HomeMy WebLinkAboutAQ_F_0800109_20130319_PRMT_PmtAddum (3) NCDENR
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Pat McCrory Sheila C. Holman John E. Skvarla, III
Governor Director Secretary
March 19. 2013
Mr. Wayne Black,Environmental Director
Perdue Agribusiness,LLC
Post Office Box 460
Lewiston Woodville,NC 27849
Subject: Air Quality Permit Amendment for
National Emission Standards for Hazardous Air Pollutants
for Stationary Reciprocating Internal Combustion Engines(4Z RICE NESI3AP)
Perdue Foods LLC -Lewiston
Lewiston,Bertie County,North Carolina
Facility ID No.0800109,Permit No. 10265RO 1
Dear Mr.Black:
The North Carolina Division of Air Quality(DAQ)has prepared permit conditions for several
engine categories associated with National Emission Standards for Hazardous Air Pollutants for
Stationary Reciprocating Internal Combustion Engines(RICE NESHAP). One such engine category is
existing, non-emergency,compression ignition(CI)engines that are larger than 300 brake horsepower
(hp)in size(these engines are considered existing if constructed prior to June 12,2006). You previously
provided information to the DAQ about the size and type of stationary RICE sources at your facility.
That information indicates your facility has at least one engine that falls into this category.
Pursuant to 15A North Carolina Administrative Code 020.0309,this letter serves as an
amendment to your current Air Ouality Permit.The enclosed permit condition(s)address existing,
non-emergency, CI engines greater than 300 brake hp and the permit condition(s)will become
effective 60 days from your receipt of this letter.Please note that the effective date of the permit
condition(s)DOES NOT impact the compliance date of the RICE NESHAP regulation. The new Air
Quality Permit Amendment condition(s)and a copy of the survey report you submitted to DAQ, which
identifies the engine(s)subject to the Air Quality Permit Amendment,are enclosed in this letter. Please
attach this letter,the enclosed survey report,and the enclosed Air Quality Permit Amendment
condition(s)to your current air quality permit. This Air Quality Permit Amendment shall affect only those
parts of the permit that are being amended. Please read the Air Quality Permit Amendment condition(s)
closely in order to determine your obligations under the RICE NESHAP regulation. There are
requirements for control of carbon monoxide emissions and requirements for performance testing.
If any parts,requirements,or limitations contained in this Air Quality Permit Amendment are
unacceptable to you,you have the right to request a formal adjudicatory hearing within 30 days following
receipt of this Air Quality Permit Amendment,identifying the specific issues to be contested. This hearing
request must be in the form of a written petition,conforming to North Carolina General Statutes(NCGS)
15013-23,and be filed with both the Office of Administrative Hearings,6714 Mail Service Center,Raleigh,
North Carolina 27699-6714 and the Division of Air Quality,Washington Regional Office,943 Washington
Square Mall, Washington,North Carolina 27889. The form for requesting a formal adjudicatory hearing
Washington Regional Office—Division of Air Quality
943 Washington Square Mall,Washington,North Carolina 27889
Phone:252-946-6481/Fax:252-975-3716
Internet:www.ncair.o[g
An Equal Opportunity 1 Affirmative Action Employer—Made in part by Recycled Paper
r.
Mr. Wayne Black "
March 19,2013
Page 2
may be obtained upon request from the Office of Administrative Hearings. Please note that this Air Quality
Permit Amendment will be stayed in its entirety upon receipt of the request for a hearing. Unless a request
for a hearing is made pursuant to NCGS 150B-23,this Air Quality Permit Amendment shall be final and
binding 30 days after issuance.
You may request modification of your Air Quality Permit Amendment through informal means
pursuant to NCGS 150B-22. This request must be submitted in writing to the Director and must identify the
specific provisions or issues for which the modification is sought. Please note that this Air Quality Permit
Amendment will become final and binding regardless of a request for informal modification unless a request
for a hearing is also made under NCGS 150B-23.
The compliance date for existing,non-emergency,CI engines that are larger than 300 brake
hp is May 3, 2013. It is very important that your facility understand these environmental rules and
comply with all requirements. Failure to comply exposes you to potential enforcement action and
penalties. If you previously requested and were granted by DAQ an extension to the RICE NESHAP
compliance date,then you must meet the compliance dates identified in the DAQ extension approval
letter.
