HomeMy WebLinkAboutAQ_F_1200076_20221023_EI_Apprd-EI Inventory Certification Form(Title V)
Approved COR Date Submitted: 10/23/2022 13:22:03
Facility Name: Saft America Inc. Facility ID : 1200076
313 Crescent Street Permit : 04595
Valdese,NC 28690 County : Burke
DAQ Region : Asheville
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory- Calendar Year 2021
These forms must be completed and returned even if the facility did not operate or emissions were zero
The legally defined "Responsible Official" of record for your facility is Richard Bow
This person or one that meets the definition below must sign this certification form.
The official submitting the information must certify that he/she complies with the requirements as specified in Title I5A NCAC
2Q.0520(b)which references and follows the federal definition. 40 CFR Part 70.2 definesa responsible as meaning one of the
following:
1. For a corporation: a president, secretary, treasurer, or vice-president of the corporation in chargeof a principal business
function, or any other person who performs similar policy or decision makingfunctions for the overall operation of one or
more manufacturing,production, or operatingfacilities applying for a or subject to a permit and either the facilities employ
more than 250 persons or have gross annual sales or expenditures exceeding$25 million(in second quarter 1980 dollars);
orthe delegation of authority to such representatives is approved in advance by the permittingauthority;
2. For partnership or sole propietorship; a general partner or the proprietor,respectively;
3. for a muncipality, state, federal, or other public agency includes the chief executive officerhaving responsibility for the
overall operations of a principal geographic unit of the a enc e. ., a Regional Administrator of EPA).
CERTIFICATION STATEMENT:
(Important:Legally Responsible Official,read and sign after all submissions are final.)
I certify that I am the responsible official for this facility, as described above, and hereby certify that the information contained in
this air emissions report, including attached calculations and documentation, is true, accurate and complete. (Subject to legal
penalties of up to $25,000 per occurrence and possible imprisonment as outlined in G.S. § 143-215.3(a)(2))
Responsible Official's Signature Below (use blue ink): Date Signed:
Printed Name: Richard Boyens
Signature:
This form applies to Title V facilities. If this facility is not classified asTitle V,please telephone your regional office
Emission Inventory Contact at once for proper forms.
Email address of Responsible Official: Richard.Boyens@saftbatteries.com
Information on this Form cannot be held confidential
1
Approved COR Date Submitted: 10/23/2022 13:22:03
Facility Name: Saft America Inc. Facility ID : 1200076
313 Crescent Street Permit : 04595
Valdese,NC 28690 County : Burke
DAQ Region : Asheville
Listing of Emission Sources and Control Devices on Permit. See instructions
*ES ID on *ES Description *CS ID *CS Description *CD ID's
Air Permit
Li-S02 cathode paste manufacturing
ES-01 process such as the room exhaust,
blotter paper emissions,and vacuum
system emissions
ES-02 one Li-S02 cathode paste drying
oven
Sulfur dioxide storage area,the
ES-03 electrolyte mixing area,and the CS-1 one packed-bed caustic wet scrubber(230 CD-03
battery filling line gallons per minute liquid injection rate)
ES-04 Cell destruct room
ES-05 Li-Mn02 battery production line
I-1 Metal canister seal checking
operations
I-12 Epoxy resin and catalyst application
operation
One propane-fired emergency
I-13 generator(22kW) [MACT ZZZZ,
NSPS JJJJ]
Natural gas-fired dehumidification
I-3 gas packs(1.4 million Btu per hour
heat input)
I-4 One natural gas-fired boiler(3.4
million Btu per hour heat input)
I-6 One isopropyl alcohol storage tank
(2400 gallon capacity)
I-8 Stepanfoam process
I-9 Ink jet printing operation
one sulfur dioxide storage tank(5,000 one packed-bed caustic wet scrubber(230
S02TANK gallon storage capacity;subject to CS-1 gallons per minute liquid injection rate) CD-03
112r)
2
Approved COR Date Submitted: 10/23/2022 13:22:03
Facility Name: Saft America Inc. Facility ID : 1200076
313 Crescent Street Permit : 04595
Valdese,NC 28690 County : Burke
DAQ Region : Asheville
Emission Source & Operating Scenario List- See Instructions
*ES Group ID *ES ID SOS ID *OS Description
ES-02 2 one Li-S02 cathode paste drying oven
I-13 19 0.35 MMBTU/HR Propane fired Generator
for IT
Li-S02 cathode paste manufacturing
ES-01 I process such as the room exhaust,blotter
paper emissions,and vacuum system
emissions
3 sulfur dioxide storage area,the electrolyte
ES-03 mixing area,and the battery filling line
16 rust inhibitor application(metal guard)
ES-04 4 cell destruct room
I-1 11 metal canister seal checking operations
natural gas-fired dehumidification gas
I-3 6 packs(ID No.Insig-3, 1.4 million BTU
PER hour total heat input)
I-4 7 one natural gas-fired boiler(ID No.Insig-
4,3.4 million Btu per hour heat input)
S02TANK 10 one sulfur dioxide storage tank(5,000
gallon storage capacity; subject to 112r)
I-6 8 one isopropyl alcohol storage tank(ID No.
