76E-08 1.76E-08
Ammonia 7664417 1.27E-01 4.45E+02 1.27E-01 1.12E+03 1.27E-01 1.12E+03 3.14E-03 3.14E-03
Arsenic unlisted compounds H ASC-other O.00E+00 0.00E+00 O.00E+00 O.QOE+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
Benzene TH 71432 8.36E-05 2.92E-01 8.36E-05 7.32E-01 8.36E-05 7.32E-01 2.86E-06 2.06E-06
Benzo a rene H 50328 4.78E-08 1.67E-04 4.78E-08 4.18E-04 4.78E-08 4.18E-04 1.18E-09 1ABE-09
Beryllium metal unreacted TH 7440417 0.00E+00 O.00E+00 O.00E+00 O.00E+00 O.00E+00 O.00E+00 0.00E+00 0.00E+00
Cadmium metal elemental unreacted H 7440439 0.00E+00 O.00E+00 O:00E+00 O.00E+00 O.00E+00 0.00E+00 8.00E+00 B.00E+00
Chromic acid VI H 7738945 0.00E+00 O.00E+00 O.00E+00 O.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
Cobalt unlisted compounds H COC-other 3.34E-06 1.17E-02 3.34E-06 2.93E-02 3.34E-06 2.93E-02 8.24E-08 8.24E-08
Formaldehyde H 50000 2.99E-03 1.04E+01 2.99E-03 2.62E+01 2.99E-03 2.62E+01 7.35E-05 7.35E-05
Hexane,n- H 110543 7.16E-02 2.50E+02 7.16E-02 6.28E+02 7.16E-02 6.28E+02 1.76E-03 1.76E-03
Lead unlisted compounds H PBC-other 1.99E-05 6.96E-02 I 1.99E-05 1.74E-01 1.99E-05 1.74E-01 4.90E-07 4.90E-07
Manganese unlisted compounds TH MNC-other O.00E+00 O.00E+00 O.00E+00 O.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
Mercury vapor TH 7439976 O.00E+00 O.00E+00 O.00E+00 O.00E+00 0.00E+00 O.o0E+00 o.0oE+00 0.00E+00
Na thalene H 91203 2.43E-05 8.49E-02 2.43E-05 2.13E-01 2.43E-05 2.13E-01 5.9eE-07 5.98E-07
Nickel metal H 7440020 O.00E+00 0.00E+00 0.00E+00 O.00E+00 O.00E+00 0.00E+00 o.00E+00 0.00E+00
Selenium compounds H SEC 9.55E-07 3.34E-03 9.55E-07 8.37E-03 9.55E-07 8.37E-03 2.35E-0B 2.35E-08
Toluene H 108883 1.35E-04 4.73E-01 1.35E-04 1.19E+00 1.35E-04 1.19E+00 3.33E-06 3.33E-06
Total HAPs 7.49E-02 I 2.62E+02 I 7.49E-02 I 6.56E+02 7.49E-02 6.56E+02 1.84E-03 1.84E-03
Highest HAP IHexane I 7.16E-02 1 2.50E+02 7 16E-02 6.28E+02 7.16E-02 6.28E+02 1.76E-03 1.76E-03
EXPECTED ACTUAL EMISSIONS AFTER CONTROLS I LIMITATIONS EMISSION FACTOR
ltd-Blu
TOXIC AIR POLLUTANT CAS Num. Ib/hr lb/day Ib uncontrolled controlled
Acetaldehyde H 75070 6.05E-07 1.45E-05 2.11E-03 1.49E-08 1.49E-c8
Acrolein H 107028 7.16E-07 1.72E-05 2.50E-03 1.76E-08 176E-08
Ammonia 7664417 1.27E-01 3.06E+00 4.45E+02 3.14E.03 3.14E-03
