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HomeMy WebLinkAboutAQ_F_2000121_20220411_CMPL_InspRpt NORTH CAROLINA DIVISION OF Asheville Regional Office AIR QUALITY Harrison Construction Division of APAC-Atlantic Inc. Inspection Report NC Facility ID 2000121 Date: 04/12/2022 County/FIPS: Cherokee/039 Facility Data Permit Data Harrison Construction Division of APAC-Atlantic Inc. Permit 08786/R09 235 Marres Top Road Issued 4/5/2022 Murphy,NC 28906 Expires 3/31/2030 Lat: 35d 0.0000m Long: 84d 13.0020m Class/Status Small SIC: 1423/Crushed And Broken Granite Permit Status Active NAICS: 212313/Crushed and Broken Granite Mining and Quarrying Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP Don Mason Don Mason Don Mason NSPS: Subpart 000 Environmental Environmental Environmental Compliance/Quality Compliance/Quality Compliance/Quality Control Control Control (828)524-5455 (828)524-5455 (828)524-5455 Compliance Data Comments: Inspection Date 04/11/2022 Inspector's Name Steven Ensley Inspector's Signature: Operating Status Operating Compliance Status Compliance-inspection Action Code FCE Date of Signature: Ll ( 12' ZZ Inspection Result Compliance Total Actual emissions in TONS/YEAR: TSP S02 NOX VOC CO PM10 *HAP 2020 2.08 --- --- --- --- 0.7300 --- 2013 1.76 --- --- --- --- 0.6200 --- Highest HAP Emitted(inpounds) Five Year Violation History: Date Letter Type Rule Violated Violation Resolution Date 03/19/2021 NOV Part 60-NSPS Subpart 000 Nonmetallic Mineral 04/12/2021 Processing Plants 03/19/2021 NOV 2D .0605 General Recordkeeping and Reporting 04/12/2021 Requirements Performed Stack Tests since last FCE:None Date Test Results Test Method(s) Source(s)Tested Location: Harrison Construction Division of APAC-Atlantic Inc. is located at 235 Marres Top Road in Murphy, NC. Cherokee County. Directions: Travel on Hwy. 64 about 12 miles west of Murphy. About 4 miles past Ranger Elementary School, turn left off of Hwy. 64, across the median, across the east bound lanes, and on to Marres Top Road. Marres Top Road is not well marked from the west bound side of Hwy. 64. Go about 1/2 mile on Marres Top Road, facility is on the left. Safety equipment required: Safety glasses, hard hat and safety shoes. Process Description: Harrison Construction Division of APAC-Atlantic Inc. is a quarry that produces crushed stone, gravel, and sand for the construction industry. This facility is permitted under Air Permit No. 08786R08. Permitted Sources: Emission Emission Source Control Control System Source ID Description System ID Description one rock crushing operation with water suppression and no other control devices,consisting of: ES-Crush quarry crushing operations N/A N/A ES-Screen quarry screening operations N/A N/A ES-Convey quarry conveying operations N/A N/A Inspection Narrative: On February 24, 2021, I received a complaint regarding dust coming from Harrison Construction Division of APAC-Atlantic Inc. quarry in Murphy,NC. After speaking with the complainant, I contacted Mr. Don Mason, Environmental Compliance/Quality Control for APAC-Atlantic Inc., to discuss the concerns raised by the complaint. Note-APAC has contracted all the crushing operation at this facility to a mobile contractor. This equipment was first observed during a September 2, 2020 inspection. On the morning of April 11, 2022, I traveled to the facility and met with Chris Fuller to conduct an unannounced compliance inspection. Mr. Fuller explained that the mobile plant operated the last 2 years by Riverbend Construction Services LLC was no longer at this site and the existing stationary plant had been in operation for about a month. The equipment was in operation at the time of my visit with spray bars running and haul roads being watered. Particulate Control Requirement: Water suppression was observed in use during operation as well as wetting of the haul roads. No fugitive dust emissions were observed at the property boundary. Visible Emissions Control Requirement: Visible emissions were observed to be in compliance with this requirement. NSPS Most of the equipment observed is subject to NSPS, Subpart 000. Emissions Limitations: Water suppression was observed in use during operation. Visible emissions were observed to be near 0%. Monitoring & Recordkeeping requirements: Inspection logs for the water spray nozzles could not be located at the time of the inspection. This facility began operating for the first time in 3 years about a month ago. Mr. Fuller explained that