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HomeMy WebLinkAboutAQ_F_0400047_20221215_EI_AERO-EI_2021 AQEI This form is for Non-Title V facilities.If this facility is classified as Title V,please obtain and use the appropriate form COPY of RECORD Date Submitted: 12/12/2022 13:28:06 Inventory Certification Form(Non-Title V) Facility Name: B.V. Hedrick Gravel and Sand Company Facility ID : 0400047 403 Gravel Plant Rd. Permit : 09572 Lilesville,NC 28091 County : Anson DAQ Region : FRO North Carolina Department of Environmental Quality Division of Air Quality Air Pollutant Point Source Emissions Inventory- Calendar Year 2021 These forms must be completed and returned even if the facility did not operate or emissions were zero The legally defined "Responsible Official" of record for your facility is Dann,, Settle This person or one that meets the definition below must sign this certification form. The official submitting the information must certify that he/she complies with the requirements as specified in Title I5A NCAC 2Q .03040)which define the responsible official as the following: 1. For corporations,by principal executive officer of at least the level of vice-president,or his duly authorized representative, if such representative is responsible for overall operationof the facility from which the emissions described in the permit application form originates 2. for partnership or limited partnership,by a general partner 3. for a sole proprietorship,by the proprietor 4. for municipal, state federal, or other public entity, by a principal executive officer, rankingelected official, or other duly authorized employee CERTIFICATION STATEMENT: (Important:Legally Responsible Official,read and sign after all submissions are final.) I certify that I am the responsible official for this facility, as described above, and hereby certify that the information contained in this air emissions report, including attached calculations and documentation, is true, accurate and complete. (Subject to legal penalties of up to $25,000 per occurrence and possible imprisonment as outlined in G.S. § 143-215.3(a)(2)) Responsible Official's Signature Below (use blue ink): Date Signed: Printed Name: Danny Settle Signature: This form applies to Non Title V facilities. If this facility is classified asTitle V,please telephone your regional office Emission Inventory Contact at once for proper formsand classification. Email address of Responsible Official: dsettle@hedrickind.com Information on this Form cannot be held confidential COPY of RECORD Date Submitted: 12/12/2022 13:28:06 1 COPY of RECORD Date Submitted: 12/12/2022 13:28:06 As entered in AERO Facility Name: B.V. Hedrick Gravel and Sand Company Facility ID : 0400047 403 Gravel Plant Rd. Permit : 09572 Lilesville,NC 28091 County : Anson DAQ Region : FRO Listing of Emission Sources and Control Devices on Permit. See instructions *ES ID on *ES Description *CS ID *CS Description *CD ID's Air Permit Aztec C-1 21'x 48"conveyor Aztec C-2 21'x 48"conveyor Aztec C-3 23'x 30"conveyor Aztec C-4 17'x 48"conveyor Aztec C-5 14'x 48"conveyor Aztec F-1 14'x 48"belt feeder Aztec G-1 125 HP John Deere diesel generator (manufactured in 2008) Aztec SC-1 Screen,2 deck horizontal 5'x 16' C50 C3 42"discharge conveyor C50 C4 26"side conveyor C50 F2 46.5"x 169"grizzly feeder C50 G4 350 HP Tier II Caterpillar Diesel generator(manufactured in 2009) C50 J1 50"x 26"jaw crusher Conveyors Conveyors Crushers Crushers IES-Sand Sand Operations PC 1 Field conveyor,48 inch PC2 Field conveyor,42 inch PC3 On-plant conveyor,60 inch PC4 Field conveyor,36 inch PC5 On-plant conveyor,42 inch PC6 Field conveyor,36 inch PC7 Field conveyor,36 inch PCRI Jaw Crusher 3055,500 tph rating PCR2 Cone Crusher 52SBS,360 tph rating PSI Screen,2 Deck horizontal,8'X 20' Screens Screens T-173 30"feed conveyor T-G10 365 HP Cat Diesel Engine Generator (manufactured in 2002) T-PC1 30"closed-circuit conveyor T-PC2 42"underscreen fines conveyor T-PC3 30"discharge conveyor T-PCR3 38SBS Cone Crusher T-PS2 Screen,2 Deck 6'x 20'horizontal 2 XQ60 100 HP CAT Generator (manufactured in 2001) 3 COPY of RECORD Date Submitted: 12/12/2022 13:28:06 As entered in AERO Facility Name: B.V. Hedrick Gravel and Sand Company Facility ID : 