Please be aware that the EPA finalized revisions to the RICE NESHAP regulation on January 14,
2013 that may affect your regulatory obligations. First, existing engines certified to Tier 3 emission
standards may comply with the RICE NESHAP regulation by complying with the New Source
Performance Standard for Stationary Compression Ignition Engines(NSPS HII). Secondly,the regulation
allows RICE sources to operate up to 50 hours per year in non-emergency use(including peak shaving or
non-emergency demand response provided certain restrictions are met)to comply with the RICE
NESHAP regulation as an emergency engine. Please review the RICE NESHAP regulation and
coordinate with your DAQ Regional Office regarding the operational restrictions on engines complying
with the RICE NESHAP as an emergency engine.
Further information about the NESHAP can be found at hM:Hdgg.state.nc.us/toxics/areasources/
"Rules,Tools and Guides"and http://www.epa.gov/ttn/atw/rice/ricepg.html. If you have questions or
desire further information or assistance,please contact Betsy Huddleston with the Washington Regional
Office at(252)948-3836.
Sincerely,41::�,v11�
Robert P. Fisher,Regional Supervisor
Washington Regional Office
Enclosure
cc: WARO
NC DAQ Request for Information - Reciprocating Internal Combustion Engines(RICE)
DAQ has partially prefilled the Facility information on the form mailed to you. Please ensure this data is correct and fill in all Facili, n.ormahon
Facil7Physjc.1Add,.ss
Perdue Farms Inc.Lewiston,NC r belo.v.
FaciliO Facility;Contact Joey Baggett,Perdue Agribusiness:Environmental
1 D
FacilityertleFacilityMailing Address PO Box 460,Lewiston,NC 27849Facilit539 Governors Rd.Lewiston,N.C.27849 Facility.Contact Phone# 252•348-4383
Facility Contact Email ioey.baggett@perdue.com I
Engine Information .
In order to evaluate NC Air Quality permitting requirements and fedeioI regulation applicability,please list all permitted and insignificant/exempt stationary reciprocating internal combustion engines(generators,fire pumps
or engines,etc...)on site.Attach additional sheets if necessary. Exorr>ple information is included in the table below.
My facility does not have any generators,fire pumps,or other RICE engines. (If so,please check here and fill in signature block below.)
Engine or Generator ID No.
(As specified in your permit. If not Fuels Used" For non-emergency
currently reported,include an Size (If spark ignition engine, Describe the use of this engine (i.e. diesel fired engines only
Manufacture Construction indicate 4SRB,45LB,2SR8,or emergency,peak shaving,or non- (Liters displaced per
er.) (hp and kW)
identification numb Date'
Date
GI jfxamRlel 2SL8) Control Device
hp;.2000kW'
June-07
' Mor-08 ULSC .'. emergency/prat ess related)
2922b cylinder) (Installed or Anticipated)
Emergency use(Pi/y T. 3 76 None
1(Expmple) Z,133 hp,1.6 MW
July-10 Aug-10 Landfill Gas,2SL8
Non-emergency N/A Ngne 507(r;xample; 2 876 hp,1,825 kW
49nuary-011 Mar-01 No.2 uelOil Qpen cronkcose.frkratian
-FP(Exampleaxampt soutce) 100 h f Non-emergency peak shoving
p 4 3 emission,control syste»r
March-95 Apt-95 No.2 fuel Oil -
i'IfP Pump
. N/A None:
1-Fire Pump 4.7 L 160 Hp 1973
1974 .05 Yu Diesel Fuel Fire Pump
NA None
ES 22A 1825 KW-2628 Hp 2000
2004.05%Diesel Fuel Emergency/Peak Shaving 69 L 4210 Cu/in None
ES 228 1825 KW-2628 Hp 2000
2004.05%Diesel Fuel Emergency/Peak Shaving 69 L 4210 turn Plane
Do you coordinate with the regional electrical a4thority(e.g.,Duke Power,Progress Energy)for any operation of your generator(s)? (Please mark Y/N)
*For definition of manufacture and construction dates,see"Applicable Definitions,,tab.
