HomeMy WebLinkAboutAQ_F_2100079_20221005_CMPL_InspRpt NORTH CAROLINA DIVISION OF Washington Regional Office
AIR QUALITY Jimbo's Jumbos, 190 Peanut Drive
NC Facility ID 2100079
Inspection Report County/FIPS: Chowan/041
Date: 10/05/2022
Facility Data Permit Data
Jimbo's Jumbos, 190 Peanut Drive Permit 08656/R09
190 Peanut Drive Issued 11/15/2018
Edenton,NC 27932 Expires 6/30/2025
Lat: 36d 4.8560m Long: 76d 35.4050m Class/Status Synthetic Minor
SIC: 2068/Salted And Roasted Nuts And Seeds Permit Status Active
NAILS: 311911 /Roasted Nuts and Peanut Butter Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
Paul Britton Paul Britton Paul Britton
V.P.Operations V.P. Operations V.P. Operations
(252)482-9061 (252)482-9061 (252)482-9061
Comments: Compliance Data
The facility appeared to operate in compliance with all applicable air quality
regulations and permit conditions at the time of Inspection Date 09/27/2022
inspection. Inspector's Name Yongcheng Chen
Operating Status Operating
Inspector's Signature: Compliance Status Compliance-inspection
n 1__ Action Code FCE
l�� Inspection Result Compliance
Date of Signature: 10/05/2022
Total Actual emissions in TONS/YEAR:
TSP S02 NOX VOC CO PM10 *HAP
2016 23.60 --- --- --- --- 0.2300 ---
2011 23.60 --- --- --- --- 0.2300 ---
Highest HAP Emitted inpounds)
Five Year Violation History:None
Performed Stack Tests since last FCE:None
LOCATION:
From WaRO,take Highway 17N towards Williamston. Turn right coming into Williamston onto Highway 17N and go to Edenton.
Take Exit#227 at Edenton. At end of ramp turn right onto Virginia Road and go to the third stoplight and turn left onto North Broad
Street. Go about a mile and pass a car dealership. Turn left onto Peanut Drive. Go to Jimbo's Jumbo's main office on the left, (190
Peanut Drive). The blanching facility is located at 185 Peanut Drive,across the street.
PROCESS DESCRIPTION:
The facility receives shelled peanuts,removes the skins and the peanuts are then processed for the food industry. Loose skins are first
removed at the dumping process by a stoner and an aspirator. Blanching and cleaning remove the remaining skins. The skins are then
pneumatically conveyed to cyclones,separated and sold as an animal feed component.
PERMITTED EMISSION SOURCES:
Emission Emission Source Control Control System
Source ID Description System ID Description
ES-1 Peanut blanching and CD-1,CD-2,CD-3 Cyclone(69 inches in
cleaning process diameter)(CD-1)
Cyclone(69 inches in
diameter)(CD-2)
Cyclone(69 inches in
diameter)(CD-3)
ES-2 Peanut blanching and CD-4,CD-5 Cyclone(84 inches in
cleaning process diameter)(CD-4)
Cyclone(60 inches in
diameter)(CD-5)
ES-3 Stoner and asperator CD-6 Cyclone(60 inches in
diameter)
ES-4 iStoner CD-7 ICyclone
ES-5 jAspirator CD-8 ICyclone
WN Line lAir drops,blanches,cleaners JBH1 jBaghouse
SN Line jAir drops,blanches,cleaners BH2 lBaghouse
INSPECTION COMMENTS:
On 9/27/2022,I arrived at Jimbo's Jumbo's to conduct a state compliance inspection. Mr.Charles Williams,Maintenance Supervisor,
assisted us with the inspection. The maintenance crew inspects the cyclones monthly at a minimum,and more often if problems are
noticed. Mr.Paul Britton,V.P.Operations,kept all the records including the current air permit and the cyclone maintenance logbook,
which was complete.
We walked around the emission sources and control devises. The facility was in full operation. All equipment was in operation during
the inspection. The equipment appeared to be in good operating condition. All cyclones on the back of the building were operating.
They were clean,and there was no evidence of dusting on the equipment or in the area. The area around the cyclones has been surfaced
with concrete and the ditch and wooded area no longer exist due to new construction.No visible emissions were observed from any of
the cyclones. BH1 Baghouse on WN Line was brand new.
COMPLIANCE HISTORY(5-year):
There have been no complaints,warnings or notices of violations for this facility within the last five years.
REGULATORY REVIEW:
2D.0515"Particulates from Miscellaneous Industrial Processes"
Based on the permit review dated 08/28/2018 and information provided on site from Mr.Britton,the through put rate is approximately
18,000 lbs.per hour through the blanching and cleaning process,and 20,000 lbs.per hour through the stoner and aspirator. The
allowable uncontrolled emission rate is 203.2 lbs.per hour. The controlled emission rate for the cyclones(the permit review states that
the cyclones are 99%efficient)is 3.03 lbs per hour. Compliance is indicated.
2D.0521 "Control of Visible Emissions"
Visible emissions from the cyclones are limited to 20%opacity. During this inspection,I did not observe any visible emissions around
the facility. The area behind the cyclones were free of dust. Compliance is indicated.
2D.0535"Excessive Emissions Reporting and Malfunctions"
There were no indications of equipment malfunctions that would result in excessive emissions requiring more than four hours to repair.
Compliance is expected.
2D.0540"Particulate Control Requirement"
There are no indications of particulates from fugitive non-process dust emission sources. The file does not contain any complaints
regarding this facility. Compliance is indicated.
2D.0611 "Inspection,Maintenance and Recordkeeping Requirements"
The permittee is required to perform an annual inspection of the cyclones and periodic inspections and maintenance.The results of the
inspections and all maintenance are to be recorded in a cyclone logbook. Review of the logbook during this inspection indicated
compliance.Most recent record shows the logbook was entered on 8/12/2022. Compliance is indicated.
2Q.0315 "Synthetic Minor Facilities,"
To avoid the applicability of 15A NCAC 2Q.0501 "Purpose of Section and Requirement for a Permit,"as requested by the Permittee,
facility-wide emissions shall be less than the following:
Pollutant Emission Limit
(Tons)
PM10 100
Based on the information provided by Mr.Britton,the production was 172,383,087 lbs(168,258,602 lbs in 2020)per year for 2021.The
controlled emission after the cyclones(the permit review states that the cyclones are 99%efficient)is(calculated from A.3) 139.9 tons x
(1—0.99)= 1.40 tons per year. Compliance is indicated.
112 R:
The facility does not store, handle, or use 112R pollutants in quantities sufficient to be subject to this regulation.
COMMENTS:
The facility appeared to operate in compliance with all applicable air quality regulations and permit conditions at the time of
inspection.
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