AQ_F_1400008_20221017_EI_Apprd-EI (4)

This form is for Non-Title V facilities. If this facility is classified as Title V,please obtain and use the appropriate form
Inventory Certification Form(Non-Title V)
Approved COR Date Submitted: 10/17/2022 14:33:18
Facility Name: Bernhardt Furniture Company- Plants 2 & 5 Facility ID : 1400008
1828 Morganton Boulevard Permit : 01755
Lenoir,NC 28645 County : Caldwell
DAQ Region : Asheville
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory- Calendar Year 2021
These forms must be completed and returned even if the facility did not operate or emissions were zero
The legally defined "Responsible Official" of record for your facility is John Cahill
This person or one that meets the definition below must sign this certification form.
The official submitting the information must certify that he/she complies with the requirements as specified in Title I5A NCAC
2Q .03040)which define the responsible official as the following:
1. For corporations,by principal executive officer of at least the level of vice-president,or his duly authorized representative, if
such representative is responsible for overall operationof the facility from which the emissions described in the permit
application form originates
2. for partnership or limited partnership,by a general partner
3. for a sole proprietorship,by the proprietor
4. for municipal, state federal, or other public entity, by a principal executive officer, rankingelected official, or other duly
authorized employee
CERTIFICATION STATEMENT:
(Important:Legaft Responsible Official,read and sign after all submissions are final.)
I certify that I am the responsible official for this facility, as described above, and hereby certify that the information contained in
this air emissions report, including attached calculations and documentation, is true, accurate and complete. (Subject to legal
penalties of up to $25,000 per occurrence and possible imprisonment as outlined in G.S. § 143-215.3(a)(2))
Responsible Official's Signature Below (use blue ink): Date Signed:
Printed Name: John Cahill
Signature:
This form applies to Non Title V facilities. If this facility is classified asTitle V,please telephone your regional office
Emission Inventory Contact at once for proper formsand classification.
Email address of Responsible Official: [e-mail]
Information on this Form cannot be
held confidential
1

Approved COR Date Submitted: 10/17/2022 14:33:18
Facility Name: Bernhardt Furniture Company-Plants 2 & 5 Facility ID : 1400008
1828 Morganton Boulevard Permit : 01755
Lenoir,NC 28645 County : Caldwell
DAQ Region : Asheville
Listing of Emission Sources and Control Devices on Permit. See instructions
*ES ID on *ES Description *CS ID *CS Description *CD ID's
Air Permit
one wood waste/coal-fired boiler(25
ES-515 million Btu per hour maximum heat CS-9 Multicyclone(fourteen 9-inch diameter tubes) CD-515
input)with no flyash reinjection
ES-Glue gluing operations
ES-SBP-2- one baffle type spray booth
226
ES-SBP-2- one dry filter type spray booth
240
ES-SBP-2- one dry filter type spray booth
241
ES-SBP-2- one wash off tank
271
ES-SBP-2- one wash off tank
272
ES-SBP-S- one baffle-type spray booth
520
ES-SBP-S- one baffle-type spray booth
521
ES-SBP-5- one baffle-type spray booth
522
ES-SBP-S- one baffle-type spray booth
523
ES-SBP-S- one baffle-type spray booth
524
ES-SBP-S- one baffle-type spray booth
525
ES-SBP-S- one baffle-type spray booth
526
ES-SBP-S- one baffle-type spray booth
527
ES-SBP-S- one dry filter type spray booth
528 located in automated chair leg
finishing system
ES-SBP-S- one dry filter type spray booth
529 located in automated chair leg
finishing system
ES-SBP-S-
530 one drying oven
ES-SBP-S- one wash off tank
531
one wood material collection system one simple cyclone(ID No.CD-203, 136
ES-WDSP-2 installed on woodworking operations CS-8 inches in diameter),Bagfilter(5,767 square CD-219,CD-203
feet of filter area)
2

one wood material collection system cyclone(ID No. CD-506, 128 inches in
ES-WDSP-5 installed on woodworking operations CS-12 diameter),Bagfilter(4,882 square feet of filter CD-507,CD-506
area)
IES-BOILER Natural gas-fired boiler(8.375
million Btu/hr heat input capacity)
3