**For definition of spark i ;set"Applicable Definitions"tab. 4SR6 4 stroke rich burn,4SLE=4 stroke lean burn,2SR8=2 stroke rich burn,and 2SL8=2 stroke lean burn.
Sigrfatureof Responsible Person or Company Official:
i
(Print Name and Title) Wayne black, Director erdue Agribusiness Environmental Date: August 2,2012
i� 00
I F..
��. Please email this form to your DAQ Regional Contact. (Email address is one
Pa$e�f�your)etter.)
... �.w. Page I of
Permit Amendment
15A NCAC 2D .1111 "National Emissions Standards for Hazardous Air Pollutants" For
existing, non-emergency, non-black start, compression ignition(CI)reciprocating internal combustion
engines(RICE) greater than 500 brake horsepower,the Permittee shall comply with all applicable
provisions, including the notification, testing, recordkeeping, reporting and monitoring requirements
contained in Environmental Management Commission Standard 15A NCAC 2D .I 111, as
promulgated in 40 CFR 63, Subpart ZZZZ, "National Emissions Standards for Hazardous Air
Pollutants for Stationary Reciprocating Internal Combustion Engines," including Subpart A "General
Provisions."
a. Compliance Date-Pursuant to 40 CFR 63.6595(a)(1),the source(s)shall be in compliance with 40
CFR 63, Subpart ZZZZ by May 3, 2013.
b. Emission Limits - Pursuant to 40 CFR 63.6603(a); the affected source shall comply with the
following emission limits, except during periods of startup:
i. The concentration of carbon monoxide(CO) in the exhaust cannot exceed 23 ppmvd at 15
percent oxygen; or
ii. Reduce CO emissions by 70 percent or more; or
iii. If the engine is certified to the Tier 3 (Tier 2 for engines above 560 kW) emission standards in
Table 1 of 40 CFR 89.112,the Permittee may comply with the requirements under NESHAP
Subpart ZZZZ by meeting the requirements for Tier 3 engines (Tier 2 for engines above 560
kW) in 40 CFR part 60 Subpart IIII instead of the emission limitations and other requirements
that would otherwise apply under NESHAP Subpart ZZZZ for existing non-emergency CI
RICE with a site rating of more than 500 brake HP located at an area source of HAP
emissions.
c. Testing- Pursuant to 40 CFR 63.6612(a), 63.6615, 63.6620, 63.6630, 63.6640, and 63.6645 the
Permittee shall:
i. Conduct an emission test per 40 CFR 63.6620 and Table 4 of 40 CFR 63 Subpart ZZZZ within
180 days after the compliance date.
ii. Per 40 CFR 63.6630(b)during the initial performance test,the Permittee shall establish each
operating limitation identified in Table 2b of 40 CFR 63 Subpart ZZZZ(summarized below):
The Permittee shall establish and record during
For each CI RICE complying with initial performance testing the following operating
the requirement to . . . limitations . . .
Reduce CO emissions and using an The pressure drop across the catalyst and the
oxidation catalyst; temperature at the catalyst inlet.
OR The temperature for the catalyst inlet must be greater
than or equal to 450 °F and less than or equal to 1350
Limit the concentration of CO in the 'F. The Permittee may petition the director of DAQ
RICE exhaust by using an oxidation pursuant to the requirements of 40 CFR 63.8(f) for a
catalyst different temperature range.
l
Subpart 4Z
Existing,Non-Emergency,Non-Black Start, Cl>500 brake HP
Page 2 of 11
The Permittee shall establish and record during
For each CI RICE complying with initial performance testing the following operating
the requirement to . . . limitations . . .
Reduce CO emissions and not using Comply with any operating limitations approved by the
an oxidation catalyst; DAQ Regional Supervisor.
