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HomeMy WebLinkAboutAQ_F_0800109_20130319_PRMT_PmtAddum (3) NCDENR North Carolina Department of Environment and Natural Resources Division of Air Quality Pat McCrory Sheila C. Holman John E. Skvarla, III Governor Director Secretary March 19. 2013 Mr. Wayne Black,Environmental Director Perdue Agribusiness,LLC Post Office Box 460 Lewiston Woodville,NC 27849 Subject: Air Quality Permit Amendment for National Emission Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines(4Z RICE NESI3AP) Perdue Foods LLC -Lewiston Lewiston,Bertie County,North Carolina Facility ID No.0800109,Permit No. 10265RO 1 Dear Mr.Black: The North Carolina Division of Air Quality(DAQ)has prepared permit conditions for several engine categories associated with National Emission Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines(RICE NESHAP). One such engine category is existing, non-emergency,compression ignition(CI)engines that are larger than 300 brake horsepower (hp)in size(these engines are considered existing if constructed prior to June 12,2006). You previously provided information to the DAQ about the size and type of stationary RICE sources at your facility. That information indicates your facility has at least one engine that falls into this category. Pursuant to 15A North Carolina Administrative Code 020.0309,this letter serves as an amendment to your current Air Ouality Permit.The enclosed permit condition(s)address existing, non-emergency, CI engines greater than 300 brake hp and the permit condition(s)will become effective 60 days from your receipt of this letter.Please note that the effective date of the permit condition(s)DOES NOT impact the compliance date of the RICE NESHAP regulation. The new Air Quality Permit Amendment condition(s)and a copy of the survey report you submitted to DAQ, which identifies the engine(s)subject to the Air Quality Permit Amendment,are enclosed in this letter. Please attach this letter,the enclosed survey report,and the enclosed Air Quality Permit Amendment condition(s)to your current air quality permit. This Air Quality Permit Amendment shall affect only those parts of the permit that are being amended. Please read the Air Quality Permit Amendment condition(s) closely in order to determine your obligations under the RICE NESHAP regulation. There are requirements for control of carbon monoxide emissions and requirements for performance testing. If any parts,requirements,or limitations contained in this Air Quality Permit Amendment are unacceptable to you,you have the right to request a formal adjudicatory hearing within 30 days following receipt of this Air Quality Permit Amendment,identifying the specific issues to be contested. This hearing request must be in the form of a written petition,conforming to North Carolina General Statutes(NCGS) 15013-23,and be filed with both the Office of Administrative Hearings,6714 Mail Service Center,Raleigh, North Carolina 27699-6714 and the Division of Air Quality,Washington Regional Office,943 Washington Square Mall, Washington,North Carolina 27889. The form for requesting a formal adjudicatory hearing Washington Regional Office—Division of Air Quality 943 Washington Square Mall,Washington,North Carolina 27889 Phone:252-946-6481/Fax:252-975-3716 Internet:www.ncair.o[g An Equal Opportunity 1 Affirmative Action Employer—Made in part by Recycled Paper r. Mr. Wayne Black " March 19,2013 Page 2 may be obtained upon request from the Office of Administrative Hearings. Please note that this Air Quality Permit Amendment will be stayed in its entirety upon receipt of the request for a hearing. Unless a request for a hearing is made pursuant to NCGS 150B-23,this Air Quality Permit Amendment shall be final and binding 30 days after issuance. You may request modification of your Air Quality Permit Amendment through informal means pursuant to NCGS 150B-22. This request must be submitted in writing to the Director and must identify the specific provisions or issues for which the modification is sought. Please note that this Air Quality Permit Amendment will become final and binding regardless of a request for informal modification unless a request for a hearing is also made under NCGS 150B-23. The compliance date for existing,non-emergency,CI engines that are larger than 300 brake hp is May 3, 2013. It is very important that your facility understand these environmental rules and comply