HomeMy WebLinkAboutAQ_F_2100073_20221107_EI_Cmb-EI-File 2021 Emissions Inventory Review / Data Tracking Form
Facility Name: Regulator Marine, Inc. Facility ID: 2100073
Facility Assigned to: Data Entry: Chowan County
Classification: Yongcheng Chen YC Confidential Copy Submitted?
Title V ❑YES
❑NO
Initial Review/Data Entry
R Enter date received into ED. Date Received: Qro 2,9 202Z
® Assigned to appropriate individual. Date Assigned: 0710Q/202-Z Date Due:
R" Paver copy submitted: One copy received with supporting documentation,certification form signed by responsible
official,and appears generally complete;OR
JR Electronic copy submitted: All supporting documentation and certification form(with time/date stamp)signed by
responsible official has been received.
Comments: AUTO OPU Z cb Cf gma ry S b0 C.S nor MATCH WHO IS U STE6 /N
JAEAM ; 256 b Ih 130 CL Irk
Inventory Review
All forms and supporting documentation appear to be complete if paper submission(check ED OS data if electronic).
Contact,address,phone number changes entered into I-Beam/Facilities if necessary.
All known operating scenarios,control devices,and emission release points have been entered for each emission
source(permitted,insignificant,and unpermitted)or note that the emission source was not operated or not required to report.
Check if SCC codes for each OS are accurate and update if needed.
Evaluate"U"sources for significance and address according to policy.
-U Calculations/forms appear to add up correctly.
_8 All compliance issues are being addressed(e.g.Toxics limits,above TV thresholds, large emissions
increase/decrease,installation without a permit).
All volatile HAPs/TAPS were included in the VOC total.
l� Calculations and control efficiencies appear correct. Emission factors are the best available and most current factors
appropriate for the reporting facility(e.g. stack testing,AP-42,etc.).
11 Review facility comments and address any issues.
1Q Update ED(Data Entry Main)if additional information is required(corrections due date and date received).
Ek Check all ED QA/QC reports.
-t Comparison with previous emission inventory must be made and outliers(> 10%)must be investigated and explained.
1M Put inventory review comments and summarize any changes in ED-Data Entry Main"DAQ internal comments".
VO G P.Inn 1 ss i" k cv�a,�, du.c �r�d�cc-}-:J, i%kc m4-,- 0��en
m,' l4 c, l o e 1
Date Info Requested: Date Info Received: Total Days on Hold:
Date Review Complete: 1d:7 /,9,92i Signature: 1�`kja-q
Date Submitted to EI Coordinator: �w`7 f �p27-
Date Approved: Initials:
Facility Total CY 2021 Emission Summary Recorded in ED Facility H) #: 2100073
Facility Name: Regulator Marine, Inc. Permit#(s): 07132T13
Green House Gases Pollutants (GHG) Actual Emissions %
Tons/Yr
Pollutant CAS Demini- Change
mus
Not Not N/A
Reported Reported
CO2 equivalent(sum of individual GHG pollutant emissiot No GHGs
times their 1995 IPCC Global Warming Potential (GWP), Reported
converted to metric tons)
Criteria Pollutants Actual Emissions
(Tons/Year)
Pollutant CAS CY 2021 CY 2020 Demini- %
from ED from Fees mus Change
CO CO 0.310000 0.280000 0.5 10.7%
NOx NOx 0.730000 0.660000 0.5 10.6%
PM(TSP) TSP 0.970000 0.860000 0.5 12.8%
PM10 PM10 0.970000 0.860000 0.5 12.8%
PM2.5 PM2.5 0.970000 0.860000 0.5 2. o
S02 SO2 0.000000 Not 0.5 N/A
Reported
VOC VOC 72.49 70.06 0.5 r M5 ,
