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HomeMy WebLinkAboutAQ_F_0900009_20220627_EI_DataSS_2021 AQEI Facility Total CY 2021 Emission Summary Recorded in ED Facility ID #: 0900009
Facility Name: Chemours Company-Fayetteville Works Permit#(s): 03735T48
Green House Gases Pollutants (GHG) Actual Emissions %
Tons/Yr
Pollutant CAS
CY 2021 CY 2020 Demini- Change
i
from ED from Fees mus
Hydrofluorocarbons (HFCs 0.003000
HFC
Not Not N/A
Reported Reported
HFC-23 (Trifluoromethane)
75467 0.003000 0.003000 0.05 N/A
Nitrous Oxide (N20) 10024972 0.067200 0.076500 1.0 -12.2%
Methane(CH4) 74-82-8 0.622000 0.768000 10.0 -19.0%
Carbon Dioxide (CO2) 124389 335710.84 415322.74 5,000.0 -18.4%
CO2 equivalent(sum of individual GHG pollutant emissioi 30,645.07 metric tons
times their 1995 IPCC Global Warming Potential (GAT),
converted to metric tons)
Criteria Pollutants Actual Emissions
(Tons/Year)
Pollutant CAS CY 2021 CY 2020 Demini- %
from ED from Fees mus Change
CO Co 23.17 28.66 0.5 -19.2%
NOx Nox 38.90 56.72 0.5 1 -31.4%
PM(TSP) TSP 2.42 2.49 0.5 -2.8%
PM10 PM10 1.71 1.64 0.5 4.3%
PM2.5 PM2.5 0.330000 0.230000 0.5 43.5%
S02 S02 0.160000 0.190000 0.5 -15.8%
VOC VoC 83.62 157.51 0.5
Hazardous Air Pollutants (HAPs) Actual Emissions
and/or Toxic Air Pollutants (TAPs) (Pounds/Year)
Pollutant CAS CY 2021 CY 2020 Demini- %
from ED from Fees mus Change
Antimony& Compounds (total mass, inc elemental SB) Not 0.000000 10.0 N/A
Reported
Antimony Unlisted Compounds - Specify Compoun( SBC-other Not Not 10.0 N/A
(Component of SBC) Reported Reported
09/09/2022 Page 1 of 6
Facility Total CY 2021 Emission Summary Recorded in ED Facility ID #: 0900009
Facility Name: Chemours Company-Fayetteville Works Permit#(s): 03735T48
Hazardous Air Pollutants (HAPs) Actual Emissions
and/or Toxic Air Pollutants (TAPs) (Pounds/Year)
Pollutant CAS CY 2021 CY 2020 Demini- %
from ED from Fees mus Change
Arsenic & Compounds (total mass of elemental AS, arsine and 0.110000 0.130000 0.01 r.4%
all inorganic compounds)
Arsenic Unlisted Compounds - Specify Compound ASC-Other 0.110000 0.130000 0.01 -15.4%
(Component of ASC)
Beryllium & compounds (Total mass) Not 7o.o7o7oo 1.0 N/A
Reported
Beryllium Metal(unreacted) (Component of BEC) 7440-41-7 Not 0.010100 1.0 N/A
Reported
Beryllium Unlisted Compounds - Specify CompouM BEC-Other Not Not 1.0 N/A
(Component of BEC) Reported Reported
Cadmium & compounds (total mass includes elemental metal) 0.600000 0,750000 0.1 1-20.0%
Cadmium Metal, elemental,unreacted(Component( 7440-43-9 0.600000 0.750000 0.1 -20.0%
CDC)
Cadmium Unlisted Compounds - Specify Compounc CDC-Other Not Not 0.1 N/A
(Component of CDC) Reported Reported
Chromium -All/Total(includes Chromium ") categories, 0.780000 0.940000 0.1 -17.0%
metal and others)
Chromic acid(VI) (Component of So1CR6 & CRC) 7738-94-5 0.780000 0.940000 0.01 1-17.0%
Chromium Unlisted Compounds - Specify Compour CRC-Other Not Not 0.1 N/A
(Component of CRC) Reported Reported
Chromium (H)Soluble Chromate Compounds(Component of 0.780000 0.940000 0.01 1-17.0%
CRC)
Chromic acid(VI) (Component of SolCR6 & CRC) 7738-94-5 0.780000 0.940000 0.01 1 -17.0%
Cobalt& compounds 0.010000 0.060000 1.0 -83.3%
Cobalt Unlisted Compounds - Specify Compound COC-Other 0.010000 0.060000 1.0 -83.3%
(Component of COC)
Glycol ethers (total all individual glycol ethers) Not 0.000000 100.0 N/A
Reported
Glycol Ethers, Unlisted- Specify Compound GLYET-Other Not Not 100.0 N/A
(component of GLYET) Reported Reported
Lead& compounds 0.030000 0.340000 1.0 -91.2%
09/09/2022 Page 2 of 6
Facility Total CY 2021 Emission Summary Recorded in ED Facility ID #: 0900009
Facility Name: Chemours Company-Fayetteville Works Permit#(s): 03735T48
Hazardous Air Pollutants (HAPs) Actual Emissions
and/or Toxic Air Pollutants (TAPs) (Pounds/Year)
Pollutant CAS CY 2021 CY 2020 Demini- %
from ED from Fees mus Change
Lead Unlisted Compounds - Specify Compound PBC-Other 0.030000 0.340000 10.0 -91.2%
(Component of PBC)
Manganese& compounds 0.020000 0.260000 10.0 -92.3%
Manganese Unlisted Compounds - Specify Compow MNC-Other 0.020000 0.260000 10.0 -92.3%
(Component of MNC)
Mercury& Compounds-all total mass includes Hg Vapor 0.140000 0.180000 0.001 1-22.2%
Mercury Unlisted Compounds - Specify Compound HGC-Other Not Not 0.001 N/A
(Component of HGC) Reported Reported
Mercury, vapor(Component of HGC) 7439-97-6 0.140000 0.180000 0.001 1 -22.2%
Nickel& Compounds, sum total mass includes elemental 1.15 1.43 1.0 -19.6%
Nickel metal (Component of NIC) 7440-02-0 1.15 1.43 1.0 -19.6%
Nickel Unlisted Compounds (Component of NIC - NIC-Other Not Not 1.0 N/A
Specify) Reported Reported
Nickel, soluble compounds as nickel (Component of NICKSOLCPDS Not Not 1.0 N/A
NIC) Reported Reported
Polycyclic Organic Matter(7 PAH Compounds for NIF) Not 0.001100 1.0 N/A
Reported
Benzo(a)pyrene (Component of 83329/POMTV& 50-32-8 Not 0.001100 1.0 N/A
56553/7PAH) Reported
Polycyclic Organic Matter(Specific Compounds from OAQPS Not 0.381100 1.0 N/A
or T19 Reported
Benzo(a)pyrene (Component of 83329/POMTV& 50-32-8 Not 0.001100 1.0 N/A
56553/7PAH) Reported
Naphthalene (Component of 83329/POMTV) 91-20-3 Not 0.380000 1.0 N/A
Reported
Total Reduced Sulfur(TRS as total mass) 143.40 145.02 -1.1
Dimethyl sulfide 75-18-3 Not 1.97 1.0 N/A
Reported
Hydrogen sulfide 7783-06-4 140.35 140.00 1.0 0.3%
Methyl mercaptan 74-93-1 3.05 3.05 1.0 0.0%
09/09/2022 Page 3 of 6
Facility Total CY 2021 Emission Summary Recorded in ED Facility ID #: 0900009
Facility Name: Chemours Company-Fayetteville Works Permit#(s): 03735T48
Hazardous Air Pollutants (HAPs) Actual Emissions
and/or Toxic Air Pollutants (TAPs) (Pounds/Year)
Pollutant CAS CY 2021 CY 2020 Demini- %
from ED from Fees mus Change
Acetaldehyde 75-07-0 Not 0.061000 10.0 N/A
Reported
Acetic acid 64-19-7 757.89 1,631.00 100.0 -53.5%
Acetonitrile 75-05-8 277.52 276.57 100.0 0.3%
Acrolein 107-02-8 Not 1.00 10.0 N/A
Reported
Ammonia(as NH3) 7664-41-7 2,958.71 3,175.97 100.0 -6.8%
Benzene 71-43-2 4.25 9.24 1.0 -54.0%
Bromine 7726-95-6 Not 26.00 10.0 N/A
Reported
Butadiene, 1,3- 106-99-0 Not 0.003000 1.0 N/A
Reported
CFC- 113 (1,1,2-trichloro-1,2,2-trifluoroethane) 76-13-1 25351.63 15897.63 100.0 23.9%
CFC-12 (Dichlorodifluoromethane) 75-71-8 Not Not 100.0 N/A
Reported Reported
Chlorine 7782-50-5 15628.41 15628.00 100.0 0.0%
Chloroform 67-66-3 Not 1.00 100.0 N/A
Reported
Dimethyl formamide 68-12-2 Not Not 1.0 N/A
Reported Reported
Dioxane, 1,4- 123-91-1 Not Not 0.01 N/A
Reported Reported
Ethyl acetate 141-78-6 Not 17.00 10.0 N/A
Reported
Ethyl benzene 100-41-4 680.00 680.00 100.0 0.0%
Ethylene dichloride (1,2-dichloroethane) 107-06-2 21.68 555.47 1.0 1 -96.1%
Ethylene glycol 107-21-1 Not 61.59 100.0 N/A
Reported
Fluorides (sum of all fluoride compounds as mass of 16984-48-8 15367.04 1)108.94 10.0 23.3%
ion)
Formaldehyde 50-00-0 41.45 1 51.13 10.0 1 -18.9%
09/09/2022 Page 4 of 6
Facility Total CY 2021 Emission Summary Recorded in ED Facility ID#: 0900009
Facility Name: Chemours Company-Fayetteville Works Permit#(s): 03735T48
Hazardous Air Pollutants (HAPs) Actual Emissions
and/or Toxic Air Pollutants (TAPs) (Pounds/Year)
Pollutant CAS CY 2021 CY 2020 Demini- %
from ED from Fees mus Change
Hexamethylene-1,6-diisocyanate 822-06-0 3.90 3.90 1.0 0.0%
Hexane, n- 110-54-3 990.93 1,223.62 100.0 1 -19.0%
Hydrogen chloride (hydrochloric acid) 7647-01-0 596.06 830.17 100.0 1 -28.2%
Hydrogen fluoride (hydrofluoric acid as mass of HF; 7664-39-3 1,367.04 11108.68 100.0 23.3%
(Component of 16984488/Fluorides)
MEK(methyl ethyl ketone, 2-butanone) 78-93-3 275.00 275.00 100.0 0.0%
Methanol (methyl alcohol) 67-56-1 Not 2005.60 1,000.( N/A
Reported
Methyl chloroform 71-55-6 Not Not 100.0 N/A
Reported Reported
Methylene chloride 75-09-2 1,159.00 81057.00 1.0 1 -85.6%
Nitric acid 7697-37-2 13.60 122.60 100.0 1 -88.9%
Phosphorus Metal, Yellow or White 7723-14-0 Not Not 1.0 N/A
Reported Reported
Polycyclic Organic Matter(Inc PAH, dioxins, etc.N p0M Not Not 1.0 N/A
&AP 42 historic) Reported Reported
Selenium Compounds SEC Not 0.013000 10.0 N/A
Reported
Sulfur trioxide 7446-11-9 Not Not 100.0 N/A
Reported Reported
Sulfuric acid 7664-93-9 354.10 31084.21 100.0 1 -88.5%
Toluene 108-88-3 21166.46 21391.25 100.0 -9.4%
Vinylidene chloride 75-35-4 Not Not 0.1 N/A
Reported Reported
Xylene (mixed isomers) 1330-20-7 21722.03 2,722.02 100.0 0.0%
09/09/2022 Page 5 of 6
Largest Individual HAP Xylene (mixed isomers) 2,722.03 lbs
Total HAP Emissions 11,661.57 lbs
Largest Individual CAP VOC 83.62 tons
Total CAP Emissions 147.56 tons
Total TAP Emissions 16,569.74 lbs
Total Aggregate 152.17 tons
Emissions
DAQ's Comments Regarding Inventory
arsenic,cadmium metal,chromic acid VI,cobalt,lead,manganese,mercury,nickel metal,
formaldehyde,n-hexane,hydrogen chloride,decreased due to a 97%decrease in natural gas
throughput for their natural gas-fired boiler(OS65).
Reported emissions from PM2.5,S02,is below the de minimus.
ethylene dichloride,nitric acid decreased due to the amount purchased in 2021 for the sitewide
laboratory(OS82).Acetic acid reported emissions in 2020 was the sum over a 48 month period.
CFC-113 increased due to the increase in the number of hours used to produce dimer acid peroxide
in the semiworks area.In 2020 semiworks operated for 251 hours and in 2021 it operated for 554
hours. See EI for more detail.
Fluorides increased due to a 82%increase in throughput for the nafion MMF process.
A table has been attached from facility listing all other pollutant increases/decreases.
09/09/2022 Page 6 of 6
CAS Chemical CAS No. 2021 2020 % Reason for Change
Name Total Total Increase/Decrease
Nitrogen oxides NOx 771810 113,458 -31.42% Reduction in natural gas combustion by—130 MMscf, related to shutdown of
processes at Kuraray
Carbon monoxide CO 46,363 571299 -19.09% Reduction in natural gas combustion by—130 MMscf, related to shutdown of
processes at Kuraray
Volatile organic VOC 167,215 315,069 -46.93% Reduction of—158,000 Ibs of VOC from WWTP due to shutdown of processes at
compounds Kuraray.
1,2 107-06-2 22 555 -96.10% Used actual CY2021 lab chemical usage data, instead of previous methodology of
Dichloroethane assuming 5 years of data.
Acetic acid 64-19-7 758 1,631 -53.53% Used actual CY2021 lab chemical usage data, instead of previous methodology of
assuming 5 years of data.
Benzene 71-43-2 4 9 -54.40% Used actual CY2021 lab chemical usage data, instead of previous methodology of
assuming 5 years of data.
Methylene 75-09-2 1,159 8,057 -85.61% Reduced loss of methylene chloride from cooling system in CY2021
chloride
1,1,2-Trichloro-
1,2,2-trifluoro 76-13-1 2,352 1,898 23.92% Increased production/use in SemiWorks
ethane
Hydrogen chloride 7647-01-0 596 830 -28.20% Reduction in natural gas combustion by—130 MMscf, related to shutdown of
processes at Kuraray
Hydrogen fluoride 7664-39-3 1,367 11138 20.04% Increased production in multiple process units
Sulfuric acid 7664-93-9 354 3,084 -88.52% CY2020 did not include control efficiency for SO3 and H2SO4 from the thermal
oxidizer/scrubber system. Control was included in CY2021 emission calculations.
The Chemours Company
Chemours Fayetteville Works
`= 22828 NC Highway 87 W
Fayetteville,NC 28306
Certified Mail 7017 1450 0002 3902 4256
RECEIVED
June 16,2022 JUN 2 7 2022
Ms. Heather Carter DEQ-FAYMEVILLE REMNAL OFFICE
NCDEQ—Division of Air Quality
225 Green Street—Suite 714
Fayetteville,NC 28301
SUBJECT: 2021 Air Emissions Inventory Report
Chemours Company—Fayetteville Works
Bladen County,North Carolina
Air Permit No. 03 73 5T48
Facility ID: 0900009
Dear Ms. Carter,
Pursuant to Section 3 of the subject Title V Air Permit, enclosed are the Inventory Certification
Form and the Air Emissions Inventory Report for the Chemours Company—Fayetteville Works.
The Confidential Submissions is being submitted under separate cover.
Chemours prepared the 2021 Air Emissions Inventory Report with the assistance of ERM NC,Inc.
The methods for calculating the emissions figures(e.g.,stack testing results,engineering estimates,
emissions factors) are provided alongside the emissions figures in the Report. Further, although
the Permit does not require the quantification of VOC emissions by the specific VOC, Chemours
is voluntarily providing emissions figures for specific VOCs as it has done for prior years.
Chemours will submit updates to this Report if it determines (e.g.,through additional testing)that
any of the emissions figures provided herein have changed.
Please note that several emissions sources have been grouped. Therefore, a portion of the NS-13
emissions are associated with fugitive outdoor equipment and some are associated with indoor
equipment that is vented to the carbon bed (NCD-Q3); however, all VOCs have been captured in
the total emission values. In addition, emissions for NS-G sources were also grouped. However,
emissions for NS-G-2 are not controlled by the thermal oxidizer and the emissions are thus
reflected.
If you have any questions regarding this Report,please call me at (910) 678-1415.
Sincerely,
Dawn M Hughes
Plant Manager
Enclosures
COPY of RECORD Date Submitted: 6/15/2022 10:49:52
Inventory Certification Form(Title V)
Facility Name: Chemours Company-Fayetteville Works Facility ID : 0900009
22828 NC Highway 87 West Permit: 03735
Fayetteville,NC 28306-7332 County : Bladen
DAQ Region : FRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory-Calendar Year 2021
These forms must be completed and returned even if the facility did not operate or emissions were zero
The legally defined "Responsible Official" of record for your facility is Dawn Hughes
This person or one that meets the definition below must sign this certification form.
The official submitting the information must certify that he/she complies with the requirements as specified in Title 15A NCAC
2Q.0520(b)which references and follows the federal definition.40 CFR Part 70.2 defines a responsible as meaning one of the
following:
1. For a corporation: a president,secretary,treasurer,or vice-president of the corporation in charge of a principal business
function,or any other person who performs similar policy or decision making functions for the overall operation of one or
more manufacturing,production,or operating facilities applying for a or subject to a permit and either
i.the facilities employ more than 250 persons or have gross annual sales or expenditures exceeding$25 million(in
second quarter 1980 dollars);or
ii. the delegation of authority to such representatives is approved in advance by the permitting authority;
2. For partnership or sole proprietorship;a general partner or the proprietor,respectively;
3. For a municipality,state,federal,or other public agency includes the chief executive officer having responsibility for the
overall operations of a principal geographic unit of the agency(e.g.,a Regional Administrator of EPA).
CERTIFICATION STATEMENT:
(Important:Legally Responsible Official,read and sign after all submissions are final.)
I certify that I am the responsible official for this facility,as described above,and hereby certify that the information contained in
this air emissions report, including attached calculations and documentation, is true, accurate and complete. (Subject to legal
penalties of up to$25,000 per occurrence and possible imprisonment as outlined in G.S. § 143-215.3(a)(2))
Responsible Official's Signature Below (use blue ink): Date Signed: !o//? Z 0 ZZ_
Printed Name: Dawn Hughes
Signature: aAA-- -;h4-
This form applies to Title V facilities. If this facility is not classified asTitle V,please telephone your regional office Emission
Inventory Contact at once for proper forms.
DAWN.M.HUGHES-
Email address of Responsible Official: 1@chemours.com
Information on this Form cannot be held confidential
COPY of RECORD Date Submitted: 6/15/2022 10:49:52
1
RECEIVED
PPA Process(AS-A)
JUN 2 7 2022
OEQ-FAYMEVILLE RE016NAL OFFICE
2021 AIR EMISSIONS SUMMARY
POLYMER PROCESSING AID PROCESS
Reporting Year 2021
VOC Emissions Reported By Richard Movius
Stack Fugitive Total
Nickname Chemical Name CAS No. HAP/TAP Emissions' Emissions Emissions
Ibs/ r Ibs/ r Ibs/ r
Poly[oxy[trifluoro(trifluoromethyl)-1,2-
FRD-901 ethanediyl]], .alpha.-(1-carboxy-1,2,2,2- 51798-33-5 -- 0.378 0.000 0.38
tetrafluoroethyl)-.omega.-
[tetrafluoro(trifluoromethyl)ethoxy]-
HFPO Dimer 2,3,3,3-Tetrafluoro-2-(1,1,2,2,3,3,3- 13252-13-6 -- 0.869 1.01 1.88
Acid heptafluoropropoxy)propanoic acid
PFOA Perfluorooctanoic acid 335-67-1 -- 0.014 0.000 0.014
VOC Total VOC emissions(Ibs/yr) 2.26
Total VOC emissions(tons/yr) 1.13E-03
' Contains HFPO DA Indoor Equipment Emissions
Toxic Air Pollutant(TAP)Emissions
Total
Nickname Chemical Name CAS No. HAP/TAP Emissions
Ibs/ r
Ammonia Ammonia(NH3) 7664-41-7 T 30.7
HF Hydrogen fluoride 7664-39-3 H,T 0.114
Fluorides* Fluorides(sum of all fluoride 16984-48-8 H,T 0.114
com ounds
H2SO4 Sulfuric acid 7664-93-9 T 141
*Note: NCDAQ requires that HF be reported as"Fluorides"as well as HF on the annual HERO database.
PPA Process(AS-A)
Dimer Acid
Page 2 of 9
2,3,3,3-tetrafluoro-2-(1,1,2,2,3,3,3-heptafluoropropoxy) propa
HFPO Dimer Acid (FRD-903 or GX903)
CAS No.: 13252-13-6
Emission calculation methodology and monthly emission rates were detailed i
Emission Reports provided to NC DAQ. For this report,the emission rates pr
Emission Reduction Reports have been tabulated. Additional detail on emiss
calculation methodology is detailed in the referenced reports.
Outdoor
Equipment Process
Month Emissions Emissions
(lb/month) (lb/month)
Jan-21 0.078 0.222
Feb-21 0.081 0.231
Mar-21 0.078 0.056
A r-21 0.198 0.056
Ma -21 0.134 0.017
Jun-21 0.066 0.018
Jul-21 0.078 0.014
Au -21 0.055 0.010
Se -21 0.082 0.006
Oct-21 0.032 0.003
Nov-21 0.066 0.007
Dec-21 0.064 0.007
CY2020 1.013 0.647
Total Dimer Emissions (lb/yr) 1.88
I
Perfluorooctanoic acid
PFOA
CAS No.: 335-67-1
In July 2018, stack testing was performed on the PPA Process Stack (ID No. AEP-Al)for the
HFPO Dimer anion and was later analyzed for PFOA. The stack testing results from the tests
showed an average emission rate of 2.75E-06 Ibs/hr of PFOA.
Annual emissions are estimated by using the stack testing emission rates in Ibs PFOA per hour and
multiplying those emission rates by the hours of operation druing this period.
Total PFOA Stack Emissions
Total hours of operation during the respective period 5,106 hours
PFOA Emission Rate 2.75E-06 Ibs/hr PFOA emissions
Estimated PFOA Annual Emissions 0.014 Ibs PFOA emissions
PPA Process (AS-A)
Ammonia (NH3)
Page 4 of 9
Ammonia (NH3)
Definitions Assumptions
PT=Total Pressure Ideal Gas Laws apply and all solutions are
VP;=Vapor Pressure of Component i considered Ideal Solutions
P;= Partial Pressure of Component i Vapor Pressure is constant over temperature range.
X;= Mole Fraction of Component i in the Liquid Value used is for worst case ie. max ambient temp
Y;=Mole Fraction of Component i in the Vapor (90 F)from Tanner Industries table for Aqua
K;= Henry's Law Constant Ammonia
Constants Conversions
Molecular Weight of NH3 17.0 1 gallon = 3.785 liters= 3,785 cm3= 231 in
Molecular Weight of Water 18.0 1 atm = 760 mm Hg = 14.7 psi
Molecular Weight of pure 902 347 1 lb=454 grams
VP of 19% solution [mm Hg] 382 1 ft3=28.3 liters
Specific Gravity of 19% solution 0.940
Specific Gravity of 70% 902 1.47
Density of Water[g/cm3] 0.995
KNH3[atm] 0.950
Leak Rates [lb/hour] (using "Good"factor for DuPont facilities)
Pump Seals 0.0075
Valves 0.0035
Flanges 0.00031
Equations
P;=X;*K; Henry's Law(used for dilute solutions)
P;=X;*Vpi Raoult's Law
Y;= P;/PT
Assumptions & Notes
Tote Filling Tote is filled from 55 gallon drums and
Number of drums added to tote during fill 4.00 displaced vapors exit into atmosphere
Total vapor displaced during fill [liters] 833
Number of fills per year 97
Total vapor displaced during year[liters] 80,772
PNH3[mm Hg] 64.097
YNH3 0.084
Total NH3 vapor displaced during year[liters] 6,812
Total NH3 vapor displaced during year[lbs] 11.4
902 Reactor Charging
Number of batches per year 106
Average pump run time per batch (min) 30.0 Line is liquid-filled during entire charging
Number of flanges in line 15.0 time and empty during non-charging time
Number of open valves in line 4.00
Number of pump seals (air diaphragm) 0.000
Total pump time for year[hrs] 53
Total fugitive emissions [lbs] 0.99
PPA Process (AS-A)
Ammonia (NH3)
Page 5 of 9
905 Reactor Charging
Number of batches per year 30.0
Average drop time per batch (min) 360
Number of flanges in line 15.0
Number of open valves in line 10.0
Number of pump seals (air diaphragm) 0.000
Total drop time for year[hrs] 180
Total fugitive emissions [Ibs] 7.17
902 Reactor Emissions
Vessel Capacity [gals] 1,000 Ammonia gas, through vapor pressure,
fills entire available vapor space of
Additions between fillout 3.00 Reactor. This entire volume is then vented
Avg. 903 addition from Rec Tk[Ibs] 1,800 to the Scrubber before 903 is charged and
% 903 in Addition 90% reaction to 902 instantly occurs.
Total 903 addition [Ibs] 4,860
Water Charge from 903 [Ibs] 486 Ammonia VP is reduced after dilution.
19%Ammonia Charge [Ibs] 1,215 Value used is from table for 2% at
Vapor space of 902 Reactor minus heel, total 390 standard operating temp (100F)
%Ammonia after Dilution 0.035
VP after dilution [mm Hg] 90
Moles of 902 1,272
Moles of Water 110,322
Moles of NH3 6,165 0.019 psi/mm Hg
XNH3 0.052 10.73-gas constant in ft3 psi/OR lb mole
PNH3[mm Hg] 37.8 7.48 gal/ft3
PNH3 0.050
Total NH3 vapor to scrubber[Ibs mol/batch] 0.0062
Total NH3 vapor to scrubber[Ibs/batch] 0.105
Total NH3 vapor to Scrubber[Ibs/year] 11.2
Assumed Efficiency of Scrubber 0.000
Ammonia exiting Stack[Ibs/year] 11.2
Total Ammonia Emissions [Ibs/yr] 30.7
PPA Process(AS-A)
Sulfuric Acid
Page 6 of 9
Sulfuric Acid (H2SO4)
Constants
Molecular Weight of H2SO4 98.1 Leak Rates[lb/hr] Good Excellent
Molecular Weight of Water 18.0 Pump Seals 0.0075 0.00115
VP of Sulfuric[mm Hg] 0.010 Valves 0.00352 0.00036
KH2so4[atm]->0[atm]therefore Raoult's Law will only be used Flanges 0.00031 0.00018
Sulfuric Acid Storage Tank Filling Assumptions&Notes
Average fill size[gals] 3,000 Oleum Storage Tank contains no flanges/valves below
Number of fills per year 12.0 liquid line and because the VP of H2SO4 is so low,any
Total vapor displaced during year[liters] 136,260 vapor leaks out of flanges above liquid line are
PH2so4[mm Hg] 0.00986 negligible as well as vapor losses to Scrubber during
YH2so4 1.298E-05 Oleum Storage Tank filling and hose blow-down.
Total H2SO4 vapor displaced during year[liters] 1.77
Total H2SO4 vapor displaced during year[Ibs] 0.017
H2SO4 Storage Tank Emissions
Avg time vessel is inventoried[days/yr] 335
Number of vessel flanges(below inventory line) 4.00
Number of open valves(below inventory line) 1.00
Fugitive H2SO4 emissions[Ibs/yr] 38.3
Hydrolysis Reactor Charging
Number of acid charges per year 769 Because Sulfuric has such a low VP,leaks out of
Average pump run time per batch(min) 15.0 vessel above the liquid line are negligible
Number of flanges in line 25.0
Number of open valves in line 9.00
Number of pump seals 0.000
Total pump time for year[hrs] 192
Total fugitive emissions[Ibs] 7.58
Hydrolysis Reactor Emissions Line is liquid-filled during entire charging time and
Vessel capacity[gal] 655 empty during non-charging time
Hydro Reactor Charge of water[Ibs] 2,000
Hydro Reactor Charge of H2SO4[Ibs] 590
Batches per year 1,317
Avg Level of Vessel at Vent[gals] 537
XH2so4 0.59
PH2so4(mm Hg] 0.00594
YH2so4 7.820E-06 Worst Case-liquid molar ratio of H2SO4 at time of
H2SO4 vapor vented to Scrubber[Ibs mol/batch] 2.941 E-07 venting is same as initial charge
H2SO4 vapor vented to Scrubber[Ibs/yr] 0.038 Avg pressure at time of vent=atmosphere
Assumed Efficiency of Scrubber 0.95 Entire available head space is vented to the Scrubber
H2SO4 exiting Stack[Ibs/yr] 0.0019
Avg time vessel is inventoried[days/yr] 335
Number of vessel flanges(below inventory line) 7.00 0.019 psi/mm Hg
Number of open valves(below inventory line) 0.000 10.73 - gas constant in ft3 psi/°R lb mole
Fugitive H2SO4 emissions[Ibs/yr] 17.4 7.48 gal/ft3
PPA Process(AS-A)
Sulfuric Acid
Page 7 of 9
Dilution Tank Emissions(Mix and Settle)
Vessel capacity[gals] 1,963
Avg Level of Vessel at Vent[gals] 800 Closed valves and instruments connections considered
Batches per year 49.00 flanges
Mass fraction of H2SO4 0.200 Because Sulfuric has such a low VP,leaks out of
Pressure of Vessel at Vent[mm Hg] 760 vessel above the liquid line are negligible
XH2SO4 0.577
PH2so4[mm Hg] 0.00577 Entire available head space is vented to the Scrubber
YH2SO4 7.588E-06
H2SO4 vapor vented to Scrubber[liters/batch] 0.033
H2SO4 vapor vented to Scrubber[Ibs/yr] 0.016
Assumed Efficiency of Scrubber 0.95
H2SO4 exiting Stack[Ibs/yr] 0.00079
Dilution Trailer Loadout Emissions
Number of transfers per year 49.0
Average pump run time per transfer(min) 60.0
Number of flanges in line 30.0
Number of open valves in line 11.0
Number of pump seals 1.00
Total pump time for year[hrs] 49
Total fugitive emmisions[Ibs] 0.544 Line is liquid-filled during entire charging time and
empty during non-charging time
Dilution Trailer Loading(Displacement)Emissions
Assume displaced vapor is 20%H2SO4 gas,same as liquid concentration.
Number of trailers loaded during year 49.0
Average quantity loaded into a trailer[lb/trailer] 43,000
Specific gravity of Waste Sulfuric Acid 1.2
Displaced vapor from loading of trailers[L] 796,788
Molar volume [L-gas/mole-gas] 22.4
Displaced vapor from loading of trailers[moles] 35,571
Molecular Weight of H2SO4 98.1
Before control H2SO4 in displaced vapor[Ibs] 1,539
Assumed control efficiency of Process Scrubber 95%
After control H2SO4 in displaced vapor[Ibs] 77
Total H2SO4 Emissions [Ibs/yr] 140.8
PPA Process(AS-A)
Hydrogen Fluoride(HF)
Page 8 of 9
Hydrofluoric Acid (HF) CAS No. 7664-39-3
It is assumed that HFPO Dimer Acid Fluoride hydrolyzes into HFPO Dimer Acid (GX903),which
releases hydrogen fluoride (HF) on a one mole to one mole basis.
For the purpose of estimating the potential HF emissions through the hydrolysis of acid fluorides
by moisture in the atmosphere, it was assumed the reported emissions of HFPO Dimer Acid is
HFPO Dimer Acid Fluoride.
HFPO Dimer Acid emissions 1.88 Ibs
HFPO Dimer Acid Fluoride molecular weight 332 g/mole
HFPO Dimer Acid molecular weight 330 g/mole
HFPO Dimer Acid Fluoride(equivalent emissions) 1.89 Ibs
HF molecular weight 20.0 g/mole
HFPO Dimer Acid Fluoride molecular weight 332 g/mole
HF (equivalent emissions) 0.114 Ibs
PPA Process (AS-A)
F R D-901
Page 9 of 9
Poly[oxy[trifIuoro(trifIuoromethy1)-1,2-ethanediy1]], .alpha.-(1-carboxy-1,2,2,2-
tetrafluoroethyl)-.omega.-[tetrafluoro(trifluoromethyl)ethoxy]-
FRD-901 or Krytox 157FSH
CAS No. 51798-33-5
Definitions Assumptions
PT=Total Pressure Ideal Gas Laws apply and all solutions are
VP;=Vapor Pressure of Component i considered Ideal Solutions
P;= Partial Pressure of Component i
X;= Mole Fraction of Component i in the Liquid Vapor Pressure is constant over temperature
Y;=Mole Fraction of Component i in the Vapor range.Value used is for worst case ie. max
K;= Henry's Law Constant ambient temp (90 F)
Constants Conversions
Molecular Weight of FRD901: 1533 1 gallon =3.785 liters=3,785 cm3=231 in
1 atm =760 mm Hg = 14.7 psi
Equipment Leak Rates[Ibs/hr] (using"Good"factor) 1 lb=454 grams
Pump Seals 0.00750 1 ft3=28.3 liters
Valves 0.00352
Flanges 0.00031 Assumptions &Notes
Tote is filled from 14 gallon drums and
Equations displaced vapors exit into atmosphere
P;=X;*K; Henry's Law(used for dilute solutions) Line is liquid-filled during entire charging time
P;=X;*Vpi Raoult's Law and empty during non-charging time
Y;= P;/PT
FRD901 Tank Filling
Number of drums added to tote during fill 2.00
Total vapor displaced during fill [liters] 106
Number of fills per year 30.0
Total vapor displaced during year[liters] 3,179
P90,[mm Hg] 3.66E-03
Y901 4.81 E-06
Total 901 vapor displaced during year[liters] 0.015
Total 901 vapor displaced during year[Ibs] 2.30E-03
Average pump run time per batch(min) 10.0
Number of flanges in line 10.0
Number of open valves in line 2.00
Number of pump seals (air diaphragm) 1.00
Total pump time for year[hrs] 10.00
Total fugitive emissions [Ibs] 0.179
901 Reactor Charging
Number of batches per year 30.0
Average drop time per batch (min) 25.0 200 Ibs/batch and 8 Ibs/min feed rate
Number of flanges in line 6.00
Number of open valves in line 4.00
Number of pump seals(air diaphragm) 0.000
Total drop time for year[hrs] 12.5
Total fugitive emissions [Ibs] 0.199
Total FRD901 Emissions [Ibs/yr] 1 0.378
2021 Air Emission Inventory
NCD-Q1 - Thermal Oxidizer Natural Gas Combustion
Process Description
The Thermal Oxidizer/Scrubber System is used to control emissions from existing sources at the Fayetteville
facility. The system includes a Thermal Oxidizer to control volatile organic compounds (VOC), per-fluorinated and
poly-fluorinated (PFAS)emissions. The system also includes a Caustic Scrubber which is utilized to remove
residual hydrogen fluoride vapor and other acid gases from the discharge of the Thermal Oxidizer and Liquid Mist
Separator.The Thermal Oxidizer/Scrubber System consists of two Gas Accumulation Tanks,Thermal Converter,
Liquid Mist Separator, Catch Tank, and Acid Storage Tank.
The existing emission units are vented to the Thermal Oxidizer/Scrubber System. Overall process emissions of
VOCs and HAS compounds are controlled by more than 99.99% in the Thermal Oxidizer.The Thermal Oxidizer
also generates emissions associated with the combustion of natural gas. The Thermal Oxidizer also generates HF
and CO2 emissions due to combustion of the organic hydrocarbons. SO2 is also generated in the thermal oxidizer
from the combustion of sulfur containing organic hydrocarbons.The process emissions associated with the
Thermal Oxidizer/Scrubber system are calculated separately in the individual process workbooks.This workbook
only provides the emissions associate with the combustion of natural gas and process dimer acid emissions which
utilize stack emission test results.
Emission Calculations
Emissions from the fuel combustion in the thermal oxidizer are calculated using emission factors from AP-42, 5th
Edition, Section 1.4, 7/98 except for acetaldehyde, acrolein and ammonia,these factors are from the WebFIRE
database.
Thermal Oxidizer(NCD-Q1)
Combustion Emissions
Page 2 of 4
2021 Air Emission Inventory Reporting Year 2021
NCD-Q1 -Thermal Oxidizer Natural Gas Combustion Reported By Christy Richardson
Natural Gas Emission
Pollutant Cas No. Factor n Actual Emissions
Ib/MM ft' (lb/yr) (tpy)
Total PM PM Total 5.20E-01 3.33E+01 1.67E-02
Total PM10 PM10 5.20E-01 3.33E+01 1.67E-02
Total PM2.5 PM2.5 4.30E-01 2.76E+01 1.38E-02
S02 7446-09-5 6.00E-01 3.84E+01 1.92E-02
NO), Nox 1.00E+02 6.41 E+03 3.20E+00
VOC VOC 5.50E+00 3.52E+02 1.76E-01
HFPO Dimer Acid Fluoride 2062-98-8 -- 4.71 E-02 2.35E-05
CO CO 8.40E+01 5.38E+03 2.69E+00
GHG Pollutant Emissions
Natural Gas Emission
Pollutant d'e Cas No. Factor Actual Emissions
(k /MMBtu) (lb/ r) (tp )
CO2 124-38-9 5.31 E+01 7.65E+06 3.82E+03
CH4 74-82-8 1.00E-03 1.44E+02 7.20E-02
N20 10024-97-2 1.00E-04 1.44E+01 7.20E-03
CO2e -- ----- 7.65E+06 3.83E+03
Summary
ERM Page 2 of 4 2021 NCD-Q1 Thermal Oxidizer Natual Gas Combustion.xlsx
Thermal Oxidizer(NCD-Q1)
Combustion Emissions
Page 3 of 4
HAP/TAP Emissions
Natural Gas Emission
Pollutant Cas No. Factor n Actual Emissions
(Ib/MM ft3) (Ib/yr) (tpy)
Acetaldehyde(H,T) 75-07-0 1.52E-05 9.74E-04 4.87E-07
Acrolein(H,T) 107-02-8 1.80E-05 1.15E-03 5.77E-07
Ammonia(T) 7664-41-7 3.20E+00 2.05E+02 1.03E-01
Benzene(H,T) 71-43-2 2.10E-03 1.35E-01 6.73E-05
Benzo(a)pyrene(H,T) 50-32-8 1.20E-06 7.69E-05 3.84E-08
Formaldehyde(H,T) 50-00-0 7.50E-02 4.81 E+00 2.40E-03
Cobalt Compounds(H) COC-other 8.40E-05 5.38E-03 2.69E-06
n-Hexane(H,T) 110-54-3 1.80E+00 1.15E+02 5.77E-02
Naphthalene(H) 91-20-3 6.10E-04 3.91E-02 1.95E-05
Selenium Compounds(H) SEC 2.40E-05 1.54E-03 7.69E-07
Toluene(H,T) 108-88-3 3.40E-03 2.18E-01 1.09E-04
Polycyclic Organic Matter(H) POM 6.11 E-04 3.92E-02 1.96E-05
Lead Compounds(H) PBC-other 5.00E-04 3.20E-02 1.60E-05
Arsenic Compounds(H,T) ASC-other 2.00E-04 1.28E-02 6.41 E-06
Beryllium Metal(H,T) 7440-41-7 1.20E-05 7.69E-04 3.84E-07
Cadmium Metal(H,T) 7440-43-9 1.10E-03 7.05E-02 3.52E-05
Chromic Acid VI(H,T) 7738-94-5 1.40E-03 8.97E-02 4.49E-05
Manganese Compounds(H,T) MNC-other 3.80E-04 2.44E-02 1.22E-05
Mercury(H,T) 7439-97-6 2.60E-04 1.67E-02 8.33E-06
Nickel Metal(H,T) 7440-02-0 2.10E-03 1.35E-01 6.73E-05
a Average gross heating value of natural gas from AP-42 Section 1.4-Natural Gas Combustion (07/98).
b Emission factors are from AP-42,5th Edition,Section 1.4,7/98 except for acetaldehyde,acrolein and ammonia,these factors are from
the WebFIRE database.
Emission factors are from 40 CFR 98 Subpart C,Tables C-1 and C-2
d CO2e=Sum(GHG;`GWP;)
e GWP from 40 CFR 98 Subpart A,Table A-1:
CO2 1
CH4 25
N20 298
Summary
ERM Page 3 of 4 2021 NCD-Q1 Thermal Oxidizer Natual Gas Combustion.xlsx
Thermal Oxidizer(NCD-Ql)
Combustion Emissions
Page 4 of 4
2,3,3,3-tetrafluoro-2-(1,1,2,2,3,3,3-heptafluoropropoxy)propanoyl fluoride
HFPO Dimer Acid Fluoride
CAS No.: 2062-98-8
Emission calculation methodology and monthly emission rates were detailed in CY2020
Annual Emission Reports provided to NC DAQ. For this report,the emission rates presented
in the Monthly Emission Reduction Reports have been tabulated.Additional detail on emission
factors and calculation methodology is detailed in the referenced reports. Note that because
HFPO-DAF emissions are determined at the TO exhaust stack,the proportion of emissions
from each process unit venting to the TO cannot be determined. Therefore,all HFPO-DAF
emissions are reported under this emission source.
Process Emissions
Month from TO Exhaust
(lb/month)
Jan-21 0.002
Feb-21 0.005
Mar-21 0.006
Apr-21 0.002
May-21 0.006
Jun-21 0.007
Jul-21 0.003
Au-21 0.002
Se-21 0.005
Oct-21 0.002
Nov-21 0.007
Dec-21 0.002
Total Emissions 0.047
Dimer Emissions
ERM Page 4 of 4 2021 NCD-01 Thermal Oxidizer Natual Gas Combustion.xlsx
HFPO Manufacturing Process 2021 NS-A HFPO.xlsx Point Source Emission Determination
Page 1 of 17
2021 Air Emission Inventory Reporting Year 2021
NS-A HFPO Reported By Todd Smith
A.VOC Compound Summary
Naflon®Compound Point Source and Non-point Source Accidental Total
CAS Chemical Name CAS No. HAP/TAP Emissions(lb/yr) Emissions Emissions
(lb/yr) (lb/yr)
HFPO Hexafluoropropylene oxide 428-59-1 919.6 30.869 950.4
HFP Hexafluoropropylene 116-15-4 1,854 0.000 1,854
COF2 Carbonic Difluoride 353-50-4 128.9 0.430 129.3
PAF Trifluoroacet I Fluoride 354-34-7 105.56 0.290 105.85
PMCP Perfluoromethylc clopropane 379-16-8 70.38 0.000 70.38
A/F Solvent(n=4 TFF) Carbonofluoridic acid,1,1,3,3,5,5,7,7,9,9,9- 21703-48-0 30.03 2.510 32.54
under -2,4,6,8-tetraoxanon-1-yl ester
[difluoro(trifluoromethoxy)methoxy]difluoro acetyl
A/F Solvent(n=1 TAF) 21703-43 5 7.969 0.000 7.969
fluoride
A/F Solvent n=2 TAF) [[difluoro(tdfluoromethoxy)methoxy]difluoromethoxy]c 21703-45-7 7.969 3.650 11.619
( ifluoro-acetyl fluoride
1,1,1,3,3,5,5,7,7,9,9-undecafluoro-2,4,6,8
A/F Solvent(n=3 TAF) tetraoxadecan-l0-oyl fluoride 21703-47-9 6.130 0.000 6.130
A/F Solvent(n=4 TAF) 1,1,1,3,3,5,5,7,7,9,9,11,11-tddecafluoro-2,4,6,8,10 21703-49-1 7.968 0.000 7.968
pentaoxadodecan-12-oyl fluoride
Benzene Benzene 71-43-2 H,T 2.985 0.000 2.985
Toluene Methylbenzene 108-88-3 H,T 74.5 0.000 75
Other A/F Compounds Other A/F Compounds(not speciated) N/A 29.015 0.000 29.02
Total VOC Emissions(lb/yr) 3,283
Total VOC Emissions(tpy) 1.64
B.Toxic Air Pollutant Summary
Non-point Accidental Total
CAS Chemical Name CAS No. HAP/TAP Point Source Emissions Source(Ib/yr) Emissions Emissions Emissions
(lb/yr) (Ib/yr)
Naflon®Compound (lb/yr)
HF Hydrogen Fluoride 7664-39-3 H,T 227.96 123.9 26.62 378.4
Fluorides' Fluorides(sum of al fluoride compounds 16984-48-8 H,T 227.96 123.9 26.619 378.4
Benzene jBenzene 71-43-2 1 H,T 0.000 2.99 1 0.000 1 2.985
Methylene Chloride I Methylene Chloride 75-09-2 H,T 0.000 0.00 0.000 0.000
Toluene IMethylbenzene 108-88-3 H,T 0.000 75 0.000 74.5
'Note: NCDAQ requires that HF be reported as"Fluorides"as well as HF on the annual AERO database.
HFPO Manufacturing Process 2021 NS-A HFPO.xlsx Point Source Emission Determination
Page 2 of 17
Point Source Emission Determination
A. Carbonyl Fluoride(COF2) CAS No.353-50-4
Quantity Generated:
Before-control COF2 generation
Vented from A/F Column: Total AF column\/ent flow[Ibs]*Average COF2 mass fraction in AF column vent[Ibs COF2/lb]
From"Vent Flows"Tab= 224,264.40 X 0.5783 = 129,692 Ibs COF2
Vented from Stripper Column: Total Stripper col vent flow[Ibs]'Average COF2 mass fraction in Stripper column vent[Ibs COF2/lb]
From"Vent Flows"Tab= 252,050.99 X 0 = 0 Ibs COF2
Vented from Solvent Recycle Tank: Total Solvent tank vent flow[Ibs]'Average COF2 mass fraction in Solvent tank vent[Ibs COF2/lb]
From"Vent Flows"Tab= 390,299.36 X 0.005364 = 2,094 Ibs COF2
COF2 sent to VE-South Process when VE-S shutdown(from"VE-S Flow"Tab): = 0 Ibs COF2
Total COF2 Emitted from Process= 129,692 Ibs COF2 from A/F Column
(sent to TO) + 0.000 Ibs COF2 from Stripper Column
+ 2,093.566 Ibs COF2 from Solvent Recycle Tank
+ 0.000 Ibs COF2 sent to VE-South Process when VE-S shutdown
131,786 Ibs COF2 sent to TO
HFPO Manufacturing Process 2021 NS-A HFPO.xlsx Point Source Emission Determination
Page 3 of 17
B. Perfluoroacetyl Fluoride(PAF) CAS No.354-34-7
Trifluoroacetyl Fluoride(CF3COF)
Quantity Generated:
Before-control PAF vented
Vented from A/F Column: Total AF column vent flow[Ibs]*Average PAF mass fraction in AF column vent[Ibs PAF/lb]
From"Vent Flows"Tab= 224,264 X 0.399 = 89,526 Ibs PAF
Vented from Stripper Column: Total Stripper column vent flow[Ibs]*Average PAF mass fraction in Stripper column vent[Ibs PAF/lb]
From"Vent Flows"Tab= 252,051 X 0.002 = 378.1 Ibs PAF
Vented from Solvent Recycle Tank: Total Solvent tank vent flow[Ibs]*Average PAF mass fraction in Solvent tank vent[Ibs PAF/lb]
From"Vent Flows"Tab= 390,299.4 X 0.00063 = 247.450 Ibs PAF
PAF sent to VE-South Process when VE-S shutdown(from"VE-S Flow"Tab): = 0.000 Ibs PAF
Total COF2 Emitted from Process= 89,526 Ibs PAF from A/F Column
(sent to TO) + 378.1 Ibs PAF from Stripper Column
+ 247.450 Ibs PAF from Solvent Recycle Tank
+ 0.000 Ibs PAF sent to VE-South Process when VE-S shutdown
90,152 Ibs PAF sent to TO
I
HFPO Manufacturing Process 2021 NS-A HFPO.xlsx Point Source Emission Determination
Page 4 of 17
C. Acid Fluoride Solvent-mixture of TAF and TFF
Carbonofluoridic acid,1,1,3,3,5,5,7,7,9,9,9-undecafluoro-2,4,6,8-tetraoxanon-1-yl ester (n=4 TFF; CAS Nos.21703-48-0
PERFLUORO-3,5,7-TRIOXAOCTANOYL FLUORIDE(n=2 TAF) 21703-45-7
Quantity Generated:
The only process vent where TAF/TFF may be vented to atmosphere is the solvent recycle tank vent.
Before-control Acid Fluoride solvent(AF)vented
Vented from Solvent Recycle Total Solvent tank vent flow[Ibs]"Average AF mass fraction in Solvent tank vent[Ibs AF/lb]
From"Vent Flows"Tab= 390,299.36 X 0.000 = 0.000 Ibs TAF/TFF
Total AF Emitted from Process= 0.000 Ibs AF sent to TO
(sent to TO)
VOC Emissions
For TFF: 0.000 Ibs TFF Assumed 50%TFF
For n2 TAF: 0.000 Ibs TAF Assumed 50%TAF
HFPO Manufacturing Process 2021 NS-A HFPO.xlsx Point Source Emission Determination
Page 5 of 17
D. Hexafluoroproplyene(HFP) CAS No.116-15-4
Quantity Released:
Vented from A/F Column: Total AF column vent flow[Ibs]'Average HFP mass fraction in AF column vent[Ibs HFP/lb]
From"Vent Flows"Tab= 224,264 X 0.0131 = 2,938 Ibs HFP
Vented from Stripper Column: Total Stripper column vent flow[Ibs]'Average HFP mass fraction in Stripper column vent[Ibs HFP/lb]
From"Vent Flows"Tab= 252,051 X 0.104 = 26,138 Ibs HFP
Vented from Solvent Recycle Tank: Total Solvent tank vent flow[Ibs] Average HFP mass fraction in Solvent tank vent[ibs HFP/lb]
From"Vent Flows"Tab= 390,299.4 X 0.021 = 8,251.319 Ibs HFP
HFP sent to VE-South Process when VE-S shutdown(from"VE-S Flow"Tab) = 0.000 Ibs HFP
Additional HFP is emitted from the unloading of HFP,specifically the decontamination of hoses and compressor after each trailer is unloaded.
The decontamination involves venting the contents of the two hoses and compressor piping to the TO.
Each hose is 2"diameter x 20 feet long.
Volume of each hose= 754 in = 12.36 L
The density of HFP liquid at 16C is 1.42 kg/L Determined from physical property data
The density of HFP vapor at 16C is 0.0281 kg/L Determined by ideal gas law @ 16C and vapor press of 450 kPa abs.
(pressure from H27457PG on iso container,after H27451 HV closes)
HFP vented from Liquid Hose:(assumes hose volume is filled with liquid)
Volume of hose X liquid density= 17.5 kg from Liquid Hose
HFP vented from Vapor Hose:(assumes hose volume is filled with vapor)
Volume of hose X vapor density= 1 0.347 kg from Vapor Hose
There is an additional estimated 20'of 1 1/2"piping between the hose and 27460HV,also decontaminated,volume=7 L
HFP vented from vapor piping=7 L X vapor density= 1 0.1971 kg from Vapor Piping
HFP vapor vented from compressor&associated piping
Suction bottle volume is 30.2 L,typical temperature is 27C and pressure is 270 kPa(g)at time of decontamination.
Vapor density of HFP= 0.022 kg/L Determined by ideal gas law @ 27C and 371.3 kPa(a)
Reference H27454TG&H27453PG
Additional vapor in 10'of 1"diameter pipe,estimated volume is 1.5 L. Total volume is 31.7 L
Suction side volume X vapor density= 0.708 kg
Discharge bottle volume is 30.2 L,typical temperature is 37C,370 kPa(g)at time of decontamination.
Vapor density of HFP= 0.027 kg/L Determined by ideal gas law @ 37C and 471.3 kPa(a)
Reference H27456TG&H27455PG
Discharge side volume x vapor density= 0.828 kg
Total volume form compressor&piping= 1.54 kg from Compressor&Piping
HFPO Manufacturing Process 2021 NS-A HFPO.xlsx Point Source Emission Determination
Page 6 of 17
The number of decontamination events required is based on the HFP consumed divided by the typical transfer amount,rounded up.
2,476,190 / 13,500 = 183.5
Total HFP from decontamination of unloading hoses=Number of events (vented from liquid hose+vapor hose+compressor+piping)
183.5 X 19.6 = 3,601 kg HFP
7,939 Ibs HFP from hose decon
HFP is also vented from the Crude Dryers each time a dryer is changed. The basis for this calculation assumes the composition of vapor
in the dryer is 50.0%HFP and 50.0%HFPO,
and the vapor density is 3.30 Ibs/ft3(reference ASPEN model)
The molecular sieves have a bulk density of 47 Ibs per ft3 of bed volume
The density of the sieves themselves is 57 Ibs per ft3 according to a recent Certificate of Analysis.
Therefore the void fraction of a bed of sieves would be 0.175 ft3 void volume per ft3 total bed volume
From BPF dimensions of the dryer,it is estimated that 10'height of 10"diameter space is filled with sieves,plus 2'of a 6"diameter section.
The remaining space at the top containing no sieves consists of 6"high x 10"diameter section plus a 8"high x 6"dia. section.
Vapor volume in dryer= 1.43 ft3 of vapor
X vapor density of 3.3 Ibs/ft3
4.72 Ibs VOC vapor released per dryer change
Dryer changes occur every 48 hours. The number of dryer changes is estimated to be 151.8
HFP vented=%HFP x lb of VOC per dryer change x number of dryer changes in the year= 358.0 Ibs HFP
VOC Emissions 2,938 Ibs HFP from A/F Column
+ 26,138 Ibs HFP from Stripper Column
+ 8,251.319 Ibs HFP from Solvent Recycle Tank
+ 7,939 Ibs HFP from Unloading Hoses
+ 358.0 Ibs HFP from crude dryer changes
+ 0.000 Ibs HFP sent to VE-South Process when VE-S shutdown
45,624 Ibs HFP 45,624 Ibs VOC
HFPO Manufacturing Process 2021 NS-A HFPO.xlsx Point Source Emission Determination
Page 7 of 17
E. Hexafluoroproplyene Epoxide(HFPO) CAS No.428-59-1
Quantity Released:
Chemours conducted various stack tests in April 2018 to determine the HFPO emission rates from the HFPO Process Unit,VE-North Process
On April 25-26,2018,source testing was performed on the Division Stack while the HFPO Process unit was operating and the VE-North Process
HTPO Source Test Results
HFPO
Emission Rate
Date Test Run Number (Ibs/hr)
04-25-2018 Division 1 6.30 P:\Confidential
04-26-2108 Division 2 3.03 Projects\0422611
Average Emission Rate 4.67
Hours of Operation 7286 hours
Process Vent Emissions
4.67 Ibs/hr X 7286 hours = 34,026 Ibs HFPO
HFPO sent to VE-South Process when VE-S shutdown(from"VE-S Flow"Tab): 0.000 Ibs HFPO
Additional HFPO is emitted from the decontamination of hoses after each HFPO ISO is loaded.
The decontamination involves venting the contents of the two hoses to the TO via a service manifold.
The liquid hose is 1"diameter x 20 feet long. The vapor hose is 0.5"diameter x 20 feet long. (BPF 346333).
Volume of liquid hose= 188 in = 3.09 L
Volume of vapor hose= 47.1 in = 0.77 L
The density of HFPO liquid at-25C is 1.58 kg/L Determined from physical property data
The density of HFPO vapor at -25C is 0.056 kg/L Determined by ideal gas law @-25C and max press of 700 kPa abs.
(max pressure observed H10765PG on iso container,after filling)
HFPO vented from Liquid Hose:(assumes hose volume is filled with li uid
Volume of hose X liquid density= I kg from Liquid Hose
HFPO vented from Vapor Hose:(assumes hose volume is filled with vapor)
Volume of hose X vapor density= I 0.043 kg from Vapor Hose
The amount of piping involved in the decontamination is negligible(isolation valves are in close proximity to hoses).
Total HFPO from decontamination of loading hoses=Number of events'(vented from liquid hose+vapor hose)
= 28.000 X 4.92 = 137.871 kg HFPO
303.949 Ibs HFPO
As in the HFP section above,HFPO is vented from the crude dryers during each dryer change.
HFPO vented=%HFPO x Ibs of VOC per dryer change x number of dryer changes in the yea- 358 Ibs HFPO
from dryers
VOC Emissions 34,026 Ibs HFPO from Process Vents
+ 303.949 Ibs HFPO from Unloading Hoses
+ 358.0 Ibs HFPO from dryer changes
+ 0.000 Ibs HFPO sent to VE-South Process when VE-S shutdown
= 34,688 Ibs HFPO 34,688 Ibs VOC
HFPO Manufacturing Process 2021 NS-A HFPO.xisx Point Source Emission Determination
Page 8 of 17
F. Perfluoromethylcyclopropane(PMCP) CAS No.379-16-8
Quantity Generated:
Before-control PMCP generation
Vented from A/F Column: Total AF column vent flow[Ibs]'`Average PMCP mass fraction in AF column vent[Ibs PMCP/lb]
From"Vent Flows"Tab= 224,264 X 0.000148 = 33.19 Ibs PMCP
Vented from Stripper Column: Total Stripper col vent flow[Ibs]'Average PMCP mass fraction in Stripper column vent[Ibs PMCP/lb]
From"Vent Flows"Tab= 252,051 X 0.000 = 0.000 Ibs PMCP
Vented from Solvent Recycle Tank: Total Solvent tank vent flow[Ibs]"Average PMCP mass fraction in Solvent tank vent[Ibs PMCP/lb]
From"Vent Flows"Tab= 390,299.4 X 0.175 = 68,163.83 Ibs PMCP
PMCP sent to VE-South Process when VE-S shutdown(from"VE-S Flow"Tab) = 0.000 Ibs PMCP
VOC Emissions 33.19 Ibs PMCP from A/F Column
+ 0.000 Ibs PMCP from Stripper Column
+ 68,163.83 Ibs PMCP from Solvent Recycle Tank
+ 0.000 Ibs PMCP sent to VE-South Process when VE-S shutdown
68,197.02 Ibs PMCP 68,197 Ibs VOC
Oxygen(O2) CAS No.7782-44-7
Fluoroform(CF3H) CAS No.75-46-7
Carbon Dioxide(CO2) CAS No.124-38-9
02,CF3H,and CO2 are not VOCs nor do they have potential to make HF. Since they are not
reportable emissions,the calculations are not shown here.
HFPO Manufacturing Process 2021 NS-A HFPO.xlsx Point Source Emission Determination
Page 9 of 17
G. Total Point Source Emission Summary
Uncontrolled Uncontrolled TO Control TO Controlled TO Controlled
Emissions Emissions Efficiency(%) Emissions Emissions
Compound Name (kg/yr) (lb/yr) (kg/yr) (lb/yr)
A. COF2 59,778 131,786 99.99% 5.978 13.18
B. PAF 40,893 90,152 99.99% 4.089 9.015
C. TFF 0.000 0.000 99.99% 0.000 0.000
n=2 TAF 0.000 0.000 99.99% 0.000 0.000
D. HFP 20,695 45,624 99.99% 2.069 4.562
E. HFPO 15,734 34,688 99.99% 1.573 3.469
F. PMCP 30,933.97 68,197.02 99.99% 3.093 6.820
Other A/F
G. Compounds 131,611.22 290,150.10 99.99% 13.161 29.015
TOTAL VOC(') 299,645 660,596 -- 29.964 66.06
(1)VOCs are denoted in blue
H. HF Point Source Emission Summary
The thermal oxidizer generates hydrogen fluoride(HF) Where,
from the combustion of organic fluoride containing EX=uncontrolled emission rate of fluorinated compound x,
hydrocarbons,which are controlled by the scrubber. HF Cx=TO control efficiency of compound x
generation and emissions are calculated as follows: NFx=number of fluoride atoms in compound x
MWHF=molecular weight of HF(20)
c MW c MWx=molecular weight of compound x
EHF = E-`_Y 1O0XnrF, MW, X(1 100� CHF=scrubber control efficiency of HF
#of F Atoms in Molecular Weight HF Generated in Scrubber Control Controlled HF
Compound of Compound TO Efficiency Emissions
Compound Name Ib/ r Ib/ r
A. COF2 2 66.0 79,856 99.95% 39.93
B. PAF 4 116 62,162 99.95% 31.081
C. TFF 12 396 0.000 99.95% 0.000
n=2 TAF 10 314 0.000 99.95% 0.000
D. HFP 6 150 36,491 99.95% 18.246
E. HFPO 6 166 25,070 99.95% 12.54
F. PMCP 8 200 54,546 99.95% 27.273
Other A/
G. �1j 6.86 201 197,791 99.95% 98.896
Total HF Emissions I -- -- -- 227.96
(1)Assumed#of Atoms in compound and molecular weight were average of other VOC compounds
HFPO Manufacturing Process 2021 NS-A HFPO.xlsx Point Source Emission Determination
Page 10 of 17
I. S02 Point Source Emission Summary
The thermal oxidizer generates sulfur dioxide(S02)from the combustion of organic sulfur containing hydrocarbons,which
are controlled by the scrubber.S02 generation and emissions are calculated using the same methodology as HF,above.
#of S Atoms in Molecular Weight S02 Generated in Scrubber Control Controlled S02
Compound of Compound TO or Process Efficiency Emissions
Compound Name Ib/ r
A. COF2 0 66.0 0.000 99.95% 0.000
B. PAF 0 116 0.000 99.95% 0.000
C. TIFF 0 396 0.000 99.95% 0.000
n=2 TAF 0 314 0.000 99.95% 0.000
D. HFP 0 150 0.000 99.95% 0.000
E. HFPO 0 166 0.000 99.95% 0.000
F. PMCP 0 200 0.000 99.95% 0.000
Other A/F
G. Compounds(l) 0 201 0.000 99.95% 0.000
Total S02 Emissions -- -- -- 0.00
(1)Assumed#of Atoms in compound and molecular weight were average of other VOC compounds
J. CO2 Point Source Emission Summary
The thermal oxidizer generates carbon dioxide(CO2)from the combustion of hydrocarbons,which is not
assumed to be controlled by the scrubber. CO2 generation and emissions are calculated using the same
methodology as HF,above.
#of C Atoms in Molecular Weight CO2 Generated in Scrubber Control Controlled CO2
Compound of Compound TO or Process Efficiency Emissions
Compound Name lb/ r lb/ r
A. COF2 1 66.0 87,858 0.000% 87,858
B. PAF 2 116 68,390 0.000% 68,390
C. TIFF 6 396 0.00 0.000% 0.000
n=2 TAF 5 314 0.00 0.000% 0.000
D. HFP 3 150 40,148 0.000% 40,148
E. HFPO 3 166 27,582 0.000% 27,582
F. PMCP 4 200 60,011 0.000% 60,011:09
Other A/F
G. Compounds(l) 3.43 201 217,610 0.000% 217,610.13
Total CO2 Emissions -- -- -- 501,599
HFPO Manufacturing Process 2021 NS-A HFPO.xlsx Equipment Emission Determination
Page 11 of 17
I. Equipment Emissions
Equipment Emissions are a function of the number of emission points in the plant(valves,flanges,pump seals). For the equipment emission
calculations the inventory shown below is conservative and based on plant and process diagrams.Note that the emission types are as follows:
Equipment Emissions(EE)inside buildings=Stack Emissions(SE)
Equipment Emissions(EE)outside buildings=Equipment Fugitive Emissions(FE)
Maintenance Fugitive Emissions(ME)
A. Equipment Emissions Inside Buildings (Stack Emissions)
1.Equipment Emissions(EE)from Barricade:
Emissions are vented from equipment located in the barricade and are vented through the barricade scrubber. Barricade
scrubber is 95%efficient for control of acid fluorides. From ASPEN Model(2013,0.07 02,4000 kg/h basis):
Reactor/Solvent Recycle/Solvent Column&Associated Equipment
Av .Contents(k /hr) %of HF %Overall HF Potential
Material VOC HFA Line 207B Line 255 Line 305 Total contents %VOC %HF Potential 0.606 0.172 0.11 0.081
HFPO x 1491.169 10.38736 277.0774 1778.634 6.02 6.02
COFz x x 223.8143 0 43.16596 266.9803 0.90 0.90 0.90 0.606 0.90
PAF x x 206.9447 0.069376 39.84183 246.8559 0.84 0.84 0.84 0.172 0.84
HFP x 1916.528 3.505045 366.0799 2286.113 7.74 7.74
F23 5.084826 0 0.980683 6.065509 0.02
Oz 26.42446 0 5.096328 31.52079 0.11
CO2 0 0 0 0 0.00
P MA F x x 17.91142 0.074824 3.378695 21.36494 0.07 0.07 0.07 0.11 0.07
TAFN=1 x x 5230.229 1005.205 01 6235.434 21.11 21.11 21.11 0.606 21.11
TAFN=2 x x 11378.11 2192.731 0 13570.94 45.94 45.94 45.94 0.606 45.94
TAFN=2, x x 3753.989 723.9967 0 4477.986 15.16 15.16 15.16 0.606 15.16
Dimer x x 7.260958 0 0 7.260958 0.02 0.02 0.02 0.606 0.02
Trimer Ix x 9.359539 0 0 9.359539 0.03 0.031 0.03 0.081 0.03
PMCP 476.0362 79.94006 0.015 555.9913 1.88
H FA x 6.427688 0 1.233058 7.660746 0.03 0.03
Benzene 14.78905 2.867976 0 17.65703 0.06
Toluene 14.88 2.87 0 17.75035 0.06
Total 29537.47 100.00 97.87 84.08 83.1 0.8 0.1 0.0
OAO/ ..�.J FI....�•:.J.... .CFI.f1C0/ ..i...II...J�..iM..L.....;.....1..n ..Nh..
