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NORTH CAROLINA DIVISION OF Region: Mooresville Regional Office
AIR QUALITY County: Catawba
Application Review NC Facility ID: 1800377
Inspector's Name: Sandra Sherer
Date of Last Inspection: 10/25/2022
Compliance Code: 3/Compliance-inspection
Facility Data Permit Applicability(this application only)
Applicant(Facility's Name): CertainTeed dba Millwork&Panel LLC SIP: Y
NSPS:N
Facility Address: NESHAP:Y(ZZZZ)
CertainTeed dba Millwork&Panel LLC PSD: N
2651 Penny Road PSD Avoidance: N
Claremont,NC 28610 NC Toxics: Y(2Q.0711)
112(r): N
SIC:5033/Roofing,Siding And Insulation Other:N/A
NAICS: 42333/Roofing,Siding,and Insulation Material Merchant Wholesalers
Facility Classification:Before: Synthetic Minor After: Synthetic Minor
Fee Classification: Before: Synthetic Minor After: Synthetic Minor
Contact Data Application Data
Facility Contact Authorized Contact Technical Contact Application Number: 1800377.22A
Brian Lane Gregory Horton D.Neil Gresham,Jr. Date Received: 07/05/2022
EHS Manager Plant Manager Southeast Region EHS Application Type: Renewal
(828)459-8944 (828)459-3324 Manager Application Schedule: State
P.O.Box 760 P.O.Box 760 (919)691-2073 Existing Permit Data
Claremont,NC 28610 Claremont,NC 28610 200 Certainteed Road Existing Permit Number: 06650/R13
Oxford,NC 27565 Existing Permit Issue Date: 10/09/2014
11 Existing Permit Expiration Date: 09/30/2022
Review Engineer: Jennifer Manning Comments/Recommendations:
Review En ' eer's Si nature: Date: Issue 06650/R14
1. PURPOSE OF APPLICATION:
Application is made for renewal of the air permit. In addition,the facility's name is being
changed.
Old name: Certainteed Vinyl Operations
New name: CertainTeed dba Millwork&Panel LLC
Permit Review
Page 2
2. CHRONOLOGY:
Pate € Event
............_- .............. .....
_�.:�
July 5,2022 jThe application was received.
... .. ....: .--:_--- _ ._ _.:_
July 7,2022 The acknowledgment letter was sent.
August 15, 2022 ` n additional information request was sent pertaining to the emissions
linventory.
November 15,2022 IThe information requested was received.
[November 28, 2022]inventory.
` nadditional information request was sent pertaining to the emissions
December 7, 2022 ;The information requested was received.
3. EMISSION SOURCE CHANGES:
a. Permitted Emission Sources
The facility replaced one of the cool mixers (ES-6002)with a new unit,which will vent
to the existing control device(FR-6002). Therefore,the following source will be added:
Emission i Emission Source Control Control System
j System ID
Source ID Description (existing) Description (existing)
�5-6002 cool mixer(13,550 pounds FR-6002 bagfilter(183.4 square
jper hour maximum capacity) feet of filter area)
The following control device will be removed from the permit. An asterix (*) was added
to the ID number so that our system could retain a record of the old control device while
allowing the facility to use the same ID number for the replacement cool mixer.
IIEmission FEmission Source
Source ID Description
ES-6002* cool mixer(24,000 pounds per hour maximum I
capacity)
_.._........_ ___.__..__.......__.......__.___.___e....._..::....._..___—__..__....._............._._._.._.___..._..._.....---...w......._W._._._.....__...._.__...._:.._........__.......__......_................
�
b. Insignificant/Exempt Activities
There are no changes to the equipment from this application.
Permit Review
Page 3
4. REVIEW OF REGULATIONS:
The Permittee shall comply with the following Environmental Management Commission
Regulations, including Title 15A North Carolina Administrative Code(NCAC). The regulations
that will be discussed in this application are shown in bold since existing regulations addressed in
previous reviews and/or inspection reports will only be discussed below if affected by this
application, deemed necessary by this permit writer,or if regulatory changes have been made.
• 2D .0202—Registration of Air Pollution Sources
• 2D .0515—Particulates from Miscellaneous Industrial Processes
0 2D .0521 —Control of Visible Emissions
• 2D .0535 —Excess Emissions Reporting and Malfunctions
• 2D .0540—Particulates from Fugitive Dust Emission Sources
• 2D .1111 —NESHAP(Subpart ZZZZ)
• 2D .1806—Control and Prohibition of Odorous Emissions
• 2Q .0315—Synthetic Minor Facilities
2Q .0711 —Emission Rates Requiring a Permit
15A NCAC 2D .1806,"Control and Prohibition of Odorous Emissions"
The facility shall not operate without implementing management practices or installing and
operating odor control equipment sufficient to prevent odorous emissions from the facility from
causing or contributing to objectionable odors beyond the facility's boundary.
During the most recent facility inspection,no objectionable odors were detected beyond the
facility's boundary. In addition,this office has not received any complaints regarding odors from
this facility.
Therefore,the facility is considered to be in compliance with 2D .1806.
5. APPLICIBILITY TO THE FOLLOWING:
a. NSPS—
The facility does not have any sources subject to NSPS.
The fire pump is NOT subject to NSPS HII since it was manufactured in 1973,which is
well before the applicability date.
b. NESHAP—
Subpart ZZZZ-Stationary Reciprocating Internal Combustion Engines (RICE)applies to
the diesel-fired fire pump (ID No. I-PUMP).
c. PSD INCREMENT TRACKING—
This renewal does not affect PSD increment tracking.
d. ATTAINMENT STATUS—
This facility is located in an area that is either in attainment or unclassifiable for all
pollutants.
Permit Review
Page 4
e. 112(r)—
This facility is not subject to RMP requirements of the 112(r)program since.it does not
use or store any of the regulated chemicals in quantities above the threshold levels in the
rule.
f. TOXICS—
This facility is subject to toxics per 2Q.0711. This application does not trigger a toxics
review.
6. FACILITY-WIDE EMISSIONS:
Emissions were taken from the previous permit review.Any emissions changes from the
replacement cool mixer are not significant and will not affect applicability to or compliance with
any regulations.
Pollutant Potential Emissions Potential Emissions
After Controls/Limitations , Before Controls/Limitations
TSP 10.42 16,034.69
PM10 10.42 15,313.72
S02 0.22 0.22
NOx 1.71 1.71
VOC 16.95 16.95
CO 0.37 0.37
Highest HAP 1.05 1.05
(vinyl chloride
Total HAP 1.06 1.06
7. TEXT FOR"CHANGES"PARAGRAPH IN PERMIT COVER LETTER:
• A rule change that became effective November 1,2016,removed the"state-wide"
applicability of 2D .0958, and it now only applies to the counties/townships listed in the
regulation. This facility is not located in one of the areas still-subject to this regulation;
therefore,the condition for 21) .0958 is being removed from the permit.
• Condition 15A NCAC 21) .1806 "Control and Prohibition of Odorous Emissions"was
added to the permit per DAQ policy.
8. RECOMMENDATION:
It is recommended that permit 06650R14 be issued.
JAM