Hazardous Air Pollutants (HAPs) Actual Emissions
and/or Toxic Air Pollutants (TAPs) (Pounds/Year)
Pollutant CAS CY 2021 CY 2020 Demini- %
from ED from Fees mus Change
Mercury & Compounds-all total mass includes Hg Vapor 0.002350 0.002000 0.001
Mercury, vapor(Component of HGC) 7439-97-6 0.002350 0.002000 0.001 N/A
Dimethyl phthalate 131-11-3 13,951.00 19,394.00 10.0 1-28.1% 1
Methyl methacrylate 80-62-6 6,283.00 5,318.00 1,000.a 18.1%
Styrene 100-42-5 125,294.50 114,910.60 100.0 9.0%
10/03/2022 Page 1 of 2
Largest Individual HAP Styrene 125,294.50 IN
Total HAP Emissions 145,528.501bs
Largest Individual CAP VOC 72.49 tons
Total CAP Emissions 74.50 tons
Total TAP Emissions 125,294.50 lbs
Total Aggregate 74.50 tons
Emissions
DAO's Comments Regarding Inventory
Authorized Signature does not match who is listed in IBEAM; Signed in black ink
10/03/2022 Page 2 of 2
sic
the of`shore life
June 24, 2022
Mr. Robert Fisher, Regional Supervisor
NCDAQ Washington Regional Office
943 Washington Square Mall
Washington, NC 27889
Subject: RY2021 Annual Point Source Air Pollutant Emissions Inventory
Regulator Marine, Inc.
Edenton, Chowan County, NC
Facility ID: 2100073
Regulator Marine, Inc. (Regulator Marine) is a reinforced fiberglass boat manufacturing facility operating under
Title V permit number 07132T13. As required by the North Carolina Department of Environmental Quality-
Division of Air Quality(DAQ),the Reporting Year 2021 actual facility-wide emission inventory was submitted to
DAQ via AERO on June 23, 2022, prior to the June 30, 2022 submittal deadline. The emissions estimates were
developed using actual 2020 material usages and operating times using approved emission factors and
materials balance methodologies.
Please replace Mr. Mike Aust with Mr. David Cullipher as the Responsible Official in AERO. Information to make
this change was provided to the DAQ with the CY2020 AEI submittal in June 2021.
The signed Certification Form with submittal time and date stamp, supporting documentation, and emissions
calculations are attached.
Please contact me at (252)368-7080 with any questions concerning the information contained herein. You may
also contact Mr. Gary Yoder of the ClimeCo LLC at (919) 301-0419.
Sincerely,
David Cullipher D E C E I •
Sr. Manager Facilities & EHS
JUN 2 8 2022
DAQ WARD
2021 Annual Air Emissions Inventory
AERO Forms
Regulator Marine, Inc.
Edenton, North Carolina
Facility ID #2100073
Permit#07132T13
Prepared for.•
Regulator Marine,Inc.
187 Peanut Drive
Edenton,North Carolina 27932
Prepared by:
ClimeCo Corporation
1 E.Philadelphia Ave.
Boyertown,Pennsylvania 19512
June2022
Regulator Marine, Inc.
187 Peanut Drive
Chowan County
Facility ID#2100073
Permit#07132T13
2021 Annual Emissions Inventory
Certification
To Be Added After Electronic Submittal
COPY of RECORD Date Submitted: 6/23/2022 11 :35:40
Inventory Certification Form(Title V)
Facility Name: Regulator Marine,Inc. Facility ID : 2100073
187 Peanut Drive Permit: 07132
Edenton,NC 27932 County : Chowan
DAQ Region : WARO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory-Calendar Year 2021
These forms must be completed and returned even if the facility did not operate or emissions were zero
The legally defined "Responsible Official" of record for your facility is Michael Aust
This person or one that meets the definition below must sign this certification form.