extensive work was done to get the plant ready for operation and that all the nozzles were maintained. Don Mason said that they would keep looking for the logbook, but in the meantime a new log was being created. The following day, April 12, 2022, Mr. Mason advised by email (see attached) that the dust control logs had been located and provided images of the missing records. Performance Testing: Method 9 testing conducted on the subject equipment on July 1, 2009 satisfies the NSPS testing requirement Fugitive Dust Control Requirement: No fugitive dust emissions were observed at the property boundary during this inspection. Quarry Equipment Reporting: Mr. Fuller could not find the equipment list or flow chart for the stationary plant, only the now removed mobile plant. Mr. Mason provided a complete equipment list and now diagram for the stationary plant via email the same day (attached to this report). Permit Retention Requirement: Mr. Fuller produced a copy of the current permit. 5 Year Compliance History: A Notice of Deficiency was issued on August 8, 2019, for failure to maintain an equipment list and flow diagram at the facility. A Notice of Violation-Notification & Recordkeeping Requirements was issued on March 19, 2021, for failure to notify the Regional Supervisor, DAQ, in WRITING, of the actual date of initial start-up of an affected facility, postmarked within 15 days after such date Comments and Compliance Statement: Construction Division of APAC-Atlantic Inc. was determined to be in compliance as a result of the inspection on April 11, 2022. HARRISON CONSTRUCTION COMPANY APAC-ATLANTIC INC. CHEROKEE CO. QUARRY UPDATED June 30, 2016 EPUIPMENT EQUIPMENT MFG NSPS COMMENTS ID NO. DESCRIPTION DATE CRUSHERS 36"X46"Jaw Crusher 1-gy YES - Water Spray C06A 52S Standard Cone L)_05 YES Water Spray CR15A** 52fc Shorthead Cone - YES 7-2007 Water Spray D501 4 1/4'Shorthead Cone NO Water Spray SCREENS 05 7x Green - Water,pray 16 6'x 16'TD Screen 11-79 NO Water Spray 29A* 6'x 16'TD Screen 5-2016 YES LIKE4UK-LIKE LIKE-UK-LIKE Wet Process CONVEYORS 03 42"Jaw Belt re Water Spray 04 36"Belt to Is'Screen - Water Spray 07 24"Class A Belt Pre 71 NO Water Spray 08 36"Surge Stone Belt Pre 71 NO a er pray 09 24"ABC Bin Belt 11-77 NO a er pray 11 30"ABC Stockpile Belt 1-99 YES 8-18-2000 Water Spray 13 24"Shorthead Return Belt 10-79 NO a er pray 14 24"Shorthead Return Belt 8-78 NO Water Spray 15 24"Screenings to Bin Belt Pre 71 NO Water,pray 17 24"Return to Primary belt Pre 71 NO a er.pray 18 30"Tunnel Belt Pre 71 NO a er pray 19 24"57/67 Stacker Belt 1-99 YES 8-18-2000 Water Spray 22 24"Scrngs to Screw Belt New 1-00 YES 9-28-2001 a er pray 23 24"Washed Stone Stacker New 1-00 YES N/A Wet Process 24 24"Washed Stone Stacker New 1-00 YES N/A Wet Process 26 24"Sand Stacker Belt New 1-00 YES N/A e rocess 28 24"Flat Belt New 1-00 YES 9-28-2001 Water pray 113a 36"Surge to High Screen New 12-07 YES 7-1-2009 Water Spray 113b 36"Surge to High Screen New 12-07 YES 7-1-2009 a er pray MISC. 01 Feeder Pre 71 NO Water Spray 30 Sand Screw New 1-00 N/A N/A e rocess 10 2X25 Ton Bins Pre 71 N/A N/A • Like-For-Like New 5 X 16 Triple Deck Wash Screen 6-20-2016 ** Like-For-Like CR15A originally in Waynesville VE Tested 7/2007 HARRISON CONSTRUCTION DIVISION--APAC ATLANTIC, INC. Updated June 30, 2016 CHEROKEE COUNTY QUARRY-PLANT DIAGRAM 01- Feeder C502- 3646 Jaw Crusher 550 TPH(NSPS) of 03- Jaw Belt 42" 04- Belt to Primary screen 36" 05- 5'x14'DD Primary Screen pjn'j C06a- 52s Standard Cone Crusher 250 TPH (NSPS) LA`' Suer�� 07- Belt for Class A Rip Rap 24" 08- Belt to Surge Pile 36" a� / 09- Belt to ABC Bin 24" 10- 2 X 25 ton Bins 8'x 16' t7 b� �Adb l8 11- Belt to ABC Stockpile 30" (NSPS) CR15A-52 FC Shorthead Cone Crusher 200 TPH 0501 41/4 Shorthead Cone Crusher 200 TPH 13 - Belt- Return to Shorthead 24" o SWA 1 113A- Belt -Surge to High Screen 36" lb J 1138- Belt-Surge to High Screen 36" l 14- Belt-Return to Shorthead 24" °9 is �� `l9 15- Belt-Screenings to Bin 24" 16- 6'x 16'TD Screen Iti '1W 17- Belt-return to Primary Screen �ZY 18- Belt- Tunnel Belt 30" 19- Belt-57/67/467 Radial Stacker to Wash Screen 24" i s 30 22- Belt-Screenings to Sand Screw 24" 23- Belt-Washed Material 24" 24- Belt-Washed Material 24" , 26- Belt-Washed Screenings 24" 28- Belt-flat belt under High Screen 24 29A- 5'x 16"TD Washing Screen 200 TPH 30- Sand Screw 150 TPH �'` k 8 P 11-1-1-1-1- --..-,.,.,. 5 b` I � I � �, **, ,- �.........� I . . 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