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HomeMy WebLinkAboutAQ_F_2100073_20221021_EI_Apprd-EI Inventory Certification Form(Title V) Approved COR Date Submitted: 10/21/2022 09:32:18 Facility Name: Regulator Marine, Inc. Facility ID : 2100073 187 Peanut Drive Permit : 07132 Edenton,NC 27932 County : Chowan DAQ Region : Washington North Carolina Department of Environmental Quality Division of Air Quality Air Pollutant Point Source Emissions Inventory- Calendar Year 2021 These forms must be completed and returned even if the facility did not operate or emissions were zero The legally defined "Responsible Official" of record for your facility is Michael Aust This person or one that meets the definition below must sign this certification form. The official submitting the information must certify that he/she complies with the requirements as specified in Title I5A NCAC 2Q.0520(b)which references and follows the federal definition. 40 CFR Part 70.2 definesa responsible as meaning one of the following: 1. For a corporation: a president, secretary, treasurer, or vice-president of the corporation in chargeof a principal business function, or any other person who performs similar policy or decision makingfunctions for the overall operation of one or more manufacturing,production, or operatingfacilities applying for a or subject to a permit and either the facilities employ more than 250 persons or have gross annual sales or expenditures exceeding$25 million(in second quarter 1980 dollars); orthe delegation of authority to such representatives is approved in advance by the permittingauthority; 2. For partnership or sole propietorship; a general partner or the proprietor,respectively; 3. for a muncipality, state, federal, or other public agency includes the chief executive officerhaving responsibility for the overall operations of a principal geographic unit of the a enc e. ., a Regional Administrator of EPA). CERTIFICATION STATEMENT: (Important:Legally Responsible Official,read and sign after all submissions are final.) I certify that I am the responsible official for this facility, as described above, and hereby certify that the information contained in this air emissions report, including attached calculations and documentation, is true, accurate and complete. (Subject to legal penalties of up to $25,000 per occurrence and possible imprisonment as outlined in G.S. § 143-215.3(a)(2)) Responsible Official's Signature Below (use blue ink): Date Signed: Printed Name: Michael Aust Signature: This form applies to Title V facilities. If this facility is not classified asTitle V,please telephone your regional office Emission Inventory Contact at once for proper forms. Email address of Responsible Official: Mike.Aust@regulatormarine.com Information on this Form cannot be held confidential 1 Approved COR Date Submitted: 10/21/2022 09:32:18 Facility Name: Regulator Marine, Inc. Facility ID : 2100073 187 Peanut Drive Permit : 07132 Edenton,NC 27932 County : Chowan DAQ Region : Washington Listing of Emission Sources and Control Devices on Permit. See instructions *ES ID on *ES Description *CS ID *CS Description *CD ID's Air Permit large parts fabrication building, ES-1 including fiberglass laminating,gel CS-1 fiberglass mesh filters CD-1 coating,trimming,and sanding [MACT VVVV] small parts fabrication building, ES-2 including fiberglass laminating and CS-5 fiberglass mesh filters on two roof exhausts, CD-6 gel coating[MACT VVVV] Diesel-fired peak shaving generator ES-I4 (764 horsepower maximum capacity) [MACT ZZZZ] I-1 resin and gelcoat storage I 2 mold release,bonding,and contact glue I-3 mold release,bonding,and contact glue I-4 