The official submitting the information must certify that he/she complies with the requirements as specified in Title 15A NCAC
2Q.0520(b)which references and follows the federal definition.40 CFR Part 70.2 defines a responsible as meaning one of the
following:
1. For a corporation:a president,secretary,treasurer,or vice-president of the corporation in charge of a principal business
function,or any other person who performs similar policy or decision making functions for the overall operation of one or
more manufacturing,production,or operating facilities applying for a or subject to a permit and either
i.the facilities employ more than 250 persons or have gross annual sales or expenditures exceeding$25 million in
P Y P 1� P g million(
in
quarter 1980 dollars);or
H. the delegation of authority to such representatives is approved in advance by the permitting authority;
2. For partnership or sole proprietorship;a general partner or the proprietor,respectively;
3. For a municipality,state federal or other public agency includes the chief executive officer having responsibility for the
P g Y g P tY
overall operations of a principal geographic unit of the agency(e.g.,a Regional Administrator of EPA).
CERTIFICATION STATEMENT:
(Important:Legally Responsible Official,read and sign after all submissions are final.)
I certify that I am the responsible official for this facility,as described above,and hereby certify that the information contained in
this air emissions report, including attached calculations and documentation, is true, accurate and complete. (Subject to legal
penalties of up to$25,000 per occurrence and possible imprisonment as outlined in G.S. § 143-215.3(a)(2))
Responsible Official's Signature Below (use blue ink): Date Signed: &1,9q jg2o,-�Z
Printed Name: Mieh el "ust David Cullipher
Signature:
This form applies to Title V facilities.If thi facility is not classified asTitle V,please telephone your regional office Emission
Inventory Contact at once for proper forms.
David.Cullipher@regulatormarine.com ,eern 2 "
Email address of Responsible Official: Nlike E 1/
Information on this Form cannot be held confidential JUN 2 8 2022
- DD
COPY of RECORD Date Submitted: 6/23/2022 11:35:40 DAQ WAR Q
1 ��
2021 Annual Air Emissions Inventory
Supporting Documentation
Regulator Marine, Inc.
Edenton, North Carolina
Facility ID#2100073
Permit#0713 2T 13
Prepared for:
Regulator Marine,Inc.
187 Peanut Drive
Edenton,North Carolina 27932
Prepared by:
ClimeCo Corporation
1 E. Philadelphia Ave.
Boyertown, Pennsylvania 19512
June2022
REGULATOR MARINE,INC.-EDENTON,NC
CY 2021 NORTH CAROLINA AIR EMISSIONS INVENTORY
SUMMARY OF EMISSIONS—PAGE 1 of 2
HAP/TAP FACILITY WIDE Reportable Allocations
Compound HAP/TAP(lb/yr) VOCs(lb/yr) de minimis Report? Large Parts Lam. Small Parts Lam. Generator Assemble
b/ r) (ES-1) (ES-2) (ES-14) (14)
Acetaldehyde' 0.020 0.020 10 No
Acrolein' 0.006 0.006 10 No
Arsenic' 0.003 N/A 0.01 No
Benzene' 0.607 0.61 10 No
Benzo a ne' 0.0002 2.01E-04 I No
Beryllium' 0.002 N/A 1 No
1 3-Butadiene' N/A
Cadmium 0.002 N/A 0.1 No
Chromic Acid(VI)' 0.002 N/A 0.01 No
n n-Dimeth laniline 0.00 0.00 100 No
Dimeth lPhthalate 13951 13951 10 Yes 1,951
Formaldehyde' 0.062 0.062 10 No
Lead' 0.007 N/A I No
Manganese' 0.005 N/A 10 No
MEK 23.25 23.25 100 No
Mercury vapor' 0.002 N/A 0.001 Yes 0.001_
Methyl Methac late(MMA) 6283 6283 1000 Yes 628,
Meth lenedi hen I Dii to MD 0.0100 0.0100 if) No
Naphthalene' 0.102 0.102 1 No
Nickel' 0.002 N/A I No
PAH1 0.17 0.17 1 No
Selenium' 0.012 N/A 10 No
Styrene 125295 125295 100 Yes 18772.5 659.5 5.8 15
Toluene' 0.22 0.22 I00 No
Trimeth I pentanediol diisobu rate TPD 0 0 l00 No
X lens' 0.15 0.15 100 No
Non HAP/TAP VOC' 0 0 - No
Resin/GC Material Usage(lb/yr)
Notes:
1.This total includes the emissions from the peak generator,calculated from the NC spreadsheet.