Insig-6,2400 gallon capacity)
I-9 12 ink jet printing operation
I-8 13 Stepanfoam process
I-12 17 epoxy resin and catalyst application
ES-05 18 Mn02 battery production
3
Approved COR Date Submitted: 10/23/2022 13:22:03
Facility Name: Saft America Inc. Facility ID : 1200076
313 Crescent Street Permit : 04595
Valdese,NC 28690 County : Burke
DAQ Region : Asheville
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory- Calendar Year 2021
1.Emission Source ID (from permit) ES-02
or Emission Source Group ID
2. Emission Source Description : one Li-S02 cathode paste drying oven
3. Operating Scenario ID/ OS - 2/one Li-S02 cathode paste drying oven
Description:
4. SCC Number/Description: 49099998 /Miscellaneous Volatile Organic Compound Evaporation ;
Identify the Process and Solvent in Comments
5. Throughput/units in 2021: 1.67 TON/yr
(e.g.production or fuel use):
6. Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented 0
to Control Device or Stack):
8. Control Device Information :None
Order CS-ID CD ID Control Device Description
(as listed in permit)
9. Emission Release Point(ERP) Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F) (Feet/sec) Rate (Acfm)
Rectangle(L x W)
(in 0.1 feet)
VERTICAL
EP-02 STACK WITH 27 1.34 190 24.6 2081.54 Li-S02 Oven Stack
RAIN CAP
4
Operating Scenario: OS - 2 Emission Source/Group ID: ES-02
10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
Hours per Day ( 20 ) Days per Week ( 5 ) Weeks per Year ( 50 )
11. Typical Start& End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput:
Jan-Feb +Dec y March-Ma June-Aug. ° Sept.-Nov. °
2021 25% 2021 26% 2021 12 /0 2021 37/o
13. Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG GHG Estimation Emission Ef
Pollutants CAS Efficiency
Pollutants Method Code ( Factor Control
(Tons/Year) (See Instructions) all controls)
2021
Emissions- Emission
Criteria pollutant Criteria Control Emission EF
(NAAQS) Estimation Efficiency
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
CO CO 0.05 09
NOx NOx 0.06 09
VOC VOC 1.67 03
Emission
HAP/TAP CAS Emissions Estimation Control Emission EF
Pollutants (In Alphabetical order) (see instructions) HAP/TAPS Method Code Efficiency Factor Control
eo oe
(Pounds/Year) (Net after all controls)
(See Instructions)
2021
Acetaldehyde 75-07-0 0.00002 09
Acrolein 107-02-8 0.00002 09
Ammonia (as NH3) 7664-41-7 3.71 09
Benzene 71-43-2 0.00243 09
Cobalt Unlisted
Compounds - Specify COC- 0.0001 09
Compound (Component of Other
COC)
Formaldehyde 50-00-0 0.0869 09
Hexane, n- 110-54-3 2.09 09
Lead Unlisted Compounds
- Specify Compound PBC-Other 0.00058 09
(Component of PBC)
Naphthalene (Component 91-20-3 0.00071 09
of 83329/POMTV)
Selenium Compounds SEC 0.00003 09
Toluene 108-88-3 0.00394 09
5
Approved COR Date Submitted: 10/23/2022 13:22:03
Facility Name: Saft America Inc. Facility ID : 1200076
313 Crescent Street Permit : 04595
Valdese,NC 28690 County : Burke
DAQ Region : Asheville
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory- Calendar Year 2021
1.Emission Source ID (from permit) 1-13
or Emission Source Group ID
2. Emission Source Description : Propane Fired Generator(0.85 mmBtu/hr)
3. Operating Scenario ID/ OS - 19/0.35 MMBTU/HR Propane fired Generator for IT
Description:
4. SCC Number/Description: 20201001 /Liquified Petroleum Gas (LPG) ; Propane: Reciprocating
5. Throughput/units in 2021: 49 GAL/yr
(e.g.production or fuel use):
6. Fuel Information %Sulfur %Ash Heat Content
(If fuel is used) 91000 Btu/gallon
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented 0
to Control Device or Stack):
8. Control Device Information :None
Order CS-ID CD ID Control Device Description
(as listed in permit)
9. Emission Release Point(ERP) Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F) (Feet/sec) Rate (Acfm)
Rectangle(L x W)
(in 0.1 feet)
EP-Gen HORIZONTAL 2 0.16 500 53.05 64 Propane Fired IT
STACK Generator
6
Operating Scenario: OS - 19 Emission Source/Group ID: I-13
10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
Hours per Day ( 1 ) Days per Week ( 1 ) Weeks per Year ( 50 )
11. Typical Start & End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput:
Jan-Feb + Dec y March-Ma June-Aug. Sept.-Nov. o
2021 25% 2021 25% 2021 25% 2021 25/a
13. Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG GHG Estimation Emission Ef
Pollutants CAS Efficiency
Pollutants Method Code Factor Control
(Tons/Year) (See Instructions) all controls)
2021
Carbon Dioxide (CO2) 124389 0.3 09
Criteria Emissions- Emission Control
Emission EF
Pollutant Criteria
(NAAQS) Estimation Efficiency
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
Emission
HAP/TAP CAS Emissions Estimation Control Emission EF
Pollutants (In Alphabetical Order) (See instructions) HAP/TAPS Method Code Efficiency Factor Control
(Pounds/Year) (Net after all controls)
(See Instructions)
2021
7
Approved COR Date Submitted: 10/23/2022 13:22:03
Facility Name: Saft America Inc. Facility ID : 1200076
313 Crescent Street Permit : 04595
Valdese,NC 28690 County : Burke
DAQ Region : Asheville