Or
Limit the concentration of CO in the
RICE exhaust and not using an
oxidation catalyst
Pursuant to 40 CFR 63.6620(f), if complying with the emission limitation to reduce CO in the
exhaust without using an oxidation catalyst then the Permittee shall petition the DAQ Regional
Supervisor for operating limitations to be established during the initial performance test and
continuously monitored thereafter, or for approval of no operating limitation. The Permittee
shall not conduct the initial performance test until after the petition has been approved by the
Regional Supervisor. The petition must include the information described in 40 CFR
63.6620(g)or(h).
iii.Pursuant to 40 CFR 63.6620(i), the engine percent load during a performance test must be
determined by documenting the calculations, assumptions, and measurement devices used to
measure or estimate the percent load in a specific application. A written report of the average
percent load determination must be included in the notification of compliance status. The
following information must be included in the written report: the engine model number,the
engine manufacturer,the year of purchase,the manufacturer's site-rated brake horsepower, the
ambient temperature,pressure, and humidity during the performance test, and all assumptions
that were made to estimate or calculate percent load during the performance test must be
clearly explained. If measurement devices such as flow meters, kilowatt meters, beta analyzers,
stain gauges,etc. are used, the model number of the measurement device, and an estimate of its
accuracy in percentage of true value must be provided.
iv. The Permittee shall perform such testing in accordance with 40 CFR 63.6645 and 15A NCAC
2D .2600 (see GENERAL EMISSIONS TESTING AND REPORTING REQUIREMENTS in
Section B. of this Air Permit). The procedures are outlined below:
A. The Permittee shall notify DAQ in writing of their intent to conduct the performance test
and submit a completed Protocol Submittal Form to the DAQ Regional Supervisor at
least 60 days before the scheduled performance test in accordance with 40 CFR
63.6645(g) and 40 CFR 63.7(b)(1). A copy of the Protocol Submittal Form may be
obtained from the Regional Supervisor.
B. The Permittee shall notify the Regional Supervisor of the specific test dates at least 15 days
prior to testing in order to afford the DAQ the opportunity to have an observer on-site
during the sampling program. If a specific test date cannot be identified due to the
operational requirements of the RICE,then the Permittee shall notify the Regional
Supervisor of the approximate test date. If a specific test date is identified within the 15
Subpart 4Z
Existing,Non-Emergency,Non-Black Start, Cl > 500 brake HP
Page 3 of 11
day notification timeframe identified above,then the Permittee shall notify the Regional
Supervisor as soon as the test date is determined.
C. The Pernuttee shall submit two copies of the test report to the DAQ. The test report shall
be submitted to the Regional Supervisor—DAQ not later than 60 days after completion of
testing. The Permittee may request an extension to submit the final test report. The DAQ
Regional Supervisor will approve an extension request if it is determined that the
extension request is a result of actions beyond the control of the Permittee. The test
report shall contain at a minimum the following information:
I. a description of the training and air testing experience of the person directing the test;
II. a certification of the test results by the sampling team leader and facility representative;
III. a summary of emissions results and text detailing the objectives of the testing program,
the applicable state and federal regulations, and conclusions about the testing and
compliance status of the emission source(s);
IV. a detailed description of the tested emission source(s), process flow diagrams,
engineering drawings, and sampling location schematics should be included as
necessary;
V. all field, analytical, and calibration data necessary to verify that the testing was
performed as specified in the applicable test methods;
VI. example calculations for at least one test run using equations in the applicable test
methods and all test results including intermediate parameter calculations.
D. The testing requirement(s) shall be considered satisfied only upon written approval of the
test results by the DAQ.
E. The DAQ will review emission test results with respect exclusively to the specified testing
objectives as proposed by the Permittee and approved by the DAQ.
d. Initial Compliance Demonstration - Pursuant to 40 CFR 63.6630(a), initial compliance for each
existing, non-emergency, non-black start, compression ignition reciprocating internal combustion
engine greater than 500 brake horsepower is provided in Table 5 of 40 CFR 63 Subpart ZZZZ and
shall be demonstrated as follows:
For each CI RICE complying with the The Permittee will demonstrate initial
requirement to . . . compliance if. . .
Reduce CO emissions and using an i. The average reduction of emissions of CO
oxidation catalyst, and using a determined from the initial performance test achieves
continuous parameter monitoring system the required CO percent reduction; and
(CPMS)
Subpart 4Z
Existing,Non-Emergency,Non-Black Start, CI>500 brake HP
Page 4 of 11
I The Permittee has installed a CPMS to continuously
monitor catalyst inlet temperature according to the
requirements in §63.6625(b); and
iii. The Permittee has recorded the catalyst pressure
drop and catalyst inlet temperature during the initial
performance test.