Approved COR Date Submitted: 10/17/2022 14:33:18
Facility Name: Bernhardt Furniture Company-Plants 2 & 5 Facility ID : 1400008
1828 Morganton Boulevard Permit : 01755
Lenoir,NC 28645 County : Caldwell
DAQ Region : Asheville
Emission Source & Operating Scenario List- See Instructions
*ES Group ID *ES ID SOS ID *OS Description
ES-Glue NONE NONE
ES-SBP-2-271 NONE NONE
ES-WDSP-2 3 Wood material collection system installed
on woodworking operations(Plant 2)
ES-SBP-2-272 NONE NONE
ES-SBP-2-226 NONE NONE
ES-515 6 firing wood-ES-515
12 firing coal-ES-515
IES-BOILER NONE NONE
Wood material collection system installed
ES-WDSP-5 9 on a woodworking operation consisting of.
sanding,machine room and hog(Plant 5)
ES-SBP-2-240,ES-SBP-2- Plant 2 total finishing(ES-SBP-2)and
G-12 241 15 gluing operations(I-Glue)
ES-SBP-5-525,ES-SBP-5-
526,ES-SBP-5-527,ES-
SBP-5-528,ES-SBP-5-529,
G-64 ES-SBP-5-530,ES-SBP-5- 2 Plant 5 total finishing(ES-SBP-5)
531,ES-SBP-5-520,ES-
SBP-5-521,ES-SBP-5-522,
ES-SBP-5-523,ES-SBP-5-
524
4

Approved COR Date Submitted: 10/17/2022 14:33:18
Facility Name: Bernhardt Furniture Company-Plants 2 & 5 Facility ID : 1400008
1828 Morganton Boulevard Permit : 01755
Lenoir,NC 28645 County : Caldwell
DAQ Region : Asheville
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory- Calendar Year 2021
1.Emission Source ID (from permit) ES-WDSP-2
or Emission Source Group ID
2. Emission Source Description : one wood material collection system installed on woodworking operations
3. Operating Scenario ID/ OS - 3/Wood material collection system installed on woodworking
Description: operations (Plant 2)
4. SCC Number/Description: 30702002/Furniture Manufacture - Mechanical Operations ; Machine Room
5. Throughput/units in 2021: 0
(e.g.production or fuel use):
6. Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented 100
to Control Device or Stack):
8. Control Device Information
Order CS-ID CD ID Control Device Description
(as listed in permit)
1 CS-8 CD-203 one simple cyclone (136 inches in diameter)
2 CS-8 CD-219 one bagfilter(5,767 square feet of filter area)
9. Emission Release Point(ERP) Information: (Sources vented to more than one EPP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F) (Feet/sec) Rate (`lcfm)
Rectangle(L x W)
(in 0.1 feet)
PLANT 2
HORIZONTAL WOODWORKIN
202 STACK 22 13 100 39.1 311448 G
REPRESENTATI
VE STACK
5

Operating Scenario: OS - 3 Emission Source/Group ID: ES-
WDSP-2
10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11. Typical Start & End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput:
Jan-Feb + Dec 0 March-May 250/4 June-Aug. 250/t, Sept.-Nov. 0
2021 25 �° 2021 2021 2021 25 �°
13. Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG GHG Estimation Emission Ef
Pollutants CAS Efficiency
Pollutants Method Code Factor Control
(Tons/Year) (See Instructions) all controls)
2021
Criteria Emissions- Emission Control
Emission EF
Pollutant Criteria
(NAAQS) Estimation Efficiency
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
TSP TSP 0.01 08 99.96
PM10 PM10 0.01 08 99.96
Emission
HAP/TAP CAS Emissions Estimation Control Emission EF
Pollutants (In Alphabetical Order) (See instructions) HAP/TAPS Method Code Efficiency Factor Control
(Pounds/Year) (Net after all controls)
(See Instructions)
2021
6

Approved COR Date Submitted: 10/17/2022 14:33:18
Facility Name: Bernhardt Furniture Company-Plants 2 & 5 Facility ID : 1400008
1828 Morganton Boulevard Permit : 01755
Lenoir,NC 28645 County : Caldwell
DAQ Region : Asheville
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory- Calendar Year 2021
1.Emission Source ID (from permit) ES-515
or Emission Source Group ID
2. Emission Source Description : one wood waste/coal-fired boiler(25 million Btu per hour maximum heat
input)with no flyash reinjection
3. Operating Scenario ID/ OS - 6/firing wood- ES-515
Description:
4. SCC Number/Description: 10200906/Wood ; Wood-fired Boiler(< 50,000 Lb Steam)
5. Throughput/units in 2021: 0
(e.g.production or fuel use):
6. Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented 100
to Control Device or Stack):
8. Control Device Information
Order CS-ID CD ID Control Device Description
(as listed in permit)
1 CS-9 CD-515 one multicyclone (fourteen 9-inch diameter tubes)
9. Emission Release Point(ERP) Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F) (Feet/sec) Rate(`Acfm)
Rectangle(L x W)
(in 0.1 feet)
515 VERTICAL 60 3 500 25.34 10748 BOILER 515
STACK STACK
7