Average HF Potential 0.505393
UT/U aro QUID IIUUI IUGJ VYIl1I.JJ/U UVl III VIIGU 111 111G VOI I I�.rO UG JUI UUUGI,
16%are non-acid fluorides with 0%controlled in the barricade scrubber.
100%of the liquid is 0.505 weight fraction HF.
Barricade:
Valve emissions: 219 valves x 0.00039 Ibs/hr/valve = 0.085 Ibs/hr EE
Flange emissions: 438 flanges x 0.00018 Ibs/hr/flange = 0.079 Ibs/hr EE
Pump emissions: 2 pump x 0.00115 Ibs/hr/pump = 0.002 Ibs/hr EE
Total equipment emission rate = 0.167 Ibs/hr EE
Barricade VOC:
From acid fluorides: 0.167 Ibs EE/hr 1226 Ibs VOC generated
x 8760 operating hr/year x (100%-95%)scrubber efficiency
x 0.840 Ibs A/F VOC/Ibs EE = 61.28 Ibs VOC emitted
= 1226 Ibs VOC generated
From non-acid fluorides: 0.167 Ibs EE/hr Total Barricade VOC Emissions:
x 8760 operating hr/year 61.28 Ibs VOC
x 0.160 Ibs Non-A/F VOC/Ibs EE + 233.4 Ibs VOC
233.4 Ibs VOC = 294.7 Ibs VOC
Barricade HF: 0.167 Ibs EE/hr
x 8760 operating hr/year
x 0.505 Ibs HF/lb. EE
x (100%-95%) scrubber efficiency
36.84 Ibs HF
HFPO Manufacturing Process 2021 NS-A HFPO.xlsx Equipment Emission Determination
Page 12 of 17
2.Equipment Emissions(EE)From HFPO Tower
Emissions are vented from equipment located in tower and are vented through stack.
From ASPEN Model(2013,0.07 02,4000 k /h basis):
A/F Column,Scrubbers,Dryers,Stripper Column&Associated Equipment
Avg.Contents(k /hr) %of HF %Overall HF Potential
Material VOC HFA Line 405 Line 572 Line 605 Line 652 Total contents %VOC %HF Potential 0.606 0.172 0.11 0.081
HFPO x 0.089511 0 0.117529 271.2223 271.4293 37.18 37.18
COF2 x x 43.11259 0 0 0 43.11259 5.91 5.91 5.91 0.606 5.91
PA F x x 33.16642 0 0 0 33.166421 4.54 4.54 4.54 0.172 4.54
HFP x 0.327155 0 0.265321 361.8233 362.4158 49.64 49.64
F23 0.978137 0 0.489234 0.033179 1.50055 0.21
OZ 5.096328 0 0 0 5.096328 0.70
CO2 0 0 1.448218 0.035243 1.483461 0.20
P MA F x x 0 0 0 0 01 0.00 0.00 0.00 0.11 0.00
TAFN=1 x x 0 0 0 0 0 0.00 0.00 0.00 0.606 0.00
TAFN=z x x 0 0 0 0 0 0.00 0.00 0.00 0.606 0.00
TAFN=21 x x 0 0 0 0 0 0.00 0.00 0.00 0.606 0.00
Dimer x x 0.585265 0 0 0 0.585265 0.08 0.08 0.08 0.606 0.08
Tri m e r x x 0 0 0 0 0 0.00 0.00 0.00 0.081 0.00
PMCP 0 0 0 11.2638 11.2638 1.54
HFA x 0 0 01 0 0 0.00 0.00
Water 0 129.8095 0
Benzene 0 0 0 0 0 0.00
Toluene 01 0 0 0 0 0.00
Total 730.05351 100.001 97.35 10.53 6.0 4.5 0.0 0.0
Assume that: 97 wt.%of the process material are VOCs vented to stack(no scrubbing); Average-HF Potential :0.044M7
100%of the liquid is 0.044 weight fraction HF.
Valve emissions: 298 valves x 0.00039 Ibs/hr/valve = 0.116 Ibs/hr EE
Flange emissions: 596 flanges x 0.00018 Ibs/hr/flange = 0.107 Ibs/hr EE
Pump emissions: 2 pumps x 0.00115 Ibs/hr/pump = 0.002 Ibs/hr EE
Total equipment emission rate = 0.226 Ibs/hr EE
VOC: 0.226 Ibs EE/hr HF: 0.226 Ibs EE/hr
x 8760 operating hr/year x 8760 operating hrs/year
x 0.970 Ibs VOC/lb. EE x 0.044 Ibs HF/lb. EE
1919 Ibs VOC = 87.032 Ibs HF
HFPO Manufacturing Process 2021 NS-A HFPO.xlsx Equipment Emission Determination
Page 13 of 17
B. Equipment Emissions Outside Buildings (Fugitive Emissions)
1.Fugitive Emissions(FE)From Outside Unit Operations
From ASPEN Model(2013,0.07 02,4000 kg/h basis):
Refining Columns&Associated Equipment
Avg.Contents(kg/hr I %of HF %Overall HF Potential
Material VOC HFA Line 706 Line 805 Line 812 Total contents %VOC %HF Potential 0.606 0.172 0.11 0.081
HFPO x 238.6887 32,53355 0.014913 271.2372 3.97 3.97
COFZ x x 0 0 0 0 0.00 0.00 0.00 0.606 0.00
PAF x x 0 0 0 0 0.00 0.00 0.00 0.172 0.00
HFP x 0.08421 361.7391 0.181291 362.0046 5.30 5.30
F23 0 0.033124 0 0.033124 0.00
Oz 0 0 0 0 0.00
CO2 0.035184 0 0 0.035184 0.00
P MA F x x 0 0 0 0 0.001 0.00 0.00 0.11 0.00
TAFN=1 x x 0 0 0 0 0.00 0.00 0.00 0.606 0.00
TAFN=z x x 0 0 0 0 0.00 0.00 0.00 0.606 0.00
TAFN_z, x x 0 0 0 0 0.00 0.00 0.00 0.606 0.00
D i m e r x x 0 0 0 0 0.00 0.00 0.00 0.606 0.00
Tri m e r ix x 0 0 0 0 0.00 0.00 0.00 0.081 0.00
PMCP 0 11.2536 6.755249 18.00885 0.26
HFA x 0 0 0 0 0.00 0.00
Benzene x 0 0 01 0 0.00 0.00
Toluene x 1 0 0.016223 6180.061 6180.076 90.47 90.47
Total I 1 1 6831.3951 100.001 99.741 0.001 1 0.01 0.01 0.0 0.0
Assume that: 100 wt.%of the prccess material are VOCs Average HF Potential 1 0
0 wt.%of the liquid is HF.
Valve emissions: 317 valves x 0.00039 Ibs/hr/valve = 0.124 Ibs/hr FE
Flange emissions: 634 flanges x 0.00018 Ibs/hr/flange = 0.114 Ibs/hr FE
Pump emissions: 3 pump x 0.00115 Ibs/hr/pump = 0.003 Ibs/hr FE
Total fugitive emission rate = 0.241 Ibs/hr FE
VOC: 0.241 Ibs FE/hr HF: 0.241 Ibs FE/hr
x 8760 operating hr/year x 8760 operating hr/year
x 1.00 Ibs VOC/Ibs FE x 0.000 Ibs HF/lb. FE
2113 Ibs VOC total = 0.000 Ibs HF
200.7 Ibs VOC excluding toluene,which is calculated below by mass balance
2.Fugitive Emissions From HFP Storage and Feed
Assume that: This system contains only HFP, so 100 wt. %of the process material are VOCs
HFP has no potential to form HF,so 0 wt.%of the liquid is HF.
Valve emissions: 120 valves x 0.00039 Ibs/hr/valve = 0.047 Ibs/hr FE
Flange emissions: 135 flanges x 0.00018 Ibs/hr/flange = 0.024 Ibs/hr FE
Total fugitive emission rate = 0.071 Ibs/hr FE
VOC: 0.071 Ibs FE/hr HF: 0.071 Ibs FE/hr
x 8760 operating hr/year x 8760 operating hr/year
x 1.00 Ibs VOC/lb. FE x 0.000 Ibs HF/lb. FE
= 622.8 Ibs VOC = 0.000 Ibs HF
HFPO Manufacturing Process 2021 NS-A HFPO.xlsx Equipment Emission Determination
Page 14 of 17
3. Fugitive Emissions From Benzene
Basis: Fugitive emissions are determined via mass balance, i.e.any mass of benzene unaccounted for in the mass balance will be
assumed to be air emissions.
Assume that: Benzene introduced into the process is mostly destroyed by reaction.
Ratio of emissions to benzene used=1.9 Ibs emission/368 Ibs benzene used
Calculations:
Benzene introduced to process: 578.2 Ibs
Benzene emissions:
578.2 Ibs x 1.90 Ibs emission = 2.985 Ibs benzene emission
368 Ibs benzene
4.Fugitive Emissions of Toluene by Mass Balance
Basis: Fugitive emissions are determined via mass balance, i.e.any mass of toluene unaccounted for in the mass balance will be assumed
to be air emissions.
Assume that: 95%of raw ingredient becomes waste
Mass Balance:
Toluene inventory in process as first day of year('User Ent + 4,830 Ibs Inventory taken into account witl
Toluene added to process: + 16,694 Ibs
Toluene inventory in process as of last day of year('User E - 4,998 Ibs 1-Jan
Toluene destroyed in process: - 0.000 Ibs
Toluene shipped off with product: - 0.000 Ibs injected into product
Toluene removed from process as a solid waste: - 16451 Ibs
Toluene released to air via permitted stack: - 0.034 Ibs
Toluene released to process wastewater: - 0.000 Ibs
Toluene released to the ground(spill): - 0.000 Ibs
Unaccounted for difference in mass: = 74.5 Ibs toluene = 74 Ibs VOC
5.Total Equipment Emissions(Fugitive)
Inside Emissions Outside Emissions
(Stack Emissions) (Fugitive Emissions)
Emission Source Ibs VOC Ibs HF Ibs VOC Ibs HF
A-1 Barricade 294.7 36.84
A-2 HFPO Tower 1918.7 87.03
B-1 Outside ope ratio ns(excluding toluene system) 200.7
B-2 HFP Storage and Feed 622.8
B-3 I Benzene system 2.985
B-4 Toluene mass balance 74.5
Total 1 2213.41 123.9F 901.0 0.000
6.Speciated Equipment and Fugitive Emissions for annual reporting
For speciated reporting,the following assumptions are made:
Al AF VOCs from the barricade(J42): 1%COF2, 1%PAF,49%TFF, 13%n1 TAF, 13%n2 TAF, 10%n3 TAF, 13% n4TAF
Al Non-AF VOCs from the barricade(E48)are reported as 57%HFP and 43%HFPO per table Al
A2 Tower VOCs(1-1177)are reported as 38%HFPO,51%HFP,6%COF2,and 5%PAF.
B1 Toluene emissions are included in B-4. The remaining VOC(J178)is reported as 57%HFP and 43%HFPO.
B2 HFP system VOCs are 100%HFP
B3 VOCs calculated in B3 are 100%benzene
B4 Toluene system emissions are 100%toluene
Compound Ibs VOC Compound Ibs VOC
COF2 115.73 0.613
PAF 96.55
TFF 30.03
n 1 TAF 7.966
HFP 1849
HFPO Manufacturing Process 2021 NS-A HFPO.xlsx Equipment Emission Determination
Page 15 of 17
HFPO 915.8
Benzene 2.985
Toluene 74.5
n2 TAF 7.966
HFPO Manufacturing Process 2021 NS-A HFPO.xlsx Maintenance Emission Determination
Page 16 of 17
Equipment Cleaned/ HFP HFPO PMCP n1TAF n2TAF n3TAF n4TAF TFF COF2 PAF Toluene VOC
Decontaminated (Ibs/yr) (Ibs/yr) (Ibs/yr) (Ibs/yr) (Ibs/yr) (Ibs/yr) (Ibs/yr) (Ibs/yr) (Ibs/yr) (Ibs/yr) (Ibs/yr) (Ibs/yr)
TOTAL 0.481 1 0.323 1 0.007 1 0.003 1 0.003 1 0.002 1 0.002 1 0.006 1 0.003 1 0.003 0.034 0.855
Total VOC(Ibs/yr) 0.87
Data summed from monthly report worksheets. Calculations based on vessel volumes and compositions at time of
decontamination.Total value has TO efficiency calculated in each cell.
HFPO Manufacturing Process 2021 NS-A HFPO.xlsx Accidental Releases Determination
Page 17 of 17
Accidental Releases to Atmosphere
There were 7 accidental releases to the atmosphere recorded in 2021 Refer to incident reports for more information.
I.Total Emissions from Accidental Releases
Source(Incident date) TAF TFF PMCP HFP HFPO COF2 PAF HFA McCI Toluene VOC HF
(Ibs) (Ibs) (Ibs) (Ibs) (Ibs) (Ibs) (Ibs) (Ibs) (Ibs) (Ibs) (Ibs) (Ibs)
A. INC-21-00215 3.00 2.00 5.00 3.12
B. INC-21-00231 0.05 0.11 0.16 0.10
C. INC-21-00292 0.60 0.40 1.00 0.62
D. INC-21-0048 7 1.87 1.87 1.35
E. INC-21-00836 17.00 17.00 12.29
F. INC-21-02452 12.00 12.00 8.67
G. INC-21-02459 0.43 0.29 0.72 0.46
H. 0.00 0.00
1. 0.00 0.00
J. 0.00 0.00
K. 0.00 0.00
L. 0.00 0.00
M. 0.00 0.00
Total 3.7 2.51 0.0 0.0 30.9 0.4 0.3 1 0.0 0.0 0.0 37.7 27
Vinyl Ethers North Air Emissions Inventory Summary
Page I of 68
2021 Air Emission Inventory Reporting Year 2021
NS-B VE North Reported By Broderick Locklear
A.VOC Emissions Summary
NafionO EVE PPVE PSEPVE Total Vinyl
Compound CAS Chemical Name CAS No. HAP/TAP Process Process Process 1VE Process Accidental Ethers North
Emissions Emissions Emissions Emissions Releases Emissions
(lb/yr) (lb/yr) (lb/yr) (lb/yr) (lb/yr) (lb/yr)
HFP Hexafluoropropyyene 116-15-4 1.16 5.11 40.96 0.00E+00 0.00 47.23
HFPO Hexafluoropropylene oxide 428-59-1 38.50 325.35 189.29 0.00E+00 0.00 553.14
HFPO-Dimer Perfluoro-2-propoxy propionyl fluoride 2062-98-8 0.10 19.04 6.89 0.00E+00 0.78 26.81
Propanoic acid,3-[l-[difluoro[(trifluoroethenyl oxy]
EVE methyl]-1,2,2,2-tetrafluoroethoxy]-2,2,3,3-tetrafluor 63863-43-4 76.55 0.00 0.00 0.00E+00 0.00 76.55
,methyl ester
PPVE Perfluoropropyl vinyl ether 1623-05-8 0.00 531.73 0.00 O.00E+00 0.00 531.73
Perfluoro-2-(2-Fluorosulfonylethoxy)Propyl Vinyl 16090-14-5 0.00 0.00 368.27 O.00E+00 0.00 368.27
PSEPVE Ether
PPF Perfluoropropionyl fluoride 422-61-7 1.09 23.52 1.73 0.00E+00 0.00 26.34
TFE Tetra fluoroethylene 116-14-3 0.01 0.00 0.08 O.oOE+00 0.00 0.09
C4 Perfluoro-2-butene 360-89-4 0.00 51.55 28.33 0.00E+00 0.00 79.89
C5 Perfluoropentene 376-87-4 0.00 0.00 0.00 0.00E+00 0.00 0.00
Diglyme Diethylene glycol dimethyl ether 111-96-6 0.00 0.00 93.72 0.00E+00 0.00 93.72
AN Acetonitrile 75-05-8 H 0.00 133.22 0.00 0.00E+00 0.00 133.22
ADN Adiponitrile 111-69-3 16.31 0.00 0.00 0.00E+00 0.00 16.31
TTG Tetraglyme 143-24-8 1.63 0.00 0.00 0.00E+00 1 0.00 1.63
DA Tetrafluoro-2[hexafluoro-2-(tetrafluoro-2- 4089-58-1 0.00 0.00 346.06 0.00E+00 0.00 346.06
(flu orosulfonyl)ethoxy)propoxy propionyl fluoride
Tetrafluoro-2-[tifluoro-2-(1,2,2,2-tetra-fluoroethoxy)-
Hydro-PSEPVE 1-(trifluoromethyl)ethoxy]-ethane sulfonyl fluoride 75549-02-9 0.00 0.00 0.00 0.00E+00 0.00 0.00
Tetrafl uoro-2-[tetrafluoro-2-(flu orosu Ifo nyl)ethoxy]-
MA 4089-57-0 0.00 0.00 154.68 0.00E+00 0.00 154.68
propanoyl fluoride
Methyl perfluoro(5-(fluoroformyl)-4-oxahexanoate)
MAE 69116-72-9 -- 35.07 0.00 0.00 0.00E+00 0.00 35.07
Methyl perfloro(8-(fluoroformyl)-5-methyl-4,7-
DAE 69116-73-0 54.01 0.00 0.00 0.00E+00 0.00 54.01
dioxanonanoate)
TAE Methyl perfluoro(11-(flu oroformyl)-5,8-dimethyl- 69116-67-2 2.37 0.00 0.00 0.00E+00 0.00 2.37
4,7,10-trioxadodeca noate)
3-[l-[difluoro(1,2,2,2-tetrafluoroeth oxy)meth yl]-
hydro-EVE 1,2,2,2-tetrafluoroethoxy]-2,2,3,3-tetra flu oro-,methyl 660857-95-4 3.77 0.00 0.00 0.00E+00 0.00 3.77
ester propanoic acid
Methyl perluoro-6-methyl-4,7-dioxanon-8 eneoate
iso-EVE 73122-14-2 -- 6.10 0.00 0.00 0.00E+00 0.00 6.10
MMF Methyl-2,2-difluoromalonyl fluoride 69116-71-8 6.97 0.00 0.00 0.00E+00 0.00 6.97
HFPO Trimer Perfluoro-2,5-dimethyl-3,6-dioxanonanoyl fluoride 2641-34-1 0.00 14.67 7.88 0.00E+00 0.00 22.55
Iso-PSEPVE Perfluoro-l-methyl-2-(2 fluorosulfonyl ethoxy)ethyl 34805-58-8 0.00 0.00 0.00 0.00E+00 0.00 0.00
vinyl ether
2,3,3,3-Tetrafluoro-2-[1,1,2,3,3,3-hexafluoro-2-
TA [1,1,2,3,3,3-hexafluoro-2-[1,1,2,2-tetrafluoro-2- 4628-44-8 0.00 0.00 12.63 0.00E+00 0.00 12.63
(flu orosulfonyl)ethoxy]pro poxy]pro poxy]propanoyl
fluoride
RSU 2,2-Difluoro-2-(fluorosulfonyl)acetyl fluoride 677-67-8 0.00 0.00 1.27 0.00E+00 0.00 1.27
1VE 1-[2-[difluoro(trifluoromethoxy)methoxy]-1,1,2,2,- 39654-39-2 0.00 0.00 0.00 0.00E+00 0.00 0.00
tetrafluoroethoxy]trifluo roethe ne
nl TAF [difluoro(trifluoromethoxy)methoxy]difluoro acetyl 21703-43-5 0.00 0.00 0.00 0.00E+00 0.00 0.00
fluoride
Propanoyl fluoride,2-12-
n1 Adduct [difluoro(trifluoromethoxy)methoxy]-1,1,2,2- 39654-38-1 0.00 0.00 0.00 O.00E+00 0.00 0.00
tetrafl uoroethoxy]-2,3,3,3-tetra fl uoro
Total VOC Emissions(Ib/yr) 244 1,104 1,252 0.00 0.78 2,600
Total VOC Emissions(tpy) 0.12 0.6 0.63 0.00 0.00 1.3
B.Toxic Air Pollutant and Hazardous Air Pollutant Summary(TAPS/RAPS)
Nafion® EVE PPVE PSEPVE 1VE Accidental Total
Compound CAS Chemical Name CAS No. HAP/TAP Emissions Emissions Emissions Emissions Releases Emissions
(lb/yr) (lb/yr) (lb/yr) (lb/yr) (lb/yr) (Iblyr)
HF Hydrogen fluoride 7664-39-3 H,T 0.52 11.6 2.90 0.00 0.00 15.00
Fluorides' Fluorides(sum of all fluoride compounds) 16984-48-8 H,T 0.52 11.6 2.90 0.00 0.00 15.00
Diglyme Diethylene glycol dimethyl ether 111-96-6 H 0.00 0.00 93.72 0.00 0.00 93.72
AN Acetonitrile 75-05-8 H 0.00 133.22 0.00 0.00 0.00 133.22
`Note:NCDAQ requires that HF be reported as"Fluorides"as well as HF on the annual AERO database.
C.Criteria Air Pollutant Summary
Nafion® EVE PPVE PSEPVE 1VE Total Total
Compound CAS Chemical Name CAS No. HAP/TAP Emissions Emissions Emissions Emissions Emissions Emissions
(lb/yr) (lb/yr) (lb/yr) (lb/yr) (lb/yr) (tpy)
SO2 Sulfur dioxide 7446-09-5 0.00 0.00 0.04 0.00 0.04 0.00
CO2 Carbon dioxide 124-38-9 10,189.80 61,410 77,319.20 0 148.919.01 74.46
Vinyl Ethers North Air Emissions Inventory EVE Process Emissions
Page 2 of 68
2021 AIR EMISSIONS INVENTORY SUPPORTING DOCUMENTATION
Emission Source ID No: NS-B
Emission Source Description: VE-North EVE Manufacturing Process
Process&Emission Description: The VE-North EVE manufacturing process is a continuous chemical reaction.
All emissions from the process are vented to the Thermal Oxidizer/Scrubber System(TO)(Control Device ID No.
NCD-Q 1/Q2)which has a documented control efficiency of 99.99%for all VOC and PFAS compounds. The control
of emissions of specific compounds will be addressed and detailed in the following pages.
Basis and Assumptions:
-The EVE process flowsheet is the basis for relative concentrations of before-control emissions of gaseous wastes.
-Calculations of point source emissions are based on actual vent flow totals taken from the IP21 Historian.
Vinyl Ethers North Air Emissions Inventory EVE Process Emissions
Page 3 of 68
Point Source Emission Determination
A. Hexafluoropropylene(HFP) CAS No.116-15-4
Quantity Released
HFP is a byproduct present in the HFPO feed. It is an inert in VE-North that is
vented to the TO.
HFP vented per the process flowsheet
0.17 kg HFP
Vented from the Condensation Reactor: 0.50kgCor7 RxVenLF10
Vented from the Crude Receiver 0 kg HFP
15.91 kg Crude Receiver Vent
0 kg HFP
Vented from the Foreshots Receiver 0.14 kg ForeshotsReceiverL"ent
HFP vented based on 822 kg total Condensation Reactor vent stream(22266FG).
HFP vented based on 4,117 kg total Crude Receiver vent stream(22701 FG).
HFP vented based on 0 kg total Foreshots Receiver vent stream(22826FG).
HFP vented from Condensation Reactor:
0.17 kg HFP x 822 kg CndRx = 287 kg HFP
0.50 kg CndRx
HFP vented from Crude Receiver
0.00 kg HFP x 4,117 kg CrRec = 0 kg HFP
15.91 kg CrRec
HFP vented from Foreshots Receiver
0.00 kg HFP x 0 kg FsRec = 0 kg HFP
0.14 kg FsRec
VOC Emissions 287 kg from Condensation Reactor
+ 0 kg from Crude Receiver
+ 0 kg from Foreshots Receiver
287 kg HFP = 287 kg VOC
632 Ibs VOC
Vinyl Ethers North Air Emissions Inventory EVE Process Emissions
Page 4 of 68
B. Hexafluoropropylene oxide(HFPO) CAS No.428-59-1
Quantity Released
HFPO unreacted in condensation is vented to the TO.
HFPO vented per the process flowsheet
Vented from the Condensation Reactor: 0.13 kg HFPO
0.50 kg Cond Rx Vent Flow
Vented from the Crude Receiver 0 kg HFPO
15.91 kg Crude Re ceiver- Vent
Vented from the Foreshots Receiver 0 kg HFPO
0.14 kg ForeshotsReeeivel'Ven
HFPO vented based on 822 kg total Condensation Reactor vent stream(22266FG).
HFPO vented based on 4,117 kg total Crude Receiver vent stream(22701 FG).
HFPO vented based on 0 kg total Foreshots Receiver vent stream(22826FG).
HFPO vented from Condensation Reactor:
0.13 kg HFPO x 822 kg CndRx = 211 kg HFPO
0.50 kg CndRx
HFPO vented from Crude Receiver
0.00 kg HFPO x 4,117 kg CrRec = 0 kg HFPO
15.91 kg CrRec
HFPO vented from Foreshots Receiver
0.00 kg HFPO x 0 kg FsRec = 0 kg HFPO
0.14 kg FsRec
VOC Emissions 211 kg from Condensation Reactor
+ 0 kg from Crude Receiver
+ 0 kg from Foreshots Receiver
211 kg HFPO = 211 kg VOC
466 Ibs VOC
C. HFPO Dinner Acid Fluoride CAS No.2062-98-8
2,3,3,3-tetrafluoro-2-(1,1,2,2,3,3,3-heptafluoropropoxy)propanoyl fluoride
Refer to Dimer Acid Tab.
Vinyl Ethers North Air Emissions Inventory EVE Process Emissions
Page 5 of 68
D. Tetrafluoroethylene(TFE) CAS No.116-14-3
Quantity Released
TFE is a byproduct that can be formed in the ABR system. It is an inert in VE-North that is
vented to the TO.
TFE vented per the process flowsheet
0 kg TFE
Vented from the Condensation Reactor: 0.50 kg(ond Rx Vent Flow
0.18 kg TFE
Vented from the Crude Receiver 15.91 kg Crude Re ceiver Vent
0 kg TFE
Vented from the Foreshots Receiver 0.14 kg ForeshotSReceiverVen
TFE vented based on 822 kg total Condensation Reactor vent stream(22266FG).
TFE vented based on 4,117 kg total Crude Receiver vent stream(22701 FG).
TFE vented based on 0 kg total Foreshots Receiver vent stream(22826FG).
TFE vented from Condensation Reactor:
0.00 kg TFE x 822 kg CndRx = 0 kg TFE
0.50 kg CndRx
TFE vented from Crude Receiver
0.18 kg TFE x 4,117 kg CrRec = 45 kg TFE
15.91 kg CrRec
TFE vented from Foreshots Receiver
0.00 kg TFE x 0 kg FsRec = 0 kg TFE
0.14 kg FsRec
VOC Emissions 0 kg from Condensation Reactor
+ 45 kg from Crude Receiver
+ 0 kg from Foreshots Receiver
= 45 kg TFE = 45 kg VOC
100 Ibs VOC
Vinyl Ethers North Air Emissions Inventory EVE Process Emissions
Page 6 of 68
E. Methyl Perfluoro(5-(Fluorofornnyl) CAS No.69116-72-9
4-Oxahexanoate)(MAE)
Quantity Released
Before-control MAE vented per the process flowsheet
Vented from the Condensation Reactor: 0 kg MAF_
0.50 kg C'ond Rr Vent Flow
Vented from the Crude Receiver 0 kg MAE
15.91 kg Crude Receiver Vent
0.04kgMAE
Vented from the Foreshots Receiver
0.14 kg ForeshotsReceiverVent
MAE vented based on 822 kg total Condensation Reactor vent stream(22266FG).
MAE vented based on 4,117 kg total Crude Receiver vent stream(22701 FG).
MAE vented based on 0 kg total Foreshots Receiver vent stream(22826FG).
Before control MAE vented from Condensation Reactor:
0.00 kg MAE x 822 kg CndRx = 0 kg MAE
0.50 kg CndRx
MAE vented from Crude Receiver
0.00 kg MAE x 4,117 kg CrRec = 0 kg MAE
15.91 kg CrRec
MAE vented from Foreshots Receiver
0.04 kg MAE x 0 kg FsRec = 0 kg MAE
0.14 kg FsRec
Total before-control MAE vented = 0.06 kg MAE
VOC Emissions 0.06 kg MAE
0.14 lb MAE
Vinyl Ethers North Air Emissions Inventory
EVE Process Emissions
Page 7 of 68
F. Propanoic Acid,3-[I-[Difluoro[(Trifluoroethenyl) CAS No.63863-43-4
oxy]Methyl]-1,2,2,2-Tetrafluoroethoxy]-2,2,3,3
-Tetrafluoro-,Methyl Ester (EVE)
Quantity Released
EVE vented per the process flowsheet
0 kg EVE
Vented from the Condensation Reactor: 0.50 kg Cond Rx Vent Floiv
OkgEVE
Vented from the Crude Receiver 15.91 kg Crude Re ceiver Vent
0.005kg EVE
Vented from the Foreshots Receiver 0.14 kg ForeslzOlSReceiverVenI
EVE vented based on 822 kg total Condensation Reactor vent stream(22266FG).
EVE vented based on 4,117 kg total Crude Receiver vent stream(22701 FG).
EVE vented based on 0 kg total Foreshots Receiver vent stream(22826FG).
EVE vented from Condensation Reactor:
0.00 kg EVE x 822 kg CndRx = 0 kg EVE
0.50 kg CndRx
EVE vented from Crude Receiver
0.00 kg EVE x 4,117 kg CrRec = 0 kg EVE
15.91 kg CrRec
EVE vented from Foreshots Receiver
0.005 kg EVE x 0 kg FsRec = 0 kg EVE
0.14 kg FsRec
VOC Emissions 0 kg from Condensation Reactor
+ 0 kg from Crude Receiver
+ 0 kg from Foreshots Receiver
= 0.01 kg EVE = 0.01 kg VOC
0.02 Ibs VOC
G. Tetraglyme(TTG) CAS No.143-24-8
The emissions of Tetraglyme is based on a mass balance.
Quantity Released
176 kg TTG introduced into processes
= 176 kg TTG transferred to H/C waste tank
= 0.00 kg TTG unaccounted for and assumed emitted
= 0.00 lb.Tetraglyme
Emissions of TTG from EVE= 0.00 lb.Tetraglyme
0.00 kg Tetraglyme
Vinyl Ethers North Air Emissions Inventory EVE Process Emissions
Page 8 of 68
H. Adiponitrile CAS No. 111-69-3
Quantity Released
ADN emissions based on 1,762 kg ADN fed
VE North ADN Sent to waste Hydrocarbon tank= 1,762 kgs H/C waste
VOC Emission
1,762 kg ADN fed
1,762 kg ADN to H/C waste
0 kg ADN lost = 0.00 kg VOC
0.00 Ibs VOC
ADN only used during an EVE Campaign
Vinyl Ethers North Air Emissions Inventory EVE Process Emissions
Page 9 of 68
I. Total Point Source Emission Summary
Uncontrolled Uncontrolled TO Control TO Controlled TO Controlled
Emissions Emissions Efficiency Emissions Emissions
Compound Name (kg/yr) (lb/yr) (%) (kg/yr) (lb/yr)
A. HFP 286.74 632.14 99.99% 0.03 0.06
B. HFPO 211.28 465.79 99.99% 0.02 0.05
D. TFE 45.28 99.83 99.99% 0.00 0.01
E. MAE 0.06 0.14 99.99% 0.00 0.00
F. EVE 0.01 0.02 99.99% 0.00 0.00
G. TTG 0.00 0.00 99.99% 0.00 0.00
H. ADN 0.00 0.00 99.99% 0.00 0.00
I. CO2 4,077.63 8989.55 0.00% 4077.63 8989.55
TOTAL VOC7T 543.37 1,197.92 1 0.05 1 0.12
(1)VOCs are denoted in blue.
J. HF Point Source Emission Summary
The thermal oxidizer generates hydrogen Where,
fluoride(HF)from the combustion of organic EX=uncontrolled emission rate of fluorinated compound x,
fluoride containing hydrocarbons,which.are CX=TO control efficiency of compound x
controlled by the scrubber. HF generation and NFX=number of fluoride atoms in compound x
emissions are calculated as follows: MWHF=molecular weight of HF(20)
MWX=molecular weight of compound x
cx "WHF CHF CIF=scrubber control efficiency of HF
EHF=E=x 100xNF MW x�t ..100�
x
#of F Atoms in Molecular Weight of HF Generated in TO Scrubber Control Controlled HF
Compound Compound (lb/yr) Efficiency Emissions
Compound Name (%) (lb/yr)
A. HFP 6 150.0180 505.60 99.95% 0.25
B. HFPO 6 166.0170 336.64 99.95% 0.17
D. TFE 4 100.0120 79.85 99.95% 0.04
E. MAE 9 322.0720 0.08 99.95% 0.00
F. I EVE 13 423.0920 0.01 99.95% 0.00
G. TTG 0 222.2710 0.00 99.95% 0.00
H. ADN 0 108.1380 0.00 99.95% 0.00
I. CO2 0 44.0087 0.00 99.95% 0.00
Total HF Emissions -- -- -- 0.46
Vinyl Ethers North Air Emissions Inventory EVE Process Emissions
Page 10 of 68
K. S02 Point Source Emission Summary
The thermal oxidizer generates sulfur dioxide(S02)from the combustion of organic sulfur containing hydrocarbons,which are controlled by
the scrubber.S02 generation and emissions are calculated using the same methodology as HF,above.
#of S Atoms in Molecular Weight of S02 Generated in Scrubber Control Controlled S02
TO or Process Emissions
Compound Name Compound Compound (lb/yr) Efficiency (lb/yr)
A. HFP 0 150.0180 0.00 99.95% 0.00
B. HFPO 0 166.0170 0.00 99.95% 0.00
D. TFE 0 100.0120 0.00 99.95% 0.00
E. MAE 0 322.0720 0.00 99.95% 0.00
F. EVE 0 423.0920 0.00 99.95% 0.00
G. TTG 0 222.2710 0.00 99.95% 0.00
H. ADN 0 108.1380 0.00 99.95% 0.00
I. CO2 0 44.0087 0.00 99.95% 0.00
Total S02 Emissions -- -- -- 0.00
L. CO2 Point Source Emission Summary
The thermal oxidizer generates carbon dioxide(CO2)from the combustion of organic sulfur containing hydrocarbons,which is not assumed
to be controlled by the scrubber. CO2 generation and emissions are calculated using the same methodology as HF,above.
#of C Atoms in Molecular Weight of CO2 Generated in Scrubber Control Controlled CO2
TO or Process Emissions
Compound Compound Efficiency
Compound Name (lb/yr) (lb/yr)
A. HFP 3 150.0180 556.26 0.00% 556.26
B. HFPO 3 166.0170 370.38 0.00% 370.38
D. TFE 2 100.0120 87.85 0.00% 87.85
E. MAE 7 322.0720 0.13 0.00% 0.13
F. EVE 9 423.0920 0.02 0.00% 0.02
G. TTG 10 222.2710 0.00 0.00% 0.00
H. IADN 6 108.1380 0.00 0.00% 0.00
I. CO2 -- -- 8,989.55 0.00% 1 8,989.55
Total CO2 Emissions -- -- I -- 1 10,004.19
Vinyl Ethers North Air Emissions Inventory PPVE Process Emissions
Page I I of 68
2021 AIR EMISSIONS INVENTORY SUPPORTING DOCUMENTATION
Emission Source ID No: NS-B
Emission Source Description: VE-North PPVE Manufacturing Process
Process&Emission Description: The VE-North PPVE manufacturing process is a continuous chemical
reaction. All emissions from the process are vented to the Thermal Oxidizer/Scrubber System(TO)
(Control Device ID No.NCD-Q1/Q2)which has a documented control efficiency of 99.99%for all VOC and
PFAS compounds.The control of emissions of specific compounds will be addressed and detailed in the
following pages.
Basis and Assumptions:
-The PPVE process flowsheet is the basis for relative concentrations of before-control emissions of
gaseous wastes.
-Calculations of point source emissions are based on actual vent flow totals taken from the IP21
Historian.
Vinyl Ethers North Air Emissions Inventory PPVE Process Emissions
Page 12 of 68
Point Source Emission Determination
A. Hexafluoropropylene(HFP) CAS No.116-154
Quantity Released
HFP is a byproduct present in the HFPO feed. It is an inert in VE-North that is
vented to the TO.
HFP vented per the process flowsheet
0.05 kg HFP
Vented from the Condensation Reactor: 2.35 kg CondRx VenrFlow
Vented from the Crude Receiver 0.00 kg HFP
3.97 kg Crude Receiver Gent
0.01 kg HFP
Vented from the Foreshots Receiver 1.06 kg Fore.shotsReceiverVent
30 kg HFP
100 kg Stripper Lent
Vented from the Stripper
HFP vented based on 4,218 kg total Condensation Reactor vent stream(22266FG).
HFP vented based on 17,413 kg total Crude Receiver vent stream(22701 FG).
HFP vented based on 597 kg total Foreshots Receiver vent stream(22826FG).
HFP vented based on 8,996 kg in the Stripper vent stream(22231 FC).
HFP vented from Condensation Reactor:
0.05 kg HFP x 4,218 kg CndRx = 98 kg HFP
2.35 kg CndRx
HFP vented from Crude Receiver
0.00 kg HFP x 17,413 kg CrRec = 0 kg HFP
3.97 kg CrRec
HFP vented from Foreshots Receiver
0.01 kg HFP x 597 kg FsRec = 5 kg HFP
1.06 kg FsRec
HFP vented from Stripper
30 kg HFP x 8,996 kg Strpr = 2,699 kg HFP
100 kg Strpr
VOC Emissions 98 kg from Condensation Reactor
+ 0 kg from Crude Receiver
+ 5 kg from Foreshots Receiver
2,699 kg from Stripper
2,802 kg HFP = 2,802 kg VOC
6,177 Ibs VOC
Vinyl Ethers North Air Emissions Inventory PPVE Process Emissions
Page 13 of 68
B. Hexafluoropropylene oxide(HFPO) CAS No.428-59-1
Quantity Released
On April 5,2018 and April 25-26,2018,source testing was performed on the Division Stack while the HFPO Process unit
was operating and VE-North Process Unit was operating and producing PPVE. It was determined by review of process data
(i.e.,flow meter trends)that the source tests presented in the table below were conducted while the VE-North Stripper
Column was being vented. The results of those source tests are also included in the below table.
HFPONE-North(With Stripper Column Vent)Source Test Results
Test Run HFPO Emission Rate
Date Number (Ibs/hr)
04-05-2018 Division 1 14.67
04-05-2018 Division 2 22.97
04-05-2018 Division 3 18.31
04-26-2018 Division 3 8.53
04-26-2018 Division 4 12.36
Avg Emission Rate 15.37
The source testing for the HFPO Process indicated emissions of 4.67 Ib/hr;therefore to determine VE-North's contribution,
4.67 Ib/hr was subtracted from the average emission rate shown in the above Table(15.37 Ib/hr). The resulting emission
rate,for VE-North during periods when the Stripper Column was venting,is 10.70 lb/hr.
VE North Stripper Column emission rate= 10.70 Ibs HFPO/hour
Review of VE-North process data from the data historian indicates that the VE-North Stripper Column vented for 639 hours
during 2017. The Stripper Column was assumed to be venting when the process was being fed and the manual and control
valves on the vent line were open. Review of the data also indicated that there were 460 hours during which the data
historian did not maintain the process data. To be conservative,the emission estimates in CY2017 assumed that the
Stripper Column was venting for 1,099 hours during 2017. During CY2017,VE-North produced 213,837 kg of vinyl ethers.
This ratio(1099 hours/213,837 kg=0.005 hr/kg produced)will be used to estimate hours of stripper column venting during
CY2018.
Stripper Column Venting Ratio= 0.005 hours of venting per kg produced
VE North Stripper Column venting time= 1,123 hours
VE North Stripper Column emissions= 1,123 hr X 10.70 Ibs HFPO/hour
VE North Stripper Column emissions= 12,013 Ibs HFPO
HFPO emissions would also be emitted from the VE-North Condensation Reactor on a routine,as-needed basis.HFPO
emissions from the VE-North Condensation Reactor,while producing PPVE,were determined using the total mass flow from
the Condensation Reactor vent along with the concentration of HFPO in the Condensation Reactor vent stream. Emissions
were calculated as follows:
HFPO unreacted in condensation is vented to the TO.
HFPO vented per the process flowsheet
Vented from the Condensation Reactor: 0.11 kg HFP0
2.35 kg Cond Rr Vent Flow
HFPO vented based on 4,218 kg total Condensation Reactor vent stream(22266FG).
HFPO vented from Condensation Reactor:
0.11 kg HFPO x 4,218 kg CndRx = 197 kg HFPO
2.35 kg CndRx 435 Ibs HFPO
VOC Emissions' 435 lb.from Condensation Reactor
+ 12,013 lb.from Stripper Column
12,448 lb.HFPO = 12,448 Ibs VOC
5,647 kg.HFPO
No control assumed for HFPO through previous WGS,using this value as uncontrolled for TO
Vinyl Ethers North Air Emissions Inventory PPVE Process Emissions
Page 14 of 68
C. Perfluoropropionyl fluoride(PPF) CAS No.422-61-7
Quantity Released
Before-control PPF vented per the process flowsheet
Vented from the Condensation Reactor: 2.14 kg PPF
2.35 kg(ond Rx Vent Flow
Vented from the Crude Receiver 0 kg PPF
3.97 kg Crude Receiver Pent
0 kg PPF
Vented from the Foreshots Receiver
1.06 kg ForesholsReceiver Vent
Vented from the Stripper 10 kg PPF
100 kg Stripper Vent
PPF vented based on 4,218 kg total Condensation Reactor vent stream(22266FG).
PPF vented based on 17,413 kg total Crude Receiver vent stream(22701 FG).
PPF vented based on 597 kg total Foreshots Receiver vent stream(22826FG).
PPF vented based on 8,996 kg in the Stripper vent stream(22231 FC).
Before control PPF vented from Condensation Reactor:
2.14 kg PPF x 4,218 kg CndRx = 3,834 kg PPF
2.35 kg CndRx
PPF vented from Crude Receiver
0.00 kg PPF x 17,413 kg CrRec = 0 kg PPF
3.97 kg CrRec
PPF vented from Foreshots Receiver
0.00 kg PPF x 597 kg FsRec = 0 kg PPF
1.06 kg FsRec
PPF vented from Stripper
10 kg PPF x 8,996 kg Strpr = 900 kg PPF
100 kg Strpr
Total before-control PPF vented = 4,734 kg PPF
VOC Emissions 4,734 kg PAF
10,436.50 lb PAF
Vinyl Ethers North Air Emissions Inventory PPVE Process Emissions
Page 15 of 68
D. Tetrafluoroethylene(TFE) CAS No.116-14-3
Quantity Released
TFE is a byproduct that can be formed in the ABR system. It is an inert in VE-North that is
vented to the TO.
TFE vented per the process flowsheet
0 kg TFE
Vented from the Condensation Reactor: 2.35 kg Cond Rr Vent Flow
0.0012 kg TFE
Vented from the Crude Receiver 3.97 kg Crude Receiver I ent
0.0045 kg TFE
Vented from the Foreshots Receiver 1.06 kg ForeshotsReceiver Vent
0 kg TFE
Vented from the Stripper 100 kg Stripper Vent
TFE vented based on 4,218 kg total Condensation Reactor vent stream(22266FG).
TFE vented based on 17,413 kg total Crude Receiver vent stream(22701 FG).
TFE vented based on 597 kg total Foreshots Receiver vent stream(22826FG).
TFE vented based on 8,996 kg in the Stripper vent stream(22231 FC).
TFE vented from Condensation Reactor:
0.00 kg TFE x 4,218 kg CndRx = 0 kg TFE
2.35 kg CndRx
TFE vented from Crude Receiver
0.0012 kg TFE x 17,413 kg CrRec = 5 kg TFE
3.97 kg CrRec
TFE vented from Foreshots Receiver
0.0045 kg TFE x 597 kg FsRec = 3 kg TFE
1.06 kg FsRec
TFE vented from Stripper
0 kg TFE x 8,996 kg Strpr = 0 kg TFE
100 kg Strpr
VOC Emissions 0 kg from Condensation Reactor
+ 5 kg from Crude Receiver
+ 3 kg from Foreshots Receiver
+ 0 kg from Stripper
= 8 kg TFE = 8 kg VOC
17 Ibs VOC
Vinyl Ethers North Air Emissions Inventory PPVE Process Emissions
Page 16 of 68
E. Perfluoropropyl vinyl ether(PPVE) CAS No.1623-5-8
Quantity Released
PPVE vented per the process flowsheet
0 kg PPVE
Vented from the Condensation Reactor: 2.35 kg Cond Rx Vent Flow
0.002 kg PPVE
Vented from the Crude Receiver 3.97 kg Crude Receiver Vent
0.88 kg PP VE
Vented from the Foreshots Receiver 1.06 kg ForeshotsReceiver Ven I
0 kg PPVE
Vented from the Stripper
100 kg Stripper Kent
PPVE vented based on 4,218 kg total Condensation Reactor vent stream(22266FG).
PPVE vented based on 17,413 kg total Crude Receiver vent stream(22701 FG).
PPVE vented based on 597 kg total Foreshots Receiver vent stream(22826FG).
PPVE vented based on 8,996 kg in the Stripper vent stream(22231 FC).
PPVE vented from Condensation Reactor.
0.00 kg PPVE x 4,218 kg CndRx = 0 kg PPVE
2.35 kg CndRx
PPVE vented from Crude Receiver
0.0020 kg PPVE x 17,413 kg CrRec = 9 kg PPVE
3.97 kg CrRec
PPVE vented from Foreshots Receiver
0.88 kg PPVE x 597 kg FsRec = 495 kg PPVE
1.06 kg FsRec
PPVE vented from Stripper
0 kg PPVE x 8,996 kg Strpr = 0 kg PPVE
100 kg Strpr
VOC Emissions 0 kg from Condensation Reactor
+ 9 kg from Crude Receiver
+ 495 kg from Foreshots Receiver
+ 0 kg from Stripper
= 504 kg PPVE = 504 kg VOC
1,110 Ibs VOC
Vinyl Ethers North Air Emissions Inventory PPVE Process Emissions
Page 17 of 68
F. Perfluoro-2-butene(C4) CAS No.360-89-4
Quantity Released
C4s are perfluorobutenes that are byproducts from the Agitated Bed Reactor system.
They are inerts in VE-North that are vented to the TO.
C4s vented per the process flowsheet
0 kg C4s
Vented from the Condensation Reactor: 2.35 kg Cond Rx Vent flow
0.0012 kg C4s
Vented from the Crude Receiver 3.97 kg Crude Receiver Vent
0.15 kg C4s
Vented from the Foreshots Receiver 1.06 kg ForeshotsReceiver Vent
0 kg C4s
Vented from the Stripper 100 kg Stripper Vent
C4s vented based on 4,218 kg total Condensation Reactor vent stream(22266FG).
C4s vented based on 17,413 kg total Crude Receiver vent stream(22701 FG).
C4s vented based on 597 kg total Foreshots Receiver vent stream(22826FG).
C4s vented based on 8,996 kg in the Stripper vent stream(22231 FC).
C4s vented from Condensation Reactor:
0.00 kg C4s x 4,218 kg CndRx = 0 kg C4s
2.35 kg CndRx
C4s vented from Crude Receiver
0.0012 kg C4s x 17,413 kg CrRec = 5 kg C4s
3.97 kg CrRec
C4s vented from Foreshots Receiver
0.15 kg C4s x 597 kg FsRec = 84 kg C4s
1.06 kg FsRec
C4s vented from Stripper
0 kg C4s x 8,996 kg Strpr = 0 kg C4s
100 kg Strpr
VOC Emissions 0 kg from Condensation Reactor
+ 5 kg from Crude Receiver
+ 84 kg from Foreshots Receiver
+ 0 kg from Stripper
89 kg C4s = 89 kg VOC
197 Ibs VOC
Vinyl Ethers North Air Emissions Inventory PPVE Process Emissions
Page 18 of 68
G. Perfluoropentene(C5) CAS No.376-87-4
Quantity Released
C5s are perfluoropentenes that are byproducts from the Agitated Bed Reactor system.
They are inerts in VE-North that are vented to the TO.
C5s vented per the process flowsheet
OkgC5s
Vented from the Condensation Reactor: 2.35 kg Cone'Rx Vent Flow
0kgC5s
Vented from the Crude Receiver 3.97 kg Crude Receiver Vent
Vented from the Foreshots Receiver 0.02 kg C5s
1.06 kg Fore.shotsReceiverVent
Vented from the Stripper 0 kg C5s
100 kg Stripper Vent
C5s vented based on 4,218 kg total Condensation Reactor vent stream(22266FG).
C5s vented based on 17,413 kg total Crude Receiver vent stream(22701 FG).
C5s vented based on 597 kg total Foreshots Receiver vent stream(22826FG).
C5s vented based on 8,996 kg in the Stripper vent stream(22231 FC).
C5s vented from Condensation Reactor:
0.00 kg C5s x 4,218 kg CndRx = 0 kg C5s
2.35 kg CndRx
C5s vented from Crude Receiver
0.00 kg C5s x 17,413 kg CrRec = 0 kg C5s
3.97 kg CrRec
C5s vented from Foreshots Receiver
0.02 kg C5s x 597 kg FsRec = 10 kg C5s
1.06 kg FsRec
C4s vented from Stripper
0 kg C5s x 8,996 kg Strpr = 0 kg C5s
100 kg Strpr
VOC Emissions 0 kg from Condensation Reactor
+ 0 kg from Crude Receiver
+ 10 kg from Foreshots Receiver
+ 0 kg from Stripper
= 10 kg C5s = 10 kg VOC
22 Ibs VOC
Vinyl Ethers North Air Emissions Inventory PPVE Process Emissions
Page 19 of 68
H. Acetonitrile(AN) CAS No.75-05-8
Quantity Released
AN emissions based on 16,236 kg AN fed
Hydrocarbon waste sent to Hydrocarbon waste tank= 16,236 kg H/C waste
PPVE generated during the year 141,713 kg PPVE
Assume that: 5%of spent acetonitrile are fluorocarbons.
AN portion of hydrocarbon waste stream:
16,236 kg to H/C waste
x 1-0.05
= 15,424 kg AN to H/C waste
Material Balance
Based on total Vinyl ether produced 141,713 kg PPVE
Assume 90%Crude is needed to generate that amount of PPVE
70%of AF going to ABR is needed to create the Crude
Feed going to ABR is 1,500 ppm AN
1,000,000
Therefore: 141,713 kg PPVE
\ 0.90 Crude
\ 0.70 AF
x 0.0015 ppm AN
337 kg AN in Feed to ABR
VOC Emission 16,236 kg AN fed
15,424 kg AN to H/C waste
337 kg AN to ABR
474 kg AN
474 kg VOC
1,046 Ibs VOC
AN only used during a PPVE Campaign
Total AN 1,046 Ibs VOC
Vinyl Ethers North Air Emissions Inventory PPVE Process Emissions
Page 20 of 68
I. HFPO Dimer Acid Fluoride CAS No.2062-98-8
Perfluoro-2-propoxy propionyl fluoride
Refer to Dimer Acid Tab.
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Page 21 of 68
J.Total Point Source Emission Summary
Uncontrolled Uncontrolled TO Control TO Controlled TO Controlled
Emissions Emissions Efficiency Emissions Emissions
Compound Name (kg/yr) (lb/yr) (%) (kg/yr) (lb/yr)
A. HFP 2,801.92 6,177.11 99.99% 0.28 0.62
B. HFPO 5,646.50 12,448.28 99.99% 0.56 1.24
C. PPF 4,733.97 10,436.50 99.99% 0.47 1.04
D. TFE 7.77 17.14 99.99% 0.00 0.00
E. IPPVE 503.56 1,110.14 99.99% 0.05 0.11
F. C4 89.40 197.09 99.99% 0.01 0.02
G. C5 10.20 22.49 99.99% 0.00 0.00
H. AN 474.39 1,045.84 99.99% 0.05 0.10
J. CO2 15,231 33,578.75 0.00% 15231.22 33578.75
TOTAL VOCI11 14,267.71 31,454.59 -- 1.43 3.15
(1)VOCs are denoted in blue.
K. HF Point Source Emission Summary
The thermal oxidizer generates hydrogen Where,
fluoride(HF)from the combustion of organic Ex=uncontrolled emission rate of fluorinated compound x,
fluoride containing hydrocarbons,which are Cx=TO control efficiency of compound x
controlled by the scrubber. HF generation NFx=number of fluoride atoms in compound x
and emissions are calculated as follows: MWHF=molecular weight of HF(20)
MWx=molecular weight of compound x
CHF=scrubber control efficiency of HF
C MtVHF _CHF
EHF-6zx 100 xNF MW XI1 100�
i
#of F Atoms in Molecular Weight HF Generated in Scrubber Control Controlled HF
Compound of Compound TO Efficiency Emissions
Compound Name (lb/yr) (%) (lb/yr)
A. HFP 6 150.0180 4,940.60 99.95% 2.47
B. HFPO 6 166.0170 8,996.94 99.95% 4.50
C. PPF 6 166.0170 7,542.93 99.95% 3.77
D. TFE 4 100.0120 13.71 99.95% 0.01
E. IPPVE 10 266.0290 834.52 99.95% 0.42
F. C4 8 200.0240 157.64 99.95% 0.08
G. C5 10 250.0300 17.99 99.95% 0.01
H. AN 0 41.0510 0.00 99.95% 0.00
J. CO2 0 44.0087 0.00 99.95% 0.00
Total HF Emissions -- -- -- 11.25
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Page 22 of 68
L. S02 Point Source Emission Summary
The thermal oxidizer generates sulfur dioxide(S02)from the combustion of organic sulfur containing hydrocarbons,which are
controlled by the scrubber.S02 generation and emissions are calculated using the same methodology as HF,above.
#of S Atoms in Molecular Weight S02 Generated in Scrubber Control Controlled S02
Compound of Compound
TO or Process Efficiency Emissions
(Ib/yr)(Ib/yr)
Compound Name (%)
A. HFP 0 150.0180 0.00 99.95% 0.00
B. HFPO 0 166,0170 0.00 99.95% 0.00
C. PPF 0 166.0170 0.00 99.95% 0.00
D. TFE 0 100.0120 0.00 99.95% 0.00
E. PPVE 0 266.0290 0.00 99.95% 0.00
F. C4 0 200.0240 0.00 99.95% 0.00
G. IC5 1 0 250.0300 0.00 99.95% 0.00
H. AN 0 41.0510 0.00 99.95% 0.00
J. CO2 0 44.0087 0.00 99.95% 0.00
Total S02 Emissions -- -- -- 0.00
M. CO2 Point Source Emission Summary
The the rmalvoxidizer generates carbon dioxide(CO2)from the combustion of organic sulfur containing hydrocarbons,which is not
assumed to be controlled by the scrubber. CO2 generation and emissions are calculated using the same methodology as HF,
above.
#of C Atoms in Molecular Weight CO2 Generated in Scrubber Control Controlled CO2
Compound of Compound TO or Process Efficiency Emissions
Compound Name (lb/yr) (%) (lb/yr)
A. HFP 3 150.0180 5,435.65 0.00% 5,435.65
B. HFPO 3 166.0170 9,898.43 0.00% 9,898.43
C. PPF 3 166.0170 8,298.74 0.00% 8,298.74
D. TFE 2 100.0120 15.08 0.00% 15.08
E. I PPVE 5 266.0290 918.14 0.00% 918.14
F. C4 4 200.0240 173.43 0.00% 173.43
G. C5 5 250.0300 19.79 0.00% 19.79
H. AN 2 41.0510 2,242.12 0.00% 2,242.12
J. CO2 -- -- 33,578.75 0.00% 33,578.75
Total CO2 Emissions -- -- -- 60,580.13
Vinyl Ethers North Air Emissions Inventory PSEPVE Process Emissions
Page 23 of 68
2021 AIR EMISSIONS INVENTORY SUPPORTING DOCUMENTATION
Emission Source ID No: NS-B
Emission Source Description: VE-North PSEPVE Manufacturing Process
Process&Emission Description: The VE-North PSEPVE manufacturing process is a continuous chemical
reaction. All emissions from the process are vented to the Thermal Oxidizer/Scrubber System(TO)(Control
Device ID No.NCD-Q1/Q2)which has a documented control efficiency of 99.99%for all VOC and PFAS
compounds.The control of emissions of specific compounds will be addressed and detailed in the following
pages.
Basis and Assumptions:
-The PSEPVE process flowsheet is the basis for relative concentrations of before-control emissions of gaseous wastes.
-Calculations of point source emissions are based on actual vent flow totals taken from the IP21 Historian.
Vinyl Ethers North Air Emissions Inventory PSEPVE Process Emissions
Page 24 of 68
Point Source Emission Determination
A. HFP CAS No.116-15-4
Hexafluoropropylene
Quantity Released
HFP is a byproduct present in the HFPO feed. It is an inert in VE-North that is
vented to the TO.
HFP vented per the process flowsheet
Vented from the Condensation Reactor: 0.15kgHFP
3.66kg6'ona?xi en/Flo 14
Vented from the Crude Receiver 0.08 kg HFP
18.76 kg Crude Receiver I"en t
0 kg HFP
Vented from the Foreshots Receiver 0.33 kg ForesholsReceiverVent
HFP vented based on 2,002 kg total Condensation Reactor vent stream(22266FG).
HFP vented based on 34,583 kg total Crude Receiver vent stream(22701 FG).
HFP vented based on 42 kg total Foreshots Receiver vent stream(22826FG).
HFP vented from Condensation Reactor:
0.15 kg HFP x 2,002 kg CndRx = 79 kg HFP
3.66 kg CndRx
HFP vented from Crude Receiver
0.08 kg HFP x 34,583 kg CrRec = 138 kg HFP
18.76 kg CrRec
HFP vented from Foreshots Receiver
0.00 kg HFP x 42 kg FsRec = 0 kg HFP
0.33 kg FsRec
VOC Emissions 79 kg from Condensation Reactor
+ 138 kg from Crude Receiver
+ 0 kg from Foreshots Receiver
218 kg HFP = 218 kg VOC
480 Ibs VOC
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Page 25 of 68
B. HFPO CAS No.428-59-1
Hexafluoropropylene oxide
Quantity Released
HFPO unreacted in condensation is vented to the TO.
HFPO vented per the process flowsheet
3.28 kg HFPO
Vented from the Condensation Reactor: 3.66 kg Cond RY Vent Flow
Vented from the Crude Receiver 0 kg HFPO
18.76 kg Crude Receiver L"ent
O kg HFPO
Vented from the Foreshots Receiver 0.33 kg ForesholsReceiverVent
HFPO vented based on 2,002 kg total Condensation Reactor vent stream(22266FG).
HFPO vented based on 34,583 kg total Crude Receiver vent stream(22701 FG).
HFPO vented based on 42 kg total Foreshots Receiver vent stream(22826FG).
HFPO vented from Condensation Reactor:
3.28 kg HFPO x 2,002 kg CndRx = 1,793 kg HFPO
3.66 kg CndRx
HFPO vented from Crude Receiver
0.00 kg HFPO x 34,583 kg CrRec = 0 kg HFPO
18.76 kg CrRec
HFPO vented from Foreshots Receiver
0.00 kg HFPO x 42 kg FsRec = 0 kg HFPO
0.33 kg FsRec
VOC Emissions 1,793 kg from Condensation Reactor
+ 0 kg from Crude Receiver
+ 0 kg from Foreshots Receiver
1,793 kg HFPO = 1,793 kg VOC
3,953 Ibs VOC
Vinyl Ethers North Air Emissions Inventory PSEPVE Process Emissions
Page 26 of 68
C. PPF CAS No.422-61-7
Perfluoropropionyl fluoride
Quantity Released
Before-control PPF vented per the process flowsheet
Vented from the Condensation Reactor: 0.20 kg PPF
3.66 kg Cond Rx Vent Flow
Vented from the Crude Receiver 0 kg PPF
18.76 kg Crude Receiver Vent
0 kg PPF
Vented from the Foreshots Receiver
0.33 kg ForeshotaeceiverVen
PPF vented based on 2,002 kg total Condensation Reactor vent stream(22266FG).
PPF vented based on 34,583 kg total Crude Receiver vent stream(22701 FG).
PPF vented based on 42 kg total Foreshots Receiver vent stream(22826FG).
Before control PPF vented from Condensation Reactor:
0.20 kg PPF x 2,002 kg CndRx = 112 kg PPF
3.66 kg CndRx
PPF vented from Crude Receiver
0.00 kg PPF x 34,583 kg CrRec = 0 kg PPF
18.76 kg CrRec
PPF vented from Foreshots Receiver
0.00 kg PPF x 42 kg FsRec = 0 kg PPF
0.33 kg FsRec
Total before-control PPF vented = 112 kg PPF
VOC Emissions 111.75 kg PPF
246.37 lb PPF
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Page 27 of 68
D. TFE CAS No.116-14-3
Tetrafluoroethylene
Quantity Released
TFE is a byproduct that can be formed in the ABR system. It is an inert in VE-North that is
vented to the TO.
TFE vented per the process flowsheet
0 kg TFE
Vented from the Condensation Reactor: 3.66 kg Fond Rx Vent Flow
0.19 kg TFE
Vented from the Crude Receiver 18.76 kg CrredeReceiver Vent
0 kg TFE.
Vented from the Foreshots Receiver 0.33 kg FOreshot.ReceiverVent
TFE vented based on 2,002 kg total Condensation Reactor vent stream(22266FG).
TFE vented based on 34,583 kg total Crude Receiver vent stream(22701FG).
TFE vented based on 42 kg total Foreshots Receiver vent stream(22626FG).
TFE vented from Condensation Reactor:
0.00 kg TFE x 2,002 kg CndRx = 0 kg TFE
3.66 kg CndRx
TFE vented from Crude Receiver
0.19 kg TFE x 34,583 kg CrRec = 346 kg TFE
18.76 kg CrRec
TFE vented from Foreshots Receiver
0.00 kg TFE x 42 kg FsRec = 0 kg TFE
0.33 kg FsRec
VOC Emissions 0 kg from Condensation Reactor
+ 346 kg from Crude Receiver
+ 0 kg from Foreshots Receiver
= 346 kg TFE = 346 kg VOC
762 Ibs VOC
Vinyl Ethers North Air Emissions Inventory PSEPVE Process Emissions
Page 28 of 68
E. PSEPVE CAS No.1623-6-8
Perfluoro-2-(2-Fluorosulfonylethoxy)Propyl Vinyl Ether
Quantity Released
PSEPVE vented per the process flowsheet
0 kg PSEP6B
Vented from the Condensation Reactor: 3.66 kg Cond RY Vent Flow
0 kg PSEP 6 E
Vented from the Crude Receiver: 18.76 kg Crnde Re ceiver Vent
0.07 kg PSEPVE
Vented from the Foreshots Receiver: 0.33 kg ForeshotsReceiverVent
PSEPVE vented based on 2,002 kg total Condensation Reactor vent stream(22266FG).
PSEPVE vented based on 34,583 kg total Crude Receiver vent stream(22701 FG).
PSEPVE vented based on 42 kg total Foreshots Receiver vent stream(22826FG).
PSEPVE vented from Condensation Reactor:
0.00 x 2,002 kg CndRx = 0 kg PSEPVE
3.66 kg PSEPVE
kg CndRx
PSEPVE vented from Crude Receiver
0.00 x 34,583 kg CrRec = 0 kg PSEPVE
18.76 kg PSEPVE
kg CrRec
PSEPVE vented from Foreshots Receiver
0.07 x 42 kg FsRec = 8.73 kg PSEPVE
0.33 kg PSEPVE
kg FsRec
VOC Emissions 0 kg from Condensation Reactor
+ 0 kg from Crude Receiver
+ 8.73 kg from Foreshots Receiver
8.73 kg PSEPVE = 8.73 kg VOC
19.24 Ibs VOC
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Page 29 of 68
F. C4 CAS No.360-89-4
Perfluoro-2-butene
Quantity Released
C4s are perfluorobutenes that are byproducts from the Agitated Bed Reactor system.
They are inerts in VE-North that is vented to the TO.
C4s vented per the process flowsheet
0 Ig C4
Vented from the Condensation Reactor: 3.66 kg Cond Rr Lent Flow
0.41 kg C4
Vented from the Crude Receiver 18.76 kg Crude Receiver Vent
0.10 kg C4
Vented from the Foreshots Receiver 0.33 kg ForesholsReceivei-Vent
C4s vented based on 2,002 kg total Condensation Reactor vent stream(22266FG).
C4s vented based on 34,583 kg total Crude Receiver vent stream(22701 FG).