Limit the concentration of CO, using an i. The average CO concentration determined from the
oxidation catalyst, and using a CPMS initial performance test is less than or equal to the CO
emission limitation; and
ii. The Permittee has installed a CPMS to continuously
monitor catalyst inlet temperature according to the
requirements in §63.6625(b); and
iii. The Permittee has recorded the catalyst pressure
drop and catalyst inlet temperature during the initial
performance test.
Reduce CO emissions and not using an i. The average reduction of emissions of CO
oxidation catalyst determined from the initial performance test achieves
the required CO percent reduction; and
ii. The Permittee has installed a CPMS to continuously
monitor operating parameters approved by the
Administrator(if any) according to the requirements in
§63.6625(b); and
iii. The Permittee has recorded the approved operating
parameters (if any) during the initial performance test.
Limit the concentration of CO and not i. The average CO concentration determined from the
using an oxidation catalyst initial performance test is less than or equal to the CO
emission limitation; and
ii. The Permittee has installed a CPMS to continuously
monitor operating parameters approved by the
Administrator(if any) according to the requirements in
§63.6625(b); and
iii. The Permittee has recorded the approved operating
parameters (if any) during the initial performance test.
Reduce CO emissions and using a i. The Permittee has installed a CEMS to continuously
CEMS monitor CO and either 02 or CO2 at both the inlet and
outlet of the oxidation catalyst according to the
requirements in §63.6625(a); and
Subpart 4Z
Existing,Non-Emergency,Non-Black Start, Cl > 500 brake HP
Page 5 of 11
ii. The Permittee has conducted a performance
evaluation of the CEMS using PS 3 and 4A of 40 CFR
art 60, appendix B; and
iii. The average reduction of CO calculated using
§63.6620 equals or exceeds the required percent
reduction. The initial test comprises the first 4-hour
period after successful validation of the CEMS.
Compliance is based on the average percent reduction
achieved during the 4-hour period.
Limit the concentration of CO and using i. The Permittee has installed a CEMS to continuously
a CEMS monitor CO and either 02 or CO2 at the outlet of the
oxidation catalyst according to the requirements in
§63.6625(a); and
ii. The Permittee has conducted a performance
evaluation of the CEMS using PS 3 and 4A of 40 CFR
art 60, appendix B; and
iii. The average concentration of CO calculated using
§63.6620 is less than or equal to the CO emission
limitation. The initial test comprises the first 4-hour
period after successful validation of the CEMS.
Compliance is based on the average concentration
easured during the 4-hour period.
e. Operating Requirements -Pursuant to 40 CFR 63.6603(a), 63.6604, and 63.6625(b), (g), and (h),
the Permittee shall:
i. Minimize the engine's time spent at idle during startup and minimize the engine's startup time
to a period needed for appropriate and safe loading of the engine, not to exceed 30 minutes,
after which time the non-startup emission limitations apply.
ii. If the engine is not equipped with a closed crankcase ventilation system the Permittee shall:
A. Install a closed crankcase ventilation system that prevents crankcase emissions from being
emitted; or
B. Install an open crankcase filtration emission control system that reduces emissions from
the crankcase by filtering the exhaust stream to remove oil mist, particulates, and metals.
iii.Follow the manufacturer's maintenance requirements for operating and maintaining the open
or closed crankcase ventilations system and replacing crankcase filters.
iv.If the engine displacement is less than 30 liters per cylinder then the Permittee shall use diesel
fuel that meets the requirements in 40 CFR 80.510(b) for nonroad diesel fuel.
1
Subpart 4Z `
Existing,Non-Emergency,Non-Black Start,CI>500 brake BP
Page 6 of 11
Sulfur content 15 ppm maximum.
Cetane index or A minimum cetane index of 40; or
Aromatic content A maximum aromatic content of 35 volume percent.
f. Monitorin( Requirements —
i. Pursuant to 40 CFR 63.6603(a), the Permittee shall meet each operating limitation as follows:
For each CI RICE complying with The Permittee shall meet the following operating
the requirement to . . . limitation . . .
