HomeMy WebLinkAboutAQ_F_2000121_20220411_CMPL_InspRpt NORTH CAROLINA DIVISION OF Asheville Regional Office
AIR QUALITY Harrison Construction Division of APAC-Atlantic
Inc.
Inspection Report NC Facility ID 2000121
Date: 04/12/2022 County/FIPS: Cherokee/039
Facility Data Permit Data
Harrison Construction Division of APAC-Atlantic Inc. Permit 08786/R09
235 Marres Top Road Issued 4/5/2022
Murphy,NC 28906 Expires 3/31/2030
Lat: 35d 0.0000m Long: 84d 13.0020m Class/Status Small
SIC: 1423/Crushed And Broken Granite Permit Status Active
NAICS: 212313/Crushed and Broken Granite Mining and Quarrying Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
Don Mason Don Mason Don Mason NSPS: Subpart 000
Environmental Environmental Environmental
Compliance/Quality Compliance/Quality Compliance/Quality
Control Control Control
(828)524-5455 (828)524-5455 (828)524-5455
Compliance Data
Comments:
Inspection Date 04/11/2022
Inspector's Name Steven Ensley
Inspector's Signature: Operating Status Operating
Compliance Status Compliance-inspection
Action Code FCE
Date of Signature: Ll ( 12' ZZ Inspection Result Compliance
Total Actual emissions in TONS/YEAR:
TSP S02 NOX VOC CO PM10 *HAP
2020 2.08 --- --- --- --- 0.7300 ---
2013 1.76 --- --- --- --- 0.6200 ---
Highest HAP Emitted(inpounds)
Five Year Violation History:
Date Letter Type Rule Violated Violation Resolution Date
03/19/2021 NOV Part 60-NSPS Subpart 000 Nonmetallic Mineral 04/12/2021
Processing Plants
03/19/2021 NOV 2D .0605 General Recordkeeping and Reporting 04/12/2021
Requirements
Performed Stack Tests since last FCE:None
Date Test Results Test Method(s) Source(s)Tested
Location: Harrison Construction Division of APAC-Atlantic Inc. is located at 235 Marres Top
Road in Murphy, NC. Cherokee County.
Directions: Travel on Hwy. 64 about 12 miles west of Murphy. About 4 miles past Ranger
Elementary School, turn left off of Hwy. 64, across the median, across the east bound lanes, and
on to Marres Top Road. Marres Top Road is not well marked from the west bound side of Hwy.
64. Go about 1/2 mile on Marres Top Road, facility is on the left. Safety equipment required:
Safety glasses, hard hat and safety shoes.
Process Description: Harrison Construction Division of APAC-Atlantic Inc. is a quarry that
produces crushed stone, gravel, and sand for the construction industry. This facility is permitted
under Air Permit No. 08786R08.
Permitted Sources:
Emission Emission Source Control Control System
Source ID Description System ID Description
one rock crushing operation with water suppression and no other control devices,consisting of:
ES-Crush quarry crushing operations N/A N/A
ES-Screen quarry screening operations N/A N/A
ES-Convey quarry conveying operations N/A N/A
Inspection Narrative:
On February 24, 2021, I received a complaint regarding dust coming from
Harrison Construction Division of APAC-Atlantic Inc. quarry in Murphy,NC. After
speaking with the complainant, I contacted Mr. Don Mason, Environmental
Compliance/Quality Control for APAC-Atlantic Inc., to discuss the concerns raised by
the complaint.
Note-APAC has contracted all the crushing operation at this facility to a mobile
contractor. This equipment was first observed during a September 2, 2020 inspection.
On the morning of April 11, 2022, I traveled to the facility and met with Chris
Fuller to conduct an unannounced compliance inspection. Mr. Fuller explained that the
mobile plant operated the last 2 years by Riverbend Construction Services LLC was no
longer at this site and the existing stationary plant had been in operation for about a
month. The equipment was in operation at the time of my visit with spray bars running
and haul roads being watered.
Particulate Control Requirement:
Water suppression was observed in use during operation as well as wetting of the haul
roads. No fugitive dust emissions were observed at the property boundary.
Visible Emissions Control Requirement:
Visible emissions were observed to be in compliance with this requirement.
NSPS
Most of the equipment observed is subject to NSPS, Subpart 000.
Emissions Limitations:
Water suppression was observed in use during operation. Visible emissions were
observed to be near 0%.
Monitoring & Recordkeeping requirements:
Inspection logs for the water spray nozzles could not be located at the time of the
inspection. This facility began operating for the first time in 3 years about a month
ago. Mr. Fuller explained that extensive work was done to get the plant ready for
operation and that all the nozzles were maintained. Don Mason said that they would
keep looking for the logbook, but in the meantime a new log was being created. The
following day, April 12, 2022, Mr. Mason advised by email (see attached) that the
dust control logs had been located and provided images of the missing records.
Performance Testing:
Method 9 testing conducted on the subject equipment on July 1, 2009 satisfies the
NSPS testing requirement
Fugitive Dust Control Requirement:
No fugitive dust emissions were observed at the property boundary during this
inspection.
Quarry Equipment Reporting:
Mr. Fuller could not find the equipment list or flow chart for the stationary plant, only the
now removed mobile plant. Mr. Mason provided a complete equipment list and now
diagram for the stationary plant via email the same day (attached to this report).