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory- Calendar Year 2021
1.Emission Source ID (from permit) ES-0I
or Emission Source Group ID
2. Emission Source Description : Li-S02 cathode paste manufacturing process such as the room exhaust,
blotter paper emissions, and vacuum system emissions
3. Operating Scenario ID/ OS - 1/Li-SO2 cathode paste manufacturing process such as the room
Description: exhaust, blotter paper emissions, and vacuum system emissions
4. SCC Number/Description: 49099998 /Miscellaneous Volatile Organic Compound Evaporation ;
Identify the Process and Solvent in Comments
5. Throughput/units in 2021: 40.2 TON/yr
(e.g.production or fuel use):
6. Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented 0
to Control Device or Stack):
8. Control Device Information :None
Order CS-ID CD ID Control Device Description
(as listed in permit)
9. Emission Release Point (ERP) Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F) (Feet/sec) Rate (Acfm)
Rectangle(L x W)
(in 0.1 feet)
EP-01 DOWNWARD- 27 2.3 72 11.4 2841.85 Li-SO2 Room Vent
FACING VENT
8
Operating Scenario: OS - 1 Emission Source/Group ID: ES-01
10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
Hours per Day ( 20 ) Days per Week ( 5 ) Weeks per Year ( 50 )
11. Typical Start & End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput:
Jan-Feb + Dec y March-Ma June-Aug. Sept.-Nov. o
2021 25% 2021 26% 2021 12% 2021 37/o
13. Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG GHG Estimation Emission Ef
Pollutants CAS Efficiency
Pollutants Method Code Factor Control
(Tons/Year) (See Instructions) all controls)
2021
Criteria Emissions- Emission Control
Emission EF
Pollutant Criteria
(NAAQS) Estimation Efficiency
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
VOC VOC 38.5 03
Emission
HAP/TAP CAS Emissions Estimation Control Emission EF
Pollutants (In Alphabetical Order) (See instructions) HAP/TAPS Method Code Efficiency Factor Control
(Pounds/Year) (Net after all controls)
(See Instructions)
2021
9
Approved COR Date Submitted: 10/23/2022 13:22:03
Facility Name: Saft America Inc. Facility ID : 1200076
313 Crescent Street Permit : 04595
Valdese,NC 28690 County : Burke
DAQ Region : Asheville
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory- Calendar Year 2021
1.Emission Source ID (from permit) ES-03
or Emission Source Group ID
2. Emission Source Description : sulfur dioxide storage area, the electrolyte mixing area, and the battery filling
line
3. Operating Scenario ID/ OS - 3/sulfur dioxide storage area, the electrolyte mixing area, and the
Description: battery filling line
4. SCC Number/Description: 49099998 /Miscellaneous Volatile Organic Compound Evaporation ;
Identify the Process and Solvent in Comments
5. Throughput/units in 2021: 75.56 TON/yr
(e.g.production or fuel use):
6. Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented 100
to Control Device or Stack):
8. Control Device Information
Order CS-ID CD ID Control Device Description
(as listed in permit)
1 CS-1 CD-03 one packed-bed caustic wet scrubber(230 gallons per minute liquid
injection rate)
9. Emission Release Point (ERP) Information: (Sources y'entcd to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F) (Feet/sec) Rate (Acfm)
Rectangle(L x W)
(in 0.1 feet)
EP-03 VERTICAL 45 3 72 28.29 12000 CD-03 Exhaust
STACK
10
Operating Scenario: OS - 3 Emission Source/Group ID: ES-03
10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
Hours per Day ( 20 ) Days per Week ( 5 ) Weeks per Year ( 50 )
11. Typical Start & End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput:
Jan-Feb + Dec y March-Ma June-Aug. Sept.-Nov. o
2021 25% 2021 26% 2021 12% 2021 37/o
13. Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG GHG Estimation Emission Ef
Pollutants CAS Efficiency
Pollutants Method Code Factor Control
(Tons/Year) (See Instructions) all controls)
2021
Criteria Emissions- Emission Control
Emission EF
Pollutant Criteria
(NAAQS) Estimation Efficiency
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
S02 S02 0.04 02 95
VOC VOC 0.01 02 99.8
Emission
HAP/TAP CAS Emissions Estimation Control Emission EF
Pollutants (In Alphabetical Order) (See instructions) HAP/TAPS Method Code Efficiency ) Factor Control
eo
(Pounds/Year) (Net after all controls
(See Instructions)
2021
Acetonitrile 75-05-8 9.45 03 99.8
11
Approved COR Date Submitted: 10/23/2022 13:22:03
Facility Name: Saft America Inc. Facility ID : 1200076
313 Crescent Street Permit : 04595
Valdese,NC 28690 County : Burke
DAQ Region : Asheville
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory- Calendar Year 2021
1.Emission Source ID (from permit) ES-03
or Emission Source Group ID
2. Emission Source Description : sulfur dioxide storage area, the electrolyte mixing area, and the battery filling
line
3. Operating Scenario ID/ OS - 16/rust inhibitor application(metal guard)
Description:
4. SCC Number/Description: 49099998 /Miscellaneous Volatile Organic Compound Evaporation ;
Identify the Process and Solvent in Comments
5. Throughput/units in 2021: 220 GAL/yr