Reduce CO emissions and using an a. maintain the catalyst so that the pressure drop across
oxidation catalyst; the catalyst does not change by more than 2 inches of
water from the pressure drop across the catalyst that
OR was measured during the initial performance test; and
b. maintain the temperature of the RICE exhaust so that
Limit the concentration of CO in the the catalyst inlet temperature is greater than or equal
RICE exhaust and using an oxidation to 450 °F and less than or equal to 1350 'F. The
catalyst Permittee may petition the director of DAQ pursuant
to the requirements of 40 CFR 63.8(f) for a different
temperature range.
Reduce CO emissions and not using Comply with any operating limitations approved by the
an oxidation catalyst; Regional Supervisor-DAQ.
OR
Limit the concentration of CO in the
RICE exhaust and not using an
oxidation catalyst
ii. Pursuant to 63.6625(b), if the Permittee is required to install a continuous parameter
monitoring system (CPMS) as specified in the table in Section d. "Initial Compliance
Demonstration" above, the Permittee shall install, operate, and maintain each CPMS according
to the following requirements:
A. The Permittee shall prepare a site-specific monitoring plan that addresses the monitoring
system design, data collection, and the quality assurance and quality control elements
outlined below and in §63.8(d). As specified in §63.8(f)(4),the Permittee may request
approval of monitoring system quality assurance and quality control procedures
alternative to those specified below in the site-specific monitoring plan.
Subpart 4Z
Existing,Non-Emergency,Non-Black Start, CI> 500 brake HP
Page 7 of 11
(I) The performance criteria and design specifications for the monitoring system
equipment, including the sample interface, detector signal analyzer, and data
acquisition and calculations;
(II) Sampling interface (e.g., thermocouple) location such that the monitoring system will
provide representative measurements;
(III) Equipment performance evaluations, system accuracy audits, or other audit
procedures;
(IV) Ongoing operation and maintenance procedures in accordance with provisions in 40
CFR 63.8(c)(1)(ii) and (c)(3); and
(V) Ongoing reporting and recordkeeping procedures in accordance with provisions in 40
CFR 63.10(c), (e)(1), and (e)(2)(i).
B. The Permittee shall install, operate, and maintain each CPMS in continuous operation
according to the procedures in the site-specific monitoring plan.
C. The CPMS must collect data at least once every 15 minutes.
D. A CPMS for measuring temperature range,the temperature sensor must have a minimum
tolerance of 2.8 degrees Celsius (5 degrees Fahrenheit) or 1 percent of the measurement
range, whichever is larger.
E. The Permittee shall conduct the CPMS equipment performance evaluation, system
accuracy audits, or other audit procedures specified in the site-specific monitoring plan at
least annually.
F. The Permittee shall conduct a performance evaluation of each CPMS in accordance with
the site-specific monitoring plan.
iii. Pursuant to 63.6625(a), if the Permittee elects to install a continuous emissions monitor(CEMS) as
specified in the table in Section d. "Initial Compliance Demonstrations"above,the Penn ittee shall
install,operate, and maintain a CEMS to monitor CO and either oxygen or CO2 according to the
requirements below. If the Permittee is meeting a requirement to reduce CO emissions, the CEMS must
be installed at both the inlet and outlet of the control device. If the Permittee is meeting a requirement
to limit the concentration of CO,the CEMS shall be installed at the outlet of the control device.
A. Each CEMS must be installed, operated, and maintained according to the applicable
performance specifications of 40 CFR part 60,appendix B.
B. The Permittee shall conduct an initial performance evaluation and an annual relative
accuracy test audit(RATA) of each CEMS according to the requirements in 40 CFR 63.8
and according to the applicable performance specifications of 40 CFR part 60, appendix
B as well as daily and periodic data quality checks in accordance with 40 CFR part 60,
appendix F, procedure 1.
C. As specified in 40 CFR 63.8(c)(4)(ii), each CEMS must complete a minimum of one
cycle of operation(sampling, analyzing, and data recording) for each successive 15-
minute period. The Permittee shall have at least two data points, with each representing a
different 15-minute period,to have a valid hour of data.