Permit Retention Requirement:
Mr. Fuller produced a copy of the current permit.
5 Year Compliance History:
A Notice of Deficiency was issued on August 8, 2019, for failure to maintain an
equipment list and flow diagram at the facility.
A Notice of Violation-Notification & Recordkeeping Requirements was issued on March
19, 2021, for failure to notify the Regional Supervisor, DAQ, in WRITING, of the actual
date of initial start-up of an affected facility, postmarked within 15 days after such date
Comments and Compliance Statement:
Construction Division of APAC-Atlantic Inc. was determined to be in compliance as a
result of the inspection on April 11, 2022.
HARRISON CONSTRUCTION COMPANY
APAC-ATLANTIC INC.
CHEROKEE CO. QUARRY
UPDATED June 30, 2016
EPUIPMENT EQUIPMENT MFG NSPS COMMENTS
ID NO. DESCRIPTION DATE
CRUSHERS
36"X46"Jaw Crusher 1-gy YES - Water Spray
C06A 52S Standard Cone L)_05 YES Water Spray
CR15A** 52fc Shorthead Cone - YES 7-2007 Water Spray
D501 4 1/4'Shorthead Cone NO Water Spray
SCREENS
05 7x Green - Water,pray
16 6'x 16'TD Screen 11-79 NO Water Spray
29A* 6'x 16'TD Screen 5-2016 YES LIKE4UK-LIKE LIKE-UK-LIKE Wet Process
CONVEYORS
03 42"Jaw Belt re Water Spray
04 36"Belt to Is'Screen - Water Spray
07 24"Class A Belt Pre 71 NO Water Spray
08 36"Surge Stone Belt Pre 71 NO a er pray
09 24"ABC Bin Belt 11-77 NO a er pray
11 30"ABC Stockpile Belt 1-99 YES 8-18-2000 Water Spray
13 24"Shorthead Return Belt 10-79 NO a er pray
14 24"Shorthead Return Belt 8-78 NO Water Spray
15 24"Screenings to Bin Belt Pre 71 NO Water,pray
17 24"Return to Primary belt Pre 71 NO a er.pray
18 30"Tunnel Belt Pre 71 NO a er pray
19 24"57/67 Stacker Belt 1-99 YES 8-18-2000 Water Spray
22 24"Scrngs to Screw Belt New 1-00 YES 9-28-2001 a er pray
23 24"Washed Stone Stacker New 1-00 YES N/A Wet Process
24 24"Washed Stone Stacker New 1-00 YES N/A Wet Process
26 24"Sand Stacker Belt New 1-00 YES N/A e rocess
28 24"Flat Belt New 1-00 YES 9-28-2001 Water pray
113a 36"Surge to High Screen New 12-07 YES 7-1-2009 Water Spray
113b 36"Surge to High Screen New 12-07 YES 7-1-2009 a er pray
MISC.
01 Feeder Pre 71 NO Water Spray
30 Sand Screw New 1-00 N/A N/A e rocess
10 2X25 Ton Bins Pre 71 N/A N/A
• Like-For-Like New 5 X 16 Triple Deck Wash Screen 6-20-2016
** Like-For-Like CR15A originally in Waynesville VE Tested 7/2007
HARRISON CONSTRUCTION DIVISION--APAC ATLANTIC, INC. Updated June 30, 2016
CHEROKEE COUNTY QUARRY-PLANT DIAGRAM
01- Feeder
C502- 3646 Jaw Crusher 550 TPH(NSPS) of
03- Jaw Belt 42"
04- Belt to Primary screen 36"
05- 5'x14'DD Primary Screen pjn'j
C06a- 52s Standard Cone Crusher 250 TPH (NSPS) LA`' Suer��
07- Belt for Class A Rip Rap 24"
08- Belt to Surge Pile 36" a� /
09- Belt to ABC Bin 24"
10- 2 X 25 ton Bins 8'x 16' t7 b� �Adb l8
11- Belt to ABC Stockpile 30" (NSPS)
CR15A-52 FC Shorthead Cone Crusher 200 TPH
0501 41/4 Shorthead Cone Crusher 200 TPH
13 - Belt- Return to Shorthead 24" o SWA 1
113A- Belt -Surge to High Screen 36" lb J
1138- Belt-Surge to High Screen 36" l
14- Belt-Return to Shorthead 24"
°9 is �� `l9
15- Belt-Screenings to Bin 24"
16- 6'x 16'TD Screen Iti '1W
17- Belt-return to Primary Screen �ZY
18- Belt- Tunnel Belt 30"
19- Belt-57/67/467 Radial Stacker to Wash Screen 24" i s 30
22- Belt-Screenings to Sand Screw 24"
23- Belt-Washed Material 24"
24- Belt-Washed Material 24" ,
26- Belt-Washed Screenings 24"
28- Belt-flat belt under High Screen 24
29A- 5'x 16"TD Washing Screen 200 TPH
30- Sand Screw 150 TPH �'`
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DATE SPRAY NOZZLES LES OPERATING:PROPERLY PERLY l 1' , , ORR,-* T,,. � T��Y. ,- :.��-0R u
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