Arsenic unlisted compounds H ASCother 0.00E+00 O.00E+00 O.00E+00 O.o0E+00 0.00E+00
Benzene H 71432 8.36E-05 2.01E-03 2.92E-01 2.06E-06 2.06E-06
Benzo a ne H 50328 4.78E-08 1.15E-06 1.67E-04 1.18E-09 1.18E-09
Beryllium metal unreacted TH 7440417 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
Cadmium metal elemental unreacted H 7440439 O.00E+00 0.00E+00 O.00E+00 0.00E+00 O.00E+oO
Soluble chromate compounds,as chromium VIequivalent SoICR6 O.00E+00 O.00E+00 0.00E+00 0.00E+00 O.00E+00
Formaldehyde TH 50000 2.99E-03 7.16E-02 1.04E+01 7.35E-05 7.35E-05
Hexane,n- H 110543 7.16E-02 1.72E+00 2.50E+02 1.76E-03 1.76E-03
Manganese unlisted compounds TH MNC-other 0.00E+00 0.00E+00 0.00E+00 O.00E+00 o a0E+00
Mercury vapor TH 7439976 0.00E+00 0.00E+00 O.00E+00 O.00E+00 0.00E+00
Nickel metal TH 7440020 0.00E+00 0.00E+00 0.00E+00 0.80E+00 O.00E+oo
Toluene H 108883 1.35E-04 3.25E-03 4.73E-01 3.33E-08 3.33E-06
GREENHOUSE GAS POLLUTANT ACTUAL EMISSIONS POTENTIAL EMISSIONS
EPA MRR CALCULATION METHOD:TIER 1
metric tonslyr metric tonstyr,CO2e short tons/yr short tonstyr short tons/yr,CO2e
CARBON DIOXIDE(CO2) 7583.76 7,583.76 8.359.66 20.786.13 20786.13
METHANE(CH4) 1.43E-01 3.58E+00 1.58E-01 3.92E-01 9.80E+00
NITROUS OXIDE(N20) 1.43E-02 4.26E+00 1.58E-02 3.92E-02 1.17E+01
TOTAL CO2e 7.691.60 TOTAL CO2e 20,807.61
metric tons short tons
NOTE: CO2e means CO2 equivalent
NOTE: The DAQ Air Emissions Reporting Online(AERO)system requires short tons be reported. The EPA MRR requires metric tons be reported.
NOTE: Do not use greenhouse gas emission estimates from this spreadsheet for PSD(Prevention of Significant Deterioration)purposes.

LIQUEFIED PLTROL.UEM GAS(L PG)COMBUSTII IISSIONS CALCULATOR-REVISION F 01/05/2017-01 SCREEN
Instructions: Enter emission source/fe late On the"INPUT"tab/screen. The air emission results an i airy of Input data are
vlemed I printed Lin the"OUTPUT"tab/screen. The different tabs are on the bottom of this screen.
This,spreadsheel is,h;r your use only and should be used with caution.NCDEQ does not guarantee the accuracy of the information
Tn:ained. This+,pre.Ldsheet is subject to continual revision and updating. It is your responsibility to be aware of the most current
Air quollry il-formation available. NCDEQ is not responsible for errors or omissions that maybe contained herein.
eN�INONN,.NT,L ,,.