with all requirements. Failure to comply exposes you to potential enforcement action and penalties. If you previously requested and were granted by DAQ an extension to the RICE NESHAP compliance date,then you must meet the compliance dates identified in the DAQ extension approval letter. Please be aware that the EPA finalized revisions to the RICE NESHAP regulation on January 14, 2013 that may affect your regulatory obligations. First, existing engines certified to Tier 3 emission standards may comply with the RICE NESHAP regulation by complying with the New Source Performance Standard for Stationary Compression Ignition Engines(NSPS HII). Secondly,the regulation allows RICE sources to operate up to 50 hours per year in non-emergency use(including peak shaving or non-emergency demand response provided certain restrictions are met)to comply with the RICE NESHAP regulation as an emergency engine. Please review the RICE NESHAP regulation and coordinate with your DAQ Regional Office regarding the operational restrictions on engines complying with the RICE NESHAP as an emergency engine. Further information about the NESHAP can be found at hM:Hdgg.state.nc.us/toxics/areasources/ "Rules,Tools and Guides"and http://www.epa.gov/ttn/atw/rice/ricepg.html. If you have questions or desire further information or assistance,please contact Betsy Huddleston with the Washington Regional Office at(252)948-3836. Sincerely,41::�,v11� Robert P. Fisher,Regional Supervisor Washington Regional Office Enclosure cc: WARO NC DAQ Request for Information - Reciprocating Internal Combustion Engines(RICE) DAQ has partially prefilled the Facility information on the form mailed to you. Please ensure this data is correct and fill in all Facili, n.ormahon Facil7Physjc.1Add,.ss Perdue Farms Inc.Lewiston,NC r belo.v. FaciliO Facility;Contact Joey Baggett,Perdue Agribusiness:Environmental 1 D FacilityertleFacilityMailing Address PO Box 460,Lewiston,NC 27849Facilit539 Governors Rd.Lewiston,N.C.27849 Facility.Contact Phone# 252•348-4383 Facility Contact Email ioey.baggett@perdue.com I Engine Information . In order to evaluate NC Air Quality permitting requirements and fedeioI regulation applicability,please list all permitted and insignificant/exempt stationary reciprocating internal combustion engines(generators,fire pumps or engines,etc...)on site.Attach additional sheets if necessary. Exorr>ple information is included in the table below. My facility does not have any generators,fire pumps,or other RICE engines. (If so,please check here and fill in signature block below.) Engine or Generator ID No. (As specified in your permit. If not Fuels Used" For non-emergency currently reported,include an Size (If spark ignition engine, Describe the use of this engine (i.e. diesel fired engines only Manufacture Construction indicate 4SRB,45LB,2SR8,or emergency,peak shaving,or non- (Liters displaced per er.) (hp and kW) identification numb Date' Date GI jfxamRlel 2SL8) Control Device hp;.2000kW' June-07 ' Mor-08 ULSC .'. emergency/prat ess related) 2922b cylinder) (Installed or Anticipated) Emergency use(Pi/y T. 3 76 None 1(Expmple) Z,133 hp,1.6 MW July-10 Aug-10 Landfill Gas,2SL8 Non-emergency N/A Ngne 507(r;xample; 2 876 hp,1,825 kW 49nuary-011 Mar-01 No.2 uelOil Qpen cronkcose.frkratian -FP(Exampleaxampt soutce) 100 h f Non-emergency peak shoving p 4 3 emission,control syste»r March-95 Apt-95 No.2 fuel Oil - i'IfP Pump . N/A None: 1-Fire Pump 4.7 L 160 Hp 1973 1974 .05 Yu Diesel Fuel Fire Pump NA None ES 22A 1825 KW-2628 Hp 2000 2004.05%Diesel Fuel Emergency/Peak Shaving 69 L 4210 Cu/in None ES 228 1825 KW-2628 Hp 2000 2004.05%Diesel Fuel Emergency/Peak Shaving 69 L 4210 turn Plane Do you coordinate with the regional electrical a4thority(e.g.,Duke Power,Progress Energy)for any operation of your generator(s)? (Please mark Y/N) *For definition of manufacture and construction dates,see"Applicable Definitions,,tab. **For definition of spark i ;set"Applicable Definitions"tab. 4SR6 4 stroke rich burn,4SLE=4 stroke lean burn,2SR8=2 stroke rich burn,and 2SL8=2 stroke lean burn. Sigrfatureof Responsible Person or Company Official: i (Print Name and Title) Wayne black, Director erdue Agribusiness Environmental Date: August 2,2012 i� 00 I F.. ��. Please email this form to your DAQ Regional Contact. (Email address is one Pa$e�f�your)etter.) ... �.w. Page I of Permit Amendment 15A NCAC 2D .1111 "National Emissions Standards for Hazardous