(e.g.production or fuel use):
6. Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented 0
to Control Device or Stack):
8. Control Device Information :None
Order CS-ID CD ID Control Device Description
(as listed in permit)
9. Emission Release Point (ERP) Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F) (Feet/sec) Rate (Acfm)
Rectangle(L x W)
(in 0.1 feet)
EP-03 VERTICAL 45 3 72 28.29 12000 CD-03 Exhaust
STACK
12
Operating Scenario: OS - 16 Emission Source/Group ID: ES-03
10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11. Typical Start & End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput:
Jan-Feb + Dec y March-Ma June-Aug. Sept.-Nov. o
2021 25% 2021 26% 2021 12% 2021 37/o
13. Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG GHG Estimation Emission Ef
Pollutants CAS Efficiency
Pollutants Method Code Factor Control
(Tons/Year) (See Instructions) all controls)
2021
Criteria Emissions- Emission Control
Emission EF
Pollutant Criteria
(NAAQS) Estimation Efficiency
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
VOC VOC 0.64 08
Emission
HAP/TAP CAS Emissions Estimation Control Emission EF
Pollutants (In Alphabetical Order) (See instructions) HAP/TAPS Method Code Efficiency Factor Control
(Pounds/Year) (Net after all controls)
(See Instructions)
2021
13
Approved COR Date Submitted: 10/23/2022 13:22:03
Facility Name: Saft America Inc. Facility ID : 1200076
313 Crescent Street Permit : 04595
Valdese,NC 28690 County : Burke
DAQ Region : Asheville
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory- Calendar Year 2021
1.Emission Source ID (from permit) ES-04
or Emission Source Group ID
2. Emission Source Description : cell destruct room
3. Operating Scenario ID/ OS - 4/cell destruct room
Description:
4. SCC Number/Description: 31399999/Other Not Classified ; Other Not Classified
5. Throughput/units in 2021: 600 EACH/yr
(e.g.production or fuel use):
6. Fuel Information %sulfur %Ash Pleat content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented 0
to Control Device or Stack):
8. Control Device Information :None
Order CS-ID CD ID Control Device Description
(as listed in permit)
9. Emission Release Point(ERP) Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F) (Feet/sec) Rate (Acfm)
Rectangle(L x W)
(in 0.1 feet)
EP-04 VERTICAL 35 1.67 72 35.53 4670 Former CD-04
STACK Exhaust
14
Operating Scenario: OS -4 Emission Source/Group ID: ES-04
10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
Hours per Day ( 20 ) Days per Week ( 5 ) Weeks per Year ( 50 )
11. Typical Start & End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput:
Jan-Feb + Dec y March-Ma June-Aug. Sept.-Nov. o
2021 25% 2021 26% 2021 12% 2021 37/o
13. Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG GHG Estimation Emission Ef
Pollutants CAS Efficiency
Pollutants Method Code Factor Control
(Tons/Year) (See Instructions) all controls)
2021
Criteria Emissions- Emission Control
Emission EF
Pollutant Criteria
(NAAQS) Estimation Efficiency
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
S02 S02 0.02 03
Emission
HAP/TAP CAS Emissions Estimation Control Emission EF
Pollutants (In Alphabetical Order) (See instructions) HAP/TAPS Method Code Efficiency Factor Control
(Pounds/Year) (Net after all controls)
(See Instructions)
2021
Acetonitrile 75-05-8 8.46 03
15
Approved COR Date Submitted: 10/23/2022 13:22:03
Facility Name: Saft America Inc. Facility ID : 1200076
313 Crescent Street Permit : 04595
Valdese,NC 28690 County : Burke
DAQ Region : Asheville
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory- Calendar Year 2021
1.Emission Source ID (from permit) I-1
or Emission Source Group ID
2. Emission Source Description : metal canister seal checking operations
3. Operating Scenario ID/ OS - 11/metal canister seal checking operations (OS Not Operated)
Description:
4. SCC Number/Description: 49099998 /Miscellaneous Volatile Organic Compound Evaporation ;
Identify the Process and Solvent in Comments
5. Throughput/units in 2021:
(e.g.production or fuel use):
6. Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented 0
to Control Device or Stack):
8. Control Device Information :None
Order CS-ID CD ID Control Device Description
(as listed in permit)
9. Emission Release Point(ERP) Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F) (Feet/sec) Rate (Acfm)
Rectangle(L x W)
(in 0.1 feet)
EP-1- FUGITIVE (NO Insig. Sources Fug
FUG STACK) 1 72 Area= 1 Point
16
Operating Scenario: OS - 11 Emission Source/Group ID: I-1
10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11. Typical Start & End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput:
Jan-Feb + Dec y March-Ma June-Aug. Sept.-Nov. o
2021 25% 2021 25% 2021 25% 2021 25/a
13. Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG GHG Estimation Emission Ef
Pollutants CAS Efficiency
Pollutants Method Code Factor Control
(Tons/Year) (See Instructions) all controls)
2021
Criteria Emissions- Emission Control
Emission EF
Pollutant Criteria
(NAAQS) Estimation Efficiency
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
