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HomeMy WebLinkAboutAQ_F_2100073_20221107_EI_Cmb-EI-File 2021 Emissions Inventory Review / Data Tracking Form Facility Name: Regulator Marine, Inc. Facility ID: 2100073 Facility Assigned to: Data Entry: Chowan County Classification: Yongcheng Chen YC Confidential Copy Submitted? Title V ❑YES ❑NO Initial Review/Data Entry R Enter date received into ED. Date Received: Qro 2,9 202Z ® Assigned to appropriate individual. Date Assigned: 0710Q/202-Z Date Due: R" Paver copy submitted: One copy received with supporting documentation,certification form signed by responsible official,and appears generally complete;OR JR Electronic copy submitted: All supporting documentation and certification form(with time/date stamp)signed by responsible official has been received. Comments: AUTO OPU Z cb Cf gma ry S b0 C.S nor MATCH WHO IS U STE6 /N JAEAM ; 256 b Ih 130 CL Irk Inventory Review All forms and supporting documentation appear to be complete if paper submission(check ED OS data if electronic). Contact,address,phone number changes entered into I-Beam/Facilities if necessary. All known operating scenarios,control devices,and emission release points have been entered for each emission source(permitted,insignificant,and unpermitted)or note that the emission source was not operated or not required to report. Check if SCC codes for each OS are accurate and update if needed. Evaluate"U"sources for significance and address according to policy. -U Calculations/forms appear to add up correctly. _8 All compliance issues are being addressed(e.g.Toxics limits,above TV thresholds, large emissions increase/decrease,installation without a permit). All volatile HAPs/TAPS were included in the VOC total. l� Calculations and control efficiencies appear correct. Emission factors are the best available and most current factors appropriate for the reporting facility(e.g. stack testing,AP-42,etc.). 11 Review facility comments and address any issues. 1Q Update ED(Data Entry Main)if additional information is required(corrections due date and date received). Ek Check all ED QA/QC reports. -t Comparison with previous emission inventory must be made and outliers(> 10%)must be investigated and explained. 1M Put inventory review comments and summarize any changes in ED-Data Entry Main"DAQ internal comments". VO G P.Inn 1 ss i" k cv�a,�, du.c �r�d�cc-}-:J, i%kc m4-,- 0��en m,' l4 c, l o e 1 Date Info Requested: Date Info Received: Total Days on Hold: Date Review Complete: 1d:7 /,9,92i Signature: 1�`kja-q Date Submitted to EI Coordinator: �w`7 f �p27- Date Approved: Initials: Facility Total CY 2021 Emission Summary Recorded in ED Facility H) #: 2100073 Facility Name: Regulator Marine, Inc. Permit#(s): 07132T13 Green House Gases Pollutants (GHG) Actual Emissions % Tons/Yr Pollutant CAS Demini- Change mus Not Not N/A Reported Reported CO2 equivalent(sum of individual GHG pollutant emissiot No GHGs times their 1995 IPCC Global Warming Potential (GWP), Reported converted to metric tons) Criteria Pollutants Actual Emissions (Tons/Year) Pollutant CAS CY 2021 CY 2020 Demini- % from ED from Fees mus Change CO CO 0.310000 0.280000 0.5 10.7% NOx NOx 0.730000 0.660000 0.5 10.6% PM(TSP) TSP 0.970000 0.860000 0.5 12.8% PM10 PM10 0.970000 0.860000 0.5 12.8% PM2.5 PM2.5 0.970000 0.860000 0.5 2. o S02 SO2 0.000000 Not 0.5 N/A Reported VOC VOC 72.49 70.06 0.5 r M5 , Hazardous Air Pollutants (HAPs) Actual Emissions and/or Toxic Air Pollutants (TAPs) (Pounds/Year) Pollutant CAS CY 2021 CY 2020 Demini- % from ED from Fees mus Change Mercury & Compounds-all total mass includes Hg Vapor 0.002350 0.002000 0.001 Mercury, vapor(Component of HGC) 7439-97-6 0.002350 0.002000 0.001 