Air Pollutants" For existing, non-emergency, non-black start, compression ignition(CI)reciprocating internal combustion engines(RICE) greater than 500 brake horsepower,the Permittee shall comply with all applicable provisions, including the notification, testing, recordkeeping, reporting and monitoring requirements contained in Environmental Management Commission Standard 15A NCAC 2D .I 111, as promulgated in 40 CFR 63, Subpart ZZZZ, "National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines," including Subpart A "General Provisions." a. Compliance Date-Pursuant to 40 CFR 63.6595(a)(1),the source(s)shall be in compliance with 40 CFR 63, Subpart ZZZZ by May 3, 2013. b. Emission Limits - Pursuant to 40 CFR 63.6603(a); the affected source shall comply with the following emission limits, except during periods of startup: i. The concentration of carbon monoxide(CO) in the exhaust cannot exceed 23 ppmvd at 15 percent oxygen; or ii. Reduce CO emissions by 70 percent or more; or iii. If the engine is certified to the Tier 3 (Tier 2 for engines above 560 kW) emission standards in Table 1 of 40 CFR 89.112,the Permittee may comply with the requirements under NESHAP Subpart ZZZZ by meeting the requirements for Tier 3 engines (Tier 2 for engines above 560 kW) in 40 CFR part 60 Subpart IIII instead of the emission limitations and other requirements that would otherwise apply under NESHAP Subpart ZZZZ for existing non-emergency CI RICE with a site rating of more than 500 brake HP located at an area source of HAP emissions. c. Testing- Pursuant to 40 CFR 63.6612(a), 63.6615, 63.6620, 63.6630, 63.6640, and 63.6645 the Permittee shall: i. Conduct an emission test per 40 CFR 63.6620 and Table 4 of 40 CFR 63 Subpart ZZZZ within 180 days after the compliance date. ii. Per 40 CFR 63.6630(b)during the initial performance test,the Permittee shall establish each operating limitation identified in Table 2b of 40 CFR 63 Subpart ZZZZ(summarized below): The Permittee shall establish and record during For each CI RICE complying with initial performance testing the following operating the requirement to . . . limitations . . . Reduce CO emissions and using an The pressure drop across the catalyst and the oxidation catalyst; temperature at the catalyst inlet. OR The temperature for the catalyst inlet must be greater than or equal to 450 °F and less than or equal to 1350 Limit the concentration of CO in the 'F. The Permittee may petition the director of DAQ RICE exhaust by using an oxidation pursuant to the requirements of 40 CFR 63.8(f) for a catalyst different temperature range. l Subpart 4Z Existing,Non-Emergency,Non-Black Start, Cl>500 brake HP Page 2 of 11 The Permittee shall establish and record during For each CI RICE complying with initial performance testing the following operating the requirement to . . . limitations . . . Reduce CO emissions and not using Comply with any operating limitations approved by the an oxidation catalyst; DAQ Regional Supervisor. Or Limit the concentration of CO in the RICE exhaust and not using an oxidation catalyst Pursuant to 40 CFR 63.6620(f), if complying with the emission limitation to reduce CO in the exhaust without using an oxidation catalyst then the Permittee shall petition the DAQ Regional Supervisor for operating limitations to be established during the initial performance test and continuously monitored thereafter, or for approval of no operating limitation. The Permittee shall not conduct the initial performance test until after the petition has been approved by the Regional Supervisor. The petition must include the information described in 40 CFR 63.6620(g)or(h). iii.Pursuant to 40 CFR 63.6620(i), the engine percent load during a performance test must be determined by documenting the calculations, assumptions, and measurement devices used to measure or estimate the percent load in a specific application. A written report of the average percent load determination must be included in the notification of compliance status. The following information must be included in the written report: the engine model number,the engine manufacturer,the year of purchase,the manufacturer's site-rated brake horsepower, the ambient temperature,pressure, and humidity during the performance test, and all assumptions that were made to estimate or calculate percent load during the performance test must be clearly explained. If measurement devices such as flow meters, kilowatt