Emission
HAP/TAP CAS Emissions Estimation Control Emission EF
Pollutants (In Alphabetical Order) (See instructions) HAP/TAPS Method Code Efficiency Factor Control
(Pounds/Year) (Net after all controls)
(See Instructions)
2021
17
Approved COR Date Submitted: 10/23/2022 13:22:03
Facility Name: Saft America Inc. Facility ID : 1200076
313 Crescent Street Permit : 04595
Valdese,NC 28690 County : Burke
DAQ Region : Asheville
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory- Calendar Year 2021
1.Emission Source ID (from permit) 1-3
or Emission Source Group ID
2. Emission Source Description : natural gas-fired dehumidification gas packs (1.4 million Btu per hour heat
input)
3. Operating Scenario ID/ OS - 6/natural gas-fired dehumidification gas packs (ID No. Insig-3, 1.4
Description: million BTU PER hour total heat input)
4. SCC Number/Description: 39000699/Natural Gas ; General
5. Throughput/units in 2021: 6.823 E6FT3/yr
(e.g.production or fuel use):
6. Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented 0
to Control Device or Stack):
8. Control Device Information :None
Order CS-ID CD ID Control Device Description
(as listed in permit)
9. Emission Release Point (ERP) Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F) (Feet/sec) Rate (Acfm)
Rectangle(L x W)
(in 0.1 feet)
EP-I- FUGITIVE (NO Insig. Sources Fug
FUG STACK) 1 72 Area= 1 Point
18
Operating Scenario: OS - 6 Emission Source/Group ID: I-3
10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11. Typical Start& End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput:
Jan-Feb +Dec y March-Ma June-Aug. ° Sept.-Nov. °
2021 20% 2021 20% 2021 30/0 2021 30/o
13. Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG GHG Estimation Emission Ef
Pollutants CAS Efficiency
Pollutants Method Code ( Factor Control
(Tons/Year) (See Instructions) all controls)
2021
Carbon Dioxide (CO2) 124389 0.0008 09
Methane (CH4) 74-82-8 0.0008 09
Nitrous Oxide (N20) 10024972 0.0008 09
Criteria Emissions- Emission Control
Emission EF
Pollutant Criteria
(NAAQS) Estimation Efficiency
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
CO CO 0.29 09
NOx NOx 0.34 09
VOC VOC 0.02 09
Emissions Emission Control
HAP/TAP CAS Estimation Emission EF
Pollutants (In alphabetical order) (see instructions) HAP/TAPS Efficiency Factor Control
(Pounds/Year) Method Code (Net after all controls)
(See Instructions)
2021
Acetaldehyde 75-07-0 0.0001 09
Acrolein 107-02-8 0.00012 09
Ammonia (as NH3) 7664-41-7 21.6 09
Benzene 71-43-2 0.0143 09
Cobalt Unlisted
Compounds - Specify COC- 0.00057 09
Compound (Component of Other
COC)
Formaldehyde 50-00-0 0.512 09
Hexane, n- 110-54-3 12.3 09
Lead Unlisted Compounds
- Specify Compound PBC-Other 0.00341 09
(Component of PBC)
Naphthalene (Component 91-20-3 0.00416 09
of 83329/POMTV)
Selenium Compounds SEC 0.00016 09
Toluene 108-88-3 0.0232 09
19
20
Approved COR Date Submitted: 10/23/2022 13:22:03
Facility Name: Saft America Inc. Facility ID : 1200076
313 Crescent Street Permit : 04595
Valdese,NC 28690 County : Burke
DAQ Region : Asheville
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory- Calendar Year 2021
1.Emission Source ID (from permit) 1-4
or Emission Source Group ID
2. Emission Source Description : one natural gas-fired boiler(3.4 million Btu per hour heat input)
3. Operating Scenario ID/ OS - 7/one natural gas-fired boiler(ID No. Insig-4, 3.4 million Btu per hour
Description: heat input)
4. SCC Number/Description: 10200603 /Natural Gas ; < 10 Million Btu/hr
5. Throughput/units in 2021: 0.55 E6FT3/yr
(e.g.production or fuel use):
6. Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented 0
to Control Device or Stack):
8. Control Device Information :None
Order CS-ID CD ID Control Device Description
(as listed in permit)
9. Emission Release Point(ERP) Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F) (Feet/sec) Rate (Acfm)
Rectangle(L x W)
(in 0.1 feet)
EP- VERTICAL
INSIG-4 STACK WITH 37 1.167 400 14.7 944 Boiler Stack
RAIN CAP
21
Operating Scenario: OS - 7 Emission Source/Group ID: I-4
10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 50 )
11. Typical Start& End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput:
Jan-Feb +Dec y March-Ma June-Aug. ° Sept.-Nov. °
2021 28% 2021 22% 2021 22 /0 2021 28/o
13. Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG GHG Estimation Emission Ef
Pollutants CAS Efficiency
Pollutants Method Code ( Factor Control
(Tons/Year) (See Instructions) all controls)
2021
Carbon Dioxide (CO2) 124389 0.0007 09
Methane (CH4) 74-82-8 0.0007 09
Emissions- Emission
Criteria pollutant Criteria Control Emission EF
(NAAQS) Estimation Efficiency
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
CO CO 0.02 09
NOx NOx 0.03 09
Emissions Emission Control
HAP/TAP CAS Estimation Emission EF
Pollutants (In alphabetical order) (see instructions) HAP/TAPS Efficiency Factor Control
(Pounds/Year) Method Code (Net after all controls)
(See Instructions)
2021
Ammonia (as NH3) 7664-41-7 1.76 09
Benzene 71-43-2 0.00116 09
Formaldehyde 50-00-0 0.0413 09