Operating Scenario: OS - 6 Emission Source/Group ID: ES-515
10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11. Typical Start& End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput:
Jan-Feb +Dec y March-Ma June-Aug. ° Sept.-Nov. °
2021 25% 2021 25% 2021 25/0 2021 25/o
13. Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG GHG Estimation Emission Ef
Pollutants CAS Efficiency
Pollutants Method Code ( Factor Control
(Tons/Year) (See Instructions) all controls)
2021
Carbon Dioxide (CO2) 124389 935.98 08
Methane (CH4) 74-82-8 0.1008 08
Emissions- Emission
Criteria pollutant Criteria Control Emission EF
(NAAQS) Estimation Efficiency
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
CO CO 2.98 08
NOx NOx 2.35 08
TSP TSP 1.69 08 99.6
PM10 PM10 1.24 08 99.6
PM2.5 PM2.5 0.73 08 99.6
S02 S02 0.12 08
VOC VOC 0.06 08
Emissions Emission Control
HAP/TAP CAS Estimation Emission EF
Pollutants (In alphabetical order) (see instructions) HAP/TAPS Efficiency Factor Control
(Pounds/Year) Method Code (Net after all controls)
(See Instructions)
2021
Acenaphthene
(Component of 83-32-9 0.00874 08
83329/POMTV)
Acenaphthylene
(Component of 208-96-8 0.048 08
83329/POMTV)
Acetaldehyde 75-07-0 7.97 08
Acetophenone 98-86-2 0.0031 08
Acrolein 107-02-8 38.399 08
Anthracene (Component 120-12-7 0.0288 08
of 83329/POMTV)
Antimony Metal- 7440-36-0 0.07584 08
(Component of SBC)
Arsenic Metal, elemental,
unreacted (Component of 7440-38-2 0.2112 08
ASC)
8

Benz(a)anthracene
(Component of 56-55-3 0.00062 08
83329/POMTV &
56553/7PAH)
Benzene 71-43-2 40.39 08
Benzo(a)pyrene
(Component of 50-32-8 0.025 08
83329/POMTV &
56553/7PAH)
Beryllium Metal
(unreacted) (Component 7440-41-7 0.01 08
of BEC)
CFC-11 75-69-4 0.39 08
(Trichlorofluoromethane)
Cadmium Metal,
elemental, unreacted 7440-43-9 0.04 08
(Component of CDC)
Carbon tetrachloride 56-23-5 0.43 08
Chlorobenzene 108-90-7 0.32 08
Chloroform 67-66-3 0.27 08
Chromium Unlisted
Compounds - Specify CRC- 0.235 08
Compound (Component of Other
CRC)
Cobalt Unlisted
Compounds - Specify COG 0.06 08
Compound (Component of Other
COC)
Ethyl benzene 100-41-4 0.29 08
Fluoranthene (Component 206-44-0 0.015 08
of 83329/POMTV)
Fluorene (Component of
83329/POMTV) 86-73-7 0.03 08
Formaldehyde 50-00-0 42.2 08
Hydrogen chloride 7647-01-0 182 08
(hydrochloric acid)
Lead Unlisted Compounds
- Specify Compound PBC-Other 0.46 08
(Component of PBC)
MEK (methyl ethyl 78-93-3 0.05 08
ketone, 2-butanone)
Manganese Unlisted
Compounds - Specify MNC- 15.35 08
Compound (Component of Other
MNC)
Mercury,vapor 7439-97-6 0.0336 08
(Component of HGC)
Methyl chloride 74-87-3 0.22 08
(chloromethane)
Methyl chloroform 71-55-6 0.288 08
Methylene chloride 75-09-2 2.78 08
Naphthalene (Component 91-20-3 0.93 08
of 83329/POMTV)
Nickel metal (Component 7440-02-0 0.32 08
of NIC)
9