meters, beta analyzers, stain gauges,etc. are used, the model number of the measurement device, and an estimate of its accuracy in percentage of true value must be provided. iv. The Permittee shall perform such testing in accordance with 40 CFR 63.6645 and 15A NCAC 2D .2600 (see GENERAL EMISSIONS TESTING AND REPORTING REQUIREMENTS in Section B. of this Air Permit). The procedures are outlined below: A. The Permittee shall notify DAQ in writing of their intent to conduct the performance test and submit a completed Protocol Submittal Form to the DAQ Regional Supervisor at least 60 days before the scheduled performance test in accordance with 40 CFR 63.6645(g) and 40 CFR 63.7(b)(1). A copy of the Protocol Submittal Form may be obtained from the Regional Supervisor. B. The Permittee shall notify the Regional Supervisor of the specific test dates at least 15 days prior to testing in order to afford the DAQ the opportunity to have an observer on-site during the sampling program. If a specific test date cannot be identified due to the operational requirements of the RICE,then the Permittee shall notify the Regional Supervisor of the approximate test date. If a specific test date is identified within the 15 Subpart 4Z Existing,Non-Emergency,Non-Black Start, Cl > 500 brake HP Page 3 of 11 day notification timeframe identified above,then the Permittee shall notify the Regional Supervisor as soon as the test date is determined. C. The Pernuttee shall submit two copies of the test report to the DAQ. The test report shall be submitted to the Regional Supervisor—DAQ not later than 60 days after completion of testing. The Permittee may request an extension to submit the final test report. The DAQ Regional Supervisor will approve an extension request if it is determined that the extension request is a result of actions beyond the control of the Permittee. The test report shall contain at a minimum the following information: I. a description of the training and air testing experience of the person directing the test; II. a certification of the test results by the sampling team leader and facility representative; III. a summary of emissions results and text detailing the objectives of the testing program, the applicable state and federal regulations, and conclusions about the testing and compliance status of the emission source(s); IV. a detailed description of the tested emission source(s), process flow diagrams, engineering drawings, and sampling location schematics should be included as necessary; V. all field, analytical, and calibration data necessary to verify that the testing was performed as specified in the applicable test methods; VI. example calculations for at least one test run using equations in the applicable test methods and all test results including intermediate parameter calculations. D. The testing requirement(s) shall be considered satisfied only upon written approval of the test results by the DAQ. E. The DAQ will review emission test results with respect exclusively to the specified testing objectives as proposed by the Permittee and approved by the DAQ. d. Initial Compliance Demonstration - Pursuant to 40 CFR 63.6630(a), initial compliance for each existing, non-emergency, non-black start, compression ignition reciprocating internal combustion engine greater than 500 brake horsepower is provided in Table 5 of 40 CFR 63 Subpart ZZZZ and shall be demonstrated as follows: For each CI RICE complying with the The Permittee will demonstrate initial requirement to . . . compliance if. . . Reduce CO emissions and using an i. The average reduction of emissions of CO oxidation catalyst, and using a determined from the initial performance test achieves continuous parameter monitoring system the required CO percent reduction; and (CPMS) Subpart 4Z Existing,Non-Emergency,Non-Black Start, CI>500 brake HP Page 4 of 11 I The Permittee has installed a CPMS to continuously monitor catalyst inlet temperature according to the requirements in §63.6625(b); and iii. The Permittee has recorded the catalyst pressure drop and catalyst inlet temperature during the initial performance test. Limit the concentration of CO, using an i. The average CO concentration determined from the oxidation catalyst, and using a CPMS initial performance test is less than or equal to the CO emission limitation; and ii. The Permittee has installed a CPMS to continuously monitor catalyst inlet temperature according