AQ_F_0700122_19960213_PRMT_PmtApp

f:X 7UA rL EVEM
"Because there is a difference..."
February 13, 1996
Mr. Victor Copelan
Air Quality Section
NCDEHNR
1424 Carolina Avenue
Farish Building
Washington, NC 27889
Subject : Submittal of Fountain Powerboats, Inc.
Washington Facility Title V Permit Application
Washington, North Carolina
Dear Mr. Copelan:
We are pleased to submit these three (3) copies of the Fountain
Powerboats, Inc. Title V Permit Application. The application was
prepared with the assistance of Triangle Environmental Inc. of
Raleigh. Project contacts at Triangle include Mr. Marshall Rackley
and Mr. Gary Yoder.
Please mark and return a copy of this letter with NCDEHNR' s
received stamp for our records .
If you have any questions, you may contact me directly at (919) 975-
2000 or you may contact Triangle personnel at [phone].
Respectfully,
Al Krehbiel
Attachment
xc: Mr. Gary Yoder, Triangle Environmental
P.O. Drawer 457 Washington, NC 27889 [phone] FAX [phone]

TITLE V
RE �pN
AIR PERMIT APPLICATI0N`;x0"G 1.� 19Jb
For -
Fountain Powerboats, Inc.
Washington County
Washington, North Carolina
Submitted to
NORTH CAROLINA DIVISION OF ENVIRONMENTAL MANAGEMENT
Washington Regional Office
Prepared BX
TRIANGLE ENVIRONMENTAL, INC.
Raleigh, North Carolina
FEBRUARY, 1996

TABLE
EXECUTIVE SUMMARY
SECTION 1 : INTRODUCTION
General Facility Information 1-1
Discussion of Process and Emission Sources 1-1
Overview of Primary Pollutants 1-1
Items Relative to Existing Permit 1-2
Discussion of Regulatory Applicability 1-2
Discussion of EPA White Paper 1-3
Discussion of Compliance Plan and Periodic Monitoring 1-3
Discussion of Emission Calculations 1-4
Permit Shield 1-4
SECTION 2 : TITLE V COMPLETENESS CHECKLIST 2-1
SECTION 3 : FORM Al and GENERAL INFORMATION
Form Al 3-1
Source Location 3-2
Area Diagram 3-3
Facility Layout 3-4
Overall Flow Diagram 3-5
SECTION 4 : ES-1 MAIN LAMINATION AND ASSEMBLY BUILDING
Forms Bl, Cls, Dl, D3-1, D3-2, E4s 4-1
SECTION 5 : ES-2 MAIN SPRAY BOOTH
Forms B7, Dl, D3-1, D3-2, E4s 5-1
SECTION 6 : ES-2A SECONDARY SPRAY BOOTH
Forms B7, Dl, D3-1, D3-2, E4s 6-1
SECTION 7 : ES-3 MOLD TOOLING AND LAY-UP BUILDING
Forms Bl, B7, Cls, D3-1, D3-2, E4s 7-1
SECTION 8 : ES-5 SERVICE AND WARRANTY / RACING BUILDING
Forms Bl, Cls, D3-1, D3-2, E4s 8-1
SECTION 9 : FACILITY EMISSION SUMMARY
Forms D4, D5 9-1

SECTION 10 : FORM D6
D6-A EMISSION SOURCE INFORMATION 10-3
D6-B : REGULATORYINFORMATION 10-8
D6-C : CONTROL DEVICE ANALYSIS 10-11
D6-D : PROCESS and OPERATIONAL COMPLIANCE 10-14
SECTION 11 : TITLE V FORMS
Forms El 11-1
Forms E2 11-2
Forms E3 11-3
Forms E5 11-4
Forms E6 11-5
SECTION 12 : APPENDIX A
Photochemical Reactivity Analysis 12-1
SECTION 13 : APPENDIX B
1994 Facility Emissions Inventory 13-1

EXECUTIVE SUMMARY
Fountain Powerboats, of Washington,North Carolina, manufactures fiberglass sports
fishing and powerboats that range from 35 to 47 feet in length.
The potential air emissions from this operation eration meet the criteria of"major facility"under
P
Title V of the Federal Clean Air Act. The purpose of this application package is to obtain
a Title V permit for the continued operation of this facility and to meet the requirements
of Subchapter 2Q of the North Carolina Air Code (NCAC), Titles I, III, IV, and V of the
Federal Clean Air Act and Amendments of 1990 and Title 40 Code of Federal
Regulations (CFR) Part 70.
- - -- -

SECTION 1.0 INTRODUCTION
General Facility Information
Fountain Powerboats operates a production facility that builds sports fiberglass fishing
and powerboats that range from 24 to 47 feet in length. The production facility is located
in Washington,North Carolina.
Air emission sources currently permitted at the facility include:
• Fiberglass resin lamination and gel coat application areas
• Two lamination dry filter type booths for graphics application
• Mold tooling, lay-up, and grinding area
• Touch-up detailing work booth
Discussion of Process and Emission Sources
The activities conducted at the Fountain Powerboat facility can be properly classified as
boat building and repairing, SIC code 3732. Primary raw materials ( gel coat, fiberglass,
polyester resin and wood) are brought to the facility and through various steps(molding,
laminating, assembly and painting)these components are combined to manufacture a
fishing or powerboat.
i
In the lamination area, a gel coat substrate is used to form the beginning of the boat hull.
Once the gel coat is made into a mold, glass fibers are laminated with a polyester resin,
using hand lay-up and spray lay-up procedures, to produce the desired fiberglass boat
hull.
The fiberglass hulls are taken to the production area where they are laminated with boat
superstructures to provide structural support. Other components such as engines, wiring,
plumbing, water tanks, fuel tanks, woodworking, etc. are integrated into boat
construction.
From assembly the boat goes to the graphics booth where various decorative
enhancements are applied. Miscellaneous touch-up and clean-up procedures are
completed, followed by the boat being tested before final delivery.
Overview of Primary Pollutants
The primary pollutants emitted from the fiberglass boat manufacturing are particulate
matter(PM) and volatile organic compounds (VOC). The primary VOCs emitted at the
facility result from the lamination processes and from the application of small amounts of
solvent based paints. Actual VOCs emitted from the facility are below 100 ton/yr, but the
potential to emit is above the Title V major facility (100 ton/yr.) criteria. A major
1-1

component of the VOCs is styrene which is listed by EPA definition as a Hazardous Air
Pollutant(HAP). Styrene is emitted from the facility at greater than 10 ton/yr. Other
HAPs are emitted,primarily due to the application of solvents and solvent based paints.
There are no specific standards to regulate Hazardous Air Pollutants at this facility. It is
anticipated that future regulations developed at the Federal level (MACT Standards)may
be applicable for fiberglass boat manufacturers.
PM emissions result from production methods and emissions are minimized by the use of
dry filters.
Insignificant activities based on category at the facility are from comfort heaters, and fuel
storage. These activities are not listed on the permit exemption list.
Items Relative to Existing Permit
The enclosed permit application reflects the existing facility as stated in the current air
quality permit. Specific emissions of TAPs,which are only NCDEHNR requirements,
have not been identified in this application.
Three items in the current air permit are addressed as follows in the following air permit
application:
1. All building exit points are equipped with a water impingement basin.
Specific conditions in the air permit require Fountain Powerboats to
maintain the impingement basins water levels such that the breakthrough
does not exceed 10%. These apparatuses have little benefit for pollutant
control in this application. For the purpose of Title V and compliance with
federal requirements,these items are treated as state only requirements. The
enclosed application only recognizes the dry filter pads as control devices.
2. One permit item is two settling chambers used to collect wood waste from
the wood shop area. In the original permit application,points 3 and 4 on the
facility layout were considered exit points from the settling chambers. In
actuality this woodwaste system jL=vented outdoors and points 3 and 4
are room intake vents.
3. Specific conditions in the current permit require Fountain Powerboats to
maintain 100% of the filter banks with the filter pads,with daily
recordkeeping of inspections. For the purpose of Title V and compliance
with federal requirements,these items are treated as state only requirements.
Discussion of Regulatory Applicability
Emission limits applicable to the Fountain Powerboats facility are:
2D .0515 - Particulate from Miscellaneous Industrial Processes
(Please note that throughout this permit application, PM means total
suspended particulate matter as regulated under NCAC emission
1-2

standards. It is a form of particulate matter for which ambient air
quality standards are in effect in North Carolina. There are also
ambient air quality standards in effect in North Carolina for PM-10
particulate matter. PM-10 is the form of particulate matter used to
determine applicability of Title V permitting and the form of
particulate matter for determining permit fees under Title V. Since
there are no emission standards for PM-10, emissions rates of PM-10
have not been reported separately in this application, but are not
included in the PM rates provided.)
213 .0518 -Miscellaneous Volatile Organic Compound Emissions
2D .0521 - Control of Visible Emissions
2D .0522 - Control of Odor(not federally enforceable)
213 .0535 -Excess Emissions Reporting and Malfunctions (part g not Federally
Enforceable)
NCAC 2D .0518 (d) discussion:
The facility uses a styrene monomer in its production of the boats. The amount of
styrene monomer applied is used in calculating VOC emissions, but is not considered a
photoreactive solvent regulated under NCAC 2D .0518, since it is a reactant.
Discussion of EPA White Paper
This permit application package has been prepared in accordance with EPA White Paper
guidance. In accordance with such guidance, Fountain Powerboats has not submitted
permit application forms for trivial and insignificant emission sources. However,the
attached 1994 emissions inventory includes the HAP emission calculations.
Discussion of Compliance Plan and Periodic Monitoring
VOC compliance is based on supplier information to determine if a material is
photochemically reactive. The usage's of those materials deemed as photoreactive will
be recorded daily. VOC emissions will not exceed 40 lb/day photochemically reactive
solvent facility-wide. The VOC emissions will be reported annually in the emissions
inventory.
Particulate emission control devices are designed to achieve emission rates well below
emissions standards. Periodic visual observations and routine maintenance are
conducted. (as a minimum annual internal inspections are conducted on control devices)
.4
1-3

Discussion of Emission Calculations
Potential annual emissions of VOCs are a ratio of annual potential hours to actual hours
plus a production increase factor of 125%.
Process particulate emissions estimates are based on control device collection rates and
material balances. Process volatiles have been estimated using material balances. These
calculations were performed in a manner consistent with previous emission inventory
submittals. This information is attached.
Potential lb/hr emissions were calculated based on a maximum production capacity
divided by the actual facility operation hours. The process can be defined by an absolute
potential lb/hr emissions rate. Therefore, it is believed that the potential lb/hr emissions
presented in this application are representative for the facility.
Permit Shield
We request that the permit application shield be granted to the Fountain Powerboats
facility and that a permit shield be granted to the entire plant with the issuance of the Title
V permit.
1-4

CONSTRUCTION/OPERATING PERMIT APPLICATION
COMPLETENESS CHECKLIST - PAGE 1
Name: Fountain Powerboats, Inc. 71
Section 1: This general information to be completed by all applicants COMPLETE?
Y N
.................FORM Al Facility information completed including: SIC codes,
contacts, and telephone numbers: X
Al *All attachments included: X
Al Do flow charts show the processes with their
.....................
................ . .............
................
...............
control device and emission points clearly identified? X
Al Public copy of application submitted: X
Al Confidential copy of application submitted, if applicable: N/A
Al Signature of"Responsible Person" X
Plot and Area diagrams not required for existing facilities unless modeling
demonstration being performed or specifically requested by the department.
Section 2: If this is a new facility or modifications are requested in this application, complete the following:
N/A
A2 Form complete,with all required attachments included?
A3 Appropriate sections filled out?
A4 New facility only-all information complete?
Section 3: Any facility requesting alternating operating scenarios must fill out the following form.
NIA
A5 Are operating scenarios described and attached to the
appropriate B form?
Section 4: Process information-appropriate B form must be completed for all applicants
approp. B Emissions sources described, identified, and distinct numbers assigned? X
Operating schedules and seasonal variations X
Materials included X
Maximum Design Capacities X
Fuels identified and fuel use determined N/A
Section 5: This information is required for all facilities permitting control devices. COMPLETE?
Y N
FORM approp. C All control devices described and identified X
Control efficiencies for each pollutant references included) X
Operating parameters completed X
All drawings necessary to describe this control device and
................................
..........I................
............................................................
its relationship to the emission source(s)included X
Gauges and monitoring devices described X
Maintenance procedures described X
Fuel used and usage rate(other than electricity) N/A
2-1

COMPLETENESS CHECKLIST - PAGE 2
Name: Fountain Powerboats,Inc.
Section 6: The Product Analysis Worksheet must be completed for all facilities using solvents or solvent base
coatingsli'nks. See attached addendum Instructions for the D1 form
D1 Are all products broken down"as applied" X
*Where required, are MSDS from suppliers attached? X
Have all photochemically reactive products been identified? X
Section 7: Air Toxics Forms-required for modifications and new sources(not required
in the initial TV application unless a modification is being applied for
simultaneously). N/A
D2-1 Determined pre and post modification emissions of TAPS?
D2-2 Summarized increases and decreases to determine net change?
..............................
If netting, have included documented data showing all increases
..............................
and decreases within the last 5 years?
* Modeling protocol approved
* Modeling analysis attached
Section 8: This information is required for all facilities(initial Title V applications from existing permitted
facilities do not have to complete any actual emissions data) COMPLETE?
Y N
FORM D3-1 Is this form complete for each and every emission source? X
" Is D-6 information attached showing emission factors and calculations X
..............................
D3-2 Have all applicable regulations been identified to the best of the
..............................
applicant's knowledge X
D3-3 Has this form been completed(not required for initial Title V submittal) N/A
D4 Have all emission points been identified and parameters entered X
D5 Emissions from D3-1 forms summarized to this form X
Section 9: The E Forms are only required for Title V facilities
E1 Regulated pollutants identified and quantified X
Determination of applicability to 112(r) X
Determination of applicability to 112(d), MACTS X
E2 Insignificant activities listed with bases for exemption X
E3 Emission Source Listing complete X
E4 *Compliance Plan for each emission source X
.............. ................
..............................
E5 Permittee certifies the 4 statements on this Form and has submitted
..............................
a compliance schedule(if not in compliance) X
" Compliance Certification signed by responsible official X
E6 Compliance to all applicable regulations for each emission source X
If applicable,schedule of compliance attached N/A
2-2

SECTION A
FACILITY (General Information) Al
REVISED:04/15/94 AIR QUALITY SECTION-APPLICATION FOR AIR PERMIT TO CONSTRUCT/OPERATE
FACILITY NAME: Fountain Powerboats, Inc.
MAILING ADDRESS: P.O. Box 457 SITE ADDRESS: Whichards Beach Road
CITY: Washington CITY: Washington COUNTY: Beaufort
STATE: NC ZIP CODE: 27889 ZIP CODE: 27889
CONTACT PERSON: Anthony M. Moore TITLE: Safety Coordinator
TELEPHONE: [phone] FAX: [phone]
OWNER OF FACILITY: Fountain Powerboats,Inc.
MAILING ADDRESS: P.O. Box 457
CITY: Washington STATE: NC ZIP CODE: 27889
CONTACT PERSON: Anthony M. Moore TITLE: Safety Coordinator
f�
ELEPHONE: 919/975-2000 FAX: [phone]
DESCRIBE TYPE OF OPERATION: Powerboat Manufacturing Plant
SIC CODE(S): 3732 DESCRIPTION OF PRIMARY SIC GROUP: Fiberglass Boat Manufacturing
FACILITY UTM EAST: OR LATITUDE: 35 deg. 31 min. 50 sec.
COORDINATES UTM NORTH: LONGITUDE: 77 deg. 02 min. 28 sec.
HAVE YOU INCLUDED( )CONSISTENCY DETERMINATION( )SOURCE REDUCTION&RECYCLING FORM D3-3 AND( ) APPLICATION FEE?
FACILITYIS: (X) TITLE V FACILITY ( ) NON-TITLE V FACILITY ( SYNTHETIC MINOR
IF TITLE V INDICATE APPLICABILITY 1 2 3 4 5 (CIRCLE ALL THAT ARE APPLICABLE)
APPLICATION IS BEING MADE FOR(CHECK ALL THAT APPLY,NOTE:(TV)INDICATES APPLICABILITY TO TITLE V FACILITIES ONLY):
( NEW FACILITY (X) INITIAL TITLE V PERMIT(TV) ( RENEWAL(TV)
( MODIFICATION ( NEW FACILITY(TV) ( PSD(TV)
( EXISTING EMISSION SOURCE(S) ( MINOR MODIFICATION(TV) ( NON-ATTAINMENT(TV)
( SIGNIFICANT MODIFICATION(TV) ( 112(g)(TV)
IF APPLICATION/S BEING MADE FOR ANY OF THE FOLLOWING,FORM A2 MUST BE ATTACHED TO THIS FORM:
( ADMINISTRATIVE AMENDMENT ( CHANGE OF OWNERSHIP ( RELOCATION(WITHIN FACILITY)(TV)
( ADMINISTRATIVE AMENDMENT(TV) ( CHANGE OF OWNERSHIP(TV) ( LIKE-FOR-LIKE REPLACEMENT
( RENEWAL ( RELOCATION(WITHIN FACILITY) ( LIKE-FOR-LIKE REPLACEMENT(TV)
502(b)(10)NOTIFICATION(TV)
HAVE YOU INCLUDED: (X)FLOW CHART(S) (X)ROOF DIAGRAM (X)PLANT LAYOUT (X)PLOT PLAN (X)AREA DIAGRAM
CURRENT/PREVIOUS PERMIT NO: 6175R3 EXPIRATION/DISCONTINUED DATE: 10/01/97
DO YOU CLAIM CONFIDENTIALITY OF DATA ( YES (X) NO (SEE INSTRUCTIONS)
SIGNATURE RESP NSIBLE PERSON OR COMPANY OFFICIAL: TITLE: CFO Accounting Manager DATE: /
X G', F. o , lfl1
(TYPED) Mr. Al Krehbiel
DEPARTMENT USE ONLY RECEIVED: ASSIGNED TO: PREMISE NUMBER:
APPLICATION NUMBER: RETURNED: COMPLETE: I REVIEW DATE:
PERMIT NUMBER: DATE ISSUED:
3-1

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3-3

FOUNTAIN POWERBOATS, INC. FACILITY LAYOUT
Hose PUMP HO
CAB 2t' x 77'
L).1 k �j _ t HS BE
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g. L0.r'1i Nil Io1�I LOxt-gp "REWORK c :�+Y ': 4�,i s = Y r -
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34

Fountain Powerboats Flow Chart
EP-1 &2 EP-29&30
CD-1 &2 CD-29&30
Painting/Graphics ServiceMarranty
EP-(5-21) ES-2 & 2A ES-5
CD-(5-21)
Final
Main Building Product
Gel coat, Lamination, Hardware, Assembly
ES-1
w
s
EP-(22-28)
CD-(22-28)
Mold Tooling/Lay-up
ES-3

SECTION B
EMISSION SOURCE (GENERAL)
REVISED:04115/94 AIR QUALITY SECTION
EMISSION SOURCE DESCRIPTION: Main Lamination and Assembly Building 1EMISSION SOURCE ID NO: ES-1
CONTROL DEVICE ID NO(S): See Comments EMISSION POINT ID NO(S): See Comments
INDICATE WHETHER THIS SOURCE IS SUBJECT TO NSPS OR NESHAP REGULATIONS.
..................... .........
........................................ . ....... ...... ...........
x ........
...... .....
...... ... 444-
.. ... ..... ....
-':ALTERNATIVE OPERATING SCENARIO(AOS)NO: NA
DESCRIBE PROCESS: The fiberglass products are fabricated from liquid vinyl ester resin reinforced with glass fibers using
a combination of hand and spray lay-up techniques on a gel coat substrate. The gel coat is sprayed on the fiberglass molds
In spray booth(s). Subsequently,fiberglass parts are cut and ground for final boat assembly.
......................
......................................................................................................I.............................
........................................................... ......................................................... X......-**......
.. xxx.*........
...........
1OPERATION DATE: January 1988
FSEASONAL VARIATION(%) 1JAN-MAR: 25% 1APR-JUN: 25% IJUL-SEP: 25% JOCT-DEC: 25%
X":
MATERIALS ENTERING PROCESS-CONTINUOUS PROCESS MAX. DESIGN REQUESTED CAPACITY
. .....:XX
.........
TYPE UNITS CAPACITY(UNITIYEAR) LIMITATION(UNIT/YEAR)
Vinyl Ester Resin lb 1,700,658 NA
Gel Coat lb 417,332 NA
Corebond lb 45,124 NA
Methyl Ethyl Ketone Peroxide lb 35,251 NA
Miscellaneous parts lb Variable NA
MATERIALS ENTERING PROCESS - BATCH OPERATION MAX.DESIGN REQUESTED CAPACITY
TYPE UNITS CAPACITY(UNIT/BATCH) LIMITATION(UNIT/BATCH)
Plexiglas and Core cutting lb Variable Variable
Fiberglass Cutting and Grinding lb Variable Variable
I
MAXIMUM DESIGN CAPACITY(BATCHES[YR): NA IMAXIMUM DESIGN CAPACITY(BATCHES/HR): NA
FUEL USED: NA ITOTAL MAXIMUM FIRING RATE(MILLION BTU/HR): NA
MAX.CAPACITY HOURLY FUEL USE: NA IMAX.CAPACITY ANNUAL FUEL USE: NA
DESCRIBE ANY MONITORING DEVICES,GAUGES,OR TEST PORTS: None
INDICATE ALL REQUESTED STATE AND FEDERALLY ENFORCEABLE PERMIT LIMITS(e.g.,hours of operation,material input rates,
emission rates,etc.)AND DESCRIBE HOW THESE LIMITS ARE MONITORED AND WITH WHAT FREQUENCY.
COMMENTS: Emission Point IDs Control Device IDs
Deck lamination, resin spraying and curing: EP-(5-8) CD-(5-8)
Fiberglass cutting and grinding: EP-9, EP-10 CD-(9-10)
Hull lamination, resin spraying and curing: E P-(l 1-18) CD-(11-18)
Gel spraying and curing booth: EP-(19-21)
4-1