Assembly Building 2 Approved COR Date Submitted: 10/21/2022 09:32:18 Facility Name: Regulator Marine, Inc. Facility ID : 2100073 187 Peanut Drive Permit : 07132 Edenton,NC 27932 County : Chowan DAQ Region : Washington Emission Source & Operating Scenario List- See Instructions *ES Group ID *ES ID SOS ID *OS Description ES-1 1 fiberglass lamination/gelcoating operation 4 fiberglass lamination/gelcoating operation ES-I4 2 Peak power generator operated from off- site. ES-2 3 Small Parts Lamination I-1 NONE NONE I-2 NONE NONE I-3 NONE NONE I-4 5 Small Parts Lamination 3 Approved COR Date Submitted: 10/21/2022 09:32:18 Facility Name: Regulator Marine, Inc. Facility ID : 2100073 187 Peanut Drive Permit : 07132 Edenton,NC 27932 County : Chowan DAQ Region : Washington North Carolina Department of Environmental Quality Division of Air Quality Air Pollutant Point Source Emissions Inventory- Calendar Year 2021 1.Emission Source ID (from permit) ES-1 or Emission Source Group ID 2. Emission Source Description : large parts fabrication building, including fiberglass laminating, gel coating, trimming, and sanding [MACT VVVV] 3. Operating Scenario ID/ OS - 1/fiberglass lamination/gelcoating operation Description: 4. SCC Number/Description: 31401510/Boat Manufacturing ; Molding and Lamination Operations 5. Throughput/units in 2021: 1357146 LB/yr (e.g.production or fuel use): 6. Fuel Information %Sulfur %Ash Heat Content (If fuel is used) (Btu/units) 7. Capture Efficiency (%of Emissions from this Process Vented 100 to Control Device or Stack): 8. Control Device Information Order CS-ID CD ID Control Device Description (as listed in permit) 1 CS-1 CD-1 Fiberglass mesh filters on seven roof exhausts 9. Emission Release Point(ERP) Information: (Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feet/sec) Rate(`Acfm) Rectangle(L x W) (in 0.1 feet) EF-1 VERTICAL 42 2.9 72 72.67 28800 Lamination STACK Exhaust 4 Operating Scenario: OS - 1 Emission Source/Group ID: ES-1 10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021) Hours per Day ( 12 ) Days per Week ( 5 ) Weeks per Year ( 50 ) 11. Typical Start & End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throughput: Jan-Feb + Dec y March-Ma June-Aug. Sept.-Nov. o 2021 27% 2021 23% 2021 27% 2021 23 /o 13. Actual Emissions per Pollutant Listed : Attach calculations and documentation of emission factors or other estimation methods used. Emissions- Emission Control GHG GHG Estimation Emission Ef Pollutants CAS Efficiency Pollutants Method Code Factor Control (Tons/Year) (See Instructions) all controls) 2021 Criteria Emissions- Emission Control Emission EF Pollutant Criteria (NAAQS) Estimation Efficiency Pollutants Code Pollutants Method Code (Net after Factor Control (Tons/Year) (See Instructions) all controls) 2021 TSP TSP 0.93 08 86 PM10 PM10 0.93 08 86 PM2.5 PM2.5 0.93 08 86 VOC VOC 69.55 08 0 Emission HAP/TAP CAS Emissions Estimation Control Emission EF Pollutants (In Alphabetical Order) (See instructions) HAP/TAPS Method Code Efficiency Factor Control (Pounds/Year) (Net after all controls) (See Instructions) 2021 Dimethyl phthalate 131-11-3 13951 08 0 Methyl methacrylate 80-62-6 6283 08 0 Styrene 100-42-5 118772.5 08 0 5 Approved COR Date Submitted: 10/21/2022 09:32:18 Facility Name: Regulator Marine, Inc. Facility ID : 2100073 187 Peanut Drive Permit : 07132 Edenton,NC 27932 County : Chowan DAQ Region : Washington North Carolina Department of Environmental Quality Division of Air Quality Air Pollutant Point Source Emissions Inventory- Calendar Year 2021 1.Emission Source ID (from permit) ES-1 or Emission Source Group ID 2. Emission Source Description : large parts fabrication