N/A Dimethyl phthalate 131-11-3 13,951.00 19,394.00 10.0 1-28.1% 1 Methyl methacrylate 80-62-6 6,283.00 5,318.00 1,000.a 18.1% Styrene 100-42-5 125,294.50 114,910.60 100.0 9.0% 10/03/2022 Page 1 of 2 Largest Individual HAP Styrene 125,294.50 IN Total HAP Emissions 145,528.501bs Largest Individual CAP VOC 72.49 tons Total CAP Emissions 74.50 tons Total TAP Emissions 125,294.50 lbs Total Aggregate 74.50 tons Emissions DAO's Comments Regarding Inventory Authorized Signature does not match who is listed in IBEAM; Signed in black ink 10/03/2022 Page 2 of 2 sic the of`shore life June 24, 2022 Mr. Robert Fisher, Regional Supervisor NCDAQ Washington Regional Office 943 Washington Square Mall Washington, NC 27889 Subject: RY2021 Annual Point Source Air Pollutant Emissions Inventory Regulator Marine, Inc. Edenton, Chowan County, NC Facility ID: 2100073 Regulator Marine, Inc. (Regulator Marine) is a reinforced fiberglass boat manufacturing facility operating under Title V permit number 07132T13. As required by the North Carolina Department of Environmental Quality- Division of Air Quality(DAQ),the Reporting Year 2021 actual facility-wide emission inventory was submitted to DAQ via AERO on June 23, 2022, prior to the June 30, 2022 submittal deadline. The emissions estimates were developed using actual 2020 material usages and operating times using approved emission factors and materials balance methodologies. Please replace Mr. Mike Aust with Mr. David Cullipher as the Responsible Official in AERO. Information to make this change was provided to the DAQ with the CY2020 AEI submittal in June 2021. The signed Certification Form with submittal time and date stamp, supporting documentation, and emissions calculations are attached. Please contact me at (252)368-7080 with any questions concerning the information contained herein. You may also contact Mr. Gary Yoder of the ClimeCo LLC at (919) 301-0419. Sincerely, David Cullipher D E C E I • Sr. Manager Facilities & EHS JUN 2 8 2022 DAQ WARD 2021 Annual Air Emissions Inventory AERO Forms Regulator Marine, Inc. Edenton, North Carolina Facility ID #2100073 Permit#07132T13 Prepared for.• Regulator Marine,Inc. 187 Peanut Drive Edenton,North Carolina 27932 Prepared by: ClimeCo Corporation 1 E.Philadelphia Ave. Boyertown,Pennsylvania 19512 June2022 Regulator Marine, Inc. 187 Peanut Drive Chowan County Facility ID#2100073 Permit#07132T13 2021 Annual Emissions Inventory Certification To Be Added After Electronic Submittal COPY of RECORD Date Submitted: 6/23/2022 11 :35:40 Inventory Certification Form(Title V) Facility Name: Regulator Marine,Inc. Facility ID : 2100073 187 Peanut Drive Permit: 07132 Edenton,NC 27932 County : Chowan DAQ Region : WARO North Carolina Department of Environmental Quality Division of Air Quality Air Pollutant Point Source Emissions Inventory-Calendar Year 2021 These forms must be completed and returned even if the facility did not operate or emissions were zero The legally defined "Responsible Official" of record for your facility is Michael Aust This person or one that meets the definition below must sign this certification form. The official submitting the information must certify that he/she complies with the requirements as specified in Title 15A NCAC 2Q.0520(b)which references and follows the federal definition.40 CFR Part 70.2 defines a responsible as meaning one of the following: 1. For a corporation:a president,secretary,treasurer,or vice-president of the corporation in charge of a principal business function,or any other person who performs similar policy or decision making functions for the overall operation of one or more manufacturing,production,or operating facilities applying for a or subject to a