Subpart 4Z
Existing,Non-Emergency,Non-Black Start,CI>500 brake HP
Page 8 of 11
D. The CEMS data must be reduced as specified in 40 CFR 63.8(g)(2) and recorded in parts
per million or parts per billion(as appropriate for the applicable limitation) at 15 percent
oxygen or the equivalent CO2 concentration.
g. Continuous Compliance Demonstration - Pursuant to 40 CFR 63.6640(a), and Table 6 of 40
CFR 63 Subpart ZZZZ, continuous compliance for each existing, non-emergency, non-black start,
compression ignition reciprocating internal combustion engine greater than 500 brake horsepower
shall be demonstrated as follows:
The Permittee shall demonstrate continuous
Complying with the requirement to . . . compliance by . . .
Reduce CO emissions, or limit the i. Conducting performance tests every 8,760 hours or
concentration of CO in the RICE exhaust, 3 years, whichever comes first, for CO to
and using an oxidation catalyst demonstrate that the required CO percent reduction
is achieved or that the emissions remain at or below
the CO concentration limit(1); and
'i. Collecting the catalyst inlet temperature data
according to §63.6625(b); and
ii. Reducing these data to 4-hour rolling averages; and
iv. Maintaining the 4-hour rolling averages within the
operating limitations for the catalyst inlet
temperature; and
v.Measuring the pressure drop across the catalyst
once per month and demonstrating that the pressure
drop across the catalyst is within the operating
limitation established during the performance test.
If the reciprocating internal combustion engine is
limited use (ie, operates less than 100 hours per
year), then demonstrate compliance by conducting
the same performance testing as item "i" above
every 8,760 hours or 5 years whichever comes
first. A limited use engine must also comply with
items "ii" through "v"above.
Reduce CO emissions or limit the i. Collecting the monitoring data according to
concentration of CO in the RICE exhaust, §63.6625(a),reducing the measurements to 1-hour
and using a CEMS averages, calculating the percent reduction or
concentration of CO emissions according to
§63.6620; and
i. Demonstrating that the catalyst achieves the
required percent reduction of CO emissions over
the 4-hour averaging period, or that the emission
remain at or below the CO concentration limit; and
Subpart 4Z
Existing,Non-Emergency,Non-Black Start, Cl> 500 brake HP
Page 9 of 11
iii. Conducting an annual RATA of the CEMS using
PS 3 and 4A of 40 CFR part 60, appendix B, as
well as daily and periodic data quality checks in
accordance with 40 CFR part 60, appendix F,
procedure 1.
Reduce CO emissions, or limit the i. Conducting performance tests every 8,760 hours or
concentration of CO in the RICE exhaust, 3 years, whichever comes first, for CO to
and not using an oxidation catalyst demonstrate that the required CO percent reduction
is achieved or that the emissions remain at or below
the CO concentration limit(2) ; and
ii. Collecting the approved operating parameter (if
any) data according to §63.6625(b); and
iii. Reducing these data to 4-hour rolling averages; and
iv. Maintaining the 4-hour rolling averages within the
operating limitations for the operating parameters
established during the performance test.
a�If the reciprocating internal combustion engine is
limited use (ie, operates less than 100 hours per
year) then demonstrate compliance by conducting
the same performance testing as item "i" above
every 8,760 hours or 5 years whichever comes
first. A limited use engine must also comply with
items "ii" through "iv"above.
h. Recordkeeping Requirements—Pursuant to 40 CFR 63.6655, the Permittee.shall keep the
following records(in written or electronic format). The records must be maintained for five (5) years.
i. A copy of each notification and report submitted to comply with 40 CFR 63 Subpart ZZZZ.
ii. Occurrence and duration of each malfunction of operation(i.e., process equipment) or the air
pollution control and monitoring equipment.
iii.Performance tests and performance evaluations as required in 40 CFR 63.1 0(b)(2)(viii).
iv.All required maintenance performed on the air pollution control and monitoring equipment.
v. Actions taken during periods of malfunction to minimize emissions in accordance with 40 CFR
63.6605(b), including corrective actions to restore malfunctioning process and air pollution
control and monitoring equipment to its normal or usual manner of operation.
vi. Pursuant to 40 CFR 63.6655(d), all records required to show continuous compliance with each
emission or operating limitations listed in Section g. above.
