Loading...
HomeMy WebLinkAboutAQ_F_0100010_20180416_CMPL_InspRpt NORTH CAROLINA DIVISION OF AIR QUALITY Winston-Salem Regional Office Stericycle,Inc. Inspection Report NC Facility ID: 0100010 Date: 04/16/2018 Coun /FIPS: Alamance/001 Facility Data Permit Data Permit: 05896/T25 Facility Name: Stericycle,Inc. Issued: 12/19/2016 Facility Address: 1168 Porter Avenue Expires: 11/30/2021 Haw River,NC 27258 Classification: Title V Lat: 36d 3.9660m Long: 79d 20.9230m Permit Status: Active SIC: 4953/Refuse Systems Current Permit Application(s): None NAICS: 562213/Solid Waste Combustors and Incinerators Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP/Title V Alan Skrzypczak Alan Skrzypczak Alan Skrzypczak MACT Part 63: Subpart ZZZZ Facility Manager Facility Manager Facility Manager NSPS Part 60: Subpart IIII 336 578-8901 336 578-8901 336 578-8901 40 CFR Part 62: Subpart HHH Compliance Data Comments: Inspection Date: 04/10-11/2018 Inspector's Name: Taylor Hartsfield Inspector's Signature: ' Operating Status: Operating Compliance Code: Outstanding Penalty Date of Signature: L,f(� (� RS Action Code: FCE / On-Site Inspection Result: Compliance Total Actual emissions in TONS/YEAR: TSP SOz NOx VOC CO PM10 *HAP 2016 1.04 0.23 21.67 0.87 0.50 0.82 57.04 2015 0.95 0.24 18.01 0.85 0.53 0.75 137.97 2014 0.79 0.23 13.57 0.80 0.54 0.59 1037.72 *Highest HAP Emitted in ounds Five Year Violation History: Date Letter Type Rule Violated Violation Resolution Date 11/08/2017 NOV/NRE 2D.1206 Hospital,Medical,and Infectious Waste Incinerators 11/17/2017 11/08/2017 NOV/NRE Part 60-NSPS Subpart Ec Hospital/Medical/Infectious Waste Incinerators 11/17/2017 04/21/2017 NOV/NRE 2D.1206 Hospital,Medical,and Infectious Waste Incinerators 05/19/2017 04/21/2017 NOV/NRE Part 60-NSPS Subpart Ec Hospital/Medical/Infectious Waste Incinerators 05/19/2017 10/24/2016 NOV/NRE Part 60-NSPS Subpart Ec Hospital/Medical/Infectious Waste Incinerators 11/18/2016 11/02/2015 NOV 21).1206 Hospital,Medical,and Infectious Waste Incinerators 11/16/2015 02/18/2015 NOV Permit Condition 03/13/2015 01/15/2014 NOV/NRE 2D.1206 Hospital,Medical,and Infectious Waste Incinerators 11/20/2013 10/08/2013 NOV 21).1206 Hospital,Medical,and Infectious Waste Incinerators 11/20/2013 10/08/2013 NOV Permit Condition 11/20/2013 Performed Stack Tests since last FCE: Date Test Results Test Method(s) Source(s)Tested 04/10-11/2017 Pending Methods 5,9,26A,&29 ES01,ES02 04/18/2017 Compliance Methods 9&29 ES01,ES02 Page 1 of 13 INTRODUCTION On April 10-11,2017,Taylor Hartsfield,DAQ-WSRO Environmental Engineer,and TJ Gray,DAQ-WSRO Environmental Specialist, visited Stericycle,Inc.in Alamance County in order to conduct a compliance inspection and stack test observation.The facility was targeted this year and has a facility classification of Title V.The facility contact and Facility Manager,Alan Skrzypczak,was requested to help facilitate the inspection.Other representatives of the facility that were present during the inspection and stack test were Kirk Yarbrough,Incinerator Operations Supervisor,Damian Miszuk,Maintenance Manager,Jim Gaspar,Corporate Engineer, and Don Nuss,Atlantic Region Environmental Manager.Mr. Skrzypczak verified that all the contact information in the IBEAM database was correct and up to date. Stericycle, Inc. is a hospital,medical,and infectious waste incineration facility consisting of two identical units.According to Mr. Skrzypczak,the facility operates 24 hours per day,7 days a week for 52 weeks per year.The facility received its last compliance inspection on April 18,2017,by these inspectors.At that time,the facility appeared to be in compliance with its Air Quality Permit (05896/T25). PERMITTED SOURCES Eraissions Control Source ID Emissions Source Description System ID Control System Description dual chamber hospital,medical CD07 one selective non-catalytic reduction(SNCR)system with ammonia and infectious waste incinerator or urea injection(19,700 ACFM,outlet airflow rate), ESO1 (HMIWI)firing natural gas(4.6 CDO 1 one packed bed scrubber and associated quench column in series with million Btu/hr primary chamber CD03 one venturi scrubber equipped with a mist eliminator,and burner and 6.0 million Btu/hr secondary chamber burner) 1 CD05 one sulfur impregnated carbon bed(6,000 ACFM, inlet airflow rate) dual chamber hospital,medical CD08 one selective non-catalytic reduction(SNCR)system with ammonia and infectious waste incinerator or urea injection(19,700 ACFM,outlet airflow rate), ES02 (HMIWI)firing natural gas(4.6 CD02 one packed bed scrubber and associated quench column in series with million Btu/hr primary chamber CD04 one venturi scrubber equipped with a mist eliminator,and burner and 6.0 million Btu/hr CD06 one sulfur impregnated carbon bed(6,000 ACFM,inlet airflow rate) secondary chamber burner) EG1 diesel-fired emergency generator N/A N/A (500 kW maximum capacity) INSIGNIFICANT/EXEMPT SOURCES Emissions Source ID Emissions Source Descriptionww „ I-CT-1 and I-CT-2 Two cooling towers(55,200 gallons per hour water recirculation rate each) I-AMM Facility-wide storage of 19%aqueous ammonia SAFETY When inspecting this facility,DAQ personnel are required to wear reflective vests,safety shoes,safety glasses,and hearing protection. General safety practices from the required HAZWOPER training should always be followed. LATITUDE/LONGITUDE VERIFICATION The latitude and longitude coordinates of the facility were verified and did not need to be updated by this inspector. APPLICABLE REGULATIONS The following Title 15A North Carolina Administrative Code(NCAC)air quality regulations apply to Stericycle,Inc.: Subchapter 2D .0516,2D .0521,2D .0524,2D.0535,2D .0540,2D.0611,2D.1100,2D.1111,2D .1206,2D.1806,2Q.0508,40 CFR Part 60, Subpart IIII,40 CFR Part 62,Subpart HHH,and 40 CFR Part 63, Subpart ZZZZ. Page 2 of 13 PERMIT APPLICATIONS There are not any permit applications in process by DAQ-RCO for this facility at the time of this inspection. SOURCE TEST At the time of the inspection,the facility was testing both hospital,medical and infectious waste incinerators(MvIIWI)(ES01 and ES02).Both incinerators were being tested for particulate matter(PM),visible emissions(VE),hydrogen chloride(HCl),and metals using EPA Methods 5,9,26A, and 29 respectively. Specifically,the facility was testing for the metals lead(Pb),cadmium(Cd),and mercury(Hg). Both incinerators are subject to 15A NCAC 2D .1206"Hospital, Medical and Infectious Waste Incinerators,"which incorporates parts of 40 CFR Part 60, Subparts Ce and Ec by reference.Both units are also subject to 15A NCAC 2D.1100"Control of Toxic Air Pollutants"and 40 CFR Part 62 Subpart HHH"Federal Plan Requirements for Hospital/Medical/Infectious Incinerators Constructed on or Before June 20, 1996."The limit for VE is 6%opacity on a 6-minute block average.The limits for PM and HCl are 25 milligrams per dry standard cubic meter(mg/dscm)and 6.6 parts per million by volume(ppmv),respectively.The limits for Pb,Cd, and Hg are 0.036,0.0092,and 0.018 mg/dscm,respectively. The test was performed by Derek Brewster,Tyler Mills,Brad Ourts,and Joe Thompson,of TRC Environmental Corporation based out of Raleigh,NC.The Protocol Submittal Form was received by this office on February 20,2018.The protocol was approved by the DAQ-SSCB on March 16,2018.The test consisted of at least three 2-hour runs on each incinerator unit with all EPA Methods performed concurrently.Methods 5 and 29 were done on the same test train.The meter box used for Methods 5/29 had the ID No. M10,was calibrated on December 21;2017,by T.Mills,and had OH= 1.756 and Y=0.9883.The meter box used for Method 26A had the ID No.Ml8,was calibrated on December 13,2017,by T.Mills,and had OH= 1.950 and y=0.9853. ESO1 and ES02 were operating with charge rates of 1,706.8 and 1,519.2 lbs/hr,respectively on April 10.The other operating parameters at the time of source test are summarized below under Condition 2.LA.2.n.There were not any detectable visible emissions throughout the testing period other than an attached steam plume on both incinerator stacks.The weather was cloudy in the morning,but