permit and either i.the facilities employ more than 250 persons or have gross annual sales or expenditures exceeding$25 million in P Y P 1� P g million( in quarter 1980 dollars);or H. the delegation of authority to such representatives is approved in advance by the permitting authority; 2. For partnership or sole proprietorship;a general partner or the proprietor,respectively; 3. For a municipality,state federal or other public agency includes the chief executive officer having responsibility for the P g Y g P tY overall operations of a principal geographic unit of the agency(e.g.,a Regional Administrator of EPA). CERTIFICATION STATEMENT: (Important:Legally Responsible Official,read and sign after all submissions are final.) I certify that I am the responsible official for this facility,as described above,and hereby certify that the information contained in this air emissions report, including attached calculations and documentation, is true, accurate and complete. (Subject to legal penalties of up to$25,000 per occurrence and possible imprisonment as outlined in G.S. § 143-215.3(a)(2)) Responsible Official's Signature Below (use blue ink): Date Signed: &1,9q jg2o,-�Z Printed Name: Mieh el "ust David Cullipher Signature: This form applies to Title V facilities.If thi facility is not classified asTitle V,please telephone your regional office Emission Inventory Contact at once for proper forms. David.Cullipher@regulatormarine.com ,eern 2 " Email address of Responsible Official: Nlike E 1/ Information on this Form cannot be held confidential JUN 2 8 2022 - DD COPY of RECORD Date Submitted: 6/23/2022 11:35:40 DAQ WAR Q 1 �� 2021 Annual Air Emissions Inventory Supporting Documentation Regulator Marine, Inc. Edenton, North Carolina Facility ID#2100073 Permit#0713 2T 13 Prepared for: Regulator Marine,Inc. 187 Peanut Drive Edenton,North Carolina 27932 Prepared by: ClimeCo Corporation 1 E. Philadelphia Ave. Boyertown, Pennsylvania 19512 June2022 REGULATOR MARINE,INC.-EDENTON,NC CY 2021 NORTH CAROLINA AIR EMISSIONS INVENTORY SUMMARY OF EMISSIONS—PAGE 1 of 2 HAP/TAP FACILITY WIDE Reportable Allocations Compound HAP/TAP(lb/yr) VOCs(lb/yr) de minimis Report? Large Parts Lam. Small Parts Lam. Generator Assemble b/ r) (ES-1) (ES-2) (ES-14) (14) Acetaldehyde' 0.020 0.020 10 No Acrolein' 0.006 0.006 10 No Arsenic' 0.003 N/A 0.01 No Benzene' 0.607 0.61 10 No Benzo a ne' 0.0002 2.01E-04 I No Beryllium' 0.002 N/A 1 No 1 3-Butadiene' N/A Cadmium 0.002 N/A 0.1 No Chromic Acid(VI)' 0.002 N/A 0.01 No n n-Dimeth laniline 0.00 0.00 100 No Dimeth lPhthalate 13951 13951 10 Yes 1,951 Formaldehyde' 0.062 0.062 10 No Lead' 0.007 N/A I No Manganese' 0.005 N/A 10 No MEK 23.25 23.25 100 No Mercury vapor' 0.002 N/A 0.001 Yes 0.001_ Methyl Methac late(MMA) 6283 6283 1000 Yes 628, Meth lenedi hen I Dii to MD 0.0100 0.0100 if) No Naphthalene' 0.102 0.102 1 No Nickel' 0.002 N/A I No PAH1 0.17 0.17 1 No Selenium' 0.012 N/A 10 No Styrene 125295 125295 100 Yes 18772.5 659.5 5.8 15 Toluene' 0.22 0.22 I00 No Trimeth I pentanediol diisobu rate TPD 0 0 l00 No X lens' 0.15 0.15 100 No Non HAP/TAP VOC' 0 0 - No Resin/GC Material Usage(lb/yr) Notes: 1.This total includes the emissions from the peak generator,calculated from the NC spreadsheet. 2.Mesh filter control efficiency per manufacturer. 3.Particulate matter emitted assumed to be the same equivalent diameter. VOC GRAND TOTAL FROM MATERIAL USE AND GENERATOR(lb/yr) 145,624 VOC GRAND TOTAL FROM MATERIAL USE AND GENERATOR(tpy) 72.81 VOC TOTAL-ASSEMBLY(tpy) 2.93 VOC TOTAL-SMALL PARTS(tpy) 033 VOC TOTAL-LARGE PARTS(tpy) 6955 REGULATOR MARINE,INC.