:BUR EI FACILITYI USER INPUT SUMMA (F M NP S REE )
COMPANY: Perdue Foods FACILITY ID NO.: 80)109
PERMIT NUMBER: 0
EMISSION SOURCE DESCRIP PION: 4.4 MMBI U.IHR FIRED BOILER FACILITY CITY: Lewiston
EMISSION SOURCE ID NO.: SINGER:; FACILITY COUNTY: Bettie
SPRFAOSE!EE=T PREPARED BY: E Huddlesk;n LPG Make U
ACTUAL FUE: THROUGHPUT 0 _GAUYR FUEL HEAT VALUE: 91.000 BTU/Gal Propane: 98.80
POTENTIA. FUEL THROUGIT UT: 423,5f0 _GAUYit HHV USED FOR GHGs 0.091 mm BTU/Gal Butane: 3.20
REQUESTI D MAX.FUEL TI IR:l C 423,5611 GAUYR BOILER TYPE: COMMERCIAL
METHOD USI D TO COMPU FL ACTUAL GFIG I N SSIONS: TIER 1: DEFAULT HIGH HEAT VALUE AND DEFAULT EF
C_ARBON CONTENT USED 1 0 2 OHGS(kg C�9 II) CARBON CONTENT NOT USED FOR CALCULATION TIER CHOSI tJ
CRITERIA AIR POLLUTANT EMISSIONS INFORMATION
ACTUAL EMISSIONS POTENTIAL EMISSIONS EMISSION FACTOR
(AFTER CONTROLS/LIMITS) (BEFORE CONTROLS LIMITS) (AFTER CONTROLS I LMITS) b/mrrlBlu
AIR POLLU TANT EMITTED __ Ibfir ton r Ib/hr tonsNr Ib/hr ton uncontrolled controlled /
PARTICULATE MATTER(Total; __ 0.00 0.00 0.00 0.01 0.00 0.01 0.( 53 0.00053
PARTICULATE MATTER(Filtenlble) __40�05
0.00 0.00 0.00 0.00 0.00 0.00021 0.00021
PARTICULATE MATTER Condensable) __ 0.00 0.00 0.01 0.00 0.01 0.00033 0.00033
PM 2.5(Total) _ __ 0.00 0.00 0.01 0.00 0.01 0.00045 0.00045
PM 2. Filterable) _ 0.00 0.00 0.00 0.00 0.00 0.00011 0.00011
SULFUR DIOXIDE(S02) _ _ 0.00 0.00 0.00 0.00 0.00 1.63E 04 1.63E 04
NITROGEN OXIDES(NOx) _ 0.00 0.63 2.74 0.63 2,74 0,142 0,142
CARBON MONOXIDE (CO) _ __ 0.00 0.36 1.58 0.36 1.58 0.082 0.082
VOLATILE )RGANIC COMPOL NDS(VOC) 0.00 0.05 0.21 0.05 0.21 0.011 0.011
T WC/HAZARDOUS AIR POLLUTANT EMISSIONS INFORMA7ION
ACTUAL EMISSIONS POTENTIAL EMSSIONS EMISSION FACTOR
CA:, (Al TER CONTROLS I LIMITS; (BEFORE CONTROLS I LIMITS) IA ENCONTROLE LIMITS) lb/mmBlll
TOXIC I WaZ ,tDOUS AIR POLLU';,N. NUMBi R Ib/hr tons/yT VIM to Ib/hr ton u!o ntrolled controlled
_ TOX: ill POLL UTANT EMISSIONS INFORMATION(FOR PERMITTING PURPOSES)
EXP,C El ACTUAL-EMISSIONS AFTER CONTROLS I LIMITATIONS EMISSION FACTOR
_ Ib/mmBtu
TOXIC AIR PO, ::AS NMm. Ib/hr Ib/day Ib/yr u•mntrollod controlled
..___ _ _ -
GREENHOUSE GAS PG LL(TANT EMIS`IC N;INFORMATION(FOR EMISSION INVENTORY I)HG-POTENTIAL TO EMIT
F JI'P)SES) NOT 3ASED ON EPA MRR METHOD
_ ACTUAL EMISSIONS POTENTIAL EMISSIONS With itcd
PROPANE PO I EN I AL EMISSIONS-utilize max heat input Emission Limitation-utilize requa.r.)l.:el limn
EPA II CALCULATION METi10D: TIER 1 capacity and EPA MRR Emission Factors and EPA MRR Emission F a(.tors
GREENHOUSE GAS
EMITTED _metric tonstyr metric tons/r,CO2e short ton r short tonstyr short tonslyr,CO2e short tonstyr short tars/r,CO2e
CARBON DIOXIDE(COO 0.00 0.00 0.00 2.611.28 2,61128 2,611.28 2,E.'11.28
METHANE CFi�) 0.00E+00 0.00E+00 0.00E+00 1.27E-01 3.19LF00 1.27E-01 3'6c+00
NrTROUS OXIDE(11,1120) _ 0.00E+00 __1 0.00E+00 0.00E+00 2.55E-02 7.60Er00 2.55E-02 7.60ET(K)
_ TOT At_' 0.00 TOTAL 2,622.06 TOTAL 2,622.06
NOTE: CO2e means CO2 equivalent.