Hexane, n- 110-54-3 0.99 09
Naphthalene (Component 91-20-3 0.00034 09
of 83329/POMTV)
Toluene 108-88-3 0.00187 09
22
Approved COR Date Submitted: 10/23/2022 13:22:03
Facility Name: Saft America Inc. Facility ID : 1200076
313 Crescent Street Permit : 04595
Valdese,NC 28690 County : Burke
DAQ Region : Asheville
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory- Calendar Year 2021
1.Emission Source ID (from permit) S02TANK
or Emission Source Group ID
2. Emission Source Description : one sulfur dioxide storage tank(5,000 gallon storage capacity; subject to
112r)
3. Operating Scenario ID/ OS - 10/one sulfur dioxide storage tank(5,000 gallon storage capacity;
Description: subject to 112r)
4. SCC Number/Description: 40799997/Miscellaneous ; Specify in Comments
5. Throughput/units in 2021: 151120 LB/yr
(e.g.production or fuel use):
6. Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented 100
to Control Device or Stack):
8. Control Device Information
Order CS-ID CD ID Control Device Description
(as listed in permit)
1 CS-1 CD-03 one packed-bed caustic wet scrubber (230 gallons per minute liquid
injection rate)
9. Emission Release Point (ERP) Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm)
Rectangle(L x W)
(in 0.1 feet)
EP-03 VERTICAL 45 3 72 28.29 12000 CD-03 Exhaust
STACK
23
Operating Scenario: OS - 10 Emission Source/Group ID: S02TANK
10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 50 )
11. Typical Start & End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput:
Jan-Feb + Dec y March-Ma June-Aug. Sept.-Nov. o
2021 25% 2021 26% 2021 12% 2021 37/o
13. Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG GHG Estimation Emission Ef
Pollutants CAS Efficiency
Pollutants Method Code Factor Control
(Tons/Year) (See Instructions) all controls)
2021
Criteria Emissions- Emission Control
Emission EF
Pollutant Criteria
(NAAQS) Estimation Efficiency
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
S02 S02 0.01 02 95
Emission
HAP/TAP CAS Emissions Estimation Control Emission EF
Pollutants (In Alphabetical Order) (See instructions) HAP/TAPS Method Code Efficiency Factor Control
(Pounds/Year) (Net after all controls)
(See Instructions)
2021
24
Approved COR Date Submitted: 10/23/2022 13:22:03
Facility Name: Saft America Inc. Facility ID : 1200076
313 Crescent Street Permit : 04595
Valdese,NC 28690 County : Burke
DAQ Region : Asheville
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory- Calendar Year 2021
1.Emission Source ID (from permit) I-6
or Emission Source Group ID
2. Emission Source Description : one isopropyl alcohol storage tank(2400 gallon capacity)
3. Operating Scenario ID/ OS - 8/one isopropyl alcohol storage tank(ID No. Insig-6, 2400 gallon
Description: capacity)
4. SCC Number/Description: 40700814/Fixed Roof Tanks - Alcohols ; Isopropyl Alcohol: Working Loss
5. Throughput/units in 2021: 12219 GAL/yr
(e.g.production or fuel use):
6. Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented 0
to Control Device or Stack):
8. Control Device Information :None
Order CS-ID CD ID Control Device Description
(as listed in permit)
9. Emission Release Point(ERP) Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F) (Feet/sec) Rate (Acfm)
Rectangle(L x W)
(in 0.1 feet)
EP-I- FUGITIVE (NO Insig. Sources Fug
FUG STACK) 1 72 Area= 1 Point
25
Operating Scenario: OS - 8 Emission Source/Group ID: I-6
10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 50 )
11. Typical Start & End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput:
Jan-Feb + Dec y March-Ma June-Aug. Sept.-Nov. o
2021 25% 2021 26% 2021 12% 2021 37/o
13. Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG GHG Estimation Emission Ef
Pollutants CAS Efficiency
Pollutants Method Code Factor Control
(Tons/Year) (See Instructions) all controls)
2021
Criteria Emissions- Emission Control
Emission EF
Pollutant Criteria
(NAAQS) Estimation Efficiency
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
VOC VOC 0.01 08
Emission
HAP/TAP CAS Emissions Estimation Control Emission EF
Pollutants (In Alphabetical Order) (See instructions) HAP/TAPS Method Code Efficiency Factor Control
(Pounds/Year) (Net after all controls)
(See Instructions)
2021
26
Approved COR Date Submitted: 10/23/2022 13:22:03
Facility Name: Saft America Inc. Facility ID : 1200076
313 Crescent Street Permit : 04595
Valdese,NC 28690 County : Burke
DAQ Region : Asheville
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory- Calendar Year 2021
1.Emission Source ID (from permit) 1-9
or Emission Source Group ID
2. Emission Source Description : Ink jet printing operation
3. Operating Scenario ID/ OS - 12/ink jet printing operation
Description:
4. SCC Number/Description: 49099998 /Miscellaneous Volatile Organic Compound Evaporation ;
Identify the Process and Solvent in Comments
5. Throughput/units in 2021: 3657811 EACH/yr
(e.g.production or fuel use):
6. Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented 0
to Control Device or Stack):
8. Control Device Information :None
Order CS-ID CD ID Control Device Description