Perchloroethylene 127-18-4 0.36 08
(tetrachloroethylene)
Phenanthrene
(Component of 85-01-8 0.06 08
83329/POMTV)
Phenol 108-95-2 0.49 08
Phosphorus Metal, Yellow 7723-14-0 0.26 08
or White
Propionaldehyde 123-38-6 0.59 08
Propylene dichloride (1,2-
dichloropropane) 78-87-5 0.32 08
Pyrene (Component of 129-00-0 0.036 08
83329/POMTV)
Selenium Compounds SEC 0.027 08
Styrene 100-42-5 18.23 08
TCE (trichloroethylene) 79-01-6 0.29 08
Toluene 108-88-3 8.83 08
Vinyl chloride 75-01-4 0.17 08
Xylene (mixed isomers) 1330-20-7 0.24 08
10

Approved COR Date Submitted: 10/17/2022 14:33:18
Facility Name: Bernhardt Furniture Company-Plants 2 & 5 Facility ID : 1400008
1828 Morganton Boulevard Permit : 01755
Lenoir,NC 28645 County : Caldwell
DAQ Region : Asheville
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory- Calendar Year 2021
1.Emission Source ID (from permit) ES-515
or Emission Source Group ID
2. Emission Source Description : one wood waste/coal-fired boiler(25 million Btu per hour maximum heat
input)with no flyash reinjection
3. Operating Scenario ID/ OS - 12/firing coal - ES-515 (OS Not Operated)
Description:
4. SCC Number/Description: 10200204/Bituminous Coal ; Spreader Stoker
5. Throughput/units in 2021: 0
(e.g.production or fuel use):
6. Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented 100
to Control Device or Stack):
8. Control Device Information
Order CS-ID CD ID Control Device Description
(as listed in permit)
1 CS-9 CD-515 one multicyclone (fourteen 9-inch diameter tubes)
9. Emission Release Point(ERP) Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F) (Feet/sec) Rate(`Acfm)
Rectangle(L x W)
(in 0.1 feet)
515 VERTICAL 60 3 500 25.34 10748 BOILER 515
STACK STACK
11

Operating Scenario: OS - 12 Emission Source/Group ID: ES-515
10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11. Typical Start & End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput:
Jan-Feb + Dec y March-Ma June-Aug. Sept.-Nov. o
2021 25% 2021 25% 2021 25% 2021 25/a
13. Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG GHG Estimation Emission Ef
Pollutants CAS Efficiency
Pollutants Method Code Factor Control
(Tons/Year) (See Instructions) all controls)
2021
Criteria Emissions- Emission Control
Emission EF
Pollutant Criteria
(NAAQS) Estimation Efficiency
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
Emission
HAP/TAP CAS Emissions Estimation Control Emission EF
Pollutants (In Alphabetical Order) (See instructions) HAP/TAPS Method Code Efficiency Factor Control
(Pounds/Year) (Net after all controls)
(See Instructions)
2021
12

Approved COR Date Submitted: 10/17/2022 14:33:18
Facility Name: Bernhardt Furniture Company-Plants 2 & 5 Facility ID : 1400008
1828 Morganton Boulevard Permit : 01755
Lenoir,NC 28645 County : Caldwell
DAQ Region : Asheville
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory- Calendar Year 2021
1.Emission Source ID (from permit) ES-WDSP-5
or Emission Source Group ID
2. Emission Source Description : one wood material collection system installed on woodworking operations
3. Operating Scenario ID/ OS - 9/Wood material collection system installed on a woodworking
Description: operation consisting of. sanding, machine room and hog (Plant 5)
4. SCC Number/Description: 30702002/Furniture Manufacture - Mechanical Operations ; Machine Room
5. Throughput/units in 2021: 0
(e.g.production or fuel use):
6. Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented 100
to Control Device or Stack):
8. Control Device Information
Order CS-ID CD ID Control Device Description
(as listed in permit)
1 CS-12 CD-506 one simple cyclone (ID No. CD-506, 128 inches in diameter)
2 CS-12 CD-507 one bagfilter(4,882 square feet of filter area)
9. Emission Release Point(ERP) Information: (Sources vented to more than one EPP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (Feet/sec)
(F) Rate (:1cfm)
Rectangle(L x W)
(in 0.1 feet)
PLANT 5
HORIZONTAL WOODWORKIN
501 STACK 51.3 10.3 100 26.85 134260 G
REPRESENTATI
VE STACK
13