to the requirements in §63.6625(b); and iii. The Permittee has recorded the catalyst pressure drop and catalyst inlet temperature during the initial performance test. Reduce CO emissions and not using an i. The average reduction of emissions of CO oxidation catalyst determined from the initial performance test achieves the required CO percent reduction; and ii. The Permittee has installed a CPMS to continuously monitor operating parameters approved by the Administrator(if any) according to the requirements in §63.6625(b); and iii. The Permittee has recorded the approved operating parameters (if any) during the initial performance test. Limit the concentration of CO and not i. The average CO concentration determined from the using an oxidation catalyst initial performance test is less than or equal to the CO emission limitation; and ii. The Permittee has installed a CPMS to continuously monitor operating parameters approved by the Administrator(if any) according to the requirements in §63.6625(b); and iii. The Permittee has recorded the approved operating parameters (if any) during the initial performance test. Reduce CO emissions and using a i. The Permittee has installed a CEMS to continuously CEMS monitor CO and either 02 or CO2 at both the inlet and outlet of the oxidation catalyst according to the requirements in §63.6625(a); and Subpart 4Z Existing,Non-Emergency,Non-Black Start, Cl > 500 brake HP Page 5 of 11 ii. The Permittee has conducted a performance evaluation of the CEMS using PS 3 and 4A of 40 CFR art 60, appendix B; and iii. The average reduction of CO calculated using §63.6620 equals or exceeds the required percent reduction. The initial test comprises the first 4-hour period after successful validation of the CEMS. Compliance is based on the average percent reduction achieved during the 4-hour period. Limit the concentration of CO and using i. The Permittee has installed a CEMS to continuously a CEMS monitor CO and either 02 or CO2 at the outlet of the oxidation catalyst according to the requirements in §63.6625(a); and ii. The Permittee has conducted a performance evaluation of the CEMS using PS 3 and 4A of 40 CFR art 60, appendix B; and iii. The average concentration of CO calculated using §63.6620 is less than or equal to the CO emission limitation. The initial test comprises the first 4-hour period after successful validation of the CEMS. Compliance is based on the average concentration easured during the 4-hour period. e. Operating Requirements -Pursuant to 40 CFR 63.6603(a), 63.6604, and 63.6625(b), (g), and (h), the Permittee shall: i. Minimize the engine's time spent at idle during startup and minimize the engine's startup time to a period needed for appropriate and safe loading of the engine, not to exceed 30 minutes, after which time the non-startup emission limitations apply. ii. If the engine is not equipped with a closed crankcase ventilation system the Permittee shall: A. Install a closed crankcase ventilation system that prevents crankcase emissions from being emitted; or B. Install an open crankcase filtration emission control system that reduces emissions from the crankcase by filtering the exhaust stream to remove oil mist, particulates, and metals. iii.Follow the manufacturer's maintenance requirements for operating and maintaining the open or closed crankcase ventilations system and replacing crankcase filters. iv.If the engine displacement is less than 30 liters per cylinder then the Permittee shall use diesel fuel that meets the requirements in 40 CFR 80.510(b) for nonroad diesel fuel. 1 Subpart 4Z ` Existing,Non-Emergency,Non-Black Start,CI>500 brake BP Page 6 of 11 Sulfur content 15 ppm maximum. Cetane index or A minimum cetane index of 40; or Aromatic content A maximum aromatic content of 35 volume percent. f. Monitorin( Requirements — i. Pursuant to 40 CFR 63.6603(a), the Permittee shall meet each operating limitation as follows: For each CI RICE complying with The Permittee shall meet the following operating the requirement to . . . limitation . . . Reduce CO emissions and using an a. maintain the catalyst so that the pressure drop across oxidation catalyst; the catalyst does not change by more than 2 inches of water from the pressure drop across the catalyst that OR was measured during the initial performance test; and b. maintain the temperature of the RICE exhaust so that Limit the concentration of CO in the the catalyst inlet