NOTE rho DAQ Air Emissions Reportirig Online(AFRO)systemlequlfps shgq,tgris be reported.The EPA MRR regpires metrigton$4P(.f0jtortcd !
I
t

Large Diesel and All Dual-Fuel EngiumEmissioas Calculator LG D2012 Revision J-612212016
�nsiruclions Please provide the informatior snovm tr blue oeow The applicability of this spreadsheet is limirec m e,.esel engares�a�W.tnar 600 no and a:c.,a-fuel(CieseVnatural gas)engines Please note
that,when used in conjunction with permit applications,any value entered for annual operations of these engines may became a oennit gym@.
For annual emissions enter either(1)Engine Output(hp)ana Annual Operation(hours)or(2)Generator Output(kW)aria Ainnual Otie�sel(hours).
User input_ _ _ _ _ _ s sec::o'.:.a^x.sec:c w!cwate Kil output 4al,Lwtrcii. ;NS sp:eausnaet,e for your use only aria snou113
Company Name: Perdue Foods from r=,,s ct operation and engine hp output. be used with caution.OENR does nut guarantee the accuracy of
Plant County: Bettie Tilts can be usefatitfi operators with hour meters but the information contained. This spreadsheet is subject to
Plant City: i Lewiston ^c~.-v jr meters.It assumes full load operation continual revision and updating. li is your responsibility to be
Permit Number: NA n nservatwe emission estimates. aware of the most Current information avaiiaule DEJR is not
responsible for errors or omissions that may be contained here.n
User IEHudd(eston - -
Diesei Fuel Sulfur Content(%): O.Ou - w+^;.a•vaerator inours). I 500 j
fvGr.:e;S.;fur Content(gr/min cut:). 0 _
Engine Output(hp). 2628 j�G.G' ut(kW) 1961.2
Annual Electrical Output(kWfir): 98D,600 Idllffir: s60 600
Annual Output(ho-hr) 1314,000 (�__-
Emissions Output for Diesel Enaines -x I Emissions Output for Dual-fuel Enoines Emission I Factor
Criteria Pollutants ` Criteria Pollutants Factor I (?.dal•+.,
Pollutant _ blind I to r TPV foinip+u Rauh Pollutant b/rn I IDI r Ib/h hrt Rating
PM 1.84 919.80 0 '1*Jr r.1 8 PM NA NA NA NO NA
PM 1C i.84 919.80 046 :' »� 13 Pfl NA I NA NA NO NA.
PM-2.5 1.84 919.80 0:46 7 oGE-C4t B PM-2.5 NA NA NA NO NA
NO..uncont. 63.07 31,536.00 15.77 =40E-0� B NO.,uncont. 47.30 23,652.00 11.83 1 80E-02 D
NO.,cunt 34.16 17.082.00 B.54 t.30t-G2 B NO.,cunt. NA NA NA NO NA
TOC(as CH,) 1.85 926.37 0.46 05F : C TOC(as CH4) 13.90 6.951.06 3.48 5 29E-03 D
NMTOC 1.69 843.00 D42 C,4 E NMTOC 3.47 1,734.48 0.87 132E-03 E
14.45 7,227.00 3s1C CO DCO
SO, 0.03 15.95 D.01 1 21 $ SO. 0.00 0.80 0.00 6 09E-07 B
Total HAP 3.22E-02 16.12 D.008 123E-05
Largest HAP(benzene) 1.43E-02 7.14 0.DD4 5..43E
awrMy.a xr
Toxic/Hazardous Air Pollutants There are no ToxiclHazardous Air Pollutant emission factors for dual-fuel engines.