building, including fiberglass laminating, gel coating, trimming, and sanding [MACT VVVV] 3. Operating Scenario ID/ OS - 4/ (OS Not Operated) Description: 4. SCC Number/Description: Not required by facility, will be completed by DAQ 5. Throughput/units in 2021: (e.g.production or fuel use): 6. Fuel Information %Sulfur %Ash Heat Content (If fuel is used) (Btu/units) 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS-ID CD ID Control Device Description (as listed in permit) 9. Emission Release Point(ERP) Information: (Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feet/sec) Rate (Acfm) Rectangle(L x W) (in 0.1 feet) 6 Operating Scenario: OS -4 Emission Source/Group ID: ES-1 10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11. Typical Start & End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throughput: Jan-Feb + Dec y March-Ma June-Aug. Sept.-Nov. o 2021 25% 2021 25% 2021 25% 2021 25/a 13. Actual Emissions per Pollutant Listed : Attach calculations and documentation of emission factors or other estimation methods used. Emissions- Emission Control GHG GHG Estimation Emission Ef Pollutants CAS Efficiency Pollutants Method Code Factor Control (Tons/Year) (See Instructions) all controls) 2021 Criteria Emissions- Emission Control Emission EF Pollutant Criteria (NAAQS) Estimation Efficiency Pollutants Code Pollutants Method Code (Net after Factor Control (Tons/Year) (See Instructions) all controls) 2021 CO CO 08 NOx NOx 08 TSP TSP 08 PM10 PM10 08 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 08 Emissions Emission Control HAP/TAP CAS Estimation Emission EF Pollutants (In Alphabetical Order) (See instructions) HAP/TAPS Method Code Efficiency Factor Control (Pounds/Year) (Net after all controls) (See Instructions) 2021 7 Approved COR Date Submitted: 10/21/2022 09:32:18 Facility Name: Regulator Marine, Inc. Facility ID : 2100073 187 Peanut Drive Permit : 07132 Edenton,NC 27932 County : Chowan DAQ Region : Washington North Carolina Department of Environmental Quality Division of Air Quality Air Pollutant Point Source Emissions Inventory- Calendar Year 2021 1.Emission Source ID (from permit) ES-I4 or Emission Source Group ID 2. Emission Source Description : Diesel-fired peak shaving generator(764 horsepower maximum capacity) [MACT ZZZZ] 3. Operating Scenario ID/ OS - 2/Peak power generator operated from off-site. Description: 4. SCC Number/Description: 20100107/Distillate Oil (Diesel) ; Reciprocating: Exhaust 5. Throughput/units in 2021: 146 HR/yr (e.g.production or fuel use): 6. Fuel Information %Sulfur %Ash Heat Content (If fuel is used) 135000 Btu/gallon (Btu/units) 7. Capture Efficiency (%of Emissions from this Process Vented 0 to Control Device or Stack): 8. Control Device Information :None Order CS-ID CD ID Control Device Description (as listed in permit) 9. Emission Release Point(ERP) Information: (Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feet/sec) Rate (Acfm) Rectangle(L x W) (in 0.1 feet) EF-7 VERTICAL 8 0.5 942 326.11 3842 Generator exhaust STACK 8 Operating Scenario: OS - 2 Emission Source/Group ID: ES-I4 10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021) Hours per Day ( 1 ) Days per Week ( 4 ) Weeks per Year ( 42 ) 11. Typical Start & End Times For Operating Scenario: Start: 700 End: 1700 12. Seasonal Periods Percent Annual Throughput: Jan-Feb + Dec y March-Ma June-Aug. Sept.