clear in the afternoon,temperature ranged from 50-70°F with a 2-mph wind from S.According to TRC's on-site results of the Method 9 tests performed on both units,all readings were 0%.Preliminary results indicate compliance with the opacity limits. The results will be due by May 11,2018. DISCUSSION The facility has two dual chamber hospital,medical and infectious waste incinerators(HMIWI)(ESO1 and ES02)firing natural gas, each with a 4.6 million Btu/hr primary chamber bumer and a 6.0 million Btu/hr secondary chamber bumer.Each incinerator is controlled by a selective non-catalytic reduction(SNCR)system,a packed bed scrubber,a venturi scrubber equipped with mist eliminator,and a sulfur impregnated carbon bed,all installed in series.These control devices are installed to control emissions of PM, CO,NOx,dioxins/furans,and other HAP/TAPs.During the inspection,both incinerators and their respective control devices were operating.There were no visible emissions observed other than steam plumes from the incinerator stacks.These stacks were observed from the roof.The operating parameters at the time of inspection are summarized below under Condition 2.1.A.2.n. A basic description of the operation of a HMIWI at this facility is as follows:A hopper is loaded with boxes of HMIW,which represents a charge.The hopper is tipped into an open pre-incineration chamber,and,after closing,a hydraulic ram pushes the charge into the primary combustion chamber.From there,the charge is combusted as it moves down the primary chamber,aided by other rams and underfire air.At the end of the primary chamber,the ash and non-combusted material is quenched with water and an auger transfers the ash to a waste bin.This bin then goes to a landfill as the waste no longer has its original hazardous properties. Back in the incinerator,the combustion gases from the primary chamber travel up to a secondary chamber.A secondary burner destroys any combustible content of the primary combustion gases and reduces CO emissions.The exhaust then enters the SNCR system where ammonia or urea is injected in order to reduce NOx formation.Afterwards,the gases enter a packed bed scrubber and associated quench column.The packed bed scrubber has a caustic solution to reduce acid gas emissions.The quencher reduces temperature which reduces dioxin/furan emissions.After quenching,the gases pass into the venturi scrubber to reduce PM emissions. Following the venturi scrubber,the gases go through a mist eliminator to remove some of the steam plume.The last step is for the exhaust to pass through the sulfur impregnated carbon bed to reduce mercury emissions. Page 3 of 13 Associated with the two HMIWIs are two exempt cooling towers(1-CT-1 and 1-CT-2)each with a 55,200 gallons per hour water recirculation rate.The cooling towers assist the quencher in reducing the temperature of the exhaust.These cooling towers were in operation during the inspection with small amounts of steam emissions visible from the roof of the facility. The facility also has a diesel-fired emergency generator(EG1).It was not in operation during the inspection.The generator is a 500 kW Caterpillar model DCPXL that was installed in July 2013.The non-resettable hours meter was recently replaced on September 23, 2016,and read 56.6 hours during the inspection.Before being replaced,the old hour meter read 164.2 hours.A certification sticker for NSPS purposes is located on the engine,and was observed by this inspector.The generator uses ultra-low sulfur diesel(ULSD)fuel from Alamance Oil.Carolina CAT services the engine semi-annually.The engine is tested twice per week for about 20 minutes. During an emergency loss of power,the engine is equipped to start automatically to provide power to the incinerators and prevent opening of the bypass stacks,which would occur seven seconds after the incinerators lose power. PERMIT CONDITIONS Section 2-Specific Limitations and Conditions 2.1 -Emission Source(s)and Control Device(s)Specific Limitations and Conditions A. Two natural gas-fired dual-chamber hospital,medical,and infectious waste incinerators [HMIWI] (ID Nos.ES01 and ES02),each controlled with one selective non-catalytic reduction(SNCR)system(ID Nos.CD07 and CD08),in series with one packed bed scrubber(ID Nos.CDO1 and CD02),in series with one venturi scrubber(ID Nos.CD03 and CD04),in series with one sulfur impregnated carbon bed(ID Nos.CD05 and CD06) Condition 2.1.A.La contains the requirements for 2D.1100 which requires the facility to limit the release toxic air pollutant(TAP) emissions.The limits for each TAP emitted by the affected emissions sources are established in the table below.The facility conducted source testing on the units from April 28-May 1,2015.The results of that test were approved by the DAQ-SSCB per the memo issued on June 22,2016.Again,the facility was conducting testing during this inspection on both units for hydrogen chloride, cadmium,and mercury.Therefore,this table will be updated pending those results that are due by May 11,2018. Affected Emission Emission Lima _ t/28 5/1J2015 Test Results(Averages) Sources) Toxac Air Pollutant (total for both) ESOI M# ^nES02 Total for on r -� - Arsenic 2.673 lbs/yr - 0.0827 lbs/yr 0.16541bs/yr Beryllium 47.641bs/yr - <0.0165lbs/yr <0.03301bs/yr --J Cadmium 63.91 lbs/yr 0.04771bs/yr 0.09541bs/yr Chlorine 24.00lbs/day, <0.008631bs/day; 0.01741bs/day; <0.02611bs/day; 1.00 lbs/hr <3 60E-04 lbs/hr 7.27E-041bs/hr <0.00108 lbs/hr Chromium VI 0.964 lbs/yr �-� j 0.0335 lbs/yr 0.0670 lbs/yr Incinerators Hexachlorodibenzo-P-dioxm�0.8831 1bs/yr - 2.81E-08 lbs/yr 5.62E-08 lbs/yr (ID Nos.ESO1 and ES02) Tetrachlorodibenzo-P-dioxin; 0 0349 lbs/yr - 2.05E-071bs/yr 4.10E 07 lbs/yr . ... Hydrogen Chloride 1 2.2 lbs/hr F 0.00231 lbs/hr T 0.00680 lbs/hr 0.00911 lbs/hr 24.00lbs/day; <0.0131lbs/day; <0.01491bs/day; <0.02801bs/day; Hydrogen Fluoride 1.00 lbs/hr <5.47E-04lbs/hr f <6.21E-04 lbs/hr <0.00117 lbs/hr Manganese 8.221bs/hr - <6.35E-041bs/hr <0.001311bs/.hr F- Mercury 3.82lbs/day - <2.77E-04lbs/day <5.54E-041bs/day ----Nickel 12.00lbs/day -�- ;�0.00150lbs/day F0.00300lbs/day Condition 2.1.A.Lb states that to comply with the above limits,the charge rates into the incinerators shall not exceed 1,870.0 pounds per hour for ESO1 and 1,870.0 pounds per hour for ES02.In addition,each incinerator's stack height shall be a minimum of 82.4 feet above ground level.Also,the maximum carbon bed inlet temperatures shall not exceed 168XF for CD05 (for ESO1)and 164.1°F for Page 4 of 13 CD06 (for ES02).During the inspection,the 3-hour average charge rates of ESO1 and ES02 read 1,706.8 and 1,519.2 pounds per hour, respectively,on the data acquisition system(DAS)utilized by the facility. The stacks appeared to remain at the appropriate height,and there was no evidence that they had been adjusted.The 3-hour average maximum carbon bed inlet temperatures for CD05 and CD06 were 154.3°F and 153.4°F,respectively.The facility appears to be in compliance. Condition 2.1.A.Le states that in order to minimize bypass event duration and emissions,the facility shall do the following: A. Install an uninterruptible power supply (UPS) for the control system to eliminate any "reboot" time associated with the programmable logic controllers(PLCs).The UPS shall be equipped with a readiness indicator; B. Install a power outage indicator as an input to the PLCs; automatic re-closure of the bypass stack within 5 minutes after a power failure; C. Revise the PLC logic to require a yp p , D. Install a low-level switch on the emergency generator diesel tank; E. Install a pressure switch to the water supply to alert operators to a loss of water supply; F. Operate devices to assure continuous removal of the ash from the primary chamber;and G. Reduce combustion air to the primary chamber by alternately shutting the fan off and on in 1 minute cycles to achieve a net reduction in airflow of 50%during the bypass event. According to Mr. Skrzypczak,the applicable devices(A-E)have been installed/revised,and the operational changes(F-G)have been implemented.Therefore,the facility appears to be in