2.Mesh filter control efficiency per manufacturer.
3.Particulate matter emitted assumed to be the same equivalent diameter.
VOC GRAND TOTAL FROM MATERIAL USE AND GENERATOR(lb/yr) 145,624
VOC GRAND TOTAL FROM MATERIAL USE AND GENERATOR(tpy) 72.81
VOC TOTAL-ASSEMBLY(tpy) 2.93
VOC TOTAL-SMALL PARTS(tpy) 033
VOC TOTAL-LARGE PARTS(tpy) 6955
REGULATOR MARINE,INC.-EDENTON,NC
CY 2021 NORTH CAROLINA AIR EMISSIONS INVENTORY
SUMMARY OF EMISSIONS—PAGE 2 of 2
PARTICULATE MATTER FROM RESIN AND GELCOATING OPERATIONS
de mininris Reportable Allocations
(Iblyr) Report? Large Parts(ES-1) Small Parts(ES-2)
Total Resin and Gel Coat Throughput 1.357 146 lb/yr
PM to Filters 1%overs rs 13,571 lb/yr
Mesh Filter Control Eff.' 86%
PM/PM10/PM2.5 Emission Rate' 1,859 lb/yr 1,856 3.59
PM/PM10/PM2.5 Emission Rate' 0.93 tpy 0.928 0.002
Avers a%by wt.of Cobalt in Materials 2.30%
Cobalt Emission Rate as PM 0.43 lb/yr I No
HAP/TAP GRAND TOTAL 145,553 ib/yr
HAP/TAP GRAND TOTAL 72.78 ton/yr
GREENHOUSE GAS EMISSIONS
_ de minimis
(Ih/yr) Report!
Nitrous Oxide(COZe) 7.18E-02 ton/yr I No
Carbon Dioxide 29 ton/yr 100 No
Methane(CO2e) 2.43E-02 ton/yr 1 No
CRITERIA POLLUTANTS FACILITY WIDE
de minineis
(lb/vr) Report?
PM 0.97 ton/yr Yes
PM10 0.97 ton/yr Yes
PM2.5 0.97 ton/yr Yes
CO 0.31 ton/w Yes
%0X* 0.73 ton/yr Yes
SOX 0.00 ton/yr Yes
VOC 72.85 ton/yr Yes
*NOx is controlled by diesel oxidation catalyst
REGULATOR MARINE,INC.-EDENTON,NC
CY 2021 NORTH CAROLINA AIR EMISSIONS INVENTORY
EMISSION ALLOCATIONS TO SMALL PARTS LAMINATION AND ASSEMBLY BUILDING
RY2021 Small Parts Lamination Allocation
Typical Usage Density Mass Styrene Loss StyreneNOC Emitted
Material Type Used Wt. /o Factor Total
(gal/wk) (wk/yr) (gal/yr) (g/cm3) (lb/gal) (lb/yr) (lb/yr) (ton/yr)
VPRO-WOO13 White Barrier Coat Gel Coat 5 50 250 1.078 10.47 2617.2 50 50.4 659.5 0.330
RY2021 Assembly Building Allocation
Typical Usage Density Mass Styrene Loss StyreneNOC Emitted
Material Type Used Wt. /o Factor Total
(gal/wk) (wk/yr) (gal/yr) (g/cm3) (lb/gal) (lb/yr) (lb/yr) (ton/yr)
Back Coat-Interior White Gel Coat 2 50 100 1.306 12.68 1268.3 22.77 50.4 5862.5 2.93
PolyBond Adhesive 55 50 2750 1.1 8.52 23430.0 24.4 100
Note:
1.Assembly uses various gel coats(other than Back Cove Gray)that are not specifically tracked.For this group,the worse case styrene content gel coat is assumed.