Operating Scenario: OS - 9 Emission Source/Group ID: ES-
WDSP-5
10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11. Typical Start & End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput:
Jan-Feb + Dec 0 March-May 250/4 June-Aug. 250/t, Sept.-Nov. 0
2021 25 �° 2021 2021 2021 25 �°
13. Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG GHG Estimation Emission Ef
Pollutants CAS Efficiency
Pollutants Method Code Factor Control
(Tons/Year) (See Instructions) all controls)
2021
Criteria Emissions- Emission Control
Emission EF
Pollutant Criteria
(NAAQS) Estimation Efficiency
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
TSP TSP 08 99.6
PM10 PM10 08 99.6
Emission
HAP/TAP CAS Emissions Estimation Control Emission EF
Pollutants (In Alphabetical Order) (See instructions) HAP/TAPS Method Code Efficiency Factor Control
(Pounds/Year) (Net after all controls)
(See Instructions)
2021
14

Approved COR Date Submitted: 10/17/2022 14:33:18
Facility Name: Bernhardt Furniture Company-Plants 2 & 5 Facility ID : 1400008
1828 Morganton Boulevard Permit : 01755
Lenoir,NC 28645 County : Caldwell
DAQ Region : Asheville
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory- Calendar Year 2021
1.Emission Source ID (from permit) Group G-12 Consisting of ES-SBP-2-240, ES-SBP-2-241
or Emission Source Group ID
2. Emission Source Description : Plant 2 total finishing (ES-SBP-2) and gluing operations (I-Glue)
3. Operating Scenario ID/ OS - 15/Plant 2 total finishing (ES-SBP-2) and gluing operations (I-Glue)
Description:
4. SCC Number/Description: 33000499/Fabric Finishing ; Other Not Classified
5. Throughput/units in 2021: 0
(e.g.production or fuel use):
6. Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented 0
to Control Device or Stack):
8. Control Device Information :None
Order CS-ID CD ID Control Device Description
(as listed in permit)
9. Emission Release Point(ERP) Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F) (Feet/sec) Rate (Acfm)
Rectangle(L x W)
(in 0.1 feet)
PLANT 2
226 VERTICAL 30 11.2 100 23.68 140000 FINISHING
STACK REPRESENTATI
VE STACK
15

Operating Scenario: OS - 15 Emission Source/Group ID: G-12
10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11. Typical Start& End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput:
Jan-Feb +Dec y March-Ma June-Aug. ° Sept.-Nov. °
2021 25% 2021 25% 2021 25/0 2021 25/o
13. Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG GHG Estimation Emission Ef
Pollutants CAS Efficiency
Pollutants Method Code ( Factor Control
(Tons/Year) (See Instructions) all controls)
2021
Emissions- Emission
Criteria pollutant Criteria Control Emission EF
(NAAQS) Estimation Efficiency
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
TSP TSP 0.06 08
PM10 PM10 0.06 08
PM2.5 PM2.5 0.06 08
VOC VOC 3.64 08
Emissions Emission Control
HAP/TAP CAS Estimation Emission EF
Pollutants (In alphabetical order) (see instructions) HAP/TAPS Efficiency Factor Control
(Pounds/Year) Method Code (Net after all controls)
(See Instructions)
2021
Ammonia (as NH3) 7664-41-7 0.1095 08
Chlorobenzene 108-90-7 0.3814 08
Chromium Unlisted
Compounds - Specify CRC- 0.2064 08
Compound (Component of Other
CRC)
Cobalt Unlisted
Compounds - Specify COC- 0.0018 08
Compound (Component of Other
COC)
Cumene 98-82-8 0.25881 08
Dioxane, 1,4- 123-91-1 0.00145 08
Ethyl acetate 141-78-6 281.28 08
Ethyl benzene 100-41-4 18.35 08
Formaldehyde 50-00-0 0.016 08
Glycol Ethers, Unlisted - GLYET-
Specify Compound Other 0.12186 08
(component of GLYET)
Hexamethylene-1,6-
822-06-0 0.1264 08
diisocyanate
16

MEK(methyl ethyl 78-93-3 0.00651 08
ketone, 2-butanone)
MIBK(methyl isobutyl 108-10-1 0.00049 08
ketone)
Manganese Unlisted
Compounds - Specify MNC-
Compound (Component of Other 5.67 08
MNC)
Manganese oxide 1317-34-6 17.9 08
(Component of MNC)
Methanol(methyl alcohol) 67-56-1 13.37 08
Sulfuric acid 7664-93-9 0.002 08
Toluene 108-88-3 186.6 08
Vinyl acetate 108-05-4 0.0347 08
Xylene (mixed isomers) 1330-20-7 78.77 08
17