compliance. Condition 2.1.A.Ld states that the facility shall not incinerate dental waste,as defined in the waste management plan required by Section 2.1.A.2.bb.During the inspection,it was verified that the facility is not incinerating any dental waste.Any dental waste received is set aside and trucked out for incineration elsewhere.If any dental waste containers are accidentally placed on the conveyors to the incinerators,the scanners before the loading mechanism would alert the facility of the problem and stop the process. The facility appears to be in compliance. Conditions 2.1.A.Le and f state that the facility shall comply with the testing requirements in Section 2.LA.2 j. for cadmium and mercury.The testing shall also be performed in accordance with General Condition JJ.As previously mentioned,the facility was testing both units for cadmium and mercury during the inspection.The facility appears to be in compliance. Condition 2.1.A.1.g states that the facility shall conduct the monitoring,maintenance,and inspections for each incinerator and each control device,as required by Sections 2.1.A.2.u.through aa. See this section below for a detailed discussion.The facility appears to be in compliance. Conditions 2.1.A.l.h and i states that the facility shall maintain records or any other process operational information as is necessary to determine compliance with 15A NCAC 2D.1100.In addition,the facility shall keep records of inspections and maintenance on the r . control devices as required by Section 2.1.A.2.ff.See this section below for a detailed discussion.The facility appears to be in compliance. Condition 2.1.A.l.i states that for each stack test,the facility shall track and record details for the waste being burned and the material that may be carried over into the stack test period.Tracking shall include,at a minimum,a cross-reference of the identity of the waste generator with the company's customer list(the identity information shall include the nature of the business activity),the type of business waste,the total weight of each container,and the time the material entered the incinerator.This information will be summarized and submitted as part of the stack test report.Mr. Skrzypczak assured that this information would be provided with the stack test report for the test being conducted at the time of the inspection.The facility appears to be in compliance. Condition 2.1.A.l.k states that the reporting requirements of 15A NCAC 2D .1206(see Sections 2.1.A.21h.and ii.)shall be considered sufficient for reporting compliance with 15A NCAC 2D .1100.See this section below for a detailed discussion.The facility appears to be in compliance. Conditions 2.1.A.2.a and b states the emissions limitations for both HMIWI units(ESO1 and ES02)as stipulated by Table 1B of 40 CFR Part 60,Subpart Ce.The facility conducted source testing on the units from April 28-May 1,2015.The results of that test were approved by the DAQ-SSCB per the memo issued on June 22,2016.The facility was conducting repeat(every 3 years)testing during this inspection on both units.The results will be due by May 11,2018. Page 5 of 13 4/28 5l1/201Test Results.'(Avera es Pollutant Emission Limits*,**' 5. _. ESOl ��r-.�T Particulate matter 25 milligrams per dry standard cubic meter(mg/dscm)OR _ ` 9.48 mg/dscm 8 94 mg/dscm 0.011 grains per dry.standard cubic foot(g/dscf 0 00414 g/dscf 0 00391 gr/dscf Carbon monoxide 11 parts per million by volume(ppmv) <0.170 ppmv <0.158 ppmv 9.3 nanogams per dry standard cubic meter total dioxins/furans (ng/dscm)OR Dioxins/furans 4.1 grains per billion dry standard cubic feet(g/109 dscf) Not tested 0.0614 total ng/dscm OR 0.00103 ng/dscm TEQ 0.054 ng/dscm TEQ OR 0.024 g/101 dscf TEQ Hydrogen chloride 6.6 parts per million by volume(ppmv) 0.107 ppmv 0.332 ppmv Sulfur dioxide 9.0 parts per million by volume(ppmv) . ., Not tested._ Not tested Nitrogen dioxide 0 parts per million by volume(ppmv) 132 3 ppmv 122 4 ppmv 14 0.036 milligrams per dry standard cubic meter(mg/dscm)OR �[ Not tested 0.0197 mg/dscm Lead 0.016 grains per thousand dry standard cubic feet(g/103 dscf) 0.0092 milligrams per dry standard cubic meter(mg/dscm)OR Cadmium 0.0040 grains per thousand standard cubic feet /103 dsc Not tested <0.000410 mg/dscm 0.018 milligrams per dry standard cubic meter(mg/dscm)OR Mercury s Not tested <0.000863 mg/dscm 0.0079 grains per thousand dry standard cubic feet(g/10 dscf) Opacity 6%opacity(6-minute block average) 0% 0% *Limits based on 7% **Limits based on a three run average with a minimum sample time of one hour per run,except for oxygen(dry basis)_ _ dioxms/furans which is based on a three run average with a minimum sample time of four hours per run The facility shall also comply with the calculated emission limits listed in Section 2.1.A.La.of this permit for the following pollutants: arsenic and its compounds,beryllium and its compounds,cadmium and its compounds,and chromium(VI)and its compounds.The emission limits apply at all times.The facility appears to be in compliance. Condition 2.1.A.2.e states that the test methods and procedures described in 15A NCAC 02D.2600,40 CFR Part 60 Appendix A,and 40 CFR Part 61 Appendix B shall be used to determine compliance with emission limits.All testing shall be conducted according to the provisions of General Condition JJ.When determining compliance with emission limits for metals,Method 29 of 40 CFR Part 60 shall be used,except that SW 846 Method 0061 shall be used for chromium(VI). [Note:Currently,this condition wrongly states that Method 29 shall be used for sampling chromium(VI).]As mentioned,the facility was performing testing on both units for cadmium, lead,and mercury during this inspection.The facility was using Method 29,and therefore,appears to be in compliance. Conditions 2.1.A.2.d through g state that the facility shall conduct an initial performance test in order to determine compliance with the emission limits in Section 2.1 A.2.a,and to establish maximum and minimum values for the following operating parameters for each control device,as applicable:maximum charge rate;maximum flue gas/carbon bed inlet temperature;minimum secondary chamber temperature;minimum pressure drop across the venturi scrubbers,or minimum amperage to wet scrubber;minimum venturi scrubber liquor flow rate;minimum packed bed scrubber liquor pH;and minimum SNCR reagent flowrate.The facility may conduct repeat performance tests at any time in order to establish new operating parameters.Upon receipt of an approved test that demonstrates different operating parameters,the facility shall attach the approval memo containing the revised operating parameters to this permit and maintain the parameters in the associated ranges contained therein.The facility may conduct a repeat performance test within 30 days of violation of applicable operating parameter(s)to demonstrate that the affected facility is not in violation of the applicable emissions limit(s).Repeat performance tests conducted pursuant to this paragraph shall be conducted using the identical operating parameters that indicated a violation.Although the facility was stack testing both units during the inspection,the facility has not established any new operating parameters since the issuance of this permit.Therefore,the operating parameters summarized under Section 2.1.A.2.n still apply.The facility appears to be in compliance. Conditions 2.1.A.2.h through k state the requirements and frequency for emissions testing.The facility shall conduct annual performance tests for the opacity limit,and meet the requirements of 40 CFR 60.56c(b).For compliance with the PM and HCl emissions limits,the facility shall start by testing annually.If three tests over a three-year period indicate compliance,then the facility Page 6 of 13 may test for PM and HCl once every three years(no more than 36 months from previous test).Annual tests shall be resumed if a test results in non-compliance.For compliance with the mercury, cadmium,and lead emission limits,the facility shall test once every three years(no more than 36 months from previous test).For