0400047 403 Gravel Plant Rd. Permit : 09572 Lilesville,NC 28091 County : Anson DAQ Region : FRO Emission Source & Operating Scenario List- See Instructions ES Group ID ES ID OS ID J OS Description G-17 Screens,PS 5 screening material G-18 PC1,PC7,Conveyors,PC2, 6 conveying material PC5,PC6,PC3,PC4 Aztec C-1 NONE NONE Aztec C-2 NONE NONE Aztec C-3 NONE NONE Aztec C-4 NONE NONE Aztec C-5 NONE NONE Aztec F-1 NONE NONE Aztec G-1 4 Provide power to Astec Plant Aztec SC-1 NONE NONE C50 C3 NONE NONE C50 C4 NONE NONE C50 F2 NONE NONE C50 G4 NONE NONE C50 J1 NONE NONE Crushers NONE NONE IES-Sand NONE NONE PCR1 NONE NONE PCR2 NONE NONE T-F3 NONE NONE T-G 10 NONE NONE T-PC1 NONE NONE T-PC2 NONE NONE T-PC3 NONE NONE T-PCR3 NONE NONE T-PS2 NONE NONE XQ60 NONE NONE 4 COPY of RECORD Date Submitted: 12/12/2022 13:28:06 As entered in AERO Facility Name: B.V. Hedrick Gravel and Sand Company Facility ID : 0400047 403 Gravel Plant Rd. Permit : 09572 Lilesville,NC 28091 County : Anson DAQ Region : FRO North Carolina Department of Environmental Quality Division of Air Quality Air Pollutant Point Source Emissions Inventory- Calendar Year 2021 1.Emission Source ID (from permit) Group G-17 consisting of Screens, PSI or Emission Source Group ID 2. Emission Source Description : Screening 3. Operating Scenario ID/ OS - 5/screening material Description: 4. SCC Number/Description: 30502006/Stone Quarrying - Processing (See also 305320) ; Miscellaneous Operations: Screen/Convey/Handling 5. Throughput/units in 2021: (e.g.production or fuel use): 6. Fuel Information %Sulfur %Ash Heat Content (If fuel is used) (Btu/units) 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS-ID CD ID Control Device Description (as listed in permit) 9. Emission Release Point(ERP)Information: (Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feet/sec) Rate (Acfm) Rectangle(L x W) (in 0.1 feet) ES- FUGITIVE (NO 1 72 Area 1 Screen aggregate Screen STACK) materail 5 Operating Scenario: OS - 5 Emission Source/Group ID: G-17 10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throughput: Jan-Feb + Dec 25% March-May 25% June-Aug. 25% Sept.-Nov. 25% 2021 2021 2021 2021 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions- Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Pollutants Pollutants Method Code (Net after Factor Control (Tons/Year) (See Instructions) all controls) 2021 Criteria Emissions- Emission Control Pollutant Emission Ef (NAAQS) Criteria Estimation Efficiency Pollutants Code Pollutants Method Code (Net after Factor Control (Tons/Year) (See Instructions) all controls) 2021 CO CO 08 NOx NOx 08 TSP TSP 08 PM10 PM10 08 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 08 Emission HAP/TAP CAS Emissions Estimation Control Emission EF Pollutants (In Alphabetical Order) (See instructions) HAP/TAPS Method Code Efficiency Factor Control (Pounds/Year) (Net after all controls) (See Instructions) 2021 6 COPY of RECORD Date Submitted: 12/12/2022 13:28:06 As entered in AERO Facility Name: B.V. Hedrick Gravel and Sand Company Facility ID : 0400047 403 Gravel Plant Rd. Permit : 09572 Lilesville,NC 28091 County : Anson DAQ Region : FRO North Carolina Department of Environmental Quality Division of Air Quality Air Pollutant Point Source Emissions Inventory- Calendar Year 2021 1.Emission Source ID (from permit) Group G-18 consisting of PC I, PC7, Conveyors, PC2, PC5, PC6, PC3, or Emission Source Group ID PC4 2. Emission Source Description : Conveyors in quarry operation 3. Operating Scenario ID/ OS - 6/conveying material Description: 4. SCC Number/Description: 30502006/Stone Quarrying - Processing (See also 305320) ; Miscellaneous Operations: Screen/Convey/Handling 5. Throughput/units in 2021: (e.g.production or fuel use): 6. Fuel Information %Sulfur %Ash Heat Content (If fuel is used) (Btu/units) 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS-ID CD ID Control Device Description (as listed in permit) 9. Emission Release Point(ERP)Information: (Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feet/sec) Rate (Acfm) Rectangle(L x W) (in 0.1 feet) ES- FUGITIVE (NO 1 72 Area= 1 conveying Convey 1 STACK) I I I 1 1 aggregate material 7 Operating Scenario: OS - 6 Emission Source/Group ID: G-18 10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throughput: Jan-Feb + Dec 25% March-May 25% June-Aug. 25% Sept.