Approved COR Date Submitted: 10/17/2022 14:33:18
Facility Name: Bernhardt Furniture Company-Plants 2 & 5 Facility ID : 1400008
1828 Morganton Boulevard Permit : 01755
Lenoir,NC 28645 County : Caldwell
DAQ Region : Asheville
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory- Calendar Year 2021
1.Emission Source ID (from permit) Group G-64 Consisting of ES-SBP-5-525, ES-SBP-5-526, ES-SBP-5-527,
or Emission Source Group ID ES-SBP-5-528, ES-SBP-5-529, ES-SBP-5-530, ES-SBP-5-531, ES-SBP-5-
520, ES-SBP-5-521, ES-SBP-5-522, ES-SBP-5-523, ES-SBP-5-524
2. Emission Source Description : Plant 5 total finishing operation
3. Operating Scenario ID/ OS - 2/Plant 5 total finishing (ES-SBP-5)
Description:
4. SCC Number/Description: 40201901 /Wood Furniture Surface Coating ; Coating Operation
5. Throughput/units in 2021: 0
(e.g.production or fuel use):
6. Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented 0
to Control Device or Stack):
8. Control Device Information :None
Order CS-ID CD ID Control Device Description
(as listed in permit)
9. Emission Release Point (ERP) Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F) (Feet/sec) Rate (Acfm)
Rectangle(L x W)
(in 0.1 feet)
PLANT 5
520 VERTICAL 30 9 100 23.57 90000 FINISHING
STACK REPRESENTATI
VE STACK
18

Operating Scenario: OS - 2 Emission Source/Group ID: G-64
10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11. Typical Start& End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput:
Jan-Feb +Dec y March-Ma June-Aug. ° Sept.-Nov. °
2021 25% 2021 25% 2021 25/0 2021 25/o
13. Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG GHG Estimation Emission Ef
Pollutants CAS Efficiency
Pollutants Method Code ( Factor Control
(Tons/Year) (See Instructions) all controls)
2021
Emissions- Emission
Criteria pollutant Criteria Control Emission EF
(NAAQS) Estimation Efficiency
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
TSP TSP 0.25 08
PM10 PM10 0.25 08
PM2.5 PM2.5 0.25 08
VOC VOC 7.41 08
Emissions Emission Control
HAP/TAP CAS Estimation Emission EF
Pollutants (In alphabetical order) (see instructions) HAP/TAPS Efficiency Factor Control
(Pounds/Year) Method Code (Net after all controls)
(See Instructions)
2021
Acetaldehyde 75-07-0 0.2136 08
Benzene 71-43-2 0.00754 08
Chromium Unlisted
Compounds - Specify CRC- 0.0532 08
Compound (Component of Other
CRC)
Cobalt Unlisted
Compounds - Specify COC- 0.0008 08
Compound (Component of Other
COC)
Cumene 98-82-8 1.74 08
Diethanolamine 111-42-2 0.00012 08
Ethyl acetate 141-78-6 150.25 08
Ethyl benzene 100-41-4 85.7 08
Formaldehyde 50-00-0 0.09 08
Glycol Ethers, Unlisted - GLYET-
Specify Compound Other 0.0272 08
(component of GLYET)
MEK(methyl ethyl 78-93-3 462.3 08
ketone, 2-butanone)
19

MIBK(methyl isobutyl 108-10-1 4.57 08
ketone)
Manganese Unlisted
Compounds - Specify MNC- 0.00448 08
Compound (Component of Other
MNC)
Manganese oxide 1317-34-6 0.00044 08
(Component of MNC)
Methanol(methyl alcohol) 67-56-1 146.58 08
Naphthalene (Component 91-20-3 0.004 08
of 83329/POMTV)
Sulfuric acid 7664-93-9 0.0037 08
Toluene 108-88-3 224 08
20