SECTION C
CONTROL DEVICE (GENERAL) C1
REVISED:04/15/94 AIR QUALITY SECTION
I
ONTROL DEVICE ID NO: See Description CONTROLS EMISSIONS FROM WHICH EMISSION SOURCE ID NO(S): ES-1
MISSION POINT ID NO(S)See Description POSITION/N SERIES OF CONTROLS NO. 1 OF 1 UNITS
MANUFACTURER: Airguard Industries,Inc. MODEL NO: PB 203 (Dry filter material)
rt x
LTERNATIVE OPERATING SCENARIO(AOS)NO: NA
DESCRIBE CONTROL SYSTEM: The PM control system consists of twelve dry filters installed on the
main lamination area. The affected emission points are EP-5 through EP-8,and EP-11
through EP-18. The respective control devices are CD-5 through CD-8,and CD-11 through CD-18. The emission rate
presented below represents an emission rate for all filter pads at the source.
POLLUTANT(S)COLLECTED: PM ,
CORRESPONDING EFFICIENCY: 90% % % %
EFFICIENCY DETERMINATION CODE: 1
BEFORE CONTROL EMISSION RATE(LB/HR): 4_7
ER CONTROL EMISSION RATE(LB/HR): 0.5
PRESSURE DROP(IN.H20): Not Available
INLET TEMPERATURE(F): Ambient room temp. OUTLET TEMPERATURE (F): Ambient room temperature
INLET AIR FLOW RATE(ACFM): 2,500 OUTLET AIR FLOW RATE(ACFM): 2,500
INLET AIR FLOW VELOCITY(FT/SEC): 6.6 OUTLET AIR FLOW VELOCITY(FT/SEC): 6.6
INLET MOISTURE CONTENT(%): Ambient room moist
COLLECTION SURFACE AREA(FT2): Not Applicable FUEL USED: NA FUEL USAGE RATE: NA
DESCRIBE STARTUP PROCEDURES: Not Applicable
DESCRIBE MAINTENANCE PROCEDURES: Cartridge(dry)filters are replaced at weekly intervals.
Spent filters are disposed In the landfill with regular plant refuse.
DESCRIBE ANY AUXILIARY MATERIALS INTRODUCED INTO THE CONTROL SYSTEM: Not Applicable
DESCRIBE ANY MONITORING DEVICES,GAUGES,TEST PORTS,ETC: None
SHOW BY DIAGRAM THE RELATIONSHIP OF THE CONTROL DEVICE TO ITS EMISSION SOURCE(S):
Typical Dry Filter Layout
Dry Filter
Emission Source, ES-'I Emission Points, EP-(5-8,11-18)
ATTACH MANUFACTURER'S SPECIFICATIONS,SCHEMATICS,AND ALL OTHER DRAWINGS NECESSARY TO DESCRIBE THIS CONTROL
DEVICE AND ITS RELATIONSHIP TO ITS EMISSION SOURCE.
4-2

SECTION C
CONTROL DEVICE (GENERAL) C1
REVISED:04/15/94 AIR QUALITY SECTION
CONTROL DEVICE ID NO: CD-9, CD-10 CONTROLS EMISSIONS FROM WHICH EMISSION SOURCE ID NO(S): ES-1
EMISSION POINT ID NO(S)EP-9, EP-10 POSITION/N SERIES OF CONTROLS NO. 1 OF 1 UNITS
MANUFACTURER: Airguard Industries,Inc. MODEL NO: P13 203 (Dry filter material)
LTERNATIVE OPERATING SCENARIO(AOS)NO: NA
DESCRIBE CONTROL SYSTEM: The PM control system consists of two dry filters installed on the
fiberglass cutting and grinding areas. The emission rate shown below represents
an emission rate for all filter pads at the source.
POLLUTANT(S)COLLECTED: PM ,
CORRESPONDING EFFICIENCY: 90% % % %
EFFICIENCY DETERMINATION CODE: 1
BEFORE CONTROL EMISSION RATE(LB/HR): 4_7
FTER CONTROL EMISSION RATE(LB/HR): 0.5
PRESSURE DROP(IN.H20): Not Available
INLET TEMPERATURE(F): Ambient room temp. OUTLET TEMPERATURE (F): Ambient room temperature
INLET AIR FLOW RATE(ACFM): 2,500 OUTLET AIR FLOW RATE(ACFM): 2,500
INLET AIR FLOW VELOCITY(FT/SEC): 6.6 OUTLET AIR FLOW VELOCITY(FT/SEC): 6.6
INLET MOISTURE CONTENT(°�): Ambient room moist , ., .
COLLECTION SURFACE AREA(FT2): Not Applicable FUEL USED: NA FUEL USAGE RATE: NA
DESCRIBE STARTUP PROCEDURES: Not Applicable
DESCRIBE MAINTENANCE PROCEDURES: Cartridge(dry)filters are replaced at weekly Intervals.
Spent filters are disposed in the landfill with regular plant refuse.
DESCRIBE ANY AUXILIARY MATERIALS INTRODUCED INTO THE CONTROL SYSTEM: Not Applicable
DESCRIBE ANY MONITORING DEVICES,GAUGES,TEST PORTS, ETC: None
SHOW BY DIAGRAM THE RELATIONSHIP OF THE CONTROL DEVICE TO ITS EMISSION SOURCE(S):
Typical Dry Filter Layout
Dry Filter
Emission Source, ES-1 Emission Points, EP-(9&10)
ATTACH MANUFACTURER'S SPECIFICATIONS,SCHEMATICS,AND ALL OTHER DRAWINGS NECESSARY TO DESCRIBE THIS CONTROL
DEVICE AND ITS RELATIONSHIP TO ITS EMISSION SOURCE.
4-3

SECTION D
PRODUCT ANALYSIS WORKSHEET (VOC EMISSIONS) D1
REVISED:05/24/94 AIR QUALITY SECTION ATTACH TO APPROPRIATE"B"FORM
PRODUCT NAME: See Appendix A PRODUCT NO: COATING ID NO:
MANUFACTURER: SUPPLIER:
LIST EMISSION SOURCE ID NO(S)WHERE PRODUCT IS USED:
DESCRIPTION OF USE:
PRODUCT DENSITY(LB/GAL): % BY WEIGHT % BY VOLUME
VOLATILE DENSITY IN PRODUCT(LB/GAL): SOLIDS
LB. VOC/GAL.SOLID APPLIED: SUPPLIED TO APPLICATOR: VOLATILES
KG. VOC/LITER SOLID APPLIED: SUPPLIED TO APPLICATOR: WATER
PRODUCT BREAKDOWN OF CONSTITUENTS(ATTACH MATERIAL SAFETY DATA SHEETS)
%BW %BV
VOC CAS OF VOLATILES OF VOLATILES REACTIVITY
CONSTITUENTS NO. IN PRODUCT IN PRODUCT (CIRCLE ONE)
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
TOTAL 100% TOTAL 100% R1 R2 R3 R1, R2, R3 i
TOTAL TOTAL TOTAL TOTAL
BV 8% BV 20%BV 20%BV
II( X ) REACTIVE ( ) NONREACTIVE
I
COMMENTS:
4-4

SECTION D
SPECIFIC EMISSION SOURCE (EMISSION INFORMATION) D3-1
(`see note in instructions concerning state air toxics regulations)
REVISED:04/15/94 AIR QUALITY SECTION
EMISSION SOURCE DESCRIPTION: Main Lamination and Assembly Building
EMISSION SOURCE ID NO: ES-1 IS THIS SOURCE A FUGITIVE SOURCE? ( ) YES (X) NO
...............................................................................................................................
TIVE OPER ALTERNA ATING SCENARIO(AOS) NO: NA
EMISSION RATE IN EMISSION RATE IN
EMISSION FACTOR LBS/HR LBSNR
POLLUTANT TYPE POTENTIAL ACTUAL POTENTIAL ACTUAL
VOC 2 66.9 16.7 182,725 45,556
PM 2 1.4 0.5 12,352 1,283
Dimethyl Phthalate
Methylene Chloride
Styrene
COMMENTS:
All emission rates from Tables 2(VOC)and Table 3(PM)in D6-A(Specific Emission Information).
4-5

SECTION D
SPECIFIC EMISSION SOURCE (REGULATORY ANALYSIS) D3-2
REVISED:06/01/94 AIR QUALITY SECTION
EMISSION SOURCE DESCRIPTION: Main Lamination and Assembly Building
EMISSION SOURCE ID NO: ES-1 ALTERNATIVE OPERATING SCENARIO (AOS) NO: NA
REGULATED APPLICABLE
POLLUTANT EMISSION AND OPERATING LIMITS REGULATION
VOC Facility-wide uncontrolled photochemically reactive NCAC Subchapter 2D.0518
solvent emissions shall not exceed 40 Ibs/day except
for exempt materials. *
PM PM emissions shall not exceed 8.56 Ibs/hr**for each booth NCAC Subchapter 2D.0515
Visible Emissions Visible Emissions shall not exceed 20% NCAC Subchapter 2D.0521
Others None NA
All of the Above Excess emissions reporting and malfunctions NCAC Subchapter 2D.0535
Air Quality Standards
COMMENTS:
* This facility uses a monomer styrene for molding applications. The monomer styrene is not considered
a solvent and therefore is considered exempt from requirements of NCAC 2D.0518(d). Also,some
materials on-site can be exempt from the 2D .0518 regulation via 2D.0951 (6.7 lb VOC/gal solids)
** NCAC-North Carolina Air Code
Particulate Matter Emission Calculation:
PM emissions(Ibs/hr) = 4.1 x P"'
P = Process weight rate =6,000 Ibs/hr estimated
4-6

SECTION E
COMPLIANCE PLAN (METHOD OF COMPLIANCE) E4
REVISED:05/24/94 AIR QUALITY SECTION
EMISSION SOURCE ID NO.: ES-1 REGULATED POLLUTANT: VOC
APPLICABLE REGULATION: 15A NCAC 213 .0518
RATING S ALTERNA
TIVE OPE CENARIO AOS NO: NA
( )
MONITORING REQUIREMENTS
IS ENHANCED MONITORING APPLICABLE? ( ) YES (X) NO
IS ENHANCED MONITORING PROTOCOL ATTACHED? ( ) YES (X) NO
MONITORING DEVICE TYPE: NA
MONITORING LOCATION: NA
OTHER MONITORING METHODS (DESCRIBE IN DETAIL): Analysis of solvents provided by
supplier for photochemically reactive solvent determination.
GENERALLY DESCRIBE THE FREQUENCY AND DURATION OF MONITORING AND HOW THE DATA WILL BE
RECORDED (i.e., every 15 minutes, 1 minute instantaneous readings taken to produce an hourly average):
Method 25A testing as needed for total VOC where feasible.
TEST METHODS
REFERENCE TEST METHOD DESCRIPTION: VOCs measured by Method 25A, determination
of total gaseous organic concentration using a flame ionization analyzer from stationary
sources. Follow procedures in NCAC 2D .0501 (b) and (c).
REFERENCE TEST METHOD CITATION: (40 CFR Part 60, Appendix A, Method 25A )
RECORDKEEPING REQUIREMENTS
DATA (PARAMETER) BEING RECORDED: Materials usage
FREQUENCY OF RECORDKEEPING (HOW OFTEN IS DATA RECORDED): Daily material usage log
of photoreactive materials
REPORTING REQUIREMENTS
GENERALLY DESCRIBE WHAT IS REPORTED: VOC emissions will be reported annually in the
emissions inventory.
FREQUENCY: ( ) MONTHLY ( ) ONCE EVERY 6 MONTHS
( QUARTERLY (X) OTHER(DESCRIBE) Annually
4-7

SECTION E
COMPLIANCE PLAN (METHOD OF COMPLIANCE) E4
REVISED:05/24/94 AIR QUALITY SECTION
EMISSION SOURCE ID NO.: ES-1 REGULATED POLLUTANT: Total Particulates
APPLICABLE REGULATION: 15A NCAC 2D .0515 and .0521
TING S O NA
ALTER
NATIVE
TIVE OPERA SCENARIO AOS N
MONITORING REQUIREMENTS
IS ENHANCED MONITORING APPLICABLE? ( )YES (X) NO
IS ENHANCED MONITORING PROTOCOL ATTACHED? ( ) YES (X) NO
MONITORING DEVICE TYPE: NA
MONITORING LOCATION: NA
OTHER MONITORING METHODS (DESCRIBE IN DETAIL): Visual inspections are performed periodically.
GENERALLY DESCRIBE THE FREQUENCY AND DURATION OF MONITORING AND HOW THE DATA WILL BE
RECORDED (i.e., every 15 minutes, 1 minute instantaneous readings taken to produce an hourly average):
Method 5 and/or 9 test will be performed as needed.
TEST METHODS
REFERENCE TEST METHOD DESCRIPTION: Visible emissons determined by Method 9,the visual
determination of the opacity from stationary sources. Particulate matter measured by Method 5,
determination of particulate emissions from stationary sources. Procedures per NCAC 2D .0501 (b)& (c).
REFERENCE TEST METHOD CITATION: ( 40 CFR Part 60,Appendix A, Method 9 )
RECORDKEEPING REQUIREMENTS
DATA (PARAMETER) BEING RECORDED: None
FREQUENCY OF RECORDKEEPING (HOW OFTEN IS DATA RECORDED): NA
REPORTING REQUIREMENTS
GENERALLY DESCRIBE WHAT IS REPORTED: Particulate matter emissions will be reported annually
in the emissions inventory and are based on material balance calculations and engineering judgement.
FREQUENCY: ( ) MONTHLY ( ) ONCE EVERY 6 MONTHS
( ) QUARTERLY (X) OTHER(DESCRIBE) Annually
4-8

SECTION B
EMISSION SOURCE (COATING/PAINTING)
REVISED:05/24/94 AIR QUALITY SECTION
EMISSION SOURCE DESCRIPTION: Main Spray Booth EMISSION SOURCE ID No: ES-2
CONTROL DEVICE ID NO(S): See Comments TEMISSION POINT ID NO(S): EP-1
INDICATE WHETHER THIS SOURCE IS SUBJECT TO NSPS OR NESHAP REGULATIONS.
.................... ....................................
........
ALTERNATIVE OPERATING SCENARIO(AOS)NO: NA ......................................................
. . ......
.... ................ .........
..................I......I.................
........................
DESCRIBE PROCESS: Spray painting of Imron accent stripes on boats.
The spray booth is equipped with dry filters.
OPERATING SCHEDULE(ACTUAL) 11OPERATION DATE: .January 1988
...........................................................................
....................................................................... ........
................
HRS/DAY: 8 1 DAYS/W K: 5 IWEEKS/YR: 50
SEASONAL VARIATION(%) 1JAN-MAR: 25% 1APR-JUN: 25% IJUL-SEP: 25% JOCT-DEC: 25%
1WHAT IS BEING COATED? Fiberglass boats
TYPE OF COATING OPERATION: Spray coating
- CONTINUOUS COATING ITYPE FEED SYSTEM: MAXIMUM SPEED(FT/MIN):
MAXIMUM NO.ITEMS COATED/HOUR:
----j FOR BATCH OPERATION IMAX. NO.ITEMS COATED/BATCH:T Variable BATCH TIME AT MAX.(MINUTES): Variable
INUMBER OF STATIONS OR BOOTHS: I NUMBER SPRAY GUNS: 1 ITRANSFER EFF: 50%1CAPTURE EF 100%
.....................
-..................
....................
....................
....................
....................
....................
NO. ACTUAL USAGE MAXIMUM DESIGN CAPACITY:
.......................................
....................
...............
.............
................
....................
...........
............
....................
..................
.......................................
STATION COATING(S)APPLIED AT THIS STATION(LIST ID) GUNS GALJHR GAL/YR GAL/HR* GAL/YR
...............
--..........
..................
..................................
....I................. ..........
............
..............
.............
I Imron Paint(8.97 lb/gal) 1 0.2 532 1 2,49
.......................................
...................
Paint Activator(8.06 lb/gal)1 1 0.1 199 1 929
...... ....
..................
...................
................................
........................
.............................
NO.OF BAKE OVENS: 0 METHOD OF HEATING: )STEAM DIRECT FIRED
.............................................................................................................................
....................................................... ........I............................................
....I..........................................................
................I.............................................
... ...........................................
..........
)ELECTRIC )OTHER:
....................... ..................
FUEL USED: NA TOTAL MAXIMUM FIRING RATE(MILLION BTU/HR): NA
MAXIMUM ANNUAL FUEL USE: NA MAXIMUM HOURLY FUEL USE: NA
ACTUAL ANNUAL FUEL USE: NA ACTUAL HOURLY FUEL USE: NA
DESCRIBE ANY MONITORING DEVICES,GAUGES,OR TEST PORTS: None
INDICATE ALL REQUESTED STATE AND FEDERALLY ENFORCEABLE PERMIT LIMITS(e.g.,hours of operation,material input rates,
emission rates,etc.)AND DESCRIBE HOW THESE LIMITS ARE MONITORED AND WITH WHAT FREQUENCY.
COMMENTS: According to NCAC 15A 2Q.0102(b)(2)(D)water wash and dry filters that are an integral part of the paint
spray booth are not considered air pollution control devices.
Due to the nature of spray painting for this process, there is no maximum capacity on an hourly basis. It is
unreasonable to assume a spray gun can spray paint continuously. Therefore, 1 gal/hr is an estimated maximum
capacity.
5-1

SECTION D
PRODUCT ANALYSIS WORKSHEET (VOC EMISSIONS) D1
REVISED:05/24/94 AIR QUALITY SECTION ATTACH TO APPROPRIATE"B" FORM
PRODUCT NAME: See Appendix A I PRODUCT NO: COATING ID NO:
MANUFACTURER: SUPPLIER:
LIST EMISSION SOURCE ID NO(S)WHERE PRODUCT IS USED:
DESCRIPTION OF USE:
PRODUCT DENSITY(LB/GAL): % BY WEIGHT % BY VOLUME
-
VOLATILE DENSITY IN PRODUCT(LB/GAL): SOLIDS
LB. VOC/GAL.SOLID APPLIED: SUPPLIED TO APPLICATOR- VOLATILES
KG. VOC/LITER SOLID APPLIED: SUPPLIED TO APPLICATOR: WATER
PRODUCT BREAKDOWN OF CONSTITUENTS(ATTACH MATERIAL SAFETY DATA SHEETS)
%BW %BV
VOC CAS OF VOLATILES OF VOLATILES REACTIVITY
CONSTITUENTS NO. IN PRODUCT IN PRODUCT (CIRCLE ONE)
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
TOTAL 100% TOTAL 100% R1 R2 R3 R1, R2, R3
TOTAL TOTAL TOTAL TOTAL
5% BV 8% BV 20%BV 20%BV
( X ) REACTIVE ( ) NONREACTIVE
COMMENTS:

SECTION D
SPECIFIC EMISSION SOURCE (EMISSION INFORMATION) D3-1
(*see note in instructions concerning state air toxics regulations)
REVISED:04/15/94 AIR QUALITY SECTION
EMISSION SOURCE DESCRIPTION: Main Spray Booth
EMISSION SOURCE ID NO: ES-2 IS THIS SOURCE A FUGITIVE SOURCE? ( ) YES (X) NO
ALTERN ATIVE OPERATING SCENARIO AOS NO: NA
EMISSION RATE IN EMISSION RATE IN
EMISSION FACTOR LBS/HR LBS/YR
POLLUTANT TYPE POTENTIAL ACTUAL POTENTIAL ACTUAL
VOC 2 0.8 0.2 1,838 393
PM 2 0.1 0.03 788 70
Ethyl Benzene
Hexane
MEK
MIBK
Styrene
Toluene
Xylene
COMMENTS:
All emission rates from Tables 2(VOC)and Table 3(PM)in D6-A(Specific Emission Information).
L µ�
5-3

SECTION D
SPECIFIC EMISSION SOURCE (REGULATORY ANALYSIS) D3-2
REVISED:06/01/94 AIR QUALITY SECTION
EMISSION SOURCE DESCRIPTION: Main Spray Booth
EMISSION SOURCE ID NO: ES-2 ALTERNATIVE OPERATING SCENARIO (AOS) NO: NA
REGULATED APPLICABLE
POLLUTANT EMISSION AND OPERATING LIMITS REGULATION
VOC Facility-wide uncontrolled photochemically reactive NCAC Subchapter 2D.0518
solvent emissions shall not exceed 40 Ibs/day except
for exempt materials. "
PM PM emissions shall not exceed 4.10 Ibs/hr* for each booth NCAC Subchapter 213.05115
Visible Emissions Visible Emissions shall not exceed 20% NCAC Subchapter 2D.0521
Others None NA
All of the Above Excess emissions reporting and malfunctions NCAC Subchapter 2D.0535
Air Quality Standards
COMMENTS:
* This facility uses a monomer styrene for molding applications. The monomer styrene is not considered
a solvent and therefore is considered exempt from requirements of NCAC 2D.0518(d). Also, some
materials on-site can be exempt from the 2D.0518 regulation via 2D.0951 (6.7 lb VOC/gal solids)
*" NCAC-North Carolina Air Code
Particulate Matter Emission Calculation:
PM emissions(Ibs/hr) = 4.1 x P"'
P = Process weight rate =2,000 Ibs/hr estimated
5-4

SECTION E
COMPLIANCE PLAN (METHOD OF COMPLIANCE) E4
REVISED:05/24/94 AIR QUALITY SECTION
EMISSION SOURCE ID NO.: ES-2 REGULATED POLLUTANT: VOC
APPLICABLE REGULATION: 15A NCAC 2D .0518
......................................................................................................... ....
...........................:................
ALTE
RNATIVE OPERATING SCE
NARIO(AOS N0: NA
MONITORING REQUIREMENTS
IS ENHANCED MONITORING APPLICABLE? ( ) YES (X) NO
IS ENHANCED MONITORING PROTOCOL ATTACHED? ( ) YES (X) NO
MONITORING DEVICE TYPE: NA
MONITORING LOCATION: NA
OTHER MONITORING METHODS (DESCRIBE IN DETAIL): Analysis of solvents provided by
supplier for photochemically reactive solvent determination.
GENERALLY DESCRIBE THE FREQUENCY AND DURATION OF MONITORING AND HOW THE DATA WILL BE
RECORDED (i.e., every 15 minutes, 1 minute instantaneous readings taken to produce an hourly average):
Method 25A testing as needed for total VOC where feasible.
TEST METHODS
REFERENCE TEST METHOD DESCRIPTION: VOCs measured by Method 25A, determination
of total gaseous organic concentration using a flame ionization analyzer from stationary
sources. Follow procedures in NCAC 2D .0501 (b) and (c).
REFERENCE TEST METHOD CITATION: ( 40 CFR Part 60, Appendix A, Method 25A)
RECORDKEEPING REQUIREMENTS
DATA (PARAMETER) BEING RECORDED: Materials usage
FREQUENCY OF RECORDKEEPING (HOW OFTEN IS DATA RECORDED): Daily material usage log
of photoreactive materials
REPORTING REQUIREMENTS
GENERALLY DESCRIBE WHAT IS REPORTED: VOC emissions will be reported annually in the
emissions inventory.
FREQUENCY: ( ) MONTHLY ( ) ONCE EVERY 6 MONTHS
( ) QUARTERLY (X) OTHER(DESCRIBE) Annually
5-5