Pollutant CAS Number Ib/hr Waya r
Acetaldehyde 75070 4.6E-04 1.1E-02 2.32E-01 1.76E-07 E
Acrolein 107028 1.4E-04 3.5E-03 725E-02 ' 5.52E-08 E
Arsenic unlisted compounds ASC-Other 7 4E-05 1.8E-03 3.68E-D2 2 941E-08 E
Benzene 71432 1.4E-02 3.4E-01 7.14E+00 543E+76 E
Benzc(a)metal
( 74404 4 7E-05 1.1E-04 2.36E-03 1 i�-0S £ n
Beryllium metal(unreaded) 7440417 5.5E-05 1.3E-03 276E-02 2.10E-08 E lj/r/y l//'Iv1X/
Cadmium metal(elemental unreacted) 7440439 5 5E-05 1.3E-03 276E-D2 2 141E-09 £
Chromic Acid(VI) 7738945 I 5.5E-05 1.3E-03 2.76E-82 2.10E40ti E
Formaldehyde 50OW 1.5E-03 3.5E-02 726E-01 5.52E-07 E
Lean unlisted compounds PBC-0tner 1 7E-04 4.0E-03 8.28E-02 6 36E E
Manganese unlisted compounds MNC-Other 1.1E-04 2.6E-03 552E-02 4 20JE-W E
Mercury vapor 7439978 5.5E-05 1.3E-03 2.75E QL 210E E
Napthalene 91203 2 4E-03 5.7E-02 1.20E+W '9 141E-07 E
Nickel metal 7440020 5.5E-05 1.3E-03 2.76E-02 210E E
Selenium compounds SEC 2.8E-04 6.6E-03 1.38E-01 1 E
Total PAH 3 9E-03 9.4E-02 1.95E+00 1.4.5E-0i E
Toluene I106E93 i 5.2E-03I 1.2E-01 2.5EE-00 _ _
Xy!eres 3 6E-C3 8 5E-02
Greenhouse Gases-methods consistent with AP-42 Ennssion. -Factor Greenhouse Gases-methods consistent with AP-42 but not with EPA Emission Factor
but not with EPA Mandatory Reporting Rule Factor Quality Mandato Repriling Rule Factor Quality
Pollutant Iblyr tpv JW m) Retina Pollutant Ib/hr Ib/r Ib/h -hr Rating
Carbon Dioxide(COZ) 1 483,59E.31 741.80 0:31 NA Carbon Dioxide(COZ) 1,096.449.80 548-22 0,23 NA
Methane(CH,) 2,084.33 1},(I: 00WI NA Methane(CH4) 124,224.74 62A 1 0.004 NA
Nitrous Oxide(N,O) 3,626.35 1 B, Np, Nitrous Oxide(NzO) 3,626.35 1.81 0.00001 NA
Total: 1,489,308.99i 74465 _.Total: 1,224,300.88 612-15
Note:Do not use greenhouse gas emission estimates from this spreadsheet for PSO(Prevention of Significant Deteriesa.el euryocec.
NO,control is via ignition timing retard.
Pollutants in red are federally regulated hazardous air pollutants(HAPs)only. All other toxidhazardcta airpollutant.,are regulated as both HAPs and TAPS ���
Factor quality ratings containing"<"indicate an AP-42 emission factor based on test results being below detection.
Emission factors for criteria pollutants are from AP-42 Chapter 3 4.Large Stationary Diesel and All Stationery Dual-fae!Engmes(revised 10/96) NCDENR
Emission factors for arsenic,beryllium,cads` .-, ;^ese ^arc:ry nhcxe a-d sc e--- �-E'-n•-A='t7 -arty,'3 F.,e'(• Cc^b..stio-',ev:sed 5/10)
A, �.r tcx:-.'hr�s„. s.,J,.._r•s^•c•.,._. , .,,-- - .._ i
.. ca.;' _`.:• c-..(. gas. _'.r , .... ..
w^cn:.ses AP 42 C,ap.er 3.4,Large S.a:.. ..,_. :.) ..e.Leg; es,edsec ..,
Carbon dioxide emission factor for duai-foe,engines is ca,cwateb oasee on 95%natural gas and 5%eiese,per AP-42 Chapter 3<,p 3.4-5(revised 10196)
Hourly emission rates for all pollutants are based on the hourly fuel usage.Annual emissions are based rmthear.nualiuel usage.
Daly e^ss ohs are based on operation at the hourly input rate`or 24 hours