-EDENTON,NC CY 2021 NORTH CAROLINA AIR EMISSIONS INVENTORY SUMMARY OF EMISSIONS—PAGE 2 of 2 PARTICULATE MATTER FROM RESIN AND GELCOATING OPERATIONS de mininris Reportable Allocations (Iblyr) Report? Large Parts(ES-1) Small Parts(ES-2) Total Resin and Gel Coat Throughput 1.357 146 lb/yr PM to Filters 1%overs rs 13,571 lb/yr Mesh Filter Control Eff.' 86% PM/PM10/PM2.5 Emission Rate' 1,859 lb/yr 1,856 3.59 PM/PM10/PM2.5 Emission Rate' 0.93 tpy 0.928 0.002 Avers a%by wt.of Cobalt in Materials 2.30% Cobalt Emission Rate as PM 0.43 lb/yr I No HAP/TAP GRAND TOTAL 145,553 ib/yr HAP/TAP GRAND TOTAL 72.78 ton/yr GREENHOUSE GAS EMISSIONS _ de minimis (Ih/yr) Report! Nitrous Oxide(COZe) 7.18E-02 ton/yr I No Carbon Dioxide 29 ton/yr 100 No Methane(CO2e) 2.43E-02 ton/yr 1 No CRITERIA POLLUTANTS FACILITY WIDE de minineis (lb/vr) Report? PM 0.97 ton/yr Yes PM10 0.97 ton/yr Yes PM2.5 0.97 ton/yr Yes CO 0.31 ton/w Yes %0X* 0.73 ton/yr Yes SOX 0.00 ton/yr Yes VOC 72.85 ton/yr Yes *NOx is controlled by diesel oxidation catalyst REGULATOR MARINE,INC.-EDENTON,NC CY 2021 NORTH CAROLINA AIR EMISSIONS INVENTORY EMISSION ALLOCATIONS TO SMALL PARTS LAMINATION AND ASSEMBLY BUILDING RY2021 Small Parts Lamination Allocation Typical Usage Density Mass Styrene Loss StyreneNOC Emitted Material Type Used Wt. /o Factor Total (gal/wk) (wk/yr) (gal/yr) (g/cm3) (lb/gal) (lb/yr) (lb/yr) (ton/yr) VPRO-WOO13 White Barrier Coat Gel Coat 5 50 250 1.078 10.47 2617.2 50 50.4 659.5 0.330 RY2021 Assembly Building Allocation Typical Usage Density Mass Styrene Loss StyreneNOC Emitted Material Type Used Wt. /o Factor Total (gal/wk) (wk/yr) (gal/yr) (g/cm3) (lb/gal) (lb/yr) (lb/yr) (ton/yr) Back Coat-Interior White Gel Coat 2 50 100 1.306 12.68 1268.3 22.77 50.4 5862.5 2.93 PolyBond Adhesive 55 50 2750 1.1 8.52 23430.0 24.4 100 Note: 1.Assembly uses various gel coats(other than Back Cove Gray)that are not specifically tracked.For this group,the worse case styrene content gel coat is assumed. Large Diesel and All Dual-Fuel Engines Emissions Calculator LGD2012 Revision I Irewctions:Please Provide the Information shown in cilia below.Tha applicability of this spreadsheet is limited to diesel engines larger than 600 hp and all dual-fuel(diesel/naturel gas)engines.Please note t,when used in conjunction with permit applications,any value entered for annual operations of these engines may become a permit limit. For annual emissions enter either(1)Engine Output(hp)and Annual Operation(hours)or(2)Generator Output(i and Annual Operation(hours). Jeer Input This section can be used to calculate kW-hr output DISCLAIMER:This spreadsheet is for your use only and should Company Name: Regulator Marine from hours of operation and engine hp output. be used with caution.DENR does not guarantee the accuracy of Plant County: Chowan This can be useful for operators with hour meters but the information contained. This spreadsheet is subject to Plant City: Edenton no Watt-hour meters.It assumes full load operatics continual revision and updating. It Is your responsibility to be Permit Number: 07132T13 resulting in conservative emission estimates. aware of the most current information available.DENR is not User ClimeCo responsible for errors or omissions that may be contained herein Diesel Fuel Sulfur Content(%): 0.0015 Annual Operation(hours): 146 NG Fuel Sulfur Content(grlmm cu ft): 0 Engine Output Into): 764 Generator Output nnual Electrical Output(kW-hr): 0 Annual Output IrW-hr: 0 nnualO u[h hr: 111,837 Emissions Output for Diesel Engines Emission Factor Emissions Output for Dual-fuel Eneinss Emission Factor Criteria Pollutants Factor Quality Criteria Pollutants Factor Quality Pollutant Fi I r t Ib/h hr RatingPollutant Ib/hr III b/ Ib/h hr Rai PM 78.29 0.04 7.00E-04 B PM NA NA NA NO NA PM-10 78.29 0.014 7.00E-04 B PM-10 NA NA NA NO NA PM-2.5 78.29 0.04 7.00E-04 B PM-2.5 NA NA NA NO NA NO..uncont. 