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HomeMy WebLinkAboutAQ_F_0400009_20221108_CMPL_Fac-Ltr_Fuel usage Charlotte (704)597-0003 Greensboro (336)275-1631 BOEMAREA SOURCE TUNING REQUIREMENTS Greenville (864)968-3363 Sales&Service,Inc, Columbia (803)808-3366 CUSTOMER: Hornwood BOILER MODEL#: D-52 CITY: Lilesville BOILER SERIAL#: D-4346 CONTACT: Dale Kelly/Tony Williams NCDOL/SCLLR#: NC#330883 DATE: Nov.7 2022 NATIONAL BOARD#: 3916 Yr.Blt.2001 TECHNICIAN: I I BOILER ID: Cleaver MIN031 REQUIREMENT • COMMENTS None Needed Inspect the burner Clean or replace any components of the burner as necessary. Inspect the flame pattern Adjust the burner as necessary to optimize the flame pattern. The adjustment should Optimzed be consistent with the manufacturer's specifications,if applicable. Inspect the air/fuel ratio system Ensure system is calibrated and functioning properly,if such a system is installed on the Good boiler. Optimize emission of carbon monoxide(CO) Optimize emissions consistent with the manufacturer's specification,if available. Well within Manf.Specs. Parameter Before After Low Measure CO and 02 levels in exhaust,before and Basis(wet/dry) Wet Wet after tune-up CC. (ppmv) 12 0 (%by volume) 2.8 5.6 �I Charlotte (704)597-0003 Greensboro (336)275-1631 BOMMFunctional BMS Safety Check Sheet Greenville (864)968-3363 Sates do Smvice,Inc. Columbia (803)808-3366 CUSTOMER: Hornwood BOILER MODEL#: D-52 CITY LOCATION: Lilesville BOILER SERIAL#: D-4346 CONTACT NAME: Dale Kelly/Tony William NCDOL/SCLLR#: NC#330883 DATE: Nov. 7 2022 NATIONAL BOARD#: 3916 Yr.Blt. 200 TECHNICIAN: Ron. McGowan BOILER ID: Cleaver MIN031 Burner Info Fuel Info #2 Fuel Oil PAGE 2/2 Section Safety Interlock Limits MANUFACTURE/TYPE RANGE SETPOINT VERIFIED N/A 5.7 Assured Low Fire Cutoff(ALFCO) 5.8 High Stack Temperature Limit N/A 5.9 Emergency Stop Switch(E-STOP)Door Egress 5.10 High Oil Pressure Switch-Auto reset(HOPS) 5.11 Low Oil Pressure Switch-Auto reset(LOPS) Honeywell 0-150# 65# yes 5.12 1st Proof of Closure Switch-Fuel Oil S.S.O.V.(POC) ASCO YES 5.13 2nd Proof of Closure Switch-Fuel Oil S.S.O.V.(POC) 5.14 Atomization Air Proving Switch(AAPS) mercoid 1-60# 10# yes 5.15 Oil Gun Proving Switch(OGPS) micro yes 5.16 Hot Water Flow Switch 6.0 General Safety Observations 6.1 Side Entrance Panel-General Condition YES 6.2 Electrical Feed Fusing YES 6.3 Alarm Acknowledge/Silence Pushbutton YES 6.4 Relief Valves Lead Seals/Leaks YES 6.5 Steam Valves I Blowdown Valves/Leaks YES 6.6 Hot Water Supply Temperature N/A 6.7 Hot Water Return Temperature N/A 6.8 Inlet Gsa Pressure 6.9 Regulated Gas Pressure 3# Comments: do Nov. 7 2022 Date: Signature: Printed: Technician Data Sheet v08 R.I.xisx Charlotte (704)597-0003 Greensboro (336)275-1631 Functional BMS Safety Check Sheet Greenville (864)968-3363 _B C E-M- Seim&Servl m,Inc. Columbia (803)808-3366 CUSTOMER: Hornwood BOILER MODEL#: D-52 CITY LOCATION: Lilesville BOILER SERIAL#: D-4346 CONTACT NAME: Dale Kelly/Tony William NCDOL/SCLLR#: NC#330883 DATE: Nov.7 2022 NATIONAL BOARD#: 3916 Yr.Blt.200 TECHNICIAN: Ron. McGowan BOILER ID: Cleaver MIN031 Burner Info Fuel Info #2 Fuel Oil PAGE 1/2 Section Water Level Control MANUFACTURE/TYPE RANGE SETPOINT VERIFIED N/A 1.1 Feed-Water Level Controller Fischer yes 1.2 Primary Low Water Level Control(LWCO) Ficsher yes 1.2 Auxiliary Low Water Level Control Manual