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HomeMy WebLinkAboutAQ_F_1300067_20221221_PRMT_PmtAddum_EquipList From: Manning,Jennifer A To: iohnsonto(abvmcmail.com Subject: Revised equipment list and plant diagram for Vulcan Construction Materials,LLC-Gold Hill Quarry(1300067) Date: Wednesday,December 21,2022 1:12:00 PM Attachments: image001.onng My office has received the quarry equipment list and plant diagram update for the above referenced facility, which was dated November 29, 2022 (and received November 30, 2022). The revised equipment list and plant diagram indicated the following changes: • Addition of a portable Powerscreen 1000 Maxtrak cone crusher consisting of the following equipment: o cone crusher(Unit ID No. 1000MT-CR1) 0 39" feed conveyor belt(Unit ID No. 1000MT-Cl) 0 32"product conveyor belt(Unit ID No. 1000MT-C2) The submittal contained all the required elements. Please advise if you have any questions. Jennifer Manning, EIT(she/her/Ms.) Environmental Engineer/Permits Coordinator Division of Air Quality North Carolina Department of Environmental Quality 704-235-2224 office iennifer.manning(@ncdenr.gov 610 East Center Avenue Suite 301 Mooresville, NC 28115 DE Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties. NC PEP AR. ENVNMEN MEW IRO OF RECEIVE-UALITY u�ian Materials Company NO 202 2 MOORESVILLE RE DWIS101VGIONAL OFF/CE OFAR Q VALI T y November 29;2022 . Via.UPS Ground Ms. kriniferManning:. . North Carolina DEQ;.Mooresville Regional Office Division of Air_Quality 610 East.C'enter Ave,Suite 301 Mooresville,NC 2811.5 Re: Vulcan.Construction Materials;LLC Gold Hill Quarry=Air Quality Permit No. 10592R00., . Equipment Modification Notification Dear Ms. Manning .. . ."Vulcan Construction Materials,-LLC (Vulcan) currently.operates under AirPermit 10592R00 at its:Gold Hill.Quarr' In accordance.with Per mit.Condition:A:9.d;-we are submitting notice of the . installation of the following equipment: �. : Powerscreen 1000 Maxtrak cone.crusher:consisting of the following equipment: o Cone Crusher(Unit ID No. 1000MT-CRI) 0 3 T'Feed conveyor belt(Unit ID No..1000MT-C 1). o 32".Product conveyor belt(Uriit ID No: 10001VIT-C2) Permit.Condition A.9.d notes that a permit it-modification cation is not required for the installation of new:nonmetallic mineral processing_equipment. However,Permit.Condition A.9.d does require. that the facility submit:written notification to the DA,Q that-contains an updated:equipment list and process flow.diagram at least 15 days prior.to installing_the new equipment. This letter serves as that notice,,and; as required,we.are providing a revised equipment list and equipment brochure to reflect the:equipment.modification: If you have any-questions or require additional information;ple'ase.contact me at(704):547-7076. Sincerely,: Tony Johnson Environmental Engineer CHARLOTTE REGIONAL OFFICE--VULCAN CONSTRUCTION MATERIALS,LLC,' 11020 David Taylor Drive,SUITE 400,CHARLOTTE,NC 28262,TELEPHONE_704-549,1540;FAX 704-549;4137 60'X24'GRIZZLY i_ __,_____ _______________ ..36'HV C-23 - �. ROO TPH " (F1) - 1 • DUMP POINT NORDBERG' 2 3 6%16 3D .0 130-JAW G' G' I - so. '�?' gJ. N (SI) RIP RAP - (CRI) 35 a .I 6 ISO TPH - _ le 1 �G'� ALL . '1200 TPH S0 _ 1e .CFS) + CLEAN STEIN. 