each metals test,the facility shall track and record details for the waste being burned and the material that may be carried over into the stack test period.Tracking shall include,at a minimum: a cross- reference of the identity of the waste generator with the company's customer list(the identity information shall include the nature of the business activity);the type of business waste;the total weight of each container;and the time the material entered the incinerator. This information will be summarized and submitted as part of the stack test report.The use of the bypass stack during a performance test shall invalidate the performance test.During the inspection,the facility was testing both units for opacity,PM,HCI,Cd,Hg,and Pb.The facility is currently on a 3-year cycle for testing both units,except that opacity testing is annual.The waste tracking records from the test performed during this inspection will be submitted with the results of the test due by May 11,2018.There was no use of the bypass stack during this performance test.The facility appears to be in compliance. Conditions 2.1.A.2.1 and m state the types of materials allowed to be incinerated.The facility shall only incinerate waste that meets one of the following requirements:hospital waste or medical/infectious waste,as defined by 40 CFR Part 60, Subpart Ec and 15A NCAC 02D.1202;international garbage(USDA/APHIS);confidential documents generated in the health care industry; controlled substances captured by law enforcement agencies;non-hazardous trace chemotherapeutic waste materials;or non-hazardous pharmaceuticals.Dental waste,as defined in the DAQ approved waste management plan(See 2.1.A.2.bb),is not to be incinerated. During the inspection,most of the labels on the waste boxes indicated that they were received from hospitals,health clinics,and medical labs.None of the boxes were opened for verification,but it's presumed that the labeling is accurate.As mentioned under section 2.1.A.l.d,the facility does not incinerate any dental waste.The facility appears to be in compliance. Condition 2.1.A.2.n states that the facility shall ensure that all operating parameters remain within the acceptable range as measured on a 3-hour rolling average,following the date on which the maximum and minimum operating parameters are established.Operation outside of acceptable ranges shall constitute a violation of established operating parameter(s),except that operating parameter limits do not apply during performance tests or during periods of startup and shutdown when no waste is being charged.The following table summarizes the most current operating parameters and those observed during the inspection.During the inspection,Mr. Skrzypczak stated that the facility has an electronic control system with interlocks that prevents charging of the units if the operating parameters are not met.The facility appears to be in compliance. 7,7. ES02 . .0 Operating Parameter based on 3-hr rolhn av T25 4128 5/1/15 4110/18 T25 4/28 5/1/15 4/10/18 .m ( g g) Limit, Source Test Inspection Limit ;Source Test_; Ynspection € Max charge rate(lbs/hr) F 1,870.0 2,096.E 1,706.8 1,870.0 2,094.0 1 1,519.2 Min.pressure drop across venturi scrubber 39.0 38.7 44.2 38 9 37.9 42.4 (in. W.C.). Min.secondary chamber temperature(°F) 1,762.8 1,803.2 1,968.1 1,759.5 1,782.7 1,973.8 MmMventuri scrubber m acked bed scrubber flow rate(gpm) 65.2 ....... 4 �73 7 66 7 64 9 77 3 P _......s rubber liquor pH„ _.. 4 10.._.. ___..�_4_11___.....( ,_�_..,`!56...__ _, ____4 10 4.0E „5 56 Max.flue gas/carbon bed inlet temp.(°F) F 168.1 168.1 154.3 164.1 167.0 153 4 Min. SNCR flow rate for urea(gph) 1.1 �— 1.2 Min. SNCR flow rate for ammonia(gph) F 1.0 1.1 1.2 1.0 1.1 1.3 Condition 2.1.A.2.o states that the scenarios summarized in the following table shall constitute a violation of an emission limit(each parameter is measured on a 3-hour rolling average).During the inspection,there were no such incidents,and therefore no emissions limit violations.The facility appears to be in compliance. Operating Scenario Einiss�ons Limit Violation Above maximum charge rate AND below minimum pressure drop across venturi scrubber PM Above maximum charge rate AND below minimum secondary chamber temperature CO Above maximum charge rate AND below minimum secondary chamber temperature AND Dioxin/furans below minimum venturi scrubber liquor flow rate Page 7of13 °Operating Scenario, ,,. r, Emissions Limit Violation Above maximum charge rate AND below minimum packed bed scrubber liquor pH HCl Above the maximum carbon bed inlet temperature AND above maximum charge rate Jig Uses bypass stack .. ._ m .___.. _._...._ I PM dioxm/furan,HCI,Pb,Cd and Hg Above maximum charge rate AND below minimum secondary temperature AND below NOx minimum rea _gent flow rate ..___.. ._ Conditions 2.1.A.2.p through r state the requirements and frequency for parameter monitoring.The facility shall install,calibrate(to the manufacturer's specifications),maintain,and operate the following monitoring devices: • Devices for monitoring the maximum and minimum parameters,listed in Section 2.LA.2.n.such that these devices measure and record values for those parameters at the frequencies listed in Table 3 to 40 CFR Part 60 Subpart Ec. • A device or method for measuring the use of the bypass stacks,including date,time,and duration. • A continuous temperature monitoring and recording system for temperature in the primary chamber of each affected HMIWI. • A device to continuously measure the reagent flowrate to the SNCR and record the data at least once per minute. • A continuous monitor for both oxygen and CO in order to determine proper operation of each HMIWI. The facility shall obtain monitoring data at all times during HMIWI operation except during periods of monitoring equipment malfunction,calibration,or repair.At a minimum,valid monitoring data shall be obtained for 75%of the operating hours per day for 90%of the operating days per calendar quarter that the affected facility is combusting HMIW.All monitoring devices and associated equipment used to show compliance with emission limits shall be subject to a Quality Assurance(QA)program which must include procedures and frequency of the following:calibrations;standards traceability;operational checks;maintenance;auditing;data validation;and a schedule for implementing the QA program.The QA program must be submitted to and approved by the DAQ- WSRO Regional Supervisor.As previously mentioned,the facility has a DAS for monitoring all required operating parameters and use of the bypass stack.According to the semi-annual report received January 29,2018,for ESO 1 and ES02,the facility had 3.00 and 57.83 hours of inoperative monitor data,which represents 0.08 and 1.65%of the total operating time in CY2017,respectively.As this is less than what is allowed,the facility appears to be in compliance. Condition 2.1.A.2.s states that to assure compliance with the visible emissions limit,the facility shall observe the emission points of each HMIWI for any visible emissions above normal once a day.The daily observation must be made for each day of the calendar year period to ensure compliance with this requirement.The facility shall be allowed three days of absent observations per semi- annual period.The observations must be maintained in a log on-site and include the dates,times,results,and any corrective actions. During the inspection,the daily visible emissions observations log sheets for CY2017 were spot checked.The facility keeps an annual calendar sheet and crosses off each day after the VE observation has been filed.All the days for CY2017,except December 25,2017 (closed/shutdown for Christmas),were crossed off on the calendar.There were no visible emissions observed during the inspection other than steam plumes.The facility appears to be in compliance. Condition 2.1.A.2.t states that the facility shall install a carbon monoxide continuous emissions monitoring system(CO CEMS)on the exhaust stack of each incinerator.The CO CEMS shall be used to determine compliance with the CO emission limit using a 12- hour