Large Diesel and All Dual-Fuel Engines Emissions Calculator LGD2012 Revision I
Irewctions:Please Provide the Information shown in cilia below.Tha applicability of this spreadsheet is limited to diesel engines larger than 600 hp and all dual-fuel(diesel/naturel gas)engines.Please note
t,when used in conjunction with permit applications,any value entered for annual operations of these engines may become a permit limit.
For annual emissions enter either(1)Engine Output(hp)and Annual Operation(hours)or(2)Generator Output(i and Annual Operation(hours).
Jeer Input This section can be used to calculate kW-hr output DISCLAIMER:This spreadsheet is for your use only and should
Company Name: Regulator Marine from hours of operation and engine hp output. be used with caution.DENR does not guarantee the accuracy of
Plant County: Chowan This can be useful for operators with hour meters but the information contained. This spreadsheet is subject to
Plant City: Edenton no Watt-hour meters.It assumes full load operatics continual revision and updating. It Is your responsibility to be
Permit Number: 07132T13 resulting in conservative emission estimates. aware of the most current information available.DENR is not
User ClimeCo responsible for errors or omissions that may be contained herein
Diesel Fuel Sulfur Content(%): 0.0015 Annual Operation(hours): 146
NG Fuel Sulfur Content(grlmm cu ft): 0
Engine Output Into): 764 Generator Output
nnual Electrical Output(kW-hr): 0 Annual Output IrW-hr: 0
nnualO u[h hr: 111,837
Emissions Output for Diesel Engines Emission Factor Emissions Output for Dual-fuel Eneinss Emission Factor
Criteria Pollutants Factor Quality Criteria Pollutants Factor Quality
Pollutant Fi
I r t Ib/h hr RatingPollutant Ib/hr III b/ Ib/h hr Rai
PM 78.29 0.04 7.00E-04 B PM NA NA NA NO NA
PM-10 78.29 0.014 7.00E-04 B PM-10 NA NA NA NO NA
PM-2.5 78.29 0.04 7.00E-04 B PM-2.5 NA NA NA NO NA
NO..uncont. 2,684.08 1.34 2.40E-02 B NO„uncom. 13.75 2.013.06 1.01 1.80E-02 D
N%.cont 1,453.88 0.73 1.30E-02 B NO„corn. NA NA NO NA
OC(as CH4) 78.84 0.04 7.05E-04 C TCC(as CH4) 4.04 591.62 0.30 5.29E-03 D
NMTOC 71.75 O.D4 6.42E-04 E NMTOC 1.01 147.62 0.07 1.32E-03 E
CO 4.20 615.10 0.31 5.50E-03 C CO 5.73 838.78 0.42 7.50E-03 D
SO, 0.01 1.36 0.00 1.21 E-05 B SO, 0.00 0.07 0.00 6.09E-07 S
Total HAP 9.37E-03 1.37 0.001
Lanuest HAP benzene 4.15E-03 0.61 0.000 -
oxic/Hazardous Air Pollutants There are no ToxkYHanardous Air Pollutant emission factors for dual-fuel engines.