(as listed in permit)
9. Emission Release Point(ERP) Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F) (Feet/sec) Rate (Acfm)
Rectangle(L x W)
(in 0.1 feet)
EP-1- FUGITIVE (NO Insig. Sources Fug
FUG STACK) 1 72 Area= 1 Point
27
Operating Scenario: OS - 12 Emission Source/Group ID: I-9
10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
Hours per Day ( 16 ) Days per Week ( 7 ) Weeks per Year ( 50 )
11. Typical Start & End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput:
Jan-Feb + Dec y March-Ma June-Aug. Sept.-Nov. o
2021 25% 2021 26% 2021 12% 2021 37/o
13. Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG GHG Estimation Emission Ef
Pollutants CAS Efficiency
Pollutants Method Code Factor Control
(Tons/Year) (See Instructions) all controls)
2021
Criteria Emissions- Emission Control
Emission EF
Pollutant Criteria
(NAAQS) Estimation Efficiency
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
VOC VOC 0.1 03
Emission
HAP/TAP CAS Emissions Estimation Control Emission EF
Pollutants (In Alphabetical Order) (See instructions) HAP/TAPS Method Code Efficiency Factor Control
(Pounds/Year) (Net after all controls)
(See Instructions)
2021
Ethyl acetate 141-78-6 2.9 03
Glycol Ethers, Unlisted- GLYET-
Specify Compound Other 0.6 03
(component of GLYET)
MEK(methyl ethyl 78-93-3 161.3 03
ketone, 2-butanone)
Methanol(methyl alcohol) 67-56-1 3.8 03
28
Approved COR Date Submitted: 10/23/2022 13:22:03
Facility Name: Saft America Inc. Facility ID : 1200076
313 Crescent Street Permit : 04595
Valdese,NC 28690 County : Burke
DAQ Region : Asheville
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory- Calendar Year 2021
1.Emission Source ID (from permit) 1-8
or Emission Source Group ID
2. Emission Source Description : Stepanfoam process
3. Operating Scenario ID/ OS - 13/Stepanfoam process
Description:
4. SCC Number/Description: 49099998 /Miscellaneous Volatile Organic Compound Evaporation ;
Identify the Process and Solvent in Comments
5. Throughput/units in 2021: 79.9 LB/yr
(e.g.production or fuel use):
6. Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented 0
to Control Device or Stack):
8. Control Device Information :None
Order CS-ID CD ID Control Device Description
(as listed in permit)
9. Emission Release Point(ERP) Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F) (Feet/sec) Rate (Acfm)
Rectangle(L x W)
(in 0.1 feet)
EP-1- FUGITIVE (NO Insig. Sources Fug
FUG STACK) 1 72 Area= 1 Point
29
Operating Scenario: OS - 13 Emission Source/Group ID: I-8
10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
Hours per Day ( 8 ) Days per Week ( 5 ) Weeks per Year ( 50 )
11. Typical Start & End Times For Operating Scenario: Start: 700 End: 1600
12. Seasonal Periods Percent Annual Throughput:
Jan-Feb + Dec y March-Ma June-Aug. Sept.-Nov. o
2021 25% 2021 26% 2021 12% 2021 37/o
13. Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG GHG Estimation Emission Ef
Pollutants CAS Efficiency
Pollutants Method Code Factor Control
(Tons/Year) (See Instructions) all controls)
2021
Criteria Emissions- Emission Control
Emission EF
Pollutant Criteria
(NAAQS) Estimation Efficiency
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
Emission
HAP/TAP CAS Emissions Estimation Control Emission EF
Pollutants (In Alphabetical Order) (See instructions) HAP/TAPS Method Code Efficiency Factor Control
(Pounds/Year) (Net after all controls)
(See Instructions)
2021
30
Approved COR Date Submitted: 10/23/2022 13:22:03
Facility Name: Saft America Inc. Facility ID : 1200076
313 Crescent Street Permit : 04595
Valdese,NC 28690 County : Burke
DAQ Region : Asheville
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory- Calendar Year 2021
1.Emission Source ID (from permit) 1-12
or Emission Source Group ID
2. Emission Source Description : Epoxy resin and catalyst application operation
3. Operating Scenario ID/ OS - 17/epoxy resin and catalyst application
Description:
4. SCC Number/Description: 40299998 /Miscellaneous ; Specify in Comments Field
5. Throughput/units in 2021: 9912 LB/yr
(e.g.production or fuel use):
6. Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented 0
to Control Device or Stack):
8. Control Device Information :None
Order CS-ID CD ID Control Device Description
(as listed in permit)
9. Emission Release Point(ERP) Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F) (Feet/sec) Rate (Acfm)
Rectangle(L x W)
(in 0.1 feet)
EP-1- FUGITIVE (NO Insig. Sources Fug
FUG STACK) 1 72 Area= 1 Point
31
Operating Scenario: OS - 17 Emission Source/Group ID: I-12
10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
Hours per Day ( 8 ) Days per Week ( 5 ) Weeks per Year ( 50 )
11. Typical Start & End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput:
Jan-Feb + Dec y March-Ma June-Aug. Sept.-Nov. o
2021 25% 2021 26% 2021 12% 2021 37/o
13. Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG GHG Estimation Emission Ef
Pollutants CAS Efficiency
Pollutants Method Code Factor Control
(Tons/Year) (See Instructions) all controls)
2021
Criteria Emissions- Emission Control
Emission EF