0.20.45 75 TONS 6.(S2)3D ,ACE 0000 TONS LIVE STORAGE - 4 1v . C 2.1 3 MF FEEDERS(12-F4) CF7)R W G. . .PUSH'POINT .TUNNEL W/FEEDER(F13)' /40 RADIAL 36.8w,P-g '38.SOWTPH4 I '. .�. I. (CRT 2) .36'HW,C-B 350 TPH. _ 50 TPH �F,. . . . i.. 75-TONS _FEEDER' . C=1636'HVADIAL. i (k .200 TPH - 700 TPH SC 2,36'BY- 'C 70 125'RADIAL HP 400 SDO TPH - - I SCREENINGS 30'BW (LR 3) 'STALITE .200'TPH . STALITE ����.,�y_."��� BINS L= '� 1 . PUSH POINT.' 3'111 C-II . ' �900 TPH' 36'BV,C-12' . BW 350 TPH SC 3,30'HV'350 TPH � ip TpH !). � � s EXIST.CONV, e 8 A 3D FUTURE GYRADISC 6'X'16 3D. WA OR .CIRCUIT. DRY SCREEN.' STALITE �1� . . . .(SA) BINS 125'RADIAL 30 BV FLUME - -ALL TONS*SHOWN ARE MAXIMUM . NO.5 300.TPH. WET'SUPPRESSION POINT " St _ DOUBLE .O BACKUP/OVERFLOV CHUTE 44.X.33'SCREW C jRADIAL - .. . 30'BV - - - Q FLOP GATE N0,67 600 TPH C-2D 125'RADIAL O FINGER GATE .. . 30'BW 76 M 200 TPH WASHED SCRS.. . raawca-uxas rtn(o .nun naxoaxr NORTH CAROUNA GOUT HILL . x ® Uullum r t ya M. rs x xow - .- tun x(raxx n A urz.x�. n.xnmx ® Materials company .2838-000-FLWAGG-0001. �H= Revised 11/29/1022.'. AM Equipment List for Vulcan Construction Materials-Gold Hill Quarry Equip. Equipment MFG NSPS' Status ID No. Description Date YesNo Yes/LFL Testing Date Test Submitted Comments CRUSHERS CRl C130 Jaw(915 tph rated) 2022 Yes .- Pending Pending CR2 5 1/2'Std(750 tph) .2017 Yes/LFL N/A-LFL NA r LFL A crusher reconstructred in 2017 CR3' HP 400(640 tph) 1997 Yes Apr-98 May=98 SCREENS • ._ F1;- - 60"X 24'Grizzly -1971 No NA Si. 6'x 16-3 Deck - 2022 Yes/LFL N/A=LFL N/A--LFL -- S2. 8'x 20'=3 Deck 1988 Yes/LFL NA -- S4- 8'z 20'-3 Deck 2007 Yes/LFL NA-'Wet NA-Wet Wet Process S5 6'x 16-3 Deck 2007 Yes/LFL NA Wet. NA Wet Wet Process SAND SCREW SS-1: 44"X33'Double Sand Screw. 1993 No NA-Wet NA-Wet. Wet proces CONVEYORS C-1 48"Belt Width 1994 Yes Aug-95 Oct-95 -- C-2 48"Belt Width 1994. Yes Aug-95 Oct-95 C-3 42"Belt Width 1994, Yes Aug-95 Oct-95 C 4 .36"Belt Width 1994 Yes Aug-95 Oct-95. C-5 . 36"Belt Width 2002. LFL NA• -Aug- -- 42"Belt Width 1995 Yes A95 Oct95 C_6 C-2 36"Belt Width' 1995 Yes Aug-95 Oct-95 -- C-8- 36"Belt Width' 1995 Yes. Aug-95 Oct-95 C-9 30"Belt Width. 1994 Yes Aug-95. Oct-95 C-10 30"Belt Width 1994' Yes. Aug-95 , Oct-95 C-11 36"Belt Width 1995 Yes Aug-95 Oct-95 C-12 36"Belt Width 1995 Yes Aug-95. Oct-95' CA6. 36".Belt Width 1994' Yes - Aug=95 Oct-95 Capacity increase to.700TPH C=17 36"Belt Width 1995 Yes- Aug-95 . Oct-95 C718 301I.Belt Width 1994 _ Yes NA-Wet NA-Wet Wet Process C-19 30"Belt Width' Pre-2001 Yes NA-Wet NA Wet Wet Process..Manufacture date between 1994-2001. . C-20 30"Belt Width' 1994 Yes NA Wet Process C-21 30"Belt Width _ 1995 Yes Aug-95 : Oct-95 G-22 30"Belt Width.' 