Facility Total CY 2021 Emissions Summary
Approved COR Date Submitted: 10/17/2022 14:33:18
Facility Name: Bernhardt Furniture Company-Plants 2 & 5 Facility ID : 1400008
1828 Morganton Boulevard Permit : 01755
Lenoir,NC 28645 County : Caldwell
DAQ Region : Asheville
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory- Calendar Year 2021
Record Facility-Wide Totals From all Permitted and Non-Permitted Air Pollutant Emission Sources
Green house Gases Pollutants(GHG)
Actual Emissions(Tons/Year)
Pollutant CAS 2021 2013 %Change
Carbon Dioxide(CO2) 124389 935.98 836.65 11.872343%
Methane(CH4) 74-82-8 .1008 .09 11.999996%
Criteria Pollutants
Actual Emissions(Tons/Year)
Pollutant CAS 2021 2013 %Change
CO CO 2.98 2.57 15.953311%
NOx NOx 2.35 2.1 11.904762%
PM(TSP) TSP 2.01 3.16 -36.392406%
PM 10 PM 10 1.56 2.91 -46.391758%
PM2.5 PM2.5 1.04 1.88 -44.68085%
S02 S02 .12 .11 9.090907%
VOC j VOC j 11.11 25.3 j-56.08696%
Hazardous Air Pollutants(HAPS) and/or Toxic Air Pollutants(TAPs)
Actual Emissions(Pounds/Year)
Pollutant I CAS 12021 12013 1%Change
Pollutant Group:Antimony&Compounds(total mass,inc elemental SB)Group Sum:.07584
Antimony Metal-(Component of 7440-36-0 .07584 .07 8.342852%
SBC)
Pollutant Group:Arsenic&Compounds(total mass of elemental AS,arsine and all inorganic compounds)Group Sum:.2112
Arsenic Metal,elemental, 7440-38-2 F.2112 .19 11.157895%
unreacted(Component of ASC)
Pollutant Group:Beryllium&compounds(Total mass)Group Sum:.01
Beryllium Metal(unreacted) 7440-41-7 01 01 0.0%
(Component of BEC)
Pollutant Group:Cadmium&compounds(total mass includes elemental metal)Group Sum:.04
Cadmium Metal,elemental, 7440-43-9 .04 .04 0.0%
unreacted(Component of CDC)
Pollutant Group:Chromium-All/Total(includes Chromium(VI)categories,metal and others)Group Sum:.4946
21

Chromium Unlisted Compounds-
Specify Compound(Component of CRC-Other .4946 3.67 -86.52316%
CRC)
Pollutant Group:Cobalt&compounds Group Sum:.0626
Cobalt Unlisted Compounds-
Specify Compound(Component of I
COC-Other 0626 2 -68.7%
COC)
Pollutant Group:Glycol ethers(total all individual glycol ethers)Group Sum:.14906
Glycol Ethers,Unlisted-Specify
Compound(component of GLYET-Other .14906 IF
-70.772545%
GLYET)
Pollutant Group:Lead&compounds Group Sum:.46
Lead Unlisted Compounds-
Specify Compound(Component of PBC-Other .46 .41 12.195125%
PBC)
Pollutant Group:Manganese&compounds Group Sum:38.92492
Manganese oxide(Component of 1317-34-6 17.90044 Not reported N/A
MNC)
Manganese Unlisted Compounds-
Specify Compound(Component of MNC-Other 21.02448 .06 34940.805%
MNC)
Pollutant Group:Mercury&Compounds-all total mass includes Hg Vapor Group Sum:.0336
Mercury,vapor(Component of 7439-97-6 .0336 .03 11.999999%
HGC)
Pollutant Group:Nickel&Compounds,sum total mass includes elemental Group Sum:.32
Nickel metal(Component of NIC) 7440-02-0 .32 1.28 114.285711%
Pollutant Group:Polycyclic Organic Matter(7 PAH Compounds for NIF)Group Sum:.02562
Benzo(a)pyrene(Component of 50-32-8 .025 .02 25.000004%
83329/POMTV&56553/7PAH)
Benz(a)anthracene(Component of 56-55-3 .00062 .00056 10.714284%
83329/POMTV&56553/7PAH)
Pollutant Group:Polycyclic Organic Matter(Specific Compounds from OAQPS for TV)Group Sum:1.18616
Benzo(a)pyrene(Component of 50-32-8 .025 .02 25.000004%
83329/POMTV&56553/7PAH)
Naphthalene(Component of 91-20-3 .934 .84 11.190482%
83329/POMTV)
Acenaphthene(Component of 83-32-9 .00874 .01 -12.599993%
83329/POMTV)
Acenaphthylene(Component of 208-96-8 .048 .04 20.000004%
83329/POMTV)
Anthracene(Component of 120-12-7 .0288 .03 °
83329/POMTV) -3.9999995/o
Benz(a)anthracene(Component of 56-55-3 .00062 .00056 10.714284%
83329/POMTV&56553/7PAH)
Fluoranthene(Component of 206-44-0 .015 .W 50.0%
83329/POMTV)
Fluorene(Component of 86-73-7 .03 .03 0.0%
83329/POMTV)
Phenanthrene(Component of 85-01-8 .06 .06 0.0%
83329/POMTV)
Pyrene(Component of 129-00-0 .036 .03 19.999998%
83329/POMTV)
Acetaldehyde 75-07-0 8.1836 7.12 14.9382105%
Acetophenone 98-86-2 .0031 .00003 10233.334%
Acrolein 107-02-8 38.399 34.32 11.885194%
Ammonia(as NH3) 7664-41-7 .1095 .1 9.499997%
Benzene 71-43-2 40.39754 36.06 12.028673%
Carbon tetrachloride 56-23-5 .43 .39 10.256415%
22