temperature is greater than or equal RICE exhaust and using an oxidation to 450 °F and less than or equal to 1350 'F. The catalyst Permittee may petition the director of DAQ pursuant to the requirements of 40 CFR 63.8(f) for a different temperature range. Reduce CO emissions and not using Comply with any operating limitations approved by the an oxidation catalyst; Regional Supervisor-DAQ. OR Limit the concentration of CO in the RICE exhaust and not using an oxidation catalyst ii. Pursuant to 63.6625(b), if the Permittee is required to install a continuous parameter monitoring system (CPMS) as specified in the table in Section d. "Initial Compliance Demonstration" above, the Permittee shall install, operate, and maintain each CPMS according to the following requirements: A. The Permittee shall prepare a site-specific monitoring plan that addresses the monitoring system design, data collection, and the quality assurance and quality control elements outlined below and in §63.8(d). As specified in §63.8(f)(4),the Permittee may request approval of monitoring system quality assurance and quality control procedures alternative to those specified below in the site-specific monitoring plan. Subpart 4Z Existing,Non-Emergency,Non-Black Start, CI> 500 brake HP Page 7 of 11 (I) The performance criteria and design specifications for the monitoring system equipment, including the sample interface, detector signal analyzer, and data acquisition and calculations; (II) Sampling interface (e.g., thermocouple) location such that the monitoring system will provide representative measurements; (III) Equipment performance evaluations, system accuracy audits, or other audit procedures; (IV) Ongoing operation and maintenance procedures in accordance with provisions in 40 CFR 63.8(c)(1)(ii) and (c)(3); and (V) Ongoing reporting and recordkeeping procedures in accordance with provisions in 40 CFR 63.10(c), (e)(1), and (e)(2)(i). B. The Permittee shall install, operate, and maintain each CPMS in continuous operation according to the procedures in the site-specific monitoring plan. C. The CPMS must collect data at least once every 15 minutes. D. A CPMS for measuring temperature range,the temperature sensor must have a minimum tolerance of 2.8 degrees Celsius (5 degrees Fahrenheit) or 1 percent of the measurement range, whichever is larger. E. The Permittee shall conduct the CPMS equipment performance evaluation, system accuracy audits, or other audit procedures specified in the site-specific monitoring plan at least annually. F. The Permittee shall conduct a performance evaluation of each CPMS in accordance with the site-specific monitoring plan. iii. Pursuant to 63.6625(a), if the Permittee elects to install a continuous emissions monitor(CEMS) as specified in the table in Section d. "Initial Compliance Demonstrations"above,the Penn ittee shall install,operate, and maintain a CEMS to monitor CO and either oxygen or CO2 according to the requirements below. If the Permittee is meeting a requirement to reduce CO emissions, the CEMS must be installed at both the inlet and outlet of the control device. If the Permittee is meeting a requirement to limit the concentration of CO,the CEMS shall be installed at the outlet of the control device. A. Each CEMS must be installed, operated, and maintained according to the applicable performance specifications of 40 CFR part 60,appendix B. B. The Permittee shall conduct an initial performance evaluation and an annual relative accuracy test audit(RATA) of each CEMS according to the requirements in 40 CFR 63.8 and according to the applicable performance specifications of 40 CFR part 60, appendix B as well as daily and periodic data quality checks in accordance with 40 CFR part 60, appendix F, procedure 1. C. As specified in 40 CFR 63.8(c)(4)(ii), each CEMS must complete a minimum of one cycle of operation(sampling, analyzing, and data recording) for each successive 15- minute period. The Permittee shall have at least two data points, with each representing a different 15-minute period,to have a valid hour of data. Subpart 4Z Existing,Non-Emergency,Non-Black Start,CI>500 brake HP Page 8 of 11 D. The CEMS data must be reduced as specified in 40 CFR 63.8(g)(2) and recorded in parts per million or parts per billion(as appropriate for the applicable limitation) at 15 percent oxygen or the equivalent CO2 concentration. g. Continuous Compliance Demonstration - Pursuant to 40 CFR 