1995. Yes Aug-95 Oct-95' Minor extention,capacity increase to 500 tph C-23 36"Belt Width 1997 Yes Sep=98' Sep-98 _ SC-1 30"Belt Width 1995 -Yes -Aug-95. Oct-95 Realign then remove when new Stalite bins aze build . SC=2 36"Belt Width .2001 Yes Apr-05 'Apr-05 SC-3 30"Belt Width:. Pre-2008; Yes 7/113/2016 .7/19/2016 BINS SB-1 75 Tn 1994 Yes Aug-95' Oct-95 -- SB-2 75 Tn .1994 Yes Aug-95 Oct-95- PORTABLE EQ UIPME•NT. . - Portable Crushing Unir.l. Powerscreen Premiertrak 600 Jaw Crusher PT-CR1 . (660 tph rated capacity) 2017 Yes Nov-17 Nov-17 PT-Cl 47".Belt Width 2017 Yes Nov-17 Nov-,I 7 PT7C2. 30"Belt Width 2017 _ Yes N/A Stockpile N/A Stockpile 1of4. Revised 11/29/2022. Equip. 'Equipment MFG NSPS .EDNO. Description Date Status.". Testi.ng'Date Test.Submitted Comments ' es No Yes/LFL Portable Crushing Unit Powerscreen 1300.Max Track MT-CRl ;, '(385 tph.rated capacity) . 2017 Yes Nov-17. Nov-17 MT-Cl. 5V Belt Width 2017; Yes, ' Nov-17 Nov717" MT-C2 - 39"Belt Width 2017.- Yes. Nov-17 Nov-17- ortable Crushing Unit 2A.' Powerscreen.1300 Max Track MT-CRlA .(385 tph rated capacity). 2018 Yes Jul-19 'Aug719 MT-C1A 5 1"Belt Width . 2018 Yes Jul-19 Aug-19 .1\4T-C2A. .. 39"Belt Width 2018 Yes Jul-19 :. Aug-19. Portable Crushing Unit Power Screen Trakpactor 320SR TP-CR=l.. (350 tph rated capacity) 2017. Yes Feb-18; Feb-18, TP-S 1 5'x l l'-2 Deck ' : 2017 . . Yes Feb-18 : Feb-18 TP-CI. .39".Belt Width•. ' . . 2017 Yes. Feb-18. Feb-18. TP-C2 26"Belt Width 2017. Yes. N/A-StockpileN/A Stockpile- TP-C3 20"Belt Width 2017 Yes Feb-18. Feb-18.- TP-C4 20"Belt Width 2017 Ye'S . Feb-18 Feb 18' TP-05 20"Belt Width:. 2017 Yes Feb-18 Feb-18 TP-C6 55"Belt Width. 201.7 Yes. Feb-18. Feb48 .ortable Crushing Unif4. Powerscreen Premierfrak 300 PT300-CRI- (308 tph rated capacity)' 2015 Yes Pending Pending ' PT300-C1; - 35"Belt Width_ ,. 2015 Yes Pending.' Pending'. PT300-C2 26"Belt Width 2015 Yes Pending Pending Portable Crushing Units Powerscreen Prermertrak40OX Jaw Crusher . . . .2018 . Yes' Jan=19- Feb-19 ,PT400X-CR1. (441 tphrated capacity):- • PT400X-Cl. 39"Belt Width' -2018- Yes Jan-19 Feb49 PT400X-C2, i2e,Belt Width '. ': 2018. Yes N/A Stockpile N/A Stockpile ortable'Cr_ushing Unit 6 Powerscreen Trakpactor260 hnpact . . TP260-CR1- Crusher(275 rated capacity), -2019 Yes_. May-20 . . '. May-20: TP260-C1'-. : 361 Belt Width: .2019-4 Yes, May-20 May-20 Portable Crushing Unit7, Powerscreen Tmkpactor 500 Impact - �Yes Nov- . ' TP500-CRl� Crusher(550 rated capacity)'. 2015 20, Nov-20 TP500-C1 ' 47"Belt Width 20.15 Yes Nov-20 Nov-20 _ TP500-C2: 32"Belt Widtli 2015- ' Yes ' . Nov-20 Nov-20. . ' ortable Crushing Unit 8 Powerscreen 1000 MaxTrak Cone" 1000MT-CRI Crusher(253 tph rated capacity) 2022 Yes Pending Pending 1000MT-C1 39"Beltwidth _ 2022 Yes Pending Pending 1000MT-C2 32"Belt Width 2022 Yes Pending Pending ortable Screening Unit 1 Powerscreen Warrior 2100 . 2100-S1 - 5'X 16-2 Deck 2017. Yes. Nov-17 Nov-17 - 2100-Cl 5 1"Belt Width' .2017 Yes Nov-17 Nov-17 2100-C2. 55".Belt Width. '2017 Yes. 'Nov-17 Nov,17: ' 21.00-C3 51'Belt Width: 2017 Yes. 'Nov-17 Nov-17 2100-C4 35"Belt Width. . .. . . 