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HomeMy WebLinkAboutAQ_F_0800109_20140306_CMPL_Fac-Ltr Energy Assessment In accordance with 40 CFR Part 63, Subpart JJJJJJ, 3.4.3, all existing boilers with a design heat input capacity of 10 MMBTU/hr must conduct a one-time energy assessment. Location: Lewiston, NC Contact Person:John Hathaway Date: March 6, 2014 Conducted By: Carl Johnson, P.E., CEM Boiler Information The facility is served by two Cleaver Brooks Boilers and related equipment. Model Number Serial Number Input Rating UL Number Boiler 1 CB-400-500 L-60658 20,922,000 P-287733 Boiler 2 CB-400-500 L-60657 20,922,000 P-287732 Visual Inspection A visual inspection of the boiler room and associated steam system was conducted. A FUR 360 camera was used during this inspection. Operational logs, maintenance activities, and general operations were observed. Operations were found to be satisfactory. No major corrosion or other major deficiencies were noted. One major leak was noted. Operating Characteristics TheLewiston Poultry Processing Plant operates two production shifts and one sanitation shift five to six days per week dependingproduction needs. on p s The boilers are fired on an as needed basis during the week to meet the steam demands of the facility. The boilers operate at 110 psi during P p the week. The boiler g s are set to low fire on the weekends and other non production p days. The primary fuel is natural gas. Number 6 fuel oil is the backup fuel. Inventory of Energy Consumers 1. Steam is used to generate hot water used in production and the sanitation of the facility. The desired water temperature is 140 degree Fahrenheit for the sanitation operation. 2. Steam is used during the production shifts for the scalding of the poultry to aid in the removal of feathers. 3. Steam is used during the production shifts for the production of poultry paws. A photograph of the paw scalder in Appendix B. Site Plan The facility is located at 3539 Governors Road, Lewiston Woodville, NC 27849. The Boiler Room is located on the South side of the facility. The scalders and hot water generators are located within the production facility. Maintenance Procedures and Logs The boiler chemistry and general operating parameters of the boiler are checked at the beginning of each production shift. A second daily check of boiler operations is conducted on night shift. Any maintenance deficiencies are noted. Corrective actions are conducted immediately if needed. Other corrective actions are scheduled for the end of the shift or the weekend as time allows. The boiler is serviced at least annually by the local boiler service company. Combustion efficiency is checked monthly by the local boiler service company. Copies of the logs are attached in Appendix A. Energy Conservation Measures Hot water service piping in Boiler Room leaking 1 Large steam leak in Boiler Room M F I Uninsulate • and leaking heat exchanger Uninsulated heat exchanger i .�OZ7 of An �T ��LIR '• steam line on the service to the bird •- Energy Savings Potential of Items Identified Leaking RoomSteam line pipe insulation repair in this area is estimated at to cost$500 per year. I. Leaking hot water service piping in the Boiler Room is estimated to cost$500 per year. 2. The large steam Boiler Room is estimated to cost$500 per day. 3. Uninsulated and leaking heat exchanger is estimated to cost$1000 per year. 4. Uninsulated heat exchanger is estimated to cost$500 per year. 5. Uninsulated steam line to the bird scalder is estimated to cost$1000 per year. Comprehensive Report of Topics, Benefits, and ROI The facility is operated in an energy efficient manner. Attention is given to the steam system. 1. Leaking hot water service piping in the Boiler Room is estimated to cost$500 per year to repair. This yields a simple payback of 1.0 year. 2. The large steam Boiler Room is estimated to cost$500 to repair. This yields a simple payback of 0.004 years. 3. Uninsulated and leaking heat exchanger is estimated to cost$1000 to repair. This yields a simple payback of 1.0 year. 4. Uninsulated heat exchanger is estimated to cost$500 to repair. This yields a simple payback of 1.0 year. 5. Uninsulated steam line to the bird scalder is estimated to cost$1000 per year.. This yields a simple payback of 1.0 year. A high percentage of steam is used in the making of hot water. It is recommended that a direct fired hot water heater be investigated for installation at this facility. While installation costs were not identified at this time, it is felt that a 15% reduction in fuel consumed for the hot water function can be realized. Appendix A Logs and Tune Up Information i �L HIGH PRESSURE POWER BOILERLOG AwmowA��oolal NEavear ro�E.urn.Fvc+a.m,.��o,.e�.�en..�Tv.o am spa soN+�npr�n..v�X,y.�r. bM��w lhicM,wdi. �MwNd,Ai wdarnrwr.w+.•v�^.i DAY cNE!!NR[ liliEMNrgFF�P. blH1 IHC ` � lwl ti lyd 04 !A � !i 11.° 011n�tiW 'xltl 9D0.f�rxr �M WI� avert v 1 Ll al&lpz-LNE 25- 2OLVI v L v v L jjq,I ^' ov HqAL { fbi v A 94 fib c vd ✓ ILILSD [ d L '*Ik ZTb IT. .a . .x .x 3i rx Owiu/rY NNdYrt d.!!Y N.VwNs a nPW rtdrtYl.s HIwN w/el°dt a Yd Ydd!M N!dMe!Nq YlbN a Alan n wdwrlydYYdY.liYNaliii ln0 powrM MOY TIn !hlwvlNYnaYiooE aGlrNM wntran h.hwN El npWlN IwY M daJ!wiw0 dp.!N wApnN N il.wiN Walwr I°mWIYY.R.m'N npY!or d.�ye iu�Er'Iwnana'a ne a start! - - MYlYlNwdas�d.wlY aiMb! iwrd wile NMWlFx mhM It 1. ! NATpI OOII.M AMD WO[OtA!!-aw trill n1.!P!.!1' LON WATpI NEL M-0FF AHDNAIFN LEVEE COMpOL- ppuum!pp.N aatreY�d P!!!a e..e Uy!Nt nptr! W Ila wdw Wn INa!wq�durnn.YMn 6dn Y dl.e wdr trdn!ed d°row Mnn m!i!wuYm.nt Y mlowl v°ow �mlamnwur Yal Yww Y rl Dd NDL Y.w Ill�o a�+l YN YaW nmvr pwiN. gnnbn of4wn.d f�eW Nul ollw AM pe.m.n0 dn-_ a0.dw< uv sa(FNq CA, Factory Authorized Service CBOILER CleaverBrooks' Sales tt Service, Inc. All Models • 24 Hr. Service • New& Used E Charlotte (704) 597-0003 Greensboro (336) 275-1631 Columbia(803)808-3366 Greer (864) 968-3363 Job#: 11�6 5 Technician: � Date: Customer: P e. PO.#: Street .35 `2 6o bt'r n�rS G City: State: /41 4, MODEL NO.: jc'G' cn�i"r,S�ir/i �,�c-��5' UNIT NO.: WARRANTY CONTRACT SERVICE N COMP Service Requested; °"" y � �V!/ ��r•��� ��-�� -- �� 5 , 1` ���i i+r� 1�', Services Re dared: C`' e� �11 ink G !! C~Ong t.' /r.r� /y�r r / /S C n rt�/�el�s f r"' � �, ,�,,,cn � /r'S iE^�c c: _1-fir �'�«<�c-/-- � e �'��1�f/s-�•or, -',,. : F��r f 1G�f/e DATE TIME TRAVEL TIME Start Finish FROM-TO MILES RT OT OTY. PART NO. MATERIAL UNIT PI y^�_777:77 Factory Authorized Service c A CBOILER ClOnVerBrO01W Sales &Service, Inc. Charlotte(704)597-0003 All Models •24 Hr.Service- New&Used Boilers Greensboro(336)275-1631 Columbia(803)808-3366 Greer(864)968-3363 Job#:�/Vo S/ Technician: Date: Customer: kt�) (,or/Ite P.O. Street 353 17 6.'CfA.rx City: State: ZIP: MODEL NO.: UNIT NO.: WARRANTY CONTRACT N COMPLETE Service Requested: 0 Services Rendered:L3o,'11ri, -1V- AV- C'a //w Aldf r � .1 C6 600- 1-15o (��e3vj 71 SA-je' ,,r,5 0 ) o 7.71- J1, -le s4- 0/1 --/Z— b-lm A ro e r ytkie. 0 A t."I" I,.x DATE TIME FROM-TO MILES TRAVEL TIME JOB TIME Start T Finish 9 FIT OT FIT OT 1- 1 - OTY. PART NO. MATERIAL UNIT PRICE SIGNATURE: 4Z Revised 3/10 TECHNICIAN'S REPORT CC-100 Factory Authorized Service CA CBOILER CleaverBrooks Sales tt Service, Inc.Charlotte(704)597.0003 All Models • 24 Hr.Service• New&Used Boilers Greensboro(336)275-1631 Columbia(803)808-3366 Greer(864)968-3363 Job#: C // Technician- Date:/ Customer:_�r'r° e_ /�� S GnC. P.O.#: Street 6."9 e.0- 'S Pµ is�on City: State: /f/ zip: MODEL NO.: CoO ,1100—,�pi, M 16-0 UNIT NO.: 6 O(J�7 WARRANTY // CONTRACT SERVICE N I COMPLETE Servi Requested:_AcPMnv� ��¢' rc'�/rc. '414,n-{-cr• /1 61", Vrl��. Services Rendered: el( , r?f. FMr C'o O/ fC frcrf�+r Qf/r,n tcf n• n �n//f� �7f'ly :hlvcr re in c•�C� lc 1i.n�cP . ���,✓rrr nCh- gr/i,r Fer .r f'fe !',r' o1'Cflrfrnn DATE TIME TRAVELTIME JOB TIME Start Flnish FROM-TO MILES FIT OT RT OT OTY. PART NO. MATERIAL UNIT PRICE SIGNATURE: Revised 3110 TECHNICIAN'S REPORT CC-100 L(336) 597-OOD3 Charlolle BOILER CleaverBrooks•%Ir 275-1631 Lexington 275-1631 Greensboro Inc 968-3363 Duncan CUSTOMER C-B REPRESENTATIVE Date �'r 1<<: iii•S lnr , Contract#�7n�lf Unit# Model Boiler# VISUALLY CHECK AND TEST START BURNER AND CHECK Comb.Air pressure switch V Pilot o dperat. �j CHECK FUEL OIL CONTROLLER 1t PACKING,GAGES ❑11W m Stack Thermometer Main flae gnilion CHECK AND ADJUST V-BELTS,i�/q Pressure/temp.control ['J INSPECT FOR AIR LEAKAGE PULLEYS cl Gas POC Front door Oil pressure switch D*A Rear door IQ / Reading ACtu I Gas pressure switch Vent stub Potentiometer press.switch CHECK OIL LEAKS Low fire start switch Oil pump ❑/tom MPC C ?Si Oil POC 0/ li Oil strainers ❑` LGPS a CHECK OPERt)T1ON Oil valves Q/T HGPS S'r; Modulator All linkages LOPS REMOVE AND CLEAN DRAW DOWN WATER COLUMN„CHECK �Ft e 7172Fji er MOTOR VOLTS AMPS ROTATION Oil assembly L.W.C.O. Iff Fuel oil strainer Blower ❑ /</��/�P�//�-/�ux.L.W,C.O. Ca/ Air Pum Gas pilot assembly lr7 Feed pump control 1211 Fuel Pump SAFETY CHECKS COMBUSTION CHECK Fuel �• G^S Shut piloygas supply. Start burner. Cam Posttlon 1 2 3 4 5 6 7 8 9 10 11 12 Flameidetector operation CC �1 With burner on,shut oft fuel valve %CO Q /i 2 manually. Control closes a ectrically o operated fuel valve in t_sec. 9 ° 3G( 3�� 3�< Safety lockout in r Stack Temp. ,lF ?el �Fg r,� ��O �5t S eC. CX fi 7.9Z ✓ severe «' /15 7G t 83 1�3 ('W With Boller in low fire, L n �p• OiEBumer ry. check refracto ��'' L91OP Type of combustion analysis equipment used Fuel Rate: High Fire Low Fire Comments J;,r, r°h- �•� IeS i 0, L- !�o Parts Used Oty. part# Representative Signature Name: Lll(' ?e.I U ustomer Signature,,jY y ame: e, t d C ✓ //T / `1 DO NOT WRITE HERE -B Review by Date mments CB-7100 Appendix B 1 � r � / J r � .a , V -- w , e t•' isoe _ , Time 10V Lip_• "- - _ �C i ' gas anal9sis Fuel twe a- OF Fuel t pe __.._..;..''^{ats`V_ �-:-Natural �; t... OF G3s-Natural i-u" -';:Wan OF 68 T.Air Of- 69 OF ,_I}; =.. . _ :`^ 60 c- .PPM (mil} "`-' 7 ppo F.•!=�` `., . pppi '9. ' 1. 1 Of >~.fh2 .. _. �'h Ai Nfr ,,.•+t_y pPSi{ ;�.--:; :',i,: - :"FF`: r,. Peril _ _ ,, r. - EXQ t` `i -- CC-ftrN }' �••'i �IVICV Ica Ltd. R�, 10.2 • .....,:,: _ ••2 , fi .nr l'I*i±'t�: ..�r .. r_ L,,.C. _ -.. --- _ �,•�. f 1.57 fir.,..; , _.__.. - Ltd. Sw"es Ltd, :I Fi= EI::t�tp1 Hn•,t.,;- ::1 ,S j.y i f•.: : F,Y Ge rs i a 31507 KIMiitC={v11l$�9C07 TalGeorsi . t S _j: Q VP Tel. a .. .k•±y'`i-' lira.L(tS{i 4 ?•l.�.'(.'ai+}}LS�•a. i;i,"gi'. F L N±..t.SS,i..G. i ;'•.a•� .x i 1 � ~••- �-a:p•r-i I .+,, '.•a 4b rr±r''-Y'}�.+- { •,ri•,-n ±JJ��"�'.. _...:CL 4.3• •,1 U J 0) + : "I _,. 01014 _. .... 'i to so !'"• xi7 iJ.: �'' f. ? 1 I::J,;••a Yr `:.i 51i�:F t'i 13 hr: ';I i"_. j•.,. ^may I,^•a .'.'� kii i I 1 _ ,'y,J ii Y'•'' :i .. �:. :b:. iw n � iJ.i LL yi ..,. a„• j Gi I!I I+7 1 J: ^k : '+('•._:-:..I.. n.: :{. ! ! ., <•-+w;l lil x i:• ± i < - I.ik l �IJM1 i:.:. .., �,. -y. :..J-t- 1 7' I�i '4 ,:J(••� MX ai . •;�i. ',I0,+. —' id '. ±;•,I,„:t:ijaT ":_}'{._F�.i .I_l.i1 uIJl II fL„t!i fr,'.•a+. a t--Il•,l ..,+ „i 5L.I 1i ci 'j7 •, _ .31; ii: ..i- i_.. _.. •i16• IF.I y,: .,_• „ ! '..,i ! .411 i:; ':"s:,Mi.::; L'••I :;I'..i•.,.... yF LJ i,�.r..a.x-I •il;. ::�:' 1[I r',1 ! ,:'? .1;'•.1 E!R,LN,±�i ice'±'•1-- i.i f:- Lf;l jr: i:F! Ill J.`-- '_� +-1_. „,:I{.:I"c...`".w±...,•1.1.:i ...1!.7� LLF-� :r: t- I - E C O M - J 2 K N � � E C U M -$*J 2$K�N��� � 2 � A � -03 '�=~^�-;��� ��*�'��*$$��»���� � � ~ $ E C O M - WPM "^`' , e-� Ti *** 0ate Time m**�*�*«^��xztt���$$$��* 083l-C2�-�ll Tl 0at� mo 83 30 14 0y53 AM 0ato [im* /0�W2 VIaJ0e9 83.30. 14 09:42`AM ^ ^ -------------' ' '-------- g3 `S �' Gas analysis Gas analysis ---' -------' -------_---_----______ ' --- -------------------- Sas �nxlv�is � - Fuel t -- poe� lvpe ___-'-� ----- ----------- �------------' ----- --- xpe T3~T is m«3 8as-Ala tora) 8as-Hat«ral Fuel t»pe % g^�T sawsol ----------------------- Ga�-Na�ora\ -------------' ---------- � T Air 69 «F - -'-_--_------------- % P'38 ^��� 7^��r 67 OF ^ 356 "� -- - 68 OF % 916 ,03 7.Sr� 322 OF T^3»s �' oF 7^A� ' 344 OF maa ' 7.�eosor 64 «F ` T^S�»s»r J g % Was 67 OF maa S'� 30H _ 02 6.8 % 32 '2 ppm T^Se»sar 4 1 % wau �'',� UH CO 0 pp C0 � ` 02 ' Mai 2 ~ O3 m i�O 79 1 ppm CO 2 ppm HU 71'4 ppm H�` 5^3 ppm AU 77,9 ppw % , ^C 30 NO2 2.4 ppm - ` 4 5 ppm � 99 jos«sS^1 HOx 73`8 ppm ���� 84~4 ppm NO2 82`4 ppm �" »g2 sng`l ` CO2 7'9 % CO2 O9^5 % VO» g' 4 % �" �g ���^] Eff. ' Eff. 2`5 % CO2 ' " " ^ 82'3 % Losses - % Eff. O2^8 Losses 17.7 % � 17.5 ' �7 ~ % Ex" aj /� 1.48 Exc, air 1^23 Loss�s ' �a, .o�'� --_'_--_`---'—^�"------- -----------------^----- Exc. �ir . . 24 , ECOM ^�Am`�^l ^e v-,'-*_u-_-^u -�t a-sp.,ECOM America Ltd.1628 Oak -.,rook Drive 168 rive HAW 0 je/ La Ltd. Gai oesvilI.e Drive yell �^ y^ioesvil\e 0C 6eorsia 38507 Te1' ' 7� �32-32B0 6eorsia 3507 Tel. 770 532-3280 *- x� r!8- �32-3628 ��l 770-532-32B0 Fax: 770-532-3620 r�li Free` '|//-326-6411 '`-� 770-532-3620 * H X 3 � - N U 3 3 » ' Toll-Free 877-326-641� /o ^- - r�^^ 877 326-6411 www.ecomusa. �om wow.�'r�`n�`��^ c»m Toll-Free _ www.ecomooa. .rp . ` � * * zc / � � � ��r/r�r -' u- u � � � z / o ���+r � � ! �mmo�mm��m�� ^�z � - - - - � oa ^ ~"°�w ^ . . i -� � � � m - mmo - ,'oo�m� nm ` ~ � � `' � ^ mm ^ n ` ! ~' r� *- � ! `a . . , . . . �— - � c n�mmr«� ^ � -~oa m 'w I zc / � VI / �� n m x�� w � m * ~' ^ | w / mw � mm�xo0 w / fw | ���ou�����+ �m � ������� ^ C Factory Auth--`--�d Service 4 CBOILER CleaverBrookv Sales & Service, Inc. Charlotte (704) 597-0003 All Models - 24 Hr. Service • New & Used Boilers Greensboro (336) 275-1631 Columbia(803)808-3366 Greer (864) 968-3363 Job #: A11V0519 Technician: /c 1 i4r'r c A�/ Date: -3' Customer. Al f t•e P.O. #: Street .� ry�c,PCne sc , City: 0��'�.,s�C l State: ' Zip: MODEL NO.: See- t_C'� 1'A/'C �� S)/ UNIT NO.: / WARRANTY CONTRACT SERVICE N COMPLETE Service Requested:' `" `'�/� — [yf'S S%r�`)rf/ c A �/S C([t-j-1 .[% CC^ -/r.nC0��rr 'i'r' C rain Services Rendered: p 3 � � �' i�` r'jSair sS AGG`�� f/cJrir,./. !l/.So n��. �C/ C! G' i lice `�'L� /f <IrC�Dri /�.GL.!'� <_ � �(�.S �.! / l �• � /'r�•(F ns IirS� %� 7 . .<`i �5` fr- P �n 7�. c ,A f[ 'Ic�n�^i r�n� !'o!!e/1 (Jrie rig.-.- ti• � .�1 'ir' �.,( 6' C•/ r %+;� " [' CI(� ' � f /'+eat f� �?,} /1 �E'c�Cc -�r� C "i/•1'f�' � C_' C[" .' i , ,� ���Pt6!orr ./� y:i fIlCS Gam. t �/ � /Fr S i/'C -c. �✓fir t-- -�;. TIME TRAVEL TIME JOB TIME DATE Start Finish FROM-TO MILES RT OT RT OT QTY. PART NO. MATERIAL UNIT PRICE SIGNATURE: Revised 3/10 TECHNICIAN'S REPORT Cc-100 4) 597-0003 Charlotte ba 3) 808-3366 Lexington CleaverBrooks' il (336) 275-1631 Greensboro BOILER864 968-3363 Duncan Sales 8 Service,Inc. ( ) CUSTOMER C-B REPRESENTATIVE Date — Contract # � JiC� Unit # l ..o�Pi�� l Model # C,6 ;Cv —Svc 4670 S' Boiler # " + ,^ G5'91 VISUALLY CHECK AND TEST / START BURNER AND CHECK CHECK FUEL OIL CONTROLLER Comb.Air pressure switch ,� Pilot operat. �j P � PACKING, GAGES ❑ Stack Thermometer Main flame ignition l2fCHECK AND ADJUST V-BELTS, 1 Pressure temp.control � INSPECT FOR AIR LEAKAGE PULLEYS ❑ Gas POC Front door Oil pressure switch 4 Rear door Reading ACt al Gas pressure switch r/1 Vent stub / ;S, �Potentiometer press. switch CHECK OIL LEAKS O C 1.)5 i Low fire start switch Oil pump ❑%✓ MPC /10 " Oil POC ❑*/'4 Oil strainers ❑j J LGPS CHECK OPERA'hON Oil valves ❑�t HGPS a J� 'Si Modulator Z All linkages LOPS ,-� REMOVE AND CLEAN DRAT DOWN WATER COLUMN, CHECK MOTOR VOLTS AMPS ROTATION Oil assembly Qti C"e. �- }�� L.W.C.O. Blower ,s.' C C,)/ Fuel oil strainer ,❑ �r , 'c Ili-f- 91"_ Aux.L.W.C.0. L1f Air Pump Gas pilot assembly LI Feed pump control Fuel Pump i SAFETY CHECKS COMBUSTION CHECK Fuel /Tip • Shut pilot gas supply. Start burner. Cam Position 1 1 2 3 4 5 6 17 8 19 10 Ill 112 Flame oeiector operation 81 , OK NO %CO2 1, rJ �!/ / I: �5•� �,LQ 010 p 9.v 9i7r/, �li✓ ��iC(: `d� �fif • With burner on, shut off fuel valve %CO A C, manually. Control closes electrically operated fuel valve in sec. Stack Temp. �dl C Safety lockout in � sec. • With boiler in low fire, GmerPrs . G (k� � ��), G'� 0^1 Q°�r -� (`f.� � ,/ br 7 check refractory. ��� Type of combustion analysis equipment used Fuel Rate: High Fire Low Fire Comments k Sf cam^ ! C ,CSC•(- . ,,. 4!-vz0 L C� Paris Used Qty. Part # Representative Signature Name:e '^j�j �C ! S<cr✓ Customer Signature Name: -- — / DO NOT WRITE HERE B Review by Date mments— — - - CB-7100 4) 597-0003 Charlotte C H 3) 808-3366 Lexington CleaverBrooks•� �) (336) 275-1631 Greensboro C BOILER (864) 968-3363 Duncan Sales 8 Service,Inc. CUSTOMER C-B REPRESENTATIVE Date Contract PI c fnr i s 'J k l' lv Unit# 02 -c/^„ • Model # C131�°°—r,�ac- �SOST Boiler # - f�oGrzs�l VISUALLY CHECK AND TEST START BURNER AND CHECK CHECK FUEL OIL CONTROLLER A/11 Comb.Air pressure switch Pilot operat. PACKING, GAGES C)/ Stack Thermometer �� Main flame ignition � CHECK AND ADJUST V-BELTS,�'V/� Pressure/temp. control IQ INSPECT FOR AIR LEAKAGE PULLEYS ❑ Gas POC Front door Oil pressure switch ❑ N14 Rear door Reading Actual Gas pressure switch Vent stub HLQ �.� Potentiometer press. switch �/z CHECK OIL LEAKS O CLow fire start switch Oil pump ❑A/ MPC Oil POC ❑N�'4 Oil strainers ❑ / LGPS CHECK OPER�ON Oil valves ❑ HGPS Modulator U Alllinkages LOPS REMOVE AND CLEAN DRAW DOWN WATER COLUMN HECK MOTOR VOLTS AMPS ROTATION Oil assembly ❑f-/4./ 4 epe/ /4,s4er L.W.C.O. U, Blower �`-cr0 �[ rr✓ Fuel oil strainer ❑ /)7c /•APB(/ A' -�ux.L.W.C.O. Air Pump Gas pilot assembly td Feed pump control Fuel Pump SAFETY CHECKS COMBUSTION CHECK Fuel ',/-k. • Shut pilo gas supply. Start burner. Cam Positlon 1 2 3 4 5 6 17 8 19 110 11 112 Flame etector operation p / ,/ ry OK_NO_ %CO2 /.'1 /,6 S�� O�IP g�/ ���(� � ex 9 o,.02 , c�, 6, br • With burner on, shut off fuel valve %CO 317) / 0 manually. Control closes lectrically y� r� operated fuel valve in sec. tack Temp. �17 C .3 133 J' �� ;r/T �i�+� f ,jf�J fig Safety lockout in sec. 1170 1 q0 90 91 • With boiler in low fire, ?� �� f,J �" �a �� �C� C ve lyxy v �s check refractory. /� ^ 11C. C Type of combustion analysis equipment used Fuel Rate: High Fire Low Fire Comments �. Parts Used oty. Part# i Representative Signature Name: P �, .,;,� elf uslomer Signature . Name: DO NOT WRITE HERE B Review by Date mments CB-7100 M1 IN --- 'Gas onsvok.: _.. ..----------- 7 - co 4 :31 fi9. r. ppm 1 2 ii02 16.5 Ppm Fat x _,J .. ppm CO2 7.4 E,__ Losses f % - air 1.57 r Gainesville ECOM America Ltd. r� .4...:';. ":�X'' lq.:;.:..i...:.i..'..4�..•.:#.�...:5::?::j'. •Z' i� 0 IN yi 2 N' S E C 0-M J-2-K N C It rI J 2 K N E C 0 M J 2 K N W"! *.** ......******* Date DaU. IffIle 1-1 3 2 K N *k i i me Date T 03,7i 14 116-10 AM 03.TO.14 1 1;& A m 03-30.14 1 AM --- -aas Gas Gas 03.30.14 1 b,Fj SI Ol M Date I j -------- 03.30.14 1?. AM Fuel type Fuel lii�e Gas a n-,,I Fuel type Gas-.1ta t trrr; - Fuel Gas ------- 1..;j r 70 OF C.9 . F 75OF Fuel type 8 O -- -------------- . 374 F Gas4'af,_,r--,I T,'�P.rtsor 71 OF T Air 69 OF 73 OF Sensor 73 OF u2� El.5 % T:G? 323 OF T. r e. .F 02 4.0 % 02 4.8 % CO 0 ppm CO 28 ppm CO T.Se,r,,F,,r 71 OF s OF 0 ppm NO 69.6 ppm .Gas NO -in NO 02 6.8 % I.Se.5-'Ci 70 OF 83.4 pr SQ.3 ppm NO2 4.6 ppm Co 5 ppm r H02 6.6 ppm NO2 5.3 ppm i_ 7 8 % NOx ppm Nox 67.6 ppri, Nox 74.2 -pm NO 65.6 ppoi 39 PpIn CO2 CO2 �41� % NO2 5.3 ppm 9.5 % C*02 910 % - 19.5 ppm Eff. Eff. 5 % NOx "ri.9 pplfI 402 16.5 ppm Lassa P1.8 % E,f f, I 1 8 % Los- 17,5 % CO2 7.9 % 18.2 % c, 118.2 % Nox 66.0 ppm Exc. a i r I Eff. 82.3 % 1,24 1�30 CO2 7.4 % ---------- I ___ ____ - 7.7 % Eff. 82.0 % -_ I E_'. Lid. ExcLo.". -air 48 ECOM America Ltd. __'9M 0!',c-'I-a I �d. f Losses 8.0 % IE-'- '%'�t-cok Drive I 7i- ,:, 6. Drive ------------ ----------- Exc. air I'S G ; ,r. Drive z,i ftk-�,Yi 11 e e ECOM Ltd. S-:�Olgia 30907 U8557 Tel 507 162' �akb,-Qn!l Dril)e ECC-1-1 ;;:a Ltd. 7. 1--2 b .,,L Drive Tel. 770-532-3280 32-3280 F �2­532-3620 aec,r-,-i 'e -6411 Fax: 770-532-3620 Fax 'eO-572--3620 %.1 77- Toll-Free' C, 326 -77-326-6411 1 Gacrsia 677-326-6411 WW'w e COM Uti CS-411 www. c ofj L) CCfh www.e corh us.:L.com I-326-6411 Tel. 7 532-3280 Fax: Toll -Eima 877-326-6411 -,Tft usa,Corn K N J 2 K N E 1: 5 J 2 K N X Y 4**.4:rN:. L L. J 2 K N D-.te I i ifte I Date. Time N t -*, * ** E f u J 2 N 03.3e,14 10:59 Am �3-70.14 10:55 AM ---------------- ----------------------- Dale 1 ime r. Ba-0 analysis Gas analysis 03.-,0-14 16:09 AM Da t --- ----------------------- --------------------------- -------------------------- Fuel type Gas ;�i!�ilvsis -Fqel type ------- Gas-Natural Ga s-!-,a t v r,; Fuel type ------------- T.Ai r T.Air f. Cei Gas-Natural Ml OF T.I:I OF T.Gas •"1.-112, '�F ------------------------ T.Gas ;!iK OF T.&. 379 OF T.Sen.7or 7,1 OF T.Ai r 69 OF @as-*f1atura I T.1,easor 7 3 OF T.Se or 73 OF ------------------------ 02 02 5.3 % T.Ga= Z�29 OF CO 4.4 % 02 8 % CO C, ppyl 71 OF T.Air 69 OF 21 ppm I CO ppm NO -.2. T.Gas _Kk ".F* NO 83.3 ppm f,�.9 4 ppyl 02 6.4 % V ppir, 14112 4.8 ppm CO 0 Pr fff T.Sen�be` NO2 6.6 ppm NO2 6.4 ppm 02 % Iffix Nox 77.2 ppm 'NO 89.9 ppm PCX 90.3 ppm CO i ppm CO2 I i52 8.7 % NO2 ppm F 9.2 % Cff- 9.6 % Eff. 82.4 % ppm 60.4 ppm Eff. - 81.4 % Tf. 82.0 % 4-12. R.E, ppm Losses I-e.6 % CO2 % - Exc. air % 18.0 % Exc. air 1.,34 Ef�. 1`2.3 % JX 61t.4 ppm 1,27 Exc. air 1.22 ---------- CO2 7.6 % 17.7 % P*f. ECOM r,,:%­rica Ltd. ECOM Aos-.-r:c�� !.id. 1.44 82.2 % ECOM America Ltd, 162S Clakbrr-.K Drive Los-7,�S 17.8 % 162- Jakbroolk Drive 1628 Oakbrook Drir)e --------- Fxc, 1.53 6 6ainp_-v-*I'e U-ji-] America Ltd. Gainesville Gainesville ------------------------- 6eor�4a -,fo-( 1628 Oakbrook Drive Ssor,:;a 3`3�- Gainesville FCOM America Hd. Tel Fax. 7'3-i"-�-,`620 iFeorsia 3050" Tel 7 Te- 1628 Oikbroc-k P!r i ve Fax; Fa% (0-532-3,620 X2 ci Gainesv4l!e T­Ii-Frsce L�77 -2-6-641 Tcl 14 Tel 770-S, Georsia Fax, :;-.0 f 01A klww. .Orf f15 Tel. -":- to2-3280 T:�! Fax' 2-36?0 Toll-Free Q6-6411 I;ww.I e C-Itft L)47A.E 0M f�`fi.0 0 '1 - ? 2 K. N Dat.- -i irne Gas analvsi'_; - - --Fuel 6pe �. li"s5 3ctl+ral T.Rir 70 OF i.Gas F T.Serisbr OF 02 4.1 % co 0 1 ppm 837 Ppm H02 6.7 cr'm i%Uk 90.4 FF'n7 CO2 ?.4 rff. sir ... . t; .;at:broc.k Drive nsi:esuiJle 8eors;ia 30507 Tel. 770-532-3280 Fax: 770-532-3620 Toll-Free 877-726-641.1 * E C 0 N - J 2 K N Date Time 63.30.14 11:06 0 Gas aralys;: Fuel s.spe _ 6�c-tdatural ------ ----i----Tv A; F T..�s .7, T.' :risor OF -� - :12 4.f f M 17 PFm h'C :�..9 pFm 6.8 FFm 91.7 ppm CO2 9.5 % Elf. 81.5 % Losses 18.5 . Exc. air 2111 E- ?o ::ca 305N? Fei. 7, 32-. -c;0 Fax- -(a T41: 126-6411 - i,.•�..� " _... ..._..Bern