SECTION E
COMPLIANCE PLAN (METHOD OF COMPLIANCE) E4
REVISED:05/24/94 AIR QUALITY SECTION
EMISSION SOURCE ID NO.: ES-2 REGULATED POLLUTANT: Total Particulates
APPLICABLE REGULATION: 15A NCAC 2D .0515 and .0521
IV
ALTERNATE
OPERATING SCENARIO(AOS) O
N NA
MONITORING REQUIREMENTS
IS ENHANCED MONITORING APPLICABLE? ( ) YES (X) NO
IS ENHANCED MONITORING PROTOCOL ATTACHED? ( ) YES (X) NO
MONITORING DEVICE TYPE: NA
MONITORING LOCATION: NA
OTHER MONITORING METHODS (DESCRIBE IN DETAIL): Visual inspections are performed periodically.
GENERALLY DESCRIBE THE FREQUENCY AND DURATION OF MONITORING AND HOW THE DATA WILL BE
RECORDED (i.e., every 15 minutes, 1 minute instantaneous readings taken to produce an hourly average):
Method 5 and/or 9 test will be performed as needed.
TEST METHODS
REFERENCE TEST METHOD DESCRIPTION: Visible emissons determined by Method 9,the visual
determination of the opacity from stationary sources. Particulate matter measured by Method 5,
determination of particulate emissions from stationary sources. Procedures per NCAC 2D .0501 (b)& (c).
REFERENCE TEST METHOD CITATION: ( 40 CFR Part 60,Appendix A, Method 9 )
RECORDKEEPING REQUIREMENTS
DATA (PARAMETER) BEING RECORDED: None
FREQUENCY OF RECORDKEEPING (HOW OFTEN IS DATA RECORDED): NA
REPORTING REQUIREMENTS
GENERALLY DESCRIBE WHAT IS REPORTED: Particulate matter emissions will be reported annually
in the emissions inventory and are based on material balance calculations and engineering judgement.
FREQUENCY: ( ) MONTHLY ( ) ONCE EVERY 6 MONTHS
( ) QUARTERLY (X) OTHER(DESCRIBE) Annually
5-6

SECTION B
EMISSION SOURCE (COATING/PAINTING) B7
REVISED:05/24/94 AIR QUALITY SECTION
EMISSION SOURCE DESCRIPTION: Secondary Spray Booth I EMISSION SOURCE ID NO: ES-2A
CONTROL DEVICE ID NO(S): See Comments I EMISSION POINT ID NO(S): EP-2
INDICATE WHETHER THIS SOURCE IS SUBJECTTO ( )NSPS OR ( )NESHAP REGULATIONS.
...........
LTERNATIVE OPERATING SCENARIO(AOS)NO: NA >`»
DESCRIBE PROCESS: Painting of fiberglass parts.
The spray booth is equipped with dry filters.
OPERATING SCHEDULE(ACTUAL) OPERATION DATE: January 1988
HRS/DAY: 8 1 DAYSMK: 5 WEEKS/YR• 50
SEASONAL VARIATION(%) JAN-MAR: 25% APR-JUN: 25% JUL-SEP: 25% OCT-DEC: 25%
HAT IS BEING COATED? Fiberglass parts
PE OF COATING OPERATION: Spray coating
CONTINUOUS COATING TYPE FEED SYSTEM:
MAXIMUM NO. ITEMS COATED/HOUR: MAXIMUM SPEED(FT/MIN):
FOR BATCH OPERATION I MAX. NO.ITEMS COATED/BATCH: Variable I BATCH TIME AT MAX.(MINUTES): Variable
NUMBER OF STATIONS OR BOOTHS: 1 NUMBER SPRAY GUNS: 1 TRANSFER EFF: 50% CAPTURE EF 100%
USAGE G NO. ACTUAL A E MAXIMUM DESIGN CAPACITY
.............
STATION COATING(S)APPLIED AT THIS STATION(LIST ID) GUNS GAL/HR GAL/YR GAL/HR' GAL/YR
1 Imron Paint(8.97 lb/gal) 1 1 0.04 99.8 1 467
1 Paint Activator 8.06 lb/gal) 1 0.02 37.2 1 174
( )
NO.OF BAKE OVENS: 0 METHOD OF HEATING: STEAM DIRECT FIRED
OTHER:
ELECTRIC
( ) ( )
FUEL USED: NA TOTAL MAXIMUM FIRING RATE MILLION BTU/HR : NA
.................................
MAXIMUM ANNUAL FUEL USE: NA MAXIMUM HOURLY FUEL USE: NA
ACTUAL ANNUAL FUEL USE: NA ACTUAL HOURLY FUEL USE: NA
DESCRIBE ANY MONITORING DEVICES,GAUGES,OR TEST PORTS: None
INDICATE ALL REQUESTED STATE AND FEDERALLY ENFORCEABLE PERMIT LIMITS(e.g.,hours of operation,material input rates,
emission rates,etc.)AND DESCRIBE HOW THESE LIMITS ARE MONITORED AND WITH WHAT FREQUENCY.
COMMENTS: According to NCAC 15A 2Q .0102 (b)(2)(D)water wash and dry filters that are an integral part of the paint
spray booth are not considered air pollution control devices.
" Due to the nature of spray painting for this process, there is no maximum capacity on an hourly basis. It is
unreasonable to assume a spray gun can spray paint continuously. Therefore, 1 gal/hr is an estimated maximum
capacity.
6-1

SECTION D
PRODUCT ANALYSIS WORKSHEET (VOC EMISSIONS) D1
REVISED:05/24/94 AIR QUALITY SECTION ATTACH TO APPROPRIATE"B"FORM
PRODUCT NAME: See Appendix A I PRODUCT NO: COATING ID NO:
MANUFACTURER: SUPPLIER:
LIST EMISSION SOURCE ID NO(S)WHERE PRODUCT IS USED:
DESCRIPTION OF USE:
PRODUCT DENSITY(LB/GAL): %BY WEIGHT % BY VOLUME
VOLATILE DENSITY IN PRODUCT(LB/GAL): SOLIDS
LB. VOC/GAL.SOLID APPLIED: SUPPLIED TO APPLICATOR: VOLATILES
KG. VOC/LITER SOLID APPLIED: SUPPLIED TO APPLICATOR: WATER
PRODUCT BREAKDOWN OF CONSTITUENTS(ATTACH MATERIAL SAFETY DATA SHEETS)
%BW % BV
VOID CAS OF VOLATILES OF VOLATILES REACTIVITY
CONSTITUENTS NO. IN PRODUCT IN PRODUCT (CIRCLE ONE)
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
TOTAL 100% TOTAL 100% R1 R2 R3 R1, R2, R3
TOTAL TOTAL TOTAL TOTAL
5% BV 8% BV 20% BV 20%BV
( X ) REACTIVE ( ) NONREACTIVE
COMMENTS:
6-2

SECTION D
SPECIFIC EMISSION SOURCE (EMISSION INFORMATION) D3-1
(*see note in instructions concerning state air toxics regulations)
REVISED:04/15/94 AIR QUALITY SECTION
EMISSION SOURCE DESCRIPTION: Secondary Spray Booth
EMISSION SOURCE ID NO: ES-2A IS THIS SOURCE A FUGITIVE SOURCE? ( ) YES (X) NO
TIVE OPER T G ALTERNA A IN SCENARIO (AOS) NO: NA
EMISSION RATE IN EMISSION RATE IN
EMISSION FACTOR LBS/HR LBSNR
POLLUTANT TYPE POTENTIAL ACTUAL POTENTIAL ACTUAL
VOC 2 0.1 0.03 344 74
PM 2 0.1 0.03 788 70
Ethyl Benzene
Hexane
MEK
MIBK
Styrene
Toluene
Xylene
COMMENTS:
All emission rates from Tables 2(VOC)and Table 3(PM)in D6-A(Specific Emission Information).
6-3

SECTION D
SPECIFIC EMISSION SOURCE (REGULATORY ANALYSIS) D3-2
REVISED:06/01/94 AIR QUALITY SECTION
EMISSION SOURCE DESCRIPTION: Secondary Spray Booth
EMISSION SOURCE ID NO: ES-2A ALTERNATIVE OPERATING SCENARIO (AOS) NO: NA
REGULATED APPLICABLE
POLLUTANT EMISSION AND OPERATING LIMITS REGULATION
VOC Facility-wide uncontrolled photochemically reactive NCAC Subchapter 2D.0518
solvent emissions shall not exceed 40 Ibs/day except
for exempt materials. *
PM PM emissions shall not exceed 4.10 Ibs/hr**for each booth NCAC Subchapter 2D .0515
Visible Emissions Visible Emissions shall not exceed 20% NCAC Subchapter 2D.0521
Others None NA
All of the Above Excess emissions reporting and malfunctions NCAC Subchapter 2D.0535
Air Quality Standards
COMMENTS:
* This facility uses a monomer styrene for molding applications. The monomer styrene is not considered
a solvent and therefore is considered exempt from requirements of NCAC 2D.0518. Also,some
materials on-site can be exempt from the 2D.0518 regulation via 2D .0951 (6.7 lb VOC/gal solids)
** NCAC -North Carolina Air Code
Particulate Matter Emission Calculation:
PM emissions(Ibs/hr) = 4.1 x po.67
P = Process weight rate =2,000 Ibs/hr estimated
6-4

SECTION E
COMPLIANCE PLAN (METHOD OF COMPLIANCE) E4
REVISED:05/24/94 AIR QUALITY SECTION
EMISSION SOURCE ID NO. : ES-2A REGULATED POLLUTANT: VOC
APPLICABLE REGULATION: 15A NCAC 2D .0518
ALTERNATIVE OP
ERATING SCEN
ARIO AOS NO: NA
( )
MONITORING REQUIREMENTS
IS ENHANCED MONITORING APPLICABLE? ( ) YES (X) NO
IS ENHANCED MONITORING PROTOCOL ATTACHED? ( ) YES (X) NO
MONITORING DEVICE TYPE: NA
MONITORING LOCATION: NA
OTHER MONITORING METHODS (DESCRIBE IN DETAIL): Analysis of solvents provided by
supplier for photochemically reactive solvent determination.
GENERALLY DESCRIBE THE FREQUENCY AND DURATION OF MONITORING AND HOW THE DATA WILL BE
RECORDED (i.e., every 15 minutes, 1 minute instantaneous readings taken to produce an hourly average):
Method 25A testing as needed for total VOC where feasible.
TEST METHODS
REFERENCE TEST METHOD DESCRIPTION: VOCs measured by Method 25A, determination
of total gaseous organic concentration using a flame ionization analyzer from stationary
sources. Follow procedures in NCAC 2D .0501 (b) and (c).
REFERENCE TEST METHOD CITATION: ( 40 CFR Part 60, Appendix A, Method 25A)
RECORDKEEPING REQUIREMENTS
DATA (PARAMETER) BEING RECORDED: Materials usage
FREQUENCY OF RECORDKEEPING (HOW OFTEN IS DATA RECORDED): Daily material usage log
of photoreactive materials
REPORTING REQUIREMENTS
GENERALLY DESCRIBE WHAT IS REPORTED: VOC emissions will be reported annually in the
emissions inventory.
FREQUENCY: ( ) MONTHLY ( ) ONCE EVERY 6 MONTHS
( ) QUARTERLY (X) OTHER(DESCRIBE) Annually
6-5

SECTION E
COMPLIANCE PLAN (METHOD OF COMPLIANCE) E4
REVISED:05/24/94 AIR QUALITY SECTION
EMISSION SOURCE ID NO. : ES-2A REGULATED POLLUTANT: Total Particulates
APPLICABLE REGULATION: 15A NCAC 2D .0515 and .0521
ALTE
RNATIVE OPERATING SCENARIO AOS NO: NA
MONITORING REQUIREMENTS
IS ENHANCED MONITORING APPLICABLE? ( ) YES (X) NO
IS ENHANCED MONITORING PROTOCOL ATTACHED? ( ) YES (X) NO
MONITORING DEVICE TYPE: NA
MONITORING LOCATION: NA
OTHER MONITORING METHODS (DESCRIBE IN DETAIL): Visual inspections are performed periodically.
GENERALLY DESCRIBE THE FREQUENCY AND DURATION OF MONITORING AND HOW THE DATA WILL BE
RECORDED (i.e., every 15 minutes, 1 minute instantaneous readings taken to produce an hourly average):
Method 5 and/or 9 test will be performed as needed.
TEST METHODS
REFERENCE TEST METHOD DESCRIPTION: Visible emissons determined by Method 9,the visual
determination of the opacity from stationary sources. Particulate matter measured by Method 5,
determination of particulate emissions from stationary sources. Procedures per NCAC 2D .0501 (b) & (c).
REFERENCE TEST METHOD CITATION: ( 40 CFR Part 60,Appendix A, Method 9 )
RECORDKEEPING REQUIREMENTS
DATA (PARAMETER) BEING RECORDED: None
FREQUENCY OF RECORDKEEPING (HOW OFTEN IS DATA RECORDED): NA
REPORTING REQUIREMENTS
GENERALLY DESCRIBE WHAT IS REPORTED: Particulate matter emissions will be reported annually
in the emissions inventory and are based on material balance calculations and engineering judgement.
FREQUENCY: ( MONTHLY ( ) ONCE EVERY 6 MONTHS
( ) QUARTERLY (X) OTHER(DESCRIBE) Annually
6-6

SECTION B
EMISSION SOURCE (GENERAL) B1
REVISED:04/15/94 AIR QUALITY SECTION
\:,xl EMISSION SOURCE DESCRIPTION: Mold Tooling and Lay-up Building EMISSION SOURCE ID NO: ES-3
CONTROL DEVICE ID NO(S): See Comments I EMISSION POINT ID NO(S): See Comments
INDICATE WHETHER THIS SOURCE IS SUBJECT TO ( ) NSPS OR ( )NESHAP REGULATIONS.
OPERATING
ALTERNATIVE
SCENARIO AOS NO: NA
DESCRIBE PROCESS: The fiberglass molds are fabricated from liquid vinyl ester resin reinforced with glass fibers using
a combination of hand and spray lay-up techniques. The PM emissions generated in this process
are contained within building enclosure.
OPERA January TION DATE: Janua 1988
e
- - 5 O 5 5 JUL-SEP: � 25 OCT DEC: 2 /e SEASONAL VARIATI N(.6) JAN-MAR: 2 /e . APR JUN:• 2 /o /o
.........................
........................
.........................
........................
.........................
........................
MATERIALS ENTERING PROCESS-CONTINUOUS PROCESS MAX.DESIGN REQUESTED CAPACITY
TYPE UNITS CAPACITY(UNITIYEAR) LIMITATION(UNIT/YEAR)
Vinyl Ester Resin lb 529,094 NA
Gel Coat lb 129,837 NA
Corebond lb 17,548 NA
Methyl Ethyl Ketone Peroxide lb 10,967 NA
MATERIALS ENTERING PROCESS - BATCH OPERATION MAX.DESIGN REQUESTED CAPACITY
TYPE UNITS CAPACITY(UNIT/BATCH) LIMITATION (UNIT/BATCH)
MAXIMUM DESIGN CAPACITY(BATCHES/YR): NA MAXIMUM DESIGN CAPACITY(BATCHES/HR): NA
FUEL USED: NA TOTAL MAXIMUM FIRING RATE(MILLION BTU/HR): NA
MAX.CAPACITY HOURLY FUEL USE: NA MAX.CAPACITY ANNUAL FUEL USE: NA
DESCRIBE ANY MONITORING DEVICES,GAUGES,OR TEST PORTS: None
INDICATE ALL REQUESTED STATE AND FEDERALLY ENFORCEABLE PERMIT LIMITS(e.g.,hours of operation,material input rates,
emission rates,etc.)AND DESCRIBE HOW THESE LIMITS ARE MONITORED AND WITH WHAT FREQUENCY.
COMMENTS: Emission Point IDs Control Device IDs
Fiberglass cutting and grinding: EP-22, EP-23, EP-24 CD-22,CD-23, CD-24
Gel spraying and curing booth: EP-25 CD-25
Small parts lay-up/chopper gun: EP-26, EP-27, EP-28 CD-26,CD-27, CD-28
7-1

SECTION B
EMISSION SOURCE (COATING/PAINTING) B7
REVISED:05/24/94 AIR QUALITY SECTION
t J{ EMISSION SOURCE DESCRIPTION: Mold Tooling and Lay-up Building EMISSION SOURCE ID NO: ES-3
CONTROL DEVICE ID NO(S): See Comments I EMISSION POINT ID NO(S): EP-25
INDICATE WHETHER THIS SOURCE IS SUBJECT TO ( )NSPS OR ( )NESHAP REGULATIONS.
ALTERNATIVE OPERATI
NG SCENAR
IO AOS NO: NA
( )
DESCRIBE PROCESS: The gel coat is sprayed on the fiberglass molds. The gel coat spray booth located in the
small parts lay-up building is used mainly to coat small boat components.
The spray booth is equipped with dry filters and water impingement basin.
OPERATING SCHEDULE(ACTUAL) OPERATION DATE: January 1988
H RS/DAY: 8 DAYS NK: 5 WEEKS/YR: 50 SEASONAL VARIATION(%) JAN-MAR: 25% APR-JUN: 25% JUL-SEP: 25% OCT-DEC: 25%
HAT IS BEING COATED? Fiberglass parts
PE OF COATING OPERATION: Spray coating
CONTINUOUS COATING TYPE FEED SYSTEM: Not Applicable
MAXIMUM NO. ITEMS COATED/HOUR: Not Applicable I MAXIMUM SPEED(FT/MIN): Not Applicable
FOR BATCH OPERATION MAX.NO. ITEMS COATED/BATCH: Variable BATCH TIME AT MAX.(MINUTES): Variable
NUMBER OF STATIONS OR BOOTHS: 1 NUMBER SPRAY GUNS: 1 TRANSFER EFF: 50% CAPTURE EF 100%
NO. ACTUAL USAGE MAXIMUM DESIGN CAPACITY ::>:>::>: > >:
....................
....................
...................
STATION COATING(S)APPLIED AT THIS STATION(LIST ID) GUNS GAUHR GAUYR GAUHR GAL/YR
1 Gel Coat (10.43lb/gal) 1 1.1 2,660 4.3 12,448
NO.OF BAKE OVENS: 0 METHOD OF HEATING: ( )STEAM ( )DIRECT FIRED
ELECTRIC OTHER:
USED: NA TOTAL MAXIMUM FIRING RATE MILLION BTU/HR : NA
FUEL ( )
MAXIMUM ANNUAL FUEL USE: NA MAXIMUM HOURLY FUEL USE: NA
ACTUAL ANNUAL FUEL USE: NA ACTUAL HOURLY FUEL USE: NA
DESCRIBE ANY MONITORING DEVICES,GAUGES,OR TEST PORTS: None
INDICATE ALL REQUESTED STATE AND FEDERALLY ENFORCEABLE PERMIT LIMITS(e.g.,hours of operation,material input rates,
emission rates,etc.)AND DESCRIBE HOW THESE LIMITS ARE MONITORED AND WITH WHAT FREQUENCY.
COMMENTS: According to NCAC 15A 2CI.0102(b)(2)(D)water wash and dry filters that are an integral part of the paint
spray booth are not considered air pollution control devices.
Potentail hourly paint usage based on increased factor of potential yearly hrs/actual yearly hrs
7-2

SECTION C
CONTROL DEVICE (GENERAL) C1
REVISED:04/15/94 AIR QUALITY SECTION
CONTROL DEVICE ID NO: See Description CONTROLS EMISSIONS FROM WHICH EMISSION SOURCE ID NO(S): ES-3
EMISSION POINT ID NO(S)See Description POSITION IN SERIES OF CONTROLS NO. 1 OF 1 UNITS
MANUFACTURER: Airguard Industries, Inc. MODEL NO: PB 203 (Dry filter material)
LTERNATIVE OPERATING SCENARIO(AOS)NO: NA
DESCRIBE CONTROL SYSTEM: The PM control system consists of three dry filters installed on the
small part lamination lay-up/chopper gun areas. The affected emission points are EP-25, EP-26, EP-27,and
EP-28. The respective control devices are CD-26, CD-27,and CD-28. The emission rate shown below represents
an emission rate for all filter pads at the source.
POLLUTANT(S)COLLECTED: PM
CORRESPONDING EFFICIENCY: 90% % % %
EFFICIENCY DETERMINATION CODE: 1
BEFORE CONTROL EMISSION RATE(LB/HR): 1_9
FTER CONTROL EMISSION RATE(LB/HR): 0.2
PRESSURE DROP(IN. H20): Not Available
INLET TEMPERATURE(F): Ambient room temp. OUTLET TEMPERATURE (F): Ambient room temperature
INLET AIR FLOW RATE(ACFM): 2,500 OUTLET AIR FLOW RATE(ACFM): 2,500
INLET AIR FLOW VELOCITY(FT/SEC): 6.6 OUTLET AIR FLOW VELOCITY(FT/SEC): 6.6
INLET MOISTURE CONTENT(%): Ambient room moist. NOWN
COLLECTION SURFACE AREA(FT2): Not Applicable FUEL USED: NA FUEL USAGE RATE: NA
DESCRIBE STARTUP PROCEDURES: Not Applicable
DESCRIBE MAINTENANCE PROCEDURES: Cartridge(dry)filters are replaced at weekly intervals.
Spent filters are disposed in the landfill with regular plant refuse.
DESCRIBE ANY AUXILIARY MATERIALS INTRODUCED INTO THE CONTROL SYSTEM: Not Applicable
DESCRIBE ANY MONITORING DEVICES,GAUGES,TEST PORTS, ETC: None
SHOW BY DIAGRAM THE RELATIONSHIP OF THE CONTROL DEVICE TO ITS EMISSION SOURCE(S):
Typical Dry Filter Layout
Dry Filter -�
Emission Source, ES-3 Emission Points, EP-(25-28)
ATTACH MANUFACTURER'S SPECIFICATIONS,SCHEMATICS,AND ALL OTHER DRAWINGS NECESSARY TO DESCRIBE THIS CONTROL
DEVICE AND ITS RELATIONSHIP TO ITS EMISSION SOURCE.
7-3