Subpart 4Z
Existing,Non-Emergency,Non-Black Start,CI>500 brake HP
Page 10 of 11
vii.Pursuant to 40 CFR 63.6655(b), for each CEMs or CPMs,the Permittee shall maintain the
following records:
A. Records described in 40 CFR 63.10(b)(2)(vi)through(xi).
B. Previous (i.e., superseded) versions of the site-specific monitoring plan as required in 40
CFR 63.8(d)(3).
C. Requests for alternatives to the relative accuracy test for CEMS or CPMS as required in
40 CFR 63.8(f)(6)(i), if applicable.
i. Reporting Requirements—
i.Pursuant to 40 CFR 63.6645(h), for each initial performance test required in Section d. above,
the Permi"ee is required to submit a Notification of Compliance Status before the close of
business on the 60t day following the initial performance test according to 40 CFR
63.9(h)(2)(ii). For each subsequent performance test conducted according to the requirements
of Section g above,the Permittee shall submit the Notification of Compliance Status, including
the performance test results, before the close of business on the 60th day following the
completion of the performance test according to 40 CFR 63.10(d)(2).
ii. Pursuant to 40 CFR 63.6650, the Permittee shall submit a semi-annual report by January 31 of
each calendar year for the preceding six-month period between July and December and by July
31 of each calendar year for the preceding six-month period between January and June. If the
RICE is classified as "limited use"(operation limited to less than 100 hours per year) and there
is no deviation or malfunction, then the report shall be submitted annually by January 31 of
each calendar year. The report shall contain the following:
A. Company name and address.
B. Statement by a responsible official, with that official's name,title, and signature,
certifying the accuracy of the content of the report.
C. Date of report and beginning and ending dates of the reporting period.
D. If a malfunction occurred during the reporting period, the compliance report must include
the number, duration, and a brief description for each time of malfunction which occurred
during the reporting period and which caused or may have caused any applicable
emission limitation to be exceeded. The report must also include a description of actions
taken during a malfunction of an affected source to minimize emissions in accordance
with 63.6650(b), including actions taken to correct a malfunction.
E. If there is no deviation(s),then provide a statement indicating that no deviation(s)
occurred during the reporting period.
F. If there is a deviation(s) during the reporting period,then provide information in 40 CFR
63.6650(d) as follows:
I. total operating time of the RICE at which the deviation occurred during the reporting
period.
II. the number, duration, and cause of deviation(including unknown cause, if
applicable), as applicable, and the corrective action taken.
Subpart 4Z
Existing,Non-Emergency,Non-Black Start, CI> 500 brake HP
Page 11 of 11
iii. If there are no periods during which the Continuous Monitoring System(CMS - including
CEMS and CPMS) was out of control, then a statement that there were no periods during
which the CMS was out of control during the reporting period.
iv. If there were periods during which the CMS (including CEMS and CPMS)was out-of-control:
A. The date and time that each malfunction started and stopped.
B. The date,time, and duration that each CMS was inoperative, except for zero (low-level)
and high-level checks.
C. The date,time, and duration that each CMS was out-of-control, including the information
in §63.8(c)(8).
D. The date and time that each deviation started and stopped, and whether each deviation
occurred during a period of malfunction or during another period.
E. A summary of the total duration of the deviation during the reporting period, and the total
duration as a percent of the total source operating time during that reporting period.
F. A breakdown of the total duration of the deviations during the reporting period into those
that are due to control equipment problems,process problems, other known causes, and
other unknown causes.
G. A summary of the total duration of CMS downtime during the reporting period, and the
total duration of CMS downtime as a percent of the total operating time of the RICE at
which the CMS downtime occurred during that reporting period.
H. An identification of each parameter and pollutant(CO or formaldehyde)that was
monitored at the RICE.
I. A brief description of the RICE.
J. A brief description of the CMS.
K. The date of the latest CMS certification or audit.
L. A description of any changes in CMS, processes, or controls since the last reporting
period.