C4s vented based on 42 kg total Foreshots Receiver vent stream(22826FG).
C4s vented from Condensation Reactor:
0.00 x 2,002 kg CndRx = 0 kg C4s
3.66 kg C4s
kg CndRx
C4s vented from Crude Receiver
0.41 x 34,583 kg CrRec = 761 kg C4s
18.76 kg C4s
kg CrRec
C4s vented from Foreshots Receiver
0.10 x 42 kg FsRec = 12 kg C4s
0.33 kg C4s
kg FsRec
VOC Emissions 0 kg from Condensation Reactor
+ 761 kg from Crude Receiver
+ 12 kg from Foreshots Receiver
773 kg C4s = 773 kg VOC
1,704 Ibs VOC
�I
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Page 30 of 68
G. HFPO Trimer CAS No.2641-34-1
Perfluoro-2,5-Dimethyl-3,6-Dioxanonanoyl
Quantity Released
HFPO Trimer is a byproduct formed in the Condensation Reactor system.
HFPO Trimer vented per the process flowsheet 0 kg HFPO Trimer
Vented from the Condensation Reactor: 3.66 kg Cond Rx 1'eni Flow
0 kg UFPOTrimer
Vented from the Crude Receiver:
18.76 kg Crude Re ceiver Vent
0.01 kg HFPO T-inter
Vented from the Foreshots Receiver:
0.33 kg F'oreshotsT2eceiver Vent
HFPO Trimer vented based on 2,002 kg total Condensation Reactor vent stream(22266FG).
HFPO Trimer vented based on 34,583 kg total Crude Receiver vent stream(22701 FG).
HFPO Trimer vented based on 42 kg total Foreshots Receiver vent stream(22826FG).
Before control HFPO Trimer vented from Condensation Reactor:
0.00 kg HFPO Trimer x 2,002 kg CndRx = 0 kg HFPO Trimer
3.66 kg CndRx
i
HFPO Trimer vented from Crude Receiver
0.00 kg HFPO Trimer x 34,583 kg CrRec = 0 kg HFPO Trimer
18.76 kg CrRec
HFPO Trimer vented from Foreshots Receiver
0.01 kg HFPO Trimer x 42 kg FsRec = 1.75 kg HFPO Trimer
0.33 kg FsRec
Total before-control HFPO Trimer vented: 1.75 kg VOC
VOC Emissions 1.75 kg HFPO Trimer
3.85 Ib HFPO Trimer
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Page 31 of 68
H. Monoadduct (MA) CAS No.4089-57-0
Tetrafluoro-2-[Tetrafluoro-2-(Fluorosulfonyl)Ethoxy]-Propanoyl Fluoride
Quantity Released
Before-control MA vented per the process flowsheet
Vented from the Condensation Reactor: 0 kg A�M
3.66 kg Cond RY Pent F7oiv
Vented from the Crude Receiver 0 kg MA
18.76 kg Crude Receiver Vent
0.0045 kg MA
Vented from the Foreshots Receiver
0.33 kg F'oreshof ReceiverVen
MA vented based on 2,002 kg total Condensation Reactor vent stream(22266FG).
MA vented based on 34,583 kg total Crude Receiver vent stream(22701 FG).
MA vented based on 42 kg total Foreshots Receiver vent stream(22826FG).
Before control MA vented from Condensation Reactor:
0.00 kg MA x 2,002 kg CndRx = 0 kg MA
3.66 kg CndRx
MA vented from Crude Receiver
0.00 kg MA x 34,583 kg CrRec = 0 kg MA
18.76 kg CrRec
MA vented from Foreshots Receiver
0.0045 kg MA x 42 kg FsRec = 0.582 kg MA
0.33 kg FsRec
Total before-control MA vented = 0.582 kg MA
VOC Emissions 0.582 kg MA
1.283 lb MA
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Page 32 of 68
I. Diadduct (DA) CAS No.4089-58-1
Tetrafluoro-2[Hexafluoro-2-(Tetrafluoro-2-{Fluorosulfonyl)Ethoxy)Propoxy Propionyl Fluoride
Quantity Released
Before-control DA vented per the process flows heat
Vented from the Condensation Reactor: 0 kg DA
3.66 kg Cond RY Pent Flow
Vented from the Crude Receiver: 0 kg DA
18.76 kg Craide Receiver Vent
0.13 kg DA
Vented from the Foreshots Receiver:
0.33 kg Foreshot.SReceiverVen
DA vented based on 2,002 kg total Condensation Reactor vent stream(22266FG).
DA vented based on 34,583 kg total Crude Receiver vent stream(22701 FG).
DA vented based on 42 kg total Foreshots Receiver vent stream(22826FG).
Before control DA vented from Condensation Reactor:
0.00 kg DA x 2,002 kg CndRx = 0 kg DA
3.66 kg CndRx
DA vented from Crude Receiver
0.00 kg DA x 34,583 kg CrRec = 0 kg DA
18.76 kg CrRec
DA vented from Foreshots Receiver
0,13 kg DA x 42 kg FsRec = 16.88 kg DA
0.33 kg FsRec
Total before-control DA vented = 16.88 kg DA
VOC Emissions 16.88 kg DA
37.20 lb DA
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Page 33 of 68
J. Hydro PSEPVE CAS No.75549-02-9
Tetrafluoro-2-[Trifluoro-2-(1,2,2,2-Tetra-fluoroethoxy)-1-(Trifluoromethyl)Ethoxy]-
Ethane Sulfonyl Fluoride
Quantity Released
Hydro-PSEPVE vented per the process flowsheet
0 kg Hydro—PSEPT E
Vented from the Condensation Reactor: 3.66 kg Cond Px Vent Flow
Vented from the Crude Receiver 0 kg H}dro—PSLPVE
18.76 kg Crude Re ceiver V ertt
Vented from the Foreshots Receiver 0.0045 kg Hid?-o-PSEPVE
0.33 kg F oreshotsReceinerL'ent
Hydro-PSEPVE vented based on 2,002 kg total Condensation Reactor vent stream(22266FG).
Hydro-PSEPVE vented based on 34,583 kg total Crude Receiver vent stream(22701 FG).
Hydro-PSEPVE vented based on 42 kg total Foreshots Receiver vent stream(22826FG).
Hydro-PSEPVE vented from Condensation Reactor:
0.00 kg Hydro-PSEPVE x 2,002 kg CndRx = 0 kg Hydro-PSEPVE
3.66 kg CndRx
Hydro-PSEPVE vented from Crude Receiver
0.00 kg Hydro-PSEPVE x 34,583 kg CrRec = 0 kg Hydro-PSEPVE
18.76 kg CrRec
Hydro-PSEPVE vented from Foreshots Receiver
0.0045 kg Hydro-PSEPVE x 42 kg FsRec = 0.582 kg Hydro-PSEPVE
0.33 kg FsRec
VOC Emissions 0 kg from Condensation Reactor
+ 0 kg from Crude Receiver
+ 0.582 kg from Foreshots Receiver
= 0.582 kg Hydro-PSEPVE = 0.582 kg VOC
1.283 Ibs VOC
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Page 34 of 68
K. Iso-PSEPVE CAS No.34805-58-8
Perfluoro-l-Methyl-2-(2 Fluorosulfonyl Ethoxy)Ethyl Vinyl Ether
Quantity Released
Iso-PSEPVE vented per the process flowsheet
0 kg Lro—PSEP i E
Vented from the Condensation Reactor: 3.66 kg Cond Rx Vent Flow
0 kg Iso—PSEP LE
Vented from the Crude Receiver 18.76 kg Crude Receiver Lent
0.014 k-g Iso—PSEP 1 E
Vented from the Foreshots Receiver 0.014 kg Foreshots Receiver Gent
Iso-PSEPVE vented based on 2,002 kg total Condensation Reactor vent stream(22266FG).
Iso-PSEPVE vented based on 34,583 kg total Crude Receiver vent stream(22701 FG).
Iso-PSEPVE vented based on 42 kg total Foreshots Receiver vent stream(22826FG).
Iso-PSEPVE vented from Condensation Reactor:
0.00 kg Iso-PSEPVE x 2,002 kg CndRx = 0 kg Iso-PSEPVE
3.66 kg CndRx
Iso-PSEPVE vented from Crude Receiver
0.00 kg Iso-PSEPVE x 34,583 kg CrRec = 0 kg Iso-PSEPVE
18.76 kg CrRec
Iso-PSEPVE vented from Foreshots Receiver
0.014 kg Iso-PSEPVE x 42 kg FsRec = 1.746 kg Iso-PSEPVE
0.33 kg FsRec
VOC Emissions 0 kg from Condensation Reactor
+ 0 kg from Crude Receiver
+ 1.746 kg from Foreshots Receiver
1.746 kg Iso-PSEPVE = 1.746 kg VOC
3.849 Ibs VOC
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L. HFPO DimerAcid Fluoride CAS No.2062-98-8
2,3,3,3-tetrafluoro-2-(1,1,2,2,3,3,3-heptafluoropropoxy)propanoyl fluoride
Refer to Dimer Acid Tab.
M. Diglyme CAS No.111-96-6
The emissions of diglyme is based on a mass balance
Quantity Released
= 4,800 kg diglyme introduced into processes
= 4,800 kg diglyme transferred to H/C waste tank
= 0.00 kg diglyme unaccounted for and assumed emitted
= 0.00 Ibs Diglyme
Emissions of diglyme from PSEPVE= 0.00 Ibs Diglyme
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N. Total Point Source Emission Summary
Uncontrolled Uncontrolled TO Control TO Controlled TO Controlled
Emissions Emissions Efficiency Emissions Emissions
Compound Name (kg/yr) (lb/yr) (%) (kg/yr) (lb/yr)
A. HFP 217.80 480.16 99.99% 0.02 0.05
B. HFPO 1,793.00 31952.84 99.99% 0.18 0.40
C. PPF 111.75 246.37 99.99% 0.01 0.02
D. TFE 345.83 762.41 99.99% 0.03 0.08
E. PSEPVE 8.73 19.24 99.99% 0.00 0.00
F. JC4 773.04 1,704.23 99.99% 0.08 0.17
LG. HFPO Trimer 1.75 3.85 99.99% 0.00 0.00
H. MA 0.58 1.28 99.99% 0.00 0.00
I. DA 16.88 37.20 99.99% 0.00 0.00
J. Hydro-PSEPVE 0.58 1.28 99.99% 0.00 0.00
K. ISO-PSEPVE 1.75 3.85 99.99% 0.00 0.00
M. Di I me 0.00 0.00 99.99% 0.00 0.00
N. CO2 32,161.73 70,903.74 0.00% 32161.73 70903.74
TOTAL VOCI'I 3,271.67 7,212.72 -- 0.33 0.72
(1)VOCs are denoted in blue.
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O. HF Point Source Emission Summary
The thermal oxidizer generates hydrogen fluoride(HF) Where,
from the combustion of organic fluoride containing E,,=uncontrolled emission rate of fluorinated compound x,
hydrocarbons,which are controlled by the scrubber. Cx=TO control efficiency of compound x
HF generation and emissions are calculated as NFx=number of fluoride atoms in compound x
follows: MWHF=molecular weight of HF(20)
CHF MWx=molecular weight of compound x
EHF=E,.X 100 XNF.MWF X(I ioo) CHF=scrubber control efficiency of HF
#of F Atoms In Molecular Weight of HF Generated in TO Scrubber Control Controlled HF
Compound Compound (Ib/yr) Efficiency Emissions
Compound Name (%) (lb/yr)
A. HFP 6 150.02 384.04 99.95% 0.19
B. HFPO 6 166.02 2,856.90 99.95% 1.43
C. PPF 6 166.02 178.06 99.95% 0.09
D. TFE 4 100.01 609.79 99.95% 0.30
E. PSEPVE 14 447.11 12.05 99.95% 0.01
F. C4 8 200.02 1,363.09 99.95% 0.68
G. HFPO Trimer 18 498.05 2.78 99.95% 0.00
H. MA 10 346.09 0.74 99.95% 0.00
I. DA 16 512.11 23.25 99.95% 0.01
J. Hydro-PSEPVE 15 466.11 0.83 99.95% 0.00
K. Iso-PSEPVE 14 446.10 2.42 99.95% 0.00
M. JlDii I me 0 134.17 0.00 99.95% 0.00
N. I CO2 0 44.01 0.00 99.95% 0.00
Total HF Emissions -- -- -- 2.72
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P. S02 Point Souce Emission Summary
The thermal oxidizer generates sulfur dioxide(S02)from the combustion of hydrocarbons,which are controlled by the scrubber.S02 generation
and emissions are calculated using the same methodology as HF,above.
#of S Atoms in Molecular Weight of S02 Generated in Scrubber Control Controlled S02
Compound Compound TO or Process Efficiency Emissions
Compound Name (lb/yr) (%) (Ib/yr)
A. HFP 0 150.02 0.00 99.95% 0.00
B. HFPO 0 166.02 0.00 99.95% 0.00
C. PPF 0 166.02 0.00 99.95% 0.00
D. TFE 0 100.01 0.00 99.95% 0.00
E. PSEPVE 1 447.11 2.76 99.95% 0.00
F. C4 0 200.02 0.00 99.95% 0.00
G. HFPO Trimer 0 498.05 0.00 99.95% 0.00
H. MA 1 346.09 0.24 99.95% 0.00
I. DA 1 512.11 4.65 99.95% 0.00
J. Hydro-PSEPVE 1 466.11 0.18 99.95% 0.00
K. I Iso-PSEPVE 1 446.10 0.55 99.95% 0.00
M. IDiglyrne 0 134.17 0.00 99.95% 0.00
N. I CO2 0 44.01 0.00 99.95% 0.00
Total S02 Emissions -- -- -- 0.00
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Q. CO2 Point Source Emission Summary
The thermal oxidizer generates carbon dioxide(CO2)from the combustion of hydrocarbons,which is not assumed to be controlled by the scrubber.
CO2 generation and emissions are calculated using the same methodology as HF,above.
#of C Atoms in Molecular Weight of CO2 Generated in Scrubber Control Controlled CO2
Compound Compound TO or Process Efficiency Emissions
Com ound Name (lb/yr) (%) (Ib/yr)
A. JHFP 3 150.02 422.52 0.00% 422.52
B. HFPO 3 166.02 3,143.16 0.00% 3,143.16
C. PPF 3 166.02 195.90 0.00% 195.90
D. TFE 2 100.01 670.89 0.00% 670.89
E. PSEPVE 7 447.11 13.26 0.00% 13.26
F. IC4 4 200.02 1,499.67 0.00% 1,499.67
G. HFPO Trimer 9 498.05 3.06 0.00% 3.06
H. MA 5 346.09 0.82 0.00% 0.82
I. DA 8 512.11 25.57 0.00% 25.57
J. Hydro-PSEPVE 7 466.11 0.85 0.00% 0.85
K. Iso-PSEPVE 7 446.10 2.66 0.00% 2.66
M. Di I me 6 134.17 0.00 0.00% 0.00
N. CO2 -- -- 70,903.74 0.00% 70,903.74
Total CO2 Emissions -- -- -- 76,882.09
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2021 AIR EMISSIONS INVENTORY SUPPORTING DOCUMENTATION
Emission Source ID No: NS-B
Emission Source Description: VE-North 1VE Manufacturing Process
Process&Emission Description: The VE-North 1 VE manufacturing process is a continuous chemical
reaction. All emissions from the process are vented to the Thermal Oxidizer/Scrubber System(TO)(Control
Device ID No.NCD-Q1/Q2)which has a documented control efficiency of 99.99%for all VOC and PFAS
compounds.The control of emissions of specific compounds will be addressed and detailed in the following
pages.
Basis and Assumptions:
-The 1 VE process flowsheet is the basis for relative concentrations of before-control emissions of gaseous wastes.
-Calculations of point source emissions are based on actual vent flow totals taken from the IP21 Historian.
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Point Source Emission Determination
A. HFP CAS No.116-15-4
Hexafluoropropylene
Quantity Released
HFP is a byproduct present in the HFPO feed. It is an inert in VE-North that is
vented to the TO.
HFP vented per the process flowsheet
Vented from the Condensation Reactor: 0.00 kg HFP
1.00 kg Cond Rx Vent Flow
Vented from the Crude Receiver 0.50 kg HFP
15.00 kg Crude Receiver Vent Flow
Vented from the Foreshots Receiver 0.00 kg HFP
0.50 kg Foreshots Receiver Vent Flow
HFP vented based on 0 kg total Condensation Reactor vent stream(22266FG).
HFP vented based on 0 kg total Crude Receiver vent stream(22701 FG).
HFP vented based on 0 kg total Foreshots Receiver vent stream(22826FG).
HFP vented from Condensation Reactor:
0.00 kg HFP x 0 kg CndRx = 0 kg HFP
1.00 kg CndRx
HFP vented from Crude Receiver
0.50 kg HFP x 0 kg CrRec = 0 kg HFP
15.00 kg CrRec
HFP vented from Foreshots Receiver
0.00 kg HFP x 0 kg FsRec = 0 kg HFP
0.50 kg FsRec
VOC Emissions 0 kg from Condensation Reactor
+ 0 kg from Crude Receiver
+ 0 kg from Foreshots Receiver
= 0 kg HFP = 0 kg VOC
0 Ibs VOC
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B. HFPO CAS No.428-59-1
Hexafluoropropylene oxide
Quantity Released
HFPO unreacted in condensation is vented to the TO.
HFPO vented per the process flowsheet
Vented from the Condensation Reactor: 0.30 kg HFPO
1.00 kg Cond Rx Vent Flow
Vented from the Crude Receiver 0.00 kg HFPO
15.00 kg Crude Receiver Vent Flow
Vented from the Foreshots Receiver 0.00 kg HFPO
0.50 kg Foreshots Receiver Vent Flow
HFPO vented based on 0 kg total Condensation Reactor vent stream(22266FG).
HFPO vented based on 0 kg total Crude Receiver vent stream(22701 FG).
HFPO vented based on 0 kg total Foreshots Receiver vent stream(22826FG).
HFPO vented from Condensation Reactor:
0.30 kg HFPO x 0 kg CndRx = 0 kg HFPO
1.00 kg CndRx
HFPO vented from Crude Receiver
0.00 kg HFPO x 0 kg CrRec = 0 kg HFPO
15.00 kg CrRec
HFPO vented from Foreshots Receiver
0.00 kg HFPO x 0 kg FsRec = 0 kg HFPO
0.50 kg FsRec
VOC Emissions 0 kg from Condensation Reactor
+ 0 kg from Crude Receiver
+ 0 kg from Foreshots Receiver
0 kg HFPO = 0 kg VOC
0 Ibs VOC
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C. PPF CAS No.422-61-7
PerFluoropropionyl fluoride
Quantity Released
Before-control PPF vented per the process flowsheet
Vented from the Condensation Reactor: 0.00 kg PPF
1.00 kg Cond Rx Vent Flow
Vented from the Crude Receiver 0.00 kg PPF
15.00 kg Crude Receiver Vent Flow
Vented from the Foreshots Receiver 0.00 kg PPF
0.50 kg Foreshots Receiver Vent Flow
PPF vented based on 0 kg total Condensation Reactor vent stream(22266FG).
PPF vented based on 0 kg total Crude Receiver vent stream(22701 FG).
PPF vented based on 0 kg total Foreshots Receiver vent stream(22826FG).
Before control PPF vented from Condensation Reactor:
0.00 kg PPF x 0 kg CndRx = 0 kg PPF
1.00 kg CndRx
PPF vented from Crude Receiver
0.00 kg PPF x 0 kg CrRec = 0 kg PPF
15.00 kg CrRec
PPF vented from Foreshots Receiver
0.00 kg PPF x 0 kg FsRec = 0 kg PPF
0.50 kg FsRec
Total before-control PPF vented = 0 kg PPF
VOC Emissions 0.00 kg PPF
0.00 lb PPF
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D. TFE CAS No.116-14-3
Tetrafluoroethylene
Quantity Released
TFE is a byproduct that can be formed in the ABR system. It is an inert in VE-North that is
vented to the TO.
TFE vented per the process flowsheet
Vented from the Condensation Reactor: 0.00 kg TFE
1.00 kg Cond Rx Vent Flow
Vented from the Crude Receiver 0.50 kg TFE
15.00 kg Crude Receiver Vent Flow
Vented from the Foreshots Receiver 0.00 kg TFE
0.50 kg Foreshots Receiver Vent Flow
TFE vented based on 0 kg total Condensation Reactor vent stream(22266FG).
TFE vented based on 0 kg total Crude Receiver vent stream(22701 FG).
TFE vented based on 0 kg total Foreshots Receiver vent stream(22826FG).
TFE vented from Condensation Reactor:
0.00 kg TFE x 0 kg CndRx = 0 kg TFE
1.00 kg CndRx
TFE vented from Crude Receiver
0.50 kg TFE x 0 kg CrRec = 0 kg TFE
15.00 kg CrRec
TFE vented from Foreshots Receiver
0.00 kg TFE x 0 kg FsRec = 0 kg TFE
0.50 kg FsRec
VOC Emissions 0 kg from Condensation Reactor
+ 0 kg from Crude Receiver
+ 0 kg from Foreshots Receiver
= 0 kg TFE = 0 kg VOC
0 Ibs VOC
I
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E. WE CAS No.39654-39-2
1-[2-[difluoro(trifluoromethoxy)methoxy]-1,1,2,2,-tetrafluoroethoxy]trifluoroethene
Quantity Released
1 VE vented per the process flowsheet
Vented from the Condensation Reactor: 0.00 kg 1VE
1.00 kg Cond Rx Vent Flow
Vented from the Crude Receiver: 1.50 kg 1VE
15.00 kg Crude Receiver Vent Flow
Vented from the Foreshots Receiver: 0.05 kg 1VE
0.50 kg Foreshots Receiver Vent Flow
1 VE vented based on 0 kg total Condensation Reactor vent stream(22266FG).
1 VE vented based on 0 kg total Crude Receiver vent stream(22701 FG).
1 VE vented based on 0 kg total Foreshots Receiver vent stream(22826FG).
1 VE vented from Condensation Reactor:
0.00 kg 1VE x 0 kg CndRx = 0 kg 1VE
1.00 kg CndRx
1 VE vented from Crude Receiver
1.50 kg 1VE x 0 kg CrRec = 0 kg 1VE
15.00 kg CrRec
1VE vented from Foreshots Receiver
0.05 kg 1VE x 0 kg FsRec = 0.00 kg 1VE
0.50 kg FsRec
VOC Emissions 0 kg from Condensation Reactor
+ 0 kg from Crude Receiver
+ 0.00 kg from Foreshots Receiver
0.00 kg 1VE = 0.00 kg VOC
0.00 Ibs VOC
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F. C4 CAS No.360-894
Perfluoro-2-butene
Quantity Released
Cos are perfluorobutenes that are byproducts from the Agitated Bed Reactor system.
They are inerts in VE-North that is vented to the TO.
C4s vented per the process flowsheet
Vented from the Condensation Reactor: 0.00 kg C4
1.00 kg Cond Rx Vent Flow
Vented from the Crude Receiver 1.00 kg C4
15.00 kg Crude Receiver Vent Flow
Vented from the Foreshots Receiver 0.40 kg C4
0.50 kg Foreshots Receiver Vent Flow
C4s vented based on 0 kg total Condensation Reactor vent stream(22266FG).
C4s vented based on 0 kg total Crude Receiver vent stream(22701 FG).
C4s vented based on 0 kg total Foreshots Receiver vent stream(22826FG).
C4s vented from Condensation Reactor:
0.00 kg C4s x 0 kg CndRx = 0 kg C4s
1.00 kg CndRx
C4s vented from Crude Receiver
1.00 kg C4s x 0 kg CrRec = 0 kg C4s
15.00 kg CrRec
C4s vented from Foreshots Receiver
0.40 kg C4s x 0 kg FsRec = 0 kg C4s
0.50 kg FsRec
VOC Emissions 0 kg from Condensation Reactor
+ 0 kg from Crude Receiver
+ 0 kg from Foreshots Receiver
0 kg C4s = 0 kg VOC
0 Ibs VOC
I
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G. PMCP(not a VOC) CAS No.379-16-8
Perfluoromethylcyclopropane
Quantity Released
PMCP is a byproduct formed in the Condensation Reactor system.
PMCP vented per the process flowsheet
Vented from the Condensation Reactor: 0.50 kg PMCP
1.00 kg Cond Rx Vent Flow
Vented from the Crude Receiver: 0.00 kg PMCP
15.00 kg Crude Receiver Vent Flow
Vented from the Foreshots Receiver: 0.00 kg PMCP
0.50 kg Foreshots Receiver Vent Flow
PMCP vented based on 0 kg total Condensation Reactor vent stream(22266FG).
PMCP vented based on 0 kg total Crude Receiver vent stream(22701 FG).
PMCP vented based on 0 kg total Foreshots Receiver vent stream(22826FG).
Before control PMCP vented from Condensation Reactor:
0.50 kg PMCP x 0 kg CndRx = 0 kg PMCP
1.00 kg CndRx
PMCP vented from Crude Receiver
0.00 kg PMCP x 0 kg CrRec = 0 kg PMCP
15.00 kg CrRec
PMCP vented from Foreshots Receiver
0.00 kg PMCP x 0 kg FsRec = 0.00 kg PMCP
0.50 kg FsRec
Total before-control PMCP vented: 0.00 kg PMCP
PMCP Emissions(not VOC) 0.00 kg PMCP
0.00 lb PMCP
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H. n1 TAF CAS No.21703-43-5
[difluoro(trifluoromethoxy)methoxy]difluoro acetyl fluoride
Quantity Released
Before-control n1 TAF vented per the process flowsheet
Vented from the Condensation Reactor: 0.10 kg n1 TAF
1.00 kg Cond Rx Vent Flow
Vented from the Crude Receiver 0.00 kg n1 TAF
15.00 kg Crude Receiver Vent Flow
Vented from the Foreshots Receiver 0.00 kg n1 TAF
0.50 kg Foreshots Receiver Vent Flow
n1 TAF vented based on 0 kg total Condensation Reactor vent stream(22266FG).
ni TAF vented based on 0 kg total Crude Receiver vent stream(22701 FG).
n1 TAF vented based on 0 kg total Foreshots Receiver vent stream(22826FG).
Before control n1 TAF vented from Condensation Reactor:
0.10 kg n1 TAF x 0 kg CndRx = 0 kg n1 TAF
1.00 kg CndRx
n1 TAF vented from Crude Receiver
0.00 kg n1 TAF x 0 kg CrRec = 0 kg n1 TAF
15.00 kg CrRec
n1 TAF vented from Foreshots Receiver
0.00 kg n1 TAF x 0 kg FsRec = 0.00 kg n1 TAF
0.50 kg FsRec
Total before-control n1 TAF vented = 0.000 kg n1 TAF
VOC Emissions 0.00 kg n1 TAF
0.00 lb n1 TAF
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I. Carbon Dioxide (CO2) CAS No.124-38-9
Quantity Released
Before-control CO2 vented per the process flowsheet
Vented from the Condensation Reactor: 0.00 kg CO2
1.00 kg Cond Rx Vent Flow
Vented from the Crude Receiver: 11.50 kg CO2
15.00 kg Crude Receiver Vent Flow
Vented from the Foreshots Receiver: 0.05 kg CO2
0.50 kg Foreshots Receiver Vent Flow
CO2 vented based on 0 kg total Condensation Reactor vent stream(22266FG).
CO2 vented based on 0 kg total Crude Receiver vent stream(22701 FG).
CO2 vented based on 0 kg total Foreshots Receiver vent stream(22826FG).
Before control CO2 vented from Condensation Reactor:
0.00 kg CO2 x 0 kg CndRx = 0 kg CO2
1.00 kg CndRx
CO2 vented from Crude Receiver
11.50 kg CO2 x 0 kg CrRec = 0 kg CO2
15.00 kg CrRec
CO2 vented from Foreshots Receiver
0.05 kg CO2 x 0 kg FsRec = 0.00 kg CO2
0.50 kg FsRec
Total before-control CO2 vented = 0.000 kg CO2
CO2 Emissions 0.00 kg CO2
0.00 lb CO2
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N. Total Point Source Emission Summary
Uncontrolled Uncontrolled TO Control TO Controlled TO Controlled
Emissions Emissions Efficiency Emissions Emissions
Compound Name (kg/yr) (lb/yr) (%) (kg/yr) (Ib/yr)
A. HFP 0.00 0.00 99.99% 0.00 0.00
B. HFPO 0.00 0.00 99.99% 0.00 0.00
C. PPF 0.00 0.00 99.99% 0.00 0.00
D. TFE 0.00 0.00 99.99% 0.00 0.00
E. 1 VE 0.00 0.00 99.99% 0.00 0.00
F. C4 0.00 0.00 99.99% 0.00 0.00
G. PMCP not a VOC 0.00 0.00 99.99% 0.00 0.00
H. n1 TAF 0.00 0.00 99.99% 0.00 0.00
I. CO2 0.00 0.00 0.00% 0.00 0.00
TOTAL VOCI'I 0.00 0.00 -- 0.00 0.00
(1)VOCs are denoted in blue.
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O. HF Point Source Emission Summary
The thermal oxidizer generates hydrogen fluoride(HF) Where,
from the combustion of organic fluoride containing Ex=uncontrolled emission rate of fluorinated compound x,
hydrocarbons,which are controlled by the scrubber. CX=TO control efficiency of compound x
HF generation and emissions are calculated as NFX=numberof fluoride atoms in compound x
follows: MWHF=molecular weight of HF(20)
MWX=molecular weight of compound x
EHF=Exioo xNF UHF x(1 ioo) CHF=scrubber control efficiency of HF
#of F Atoms in Molecular Weight of HF Generated in TO Scrubber Control Controlled HF
Compound Compound (lb/yr) Efficiency Emissions
Com ound Name % Ib/ r
A. JHFP 6 150.02 0.00 99.95% 0.00
B. HFPO 6 166.02 0.00 99.95% 0.00
C. PPF 6 166.02 0.00 99.95% 0.00
D. TFE 4 100.01 0.00 99.95% 0.00
E. 1 VE 12 348.00 0.00 99.95% 0.00
F. C4 8 200.02 0.00 99.95% 0.00
G. PMCP(not a VOC) 8 200.02 0.00 99.95% 0.00
H. n1 TAF 8 248.03 0.00 99.95% 0.00
I. CO2 0 44.01 0.00 99.95% 0.00
Total HF Emissions -- -- -- 0.00
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P. SO2 Point Souce Emission Summary
The thermal oxidizer generates sulfur dioxide(SO2)from the combustion of hydrocarbons,which are controlled by the scrubber.SO2 generation
and emissions are calculated using the same methodology as HF,above.
#of S Atoms in Molecular Weight of SO2 Generated in Scrubber Control Controlled SO2
Compound Compound TO or Process Efficiency Emissions
Compound Name (lb/yr) (%) (lb/yr)
A. HFP 0 150.02 0.00 99.95% 0.00
B. HFPO 0 166.02 0.00 99.95% 0.00
C. PPF 0 166.02 0.00 99.95% 0.00
D. TFE 0 100.01 0.00 99.95% 0.00
E. 1 VE 0 348.00 0.00 99.95% 0.00
F. C4 0 200.02 0.00 99.95% 0.00
G. PMCP(not a VOC) 0 200.02 0.00 99.95% 0.00
H. n1 TAF 0 248.03 0.00 99.95% 0.00
I. CO2 0 44.01 0.00 99.95% 0.00
Total SO2 Emissions -- -- -- 0.00
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Q. CO2 Point Source Emission Summary
The thermal oxidizer generates carbon dioxide(CO2)from the combustion of hydrocarbons,which is not assumed to be controlled by the scrubber.
CO2 generation and emissions are calculated using the same methodology as HF,above.
#of C Atoms in Molecular Weight of CO2 Generated in Scrubber Control Controlled CO2
Compound Compound TO or Process Efficiency Emissions/o)
Com ound Name (lb/yr) ( (lb/yr)
A. JHFP 3 150.02 0.00 0.00% 0.00
B. HFPO 3 166.02 0.00 0.00% 0.00
C. PPF 3 166.02 0.00 0.00% 0.00
D. TFE 2 100.01 0.00 0.00% 0.00
E. 1 VE 6 348.00 0.00 0.00% 0.00
F. C4 4 200.02 0.00 0.00% 0.00
G. PMCP not a VOC 4 200.02 0.00 0.00% 0.00
H. nl TAF 4 248.03 0.00 0.00% 0.00
L CO2 -- -- 0.00 0.00% 0.00
Total CO2 Emissions -- -- -- 0.00
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2,3,3,3-tetrafluoro-2-(1,1,2,2,3,3,3-heptafluoropropoxy)prop
HFPO Dimer Acid Fluoride
CAS No.: 2062-98-8
Emission calculation methodology and monthly emission rates were detailed
presented in the Monthly Emission Reduction Reports have been tabulated.
reports.
PPVE
Outdoor
Month Equipment Indoor Equipment
Emissions Emissions
(lb/month) (lb/month)
Jan-21 0.00 0.00
Feb-21 0.35 0.33
Mar-21 0.53 11.30
A r-21 0.00 0.00
Ma -21 0.51 1.88
Jun-21 0.27 1.81
Jul-21 0.05 0.46
Au -21 0.00 0.00
Se -21 0.13 0.40
Oct-21 0.05 0.12
Nov-21 0.23 0.53
Dec-21 0.02 0.04
CY2021 2.15 16.87
Total Equipment Emissions(lb/yr) 26.01
Process emissions of Dimer Acid are accounted for in the Thermal Oxidizer s
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Equipment Emissions Determination
Equipment Emissions(EE)are a function of the number of emission points in the plant(valves,flanges,pump seals). For the equipment emission calculations
the inventory shown below is conservative and based on plant and process diagrams.
A. Equipment Emissions from Condensation Reactor System
Condensation Tower(vents to stack) *Emission Factors found on Fugitive Emission Leak rates worksheet
Valve emissions: 462 valves X 0.00039 Ibs/hr/valve = 0.180 Ibs/hr VOC from EE
Flange emissions: 924 flanges X 0.00018 Ibs/hr/flange = 0.166 Ibs/hr VOC from EE
Pump emissions: 0 pumps X 0.00115 Ibs/hr/pump = 0.000 Ibs/hr VOC from EE
Total fugitive emission rate = 0.347 Ibs/hr VOC from EE
Condensation Tower VOC by campaign
Campaign EVE PPVE PSEPVE 1VE
Operating Hours 468 3,171 2,360 0
Total VOC generated per campaign 162 1099 818 0
After After
Component EVE After control** PPVE After control** PSEPVE control** 1VE control**
Ibs lbs Ibs Ibs Ibs Ibs Ibs Ibs
HFP 1 1 4 4 2 2 0 0
HFPO 38 38 324 324 189 189 0 0
PPF 1 1 22 22 2 2 0 0
Diglyme 0 0 0 0 94 94 0 0
AN 0 0 133 133 0 0 0 0
ADN 16 16 0 0 0 0 0 0
TTG 2 2 0 0 0 0 0 0
DA 0 0 0 0 345 345 0 0
MA 0 0 0 0 155 155 0 0
TA 0 0 0 0 13 13 0 0
RSU 0 0 0 0 1 1 0 0
MAE 35 35 0 0 0 0 0 0
MMF 7 7 0 0 0 0 0 0
DAE 54 54 0 0 0 0 0 0
TAE 2 2 0 0 0 0 0 0
HFPO Trimer 0 0 15 15 8 8 0 1 0
n1 adduct 1 0 0 0 1 0 0 0 0 0
n1TAF 0 0 0 0 0 0 0 0
Total 157 157 499 499 807 807 0 0
Note: Speciated equipment emissions were estimated by assuming typical volumes of each component in the system,and applying the
fraction of each component to the total estimated emissions. The worksheet"vessel compositions"shows the factors used in this
calculation.
Vinyl Ethers North Air Emissions Inventory Equipment Emissions
Page 56 of 68
B. Equipment Emissions from Agitated Bed Reactor System
Valve emissions: 85 valves x 0.00039 Ibs/hr/valve = 0.033 Ibs/hr VOC from EE
Flange emissions: 170 flanges x 0.00018 Ibs/hr/flange = 0.031 Ibs/hr VOC from EE
Pump emissions: 0 pumps x 0.00115 Ibs/hr/pump = 0.000 Ibs/hr VOC from EE
Total fugitive emission rate = 0.064 Ibs/hr VOC from EE
ABR/crude VOC by campaign
Campaign EVE PPVE PSEPVE 1VE
Operating Hours 468 3,171 2,360 0
Total VOC per campaign 29.835 202 150 0.00
Component EVE PPVE PSEPVE 1VE
lb lb lb lb
HFP 0 0 11 0 Worst case,assume all acid fluorides are released in the portion
EVE 25 0 0 0 of the feed line outside the ABR room and are not removed by the
PPVE 0 194 0 0 WGS.
DA 0 0 2 0
DAE 0 0 0 0
PSEPVE 0 0 131 0
hydro-EVE 1 0 0 0
iso-EVE 3 0 0 0
C4 0 6 8 0.00
1 VE 0 0 0 0.00
Total 30 200 150 0
Vinyl Ethers North Air Emissions Inventory Equipment Emissions
Page 57 of 68
C. Equipment Emissions from Refining System
Valve emissions: 162 valves x 0.00039 Ibs/hr/valve = 0.063 Ibs/hr VOC from EE
Flange emissions: 324 flanges x 0.00018 Ibs/hr/flange = 0.058 Ibs/hr VOC from EE
Pump emissions: 0 pumps x 0.00115 Ibs/hr/pump = 0.000 Ibs/hr VOC from EE
Total fugitive emission rate = 0.122 Ibs/hr VOC from EE
Refining System VOC by campaign
Campaign EVE PPVE PSEPVE 1VE
Operating Hours 468 3,171 2,360 0
Total VOC per campaign 56.862 385 287 0.00
Component EVE PPVE PSEPVE 1VE
Ibs Ibs Ibs Ibs All Refining equipment is located outside of the tower so
HFP 0 0 29 0 releases will be directly to atmosphere.
EVE 51 0 0 0
PPVE 0 338 0 0
PSEPVE 0 0 237 0
hydro-EVE 2 0 0 0
iso-EVE 3 0 0 0
C4 0 45 21 0.00
1 VE 0 1 0 1 0 0.00
Total 1 57 1 383 1 287 1 0
Vinyl Ethers North Air Emissions Inventory Equipment Emissions
Page 58 of 68
D.Equipment Emissions of HFPO Dimer Acid Fluoride(HFPO Dimer)
Refer to Dimer Acid Tab.
Annual Outdoor
Campaign Equipment
Emissions(Ibs)
PSEPVE 0.01
EVE 0.00
PPVE 2.15
Annual Indoor
Campaign Equipment
Emissions(Ibs)
PSEPVE 6.88
EVE 0.09
PPVE 16.87
Total Equipment Emissions(Indoor+Outdoor)= 26.01 Ibs
Vinyl Ethers North Air Emissions Inventory Equipment Emissions
Page 59 of 68
E.Component Summary-All equipment emissions
Component EVE PPVE PSEPVE 1VE Total GHG
Ibs Ibs Ibs Ibs Ibs (Ib)
HFP 1 4 41 0 46 46
HFPO 38 324 189 0 551 551
HFPO-Dimer 0 19 7 0 26 26
PPF 1 22 2 0 25 25
Diglyme 0 0 94 0 94
AN 0 133 0 0 133
ADN 16 0 0 0 16
TTG 2 0 0 0 2
DA 0 0 346 0 346 346
MA 0 1 0 155 1 0 155 155
TA 0 0 13 0 13 13
RSU 0 0 1 0 1 1
MAE 35 0 0 0 35 35
MMF 7 0 0 0 7 7
DAE 54 0 0 0 54 54
TAE 2 0 0 0 2 2
HFPO Trimer 0 15 8 0 23 23
EVE 77 0 0 0 77 77
PPVE 0 532 0 0 532 532
PSEPVE 0 0 368 0 368 368
hydro-EVE 4 0 0 0 4 4
iso-EVE 6 0 0 0 6 6
C4 0 52 28 0 80 80
n1 Adduct 0 0 0 0 0 0
n1 TAF 0 0 0 0 0 0
1VE 0 0 0 0 0 0
2595 2,351
Vinyl Ethers North Air Emissions Inventory Maintenance Emissions
Page 60 of 68
2021 Maintenance Emission Determination
A. Background
Periodically,the process vessels in the VE-North plant are emptied for campaign switches and for
maintenance. During the deinventory process,the liquid is transferred to another process vessel and then the
gases are evacuated to the Thermal Oxidizer/Scrubber System(TO),Control Device ID NCD-Q1/Q2,which
has a control efficiency of 99.99%.The amount of gasses from the condensation reactor,crude receiver and
foreshots receiver are already included in the vent flowmeter readings used to calculate emissions in previous
sections. This section estimates maintenance emissions for the rest of the major process vessels.
B. Condensation Tower
Assume the following:
(a) void fraction in distillation columns is 40%
(b) ideal gas behavior
(c) vessels are at atmospheric pressure
(d) ambient temperature(25 deg C)
(e) gases are 68%acid fluorides and 32%non-acid fluorides
(f) average molecular weight(MW)for acid fluoride component based on the average
computed from composite composition as shown on'Vessel Compositions"worksheet.
Therefore the average molecular weight for condensation is 362
(g) average MW for non-acid fluoride component= 166 (average of HFPO&HFP)
(h) number of deinventory events= 1
List of Process Vessels
Volume Volume
Condensation Tower
ft3) (gallons) �
Reactor Decanter 5 41
Stripper Feed Decanter 7 51
Stripper Overhead Receiver 5 40
A/F Column 27 203
A/F Overhead Receiver 14 106
A/F Tails Decanter 1 10
ABR Feed Tank 27 202
Total Volume 87 654
Vinyl Ethers North Air Emissions Imcntory Maintenance Emissions
Page 61 of 68
VOC Emissions
n=PV/RT, where P = 14.7 psia R = 10.73 psia-ft3/lb-mol degR
V = 87 ft3 T = 537 degrees R
n = PV _ 14.7 psia x 87 ft3 _ 0.22 lb-mol gas
FT 10.73 psia-ft3 x 537 deg R deinventory
lb-mol degR
0.22 lb-mol gas x 32% non-acid fluorides x 166 Ibs non-A/F = 11.7 Ibs non-A/F
year lb-mol gas deinventory
0.22 lb-mol gas x 68%acid fluorides x 362 Ibs A/F = 55 Ibs A/F
year lb-mol gas deinventory
After-control emissions utilizing the 99.99%control efficient RTO:
55 Ibs A/F per deinventory Total VOC: 11.7 Ibs non-A/F VOC
x (100%-99.99%)control efficiency + 55.14 Ibs A/F VOC
0.006 Ibs A/F per deinventory x (100%-99.99%)control efficiency
0.007 Ibs VOC/deinventory
12 Ibs non-A/F per deinventory
x (100%-99.99%)control efficiency
0.001 Ibs non-A/F per deinventory
C. Refining
Assume the following:
(a) void fraction in distillation columns is 40%
(b) ideal gas behavior
(c) vessels are at atmospheric pressure
(d) ambient temperature(25 deg C)
(e) gases are 100%vinyl ethers which are 100%VOC
V,,A Ethers Nmh Air Enwsi=Inventory Msinkrunm Emis i—
Psge 62 of68
(f) average molecular weight(MW)for vinyl ether component based on the average
computed from composite composi0on as shown on'Vessel Compositions"worksheet.
Therefore the average molecular might for refining is 296
(g) number of deinventory events= 1
HF Potential
Vinyl ethers are VOCs without the potential to forth HF
List of Process Vessels
Refining Volume Volume
ft (gallons)
Ether Still 107 803
Ether 5011 Overhead Receiver 9 69
Product Receiver 46 348
Total Volume 163 1220
VOC Emissions
n=PV/RT, where P = 14.7 psia R = 10.73 psia-fts/lb-mol degR
V = 163 fts T = 537 degrees R
n = PV __ 14.7 psia x 163 ft3 = 0.42 lb-mol gas
RT 10.73 psia-W x 537 deg R deinventory event
lb-mol degR
0.42 lb-mol gas x 296 Ibs VOC = 123.1 Ibs VOC
year lb-mol gas deinventory
After-control emissions utilizing the 99.99%control efficient RTO:
123.1 Ibs VOC/deinventory
(100%-99.99%)control efficiency
0.0123 Ibs VOC/deinventory
Vinyl Ethers North Air Emissions lmcntor� Maintenance Emissions
Page 63 of 68
D.Component Summary-All maintenance emissions(controlled)
Composite compositions for each area,
Component EVE PPVE PSEPVE 1VE Condensation,ABR,and Refining,were
Ibs Ibs Ibs Ibs determined on the Vessel Composition
HFP 0.00005 0.00014 0.00374 0 worksheet,taking into account run hours
HFPO 0.00159 0.00986 0.00463 0 on each campaign and approximate
HFPO-Dimer 0.00019 0.01817 0.00019 0 compositions. The mass fraction for each
PPF 0.00005 0.00068 0.00004 0 component was then multiplied by the
Di lyme 0.00000 0.00000 0.00230 0 VOC from these areas.
AN 0.00000 0.00405 0.00000 0
ADN 0.00067 0.00000 0.00000 0
TTG 0.00007 0.00000 0.00000 0
DA 0.00000 0.00000 0.00845 0
MA 0.00000 0.00000 0.00379 0
TA 0.00000 0.00000 0.00031 1 0
RSU 0.00000 0.00000 0.00003 0
MAE 0.00145 0.00000 0.00000 0
MMF 0.00029 0.00000 0.00000 0
DAE 0.00221 0.00000 0.00000 0 Total before control VOC Ibs) 0 17
TAE 0.00010 0.00000 0.00000 0 Total after control VOC 0.17
HFPO Trimer 0.00000 0.00045 0.00019 0
EVE 1 0.01108 0.00000 0.00000 1 0 'this is very conservative,since EVE will be
PPVE 0.00000 0.05394 0.00000 0 liquid at ambient temp
PSEPVE 0.00000 0.00000 0.03059 0 "this is very conservative,since PSEPVE
hydro-EVE 0.00049 0.00000 0.00000 0 will be liquid at ambient temp
iso-EVE 0.00074 0.00000 0.00000 0
C4 0.00000 0.00727 0.00266 0
n1 Adduct 0.00000 0.00000 0.00000 0
n1 TAF 1 0.00000 0.00000 0.00000 0
1VE 1 0.00000 0.00000 0.00000 0
Vinyl Ethers North Air Emissions Inwnlory Maintenance Emissions
Page 64 of 68
E. HF Point Source Emission Summary
The thermal oxidizer generates hydrogen Where,
fluoride(HF)from the combustion of E,=uncontrolled emission rate of fluorinated compound x,
organic fluoride containing hydrocarbons, C,=TO control efficiency of compound x
which are controlled by the scrubber. HE NF,=number of fluoride atoms in compound x
generation and emissions are calculated MWHF=molecular weight of HF(20)
as follows: MW,=molecular weight of compound x
c, nre.„, c„ C =scrubber control efficient of HF
[„ E"x 1lU xNF,tifY_;11-tiU) HF y
HF Generated in Scrubber Control EVE Controlled HF PPVE Controlled PSEPVE Controlled
#of F Atoms in Molecular Weight TO Efficiency Emissions HF Emissions HF Emissions 1VE Controlled HF
Compound of Compound , Emissions(Iblyr)
Compound Name (Ib/yr) (/o) (Ib/yr) (Ib/yr) (Ib/yr)
HFP 6 150.0234 31.34 99.95% 0.0002 0.0005 0.0149 0.0000
HFPO 6 166.0224 116.22 99.95% 0.0057 0.0356 0.0167 0.0000
HFPO-Dinner 12 332.0448 134.07 99.95% 0.0007 0.0657 0.0007 0.0000
PPF 6 166.0224 5.57 99.95% 0.0002 0.0025 0.0002 0.0000
Di I me 0 134.175 0.00 99.95% 0.0000 0.0000 0.0000 0.0000
AN 0 41.0527 0.00 99.95% 0.0000 0.0000 0.0000 0.0000
ADN 0 108.1434 0.00 99.95% 0.0000 0.000o 0.0000 0.0000
TTG 0 222.281 0.00 99.95% 0.0000 0.0000 0.0000 0.0000
DA 16 512.116 52.82 99.95% 0.0000 0.0000 0.0264 0.0000
MA 10 346.096 21.93 99.95% 0.0000 0.0000 0.0110 0.0000
TA 22 678.125 2.01 99.95% 0.0000 0.0000 0.0010 0.0000
RSU 4 180.074 0.14 99.95% 0.0000 0.0000 0.0001 0.0000
MAE 9 322.0826 8.08 99.95% 0.0040 0.0000 0.0000 0.0000
MMF 3 156.055 1.10 99.95% 0.0006 0.0000 0.0000 0.0000
DAE 15 488.089 13.61 99.95% 0.0068 0.0000 0.0000 0.0000
TAE 21 654.106 0.63 99.95% 0.0003 0.0000 0.0000 0.0000
HFPO Trimer 18 498.051 4.62 99.95% 0.0000 0.0016 0.0007 0.0000
EVE 13 423.092 68.10 99.95% 0.0341 0.0000 0.0000 0.0000
PPVE 10 266.038 405.45 99.95% 0.0000 0.2027 0.0000 0.0000
PSEPVE 14 447.111 191.54 99.95% 0.0000 0.0000 0.0958 0.0000
hydro-EVE 14 442.09 3.12 99.95% 0.0016 0.0000 0.0000 0.0000
iso-EVE 13 422.084 4.55 99.95% 0.0023 0.0000 0.0000 0.0000
C4 8 200.0312 79.38 99.95% 0.0000 0.0291 0.0106 0.0000
nl Adduct 14 414.05 0.00 99.95% 0.0000 0.0000 10.0000 0.0000
nl TAF 8 248.027 0.00 99.95% 0.0000 0.0000 0.0000 0.0000
1VE 1 12 348 0.00 99.95% 0.0000 0.0000 0.0000 0.0000
Total HF Emissions - - - 0.06 0.34 0.18 0.00
Vinyl Ethers North Air Emissions Inventory Maintenance Emissions
Page 65 of 68
F. S02 Point Source Emission Summary
The thermal oxidizer generates sulfur dioxide(S02)from the combustion of organic sulfur containing hydrocarbons,which are controlled by the scrubber.S02 generation and
emissions are calculated using the same methodology as HF,above.
#of S Atoms in Molecular Weight
S02 Generated in Scrubber Control EVE Controlled PPVE Controlled 1VE Controlled
TO or Process S02 Emissions S02 Emissi PSEPVE Controlled ons S02 Emissions
Compound of Compound (Iblyr) Efficiency (Iblyr) (Ib/yr) S02 Emissions (Ib/yr)
Compound Name Ib/r)
HFP 0 150.0234 0.00 99.95% 0.0000 0.0000 0.0000 0.0000
HFPO 0 166.0224 0.00 99.95% 0.0000 0.0000 0.0000 0.0000
HFPO-Dimer 0 332.0448 0.00 99.95% 0.0000 0.0000 0.0000 0.0000
PPF 0 166.0224 0.00 99.95% 0.0000 0.0000 0.0000 0.0000
Di I me 0 134.175 0.00 99.95% 0.0000 0.0000 0.0000 0.0000
AN 0 41.0527 0.00 99.95% 0.0000 0.0000 0.0000 0.0000
ADN 0 108.1434 0.00 99.95% 0.0000 0.0000 0.0000 0.0000
TTG 0 222.281 0.00 99.95% 0.0000 0.0000 0.0000 0.0000
DA 1 512.116 10.57 99.95% 0.0000 0.0000 0.0053 0.0000
MA 1 346.096 7.02 99.95% 0.0000 0.0000 0.0035 0.0000
TA 1 678.125 0.29 99.95% 0.0000 0.0000 0.0001 0.0000
RSU 1 180.074 0.11 99.95% 0.0000 0.0000 0.0001 0.0000
MAE 0 322.0826 0.00 99.95% 0.0000 0.0000 0.0000 0.0000
MMF 0 156.055 0.00 99.95% 0.0000 0.0000 0.0000 0.0000
DAE 0 488.089 0.00 99.95% 0.0000 0.0000 0.0000 0.0000
TAE 0 654.106 0.00 99.95% 0.0000 0.0000 0.0000 0.0000
HFPO Trimer 0 498.051 0.00 99.95% 0.0000 0.0000 0.0000 0.0000
EVE 0 423.092 0.00 99.95% 0.0000 0.0000 0.0000 0.0000
PPVE 0 266,038 0.00 99.95% 0.0000 0.0000 0.0000 0.0000
PSEPVE 1 447.111 43.82 99.95% 0.0000 0.0000 0.0219 0.0000
hydro-EVE 0 442.09 0.00 99.95% 0.0000 0.0000 0.0000 0.0000
iso-EVE 0 422.084 0.00 99.95% 0.0000 0.0000 0.0000 0.0000
C4 0 200.0312 0.00 99.95% 0.0000 0.0000 0.0000 0.0000
n1 Adduct 0 414.05 0.00 99.95% 0.0000 0.0000 0.0000 0.0000
n1 TAF 0 248.027 0.00 99.95% 0.0000 0.0000 0.0000 0.0000
1VE 0 348 0.00 99.95% 0.0000 0.0000 0.0000 0.0000
Total S02 Emissions - - - 0.00 0.00 0.03 0.00
Vinyl Ethers North Air Emissions Inventory Maintenance Emissions
Page 66 ot'68
G. CO2 Point Source Emission Summary
The thermal oxidizer generates carbon dioxide(CO2)from the combustion of organic sulfur containing hydrocarbons,which is not
assumed to be controlled by the scrubber. CO2 generation and emissions are calculated using the same methodology as HF,
above.
#of C Atoms in Molecular Weight CO2 Generated in Scrubber Control EVE Controlled PPVE Controlled PSEPVE Controlled 1VE Controlled
Compound of Compound TO or Process Efficiency CO2 Emissions CO2 Emissions CO2 Emissions CO2 Emissions
Compound Name (Iblyr) (%) (Iblyr) (Iblyr) (Iblyr) (Iblyr)
HFP 3 150.0234 34.48 0.00% 0.40 1.20 32.88 0.00
HFPO 3 166.0224 127.87 0.00% 12.61 78.41 36.85 0.00
HFPO-Dimer 6 332.0448 147.51 0.00% 1.52 144.46 1.52 0.00
PPF 3 166.0224 6.13 0.00% 0.36 5.44 0.33 0.00
Di I me 6 134.175 45.24 0.00% 0.00 0.00 45.24 0.00
AN 2 41.0527 86.82 0.00% 0.00 86.82 0.00 0.00
ADN 6 108.1434 16.42 0.00% 16.42 0.00 0.00 0.00
TTG 10 222.281 1.33 0.00% 1.33 0.00 0.00 0.00
DA 8 512.116 58.11 0.00% 0.00 0.00 58.11 0.00
MA 5 346.096 24.13 0,00% 0.00 0.00 24.13 0.00
TA 11 678.125 2.21 0.00% 0.00 0.00 2.21 0.00
RSU 2 180.074 0.15 0.00% 0.00 0.00 0.15 0.00
MAE 7 322.0826 13.83 0.00% 13.83 0.00 0.00 0.00
MMF 4 156.055 3.24 0.00% 3.24 0.00 0.00 0.00
DAE 10 488.089 19.97 0.00% 19.97 0.00 0.00 0.00
TAE 13 654.106 0.86 0.00% 0.86 0.00 0.00 0.00
HFPO Tdmer 9498.051 5.09 0.00% 0.00 3.55 1.54 0.00
EVE 9 423.092 103.74 0.00% 103.74 0.00 0.00 0.00
PPVE 5 266.038 446.07 0.00% 0.00 446.07 0.00 0.00
PSEPVE 7 447.111 210.74 0.00% 0.00 0.00 210.74 0.00
hydro-EVE 9 442.09 4.41 0.00% 4.41 0.00 0.00 0.00
iso-EVE 9 422.084 6.93 0.00% 6.93 0.00 0.00 0.00
C4 4 200.0312 87.34 0.00% 0.00 63.93 23.41 0.00
nl Adduct 7 414.05 0.00 0.00% 0.00 0.00 0.00 0.00
n1 TAF 4 248.0271 0.00 0.00% 0.00 0.00 0.00 0.00
1VE 61 3481 0.00 0.00% 0.00 0.00 0.00 0.00
Total CO2 Emissions I - I - I - 1 185.61 829.88 1 437.10 1 0.00
Vin 1 Ethers North Air Emissions Inventory Maintenance Emissions
7 rY
Page 67 of 68
TO Control Efficiency
0.00392
0.01608
0.01855 99.99%
0.00077
0.00230
0.00405
0.00067
0.00007
0.00845
0.00379
0.00031
0.00003
0.00145
0.00029
0.00221
0.00010
0.00064
0.01108
0.05394
0.03059
0.00049
0.00074
0.00993
0.00000
0.00000
0.00000
Vinyl Ethers North Air Emissions Inventory Maintenance Emissions
Page 68 of 68
2021 Accidental Releases to Atmosphere
A. Date Chemical Quantity(Ibs)
2/12/2021 HFPO-Dimer Aci 0.013
2/13/2021 HFPO-Dimer Aci 0.066
2/14/2021 HFPO-Dimer Aci 0.030
2/18/2021 HFPO-Dimer Aci 0.013
3/2/2021 HFPO-Dimer Aci 0.039
3/21/2021 HFPO-Dimer Aci 0.006
3/23/2021 HFPO-Dimer Aci 0.017
3/31/2021 HFPO-Dimer Aci 0.036
5/3/2021 HFPO-Dimer Aci 0.024
5/4/2021 HFPO-Dimer Aci 0.030
5/8/2021 HFPO-Dimer Aci 0.003
5/13/2021 HFPO-Dimer Aci 0.096
5/18/2021 HFPO-Dimer Aci 0.002
5/21/2021 HFPO-Dimer Aci 0.028
5/25/2021 HFPO-Dimer Aci 0.008
6/3/2021 HFPO-Dimer Aci 0.097
6/5/2021 HFPO-Dimer Aci 0.014
6/6/2021 HFPO-Dimer Aci 0.010
6/8/2021 HFPO-Dimer Aci 0.074
9/18/2021 HFPO-Dimer Aci 0.002
9/18/2021 HFPO-Dimer Aci 0.056
9/19/2021 HFPO-Dimer Aci 0.018
9/19/2021 HFPO-Dimer Aci 0.002
10/1/2021 HFPO-Dimer Aci 0.006
11/5/2021 HFPO-Dimer Aci 0.044
11/26/2021 HFPO-Dimer Aci 0.046
C.Total Emissions from Accidental Releases
"Note when new chemical added to table below you must update Summary Tab
Ibs/yr VOC Ibs/yr VOC
Before After
Pollutant Ib/yr Control Control Ibs/yr HF
A. HFPO-Dimer 0.780 0.780
B.
Total F 0.780 0 1 1 0.0
Vinyl Ethers South(NS-C)
Summary
2021 Air Emission Inventory Report date 10-Jun-2jage 1 of 22
NS-C VE South Prepared by Broderick Locklear
A.VOC Emissions Summary
PE/PM PPVE Accidental Equipment Total
VE South CAS Chemical Name CAS No. HAPITAP Emissions Emissions Releases Leaks Emissions
Compound (lb/yr) (Ib/ r) (Ib! r (lb/ r) (lb/ r
COF2 Carbonyl fluoride 353-50-4 - 18.23 0.00 0.00 60.9 79
PAF Perfluoroacetyl fluoride 354-34-7 - 21.98 0.00 0.00 59.4 81
PMPF Perfluoromethoxypropionyl fluoride 2927-83-5 - 14.59 0.00 D.OD 665 680
PEPF Perfluoroethoxypropionyl fluoride 1682-78-6 - 4.66 0.00 0.00 278 282
PMVE Perfluorometh I vinyl ether 1 187-93-5 - 3.75 0.00 0.00 1,547 1,550
PEVE Perfluoroethyl vinyl ether 10493-43-3 - 0.00 0.00 0.00 1,324 1,324
HFP Hexafluoropro lyene 116-15-4 - 0.48 0.000 0.00 12.0 12.5
HFPO Hexafluoro ro I ene oxide 428-59-1 - 0.01 0.00 0.00 393 394
HFPO DAF Perfluoro-2-propoxy propionyl fluoride 2062-98-8 - 0.000 0.000 0.00 0.71 0.71
HFPO Trimer Perfluoro-2,5-dimeth I-3,6-dioxanonano I fluoride 2641-34-1 - 0.00 0.00 0.00 0.00 0.00
MD 2,3,3,3-Tetrafluoro-2-1,1,2,3,3,3-hexafluoro-2-(trifluorometho )pro oxy- ropanoylfluoride 2479-75-6 - 0.00 0.00 0.00 62.8 62.8
H droPEVE 2,3,3,3-Tetrafluoro-2-( entafluoroetho propano I fluoride 360796-50-5 - 0.00 0.00 0.00 12.5 12.5
PPVE Pernuoropropyl vinyl ether 1623-05-8 - 0.00 0.0000 0.00 12.5 12.5
PPF Perfluoro ro ion I fluoride 422-61-7 - 0.00 0.00 0.00 0.00 0.00
TFE Tetrafluoroeth lene 116-14-3 - 0.00 0.00 0.00 0.00 0.00
C4 Perfluoro-2-butene 360-89-4 - 0.00 0.00 0.00 0.00 0.00
C5 Perfluoro entene 376-87-4 - 0.00 0.00 0.00 0.00 0.00
AN Acetonitrile 75-05-8 1 H 0.00 0.0000 0.00 144 144
Total VOC Emissions from VE South Process(lb/yr) 4,636
Emissions from Isotainer Venting from VE-North
Emissions
VE South Compound CAS Chemical Name CAS No. HAPITAP (lb/yr)
HFPO DAF Perfluoro-2-propoxy propionyl fluoride 2062-98-8 - 0.0072
Total VOC Emissions from VE South Process(lb/yr) 4,636
Loading of the HFPO Dimer Acid Fluoride("DAF")ISO Tank Container(lb/yr) 0.0072
Total VOC Emissions(lb/yr) 4,637
Total VOC Emissions(tpy) 2.32
B.Criteria Pollutant Summary
Process Accidental Total
VE South CAS Chemical Name CAS No. HAPITAP Emissions Releases Emissions
Compound
(Ib/yr) (Ib/yr) (Ib/yr)
CO2 Carbon Dioxide 124-38-9 - 469,572 0.00 469,572
S02 Sulfur Dioxide 7446-09-5 - 0.00 0.00 0.00
C.Toxic Air Pollutant and Hazardous Air Pollutant Summary(TAP/HAP)
Process Accidental Total
VE South CAS Chemical Name CAS No. HAP/TAP Emissions Releases Emissions
Compound
(Ib/yr) (Ib/yr) (Ib/yr)
HF Hydrogen fluoride 7664-39-3 H,T 339 0.00 339
Fluorides' Fluorides(sum of all fluoride compounds) 16984-48-8 H,T 339 0.00 339
Acetonitrile jAcetonitrile 75-05-8 H 1 144 0.00 144
Note: NCDAQ requires that HF be reported as"Fluorides"as well as HF on the annual AERO database.
Vinyl Ethers South(NS-C)
PE-PM Emissions
Page 2 of 22
2021 AIR EMISSIONS INVENTORY SUPPORTING DOCUMENTATION
Emission Source ID No: NS-C
Emission Source Description: VE-South PEPM Manufacturing Process
Process&Emission Description: The VE-South PEPM manufacturing process is a continuous chemical reaction.
All emissions from the process are vented to the Thermal Oxidizer/Scrubber System(TO)(Control Device ID No.
NCD-QI/Q2)which has a documented control efficiency of 99.99%for all VOC and PFAS compounds.The control
of emissions of specific compounds will be addressed and detailed in the following pages.
Basis and Assumptions:
-A process flowsheet,developed from operating data during a typical month,May 2005,is the basis for
relative concentrations of before-control emissions of gaseous wastes.
-The flowsheet is available under the"flowsheet"tab for reference and includes the basis for ratios used
in this calculation.
-Because an overall material balance for the year is used for calculation of emissions,"maintenance
emissions"related to turnarounds are assumed to be included with the calculated emissions.The usual
practice is to deinventory liquids and then vent vessels to the Waste Gas Scrubber.