SECTION C
CONTROL DEVICE (GENERAL) C1
REVISED:04/15/94 AIR QUALITY SECTION
CONTROL DEVICE ID NO: See Description CONTROLS EMISSIONS FROM WHICH EMISSION SOURCE ID NO(S): ES-3
EMISSION POINT ID NO(S)See Description POSITION IN SERIES OF CONTROLS NO. 1 OF 1 UNITS
MANUFACTURER: Airguard Industries, Inc. MODEL NO: PB 203 (Dry filter material)
LTERNATIVE OPERATING SCENARIO(AOS) NO: NA
DESCRIBE CONTROL SYSTEM: The PM control system consists of three dry filters installed on the
fiberglass cutting and grinding areas. The affected emission points are EP-22, EP-23,and EP-24.
The respective control devices are CD-22, CD-23, and CD-24. The emission rate shown below represents
an emission rate for all filter pads at the source.
POLLUTANT(S)COLLECTED: PM
CORRESPONDING EFFICIENCY: 90% % % %
EFFICIENCY DETERMINATION CODE: 1
BEFORE CONTROL EMISSION RATE(LB/HR): 1_9
FTER CONTROL EMISSION RATE(LB/HR): 0.2
PRESSURE DROP(IN.H20): Not Available
INLET TEMPERATURE(F): Ambient room temp. OUTLET TEMPERATURE (F): Ambient room temperature
INLET AIR FLOW RATE(ACFM): 2,500 OUTLET AIR FLOW RATE(ACFM): 2,500
INLET AIR FLOW VELOCITY(FT/SEC): 6.6 OUTLET AIR FLOW VELOCITY(FT/SEC): 6.6
INLET MOISTURE CONTENT(%): Ambient room moist
COLLECTION SURFACE AREA(FT2): Not Applicable FUEL USED: NA FUEL USAGE RATE: NA
DESCRIBE STARTUP PROCEDURES: Not Applicable
DESCRIBE MAINTENANCE PROCEDURES: Cartridge(dry)filters are replaced at weekly Intervals.
Spent filters are disposed in the landfill with regular plant refuse.
DESCRIBE ANY AUXILIARY MATERIALS INTRODUCED INTO THE CONTROL SYSTEM: Not Applicable
i
DESCRIBE ANY MONITORING DEVICES,GAUGES,TEST PORTS,ETC: None
SHOW BY DIAGRAM THE RELATIONSHIP OF THE CONTROL DEVICE TO ITS EMISSION SOURCE(S):
Typical Dry Filter Layout
Dry Filter
Emission Source, ES-3 G� Emission Points, EP-(22-24)
ATTACH MANUFACTURER'S SPECIFICATIONS,SCHEMATICS,AND ALL OTHER DRAWINGS NECESSARY TO DESCRIBE THIS CONTROL
DEVICE AND ITS RELATIONSHIP TO ITS EMISSION SOURCE.
7-4

SECTION D
SPECIFIC EMISSION SOURCE (EMISSION INFORMATION) FD-3-T 1
(*see note in instructions concerning state air toxics regulations)
REVISED:04/15/94 AIR QUALITY SECTION
EMISSION SOURCE DESCRIPTION: Mold Tooling and Lay-up Building
EMISSION SOURCE ID NO: ES3 IS THIS SOURCE A FUGITIVE SOURCE? YES (X) NO
.............................................
.. .......................
JALTER
NATIVE OPERATING SCENARIO (AOS) NO: NA
EMISSION RATE IN EMISSION RATE IN
EMISSION FACTOR LBS/HR LBS/YR
POLLUTANT TYPE POTENTIAL I ACTUAL POTENTIAL ACTUAL
voc 2 22.0 4.7 51,488 11,003
PM 2 0.6 0.2 4,993 445
Dimethyl Phthalate
Methylene Chloride
Styrene
COMMENTS:
All emission rates from Tables 2(VOC)and Table 3(PM)in D6-A(Specific Emission Information).
7-5

SECTION D
SPECIFIC EMISSION SOURCE (REGULATORY ANALYSIS) D3-2
REVISED:06/01/94 AIR QUALITY SECTION
EMISSION SOURCE DESCRIPTION: Mold Tooling and Lay-up Building
EMISSION SOURCE ID NO: ES-3 ALTERNATIVE OPERATING SCENARIO (AOS) NO: NA
REGULATED APPLICABLE
POLLUTANT EMISSION AND OPERATING LIMITS REGULATION
VOC Facility-wide uncontrolled photochemically reactive NCAC Subchapter 213.05118
solvent emissions shall not exceed 40 Ibs/day except
for exempt materials. "
PM PM emissions shall not exceed 2.91 Ibs/hr"for each booth NCAC Subchapter 2D.0515
Visible Emissions Visible Emissions shall not exceed 20% NCAC Subchapter 2D.0521
Others None NA
All of the Above Excess emissions reporting and malfunctions NCAC Subchapter 2D .0535
Air Quality Standards
i
COMMENTS:
This facility uses a monomer styrene for molding applications. The monomer styrene is not considered
a solvent and therefore is considered exempt from requirements of NCAC213.0518 (d). Also,some
materials on-site can be exempt from the 2D.0518 regulation via 2D .0951 (6.7 lb VOC/gal solids)
NCAC-North Carolina Air Code
Particulate Matter Emission Calculation:
PM emissions(Ibs/hr) = 4.1 x p0.17
P = Process weight rate = 1,200 Ibs/hr estimated
7-6

SECTION E
COMPLIANCE PLAN (METHOD OF COMPLIANCE) E4
REVISED:05/24/94 AIR QUALITY SECTION
EMISSION SOURCE ID NO.: ES-3 REGULATED POLLUTANT: VOC
APPLICABLE REGULATION: 15A NCAC 213 .0518
TIVE OPERATING SC
ENARIO CENARIO AOS NO: A LT N
MONITORING REQUIREMENTS
IS ENHANCED MONITORING APPLICABLE? ( ) YES (X) NO
IS ENHANCED MONITORING PROTOCOL ATTACHED? ( ) YES (X) NO
MONITORING DEVICE TYPE: NA
MONITORING LOCATION: NA
OTHER MONITORING METHODS (DESCRIBE IN DETAIL): Analysis of solvents provided by
supplier for photochemically reactive solvent determination.
GENERALLY DESCRIBE THE FREQUENCY AND DURATION OF MONITORING AND HOW THE DATA WILL BE
RECORDED (i.e., every 15 minutes, 1 minute instantaneous readings taken to produce an hourly average):
Method 25A testing as needed for total VOC where feasible.
TEST METHODS
REFERENCE TEST METHOD DESCRIPTION: VOCs measured by Method 25A, determination
of total gaseous organic concentration using a flame ionization analyzer from stationary
sources. Follow procedures in NCAC 2D .0501 (b) and (c).
REFERENCE TEST METHOD CITATION: (40 CFR Part 60,Appendix A, Method 25A)
RECORDKEEPING REQUIREMENTS
DATA (PARAMETER) BEING RECORDED: Materials usage
FREQUENCY OF RECORDKEEPING (HOW OFTEN IS DATA RECORDED): Daily material usage log
of photoreactive materials
REPORTING REQUIREMENTS
GENERALLY DESCRIBE WHAT IS REPORTED: VOC emissions will be reported annually in the
emissions inventory.
FREQUENCY: ( ) MONTHLY ( ) ONCE EVERY 6 MONTHS
r ( ) QUARTERLY (X) OTHER(DESCRIBE) Annually
7-7

SECTION E
COMPLIANCE PLAN (METHOD OF COMPLIANCE) E4
REVISED:05/24/94 AIR QUALITY SECTION
EMISSION SOURCE ID NO.: ES-3 REGULATED POLLUTANT: Total Particulates
APPLICABLE REGULATION: 15A NCAC 2D .0515 and .0521
LT I E OPERA
TING SCENARIO AOS NO: NA AT V ERN MONITORING REQUIREMENTS
IS ENHANCED MONITORING APPLICABLE? ( ) YES (X) NO
IS ENHANCED MONITORING PROTOCOL ATTACHED? ( ) YES (X) NO
MONITORING DEVICE TYPE: NA
MONITORING LOCATION: NA
OTHER MONITORING METHODS (DESCRIBE IN DETAIL): Visual inspections are performed periodically.
GENERALLY DESCRIBE THE FREQUENCY AND DURATION OF MONITORING AND HOW THE DATA WILL BE
RECORDED (i.e., every 15 minutes, 1 minute instantaneous readings taken to produce an hourly average):
Method 5 and/or 9 test will be performed as needed.
TEST METHODS
REFERENCE TEST METHOD DESCRIPTION: Visible emissons determined by Method 9,the visual
determination of the opacity from stationary sources. Particulate matter measured by Method 5,
determination of particulate emissions from stationary sources. Procedures per NCAC 2D .0501 (b)&(c).
REFERENCE TEST METHOD CITATION: ( 40 CFR Part 60,Appendix A, Method 9 )
RECORDKEEPING REQUIREMENTS
DATA (PARAMETER) BEING RECORDED: None
FREQUENCY OF RECORDKEEPING (HOW OFTEN IS DATA RECORDED): NA
REPORTING REQUIREMENTS
GENERALLY DESCRIBE WHAT IS REPORTED: Particulate matter emissions will be reported annually
in the emissions inventory and are based on material balance calculations and engineering judgement.
FREQUENCY: ) MONTHLY ( ) ONCE EVERY 6 MONTHS
( ) QUARTERLY (X) OTHER(DESCRIBE) Annually
7-8

SECTION B
EMISSION SOURCE (GENERAL)
REVISED:04/15/94 AIR QUALITY SECTION
EMISSION SOURCE DESCRIPTION: Service&Warranty/Racing Building 1EMISSION SOURCE ID NO: ES-5
CONTROL DEVICE ID NO(S): CD-29,CD-30 I EMISSION POINT ID NO(S): EP-29, EP-30
INDICATE WHETHER THIS SOURCE IS SUBJECT TO NSPS OR NESHAP REGULATIONS.
.... ......... .......... .......................................................... ......
...........................................
................................... .......... .............
..................I.................... ............I................................. .......... ............
IALTERNATIVE OPERATING SCENARIO(AOS)NO: NA
.......... .
DESCRIBE PROCESS: The fiberglass products for racing powerboats are fabricated from liquid vinyl ester resin reinforced
reinforced with glass fiber using a combination of hand and spray lay-up techniques on a gel coat substrate.
-Further,finished boats are warranty serviced and repaired in this area.
.....................................................
......................
...............................
.............. .............................. ......................................................
................................................ ......
..... ....................................
.......................
OPERATION DATE:• January 1988 ............. .......
.......................... ... ......
SEASONAL VARIATION(%) 1JAN-MAR: 25% 1APR-JUN: 25% 25% JOCT-DEC: 25
.........................
......................
MATERIALS ENTERING PROCESS-CONTINUOUS PROCESS MAX.DESIGN REQUESTED CAPACITY
...........
...........
TYPE UNITS CAPACITY(UNIT/YEAR) LIMITATION(UNIT/YEAR)
Vinyl Ester Resin lb 238,092 NA
Gel Coat lb 58,426 NA
Methyl Ethyl Ketone Peroxide lb 4,935 NA
Imron Paint lb 2,464 NA
Paint Activator lb 842 NA
........................
................................................
...I............................................
...I.....I I...............................
MATERIALS ENTERING PROCESS - BATCH OPERATION MAX.DESIGN REQUESTED CAPACITY
TYPE UNITS CAPACITY(UNIT/BATCH) LIMITATION(UNIT/YEAR)
MAXIMUM DESIGN CAPACITY(BATCHESfYR): NA IMAXIMUM DESIGN CAPACITY(BATCHES/HR): NA
FUEL USED: NA [TOTAL MAXIMUM FIRING RATE(MILLION BTU/HR): NA
MAX.CAPACITY HOURLY FUEL USE: NA IMAX.CAPACITY ANNUAL FUEL USE: NA
DESCRIBE ANY MONITORING DEVICES,GAUGES,OR TEST PORTS: None
INDICATE ALL REQUESTED STATE AND FEDERALLY ENFORCEABLE PERMIT LIMITS(e.g.,hours of operation,material input rates,
emission rates,etc.)AND DESCRIBE HOW THESE LIMITS ARE MONITORED AND WITH WHAT FREQUENCY.
COMMENTS:
8-1

SECTION B
EMISSION SOURCE (COATING/PAINTING) B7
REVISED:05/24/94 AIR QUALITY SECTION
EMISSION SOURCE DESCRIPTION: Service$Warranty I Racing Building EMISSION SOURCE ID NO: ES-5
CONTROL DEVICE ID NO(S): None I EMISSION POINT ID NO(S): EP-29, EP-30
INDICATE WHETHER THIS SOURCE IS SUBJECT TO ( )NSPS OR ( )NESHAP REGULATIONS.
ALTERNATIVE OPE
RATING SCE
NARIO OS A NO: NA
DESCRIBE PROCESS: The gel coat is applied to finished boats for service&warranty repairs.
The spray booth is equipped with dry filters.
OPERATING SCHEDULE(ACTUAL) OPERATION DATE: January 1988
8 DAYSANK: 5 S/Y 5 H
RSlDAY: WEEK R. 0
SEASONAL VARIATION(%) JAN-MAR: 25% APR-JUN: 25% JUL-SEP: 25% OCT-DEC: 25%
HAT IS BEING COATED? Fiberglass parts
PE OF COATING OPERATION: Spray coating
CONTINUOUS COATING TYPE FEED SYSTEM: Not Applicable
MAXIMUM NO. ITEMS COATED/HOUR: Not Applicable I MAXIMUM SPEED(FT/MIN): Not Applicable
FOR BATCH OPERATION MAX. NO. ITEMS COATED/BATCH: Variable BATCH TIME AT MAX.(MINUTES): Variable
NUMBER OF STATIONS OR BOOTHS: 1 NUMBER SPRAY GUNS: 1 TRANSFER EFF: 50% CAPTURE EF 100%
NO. ACTUAL USAGE MAXIMUM DESIGN CAPACITY':;::;::;; ;< i>
....................
...................
....................
....................
....................
....................
....................
....................
....................
....................
STATION COATING(S)APPLIED AT THIS STATION(LIST ID) GUNS GAUHR GAL/YR GAUHR* GAL/YR
1 Gel Coat (10.43lb/gal) 1 0.5 665.1 3.4 5,602
1 Imron Paint(8.97 lb/gal) 1 0.03 32.6 1 275
1 Paint Activator(8.06 Ib/gal) 1 0.01 12.4 1 105
NO.OF BAKE OVENS: 0 METHOD OF HEATING: ( )STEAM ( )DIRECT FIRED
ELECTRIC
( ) OTHER:( )
FUEL USED: NA TOTAL MAXIMUM FIRING RATE(MILLION BTU/HR): NA
MAXIMUM ANNUAL FUEL USE: NA MAXIMUM HOURLY FUEL USE: NA
ACTUAL ANNUAL FUEL USE: NA ACTUAL HOURLY FUEL USE: NA
DESCRIBE ANY MONITORING DEVICES,GAUGES,OR TEST PORTS: None
INDICATE ALL REQUESTED STATE AND FEDERALLY ENFORCEABLE PERMIT LIMITS(e.g.,hours of operation,material input rates,
emission rates,etc.)AND DESCRIBE HOW THESE LIMITS ARE MONITORED AND WITH WHAT FREQUENCY.
COMMENTS: According to NCAC 15A 2Q.0102 (b)(2)(D)water wash and dry filters that are an integral part of the paint
spray booth are not considered air pollution control devices.
* Due to the nature of spray painting for this process, there is no maximum capacity on an hourly basis. It is
unreasonable to assume a spray gun can spray paint continuously. Therefore, 1 gal/hr is an estimated maximum
capacity.
8-2

SECTION C
CONTROL DEVICE (GENERAL) C1
REVISED:04/15/94 AIR QUALITY SECTION
CONTROL DEVICE ID NO: CD-29, CD-30 CONTROLS EMISSIONS FROM WHICH EMISSION SOURCE ID NO(S): ES-5
EMISSION POINT ID NO(S)EP-29, EP-30 I POSITION IN SERIES OF CONTROLS NO. 1 OF 1 UNITS
MANUFACTURER: Airguard Industries, Inc. MODEL NO: PB 203 (Dry filter material)
LTERNATIVE OPERATING SCENARIO(AOS)NO: NA
DESCRIBE CONTROL SYSTEM: The PM control system consists of three dry filters installed on the
booth in the Service and Warrenty area. The affected emission points are EP-29,and EP-30.
The respective control devices are CD-29,and CD-30. The emission rate shown below represents
an emission rate for all filter pads at the source.
POLLUTANT(S)COLLECTED: PM
CORRESPONDING EFFICIENCY: 90% % % %
EFFICIENCY DETERMINATION CODE: 1
BEFORE CONTROL EMISSION RATE(LB/HR): 0.55
FTER CONTROL EMISSION RATE(LB/HR): 0.06
PRESSURE DROP(IN. H20): Not Available
INLETTEMPERATURE(F): Ambient room temp. OUTLET TEMPERATURE (F): Ambient room temperature
INLET AIR FLOW RATE(ACFM): 2,500 OUTLET AIR FLOW RATE(ACFM): 2,500
INLET AIR FLOW VELOCITY(FT/SEC): 6.6 OUTLET AIR FLOW VELOCITY(FT/SEC): 6.6
INLET MOISTURE CONTENT(4%): Ambient room moist.
COLLECTION SURFACE AREA(FT2): Not Applicable FUEL USED: NA FUEL USAGE RATE: NA
DESCRIBE STARTUP PROCEDURES: Not Applicable
DESCRIBE MAINTENANCE PROCEDURES: Cartridge(dry)filters are replaced at weekly intervals.
Spent filters are disposed in the landfill with regular plant refuse.
DESCRIBE ANY AUXILIARY MATERIALS INTRODUCED INTO THE CONTROL SYSTEM: Not Applicable
DESCRIBE ANY MONITORING DEVICES,GAUGES,TEST PORTS,ETC: None
SHOW BY DIAGRAM THE RELATIONSHIP OF THE CONTROL DEVICE TO ITS EMISSION SOURCE(S):
Typical Dry Filter Layout
Dry Filter
Emission Source, ES-5
Emission Points, EP-(29&30)
ATTACH MANUFACTURER'S SPECIFICATIONS,SCHEMATICS,AND ALL OTHER DRAWINGS NECESSARY TO DESCRIBE THIS CONTROL
DEVICE AND ITS RELATIONSHIP TO ITS EMISSION SOURCE.
8-3

SECTION D
SPECIFIC EMISSION SOURCE (EMISSION INFORMATION) D3-1
(`see note in instructions concerning state air toxics regulations)
REVISED:04/15/94 AIR QUALITY SECTION
EMISSION SOURCE DESCRIPTION: Service&Warranty 1 Racing Building
EMISSION SOURCE ID NO: ES-5 IS THIS SOURCE A FUGITIVE SOURCE? ( ) YES (X) NO
A TERNA L TIVE OPERATING SCENARIO (AOS) NO: NA
EMISSION RATE IN EMISSION RATE IN
EMISSION FACTOR LBS/HR LBS/YR
POLLUTANT TYPE POTENTIAL ACTUAL POTENTIAL ACTUAL
VOC 2 17.85 2.12 23,203 2,755
PM 2 0.17 0.06 1,445 72
Dimethyl Phthalate
Ethyl Benzene
Hexane
MEK
Methylene Chloride
MIBK
Styrene
Toluene
Xylene
COMMENTS:
All emission rates from Tables 2(VOC)and Table 3(PM)in D6-A(Specific Emission Information).
8-4

SECTION D
SPECIFIC EMISSION SOURCE (REGULATORY ANALYSIS) D3-2
REVISED:06/01/94 AIR QUALITY SECTION
EMISSION SOURCE DESCRIPTION: Service&Warranty I Racing Building
EMISSION SOURCE ID NO: ES-5 ALTERNATIVE OPERATING SCENARIO (AOS) NO: NA
REGULATED APPLICABLE
POLLUTANT EMISSION AND OPERATING LIMITS REGULATION
VOC Facility-wide uncontrolled photochemically reactive NCAC Subchapter 2D.0518
solvent emissions shall not exceed 40 Ibs/day except
for exempt materials. *
PM PM emissions shall not exceed 2.91 Ibs/hr**for each booth NCAC Subchapter 2D.0515
Visible Emissions Visible Emissions shall not exceed 20% NCAC Subchapter 2D.0521
Others None NA
All of the Above Excess emissions reporting and malfunctions NCAC Subchapter 2D.0535
Air Quality Standards
COMMENTS:
* This facility uses a monomer styrene for molding applications. The monomer styrene is not considered
a solvent and therefore is considered exempt from requirements of NCAC 2D.0518(d). Also, some
materials on-site can be exempt from the 2D .0518 regulation via 2D.0951 (6.7 lb VOC/gal solids)
** NCAC-North Carolina Air Code
Particulate Matter Emission Calculation:
PM emissions(Ibs I hr) = 4.1 x po.61
P = Process weight rate = 1,200 Ibs I hr estimated
8-5

SECTION E
COMPLIANCE PLAN (METHOD OF COMPLIANCE) E4
REVISED:05/24/94 AIR QUALITY SECTION
EMISSION SOURCE ID NO.: ES-5 REGULATED POLLUTANT: VOC
APPLICABLE REGULATION: 15A NCAC 2D .0518
ING SCE
NARIO ENARIO AOS O NAX.
AL
TERNATIVE
ATIVE N
MONITORING REQUIREMENTS
IS ENHANCED MONITORING APPLICABLE? ( ) YES (X) NO
IS ENHANCED MONITORING PROTOCOL ATTACHED? ( ) YES (X) NO
MONITORING DEVICE TYPE: NA
MONITORING LOCATION: NA
OTHER MONITORING METHODS (DESCRIBE IN DETAIL): Analysis of solvents provided by
supplier for photochemically reactive solvent determination.
GENERALLY DESCRIBE THE FREQUENCY AND DURATION OF MONITORING AND HOW THE DATA WILL BE
RECORDED (i.e., every 15 minutes, 1 minute instantaneous readings taken to produce an hourly average):
Method 25A testing as needed for total VOC where feasible.
TEST METHODS
REFERENCE TEST METHOD DESCRIPTION: VOCs measured by Method 25A, determination
of total gaseous organic concentration using a flame ionization analyzer from stationary
sources. Follow procedures in NCAC 2D .0501 (b) and (c).
REFERENCE TEST METHOD CITATION: (40 CFR Part 60,Appendix A, Method 25A)
RECORDKEEPING REQUIREMENTS
DATA (PARAMETER) BEING RECORDED: Materials usage
FREQUENCY OF RECORDKEEPING (HOW OFTEN IS DATA RECORDED): Daily material usage log
of photoreactive materials
REPORTING REQUIREMENTS
GENERALLY DESCRIBE WHAT IS REPORTED: VOC emissions will be reported annually in the
emissions inventory.
FREQUENCY: ) MONTHLY ( ) ONCE EVERY 6 MONTHS
( ) QUARTERLY (X) OTHER(DESCRIBE) Annually
8-6