Reset (ALWCO) Maxtrol yes 1.4 Slow Drain Evaporation Test in Low Fire Position 1.5 Auxiliary LWCO Bypass Switch Momentary 2.0 Pressure/Temperature Control MANUFACTURE/TYPE RANGE SETPOINT VERIFIED 2.1 Operating Steam Pressure Control Switch Honeywell 0-300 120 yes 2.2 Modulating Steam Pressure Controller Honeywell 0-300 100 yes 2.3 High Limit Steam Pressure Control Switch-Manual Reset honeywell 0-300 155 yes 2.4 Day/Night Setback Temperature/Pressure Switch 2.5 Operating Temperature Control Switch N/A 2.7 Modulating Temperature Control Switch N/A 2.8 High Limit Temperature Control Switch N/A 3.0 Burner Control Panel MANUFACTURE/TYPE VERIFIED 3.1 Wiring Diagrams on site yes 3.2 Burner ON/OFF Switch yes 3.3 Fuel Selector Switch yes 3.4 Alarm Horn/Bell yes 3.4 Manual Firing Rate Potentiometer/Controller yes 3.5 Emergency Stop Switch(E-STOP) Burner Mounted 4.0 Burner Flame Safeguard Control MANUFACTURE/TYPE VERIFIED 4.1 Flame SafeGuard Control/Programmer (FSGC) FIREYE yes 4.2 Flame Amplifier I/R yes 4.3 Flame Scanner I/R yes 4.4 Purge Timer/Card(minimum 30second timing) I/R 4.5 FSGC Diagnostic Burner Run Hours 222 Run Hours= 4.6 FSGC Diagnostic Burner Cycle Count Cycle Count- 2393 5.0 Safety Interlock Limits MANUFACTURE/TYPE RANGE SETPOINT VERIFIED 5.1 Combustion Air Proving Switch(CAPS) Honeywell 2-20" 4" YES 5.2 High Gas Pressure Switch Mercoid 1-5# 3# yes 5.3 Low Gas Pressure Switch Mercoid 1-5# .5# Yes 5.4 1st Proof of Closure Switch-Natural Gas S.S.O.V.(POC) maxxon 5.5 2nd Proof of Closure Switch-Natural Gas S.S.O.V.(POC) 5.6 High Fire Purge Proving Switch(HFPS) Honeywell r.'i:FiRJCiu,)-ION"�Ineel-VOS 81.XISX Charlotte (704)597-0003 EKW= Greensboro (336)275-1631 Salmi Inc. FUEL OIL COMBUSTION Greenville (864)968-3363 Columbia (803)808-3366 CUSTOMER: Hornwood BOILER MODEL#: D-52 CITY LOCATION: Lilesville BOILER SERIAL#: D-4346 CONTACT NAME: Dale Kelly/Tony Williams NCDOL/SCLLR#: NC#330883 DATE: Nov.7 2022 NATIONAL BOARD#: 3916 Yr.Blt.2001 TECHNICIAN: Ron. McGowan BOILER ID: Cleaver MIN031 MEASURES UNITS MIN 10`Yo 20% 30% 40% 50% 60% 70% 80% 90% 100% STEAM FLOW RATE Ib/hr N/A N/A N/A N/A N/A OIL FLOW RATE GPM AIR RATE % N/A N/A N/A N/A N/A AIR ACTUATOR POSITION % OIL ACTUATOR POSITION % N/A N/A N/A N/A N/A FGR ACTUATOR POSITION % VSD % N/A N/A N/A N/A N/A VSD AMPS N/A N/A N/A N/A STEAM PRESSURE PSIG 100 115 80 115 70 112 DRUM LEVEL "WC N N N N N N N FEEDWATER PRESSURE PSIG ECONOMIZER FW IN TEMP -F N/A N/A N/A N/A ECONOMIZER FW OUT TEMP `F N/A N/A N/A N/A N/A OIL PRESSURE BEFORE REGULATOR PSIG 100 100 100 OIL PRESSURE AFTER REGULATOR PSIG N/A N/A N/A N/A N/A N/A OIL PRESS.BEFORE FLOW FCV PSIG 100 100 OIL PRESSURE AT BURNER PSIG 40 39 38 37 STACK DRAFT "WC 33" .22" 22" -.27" -.45" -.85" -1.06 FURNACE PRESSURE I.WC N/A N/A N/A N/A N/A N/A FEEDWATER VALVE % AMBIENT AIR TEMP(T.Air) °F STACK TEMP/ECON IN (T.Gas) -F OXYGEN 02 % SEE SEE CO PPM Combu Combu NOx PPM stion stion CO2 % Sheet Sheet COMBUSTION EFFICIENCY % ecnnicion Data Sheet✓08 Rl.xisx Charlotte (704)597-0003 Greensboro (336) 275-1631 Greenville (864)968-3363 BOM Columbia (803)808-3366 CUSTOMER INFORMATION CUSTOMER: Hornwood BOILER MODEL#: D-52 CITY: Lilesville BOILER SERIAL#: D-4346 CONTACT. Dale Kelly/Tony Williams NCDOL/SCLLR#: NC#330883 DATE: Nov.7 2022 NATIONAL BOARD#: 3916 Yr.Blt.2001 TECHNICIAN: Ron. McGowan BOILER ID: Cleaver MIN031 JOB#: NQ-3982 BURNER INFO: