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Perdue AgriBusiness Inc.
Environmental Services p /�
P.O. Box 460 V r,,-r Jueu
Lewiston Woodville, NC 27849
www.perdue.com
Office(252)348-4364
1/18/2013
CERTIFIED MAIL # 7010 3090 0000 6840 5854
Attn: Betsy Huddleston
NCDENR
Division of Air Quality
943 Washington Square Mall
Washington,N.C. 27889
RE: Semi—Annual Report
Perdue Farms Inc.
Lewiston,N.C.
Dear Mrs. Huddleston:
The purpose of this letter is to formally submit the semiannual report denoted under 15A
NCAC 2D .0516, .0521, .0515, .0614, and 15A NCAC 2Q .0317 for Perdue Farms
Incorporated, Lewiston Complex. Air Quality reports are also included in this mailing.
.If you should have any questions please contact me at 252-348-4326.
Sincerely,
JAPd 2 9 2013
Way e Black, Director ,
Perdue Agribusiness Environmental ��
SEMIANNUAL REPORT
15A NCAC 2D .0516
SULFUR DIOXIDE EMISSIONS FROM COMBUSTION
SOURCES
This report covers the time period of July 1, 2012 to December 31, 2012. During this six
month period there were no recorded exceedences or deviations of the sulfur content of
the fuel burned at the Lewiston Complex in boilers: ES 4, 5 and ES 8, 9. the percentage
limit is set at 2.1%. The fuel supplier information is kept on file and is available upon
request.
Reporting for ES 8 and ES9 is thru 10/21/2012.
r
SEMIANNUAL REPORT
15A NCAC 2D .0521
CONTROL OF VISIBLE EMISSIONS
This report covers the time period of July 1, 2012 to December 31, 2012. During this six-
month time period there were no recorded exceedences or deviations of the requirements
set forth in the Lewiston Title V permit. The current log sheets are kept in an opacity or
visible emissions binder for approximately one month. After this period they are filed and
available upon request. Sources include: ES1,ES2, ES3, ES4, ES5, ES8, ES9, ES11-16,
and ES19.
Readings for ES 8, ES9, ES11-16, and ES19 are thru 10/21/2012.
SEMIANNUAL REPORT
15A NCAC 2D .0515
PARTICULATES FROM MISCELLANEOUS SOURCES
This report covers the time period from July 1, 2012 to December 31, 2012. The dates in
whiph these bagfilters were inspected externally and internally are listed in the table
below along with the results of the maintenance report. There was one deviation
recorded during this reporting period for ES2. This deviation is described in the table
below.The three baghouse units addressed under this rule are CD 1, CD 2, and CD 3.
There are also thirteen silo mounted dust filters that are covered,these are CD 11A,B;
CD 12A, B; CD 13A, B; CD 14A, B; CD 15A, B; CD 16A, B.
Bagfilter inspection dates for control devices CD 11-CD 16 are thru 10/21/2012.
Control Device Work Date Comments
1 7/8/12
7/14/12
1 7/19/12
1 7/17/12 Replaced Belts
1 8/4/12
1 8/8/12 Tightened belts
1 8/23/12 Greased bearings
1 9/2/12
1 9/7/12
1 9/15/12 Quarterly Internal Inspection
1 9/19/12 9/1/2012
1 9/27/12 9/1/12—Fixed shaker
1 10/6/12
1 10/12/12
1 10/20/12
1 10/27/12
1 10/31/12 Tightened belts
1 10/10/12
1 11/24/12
1 11/29/12
1 12/14/12 12/1/12- siliconed crack
-
1 12/22/12 Quarterly Internal Inspection
2 7/2/12 12/1/2012
2 7/12/12
1 7/18/18 Tightened belts
2 7/23/12
2 7/3 0/12
2 8/7/12
2 8/14/12
2 8/21/12
2 9/1/12 Quarterly Internal Inspection
-
2 9/4/12 9/1/2012
2 9/10/12 9/1/12- replaced drums
2 9/19/12
2 9/26/12
2 10/2/12
2 10/10/12
2 10/15/12
2 10/27/12
2 11/2/12 11/2/12—Bearing on shaft for air
handler fan malfunctioned.Unit had
to be shut down.Air handler#3
handled air for hanging room.