SECTION E
COMPLIANCE PLAN (METHOD OF COMPLIANCE) E4
REVISED:05/24/94 AIR QUALITY SECTION
EMISSION SOURCE ID NO.: ES-5 REGULATED POLLUTANT: Total Particulates
APPLICABLE REGULATION: 15A NCAC 2D .0515 and .0521
T G RA IN SCENARIO AOS O LTER OPERATING N NA NATIVE
MONITORING REQUIREMENTS
IS ENHANCED MONITORING APPLICABLE? ( ) YES (X) NO
IS ENHANCED MONITORING PROTOCOL ATTACHED? ( ) YES (X) NO
MONITORING DEVICE TYPE: NA
MONITORING LOCATION: NA
OTHER MONITORING METHODS (DESCRIBE IN DETAIL): Visual inspections are performed periodically.
GENERALLY DESCRIBE THE FREQUENCY AND DURATION OF MONITORING AND HOW THE DATA WILL BE
RECORDED (i.e., every 15 minutes, 1 minute instantaneous readings taken to produce an hourly average):
Method 5 and/or 9 test will be performed as needed.
TEST METHODS
REFERENCE TEST METHOD DESCRIPTION: Visible emissons determined by Method 9,the visual
determination of the opacity from stationary sources. Particulate matter measured by Method 5,
determination of particulate emissions from stationary sources. Procedures per NCAC 213 .0501 (b) &(c).
REFERENCE TEST METHOD CITATION: (40 CFR Part 60, Appendix A, Method 9 )
RECORDKEEPING REQUIREMENTS
DATA (PARAMETER) BEING RECORDED: None
FREQUENCY OF RECORDKEEPING (HOW OFTEN IS DATA RECORDED): NA
REPORTING REQUIREMENTS
GENERALLY DESCRIBE WHAT IS REPORTED: Particulate matter emissions will be reported annually
in the emissions inventory and are based on material balance calculations and engineering judgement.
FREQUENCY: ( MONTHLY ( ) ONCE EVERY 6 MONTHS
( ) QUARTERLY (X) OTHER (DESCRIBE) Annually
8-7

SECTION D
EMISSION POINT SUMMARY FD 41
REVISED:04/15/94 AIR QUALITY SECTION
LIST ALL INFORMATION ASSOCIATED WITH EACH EMISSION POINT
EMISSION POINT EMISSION POINT EQUIV. DIAM. TEMP. VELOCITY FLOW RATE EMISSION POINT RAIN CAP?
ID NO. HEIGHT (FT) (FT) (F) (FT/SEC) (ACFM) DIRECTION (Y OR N)
EP-1 6.0 2.83 Ambient 6.6 2,500 Horizontal N
EP-2 6.0 2.83 Ambient 6.6 2,500 Horizontal N
EP-5 1.0 2.83 Ambient 6.6 2,500 Down N
EP-6 1.0 2.83 Ambient 6.6 2,500 Down N
EP-7 1.0 2.83 Ambient 6.6 2,500 Down N
EP-8 1.0 2.83 Ambient 6.6 2,500 Down N
EP-9 1.0 2.83 Ambient 6.6 2,500 Down N
EP-10 1.0 2.83 Ambient 6.6 2,500 Down N
EP-12 1.0 2.83 Ambient 6.6 2,500 Down N
EP-13 1.0 2.83 Ambient 6.6 2,500 Down N
EP-14 1.0 2.83 Ambient 6.6 2,500 Down N
EP-15 1.0 2.83 Ambient 6.6 21500 Down N
EP-16 1.0 2.83 Ambient 6.6 2,500 Down N
EP-17 1.0 2.83 Ambient 6.6 2,500 Down N
EP-18 1.0 2.83 Ambient 6.6 2,500 Down N
EP-19 6.0 2.83 Ambient 6.6 2,500 Horziontal N
EP-20 6.0 2.83 Ambient 6.6 2,500 Horziontal N
EP-21 6.0 2.83 Ambient 6.6 2,500 Horziontal N
EP-22 1.0 2.83 Ambient 6.6 2,500 Down N
EP-23 1.0 2.83 Ambient 6.6 2,500 Down N
EP-24 1.0 2.83 Ambient 6.6 2,500 Down N
EP-25 1.0 2.83 Ambient 6.6 2,500 Down N
EP-26 1.0 2.83 Ambient 6.6 2,500 Down N
EP-27 1.0 2.83 Ambient 6.6 2,500 Down N
EP-28 1.0 2.83 Ambient 6.6 2,500 Down N
EP-29 1.0 2.83 Ambient 6.6 2,500 Down N
EP-30 1.0 2.83 Ambient 6.6 2,500 Down N
COMMENTS:
9-1

SECTION D
FACILITY EMISSIONS SUMMARY D5
AIR QUALITY SECTION
REVISED:04/15/94 TOTAL FROM SPECIFIC EMISSION SOURCE SUMMARIES
ANNUAL EMISSIONS IN LBSNR
POLLUTANT CAS NO. ACTUAL POTENTIAL
..........................I............
.......................................
.......................................
.......................................
.......................................
.......................................
PM 1,940 20,367
O S 2
O N x
CO
V OC 59,780 259,599
LEAD
Dimethyl Phthalate
Ethyl Benzene
Hexane
MEK
Methylene Chloride"
MIBK
Styrene
Toluene
Xylene
OTAL FACILITY FIRING RATE FOR FOSSIL AND WOOD-FIRED BURNERS: MILLION BTU/HR
TOTAL REACTIVE VOC's FROM THE FACILITY: < 40 LBS/DAY or %Total Control or OTHER(specify)
COMMENTS: ' Methylene Chloride is presently being phased out. Very little is used today as a cleaning solvent.
i
9-2

SECTION D
ENGINEERING ANALYSIS TO SUPPORT PERMIT APPLICATION D6
REVISED:04/15/94 AIR QUALITY SECTION
PROVIDE DETAILED ENGINEERING CALCULATIONS TO SUPPORT ALL EMISSION, CONTROL,AND REGULATORY
RESULTS PROVIDED IN THIS APPLICATION. INCLUDE A COMPREHENSIVE PROCESS FLOW DIAGRAM AS
NECESSARY TO SUPPORT AND CLARIFY CALCULATIONS AND ASSUMPTIONS. PLEASE ADDRESS THE
FOLLOWING SPECIFIC ISSUES ON SEPARATE PAGES:
A. SPECIFIC EMISSION SOURCE (EMISSION INFORMATION) (FORM D3-1)-PROVIDE CALCULATIONS SHOWING
THE USE OF EMISSION FACTORS, MATERIAL BALANCES,AND/OR OTHER METHODS FROM WHICH THE
POLLUTANT EMISSION RATES IN THIS APPLICATION WERE DERIVED. INCLUDE CALCULATIONS OF
POTENTIAL BEFORE AND,WHERE APPLICABLE,AFTER CONTROL. CLEARLY STATE ANY ASSUMPTIONS
MADE AND PROVIDE ANY REFERENCES AS NEEDED TO SUPPORT MATERIAL BALANCE CALCULATIONS.
B. SPECIFIC EMISSION SOURCE (REGULATORY INFORMATION) (FORM D3-2)- PROVIDE AN ANALYSIS OF ANY
REGULATIONS APPLICABLE TO INDIVIDUAL SOURCES AND THE FACILITY AS A WHOLE. INCLUDE A
DISCUSSION OUTLINING METHODS (e.g. FOR TESTING AND/OR MONITORING REQUIREMENTS) FOR
COMPLYING WITH APPLICABLE REGULATIONS, PARTICULARLY THOSE REGULATIONS LIMITING EMISSIONS
BASED ON PROCESS RATES OR OTHER OPERATIONAL PARAMETERS. PROVIDE JUSTIFICATION FOR
AVOIDANCE OF ANY FEDERAL REGULATIONS (PREVENTION OF SIGNIFICANT DETERIORATION [PSD],
NEW SOURCE PERFORMANCE STANDARDS [NSPS], NATIONAL EMISSION STANDARDS FOR
HAZARDOUS AIR POLLUTANTS [NESHAPS], TITLE V), INCLUDING EXEMPTIONS FROM THE FEDERAL
REGULATIONS WHICH WOULD OTHERWISE BE APPLICABLE TO THIS FACILITY. SUBMIT ANY ANALYSES
REQUIRED TO DOCUMENT COMPLIANCE WITH ANY REGULATIONS. INCLUDE EMISSION RATES
CALCULATED IN ITEM D6-A ABOVE, DATES OF MANUFACTURE, CONTROL EQUIPMENT, ETC.TO
SUPPORT THESE CONCLUSIONS.
C. CONTROL DEVICE ANALYSIS (SECTION C)- PROVIDE AN ENGINEERING EVALUATION WITH SUPPORTING
REFERENCES FOR ANY CONTROL EFFICIENCIES LISTED ON FORMS IN SECTION C, OR USED TO REDUCE
EMISSION RATES IN CALCULATIONS UNDER ITEM D6-A ABOVE. INCLUDE PERTINENT OPERATING
PARAMETERS (TYPICAL OPERATING CONDITIONS, MANUFACTURER RECOMMENDATIONS,AND
PARAMETERS AS APPLIED FOR IN THIS APPLICATION) CRITICAL TO ENSURING PROPER PERFORMANCE
OF THE CONTROL DEVICE(S). INCLUDE ANY LIMITATIONS OR MALFUNCTION POTENTIAL FOR THE
PARTICULAR CONTROL DEVICES AS EMPLOYED AT THIS FACILITY. DETAIL PROCEDURES FOR ASSURING
PROPER OPERATION OF THE CONTROL DEVICE INCLUDING MONITORING SYSTEMS AND MAINTENANCE
TO BE PERFORMED.
D. PROCESS AND OPERATIONAL COMPLIANCE ANALYSIS - PROVIDE AN ENGINEERING ANALYSIS SHOWING
HOW COMPLIANCE CAN BE ACHIEVED FOR REGULATIONS REQUIRING PROCESS, OPERATIONAL OR
OTHER DATA TO DEMONSTRATE COMPLIANCE. REFER TO COMPLIANCE REQUIREMENTS IN THE
REGULATORY ANALYSIS IN ITEM D6-B WHERE APPROPRIATE. LIST ANY CONDITIONS OR PARAMETERS
THAT CAN BE MONITORED AND REPORTED TO DEMONSTRATE COMPLIANCE WITH THE APPLICABLE
REGULATIONS.
COMMENTS:
10-1

FORM D6: TECHNICAL ANALYSIS
FOR PERMIT APPLICATION
ITEM A: EMISSION SOURCE INFORMATION
Flow diagram and emission calculations for Fountain Powerboats, Inc.
ITEM B: SPECIFIC EMISSION SOURCE
REGULATORY ANALYSIS
*See Appendix B for regulatory analysis.
ITEM C: CONTROL DEVICE ANALYSIS
Control device vendor specifications for dry filters
ITEM D: PROCESS AND OPERATIONAL
COMPLIANCE ANALYSIS
*See Appendix D for regulatory analysis.
10-2

EMISSION SOURCE INFORMATION
D&A
Flow Diagram and Emission Calculations
10-3

Fountain Powerboats Flow Chart
EP-1 &2 EP-29&30
CD-1 &2 CD-29&30
Painting/Graphics ServicefWarranty
EP-(5-21) ES-2 & 2A ES-5
CD-(5-21)
Final
Main Building Product
Gel coat, Lamination, Hardware, Assembly
ES-1
0
EP-(22-28)
CD-(22-28)
Mold Tooling/Lay-up
ES-3
I

TABLE 1
Material Utilization Rates
Fountain Boats, Washington, North Carolina
A. Actual Material Throughput Rates
Emission Actual Product Name
Plant Area Source hours of Vinyl Ester Gel Coat Corebond MEKP/Dimethyl Imron Paint Paint
No. operation Resin I Phthalate Activator
lb/year
Lamination and Assembly 1 2,730 424,000 104,047 11,250 8,789
Mold Tooling and Lay-up 3 2,340 113,067 27,746 3,750 2,344
Service&Warranty/Racing 5 1,300 28,267 6,936 586 293 100
Main Spray Booth 2 2,340 4,680 1,600
Secondary Spray Booth I 2A 1 2,340 1 1 1 1 1 878 1 300
Woodworking 4 Not Applicable- Indoor PM Emissions
.. Total Throughput 565,333 138,729 15,000 11,718 5,850 2,000
0
B. Potential Material Throughput Rates
Projected flexibility production increase factor 125%
Emission Potential/ Product Name
Plant Area Source Actual Vinyl Ester Gel Coat Corebond MEKP/Dimethyl Imron Paint Paint
No. Hours Ratio Resin Phthalate Activator
lb/year
Lamination and Assembly 1 3.21 1,700,658 417,332 45,124 35,251
Mold Tooling and Lay-up 3 3.74 529,094 129,837 17,548 10,967
Service&Warranty/Racing 5 6.74 238,092 58,426 4,935 2,464 842
Main Spray Booth 2 3.74 1 21,900 7,487
Secondary Spray Booth I 2A 3.74 1 1 1 1 4,106 1 1,404
Woodworking 1 4 Not Applicable- Indoor PM Emissions
Total Potential Throughput 2,467,844 605,595 1 62,672 1 51,153 1 28,470 9,733

TABLE 2
i Summary of VOC Emissions
Fountain Boats,Washington, North Carolina
Projected flexibility production increase factor 125%
Plant Area Product VOC Emissions
Actual' Potential3
Ib/hr lb/year tons/year Ib/hr lb/year tons/year
Lamination and Assembly Vinyl Ester Resin 7.11 19,419 9.71 28.53 77,889 38.94
(Source No.1) Gel Coat 4.66 12,735 6.37 18.71 51,080 25.54
Corebond2 1.69 4,613 2.31 6.78 18,503 9.25
MEKP/DP2 3.22 8,789 4.39 12.91 35,253 17.63
Total 16.69 45,656 22.78 66.93 182,726 91.36
Mold Tooling and Lay-up Vinyl Ester Resin 2.21 5,178 2.59 10.35 24,230 12.12
(Source No.3) Gel Coat 1.45 3,396 1.70 6.79 15,892 7.95
Corebond 0.66 1,538 0.77 3.08 7,197 3.60
MEKP/DP 0.38 891 0.45 1.78 4,169 2.08
............................................
Total 4.70 11,003 5.60 22.00 61,488 26.74
Service&Warranty/Racing Vinyl Ester Resin 1.00 1,295 0.65 8.39 10,908 5.45
(Source No.5) Gel Coat 0.65 849 0.42 5.50 7,151 3.58
MEKP/DP 0.45 586 0.29 3.80 4,936 2.47
Imron Paint 0.01 17 0.01 0.11 141 0.07
Paint Activator 0.01 8 0.00 0.05 67 0.03
Total 2.12 2,766 1.377 17.85 23,203 11.60
Main Spray Booth Imron Paint 0.11 265 0.13 0.53 1,239 0.62
(Source No.2) Paint Activator 0.05 128 0.06 0.26 599 0.30
... .
...........................................
Total 0.17 393 0.20 0.79 1,838 0.92
Secondary Spray Booth Imron Paint 0.02 50 0.02 0.10 232 0.12
(Source No.2A) Paint Activator 0.01 24 0.01 0.05 112 0.06
Total 0.03 74 0.04 0.15 344 0.17
Total VOC Emissions 23.7 69,780 29.9 107.72 259,599 129.8
Notes:
1. Emission rates were obtained from the 1994 emission inventory report that was submitted to the North Carolina
DEHNR on June 30, 1995. The 1994 Emission Inventory is included in Appendix A.
2. Even though styrene is a reactant,it is assumed that 100%is emitted for these materials.
3. Potential emissions are calculated by the ratio of potential to actual hours per year with the increased flexibility factor of 125%.
10-6

TABLE 3
Summary of PM Emissions
Fountain Boats,Washington, North Carolina
Plant Area Source PM Emissions
Actual Potential
Ib/hr lb/year tonstyear Ib/hr lb/year tonslyear
Lamination and Assembly ES-1 0.47 1,283 0.64 1.41 12,352 6.18
Mold Tooling and Lay-up ES-3 0.19 445 0.22 0.57 4,993 2.50
Service&Warranty/Racing ES-5 0.06 72 0.04 0.17 1,445 0.72
Main Spray Booth ES-2 0.03 70 0.04 0.09 788 0.39
Secondary Spray Booth ES-2A 0.03 70 0.04 0.09 788 0.39
Woodwork(Source No.4) Indoor Emissions
Total PM Emissions 0.78 1,940 0.97 2.33 20,367 10.18
Notes:
Particulate Emission Calculations and Assumptions
Source ES-1: 17 emission point with a dry filterin each;Vendor specs.indicate a filter can hold up to 11 Ibs before being changed out,
Actual hours of operation is 40 hr&Wk,Fountain personnel change out filters weekly,Potential emissions based on a factor of 3 increase;
Vendorindicates up to 99%control undernormal painting operations, a conservative 90%control is assumed.
17 filters x 11 IbAvkffilter x wk/40hrs=4.68 Ib/hr loading into filters
4.68 x(1-.9)= 0.47lb/hrx Z730 hr/yr=1,283 Ib/yr Actual
0.481b/hrx 3= 1.41 Ib/hrx 8,760 hr/yr=12,352 Potential
Source ES-3:7 emission points with dry filters
Source ES-5:2 emission points with dry filters.
Source ES-2:1 emission point with dry filter
Source ES-2A:1 emission point with dry filter
10-7

SPECIFIC EMISSION SOURCE
REGULATORY ANALYSIS
D6-B
10-8

SPECIFIC EMISSION SOURCE REGULATORY INFORMATION
Description: Main Lamination and Assembly
Emission Source: ES-1
r
REGULATED APPLICABLE
POLLUTANT EMISSION AND OPERATING LIMITS REGULATION
VOC Facility-wide uncontrolled photochemically reactive NCAC Subchapter 2D .0518
solvent emissions shall not exceed 40 Ibs/day except
for exempt materials.
PM PM emissions shall not exceed 8.56 Ib/hr for each booth NCAC Subchapter 2D.0515
Process rate weight calculated by the weight of product entering the process.
The parts painted vary in size,weight,and time painted. It was estimated to be
an average of 6,000 Ib/hr(estimated).
Visible Emissions Visible Emissions shall not exceed 20% NCAC Subchapter 2D.0521
Other None N/A
All of the Above Excess emissions reporting and malfunctions NCAC Subchapter 2D.0535
Air Quality Standards
Description: Main Spray Booth
Emission Source: ES-2
REGULATED APPLICABLE
POLLUTANT EMISSION AND OPERATING LIMITS REGULATION
VOC Facility-wide uncontrolled photochemically reactive NCAC Subchapter 213.0518
solvent emissions shall not exceed 40 Ibs/day except
for exempt materials.
PM PM emissions shall not exceed 2.91 Ib/hr for each booth NCAC Subchapter 2D.0515
Process rate weight calculated by the weight of product entering the process.
The parts painted vary in size,weight,and time painted. It was estimated to be
an average of 1,200 Ib/hr(estimated).
Visible Emissions Visible Emissions shall not exceed 20% NCAC Subchapter 2D.0521
Other None N/A
All of the Above Excess emissions reporting and malfunctions NCAC Subchapter 2D.0535
Air Quality Standards
10-9

SPECIFIC EMISSION SOURCE REGULATORY INFORMATION
Description: Secondary Spray Booth
Emission Source: ES-2A
REGULATED APPLICABLE
POLLUTANT EMISSION AND OPERATING LIMITS REGULATION
VOC Facility-wide uncontrolled photochemically reactive NCAC Subchapter 2D.0518
solvent emissions shall not exceed 40 Ibs/day except
for exempt materials.
PM PM emissions shall not exceed 2.91 Ib/hr for each booth NCAC Subchapter 2D.0515
Process rate weight calculated by the weight of product entering the process.
The parts painted vary in size,weight,and time painted. It was estimated to be
an average of 1,200 Ib/hr(estimated).
Visible Emissions Visible Emissions shall not exceed 40% NCAC Subchapter 2D.0521
Other None N/A
All of the Above Excess emissions reporting and malfunctions NCAC Subchapter 2D.0535
Air Quality Standards
Description: Service&Warrany/Racing Building
Emission Source: ES-5
REGULATED APPLICABLE
POLLUTANT EMISSION AND OPERATING LIMITS REGULATION
VOC Facility-wide uncontrolled photochemically reactive NCAC Subchapter 2D.0518
solvent emissions shall not exceed 40 lbs/day except
for exempt materials.
PM PM emissions shall not exceed 4.10 lb/hr for each booth NCAC Subchapter 2D.0515
Process rate weight calculated by the weight of product entering the process.
The parts painted vary in size,weight,and time painted. It was estimated to be
an average of 2,000 Ib/hr(estimated).
Visible Emissions Visible Emissions shall not exceed 20% NCAC Subchapter 2D.0521
Other None N/A
All of the Above Excess emissions reporting and malfunctions NCAC Subchapter 2D.0535
Air Quality Standards
10-10