-All emission determination calculations are available on the EXCEL spreadsheet found at:
Vinyl Ethers South(NS-C)
PE-PM Emissions
Page 3 of 22
Point Source Emissions Determination
A. Carbonyl Fluoride(COF2) CAS No.353-50-4
Quantity Generated
COF2 is vented from the PAF column and condensation process. Because amount vented depends on the
product split,the composition exit the PAF column is calculated using the following relationship from the
flowsheet,which relates COF2 in feed to condensation to the overall amount of PMVE produced:
kg COF2 in Condensation feed = 0.555
kg PMVE produced X 320,840 kg PMVE produced
178,077 kg COF2 fed to condensation
COF2 vented from PAF column is determined from a material balance on the column:
COF2 vented from PAF column=COF2 fed to PAF column-COF2 fed to condensation
COF2 fed to PAF column = 65.24 kg/h average precursor feed,(1066FC)
X 6739 hours of operation(from uptime data)
X 55%typical COF2 in precursor feed to PAF column
241,809 kg COF2 fed to PAF column
COF2 vented from PAF column=
241,809 - 178,077 = 63,732 kg
COF2 vented from condensation(primarily the reactor vent)will also vary with product split,and is
therefore estimated using a relationship from the flowsheet:
kg COF2 vented = 0.059
kg PMVE produced X 320,840 kg PMVE produced
COF2 vented from condensation= 18,981
Total COF2 vented from process vents to TO=
63,732 + 18,981 = 82,713 kg
Vinyl Ethers South(NS-C)
PE-PM Emissions
Page 4 of 22
B. Perfluoroacetyl Fluoride(PAF) CAS No.354-34-7
Quantity Generated
PAF is vented from the PAF column and condensation process. Because amount vented depends on the
product split,the composition exit the PAF column is calculated using the following relationship from the
flowsheet,which relates PAF in feed to condensation to the overall amount of PEVE produced:
kg PAF in Condensation feed = 0.716
kg PEVE produced X 139,541 kg PEVE produced
99,865 kg PAF fed to condensation
PAF vented from PAF column is determined from a material balance on the column:
PAF vented from PAF column=PAF fed to PAF column-PAF fed to condensation
PAF fed to PAF column = 65.24 kg/h average precursor feed,(1066FC)
X 6739 hours of operation(from uptime data)
X 44%typical PAF in precursor feed to PAF column
193,447 kg PAF fed to PAF column
PAF vented from PAF column=
193,447 - 99,865 = 93,582 kg
PAF vented from condensation(primarily the reactor vent)will also vary with product split,and is therefore
estimated using a relationship from the flowsheet:
kg PAF vented = 0,044
kg PEVE produced X 139,541 kg PEVE produced
PAF vented from condensation= 6,140
Total PAF vented from process vents to TO=
93,582 + 6,140 = 99,722 kg
Vinyl Ethers South(NS-C)
PE-PM Emissions
Page 5 of 22
C. Perfluoromethoxypropionyl fluoride(PMPF) CAS No.2927-83-5
Quantity Generated
PMPF is emitted from the Agitated Bed Reactor system. Because amount vented depends on the
product split,the composition of the waste gas is estimated using the following relationship from the
flowsheet,which relates PMPF in the vent stream to the overall amount of PMVE produced:
kg PMPF vented = 0,21
kg PMVE produced
X 320,840 kg PMVE produced
PMPF vented from ABR system= 66,192 kg
D. Perfluoroethoxypropionyl fluoride(PEPF) CAS No.1682-78-6
Quantity Generated
PEPF is emitted from the Agitated Bed Reactor system. Because amount vented depends on the product
split,the composition of the waste gas is estimated using the following relationship from the flowsheet,
which relates PEPF in the vent stream to the overall amount of PEVE produced:
kg PEPF vented = 0.15
kg PEVE produced X 139,541 kg PEVE produced
PEPF vented from ABR system= 21,120 kg
Vinyl Ethers South(NS-C)
PE-PM Emissions
Page 6 of 22
E. Perfluoromethyl vinyl ether(PMVE) CAS No.1187-93-5
Quantity Released
PMVE is a component in the vent from the Low Boiler Column. Composition of this vent stream is based
on the flow sheet.
The low boiler column vented at a rate of
5.12 kg/h vent rate,(1830FG)
X 6,739 hours of operation(from uptime data)
34,504 kg vented from low boiler column
PMVE in the low boiler column vent stream=
49% X 34,504 = 17,010 kg
F. Perfluoroethyl vinyl ether(PEVE) CAS No.10493-43-3
Quantity Released
There are no point source emissions identified which contain PEVE.
VOC Emissions = 0 kg VOC
Vinyl Ethers South(NS-C)
PE-PM Emissions
Page 7 of 22
G. Hexafluoropropylene(HFP) CAS No.116-15-4
Quantity Released
HFP is an inert in the process that is vented from the PAF column and from the low boiler column.
HFP in the LBC vent stream is based on the flow sheet and estimated total vented.
The low boiler column vented at a rate of 5.12 kg/h vent rate,(1830FG)
X 6,739 hours of operation(from uptime data)
34,504 kg vented from low boiler column
HFP in the low boiler column vent stream=
9% X 34,504 = 3,002 kg
The HFP vented from the PAF column is estimated from a material balance on the PAF column.
HFP vented from PAF column=HFP fed to PAF column-HFP left in system(later removed in LBC)
HFP fed to PAF column =65.24 kg/h average precursor feed,(1066FC)
X 6739 hours of operation(from uptime data)
X 0.5%typical HFP in precursor feed to PAF column
2,198 kg HFP fed to PAF column
HFP vented from PAF column=
2,198 - 3,002 = -804 kg
VOC Emissions
3,002 kg HFP from PAF Vent
+ -804 kg HFP from LBC Vent
2,198 kg HFP = 2,198 kg VOC
Vinyl Ethers South(NS-C)
PE-PM Emissions
Page 8 of 22
H. Hexafluoropropylene oxide(HFPO) CAS No.428-59-1
Quantity Released
On April 3-4,2018,source testing was performed on the VE-South Stack during the Perfluoromethyl vinyl
ether(PMVE)/Perfluoroethyl vinyl ether(PEVE)campaign.The results of those source tests are shown in
the below table.
VE-South(PMVF/PEVE)Source Test Results
Emission
Test Run Rate IU
Date Number (lb/hr) )-
04-03-2018 VE-South 1 0.0178 P:\Confidential
04-04-2018 VE-South 2 0.0245 Projects\0422611
04-04-2018 1 VE-South 3 0.0237
Average Emission Ratel 0.022
Operating hours of PMVE/PEVE Campaigns: 6,739 hours
0.022 Ibs/hr X 6,739 hours = 148 Ibs HFPO
67 kg HFPO
In addition,HFPO would be emitted from the VE-South stack when VE-South was not operating and HFPO
was sending material to the PAF column. Emissions are calculated using the mass flow sent to the VE-S
PAF column while VE-S is not operating and the composition of HFPO in the stream. HFPO emissions
sent to the PAF column while VE-S was not operating are reported as emissions from the HFPO Process
(NS-A)and reported on that process'air emissions inventory report.
I. HFPO Dinner Acid Fluoride CAS No.2062-98-8
2,3,3,3-tetrafluoro-2-(1,1,2,2,3,3,3-heptafluoropropoxy)propanoyl fluoride
Refer to Dimer Acid Tab.
Vinyl Ethers South(NS-C)
PE-PM Emissions
Page 9 of 22
J. Total Point Source Emission Summary
Uncontrolled Uncontrolled TO Control TO Controlled TO Controlled
Emissions Emissions Efficiency Emissions Emissions
Compound Name k / r Ib/ r % k / r Ib/ r
A. COF2 82,712.81 182,348.66 99.99% 8.27 18.23
B. PAF 99,721.98 219,847.08 99.99% 9.97 21.98
C. PMPF 66,191.64 145,926.08 99.99% 6.62 14.59
D. PEPF 21,120.17 46,561.52 99.99% 2.11 4.66
E. PMVE 17,010.31 37,500.94 99.99% 1.70 3.75
F. IPEVE 0.00 0.00 99.99% 0.00 0.00
G. IHFP 2,198.26 4,846.29 99.99% 0.22 0.48
H. jHFP0 67.25 148.26 99.99% 0.01 0.01
TOTAL VOCI1 I 289,022.42 637,178.83 -- 28.90 63.72
(1)VOCs are denoted in blue.
K. HF Point Source Emission Summary
The thermal oxidizer generates hydrogen fluoride Where,
(HF)from the combustion of organic fluoride EX=uncontrolled emission rate of fluorinated compound x,
containing hydrocarbons,which are controlled by CX=TO control efficiency of compound x
the scrubber. HF generation and emissions are NFX=number of fluoride atoms in compound x
calculat C, M'VHF C„F MWHF=molecular weight of HF(20)
EHF=ExX lOoXNF,.M6V X�1 1o0)
#of F Atoms in Molecular Weight HF Generated in Scrubber Control Controlled HF
Compound of Compound TO Efficiency Emissions
Compound Name (lb/yr) N (lb/yr)
A. COF2 2 66.005 110,494.92 99.95% 55.25
B. PAF 4 116.011 151,589.14 99.95% 75.79
C. PMPF 8 232.022 100,619.07 99.95% 50.31
D. PEPF 10 282.028 33,015.77 99.95% 16.51
E. PMVE 6 166.017 27,103.63 99.95% 13.55
F. PEVE 8 216.023 0.00 99.95% 0.00
G. HFP 6 150.018 3,876.18 99.95% 1.94
H. HFPO 6 166.017 107.15 99.95% 0.05
Total HF Emissions -- -- -- 213.40
Vinyl Ethers South(NS-C)
PE-PM Emissions
Page 10 of 22
L. SO2 Point Source Emission Summary
The thermal oxidizer generates sulfur dioxide(SO2)from the combustion of organic sulfur containing hydrocarbons,
which are controlled by the scrubber.SO2 generation and emissions are calculated using the same methodology as HF,
above.
#of S Atoms in Molecular Weight SO2 Generated in Scrubber Control Controlled SO2
Compound of Compound TO or Process Efficiency Emissions
Compound Name (lb/yr) N (lb/yr)
A. COF2 0 66.005 0.00 99.95% 0.00
B. PAF 0 116.011 0.00 99.95% 0.00
C. PMPF 0 232.022 0.00 99.95% 0.00
D. PEPF 0 282.028 0.00 99.95% 0.00
E. I PMVE 0 166.017 0.00 99.95% 0.00
F. PEVE 0 216.023 0.00 99.95% 0.00
G. HFP 0 150.018 0.00 99.95% 0.00
H. HFPO 0 166.017 0.00 99.95% 0.00
Total SO2 Emissions -- -- -- 0.00
M. CO2 Point Source Emission Summary
The thermal oxidizer generates carbon dioxide(CO2)from the combustion of hydrocarbons,which is not assumed to be
controlled by the scrubber. CO2 generation and emissions are calculated using the same methodology as HF,above.
#of C Atoms in Molecular Weight CO2 Generated in Scrubber Control Controlled CO2
Compound of Compound TO or Process Efficoiency Emissions/o)
Compound Name (Ib/yr) ( (lb/yr)
A. COF2 1 66.005 121,566.51 0.00% 121,566.51
B. PAF 2 116,011 166,778.37 0.00% 166,778.37
C. PMPF 4 232.022 110,701.10 0.00% 110,701.10
D. PEPF 5 282.028 36,323.96 0.00% 36,323.96
E. PMVE 3 166.017 29,819.41 0.00% 29,819.41
F. PEVE 4 216.023 0.00 0.00% 0.00
G. HFP 1 3 150.018 4,264.57 1 0.00% 4,264.57
H. HFPO 1 3 1 166.017 117.89 0.00% 117.89
Total CO2 Emissions -- -- -- 469,571.81
Vinyl Ethers South(NS-C)
PPVE Emissions
Page 11 of 22
2021 AIR EMISSIONS INVENTORY SUPPORTING DOCUMENTATION
Emission Source ID No: NS-C
Emission Source Description: VE-South PPVE Manufacturing Process
Process&Emission Description: The VE-South PPVE manufacturing process is
a continuous chemical reaction. All emissions from the process are vented to the
Thermal Oxidizier/Scrubber System(Control Device ID No.NCD-Q1/Q2)which
has a documented control efficiency of 99.99%for all VOC and PFAS compounds.
The control of emissions of specific compounds will be addressed and detailed in
the following pages.
Basis and Assumptions:
-The VE South's PPVE process emissions are based on the calculated emissions
from the VE North's PPVE Process,since both processes produce the identical
product with the identical process steps. Hence the VE South's PPVE emissions
are determined using the calculated emission factor for each speciated compound
per kilogram of PPVE produced.
Process Emission Determination"
•• All Emissions in this table represent"Before Control"emissions.
Nafion Compound VE North PPVE VE South PPVE Process
Name Emission Factor Production Emissions
Ibs/kg PPVE kg/yr Ibs/yr
HFP 0,053013 0.00 0.00
HFPO 0.078880 0.00 0.00
PPF 0.075503 0.00 0.00
TFE 0.000190 0.00 0.00
PPVE 0.014649 0.00 0.00
C4 0.002484 0.00 0.00
C5 0.000239 0.00 0.00
AN 1 0.006584 1 0.00 1 0.00
Vinyl Ethers South(NS-C)
PPVE Emissions
Page 12 of 22
2020 VE North-PPVE Process Emission Data-Uncontrolled Emissions
Process Vent Maintenance Process Emission
Emissions Emissions Emissions Production Factor
Ibs Ibs Ibs kg Ibs/k
HFP 7,789.66 1.10 7,790.76 146,960 0.053013
HFPO 11,515.68 76.50 11,592.18 146,960 0.078880
PP F 11,090.67 5.30 11,095.97 146,960 0.075503
TFE 27.87 - 27.87 146,960 0.000190
PPVE 1,734.26 418.60 2,152.86 146,960 0.014649
C4 308.69 56.40 365.09 146,960 0.002484
C5 35.10 - 35.10 146,960 0.000239
AN 9361 31.40 1 968 1 146,960 1 0.006584
Total Point Source Emission Summary
Uncontrolled Uncontrolled TO Control TO Controlled TO Controlled
Emissions Emissions Efficiency Emissions Emissions
Compound Name (kg/yr) (lb/yr) (%) (kg/yr) (lb/yr)
HFP 0.00 0.00 99.99% 0.00 0.00
HFPO 0.00 0.00 99.99% 0.00 0.00
PPF 0.00 0.00 99.99% 0.00 0.00
TFE 0.00 0.00 99.99% 0.00 0.00
PPVE 0.00 0.00 99.99% 0.00 0.00
C4 0.00 0.00 99.99% 0.00 0.00
C5 0.00 0.00 99.99% 0.00 0.00
AN 0.00 0.00 99.99% 0.00 0.00
TOTAL VOCl1) 0.00 0.00 -- 0.00 0.00
(1)VOCs are denoted in blue
Vinyl Ethers South(NS-C)
PPVE Emissions
Page 13 of 22
HF Point Source Emission Summary
The thermal oxidizer generates hydrogen fluoride Where,
(HF)from the combustion of organic fluoride Ex=uncontrolled emission rate of fluorinated compound x,
containing hydrocarbons,which are controlled by Cx=TO control efficiency of compound x
the scrubber. HF generation and emissions are NFx=number of fluoride atoms in compound x
calculated as follows: MWHF=molecular weight of HF(20)
MWx=molecular weight of compound x
E"F-Ex i'-xNFr M�"x(1-ioo) CHF=scrubber control efficiency of HF
Molecular HF Scrubber Generated Controlled HF
#of F Atoms Weight of in TO Control Emissions
in Compound Compound (lb/yr) Efficiency (lb/yr)
Compound Name N
HFP 6 150.0180 0.00 99.95% 0.00
HFPO 6 166.0170 0.00 99.95% 0.00
PPF 6 166.0170 0.00 99.95% 0.00
TFE 4 100.0120 0.00 99.95% 0.00
PPVE 10 266.0290 0.00 99.95% 0.00
C4 8 200.0240 0.00 99.95% 0.00
C5 10 250.0300 0.00 99.95% 0.00
AN 0 41.0510 0.00 99.95% 0.00
Total HF Emissions -- -- 0.00
S02 Point Source Emission Summary
The thermal oxidizer generates sulfur dioxide(S02)from the combustion of organic sulfur containing hydrocarbons,which are
controlled by the scrubber.S02 generation and emissions are calculated using the same methodology as HF,above.
#of S Atoms Molecular S02 Generated Scrubber Controlled
in Compound Weight of in TO or Control S02
Compound Name Compound Process Efficiency Emissions
HFP 0 150.0180 0.00 99.95% 0.00
0.00
HFPO 0 166.0170 99.95% 0.00
PPF 0 166.0170 0.00 99.95% 0.00
TFE 0 100.0120 0.00 99.95% 0.00
PPVE 0 266.0290 0.00 99.95% 0.00
C4 0 200.0240 0.00 99.95% 0.00
C5 1 0 250.0300 0.00 99.95% 0.00
AN 1 0 41.0510 0.00 1 99.95% 0.00
Total S02 Emissions -- -- 0.00
Vinyl Ethers South(NS-C)
PPVE Emissions
Page 14 of 22
CO2 Point Source Emission Summary
The thermal oxidizer generates carbon dioxide(CO2)from the combustion of organic sulfur containing hydrocarbons,which is not
assumed to be controlled by the scrubber. CO2 generation and emissions are calculated using the same methodology as HF,
above.
#of C Atoms molecular Generated cru er Controllea
P
Compound Name
in Compound Weight of in TO or Control CO2
HFP 3 150.0180 0.00 0.00% 0.00
HFPO 3 166.0170 0.00 0.00% 0.00
0.00
PPF 3 166.0170 0.00% 0.00
TFE 2 100.0120 0.00 0.00% 0.00
PPVE 5 266.0290 0.00 0.00% 0.00
C4 4 200.0240 0.00 0.00% 0.00
C5 5 250.0300 0.00 0.00% 0.00
AN 1 2 41.0510 1 0.00 0.00% 0.00
Total CO2 Emissions 0.00
Vinyl Ethers South(NS-C)
Dimer Acid Emissions
Page 15 of 22
2,3,3,3-tetrafluoro-2-(1,1,2,2,3,3,3-heptafluoropropoxy)propanoyl fluoride
HFPO Dimer Acid Fluoride
CAS No.: 2062-98-8
Emission calculation methodology and monthly emission rates were detailed in CY2020 Annual Emission Reports provided to
NC DAQ. For this report,the emission rates presented in the Monthly Emission Reduction Reports have been tabulated.
Additional detail on emission factors and calculation methodology is detailed in the referenced reports.
PMVE/PEVE PPVE Maintenance Emissions Miscellaneous Emissions
outdoor Outdoor
Equipment Indoor Equipment Equipment Indoor Equipment HFPO DAF Isotainer
Month Emissions Emissions Emissions Emissions PMVE/PEVE PPVE Decon Venting
(lb/month) (lb/month) (lb/month) (lb/month) (lb/month) (lb/month) (lb/month) (lb/month)
Jan-21 0.00 0.12 0.0000
Feb-21 0.00 0.10 0.0009
Mar-21 0.00 0.06 0.0010
A r-21 0.00 0.06 0.0000
Ma-21 0.00 0.05 0.0013
Jun-21 0.00 0.05 0.0014
Jul-21 0.00 0.05 0.0002
Au -21 0.00 0.05 0.0000
Se-21 0.00 0.05 0.0007
Oct-21 0.00 0.01 0.0000 0.0005
Nov-21 0.00 0.05 - 0.0009
Dec-21 0.00 0.05 -- -- -- 0.0001
CY2021 0.00 0.71 0.00 0.00 0.0000 0.0000 0.0000 0.0072
Total Equipment Emissions(lb/yr) 0.71
Process emissions of Dimer Acid are accounted forin the Thermal Oxidizer source emissions.
Vinyl Ethers South (NS-C)
Fugitive Emissions
Page 16 of 22
2021 Fugitive Emissions Determination
Fugitive Emissions(FE)are a function of the number of emission points in the plant(valves, flanges,pump seals). For the
fugitive emission calculations the inventory shown below is conservative and based on plant and process diagrams.
A. Fugitive Emissions from Condensation Reactor System
Condensation Tower(vents to stack)
Valve emissions: 322 valves x 0.00039 Ibs/hr/valve = 0.126 Ibs/hr VOC
Flange emissions: 644 flanges x 0.00018 Ibs/hr/flange = 0.116 Ibs/hr VOC
Pump emissions: 6 pump x 0.00115 Ibs/hr/pump = 0.007 Ibs/hr VOC
Total fugitive emission rate = 0.248 Ibs/hr VOC
Condensation Tower VOC
Total Condensation Fugitive Emissions:
VOC 0.248 Ibs/hr FE
x 6739 Operating hr/yr
= 1674 Ibs FE
Composition of Condensation Tower Fugitive Emissions is estimated based on typical process inventory:
PAF column:
Inventoried with 30 gal fluorocarbon
Equivalent mass FC 375.75 Ibs fluorocarbon
Component Mass fraction Ibs
COF2 0.45 169
PAF 0.54 203
HFP 0.005 2
HFPO 0.005 2
Reactor loop
Inventoried with 51 gal hydrocarbon assumes 60 gallons,
Equivalent mass HC 383.265 Ibs hydrocarbon 85% hydrocarbon,
Inventoried with 9 gal fluorocarbon 15%fluorocarbon
Equivalent mass FC 112.725 Ibs fluorocarbon
Component Mass fraction Ibs
COF2 0.09 10
PAF 0.04 5
HFP 0.03 3
PMPF 0.59 67
PEPF 0.23 26
Dimer 0.01 1
MD 0.01 1
AN 383 Hydrocarbon
Vinyl Ethers South(NS-C)
Fugitive Emissions
Page 17 of 22
Reactor decanter
Inventoried with 25 gal hydrocarbon assumes 50 gal, 50% HC, 50% FC
Equivalent mass HC 187.875 Ibs hydrocarbon
Inventoried with 25 gal fluorocarbon
Equivalent mass FC 313.125 Ibs fluorocarbon
Component Mass fraction Ibs
COF2 0.09 28
PAF 0.04 13
HFP 0.03 9
PMPF 0.59 185
PEPF 0.23 72
Dimer 0.01 3
MD 0.01 3
AN 188 Hydrocarbon
Stripper column
Inventoried with 30 gal fluorocarbon
Equivalent mass FC 375.75 Ibs fluorocarbon
Component Mass fraction Ibs
COF2 0.09 34
PAF 0.04 15
HFP 0.03 11
PMPF 0.59 222
PEPF 0.23 86
Dimer 0.01 4
MD 0.01 4
AF column all FC(70% PMPF, 27% PEPF, 1.5%dimer, 1.5% MD)
Inventoried with 30 gal fluorocarbon
Equivalent mass FC 375.75 Ibs fluorocarbon
Component Mass fraction Ibs
PMPF 0.700 263
PEPF 0.270 101
Dimer 0.015 6
MD 0.015 6
AF overhead
Inventoried with 1000 kg FC
2200 Ibs FC
Component Mass fraction lbs
PMPF 0.72 1,584
PEPF 0.28 616
Vinyl Ethers South (NS-C)
Fugitive Emissions
Page 18 of 22
AF decanter
Inventoried with 30 gal fluorocarbon
Equivalent mass FC 375.75 Ibs fluorocarbon
Component Mass fraction Ibs
PMPF 0.72 271
PEPF 0.28 105
HFPO tank 135 gal HFPO
1555.605 Ibs HFPO 1.38 SG
Waste FC tank
Inventoried with 40 gal fluorocarbon
Equivalent mass FC 501 30%refining waste(?), 70% is condensation waste(4%dimer, 67%
MD, 29/o ED)
Component Mass fraction Ibs
Dimer 0.028 14.028 assumes 70%is condensation waste(4%dimer, 67%MD,
MD 0.469 234.969 29% ED)
ED 0.203 101.703
PEPF 0.099 49.599 assumes 30%is waste from refining purges, high boilers
Hydro PEVE 0.099 49.599 PEPF, hydro PEVE, and PPVE
PPVE 0.099 49.599
Average system composition-Condensation
VOC
emissions Equivalent
Ibs % (Ibs) HF(Ibs)
COF2 241 3.64% 61 37
PAF 235 3.55% 59 10
HFP 26 0.39% 7 0
HFPO 1,557 23.51% 393 0
PMPF 2,591 39.10% 654 56
PEPF 1,057 15.95% 267 19
MD 249 3.75% 63 3
AN 571 8.62% 144 0
HydroPEVE 50 0.75% 13 0
PPVE 1 501 0.75%1 13 0
total 1 6,6261 1 16741 126
Vinyl Ethers South (NS-C)
Fugitive Emissions
Page 19 of 22
B. Fugitive Emissions from Agitated Bed Reactor System&Refining
Valve emissions: 555 valves x 0.00039 Ibs/hr/valve = 0.216 Ibs/hr FE
Flange emissions: 1110 flanges x 0.00018 Ibs/hr/flange = 0.200 Ibs/hr FE
Pump emissions: 12 pump x 0.00115 Ibs/hr/pump = 0.014 Ibs/hr FE
Total fugitive emission rate = 0.430 Ibs/hr FE
ABR& Refining VOC
Total ABR& Refining Fugitive Emissions:
0.43 Ibs/hr FE
x 6,739 Operating hr/yr
2,898 Ibs FE
ABR/Crude system
Inventoried with 1500 kg FC
3300 lbs FC
Component Mass fraction Ibs
CO2 0.33 1,089 Not a VOC
PMPF 0.01 33
PEPF 0.01 33
HFP 0.005 17
PEVE 0.22 726
PMVE 0.425 1,403
Refining
Inventoried with 3000 kg FC
6600 Ibs FC
Component Mass fraction Ibs
PMVE 0.5 3300
PEVE 0.5 3300
Average System Composition-ABR/Refining
VOC
emissions Equivalent
Ibs % (Ibs) HF(Ibs)
PMPF 33 0.37% 11 1
PEPF 33 0.37% 11 1
HFP 17 0.19% 5 0
PEVE 4,026 45.69% 1324 0
PMVE 4,703 53.37% 1547 0
total 8,811 2,898 2
C. HFPO Dimer Acid Fluoride Equipment Emissions
See Dimer Acid tab.
Indoor HFPO-DAF Equipment Emissions(Ibs)= 0.71
Outdoor HFPO-DAF Equipment Emissions(Ibs)= 0.00
Total HFPO-DAF Equipment Emissions(Ibs)= 0.71
Vinyl Ethers South(NS-C)
Fugitive Emissions
Page 20 of 22
C. Acetonitrile fugitive emissions
No normal process vents of AN to stack. Equipment emissions are estimated above for normal process
composition and leaks. Other than fugitive emissions, pretty much all the AN used in VE-S ends up going to the
Waste HC ISO.
D. Total Fugitive Emissions
Emission Source Total Emissions
Ibs VOC
Condensation Tower 1,530
Agitated Bed Reactor& Refining 2,898
AN 144
Dimer Acid Fluoride 0.71
Total 4,572
L
Vinyl Ethers South (NS-C)
Fugitive Emissions
Page 21 of 22
E. Speciated Equipment Emissions Summary
Nafion® Compound
Equipment Emissions
Ibs VOC Ibs HF
COF2 61 37
PAF 59 10
HFP 12 0
HFPO 393 0
PMPF 665 56
PEPF 278 19
HFPO DAF 0.71 0.04
MD 63 3
H droPEVE 13 0
PPVE 13 0
PEVE 1,324 0
PMVE 1,547 0
AN 144 0
TOTAL 4,573 126
Vinyl Ethers South Air Emissions Inventory Accidental Releases
Page 22 of 22
2021 Accidental Releases to Atmosphere
A. Date Chemical Quantity(Ibs)
B. Total Emissions from Accidental Releases
VOC VOC
Before After
Pollutant Ibs/yr Control Control Ibs/yr HF
A. 0 0.0 0.0 0.0 1 0.00
B. 0 0.0 0.0 0.0 0.00
Total 0.000 0 0 0.0
RSU Process(NS-D)
Introduction
Page 1 of 11
2021 Air Emissions Inventory Supporting Documentation
Emission Source ID No.: NS-D
Emission Source Description: Nafion RSU Process
Process and Emission Description:
The RSU process is a continuous manufacturing process. All emissions from this
process vent to the Thermal Oxidizer/Scrubber System (TO), Control Device ID NCD-
Q1/Q2, which has a control efficiency of 99.99%. The control of VOC and PFAS
emissions will be addressed in the attached spreadsheet.
Basis and Assumptions:
The RSU process fowsheet#4 (W1207831) is used as a basis for relative
compositions and flow rates of vent streams to the division WGS. A 30 kg/hr maximum
RSU production rate is used as the basis for maximum vent rates.
Information Inputs and Source of Inputs:
Information Input Source of Inputs
RSU production quantity RSU Production Facilitator
Speciated emission rates RSU Process Flowsheet#4 (W1207831)
Point Source Emissions Determination:
Point source emissions for individual components are given in the following pages. A
detailed explanation of the calculations are attached.
Equipment Emissions and Fugitive Emissions Determination:
Emissions from equipment leaks which vent as stack (point source) emissions and true
fugitive (non-point source) emissions have been determined using equipment
component emission factors established by DuPont. The determination of those
emissions are shown in a separate section of this supporting documentation. Per PHA
07-12 Rec# 3, a Scrubber was installed in the RSU process that would scrub any RV
release from equipment inside the tower and also any leak that occurred inside the RSU
tower. Therefore, any equipment emissions from equipment inside the RSU tower will
be scrubbed. However since the efficiency of the Scrubber has not been documented
and the fact that the equipment emissions are extremely small for the RSU process, we
have elected not to take credit for the Scrubber in regards to equipment emissions.
RSU Process(NS-D)
Emission Summary
Page 2 of 11
2021 Emission Summary-RSU Process(NS-D) Reporting Year 2021
Reported By Jacob Rodden
A.VOC Emissions by Compound and Source
Point Source Fugitive Equipment Accidental Total VOC
Nafion®Compound CAS Chemical Name CAS No. HAP/TAP Emissions Emissions Emissions Emissions Emissions
(Ibs) (Ibs) (Ibs) (Ibs) (Ibs)
TFE Tetrafluoroethylene 116-14-3 0.42 0.00 235 0.00 235
PAF Perfluoroacetyl fluoride 354-34-7 0.29 0.00 160.74 0.00 161.0
RSU 2,2-difluoro-2-(fluorosulfonyl)acetyl fluoride 677-67-8 0.10 0.00 54.57 0.00 54.67
SU 3,3,4,4-tetrafluoro-1,2-oxathietane 2,2-dioxide 697-18-7 0.01 0.00 5.04 0.00 5.05
EDC 1,2-Dichloroethane 107-06-2 H,T 0.00 21.7 0.00 0.00 21.7
COF2 Carbonyl fluoride 353-50-4 0.07 0.00 80.37 0.00 80.43
A/F Solvent
(n=1 TAF) Perfluoro-3,5-dioxahexanoyl fluoride 21703-43-5 -- 0.20 0.00 80.37 0.00 80.6
Total for 2021 1.07 21.7 616 0 639
Tons 0.32
B.Toxic Air Pollutant Summary
Nafion® Point Source Fugitive Equipment Accidental Total TAP
Compound CAS Chemical Name CAS No. HAP/TAP Emissions Emissions Emissions Emissions Emissions
Ibs Ibs Ibs (Ibs) (Ibs)
HF Hydrogen Fluoride 7664-39-3 H,T 3.31 0.00 59.2 0.00 62.5
Fluorides* Fluorides 16984-48-8 T 3.31 0.00 59.2 0.00 62.5
H2SO4 Sulfuric Acid 7664-93-9 T 27.4 186 0.00 0.00 213
EDC 1,2-Dichloroethane 107-06-2 1 H,T 1 0.00 1 21.7 1 0.00 0.00 21.7
*Note: NCDAQ requires that HF be reported as"Fluorides"as well as HF on the annual AERO database.
C.Criteria Air Pollutant Summary
Nafion® Point Source Fugitive Equipment Accidental Total S02
Compound CAS Chemical Name CAS No. HAP/TAP Emissions Emissions Emissions Emissions Emissions
Ibs) (Ibs) (Ibs) (Ibs) (Ibs
S02 Sulfur dioxide 7446-09-5 -- 0.94 0.00 0.00 0.00 0.94
RSU Process(NS-D)
Emission Summary
Page 3 of 11
Point Source Emission Determination
A. Tetrafluoroethylene(TFE) CAS No.116-14-3
TFE Quantity Generated:
Before-control TFE generation per the Process Flowsheet#4(W1207831):
Source TFE Vent Rate
Reactor 0.0517 kg TFE vented per RSU unit
Rearranger 0.1983 kg TFE vented per RSU unit
Still 0.0221 kg TFE vented per RSU unit
Total 0.2721 kg TFE vented per RSU unit
The before-control TFE generation is based on 6,975.1 RSU units in 2021
Before-control TFE vented from the RSU Process in the reporting year:
0.272 kg TFE x 6,975.1 RSU units = 1,898 kg TFE
RSU unit
B. Perfluoroacetyl Fluoride(PAF) CAS No.354-34-7
PAF Quantity Generated:
Before-control PAF generation per the Process Flowsheet#4(W1207831):
Source PAF Vent Rate
Reactor 0 kg PAF vented per RSU unit
Rearran er 0.1675 kg PAF vented per RSU unit
Still 0.0186 kg PAF vented per RSU unit
Total 0.186 kg PAF vented per RSU unit
The before-control PAF generation is based on 6,975.1 RSU units in 2021
Before-control PAF vented from the RSU Process in the reporting year:
0.186 kg PAF x 6,975.1 RSU units = 1,299 kg PAF
RSU unit
RSU Process(NS-D)
Emission Summary
Page 4 of 11
C. Rearranged Sultone(RSU) CAS No.677-67-8
Difluoro(Fluorosulfonyl)Acetyl Fluoride
RSU Quantity Generated:
Before-control RSU generation per the Process Flowsheet#4(W1207831):
Source RSU Vent Rate
Reactor 0 kg RSU vented per RSU unit
Rearran er 0.0568 kg RSU vented per RSU unit
Still 0.0064 kg RSU vented per RSU unit
Total 0.063 kg RSU vented per RSU unit
The before-control RSU generation is based on 6,975.1 RSU units in 2021
Before-control RSU vented from the RSU Process in the reporting year:
0.063 kg RSU x 6,975.1 RSU units = 441 kg RSU
RSU unit
D. Sultone(SU) CAS No.697-18-7
TFE Sultone(2-Hydroxytetrafluoroethane Sulfonic Acid)
SU Quantity Generated:
Before-control SU generation per the Process Flowsheet#4(W1207831):
Source SU Vent Rate
Reactor 0.0047 kg SU vented per RSU unit
Rearranger 0.0012 kg SU vented per RSU unit
Still 0 kg SU vented per RSU unit
Total 0.006 kg SU vented per RSU unit
The before-control SU generation is based on 6,976.1 RSU units in 2021
Before-control SU vented from the RSU Process in the reporting year:
0.006 kg SU x 6,975.1 RSU units = 41 kg SU
RSU unit
RSU Process(NS-D)
Emission Summary
Page 5 of 11
E. Sulfur dioxide(S02) CAS No.354-34-7
Air Pollutant Description:
Sulfur dioxide is a criteria pollutant and will be reported as such on the NC DAQ forms.
S02 Quantity Generated:
Before-control S02 generation per the Process Flowsheet#4(W1207831):
Source S02 Vent Rate
Reactor 0 kg S02 vented per RSU unit
Rearranger 0.088 kg S02 vented per RSU unit
Still 0.0099 kg S02 vented per RSU unit
Total 0.098 kg S02 vented per RSU unit
The before-control S02 generation is based on 6,975.1 RSU units in 2021
Before-control S02 vented from the RSU Process in the reporting year:
0.098 kg S02 x 6,975.1 RSU units = 683 kg S02
RSU unit
F. Sulfur trioxide(S03) CAS No.7446-11-9
H2SO4 Potential:
Each mole of S03(MW=80)can generate 1 mole of H2SO4(MW=98).
1 kg SO,x 1 mole SO,x 98 g H,SO, x 1 mole H,SO, _1.225 kg H,SO,
80 g SO, I mole H,SO, 1 mole SO,
Therefore,each 1 kg of S03 generates 1.225 kg of H2SO4
S03 Quantity Generated(Process):
Before-control S03 generation per the Process Flowsheet#4(W1207831):
Source S03 Vent Rate
Reactor 0.0011 kg S03 vented per RSU unit
Rearran er 0.188 kg S03 vented per RSU unit
Still 0.0211 kg S03 vented per RSU unit
Total 0.211 kg S03 vented per RSU unit
The before-control S03 generation is based on 6,975.1 RSU units in 2021
S03 vented from the RSU Process in the reporting year:
0.211 kg S03 x 6,975.1 RSU units = 1,470 kg S03
RSU unit
S03 Quantity Generated(S03 Piping Decon Scrubber):
The S03 scrubber system is designed to control emissions associated with the decontamination of the
S03 equipment,including unloading lines and the S03 storage tank. In addition,S03 liquid/tails to be
neutralized from the S03 Vaporizer will be fed to a new reservoir tank of H2SO4.The reservoir tank will be
charged with 93%sulfuric acid and refreshed as needed,by a portable drum/container.The S03 vent
All S03 entering the system is converted to H2SO4.
H2SO4 Emissions Per Purge Event= 0.165 Ib/hr during purge
Number of S03 System Purges= 154
Annual H2SO4 Emissions from S03 Purging= 11.53 kg
25.41 lb
RSU Process(NS-D)
Emission Summary
Page 6 of 11
G. Carbonyl fluoride(COF2)
Name Structure CAS No.
COF2 COF2 353-50-4
n=1 Telomeric Acid Fluoride CF3O(CF2O)CF2COF 21703-43-5
During August and September 2017,a test was conducted in the RSU distillation column to refine a
mixed stream of telomeric acid fluorides(TAF). The n=1 TAF was distilled to the top of the column
and kept in the RSU hold tank until it was pumped to the VE-North plant and used in a test in that facility.
The RSU stillpot heels were pumped to the waste fluorocarbon tank for neutralization and disposal.
The distillation was simulated in a dynamic computer model called Turbo Modular Dynamic Simulation
(TMODS)and that model predicted the vent stream from the column would consist of the following
composition:
Component wt%
COF2 25%
n=1 TAF 75%
The before control emissions of this stream are based on the average flow in the vent line and the time
duration of the test.
Average Flow during Test: 1.3 kg/hr
Start of Test: 8/15/2017 18:00
End of Test: 9/22/2017 16:00
Duration of Test: 910 hours
Before-Control COF2 Vent 296 kg COF2
G. Telomeric Acid Fluoride(TAF)
Name Structure CAS No.
COF2 COF2 353-50-4
n=1 Telomeric Acid Fluoride CF3O(CF2O)CF2COF 21703-43-5
During August and September 2017,a test was conducted in the RSU distillation column to refine a
mixed stream of telomeric acid fluorides(TAF). The n=1 TAF was distilled to the top of the column
and kept in the RSU hold tank until it was pumped to the VE-North plant and used in a test in that facility.
The RSU stillpot heels were pumped to the waste fluorocarbon tank for neutralization and disposal.
The distillation was simulated in a dynamic computer model called Turbo Modular Dynamic Simulation
(TMODS)and that model predicted the vent stream from the column would consist of the following
composition:
Component wt%
COF2 25%
n=1 TAF 75%
The before control emissions of this stream are based on the average flow in the vent line and the time
duration of the test.
Average Flow during Test: 1.3 kg/hr
Start of Test: 8/15/2017 18:00
End of Test: 9/22/2017 16:00
Duration of Test: 910 hours
Before-Control n=1 TAF Vent 887 kg n=1 TAF
RSU Process(NS-D)
Emission Summary
Page 7 of 11
I. Total Point Source Emission Summary
Uncontrolled Uncontrolled TO Control TO Controlled TO Controlled
Emissions Emissions Efficiency Emissions Emissions
Compound Name k r Ib/ r % k r Ib r
A. TFE 1,898.07 4,184.49 99.99% 0.19 0.42
B. PAF 1,298.51 2,862.70 99.99% 0.13 0.29
C. RSU 440.85 971.90 99.99% 0.04 0.10
D. SU 40.69 89.70 99.99% 0.00 0.01
E. S02 682.92 1,505.57 0.00% 682.92 1,505.57
F. S03 1,470.04 3,240.86 0.00% 1,470.04 3,240.86
G. JCOF2 295.75 652.01 99.99% 0.03 0.07
H. TAF 887.25 1,956.03 99.99% 0.09 0.20
TOTAL VOC(" 4,861.12 10,716.83 0.49 1.07
(1)VOCs are denoted in blue.
J. HF Point Source Emission Summa
The thermal oxidizer generates hydrogen Where,
fluoride(HF)from the combustion of Ex=uncontrolled emission rate of fluorinated compound x,
organic fluoride containing hydrocarbons, Cx=TO control efficiency of compound x
which are controlled by the scrubber. HF NFx=number of fluoride atoms in compound x
generation and emissions are calculated as MWHr=molecular weight of HF(20)
follows: C, MW„ C°r MWx=molecular weight of compound x
Ear-E`s100sNF mw z(1-!00) CIF=scrubber control efficiency of HF
Scrubber Control Controlled HF
#of F Atoms Molecular Weight of HF Generated in TO Efficiency Emissions
Compound Name in Compound Compound Ib r % Ibl r
A. TFE 4 100.01 3346.85 99.95% 1.67
B. PAF 4 116.01 1973.89 99.95% 0.99
C. RSU 4 180.07 431.74 99.95% 0.22
D. SU 4 180.07 39.85 99.95% 0.02
E. S02 -- - 0.00 - 0.00
F. S03 -- - 0.00 - 0.00
G. COF2 1 66.01 197.54 99.95% 0.10
H. TAF 4 248.02 630.86 99.95% 0.32
Total HF Emissions 3.31
RSU Process(NS-D)
Emission Summary
Page 8 of 11
K. S02 Point Source Emission Summary
The thermal oxidizer generates sulfur dioxide(S02)from the combustion of organic sulfur containing hydrocarbons,which are
controlled by the scrubber.S02 generation and emissions are calculated using the same methodology as HF,above.
S02 Generated in Scrubber Control Controlled S02
#of S Atoms Molecular Weight of TO or Process Efficiency Emissions
Compound Name in Compound Compound (lb/ r) (%) (lb/ r)
A. TFE 0 100.01 0.00 99.95% 0.00
B. PAF 0 116.01 0.00 99.95% 0.00
C. RSU 1 180.07 345.71 99.95% 0.17
D. SU 1 180.07 31.91 99.95% 0.02
E. S02 -- -- 1505.57 99.95% 0.75
F. S03 -- -- - 99.95% 0.00
G. JCOF2 0 66.01 0.00 99.95% 0.00
H. ITAF 1 0 248.02 0.00 99.95% 0.00
Total S02 Emissions -- -- -- 0.94
L. CO2 Point Source Emission Summary
The thermal oxidizer generates carbon dioxide(CO2)from the combustion of hydrocarbons,which is not assumed to be
controlled by the scrubber. CO2 generation and emissions are calculated using the same methodology as HF,above.
CO2 Generated in Scrubber Control Controlled CO2
#of C Atoms Molecular Weight of TO or Process Efficiency Emissions
Compound Name in Compound Compound (lb/ r) (%) (Ib/ r)
A. TFE 2 100.01 3682.21 0.00% 3,682.21
B. PAF 2 116.01 2171.67 0.00% 2,171.67
C. RSU 2 180.07 475.00 0.00% 475.00
D. SU 2 180.07 43.84 0.00% 43.84
E. S02 -- -- - 0.00% 0.00
F. S03 -- -- - 0.00% 0.00
G. COF2 1 66.01 434.68 0.00% 434.68
H. ITAF 4 248.02 1388.15 0.00% 1,388.15
Total CO2 Emissions -- -- -- 8,195.54
M. H2SO4 Point Source Emission Summary
H2SO4 Controlled H2SO4 Controlled H2SO4
Potential Emissions Emissions
Compound Name (kg/kg ) (k / r) (lb/ r)
F. S03 1.2250 0.90 1.99
F. I H2SO4 - 11.53 25.41
Total H2SO4 Emissions 12.43 27.40
*S03 is assumed to be controlled by 99.95%in the Scrubber system.
"Since S03 could convert to H2SO4 in the presence of water,H2SO4 emissions are also assumed from this conversion.
I
RSU Process(NS-D)
Emission Summary
Page 9 of 11
Fugitive and Equipment Emissions Determination (Non-point Source):
Fugitive(FE) and Equipment Emissions(EE) are a function of the number of emission points in the
plant(valves,flanges, pump seals). The inventory shown below is conservative and based on plant
and process diagrams. Note that the calculations below include equipment emissions inside
as well as equipment emissions outside(fugitive emissions).
A. Equipment emissions from SU Reactor, Rearranger, RSU Still and RSU Hold Tank:
Emissions are vented from equipment located inside the RSU barricade and are vented to a vent
stack.
Barricade:
Valve emissions: 250 valves x 0.00036 Ib/hr/valve = 0.090 Ib/hr EE
Flange emissions: 550 flanges x 0.00018 Ib/hr/flangE = 0.099 Ib/hr EE
Total equipment emission rate = 0.189 Ib/hr EE
Hours of operation = 2,409
On average 0.13 Ibs of HF are produced for every 1 lb of RSU, SU or PAF.
VOC: 0.189 Ib/hr EE HF: 0.189 Ib/hr EE
x 2409 hours/yr x 2409 hours/yr
= 455.3 Ib/yr VOC from EE x 0.13 lb HF per lb VOC
59.2 Ib/yr HF from EE
B. Fugitive Emissions From S03 Storage Tank and Vaporizer
This equipment is not inside a building,therefore emissions are true Fugitive Emissions
Valve emissions: 85 valves x 0.00036 Ib/hr/valve = 0.031 Ib/hr FE
Flange emissions: 180 flanges x 0.00018 Ib/hr/flangE = 0.032 Ib/hr FE
Total fugitive emission rate = 0.063 Ib/hr FE
S03: 0.063 lb. FE/hr H2SO4: 0.063 lb. FE/hr
x 2409 hours/yr x 2409 hours/yr
151.8 Ib/yr S03 from EE x 1.225 lb H2SO4 per lb S03
185.9 Ib/yr H2SO4 from FE
C. Fugitive Emissions From EDC Tank
This equipment is not inside a building,therefore emissions are true Fugitive Emissions
Valve emissions: 20 valves x 0.00036 Ib/hr/valve = 0.007 Ib/hr FE
Flange emissions: 10 flanges x 0.00018 Ib/hr/flange = 0.002 Ib/hr FE
Total fugitive emission rate = 0.009 Ib/hr FE
VOC: 0.009 Ib/hr FE HF: 0
x 2409 hours/yr
21.7 Ib/yr VOC from FE
RSU Process(NS-D)
Emission Summary
Page 10 of 11
D.Total RSU Plant Non-Point Source Emissions
Equipment
Emissions Fugitive Emissions
VOC HF VOC S03 H2SO4
mission bource Ib/yr Ib/yr Ib/yr Ib/yr Ib/yr
A. Equipment Emissions from SU Reactor,
455.3 59.2 0 0 0
Rearran er, Still and Hold Tank
B. Fugitive Emissions From S03 Storage 0 0 0 151.8 185.9
Tank and Vaporizer
C. Fugitive Emissions From EDC Tank 0 0 21.7 0 0
Total for 2021 455.3 59.2 21.7 151.8 185.9
E.VOC Emission by Source Type
U) Y = (n U) N
Q C V C d C ++ U C
C O +�-� O O = N .O
`O a N fn fl..N N .Q 0 U)
Z O O a U_ v O ~
U W 4- W W W Q W
TFE 0.4 235.0 0 0 235.4
PAF 0.3 160.7 0 0 161.0
RSU 0.1 54.6 0 0.0 54.7
SU 0.0 5.0 0 0 5.0
EDC 0 0 21.7 0 21.7
Total 0.8 455.3 21.7 0.0 477.8
Note: Speciated equipment emissions were estimated by assuming that each
compound's equipment emission concentration was equal to that compound's
stack emission fraction of the total stack emission.
Example: The TFE equipment emissions were determined by the ratio of the
TFE stack emission divided by the total stack emission, multiplied by the
total equipment emissions.
Specifically: 0.4 455.3 = 235.0 lb.TFE
0.8
RSU Process Accidental Releases
Page 11 of 11
Accidental Releases to Atmosphere
A. Date:
Material Released: RSU
Quantity Released: 0 Ibs
Material Released: S03
Quantity Released: 0 Ibs
Material Released: TFE
Quantity Released: 0 Ibs
HF Potential:
1 mole of RSU will generate 1 mole of HF
1kgRSUxI mole RSU x 20gfly x I mole HF _ 0.111kgHF
180 gRSU lmole HF 1mole RSU
Therefore, each 1 lb of RSU generates 0.111 lbs of HF
Quantity VOC Released:
0.0 Ibs RSU = 0.0 Ibs VOC from RSU
0.0 Ibs S03 = 0 Ibs VOC from S03
0.0 Ibs TFE = 0 Ibs VOC from TFE
Total VOC Released = 0.0 Ibs VOC from RSU
Quantity HF Released:
HF Equivalent Emissions = 0 Ibs RSU
x 0.111 Ibs HF/lb RSU
0.0 Ibs HF
B. Total Emissions from Accidental Releases
Source Ibs RSU Ibs S03 Ibs TFE Ibs/yr VOC Ibs/yr HF
A. 0.0 0 0 0.0 0.00
Total for 2021 0.0 0 0 0.0 0.00
Waste Liquid Stabilization (NS-E)
Page 1 of 9
2021 Air Emission Inventory Supporting Documentation
Emission Source ID No.:NS-E
Emission Source Description: Nafion Liquid Waste Stabilization
Process &Emission Description:
The Fluoromonomers liquid waste stabilization is a continuous system of storage with batch
neutralization. To comply with the regulatory requirements of RCRA Subpart CC, neither the
storage tank nor the reactor vent during normal operating conditions. All venting from this system
occurs as a non-routine maintenance activity,which is detailed in the following pages.All
emissions from this system are vented through the Thermal Oxidizer/Scrubber System (TO)
(Control Device ID No.NCD-Q1/Q2)which has a documented control efficiency of 99.99%for
acid fluoride compounds. The control of emissions of specific compounds will be addressed and
detailed in the following pages.
The Nafion liquid waste stabilization process emits compounds in the acid fluoride family. In the
presence of water,these acid fluorides will eventually hydrolyse to hydrogen fluoride. For the
purpose of this emissions inventory, a conservative approach will be take and the acid fluorides
will be reported both as a VOC and as the equivalent quantity of hydrogen fluoride.
Basis and Assumptions:
- For the HF emissions the entire gas flow is assumed to be HF
- The VOC emissions are assumed to be 30%COF2 and 70%TAF for the Reactor
- The VOC emissions are calculated based on Trimer and RSU for the Storage Tank
- The ideal gas law is used.
Waste Liquid Stabilization (NS-E
)
Page 2 of 9
2021 Emission Summary-Waste Liquid Stabilization (NS-E) Reporting Year 2021
Reported By Todd Smith
A. VOC Emissions by Compound and Source
FPS Stack Fugitive Total
Compound CAS Chemical Name CAS No. Emissions Emissions Emissions(lbs)
(lbs) (lbs)
COF2 Carbonic difluoride 353-50-4 1.06E-03 230 230
HFPO Perfluoro-2,5-dimethyl-3,6- 2641-34-1 2.09E-02 483 483
Trimer dioxanonanoyl fluoride
TAF Trifluoromethyl 3299-24-9 2.47E-03 537 537
carbonofluoridate
Total VOC (lb) 1250.1
Total VOC (ton) 0.63
B.Toxic Air Pollutant Summary
FPS Stack Fugitive Total
Compound CAS Chemical Name CAS No. Emissions Emissions Emissions(lbs)
(lbs) (lbs)
HF Hydrogen fluoride 7664-39-3 0.086 203 203
Fluorides Fluorides 16984-48-8 0.086 203 203
C. Criteria Air Pollutant Summary
FPS Stack Fugitive Total
CAS Chemical Name CAS No. Emissions Emissions
Compound Emissions (lbs)
lbs (lbs)
S02 Sulfur dioxide 7446-09-5 0.000 0.000 0.000
CO2 Carbon dioxide 124-38-9 190.05 0.000 190.05
Waste Liquid Stabilization(NS-E)
Page 3of9
Stack Emissions from Maintenance Activity or Emergency Activity for the Reactor
Background
Before performing maintenance on the reactor or storage tank,the pressure from the system is vented to the
Thermal Oxidizer/Scrubber System(TO),Control Device ID NCD-Q1/Q2,which has a control efficiency of
99.99%. Each vent is recorded in IP21 by the weight before and after the vent.There can be times when the
pressure in either the reactor or storage tank rises rapidly due to reaction. During these times if the pressure
rises above 700 kpa in either tank,a pressure control valve can be opened to vent the tank to avoid the relief
valve opening.
Sample calculation using maintenance activity dated 10/12/21
Initial Weight - Final Weight = kg vented to TO
212 kg - 196 kg = 16 kg vented to TO
Assume that all of the above is VOC emissions This assumption also overstates the true emissions as inerts,
such as nitrogen are not counted.
Therefore,VOCs vented to the TO from the 10/12/21 maintenance activity is equal to:
Amount of VOCs vented to TO: 16 kg VOC
35.2736 lb VOC
VOC Emissions by Compound
Assume that the vapor is 30%COF2 and 70%TAR This assumption is based on process knowledge of the
system.
Quantity of VOCs vented to the TO = 35.274 lb VOC
COF2 (carbonyl fluoride) CAS No.353-50-4
Sample calculation using maintenance activity dated 10/12/21
VOC emissions would be equal to:
35.274 lb VOC 0.30 lb COF2 = 10.5821 lb COF2
lb VOC
i
Waste Liquid Stabilization(NS-E)
Page 4 of 9
TAF (telomeric acid fluoride) CAS No.690-43-7
(perfluoro-3,5,7,9,11-pentaoxadodecanoyl fluoride)
Sample calculation using maintenance activity dated 10/12/21
VOC emissions would be equal to:
35.274 lb VOC 0.70 lb TAF = 24.6915 lb TAF
lb VOC
Stack Emissions from Maintenance Activity or Emergency Activity
for the Storage Tank
Background
Before performing maintenance on the reactor or storage tank,the pressure from the system is vented to the
Thermal Oxidizer/Scrubber System(TO),Control Device ID NCD-Q1/Q2,which has a control efficiency of
99.99%. Each vent is recorded in IP21 by the weight before and after the vent.There can be times when the
pressure in either the reactor or storage tank rises rapidly due to reaction. During these times if the pressure
rises above 700 kpa in either tank,a pressure control valve can be opened to vent the tank to avoid the relief
valve opening.
Sample calculation using maintenance activity dated 10/11/21
Initial Weight - Final Weight = kg vented to TO
186 kg - 91 kg = 95 kg vented to TO
Assume that all of the above is VOC emissions This assumption also overstates the true emissions as inerts,
such as nitrogen are not counted.
Therefore,VOCs vented to the atmosphere from the 10/11/21 maintenance activity is equal to:
Amount of VOCs vented to TO: 95 kg of VOC
209.4370 lb VOC
Waste Liquid Stabilization(NS-E)
Page 5 of 9
VOC Emissions by Compound
Assume that the vapor is 100%Trimer. This assumption is based on process knowledge of the system.
Quantity of VOCs vented to the TO = 209.4370 Ib VOC
HFPO Trimer (perfluoro-2,5-dimethyl-3,6-dioxanonanoyl fluoride) CAS No.2641-34-1
Sample calculation using maintenance activity dated 10/11/21
VOC emissions would be equal to:
209.437 lb VOC 1.00 lb Trimer = 209.437 lb HFPO Trimer
lb VOC
Waste Liquid Stabilization(NS-E)
Page 6 of 9
Total Point Source Emission Summary
Uncontrolled Uncontrolled TO Control Efficiency TO Controlled Emissions TO Controlled Emissions
Compound Name Emissions(kg/yr) Emissions(lb/yr) (%) (k yr) (lb/yr)
COF2 4.80 10.58 99.99% 4.80E-04 1.06E-03
HFPO Trimer 95.00 209.44 99.99% 9.50E-03 2.09E-02
TAF 11.20 24.69 99.99% 1.12E-03 2.47E-03
TOTAL VOCti) 111.00 244.71 -- 1.11E-02 2.45E-02
(1)VOCs are denoted in blue.
IIF Point Source Emission Summa
The thermal oxidizer generates hydrogen fluoride Where,
(HF)from the combustion of organic fluoride Ex=uncontrolled emission rate of fluorinated compound x,
containing hydrocarbons,which are controlled by Cx=TO control efficiency of compound x
the scrubber. HF generation and emissions are NFx=number of fluoride atoms in compound x
calculated as follows. MWF,F=molecular weight of HF(20)
c ntw c MWx=molecular weight of compound x
e"F-Ex too NF"MW, tl-100 C,,=scrubber control efficiency of HF
HF Generated in TO
#of F Atoms in Molecular Weight of or Process Scrubber Control Controlled HF Emissions
Compound Name Compound Compound (lb/yr) Efficiency (lb/yr)
COF2 2 66.005 6.41 99.95% 0.003
HFPO Trimer 18 498.051 151.37 99.95% 0.076
TAF 4 132.01 14.96 99.95% 0.007
Total HF Emissions -- -- -- 0.086
l - --
1
Waste Liquid Stabilization(NS-E)
Page 7 of 9
S02 Point Source Emission Summary _
The thermal oxidizer generates sulfur dioxide(S02)from the combustion of organic sulfur containing hydrocarbons,which are controlled by the
scrubber.S02 generation and emissions are calculated using the same methodology as HF,above.
I
#of S Atoms in Molecular Weight of S02 Generated in TO Scrubber Control Controlled S02
or Process Emissions
Compound Name Compound Compound (lb/ r) Efficiency (Ib/ r)
C0172 0 66.005 0.00 99.95% 0.000
HFPO Trimer 0 498.051 0.00 99.95% 0.000
TAF 0 132.01 0.00 99.95% 0.000
Total S02 Emissions -- -- -- 0.000
CO2 Point Source Emission Summary
The thermal oxidizer generates carbon dioxide(CO2)from the combustion of hydrocarbons,which is not assumed to be controlled by the
scrubber. CO2 generation and emissions are calculated using the same methodology as HF,above. !
s
#of C Atoms in Molecular Weight of CO2 Generated in TO Scrubber Control Controlled CO2
Compound Compound or Process Efficiency Emissions
Compound Name lb/ r lb/ r
COF2 1 66.005 7.05 0.00% 7.055
HFPO Trimer 9 498.051 166.54 0.00% 166.537
TAF 2 132.01 16.46 0.00% 16.461
Total CO2 Emissions -- -- -- 190.053
J
Waste Liquid Stabilization (NS-E)
Page 8 of 9
Fugitive Emissions Leak Rates for Process Equipment
for the Reactor
Using the following table,the Fugitive Emissions Rates will be calculated:
Emission Factors
Component Service (lb/hr/com onent)
Pump Seals Light Liquid 0.00115
Valves Light Liquid 0.00036
Flanges All 0.00018
VOC Fugitive Emissions from Equipment Components
1 Pump Seals x 0.00115 lb/hr/pumpseal = 0.00115 lb/hr VOC
96 Valves x 0.00036 lb/hr/valve = 0.0346 lb/hr VOC
288 Flanges x 0.00018 lb/hr/flange = 0.05184 lb/hr VOC
Total VOC Emissions from Equipment Leaks = 0.0876 lb/hr VOC
Total Annual Fugitive VOC Emissions:
0.0876 lb/hr VOC x 8760 hr/year = 766.94 lb VOC
0.38 tons VOC
Speciated Fugitive VOC Emissions by Compound:
Assume that the emissions are 30%COF2 and 70%TAF. This assumption is based on process knowledge of
the system.
766.9 lb VOC 0.30 lb COF2 — 230.081 lb COF2
lb VOC
766.9 lb VOC 0.70 lb TAF
lb VOC = 536.857 lb TAF
Each mole of COF2(MW=66)can generate 2 moles of HF(MW=20)
1 lb COF2 I 1 mole COF2 20 lb HF 12 moles HF = 0.6061 lb of HF
66 lb COF2 Imole HF I 1 mole COF2
Therefore,each 1 lb of COF2 generates 0.606 lb of HF
Each mole of TAF(MW=330)can generate 1 mole of HF(MW=20)
1 lb TAF 1 mole TAF 20 lb HF 1 moles HF _
0.0606 lb of HF
330 lb TAF mole HF 1 mole TAF —
Waste Liquid Stabilization (NS-E)
Page 9 of 9
Therefore,each 1 lb of TAF generates 0.061 lb of HF
766.9 lb VOC 0.30 lb COF2 0.606 lb HF
lb VOC lb COF2 = 139.443 lb HF
766.9 lb VOC 0.70 lb TAF 0.061 lb HF _
l 32.5368 lb HF
b VOC lb TAF
139.443 lb HF + 32.537 lb HF = 172.0 Ib HF
Fugitive Emissions Leak Rates for Process Equipment
for the Storage Tank
Using the following table,the Fugitive Emissions Rates will be calculated:
Emission Factors
Component Service (lb/hr/component)
Pump Seals Light Liquid 0.00115
Valves Light Liquid 0.00036
Flanges All 0.00018
VOC Fugitive Emissions from Equipment Components
1 Pump Seals x 0.00115 lb/hr/pumpseal = 0.00115 lb/hr VOC
60 Valves x 0.00036 lb/hr/valve = 0.0216 lb/hr VOC
180 Flanges x 0.00018 lb/hr/flange = 0.0324 lb/hr VOC
Total VOC Emissions from Equipment Leaks = 0.0552 lb/hr VOC
Total Annual Fugitive VOC Emissions:
0.0552 lb/hr VOC x 8760 hr/year = 483.11 lb VOC
0.24 tons VOC
Speciated Fugitive VOC Emissions by Compound:
Assume that the emissions are 100%Trimer. This assumption is based on process knowledge of the system.
2490 lb HFPO Trimer = 100.00 lb of HF
1 lb HFPO Trimer = 0.040 lb of HF
Therefore,each 1 lb of Trimer generates 0.04 lb of HF
483.1 lb VOC 1.00 lb Trimer = 483 Ib HFPO Trimer
lb VOC
766.9 lb VOC 1.00 lb Trimer 0.040 lb HF = 30.8 lb HF
lb VOC lb Trimer
MMF Process Introduction
Page 1 of 12
2021 Air Emissions Inventory Supporting Documentation
Emission Source ID No.: NS-F
Emission Source Description: Nafion MMF Process
Process and Emission Description:
The MMF process is a batch/semi-batch manufacturing process. All emissions
from this process vent to the Thermal Oxidizer/ Scrubber System (TO),
Control Device ID No. NCD-Q1/Q2, which has a control efficiency of 99.99%.
The control of VOC and PFAS emissions will be addressed in the attached
spreadsheet.
Basis and Assumptions:
The MMF process flowsheet#9600 is used as the basis for relative
compositions and flow rates of vent streams to the Thermal Oxidizer/ Scrubber
System (TO).
Information Inputs and Source of Inputs:
Information Input Source of Inputs
MMF production quantity MMF Production Facilitator
Speciated emission rates MMF Process Flowsheets
Point Source Emissions Determination:
Point source emissions for individual components are given in the following
pages. A detailed explanation of the calculations are attached.
Equipment Emissions and Fugitive Emissions Determination:
Emissions from equipment leaks which vent as stack (point source) emissions
and true fugitive (non-point source) emissions have been determined using
equipment component emission factors established by Chemours. The
determination of those emissions are shown in a separate section of this
supporting documentation.
MMF Process Emission Summary
Page 2 of 12
2021 Air Emission Inventory Reporting Year 2021
NS-F MMF Reported By Jacob Rodden
A.VOC Emissions by Compound and Source
Point ug ve cc enta ota
Naflon® CAS Chemical Name Source Emissions Equipment Emissions Emissions
Compound CAS No. HAPITAP Emissions (lblyr) Emissions(Ibtyr) (Ibtyr) Ib r
TFE Tetrafluoroeth lene 116-14-3 0.00 0.0 0.00 0.00 0.00
MTFE 1-Metho -1,1,2,24etrafluoroethane 425-88-7 0.01 72.96 0.00 0.00 72.97
CH3F Methyl fluoride 593-53-3 - 0.23 0.00 0.00 0.00 0.23
MTP Methyl-3-methox-tetrafluoro ro ionate 755-73-7 0.00 0.00 0.00 0.00 0.00
BMTK Bis(2-methox tetrafluoroeth ()ketone 1422-71-5 - 0.00 0.00 0.00 0.00 0.00
MTVE Methyl trifluorovin I ether 3823-94-7 - 0.00 27.36 0.00 0.00 1 27.37
MMF Meth I-2,2-difluoromalon I fluoride 69116-71-8 0.00 0.00 108.8 0.00 108.8
MTP Acid Pro anoic acid,2,2,3,3-tetrafluoro-3- 93449-21-9 - 0.00 0.00 0.00 0.00 0.00
DMC Carbonic acid,dimethy ester 616-38-6 0.09 638 0.00 0.00 639
DME Dimeth I ether 115-10-6 - 0.03 182.41 0.00 0.00 182.43
Total VOC for 2021 0.36 921 109 0.00 1,030
VOC t 0.52
B.Toxic Air Pollutant Summary
Point Fugitive Accidental Total
Naflon® CAS Chemical Name Source Emissions Equipment Emissions Emissions
Compound CAS No. HAPITAP Emissions (Ibtyr) Emissions(Ibtyr) Ib r (Ibtyr)
HF Hydrogen fluoride 766439-3 H,T 0.72 119.8 14.14 0.00 1 134.6
Fluorides Fluorides 16984-48-8 T 0.72 119.8 14.14 0.00 1 134.6
Note:NCDAQ requires that HF be reported as"Fluorides"as well as HF on the annual AERO database.