-Nov. o 2021 18% 2021 21% 2021 28% 2021 33 /o 13. Actual Emissions per Pollutant Listed : Attach calculations and documentation of emission factors or other estimation methods used. Emissions- Emission Control GHG GHG Estimation Emission Ef Pollutants CAS Efficiency Pollutants Method Code Factor Control (Tons/Year) (See Instructions) all controls) 2021 Criteria Emissions- Emission Control Emission EF Pollutant Criteria (NAAQS) Estimation Efficiency Pollutants Code Pollutants Method Code (Net after Factor Control (Tons/Year) (See Instructions) all controls) 2021 CO CO 0.31 09 NOx NOx 0.73 09 TSP TSP 0.04 09 PM10 PM10 0.04 09 PM2.5 PM2.5 0.04 09 VOC VOC 0.04 09 Emissions Emission Control HAP/TAP CAS Estimation Emission EF Pollutants (In alphabetical order) (See instructions) HAP/TAPS Method Code Efficiency ) Factor Control (Pounds/Year) (Net after all controls (See Instructions) 2021 Mercury,vapor 7439-97-6 0.00235 09 (Component of HGC) 9 Approved COR Date Submitted: 10/21/2022 09:32:18 Facility Name: Regulator Marine, Inc. Facility ID : 2100073 187 Peanut Drive Permit : 07132 Edenton,NC 27932 County : Chowan DAQ Region : Washington North Carolina Department of Environmental Quality Division of Air Quality Air Pollutant Point Source Emissions Inventory- Calendar Year 2021 1.Emission Source ID (from permit) ES-2 or Emission Source Group ID 2. Emission Source Description : small parts fabrication building, including fiberglass laminating and gel coating [MACT VVVV] 3. Operating Scenario ID/ OS - 3/Small Parts Lamination Description: 4. SCC Number/Description: 40188898 /Fugitive Emissions ; Specify in Comments Field 5. Throughput/units in 2021: 2617 LB/yr (e.g.production or fuel use): 6. Fuel Information %Sulfur %Ash Heat Content (If fuel is used) (Btu/units) 7. Capture Efficiency (%of Emissions from this Process Vented 100 to Control Device or Stack): 8. Control Device Information Order CS-ID CD ID Control Device Description (as listed in permit) 1 CS-5 CD-6 fiberglass mesh filters on two roof exhausts 9. Emission Release Point(ERP) Information: (Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feet/sec) Rate(`Acfm) Rectangle(L x W) (in 0.1 feet) EF-9 VERTICAL 43.5 36.5 70 50.9 3195542.83 Small Parts STACK Exhaust 2 EF-8 VERTICAL 43.5 36.5 70 50.9 3195542.83 Small Parts STACK Exhaust 1 10 Operating Scenario: OS - 3 Emission Source/Group ID: ES-2 10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021) Hours per Day ( 12 ) Days per Week ( 5 ) Weeks per Year ( 50 ) 11. Typical Start & End Times For Operating Scenario: Start: 700 End: 1900 12. Seasonal Periods Percent Annual Throughput: Jan-Feb + Dec y March-Ma June-Aug. Sept.-Nov. o 2021 27% 2021 23% 2021 27% 2021 23 /o 13. Actual Emissions per Pollutant Listed : Attach calculations and documentation of emission factors or other estimation methods used. Emissions- Emission Control GHG GHG Estimation Emission Ef Pollutants CAS Efficiency Pollutants Method Code Factor Control (Tons/Year) (See Instructions) all controls) 2021 Criteria Emissions- Emission Control Emission EF Pollutant Criteria (NAAQS) Estimation Efficiency Pollutants Code Pollutants Method Code (Net after Factor Control (Tons/Year) (See Instructions) all controls) 2021 TSP TSP 0 08 86 PM10 PM10 0 08 86 PM2.5 PM2.5 0 08 86 Emission HAP/TAP CAS Emissions Estimation Control Emission EF Pollutants (In Alphabetical Order) (See instructions) HAP/TAPS Method Coe d Efficiency Factor Control (Pounds/Year) (Net after all controls) (See Instructions) 2021 Styrene 100-42-5 659.5 08 0 11 Approved COR Date Submitted: 10/21/2022 09:32:18 Facility Name: Regulator Marine, Inc. Facility ID : 2100073 187 Peanut Drive Permit : 07132 Edenton,NC 27932 County : Chowan DAQ Region : Washington North Carolina Department of Environmental Quality Division of Air Quality Air Pollutant Point Source Emissions Inventory- Calendar Year 2021 1.Emission Source ID (from permit) 1-4 or Emission Source Group ID 2. Emission Source Description : Assembly