63.6640(a), and Table 6 of 40 CFR 63 Subpart ZZZZ, continuous compliance for each existing, non-emergency, non-black start, compression ignition reciprocating internal combustion engine greater than 500 brake horsepower shall be demonstrated as follows: The Permittee shall demonstrate continuous Complying with the requirement to . . . compliance by . . . Reduce CO emissions, or limit the i. Conducting performance tests every 8,760 hours or concentration of CO in the RICE exhaust, 3 years, whichever comes first, for CO to and using an oxidation catalyst demonstrate that the required CO percent reduction is achieved or that the emissions remain at or below the CO concentration limit(1); and 'i. Collecting the catalyst inlet temperature data according to §63.6625(b); and ii. Reducing these data to 4-hour rolling averages; and iv. Maintaining the 4-hour rolling averages within the operating limitations for the catalyst inlet temperature; and v.Measuring the pressure drop across the catalyst once per month and demonstrating that the pressure drop across the catalyst is within the operating limitation established during the performance test. If the reciprocating internal combustion engine is limited use (ie, operates less than 100 hours per year), then demonstrate compliance by conducting the same performance testing as item "i" above every 8,760 hours or 5 years whichever comes first. A limited use engine must also comply with items "ii" through "v"above. Reduce CO emissions or limit the i. Collecting the monitoring data according to concentration of CO in the RICE exhaust, §63.6625(a),reducing the measurements to 1-hour and using a CEMS averages, calculating the percent reduction or concentration of CO emissions according to §63.6620; and i. Demonstrating that the catalyst achieves the required percent reduction of CO emissions over the 4-hour averaging period, or that the emission remain at or below the CO concentration limit; and Subpart 4Z Existing,Non-Emergency,Non-Black Start, Cl> 500 brake HP Page 9 of 11 iii. Conducting an annual RATA of the CEMS using PS 3 and 4A of 40 CFR part 60, appendix B, as well as daily and periodic data quality checks in accordance with 40 CFR part 60, appendix F, procedure 1. Reduce CO emissions, or limit the i. Conducting performance tests every 8,760 hours or concentration of CO in the RICE exhaust, 3 years, whichever comes first, for CO to and not using an oxidation catalyst demonstrate that the required CO percent reduction is achieved or that the emissions remain at or below the CO concentration limit(2) ; and ii. Collecting the approved operating parameter (if any) data according to §63.6625(b); and iii. Reducing these data to 4-hour rolling averages; and iv. Maintaining the 4-hour rolling averages within the operating limitations for the operating parameters established during the performance test. a�If the reciprocating internal combustion engine is limited use (ie, operates less than 100 hours per year) then demonstrate compliance by conducting the same performance testing as item "i" above every 8,760 hours or 5 years whichever comes first. A limited use engine must also comply with items "ii" through "iv"above. h. Recordkeeping Requirements—Pursuant to 40 CFR 63.6655, the Permittee.shall keep the following records(in written or electronic format). The records must be maintained for five (5) years. i. A copy of each notification and report submitted to comply with 40 CFR 63 Subpart ZZZZ. ii. Occurrence and duration of each malfunction of operation(i.e., process equipment) or the air pollution control and monitoring equipment. iii.Performance tests and performance evaluations as required in 40 CFR 63.1 0(b)(2)(viii). iv.All required maintenance performed on the air pollution control and monitoring equipment. v. Actions taken during periods of malfunction to minimize emissions in accordance with 40 CFR 63.6605(b), including corrective actions to restore malfunctioning process and air pollution control and monitoring equipment to its normal or usual manner of operation. vi. Pursuant to 40 CFR 63.6655(d), all records required to show continuous compliance with each emission or operating limitations listed in Section g. above. Subpart 4Z Existing,Non-Emergency,Non-Black Start,CI>500 brake HP Page 10 of 11 vii.Pursuant to 40 CFR 63.6655(b), for each CEMs or CPMs,the Permittee shall maintain the following records: A. Records described in 40 CFR 63.10(b)(2)(vi)through(xi). B. Previous (i.e., superseded) versions of the site-specific monitoring plan as required in 40 CFR 63.8(d)(3). C. Requests for alternatives to the relative accuracy test for CEMS or CPMS as required in 40 CFR 63.8(f)(6)(i), if applicable. i. Reporting Requirements— i.Pursuant to 40 CFR 63.6645(h), for each initial performance test required in Section d. above, the Permi"ee is required to submit a Notification of Compliance Status before the close of business on the 60t day following the initial performance test according to 40 CFR 63.9(h)(2)(ii). For each subsequent performance test conducted according to the requirements of Section g above,the Permittee shall submit the Notification of Compliance Status, including the performance test results, before the close of business on the 60th day following the completion of the performance test according to 40 CFR 63.10(d)(2). ii. Pursuant to 40 CFR 63.6650, the Permittee shall submit a semi-annual report by January 31 of each calendar year for the preceding six-month period between July and December and by July 31 of each calendar year for the preceding six-month period between January and June. If the RICE is classified as "limited use"(operation limited to less than 100 hours per year) and there is no deviation or malfunction, then the report shall be submitted annually by January 31 of each calendar year. The report shall contain the following: A. Company name and address. B. Statement by a responsible official, with that official's name,title, and signature, certifying the accuracy of the content of the report. C. Date of report and beginning and ending dates of the reporting period. D. If a malfunction occurred during the reporting period, the compliance report must include the number, duration, and a brief description for each time of malfunction which occurred during the reporting period and which caused or may have caused any applicable emission limitation to be exceeded. The report must also include a description of actions taken during a malfunction of an affected source to minimize emissions in accordance with 63.6650(b), including actions taken to correct a malfunction. E. If there is no deviation(s),then provide a statement indicating that no deviation(s) occurred during the reporting period. F. If there is a deviation(s) during the reporting period,then provide information in 40 CFR 63.6650(d) as follows: I. total operating time of the RICE at which the deviation occurred during the reporting period. II. the number, duration, and cause of deviation(including unknown cause, if applicable), as applicable, and the corrective action taken. Subpart 4Z Existing,Non-Emergency,Non-Black Start, CI> 500 brake HP Page 11 of 11 iii. If there are no periods during which the Continuous Monitoring System(CMS - including CEMS and CPMS) was out of control, then a statement that there were no periods during which the CMS was out of control during the reporting period. iv. If there were periods during which the CMS (including CEMS and CPMS)was out-of-control: A. The date and time that each malfunction started and stopped. B. The date,time, and duration that each CMS was inoperative, except for zero (low-level) and high-level checks. C. The date,time, and duration that each CMS was out-of-control, including the information in §63.8(c)(8). D. The date and time that each deviation started and stopped, and whether each deviation occurred during a period of malfunction or during another period. E. A summary of the total duration of the deviation during the reporting period, and the total duration as a percent of the total source operating time during that reporting period. F. A breakdown of the total duration of the deviations during the reporting period into those that are due to control equipment problems,process problems, other known causes, and other unknown causes. G. A summary of the total duration of CMS downtime during the reporting period, and the total duration of CMS downtime as a percent of the total operating time of the RICE at which the CMS downtime occurred during that reporting period. H. An identification of each parameter and pollutant(CO or formaldehyde)that was monitored at the RICE. I. A brief description of the RICE. J. A brief description of the CMS. K. The date of the latest CMS certification or audit. L. A description of any changes in CMS, processes, or controls since the last reporting period.