block average.The CO CEMS shall be operated in accordance with the applicable procedures under appendices B and F of 40 CFR Part 60.When demonstrating compliance with the CO emission limit,the Permittee may substitute a CO CEMS for the annual CO performance test and minimum secondary chamber temperature.Excess CO emission reports as measured by the CEM systems must be submitted semi-annually.During the inspection,the CO CEMs were operating and the 3-hour averages for ESO 1 and ES02 were 1.39 and 1.04 ppmv,respectively,which is less than the 11 ppmv limit.According to the semi-annual CEM report received January 25,2018,ESO1 and ES02 had no instances of excess CO emissions.The CEM report was accepted by the DAQ-SSCB on January 31,2018.The facility appears to be in compliance. Conditions 2.1.A.2.0 through w state that the facility shall perform an annual inspection of each HMIWI.The inspection shall,at a minimum,meet the requirements of 40 CFR 60.36e(a)(1)(i)through(xvii).Also,the facility shall perform an annual inspection of each control device associated with each HMIWI.At a minimum,each control device must meet the following criteria(if applicable): ensure proper calibration of thermocouples,sorbent feed systems,and any other monitoring equipment;and generally observe that the equipment is maintained in good operating condition.Any necessary repairs found during an inspection of a HMIWI or control device shall be completed within 10 operating days of the inspection unless the owner or operator submits a written request to the Director for an extension of the 10 operating day period.According to the facility's records,ESO 1 and all associated controls were annually inspected on May 31,2017,and ES02 and all associated controls were annually inspected on June 16,2017.During these shut downs, the facility thoroughly inspects the incinerators and performs any required annual maintenance on the packed bed(CDO 1 and CD02) Page 8 of 13 and venturi(CD03 and CD04)scrubbers.All maintenance was performed in a timely manner.Further discussion about the carbon beds(CD05 and CD06)is in the following section.The last routine shut downs of ESO1 and ES02 occurred on March 11,2018 and April 2-3,2018,respectively.The facility appears to be in compliance. Conditions 2.1.A.2.x through as state the carbon bed requirements.The carbon beds(CD05 and CD06),used for the control of mercury(Hg)emissions, shall be designed and operated with two beds in series,with the second bed serving as a guard bed.While operating the carbon beds,the facility shall replace the carbon in each bed before it has reached the end of its useful life.For the replacement of carbon in the primary bed,the secondary bed will be rotated into the primary bed position and the new carbon will be used in the secondary bed position. In addition,the facility shall use the type of activated carbon used during the most recent performance test demonstrating compliance with the Hg emission limit until a subsequent performance test is conducted.The facility may substitute at any time a different brand of activated carbon,if the replacement has equivalent or improved properties compared to the carbon used in the most recent performance test.The facility shall monitor the performance of the carbon beds in each system to ensure that the carbon in each bed has not reached the end of its useful life.The monitoring shall be conducted consistent with the manufacturer's specifications and recommendations.The facility shall document the monitoring procedures used and keep records of any performance monitoring.According to the records,the carbon in CD05 and CD06 was charged on January 8,2018 and February 8,2018,respectively.Both contain Calgon carbon,which was considered an equivalent replacement for Jacobi carbon.The carbon is washed every 3-4 weeks to increase its useful life.The facility appears to be in compliance. Condition 2.1.A.2.bb states that the facility shall,by January 30th of each calendar year,develop and submit to DAQ a waste management plan that meets and follows the guidelines listed in 40 CFR 60.55c.The facility shall implement the approved waste management plan in its entirety.In addition,the waste management plan shall address the management of dental waste.The last annual report received on January 29,2018 contained the facility's waste management plan which was most recently revised on November 11,2005.Pages 3-5 of the plan specifically address the management of dental waste.The facility appears to be in compliance. Condition 2.1.A.2.cc states that the facility shall comply with 15A NCAC 02D.0535 "Excess Emissions Reporting and Malfunctions".Emissions from bypass conditions shall not be exempted by 15A NCAC 02D.0535(c)or(g).Rule 2D.0535 requires the facility to notify the DAQ of any source causing an excess of emissions lasting more than four hours and that results from a malfunction,a breakdown of process or control equipment,or any other abnormal conditions.According to the semi-annual report received January 29,2018,ESO1 and ES02 had 1.18 and 1.05 hours of excess emissions,respectively,in CY2017.The excess emissions from both units occurred during bypass stack openings,and therefore not exempt as previously mentioned.The facility was issued NOV/NREs regarding these bypass events.Further details are contained in the Compliance History section of this report. Condition 2.1.A.2.dd states that the facility may operate a HMIWI using only combustion controls during periods of startup and shutdown when no waste is being combusted.During such periods,the Permittee shall monitor and record the following: verify that no waste is being combusted;the secondary chamber temperature;and the amount and type of fuel being combusted.The facility's DAS monitor's and records these parameters any time the HMIWI are in operation.Therefore,verifying compliance with this alternate operating scenario is ensured.Based on the facility's operation records,the facility appears to be in compliance. Condition 2.1.A.2.ee states that the facility shall not allow a HMIWI to operate at any time unless a fully trained and qualified HMIWI operator is accessible,either at the facility or available within one hour.The trained and qualified HMIWI operator may operate the HMIWI directly or be the direct supervisor of one or more HMIWI operators.Operator training and qualification shall be obtained by completing the requirements of 40 CFR 60.53c(c)through(g).The facility shall maintain,all items required by 40 CFR 60.53c(h)(1)through(h)(10).The facility shall establish a program for reviewing this information annually with each HMIWI operator.This information shall be kept in location readily accessible for all HMIWI operators.During the inspection,training materials,required documents,and names of the operators were reviewed and found to be complete.Refresher training was last conducted at the facility on November 1 and 3,2017. Conditions 2.1.A.2.ff and gg state the recordkeeping requirements for the facility.The records shall be kept for a period of at least five years and maintained on-site to be made available to an authorized representative upon request.All required records were reviewed and found to be complete.All records have been discussed in previous sections of this report.The facility appears to be in compliance. Conditions 2.1.A.2.hh and ii state the reporting requirements for the facility.The facility shall submit a semi-annual summary report of monitoring and recordkeeping activities postmarked on or before January 30 and July 30 of each calendar year for the preceding 24-month period. All instances of deviations from the requirements of this permit must be clearly identified.The report shall include: Page 9 of 13 • The values for the site-specific operating parameters; • The highest maximum operating parameter and the lowest minimum operating parameter,as applicable,for each operating parameter recorded for the calendar year being reported and for the previous calendar year; • If a performance test was conducted during the reporting period,the results of the test shall