Building 3. Operating Scenario ID/ OS - 5/Small Parts Lamination Description: 4. SCC Number/Description: 40188898 /Fugitive Emissions ; Specify in Comments Field 5. Throughput/units in 2021: 24698 LB/yr (e.g.production or fuel use): 6. Fuel Information %Sulfur %Ash Heat Content (If fuel is used) (Btu/units) 7. Capture Efficiency (%of Emissions from this Process Vented 0 to Control Device or Stack): 8. Control Device Information :None Order CS-ID CD ID Control Device Description (as listed in permit) 9. Emission Release Point(ERP) Information: (Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feet/sec) Rate (Acfm) Rectangle(L x W) (in 0.1 feet) EF-10 FUGITIVE (NO 1 72 Area= I Assembly Fugitive STACK) 12 Operating Scenario: OS - 5 Emission Source/Group ID: I-4 10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021) Hours per Day ( 10 ) Days per Week ( 5 ) Weeks per Year ( 50 ) 11. Typical Start & End Times For Operating Scenario: Start: 730 End: 1730 12. Seasonal Periods Percent Annual Throughput: Jan-Feb + Dec y March-Ma June-Aug. Sept.-Nov. o 2021 27% 2021 23% 2021 27% 2021 23 /o 13. Actual Emissions per Pollutant Listed : Attach calculations and documentation of emission factors or other estimation methods used. Emissions- Emission Control GHG GHG Estimation Emission Ef Pollutants CAS Efficiency Pollutants Method Code Factor Control (Tons/Year) (See Instructions) all controls) 2021 Criteria Emissions- Emission Control Emission EF Pollutant Criteria (NAAQS) Estimation Efficiency Pollutants Code Pollutants Method Code (Net after Factor Control (Tons/Year) (See Instructions) all controls) 2021 VOC VOC 2.9 08 Emission HAP/TAP CAS Emissions Estimation Control Emission EF Pollutants (In Alphabetical Order) (See instructions) HAP/TAPS Method Coe d Efficiency Factor Control (Pounds/Year) (Net after all controls) (See Instructions) 2021 Styrene 100-42-5 5862.5 08 13 Facility Total CY 2021 Emissions Summary Approved COR Date Submitted: 10/21/2022 09:32:18 Facility Name: Regulator Marine, Inc. Facility ID : 2100073 187 Peanut Drive Permit : 07132 Edenton,NC 27932 County : Chowan DAQ Region : Washington North Carolina Department of Environmental Quality Division of Air Quality Air Pollutant Point Source Emissions Inventory- Calendar Year 2021 Record Facility-Wide Totals From all Permitted and Non-Permitted Air Pollutant Emission Sources Green house Gases Pollutants(GHG) Actual Emissions(Tons/Year) Pollutant I CAS 12021 12020 %Change Criteria Pollutants Actual Emissions(Tons/Year) Pollutant CAS 2021 2020 %Change CO CO .31 .28 10.714286% NOx NOx .73 .66 10.606059% PM(TSP) TSP .97 .86 12.7907% PM 10 PM 10 .97 .86 12.7907% PM2.5 PM2.5 .97 .86 12.7907% VOC I VOC 172.49 70.0E 13.4684563% Hazardous Air Pollutants(HAPS) and/or Toxic Air Pollutants(TAPs) Actual Emissions(Pounds/Year) Pollutant I CAS 12021 12020 1%Change Pollutant Group:Mercury&Compounds-all total mass includes Hg Vapor Group Sum:.00235 Mercury,vapor(Component of 7439-97-6 .00235 .002 17.499994% HGC) Dimethyl phthalate 131-11-3 13951 19394 -28.06538% Methyl methacrylate 80-62-6 6283 5318 18.14592% Styrene 100-42-5 125294.5 114910.E 9.036502% 14 Approved COR Date Submitted: 10/21/2022 09:32:18 Facility Name: Regulator Marine, Inc. Facility ID : 2100073 187 Peanut Drive Permit : 07132 Edenton,NC 27932 County : Chowan DAQ Region : Washington DAQ Internal Comments: Authorized Signature does not match who is listed in IBEAM; Signed in black ink 15 Approved COR Date Submitted: 10/21/2022 09:32:18 Facility Name: Regulator Marine, Inc. Facility ID : 2100073 187 Peanut Drive Permit : 07132 Edenton,NC 27932 County : Chowan DAQ Region : Washington Comments From Reviewer: 16 17