C.Criteria Air Pollutant Summary
Point Fugitive Accidental Total
Nafion® CAS Chemical Name Source Emissions Equipment Emissions Emissions
Compound CAS No. HAP/TAP Emissions (Ibtyr) Emissions(Ibtyr) (Ib r) (Ibtyr)
SO2 Sulfur dioxide 7446-09-5 0.00 0.00 0.00 0.00 0.00
CO2 Carbon dioxide 124-38-9 4,894.46 0.00 0.00 0.00 4,894.46
MMF Process Point Source Emission Determination
Page 3 of 12
Point Source Emission Determination
A. TFE CAS No.116-14-3
Tetrafluoroethylene
TFE Quantity Generated:
Before-control TFE emission rate per the Process Flowsheet#9600:
Source TFE Vent Rate
MMF Vent 0.0000 kg TFE vented per MMF unit
Total 0.0000 kg TFE vented per MMF unit
The before-control TFE emission is based on 1,495.9 MMF units in 2021
TFE vented from the MMF Process in the reporting year:
0.0000 kg TFE x 1,495.9 MMF unit = 0.00 kg TFE
MMF unit
B. DMC CAS No.616-38-6
Carbonic acid,dimethyl ester
DMC Quantity Generated:
Before-control DMC emission rate per the Process Flowsheet#9600:
Source DMC Vent Rate
MMF Vent 0.2703 kg DMC vented per MMF unit
Total 0.2703 kg DMC vented per MMF unit
The before-control DMC emission is based on 1,495.9 MMF units in 2021
DMC vented from the MMF Process in the reporting year:
0.2703 kg DMC x 1,495.9 MMF unit = 404.30 kg DMC
MMF unit
MMF Process Point Source Emission Determination
Page 4 of 12
C. DME CAS No.115-10-6
Dimethyl ether
DME Quantity Generated:
Before-control DME emission rate per the Process Flowsheet#9600:
Source DME Vent Rate
MMF Vent 0.077223 kg DME vented per MMF unit
Total 0.07722 kg DME vented per MMF unit
The before-control RSU emission is based on 1,495.9 MMF units in 2021
DME vented from the MMF Process in the reporting year:
0.07722 kg DME x 1,495.9 MMF unit = 115.51 kg DME
MMF unit
D. MTVE CAS No.3823-94-7
Methyl Trifluorovinyl Ether
MTVE Quantity Generated:
Before-control MTVE emission rate per the Process Flowsheet#9600:
Source MTVE Vent Rate
MMF Vent 0.01158 kg MTVE vented per MMF unit
Total 0.01158 kg MTVE vented per MMF unit
The before-control MTVE emission is based on 1,495.9 MMF units in 2021
MTVE vented from the MMF Process in the reporting year:
0.01158 kg MTVE x 1,495.9 MMF unit = 17.33 kg MTVE
MMF unit
MMF Process Point Source Emission Determination
Page 5 of 12
E. MTFE (Methyl tetrafluoroethyl ether) CAS No.425-88-7
1-methoxy-1,1,2,2-tetrafluoroethane
MTFE Quantity Generated:
Before-control MTFE emission rate per the Process Flowsheet#9600:
Source MTFE Vent Rate
MMF Vent 0.03089 kg MTFE vented per MMF unit
Total 0.03089 kg MTFE vented per MMF unit
The before-control MTFE emission is based on 1,495.9 MMF units in 2021
MFTE vented from the MMF Process in the reporting year:
0.03089 kg MTFE x 1,495.9 MMF unit = 46.21 kg MTFE
MMF unit
F. MTP CAS No.755-73-7
Methyl-3-meth oxy-tetrafl uoroprop ion ate
MTP Quantity Generated:
Before-control MTP emission rate per the Process Flowsheet#9600:
Source MTP Vent Rate
MMF Vent 0.0000000 kg MTP vented per MMF unit
Total 0.00000 kg MTP vented per MMF unit
The before-control MTP emission is based on 1,495.9 MMF units in 2021
MTP vented from the MMF Process in the reporting year:
0.00000 kg MTP x 1,495.9 MMF unit = 0.00 kg MTP
MMF unit
MMF Process Point Source Emission Determination
Page 6 of 12
G. BMTK CAS No.1422-71-5
Bis(2-methoxytetrafl uoroethyl)ketone
BMTK Quantity Generated:
Before-control BMTK emission rate per the Process Flowsheet#9600:
Source BMTK Vent Rate
MMF Vent 0.000000000 kg BMTK vented per MMF unit
Total 0 kg BMTK vented per MMF unit
The before-control BMTK emission is based on 1,495.9 MMF units in 2021
BMTK vented from the MMF Process in the reporting year:
0.000000 kg BMTK x 1,495.9 MMF unit = 0.00 kg BMTK
MMF unit
H. MTP Acid CAS No.93449-21-9
MTP Acid Quantity Generated:
Before-control MTP Acid emission rate per the Process Flowsheet#9600:
Source MTP Acid Vent Rate
MMF Vent 0.000000000 kg MTP Acid vented per MMF unit
Total 0 kg MTP Acid vented per MMF unit
The MTP Acid emission"is based on 1,495.9 MMF units in 2021
*before-control emissions
MTP Acid vented from the MMF Process in the reporting year:
0.000000 kg MTP Acid > 1,495.9 MMF unit = 0.000 kg MTP Acid
MMF unit
MMF Process Point Source Emission Determination
Page 7 of 12
I. CH3F CAS No.593-53-3
Methyl fluoride
CH3F Quantity Generated:
Before-control CH3F emission rate per the Process Flowsheet#9600:
Source CH3F Vent Rate
MMF Vent 0.70 kg CH3F vented per MMF unit
Total 0.70 kg CH3F vented per MMF unit
The before-control CHY emission is based on 1,495.9 MMF units in 2021
CH3F vented from the MMF Process in the reporting year:
0.70 kg CH3F x 1,495.9 MMF unit = 1,039.6 kg CH3F
MMF unit
MMF Process Point Source Emission Determination
Page 8 of 12
J. Total Point Source Emission Summary
Uncontrolled Uncontrolled TO Control TO Controlled TO Controlled
Emissions Emissions Efficiency Emissions Emissions
Compound Name (kg/ r) (Ib/yr) (%) (kg/yr) (lb/yr)
A. TFE 0.00 0.00 99.99% 0.00 0.00
B. DMC 404.30 891.33 99.99% 0.04 0.09
C. DME 115.51 254.66 99.99% 0.01 0.03
D. MTVE 17.33 38.20 99.99% 0.00 0.00
E. MTFE 46.21 101.87 99.99% 0.00 0.01
F. MTP 0.00 0.00 99.99% 0.00 0.00
G. BMTK 0.00 0.00 99.99% 0.00 0.00
H. MTP Acid 0.00 0.00 99.99% 0.00 0.00
I. CH3F 1,039.6 2,291.98 99.99% 0.10 0.23
TOTAL VOd') 1,622.99 3,578.03 -- 0.16 0.36
(1)VOCs are denoted in blue.
K. HF Point Source Emission Summary
The thermal oxidizer generates hydrogen Where,
fluoride(HF)from the combustion of organic Ex=uncontrolled emission rate of fluorinated compound x,
fluoride containing hydrocarbons,which are Cx=TO control efficiency of compound x
controlled by the scrubber. HF generation and NFx=number of fluoride atoms in compound x
emissions are calculated as follows: MWHF=molecular weight of HF(20)
Cx �t�vHF CNF MWx=molecular weight of compound x
E,_e,X 100 mly,X�1-100 CHF=scrubber control efficiency of HF
#of F Atoms in Molecular Weight of Scrubber Control Controlled HF
Compound Name Compound Compound HF Generated in TO Efficiency Emissions
(lb/yr) (/o) (Ib/yr)
A. TFE 4 100.012 0.00 99.95% 0.00
B. DMC 0 90.075 0.00 99.95% 0.00
C. DME 0 46.067 0.00 99.95% 0.00
D. MTVE 10 278.039 27.48 99.95% 0.01
E. MTFE 4 132.053 61.71 99.95% 0.03
F. MTP 4 190.087 0.00 99.95% 0.00
G. BMTK 8 290.099 0.00 99.95% 0.00
H. MTP Acid 4 176.061 0.00 99.95% 0.00
I. CH3F 1 34.032 1346.82 99.95% 0.67
Total HF Emissions -- -- -- 0.72
MMF Process Point Source Emission Determination
Page 9 of 12
L. SO2 Point Source Emission Summary
The thermal oxidizer generates sulfur dioxide(S02)from the combustion of organic sulfur containing hydrocarbons,which are
controlled by the scrubber.S02 generation and emissions are calculated using the same methodology as HF,above.
S02 Generated in Scrubber Control Controlled S02
Compound Name #of S Atoms in Molecular Weight of TO or Process Efficiency Emissions
Compound Compound o
(lb/ r) (/o) (lb/yr)
A. TFE 0 100.012 0.00 99.95% 0.00
B. DMC 0 90.075 0.00 99.95% 0.00
C. DME 0 46.067 0.00 99.95% 0.00
D. MTVE 0 278.039 0.00 99.95% 0.00
E. MTFE 0 132.053 0.00 99.95% 0.00
F. MTP 0 190.087 0.00 99.95% 0.00
G. BMTK 0 290.099 0.00 99.95% 0.00
H. MTP Acid 0 176.061 0.00 99.95% 0.00
I. CH3F 0 34.032 0.00 99.95% 0.00
Total SO2 Emissions -- -- -- 0.00
M.CO2 Point Source Emission Summary
The thermal oxidizer generates carbon dioxide(CO2)from the combustion of hydrocarbons,which is not assumed to be
controlled by the scrubber. CO2 generation and emissions are calculated using the same methodology as HF,above.
#of C Atoms in Molecular Weight of CO2 Generated in Scrubber Control Controlled CO2
Compound Name Compound Compound TO or Process Efficiency Emissions
(lb/yr) (%) (lb/yr)
A. TFE 2 100.012 0.00 0.00% 0.00
B. DMC 3 90.075 1,306.30 0.00% 1,306.30
C. DME 2 46.067 486.52 0.00% 486.52
D. MTVE 6 278.039 36.27 0.00% 36.27
E. MTFE 3 132.053 101.83 0.00% 101.83
F. MTP 5 190.087 0.00 0.00% 0.00
G. BMTK 7 290.099 0.00 0.00% 0.00
H. MTP Acid 4 176.061 0.00 0.00% 0.00
I. CH3F 1 34.032 2,963.54 0.00% 2,963.54
Total CO2 Emissions -- -- -- 4,894.46
�I
MMF Process Fugitive/Equipment Emissions
Page 10 of 12
Fuqitive and Equipment Emissions Determination (Non-point Source):
Fugitive (FE) and Equipment Emissions (EE) are a function of the number of emission points in the
plant (valves, flanges, pump seals). The inventory shown below is conservative and based on plant
and process diagrams. Note that the calculations below include the following: (1) equipment
emissions not inside buildings, which are"fugitive" in nature and will be reported as such, and
(2) equipment emissions in side buildings, which are not"fugitive" in nature and will be reported as
equipment emissions only.
A. Fugitive emissions from MMF equipment outside of the barricade:
Emissions from this equipment are not inside a building and are therefore"fugitive" in nature.
Valve emissions: 757 valves x 0.00036 Ibs/hr/valve = 0.273 Ibs/hr EE
Flange emissions: 2,271 flanges x 0.00018 Ibs/hr/flange = 0.409 Ibs/hr EE
Pump emissions: 4 pumps x 0.00115 Ibs/hr/pump = 0.005 Ibs/hr EE
Total equipment emission rate = 0.686 lbs/hr EE
Days of operation = 66
On average 0.13 Ibs of HF are produced for every 1 pound of process material released
VOC: 0.686 Ibs/hr EE HF: 0.686 Ibs/hr EE
x 1,343 hrs/year x 1,343 hrs/year
921.2 Ibs/yr VOC from EE x 0.13 Ibs HF per lb VOC
119.8 Ibs/yr HF from EE
B. Equipment Emissions From MMF Reactor and Transfer Tank
This equipment is inside a building, therefore emissions are not true Fugitive Emissions
Valve emissions: 90 valves x 0.00036 Ibs/hr/valve = 0.032 Ibs/hr FE
Flange emissions: 270 flanges x 0.00018 Ibs/hr/flange = 0.049 Ibs/hr FE
Total fugitive emission rate = 0.081 Ibs/hr FE
VOC: 0.081 Ibs FE/hr HF: 0.081 Ibs FE/hr
x 1,343 hrs/year x 1,343 hrs/year
= 108.8 Ibs/yr VOC from EE x 0.13 Ibs HF per lb VOC
14.1 Ibs/yr HF from EE
MMF Process Fugitive/Equipment Emissions
Page 11 of 12
C. Total MMF Plant Non-Point Source Emissions
Fugitive Equipment
Emissions Emissions
VOC HF VOC HF
Emission Source Ibs/yr Ibs/yr Ibs/yr Ibs/yr
A. Fugitive emissions from MMF equipment
outside of the barricade: 921.2 119.8 0 0
B. Equipment Emissions From MMF 0 0 108.8 14.1
Reactor and Transfer Tank
Total for 2021 921.2 119.8 108.8 14.1
E. VOC Emission by Source Type
'a N Y N = N N
0 = = V C d = ++ U C
_ O > O O C .�
Z O •E O Li •� v Z .� •� .�
0 W 4- W W W Q W
DMC 0.1 638.4 0 0 638.5
DME 0.0 182.4 0 0 182.4
MTVE 0.0 27.4 0 0 27.4
MTFE 0.0 73.0 0 0 73.0
MTP 0.0 0.0 0 0 0.0
BMTK 0.0 0.0 0 0 0.0
MTP Acid 0.0 0.0 0 0 0.0
TFE 0.0 0.0 0 0 0.0
CH3F 0.2 0 0 0 0.2
MMF 0 0 108.8 0 108.8
Total 0.4 921.2 108.8 0.0 1030.3
Note: Speciated equipment emissions were estimated by assuming that each
compound's equipment emission concentration was equal to that compound's
stack emission fraction of the total stack emission (excluding CHY whose
emissions are completely accounted for as Stack Emissions).
Example: The DMC equipment emissions were determined by the ratio of the
DMC stack emission (0.1 Ibs) divided by the total stack emission (0.4 Ibs)
minus the CHY stack emissions (0.2 Ibs) or 0.1 Ibs, which is multiplied by
the total fugitive emissions (921.2 Ibs)
Specifically: 0.1 921.2 = 638.4 Ibs DMC
0.1
Accidental Releases to Atmosphere
NorMWr�Wss Accidental Releases
Page 12 of 12
Resin Manufacturing Process(NS-G)
Emission Summary
Page 1 of 13
2021 Emission Summary Reporting Year 2021
Reported By Phil Smith
A.VOC Compound Summary
NS-G SR/CR Resins Manufacturing Process
Nafion® CAS Chemical Name CAS No. HAP/TAP Emission
Compound (Ibs)
PSEPVE Perfluoro(4-meth I-3,6-dioxaoct-7-ene)sulfonyl fluoride 16090-14-5 -- 2,180
Propanoic acid,3-[1-[difl uoro[(trifluoroethenyl oxy]methyl]
EVE 1,2,2,2-tetrafluoroethoxy]-2,2,3,3-tetrafluoro-,methyl ester 63863-43-4 -
1.40 i
TFE Tetrafluoroethylene 116-14-3 -- 464
E-1 Propane, 1,1,1,2,2,3,3-heptafluoro-3-(1,2,2,2- 3330-15-2 --
tetrafluoroethoxy)- 0.00
E-2 2H-perfluoro(5-methyl-3,6-dioxanonane) 3330-14-1 -- 2,321
T1777171-Mer Acid 2,3,3,3-Tetrafluoro-2-(heptafluoropropoxy)propanoyl
Fluoride fluoride 2062-98-8 0.84
McOH Methanol 67-56-1 H 260
Total VOC Emissions(Ibs) 5,227
Total VOC Emissions(tons) 2.6
B.Toxic Air Pollutant Summary
NS-G SR/CR Resins Manufacturing Process
Nafion®
Compound CAS Chemical Name CAS No. HAP/TAP Emission(Ibs)
F-113 1,1,2-Trichloro-1,2,2-trifluoro ethane 76-13-1 T 0.00
HF Hydrogen fluoride 7664-39-3 H,T 31.03
Fluorides Fluorides 16984-48-8 T 31.03
McOH Methanol 67-56-1 H 260
"Note: NCDAQ requires that HF be reported as"Fluorides"as well as HF on the annual AERO database.
Resins Process(NS-G)
VOC Point Source Emissions
Page 2 of 13
2021 VOC Point Source Emission Determination
A. PSEPVE CAS No.16090-145
Perfluoro-242-Fluorosulfonylethoxy)Propyl Vinyl Ether
Equivalent Weight(EW)=kg Polymer/kg mol Vinyl Ether(VE)molecule
For SR,VE=PSEPVE. PSEPVE molecular weight= 446
Example of monthly calculation(by mass balance):
1.PSEPVE Fed(M) 6220 kg PS
2.PSEPVE Transformed(P)
PSEPVE Transformed in to polymer:
PSEPVE in Polymer= 11590 kg Polymer x 446 kg PSEPVE x kg mol PSEPVE = 5432 kg PS in Polymer
1 kg mol PSEPVE 952 kg Polymer
PSEPVE Transformed to Nonstandard Polymer(Example of monthly calculation):
PSEPVE in Polymer= 0 kg N/S Polymer x 446 kg PSEPVE x kg mol PSEPVE = 0 kg PS in N/S.Polymer
1 kg mol PSEPVE 2 kg Polymer
PSEPVE Transformed Into Purge Polymer&Adhesions(Example of monthly calculation):
PSEPVE in Polymer= 377 kg purge Polymer&adh x 446 kg PSEPVE x kg mol PSEPVE = 347 kg PS in Purge/Adh
1 kg mol PSEPVE 485 kg Polymer
Total PSEPVE in Polymer = 5779 kg PS
3.PSEPVE Untransformed(W): 1086 kg PS
4. PSEPVE Emissions From Finishing Extrusion: 123 kg PS
5.PSEPVE Mass Balance: 6220 M (PSEPVE Fed into Process)
5779 P (PSEPVE Transformed)
1086 W(PSEPVE Untransformed)
+ 0.4 S (Storage Tank Emissions)
+ 123 PSEPVE Emissions From Finishing Extrusion
-522 kg PSEPVE Emission
Monthly&Yearly Calculation
Purge&
Adhesion PSEPVE PSEPVE PSEPVE PSEPVE Tank PSEPVE
Std Polymer Wt N/S Purge& Wt Avg VE to Fed Transformed Untransformed Vents Finishing VE Emission
Month Polymer Avg EW Polymer N/S Polymer Wt Avg EW Adhesions EW Filters/Sieves (M) P (S) Emission k
1 Jan-21 5727 918 53 900 372 695 799 5526 3040 1542 0.42 0 944
2 Feb-21 8224 961 164 929 0 0 156 6067 3889 1670 0.00 0 508
3 Mar-21 11590 950 0 0 377 483 261 6220 5779 1086 0.00 0 D
4 A r-21 8954 909 47 782 225 922 454 7533 4520 674 0.00 0 2339
5 Ma-21 12749 964 0 0 0 0 349 8006 5884 39 0.00 0 2083
6 Jun-21 11533 955 0 0 608 924 504 6997 5670 1580 0.00 0 0
7 Jul-21 9885 968 588 1025 249 925 613 5777 4920 883 0.00 0 0
8 Au-21 14095 947 0 0 136 923 1028 8137 6688 1112 0.00 0 337
9 Se 21 6808 972 47 782 0 0 129 8294 3145 5423 0.00 0 0
10 Oct-21 4537 994 0 0 211 994 171 2240 2126 135 0.00 0 0
11 Nov-21 6822 980 0 0 0 0 81 7295 3098 3545 D.00 0 652
12 Dec-21 9871 957 0 0 181 928 591 5263 4679 1819 0.00 D 0
Total PSEPVE Emission= 6864 kg PSEPVE
15133 Ibs PSEPVE
Resins Process(NS-G)
VOC Point Source Emissions
Page 3 of 13
B. EVE CAS No.63863-43-4
Propanoic Acid,3-[1-[Difluoro[(Trifluo roe the nyl)oxy]Methyl]-1,2,2,2-Tetrafluoroethoxy]-2,2,3,3-Tetrafluoro-Methyl Ester
Equivalent Weight(EW)=kg Polymer/kg mol Vinyl Ether(VE)molecule
For CR,VE=EVE. EVE molecular weight= 422
Example of monthly calculation(by mass balance):
1.EVE Fed(M) 2345 kg EVE
2.EVE Transformed(P)
EVE Transformed in to polymer:
EVE in Polymer= 3338 kg std Polymer produced x 422 kg EVE x kg mol EVE = 1351 kg EVE in Std.Polymer
1 kg mol EVE 1043 kg Polymer
EVE Transformed to Nonstandard Polymer(Example of monthly calculation):
EVE in Polymer= 0 kg N/S Polymer produced x 422 kg EVE x kg mol EVE = 0 kg EVE in N/S.Polymer
1 kg mol EVE 1030 kg Polymer
EVE Transformed Into Purge Polymer&Adhesions(Example of monthly calculation):
EVE in Polymer= 0 kg purge Polymer&adh x 422 kg EVE x kg mol EVE = 0 kg EVE in Purge/Adh
1 kg mol EVE 0 kg Polymer
Total EVE in Polymer = 1351 kg EVE
3.EVE Untransformed(W):: -315 kg EVE
4. EVE Emissions From Finishing Extrusion: 1264 kg EVE
5.EVE Mass Balance: 2345 M
1351 P
-315 W
+ 0 Finishing
+ 0.05 S
1309 kg EVE Emission
Monthly&Yearly Calculation
Purge&
Adhesion EVE EVE EVE EVE EVE
Std Polymer Wt N/S Purge& Wt Avg VE to Fed Transformed Untransformed Tank Vents Finishing VE Emission
Month Polymer Avg EW Polymer N/S Polymer Wt Avg EW Adhesions EW Filters/Sieves M. (P) S Emission k
1 Jan-21 0 0 0 0 0 D 0 0 0 0 0.05 0 0
2 Feb-21 0 0 0 0 0 0 0 0 0 0 0.00 1013 1013
3 Mar-21 0 0 0 0 0 0 0 0 0 0 0.05 1789 1790
4 A r-21 0 0 0 0 0 0 0 0 0 0 0.05 517 517
5 Ma-21 0 0 0 0 0 0 0 0 0 0 0.05 0 0
6 Jun-21 0 0 0 0 0 0 0 0 0 0 0.05 14 14
7 Jul-21 0 0 0 0 0 0 0 0 0 0 D.05 0 0
8 Au-21 0 0 0 0 0 0 0 0 0 0 D.06 0 0
9 Se 21 0 0 0 0 0 0 0 0 0 0 0.05 0 0
10 Oct-21 0 0 0 0 0 0 0 2903 0 1895 0.05 0 1008
11 Nov-21 6180 1043 88D 1030 0 0 126 2494 2861 -315 0.05 1264 1212
12 Dec-21 0 0 0 0 0 0 0 0 0 0 0.05 781 781
Total EVE Emission= 6336 kg EVE
13968 Ibs EVE
Resins Process(NS-G)
VOC Point Source Emissions
Page 4 of 13
C. TFE CAS No.116-14-3
Tetrafluoroethylene
Equivalent Weight(EW)=kg Polymer/kg mol Vinyl Ether(VE)molecule
For SR,VE=PSEPVE. PSEPVE molecular weight= 446
For CR,VE=EVE. EVE molecular weight= 422
TFE molecular weight= 100
Example of monthly calculation(by mass balance):
1.TFE Fed during SR(M): 6130 kg TFE
2.TFE Transformed during SR(P):
TFE Transformed in to polymer
TFE in Polymer= 8224 kg Polymer produced x 961 kg Polymer- 446 kg PSEPVE x kg mol PSEPVE = 4406 kg TFE in Std.Polymer
1 kg mol PSEPVE 961 kg Polymer
TFE transformed to Nonstandard polymer:
TFE in Polymer= 164 kg N/S Polymer produced x 929 kg Polymer- 446 kg PSEPVE x kg mol PSEPVE = 85 kg TFE in N/S Polymer
1 kg mol PSEPVE 929 kg Polymer
TFE transformed to purge polymer and adhesions:
TFE in Polymer= 0 kg purge Polymer&adh x 0 kg Polymer- 446 kg PSEPVE x kg mol PSEPVE = 0 kg TFE in Purge/Adh
1 kg mol PSEPVE 0 kg Polymer
Total TFE Transformed = 4491 kg TFE
3.TFE Mass Balance(SR only): 6130 M
4491 P
1639 kg TFE Emission during SR
4.TFE Fed during CR(M): 0 kg TFE
5.TFE Transformed during CR(P):
TFE Transformed in to polymer
TFE in Polymer= 0 kg std Polymer produced x 0 kg Polymer- 422 kg EVE x kg mol EVE = 0 kg TFE in Std.Polymer
1 kg mol EVE 0 kg Polymer
TFE transformed to Nonstandard polymer:
TFE in Polymer= 0 kg N/S Polymer produced x 0 kg Polymer- 422 kg PSEPVE x kg mol PSEPVE = 0 kg TFE in N/S Polymer
1 kg mol PSEPVE 0 kg Polymer
TFE transformed to purge polymer and adhesions:
TFE in Polymer= 0 kg purge Polymer&adh x 0 kg Polymer- 422 kg PSEPVE x kg mol PSEPVE = 0 kg TFE in Purge/Adh
1 kg mol PSEPVE 0 kg Polymer
Total TFE Transformed CR = 0 kg TFE
6.TFE Mass Balance(CR only): 0 M
0 P
0 kg TFE Emission during CR
7.Total TFE Emission(SR&CR): 1639 SR
+ 0 CR
1639 kg TFE Emission during SR&CR
Resins Process(NS-G)
VOC Point Source Emissions
Page 5 of 13
C. TFE,cont.
Monthly&Yearly Calculation—SR
Purge&
Adhesion TFE Fed TFE
Std Polymer Wt N/S Purge& Wt Avg during SR Transformed
Month Polymer Avg EW Polymer N/S Polymer Wt Avg EW Adhesions EW (M) P) TFE Emission
1 Jan-21 5727 918 53 900 372 695 5673 3105 2568
2 Feb-21 8224 961 164 929 0 0 6130 4491 1639
3 Mar-21 11590 950 0 0 377 483 8011 6175 1836
4 A r-21 8954 909 47 782 225 922 6818 4696 2122
5 Ma-21 12749 964 0 0 0 0 8970 6853 2117
6 Jun-21 11533 955 0 0 608 924 7703 6459 1244
7 Jul-21 9885 968 588 1025 249 925 7684 5792 1892
8 Au-21 14095 947 0 0 136 923 5621 7529 -1908
9 Se 21 6808 972 47 782 0 0 1664 3703 -2039
10 Oct-21 4537 994 0 0 211 994 4304 2618 1686
11 Nov-21 6822 980 0 0 0 0 9356 3718 5638
12 Dec-21 9871 957 0 0 181 928 7211 5363 1848
SR TFE Emission= 18643 kg TFE
41099 Ibs TFE
Monthly&Yearly Calculation—CR
Purge&
Adhesion TFE
Std Polymer Wt N/S Purge& Wt Avg TFE Fed during Transformed
Month Polymer Avg EW Polymer N/S Polymer Wt Avg EW Adhesions EW CR (M) (P) TFE Emission
1 Jan-21 0 0 0 0 0 0 0 0 0
2 Feb-21 0 0 0 0 0 0 0 0 0
3 Mar-21 0 0 0 0 0 0 0 0 0
4 A r-21 0 0 0 0 0 0 0 0 0
5 Ma-21 0 0 0 0 0 0 0 0 0
6 Jun-21 0 0 0 0 0 0 0 0 0
7 Jul-21 0 0 0 1 0 0 0 0 0 0
8 Au-21 0 0 0 0 0 0 3702 0 3702
9 Se 21 0 0 0 0 0 0 3651 0 3651
10 Oct-21 0 0 0 0 0 0 0 0 0
11 Nov-21 6180 1043 880 1030 0 0 0 4199 -4199
12 Dec-21 0 0 0 0 0 0 0 0 0
CR TFE Emission= 3154 kg TFE
6953 Ibs TFE
Total TFE Emission—SR&CR Combined
TFE Emission
Month (k
1 Jan-21 2568
2 Feb-21 1639
3 Mar-21 1836
4 A r-21 2122
5 Ma-21 2117
6 Jun-21 1244
7 Jul-21 1892
8 Au-21 1794
9 Se 21 1612
10 Oct-21 1686
11 Nov-21 1439
12 Dec-21 1848
0
TFE Em.= 21797 kg TFE
48053 Ibs TFE
I
Resins Process(NS-G)
VOC Point Source Emissions
Page 6 of 13
D. E2 CAS No.3330-14-1
2H-Perfl uoro(5-Methyl-3,6-Dioxa nonane)
Example of monthly calculation(by mass balance):
1.E2 Fed SR(P): 2055 kg E2 5.E2 Fed CR(P):: 0 kg E2
2.E2 Untransformed SR(W): 3019 kg E2 6.E2 Untransformed CR(W): 0 kg E2
3.Finishing E2 Emission during SR: 0 kg E2 7.Finishing E2 Emission during CR: 447 kg E2
4.E2 Mass Balance(SR Only): 2055 kg E2 Consumed 8.E2 Mass Balance(CR Only): 0 kg E2 Consumed
- 3019 kg E2 losses to Filters&Sieves 0 kg E2 losses to Filters&Sieves
+ 0 kg E2 emitted in Finishing + 447 kg E2 emitted in Finishing
-964 kg E2 emission 447 kg E2 emission
9.Total E2 Emission(SR&CR): -964 kg E2 emission during SR
+ 447 kg emission during CR
-516 kg E2 Emission during SR&CR
Monthly&Yearly Calculation—SR Monthly&Yearly Calcuation—CR Total E2 Emission—SR&CR Combined
Finishing E2
E2 Fed E2 E2 E2 Finishing E2 Emission
Month (P) Untransformed Emission E2 Emission Month Untransformed Emission E2 Emission Month (kg)
1 Jan-21 540 3126 0 -2586 Jan-21 0 0 0 Jan-21 0
2 Feb-21 1983 193 0 1790 Feb-21 0 253 253 Feb-21 2043
3 Mar-21 2055 3019 0 -964 Mar-21 0 447 447 Mar-21 0
4 A r-21 1017.85 1321 0 -303 A r-21 0 129 129 A r-21 0
5 Ma-21 1937.05 1906 0 31 Ma-21 0 0 0 Ma-21 31
6 Jun-21 1983.9 1908 0 75 Jun-21 0 3 3 Jun-21 79
7 Jul-21 2579.75 2471 0 109 Jul-21 0 0 0 Jul-21 109
8 Au-21 596.7 1449 0 -852 Au-21 0 0 0 Au-21 D
9 Se-21 3856.5 2675 0 1181 Se 21 0 0 0 Se 21 1181
10 Oct-21 5199.03 11886 0 -6687 Oct-21 0 0 0 Oct-21 0
11 Nov-21 3418.1 4203 0 -785 Nov-21 227 316 89 Nov-21 0
12 Dec-21 1849.2 1978 0 -129 Dec-21 0 195 195 Dec-21 66
SR E2 Emission= -9120 kg E2 CR E2 Emission= 1118 kg E2 E2 Em.= 3509 kg E2
-20105 Ibs E2 2465 Ibs E2 7737 Ibs E2
E. F-113 CAS No.76-13-1
Trichloro-1,2,2-trifluoro-1,1,2 Ethane
1.F113 Mass Balance: 0 kg F-113 Beginning Inventory
+ 0 kg F-113 Shipments
+ 0 kg F-113 used with 3P in Polymerization
+ 0 kg F-113 used with 3P in Semi-Works
0 kg F-113 waste sent off plant
0 kg F-113 Ending Inventory
0 kg F-13 emission between SW&Polymerization
2.Division of Emissions between SW&Polymerization 0 kg F-113 Ending Inventory
0 kg F-113 Shipments
0 kg F-113 used with 3P in Semi-Works
0 kg F-113 used by Semi-Works
0 kg F-113 used with 3P in Polymerization
0 kg Refined by Polymerization in Recycle Still
0 kg F-113 used by Polymerization
Polymerization%= 0 kg F-113 used by Polymerization x 100= 0.0%
0 kg F-113 Total
3.F113 Emission from Polymerization: 0.0% x 0 kg F-113 Emission = 0 kg F-113 emission from Polymerization
100 0 Ibs F-113 emission from Polymerization
Resins Process(NS-G)
Thermal Oxidizer Controls
Page 7 of 13
Thermal Oxidizer/ScrubberSvstem Emission Controls
A.VOC Compound Summary
Fugitive/Equipment Uncontrolled Process TO Control Uncontrolled
Nafion® CAS Chemical Name CAS No. Total Emissions" Emissions Emissions Efficiency Process
Compound Ibs) (Ibs) (Ibs % Emissions
PSEPVE Perfluoro 4-meth I-3,6-dioxaoct-7-ene sulfon I fluoride 16090-14-5 15,133 2,178 12,954 99.99% 1.30
EVE Propanoic acid,3-[1-[difluoro[(trifluoroethenyl oxy]methyl]- 63863-43-4 13,968 0 13,968 99.99%
1,2,2,2-tetrafluoroethoxy]-2,2,3,3-tetrafluoro-,methyl ester 1.40
TFE Tetrafluoroeth lene 116-14-3 48,053 459 47,593 99.99% 4.76
E 1 Propane,1,1,1,2,2,3,3-heptafluoro-3-(1,2,2,2- 3330-15-2 0.34 0.00 0.34 99.99%
tetrafluoroethoxy)- 0.00
E-2 2H-erfluoro 5-meth I-3,6-dioxanonane 3330-14-1 7,737 2,320 5,417 99.99% 0.54
McOH Methanol 67-56-1 639 260 379 99.99% 0.04
Total VOC Emissions(Ibs) 85,530 5,218 80,312 8.03
42.8 2.6 40.2 0.004
'Using mass balance approach
B.HF Point Source Emission Summary
The thermal oxidizer generates hydrogen Fluoride Where,
(HF)from the combustion of organic fluoride Ex=uncontrolled emission rate of fluorinated compound x,
containing hydrocarbons,which are controlled by Cx=TO control efficiency of compound x
the scrubber. HF generation and emissions are NFx=number of fluoride atoms in compound x
calculated as follows: MWHF=molecular weight of HF(20)
Cx MIY"F C"F MWx=molecular weight of compound x
E"F_E�x 100z.NF Mw X(i-too) CHF=scrubber control efficiency of HIF
#of F Atoms in Molecular Weight of HIF Generated in Scrubber Control Controlled
Compound Name TO Efficiency Emissions
Compound Compound Ib/r % lb/r
PSEPVE 14 446.103 8130.07 99.95% 4.07
EVE 13 423.092 8583.09 99.95% 4.29
TFE 4 100.012 38066.28 99.95% 19.03
E-1 11 286.035 0.26 99.95% 0.00
E-2 17 452.052 4073.59 99.95% 2.04
McOH 0 32.041 0.00 99.95% 0.00
Total HF Emissions 29.43
C.S02 Point Source Emission Summary
The thermal oxidizer generates sulfur dioxide(S02)from the combustion of organic sulfur containing hydrocarbons,which are
controlled by the scrubber.S02 generation and emissions are calculated using the same methodology as HF,above.
#of S Atoms in Molecular Weight of S02 Generated in Scrubber Control Controlled S02
Compound Name TO or Process Efficiency Emissions
Compound Compound Ibl r %
PSEPVE 1 446.103 1860.04 99.95% 0.93
EVE 0 423.092 0.00 99.95% 0.00
TFE 0 1oo.b12 0.00 99.95% 0.00
E-1 0 286.035 0.00 99.95% 0.00
E-2 0 452.052 0.00 99.95% 0.00
McOH 0 32.041 0.00 99.95% 0.00
Total S02 Emissions - 0.93
M.CO2 Point Source Emission Summary
The thermal oxidizer generates carbon dioxide(CO2)from the combustion of hydrocarbons,which is not assumed to be
controlled by the scrubber. CO2 generation and emissions are calculated using the same methodology as HF,above.
#of C Atoms in Molecular Weight of CO2 Generated in Scrubber Control Controlled CO2
Compound Name TO or Process Efficiency Emissions
Compound Compound lb/r %
PSEPVE 7 446.103 8944.70 0.00% 8944.70
EVE 9 423.092 13075.09 0.00% 13075.09
TFE 2 100.012 41880.52 0.00% 41880.52
E-1 5 286.035 0.26 0.00% 0.26
E-2 8 452.052 4218.13 0.00% 4218.13
McOH 1 32.041 520.55 0.00% 520.55
Total CO2 Emissions 68,639.27
Resins Process (NS-G) �
Dimer Acid Emissions
Page 8 of 13
2,3,3,3-tetrafluoro-2-(1,1,2,2,3,3,3-heptafluoropropoxy) propanoyl fluoride
HFPO Dimer Acid Fluoride
CAS No.: 2062-98-8
Emission calculation methodology and monthly emission rates were detailed in CY2020 Annual
Emission Reports provided to NC DAQ. For this report, the emission rates presented in the
Monthly Emission Reduction Reports have been tabulated. Additional detail on emission factors
and calculation methodology is detailed in the referenced reports.
Indoor Equipment
Month Emissions
(lb/month)
Jan-20 0.06
Feb-20 0.05
Mar-20 0.08
A r-20 0.09
Ma -20 0.09
Jun-20 0.09
J u I-20 0.08
Au -20 0.09
Se -20 0.06
Oct-20 0.03
Nov-20 0.06
Dec-20 0.07
CY2020 0.84
Equipment Emissions (lb/yr) 0.84
Process emissions of Dimer Acid are accounted for in the Thermal Oxidizer source emissions.
Resins Process(NS-G)
Fugitive/Equipment Emissions
Page 9 of 13
Fugitive and Equipment Emissions Determination(Non-point Source):
Fugitive(FE)and Equipment Emissions(EE)are a function of the number of emission points in the plant(valves,flanges,
pump seals). The inventory shown below is based on plant and process diagrams. Note that the calculations below
include equipment emissions which will not be controlled by the thermal oxidizer.
A.Fugitive emissions from Resins equipment:
Emissions from this equipment are calculated using the DuPont Excellent emission factors,the number of components,
and the composition of each process stream.
Valve emission rates: 0.00036 Ib/hr/valve
Flange emissions: 0.00018 Ib/hr/flange
Hours of operation= 5,553
P&I Description #of Valves #of Flanges %E-2 %TFE %PSEPVE
W1563814 Vinyl Ether Makeup Tank 32 96 0 0 100
W1570108 No.1 DP Feed Tank 49 147 100 0 0
W559429 Polymerizer Feed System 42 126 40 25 35
W559431 Polymerization 41 123 40 10 50
W559432 ITFE Seperator 24 72 45 0 55
W1411904 ITFE RECYC METH Scrubber/Dryer 27 81 0 100 0
W1711508 Seperator Slurry Loop#1 31 93 45 0 55
W1711504 Seperator Slurry Loop 17 51 45 0 55
W1447369 Filmtruder Feed System 30 90 45 0 55
W1577420 Filmtruder 1 3 45 0 55
W559433 Solution Vapor Filter 11 33 45 0 55
W559434 Solution Condensers 39 117 45 0 55
W1411908 Recirculation Tank 43 129 45 Ol 55
W1411906 Decanters 65 195 45 0 55
W1411907 Molecular Sieve Beds 51 153 45 0 55
W559424 Solution Recycle Tank 42 126 45 0 55
W559427 TFE Recovery Tank 53 159 40 10 50
W1567157 TFE Recovery Jet Cooler 16 48 0 100 0
W1551052 North DP Storage Tank 33 99 100 0 0
W559430 South DP Storage Tank 31 93 100 0 0
W559428 Refined E-2 Storage Tank 34 102 100 0 0
W1338894 Refined PSEPVE Storage Tank 36 108 0 0 100
W1447433 Refined EVE Storage Tank 34 102 0 0 0
FD5180 Dirty Solution Tanks 63 189 45 0 55
W1447362 Analyzer:GC Detector#15AB 16 48 45 0 55
W1630309 ITFE Supply System Liquid Jet Compressor 7 21 0 100 0
W559423 TFE Storage&Scrubbing LJC Propagation Arrestor 4 12 0 100 0
W566009 TFE Storage&Scrubbing TFE Dryers 18 54 0 1001 0
W559426 Recycle Still Product Receivers 44 132 50 0 50
W1562430 Waste Holdup Tank 22 66 50 0 50
W559425 Recycle Still Pot and Column 46 138 50 0 50
W1207867 Recycle Still Condenser and Reflux System 24 72 50 0 50
Resins Process(NS-G)
Fugitive/Equipment Emissions
Page 10 of 13
E-2 TFE PSEPVE
P&I Description (Ibs/yr) (Ibs/yr) (Ibs/yr)
W1563814 Vinyl Ether Makeup Tank 0 0 159.9264
W1570108 No.1 DP Feed Tank 244.8873 0 0
W559429 Polymerizer Feed System 83.96136 52.47585 73.46619
W559431 Polymerization 81.96228 20.49057 102.45285
W559432 TFE Seperator 53.97516 0 65.96964
W1411904 TFE RECYC METH Scrubber/Dryer 0 134.9379 0
W1711508 Seperator Slurry Loop#1 69.717915 0 85.210785
W1711504 Seperator Slurry Loop 38.232405 0 46.728495
W1447369 Filmtruder Feed System 67.46895 0 82.46205
W1577420 Filmtruder 2.248965 0 2.748735
W559433 Solution Vapor Filter 24.738615 0 30.236085
W559434 Solution Condensers 87.709635 0 107.20067
W1411908 Recirculation Tank 96.705495 0 118.19561
W1411906 Decanters 146.18273 0 178.66778
W1411907 Molecular Sieve Beds 114.69722 0 140.18549
W559424 Solution Recycle Tank 94.45653 0 115.44687
W559427 TFE Recovery Tank 105.95124 26.48781 132.43905
W1567157 TFE Recovery Jet Cooler 0 79.9632 0
W1551052 North DP Storage Tank 164.9241 0 0
W559430 South DP Storage Tank 154.9287 0 0
W559428 Refined E-2 Storage Tank 169.9218 0 0
W1338894 Refined PSEPVE Storage Tank 0 0 179.9172
W1447433 Refined EVE Storage Tank 0 0 0
FD5180 Dirty Solution Tanks 141.6848 0 173.17031
W1447362 Analyzer:GC Detector#15AB 35.98344 0 43.97976
W1630309 TFE Supply System Liquid Jet Compressor 0 34.9839 0
W559423 TFE Storage&Scrubbing LJC Propagation Arrestor 0 19.9908 0
W566009 TFE Storage&Scrubbing TFE Dryers 0 89.9586 0
W559426 Recycle Still Product Receivers 109.9494 0 109.9494
W1562430 Waste Holdup Tank 54.9747 0 54.9747
W559425 Recycle Still Pot and Column 114.9471 0 114.9471
W1207867 Recycle Still Condenser and Reflux System 1 59.9724 0 59.9724
Resins Process(NS-G)
Fugitive/Equipment Emissions
Page 11 of 13
B.Total Resins Plant Fugitive and Equipment Emissions:
Nafion®Compound Fugitive and Equipment Emissions
(lbs/ r
PSEPVE 2,178.25
TFE 459.29
E-2 2,320.18
Total for 2021 4,957.72
TFE,PSEPVE,and E2 are VOCs without the potential to form HF.
SR/CR Manufacturing Process Resins Process(NS-G)
Process Emissions
Page 12 of 13
2021 Point Source Emission Determination
A. HF CAS No.7664-39-3
Hydrogen Fluoride
HF Potential:
Some SR polymer is fluorinated with a mixture of 10%F2 90%N2.
Each mole of Fluorine(F2)reacts with one mole of SR polymer in the Fluorinator to produce 1 mole of HF.
R-CFZ-H+ Fz -UHF+ R-CF
Quantity Released:
Vapor released to scrubber during initial fluorine charge:
F2 introduced during the initial fluorine charge to Fluorinator. 2.2 lb FZ
xO.lIZ x0.5 hour=O.11lhF2
h
Estimate 75%of initial fluorine reacts with polymer during each batch: 1 Ibmol HF 1 Ibmol F 20 IbHF
0.75 x 0.11 lb F2 x x 2 x =0.04341b HF
1 Ibmol FZ 38Ib F, 1 Ibmol HF
Vapors released to scrubber during initial fluorine charge: 0.0434 Ibs HF per batch
Vapor released to scrubber during remainder of fluorination cycle:
F2 feed: 0.88 lb/h FZ x 0.10 F2 x 12 hours=1.056 Ib F2
Estimate 60%of fluorine reacts with polymer: 1 Ibnlol HF 1 Ibmol F, 201bHF
0.60 x 1.056 lb FZ x x x =0.33351b HF
1 Ibmol F, 38Ib F, 1 Ibmol HF
Vapors released to scrubber during fluorination cycle: 0.3335 Ibs HF per batch
Unreacted Fluorine released to scrubber: 0.4499 Ibs F2 per batch
Vapor released to scrubber during Hydrolysis step of Chem Stable Process: 0.661 Ibs HF per batch
Total vapors to scrubber: 0.0434 + 0.3335 + 0.4499 = 0.8268 Ibs HF and F2 per fluorination batch
Emissions per batch utilizing 99%fluorine scrubber efficiency: NOTE:99%conversion based on studies of Washington Works'Fluorine Scrubbers
0.8268 Ibs HF and F2 per fluorination batch 0.6610 Ibs HF per hydrolysis batch
x (1-0.99) x (1-0.99)
= 0.0083 Ibs HF and F2 per fluorination batch = 0.0066 Ibs HF per hydrolysis batch
After-Control HF and F2 Emissions:
# Ibs HF and F2 per lbs HF per
fluorinations #hydrolysis fluorination batch hydrolysis batch Total
1stQuarter 32 15 0.31 0.11 0.4
2nd Quarter 36 18 0.3 0.1 0.4
3rd Quarter 35 17 0.3 0.1 0.4
4th Quarter 361 18 0.31 0.1 0.4
1.6
SR/CR Manufacturing Process Resins Process(NS-G)
Process Emissions
Page 13 of 13
B. MeOH CAS No.67-56-1
Methanol
Methanol can potentially be emitting from two tank vents in Polymerization.The Recovery Tank operates at a low enough temperature that no methanol exists in the vapor space,thus no methanol is released.
The Recirculation Tank vents whenever condensed liquid is introduced into the tank.This calculation is based on a Vapor-Liquid Equilibrium calculation for E2,VE,and methanol.
There is also a vent of Methanol from the Conservation Vent on the Methanol tote.
Fugitive Emissions are also calculated based on the number and type of connections on the Methanol line.
Recirculation Tank Vent Rate:
Recirc Tank Vapor Space: 180 gal x 3.79 L x 0.50 level = 341 Lin vapor space
1 gal
Recirc Tank Vent Rate: Assume vent rate is directly proportional to volume of liquid displacing the gas= 425 kg/h Recycle Feed Rate
1.67 kg/L Specific Gravity of Liquid
= 254.49 L/h
21.37 mol x 254.49 L = 15.9 mol/h
341 Lin vapor space 1 h
Mass Flow Rate of Methanol:
15.9 mol/h x 0.057 vol%MeOH x 31.034 g MeOH = 28.2 g/h MeOH
1 mol MeOH
Methanol Emissions: 28.2 g/h MeOH x 398 hours = 11225 g MeOH
25 Ibs MeOH
11.2 kg MeOH
Coservation Vent Rate(MeOH Tote):
Conditions:
Pressure 4 kpa(g) 16.07 inwc Vapor Pressure Constants(DIPPR):
Temperature 25°C A B C D E
82,718 -6904.5 -8.8622 7.466E-06 2
MeOH Concentration&MW of gas in head space: Gas Density assuming ideal gas law:
Pvp= 16.8 kpa(a) 67.60 inwc(a) PV=nRT =_> n/V=P/RT
y(MeOH)= 0.160 R 8.31447 L kPa-K-1-mol-1
MW(gas)= 28.64 n/V 0.04248556 mol/L
Density 1.21674541 g/L 0.076lbs/cf
Calculate emission based on worst case vendor information
Leak Rate 0.5 SCFH @ 26.315 inwc
Time 398 hours
Mass 15.12 Ibs of gas mixture
MeOH 2.41 Ibs of MeOH
1.10 kgs of MeOH
Fugitive Emissions
Emission Factor
Component Service (Ibs/hr/component) Number in Service Emission Factor
Pump Seals Light Liquid 0.00115 2 0.0023
Valves Light Liquid 0.00036 60 0.0216
Flanges All 0.00018 127 0.0229
0.0468 Ibs/hr VOC
0.0213 kg/hr VOC
Monthly&Yearly Calcuation-MeOH
Recirc Tank MeOH Flow
Emissions Consery Vent Fugitive Emissions Total MeOH 9636FC+1%Total MeOH
Month Hours (k) Emissions(k) (k) Emissions(k) (k/hr) Flow(kg)
1 Jan-21 398 11 1.10 8 21 3.03 1,206
2 Feb-21 341 10 0.94 7 18 3.03 1,033
3 Mar-21 506 14 1.40 11 26 3.03 1,533
4 Apr-21 582 16 1.61 12 30 3.03 1,763
5 -May-21 556 16 1.53 12 29 3.03 1,685
6 Jun-21 564 16 1.56 12 29 3.03 1,709
7 Jul-21 554 16 1.53 12 29 3.03 1,679
8 Aug-21 601 17 1.66 13 31 3.031 1,821
9 -Sep-21 398 11 1.10 8 21 3.03 1,206
10 Oct-21 192 5 0.53 4 10 3.03 582
11 Nov-21 417 12 1.15 9 22 3.03 1,264
12 Dec-21 444 13 1.22 9 23 3.03 1,345
Total for the Year 290 kg 16,826 kg
639lbs 37,094lbs
I
IXM Membrane Process (NS-H)
Introduction
Page 1 of 3
AIR EMISSIONS INVENTORY SUPPORTING DOCUMENTATION
Emission Source: IXM Membrane Process
Emission Source ID No.: NS-H
Process Description: The resin membrane treatment process (hydrolysis) is carried out continuously
by passing the film resin or laminated resin membrane through a succession of
tanks containing the necessary reagent chemicals to complete the hydrolysis
reaction. Chemically, the objective is to expose the membrane to the reagent
solution under conditions of time, temperature, concentration and agitation
which are sufficient to complete the desired reaction. Mechanically,the objective
is to convey the sheet, that is changing in dimension as it reacts, through a
series of vertical passes, in a number of tanks, in a straight line, at a constant
tension, without folding, creasing or tearing.
The resin membrane treatment process is contained in a enclosed room. All
emissions are contained within the room and vent through emission control
stacks. Air is supplied into the room and vented on a once through basis.
The resin membrane treatment process (extrusion) is carried out continuouly by
melting resin polymer pellets into an single screw extruder, heating to high
temperatures so as to melt the resin polymer and extruded into film sheet form.
The resin membrane treatment process (extrusion) is contained in an enclosed
room. All emissions are contained within the room and vented through emission
control stacks. Air is supplied into the room and vented on a once through basis.
Basis and Assumptions: -vent to atmosphere via stack
- No fugitive emissions due to all emissions vented through stack.
- DMSO vapor pressure= 0.46 mm Hg @ 200C
- KOH vapor pressure =2.6 mm Hg @ 20°C
- HNO3 vapor pressure= 9 to 28 mm Hg @ 25°C
- CH3COOH or HOAc vapor pressure = 11.4 mm Hg @ 200C
- DEG vapor pressure = 1 mm Hg @ 92°C
- NaOH vapor pressure= 13 mm Hg @ 60°C
- Molar volume of an Ideal Gas @ 0°C and 1 atm = 359 ft3/(Ib-mole)
- Molecular Weight of DMSO= 78 (78 lb DMSO/mole DMSO)
- DMSO waste storage tank 6000 gallons.
- DMSO received in 55 gal drums, each drum weighing 500 lbs.
Membrane Treatment(NS-H)
Emissions Determination
Page 1 of 3
2021 NS-H Membrane Treatment(extrusion & hydrolysis)Summary Report
Acetic Acid Emissions
1 st Quarter 232 hrs
2nd Quarter 275 hrs
3rd Quarter 264 hrs
4th Quarter 266 hrs
Total 1,037 hrs
Acetic Acid Emissions Rate Ibs/hr
Acetic Acid Emissions 753 lb/yr
DMSO Emissions Units
Waste Shipped 644,553 lb/yr
Waste% in storage tk beginning year 0.0% %
Waste% in storage tk yr end 52.0% %
Waste in storage tk beginning year 0 Ibs
Waste in storage tk yr end 25,101 Ibs
Waste% in roof tk beginning year 53.3% %
Waste% in roof tk yr end 0.0% %
Waste in roof tk beginning year 17,612 Ibs
Waste in roof tk yr end 0 Ibs
Net New Waste solution generated 652,042 lb/yr
DMSO Waste Content 9.0% wt%
DMSO in Waste liquid 58,684 lb/yr
DMSO Shipped as Waste liquid 58,010 lb/yr
KOH/DMSO waste pumped to waste 0 gal/yr
treatment/offsite 0 lb/yr
DMSO pumped to waste treatment/offsite 0 lb/yr
DMSO Inventory
inv. Begin year 23.0 drums
inv. End year 25.0 drums
DMSO Drums Rec 213 drums
Wt/Drum lb/drum
total DMSO consumed 106,977 Ibs
DMSO Emissions 48,293 lb/yr
Total VOC Emissions
Acetic Acid Emissions 753 lb/yr
DMSO Emissions 48,293 lb/yr
Total VOC Emissions 49,047 lb/yr
24.62 ton/yr
Throughput(production)
Membrane Treatment(NS-H)
Emissions Determination
Page 2 of 3
i
Hydrolysis product produced. 212,634 m2
Hydrolysis surface treatment 203,904 m2
1st qrt% hrs of operations 24.15%
2nd qrt% hrs of operations 27.35%
3rd qrt% hrs of operations 27.57%
4th qrt% hrs of operations 20.93%
Membrane Treatment(NS-H)
Emissions Determination
Page 3of3
HF Emissions
SR Resin Extruded 100,251 kg/yr
CR Resin Extruded 5,895 kg/yr
Total polymer extruded 106,146 kg/yr
Amount of HF produced per kg of polymer 0.00068 kg HF/kg SR @ 275 deg C
processed at various temperatures. 0.00008 kg HF/kg CR @ 275 deg C
100,251 kg SR Resin extruded per year
0.00068 kg HF/kg SR @ 275 deg C
67.7 kg HF emitted per year
5,895 kg CR Resin extruded per year
0.000075 kg HF/kg SR @ 275 deg C
0.44 kg HF emitted per year
Total HF Formed 68.11 kg/yr
Total HF HAP/TAP Emissions 149.85 Ibs/yr
2021 Air Emission Summary Reporting Year 2021
NS-H Membrane Treatment Reported By Jack Brady
Emissions
Pollutant Criteria Emission Control
Criteria (NAAQS) pollutants Estimation
Code Pollutants Efficiency
(Ib/yr) Method Code
Carbon Monoxide CO 0.000 2
NOx NOx 0.000 2
TSP PM Total 0.000 2
PM2 5 PM2.5 0.000 2
PM10 PM10 0.000 2
SO2 7446-09-5 0.000 2
VOC VOC 49046.7 2 0%
Emissions
Criteria Emission Control
HAP/TAP pollutants CAS# Estimation
Pollutants Method Code Efficiency
(Ib/yr)
Acetic Acid 64-19-7 753.48 2 0%
Nitric Acid 7697-37-2 13.56 2 0%
Hydrogen Fluoride 7664-39-3 149.85 2 0%
Membrane Treatment(NS-H)
Emissions Determination
Page 3 of 3
Estimate of Nitric Acid air emissions via evaporation from the Hydrolysis Process'acid baths
A=surface area of solution 1.39 m2
MWS=molecular weight of the solute (nitric acid) 63 g/mol
PS=partial pressure of the solute=(0.0 19/760)/101325 2.53 Pa
T=ambient temperature 298.15 °K
U=ambient airspeed over the solution surface 1800 m/hr 0.5 m/sec
Z=distance of solution surface in the along-wind air movement directior. 4.2164 M.
v=kinematic viscosity of air 1.50E-05 m2/sec
D12=molecular diffusivity of H2O in air 2.50E-05 m2/sec
N4WH20=molecular weight of water 1 18.0 g/mol
R=8.314 Pa-m3/mol-K 8.314 Pa-m3/mol"K
Ds=molecular diffusivity of the solute
=D D. 1/2
� 12•(MW H20�Ws)
D$_(2.50E-05 m2/sec)x SQRT[(18 g/mol)/(63 g/mol)J
DS=1.34x 10-5 m2/sec Ds= 1.34E-05 m2/sec
Sc=laminar Schmidt number for solute
Sc=v/D,
Sc=(1.50E-05 m2/sec)/(1.34E-05m2/sec)
Sc=1.1225 Sc= 1.12
K =mass transfer coefficient
m
Km=0.0292•U7i9.Z-1i9.Sc zrs
Km=0.0292 x(1800 m/hr)7/9 x(4.2164 m)-1/9 x(1.225)-2i3
Km=7.8409 m/hr Km= 7.84 m/hr
I
Es=evaporation rate of the solute (nitric acid)
Es=A•Km•MWs•PS/(R T)
Es=(1.39226 m2)x(7.8409 m/hr)x(63 g/mol)x(2.53 Pa)/[(8.314 Pa-m3/mol-°K)x(298.15°K)] A= 1.39 m2
Es=0.7019 g/hr Km= 7.84 m/hr
Es=13.6 lb/yr MWs= 63 g/mol
Ps= 2.53 Pa
R= 8.31 Pa-m3/mol-°K
T= 298.15 °K
Es= 0.70 g/hr
0.0015 lb/hr
8,760 hr/ r
13.6 Ib/ r
IXM Membrane Coating Process (NS-1) Introduction
Page 1 of 7
2021 Air Emissions Inventory Supporting Documentation - Introduction
Emission Source ID No.: NS-1
Emission Source Description: lXM Membrane Coating Process
Process and Emission Description:
The lXM Membrane Coating Process is a batch process in which Nafion®
membranes are spray coated with zirconium oxide and SR resin to enhance
the performance of the membrane. The zirconium/resin is applied to the
membrane as a dispersion in a mixture of ethanol, 1-propanol, and 2-
propanol. A small amount of a high molecular weight surfactant (Triton X-
100) is added to improve the wettability of the coating on the membrane.
All VOC emissions are exclusively from the evaporation of the alcohols,
which make up 78.37% by weight the total mass of the sprayed coating.
Sources of VOC emissions are the three tanks (Binder Storage Tank, Hi-
Speed Dispersion Tank, and Paint Supply Tank), the Spray Booth Operation,
and clean-up of the equipment using 2-propanol. The VOC emissions are
uncontrolled.
The particulate matter (PM) emissions would be exclusively from the
zirconium oxide, the SR resin, and the Triton X-100 surfactant, which make
up 18.13% by weight the total mass of the sprayed coating. Overspray is
captured by paint arrestors, currently a double-layer of the Research
Products Spra-Gard Paint Arrestors Model 3232. Testing of a double layer of
the paint arrestors showed that they were 99.77% efficient in removing the
paint spray droplets from a conventional air gun. Tlt is assumed the paint
arrestor control efficiency is 98%.
Basis and Assumptions:
The lXM Membrane Coating Process total VOC emissions are based on the
total quantity of binder and coating consumed during the calendar year, and it
is assumed that 100% of the alcohols (VOCs) in the binder and coating
become air emissions.
The standard paint batch recipe presented below is used in the calculations
Ethanol 76.59%
1-propanol 11.55%
2-propanol 3.72%
Water 4.39%
SR Resin 3.75%
IXM Membrane Coating Process (NS-1) Introduction
Page 2of 7
The standard binder density of 0.839 kg/L is used to convert from volume to
weight.
The PM emissions are determined using the following data and assumptions:
1) the total quantity of solids, meaning zirconium oxide (ZrO2), Triton X-
100, and SR Resin, consumed during the reporting year,
2) a transfer efficiency of 40% of the sprayed solids adhering to the
membrane and 60% of the solids being the before-control PM quantity,
and
3) a conservative paint arrestor control efficiency of 98%.
Information Inputs and Source of Information Inputs:
Information Input Source of Information Input
Quantities of binder, 2-propanol, zirconium,
and Triton X-100 consumed during Products Production Facilitato
reporting ear
Quantity of waste 2-propanol alcohol (WFN- Environmental Manager
210) generated during reporting year g
Membrane Coating Process operating days Products ATO Engineer
during reporting year
Membrane Coating Process operation as a
quarterly percentage during reporting year Products ATO Engineer
Point Source Emissions Determination:
The point source emissions for individual components are given in the
following pages. A detailed explanation of the calculations are attached.
Equipment Emissions and Fugitive Emissions Determination:
The IXM Membrane Coating Process is completely inside a building,
therefore all emissions are point source and there are no fugitive emissions.
Since the total VOC emissions are based on the total quantity of binder and j
coating consumed during the calendar year, and it is assumed that 100% of
the alcohols in the binder and coating becomes an air emission, then any
equipment leaks would be accounted for in this material balance.
IXM Membrane Coating Process(NS-1) Emission Summary
Page 3 of 7
2021 Air Emissions Inventory Summary Reporting Year 2021
NS-1 Membrane Spray Coating Reported By Jack Brady
Volatile Organic Compounds (VOC)Emissions Summary
Compound Chemical Name CAS No. HAP/TAP Emissions
(I b/y r)
Ethanol Ethanol 64-17-5 -- 59,841
NPA n-Propanol 71-23-8 -- 9,026
2-propanol Isopropanol 67-63-0 -- 18,759
VOC (lb/yr) 87,626
VOC (tpy) 43.8
Particulate Matter(PM) Emissions Summary
Compound Chemical Name CAS No. HAP/TAP Emissions
(1 b/y r)
Ethanesulfonic acid, 2-[1-
[difluoro[(1,2,2-
SR Resin trifluoroethenyl)oxy]methyl]-1,2,2,2- 31175-20-9 -- 35.2
tetrafluoroethoxy]-1,1,2,2-tetrafluoro
, polymer
Zirconium (ZrO2) Zirconium dioxide 1314-23-4 -- 209
Triton X-100 Octylphenoxypolyethoxyethanol 9002-93-1 -- 0.70
PM -- -- 245
TSP PM Total -- 245
PM10 PM 10 -- 245
PM2.5 PM2.5 -- 245
NOTE: PM2.5, PM10, and TSP are the same quantity.
IXM Membrane Coating Process (NS-1) VOC Emissions
Page 4 of 7
Point Source Volatile Organic Compounds (VOC) Emission Determination
The emissions of volatile organic compounds (VOC) from the IXM Membrane Coating
Process is exclusively comprised of the ethanol, 1-propanol, and 2-propanol that are
consumed during the calendar year. These three compounds make up the solvent of the
coating that is sprayed on the Nafiona membranes, and also 2-propanol is used to clean
the tanks and ancillary equipment.
The quantities of ethanol and 1-propanol that are consumed during the calendar year,
are assumed to be completely emitted as VOC air emissions from the spray booth
operation.
The 2-propanol emitted as VOC air emissions from the spray booth operation are
determined by subtracting the quantity of 2-propanol that is collected as a solid waste
(WFN-210) from the total quantity of 2-propanol that is consumed during the calendar
year.
The emissions of these chemicals are determined through a material balance of the
quantity of binder solution consumed during the year and the composition of that binder
that results in the highest VOC emission rate, and the quantity of 2-propanol that was
consumed during the year.
The binder composition, or Chemical Weight Fraction, is assumed to be that of the "Low
SR/Zr02 Ratio, High Solids Binder" formula.
The binder density during the reporting year is conservatively assumed to be 0.839 kg/L.
VOC Emissions from Binder Solution
42,242 liters of Binder consumed
0.839 kg/L (density of Binder)
35,441 kg Binder consumed
78,133 lbs Binder consumed
IXM Membrane Coating Process(NS-1) VOC Emissions
Page 5 of 7
Binder Weight Chemical VOC Air
Composition Fraction Consumed Emissions
(Ibs) (Ibs)
Ethanol 76.59% 59,841 59,841
1-propanol 11.55% 9,026 9,026
2-propanol 3.72% 2,904 2,904
Water 4.39% 3,433
SR Resin 3.75% 2,929
78,133 71,771
VOC Emissions from Other(non-Binder) Sources
20,945 Ibs 2-propanol consumed
minus 5,090 Ibs 2-propanol drummed solid waste (WFN-210)
15,855 Ibs 2-propanol as air emissions
Total VOC Emissions from IXM Membrane Coating Process
VOC Binder Other Total
Emissions Emissions Emissions
Emissions (Ibs) (Ibs) (Ibs)
Ethanol 59,841 59,841
1-propanol 9,026 9,026
2-propan01 2,904 15,855 18,759
87,626
Total VOC Emissions 87,626 Ibs per year
43.81 tons per year
IXM Membrane Coating Process (NS-1) PM Emissions
Page 6 of 7
Point Source Particulate Matter ("PM") Emission Determination
The emissions of particulate matter (PM) from the IXM Membrane Coating Process
is exclusively comprised of the SR Resin, zirconium dioxide, and Triton X-100 that
are consumed during the calendar year. These three compounds make up the
solids of the coating that is sprayed on the Nafiona membranes.
The emissions of these compounds are determined through a material balance of
the quantity of binder solution consumed during the year and the composition of that
binder, and the quantities of zirconium oxide and Triton X-100 that were consumed
during the year.