Pollutant CAS Number Ib/hr lb/day lblyr
Acetaldehyde 75070 1.3E-04 3.2E-03 1.91 1.76E-07 E
crolein 107028 4.2E-05 1.0E-03 6.17E-03 5.52E-08 E
Axsartic unlisted compounds ASC-Other 2.1E-05 5.1E-04 3.13E-03 2.80E-08 E
Benzene 71432 4.2E-03 1.0E-01 6.07E-01 5.43E-06 E
Benzo(a)pyrene SD328 1.4E-06 3.3E-05 2.01E-04 1.80E-09 E,<
Beryllium metal(unreacted) 7440417 1.6E-05 3.9E-04 2.35E-03 2.10E-08 E
Cadmium metal(elemental unreacted) 7440439 1.6E-05 3.9E-04 2.35E-03 2.10E-08 E
Chromic Acid(VI) 7738M 1.6E-05 3.9E-04 2.35E-03 2.10E-06 E
Formaldehyde 50DOO 4.2E-04 1.OE-02 6.18E-02 5.52E-07 E
Lead unlisted compounds PBC-Other 4.6E-05 1.2E-03 7.05E-0 6.30E-08 E
Manganese unlisted compounds MNC-Other 3.2E-05 7.7E-04 4.70E-03 4.20E-08 E
Mercury vapor 7439976 1.6E-05 3.9E-04 2.35E-03 2.10E-08 E
Napthalene 91203 7.0E-04 1.7E-02 1.02E-01 9.10E-07 E
Nickel metal 744002) 1.6E-05 3.9E-04 2.35E-03 2.10E-06 E
Selenium compounds SEC 8.0E-05 1.9E-03 1.17E-02 1.05E-07 E,<
Total
PA H 1.1E-03 2.7E-02 1.66E-01 1.48E-06 E
Toluene 108883 1.5E-03 3.6E-02 2.20E-01 1.97E-06 E
X lanes 1330207 1.DE-03 2.5E-02 1.51E-01 1.35E-06 E
Greenhouse Gases-methods consistent with AP42 Emission Factor Gree theuse Gases-methods consistent with AP42 but not with EPA Emission Factor
but not with EPA MandatoryReporting Rule Factor Quality Mandatorr Red rinto Rule Factor Duality
Pollutant I i I IW lb/h r Rat Pollutant Ib/hr t t Ib/h hr Rafi
Carbon Dioxide(CO2) 126,271.68 63.14 0.31 NA Carbon Dioxide _ 93,320.78 46.66 0.23 NA
Methane(CH4) 7.10 1 0.0001 NA Methane(CH4) 422.92 0.21 0.004 NA
Nitrous Oxide mo) 1.04 0.00 0.00001 NA Nitrous Oxide(NiO) 1.04 0.00 0.00001 w
Note:Dp not use gnwnhprwe gaa emission estimates from this spreadsheet for PSD(Prevention of Significant Deterioration)purposes.
NO,control is via ignition timing retard.
Pollutants in red are federally regulated hazardous air pollutants(HAPs)only.All other toxiGnazardous air pollutants are regulated as both HAPs and TAPS. �
Factor quality ratings containing'<^indicate an AP42 emission factor based on test results being below detection.
Emission factors for criteria pollutants are from AP42 Chapter 3.4,Large Stationary Diesel and All Stationary Dual-fuel Engines(revised 10196). AK*A
Emission factors for arsenic,beryllium,cadmium,chromium,lead,manganese,mercury,nickel,and selenium are from AP42 Chapter 1.3,Fuel Oil Combustion(revised 5/10). NCDENR
All other toxiciihazanlous pollutants are from AP42 Chapter 3.4,Large Stationary Diesel and All Stationary Dual-fuel Engines(revised 10/96).
Emission factors for greenhouse gases are from DAQ's Greenhouse Gas Emission Guidelines:Stationary Combustion Sources,June 20G8,except for CH4,
which uses AP42,Chapter 3.4,Large Stationary Diesel and All Stationary Dual-fuel Engines(revised 10196).
Carbon dioxide emission factor for dual-fuel engines is calculated based on 95%natural gas and 5%diesel,per AP42 Chapter 3.4,p.3.4-5(revised 10/96).
Houdy emission rates for all pollutants are based on the hourly fuel usage.Annual emissions are based on the annual fuel usage.
Daily emissions are based on operation at the hourly input rate for 24 hours.
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