2017 Yes Nov=17. Nov-1.7 2of4: : . Revised 11/29/2022., E ui'.' E of ment MFG NSPS Status' - . ID No. Description Date Testing.Date Test.Submitted Comments esNo Yes/LFL Portable Screening.Unit IA Powerscreen'Warrior 2100 -2100-S lA Tx 16 2-Deck 2017 Yes- . Aug-17 Aug-17 2100-CIA 5 1'�Belt Width _ 2017 Yes Aug-17' Aug717 2100-C2A . 51"Belt Width 2017. Yes. Aug-17 '. Aug-17 .2100-C3A .35"Belt Width. 2017 Yes Nov-17- Nov-1.7. 2100-C4A 35"Belt Width 2017- Yes- N/A Stockpile- N/A Stockpile 2100-05A 55"Belt Width - 2017 Yes _:. N/A Stockpile : N/A Stockpile. Portable Screening Unir IB " Powerscreen Warrior2100 . 2100-SIB. 5`z.16'2=Deck 2018. Yes-. Jan-19 Feb-19 2100 C1B 51"Belt Width 2018 .Yes Jan-19 Feb-19 2100 C2B 55 Belt Width. 2018. Yes Jan-19' Feb49 2100-C3B 5 1"Belt Width 2018 - Yes Jan-19 : Feb-19 2100-C4B 35"Belt Width ' . 2018 Yes. ' . Jan-19 Feb-19 Portable Screening Unit 2 Powerscreen Chiefton 1700 1700-S 1 -5'x'16-2 Deck. 2017 Yes Fefi 18 Feb 18 1700-C.1, 42"Belt Width -2017 Yes Feb-18 Feb-18 1700-C2 42"Belt Width 2017. Yes. Feb-18 Feb-18 1700-C3 48"Belt Width 2017 Yes Fel}18 Feb-.18. 1700-C4 26'.'Belt Width 2017. Yes'. N/A-Stockpile. N/A—Stockpile 1700-05 1 28"Belt Width. .2017 Yes Feb-18- Feb-18 ' Portable Screening Unit 2A Powerscreen Chieftain 1700 . 1700-S1'A 5'x 16-2 Deck Screen. 2015 Yes'. Jan-21 Mar-21 ' 1700 C1A 42"Belt Width. 2015 Yes' . . Jan-21 Mar-21. 1700-C2A, 42".Belt Width." - 2015 ;. Yes '.'Jan-21 Mar=21 1700-C3A ' 48"Belt Width .2015 Yes Jan-21 Mar-21 1700-C4A. 26"Belt Width 2015. Yes N/A-Stockpile 'N/A,-Stockpile 1700-05A 28"Belt Width 2015. - Yes Jan-21' = Mar-21 ortable Screening Unit 3 Powerscreen Chieftain 2200 2200-51 . ' 201g Yes 5'x.l l'-3 Deck Mar-19 Apr-.19; Powerscreen Chieftain 2200 2206-S2 2018 Yes .5'x 11'-3 Deck - Mar-19. .Apr-19 . 2200-C1 :. 47"Belt Width 2018:. Yes. Mar-19 Apr-19 22007C2 42"Belt Width 2018 Yes Mar-19 Apr-19. 2200-C3 26"Belt Width' 2018 Yes N/A=Stockpile N/A-Stockpile 2200 C4 32"Belt Width 2018' . Yes'_. N/A-Stockpile . N/A-Stockpile. 2200 C5. 32"Belt Width 2018 Yes . - .Mar-19 Apr-19 2200-C6 48".Belt Width 2018 Yes' :. Mar-19 Apr-19 2200-C7 '' . 26"Belt Width '2018 Yes Mar-1.9 Apr-19 . ortable Screening Unit 4 Powerscreen Chieftain 2100X 210OX=S1' . .. 201S Yes 5'x 20'3-Deeck Pending Pending 210OX-Cl 47"Belt Width 2015 Yes Pending 'Pending 210OX-C2 42"Belt Width 2015 Yes Pending Pending 21 OOX-C3 26"Belt Width 2015 Yes Pending- Pending 210OX-C4 32"Belt Width 20.15 Yes. Pending Pending - 210oX-CS 32"Belt Width 2015 Yes Pending Pending " 2100X-C6 48".Belt Width. 2015 Yes Pending' Pending 3of.4 Revised 11/29/2022.' Equip. E ui went MFG NSPS Status. ID No. Description_. Date Testing Date Test.Submitted - Comments . Yes No Yes/LFL Portable Screening.Unit S Powerscreen Warrior 1800 1800-S1 2015 Yes - 5'x 16'2 Deck Screener(661 tph) Jan-21 Jan-21 1800-C1. 51"Belt Width 2015 Yes. ..Jan-21 Jan-21. ' 1800-C2 55:'Belt Width 2015. = Yes- 'N/A Stockpile, N/A-Stockpile 1800-0 35"Belt Width - 2015 Yes - -N/A-Stockpile N/A_Stockpile, .1800-C4 35 Belt Width 2015 Yes- N/A-Stockpile N/A'-Stockpile Portable Conveyors , . . CT65-CI 42".Belt Width 2017 Yes' - Nov-17 : Nov-17 CT65-C2. 