The binder composition, or Chemical Weight Fraction, is assumed to be that of the
"Low SR/ZrO2 Ratio, High Solids Binder" formula.
The transfer efficiency, or the fraction of the solids sprayed onto the membrane that
adheres to the membrane, is assumed to be before-control particulate matter
emissions.
The current paint arrestor filter spray removal efficiency is 99.37% for a single layer
and 99.77% for a double layer of arrestor filters. While two layers are actually used
in the Spray Booth, a 98% removal efficiency was assumed for the particulate
matter estimation.
The binder density during the reporting year was assumed to be 0.839 kg/L.
Consumed Solid (Non-Volatile) Compounds in Binder Solution
42,242 liters of Binder consumed
0.84 kg/L (density of Binder)
35,441 kg Binder consumed
78,133 lbs Binder consumed
Binder Chemical Chemical Solid
Chemical Weight Consumed Compounds
Composition Fraction (Ibs) (Ibs)
Ethanol 76.59% 59,841
1-propanol 11.55% 9,026
2-propanol 3.72% 2,904
Water 4.39% 3,433
SR Resin 3.75% 2,929 2,929
100.00% 78,133
IXM Membrane Coating Process (NS-1) PM Emissions
Page 7 of 7
Consumed Solid (Non-Volatile) Compounds from Other (non-Binder) Sources
17,408 Ibs zirconium oxide (ZrO2) consumed
58 Ibs Triton X-100 consumed
Before-Control PM Emissions from IXM Membrane Coating Process
Solids Sprayed Solids Adhered Before-Control
PM on to Membrane PM
Compound Membrane (40% efficiency) Emissions
(Ibs) (Ibs) (lbs)
SR Resin 2,929 1,172 1,758
ZrO2 17,408 6,963 10,445
Triton X-100 58.0 23.2 34.8
After-Control PM Emissions from lXM Membrane Coating Process
Actual Paint Arrestors Spray Removal Efficiency 99.77%
Assumed Paint Arrestors PM Capture Efficiency 98%
Before-Control After-Control
PM PM PM
Compound Emissions Emissions
(Ibs) (Ibs)
SR Resin 1,758 35
ZrO2 10,445 209
Triton X-100 34.8 0.696
TOTAL PM 12,237 245
Total PM Emissions 245 Ibs per year
0.12 tons per year
E-2 Process (NS-K)
Introduction
Page 1 of 1
2021 AIR EMISSIONS INVENTORY SUPPORTING DOCUMENTATION
Emission Source ID No.: NS-K
Emission Source Description: E-2 Process
Process and Emission Description:
The E-2 Process is a batch manufacturing process. Emissions from
Interface Tank and 55 Gal. Drum vent to the atmosphere and the
Transfer Tank is vented to the Thermal Oxidizer/ Scrubber System
(TO), Control Device ID NCD-Q1/Q2, which has a control efficiency
of 99.99%. The control of emissions of certain compounds will be
addressed in the attached spreadsheet.
Basis and Assumptions:
Engineering calculations using compositions, volumes and partial pressures
are used to determine amounts vented. See attached information for
assumptions made for each vessel.
Information Inputs and Source of Info:
Information Input Source of Inputs
E-2 production quantity E-2 Production Facilitator
Speciated emission rates Attached calculations
Point Source Emissions Determination:
Point source emissions for individual components are given in the attached
spreadsheet
Equipment Emissions and Fugitive Emissions Determination:
Emissions from equipment leaks which vent as stack (point source)
emissions and true fugitive (non-point source) emissions have been
determined using equipment component emission factors established by
Chemours. The determination of those emissions are shown in a separate
section of this supporting documentation.
E-Fluids Process(NS-K)
Emission Summary
Page 2 of 12
2021 Emission Summary Reporting Year 2021
Reported By Jacob Rodden
A.VOC Emissions by Compound and Source
Point Source Fugitive Accidental Total VOC
Compound CAS Chemical Name CAS No. HAP/TAP Emissions Emissions Equipment Emissions(Ibs) Emissions Emissions
(Ibs) (Ibs) (Ibs) (Ibs)
E1 1,1,1,2,2,3,3-Heptafluoro-3-(1,2,2,2- 3330-15-2 -- 84 59.6 8.3 0.00 152
tetrafluoroethoxy)-propane
E2 2H-perfluoro(5-methyl-3,6- 3330-14-1 -- 64.8 45.8 72 0.00 182
dioxanonane)
E3 2H-perfluoro-5,8-dimethyl-3,6,9- 3330-16-3 -- 0.55 0.39 3.33 0.00 4.28
trioxadodecane
HFPO Dimer 2,3,3,3-Tetrafluoro-2-
Acid Fluoride (hept euoropropoxy)propanoyl 2062-98-8 -- 0.00 0.00 0.04 0.00 0.04
TOTAL 150 106 83 0 339
TOTAL(tons) 0.17
B.Toxic Air Pollutant Summary
Point Source Fugitive Accidental Total TAP
Compound CAS Chemical Name CAS No. HAP/TAP Emissions Emissions Equipment Emissions(Ibs) Emissions Emissions
Ibs) (Ibs) (Ibs) (Ibs
HF Hydrogen Fluoride 7664-39-3 H,T 0.10 0.00 0.00 0.00 0.10
Fluorides' Fluorides 16984-48-8 T 0.10 0.00 0.00 0.00 0.10
"Note: NCDAQ requires that HF be reported as"Fluorides"as well as HF on the annual AERO database.
C.Criteria Air Pollutant Summary
Point Source Fugitive Equipment Accidental Total
Compound CAS Chemical Name CAS No. HAP/TAP Emissions Emissions Emissions(Ibs) Emissions Emissions
Ibs) (Ibs) (Ibs) (Ibs
S02 Sulfur dioxide 7446-09-5 -- 0.00 0.00 0.00 0.00 0.00
CO2 Carbon dioxide 124-38-9 -- 197.92 0.00 0.00 0.00 197.92
E-Fluids Process(NS-K)
Point Source Emission Determination
Page 3 of 12
Point Source Emission Determination
A. "Freon"E1 CAS No.3330-15-2
Propane,1,1,1,2,2,3,3-heptafluoro-3-(1,2,2,2-tetrafluoroethoxy)-
E1 Quantity Generated:
E1 emissions are calculated on a"per batch"basis from Detailed Point Source worksheet
Source E1 Emissions
Transfer Tank 2.00 Ibs E1 vented per batch
Interface Tank 0.41 Ibs E1 vented per batch
55 gal.drum 0.76 Ibs E1 vented per batch
Total 3.18 Ibs E1 vented per batch
The quantity(pounds)of E1 vented is based on 72 batches of produced Crude E-fluids
2021 annual E1 emissions vented from the E-Fluids Process are calculated by the following:
3.18 Ibs E1 x 72 batches= 228.65 Ibs E1
batch
228.7 Ibs VOC
B. "Freon"E2 CAS No.3330-14-1
2H-perfluoro(5-methyl-3,6-dioxanonane)
E2 Quantity Generated:
E2 emissions are calculated on a"per batch"basis from Detailed Point Source worksheet
Source E2 Emissions
Transfer Tank 1.54 Ibs E2 vented per batch
Interface Tank 0.32 Ibs E2 vented per batch
55 gal.drum 0.58 Ibs E2 vented per batch
Total 2.44 Ibs E2 vented per batch
The quantity(pounds)of E2 vented is based on 72 batches of produced Crude E-fluids
2021 annual E2 emissions vented from the E-Fluids Process are calculated by the following:
2.44 Ibs E2 x 72 batches = 175.57 Ibs E2
batch
= 175.6 Ibs VOC
E-Fluids Process(NS-K)
Point Source Emission Determination
Page 4 of 12
C. "Freon"E3 CAS No.3330-16-3
2H-perfluoro-5,8-dimethyl-3,6,9-trioxadodecane
E3 Quantity Generated:
E3 Emissions calculated on per batch basis from Detailed Point Source worksheet
Source E3 Emissions
Transfer Tank 0.01 Ibs E3 vented per batch
Interface Tank 0.003 Ibs E3 vented per batch
55 gal.drum 0.005 Ibs E3 vented per batch
Total 0.02 Ibs E3 vented per batch
The quantity(pounds)of E3 vented is based on 72 batches of produced Crude E-fluids
2021 annual E3 emissions vented from the E-Fluids Process are calculated by the following:
0.02 Ibs E3 x 72 batches = 1.50 Ibs E3
batch
1.5 Ibs VOC
E-Fluids Process(NS-K)
Point Source Emission Determination
Page 5 of 12
D. Total Point Source Emission Summary
Uncontrolled Uncontrolled TO Control
Emissions Emissions Efficiency Total Emissions Total Emissions
Compound Name (kg/yr) (Ib/yr) (%)(') (kg/yr)�'� (Ib/yr)(')
A. E1 103.72 228.65 99.99% 38.30 84.44
B. E2 79.64 175.57 99.99% 29.41 64.84
C. E3 0.68 1 1.50 1 99.99% 0.25 0.55
TOTAL VOC(') 184.04 405.73 -- 67.96 149.83
(1)The Interface Tank and 55 gal.drum are uncontrolled sources that vent to building exhaust,only the Transfer Tank is controlled by the TO.
The equation used to calculate these emissions reflects this information.
(2)VOCs are denoted in blue
E. HF Point Source Emission Summary
The thermal oxidizer generates hydrogen Where,
fluoride(HF)from the combustion of Ex=uncontrolled emission rate of fluorinated compound x,
organic fluoride containing hydrocarbons, Cx=TO control efficiency of compound x
which are controlled by the scrubber. HF NFx=number of fluoride atoms in compound x
generation rnnrl--iceinnc orn rrnlr-i ilotorl MWHF=molecular weight of HF(20)
as follows: c M _C" MW =molecular weight of compound x
EHF-E''X 100xNF M44;.x(1 100) x g
CHF=scrubber control efficiency of HF
Molecular HF Generatedin Scrubber ControllieCl
#of F Atoms in Weight of TO Control Emissions
Compound Name Compound Compound (Ib/yr) Efficiency (Ib/yr)
A. E1 11 286.035 110.92 99.95% 0.06
B. E2 1 17 452.052 83.29 99.95% 0.04
C. E3 1 23 618.069 0.71 99.95% 0.00
Total HF Emissions -- -- -- 0.10
(1)Only the Transfer Tank is controlled by the TO,therefore,HF will only be produced from the combustion of emissions from this source.
E-Fluids Process(NS-K)
Point Source Emission Determination
Page 6 of 12
F. 2P in Emission
SO Point Source Emiss o Summary
The thermal oxidizer generates sulfur dioxide(S02)from the combustion of organic sulfur containing hydrocarbons,
which are controlled by the scrubber.S02 generation and emissions are calculated using the same methodology as
HF,above.
Molecular S02 Generated Scrubber Controlled
#of S Atoms in Weight of in TO or Control Emissions
Compound Name Compound Compound Process Efficiency (Ib/yr)
A. E1 0 286.035 0.00 99.95% 0.00
B. E2 0 452.052 0.00 99.95% 0.00
C. E3 0 618.069 0.00 99.95% 0.00
Total S02 Emissions -- -- -- 0.00
(1)Only the Transfer Tank is controlled by the TO,therefore,HF will only be produced from the combustion of emissions from this source.
G. CO2 Point Source Emission Summary
The thermal oxidizer generates carbon dioxide(CO2)from the combustion of hydrocarbons,which is not assumed to be
controlled by the scrubber. CO2 generation and emissions are calculated using the same methodology as HF,above.
Molecular CO2 Generated Scrubber Controlled
#of C Atoms in Weight of in TO or Control Emissions
Compound Name Compound Compound Process Efficiency (Ib/yr)("
A. E1 5 286.035 110.94 0.00% 110.94
B. E2 1 8 452.052 86.24 1 0.00% 86.24
C. E3 1 11 618.069 0.74 0.00% 0.74
Total CO2 Emissions -- -- -- 197.92
(1)Only the Transfer Tank is controlled by the TO,therefore,HF will only be produced from the combustion of emissions from this source.
E-2 Process(NS-K)
Detailed Point Source Calculations
Page 7 of 12
Detailed Point Source Calculations
Background
Two vessels, Interface Tank and 55 Gal. Drum, inside the E2 Building vent to the E2 Bldg. stack(EP-NEP-1). The
Transfer Tank is vented to the Thermal Oxidizer/Scrubber System (TO), Control Device ID NCD-Q1/Q2, which
has a control efficiency of 99.99%. The crude E-fluids tote is filled on the outside on the E2 building, therefore
vented emissions from this tote are true"Fugitive Emissions."
A.Transfer Tank
The Transfer tank is a 150 gallon vessel that is filled at a rate of 7.3 gal/min. The operating temperature during the
filling is 40 degrees C. The tank is filled with 125 gallons of material. We will assume that entire tank volume(20
ft) is vented on filling.
Calculations:
PV=nRT (assumes the Ideal Gas Law)
Tank Volume= 150 gallons/7.48 gal/ft3 = 20.05 ft3
Contents of vessel
Vapor Partial
Pressure* Pressure**
Component MW K s Moles Mol % (psia) (psia)
Ell 286 22.00 0.08 15.09 14.00 2.11
E2 452 189.20 0.42 82.12 1.25 1.03
E3 618 8.80 0.01 2.79 0.23 1 0.01
Total 220.00 0.51 100%
*Vapor Pressure at approximately 100 deg F; DuPont Freon Technical Bulletin, 1969
**Partial Pressure=Vapor Pressure multiplied by Mol%divided by 100%
Tank temperature= 40 degrees Celsius is equal to 563.69 degrees R
R= 10.73 psia-ft3/lb-mol/degR
For E1: n=moles of E1 = (Partial pressure of E1)*(Volume)/(R)/(Temperature)
n= 2.11 psia x 20.05 ft3 = 0.0070 lb-mol E1
10.73 psia-ft3/lb-mol/degR 563.69 degrees R
0.0070 lb-mol E1 x 286 Ibs E1 = 2.00 Ibs El/batch
lb-mol E1
For E2: n= moles of E2= (Partial pressure of E2)*(Volume)/(R)/(Temperature)
n = 1.03 psia x 20.05 ft3 = 0.0034 lb-mol E2
10.73 psia-ft3/lb-mol/degR 563.69 degrees R
0.0034 lb-mol E2 x 452 Ibs E2 = 1.54 Ibs E2/batch
lb-mol E2
For E3: n= moles of E3= (Partial pressure of E3)*(Volume)/(R)/(Temperature)
n = 0.01 psia x 20.05 ft3 = 0.000021 lb-mol E3
10.73 psia-ft3/lb-mol/degR 563.69 degrees R
0.000021 lb-mol E3 x 618 Ibs E3 = 0.01 Ibs E3/batch
lb-mol E3
E-2 Process (NS-K)
Detailed Point Source Calculations
Page 8 of 12
B. Interface Tank
The Interface Tank is a 30 gallon vessel. The E-fluids are separated from aqueous material in the Transfer Tank
and are sent to the Interface Tank. Once the Interface Tank is close to full, material is taken from the Interface
Tank to a 55 gallon drum. Assume temperature is 30 degrees C and entire tank volume is vented during filling.
Calculations:
PV=nRT (assumes the Ideal Gas Law)
Tank Volume= 30 gallons/7.48 gal/ft3 = 4.01 ft3
Contents of vessel
Vapor Partial
Pressure` Pressure**
Component MW Kgs Moles Mol % (psia) (psia)
El 286 22.00 0.08 15.09 14.00 2.11
E2 452 189.20 0.42 82.12 1.25 1.03
E3 618 8.80 1 0.01 1 2.79 1 0.23 1 0.01
Total 220.00----T 0.51 1 100%
*Vapor Pressure at approximately 100 deg F; DuPont Freon Technical Bulletin, 1969
**Partial Pressure=Vapor Pressure multiplied by Mol%divided by 100%
Tank temperature= 30 degrees Celsius is equal to 545.69 degrees R
R= 10.73 psia-ft3/lb-mol/degR
For E1: n =moles of E1 =(Partial pressure of E1)*(Volume)/(R)/(Temperature)
n= 2.11 psia x 4.01 ft3 = 0.0014 lb-mol E1
10.73 psia-ft3/lb-mol/degR 545.69 degrees R
0.0014 lb-mol E1 x 286 Ibs E1 = 0.41 Ibs El/batch
lb-mol E1
For E2: n=moles of E2=(Partial pressure of E2)*(Volume)/(R)/(Temperature)
n = 1.03 psia x 4.01 ft3 = 0.0007 lb-mol E2
10.73 psia-ft3/lb-mol/degR 545.69 degrees R
0.0007 lb-mol E2 x 452 Ibs E2 = 0.32 Ibs E2/batch
lb-mol E2
For E3: n=moles of E3=(Partial pressure of E3) *(Volume)/(R)/(Temperature)
n = 0.01 psia x 4.01 ft3 = 0.000004 lb-mol E3
10.73 psia-ft3/lb-mol/degR 545.69 degrees R
0.000004 lb-mol E3 x 618 Ibs E3 = 0.003 Ibs E3/batch
lb-mol E3
E-2 Process(NS-K)
Detailed Point Source Calculations
Page 9 of 12
C. 55 gallon drum
This drum receives material from the Interface Tank. The E-fluids are pumped from this drum through the
dryer to remove any moisture that is present, before final loading into the Crude E-fluids tote. Assume filling
temperature is 30 degrees C and entire drum volume vents during filling.
Calculations:
PV=nRT (assumes the Ideal Gas Law)
Tank Volume= 55 gallons/7.48 gal/ft3 = 7.35 ft3
Contents of vessel
Vapor Partial
Pressure* Pressure**
Component MW K s Moles Mol % (psia) (psia)
El 286 22.00 0.08 15.09 14.00 2.11
E2 452 189.20 0.42 82.12 1.25 1.03
E3 618 8.80 0.01 2.79 0.23 0.01
Total 220.00 0.51 100%
*Vapor Pressure at approximately 100 deg F; DuPont Freon Technical Bulletin, 1969
** Partial Pressure=Vapor Pressure multiplied by Mol%divided by 100%
Tank temperature= 30 degrees Celsius is equal to 545.69 degrees R
R= 10.73 psia-ft3/lb-mol/degR
For E1: n=moles of E1 =(Partial pressure of E1)*(Volume)/(R)/(Temperature)
n= 2.11 psia x 7.35 ft3 = 0.0027 lb-mol E1
10.73 psia-ft3/lb-mol/degR 545.69 degrees R
0.0027 lb-mol E1 x 286 Ibs E1 = 0.76 Ibs El/batch
lb-mol E1
For E2: n=moles of E2= (Partial pressure of E2)*(Volume)/(R)/(Temperature)
n = 1.03 psia x 7.35 ft3 = 0.0013 lb-mol E2
10.73 psia-ft3/lb-mol/degR 545.69 degrees R
0.0013 lb-mol E2 x 452 Ibs E2 = 0.58 Ibs E2/batch
lb-mol E2
For E3: n=moles of E3= (Partial pressure of E3)*(Volume)/(R)/(Temperature)
n = 0.01 psia x 7.35 ft3 = 0.000008 lb-mol E3
10.73 psia-ft3/lb-mol/degR 545.69 degrees R
0.000008 lb-mol E3 x 618 Ibs E3 = 0.005 Ibs E3/batch
lb-mol E3
D.Total Point Source Emissions from E2-Fluids process
Chemical lb/batch No. of batches Ibs
El 3.18 72 228.7
E2 2.44 72 175.6
E3 0.02 72 1.5
Total 405.7
E-2 Process(NS-K)
Fugitive/Equipment Emissions
Page 10 of 12
Fugitive and Equipment Emissions Determination (Non-point Source):
Fugitive Emissions(FE)and Equipment Emissions(EE)are a function of the number of emission points in the
plant(valves, flanges, pump seals). For the equipment emission calculations the inventory shown below is
conservative and based on plant and process diagrams. Note that the calculations below include equipment
emissions inside buildings as well as vessel emissions outside(fugitive emissions).
A. Fugitive Emissions from Crude E-fluids tote:
This 180-gallon tote is filled with dry crude E-fluids from the 55 gallon drum. This material then gets transported
to the Polymers area for use. This tote can hold several batches of material. This filling activity occurs on the
outside of the E2 building. Assume the filling is at 30 degrees Celsius and assume that one batch of E-fluids
displaces 33%of the tote, or 60 gallons of volume, during filling. These emissions will be"Fugitive"in nature.
Calculations:
PV= nRT (assumes the Ideal Gas Law)
33%Tote Volume= 60 gallons/7.48 gal/ft3 = 8.02 ft3
Contents of vessel
Vapor Partial
Pressure Pressure*
Component MW K s Moles Mol % (psia) (psia)
El 286 22.00 0.08 15.09 14.00 2.11
E2 452 189.20 0.42 82.12 1.25 1.03
E3 618 1 8.80 0.01 2.79 0.23 1 0.0064
Total 1 220.00 0.51 100%
* Partial Pressure=Vapor Pressure multiplied by Mol%divided by 100%
Tank temperature= 30 degrees Celsius is equal to 545.69 degrees R
R= 10.73 psia-ft3/lb-mol/degR
For E1: n =moles of E1 =(Partial pressure of El)*(Volume)/(R)/(Temperature)
n = 2.11 psia x 8.02 ft3 = 0.0029 lb-mol E1
10.73 psia-ft3/lb-mol/degR 545.69 degrees R
0.0029 lb-mol E1 x 286 Ibs E1 = 0.83 Ibs El/batch
lb-mol E1
For E2: n =moles of E2=(Partial pressure of E2)*(Volume)/(R)/(Temperature)
n = 1.03 psia x 8.02 ft3 = 0.0014 lb-mol E2
10.73 psia-ft3/lb-mol/degR 545.69 degrees R
0.0014 lb-mol E2 x 452 Ibs E2 = 0.64 Ibs E2/batch
lb-mol E2
For E3: n =moles of E3=(Partial pressure of E3)*(Volume)/(R)/(Temperature)
n = 0.0064 psia x 8.02 ft3 = 0.000009 lb-mol E3
10.73 psia-ft3/lb-mol/degR 545.69 degrees R
0.000009 lb-mol E3 x 618 Ibs E3 = 0.005 Ibs E3/batch
lb-mol E3
E-2 Process(NS-K)
Fugitive/Equipment Emissions
Page 11 of 12
Total Fugitive Emissions from E2-Fluids process
Chemical lb/batch No.of batches Ibs
El 0.83 72 59.6
E2 0.64 72 45.8
E3 0.005 72 0.4
Total r 1 105.7
B. Equipment Emissions From Valves, Pumps and Flanges
The emission rates for valves, flanges, etc. have been established by the Chemours Company. The emission
rates from these types of equipment in the E-fluids process is considered"Excellent"and therefore the following
rates are use: valve=(0.00039 Ibs/hr), flange=(0.00018 Ibs/hr)
Calculations:
Valve emissions: 93 valves x 0.00039 Ibs/hr/valve = 0.0363 Ibs/hr VOC
Flange emissions: 279 flanges x 0.00018 Ibs/hr/flange = 0.05022 Ibs/hr VOC
Total equipment emission rate 0.0865 Ibs/hr VOC
VOC: 0.0865 Ibs/hr VOC
x 963 operating hrs/year 8760
83.3 Ibs/yr VOC
By Component:
We will assume that equipment emissions are the same composition as the crude E-fluids(Le. 10% E1, 86%
E2, and 4% E3)
Total Equipment Emissions from E-fluids process:
Total Equipment Total Equipment
Chemical Emission Rate Emission Rate
Chemical Fraction (Ibs/yr) (Ibs/yr)
E1 10% 83.3 8.3
E2 86% 83.3 71.6
E3 4% 83.3 3.3
Total 83.3
Where the Chemical Emission Rate equals the Total Equipment Emission Rate
multiplied by the Chemical Fraction
C. HFPO Dimer Emissions from Indoor Equipment
HFPO Dimer Acid Fluoride CAS No.2062-98-8
2,3,3,3-tetrafluoro-2-(1,1,2,2,3,3,3-heptafluoropropoxy)propanoyl fluoride
In December 2019, stack testing was performed on the E2 Stack(ID No. NEP-K)for the HFPO Dimer anion
during. For the purpose of this report, it is assumed that the measured compound was the HFPO Dimer Acid
Fluoride("DAF"). The emission rate from the stack testing and the hours of operation are utilized to calculate
DAF emissions. These emissions include indoor air emissions,which are not vented to the thermal oxidizer
DAF Emission Rate = 3.82E-05 Ibs DAF per hour
Operating Hours = 963
Resins Process stack emissions = 0.037 Ibs DAF during reporting year
E-Fluids Process 2002 Emissions Accidental Releases
Page 12 of 12
Accidental Releases to Atmosphere
A.
Material Released: E1
Quantity Released: 0 Ibs
specific gravity=
E1 is a VOC without the potential to form HF.
B. Date:
Material Released: E2
Quantity Released: 0 Ibs
E2 is a VOC without the potential to form HF.
C. Date:
Material Released: E3
Quantity Released: 0 Ibs
E3 is a VOC without the potential to form HF.
E. Total Emissions from Accidental Releases
Source Ibs E1 Ibs E2 Ibs E3
A. 0.00 0.00 0.00
B. 0.00 0.00 0.00
C. 0.00 0.00 0.00
D. 0.00 0.00 0.00
Total 0.00 0.00 0.00
TFE/CO2 Separation Process(NS-M)
Page 1 of 10
2021 Air Emissions Inventory Supporting Documentation
Emission Source ID No.: NS-M
Emission Source Description: TFE/CO2 Separation Process
Process and Emission Description:
The TFE/CO2 separation process is a continuous process. All emissions from this
process vent to the Thermal Oxidizer / Scrubber System (TO), Control Device ID NCD-
Q1/Q2, which has a control efficiency of 99.99%. The control of emissions of the TFE
compound will be addressed in the attached spreadsheet.
Basis and Assumptions:
A mass balance is used as the basis for the TFE/CO2 area emissions. The TFE/CO2
emissions includes the TFE/CO2 area as well as the Polymers LJC and dryers. The flow
of TFE/CO2 into the area is divided by two in order to determine the amount of TFE fed
to the system. Then each of the end users (which includes polymers, semi-works, MMF
and RSU) determine how much they have consumed and these numbers are subtracted
from the total TFE into the system to determine the emissions. Mass flowmeters in each
area are used to determine the total input and output flows.
Information Inputs and Source of Inputs:
Information Input Source of Inputs
TFE/CO2 consumption Precursor Production Facilitator/IP21
Polymers Consumption Polymers Production Facilitator/IP21
Semiworks Consumption Semiworks Production Facilitator/IP21
MMF Consumption Precursor Production Facilitator/IP21
RSU Consumption Precursor Production Facilitator/IP21
Point Source Emissions Determination:
Point source emissions for individual components are given in the following pages. A
detailed explanation of the calculations are attached.
Equipment Emissions and Fugitive Emissions Determination:
Emissions from equipment leaks which vent as stack (point source) emissions and true
fugitive (non-point source) emissions have been determined using equipment component
emission factors established by Chemours. The determination of those emissions are
shown in a separate section of this supporting documentation.
TFE/CO2 Separation Process(NS-M)
Emission Summary
Page 2 of 10
2021 Emission Summary Report Date 14-Jan-22
Prpared by Jacob Rodden
A. VOC Emissions by Compound
Point Fugitive Accidental Total VOC
Nafion® CAS Chemical CAS No. HAP/TAP Source Emissions Emissions Emissions
Compound Name Emissions (lb/yr) (lb/yr) (lb/yr)
(lb/yr)
TFE Tetrafluoroethylene 116-14-3 -- 5.74 250.7 0 256
Total VOC Emissions(lbs) 256
Total VOC Emissions(tons) 0.13
B.Toxic Air Pollutant Summary
Point Fugitive Accidental Total VOC
Nafion® CAS Chemical CAS No. HAP/TAP Source Emissions Emissions Emissions
Compound Name Emissions (lb/yr) (lb/yr) (lb/yr)
(lb/ r
HF Hydrogen Fluoride 7664-39-3 H,T 22.95 0.00 0.00 23.0
Fluorides" I Fluorides 16984-48-8 T 22.95 0.00 1 0.00 23.0
Note: NCDAQ requires that HF be reported as"Fluorides"as well as HF on the annual HERO database.
B. Additional Emissions by Compound
Point Fugitive Accidental Total
Nafion® CAS Chemical CAS No. HAP/TAP Source Emissions Emissions Emissions
Compound Name Emissions (lb/yr) (lb/yr) (lb/yr)
(lb/yr)
CO2 Carbon dioxide 124-38-9 -- 50,676 250.7 0.00 50,926
S02 Sulfur dioxide 7446-09-5 -- 0.00 0.00 0.00 0.00
TFE/CO2 Separation Process(NS-M)
Point Source Emission Determination
Page 3 of 10
Point Source Emission Determination
A. Tetrafluoroethylene(TFE) CAS No.116-14-3
TFE Quantity Generated:
From Precursor area facilitator(mixture is 50%TFE and 50%CO2):
Source Quantity
TFE/CO2 fed to area 306,688 kg TFE/CO2
Total 163,344 kg TFE fed to area
From area facilitators:
Source Quantity Consumed
Polymers consumption 85,911 kg TFE
Semiworks consumption 1,069 kg TFE
MMF consumption 10,484 kg TFE
RSU consumption 29,732 kg TFE
Total 127,196 kg TFE consumed
TFE vented from the TFE/CO2 area in the reporting year:
153,344 kg TFE fed
127,196 kg TFE consumed
26,148 kg TFE vented
114 kg TFE from equipment leaks
26,035
VOC Emissions(Point Source)
26,034.6 kg VOC
67,396.0 Ibs VOC
TFEICO2 Separation Process(NS-M)
Point Source Emission Determination
Page 4 of 10
B. Carbon dioxide(CO2) CAS No.124-38-9
CO2 Quantity Generated:
From Precursor area facilitator(mixture is 50%TFE and 50%CO2):
Source Quantity
TFE/CO2 fed to area 306,688 kg TFE/CO2
Total 153,344 kg CO2 sent to Separator
The separator is assumed to remove 99.95%of the CO2.Therefore,the CO2 in the
exit stream is:
Source I Quantity
CO2 in Product 1 76.7 kg CO2 exiting separator
Assume all CO2 in exit stream is vented.
CO2 Emissions
76.7 kg CO2
169.0 Ibs CO2
TFE/CO2 Separation Process(NS-M)
Point Source Emission Determination
Page 5 of 10
C. Total Point Source Emission Summary
Uncontrolled Uncontrolled TO Control Efficiency TO Controlled TO Controlled
Emissions Emissions Emissions Emissions
Compound Name (k /yr) (Ib/yr (%) (k I r) (lb/yr)
A. ITFE 26,034.6 57,396.0 99.99% 2.60 5.74
B. ICO2 76.7 169.0 0.00% 76.67 169.03
TOTAL VOCI'I 26,034.6 57,396.0 -- 2.60 5.74
(1)VOCs are denoted in blue.
D. HF Point Source Emission Summary
The thermal oxidizer generates hydrogen Where,
fluoride(HF)from the combustion of Ex=uncontrolled emission rate of fluorinated compound x,
organic fluoride containing hydrocarbons, Cx=TO control efficiency of compound x
which are controlled by the scrubber. HF NFx=number of fluoride atoms in compound x
generation and emissions are calculated MWHF=molecular weight of HF(20)
as folln— MWx=molecular weight of compound x
c, MHyr _CH, C =scrubber control efficiencyof HF
EKr—E`x xN
100 F.MW xt1 100� HF
#of F Atoms in Molecular Weight of HF Generated in TO Scrubber Control Controlled HF
Compound Compound (lb/yr) Efficiency Emissions
Compound Name % Ib/ r
A. ITFE 4 100.012 45,906.69 99.95% 22.95
B. ICO2 0 44.008 0.00 99.95% 0.00
Total HF Emissions -- -- -- 22.95
i
TFE/CO2 Separation Process(NS-M)
Point Source Emission Determination
Page 6 of 10
E. S02 Point Source Emission Summary
The thermal oxidizer generates sulfur dioxide(S02)from the combustion of organic sulfur containing hydrocarbons,which are controlled by the scrubber.S02
generation and emissions are calculated using the same methodology as HF,above.
#of S Atoms in Molecular Weight of S02 Generated in TO Scrubber Control Controlled S02
Compound Compound or Process Efficiency Emissions
Compound Name Ib/ r /° Ib/ r
A. ITFE 0 100.012 0.00 99.95% 0.00
B. ICO2 0 44.008 0.00 99.95% 0.00
Total S02 Emissions -- -- 0.00
F. CO2 Point Source Emission Summary
The thermal oxidizer generates carbon dioxide(CO2)from the combustion of hydrocarbons,which is not assumed to be controlled by the scrubber. CO2
generation and emissions are calculated using the same methodology as HF,above.
CO2 Generated in TO Scrubber Control Controlled CO2
#of C Atoms in Molecular Weight of or Process Efficiency Emissions
Compound Name Compound Compound (Ib/ r) (%) Ib/ r t11
A. TFE 2 100.012 50,506.54 0.00% 50,506.54
B. ICO2 1 44.008 169.03 0,00% 169.03
Total CO2 Emissions I -- 50,675.57
(1)Total CO2 emissions include CO2 generated from process
TFE/CO2 Separation Process(NS-M)
Fugitive Emission Determination
Page 7 of 10
Fugitive and Equipment Emissions Determination (Non-point Source):
Fugitive emissions (FE) are a function of the number of emission points in the plant(valves,
flanges, pump seals). The inventory shown below is conservative and based on plant and
process diagrams. Note that the calculations in A and B include only the equipment upstream
of the TFE/CO2 mass meter. Emissions in Section C would be included in the Point Source
Emissions tab since the values are obtained from the system mass balance. Section C
emissions are subtracted from the uncontrolled Point Source emissions for TFE.
A. Fugitive emissions from TFE/CO2 truck unloading area to vaporizer:
This equipment is not inside a building, therefore emissions are true Fugitive Emissions
Valve emissions: 10 valves x 0.00036 Ibs/hr/valve = 0.004 Ibs/hr FE
Flange emissions: 30 flanges x 0.00018 Ibs/hr/flange = 0.005 Ibs/hr FE
Total TFE/CO2 emission rate = 0.009 lbs/hr FE
Hours of operation = 6,713
VOC: 0.005 Ibs/hr TFE FE
x 6,713 hrs/year
30.2 Ibs/yr VOC from EE
CO2: 0.005 Ibs/hr CO2 FE
x 6,713 hrs/year
30.2 Ibs/yr CO2 from EE
B. Fugitive Emissions From TFE/CO2 Vaporizer to TFE/CO2 mass meter:
This equipment is not inside a building, therefore emissions are true Fugitive Emissions
Valve emissions: 10 valves x 0.00036 Ibs/hr/valve = 0.004 Ibs/hr FE
Flange emissions: 30 flanges x 0.00018 Ibs/hr/flange = 0.005 Ibs/hr FE
Total TFE/CO2 emission rate = 0.009 Ibs/hr FE
Hours of operation = 6,713
VO
C: 0.0045 Ibs/hr TFE FE
x 6,713 hrs/year
= 30.2 Ibs/yr VOC from EE
CO2: 0.0045 Ibs/hr CO2 FE
x 6,713 hrs/year
= 30.2 Ibs/yr CO2 from EE
TFE/CO2 Separation Process(NS-M)
Fugitive Emission Determination
Page 8 of 10
C. Fugitive Emissions from TFE/CO2 Scrubber, TFE Dryers and TFE/CO2 Oxygen
Analyzers
This equipment is not inside a building, therefore emissions are true Fugitive Emissions
Valve emissions: 63 valves x 0.00036 Ibs/hr/valve = 0.023 Ibs/hr FE
Flange emissions: 189 flanges x 0.00018 Ibs/hr/flange = 0.034 Ibs/hr FE
Total TFE/CO2 emission rate = 0.057 Ibs/hr FE
Hours of operation = 6,713
VOC: 0.0284 Ibs/hr TFE FE
x 6,713 hrs/yr
190.3 Ibs/yr VOC from EE
CO2: 0.0284 Ibs/hr CO2 FE
x 6,713 hrs/year
190.3 Ibs/yr CO2 from EE
TFE/CO2 Separation Process(NS-M)
Fugitive Emission Determination
Page 9 of 10
D. Total Non-Point Source Fugitive Emissions
VOC
Emission Source Ibs/yr
A. Fugitive emissions from TFE/CO2 Truck 30.2
Unloading area:
B. Fugitive Emissions From TFE/CO2 30.2
Vaporizer
C. Fugitive Emissions From TFE/CO2 Scrubber, 190.3
TFE Dryers and TFE/CO2 Oxygen Analyzers
Total for 2021 250.7
Note: All VOC emissions are TFE. There are no other
VOC's used in the TFE/CO2 area.
CO2
Emission Source Ibs/yr
A. Fugitive emissions from TFE/CO2 Truck 30.2
Unloading area:
B. Fugitive Emissions From TFE/CO2 30.2
Vaporizer
C. Fugitive Emissions From TFE/CO2 Scrubber, 190.3
TFE Dryers and TFE/CO2 Oxygen Analyzers
Total for 2021 250.7
TFE/CO2 Separation Process Accidental Releases
Page 10 of 10
Accidental Releases to Atmosphere
NOTE: Only accidental releases upstream of the TFE/CO2 flowmeter will be accounted for.
on this sheet. All other accidental releases are accounted for in the system mass balance.
None to report.
2021 Annual VOC Emissions Summary
HFPO Product Container Decontamination Process
HFPO and HFP product containers returned from customers are decontaminated by venting residual
hexafluoropropylene oxide ("HFPO") and hexafluorop ropy lene ("HFP") to the Thermal Oxidizer/Scrubber System
(TO), Control Device ID No. NCD-Q1/Q2, which has a control efficiency of 99.99%. To determine the amount
emitted from this process, the vapor density of HFPO and HFP is used along with the volume of the container.
To determine the amount emitted from this process, the vapor density of HFPO is used along with the volume of
the container and the number of containers decontaminated during the year. The vapor density is based on an
Aspen process simulation at 13°C. A temperature of 13°C was chosen based on the average 24 hour temperature
for Audubon, NJ, which is located 30 miles northeast of Deepwater, NJ, the location of the primary customer of
isotainers and ton cylinders (i.e. where containers are emptied).All containers are assumed to contain HFPO
vapor. Occasionally some containers may contain rearranged HFPO in the form of hexafluoroacetone (HFA),
however this should not affect vapor density since HFA has the same molecular weight as HFPO.
HFP Venting results were calculated manually for each ISO by using the Initial/Tare ISO weight with the weight
transferred to the HFP Storage Tanks on the day of offload.
2021 Annual VOC Emissions Summary Prepared by: Todd Smith
Date: 18-Jan-22
HFPO Product Container Decontamination Process
A.VOC Emissions by Compound and Source
Nafion® CAS Chemical Name CAS No. HAP/TAP VOC Emissions
Compound (lb/yr)
HFPO Hexafluoroproplyene oxide 428-59-1 -- 2.29
HFP Hexafluoroproplyene 116-15-4 -- 3.07
Total VOC Emissions(lbs) 5.36
Total VOC Emissions(tons) 2.68E-03
B.Toxic Air Pollutant Summary
Nafion® CAS Chemical Name CAS No. HAP/TAP Emissions(lb/yr)
Compound
HF Hydrogen fluoride 7664-39-3 H,T 20.56
Fluorides Fluorides 16984-48-8 T 1 20.56
*Note. NCDAQ requires that HF be reported as "Fluorides"as well as HF on the annual HERO
database.
C. Criteria Air Pollutant Summary
Nafion®
Compound CAS Chemical Name CAS No. HAP/TAP Emissions(lb/yr)
S02 Sulfur dioxide 7446-09-5 -- 0.00
CO2 Carbon dioxide 1 124-38-9 j 45,232.97
Reported By: Todd Smith
Date: 6/10/2022
HFPO Container Decon(NS-N)
3 of 5
Emission Unit ID: NS-N
Emission Source Description: HFPO&HFP Product Container Decontamination Process
Emission Calculation Basis:
HFPO and HFP product containers returned from customers are decontaminated by venting
residual hexafluoropropylene oxide("HFPO")and hexafluoropropylene("HFP") to the Thermal
Oxidizer/Scrubber System(TO),Control Device ID No.NCD-Q1/Q2,which has a control
efficiency of 99.99%. To determine the amount emitted from this process,the vapor density of
HFPO and HFP is used along with the volume of the container.
Vapor density of HFPO is based on Aspen process simulation data at 1 SC, 0.0377 kg/L.
which is:
130C was chosen based on the average 24 hour temperature for Audubon,NJ,which is located 30
miles northeast of Deepwater,NJ,the location of the primary customer of ISO containers and ton
cylinders,i.e.where containers are emptied. (determined from www.worldcli mate.com).
The mass of vapor in a container emptied of liquid is equal to the volume of the container multiplied
by the vapor density.
Volumes of the containers currently in use are as follows:
Container Volume M Reference
ISO Container 17,000 NBPF-0460 p. 10
LINT Cylinder 1,000 BPF 353454
1-Ton cylinder 760 Columbiana Boiler Co.Literature
3AA Cylinder 50 222.c-f-c.com/gaslink/cyl/hp3AAcyl.htm
Estimated mass of HFPO vapor emitted from the decontamination of containers is estimated to be:
ISO Container 17,000 L X 0.0377 kg/L = 641 kg = 1,413 Ibs
LINT Cylinder 1,000 L X 0.0377 kg/L = 38 kg = 83 Ibs
1-Ton cylinder 760 L X 0.0377 kg/L = 29 kg = 63 Ibs
3AA cylinder 50 L X 0.0377 kg/L = 2 kg = 4 Ibs
Containers are assumed to contain HFPO vapor. Occasionally some containers may contain
HFPO Container Decon(NS-N)
4of5
Emission Calculation for 2021
HFPO
per
Quantity of container Emissions
Container Type Containers Ibs Ibs
ISO Container 16 1,413 22,607
UNT Cylinder 3 83 249
1-Ton cylinder 0 63 0
3AA Cylinder 6 4 25
HFP
VOC per VOC
Quantity of container Emissions
Container Type Containers Ibs Ibs
HFP ISO Container See Inputs -- 30,727
TOTAL EMISSIONS VOC
(Ibs)
Container Decontamination 53,608
Total Containers Decontaminated 46
HFPO Container Decon(NS-N)
5of5
Total Point Source Emission Summary
Uncontrolled Uncontrolled TO Control TO Controlled TO Controlled
Compound Name Emissions k / r Emissions Ib/ r Efficiency % Emissions k / r Emissions Ib/ r
HFPO 10,378.90 22,881.33 99.99% 1.04 2.29
HFP 13,937.59 30,726.80 99.99% 1.39 3.07
Total VOC(') 1 24,316.49 1 53,608.13 -- 2.43 1 5.36
(1)VOCs are denoted in blue.
HF Point Source Emission Summary
The thermal oxidizer generates hydrogen Where,
fluoride(HF)from the combustion of organic EX=uncontrolled emission rate of fluorinated compound x,
fluoride containing hydrocarbons,which are CX=TO control efficiency of compound x
controlled by the scrubber. HF generation and NFX=number of fluoride atoms in compound x
emisGinns arP ralrulatPd a-,fnllnws- MWHF=molecular weight of HF(20)
c, MWHF _c„F MWx=molecular weight of compound x
EHF—&_.x100xNF MWr x(1 100�
#of F Atoms in Molecular Weight of HF Generated in TO Scrubber Control Controlled HF
Compound Compound (lb/yr) Efficiency Emissions
Compound Name (%) (lb/yr)
HFPO 6 166.017 16,537.37 99.95% 8.27
HFP 6 150.018 24,576.03 99.95% 12.29
Total HF Emissions I -- -- -- 20.56
S02 Point Source Emission Summary
The thermal oxidizer generates sulfur dioxide(S02)from the combustion of organic sulfur containing hydrocarbons,
which are controlled by the scrubber.S02 generation and emissions are calculated using the same methodology as
#of S Atoms in Molecular Weight of S02 Generated in Scrubber Control Controlled S02
Compound Compound TO or Process Efficiency Emissions
Compound Name Ib/ r /o Ib/ r
HFPO 0 166.017 0.00 99.95% 0.00
HFP 01 150.018 0.00 99.95% 0.00
Total S02 Emissions I -- -- -- 0.00
CO2 Point Source Emission Summary
The thermal oxidizer generates carbon dioxide(CO2)from the combustion of hydrocarbons,which is not assumed to
be controlled by the scrubber. CO2 generation and emissions are calculated using the same methodology as HF,
above.
#of C Atoms in Molecular Weight of CO2 Generated in Scrubber Control Controlled CO2
Compound Compound TO or Process Efficiency Emissions
Compound Name Ib/ r /° Ib/ r
HFPO 3 166.017 18,194.42 0.00% 18,194.42
HFP 31 150.018 27,038.55 0.00% 27,038.55
Total CO2 Emissions I -- I -- -- 1 45,232.97
2021 Air Emission Inventory
NS-O VEN Container Decontamination
Empty product containers (PPVE, PSEPVE, and EVE) returned to the site are
decontaminated by pressurizing with nitrogen and venting to the Thermal Oxidizer/
Scrubber System (TO), Control Device ID No. NCD-Q1/Q2, which has a control
efficiency of 99.99%.
Emissions are estimated by calculating the vapor density at 250C using the Ideal Gas
Law and multiplying the vapor density by the number of each type container that is
decontaminated and its associated volume.
VE North Product Container Decontamination(NS-O)
Page 2 of 6
2021 Air Emission Inventory Prepared by: Broderick Locklear
NS-O VEN Container Decontamination Date: 1/28/2022
A. VOC Emissions by Compound and Source
VOC VOC
Compoun
d CAS Chemical Name CAS No. HAP/TAP Emissions Emissions
(lb/yr) (tpy)
PPVE Perfluoropropyl vinyl ether 1623-05-8 -- 0.044 0.000
PSEPVE Perfluoro(4-methyl-3,6-dioxaoct-7- 16090-14-5 -- 0.000 0.000
ene) sulfonyl fluoride
Propanoic acid, 3-[1-[difluoro [
EVE (trifluoroethenyl oxy] methyl]- 63863-43-4 -- 0.008 0.000
1,2,2,2-tetrafluoroethoxy] -2,2,3,3-
tetrafluoro-, methyl ester
TOTAL 0.052 0.000
B. Toxic Air Pollutant Summary
Compoun CAS Chemical Name CAS No. HAP/TAP Emissions Emissions
d (lb/yr) (tpy)
HF Hydrogen fluoride 7664-39-3 H,T 0.190 0.000
Fluorides Fluorides 16984-48-8 T 0.190 0.000
*Note: NCDAQ requires that HF be reported as "Fluorides"as well as HF on the annual AERO database.
C. Criteria Air Pollutant Summary
Compoun CAS Chemical Name CAS No. HAP/TAP Emissions Emissions
d (lb/yr) (tpy)
S02 Sulfur dioxide 7446-09-5 -- 0.000 0.000
CO2 Carbon dioxide 124-38-9 -- 437 0.218
VE North Product Container Decon S-O
Page 3 of 6
Emission Source ID Number: NS-O
Emission Source Description:
Vinyl Ethers North (VEN) Product Container
Decontamination Process
Container Emissions Estimation Basis:
PPVE, PSPEVE, and EVE are the products that are shipped to customers in ISO tank
containers, LINT cylinders, 1-ton cylinders, 4BW cylinders, and 4BA/3AA cylinders from
the Vinyl Ethers North ("VEN")Manufacturing Process. Usually only PPVE is shipped in 1-
ton cylinders from the VEN area.
Empty containers returned to the site may be decontaminated by pressurizing with
nitrogen and venting to the Thermal Oxidizer/ Scrubber System (TO), Control Device ID
No. NCD-Q1/Q2, for numerous cycles. This TO has a documented control efficiency of
99.99% for VOCs. Some returned containers are filled on top of heels in cylinders without
the need to decontaminate.
To determine the amount emitted from this process, the vapor density of each component
is used along with the volume of the container.
The vapor densities are estimated using the ideal gas law equation.
It is assumed the temperature of the container systems is 77°F(25°C). It is also assumed
that when the containers are emptied they remain full of vapors.
To calculate the amount of product vented per container, the container volume is
multiplied by the vapor density.
Product Vapor Density
(lb/gal @ 25°C)
PPVE 0.0908
PSEPVE 0.1522
EVE 0.1440
The mass of vapor ("Map") in a container emptied of liquid is equal to the volume of the
container("W)multiplied by the vapor density("reap").
Mvap = V reap
Volumes of the containers currently in use are as follows:
Container Volume(gal)
ISO tank 4,491
UNT cylinder 264
1-ton cylinder 201
4BW cylinder 119
4BA/3AA cylinder 13
VE North Product Container Decon(NS-0)
Page 4 of 6
Estimated VOC emissions per container:
Before-
PPVE Control VOC
1-ton cylinder 201 gal x 0.0908 Ibs/gal = 18.2 Ibs
413W cylinder 119 gal x 0.0908 Ibs/gal = 10.8 Ibs
4BA/3AA cylinder 13 gal x 0.0908 Ibs/gal = 1.20 Ibs
PSEPVE
1-ton cylinder 201 gal x 0.1522 Ibs/gal = 30.6 Ibs
413W cylinder 119 gal x 0.1522 Ibs/gal = 18.1 Ibs
4BA/3AA cylinder 13 gal x 0.1522 Ibs/gal = 2.01 Ibs
EVE
1-ton cylinder 201 gal x 0.1440 Ibs/gal = 28.9 Ibs
4BW cylinder 119 gal x 0.1440 Ibs/gal = 17.1 Ibs
4BA/3AA cylinder 13 gal x 0.1440 Ibs/gal = 1.90 Ibs
VOC Emission Calculation:
of VOC per VOC
PPVE Container container Emissions
1-ton cylinder 13 x 18.23 Ibs = 237 Ibs
413W cylinder 19 x 10.79 Ibs = 205 Ibs
4BA/3AA cylinder 0 x 1.20 Ibs = 0.000 Ibs
442 Ibs
PSEPVE
1-ton cylinder 0 x 30.56 Ibs = 0.000 Ibs
4BW cylinder 0 x 18.09 Ibs = 0.000 Ibs
4BA/3AA cylinder 0 x 2.01 Ibs = 0.000 Ibs
0.000 Ibs
EVE
1-ton cylinder 0 x 28.92 Ibs = 0.000 Ibs
413W cylinder 0 x 17.12 Ibs = 0.000 Ibs
4BA/3AA cylinder 40 x 1.90 Ibs = 76.1 Ibs
76.1 Ibs
Total VOC Emissions 518 Ibs
VE North Product Container Decon(NS-O)
Page 5 of 6
Total Point Source Emission Summary
Uncontrolled Uncontrolled TO Control TO Controlled TO Controlled
Compound Name Emissions(kg/yr) Emissions(lb/yr) Efficiency(%) Emissions(kg/yr) Emissions(lb/yr)
PPVE 200 442 99.99% 0.020 0.044
PSEPVE 0.000 0.000 99.99% 0.000 0.000
EVE 34.5 76.1 99.99% 0.003 0.008
Total VOC(') 235 518 -- 0.023 0.052
(1) VOCs are denoted in blue.
HF Point Source Emission Summary
The thermal oxidizer generates hydrogen Where,
fluoride(HF)from the combustion of organic EX=uncontrolled emission rate of fluorinated compound x,
fluoride containing hydrocarbons,which are ', CX=TO control efficiency of compound x
controlled by the scrubber. HF generation NFX=number of fluoride atoms in compound x
and emissions are calculated as follows: MWHF=molecular weight of HF(20)
MWX=molecular weight of compound x
CY MWHF CHF CHF=scrubber control efficiency of HF
ExF—E,.x 100 xNFx MW x(1 100)
X
VE North Product Container Decon(NS-0)
Page 6 of 6
#of F Atoms in Molecular Weight HF Generated in Scrubber Control Controlled HF
Compound of Compound TO Efficiency Emissions
Compound Name Ib/ r /o Ib/ r
PPVE 10 266 332 99.95% 0.166
PSEPVE 14 446 0.00 99.95% 0.000
EVE 13 423 46.8 99.95% 0.023
Total HF Emissions -- -- -- 0.190
S02 Point Source Emission Summary
The thermal oxidizer generates sulfur dioxide(S02)from the combustion of organic sulfur containing hydrocarbons,which are
controlled by the scrubber.S02 generation and emissions are calculated using the same methodology as HF,above.
#of S Atoms in Molecular Weight
S02 Generated in Scrubber Control Controlled S02
Compound of Compound TO or Process Efficiency Emissions
Compound Name (lb/yr) (/o) (lb/yr)
PPVE 0 266 0.000 99.95% 0.000
PSEPVE 1 446 0.000 99.95% 0.000
EVE 0 423 0.000 99.95% 0.000
Total S02 Emissions I -- I -- I -- 1 0.000
CO2 Point Source Emission Summary
The thermal oxidizer generates carbon dioxide(CO2)from the combustion of hydrocarbons,which is not assumed to be
controlled by the scrubber. CO2 generation and emissions are calculated using the same methodology as HF,above.
Compound Namefl- CO2 Generated inIIL JPLIULJLJIUI Controlled COZ
PPVE 5 266 366 0.00% 366
PSEPVE 7 446 0.000 0.00% 0.000
EVE 9 423 71.2 0.00% 71.23
Total CO2 Emissions -- -- -- 437
2021 Air Emissions Inventory
VE South (NS-P) VOC Container Emission Summary
Empty product containers (PMVE, PEVE, and PPVE) returned to the site are decontaminated by
pressurizing with nitrogen and venting to the Thermal Oxidizer/Scrubber System (TO), Control Device ID
No. NCD-Q1/Q2, which has a control efficiency of 99.99%.
PMVE, PEVE, and PPVE are the products that are shipped to off-site customers in 1-ton cylinders, 4BW
cylinders, 4BA/3AA cylinders and ISO tank containers from the Vinyl Ethers South ("VES") Manufacturing
Process. HFPO Dimer Acid Fluoride("DAF") is loaded into ISO tank containers at the VES area for
transportation to the PPA Process. If needed, the containers are decontaminated by pressurizing with
nitrogen, venting to the Thermal Oxidizer/Scrubber System (TO) Control Device ID NO. NCD-Q1/Q2 with a
control efficiency of 99.99%, and evacuating for numerous cycles. To determine the amount emitted from
this process, the vapor density of each component is used along with the volume of the container. DAF is
determined separately.The vapor densities are estimated using the ideal gas law equation. It is assumed the
temperature of the container systems is 77°F (251C). It is also assumed that when the containers are
emptied they remain full of vapors. To calculate the amount of product vented per container, the container
volume is multiplied by the vapor density.
VE South Product Container Decontamination(NS-P)
Page 2 of 7
VE South (NS-P) VOC Container Emission Summary Prepared by Broderick Locklear
A. VOC Emissions by Compound and Source
Compound CAS Chemical Name CAS No. HAP/TAP VOC Emissions
(lb/yr)
PMVE Perfluoromethyl vinyl ether 1187-93-5 -- 1.88E-01
PEVE Perfluoroethyl vinyl ether 10493-43-3 -- 3.45E-02
PPVE Perfluoropropyl vinyl ether 1623-05-8 -- 0.00E+00
HFPO Dimer Perfluoro-2-propoxy 2062-98-8 -- 0.00E+00
Acid Fluoride propionyl fluoride
TOTAL VOC (lb/yr) 2.23E-01
TOTAL VOC (tpy) 1.11 E-04
B. Toxic Air Pollutant Summary
Compound CAS Chemical Name CAS No. HAP/TAP Total Emissions
(lb/yr)
HF Hydrogen Fluoride 7664-39-3 H,T 0.81
Fluorides (sum of all 16984-48-8 H,T 0.81
Fluorides* fluoride compounds)
*Note: NCDAQ requires that HF be reported as "Fluorides"as well as HF on the annual AFRO database.
C. Criteria Air Pollutant Summary
Compound CAS Chemical Name CAS No. HAP/TAP Total Emissions
(I b/y r)
S02 Sulfur dioxide 7446-09-5 -- 0.00
CO2 ICarbon dioxide 124-38-9 -- 1,778.40
VE South Product Container Decon(NS-P)
Page 3 of 7
Emission Source ID Number: NS-P
Emission Source Description: Vinyl Ethers South (VES) Product Container
Decontamination Process
Container Emissions Estimation Basis:
PMVE, PEVE, and PPVE are the products that are shipped to off-site customers in 1-ton
cylinders, 4BW cylinders, 4BA/3AA cylinders and ISO tank containers from the Vinyl Ethers South
("VES") Manufacturing Process. HFPO Dimer Acid Fluoride ("DAF") is loaded into ISO tank
containers at the VES area for transportation to the PPA Process. If needed, the containers are
decontaminated by pressurizing with nitrogen, venting to the Thermal Oxidizer/ Scrubber System
(TO) Control Device ID NO. NCD-Q1/Q2, and evacuating for numerous cycles.
To determine the amount emitted from this process, the vapor density of each component is used
along with the volume of the container. DAF is determined separately.
The vapor densities are estimated using the ideal gas law equation.
It is assumed the temperature of the container systems is 77°F (25°C). It is also assumed that
when the containers are emptied they remain full of vapors.
To calculate the amount of product vented per container, the container volume is multiplied by the
vapor density.
Vapor Density
Product (lb/gal @ 25°C)
PMVE 0.0566
PEVE 0.0737
PPVE 0.0908
The mass of vapor("Mvap") in a container emptied of liquid is equal to the volume of the container
("V") multiplied by the vapor density ("rvap')-
Mvap = V X rvap
Volumes of the containers currently in use are as follows:
Container Volume (gal)
ISO tank 4,491
1-ton cylinder 201
413W cylinder 119
4BA/3AA cylinder 13
VE South Product Container Decon(NS-P)
Page 4 of 7
HFPO Dimer Acid Fluoride
BASIS:
HFPO Dimer Acid Fluoride ("DAF") is pneumatically unloaded from an ISO Tank Container into
the PPA Process area using nitrogen gas (a.k.a. blow-casing). After unloading, the ISO Tank
Container is full of nitrogen gas at 5 psig with a small heel of liquid DAF. If the container is
decontaminated, it is done by venting the vapor headspace and any liquid heel to theThermal
Oxidizer/ Scrubber System (TO) Control Device ID NO. NCD-Q1/Q2, which has been measured
as 99.99% efficient in capturing acid fluoride compounds such as DAF.
Emissions are estimated using Raoult's Law and the initial pressure of the nitrogen-filled ISO Tank
Container.
DAF ISO Container Pressure = 5 psig = 34.5 kPa gauge = 135.80 kPa absolute
Vapor Pressure of DAF 28.5 mmHg at 25 deg C= 3.80 kPa absolute at 298 deg K
Headspace Concentration: 3.80 kPa = 0.0280 mole DAF = 0.0280 L DAF
135.80 kPa mole headspace gas L headspace gas
0.0280 mole DAF mole DAF 332.4 g DAO Ibs 1273 °K 0.000838 Ibs DAF
L headspace gas 22.414 L DAF mole DAF 1 453.6 g 1298 °K L headspace gas
ISO Tank Container Capacity = 14,560 L (source: Eurotainer Initial Inspection Certificate)
14,560 L x 0.000838 Ibs DAF = 12.2 Ibs DAF
Container L headspace gas Container
HFPO DAF ISO Containers Decontaminated = F70
0 containei x 12.2018 Ibs DAF = 0 Ibs DAF before control
Container
VE South Product Container Decon(NS-P)
Page 5 of 7
Estimated VOC emissions per container:
VOC per
PMVE Container
ISO tank 4,491 gal X 0.0566 lbs/gal = 254 lbs
1-ton cylinder 201 gal X 0.0566 lbs/gal = 11.4 lbs
4BW cylinder 119 gal X 0.0566 lbs/gal = 6.73 lbs
4BA/3AA cylinder 13 gal X 0.0566 lbs/gal = 0.748 lbs
PEVE
1-ton cylinder 201 gal X 0.0737 lbs/gal = 14.8 lbs
413W cylinder 119 gal X 0.0737 lbs/gal = 8.8 lbs
4BA/3AA cylinder 13 gal X 0.0737 lbs/gal = 1.0 lbs
PPVE
1-ton cylinder 201 gal X 0.0908 lbs/gal = 18.2 lbs
4BW cylinder 119 gal X 0.0908 lbs/gal = 10.8 lbs
4BA/3AA cylinder 13 gal X 0.0908 lbs/gal = 1.2 lbs
Uncontrolled VOC Emission Calculation:
Number of VOC per VOC
PMVE Containers container Emissions
ISO tank 7 X 254.4 lbs = 1,780.953 lbs
1-ton cylinder 9 X 11.4 lbs = 102.367 lbs
4BW cylinder 0 X 6.7 lbs = 0.0 lbs
4BA/3AA cylinder 0 X 0.7 lbs = 0.0 lbs
1,883.3 lbs
PEVE
1-ton cylinder 15 X 14.8 lbs = 222.0 lbs
4BW cylinder 14 X 8.8 lbs = 122.7 lbs
4BA/3AA cylinder 0 X 1.0 lbs = 0.0 lbs
344.7 lbs
PPVE
1-ton cylinder 0 X 18.2 lbs = 0.0 lbs
4BW cylinder 0 X 10.8 lbs = 0.0 lbs
4BA/3AA cylinder 0 X 1.2 lbs = 0.0 lbs
0.0 lbs
Total Uncontrolled VOC Emissions 2,228.0 lbs
VE South Product Container Decon(NS-P)
Page 6 of 7
Total Point Source Emission Summary
Uncontrolled Uncontrolled TO Control TO Controlled TO Controlled
Emissions Emissions
Emissions (lb/yr) Efficiency(%) Emissions (lb/yr)
Compound Name (kg/yr) (kg/yr)
PMVE 854 1,883 99.99% 8.54E-02 1.88E-01
PEVE 156 345 99.99% 1.56E-02 3.45E-02
PPVE 0 0 99.99% 0.00E+00 0.00E+00
HFPO DAF 0 0 99.99% 0.00E+00 0.00E+00
Total VOC(') 1,011 2,228 -- 1.01 E-01 2.23E-01
(1) VOCs are denoted in blue.
HF Point Source Emission Summary
The thermal oxidizer generates hydrogen Where,
fluoride(HF)from the combustion of organic EX= uncontrolled emission rate of fluorinated compound x,
fluoride containing hydrocarbons,which are CX=TO control efficiency of compound x
controlled by the scrubber. HF generation NFX= number of fluoride atoms in compound x
and emissions are calculated as follows: ( MWHF=molecular weight of HF(20)
MWX=molecular weight of compound x
' CHF=scrubber control efficiency of HF
EHF=Ex.z (.Y xNF,M"VHF K(1_EHF�
100 MW, 100
i
Molecular HF Generated in Controlled HF
#of F Atoms in Weight of TO Control Emissions
Compound Name Compound Compound (Ib/yr) Efficiency (lb/yr)
PMVE 6 166.017 1361.16 99.95% 0.68
PEVE 8 216.023 255.27 99.95% 0.13
PPVE 10 266.029 0.00 99.95% 0.00
HFPO DAF 12 332.034 0.00 99.95% 0.00
Total HF Emissions -- -- -- 0.81
VE South Product Container Decon(NS-P)
Page 7 of 7
S02 Point Source Emission Summary
The thermal oxidizer generates sulfur dioxide(S02)from the combustion of organic sulfur containing hydrocarbons,
which are controlled by the scrubber.S02 generation and emissions are calculated using the same methodology as HF,
#of S Atoms in Molecular S02 Generated Scrubber Controlled S02
Weight of in TO Control Emissions
Compound Name Compound Compound lb/ r Efficiency Ib/ r
PMVE 0 166.017 0.00 99.95% 0.00
PEVE 0 216.023 0.00 99.95% 0.00
PPVE 0 266.029 0.00 99.95% 0.00
HFPO DAF 0 332.034 0.00 99.95% 0.00
Total S02 Emissions -- -- -- 0.00
CO2 Point Source Emission Summary
The thermal oxidizer generates carbon dioxide(CO2)from the combustion of hydrocarbons, which is not assumed to
be controlled by the scrubber. CO2 generation and emissions are calculated using the same methodology as HF,
above.
Molecular CO2 Generated ScrubberControlled CO2
#of C Atoms in Weight of in TO Control Emissions
Compound Efficiency
Compound Name Compound (Ib/yr) (%) (Ib/yr)
PMVE 3 166.017 1497.55 0.00% 1497.55
PEVE 4 216.023 280.85 0.00% 280.85
PPVE 5 266.029 0.00 0.00% 0.00
HFPO DAF 6 332.034 0.00 0.00% 0.00
Total CO2 Emissions -- -- -- 1,778.40
Lime Silo(NS-R1)
1of2
2021 AIR EMISSIONS INVENTORY SUPPORTING DOCUMENTATION
Emission Source ID No. : NS-R1
Emission Source Description:
The lime processing system receive pebble or hydrated lime in the Lime Silo (NS-
R1) and mixes into a wet slurry in the Lime Slaker (NS-R2). A bin vent on the
Lime Silo collects dust generated during truck unloading. This baghouse is an
integral part of the process. The emissions from the lime silo were based on a
load factor of 0.02 grains per dry standard cubic feet of air that was provided by
the vendor of the baghouse and the system has a maximum air flow rate of
1,000 cubic feet per minute.