2,684.08 1.34 2.40E-02 B NO„uncom. 13.75 2.013.06 1.01 1.80E-02 D N%.cont 1,453.88 0.73 1.30E-02 B NO„corn. NA NA NO NA OC(as CH4) 78.84 0.04 7.05E-04 C TCC(as CH4) 4.04 591.62 0.30 5.29E-03 D NMTOC 71.75 O.D4 6.42E-04 E NMTOC 1.01 147.62 0.07 1.32E-03 E CO 4.20 615.10 0.31 5.50E-03 C CO 5.73 838.78 0.42 7.50E-03 D SO, 0.01 1.36 0.00 1.21 E-05 B SO, 0.00 0.07 0.00 6.09E-07 S Total HAP 9.37E-03 1.37 0.001 Lanuest HAP benzene 4.15E-03 0.61 0.000 - oxic/Hazardous Air Pollutants There are no ToxkYHanardous Air Pollutant emission factors for dual-fuel engines. Pollutant CAS Number Ib/hr lb/day lblyr Acetaldehyde 75070 1.3E-04 3.2E-03 1.91 1.76E-07 E crolein 107028 4.2E-05 1.0E-03 6.17E-03 5.52E-08 E Axsartic unlisted compounds ASC-Other 2.1E-05 5.1E-04 3.13E-03 2.80E-08 E Benzene 71432 4.2E-03 1.0E-01 6.07E-01 5.43E-06 E Benzo(a)pyrene SD328 1.4E-06 3.3E-05 2.01E-04 1.80E-09 E,< Beryllium metal(unreacted) 7440417 1.6E-05 3.9E-04 2.35E-03 2.10E-08 E Cadmium metal(elemental unreacted) 7440439 1.6E-05 3.9E-04 2.35E-03 2.10E-08 E Chromic Acid(VI) 7738M 1.6E-05 3.9E-04 2.35E-03 2.10E-06 E Formaldehyde 50DOO 4.2E-04 1.OE-02 6.18E-02 5.52E-07 E Lead unlisted compounds PBC-Other 4.6E-05 1.2E-03 7.05E-0 6.30E-08 E Manganese unlisted compounds MNC-Other 3.2E-05 7.7E-04 4.70E-03 4.20E-08 E Mercury vapor 7439976 1.6E-05 3.9E-04 2.35E-03 2.10E-08 E Napthalene 91203 7.0E-04 1.7E-02 1.02E-01 9.10E-07 E Nickel metal 744002) 1.6E-05 3.9E-04 2.35E-03 2.10E-06 E Selenium compounds SEC 8.0E-05 1.9E-03 1.17E-02 1.05E-07 E,< Total PA H 1.1E-03 2.7E-02 1.66E-01 1.48E-06 E Toluene 108883 1.5E-03 3.6E-02 2.20E-01 1.97E-06 E X lanes 1330207 1.DE-03 2.5E-02 1.51E-01 1.35E-06 E Greenhouse Gases-methods consistent with AP42 Emission Factor Gree theuse Gases-methods consistent with AP42 but not with EPA Emission Factor but not with EPA MandatoryReporting Rule Factor Quality Mandatorr Red rinto Rule Factor Duality Pollutant I i I IW lb/h r Rat Pollutant Ib/hr t t Ib/h hr Rafi Carbon Dioxide(CO2) 126,271.68 63.14 0.31 NA Carbon Dioxide _ 93,320.78 46.66 0.23 NA Methane(CH4) 7.10 1 0.0001 NA Methane(CH4) 422.92 0.21 0.004 NA Nitrous Oxide mo) 1.04 0.00 0.00001 NA Nitrous Oxide(NiO) 1.04 0.00 0.00001 w Note:Dp not use gnwnhprwe gaa emission estimates from this spreadsheet for PSD(Prevention of Significant Deterioration)purposes. NO,control is via ignition timing retard. Pollutants in red are federally regulated hazardous air pollutants(HAPs)only.All other toxiGnazardous air pollutants are regulated as both HAPs and TAPS. � Factor quality ratings containing'<^indicate an AP42 emission factor based on test results being below detection. Emission factors for criteria pollutants are from AP42 Chapter 3.4,Large Stationary Diesel and All Stationary Dual-fuel Engines(revised 10196). AK*A Emission factors for arsenic,beryllium,cadmium,chromium,lead,manganese,mercury,nickel,and selenium are from AP42 Chapter 1.3,Fuel Oil Combustion(revised 5/10). NCDENR All other toxiciihazanlous pollutants are from AP42 Chapter 3.4,Large Stationary Diesel and All Stationary Dual-fuel Engines(revised 10/96). Emission factors for greenhouse gases are from DAQ's Greenhouse Gas Emission Guidelines:Stationary Combustion Sources,June 20G8,except for CH4, which uses AP42,Chapter 3.4,Large Stationary Diesel and All Stationary Dual-fuel Engines(revised 10196). Carbon dioxide emission factor for dual-fuel engines is calculated based on 95%natural gas and 5%diesel,per AP42 Chapter 3.4,p.3.4-5(revised 10/96). Houdy emission rates for all pollutants are based on the hourly fuel usage.Annual emissions are based on the annual fuel usage. 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