42"Belt Width '2017 Yes Jan-18 Jan-18 CT65-C3 42".Belt Width'.' 2018, Yes :. Jan-19 FebA9' . CT65-C4 42"Belt Width 2018 Yes Mar-19 - Apr-19 CT65-05 42"Bclt Width 2018. Yes Mar-19 Apr=19 :CT65-C6 42"Belt Width 2018 Yes Jul-19 Mg-19 BF520-Cl 42"Belt Width 2015 Yes,- Sep-18. '. Sep-18. HF52-C2 42"Belt Width 2015. Yes Nov-18 Nov-18 :. HF521-CIA 48"Belt Width 2017,• Yes Nov-17. Nov-17. EF521-CIB. 42".Belt Width 2017, Yes N/A Stockpile N/A Stockpile HF521-C3A 48"Belt Width Yes- Pending Pending HF521-013 42"Belt Width Yes. Pending Pending TC424-CIA' 40:'Belt Width' 2017.. Yes N/A Stockpile. . N/A Stockpile TC624-Cl 40"Belt Width 2017 Yes N/A Stockpile N/A Stockpile Notes: 1. Shaded area indicates update: 4 of 4 CONE 12 13 The high performance Powerscreen'1000 Maxtrak is a small to medium sized Output Potential Crusher Feed Conveyor Hopper cone crusher which has been designed for direct feed applications without Up to2301ph(253USIph)' Autarme.acrusher Wdth:1000mm(39') wear restslant feed hopper pre-screening on clean rock.Atits heart is the Aulomax`cone crusher which with all miler bearing design over and under bell metal deLctor length:3.30m(1 l') rovides excellent reduction and product cubic for the reduction of hi h uali Comae slmd LWdl00 coarsera CapacWidthity.4.W(5. P P Y P 9 q ty Cmwve standard Medwn coarse Cpuaciy.4.4m'(S.Byds7 aggregate and sub-base material.Hydraulic release capabilities are designed so Product Conveyor Min CSS:18mm(0.71' that any uncrushable material entering the chamber is safely discharged. Y Maxc5S:36mm p.40' Width:800mm(32') Discharge height 3.25m(10'8') FealuresBBenefls Options Appgcubm •Renowned AulomaP crusher technology, •Concaves:ed.coarse,medium •Sand B gravel •Accepts clean all in feed coarse.coarse.Autosand' .Blasted rock •Excellent product shape 'Shod throw eccentric •River mck •High reduction ratio 'Feed hopper extension places •CB ow•aste •Cone feed box level control to maintain 'Product conveyor bell weigher .Foundry waste i chokefeeding •Electric refuelling pump •Recessed ores •Hydraulic crusher selling •Hydraulic water pump .Processed minerals •Ccne..load protection •Radio remote control •Heavy duly chassis and track trane •Urea refuelling pump /r •NzW detectss - •Dust suppression system •Economical cooperate withahighly fuel efficient deect drive system i •Fitted with Powers.e.r Pulse Telemalics - 'r 4 �•if t r - i 1000 MAxTMIr Weight(N) 30.440kg(67.108lbs) Transpat,dO 2.8m(9'2-) '•�.. Trarspan length 14.6.(4711� _ Transport height 3.46.(11'41 s;,'+•� _ •• W.kng width 28m(921 Power Unit Tracks Wording length 14.6m(47.11') Tier 3/Stage 3A: Width:400mm(15.71 MrIang height 4.1m(13'5) •.fix:. •..$1•r'�y A CAT C9 ACEflT 242kW(325hp) Fuel lank capacity:552 L(137 US Gap •dyroe•ngpoGeo Tor 4yIC09gfe 4: I I ���� ugw,,,,anw ovr,•Qu•n m u;mn,a ruw,we.w„x,>a.,w,n,.n w pv Scatla 0009 251kW(350hp) am�,n•u wnetennr�•roa•n•rsssw•ss.rAahtrraa.r crvsu,,,. Fuel lank capacity:65D L(171 US Gap POWERSCREEN. oranrvo