Particulate matter emissions from the Lime Silo are calculated using a vendor
supplied emission factor of 0.02 grains of PM per standard cubic feet. A
maximum air flow rate of 1,000 cubic feet per minute and the hours that the silo
was loaded were used to calculate annual emissins. Emissions of PM10 and
PM2.5 assumed to equal the emissions of PM.
0.02 gra 3 m
s x1,000.f t.� x60 min
Epm _ ft in hr = 0.171b xHRS
7,0009rarn.s hr
lb
Where:
HRS is the hours of loading to the silo
HRS = 58 hours per year
E (PM) = 9.94 Ibs of PM per year
Lime Silo(NS-RI)
2of2
2021 Air Emission Summary Prepared by Gerard Moore
Lime Silo-NS-R1 Date 20-Apr-22
A.Criteria Air Pollutant Summary
Point Source Fugitive Equipment Accidental Total
Nafion®Compound CAS Chemical Name CAS No. HAP/TAP Emissions Emissions Emissions Emissions Emissions
(lb/yr) (Ib/yr) (lb/yr) (lb/yr) (Ib/yr)
Particulate Matter(TSP) Particulate Matter(TSP) PM Total 9.94 0.00 0.00 0.00 9.94
PM10(<10 micron) PM10(<10 micron) PM10 9.94 0.00 0.00 0.00 9.94
PM2.5(<2.5 micron) PM2.5(<2.5 micron) PM2.5 9.94 0.00 0.00 0.00 9.94
IL tpy 1 0.005
Lime Slaker(NS-R2)
1of2
2021 AIR EMISSIONS INVENTORY SUPPORTING DOCUMENTATIOI
Emission Source ID No. : NS-R2
Emission Source Description:
The Lime Slaker (NS-R2) mixes water and calcium oxide (pebble lime
or hydrated lime) to form a calcium hydroxide lime slurry. Fugitive
dusts from mixing pebble lime and water in the Lime Slaker will be
controlled by a wet scrubber. The lime slurry then is introduced into the
Crystallizer, along with the aqueous 18 wt% HF acid from the Thermal
Oxidizer/Scrubber System. Calcium fluoride (CaF2) crystals will form in
the Crystallizer and be fed to the batch hold-up or Filter Feed Tank.
Particulate matter emissions from the Lime Slaker are calculated using
a vendor supplied inlet emission rate to the wet scrubber of 6.17
pounds per hour and a control efficiency of 99.7%. Emissions of PM 10
and PM2.5 assumed to equal the emissions of PM.
Epm = 6.17 lb inlet x (1 — 0.997) = 0.019 lb x HRS
hr hr
Where:
HRS is the hours of operation of the slaker
HRS = 1,577 hours per year
E (PM) = 29.19 Ibs of PM per year
Lime Slaker(NS-R2)
2 of 2
2021 Air Emission Inventory Reporting year 2021
NS-R2-Lime Slaker Prepared by Gerard Moore
A.Criteria Air Pollutant Summary
Point Fugitive Equipment Accidental Total VOC
Nafion®Compound CAS Chemical Name CAS No. HAP/TAP Source Emissions Emissions Emissions Emissions
Emissions
(lb/yr) (Ib/yr) (Ib/yr) (Ib/yr) (Ib/yr)
Particulate Matter(TSP) Zarliculate,Matter(TSP) PM Total -- 29.19 0.000 0.000 0.000 29.19
PM10(<10 micron) IPM10(<10 micron) PM10 -- 29.19 0.000 0.000 0.000 29.19
NATURAL GAS COMBUSTION EMISSIONS CALCULATOR REVISION N 01/05/2017-OUTPUT SCREEN
Instructions: Enter emission source/facility data on the"INPUT'tab/screen. The air emission results and summary of input data are viewed I
printed on the"OUTPUT'tab/screen. The different tabs are on the bottom of this screen.
This spreadsheet is for your use only and should be used with caution.NCDEQ does not guarantee the accuracy of the information contained. This
spreadsheet is subject to continual revision and updating. It is your responsibility to be aware of the most current information available. NCDEQ is
Ab'Quaftty not responsible for errors or omissions that may be contained herein.
EMYIROMMEMTAL QUALITY
SOURCE/FACILITY/USER INPUT SUMMARY ROM INPUT SCREEN
COMPANY: ChemourS Company-Fayetteville Works FACILITY ID NO.: 900009
PERMIT NUMBER: 03735T48
EMISSION SOURCE DESCRIPTION:139.4 MMBTU/HR NATURAL GAS-FIRED BOILER FACILITY CITY: Fayetteville
EMISSION SOURCE ID NO.: PS-A FACILITY COUNTY: Bladen
CONTROL DEVICE: NO CONTROL POLLUTANT CONTROL EFF.
SPREADSHEET PREPARED BY: Chdstel Compton o
ACTUAL FUEL THROUGHPUT: 246.66 106 SCF/YR FUEL HEAT VALUE: 1,020 BTU/SCF NOX CALC'D AS 0/o
POTENTIAL FUEL THROUGHPUT: 1,197.20 10B SCF/YR BOILER TYPE: LARGE WALL-FIRED BOILER(>100 mmBTU/HR) NO SNCR APPLIED
REQUESTED MAX.FUEL THRPT: 1,197.20 106 SCF/YR HOURS OF OPERATIONS: 24
CRITERIA AIR POLLUTANT EMISSIONS INFORMATION
ACTUAL EMISSIONS POTENTIAL EMISSIONS EMISSION FACTOR
(AFTER CONTROLS 1 LIMITS) (BEFORE CONTROLS I LIMITS) (AFTER CONTROLS/LIMITS) Ib/mmBtu
AIR POLLUTANT EMITTED Ib/hr tons/yr Ib/hr tons/r Ib/hr tons/r uncontrolled controlled
PARTICULATE MATTER(Total) 0.07 0.06 0.07 0.31 0.07 0.31 0.001 0.001
PARTICULATE MATTER(Filterable) 0.03 0.02 0.03 0.12 0.03 0.12 0.000 0.000
PARTICULATE MATTER(Condensable) 0.04 0.04 0.04 0.19 0.04 0.19 0.000 0.000
PM 2.5(Total) 1 0.06 0.05 0.06 0.261 0.06 0.26 0.000 0.000
PM 2.5(Filterable) 0.02 0.01 0.02 0.07 0.02 0.07 0.000 0.000
SULFUR DIOXIDE S02) 0.08 0.07 0.08 0.36 0.08 0.36 0.001 0.001
NITROGEN OXIDES(NOx) 25.97 23.43 25.97 113.73 25.97 113.73 0.186 0.186
CARBON MONOXIDE(CO) 11A8 10.36 11.48 50.28 11.48 50.28 0.082 0.082
VOLATILE ORGANIC COMPOUNDS(VOC) 0.75 0.681 0.75 3.29 0.75 3.29 0.005 0.005
TOXIC/HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION
ACTUAL EMISSIONS POTENTIAL EMSSIONS EMISSION FACTOR
CAS (AFTER CONTROLS/LIMITS) (BEFORE CONTROLS/LIMITS) (AFTER CONTROLS/LIMITS) Ib/mmBtu
TOXIC I HAZARDOUS AIR POLLUTANT NUMBER Ib/hI Ibs/yr Ib/hr Ibs/yr Ib/hr Ibs/yr uncontrolled controlled
Acetaldehyde(TH) 75070 0.00E+00 O.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
Acrolein(TH) 107028 0.00E+00 O.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
Ammonia IT) 7664417 4.37E-01 7.89E+02 4.37E-01 3.83E+03 4.37E-01 3.83E+03 3.14E-03 3.14E-03
Arsenic unlisted compounds (TH) ASC-other 2.73E-05 4.93E-02 2.73E-05 2.39E-01 2.73E-05 2.39E-01 1,96E-07 1,96E-07
Benzene H) 71432 2.87E-04 5.18E-01 2.87E-04 2.51 E+00 2.87E-04 2.51 E+00 2.06E-06 2.06E-06
Benzo(a) yrene (TH) 50328 1.64E-07 2.96E-04 1.64E-07 1.44E-03 1.64E-07 1.44E-03 1.18E-09 118E-09
Beryllium metal(unreacted)(TH) 7440417 1.64E-06 2.96E-03 1.64E-06 1.44E-02 1.64E-06 1.44E-02 1.18E-08 1.18E-08
Cadmium metal(elemental unreacted) (TH) 7440439 1.50E-04 2.71 E-01 1.50E-04 1.32E+00 1.50E-04 1.32E+00 1.08E-06 1.08E-06
Chromic acid(VI)(TH) 7738945 1.91 E-04 3.45E-01 1.91 E-04 1.68E+00 1.91 E-04 1.68E+00 1.37E-06 1.37E-06
Cobalt unlisted compounds(H) COC-other I 1.15E-05 2.07E-02 1.15E-05 1.01 E-01 1.15E-05 1.01E-01 8.24E-08 8.24E-08
Formaldehyde(TH) 50000 1.03E-02 1.85E+01 1.03E-02 8.98E+01 1.03E-02 8.98E+01 7.35E-05 7.35E-05
Hexane,n-(TH) 110543 2.46E-01 4.44E+02 2.46E-01 2.15E+03 2.46E-01 2.15E+03 1.76E-03 1.76E-03
Lead unlisted compounds(H) PBC-other 6.83E-05 1.23E-01 6.83E-05 5.99E-01 6.83E-05 5.99E-01 4.90E-07 4.90E-07
Manganese unlisted compounds(TH) MNC-other 5.19E-05 9.37E-02 5.19E-05 4.55E-01 5.19E-05 4.55E-01 3.73E-07 3.73E-07
Mercury vapor TH 7439976 3.55E-05 6.41 E-02 3.55E-05 3.11 E-01 3.55E-05 3.11 E-01 2.55E-07 2.55E-07
Napthalene (H) 91203 8.34E-05 1.50E-01 8.34E-05 7.30E-01 8.34E-05 7.30E-01 5.98E-07 5.98E-07
Nickel metal (TH) 17440020 2.87E-04 5.18E-01 2.87E-04 2.51 E+00 2.87E-04 2.51 E+00 2.06E-06 2.06E-06
Selenium compounds(H) ISEC I 3.28E-06 5.92E-03 3.28E-06 2.87E-02 3.28E-06 2.87E-02 2.35E-08 235E-08
Toluene(TH) 108883 4.65E-04 8.39E-01 4.65E-04 I 4.07E+00 4.65E-04 I 4.07E+00 3.33E-06 3.33E-06
Total HAPs 2.58E-01 I 4.65E+02 2.58E-01 I 2.26E+03 2.58E-01 I 2.26E+03 I 85E-03 1.85E-03
Highest HAP IHexane I 2.46E-01 I 4.44E+02 I 2.46E-01 I 2.15E+03 I 2.46E-01 I 2.15E+03 I 1 76E-03 1.76E-03
TOXIC AIR POLLUTANT EMISSIONS INFORMATION OR PERMITTING PURPOSES
EXPECTED ACTUAL EMISSIONS AFTER CONTROLS/LIMITATIONS EMISSION FACTOR
Ib/mmBtu
TOXIC AIR POLLUTANT CAS Num. Ib/hr lb/day Ib/yr uncontrolled controlled
Acetaldehyde(TH) 75070 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
Acrolein(TH) 107028 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
Ammonia(T) 7664417 4.37E-01 1.05E+01 7.89E+02 3.14E-03 3.14E-03
Arsenic unlisted compounds (TH) ASC-other 2.73E-05 6.56E-04 4.93E-02 1.96E-07 1.96E-07
Benzene(TH) 71432 2.87E-04 6.89E-03 5.18E-01 2.06E-06 2.06E-06
Benzo(a)pyrene (TH) 50328 1.64E-07 3.94E-06 2.96E-04 1.18E-09 1.18E-09
Beryllium metal(unreacted)(TH) 7440417 1.64E-06 3.94E-05 2.96E-03 1.18E-0e 1.18E-08
Cadmium metal(elemental unreacted) (TH) 7440439 1.50E-04 3.61 E-03 2.71 E-01 1.08E-06 1.08E-06
Soluble chromate compounds,as chromium(VI)equivalent SoICR6 1.91E-04 4.59E-03 3.45E-01 1.37E-06 1.37E-06
Formaldehyde(TH) 50000 1.03E-02 2.46E-01 1.85E+01 7.35E-05 7.35E-05
Hexane,n-(TH) 110543 2.46E-01 5.90E+00 4.44E+02 1.76E-03 1.76E-03
Manganese unlisted compounds(TH) MNC-other 5.19E-05 1.25E-03 9.37E-02 3.73E-07 3.73E-07
Mercury vapor (TH) 7439976 3.55E-05 8.53E-04 6.41 E-02 2.55E-07 2.55E-07
Nickel metal (TH) 7440020 2.87E-04 6.89E-03 5.18E-01 2.06E-06 2.06E-06
Toluene(TH) 108883 4.65E-04 1.12E-02 8.39E-01 3.33E-06 3.33E-06
GREENHOUSE GAS EMISSIONS INFORMATION(FOR EMISSIONS INVENTORY PURPOSES) -CONSISTENT WITH EPA MANDATORY REPORTING GHG-POTENTIAL TO EMIT
RULE(MRR)METHOD NOT BASED ON EPA MRR METHOD
GREENHOUSE GAS POLLUTANT ACTUAL EMISSIONS POTENTIAL EMISSIONS
EPA MRR CALCULATION METHOD:TIER 1
metric tons/yr metric tons/yr,CO2e short tons/yr short tons/yr short tons/yr,CO2e
CARBON DIOXIDE(CO2) 13444.09 13,444.09 14,819.56 71,369.12 71369.12
METHANE(CH4) 2.54E-01 6.34E+00 2.80E-01 1.35E+00 3.37E+01
NITROUS OXIDE(N20) 2.54E-02 7.56E+00 2.80E-02 1.35E-01 4.01E+01
TOTAL CO2e 1 13,457.99 TOTAL CO2e 71,442.89
metric tons) (short tons)
NOTE: CO2e means CO2 equivalent
NOTE: The DAQ Air Emissions Reporting Online(AERO)system requires short tons be reported. The EPA MRR requires metric tons be reported.
NOTE: Do not use greenhouse gas emission estimates from this spreadsheet for PSD(Prevention of Significant Deterioration)purposes.
NATURAL GAS COMBUSTION EMISSIONS CALCULATOR REVISION N 01/05/2017-OUTPUT SCREEN
Instructions: Enter emission source I facility data on the"INPUT'tab/screen. The air emission results and summary of input data are viewed/
printed on the"OUTPUT"tab/screen. The different tabs are on the bottom of this screen.
This spreadsheet is for your use only and should be used with caution.NCDEQ does not guarantee the accuracy of the information contained. This
spreadsheet is subject to continual revision and updating. It is your responsibility to be aware of the most current information available. NCDEQ is
AlrQuaBty not responsible for errors or omissions that may be contained herein.
EMVIMOMMEM7AL WALM
SOURCE 1 FACILITY/USER INPUT SUMMARY ROM INPUT SCREEN
COMPANY: The ChemourS Company FC,LLC FACILITY ID NO.: 0900009
PERMIT NUMBER: 03735T48
EMISSION SOURCE DESCRIPTION:88.4 MMBTU/HR NATURAL GAS-FIRED BOILER FACILITY CITY: Fayetteville
EMISSION SOURCE ID NO.: PS-B FACILITY COUNTY: Bladen
CONTROL DEVICE: I NO CONTROL POLLUTANT CONTROL EFF.
SPREADSHEET PREPARED BY: Christel Compton
ACTUAL FUEL THROUGHPUT: 239.77 10 SCFNR FUEL HEAT VALUE: 1,020 BTU/SCF NOX CALC'D AS 0%
POTENTIAL FUEL THROUGHPUT: 759.20 10B SCFNR BOILER TYPE: SMALL BOILER(<100 mmBTU/HR) INO SNCR APPLIED
REQUESTED MAX.FUEL THRPT: 759.20 10B SCF/YR HOURS OF OPERATIONS: 24
CRITERIA AIR POLLUTANT EMISSIONS INFORMATION
ACTUAL EMISSIONS POTENTIAL EMISSIONS EMISSION FACTOR
(AFTER CONTROLS/LIMITS) (BEFORE CONTROLS/LIMITS) (AFTER CONTROLS/LIMITS) Ib/mm8tu
AIR POLLUTANT EMITTED Whir tons/r Ib/hr tons/yr Ib/hr tons/yr uncontrolled controlled
PARTICULATE MATTER(Total) 0.05 0.06 0.05 0.20 0.05 0.20 0.001 0.001
PARTICULATE MATTER(Filterable) 0.02 0.02 0.02 0.08 0.02 0.08 0.000 0.000
PARTICULATE MATTER(Condensable) 0.03 0.04 0.03 0.12 0.03 0.12 0.000 0.000
PM 2.5(Total) 1 0.04 0.051 0.04 0.16 0.04 0.16 0.000 0.000
PM 2.5(Filterable) 0.01 0.01 0.01 0.04 0.01 0.04 0.000 0.000
SULFUR DIOXIDE(S02) 0.05 0.07 0.05 0.23 0.05 0.23 0.001 0.001
NITROGEN OXIDES(NOx) 8.67 11.99 8.67 37.96 8.67 37.96 0.098 0.098
CARBON MONOXIDE(CO) 7.28 10.07 7.28 31.89 7.28 31.89 0.082 0.082
VOLATILE ORGANIC COMPOUNDS(VOC) 0.48 0.66 0.48 2.09 0.48 2.09 0.0051 0,005
TOXIC/HAZARDOUS AIR•POLLUTANT EMISSIONS INFORMATION
ACTUAL EMISSIONS POTENTIAL EMISSIONS EMISSION FACTOR
CAS (AFTER CONTROLS/LIMITS) (BEFORE CONTROLS/LIMITS) (AFTER CONTROLS/LIMITS) Ib/mmBtu
TOXIC/HAZARDOUS AIR POLLUTANT NUMBER Ib/hr Ibs/yr Ib/hr Ibs/yr Ib/hr Ibs/yr uncontrolled controlled
Acetaldehyde(TH) 75070 1.32E-06 3.64E-03 1.32E-06 1.15E-02 1.32E-06 1.15E-02 1.49E-08 1.49E-08
Acrolein(TH) 107028 1.56E-06 4.32E-03 1.56E-06 1.37E-02 1.56E-06 1.37E-02 1.76E-08 1.76E-08
Ammonia(T) 7664417 2.77E-01 7.67E+02 2.77E-01 2.43E+03 2.77E-01 2.43E+03 3.14E-03 3.14E-03
Arsenic unlisted compounds (TH) ASC-other 1.73E-05 4.80E-02 1.73E-05 1.52E-01 1.73E-05 1.52E-01 1.96E-07 1.96E-07
Benzene(TH) 71432 1.82E-04 5.04E-01 1.82E-04 1.59E+00 1.82E-04 1.59E+00 2.06E-06 2.06E-06
Benzo(a)pyrene (TH) 50328 1.04E-07 2.88E-04 1.04E-07 9.11 E-04 1.04E-07 9.11 E-04 1.18E-09 1 18E-09
Beryllium metal(unreacted)(TH) 7440417 1.04E-06 2.88E-03 1.04E-06 9.11 E-03 1.04E-06 9.11 E-03 1.18E-08 1.18E-08
Cadmium metal elemental unreacted) (TH) 7440439 9.53E-05 2.64E-01 9.53E-05 8.35E-01 9.53E-05 8.35E-01 1.08E-06 1.08E-06
Chromic acid(VI)(TH) 7738945 1 1.21 E-04 3.36E-01 1.21 E-04 1.06E+00 1.21 E-04 1.06E+00 1.37E-06 1.37E-06
Cobalt unlisted compounds(H) COC-other 7.28E-06 2.01 E-02 7.28E-06 6.38E-02 7.28E-06 6.38E-02 8.24E-08 8.24E-08
Formaldehyde(TH) 50000 6.50E-03 1.80E+01 6.50E-03 5.69E+01 6.50E-03 5.69E+01 7.35E-05 7.35E-05
Hexane,n-(TH) 110543 1.56E-01 4.32E+02 1.56E-01 1.37E+03 1.56E-01 1.37E+03 1.76E-03 1.76E-03
Lead unlisted compounds(H) PBC-other 4.33E-05 1.20E-01 4.33E-05 3.80E-01 4.33E-05 3.80E-01 4 90E-07 4.90E-07
Manganese unlisted compounds(TH) MNC-other 3.29E-05 9.11 E-02 3.29E-05 2.88E-01 3.29E-05 2.88E-01 3 73E-07 3 73E-07
Mercury vapor (TH) 7439976 2.25E-05 6.23E-02 2.25E-05 1.97E-01 2.25E-05 1.97E-01 2.55E-07 2.55E-07
Napthalene (H) 191203 1 5.29E-05 1.46E-01 5.29E-05 4.63E-01 5.29E-05 4.63E-01 5 98E-07 5.98E-07
Nickel metal (TH) 17440020 1 1.82E-04 5.04E-01 1.82E-04 1.59E+00 1.82E-04 1.59E+00 2.06E-06 2.06E-06
Selenium compounds(H) ISEC I 2.08E-06 I 5.75E-03 2.08E-06 1.82E-02 2.08E-06 1.82E-02 2.35E-08 2.35E-08
Toluene(TH) 1108883 1 2.95E-04 I 8.15E-01 2.95E-04 2.58E+00 2.95E-04 2.58E+00 3.33E-06 3.33E-06
Total HAPs I 1.64E-01 4.52E+02 1.64E-01 1.43E+03 1.64E-01 1.43E+03 1.85E-03 I 1.85E-03
Highest HAP IHexane I 1.56E-01 4.32E+02 1.56E-01 1.37E+03 I 1.56E-01 1.37E+03 1.76E-03 I 1.76E-03
TOXIC AIR POLLUTANT EMISSIONS INFORMATION IfOR PERMITTING PURPOSES
EXPECTED ACTUAL EMISSIONS AFTER CONTROLS/LIMITATIONS EMISSION FACTOR
Ib/mmBtu
TOXIC AIR POLLUTANT CAS Num. Ib/hr lb/day Ib/yr uncontrolled controlled
Acetaldehyde(TH) 75070 1.32E-06 3.16E-05 3.64E-03 1.49E-08 1.49E-08
Acrolein(TH) 107028 1.56E-06 3.74E-05 4.32E-03 1.76E-08 1.76E-08
Ammonia(T) 7664417 2.77E-01 6.66E+00 7.67E+02 3.14E-03 3.14E-03
Arsenic unlisted compounds (TH) ASC-other 1.73E-05 4.16E-04 4.80E-02 1.96E-07 1.96E-07
Benzene(TH) 71432 1.82E-04 4.37E-03 5.04E-01 2.06E-06 2.06E-06
Benzo(a)pyrene (TH) 50328 1.04E-07 2.50E-06 2.88E-04 1.18E-09 1.18E-09
Beryllium metal(unreacted)(TH) 7440417 1.04E-06 2.50E-05 2.88E-03 1.18E-08 1.18E-08
Cadmium metal(elemental unreacted) (TH) 7440439 9.53E-05 2.29E-03 2.64E-01 1.08E-06 1.08E-06
Soluble chromate compounds,as chromium(VI)equivalent SoICR6 1.21 E-04 2.91 E-03 3.36E-01 1.37E-06 1 37E-06
Formaldehyde(TH) 50000 6.50E-03 1.56E-01 1.80E+01 7.35E-05 7 35E-05
Hexane,n-(TH) 110543 1.56E-01 3.74E+00 4.32E+02 1.76E-03 1.76E-03
Manganese unlisted compounds(TH) MNC-other 3.29E-05 7.90E-04 9.11E-02 3.73E-07 373E-07
Mercury vapor (TH) 7439976 2.25E-05 5.41 E-04 6.23E-02 2.55E-07 2 55E-07
Nickel metal (TH) 7440020 1.82E-04 4.37E-03 5.04E-01 2.06E-06 2.06E-06
Toluene(TH) 108883 2.95E-04 7.07E-03 8.15E-01 3 33E-06 3 33E-06
GREENHOUSE GAS EMISSIONS INFORMATION(FOR EMISSIONS INVENTORY PURPOSES) -CONSISTENT WITH EPA MANDATORY REPORTING GHG-POTENTIAL TO EMIT
RULE(MRR)METHOD NOT BASED ON EPA MRR METHOD
GREENHOUSE GAS POLLUTANT ACTUAL EMISSIONS POTENTIAL EMISSIONS
EPA MRR CALCULATION METHOD:TIER 1
metric tons/yr metric tons/yr,CO2e short tons/yr short tons/yr short tons/yr,CO2e
CARBON DIOXIDE(CO2) 13068.56 13,068.56 14,405.60 45,258.47 45258.47
METHANE(CH4) 2.46E-01 6.16E+00 2.72E-01 8.54E-01 2.13E+01
NITROUS OXIDE(N20) 2.46E-02 7.35E+00 2.72E-02 8.54E-02 2.54E+01
TOTAL CO2e TOTAL CO2e
(metric tons) 13,082.07 short tons) 45,305.25
NOTE: CO2e means CO2 equivalent
NOTE: The DAQ Air Emissions Reporting Online(AERO)system requires short tons be reported. The EPA MRR requires metric tons be reported.
NOTE: Do not use greenhouse gas emission estimates from this spreadsheet for PSD(Prevention of Significant Deterioration)purposes.
2021 Air Emission Inventory
PS-X HCI Emissions
HCI emissions from the boilers are calculated using the ERF Memorandum to EPA emission
factor for uncontrolled residual and distillate oil firing is given as 1.60E-02 Ibs/MMBtu in
"Revised November 2011 Development of Baseline Emission Factors for Boilers and
Process Heaters at Commercial, Industrial, and Institutional Facilities" memo, November
2011; so that figure is used as the latest information from EPA.
Boiler PS-B
FIG Emissions
2021 Air Emission Inventory Reporting Year 2021
PS-X HCI Emissions Reported By Christel Compton
Compound CAS Chemical Name CAS No. HAPITAP Total Emissions
(I b/y r)
Hydrogen chloride Hydrogen chloride 7647-01-0 H,T 595.21
Boiler(PS-A)
HCl Emissions
Page 1 of 1
Boiler PS-A
Hydrogen Chloride (HCl) CAS No. 7647-01-0
The ERF Memorandum to EPA emission factor for uncontrolled residual and distillate oil
firing is given as 1.60E-02 Ibs/MMBtu in "Revised November 2011 Development of Baseline
Emission Factors for Boilers and Process Heaters at Commercial, Industrial, and Institutional
Facilities" memo, November 2011; so that figure is used as the latest information from EPA.
EPA emission factor = 1.6E-02 pounds of HCI per million BTUs generated in the boiler.
The ERF Memorandum to EPA emission factor for uncontrolled natural gas firing is given as
1.06E-03 Ibs/MMBtu in "Revised November 2011 Development of Baseline Emission Factors
for Boilers and Process Heaters at Commercial, Industrial, and Institutional Facilities" memo,
November 2011; so that figure is used as the latest information from EPA.
Emission factor = 1.06E-03 pounds of HCI per million BTUs generated in the boiler.
PS-A emissions of HCl:
0 gallons of No. 2 fuel oil were burned in 2021
140 MM-BTU
0 gal. No. 2 F.O X 0. = 0.00E+00 MM-BTU
gal. No. 2 F.O.
0.00E+00 MM-BTU X 1.6E-02 Ibs HCI _ 0.00lbs HCI
MM-BTU
246.66 MM-scf of Natural Gas were burned in 2021
246.660 MM-scf Natural Ga., X 1,020 BTU = 251,593 MM-BTU
scf Natural Gas
251,593 MM-BTU X 1.1 E-03 Ibs HCI = 266.69 Ibs HCI
MM-BTU
Total HCI emissions: 0.00 Ibs HCI from No. 2 F.O.
+ 266.69 Ibs HCI from Natural Gas
266.69 Ibs HCI emissions
Boiler(PS-B)
HCl Emissions
Page 1 of 1
Boiler PS-B
Hydrogen Chloride (HCl) CAS No. 7647-01-0
The ERF Memorandum to EPA emission factor for uncontrolled residual and distillate oil
firing is given as 1.60E-02 Ibs/MMBtu in "Revised November 2011 Development of Baseline
Emission Factors for Boilers and Process Heaters at Commercial, Industrial, and Institutional
Facilities" memo, November 2011; so that figure is used as the latest information from EPA.
EPA emission factor = 1.6E-02 pounds of HCI per million BTUs generated in the boiler.
The ERF Memorandum to EPA emission factor for uncontrolled natural gas firing is given as
1.06E-03 Ibs/MMBtu in "Revised November 2011 Development of Baseline Emission Factors
for Boilers and Process Heaters at Commercial, Industrial, and Institutional Facilities" memo,
November 2011; so that figure is used as the latest information from EPA.
Emission factor = 1.06E-03 pounds of HCI per million BTUs generated in the boiler.
PS-B emissions of HCI:
0 gallons of No. 2 fuel oil were burned in 2021
0 gal. No. 2 F.0 X 0.140 MM-BTU = 0.00E+00 MM-BTU
gal. No. 2 F.O.
0.00E+00 MM-BTU X 1.6E-02 Ibs HCI = 0.00 Ibs HCl
MM-BTU
239.77 MM-scf of Natural Gas were burned in 2021
239.770 MM-scf Natural Ga: X 1,020 BTU = 244,565 MM-BTU
scf Natural Gas
244,565 MM-BTU X 1.1 E-03 Ibs HCI = 259.24 Ibs HCI
MM-BTU
Total HCl emissions: 0.00 Ibs HCI from No. 2 F.O.
+ 259.24 Ibs HCI from Natural Gas
259.24 Ibs HCl emissions
RTO(NCD-Q 1)
HCl Emissions
Page 1 of 1
Thermal Oxidizer NCD-Q1
Hydrogen Chloride (HCI) CAS No. 7647-01-0
The ERF Memorandum to EPA emission factor for uncontrolled natural gas firing is given
as 1.06E-03 Ibs/MMBtu in "Revised November 2011 Development of Baseline Emission
Factors for Boilers and Process Heaters at Commercial, Industrial, and Institutional
Facilities" memo, November 2011; so that figure is used as the latest information from
EPA.
Emission factor = 1.06E-03 pounds of HCI per million BTUs generated in the thermal oxidize
NCD-Q1 emissions of HCI:
64.08 MM-scf of Natural Gas were burned in 2021
64.080 MM-scf Natural Ga: X 1,020 BTU = 65,362 MM-BTU
scf Natural Gas
65,362 MM-BTU X 1.1 E-03 Ibs HCI = 69.28 Ibs HCI
MM-BTU
Total HCI emissions: + 69.28 Ibs HCl from Natural Gas
69.28 Ibs HCI emissions
Semiworks 1/2(SW-1/2)
1 of 3
2021 Semiworks(SW-1 and SW-2) Emission Summary Reporting Year 2021
Reported By Phil Smith
VOC Emissions by Compound Date 14-Jan-22
Semiworks CAS Chemical Name CAS No. HAP/TAP Total Emissions
Compound (Ibs)
TFE Tetrafluoroethylene 116-14-3 -- 246
PSEPVE Perfluoro(4-methyl-3,6-dioxaoct-7-ene) 16090-14-5 -- 434
sulfonyl fluoride
E2 2H-perfluoro(5-methyl-3,6-dioxanonane) 3330-14-1 -- 346
PAF Perfluoroacetyl fluoride 354-34-7 -- 49.3
HFPO Dimer Acid 2,3,3,3-Tetrafluoro-2-(1,1,2,2,3,3,3- 13252-13-6 -- 0.87
heptafluoropropoxy) propanoic acid
Peroxide, bis[2,3,3,3-tetrafluoro-2-
Initiator he tafluoro ro ox 1 oxo ro I 56347-79-6 -- 20.8
( P p P Y)- - P PY l
TOTAL VOC (Ibs) 1,097
TOTAL VOC (tons) 0.55
Toxic Air Pollutant Summary
Semiworks CAS Chemical Name CAS No. HAP/TAP Total Emissions
Compound (Ibs)
HF NOTE 1 Hydrogen fluoride 7664-39-3 H,T 8.5
Fluorides NOTE 2 Fluorides(sum of all fluoride compounds) 16984-48-8 T 8.5
F-113 1,1,2-Trichloro-1,2,2-trifluoro ethane 76-13-1 T 2,352
NOTE 1 The reported HF emission is the sum of the stoichiometric equivalency of PAF and HFPO Dimer
Acid Fluoride conversion to HF (see below)
NOTE 2 NCDAQ requires that HF be reported as"Fluorides"as well as HF on the annual AERO database.
Semiworks 1/2(SW-1/2)
2 of 3
Annual Air Emissions Inventory Report-Semiworks 1
HFPO Dimer Acid
2,3,3,3-tetrafluoro-2-(1,1,2,2,3,3,3-heptafluoropropoxy) propanoic acid
CAS No.: 13252-13-6
Emission calculation methodology and monthly emission rates were detailed in CY2020 Annual Emission
Reports provided to NC DAQ. For this report, the emission rates presented in the Monthly Emission Reduction
Reports have been tabulated. Additional detail on emission factors and calculation methodology is detailed in
the referenced reports.
Month Dimer Emissions
(Lbs)
Jan-21 0.113
Feb-21 0.058
Mar-21 0.000
A r-21 0.030
Ma -21 0.155
Jun-21 0.072
Jul-21 0.093
Au -21 0.091
Se -21 0.075
Oct-21 0.041
Nov-21 0.089
Dec-21 0.051
CY2021 0.868
TOTAL HFPO DIMER ACID EMISSIONS
0.87 Ibs HFPO Dimer Acid emissions for reporting year
SEMIWORKS SUMMARY
Yearl 2021
Campaign Starts: 1/20/2021 5/11/2021 9/22/2021
Campaign Ends: 2/3/2021 5/18/2021 9/30/2021
Month 2 5 9
SW-1 21-SXF-1.0 21-SXF-2.0 21-SXF-3.0 Total
VOC's Ibs 440.9 428.46 226.62 1096.00
F-113 Ibs 951.0 775.83 624.75 2351.63
TFE Ibs 130.4 73.4 42.2 246.05
PSEPVE Ibs 187.5 157.6 88.6 433.66
E2 Ibs 98.0 169.5 78.8 346.23
Initiator Ibs 8.5 8.6 3.7 20.77
PAF Ibs 16.6 19.3 13.4 49.29
AF's Ibs 16.6 19.31 13.36 49.29
HCI Ibs 0 0 0 0.00
c
V9C's lbs 0 0 0 0 0 8
F-1IZ 14S 0 0 0 0 0 0
A F's 4& 0 0 0 0 0 0
Hours of producing the Dimer Acid Peroxide 554
Wastewater Treatment Plant(WTS-A)
Introduction
Page 1 of 7
2021 Air Emissions Inventory Supporting Documentation
Emission Source ID No.: WTS-A
Emission Source Description: Central Wastewater Treatment Plant
Process and Emission Description:
The Wastewater Treatment Plant (VW `TP) consists of the biological treatment of
process and sanitary wastewater utilizing extended aeration. The WWTP is
comprised of an open equalization basin and open-top tanks and clarifiers. The
basin is mixed using floating mixers and the tanks are aerated primarily with diffused
air.
Emissions from the WWTP result from the volatilization of solubilized compounds
which are air stripped via the aeration of the wastewater. The extent of the
volatilization is a function of the specific compound's solubility in water and its vapor
pressure, typically expressed as the compound's Henry's Law Constant. Also, the
volatilization of an organic compound is dependent on its rate of biodegradability. For
example, methanol which is a Hazardous Air Pollutant (HAP), is highly
biodegradable, and as such its biodegradation rate is much faster than its
volatilization rate, thereby limiting the air emissions of methanol from the WWTP.
Basis and Assumptions:
The three major compounds that are treated in the WWTP are butyraldehyde,
ethylene glycol, and methanol. Due to process shutdowns from Kuraray, butaldehyde
and methanol were not sent to the WWTP during CY2021.
The emissions of methanol from the WWTP were determined using the EPA
WATER8 model. This modeling takes into account the specific operational units of
the WWTP to predict the ultimate fate of specific compounds.
P p P
The Henry's Law Constant for ethylene glycol is 6.0 x 10e-08 atm-m3/mole. Not
surprisingly, ethylene glycol is exempt from the wastewater control requirements of
40 CFR 63 Subpart G as ethylene glycol is excluded from Table 9 of that subpart.
Wastewater Treatment Plant(WTS-A)
Introduction
Page 2 of 7
Because of the above, it will be assumed that the VWVfP unit operation's emission
factors for ethylene glycol are the same as those for dimethylformamide. However,
the biodegradation rate of ethylene glycol will be assumed to be the same as that of
methanol, since the technical literature found in the Handbook of Environmental Data
on Organic Chemicals indicates that for an acclimated system, ethylene glycol is
biodegraded at twice the rate of methanol. To be conservative, the slower methanol
rate will be used.
The Henry's Law Constant for butyraldehyde is 1.15 x 10e-04 atm-m3/mole which is
higher than the Henry's Law Constant for methanol of 4.55 x 10e-06 atm-m3/mole,
meaning the quantity that is air stripped from the wastewater would be expected to be
higher than that for methanol. According to the Handbook of Environmental Data on
Organic Chemicals, butyraldehyde is biodegraded at the same rate of methanol in an
acclimated system.
Because of the above, it will be assumed that the VWVfP unit operation's emission
factors for butyraldehyde are twice as those for methanol.
Dimethyl sulfoxide (DMSO) is a minor compound in the VWVfP influent. The fugitive
emissions of DMSO are estimated separately from the above compounds.
The VWVTP is fed 30% aqueous ammonia as a nutrient for the biological microbes.
To be conservative, the emissions of ammonia from the VWVTP will assume that
none of the NH3 is utilized by the microbes, who would convert the ammonia into
nonvolatile nitrate. The emissions of ammonia is determined using Henry's Law.
Information Inputs and Source of Inputs:
Information Inputs Source of Inputs
Estimated quantity of compounds SARA 313 Report and other Air
entering the VWVTP for the year Emission Inventory inputs
Fugitive Emissions Determination:
All air emissions from the Wastewater Treatment Plant are fugitive. Estimates of the
emission for individual components are given in the following pages.
Wastewater Treatment Plant(WTS-A)
Emissions Summary
Page 3 of 7
2022 Air Emission Inventory
WT-A Central Wastewater Treatment Plant (WTS-A) Emission Summary
Reporting Year 2022
A.VOC Compound Summary Reported By Christel Compton
Compound CAS Chemical Name CAS No. HAP/TAP Emission
Ib/ r
BA Butyraldehyde 123-72-8 -- 0
EtGly Ethylene glycol 107-21-1 H 52.45
McOH Methanol 67-56-1 H 0
DMSO Dimeth l sulfoxide 67-68-5 -- 0.00
VOC Emissions(lb/yr) 52
Total VOC Emissions(tpy) 0.0
B. Hazardous/Toxic Air Pollutant Summary
Compound CAS Chemical Name CAS No. HAP/TAP Emission
Ib/ r
EtGly Ethylene glycol 107-21-1 H 52.4
McOH Methanol 67-56-1 H 0
NH3 jAmmonia 7664-41-7 1 T 357
Wastewater Treatment Plant (WTS-A)
VOC Emissions
Page 4 of 7
2021 Emissions from Wastewater Treatment Plant(WTS-A)
BA EtGly McOH
To WVVrP from Kuraray Butacite(Ibs) - 13,389 -
To WWTP from Chemours IXM Resins (Ibs) - -To VW TP from Other Sources (Ibs) - - -
Total to VW1/TP (Ibs) - 13,389 -
Quantity entering EQB (Ibs) - 13,389 -
Percent of compound volatilized 23.42% 0.29% 11.71%
Quantity volatilized from EQB (Ibs) - 39 -
Quantity leaving EQB (Ibs) - 13,350 -
Quantity entering Predigester(Ibs) - 13,350 -
Percent of compound volatilized 8.30% 0.10% 4.15%
Quantity volatilized from Predigester(Ibs) - 13 -
Quantity leaving Predigester(Ibs) - 13,337 -
Quantity entering Aeration Tank (Ibs) - 13,337 -
Percent of compound volatilized 0.16% 0.002% 0.08%
Quantity volatilized from Aeration Tank(Ibs) - 0 -
Percent of compound biodegraded 85.00% 85.00% 85.00%
Quantity biodegraded in Aeration Tank (Ibs) - 11,336 -
Quantity leaving to Cape Fear River(Ibs) - 2,000 -
Kuraray Quantity to Cape Fear River(Ibs) - 2,000 -
Chemours Quantity to Cape Fear River(Ibs) - - -
Total Quantity to Cape Fear River(Ibs) - 2,000 -
Kuraray Fraction Volatilized to Air(Ibs) - 52 -
Chemours Fraction Volatilized to Air(Ibs) - - -
Total Volatilized to Air(Ibs) - 52 -
Source of Volatilization Percentages: EPA WATER9 computer model
BA= Butyraldehyde
EtGly= Ethylene Glycol
McOH = Methanol
Note 1: Based on best professional judgement of Ken W. Cook (DuET Wastewater
Consultant) the "Percent of compound biodegraded" was reduced from 94+% to 85% for
the reports beginning calendar year 2012. It is believed that an acclimated biological
system would be able to biodegrade 85% these simple organic compounds during the 18-
hour residence period.
Wastewater Treatment Plant(WTS-A)
NH3 Emissions
Page 5 of 7
2021 Air Emissions Inventory Supporting Documentation
Emission Source ID No.: WTS-A
Emission Source Description: Central Wastewater Treatment Plant
Ammonia (NH3) Emissions
The wastewater treatment plant ("VW TP") is fed aqueous ammonia (30% NH3) as a
nutrient for the biological microbes.
In 2021, the VWV>-P consumed 31,080 pounds of 30% NH3 aqueous ammonia, which
equates to 9,324 pounds of 100% ammonia (100% NH3).
The aqueous ammonia is fed directly into the VWVTP Aeration Tank that is aerated via
2,000 cubic feet per minute of diffused air injected into the bottom of the tank. To be
conservative, the emissions of ammonia from the VW TP will assume that none of the NH3
is utilized by the microbes, who would convert the ammonia into nonvolatile nitrate.
The VWVTP influent averages approximately one (1) million gallons of water per day, which
is equal to 3,044,100,000 lb. of water per year.
Concentration of NH3 in the Aeration Tank
9,324 Ibs NH3 x year _ 0.00000306 Ibs NH3
year 3,044,100,000 Ibs water Ibs water
0.00000306 Ibs NH3 x 453.6 g NH3 2,204.6 Ibs water 3.1 g NH3
x
Ibs water Ibs NH3 m3 water m3 water
Wastewater Treatment Plant(WTS-A)
NH3 Emissions
Page 6 of 7
Henry's Law Constant for Ammonia in water at 30 deg C ( see Note 1 )
Kf, =(0.2138/T)101.123-1825"T
K _ 0.000888 g NH3/ m3 air
h
g NH3/ m3 water
Note 1: Montes, F., C. A. Rotz, H. Chaoui. (2009). "Process Modeling of Ammonia Volatilization
from Ammonium Solution and Manure Surfaces: A Review with Recommended Models."
Transactions of the American Society of Agricultural and Biological Engineers (ASABE), 52(5):
1707-1720.
Concentration of NH3 in the Aeration Tank's Diffused Air
0.000888 g NH3/ m3 air 3.1 g NH3 _ 0.00272 g NH3
g NH3/ m3 water m3 water m3 air
Emission of NH3 from the Aeration Tank's Diffused Air
Basis: Diffused air injection rate of 2,000 ft3 air per minute
J
2,000 ft3 air x m3 x 525,600 min 29,766,388 m3 air
=
minute 35.315 ft3 year year
0.00272 g NH3 x 29,766,388 m3 air x Ibs = 178 Ibs NH3
m3 air year 453.6 g year
Wastewater Treatment Plant(WTS-A)
NH3 Emissions
Page 7 of 7
Emission of NH3 from the WWTP Clarifiers
The final wastewater treatment unit operation are the clarifiers in which the biomass is
separated from the treated process wastewater through gravity settling. The clarifiers are
quiescent tanks with no mixing or aeration. Any emissions of ammonia from the clarifiers
would be a small fraction of the estimated ammonia emissions from the Aeration Tank.
To be conservative, it will be assumed that the emissions of ammonia from the clarifiers
are equal to the ammonia emissions from the Aeration Tank.
Emission of NH3 from the WWTP Clarifiers = 178 Ibs NH3/year
Total Emission of NH3 from the WWTP System (ID No. WT-A)
Emission of NH3 from the VW -FP Aeration Tank = 178 Ibs NH3/year
Emission of NH3 from the WWTP Clarifiers = 178 Ibs NH3/year
Emission of NH3 from the VW -FP System = 357 Ibs NH3/year
Wastewater Treatment Sludge Dryers(WTS-B/C)
Page 1 of 3
2021 AIR EMISSIONS INVENTORY SUPPORTING DOCUMENTATION
Emission Source ID No. : WTS-B and WTS-C
Emission Source Description:
The Specific Conditions for the Impingement Type Wet Scrubber(ID No.WTCD-1)are discussed
in Part 1 Section 2.1(E)of the site's Title V Air Permit. The Permit states that the scrubber is to
control the"odorous emissions from the wastewater treatment sludge dryers(Nos. WTC-B and
WTS-C)."
Major categories of offensive odors from the drying of activated sludge could generally be
grouped into the following:
Odor Threshold of
Odor Category Common Chemical in Common Chemical
Odor Category (ppmv)
Amines Methyl amine 0.021
Ammonia Ammonia 1.5
Hydrogen sulfide Hydrogen sulfide 0.13
Mercaptans Methyl mercaptan 0.002
Organic sulfides Dimethyl sulfide 0.001
Skatole 3-Methyl-1 H-indole 0.019
Based on the lack of odors coming from the discharge of the WWTP Sludge Dryer scrubber, and
the low odor threshold of the possible odorous compounds coming from the scrubber, it is
believed that only an insignificant amount of VOCs could be emitted from this source.
To quantify the worst-case scenario, it will be assumed that the scrubber is running continuously
during the entire year with the above compounds being vented at their odor threshold
concentration. This is an obvious overstatement of actual emissions since the WWTP Scrubber
normally operates with no detectable odors.
Conversion of concentration expressed as ppmv to mg/m3 is via the following equation:
mg ppmv x 12.187 x Molecular Weight
m3 (273.15 + Temperature)°C
For the purpose of this concentration conversion, it will be assumed that the actual scrubber
discharge temperature is a constant 27°C. Therefore, the above equation reduces to:
m
m3 = 0.0406 x ppmv x Molecular Weight
For example, converting 0.021 ppmv of methyl amine(MW=31)to mg/m3 follows:
0.0406 x 0.021 ppmv x 31 grams
e = 0.026 mg
Wastewater Treatment Sludge Dryers(WTS-B/C)
Page 2of3
2021 Air Emission Inventory Reporting Year 2021
WTS-B and C WWTP Sludge Dryers Reported By Eddie Vega
Compound CAS Chemical Name CAS No. HAP/TAP Emissions(lb/yr)
Methyl amine Methyl amine 74-89-5 -- 20.7
Ammonia Ammonia (NH3) 7664-41-7 T 810
H2S Hydrogen sulfide 7783-06-4 T 140
MMC Methyl mercaptan 74-93-1 T 3.05
DMS Dimethyl sulfide 75-18-3 -- 1.97
3-Methyl-1 H-indole 3-Methyl-1 H-indole 83-34-1 -- 79.0
VOC Emissions Determination:
Compound CAS Chemical Name CAS No. HAP/TAP Emissions(lb/yr)
Methyl amine Methyl amine 74-89-5 -- 20.7
MMC Methyl mercaptan 74-93-1 T 3.05
DMS Dimethyl sulfide 75-18-3 -- 1.97
3-Methyl-1 H-indole 3-Methyl-1 H-indole 83-34-1 -- 79.0
Total VOC(lb/yr) 105
Total VOC(tpy) 0.052
Wastewater Treatment Sludge Dryers(WTS-B/C)
Page 3 of 3
2021 Dryer Emissions
Conversion of concentration from ppmv to mg/m3
Molecular Weight Odor Threshold Odor
Compound Threshold
(grams per mole) (ppmv)
m /m
Methyl amine 31 0.021 0.026
Ammonia 17 1.5 1.035
Hydrogen sulfide 34 0.13 0.179
Methyl mercaptan 48 0.002 0.004
Dimethyl sulfide 62 0.001 0.003
3-Methyl-1 H-indole 131 0.019 0.101
Scrubber(ID No.WTCD-)design air flow rate is 23,850 cubic feet per minute.
This flow rate is converted to cubic meters per year by the following:
3 3 3
23,850 ft x 0.0283 m3 x 60 min x 8,760 hr = 354,756,348 m
min ft hr yr yr
Emissions Determination:
Multiplied by: Multiplied by: Equals:
Odor Threshold Scrubber Flow Mass Emission Rate
Compound , 3 Conversion
(mg/m) Rate(m/yr) Ib/m (lb/yr)
Methyl amine 0.026 354,756,348 2.2046 x 10' 20.7
Ammonia 1.035 354.756,348 2.2046 x 10' 809.7
Hydrogen sulfide 1 0.179 354,756,348 2.2046 x 10-6 140.3
Methyl mercaptan 0.004 354.756,348 2.2046 x 10-6 3.0
Dimethyl sulfide 0.003 354,756,348 2.2046 x 10-6 2.0
3-Methyl-1H-indole 0.101 354,756,348 2.2046 x 10-6 79.0
2021 AIR EMISSIONS INVENTORY SUPPORTING DOCUMENTATION
Emission Source ID No.: 1-02
Emission Source Description: Waste DMSO Storage Tank
Process and Emission Description:
This tank is used as an intermediate storage space for disposal of DMSO
(dimethyl sulfoxide) offsite. DMSO is used in the Hydrolysis process and
cannot currently be disposed of onsite. When the material in Hydrolysis can no
longer be used for the process, the chemical is transferred to the Waste DMSO
Storage Tank. From this tank, the waste DMSO solution is pumped to the
facility's NPDES permitted wastewater treatment plant for disposal. The tank
vents to the atmosphere through a gooseneck pipe with a conservation vent
coming off the top that ends 12" above the diked area.
Basis and Assumptions:
- Direct vent to atmosphere
- Tank volume= 6000 gallons or 802 ft3
- DMSO vapor pressure = 0.46 mm Hg @ 20°C
- Molar volume of an Ideal Gas @ 0°C and 1 atm= 359 ft3/(Ib-mole)
- Molecular Weight of DMSO = 78 (78 lb DMSO/lb-mole DMSO)
- Assume one complete tank volume turnover per month for point source emissions.
- Assume"Good" Emission Factor on Equipment Leaks for fugitive emissions (See Appendix A).
- Flange emissions were used for all equipment except valves and pumps.
Information Inputs and Source of Info:
Information Source
Waste DMSO generated Waste Shipping Specialist, Global
(lb/yr) Supply Support
Waste DMSO generated
(lb/yr) CAS Number 67-68-5
Procedure PR-70, W1535321, or
Tank volume NBPF000351
Number of Each Type of
Equipment W1535321 and verifying at source
Master Production Scheduler via
% Production/Quarter SAP BW Reporting
Point Source Emissions Determination:
Point source emissions for individual components are given in the attached
spreadsheet
Equipment Emissions and Fugitive Emissions Determination:
Emissions from equipment leaks which vent as stack(point source) emissions
and true fugitive (non-point source) emissions have been determined using
equipment component emission factors established by DuPont. The
determination of those emissions are shown in a separate section of this
supporting documentation.
2021 Air Emission Inventory Reporting Year 2021
1-02 Waste DMSO Tank Reported By Always the Same
Point Source Emissions + Fugitive Emissions = Total Emissions
5.90E-04 tons DMSO/year + 0.448 tons DMSO /year = 0.45 tons DMSO /year
A. Emissions by Compound
Compound CAS Chemical Name CAS No. HAP/TAP Emissions(lb/yr)
DMSO Dimethyl sulfoxide 67-68-5 -- 896
TOTAL VOC(lb/yr) 896
TOTAL VOC(tpy) 0.45
Point Source Emission Determination
A. Dimethyl sulfoxide(DMSO) CAS No.67-68-5
Vapor pressure of DMSO= 0.46 mm Hg at 200C
Mole fraction DMSO in vapor(using Dalton's law):
Mole fraction DMSO= Vapor pressure DMSO = 0.46 mm Hg = 0.000605 mole DMSO
Total pressure in tank 760 mm Hg mole gas in tank
Molar volume at 0 °C and 1 atm= 359 ft3 => Molar volume at 20 °C and 1 atm= 385 ft3
Pounds of DMSO per tank volume:
802 ft3 lb-mole 0.000605 mole DMSO 78 Ibs DMSO _ 0.098 Ibs DMSO
tank volume 385 ft3 lb-mole gas in tank mole DMSO tank volume
Total DMSO emissions per year from tank volume
0.098 Ibs DMSO 1 tank volume 12 months 1 ton
tank volume month year 2000 Ibs — 5.90E-04 tons DMSO/yr
Fugitive Emissions Determination
Fugitive emission studies have been done on a number of DuPont facilities and the measurements
were considerably lower than emission factors recommended by the EPA for SOCMI chemical
processes. These screening and bagging data have been used to establish"typical"emission factors
from DuPont facilities. The data separated into three categories of emission levels for"as found"
emissions form plants who were not involved in LDAR programs.
As a result of this effort, three sets of DuPont factors were developed: "superior", "excellent", and
"good." The superior factors are typical of processes that contain extremely hazardous materials, i.e.
phosgene(COC12), chlorine(C12), and hydrogen fluoride(HF). A set of example questions to help
guide DuPont sites as to when to use the different categories was also developed and is discussed in
the next section. The three categories represent the range found at DuPont facilities, but still are much
lower than EPA SOCMI factors. All three sets of factors are listed below.
EMISSION FACTORS(Ibs/hr/com pone nt)
COMPONENT SERVICE SUPERIOR EXCELLENT GOOD EPA SOCMI
Pump Seals Light Liquid xxxxx 0.00115 0.0075 0.109
Pump Seals Heavy Liquid xxxxx 0.00115 0.0075 0.047
Valves Gas xxxxx 0.00039 0.00549 0.012
Valves Light Liquid xxxxx 0.00036 0.00352 0.016
Valves Heavy Liquid xxxxx 0.00036 0.00352 0.00051
Pressure Relief Seals GasNapor xxxxx 0.00012 0.00013 0.23
Open Ended Lines All xxxxx 0.001 0.0215 0.0037
Flanges All xxxxx 0.00018 0.00031 0.0018
Sampling Connections All xxxxx 0.00018 0.00031 0.033
Compressor Seals GasNapor N/A N/A N/A 0.5
Overall Emission Factor 1/10,000 1/20 1/3 1/1
Heavy liquid means a liquid with a true vapor pressure of less than 0.3 kPa(0.04 psis)at a
temperature of 294.3°K(70 OF); or which has 0.1 Reid Vapor Pressure; or which when distilled requires
a temperature of 421.95°K(300 OF); or greater to recover 10 percent of the liquid as determined by
ASTM method D86-82.
Light liquid means a liquid that is not a heavy liquid.
Equipment Component Number of Good Factor Emissions(Ibs/hr) Emissions
Components (lb/hr/component) (tons/yr)
Pump Seal 1 0.0075 0.0075 0.033
Heavy Liquid Valve 20 0.00352 0.0704 0.308
Open-ended Line 1 0.0215 0.0215 0.094
Flange/Connection 9 0.00031 0.00279 0.012
Total 0.448
Good factor(lb/hr/component)x Number of Components=Emissions(lb/hr)
Emissions(lb/hr) x 1 ton / 2000 Ibs x 24 hr/day x 365 days/year = Emissions (ton/yr)
Total fugitive DMSO emissions per year = 0.448 ton DMSO/year
Methylene Chloride Emissions(1-03)
Emissions Determination
Page 1 of 2
2021 AIR EMISSIONS INVENTORY SUPPORTING DOCUMENTATION
Emission Source ID No.: 1-03
Emission Source Description: Fugitive emissions of Methylene Chloride
Process & Emission Description:
Methylene chloride is used as a heat exchanging fluid in many of the FPS
Fluoromonomers and IXM Resin/Membrane processes. It is a closed loop system.
All emissions from this system are a result of equipment leaks or spills.
Basis and Assumptions:
A material balance is used for calculating fugitive emissions.
Information Inputs and Source Inputs:
Information Input Source of Inputs
Methylene Chloride Emissions Sitewide TAP Report
Point Source Emissions Determination:
None
Fugitive Emissions Determination:
Methylene Chloride Emissions (1-03)
Emissions Determination
Page 2 of 2
2021 Air Emission Inventory Reporting Year 2021
1-03 Methylene Chloride Emissions Reported By Christel Compton
Compound CAS No. HAP/TAP Total Emissions
(I b/y r)
Methylene Chloride 75-09-2 H,T 11159
Chlorination of Riverwater(1-04)
Emissions Determination
Page 1 of 2
2021 Air Emission Inventory Reporting Year 2021
1-04 Riverwater Chlorination Reported By Christel Compton
A. Emissions by Compound
Compound CAS Chemical Name CAS No. HAP/TAP Emissions
ONO
Chlorine Chlorine 7782-50-5 H,T 1,628
Chlorination of Riverwater(1-04)
Emissions Determination
Page 2 of 2
Air Emissions Inventory Supporting Documentation
Emission Source ID No.: 1-04
Emission Source
Description: Chlorination of Riverwater to Control Mussel Growth in Equipment
Sodium Hypochloritea (as Chlorine) Fugitive Emissions (Equipment Leaks)
Total EPA SOCMI b Service Emissions Emissions
Equipment Component Compo- ( kg/ hr/ (hr/yr) ( kg /yr) ( Ibs/yr)
nents component
Pump Seals in light liquid 1 0.0199 8,760 174 384
service
Valves in light liquid 1 0.00403 8,760 35.3 77.8
service
Connections in light 33 0.00183 8,760 529 1,166
liquid service
Total Emissions CAS No. HAP/TAP ( kg /yr ) ( Ibs /yr)
Chlorine 7782-50-5 H T 564 1,628
Note a : Sodium hypochlorite has a vapor pressure of 17 mmHg (2.26 Kpa) at 20 degrees C. Per 40 CFR 63
Subpart H, "light liquid service" means equipment whose contents have a vapor pressure of greater than 0.3
kilopascals at 20 degrees C. Therefore, for the purpose of determining fugitive emissions from the river water
chlorination system, the sodium hypochlorite equipment is considered to be in "light liquid service" even though
sodium hypochlorite is not an organic compound.
Sitewide Laboratory Emissions (1-05)
Introduction
Page 1 of 2
2021 Air Emissions Inventory Supporting Documentation
Emission Source ID No.: 1-05
Emission Source Description: Sitewide Laboratory Emissions
Process and Emission Description:
The Chemours Company - Fayetteville Works has several laboratories located
throughout the site. The use of normal laboratory chemicals result in assumed
emissions of these compounds.
Basis and Assumptions:
The amount of the laboratory chemicals used in the various laboratories has been
quantified for the respective calendar year. It was assumed that 100% of the
laboratory chemicals purchased were emitted as air emissions.
Information Inputs and Source of Inputs:
Information Inputs Source of Inputs
Total pounds of laboratory chemicals Assumed 100% volatized as air
reported during calendar year emissions
Point Source Emissions Determination:
For the purpose of this report, it is assumed that all emissions are point source via
the lab hoods.
Equipment Emissions and Fugitive Emissions Determination:
For the purpose of this report, it is assumed that all emissions are point source via
the lab hoods.
Sitewide Laboratory Emissions(1-05)
Introduction
Page 2 of 2
2021 Air Emission Inventory Reporting Year 2021
1-05 Sitewide Laboratory' Reported By Christel Compton
VOC Emissions Determination
The emission of VOC is determined by summing the total laboratory usage during the respective calendar year.
The Chemours Company-Fayetteville Works has several laboratories located throughout the site. The use of normal laboratory chemicals result in
assumed emissions of these compounds.
Annual Sitewide Laboratory Chemicals
Compounds CAS No. HAP/TAP Annual Usage
(lb/yr)
Acetic acid 64-19-7 T 4
Acrolein 107-02-8 H,T 0
Benzene 71-43-2 H,T 0
Bromine 7726-95-6 T 0
Chloroform 67-66-3 H,T 0
Ethyl acetate 141-78-6 T 0
1,2-Dichloroethane 107-06-2 H,T 0
Hydrogen chloride 7647-01-0 H,T 0.8
n-Hexane 110-54-3 H,T 0.00
Nitric acid 7697-37-2 T 9.92
Toluene 108-88-3 1 H,T 1 0.00
15
Total VOC 4 VOC(lb/yr)
emissions 0.002 VOC(tpy)
Total VOC emissions would be the sum of the above compounds except for bromine,hydrogen chloride,and nitric acid.
Outdoor Abrasive Blasting (1-06)
Page 1 of 2
2021 Air Emissions Inventory Supporting Documentation
Emission Source ID No.: 1-06
Emission Source Description: Outdoor abrasive blasting operation for items
exceeding 8-feet in any dimension
Process and Emission Description:
The Chemours Company - Fayetteville Works has a free-standing structure that is
used to abrasive blast large metal parts prior to painting.
Basis and Assumptions:
The abrasive blasting activity in this structure is infrequent. Purchasing records of
the abrasive media used in this operation is the basis of the abrasive media
consumption.
Per the AP-42 Section 13.2.6 particulate emission factors for abrasive blasting of
mild steel panels with a five mile per hour wind speed, total particulate matter
emissions would be 27 pounds per 1,000 pounds of abrasive. The choice of this
low wind speed is appropriate since the blasting operation is conducted inside an
enclosure.
Information Inputs and Source of Inputs:
Information Inputs Source of Inputs
Total pounds of abrasive media Brown & Root personnel responsible
for the abrasive blasting operation.
Point Source Emissions Determination:
For the purpose of this report, it is assumed that all emissions are fugitive.
Equipment Emissions and Fugitive Emissions Determination:
For the purpose of this report, it is assumed that all emissions are fugitive.
Outdoor Abrasive Blasting(1-06)
Page 2 of 2
Air Emissions Inventory Supporting Documentation
Emission Source ID No.: 1-06
Emission Source Description: Outdoor abrasive blasting operation for items exceeding 8-feet in
any dimension
PM Emissions Determination
The emission of particulate matter is determined by multiplying the total estimate of abrasive
media consumed by the AP-42 Section 13.2.6 particulate emission factors.
27 pounds total particulate matter(PM)
emissions per 1,000 pounds of abrasive
AP-42 Section 13.2.6 particulate emission
factors for abrasive blasting of mild steel 13 pounds PM-10 emissions per 1,000
panels with a five mile per hour wind speed pounds of abrasive
1.3 pounds PM-2.5 emissions per 1,000
pounds of abrasive
Input:
Abrasive media consumed during reporting year 2,500 Ibs
2,500 Ibs abrasive X 27 Ibs PM = 68 Ibs PM
year 1,000 Ibs abrasive year
_ 0.03 tons PM
year
2,500 Ibs abrasive X 13 Ibs PM-10 _ 33 Ibs PM-10
year 1,000 Ibs abrasive year
_ 0.02 tons PM-10
year
2,500 Ibs abrasive X 1.3 Ibs PM-2.5 _ 3 Ibs PM-2.5
year 1,000 Ibs abrasive year
0.002 tons PM-2.5
year
Paint Shop (1-07)
Introduction
Page 1 of 2
2021 Air Emissions Inventory Supporting Documentation
Emission Source ID No.: 1-07
Emission Source Description: Paint Shop
Process and Emission Description:
The Chemours Company - Fayetteville Works operates a Paint Shop in which
product cylinders and assorted metal parts are painted.
Basis and Assumptions:
The painting activity at this source is fairly frequent. Most of the painting is of the
Fluoromonomer product cylinders. The basis of the emissions determination is the
historical actual consumption records of paints and primers used at this source.
This activity results in very low overall emissions of both VOC and HAP/TAP
emissions. In addition, the type and brand of paints consumed varies dramatically
each year. As such, the effort to accurately quantify and qualify the emissions from
this activity is much greater than the relative scale of the emissions.
Therefore, a conservative approach will be used to determine the air emissions, in
which it will be assumed that all the paint consumed was 100% VOC by mass, that
all of the paints' density is 12.71 Ibs/gal which is the greatest known density of a
previously used paint, and that each paint has the highest concentration of
HAP/TAP of anv previously used paint.
Information Inputs and Source of Inputs:
Information Inputs Source of Inputs
Historical consumption of paint KBR personnel responsible for the
Paint Shop
Point Source Emissions Determination:
For the purpose of this report, it is assumed that all emissions are fugitive.
Equipment Emissions and Fugitive Emissions Determination:
For the purpose of this report, it is assumed that all emissions are fugitive.