-Nov. 25% 2021 2021 2021 2021 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions- Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Pollutants Pollutants Method Code (Net after Factor Control (Tons/Year) (See Instructions) all controls) 2021 Criteria Emissions- Emission Control Pollutant Emission Ef (NAAQS) Criteria Estimation Efficiency Pollutants Code Pollutants Method Code (Net after Factor Control (Tons/Year) (See Instructions) all controls) 2021 CO CO 08 NOx NOx 08 TSP TSP 08 PM10 PM10 08 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 08 Emission HAP/TAP CAS Emissions Estimation Control Emission EF Pollutants (In Alphabetical Order) (See instructions) HAP/TAPS Method Code Efficiency Factor Control (Pounds/Year) (Net after all controls) (See Instructions) 2021 8 COPY of RECORD Date Submitted: 12/12/2022 13:28:06 As entered in AERO Facility Name: B.V. Hedrick Gravel and Sand Company Facility ID : 0400047 403 Gravel Plant Rd. Permit : 09572 Lilesville,NC 28091 County : Anson DAQ Region : FRO North Carolina Department of Environmental Quality Division of Air Quality Air Pollutant Point Source Emissions Inventory- Calendar Year 2021 1.Emission Source ID (from permit) Aztec G-1 or Emission Source Group ID 2. Emission Source Description : 125 HP John Deere diesel generator(manufactured in 2008) 3. Operating Scenario ID/ OS - 4/Provide power to Astec Plant Description: 4. SCC Number/Description: 2020040 1/Diesel ; Diesel 5. Throughput/units in 2021: (e.g.production or fuel use): 6. Fuel Information %Sulfur %Ash Heat Content (If fuel is used) (Btu/units) 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS-ID CD ID Control Device Description (as listed in permit) 9.Emission Release Point(ERP)Information: (Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feet/sec) Rate (Acfm) Rectangle(L x W) (in 0.1 feet) VERTICAL G 1 STACK 6 0.42 842.7 287.18 2387.22 diesel fired engine 9 Operating Scenario: OS -4 Emission Source/Group ID: Aztec G-1 10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throughput: Jan-Feb + Dec 25% March-May 25% June-Aug. 25% Sept.-Nov. 25% 2021 2021 2021 2021 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions- Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Pollutants Pollutants Method Code (Net after Factor Control (Tons/Year) (See Instructions) all controls) 2021 Criteria Emissions- Emission Control Pollutant Emission Ef (NAAQS) Criteria Estimation Efficiency Pollutants Code Pollutants Method Code (Net after Factor Control (Tons/Year) (See Instructions) all controls) 2021 CO CO 08 NOx NOx 08 TSP TSP 08 PM10 PM10 08 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 08 Emission HAP/TAP CAS Emissions Estimation Control Emission EF Pollutants (In Alphabetical Order) (See instructions) HAP/TAPS Method Code Efficiency Factor Control (Pounds/Year) (Net after all controls) (See Instructions) 2021 10 Facility Total CY 2021 Emissions Summary COPY of RECORD Date Submitted: 12/12/2022 13:28:06 As entered in AERO Facility Name: B.V. Hedrick Gravel and Sand Company Facility ID : 0400047 403 Gravel Plant Rd. Permit : 09572 Lilesville,NC 28091 County : Anson DAQ Region : FRO North Carolina Department of Environmental Quality Division of Air Quality Air Pollutant Point Source Emissions Inventory- Calendar Year 2021 Record Facility-Wide Totals From all Permitted and Non-Permitted AirPollutant Emission Sources Green House Gases Pollutants(GHG Actual Emissions(Tons/Year) Pollutant 11 CAS 12021 2014 % Change Criteria Pollutants Actual Emissions(Tons/Year) Pollutant CAS 2021 2014 %Change CO CO 0.0 Not reported N/A NOx NOx 0.0 Not reported N/A PM(TSP) TSP 0.0 Not reported N/A PM 10 PM 10 0.0 Not reported N/A PM2.5 PM2.5 0.0 Not reported N/A S02 j S02 j 0.0 Not reported N/A VOC I VOC 10.0 Not reported N/A Hazardous Air Pollutants(HAPS)and/or Toxic Air Pollutants(TAPs) Actual Emissions(Pounds/Year) Pollutant I CAS 12021 12014 %Change 11 COPY of RECORD Date Submitted: 12/12/2022 13:28:06 As entered in AERO Facility Name: B.V. Hedrick Gravel and Sand Company Facility ID : 0400047 403 Gravel Plant Rd. Permit : 09572 Lilesville,NC 28091 County : Anson DAQ Region : FRO Comments From Facility: 12