Pollutant Criteria
(NAAQS) Estimation Efficiency
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
VOC VOC 0.01 08
Emission
HAP/TAP CAS Emissions Estimation Control Emission EF
Pollutants (In Alphabetical Order) (See instructions) HAP/TAPS Method Code Efficiency Factor Control
(Pounds/Year) (Net after all controls)
(See Instructions)
2021
32
Approved COR Date Submitted: 10/23/2022 13:22:03
Facility Name: Saft America Inc. Facility ID : 1200076
313 Crescent Street Permit : 04595
Valdese,NC 28690 County : Burke
DAQ Region : Asheville
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory- Calendar Year 2021
1.Emission Source ID (from permit) ES-05
or Emission Source Group ID
2. Emission Source Description : Li-Mn02 battery production line
3. Operating Scenario ID/ OS - 18/Mn02 battery production
Description:
4. SCC Number/Description: 31399999/Other Not Classified ; Other Not Classified
5. Throughput/units in 2021: 1044205 EACH/yr
(e.g.production or fuel use):
6. Fuel Information %sulfur %Ash Pleat content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented 0
to Control Device or Stack):
8. Control Device Information :None
Order CS-ID CD ID Control Device Description
(as listed in permit)
9. Emission Release Point(ERP) Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F) (Feet/sec) Rate (Acfm)
Rectangle(L x W)
(in 0.1 feet)
EP FUGITIVE (NO
MN02_ STACK) 1 72 Area= 1 MNO2-Fugitive
FUG
33
Operating Scenario: OS - 18 Emission Source/Group ID: ES-05
10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
Hours per Day ( 20 ) Days per Week ( 5 ) Weeks per Year ( 50 )
11. Typical Start & End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput:
Jan-Feb + Dec y March-Ma June-Aug. Sept.-Nov. o
2021 25% 2021 26% 2021 12% 2021 37/o
13. Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG GHG Estimation Emission Ef
Pollutants CAS Efficiency
Pollutants Method Code Factor Control
(Tons/Year) (See Instructions) all controls)
2021
Criteria Emissions- Emission Control
Emission EF
Pollutant Criteria
(NAAQS) Estimation Efficiency
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
VOC VOC 1.59 03
Emission
HAP/TAP CAS Emissions Estimation Control Emission EF
Pollutants (In Alphabetical Order) (See instructions) HAP/TAPS Method Coe d Efficiency Factor Control
(Pounds/Year) (Net after all controls)
(See Instructions)
2021
Glycol Ethers, Unlisted- GLYET-
Specify Compound Other 788.6 03
(component of GLYET)
34
Facility Total CY 2021 Emissions Summary
Approved COR Date Submitted: 10/23/2022 13:22:03
Facility Name: Saft America Inc. Facility ID : 1200076
313 Crescent Street Permit : 04595
Valdese,NC 28690 County : Burke
DAQ Region : Asheville
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory- Calendar Year 2021
Record Facility-Wide Totals From all Permitted and Non-Permitted Air Pollutant Emission Sources
Green house Gases Pollutants(GHG)
Actual Emissions(Tons/Year)
Pollutant CAS 2021 2020 %Change
Carbon Dioxide(CO2) 124389 .3015 530.88 -99.9432%
Methane(CH4) 74-82-8 .0015 .0099 -84.84848%
Nitrous Oxide(N20) 110024972 1.0008 .0009 -11.111112%
Criteria Pollutants
Actual Emissions(Tons/Year)
Pollutant CAS 2021 2020 %Change
CO CO .36 .37 -2.7027001%
NOx NOx .43 .44 -2.272725%
S02 IS02 1.07 .07 10.0%
VOC I VOC 142.55 47.95 -11.261733%
Hazardous Air Pollutants(HAPS) and/or Toxic Air Pollutants(TAPs)
Actual Emissions(Pounds/Year)
Pollutant I CAS 12021 12020 1%Change
Pollutant Group:Cobalt&compounds Group Sum:.00067
Cobalt Unlisted Compounds-
Specify Compound(Component of COC-Other .00067 .00069 -2.8985558%
COC)
Pollutant Group:Glycol ethers(total all individual glycol ethers)Group Sum:789.2
Glycol Ethers,Unlisted-Specify
Compound(component of GLYET-Other 789.2 389.9 102.41087%
GLYET)
Pollutant Group:Lead&compounds Group Sum:.00399
Lead Unlisted Compounds-
Specify Compound(Component of PBC-Other .00399 .0041 -2.6829245%
PBC)
Pollutant Group:Polycyclic Organic Matter(Specific Compounds from OAQPS for TV)Group Sum:.00521
Naphthalene(Component of 91-20-3 .00521 .00539 -3.339517%
83329/POMTV)
Acetaldehyde 75-07-0 .00012 .00012 0.0%
Acetonitrile 75-05-8 17.91 17.58 1.8771327%
35
Acrolein 107-02-8 .00014 .00014 0.0%
Ammonia(as NH3) 7664-41-7 27.07 28.25 -4.1769924%
Benzene 71-43-2 .01789 .01851 -3.349541%
Ethyl acetate 141-78-6 2.9 2.6 11.538469%
Formaldehyde 50-00-0 .6402 .6622 -3.3222525%
Hexane,n- 110-54-3 15.38 15.9 -3.2704372%
Methanol(methyl alcohol) 67-56-1 3.8 3.5 8.571427%
MEK(methyl ethyl ketone,2- 78-93-3 161.3 146.8 9.877384%
butanone)
Selenium Compounds I SEC 1.00019 .0002 -4.9999948%
Toluene 108-88-3 1.02901 .03003 -3.3966014%
36
Approved COR Date Submitted: 10/23/2022 13:22:03
Facility Name: Saft America Inc. Facility ID : 1200076
313 Crescent Street Permit : 04595
Valdese,NC 28690 County : Burke
DAQ Region : Asheville
DAQ Internal Comments:
37
Approved COR Date Submitted: 10/23/2022 13:22:03
Facility Name: Saft America Inc. Facility ID : 1200076
313 Crescent Street Permit : 04595
Valdese,NC 28690 County : Burke
DAQ Region : Asheville
Comments From Reviewer:
38
39