CONTROL DEVICE ANALYSIS
D6-C
10-11

1-25-100E 7.SAA1.1 FROM FOUNTAIN POWERBOAT 91007SG703 P
3Rr1-23-199G 09=55 F POM NAT I owi:1l R 1 P FILTERS TO 151994EC5959 P.1211
A PAINT SPRAY FILTER
AWR GUj AR0 WITHEDS 99 AND A HOLDING _
G�+ I TY RANGINGt 0114
srAcKGUMW-
Mfg TO ELEVEN POUNDS. I
Introducing Staekguar0.an innovatiurt in the filtration of
paint overspr-ay particutole.Stackguard's unique design
STACKGUAFRD utilizes fiberglass and polyester fibers which are thermally
ROILS REQUIRE bpnded to prevent separation or bypass.Our product otters
50%LESS STORAGE ;tug trrrws the tansile strength of synthetic;racked paper
SPACE THAN medlas wtien tested in accordance with ASTM#D-1682,
!SyNTMP-TIC BACKEb
PAPER MEUTAS- 'The most important feature in any product is performance.
Staokguard pravidos paint removal effiCiencles exceeding
99%ytrtllie offering pdir d holding capacities ranging from
five to oleven pounds when tested on a varlety of paints.'
Stackguard's flexib;city is unequatlod by--rynthetic backed
PaPqr medias.It is available to thicknesses ranging from
two to four inches and widths from 6 to 90 incheG.
Airguard's wmpression packaging offers substantial
Savings in freight,storage space and handling costs when
r m®dias.
:• �"^� r; eompareti to synthetic backed pope
A. One box of Staekguard Pacts(50 per box)takca up 60��0
less space and has more,pads ppr carton than a box of
synthetic backed paper medial.
B- Srackguard rolls are available in a varlety of roll lengths
Available in R;Ill or Pads. and widths.Because of Airguard'e compression
packaging they take up 50%18Sti space than sully of
synthetic tacked paper media3.
r STANDARD SIZE PADS
913201 15dx x 20'17 x 2 PB 401 16t/¢x 20'/a x 4
Pei 2t71 16112 x 25./2 x 2 PB 402 16'ls x 2517a*•d
Pd,,03 'd0`/.x 201/a x 2 20112 X 201I2 x 4
Pla 204 201l2 x 25'It x L Pt3 404 20'/a x 25'/t x 4
d
NB i:tn 1 24/2 x 24'/z x 2 PB 405 24/c x 2°+l n x
Stackguard carries a Glass 2 rating from Underwriters
Laboratories and ulso complies with OSHA 1010.107 and
Stackguard's hi)h performance NFPA Standard 33.
eliminates paint o;erway problems. PERFORMANCis DATA
100 .02 .05
20t) .05 .14
3G0 .10 .25_
A00 .15 _
PADS 500 .30 S2
REQUIRE50% •Ahpgftr'vA;nw.mMrr•-4a o.o.nd�maMR+..fyr'&nrDiOmKen++!amrja—rc.
LESS STORAGE fvnlT►^u drul�ee wuo o9+�^.d►rive• Twv,r...i0CM Of 2W FDM ut,W,ing 3v*e N
GPACE r,ty o
(pftaCi tour bpi,Ltati A�O.ni avVorRY'g7o'd"'9 Otpotu a.rob+...ttion(l.+ae0�v.nLauaA
Pads 4n0 P*DN P.c fev,cof may opo.
AIRGUARD INDUSTRIES, INC.
v po.BOX 17578.LOUISV1LUt.xtNTVCKY 40232 - (502)9G32304 FAX NO.(r_.M g69-2759
tW9V.tM lm�v4a>•s+•so,y d eo+�Y.\a.•�r^v%"r�.wsrcA ono OMbDmBnl vd roly
Y,p.l�p 90 t0 Q)CWr-v .OL..7)id bfl.KH+a.Inc. It�ill�.ocl..woC PcoM.-on�l.D<•^:I��thM M40—A rOt[Y.
1042

1-2S-1996 7=SSAN1 FROM FOUNTAIN POWERBOATS 91997S6793 P" 3
cUI'F�F,h9F. Il f',�-P.IFUTA
Supreme 11 PA-Media differs from th>Paper Paint Arrestor primarily in design and
Z�
form.
Kraft is not the only filtering materia utilized.in addition to the paper,a secondary
stage of man-made fibers are used, The number of layers and the arrangement
of the baffles are slightly different It,to the standard paint arrestor. In addition to
pad form,are also furnished in rolls
These changes were made to push ip filtering efficiency and hold down mainte-
nance chores.How well Supreme II ias succeeded in reaching the goals Is Indi-
cated by reports from the lab and frt m manufacturers applying everything from
"high solids"to-water borne"bakt enamels.Tests have given Supreme a 99,50/0,
average efficiency rating.(The tests were made by an independent laboratory on a r
single pad at an air velocity of 150 tl,rn, Higher efficiency could be expected if tests
were conducted on two pads in tans>m at higher air velocities.)More important
Supreme 11 has proven easy to use; nd highly efficient in coating of office furniture
to the prefinishing of building comps nents. T
PERFORMAN( E DATA `
•1 ,r�
PAS iI 3032 20 x 20 x 1 48 t3 .24 .30
PAS II 3031 1 20 x 25 x t 1 48 1 .13 1 .24 A ,30
i •
Airguard Stackguard is a revolutionary new paint arrestor product scientifically
designed using high loft glass fibers integrated and bonded to dense polyester
c fibers.The combination of these performance proven fibers results in a high
capacity media with efficiency exceeding 999b.High strength glass fibers won't
rupture,tear,or disintegrate under loading.Nigh efficiency polyester fibers provide
a barricade for the finest paint particles.Bonding of these fibers eliminates any
t separation or bypass.Stackguard can be used in a single or tandem configuration
l; and is particularly effective in collection of high solids overspray.
Because of Airguard•s compression packaging system.Stackguard requires one
fourth the freight,storage space,and handling cost of conventional paint arrestors.
Upon utilization,original dimensions are restored due to its unique, 1001/0 thick-
ness memory.
Vt Stackguard Is certified by Underwriters Laboratories and carries a Class 2 rating.
Additionally,Stackguard complies with all of the following:
NFPA Standard 33,OSHA 1910.107
..� New York City Board of Appeals St Standards,292-80-SM tlkrc,�tL>n
FPPERFORMANCE DATA(SINGLE PAD}� I
PB 203 20 x 20 x 2 5o .08 .13 i 5
P 8 20a 20 x 25 x 2 50 .08 13 t 5
Airguard offers all equipment and asses!ories SNAP IN GRIDS:These grids are used within the
required to install a new paint arrestor s);tem•add holding frame as a rigid backing for tho paint arrestor
on to an existing bank,or simply maintai i everyday pad.Grids have rubber tipped ends and prongs
requirements in your present booth.You Airguard which extend into the air stream to Insure pad
representative will be glad to assist in all of these stability.Grids are avallable in the same sizes as
areas.
Accessory items required for eitiv r no-instal• holding frame.
lations or occasional repair Include:
HOLDING FRAMES:Recommended 20 <20 ACCESSORY PARTS UST
modules can be assembled In an height: and widths.
These are ruggedly constructed to;nsur stability in
the system,even under extreme conO;Gr ,_Frames
ara prepunched on four sides to make Ic ning them PA 20x20x2N PA,o+2 2ox:o
easy and fast.There are no rough or un•nished PA 9.1 lox 25x 2'v PA 1011 2o.2s
edges.and rivets are furnished with thet i.While PA s.3 , z r. PA 1013 i6x2�
20 x 20 modules are recommended,frar as are also 01hor occossorlos for Point Arrestor S7atnms Include c oss
available 20 x 25.16 x 25.and 16 x 20..It Paint PA D... 18.>0 a 2'h PA 1014 i6.20 Wires(rubber tippod)rot front medl..i support,Airguard
Manotnevars fo moasure prossura drop acroxt th*/irler bank,
Arrestor Holding Frames are 21Je"deep. - PA Coto zo'Cro»mn a„d P;orw hinge for tram—and doors.
i "

PROCESS AND OPERATIONAL
COMPLIANCE ANALYSIS
D6-D
10-14

PROCESS AND OPERATIONAL COMPLIANCE ANALYSIS
Desription: Main Lamination and Assembly
Emission Source: ES-1
REGULATED APPLICABLE
POLLUTANT REGULATION PROCESS AND OPERATIONAL COMPLIANCE ANALYSIS
Total Particulates NCAC Subchapter Visible emissions evaluated by agency personnel (Method 9) and periodic
2D .0515 and 2D .0521 inspections are conducted.
PM emissions are based on AP-42 emission factors
VOC NCAC Subchapter Facility-wide emissions shall not exceed 40 Ibs /day of photoreactive solvent.
2D .0518 Materials used will be recorded.
Supplier data will be used to determine photochemical reactivity.
Method 25A test will be performed as needed.
Desription: Main Spray Booth
Emission Source: ES-2
REGULATED APPLICABLE
POLLUTANT REGULATION PROCESS AND OPERATIONAL COMPLIANCE ANALYSIS
Total Particulates NCAC Subchapter Visible emissions evaluated by agency personnel (Method 9) and periodic
2D .0515 and 2D .0521 inspections are conducted.
PM emissions are based on AP-42 emission factors
2D .0518 Materials used will be recorded.
Supplier data will be used to determine photochemical reactivity.
Method 25A test will be performed as needed.
Desription: Secondary Spray Booth
Emission Source: ES-2A
REGULATED APPLICABLE
POLLUTANT REGULATION PROCESS AND OPERATIONAL COMPLIANCE ANALYSIS
Total Particulates NCAC Subchapter Visible emissions evaluated by agency personnel (Method 9) and periodic
21) .0515 and 2D .0521 inspections are conducted.
PM emissions are based on AP-42 emission factors
2D .0518 Materials used will be recorded.
Supplier data will be used to determine photochemical reactivity.
Method 25A test will be performed as needed.
Desription: Mold Tooling and Lay-up Building
Emission Source: ES-3
REGULATED APPLICABLE
POLLUTANT REGULATION PROCESS AND OPERATIONAL COMPLIANCE CERTIFICATION
Total Particulates NCAC Subchapter Visible emissions evaluated by agency personnel (Method 9) and periodic
2D .0515 and 2D .0521 inspections are conducted.
PM emissions are based on AP-42 emission factors
2D .0518 Materials used will be recorded.
Supplier data will be used to determine photochemical reactivity.
Method 25A test will be performed as needed.
Desription: Service&Warrany/Racing Building
Emission Source: ES-5
REGULATED APPLICABLE
POLLUTANT REGULATION PROCESS AND OPERATIONAL COMPLIANCE ANALYSIS
Total Particulates NCAC Subchapter Visible emissions evaluated by agency personnel (Method 9) and periodic
2D .0515 and 2D .0521 inspections are conducted.
PM emissions are based on AP-42 emission factors
2D .0518 Materials used will be recorded.
Supplier data will be used to determine photochemical reactivity.
Method 25A test will be performed as needed.
10-15

SECTION E
TITLE V INFORMATION E1
REVISED:05/24/94 AIR QUALITY SECTION
IF YOUR FACILITY IS CLASSIFIED AS "MAJOR" FOR TITLE V YOU MUST COMPLETE THIS FORM
AND ALL SUBSEQUENT "E" FORMS (E2 THROUGH E6).
INDICATE HERE IF YOUR FACILITY IS MAJOR FOR TITLE V BY ( ) CATEGORY OR ( X ) EMISSION LEVEL.
IF MAJOR FOR CATEGORY, INDICATE THE CATEGORY:
IF MAJOR BY EMISSION LEVEL, COMPLETE THE FOLLOWING:
POLLUTANT(S)FOR WHICH THE FACILITY IS MAJOR EMISSION RATE(SPECIFY UNITS)
VOC >100 tons/year
Styrene >10 tons/year
ARE YOU SUBJECT TO ANY CURRENT MAXIMUM ACHIEVABLE CONTROL TECHNOLOGY STANDARDS
(MACTs) OR FUTURE MACTs. IF SO, SPECIFY: MACT Standards for Fiberglass Boat Manufacturers
Proposed date: Year 2000
LIST ANY ADDITIONAL REGULATIONS WHICH ARE REQUESTED TO BE INCLUDED IN THE PERMIT
SHIELD AND PROVIDE AN EXPLANATION FOR THE REQUESTED SHIELD:
REGULATION EXPLANATION
11-1

SECTION E
TITLE V INSIGNIFICANT ACTIVITIES SUMMARY E2
REVISED:04/15/94 AIR QUALITY SECTION
INSIGNIFICANT ACTIVITIES PER TITLE 15A NCAC 2Q .0507(b)
DESCRIPTION OF EMISSION SOURCE UNITS BASIS FOR EXEMPTION
(REF. 15A NCAC 2Q .0507(b))
1. No significant activities.
2.
3.
4.
5.
6.
7.
8.
REQUEST FOR INSIGNIFICANT ACTIVITIES PER TITLE 15A NCAC 2Q .0508(aa)
DESCRIPTION OF EMISSION SOURCE UNITS BASIS FOR EXEMPTION
(SEE INSTRUCTIONS)
1.
2.
3.
4.
5.
6.
7.
8.
11-2

SECTION E
EMISSION SOURCE LISTING (INITIAL/RENEWAL TITLE V FACILITY) E3
REVISED:04/15/94 AIR QUALITY SECTION DO NOT COMPLETE FORM A4
EMISSION EMISSION CONTROL CONTROL EMISSION
SOURCE SOURCE DEVICE DEVICE POINT ID NO.
ID NO. DESCRIPTION ID NO. DESCRIPTION or"FUGITIVE"
ES-2 Main Spray Booth NA - EP-1
ES-2A Secondary Spray Booth NA - EP-2
ES-1 Main Lamination and Assembly Building CD-5 Dry filters EP-5
CD-6 Dry filters EP-6
CD-7 Dry filters EP-7
CD-8 Dry filters EP-8
CD-9 Dry filters EP-9
CD-10 Dry filters EP-10
CD-12 Dry filters EP-12
CD-13 Dry filters EP-13
CD-14 Dry filters EP-14
CD-15 Dry filters EP-15
CD-16 Dry filters EP-16
CD-17 Dry filters EP-17
CD-18 Dry filters EP-18
NA - EP-19
NA - EP-20
NA - EP-21
ES-3 Mold Tooling and Lay-up Building CD-22 Dry filters EP-22
CD-23 Dry filters EP-23
CD-24 Dry filters EP-24
CD-25 Dry filters EP-25
CD-26 Dry filters EP-26
CD-27 Dry filters EP-27
CD-28 Dry filters EP-28
ES-5 Service&Warranty/Racing Bldg. CD-29 Dry filters EP-29
CD-30 Dry filters EP-30
11-3

SECTION E
TITLE V COMPLIANCE CERTIFICATION E5
REVISED:04/15/94 AIR QUALITY SECTION
In accordance with the provisions of Title 15A NCAC 2Q .0520 the responsible company official of:
(COMPANY NAME) Fountain Powerboats, Inc.
(COMPANY ADDRESS) Whichards Beach Road
(CITY, NC) Washington
(COUNTY) Beaufort
(PERMIT NUMBER) 6175R3
certifies that:
1. for applicable requirements with which the facility is in compliance,the facility shall continue to comply with
such requirements;
2. for applicable requirements that will become effective during the permit term, the facility shall comply with
such requirements;
3. for applicable requirements for which the facility is not in compliance at the time of permit issuance, a
narrative description of how the equipment will achieve compliance with the applicable requirements has
been submitted to the North Carolina Division of Environmental Management; and
4. the facility shall fulfill applicable enhanced monitoring requirements and submit a compliance certification
as required by the EPA and 40 CFR Part 64.
Schedule for Submission of Compliance Certifications During the Term of The Permit:
Frequency of Submittal: Annually Beginning June 30th of thy year following permit issuance
The undersigned certifies under the penalty of law that all information and statements provided in the application,
based on information and belief formed after reasonable inquiry, are true, accurate, and complete.
date 2 ? 46
Signature of responsible company official
Mr. Al Krehbiel, CFO Accounting Manager
Name, Title of responsible company official (Type or print)

SECTION E
COMPLIANCE SCHEDULE E6
REVISED:04/15/94 AIR QUALITY SECTION
COMPLIANCE STATUS WITH RESPECT TO ALL APPLICABLE REQUIREMENTS:
Will each emission source at your facility be in compliance with all applicable requirements at the time of permit
issuance and continue to comply with these requirements? (X) YES ( )NO
(If no complete a through f below for each
requirement for which compliance is not achieved.)
Will your facility be in compliance with all applicable requirements taking effect during the term of the permit and
meet such requirements on a timely basis? (X) YES ( )NO
( If no, complete a through f below for each
requirement for which compliance is not achieved)
a. Identify emission source ID No.
b. Identify applicable requirement for which compliance is not achieved: Not applicable
Currently, all affected emission sources are in compliance with existing air quality regulations.
c. Narrative description of how compliance will be achieved with this applicable requirements:
d. Detailed Schedule of Compliance:
Ste s Date Expected
e. Frequency for submittal of progress reports (6 month minimum)
f. Starting date for submittal of progress reports
11-5

APPENDIX A
Photochemical Reactivity Analysis
12-1

PHOTOREACTIVE ANALYSIS WORKSHEET (CALCULATIONS)
Fountain Powerboats currently has the potential to use several photoreactive materials on-site. One is CAMIE
Contact Cement used at ES-1, ES-3 and ES-5 as a multi-purpose adhesive. The rest of the materials are
miscellaneous paints, catalysts and reducers used in small quantities in ES-2, ES-2A and ES-5 for
graphic applications.
A D1 Form is attached for the CAMIE Contact Cement and a typical photoreactive IMRON paint. Fountain
indicates a maximum daily usage of only 16 oz. of paint. Since this quantity is small and there are numerous
paints, one D1 Form was used to represent all. The potential daily usage of the CAMIE Cement is only
7 gal/day. The following calculations indicate Fountain's potential emissions to be in compliance with the
40 lb/day standard.
IMRON
IMRON product calculation:
"I" oz/day x gal/128 oz. x 7.2 lb/gal =40 lb/day
I =711.1 oz/day
In order to exceed 40 lb/day, 711.1 oz/day of the IMRON would have to be used. Currently,
Fountain Powerboats uses only 16 oz/day.
CAMIE 3908 Contact Cement
CAMIE 3908 product calculation:
"C" gal/day x 4.27 lb vol./gal =40 lb vol/day
C = 9.4 gal/day
In order to exceed 40 lb/day of photo-reactive solvent emissions, 9.4 gal/day of CAMIE 3908
would have to be used. Currently, a potential maximum of 7 gal/day could be used.
Normally, usage is well below this value.
12-2

SECTION D
PRODUCT ANALYSIS WORKSHEET(VOC EMISSIONS) D1
REVISED:05/24/94 AIR QUALITY SECTION ATTACH TO APPROPRIATE"B"FORM
PRODUCT NAME:Typical Worse Case Coat Paint PRODUCT NO: Varies COATING ID NO: NA
MANUFACTURER: Dupont SUPPLIER: '
LIST EMISSION SOURCE ID NO(S)WHERE PRODUCT IS USED: ES-5,ES-2,ES-2A
DESCRIPTION OF USE: Various paints used for graphics applictions on boat hulls.
PRODUCT DENSITY(LB/GAL): 8.6 %BY WEIGHT %BY VOLUME
OLATILE DENSITY IN PRODUCT(LB/GAL): 7.2 SOLIDS 63.0% 55.75%
LB. VOC/GAL.SOLID APPLIED: ' SUPPLIED TO APPLICATOR: VOLATILES 36.0% 44.25%
G.VOC/LITER SOLID APPLIED: ' SUPPLIED TO APPLICATOR: ' ATER '
PRODUCT BREAKDOWN OF CONSTITUENTS(ATTACH MATERIAL SAFETY DATA SHEETS)
%BW %BV
VOC CAS OF VOLATILES OF VOLATILES REACTIVITY
CONSTITUENTS NO. IN PRODUCT IN PRODUCT (CIRCLE ONE)
Aliphatic Polyisocyanate Resin 28182-81-2 unk" ' R1 R2 R3 NR E
Aromatic Hydrocarbon 64742-05-6 unk >8 R1 R2 R3 NR E
Butyl Acetate 123-86-4 unk R1 R2 R3 NR E
Xylene 1330-20-7 unk R1 R2 R3 NR E
1,6 Hexamethylene(CH2)e 822-06-0 unk R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
TOTAL 100% TOTAL 100% R1 R2 R3 R1, R2, R3
TOTAL TOTAL TOTAL TOTAL
>8% _ >8%
5%BV 8%BV 20%BV 20%BV
(X) REACTIVE ( ) NONREACTIVE
COMMENTS:
' This parameter will vary with products used at the facility. This D1 form represents all coatings used at the facility.
"Mass percentages not available on MSDS information.
NOTE: Typically 16 oz.of this product is used per day. See calculation page.
12-3

SECTION D
PRODUCT ANALYSIS WORKSHEET (VOC EMISSIONS) D1
REVISED:05/24/94 AIR QUALITY SECTION ATTACH TO APPROPRIATE"B"FORM
PRODUCT NAME: Camie Contact Adhesive PRODUCT NO: 390-B COATING ID NO: 1133
MANUFACTURER: Camie-Campbell, Inc. SUPPLIER: Camie-Campbell, Inc.
LIST EMISSION SOURCE ID NO(S)WHERE PRODUCT IS USED: ES-1, ES-3, ES-5
DESCRIPTION OF USE: Adhesive material to bond fiberglass parts.
PRODUCT DENSITY(LB/GAL): 6.8 %BY WEIGHT %BY VOLUME
VOLATILE DENSITY IN PRODUCT(LB/GAL): 4.27 SOLIDS 1 0.50% NA*
LB. VOC/GAL.SOLID APPLIED: NA I SUPPLIED TO APPLICATOR: NA VOLATILES 79.7% 86.2%
KG. VOC/LITER SOLID APPLIED: NA SUPPLIED TO APPLICATOR: NA WATER 0% 1 0%
PRODUCT BREAKDOWN OF CONSTITUENTS(ATTACH MATERIAL SAFETY DATA SHEETS)
%BW orb BV
VOC CAS OF VOLATILES OF VOLATILES REACTIVITY
CONSTITUENTS NO. IN PRODUCT IN PRODUCT (CIRCLE ONE)
est** R1 R2 R3 NR E
Toluene 108-88-3 25.0% 21.4% R1 R2 R3 NR E
Hexane 110-54-3 35.0% 42.9% R1 R2 R3 NR E
Methyl Ethyl Ketone 78-93-3 15.0% 14.3% R1 R2 R3 NR E
Acetone 67-64-1 20.0% 21.4% R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
TOTAL 10096 TOTAL 100% R1 R2 R3 R1, R2, R3
TOTAL TOTAL TOTAL TOTAL
21.4% = 21.4%
5%BV 8%BV 20%BV 20%BV
( X ) REACTIVE ( ) NONREACTIVE
COMMENTS:
*Information not available in MSDS
NOTE: Typically not more than 7.0 gal/day of this product is used. See calculation page.
**Assumed product contains 5% by mass of solids.
12-4

l C-\ r11 IF LCL L . l I`I l7 ICL • _)1'17VUVf 'I1 rCU 1 VV 11IU VV7 r V=
l
M A T E R I AL SAFr; TY DATA SH6HT
---------------------------------------------------
(:AM 1 t- CAMPBELL
9225 WATSON INDUSTRIAL PARK INIURMATION TW-EPII!]NP NO. , 31.4-96R-3272
ST. LOUIS, MO 63126 EMERGENCY TELEPHONE NO. , 800-424-9300
PREPARATION DATEt 09/28195 RFPLACES DATE, 05/13/03 PREPARERS IT
7�' -��.
laaaaasa-sas-a!a!alaaalaaaacoa=o�----------e------------r-......r..+o----------- -
S13CTION I - PRCOUXT 1LaJTIFICATION
Ise==¢s-eaxmas�=e.=n!!a!!aa-laaaas!laia-saaaaaalaaalofwsala-rm-mamlasaaaa!!alaalrlaaamammal
CAMIE 390B CONTACT CANT AND TRIM ATM1VB )�
ADR SIVE
14_:A39f Q_X
----------------------------------------------------------------------------------------I
SBCTION II - HM7ARDOUS INGREDIYMS
llsaa!>slaaalaaaaalaaaaaaaaalalaaalaaaallaaaalaaaaaaaaaaalraowsysc.oeaaallaaslaaaaaaalcaenl
IT 1 OCCUPATIONAL Slim VAPOR IN01N OR
IS < EIPOSURE LIMITS DESIG- PRESSURE SUSPECTED SEC
CHEIICAL RAIE CAS NUIBER TRAM (TH-TIA) (TLY-STRIA (TLI-CEILINC) NATION nH1 21C CARCINOGEN 313
................................................................................................................................
ACETONE 6144-1 114 1111ppo OSHA 1111pplACf1R NO INFO NO 131.1 NO NO
OEIAME 111-$4-3 33 311ppe OSHA NO INFO NO INFO NO 115.1 NO YES
IHTIYL ETHTL IBTONE 71-93-1 ' 1$1 111 ppi 311 ppi NO INFO NO 11.1 NO YES
TOLUENE 111.91.3 13 111 pps OSRA ISlppI MIOSR 311 pp• OSHA YES 22.1 NO YES
THIS IRODUCT CONTAINS ONE OR [ORE IATERIALS SUBIECT TO THE REPORTING RFOUIRFI9TS OF SECTION
31) OF THE EIERCENCT PLANNING AND THE CONIUNITT IIOHT-TO-INOT ACTS OF 1996 AND OF 41 CFR 111.
N.A. - NOT AtPLICABLE
I--a--------------------------------------------i---------a------1 =ava/alaaalasolaaaaacQl
I S8171 4 III — PHYSICAL DATA l
I--.ir---------------------a----!! .----a ----------a.--I
BUILINU RAW37.. 133- 231 F VAPOR DIMSI'lY , IS HEAVIER THAN AIR
ODOR PUNGENT EVAPORATION RATh. IS FASTER THAN BUTYL
APPFARANCE BLACK LIQUID A(21'ATF.
VOLATILB BY WEIGHT s "/9.I% SOLUBILITY NEOLIQIBLE
VOLATILE BY VOLUME ► 86.2% PR(7f3IR'7 IIENSITY , 6.8 LBS/GAL (US)
VOC: (Y)Nn-WT: 62.5 BY WLIGETI', 512 QIXAMS/LITER TCrTAL PRODUCT.
624 GRAMS I I.T'IF..R LESS WATER AND PXLVP'T, 4.27 LBS/OAL
--------------------------me...ala0a!lGYi-a!!a aaaia a!!O-!aaaa a....C---------------------I
SI: ION IV — FIRE AND EXPLOSION HAZARD DATA i
lm=asaaaaale!!!!cm-laaaa-!lam.ilala-aaaaaa--a--rr-----�.---saw--smcaoaaIItaaaQapCo!laaaasalal
11_AMMABII.I'1Y CLASSIFICATIONS FLASH PU1N1's —25 F LEL, 1.0 Sb
(-1SIIA — _ (PENSKY—MARTENS CLOSED CUP) UhL., 12.8 '1
FLAMMABLE LIQUID CLASS IB
MT — FLAMMABLF E.Y(XJJD OR SOLID
EXTTNCillISHING RSDIAS FOAM DRY CTNICAI. CARBON DIOXIDE A1fiC1OL WA:1E11 FOG
--some-agar-aaacc-aal-ma-aaoalaaaaaaaaae---w----
- ......=Q...!a a...!a c.¢---a C
12-5