be included; • Dates where monitoring data was not collected,indicated exceedances,or indicated a malfunction;and • If no exceedances or malfunctions occurred during the calendar year being reported,a statement to that effect shall be included in the report. As previously mentioned,the last semi-annual report was received on January 29,2018 and contained all the necessary elements.The facility appears to be in compliance. Condition 2.1.A.3 states that the HMIWI units(ES01 and ES02)are subject to 40 CFR Part 62, Subpart HHH"Federal Plan Requirements for Hospital/Medical/Infectious Waste Incinerators Constructed On/Or Before December 1,2008."The facility shall comply with all applicable requirements of this subpart,and is currently doing so by complying with Conditions 2.LA.1 and 2.1.A.2. The facility appears to be in compliance. B. One diesel fuel-fired emergency generator(ID No.EGl) Condition 2.1.13.1 contains the requirements for 2D .0516 which requires the facility to limit sulfur dioxide emissions from combustion sources, such as the emergency generator(EG1). The sulfur dioxide emissions should not exceed 2.3 pounds per million Btu input. Diesel fuel will produce 0.29 pounds of S02 per million Btu based upon an emission factor found in AP-42 (Table 3.3-1). The facility appears to be in compliance. Condition 2.1.13.2. contains the requirements for 2D .0521 which requires the facility to control the visible emissions from any emission source that may be discharged from vents or stacks. The emergency generator (EG1) was manufactured after July 1, 1971. Therefore,the visible emissions from the generator are not to exceed 20 percent opacity when averaged over a six-minute period.The generator was not operating during the inspection, so no visible emissions could be detected. If the generator operates according to manufacturer specifications,it will likely be in compliance. Condition 2.1.B.3 contains the requirements for 2D .0524 which involves the New Source Performance Standards (NSPS) federal regulations promulgated by the EPA.The facility's diesel fuel-fired emergency generator(EG1)is subject to 40 CFR Part 60, Subpart IHI for"Stationary Compression Ignition Internal Combustion Engines" as it was constructed after July 11, 2005, and manufactured after April 1,2006. The generator is a certified engine according to the procedures of this subpart as verified during the inspection via a sticker on the engine. The emission limits for the generator are 6.4 g/kW-hr of NOx+NMHC,3.5 g/kW-hr of CO, and 0.20 g/kW-hr of PM emissions. The exhaust opacity is limited to 20%during the acceleration mode, 15%during the lugging mode,and 50%during the peaks in either the acceleration or lugging modes.The diesel fuel is limited to a maximum sulfur content of 15 ppm(0.0015%)and a minimum cetane index of 40 or a maximum aromatic content of 35% volume. To comply, the facility must purchase a certified engine and operate and maintain it according to manufacturer specifications. The engine must be fitted with a non-resettable hour meter. Operation for maintenance checks and readiness testing is limited to 100 hours per year. Operation in non-emergency situations is allowed up to 50 hours per year, but those 50 hours are counted towards the 100 hours per year provided for maintenance and testing.There is no time limit on the use of emergency stationary ICE in emergency situations. The facility is required to keep records of all maintenance conducted on the engine and documentation that the engine is certified. The facility must also keep records of the hours of operation of the engine that is recorded through the non-resettable hour meter. The owner or operator must document how many hours are spent for emergency operation including what classified the operation as emergency and how many hours are spent for non-emergency operation.The facility is also required to submit semi-annual summary reports of the monitoring and recordkeeping activities. During the inspection, the diesel fuel-fired emergency generator(EG1)was not operating. It is a 500 kW Caterpillar model DCPXL engine. The non-resettable hours meter was recently replaced on September 23, 2016, and read 56.6 hours during the inspection. Before being replaced,the old hour meter read 164.2 hours. Mr. Skrzypczak stated that the engine is tested twice per week for about 20 minutes. The facility is using ultra low sulfur diesel fuel(ULSD) from Alamance Oil. The facility hires Carolina CAT to service the engine semi-annually. The engine was last fully serviced on July 20, 2017. The last semi-annual report was received on January 29,2018.According to that report,the engine ran a total of 38.3 hours in CY2017,with 36.7 hours attributed to maintenance and 1.6 hours attributed to emergency use. The facility appears to be in compliance. Page 10 of 13 Condition 2.1.B.4 contains the requirements for 2D .1111 which involves the National Emissions Standards for Hazardous Air Pollutants (NESHAP) federal regulations promulgated by the EPA. The facility is subject to 40 CFR Part 63, Subpart ZZZZ for "Stationary Reciprocating Internal Combustion Engines"due to the diesel fuel-fired emergency generator(EG1).Per this rule,engines are considered"existing" if construction commenced before June 12, 2006, and are considered"new" if construction commenced on or after this date. EG1 is considered a new source as it was constructed in July 2013 and is for emergency use only. The new engine has no other requirements under Subpart ZZZZ, except to comply with the requirements of NSPS 40 CFR Part 60, Subpart IIII (see Condition 2.1.13.4 below). 2.2 —Multiple Emission Source(s)Specific Limitations and Conditions A. Facility-wide emission sources Condition 2.2.A.1 contains the requirements for 2D.1806 which requires the facility to control and prevent odorous emissions from causing or contributing to objectionable odors beyond the facility's boundary.If the DAQ Director determines that a source or facility is emitting an objectionable odor,then the facility will have to implement maximum feasible controls.During the inspection,there were not any objectionable odors encountered outdoors near the property boundaries.A review of the facility file showed that no recent odor complaints have been received by this office.The facility appears to be in compliance. 2.3 —Permit Shield for Non Applicable Requirements Conditions 2.3.A and B state that the facility is shielded from the following nonapplicable requirements as of the date of issuance of this permit based on information furnished with all previous applications. This shield does not apply to future modifications or changes in the method of operation: • 40 CFR Part 60, Subpart Ce does not apply to this facility because this rule is specifically excluded from applicability in 15A NCAC 02D .0524. • 40 CFR Part 60, Subpart Ec does not apply to this facility because the HMIWIs were constructed and/or modified before the applicability date in 40 CFR 60.56c(a). It should be noted that sections of 40 CFR Part 60,Subparts Ce and Ec are incorporated by reference under 15A NCAC 02D .1206 "Hospital,Medical,and Infectious Waste Incinerators."This permit shield does not exempt the Permittee from complying with all aspects of 15A NCAC 02D.1206.The facility appears to be in compliance. Section 3—General Conditions Condition 3.P—This contains the requirements of 2Q .0508(n)which requires the facility to submit an Annual Compliance Certification(ACC)to the DAQ and EPA postmarked on or before March I It.The ACC should be certified by the responsible official and address all federally-enforceable terms and conditions in the permit,including emissions limitations,standards,or work practices. The DAQ-WSRO received the facility's CY2017 ACC report on January 29,2018.It was reviewed and accepted on March 2,2018, by this inspector.The facility did experience deviations in CY2017 that were summarized adequately. Some of these deviations resulted in NOV/NREs that are summarized in the"Compliance History"section of this report,below.The facility appears to be in