Paint Shop(1-07)
Introduction
Page 2 of 2
2021 Air Emission Inventory Reporting Year 2021
1-07 Paint Shop Reported By Chris Smith
VOC Emissions Determination
Worst-case Density of Paint 12.71 Ibs/gal
Worst-case VOC Content 100%
Paint Consumed in Year 155 gallons
155 gal.paint X 12.7 Ibs paint X 1.0 Ibs VOC = 1,970 Ib/yr VOC
gal.paint lb.paint
0.99 tpy VOC
HAP/TAP Emissions Determination
Volume of Worst- Mass of
HAP/TAP CAS No. HAP/TAP Worst- Paint case* HAP/TAP
case* Consumed Density Emitted
Conc. (gal) (Ibs/gal) (lb/yr)
Ethyl benzene 100-41-4 H 24.6% 155 12.71 485
Methyl ethyl ketone 78-93-3 T 10.0% 155 12.71 197
Toluene 108-88-3 H,T 17.0% 155 12.71 335
X lene 1330-20-7 H,T 88.7% 155 12.71 1,747
Hexameth lene-diisoc anate 822-06-0 H 0.2% 155 12.71 3.94
Ethylene glycol 107-21-1 H 2.0% 155 12.71 39.40
Total VOC(lb/yr) 1,970
Total VOC t 0.99
3
* Worst-case HAP/TAP concentration is based on the following paints:
DuPont T-8805 Thinner contains 24.6%ethyl benzene
Krylon Orange contains 10.0%methyl ethyl ketone
Krylon Acrylic Spray contains 17.0%toluene
DuPont T-8805 Thinner contains 88.7%xylene
DuPont Imron Accelerator 389-S contains 0.2%hexamethylene diisocyanate
Latex Exterior Paint contains 2.0%ethylene glycol
Abrasive Blasting Cabinets (1-08)
Introduction
Page 1 of 2
2021 Air Emissions Inventory Supporting Documentation
Emission Source ID No.: 1-08
Emission Source Description Abrasive Blasting Cabinets
Process and Emission Description:
The Chemours Company - Fayetteville Works has several self-contained abrasive
blasting cabinets located throughout the site. The function of these cabinets is to
perform abrasive blasting of metal parts prior to painting.
Basis and Assumptions:
The abrasive blasting activity in these cabinets is very infrequent. Some cabinets
are used once or twice a year. However, for the purposes of this air emissions
inventory, it will be assumed that a extremely conservative high estimate exists
where one ton of abrasive media is consumed in each cabinet each month.
Per the AP-42 Section 13.2.6 particulate emission factors for abrasive blasting of
mild steel panels with a five mile per hour wind speed, total particulate matter
emissions would be 27 pounds per 1,000 pounds of abrasive. The choice of this
low wind speed is appropriate since the blasting operation is conducted inside a
cabinet.
Information Inputs and Source of Inputs:
Information Inputs Source of Inputs
Total pounds of abrasive media Assumed conservative high estimates
Point Source Emissions Determination:
For the purpose of this report, it is assumed that all emissions are fugitive.
Equipment Emissions and Fugitive Emissions Determination:
For the purpose of this report, it is assumed that all emissions are fugitive.
Abrasive Blasting Cabinets(1-08)
Introduction
Page 2 of 2
2021 Air Emission Inventory Reporting Year 2021
1-08 Abrasive Blasting Cabinets Reported By Christel Compton
PM Emissions Determination
The emission of particulate matter is determined by multiplying the total estimate of abrasive media
consumed by the AP-42 Section 13.2.6 particulate emission factors.
27 pounds total particulate matter emissions per 1,000
pounds of abrasive
AP-42 Section 13.2.6 particulate emission
factors for abrasive blasting of mild steel 13 pounds PM-10 emissions per 1,000 pounds of abrasive
panels with a five mile per hour wind speed
1.3 pounds PM-2.5 emissions per 1,000 pounds of
abrasive
Assumptions:
Abrasive Blasting Cabinets on-site 4 cabinets
Abrasive consumed per cabinet 1 tons/month
Abrasive consumed per cabinet 12 tons/year
Sitewide abrasive consumed 48 tons/year
48 tons abrasive X 27 tons PM _ 1.30 tons PM
year 1,000 tons abrasive year
48 tons abrasive X 13 tons PM _ 0.62 tons PM
year 1,000 tons abrasive year
48 tons abrasive X 1.3 tons PM = 0.06 tons PM
year 1,000 tons abrasive year
Pollutant CAS No. Emissions(tpy)
Particulate Matter(TSP) PM Total 1.30
PMjo(< 10 micron) PM10 0.62
PM2.5(<2.5 micron) PM2 5 0.06
Spray Paint Booths (1-09)
Introduction
Page 1 of 3
2021 Air Emissions Inventory Supporting Documentation
Emission Source ID No.: 1-09
Emission Source Description;Spray Paint Booths
Process and Emission Description:
The Chemours Company - Fayetteville Works has several small spray paint booths
located throughout the site. The function of these spray booths is to perform
occasional painting of metal parts using aerosol spray cans.
Basis and Assumptions:
The painting activity in these spray booths is very infrequent. Some spray paint
booths are used once or twice a year. However, for the purposes of this air
emissions inventory, it will be assumed that a extremely conservative high estimate
exists:
(1) While most if not all of the paint spray booths are used less than one day
per month, it will be assumed that each spray booth has five (5) aerosol
cans of paint emptied into it each day, five days per week.
(2) Most commercial spray paints contain 60% to 65% VOC. However, for the
purpose of this report, it will be assumed that the paint is 100% VOC by
weight.
(3) To account for the emission of hazardous air pollutants, it will be assumed
that the paint contains the highest concentration of the individual HAPs per
the Material Safety Data Sheets for Krylon and Rust-oleum paints.
Information Inputs and Source of Inputs:
Information Inputs Source of Inputs
Total pounds of paint, VOC content, Assumed conservative high estimates
and HAP content
Point Source Emissions Determination:
For the purpose of this report, it is assumed that all emissions are fugitive.
Equipment Emissions and Fugitive Emissions Determination:
For the purpose of this report, it is assumed that all emissions are fugitive.
Spray Paint Booths(1-09)
Introduction
Page 2 of 3
2021 Air Emission Inventory
1-09 Spray Paint Booths Reporting Year 2021
Reported By Christel Comp
A. VOC Emissions by Compound and Source
Paint Spray CAS Chemical Point Source Total VOC
Booths Number HAPITAP Emissions Emissions
(I b/yr) (I b/yr)
Ethyl benzene 100-41-4 H 195 195
Methyl ethyl 78-93-3 T
ketone 78.0 78.0
Toluene 108-88-3 H,T 1,755 1,755
Xylene 1330-20-7 H,T 975 975
Other n/a -- 897 897
VOC Total VOC Emissions in 2021 (lb/yr) 3,900
Total VOC Emissions in 2021 (tp ) 1.95
B. Hazardous Air Pollutant Summary
Paint Spray CAS Chemical Point Source Total
Booths Name HAPITAP Emissions Emissions
(1 b/y r) (I b/y r)
Ethyl benzene 100-41-4 H 195 195
Methyl ethyl 78-93-3 T
ketone 78.0 78.0
Toluene 108-88-3 H,T 1,755 1,755
X lene 1330-20-7 H,T 975 975
Spray Paint Booths (1-09)
Introduction
Page 3 of 3
Spray Paint Booths - Emission Determination
VOC Emissions Determination
Spraybooths on-site 4 spraybooths
Cans of paint per day per booth 5 cans/day / booth
Cans of paint per day 20 cans / day
Net weight of contents per can 0.75 pounds
Weight of paint per day 15 Ibs paint/day
Days per week spraybooth is used 5 days /week
Days per year spraybooth is used 260 days /year
Weight of paint per year 3,900 Ibs paint/year
VOC content of paint 100% VOC content
Weight of VOC per year(Ib.) 3,900 lbs VOC /year
Weight of VOC per year(ton) 1.95 tons VOC /year
HAP Emissions Determination
The emission of hazardous air pollutants is determined by multiplying the total
estimate of paint consumed by the HAP content of the paint.
Example: Determination of the emission of ethyl benzene
3,900 Ibs paint X 5 Ibs ethyl benzene _ 195 Ibs ethyl benzene
year 100 Ibs paint
Hazardous Air CAS HAP Total
Pollutant Number HAP/TAP Content Emissions
(Ibs)
Ethyl benzene 100-41-4 H 5% 195
Methyl eth
yl I ketone 78-93-3 T 2/ 78
Toluene 108-88-3 H,T 45% 1,755
Xylene 1330-20-7 H,T 25% 975
Dispersions Repackaging (1-12)
Introduction
Page 1 of 2
2021 Air Emissions Inventory Supporting Documentation
Emission Source ID No.: I-12
Emission Source Description: IXM Dispersions Repackaging Process
Process and Emission Description:
The IXM Dispersions Repackaging Process consists of the transloading of the IXM Dispersions solution from
55-gal drums to smaller containers.
The emissions from this process are the result of the displacement of gas/vapor compounds in the headspace in
the smaller containers as they are filled with the liquid Dispersion product.
Basis and Assumptions:
It is assumed that the empty small container is completely full of 1-propanol (n-propanol or NPA) vapor at the
start of the filling of the container. The volume of air emissions is then merely the volume of the container.
Information Inputs and Source of Inputs:
Information Inputs Source of Inputs
Volume liters of Dispersion transloaded into SAP financial records
Point Source Emissions Determination:
All air emissions from the IXM Dispersion Repackaging Process are point source. The estimate of the emission
of NPA(as VOC)is given on the following page.
Dispersions Repackaging(1-12)
Introduction
Page 2 of 2
2021 Air Emissoins Inventory Reporting Year 2021
1-12-Nafion Dispersions Process
Amount
Product (L)
D520CS 1,757
D521 FP 0
D521 FP 22,114
D1021CS 2,036
D2020 3,273
D2021 3,195
D2821 0
TOTAL 32,375
Emission rate of n-propanol= 2.46 g/I
Assume containers are filled with 100%n-propanol vapor at start of filling.
Then emissions are the displaced headspace of the containers as a result of their filling.
32,375 Liters 2.46 grams NPA _ 79,528 grams
year X Liter — year
_ 175 lb.VOC
year
_ 0.09 ton VOC
year
VOC VOC 175 lb.year
n-propanol 71-23-8 175 lb.year
A.VOC Emissions by Compound and Source
Nafion® Fugitive
Compound CAS Chemical Name CAS No. HAP/TAP Point Source Emissions Equipment Accidental Total VOC
ns Emissions Emissions
Emissions
Emissions (Ib/yr) o
(Ib/yr) (Ib/yr) (Ib/yr) (Ib/yr)
NPA n-propanol 1 71-23-8 1 0.00 175.33 1 0.00 0.00 0.00 175.33
VOC IVolatile Organic Compound I VOC 1 0.00 175.33 0.00 0.00 0.00 175.33
tpy 0.088
Cooling Tower(I-CT)
Introduction
Page 1 of 2
2021 Air Emissions Inventory Supporting Documentation
Emission Source ID No.: I-CT
Emission Source Description: Cooling Tower
Process and Emission Description:
The Chemours Company - Fayetteville Works has a cooling tower which is used to
remove heat from the recirculating acid produced in the natural gas-fired Thermal
Oxidizer.
Basis and Assumptions:
Emissions from the cooling tower were based on the cooling water recirculation
rate, the drift factor, makeup water total dissolved solids, and cycles of the
concentration.
At the Fayetteville Works facility, the maximum conductivity of the filtered river
water that will be used for cooling tower make-up water and is about 200
micromhos. Typical conductivity is 180 to 190 micromhos. The site's local water
treatment vendor expects that the cooling tower can operate at 6 cycles.
Information Inputs and Source of Inputs:
Information Inputs Source of Inputs
Hours of operation Assumed maximum - 8,760 hr/yr
Point Source Emissions Determination:
For the purpose of this report, it is assumed that all emissions are fugitive.
Equipment Emissions and Fugitive Emissions Determination:
For the purpose of this report, it is assumed that all emissions are fugitive.
Cooling Tower(I-CT)
Introduction
Page 2 of 2
2021 Air Emission Inventory
I-CT Cooling Tower Air Emissions Inventory
PM Emissions Determination
The emission of particulate matter is determined by multiplying the
cooling water recirculation load, drift factor, total dissolved solids in the
water, and the density of the water.
Assumptions:
Cooling Tower Circulation Rate 6000 gal/min
Drift Factor (%) 0.005%
Makeup water total dissolved solids 200 ppm
Cycles in concentration 6
Density of water 8.34 lb/gal
Hours of operation 8,760 hr/yr
Pollutant CAS No. Emissions
(tpy)
Particulate Matter (TSP) PM Total 0.789
PM10 (< 10 micron) PM10 0.789
Division Stack Blower Emergency Electrical Generator Engine(I-RICE-01)
AS&DIESEL INTERNAL COMBUSTION ENGINES EMISSIONS CALCULATOR REVISION S 6/22/2015-OUTPUT SCREEN
Instructions: Enter emission source/facility data on the"INPUT'tab/screen.The air emission results and summary of input data are
viewed/printed on the"OUTPUT'tab/screen.The different tabs are on the bottom of this screen.
.��� This spreadsheet is for your use only and should be used with caution.DENR does not guarantee the accuracy of the information contained.
This spreadsheet is subject to continual revision and updating.It is your responsibility to be aware of the most current information
NCDENRavailable.DENR is not responsible for errors or omissions that may be contained herein.
SOURCE/FACILITY/USER INPUT SUMMARY FROM INPUT SCREEN
COMPANY. ChemourS Company-Fayetteville Works FACILITY ID 0900009
PERMIT NUMBBEE R: 03735T48
EMISSION SOURCE DESCRIPTION: 181 HP POWER OUTPUT,DIESEL INTERNAL COMBUSTION ENGINE FACILITY CITY: Fayetteville
EMISSION SOURCE ID NO.: I-RICE-01 FACILITY COUNTY: Bladen
SPREADSHEET PREPARED BY: Christel Compton POLLUTANT CONTROL EFF.
ACTUAL THROUGHPUT 4 HRS OF OPERATION FUEL HEATING VALUE: 140000 BTU/GAL PM 0
REQUESTED ANNUAL LIMITATION 100 HRS OF OPERATION CALCULATIONS:1 0.1381 mm BTU/GAL PM10 0
SULFUR CONTENT OF DIESEL FUEL(%) 1 01 PM2.5 0
METHOD USED TO COMPUTE ACTUAL GHG EMISSIONS: TIER 1:DEFAULT HIGH HEAT VALUE AND DEFAULT EF S02 0
CARBON CONTENT USED FOR GHGS(kg C/gal): CARBON CONTENT NOT USED FOR CALCULATION TIER CHOSEN NOX 0
CO 0
VOC 0
CRITERIA AIR POLLUTANT EMISSIONS INFORMATION
ACTUAL EMISSIONS POTENTIAL EMISSIONS EMISSION FACTOR
(AFTERCONTROLSI LIMITS) (BEFORE CONTROLSILIMITS) (AFTER CONTROLS/LIMITS) Ib/hp-hr
AIR POLLUTANT EMITTED Ib/hr tons/yr Ib/hr tons/yr Ib/hr tons/yr uncontrolled
PARTICULATE MATTER(PM) 0.40 0.00 0.40 1.74 0.40 0.02 2.20E-03
PARTICULATE MATTER<10 MICRONS(PM10) 0.40 0.00 0.40 1.74 0.40 0.02 2.20E-03
PARTICULATE MATTER<2.5 MICRONS(PM25) 0.40 0.00 0.40 1.74 0.40 0.02 2.20E-03
SULFUR DIOXIDE(S02) 0.00 0.00 0.00 0.01 0.00 0.00 1 1.21E-05
NITROGEN OXIDES(NOx) 5.61 0.01 5.61 24.58 5.61 0.28 3.10E-02
CARBON MONOXIDE(CO) 1.21 0.00 1.21 5.30 1.21 0.06 6.68E-03
VOLATILE ORGANIC COMPOUNDS(VOC) 1 0.46 1 0,00 0.46 1.99 1 0.46 0.02 2.51 E-03
TOXIC/HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION
ACTUAL EMISSIONS POTENTIAL EMISSIONS EMISSION FACTOR
CAS (AFTER CONTROLS)LIMITS) (BEFORE CONTROLS/LIMITS) (AFTER CONTROLS(LIMITS) Ib/hp-hr
TOXIC/HAZARDOUS AIR POLLUTANT NUMBER Ib/hr Ib/yr Ib/hr Ib/yr Ib/hr Ib/yr uncontrolled
Acetaldehyde(H,T) 75070 9.72E-04 3.89E-03 9.72E-04 8.51 E+00 9.72E-04 9.72E-02 5.37E-06
Acrolein(H,T) 107028 1.17E-04 4.69E-04 1.17E-04 1.03E+00 1.17E-04 1.17E-02 6.48E-07
Arsenic unlisted compounds(H,T) ASC-Other 5.07E-06 2.03E-05 5.07E-06 4.44E-02 5.07E-06 5.07E-04 2.80E-08
Benzene(H,T) 71432 1.18E-03 4.73E-03 1.18E-03 1.04E+01 1.18E-03 1.18E-01 6.53E-06
Benzo(a)pyrene(H,T) 50328 2.38E-07 9.53E-07 2.38E-07 2.09E-03 2.38E-07 2.38E-05 1.32E-09
Beryllium metal(unreacted)(H,T) 7440417 3.80E-06 1.52E-05 3.80E-06 3.33E-02 3.80E-06 3.80E-04 2.10E-08
1,3-Butadiene(H,T) 106990 4.95E-05 1.98E-04 4.95E-05 4.34E-01 4.95E-05 4.95E-03 2.74E-07
Cadmium metal(elemental unreacted)(H,T) 7440439 3.80E-06 1.52E-05 3.80E-06 3.33E-02 3.80E-06 3.80E-04 2.10E-08
Chromic Acid(VI)(H,T) 7738945 3.80E-06 1.52E-05 3.80E-06 3.33E-02 3.80E-06 3.80E-04 2.10E-08
Formaldehyde(H,T) 50000 1.50E-03 5.98E-03 1.50E-03 1.31E+01 1.50E-03 1.50E-01 8.26E-06
Lead unlisted compounds(H) PBC-Other 1.14E-05 4.56E-05 1.14E-05 9.99E-02 1.14E-05 1.14E-03 6.30E-08
Manganese unlisted compounds(H,T) MNC-Other 7.60E-06 3.04E-05 7.60E-06 6.66E-02 7.60E-06 7.60E-04 4.20E-08
Mercury vapor(H,T) 7439976 3.80E-06 1.52E-05 3.80E-06 3.33E-02 3.80E-06 3.80E-04 2.10E-08
Napthalene(H) 91203 1.07E-04 4.30E-04 1.07E-04 9.41E-01 1.07E-04 1.07E-02 5.94E-07
Nickel metal(H,T) 7440020 3.80E-06 1.52E-05 3.80E-06 3.33E-02 3.80E-06 3.80E-04 2.10E-08
Selenium compounds(H) SEC 1.90E-05 7.60E-05 1.90E-05 1.66E-01 1.90E-05 1.90E-03 1.05E-07
Toluene(H,T) 108383 5.18E-04 2.07E-03 5.18E-04 4.54E+00 5.18E-04 5.18E-02 2.86E-06
Xylene(H,T) 1330207 3.61 E-04 1.44E-03 3.61 E-04 3.16E+00 3.61 E-04 3.61 E-02 2.00E-06
Highest HAP(Formaldehyde) 50000 1.50E-03 5.98E-03 1.50E-03 1.31E+01 1.50E-03 1.50E-01 8.26E-06
Total HAPs 4.86E-03 1.95E-02 4.86E-03 4.26E+01 4.86E-03 I 4.86E-01
TOXIC AIR POLLUTANT EMISSIONS INFORMATION(FOR PERMITTING PURPOSES)
EXPECTED ACTUAL EMISSIONS AFTER CONTROLS/LIMITATIONS EMISSION FACTOR
b/hp-hr
TOXIC AIR POLLUTANT CAS;Num.. Ib/hr Ib/day Ib/r uncontrolled
Acetaldehyde(H,T) 75070 9.72E-04 2.33E-02 9.72E-02 5.37E-06
Acrolein(H,T) 10702 1.17E-04 2.81E-03 1.17E-02 6.48E-07
Arsenic unlisted compounds(H,T) ASC-O 5.07E-06 1.22E-04 5.07E-04 2.80E-08
Benzene(H,T) 71432 1.18E-03 2.84E-02 1.18E-01 6.53E-06
Benzo(a)pyrene(H,T) 50328 2.38E-07 5.72E-06 2.38E-05 1.32E-09
Beryllium metal(unreacted)(H,T) 7440417 3.80E-06 9.12E-05 3.80E-04 2.10E-08
1,3-Butadiene(H,T) 106990 4.95E-05 1.19E-03 4.95E-03 2.74E-07
Cadmium metal(elemental unreacted)(H,T) 7440439 3.80E-06 9.12E-05 3.80E-04 2.10E-08
soluble chromate compounds,as chromium(VI)equivalent SOLCR6 3.80E-06 9.12E-05 3.80E-04 2.10E-08
Formaldehyde(H,T) 50000 1.50E-03 3.59E-02 1.50E-01 8.26E-06
Manganese unlisted compounds(H,T) MNC-Other 7.60E-06 1.82E-04 7.60E-04 4.20E-08
Mercury vapor(H,T) 7439976 3.80E-06 9.12E-05 3.80E-04 2.10E-08
Nickel metal(H,T) 7440020 3.80E-06 9.12E-05 3.80E-04 2.10E-08
Toluene(H,T) 1108883 5.18E-04 1.24E-02 5.18E-02 2.86E-06
Xylene(H,T) 11330207 1 3 61 E-04 8.67E-03 3.61 E-02 2.00E-06
GREENHOUSE GAS EMISSIONS INFORMATION(FOR EMISSIONS INVENTORY PURPOSES)-CONSISTENT WITH GHG-POTENTIAL TO EMIT
EPA MANDATORY REPORTING RULE(MRR)METHOD NOT BASED ON EPA MRR METHOD
DISTILLATE#2 ACTUAL EMISSIONS POTENTIAL EMISSIONS-utilize max heat input
capacity or horsepower and EPA MRR Emission Requested Emission Limitation-utilize
Factors requested fuel limit and EPA MRR
GREENHOUSE GAS EMITTED WILL NOT USE EPA MRR METHOD IF ONLY HOURS OF OPERATION ARE GIVEN Emission Factors
metric tons/yr metric tons/yr,CO2e short tons/yr short tons/yr short tons/yr,CO2e short tons/yr short tons/yr,CO2e
CARBON DIOXIDE(CO2) no EPA method no EPA method no EPA method 904.86 904.86 10.33 10.33
METHANE(CH4) no EPA method no EPA method no EPA method 3.67E-02 9.18E-01 4.19E-04 1.05E-02
NITROUS OXIDE(N20) no EPA method no EPA method no EPA method 7.34E-03 2.19E+00 8.38E-05 2.50E-02
TOTAL no EPA method TOTAL 907.97 TOTAL 10.36
NOTE:CO2e means CO2 equivalent.
NOTE:The DAQ Air Emissions Reporting Online(AERO)system requires short tons be reported.The EPA MRR requires metric tons be reported.
NOTE: Do not use greenhouse gas emission estimates from this spreadsheet for PSD(Prevention of Significant Deterioration)purposes.
Emergency Fire Water Pump Diesel Engine(I-RICE-02)
GAS&DIESEL INTERNAL COMBUSTION ENGINES EMISSIONS CALCULATOR REVISIONS 6/22/2015-OUTPUT SCREEN
Instructions: Enter emission source/facility data on the"INPUT'tab/screen.The air emission results and summary of input data are
viewed/printed on the"OUTPUT'tab/screen.The different tabs are on the bottom of this screen.
This spreadsheet is for your use only and should be used with caution.DENR does not guarantee the accuracy of the information contained.
This spreadsheet is subject to continual revision and updating.It is your responsibility to be aware of the most current information
NCDENRavailable. DENR is not responsible for errors or omissions that may be contained herein.
SOURCE/FACILITY/USER INPUT SUMMARY ROM INPUT SCREEN
COMPANY: CheR10UrS Company-Fayetteville Works FACILPERMITY ITNID NO.: 090005T48
EMISSION SOURCE DESCRIPTION: 370 HP POWER OUTPUT,DIESEL INTERNAL COMBUSTION ENGINE FACILITY CITY: Fayetteville
EMISSION SOURCE ID NO.: I-RICE-02 FACILITY COUNTY: Bladen
SPREADSHEET PREPARED BY: Chnstel Compton POLLUTANT CONTROL EFF.
ACTUAL THROUGHPUT 26 HRS OF OPERATION FUEL HEATING VALUE: 140000 BTU/GAL PM 0
REQUESTED ANNUAL LIMITATION 100 HRS OF OPERATION CALCULATIONS:1 0.1381 mm BTU/GAL PM10 0
SULFUR CONTENT OF DIESEL FUEL(%) 1 01 PM2.5 0
METHOD USED TO COMPUTE ACTUAL GHG EMISSIONS: TIER 1:DEFAULT HIGH HEAT VALUE AND DEFAULT EF S02 0
CARBON CONTENT USED FOR GHGS(kg C/gal): CARBON CONTENT NOT USED FOR CALCULATION TIER CHOSEN NOX 0
CO 0
VOC 0
CRITERIA AIR POLLUTANT EMISSIONS INFORMATION
ACTUAL EMISSIONS POTENTIAL EMISSIONS EMISSION FACTOR
(AFTER CONTROLS I LIMITS) (BEFORE CONTROLSILIMITS) (AFTER CONTROLS/LIMITS) b/hp-hr
AIR POLLUTANT EMITTED Ib/hr tons/yr Ib/hr tons/yr Ib/hr tons/yr uncontrolled
PARTICULATE MATTER(PM) 0.81 0.01 0.81 3.57 0.81 0.04 2.20E-03
PARTICULATE MATTER<10 MICRONS(PM10) 0.81 0.01 0.81 3.57 0.81 0.04 2.20E-03
PARTICULATE MATTER<2.5 MICRONS(PM25) 0.81 0.01 0.81 3.57 0.81 0.04 2.20E-03
SULFUR DIOXIDE(S02) 0.00 0.00 1 0.00 0.02 0.00 0.00 1 1.21E-05
NITROGEN OXIDES(NOx) 11.47 0.15 11.47 50.24 11.47 0.57 3.10E-02
CARBON MONOXIDE(CO) 2.47 0.03 2.47 10.83 2.47 0.12 6.68E-03
VOLATILE ORGANIC COMPOUNDS(VOC) 0.93 0.01 0.93 4.07 0.93 0.05 2.51 E-03
TOXIC/HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION
ACTUAL EMISSIONS POTENTIAL EMISSIONS EMISSION FACTOR
CAS (AFTER CONTROLS I LIMITS) (BEFORE CONTROLS/LIMITS) (AFTER CONTROLS/LIMITS) Ib/hp-hr
TOXIC/HAZARDOUS AIR POLLUTANT NUMBER Ib/hr Ib/yr Ib/hr Ib/yr Ib/hr Ib/yr uncontrolled
Acetaldehyde(H,T) 75070 1.99E-03 5.20E-02 1.99E-03 1.74E+01 1.99E-03 1.99E-01 5.37E-06
Acrolein(H,T) 107028 2.40E-04 6.28E-03 2.40E-04 2.10E+00 2.40E-04 2.40E-02 6.48E-07
Arsenic unlisted compounds(H,T) ASC-Other 1.04E-05 2.71 E-04 1.04E-05 9.08E-02 1.04E-05 1.04E-03 2.80E-08
Benzene(H,T) 71432 2.42E-03 6.33E-02 2.42E-03 2.12E+01 2.42E-03 2.42E-01 6.53E-06
Benzo(a)pyrene(H,T) 50328 4.87E-07 1.28E-05 4.87E-07 4.27E-03 4.87E-07 4.87E-05 1.32E-09
Beryllium metal(unreacted)(H,T) 7440417 7.77E-06 2.04E-04 7.77E-06 6.81E-02 7.77E-06 7.77E-04 2.10E-08
1,3-Butadiene(H,T) 106990 1.01E-04 2.65E-03 1.01E-04 8.87E-01 1.01E-04 1.01E-02 2.74E-07
Cadmium metal(elemental unreacted)(H,T) 7440439 7.77E-06 2.04E-04 7.77E-06 6.81E-02 7.77E-06 7.77E-04 2.10E-08
Chromic Acid(VI)(H,T) 7738945 7.77E-06 2.04E-04 7.77E-06 6.81E-02 7.77E-06 7.77E-04 2.10E-08
Formaldehyde(H,T) 50000 3.06E-03 8.01E-02 3.06E-03 2.68E+01 3.06E-03 3.06E-01 8.26E-06
Lead unlisted compounds(H) PBC-Other 2.33E-05 6.11 E-04 2.33E-05 2.04E-01 2.33E-05 2.33E-03 6.30E-08
Manganese unlisted compounds(H,T) MNC-Other 1.55E-05 4.07E-04 1.55E-05 1.36E-01 1.55E-05 1.55E-03 4.20E-08
Mercury vapor(H,T) 7439976 7.77E-06 2.04E-04 7.77E-06 6.81 E-02 7.77E-06 7.77E-04 2.10E-08
Napthalene(H) 91203 2.20E-04 5.75E-03 2.20E-04 1.92E+00 2.20E-04 2.20E-02 5.94E-07
Nickel metal(H,T) 7440020 7.77E-06 2.04E-04 7.77E-06 6.81E-02 7.77E-06 7.77E-04 2.10E-08
Selenium compounds(H) SEC 3.89E-05 1.02E-03 3.89E-05 3.40E-01 3.89E-05 3.89E-03 1.05E-07
Toluene(H,T) 108883 1.06E-03 2.78E-02 1.06E-03 9.28E+00 1.06E-03 1.06E-01 2.86E-06
Xylene(H,T) 1330207 7.38E-04 1.93E-02 7.38E-04 6.47E+00 7.38E-04 7.38E-02 2.00E-06
Highest HAP(Formaldehyde) 50000 3.06E-03 8.01E-02 3.06E-03 2.68E+01 3.06E-03 3.06E-01 8.26E-06
Total HAPs 9.94E-03 1 2.61E-01 9.94E-03 8.71E+01 9.94E-03 9.94E-01
TOXIC AIR POLLUTANT EMISSIONS INFORMATION(FOR PERMITTING PURPOSES
EXPECTED ACTUAL EMISSIONS AFTER CONTROLS/LIMITATIONS EMISSION FACTOR
Ib/hp-hr
TOXIC AIR POLLUTANT CAS Num. Ib/hr lb/day Ib/r uncontrolled
Acetaldehyde(H,T) 75070 1.99E-03 4.77E-02 1.99E-01 5.37E-06
Acrolein(H,T) 107028 2.40E-04 5.75E-03 2.40E-02 6.48E-07
Arsenic unlisted compounds(H,T) ASC-Other 1.04E-05 2.49E-04 1.04E-03 2.80E-08
Benzene(H,T) 71432 2.42E-03 5.80E-02 2.42E-01 6.53E-06
Benzo(a)pyrene(H,T) 50328 4.87E-07 1.17E-05 4.87E-05 1.32E-09
Beryllium metal(unreacted)(H,T) 7440417 7.77E-06 1.86E-04 7.77E-04 2.10E-08
1,3-Butadiene(H,T) 106990 1.01E-04 2.43E-03 1.01E-02 2.74E-07
Cadmium metal(elemental unreacted)(H,T) 7440439 7.77E-06 1.86E-04 7.77E-04 2.10E-08
soluble chromate compounds,as chromium(VI)equivalent SOLCR6 7.77E-06 1.86E-04 7.77E-04 2.10E-08
Formaldehyde(H,T) 50000 3.06E-03 7.33E-02 3.06E-01 8.26E-06
Manganese unlisted compounds(H,T) MNC-Other 1.55E-05 3.73E-04 1.55E-03 4.20E-08
Mercury vapor(H,T) 7439976 7.77E-06 1.86E-04 7.77E-04 2.10E-08
Nickel metal(H,T) 7440020 7.77E-06 1.86E-04 7.77E-04 2.10E-08
Toluene(H,T) 108883 1.06E-03 2.54E-02 1.06E-01 2.86E-06
Xylene(H,T) 11330207 1 7.38E-04 1.77E-02 7.38E-02 2.00E-06
GREENHOUSE GAS EMISSIONS INFORMATION(FOR EMISSIONS INVENTORY PURPOSES)-CONSISTENT WITH GHG-POTENTIAL TO EMIT
EPA MANDATORY REPORTING RULE(MRR)METHOD NOT BASED ON EPA MRR METHOD
DISTILLATE#2 ACTUAL EMISSIONS POTENTIAL EMISSIONS-utilize max heat input With
capacity or horsepower and EPA MRR Emission Requested Emission Limitation-utilize
Factors requested fuel limit and EPA MRR
GREENHOUSE GAS EMITTED WILL NOT USE EPA MRR METHOD IF ONLY HOURS OF OPERATION ARE GIVEN Emission Factors
metric tons/yr metric tons/yr,CO2e short tons/yr short tons/yr short tons/yr,CO2e short tons/yr short tons/yr,CO2e
CARBON DIOXIDE(CO2) no EPA method no EPA method no EPA method 1,849.71 1,849.71 21.12 21.12
METHANE(CH,) no EPA method no EPA method no EPA method 7.50E-02 1.88E+00 8.56E-04 2.14E-02
NITROUS OXIDE(N20) no EPA method no EPA method no EPA method 1.50E-02 4.47E+00 1.71 E-04 5.10E-02
TOTAL no EPA method TOTAL 1,856.06 TOTAL 21.19
NOTE:CO2e means CO2 equivalent.
NOTE:The DAQ Air Emissions Reporting Online(AERO)system requires short tons be reported.The EPA MRR requires metric tons be reported.
NOTE: Do not use greenhouse gas emission estimates from this spreadsheet for PSD(Prevention of Significant Deterioration)purposes.
HFPO Barricade Emergency Electrical Generator Engine(I-RICE-03)
GAS&DIESEL INTERNAL COMBUSTION ENGINES EMISSIONS CALCULATOR REVISION S 6/22/2015-OUTPUT SCREEN
Instructions: Enter emission source/facility data on the"INPUT tab/screen.The air emission results and summary of input data are
viewed/printed on the"OUTPUT'tab/screen.The different tabs are on the bottom of this screen.
This spreadsheet is for your use only and should be used with caution.DENR does not guarantee the accuracy of the information contained.
A,,"grL
� This spreadsheet is subject to continual revision and updating. It is your responsibility to be aware of the most current information
NCDENRavailable.DENR is not responsible for errors or omissions that may be contained herein.
SOURCE/FACILITY/USER INPUT SUMMARY FROM/NPUTSCREEN
NO.: 0900009
COMPANY: ChemourS Company-Fayetteville Works PERMIT TY NFACIL IUMBER: 03735T48
EMISSION SOURCE DESCRIPTION: 197 HP POWER OUTPUT,DIESEL INTERNAL COMBUSTION ENGINE FACILITY CITY: Fayetteville
EMISSION SOURCE ID NO.: I-RICE-03 FACILITY COUNTY: Bladen
SPREADSHEET PREPARED BY: Christel Compton POLLUTANT CONTROL EFF.
ACTUAL THROUGHPUT 4 HRS OF OPERATION FUEL HEATING VALUE: 140000 BTU/GAL PM 0
REQUESTED ANNUAL LIMITATION 100 HRS OF OPERATION CALCULATIONS: 0.1381 mm BTU/GAL PM10 0
SULFUR CONTENT OF DIESEL FUEL 1 01 PM2.5 0
METHOD USED TO COMPUTE ACTUAL GHG EMISSIONS: TIER 1: DEFAULT HIGH HEAT VALUE AND DEFAULT EF S02 0
CARBON CONTENT USED FOR GHGS(kg C/gal): CARBON CONTENT NOT USED FOR CALCULATION TIER CHOSEN NOX 0
CO 0
VOC 0
CRITERIA AIR POLLUTANT EMISSIONS INFORMATION
ACTUAL EMISSIONS POTENTIAL EMISSIONS EMISSION FACTOR
(AFTER CONTROLS/LIMITS) (BEFORE CONTROLSILIMITS) (AFTER CONTROLS(LIMITS) Ib/hp-hr
AIR POLLUTANT EMITTED Ib/hr tons/yr Ib/hr tons/yr Ib/hr tons/yr uncontrolled
PARTICULATE MATTER(PM) 0.43 0.00 0.43 1.90 0.43 0.02 2.20E-03
PARTICULATE MATTER<10 MICRONS(PMio) 0.43 0.00 0.43 1.90 0.43 0.02 2.20E-03
PARTICULATE MATTER<2.5 MICRONS(PM25) 0.43 0.00 0.43 1.90 0.43 0.02 2.20E-03
SULFUR DIOXIDE(S02) 0.00 0.00 0.00 0.01 0.00 0.00 1 1.21E-05
NITROGEN OXIDES(NOx) 6.11 0.01 6.11 26.75 6.11 0.31 3.10E-02
CARBON MONOXIDE(CO) 1.32 0.00 1.32 5.76 1.32 0.07 1 6.68E-03
VOLATILE ORGANIC COMPOUNDS(VOC) 1 0.50 1 0.00 0.50 1 0.50 1 0.02 1 2.51E-03
TOXIC/HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION
ACTUAL EMISSIONS POTENTIAL EMISSIONS EMISSION FACTOR
CAS (AFTER CONTROLS I LIMITS) (BEFORE CONTROLS I LIMITS) (AFTER CONTROLS/LIMITS) Ib/hp-hr
TOXIC/HAZARDOUS AIR POLLUTANT NUMBER Ib/hr Ib/yr Ib/hr Ib/yr Ib/hr Ib/yr uncontrolled
Acetaldehyde(H,T) 75070 1.06E-03 4.23E-03 1.06E-03 9.27E+00 1.06E-03 1.06E-01 5.37E-06
Acrolein(H,T) 107028 1.28E-04 5.10E-04 1.28E-04 1.12E+00 1.28E-04 1.28E-02 6.48E-07
Arsenic unlisted compounds(H,T) ASC-Other 5.52E-06 2.21 E-05 5.52E-06 4.83E-02 5.52E-06 5.52E-04 2.80E-08
Benzene(H,T) 71432 1.29E-03 5.15E-03 1.29E-03 1.13E+01 1.29E-03 1.29E-01 6.53E-06
Benzo(a)pyrene(H,T) 50328 2.59E-07 1.04E-06 2.59E-07 2.27E-03 2.59E-07 2.59E-05 1.32E-09
Beryllium metal(unreacted)(H,T) 7440417 4.14E-06 1.65E-05 4.14E-06 3.62E-02 4.14E-06 4.14E-04 2.10E-08
1,3-Butadiene(H,T) 106990 5.39E-05 2.16E-04 5.39E-05 4.72E-01 5.39E-05 5.39E-03 2.74E-07
Cadmium metal(elemental unreacted)(H,T) 7440439 4.14E-06 1.65E-05 4.14E-06 3.62E-02 4.14E-06 4.14E-04 2.10E-08
Chromic Acid(VI)(H,T) 7738945 4.14E-06 1.65E-05 4.14E-06 3.62E-02 4.14E-06 4.14E-04 2.10E-08
Formaldehyde(H,T) 50000 1.63E-03 6.51E-03 1.63E-03 1.43E+01 1.63E-03 1.63E-01 8.26E-06
Lead unlisted compounds(H) PBC-Other 1.24E-05 4.96E-05 1.24E-05 1.09E-01 1.24E-05 1.24E-03 6.30E-08
Manganese unlisted compounds(H,T) MNC-Other 8.27E-06 3.31E-05 8.27E-06 7.25E-02 8.27E-06 8.27E-04 4.20E-08
Mercury vapor(H,T) 7439976 4.14E-06 1.65E-05 4.14E-06 3.62E-02 4.14E-06 4.14E-04 2.10E-08
Napthalene(H) 91203 1.17E-04 4.68E-04 1.17E-04 1.02E+00 1.17E-04 1.17E-02 5.94E-07
Nickel metal(H,T) 7440020 4.14E-06 1.65E-05 4.14E-06 3.62E-02 4.14E-06 4.14E-04 2.10E-08
Selenium compounds(H) SEC 2.07E-05 8.27E-05 2.07E-05 1.81E-01 2.07E-05 2.07E-03 1.05E-07
Toluene(H,T) 108883 5.64E-04 2.26E-03 5.64E-04 4.94E+00 5.64E-04 5.64E-02 2.86E-06
Xylene(H,T) 1330207 3.93E-04 1.57E-03 3.93E-04 3.44E+00 3.93E-04 3.93E-02 2.00E-06
Highest HAP(Formaldehyde) 150000 1 1.63E-03 6.51E-03 1.63E-03 1.43E+01 1.63E-03 1.63E-01 8.26E-06
Total HAPs I I 5.29E-03 I 2.12E-02 5.29E-03 4.64E+01 5.29E-03 I 5.29E-01
TOXIC AIR POLLUTANT EMISSIONS INFORMATION FOR PERMITTING PURPOSES)
EXPECTED ACTUAL EMISSIONS AFTER CONTROLS/LIMITATIONS EMISSION FACTOR
Ibmp-nr
TOXIC AIR POLLUTANT CAS Num. Ib/hr lb/day Ib/r uncontrolled
Acetaldehyde(H,T) 75070 1.06E-03 2.54E-02 1.06E-01 5.37E-06
Acrolein(H,T) 107028 1.28E-04 3.06E-03 1.28E-02 6.48E-07
Arsenic unlisted compounds(H,T) ASC-Other 5.52E7C6 1.32E-04 5.52E-04 2.80E-08
Benzene(H,T) 71432 1.29E-03 3.09E-02 1.29E-01 6.53E-06
Benzo(a)pyrene(H,T) 50328 2.59E-07 6.22E-06 2.59E-05 1.32E-09
Beryllium metal(unreacted)(H,T) 7440417 4.14E-06 9.93E-05 4.14E-04 2.10E-08
1,3-Butadiene(H,T) 106990 5.39E-05 1.29E-03 5.39E-03 2.74E-07
Cadmium metal(elemental unreacted)(H,T) 7440439 4.14E-06 9.93E-05 4.14E-04 2.10E-08
soluble chromate compounds,as chromium(VI)equivalent SOLCR6 4.14E-06 9.93E-05 4.14E-04 2.10E-08
Formaldehyde(H,T) 50000 1.63E-03 3.91E-02 1.63E-01 8.26E-06
Manganese unlisted compounds(H,T) MNC-Other 8.27E-06 1.99E-04 8.27E-04 4.20E-08
Mercury vapor(H,T) 7439976 4.14E-06 9.93E-05 4.14E-04 2.1 DE-08
Nickel metal(H,T) 7440020 4.14E-06 9.93E-05 4.14E-04 2.10E-08
Toluene(H,T) 108883 5.64E-04 1.35E-02 5.64E-02 2.86E-06
Xylene(H,-o 11330207 3.93E-04 9.43E-03 3.93E-02 2.00E-06
GREENHOUSE GAS EMISSIONS INFORMATION(FOR EMISSIONS INVENTORY PURPOSES)-CONSISTENT WITH GHG-POTENTIAL TO EMIT
EPA MANDATORY REPORTING RULE(MRR)METHOD NOT BASED ON EPA MRR METHOD
DISTILLATE#2 ACTUAL EMISSIONS POTENTIAL EMISSIONS-utilize max heat input
Capacity or horsepower and EPA MRR Emission Requested Emission Limitation-utilize
Factors requested fuel limit and EPA MRR
GREENHOUSE GAS EMITTED WILL NOT USE EPA MRR METHOD IF ONLY HOURS OF OPERATION ARE GIVEN Emission Factors
metric tons/yr metric tons/yr,CO2e short tons/yr short tons/yr short tons/yr,CO2e short tons/yr short tons/yr,CO2e
CARBON DIOXIDE(CO2) no EPA method no EPA method no EPA method 984.85 984.85 11.24 11.24
METHANE(CH4) no EPA method no EPA method no EPA method 3.99E-02 9.99E-01 4.56E-04 1.14E-02
NITROUS OXIDE(N20) no EPA method no EPA method no EPA method 7.99E-03 2.38E+00 9.12E-05 2.72E-02
TOTAL no EPA method TOTAL 988.23 TOTAL 11.28
NOTE:CO2e means CO2 equivalent.
NOTE:The DAQ Air Emissions Reporting Online(AERO)system requires short tons be reported.The EPA MRR requires metric tons be reported.
NOTE: Do not use greenhouse gas emission estimates from this spreadsheet for PSD(Prevention of Significant Deterioration)purposes.
HFPO Barricade Emergency Electrical Generator Engine(I-RICE-03)
GAS&DIESEL INTERNAL COMBUSTION ENGINES EMISSIONS CAL ULAT R REVISION S 6/22/2015-OUTPUT SCREEN
'®*A Instructions: Enter emission source/facility data on the"INPUT tab/screen.The air emission results and summary of input data are
viewed/printed on the"OUTPUT tab/screen.The different tabs are on the bottom of this screen.
This spreadsheet is for your use only and should be used with caution.DENR does not guarantee the accuracy of the information contained.
NCDENR This spreadsheet is subject to continual revision and updating.it is your responsibility to be aware of the most current information
available.DENR is not responsible for errors or omissions that may be contained herein.
SOURCE/FACILITY/USER INPUT SUMMARY FROM INPUT SCREEN
COMPANY: CFIBRIOUB COfilPBfly-FayQtteVllle WOTkS FACILITY ID NO.. 0900009
PERMIT NUMBER: 03735T48
EMISSION SOURCE DESCRIPTION: 320 HP POWER OUTPUT,DIESEL INTERNAL COMBUSTION ENGINE FACILITY CITY: Fayetteville
EMISSION SOURCE ID NO.: I-RICE-04 FACILITY COUNTY: Bladen
SPREADSHEET PREPARED BY: Christel Compton POLLUTANT CONTROL EFF.
ACTUAL THROUGHPUT 21 HRS OF OPERATION I FUEL HEATING VALUE: 140000 BTU/GAL PM 0
REQUESTED ANNUAL LIMITATION 100 HRS OF OPERATION I CALCULATION&I 0.1381 min BTU/GAL PM10 0
SULFUR CONTENT OF DIESEL FUEL(%) ul PM2.5 0
METHOD USED TO COMPUTE ACTUAL GHG EMISSIONS: TIER 1:DEFAULT HIGH HEAT VALUE AND DEFAULT EF SO2 0
CARBON CONTENT USED FOR GHGS(kg C/gaD: CARBON CONTENT NOT USED FOR CALCULATION TIER CHOSEN NOX 0
CO 0
VOC 0
CRITERIA AIR POLLUTANT EMISSIONS INFORMATION
ACTUAL EMISSIO%S POTENTIAL EMISSIONS EMISSION FACTOR
IARER COMROLs(uMi TS) (BEf ORECONTROLBILIMITS) IAETEIL-TRILS/LIMITS) IWhp-h(
AIR POLLUTANT EMITTED Whir tonstyr Ib/hr tonstyr Whir lons/yr uncornroum
PARTICULATE MATTER PM 0.70 0.01 0.70 3.08 0.70 0.04 2.20E-03
PARTICULATE MATTER<10 MICRONS(PMTa 0.70 0.01 0.70 3.08 0.70 0.04 2.20E-03
PARTICULATE MATTER<2.5 MICRONS(PM2.0 0.70 0.01 0.70 3.08 0.70 0.04 2.20E-03
SULFUR DIOXIDE(S02 0.00 0.00 0.00 0.02 0.00 0.00 1.21E-05
NITROGEN OXIDES(NOx) 9.92 0.11 9.92 43.45 9.92 0.50 3.10E-02
CARBON MONOXIDE(CO) 2.14 0.02 2.14 9.36 2.14 0.11 6.68E-03
VOLATILE ORGANIC COMPOUNDS(VOC) 0.80 0.01 0.80 3.52 0.80 0.04 2.51E-03
TOXIC/HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION
ACTUAL EMISSIONS POTENTIAL EMISSIONS EMISSION FACTOR
CAS IAFTEa CONT-S I
LIMITS) (BETOREOONTROLSILIMITs) (-ERCONTROLSAIMITS) Iblhp-h,
TOXIC I HAZARDOUS AIR POLLUTANT NUMBER Ib/hr lb/yr Ib/hr Ib/yr Ib/hr Ib/yr uOcmtrnlled
Aoetaldeh e(H, 75070 1.72E-03 3.68E-02 1.72E-03 1.51E+01 1.72E-03 1.72E-01 5.37E-06
Acrolein(H,n 107028 2.07E-04 4.43E-03 2.07E-04 1.82E+00 2.07E-04 2.07E-02 6.48E-07
Arsenic unlisted compounds H, ASC-Other 8.96E-06 1.92E-04 8.96E-06 7.85E-02 8.96E-06 8.91 2.80E-08
Benzene(H,T) 71432 2.09E-03 4.47E-02 2.09E-03 1.83E+01 2.09E-03 2.09E-01 6.53E-06
Benzo(a)p rene H, 50328 4.21E-07 9.01E-OS 4.21E-07 3.69E-03 4.21E-07 4.21E-05 1.32E-09
Beryllium metal(unreacted)(H,T) 7440417 6.72E-06 1.44E-04 6.72E-06 5.89E-02 6.72E-06 6.72E-04 2.10E-08
1,3-Butadiene H, 106990 8.76E-05 1.87E-03 8.76E-05 7.67E-01 8.76E-05 8.76E-03 2.74E-07
Cadmium metal(elemental unreacled)(H,T) 7440439 6.72E-06 1.44E-04 6.72E-06 5.89E-02 6.72E-06 6.72E-04 2.10E-08
Chromic Acid I H, 7738945 6.72E-06 1.44E-04 8.72E-08 5.89E-02 6.72E-06 6.72E-04 2.10E-08
Formaldehyde 50000 2.64E-03 5.66E-02 2.64E-03 2.32E+01 2.64E-03 2.64E-01 8.26E-06
Lead unlisted compounds(H) PBC-Other 2.02E-05 4.31E-04 2.02E-05 1.77E-01 2.02E-05 2.02E-03 6.30E-08
Manganese unlisted compounds H, MNC-Other 1.34E-05 2.88E-04 1.34E-05 1.18E-01 1.34E-05 1.34E-03 4.20E-08
Mercury vapor(ITT) 7439976 6.72E-06 1.44E-04 6.72E-06 5.89E-02 6.72E-06 6.72E-04 2.10E-08
Napthalene(H) 91203 1.90E-04 4.06E-03 1.90E-04 1.66E+00 1.90E-04 1.90E-02 5.94E-07
Nickel metal H,T) 7440020 6.72E-06 1.44E-D4 6.72E-D6 5.89E-02 6.72E-06 6.72E-04 2.101
Selenium compounds(H) SEC 3.36E-05 7.19E-04 3.36E-05 2.94E-01 3.36E-05 3.38E-03 1.05E-07
Toluene(H,T) 108883 9.16E-04 1.96E-02 9.18E-04 8.03E+00 9.16E-04 9.16E-02 2.86E-06
Xylene(H,T) 1330207 6.38E-04 1.37E-02 8.36E-04 5.59E+00 6.36E-04 8.38E-02 I 2.00E-06
Highest HAP(Formaldehyde) 150000 1 2.64E-03 I 5.66E-02 I 2.64E-03 2.32E+01 2.64E-03 2.64E-01 8.26E-06
Total HAPs 8.60E-03 1.84E 01 8.60E-03 7.53E 11 8 60E-03 8.60E-01
TOXIC AIR POLLUTANT EMISSIONS INFORMATION`(FOR PERMITTING PURPOSES)
EXPECTED ACTUAL EMISSIONS AFTER CONTROLS/LIMITATIONS EMISSION FACTOR
Iblh hr
TOXIC AIR POLLUTANT CAS Num. Whir Ib/tla Ib r uncontrolled
Acetaldehyde(H,T) 75070 1.72E-03 4.12E-02 1.72E-01 5.37E-06
Acrolein H, 107028 2.07E-D4 4.97E-03 2.07E-02 6.48E-07
Arsenic unlisted compounds(H,T) ASC-Other 8.96E-06 2.15E-04 8.96E-04 2.80E-08
Benzene(H,T) 71432 2.09E-03 5.02E-02 2.09E-01 6.53E-06
Benzo(a)pyrene(H, 50328 4.21E-07 1.01E-05 4.21E-05 1.32E-09
Beryllium metal(unreacted) H, 7440417 6.72E-06 1.61E-04 6.72E-04 2.10E-OB
1,3-Butadiene H,T) 106990 8.76E-05 2.10E-03 8.76E-03 2.74E-07
Cadmium metal(elemental unreacted)(H, 7440439 6.72E-06 1.61E-04 6.72E-04 2.10E-08
soluble chromate compounds,as chromium(VI)equivalent SOLCR6 6.72E-D6 1.61E-04 6.72E-04 2.10E-08
Fornaldehyde(H,T) 50000 2.64E-03 6.34E-02 2.64E-01 8.26E-06
Manganese unlisted compounds H, MNC-Other 1.34E-05 3.23E-04 1.34E-03 4.20E-08
Mercury vapor H, 7439976 6.72E-06 1.61E-04 6.72E-04 2.10E-08
Nickel metal(H,T) 7440020 6.72E-06 1.61E-04 6.72E-04 2.10E-08
Toluene(H,T) 108883 9.16E-04 2.20E-02 9.16E-02 2.86E-06
Xylene(H.T) 1330207 6.38E-04 1.53E-02 6.38E-02 2.00E-06
GREENHOUSE GAS EMISSIONS INFORMATION(FOR EMISSIONS INVENTORY PURPOSES)-CONSISTENT WITH GHG-POTENTIAL TO EMIT
EPA MANDATORY REPORTING RULE(MRR)METHOD NOT BASED ON EPA MRR METHOD
DISTILLATE#2 ACTUAL EMISSIONS POTENTIAL EMISSIONS-utilize max heat input
capacity or horsepower and EPA MRR Emission Reeuestetl Emission Limitation-utilize
Factors requested fuel limit and EPA MRR
GREENHOUSE GAS EMITTED WILL NOT USE EPA MRR METHOD IF ONLY HOURS OF OPERATION ARE GIVEN Emission Factors
metric tonstyr metric tonstyr,CO2e short tonstyr short tonstyr short tonstyr,CO2e short tonstyr short I nstyr,CO2e
CARBON DIOXIDE(CO2) no EPA method no EPA method no EPA method 1,599.75 1,599.75 18.26 18.26
METHANE(CHe) no EPA method no EPA method no EPA method 6.49E-02 1.62E+00 7.41 E-04 1.85E-02
NITROUS OXIDE(N20) no EPA method no EPA method no EPA method 1.30E-02 3.87E+00 1.48E-04 4.41 E-02
TOTAL no EPA method TOTAL 1 1,605.24 TOTALI 2
NOTE:CO2e means CO2 equivalent.
NOTE:The DAD Air Emissions Reporting Online(AERO)system requires short tons be reported.The EPA MRR requires metric tons be reported.
NOTE:Do not use greenhouse gas emission estimates from this spreadsheet for PSD(Prevention of Significant Deterioration)purposes.
HFPO Barricade Emergency Electrical Generator Engine(I-RICE-03)
GA &DIESEL INTERNAL COMBUSTION ENGINES EMISSIONS CAL ULAT R REVISIONS 6/22/2015-OUTPUT SCREEN
Instructions:Enter emission source/facility data on the"INPUT'tab/screen.The air emission results and summary of input data are
viewed/printed on the"OUTPUT'tab/screen.The different tabs are on the bottom of this screen.
This spreadsheet is for your use only and should be used with caution.DENR does not guarantee the accuracy of the information contained.
This spreadsheet is subject to continual revision and updating. It is your responsibility to be aware of the most current information
NCDENRavailable.DENR is not responsible for errors or omissions that may be contained herein.
SOURCE/FACILITY/USER INPUT SUMMARY FROM INPUT SCREEN
NO.: 0900009
COMPANY: Chef110urS Company-Fayetteville Works PERMIT TY NFACILIUM ER: 03735T48
EMISSION SOURCE DESCRIPTION: 540 HP POWER OUTPUT,DIESEL INTERNAL COMBUSTION ENGINE FACILITY CITY: Fayetteville
EMISSION SOURCE ID NO.: I-RICE-05 FACILITY COUNTY: Bladen
SPREADSHEET PREPARED BY: Christel Compton POLLUTANT CONTROL EFF.
ACTUAL THROUGHPUT 0 HRS OF OPERATION FUEL HEATING VALUE:I 140000 BTU/GAL PM 0
REQUESTED ANNUAL LIMITATION 100 HRS OF OPERATION CALCULATIONS: 0.1381 mm BTU/GAL PM10 0
SULFUR CONTENT OF DIESEL FUEL(%) 1 01 PM2.5 0
METHOD USED TO COMPUTE ACTUAL GHG EMISSIONS: TIER 1:DEFAULT HIGH HEAT VALUE AND DEFAULT EF S02 0
CARBON CONTENT USED FOR GHGS(kg C/gal): CARBON CONTENT NOT USED FOR CALCULATION TIER CHOSEN NOX 0
CO 0
VOC 0
CRITERIA AIR POLLUTANT EMISSIONS INFORMATION
ACTUAL EMISSIONS POTENTIAL EMISSIONS EMISSION FACTOR
(AFTER CONTROLS I LIMITS) (BEFORE CONTROLS/LIMITS) (AFTER CONTROLS(LIMITS) lbmp-hr
AIR POLLUTANT EMITTED Ib/hr tons/yr Ib/hr tons/yr Ib/hr tons/yr uncontrolled
PARTICULATE MATTER(PM) 1.19 0.00 1.19 5.20 1.19 0.06 2.20E-03
PARTICULATE MATTER<10 MICRONS(PM1e) 1.19 0.00 1.19 5.20 1.19 0.06 2.20E-03
PARTICULATE MATTER<2.5 MICRONS(PM25) 1A9 0.00 1.19 5.20 1.19 0.06 2.20E-03
SULFUR DIOXIDE(S02) 0.01 0.00 0.01 0.03 0.01 0.00 1.21E-05
NITROGEN OXIDES NOx) 16.74 0.00 16.74 73.32 16.74 0.84 3.10E-02
CARBON MONOXIDE(CO) 3.61 0.00 3.61 15.80 3.61 0.18 6.68E-03
VOLATILE ORGANIC COMPOUNDS(VOC) 1.36 0.00 1.36 5.95 1.36 0.07 2.51 E-03
TOXIC/HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION
ACTUAL EMISSIONS POTENTIAL EMISSIONS EMISSION FACTOR
CAS (AFTER CONTROLS I LIMITS( (BEFORE CONTROLS I LIMITS) (AFTER CONTROLS(LIMITS) lbmP-hr
TOXIC/HAZARDOUS AIR POLLUTANT NUMBER Ib/hr Ib/yr Ib/hr Ib/yr Ib/hr Ib/yr uncontrolled
Acetaldehyde(H,T) 75070 2.90E-03 0.00E+00 2.90E-03 2.54E+01 2.90E-03 2.90E-01 5.37E-06
Acrolein(H,T) 107028 3.50E-04 O.00E+00 3.50E-04 3.06E+00 3.50E-04 3.50E-02 6.48E-07
Arsenic unlisted compounds(H,T) ASC-Other 1.51 E-05 0.00E+00 1.51E-05 1.32E-01 1.51E-05 1.51 E-03 2.80E-08
Benzene(H,T) 71432 3.53E-03 O.00E+00 3.53E-03 3.09E+01 3.53E-03 3.53E-01 6.53E-06
Benzo(a)pyrene(H,T) 50328 7.11E-07 0.00E+00 7.11E-07 6.23E-03 7.11E-07 7.11E-05 1.32E-09
Beryllium metal(unreacted)(H,T) 7440417 1.13E-05 O.00E+00 1.13E-05 9.93E-02 1.13E-05 1.13E-03 2.10E-08
1,3-Butadiene(H,T) 106990 1.48E-04 0.00E+00 1.48E-04 1.29E+00 1.48E-04 1.48E-02 2.74E-07
Cadmium metal(elemental unreacted)(H,T) 7440439 1.13E-05 0.00E+00 1.13E-05 9.93E-02 1.13E-05 1.13E-03 2.10E-08
Chromic Acid(VI)(H,T) 7738945 1.13E-05 0.00E+00 1.13E-05 9.93E-02 1.13E-05 1.13E-03 2.10E-08
Formaldehyde(H,T) 50000 4.46E-03 0.00E+00 4.46E-03 3.91 E+01 4.46E-03 4.46E-01 8.26E-06
Lead unlisted compounds(H) PBC-Other 3.40E-05 O.00E+00 3.40E-05 2.98E-01 3.40E-05 3.40E-03 6.30E-08
Manganese unlisted compounds(H,T) MNC-Other 2.27E-05 0.00E+00 2.27E-05 1.99E-01 2.27E-05 2.27E-03 4.20E-08
Mercury vapor(H,T) 7439976 1.13E-05 0.00E+00 1.13E-05 9.93E-02 1.13E-05 1.13E-03 2.10E-08
Napthalene(H) 91203 3.21E-04 0.00E+00 3.21E-04 2.81E+00 3.21E-04 3.21E-02 5.94E-07
Nickel metal(H,T) 7440020 1.13E-05 0.00E+00 1.13E-05 9.93E-02 1.13E-05 1.13E-03 2.10E-08
Selenium compounds(H) SEC 5.67E-05 O.00E+00 5.67E-05 4.97E-01 5.67E-05 5.67E-03 1.05E-07
Toluene(H,T) 108883 1.55E-03 0.00E+00 1.55E-03 1.35E+01 1.55E-03 1.55E-01 2.86E-06
Xylene(H,T) 1330207 1.08E-03 O.00E+00 1.08E-03 9.44E+00 1.08E-03 1.08E-01 2.00E-06
Highest HAP(Formaldehyde) 50000 4.46E-03 0.00E+00 4.46E-03 3.91E+01 4.46E-03 4.46E-01 8.26E-06
Total HAPs L 1.45E-02 O.00E+00 1.45E-02 1.27E+02 1.45E-02 1.45E+00
TOXIC AIR POLLUTANT EMISSIONS INFORMATION FOR PERMITTING PURPOSES
EXPECTED ACTUAL EMISSIONS AFTER CONTROLS IfLIMITATIONS EMISSION FACTOR
Ibmp-nr
TOXIC AIR POLLUTANT CAS Num. Ib/hr lb/day Ib/yr uncontrolled
Acetaldehyde(H,T) 75070 2.90E-03 6.96E-02 2.90E-01 5.37E-06
Acrolein(H,T) 107028 3.50E-04 8.39E-03 3.50E-02 6.48E-07
Arsenic unlisted compounds(H,T) ASC-Other 1.51E-05 3.63E-04 1.51E-03 2.80E-08
Benzene(H,T) 71432 3.53E-03 8.46E-02 3.53E-01 6.53E-06
Benzo(a)pyrene(H,T) 50328 7.11E-07 1.71E-05 7.11E-05 1.32E-09
Beryllium metal(unreacted)(H,T) 7440417 1.13E-05 2.72E-04 1.13E-03 2.10E-08
1,3-Butadiene(H,T) 106990 1.48E-04 3.55E-03 1.48E-02 2.74E-07
Cadmium metal(elemental unreacted)(H,T) 7440439 1.13E-05 2.72E-04 1.13E-03 2.10E-08
soluble chromate compounds,as chromium(VI)equivalent SOLCR6 1.13E-05 2.72E-04 1.13E-03 2.10E-08
Formaldehyde(H,T) 50000 4.46E-03 1.07E-01 4.46E-01 8.26E-06
Manganese unlisted compounds(H,T) MNC-Other 2.27E-05 5.44E-04 2.27E-03 4.20E-08
Mercury vapor(H,T) 7439976 1.13E-05 2.72E-04 1.13E-03 2.1 OE-08
Nickel metal(H,T) 7440020 1.13E-05 2.72E-04 1.13E-03 2.10E-08
Toluene(H,T) 108883 1.55E-03 3.71E-02 1.55E-01 2.86E-06
Xylene(H,T) 1330207 1.08E-03 2.59E-02 1.08E-01 2.00E-06
GREENHOUSE GAS EMISSIONS INFORMATION(FOR EMISSIONS INVENTORY PURPOSES)-CONSISTENT WITH GHG-POTENTIAL TO EMIT
EPA MANDATORY REPORTING RULE(MI METHOD NOT BASED ON EPA MRR METHOD
DISTILLATE#2 ACTUAL EMISSIONS POTENTIAL EMISSIONS-utilize max heat input POTENTIAL EMIM0177TYLT-F
Requested Emission Limitation-utilize
capacity or horsepower and EPA MRR Emission requested fuel limit and EPA MRR
GREENHOUSE GAS EMITTED WILL NOT USE EPA MRR METHOD IF ONLY HOURS OF OPERATION ARE GIVEN Factors Emission Factors
metric tons/yr metric tons/yr,CO2e short tons/yr short tons/yr short tons/yr,CO2e short tons/yr short tons/yr,CO2
CARBON DIOXIDE(CO2) no EPA method no EPA method no EPA method 2,699.58 2,699.58 30.82 30.82
METHANE(CH4) no EPA method no EPA method no EPA method 1.10E-01 2.74E+00 1.25E-03 3.13E-0
NITROUS OXIDE(N20) no EPA method no EPA method no EPA method 2.19E-02 6.53E+00 2.50E-04 7.45
TOTAL no EPA method TOTAL 2,708.85 TOTAL 3
NOTE:CO2e means CO2 equivalent.
NOTE:The DAQ Air Emissions Reporting Online(AERO)system requires short tons be reported.The EPA MRR requires metric tons be reported.
NOTE:Do not use greenhouse gas emission estimates from this spreadsheet for PSD(Prevention of Significant Deterioration)purposes.