BLA39013LY, - 09128195 PAGE 2
----c-c-----------------------------=---------------------------------------------------
S=ION IV - FIRE AND EXPLOSION HA7ART) DATA �
1 e--------------------cmm-v-----------a--------c-ac-------------------I
+UNUSUAL DIRE AND EXPLOSION HAZARDS! VAPORS ARE. HFAVTFR THAN AIR AND I'RAVEL ALLM THE
cROUNU OR MAY BE MOVED BY VL-NI'ILATION AND I(iNITE) BY IGNITION SOUKCF-S AT LOCATIONS DISTANT
FrO4 MATERIAL HANDLING POINT. ALL 5 GAL PAILS AND LATGER SHOULD AE GROUNDM AND/OR BONDED
TX pmz VATh.RTAI. TRANSFFRRAI.. CLOSED CON-AINE.RS CAN BUILD YRISSUNF AND MAY R1)YTURE IF
EXPOSED TO FIRE.
SPPrTA1. FTRFFTCTH` TNC PR(YTTW- RFSt WEAR SELF-CONl'A1NLD 13REKD11NU ANYAKAIUS WITH A FULL
FAC>=PIECE OPERA'1FD IN PRESSURE-DEMAND OR OMER POSITIVE PRE33URE MODE WHE14 FIC3HTINO FIRES.
Y=- FIRE EXPOSED CONTAINERS OOOL WITH WATER FOG.
--------------------------c-c-----------------------------■---------a-------------a-----�
SBCTION V - HPALTN HA7ARD DATA 1
lmmn�narvcm--w--otzcacoaow-a-a-a-----a--a-aaa---a-----a---as--a--a--a--------a------------I
R=TS OF OVER EXPOSURE TIIE FOLLOWING STATI+MkNT IS MALE IN ORT)ER TO COMPLY WITH TITLE
22, CALIFORNIA CODE OF RI:UULATIONS, SFfTT(W 17601 , WARNING, USING '111IS PRODUCT WILL
EXPOS] YOU TO TOLUl�NU, A CHEWICAL KNOWN TO THE STATN_ OF CAI.IFORNIA TO CAUSE REPRODUCTIVE
IIARM. **************************CALIFORNIA PROPOSITION 65•*•****:::......+............
THIS PRODUCT CUNIAINS 1-RACE LEVELS OF THE R_)T.TfVTN0 CHFJ•IICAIS 4'IIIQT TIIE STATEi OI-�
CALIFORNIA RAS FOUND TO CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM, CIE.
FYI? C WrACT t CAN CAUSE SEVERE I RR I TAT I ON, RE)NES S, TEAR I N(:, BLURRED VISION. SKIN CONTACT,
PROLCMED OR REPEAIED CUNfAUi .CAN CAUSE MCY3FRA'!F. IRRITATION DEFATTING, DERMATITIS.
INHATATION, EACESSIVE INHALATION OF VAPORS CAN CAUSE NASAL ARID RESPIRATORY IRRITATION,
DT77TNFSS, WEAKNESS, FATIGUp, NAUSEA, HpADACHE, POSSIDLE UNCONSCIOUSNESS, AND EVEN
ASPHYXIATION. OVI-:tFAPOSURF. MAY CAUSE 1)AUAGF TO THE NERVOUS SYSTL-N. OVbREX.POSURE TO THIS
MATERIAL (OR ITS OOMPONDUS) HAS APPARENTLY BFMN FOUND TO CAUSE 1HF, I-ULLOWING EJq7Ff7S TN
LAHURAIURY ANTMA1,S, KILWJT_iY DAMAGE, EY6 DAMAGE, LIVER DAMACL, LUNG DAMAGE, HEARING IASS,
OVEREXPOSURE TO '1HIS MATERIAL (OR ITS CtWPONFNTS) HAS APPAR24TLY BEEN FOUND TO CAUSE THE
FOLLOWING EFT-=S IN HUMANS, LIVER DAMACB, KIDNEY DAMAGE, BRAIN DAMACIE.
MEDICAL CONDITIONS PRONE TO A(TiRAVAl-l0N BY FXPOSURE, THIS MATERIAL OR ITS E,(ISSIONS MAY
AGGRAVATE PRE-EXISTING EYL: DISEASE. RESPIRATORY, DERMA1. A I LMENI'S. CFNTRAT. Nl RVOUS SYSTEM
DISORUERS,
PRIMARY ROUTE(S) OF ENTRY, DERMAL INHALATION INGESTION
0412-11G04C.'Y AND FIRST AID PROCEDURFSs SKIN C7)ATfAC-'Tt '1HOROUC'HLY WASH EXPOSED AREA WJ'iN SOAP
AM) WATER. RFA{OV" CONTAMINATW CLOTHIN3. LAUNDER CCNTAMINA'IrJ) C10THING BFFORR RE-USE. GET
MEDICAL A:FEN1'ION IF IRRITATION PERSISTS. EYE. CONTACT, FLUSH WInI LARGE AMOUNTS OF WATER,
LIFTING UPPER AND LOWeR LIDS O(X:ASIOJATLY, GET M;I)ICAT. ArrhwION. INGESTION, DO NOT INLXjC
WRITING. GIVE 'ItiVO GLARSES OP WATER IF CONSCIOUS. NEVFR GTVF ANY-IHING BY T,otn-I TO AN
UN(Y)NSCIOUS PERY-A. f,FT IMULlDJATE MU)ICAL ATTLNJ'ION. INHALATION, RFMC7VE INDIVIDUA1. Tn
FRESH AIR. IP BRENIEINC IS DIFFICULT, ADMINISTER OXYGEN. GIVE ARTIFICIAL RESPIRATION IP
HRFATHTNG HAS STOPPED. KEEP PCRSON WARM, QUIET. GET MFDICAl ATTENTION. INGESTION, CLTIERAL
PRFCAUTIONARY MASURPS SLU�GPST INDUCING VOMITING IMMEDIATELY BY UJVJNrJ
TVO WATEk AND STICKING FINGER EUl N I'HROAT. GI=T IMAlF7)IATE: MLDICAL ATTENTION. GLOSSES OF
`-------w------a ---a,n aaga r==---a---f ---- .r-ccm-w-a-wre¢---o--eco--w-o-wmca------„-------I
JI:�.TTnN VI - RFACTIVITY DATA
----- -u---c=--ww--nO---ta--ep-a-w---Gc---w
STARILITYt THIS PRODUCT 1S STARLE UNLIE;E NORMAI. STORAGE CONDITIONS.
14A7ARDOUS POLYMERIZATION, WILL MIT CY'CUR UNCF-R NORMAL CONDITIONS. J
HAZARDOUS DP OMPOSIIIUN PRnT)lIrTS, CARIaON MONOXIDE AND CARBON llLOX11)F. VARIOUS
--oanco---.�..---_---�---c_n-r.v-ec�---r--c fI
c---traaCt--n..----------o-------ra--------ma m---a--
rr.a.-.wry...�T�..sr.rw+er.«....+..'-...,.-......., -. ._.... `
12-6

t"Y I'I r LLL L lI`I 1. I GLJ1'I yV JV! 'Il rGU 1_ Jv 1_ Vi I I vv_' f.V'I
DCA390BLK - 09/26195 PAGE 3
'..a...RtnnGGq�Oaacs C.Q.!¢caaac7m.aa...caG-a�S_tacccc---------►__.-----.-------------------I
I SECTION VI - RPAC11V11Y DATA
------------------------------------m-----------------=-----------------am-o......ia�zca`
HSVROCARBONS,
CONDITIONS 'lU AVOID, HEAT, SPARKS, WELDING ARCS, OPEN FLAUk, STATIC ELI RICIT'Y, OR OTIT-R
SOUL OP IGNITION.
INCOMPATARILITY, AUIDS, CAUSTICS, AMTNI S, ALI(ANC)LAUINES, AU)EHYLES, Aw"ONIA, CHLORINA2'E)
COMPOUNDS, ,STRONG OXIDIZERS,
�...--.---a¢.i........"=.a-...- C3e....n------n------------I
I SECTION VII - SPILL OR LEAK VIIUI-MRES
( -----------------------------------------------------------c a.........
STEPS TO BE TAKEN IN CASE MATERIAL IS RELEASED OR SP1LLJ-;1): ELTUTNA'IE SOURCES OF IGNITION
& VI-NITL ATF AREA. PERSONS NOT PROPERLY E QUIPPM SHOULD EE EXCLUDED FROM AREA. STl)P SPILL
AT SOURCE -PRLMEr 11 SPREAUINC;. AVOID TN14ATATICN OF VAPORS. AVOID SKIN CONTACT WI111 LIQUID.
SOAK UP ON ARSORRENT MATERIAL AND PLACE INTO CONTAINER LVR DISPOSAL. 119F. Nn-N-SPARKING
SiCLJUPS POR FT.AMMABLE MAIURIALS. CLEAN WALKING SURPACES '1TIOROU3HLY TO REDUCE SLIPPING
IIAZARII.
WASTE DISYUSAI. MI714nl1, DISPOSE OF IN ACCORDANCE WITH ALL LOCAL, STATE AND FERAL
RC•CULATIONS.
.-.---...-.aa....-anm-....ow.-----------w------r-----a------eo..-...swr....co.-.---m.-..I
I SBCTION VIII - SAPE 14AM)1_INO AND USE INFORMATION
a----------------.............-t■.-..ti.--.-iw..--.. ------I
RESPIRATORY PROTECTION.- IF WORKPLACE EXMSURF LIMITS OF PRODUCT OR ANY CCMPONI=NT IS
FX(nl)GD, USE A NIOSHIMSHA APPROVED RESPIRATOR. CONSULT YOUR SAFFI'Y F iIPIJI:NT SUPPLIER MR
R1wMMMENDATICNS.
Vk.2�TIATION, PROVIDE SUFFICIENT biI-CHANICAL VIMILATION (GFNP.RAI. AND/OR LOCAl- EXHAUST)
VENTILATION TO MA111FAIN FXPOSURU BELOW TLV(S).
PROTNrT T VF GLOVI7S, Wl�&R IMPEMVIOUS OLOVrS IF MHT1KX OF USE I NVOLVI~S SKIN CONTACT WITH
PRODL)C. CONSULT YUUR SAFRIY SUPPLY VL WR FOR (I DVE RBCOMMENDATIONS.
EYE PR(THr.TION, WEAR SALTY GLASSES AT MINIMUM, MORE FXTF-NSIVE pR01�TIpN I,�,Y B1✓NC SARY DEEPEJNDI NC ON HOW '111F PRODUCT I S TO DE: USED. I
i
OTHER F'I2 TIVL UIPM, WIAR
CONSULT YOU YOU IMPERVIOUS CLOn"MI IF BMILY UPOSUKP. IS ANTICIPATH).
R SAFETY SUPUYNI.Y VENDOR FOR RMLNDATIONS,
I
HMENIC PRAC.TIUbSi WASH HANDS BEFORR fATINC3 OR SMOLCIIVG. SM()KF IN DESIGNATED ARrAS ONLY. t
RLaIOVE AND LAUNDER CL.OIHINCi.
I
(-...---c...a..mao.am-om..m..Qo--.,-.-r---..--=m..--...a..we.....w...c.--...---`.
( SFITION X - ---- "'f
---.,---r I SPECIAL PRECAUTIONS I
PRECAUTIONS TO BE TAKEN IN HA.NDI.TNG AND STORACC, IT IS STUHt7) IN A ram, DRY. VLT>TILATtD AREA. 1)n NOT TRANSFER ��{ARKFn CDN AMFW)RD THAT 1NF.R¢IS MAKLFPAFRB '
REACH Or CHILDREN. K1:FP CnMAINER CLOSM WHRN I
NOT 1N UtiF..
OTHER PRFC:AUT I nN S, CONTA I NI RS OP THIS MATH?I A I. MAY BE HN �CONTAINERS RETAIN YRCJLXX 1' RFCIDUISS V AR1)OUS WHEN EMPTIED, SLWC.p �
(VAPOR, LIQUID, AND/OR SQLID). ALL HAZARD PRE(AirTIONS
-----------aa -----------
12-7

DCA30OM K - 09/28/95 PACE d
I-r.......c.¢cxcraccc=ac=.c=ca==s.ccatnne...a.r_a.............coc=mcc==cc=cm=.......=ccc=czl
SPICTJON IX - O11(I:R PRLr-AUTIONS
Ic-c-------- mat¢.acca---ac-ca-n-a-------------------------------can---------=----c-----I
(3IVEN MIDST 13E OBSERVm. DO NOT DAME CUT, DRAZI% OR USE WCLDING TORCH. INI7141TIONAL MISUSE
MAY RP HARMFUL. ON TUNE 30, 1993 THF. OSHA Z-1-A TAR1F WAS RF'VOKFT) AND OS11A RRVI-RTH) RACK
To 1HEIR PRIOR EXPOSURE LIMITS. llTE VALUES ON 1HIS MSDS REST 1HE ROLL BACK TO 1HE
P111011 VA1 UL:S. SOM(:: STATUS MAY (YJNTINUL T O FNI-ORC'E TIIE 1.993 LIMITS. ON JUNL•: 16,1995 GPA
ANNOUtNCI D IN A FINAL RULE '1HAT ArETIT)NE WCUL-L) NC) Lf_)NGER BG CONS I DFR HD A VC C- FOR A I R
ATTAINMWr STANVARDS. (IT IS NOW CONSIDERED AN E.)XlxrT COMPOUND) NOT ATL STATUS RAVE
ADOPln) THE E X2MPT STATUS OF ACETONE AT THIS TIME. THE VOC CALCULATIONS ON THIS MSDS ARE
BASFD ON ACI-IONH. RFTNIi AN FXF•NFT (fWPOIJM). THE JUNk. 16 RINE ALSO RBUVFJ) ACF70NN I-RCM THE
LIST OF SARA 313 REPORTABLE CHPJ4 ICALS, F_FFECTIVE '111E 1994 REPORTING YEAR. THE
2JV I RONM[WrAT. I NFORM&T I ON AND IIAZART)OUS MATER I AT S I DENT I F I CATION SYSTL-X HAVE BEEN I NCLUL) D
UY C:AMIE CAMPBELL INC. IN ORDER TO PROVTDP. ADDTTTONAI. 9PAI'I14 ANU NA7ARD CLASSIFICATION
INI'ORMATION. THE RATINGS REC.'OMMCNUID ARR BASED Uk'ON THE CRITERIA SUYPLIF-D BY THE
DC-VELOPERS OF 'ITESE RATINO SYS'1TNS, TOGICIIIER WITH CAMIE CAMPBELL INC. 'S IN -PPRETATION OF
THE AVAILAT3LE DATA. PROPER rhXSUNAL 1'8011i:11VE FalIPMFNT VARTFS WTT)FT.Y WTT14 MN11IT]r-NS OF
USC AND ANTICIPAITD EXPOSURE. WE RBCOMMOM THAT A ,SUPERVISOR OR C7IITl R QUALIFIED PERSON
L11 TERUINP PROPER PPE MR IN'I'04L)RD USE.
f------------------------------------------ ----------------------c .................l
I SF)a1'ION X - IIMIS RATINGS �
----a----------n.------C-=- --------------------C..................P.....G G==.--------
H A1.THi 3 F1AMUkRI L 1TY, 3 REDACTI V ITYt 1 PERSONAL PRCTf=ION, X
--__------ram---•--r--------------..............a-a w......e=C a n.....C.Ic c....a 3 t G-----n
DISCLOSUREi THE INFORVATIOA ON 19I5 DATA SNE6T REPRESENTS OUR CIIRRFNT DATA IND IS BELIEVED TO BE ACCURATE BUT IB NOT
IIRRANTBD INBTRER OR10ENATfNC IITU TIIC COYPANI OR NOT. ANY USE OF THIS PRODUCT IHICH IS NOT IN CONFORIINCE I(TB THIS
DATA S EET UK IHICH INVOLVFS TNF USE OF TBIS PRODUCT IN COYRINATION IITU ANY OTHER PRODUCT OR ANY OTHER PROCESS 15
TUG RE PONSIBILITY OF THE USER.
=....... BASL• 99011 ---._ ----
12-8

SDS NO. 22 RS QII pONT
MATERIAL SAFETY January 1, 1994
DATA SHEET
WRONG) 6000 BASECOAT/CLEARCOAT
Section I - Manufacturer 15. Ethyl acetate
Manufacturer• 141-78-6 76.0 400 ppm-A,O
Duurer: . 16. Ethyl 3-ethoxy ppropPionate
Automotive 763-09-9 Ukwn None-A,O
Wilmington,belaware 1989$ 17. Ethylbenzene 100-41-4 7.0 100 ppm-A,O
Telephon6: 125 ppm-Al5 min(STEL)
Product Wbrinatloh 800 41-7515 18. Ethylene glycol monobutyl ether aceate
Medical emer8dhcy(800)441-3637 112-07-2 0.3 20ppm-D Skin
Transportation brhergeh (800 424-9300 None-A,O
(CHWITR�C) 19. Ferric ferrocyanide pigment
Product: Imroh 6066 Pot urethanb Enamel g 3
Y 14038-43-8 None 10 mg/m -A
D.O.T Hazard Class: Nmrnabld Liquid None-0
Shipping Name: PaInt UN 1,263 20. Heptane 142-82-5 40.0 400 ppm-A,O
Hazardous Mat>itiala IIit6 hlatl6h:Sob Section X. 500 pm-A
500ppm-A 15 min(STEL)
Sectibri II : Halfif&Us In rodients See Section X for 21. Hexyl acetate isomers
88230-35-7 0.7 50 ppm-A,O
ingredients listed bar product code) Hexyl acetate
NoneO
Vapor 22.Iron oxide 1309-37-1 None 10 mn/m -A
p/aSSUIe Exposure 23. Isoindolinone pfigment on 3
1 edients CA9 No. (2ooC.) Limits 36888-99-0 None 10 mg/rrr33-A
C�GA /C 15 Tq/m -O
Ile resin 5 mg/m -t5 Rasp
250t3I-M-a Nonb None-A,O 24. Isopropyl alcohol
2.Aliphatic polyisocyhdAte W-Irl 67-63-0 33.0 400 ppm-A,O
3 500 ppm-A,O 15 min(STEL)
281$2-$i-2 Nohe 1 mg/m -S 15 min(S L)
0.5 mg/mT§- 25. Lead chromate 3
None-A,O 18454-12-1 None 50 mg/m -1,0 Pb
3.Aliphatic polyrflbH6[Wyanatd 12 m/m 3A Cr,
3719-63-3 Nohe 0.5 mg/m3-S 50 m m -O Cr
1.0 mg/m3-S 15 min(STEL) 26. Lead chromate molybdate 3
None- O 12656-85-8 None 50 mg/m -f�,0 Pb
4.Aluminuhl i`420-W5 Nohe 10 mglm3--A 12 0 mg/m O C�
5.Amorphous Mica
k-. 15 Jgn m -O 27 Medium mineral spirits
5 mg/m
92791-80-9 Norte P.2 mg/m3 A Rasp None-A,O
1mg/m'-A 15 min(ST L) 28. Methyl amyl ketone
15.0 m 8 110-43-0 2.2 50 ppm-A
0 mg/m3-0 Rasp 100ppm-O
1.0 mg/�-A 15 min(STEL) 29. Methyl ethyl ketone
G.Ahthraquinone pi "ht 78-93-3 71.0 200ppm A,O
3 300 ppm-A,O 15 min(STEL)of AVAILNaha 10 mg/m -A
_ None-0 30. Methyl isobutyl ketone
1.Aromatic hydrocari K 108-10-1 15 50 ppm-A
64142-'§" id.b 25 100 pm-0
ppm-A,O
as Trimethyl benzene 75 ppm-A,O 15 min(PSTEL)
8.beta-(3-(2H-ben26WA261-2-AH-hydro5ty-5-tert 31. Mica coated with T102 3
Net Avail. Uhkvti+r� None-A,O Not Avail. None 3 mg/m -A,O Rasp
9 Butyl 11WAtO 32. Mixed dibasic esters 3
13 88-d 11.d 150 ppm-A,O Not Avail. 0.2 10 mg/m -D
200 ppm-A,O 15 min(STEL) None-A,O
io. Cafbdh black 33. Monoazo pigment 3
1333-86-4 None 3.5 mg/m3-A,O 12236-62-3 None 10 mg/m -A
11.Cblluldse acetate butyratb s one-0
90b4-36-8 Nond None-A,O 5 mg/m -O Rasp
12; bibutyi 1h dilauratd 34. N-butyl alcohol
ppm
77-58-7 0.2 0.1 71-36-3 5.5 50 A Ceiling Skin
mg/m3-A,0
Skin as Sn 100ppm-0
25ppm-D
VD11oxazine
ketopyrrolopNot red pigment 50 ppm-D 15 min(STEL)Not Avail. None None-A,0 5 ppm-D 15 min.TWA carbozole pigment
4378-61-4 None 10 mg/rrt33-A
15 pg/m -O
5 mg/W-0 Rasp
12-9
1 _