compliance. Condition 3.X—This contains the requirements of 2Q.0207 which requires the facility to submit an Emissions Inventory(EI)to the DAQ by June 301 each year.The EI must include each air pollutant listed in 2Q.0207(a)from each emission source within the facility during the previous calendar year and be certified by the responsible official.The DAQ-WSRO received the facility's CY2016 EI on March 28,2017.The EI was reviewed and accepted on June 19,2017,by this inspector.The facility appears to be in compliance. Condition 3.MM—This contains the requirements for 2D.0540 which requires the facility to control any fugitive dust emissions that may travel beyond the property boundary and cause a complaint.Upon review of the facility file,no recent fugitive dust complaints have been received by this office. There was not any fugitive dust encountered during the inspection.The facility's entrance and parking lot is unpaved,but covered with large gravel that minimizes fugitive dust.Trucks entering and exiting the property did not cause any dust to go beyond the property boundary during this inspection.The facility appears to be in compliance. Page 11 of 13 NSPS/NESHAP/112(r)APPLICABILITY The facility is subject to a New Source Performance Standard(NSPS)regulation.The facility is subject to 40 CFR Part 60, Subpart IIII"Stationary Spark Ignition Internal Combustion Engines"due to the diesel fuel-fired emergency generator(EG1)as discussed under Condition 2.1.B.3 above. The facility is not subject to 40 CFR Part 60, Subpart Ce"Emission Guidelines and Compliance Times for Hospital/Medical/ Infectious Waste Incinerators"nor Subpart Ec"Standards of Performance for New Stationary Sources:Hospital/Medical/Infectious Waste Incinerators,"but only those parts incorporated by reference in 2D.1206 as discussed under Conditions 2.3.A and B above. The facility is not subject to 40 CFR Part 61, Subpart FF as it is not a chemical manufacturing plant,coke by-product recovery plant, or petroleum refinery. The facility is subject to 40 CFR Part 62,Subpart HHH"Federal Plan Requirements for Hospital/Medical/Infectious Waste Incinerators Constructed on or Before December 1,2008"as discussed under Condition 2.1.A.3 above. The facility is subject to a National Emissions Standards for Hazardous Air Pollutants(NESHAP)regulation.The facility is subject to 40 CFR Part 63, Subpart ZZZZ"Stationary Reciprocating Internal Combustion Engines"due to the diesel fuel-fired emergency generator(EG1)as discussed under Condition 2.I.B.4 above. The facility is not subject to 40 CFR Part 63, Subpart Q as the cooling towers are not operated with chromium-based water treatment chemicals.The facility is not subject to 40 CFR Part 63,Subpart DD as the facility is not a major source of hazardous air pollutant (HAP)emissions.The facility is not subject to 40 CFR Part 63, Subpart EEE as ES01 and ES02 are not hazardous waste incinerators. The facility does not use,store,or manufacture any of the regulated substances in quantities above the thresholds for the Section 112(r)program involving Risk Management Practice(RMP)requirements.They are only subject to the General Duty requirements contained in the General Condition. FACILITY EMISSIONS The following table summarizes the facility wide actual emissions.The actual emissions are from the CY2015 and CY2016 emissions inventories that were submitted by the facility. CY2015 Actual Emissions 4 CY2016 Actual Emissions ' Pollutant. .. tons/year _ .,.._..__ . .r _..._ _._tonslyear _ ?. _._ ,...Nc Change(%) PM 0.95 1.04 +9 5 PMto 0.75 0.82 +9.3 --- PM2.5 j 0.52. F 0.56 +7.7 S02 0.24 F7 0.23 -4.2 NOx 18.01 21.67 +20.3 CO 0.53 0.50 -5.7 iF_VOC 0.85 0.87 +2.4 HAPTotai 0.079 0.049 HAPxiehest(HCl) 0.069 0.029 -57.9 PERMIT CONSIDERATIONS Condition 2.1.A.2.c incorrectly states that Method 29 shall be used for sampling chromium(VI).Instead, SW 846 Method 0061 shall be used for chromium(VI). I Page 12 of 13 COMPLIANCE HISTORY(LAST 5 YEARS) November 8,2017-The facility received a Notice of Violation and Notice of Recommendation for Enforcement(NOWNRE)due to the facility experiencing four discrete events on September 10,22,26,and October 7,2017,with durations of 14, 10,2,and 3 minutes, respectively,during which the control system for one of the hospital,medical,and infectious waste incinerators(HMIWI)was bypassed.The first and fourth event involved Emission Source ID No.ES02,and the second and third events involved Emission Source ID No.ESO1.The first three events were the result of failures of the uninterruptible power supply(UPS)unit,thus removing control power to the HMIWI.The last event was the result of frayed wires causing a short,thus removing control power to the HMIWI.The bypass stack events were violations of 2D.1206 as referenced by Condition 2.1.A.2.o of Air Quality Permit 05896T25. A written response letter was received by the WSRO on November 21,2017.Per enforcement case No.2017-066,the facility was assessed a civil penalty of$20,249.It has not yet been paid by the facility. April 21,2017-The facility received a NOWNRE due to the facility experiencing two events(one on February 21,2017 with a 5- minute duration involving ES02 and one on February 26,2017 with an 8-hour duration involving ESO1)in which the HMIWI control systems were bypassed.The two bypass stack events were violations of 2D.1206 as referenced by Condition 2.1.A.2.o of Air Quality Permit 05896T25.The facility preemptively responded to this NOVNRE with a letter received on March 31,2017.Per enforcement case No.2017-025,the facility was assessed a civil penalty of$2,747,which was paid in full on August 15,2017. October 24,2016-The facility received a NOWNRE after the facility experienced an event on September 26,2016 with a duration of thirteen minutes during which the control system for ES02 was bypassed due to operator error of the incinerator control panel.This was a violation of NSPS 40 CFR Part 60,Subpart Ec and 2D .1206 as referenced by Condition 2.1.A.1.b.4 of Air Quality Permit 05896/T24.A response was received on November 17,2016,detailing that the facility has retrained their operators on the use of the bypass stack and has installed a plastic cover to the bypass stack control button.Per enforcement case No.2017-001,the facility was assessed a civil penalty of$5,208,which was paid in full on April 11,2017. November 2,2015-The facility received a Notice of Violation(NOV)after the facility experienced five events comprising a total i duration of fourteen minutes during which the HMIWI control system on ESO1 was bypassed due to a discontented employee tampering with the control panel on September 16-17,2015.This was a violation of Air Quality Permit 05896/T23,Condition 2.LA.LbA for 2D .1206 and NSPS Subpart Ec.The facility responded on November 16,2015,with a plan regarding training of employees to ensure this type of violation does not reoccur. July 10,2015-The facility received a Notice of Deficiency(NOD)for a late submittal of the CY2014 Emissions Inventory,including certification page and supporting calculations,as required by Air Quality Permit 05869/T22,Condition 3.X.This documentation was due on June 30,2015,and was ultimately received on July 7,2015. February 18,2015-The facility received a NOV due to the discovery(by Hilary King,former DAQ-WSRO Environmental Engineer, during his compliance inspection on February 3,2015)that the ammonia tank that supplies the SNCR units(CD07 and CD08)with reagent ran dry during incinerator operation for approximately one hour on December 12,2014. This is a violation of Air Quality Permit 05896/T22,Condition 2.1.A.1.The facility responded on March 13,2015,with a plan of procedural changes to ensure this type of violation does not reoccur. January 15,2014-The facility received a NOWNRE due to ES02's exceedance of the 3-hour average lead emissions limit during the source testing performed on November 19-20,2013.This was a violation of Air Quality Permit 05896/T21,Condition 2.LA.1 for 2D .1206 and NSPS Subpart Ce.A civil penalty of$4,208 was paid by the facility on June 11,2014 to settle case#2014-03.ES02 was ultimately tested again on February 25,2014,and found to be in compliance with the lead emissions limit on March 25,2015,by the DAQ-SSCB. October 8,2013-The facility received a NOV due to the facility failing to comply with the emission guidelines to control emissions from the existing HMIWI(ESO1 and ES02)by no later than July 1,2013.This was a violation of Air Quality Permit 05896/T21, Condition 2.1.A.Li for 2D.1206 and NSPS Subpart Ce.The facility performed source testing on November 19-20,2013,to try to comply with the emission guidelines,but those results lead to the January 15,2014,NOWNRE above. CONCLUSION Stericycle,Inc. appears to be operating in compliance with all appropriate regulations based upon the visual observations and the DAQ records at the time of this inspection. Page 13 of 13 NC DAQ Source Test Observers Checklist - Particulate Testing EPA Methods 1 - 5 Facility Name/Location : L)A2 Y l C k,C 12 Ty\C . H Cw.