Opacity was observed hourly while
unit was down.Down time 12 hrs
DAQ Regional Office was Notified
Bearing was replaced and re-
calibrated.
2 11/14/12
2 11/20/12
2 11/27/12
2 12/12/12 Quarterly Internal Inspection
2 12/26/12 12/1/2012
3 7/3/12
3 7/14/12
3 7/22/12
3 7/29/12
3 8/5/12
3 8/12/122
3 8/18/12
3 8/26/12
3 8/29/12
3 9/8/12 Quarterly Internal Inspection
3 9/12/12 9/1/2012
3 9/17/12 9/1/12-fixed shaker
3 9/24/12
3 10/6/12
3 10/8/12
3 10/21/12
3 10/27/12
3 10/29/12
3 11/5/12
3 11/13/12
3 11/19/12
3 11/26/12
3 12/14/12 Quarterly Internal Inspection
3 12/30/12 12/1/2012
NOTE:Bag filters at Lewiston Protein Conversion Plant-CD 11A,B,CD12A,B,CD13A,B,CD14A,B,CD15A,B
CD16&B,and CD18 are replaced only when bag malfunctions.This is identified by sight.There is no maintenance
performed on these filters As of 10/22/2012 Perdue Farms was no longer responsible for CD11-CD16 bagfilters
MIANNUAL REPORT
15ANCAC 2D .0539
Odor Control of Feed Ingredient Manufacturing Plants
[State Only Requirement]
[TWO STAGE CROSSFLOW WET SCRUBBER] CD — 10D
Voluntary Venturi Scrubber CD — 10E
This report covers the time period of January 1, 2012 to June 30, 2012. During this six
month period there were no a recorded deviations for maintenance on CD- 1 OD.None for
CD— 10E. Please find listed in the table that follows, applicable dates for monthly
external inspections and nozzle maintenance. Further information regarding maintenance
on the aforementioned system is kept on file and will be available upon request.
Control Device Work Date Comments
Quarterly Internal Inspection
of Duct work on Cross flow
Scrubber System.
CD— 1 OD 7/8/2012
CD— IOD 8/5/2012 Belts replaced 8/12/2012
CD— 10D 9/9/2012
CD— 1 OD 10/6/2012
CD— 1 OD Valley Protein
CD— 1 OD Took over 10/22/2012
Cross Flow Meter Calibration Dates Percent From True Flow
1 9/1/12/2012 5.7%
1 Valley Protein Took over 10/22/2012
2 6/16/2012 5 /o 0
2 Valley Protein Took over 10/22/2012
Voluntary Venturi Scrubber
CD— 10E 7/8/2012
CD— l0E 8/5/2012
CD— 10E 9/9/2012
CD— l0E 10/6/2012
CD— 10E Valley Protein
CD— 10E Took over 10/22/2012
SEMIANNUAL REPORT
15A NCAC 2Q .0317
AVOIDANCE OF PREVENTATION
OF SIGNIFICANT DETERIORATION
This report covers the time period of January 1,2012 to June 30, 2012. During this six
month period there were no recorded exceedences or deviations of PSD limitations
regarding the fuel combusted at the Lewiston Complex in boilers: ES 4,5 and ES 8,9.This
statute also applies to the facility generators: ES-22A and ES-22B. Reports are generated
monthly and are included in this mailing detailing fuels combusted, criteria pollutants
emitted, and hours of operation.
Packed Tower Scrubber CD10F
The flow rate for the packed tower scrubber is 400 gpm. The media in the tower is
Back flushed weekly. Monthly maintenance is performed on CD 1 OF with the dates listed
below. Daily documentation of the scrubber's usage while combusting No. 6 fuel oil is
kept in a log on site. No fuel oil was combusted during this reporting period.
Control Device Work Date Comments
CD- 1OF 7/8/2012
CD— 1 OF 8/5/2012
CD— 1 OF 9/9/2012
CD— 1 OF 10/6/2012
CD— 1 OF Valley Protein/
CD— 1 OF Took over 10/22/2012