Chlorobenzene 108-90-7 .7014 .28 150.5%
Chloroform 67-66-3 .27 .24 12.500008%
Cumene 98-82-8 1.99881 2.39 -16.367783%
Diethanolamine 111-42-2 .00012 .00096 -87.5%
Dioxane, 1,4- 123-91-1 .00145 Not reported N/A
Ethyl acetate 141-78-6 431.53 464.63 -7.123949%
Ethyl benzene 100-41-4 104.34 319.38 -67.33045%
Formaldehyde 50-00-0 42.306 37.76 12.0392%
Hexamethylene-1,6-diisocyanate 822-06-0 .1264 .04 215.99998%
Hydrogen chloride(hydrochloric 7647-01-0 182 163.04 11.629053%
acid)
Methanol(methyl alcohol) 67-56-1 159.95 32.36 394.28305%
Methyl chloride(chloromethane) 74-87-3 .22 .2 9.999997%
Methyl chloroform 71-55-6 .288 .26 10.76923%
MEK(methyl ethyl ketone,2- 78-93-3 462.35651 157.99 192.64923%
butanone)
MIBK(methyl isobutyl ketone) 108-10-1 4.57049 56.37 -91.891975%
Methylene chloride 75-09-2 2.78 2.49 11.6465845%
Perchloroethylene 127-18-4 .36 .33 9.090909%
(tetrachloroethylene)
Phenol 108-95-2 .49 1.44 11.363639%
Phosphorus Metal,Yellow or 7723-14-0 .26 .23 13.043471%
White
Propionaldehyde 123-38-6 1.59 .52 13.461537%
Propylene dichloride(1,2- 78-87-5 .32 .28 14.285711%
dichloropropane)
Selenium Compounds SEC .027 .02 35.000008%
Styrene 100-42-5 18.23 16.3 11.840493%
Sulfuric acid 7664-93-9 .0057 Not reported N/A
Toluene 108-88-3 419.43 2579.78 -83.74164%
TCE(trichloroethylene) 79-01-6 .29 .26 11.538462%
CFC-II (Trichlorofluoromethane) 75-69-4 .39 .35 11.428569%
Vinyl acetate 108-05-4 .0347 .03 15.666665%
Vinyl chloride 75-01-4 .17 .15 13.333329%
Xylene(mixed isomers) 1330-20-7 79.01 1202.87 -93.43154%
23

Approved COR Date Submitted: 10/17/2022 14:33:18
Facility Name: Bernhardt Furniture Company-Plants 2 & 5 Facility ID : 1400008
1828 Morganton Boulevard Permit : 01755
Lenoir,NC 28645 County : Caldwell
DAQ Region : Asheville
DAQ Internal Comments:
24

Approved COR Date Submitted: 10/17/2022 14:33:18
Facility Name: Bernhardt Furniture Company-Plants 2 & 5 Facility ID : 1400008
1828 Morganton Boulevard Permit : 01755
Lenoir,NC 28645 County : Caldwell
DAQ Region : Asheville
Comments From Reviewer:
25

Approved COR Date Submitted: 10/17/2022 14:33:18
Facility Name: Bernhardt Furniture Company-Plants 2 & 5 Facility ID : 1400008
1828 Morganton Boulevard Permit : 01755
Lenoir,NC 28645 County : Caldwell
DAQ Region : Asheville
AERO Comments From Facility:
9/4/2022 - nnerating Scenario Comments.
1. OS OS2 : Please put back the remove pollutants button
26