> V,+w'e C Source Contact/Phone #: A I CUA SYr� czar Ds(o sq$ 8cl01 Testing Firm/Contact: .`I�C berzk 73re.WstEr f AA;tts A Ja 121361--� Permit#/Source tested: Ocb S9(0 F—:5 O T�Sa Applicable Regulation/Limit(see reverse side): a D Process Data/Production Rate(see reverse side): GSo t C 01 R,tnl Lf/io IR'i1-10:iq Ruhr Y/ro Jrc:yS— I-L50g cn3 _ till( I2: 2ro q:oza Eck Sample Date/Time:Run 1 '-OH / (0:05 - id*0`t Run2 Ask for an explanation to any question answered"No"and attach comments to this form. Method 1-Sample and Velocity Traverses for Stationary Sources QYE D NO 1.1)Method 1 calculated correctly(see reverse side)? 1.2)Cyclonic flow check completed? (Average of absolute value of all angles<20 degrees?) Method 2 -Determination of Stack Gas Velocity and Volumetric Flow Rate YES-�--> NO 2.1)Pitot tube leak check completed after each run? 2.2)Visual check of pitot tube heads-good condition? 2.3)Manometer level and zeroed correctly? 2.4)Static pressure measured during the test day? 2.5)Barometric pressure recorded and adjusted for elevation?(see reverse side) 2.6)Pitot tube heads oriented to axis of flue?/Pitot tube perpendicular to axis of stack? 2.7)Temperature recorded at each sampling point? Method 3 - Gas Analysis for 0, CO, and Dry Molecular Weight 10ellhd "2)Z�L YES QNO-) 3.1)Multi point integrated sample/Bag evacuated and leak free? 3.2)Orsat,electronic analyzer,or Fyrites used?(circle)(see reverse side) ` 3.3)Orsat performed in triplicate?Analysis consistent?(see reverse side) 3.4)Calculate F./Within range?(see reverse side) Method 4-Determination of Moisture Content in Stack Gases NO 4.1)Impingers used or some other type of condenser? iy,,�;,� �,,.5 Multi point sample? 4.2)HZO in first 2 impingers,3rd impinger empty,silica gel in 4th impinger? 4.3)Temperature at the exit of impingers/condenser<68 F?(see reverse side) 4.4)Silica gel in good condition?-Blue-new,Pink-spent(unable to absorb more HZO) Method 5 -Determination of Particulate Emissions from Stationary Sources CYEES NO 5.1)Methods 2-5 run concurrently? ✓,� 5.2)Visually inspect sample nozzle for damage/Nozzle opening facing direction of flow? 5.3)Pre test ran leak check,optional(watch Leak Rate<0.02cfin? 5.4)Post test run leak check,mandatory watch Leak Rate<0.02cfin? 5.5)Nozzle Diameters Run 1: Run 2: Run 3: _ _ _- 5.6)Isokinetic rates between 90%and 110%?(see reverse side) r ,� 5.7)Filter and probe temperatures at 248+/-25F(or applicable subpart)? 5.8)During a run,was any equipment changed(ie.filter,nozzle,impinger)and why? (Do not explain a"No") j 5.8a)Was a leak check performed prior to the equipment change?(May not be applicable) f 5.9)Meterbox calibration values-All@: Y: Date Calibrated: aoe 5.10)Filter numbers Run 1: Run 2: Run 3: 5.11)Particulate sample clean-up: Inside of nozzle,probe,and glassware(before the filter)rinsed and brushed in triplicate(minimum)? Is filter holder disassembled on site or trcmported to lab intact circle) "` For measurement of condensibles-Liquid in impingers shipped to lab?(May not be applicable) Regulation: SIP Sources require lhr particulate test runs and a minimum sample of 30 dscf. NSPS regulations may require different sample rates,times,and temperatures. Investigate prior to test. Process Data:It is absolutely imperative for the facility to record the pertinent data during the test so that the measured emissions can be correlated to a production rate and compared to the permit limit. The test will be unacceptable without production data. Method 1:If stack is between 4"-12"then Method la must be employed. If duct is<4"then alternative methods must be used(contact SSCU with any test questions) Stack Diameter? Measured on site? Port distance from upstream disturbance(A) Upstream Diameters(A) Port distance from downstream disturbance(B) Downstream Diameters(B) #of Sampling Points? (Draw a line vertically from the"Distance A'axis down to the step chart,and from the"Distance B"axis up to the step chart. The maximum#of points marked on the chart yields the minimum#of points to be sampled.) Duct Diameters Upstream from Flow Disturbance'(Distan Duct Diameters Uppstream from Flow Disturbance*(Distance A) 5 .5 1.0 1.5 2.0 2.5 5 .5 1.0 111.5 2.0 2.5 m i f r i for Disturb n e �'e�iil6�lar�{WRSr Ducts 1sturb n e �i Na laCScs or Ducts 4 IL e nt 4 MWa r ant 3 24 d725 b n e 3 Disturb n e 2 20 2 16 Stack Di 0.6 m(24 in.) 16 Stack Diameter>0.6 m(24 in.) 12 12 Q DFsrt aPn°O��t �i SBn°sfion,Contra cflon efc. bF.18%M9t(J9 1;Ac��Snosion,Cont ctiori efd. Stack Diameter=0.30 to 0.61 m(124 Stack Diame er=u.Ju to un in(12-24 in.) 0 0 Duct Diameters Downstream from Flow Disturbance`(Dis Duct Diameters Downstream from Flow Disturbance'(Distance Figure 1-1.Minimum number of traverse points for particulate traverses. Figure 1-2.Minimum number of traverse points for velocity(nonparticulate)traverses. Points correctly marked on the pitot tube? Port length accounted for in calculations? Remarks: Barometric Pressure:Barometric pressure must be adjusted minus 0.1"per 100ft elevation increase or vice versa for elevation decrease. (Elevation at which barometric pressure is measured to the elevation at the test platform.) Orsat,Analyzer or Fyrites: The measurement of OZ&CO,is usually performed with an Orsat. However,it is acceptable to use an analyzer if it has been calibrated per Method 3a. Fyrites are acceptable for CO,measurement. An 02 fyrite can be grudgingly accepted when the results are used to calculate molecular weight only. In no case shall an 02 fyrite be accepted if the emission standard is in terms of lb/mmBtu or corrected to a percentage of oxygen. Orsat Triplicate: For each test run there must be three individual analysis of the OZ&CO,concentrations in the flue gas. The analysis must be repeated until the following analysis criteria is met: CO,-any three analyses differ by 02-any three analysis differ by a)<0.3%when CO2>4.0% a)<0.3%when 02>15.0% b)<0.2%when CO,<4.0% b)<0.26/.when Oz<15.0% Calculate Fo: Coal: Anthracite and lignite 1.016-1.130 Gas: Natural 1.600- 1.836 Bituminous 1.083-1.230 Propane 1.434- 1.586 uI — %ovL) Oil: Distillate 1.260-1.413 Butane 1.405-1.553 F� %C 0 Residual 1.210-1.370 Wood: 1.000-1.120. Exit Temperature: The temperature of the dry gas leaving the impingers/condenser must be below 68F. When the ambient temperature is above 68F it may take approximately 5 minutes for the thermal effects of the ice bath to cool the exit thermometer below 68F. Leak Check: If the results of the leak check indicate a leak(>0.02cfm),record the leakage rate. Suggest repeating the run,but it is the discretion of the test team and facility to accept the leak. However,the sample volume will be adversely adjusted due to the leakage rate. Isokinetics: If the test team indicates that the isokinetic rate of a run is over 110%or under 90%,the run should be voided and repeated. Particulate Sample Clean-up: If any particulate sample is lost during clean-up,the run should be voided and repeated. Remarks: �� �.Lun iivvices % Q✓ 1'D M1 Y (o g*til— :qq tf f( 10:35—)1:3`z I7Y 2 L, T W1,5 -T, A�t1115 2 1 _IS• la:zLo c-i It v - L� die a 3 ax a ns3 C)A19S3 �ho-Fos -ak_-ev, (34� nwL sVI_e EF�+5