35. Nickel oxide 1313-99-1 None 1 mg/m3-A,O Ni General effects Section V - Health Hazard Data
ckel, Antimony,Titanium Yellow Pigment 3 Ingestion: Gastrointestinal distress. In the unlikely event of ingestior
8 7-18 9 None 0.5 mg1m -A,O(SB) a Physician immediately and have the names of ingredients available
1 mg/m -A,O Nickel Inhalation: May cause nose and throat irritation. Repeated and prok
37. Organoclay overexposure to solvents may lead to permanent brain and nervous sys-
68911-87-5 None None-A,O tem damage. Eye watering, headaches, nausea, dizziness and loss of co-
38. Perylene pigment ordination are signs that solvent levels are too high. Exposure to
128-69-8 None 10 m9/m3-A isocyanates may cause respiratory sensitization.This effect may be perma
None-O nent This effect may be delayed for several hours after exposure. Re-
39. Phthalocyanine blue piggment 3 seated overexposure to isocyanates may cause a decrease in lung
147-14-8 None 10 mgg�/nt3-A function which may be permanent. Individuals with or breathing problems
15 vapors or spray
5 mg/W-O Rep mist of this product. If affected by inhalation of vaporm -0 or pnor reaction to isocyanates must not be oroor spray mist remove
40. Phthalocyanine green pigment 3 to fresh air. If breathing difficulty persists, or occurs later,consult a physi-
1328-53-6 None 10 mg//rrt3-A cian.
15 5 mglm�qb Rep Skin or eye contact: May cause irritation or burning of the eyes. Re-
41. Polyester resin peated or prolonged liquid contact may cause skin irritation with discomfor+
y and dermatitis. In case of eye contact, immediately flush with plenty of
71010-58-7 None None-A,O water for at least 15 minutes; call a physician. In case of skin contact,
42. Polyol 68551-65-5 Ukwn None-A,O Wash with soap and water. If irritation occurs,contact a physician.
43. Primary amyl acetate MlIfic Effects:
628-63-7 4.0 100ppm-A,O A 1phibc polylsocyanate resin:/Aliphatic polymeric Isocyanate 11,6-
44. Propylene glycol monomethyl ether acetate heximethylene dllsocyanate: Repeated exposure may cause allergic
108-65-6 3.8 None-A,O skin rash, itching, swelling. May cause eye irritation with discomfort, tear-
10ppm-D ing,or blurred vision. Repeated overexposure to isocyanates may cause
45. Quinacridone pigment 3 lung Injury, including a decrease in lung function,which may be perma-
1047-16-1 None 10 mg/n�-A nent Overexposure may cause asthma-like reactions with shortness of
15 rT !m -O breath,wheezing, cough,which may be permanent or permanent lung
5 mg/m -O Resp sensitization.This effect may be delayed for several hours after exposure.
46. Quinophthalone yellow 3 Individuals with pre-existing lung disease, asthma or breathing difficulties
30125 47-4 None 10 mg/m --
may have increased susceptibility to the toxicity of excessive exposures.
None O Aromatic Hydrocarbon: Laboratory studies with rats have shown that pe-
47. Titanium dioxide 3 troleum distillates cause kidney damage and kidney or liver tumors.These
13463-67-7 None 310 mg/m -A,O effects were not seen in similar studies with guinea pigs, dogs,or mon-
5 mg/m -0 Respirable ke s.Several studies evaluating petroleum workers have not shown a sig-
48. Toluene 108-88-3 36.7 50ppm-A nificant increase of kidney damage or an increase in kidney or liver
200ppm-O tumors.Nickel oxide: Repeated exposure may cause allergic skin rash,
300ppm-O Ceiling itching, swelling. Material is irritating to mucous membranes ans upper res-
500 ppm-O 10 min PER piratory tract. Is an IARC, NTP or OSHA carcinogen. Butyl acetate: May
N8P Naphtha cause abnormal liver function. Tests for embryotoxic activity in animal=hoc
64742-89-8 Unkwn 300 ppm-A,O been inconclusive.Has been toxic to the fetus in laboratory animals
400 ppm-O 15 min(STEL� doses that are toxic to the mother. Dibutyl tin dilaurate: Causes eye
100 ppm- rosion and permanent injury.Contact may cause skin bums. Can be ao-
50. Xylene 1330-20-7 25 100 ppm-A,O sorbed through the skin in amounts. Ethyl acetate: Prolonged150 ppm-A,O 15 min(STEL) and repeated high exposures of laboratory animals resulted in secondary
51. 1,6 hexamethylene diisocyanate monomer anemia with and increase in white blood cells; fatty degeneration, cloudy
822-06-0 Ukwn 5.0 ppb-A swelling and excess of blood in various organs. Ethyl 3-ethoxy roplon-
10 ppb-O Ceiling ate-Has been toxic to the fetus in laboratory animals at doses that are
52. 2(2-hydroxy-3,5-diteramylphenyi)benzotriazole toxic to the mother.Ethylbenzene: Recurrent overexposure may result in
17-83-8 Ukwn None-A,O liver and kidney injury.Studies in laboratory animals have shown reproduc
53. 2,4 Pentanedione tive,embryotoxic and developmental effects. Has shown mutagenic activ-
123-54-6 7 10 ppm-D ity in laboratory cell culture tests.Tests in some laboratory animals
None-A,O demonstrate carcinogenic activity. Ethylene glycol monobutyl ether ace•
A-ACGIH TLV; 0=OSHA; D- DuPont internal limit; tate.-CAn be absorbed through the skin in harnful amounts. May destroy
S=Supplier Furnished limit; STEL=Short Term Exposure Limit; C=Ceil- red blood cells. May cause abnormal kidney function.discomfHeptanort
Contact
may cause skin bums. May cause eye irritation with discomfort,tearing, or
ing. blurred vision.May cause central nervous system effects such as dizzi-
ness,headache, nausea,and loss of consaousness. May cause tempo-
Section III - Physical Data rary upper respiratory and/or lung irritation with cough,difficult breathing,
Evaporation rate: Less than ether or shortness of breath. Laboratory studies with rats have shown that petro-
Vapor Density: Heavier than air leum distillates cause kidney damage and kidney or liver tumors.These ef-
Solubility In water: Miscible fetts were not seen in similar studies with guinea pigs,dogs, or monkeys.
Percent volatile by volume:24.3%-100.0% Several studies evaluating petroleum workers have not shown a significant
Percent volatile bY'weight: 19.1°Aq-100°6 increase of kidney damage or an increase in kidney or liver tumors. Iso-
Bolling range:57 C-90000 C/1652 F-437°F propy)alcohol: Ingestion studies on laboratory animals showed that very
Gallon weight:7.50- 15.78 lbs./gallon high oral doses caused increased liver and kidney weights. Lead chro-
mate and Lead chromate molybdate: Over exposure to lead may cause
Section IV - Fire and Explosion Data adverse effects to the blood forming, nervous, urinary, reproductive sys-
{� tems including embryotoxic effects. Symptoms may include loss of appe-
Flash point(closed cup):8 517H, 518H, 519H, 524H, 526H, 545H, 572H, tite,anemia,disturbance of sleep and fatigue. See OSHA Lead Standard
576H, 1275S, 1280S, 1 2S: less than 730F; 29 CFR 1910.1025. For exposures longer than 8 ours the OSHA expo-
All others: less than 100 F. sure limit is reduced by this formula: limit(in fig/m )=400/hours worked in
Flammable limits: 0.9%-23.0% the day. Is an IARC, NTP or OSHA carcinogen. Medium mineral spirits:
Extinguishing media:Water pray, foam, carbon dioxide, dry chemical. Laboratory studies with rats have shown that petroleum distillates cause
Special fire fi hting procedures: Full protective equipment, including kidney damage and kidney or liver
,-Ifsontained breathing apparatus, is recom- 22-RS REPLACEMENT PAGES 3&4 3193 P tumors.These effects were not
ed.Water from fog nozzles may be used to seen in similar studies with guinea
losed containers to prevent pressure build pigs,dogs,or monkeys. Several studies evaluating petroleum worker
have not shown a significant increase of kidney damage or an increa
Unusual fire& explosion hazards:When heated above the flash point, kidney or liver tumors. May cause temporary upper respiratory and/o
emits flammable vapors which,when mixed with air, can burn or be explo- irritation with cough, difficult breathing or shortness of breath. Methyl
sive. Fine mists or sprays may be flammable at temperatures below the amyl ketone: Ingestion studies on laboratory animals showed that very
flash point. high oral doses caused increased liver and kidney weights. Methyl isobuty
ketone: Recurrent overexposure may result in liver and kidney injury. Mica
12-10
2

coated with T102: Repeated and prolonged overexposure may lead to ding and before eating or smoking. Do not store above 120°F.
chronic lung disease. In a lifetime inhalation test,lung cancers were found Other Precautions: Do not sand,flame cut, braze or weld dry coatin
-some rats exposed to 250 mg/m3 respirable titanium dust Analysis of without a NIOSH/MSHA approved respirator or appropriate ventilatio
titanium dioxide concentrations In the rats lungs showed that the lung
,Arance mechanism was overwhelmed and that the results at the marr- Section X - Other Information
e 250 mg/m3 level are not relevant to the workplace. Mlxec>l d1b4*lB as-
ters: High airbome levels in rats have shown mild injury to the olfactgry gtcUQg 413 Supplier Notification: The chemicals listed below with
region of the nose. N-butyl alcohol: Llquld splashes In the eye may r 5ult c§ntages are subject to the reporting requirements of Section 313 of
in chemical bums. May pose abnormal blood forming function with itne- Emergency Planning and Right-To-Know Act of 1986 and of 40 CFR
mia. Recurrent overexposure may resuit In liver and kidney injury. Can be
absorbed through the skin in harmful amounts. Nickel,#ntimony,tint PRQPUCT CODE INGREDIENTS (S9e Section II)
nlum yellow pigment:Antimony and nickel are incorporated into the crY4-
tal of titanium dioxide.As such they are chemically and biologically Inert erate e V_1865 3,20,28,29(8%),48(15%),5,GAL Wr 8.36 WT PCT SOL
Propylene glycol monomethyl ether acetate: May cause mod e
bummg Recurrent overexposure may result in liver and kidney Injury.Trt�- 63.70 yCgt PCT SOLIDS:44.18 SOLVENT DENSITY:6.7]VOC:3.0 H:
nlum loxlde: In a I'rfetime inhalation test lung cancers yvere found in R:1 FLASH PT'-73L/OSHA STORAGE:IB
some rats exposed to 250 mg/m respirable titanium dust Analysis of the 1,9,15,17(8%),30(3%),44,48(1%),50(25%),GAL W .7A
titanium dioxide concentrations in the rays lungs showed that the lung VROWD4:35.88 VOL PCT SOLIDS:3Q.67 SOLVENT DENSITY:7.3
clearance mecanism was overwhelmed and that the results at the rugs-
: Recur-
Vpc:4.0 H:2 F:3 R:Q FLASH PT:-10OL OSHA STORAGE:K:
sive 250 mg/m level are not relevant to the workplace.Toluene
rent overexposure may result in liver and kidney injury. High airborne ���$1 2,7,9,50(3096),51,GAL WT:0.61 WT PCT SOLIDS:63.00
levels have produced irregular heart beats in animals and occasional palp� ` PCT SOLIP$:65.75 SOLVENT PEN$ITY,7.20 VOC: 3.1 H:3 F:3 R: 1
tations in humans. Rats exposed to very high airborne levels have exhib- FLASH PT-100L OSHA STORAGE:IC
ited high frequency hearing deficits.The significance of this to man is 128¢S ✓ 21 44 GAL WT 7.7$WT PCT SOLIDS:0.00 VOL PCT SO
unknown.VMd,P Naphtha: Laboratory studies with rats have shown that or liver tumors. 0.00 SOLVENT DENSITY:7.79 VOC:7.7 H:1 F:3 R:0 FLASH PT-10,
Petroleum distillates cause kidney damage and kidney
These effects were not seen in similar studies with guinea pigs,dogs, or OSHA STORAGE:IC
monkeys. Several studies evaluating petroleum workers have not shown a 193S // 3,9, 15,18(4%),51,GAL WT9.00 WT PCT SOLIDS:74-9•
significant increase of kidney damage or an increase in kidney or liver tu-
mors. May cause temporary upper respiratory and/or lung irritation with FLASH 1-I S:6 OSHA STORAGE- S
cough,difficult breathing,or shortness of breath.Xylene: High concentra-
lion have caused embryotoxic effects in laboratory animals. Recurrent 34004 r/ 1,9.18(4(4 28,29(5%),32,48(6%),50(1%),52,GAL WT.
overexposure may result in liver and kidney injury.Can be absorbed PCT SOLIDS:53.40 VOL PCT SOLIDS:46.80 SOLVENT DENSITY:7.0
through the skin in harmful amounts. 2,4 Pentanedlone:Can be absorbed VOC:3.7 H:2 F:3 R:0 FLASH PT: 73L OSHA STORAGE:IB
through the skin in harmful amounts. Repeated exposures to high concen
trations has caused adverse health effects in laboratory animals.These ef- 389S ✓ 12,53,GAL WT.8.13 WT PCT SOLIDS: 1.00 VOL PCT SC
facts involved the central nervous system, immune system, and the red 0.93 SOLVENT DENSITY:8.17 VOC:0.0 H:2 F:3 R:0 FLASH PT:-10
blood cell forming system. No effect was seen at 100 ppm. The odor is dis- OSHA STORAGE:IC
agreeab 601H / 1,9,28,50(1%),GAL V".0.23 WT PCT SOLIDS:62.16 V(
SOLIDS:44.89 SOLVENT DENSITY:7.14 Vim:3.0 H:2 F:3 R:0 FLA
19ction VI - Reactivity Data PT.-100L OSHA STORAGE:Ili
bility: Stable 502H / 1,9,22,27,44,GAL WT 14.1§WT PCT SOLIDS:71.86 VC
ompatlblllty(materials to avoid): None reasonably foreseeable. SOLIDS:46.21 SOLVENT DENSITY;7.49 VOC.3.8 H:1 F:3 R:0 FLA:
Hazardous decomposition products: CO, CO2,smoke PT-100L OSHA STORAGE:IC
Hazardous polymerization:Will not occur.
604H ✓1,9,28,39,44,50(6-k),GAL WT.8.64 WT PCT SOLIDS:4
token n VOL PCT SOLIDS:43.2$SOLVENT DENSITY:7.60 VOC:4.2 H:2 F:3
Steps to be taken Section - Still case Leak Procedures material Is released or spilled: Do not FLASH PT.-100L OSHA STORAGE:IQ
breathe vapors. Do not get in eyes or on skin.Wear a Positive pprressure 506H C/ 1,9, 10,28,48(1%),50(7% T.),GAL W 8.25 WT PCT SOLIr
supplied air vapor/particulate respirator((NIOSH/MSHA TC-19C), eye pro- 48.16 VOL PCT SOLIDS:40.84 SOLVENT PENSITY:7.24 VOC:4.2 H:
tectiong loves and protective material. f2emove sources of ignition.Ab- R:0 FLASH PT.-100L OSHA STORAGE:IC
sorb w inert material.Ventilate area. Pour liquid decontaminate solution 606H ✓1,9,28,40,48(1%),50(5%),GAL W-P 8.23 WT PCT SOLID
over the spill and allow to sit 10 minutes, minimum.Typical decontamina-
tion solutions are: VOL PCT SOLIDS:33.711 SOLVENT DENSITY:6.91 VOC:4.6 H:2 F:3
20% Surfactant(Tergitol TMN 10) FLASH PT-100L OSHA STORAGE:IC
80%Water 507" ✓1,9,28.39,44,48(1%),50(2%),GAL W-P 8.53 WT PCT SC
or 0-10%Ammonia 39.94 VOL PCT SOLIDS:33.77 SOLVENT DENSITY:7.74 VOC:6.1 H:
Detergent
Balance water 3 R:Q FLASH PT-100L OSHA STORAGE:IC
Bala
This procedure may generate pressure.Do not seal containers. Afeter 48 509H ,/1,9, 13,28,44,50(2%),GAL WT:9.01 WT PCT SOLIDS:5
hours, seal containers and dispose of. PCT SOLIDS:43.64 SOLVENT DENSITY:7.66 VOC: 4.3 H:2 F:3 R:0
Waste disposal method: Do not allow material to contaminate ground FLASH PT:-100L OSHA STORAGE:IC
water systems. Incinerate absorbed material in accordance with federal, 610H -/1,9,25(57%),28,44,50(1%),GAL WT. 15.78 WT PCT Sol
state, and local requirements. Do not incinerate in closed containers.
R: 0 VOL PCT SOLIDS:51.0 HA SOLVENT DENSITY: 7.64 VOC: 3.7 H:
Section VIII - Special Protection Information
Respiratory: Do not breathe vapors or mists. Wear a positive pressure 3 R:p FLASH PT:-100L OSHA STORAGE:IC
supplied air respirator(NIOSH/MSHA(TC-19C)while mixing activator with 611H �1,9,25(56%),28,44,50(1%),GAL WT: 15.55 WT PCT Sol
any paint or clear enamel, during application and until a!I vapors and spPray 76.84 VOL PCT SOLIDS: 60.31 SOLVENT DENSITY:7.66 VOC:3.7 H:
mists are exhausted. Individuals with a history of lung or breathing prob- 3 R:0 FLASH PT.-100L OSHA STORAGE: IC
lams or prior reaction to isocyanate should not use or be exposed to this t?12H / 1,9,26(54%),28,44,50(2%),GAL WT: 16.05 WT PCT SOL
Pw the not permit anyone without Protection in the painting area. Fol-
ow the respirator manufacturer's directions for respirator use. 74.9$VOL PCT SOLIDS: 60.46 SOLVENT DENSITY:7.60 VOC: 3.7 H:
Ventilation: Provide sufficient ventilation in volume and pattem to keep 3 R:Q FLASH PT-100L OSHA STORAGE:IC
contaminants below applicable OSHA requirements. 513H ✓ 1,9,28,44,45,48(2%),50(2%),GAL WT:8.70 WT PCT SC
Protective clothing: Neoprene gloves and coveralls are recommended. 42.69 VOL PCT SOLIDS: 36.28 SOLVENT DENSITY: 7.72 VOC:4.9 H:
Eve protection: Desirable in all industrial situations. Include splash 3 R:0 FLASH PT.-100L OSHA STORAGE:IC
lards or side shields.
514H ✓ 1,9,28,43,45,GAL WT: 8.46 WT PCT SOLIDS:47.12 VOi
;tion IX - Special Precautions SOLIDS:38.00 SOLVENT DENSITY: 7.22 VOC:4.4 H: 2 F:3 R:Q FLA:
Nrecautlons to be taken In handling and storing: Observe label pre- PT: -100L OSHA STORAGE: IC
cautions. Keep away from heat, sparks and flame. Close container after
each use. Ground containers when pouring. Msh thoroughly after han-
12-11
3

APPENDIX B
1994 Facility Emissions Inventory
13-1

FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY- 1994
STYRENE - (100-42-5) FROM VINYL ESTER RESIN
Total Annual Pounds Resin Used: 565,333
Total Annual Gallons: 58,950.26 (565,333 lbs/ 9.59 )
(From purchase receipt records)
Source No. 1 - 75%=44,213 Total Annual Gallons
Source No. 3 - 20% = 14,738 By Source
Source No. 5 - 5% = 2,947
STYRENE CONTENT -HAND LAY-UP: 4 1% PROCESS -HAND LAY-UP: .07
IN RESIN SPRAY LAY-UP: 42.5% EMISSION SPRAY LAY-UP: .11
APPLICATION METHOD -HAND LAY-UP: 5%
SPRAY LAY-UP: 95%
565,333 lbs X [(.41)(.07)(.05) + (.425)(.11)(.95)]
= 565,333 X [.0458]
=25,892 lbs/year TOTAL STYRENE FROM RESIN
--SOURCE LOCATION--
MAIN LAMINATION& GEL APPLICATION AREA- SOURCE NO. 1
ACTUAL PERMITTED (maximum)
10 hrs/day 8,760 hrs/year
5.25 days/week
273 days/year
2,730 hrs/year
Source No. 1 Used 19,419 lbs actual/2,730 hrs=
75% of Total Resin (Styrene) 7.11 x 8,760 hrs permitted=
25,892 lbs/Year x .75 62.283.6 lbs potential
= 19,419 lbs actual 31.15 tons potential
19,419 lbs/273 days= 71 lbs/day
MOLD TOOLING, LAY-UP AND PRODUCT GR DING AREA- SOURCE NO. 3

ACTUAL PERMITTED (maximum)
9.0 hrs/ day 8,760 hrs/year
5.00 days/week
260 days/year
2,340 hrs/year
Source No. 2 Used 5,178 lbs actual/2,340 hrs=
20% of Total Resin (Styrene) 2.21 x 8,760 hrs permitted=
25,892 lbs/Year x .20 19,360 lbs. potential
= 5,178 lbs. actual 9.68 tons potential
5,178 lbs/260 days=20 lbs/day
I
i
FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS ENIIONS INVENTORY - 1994

STYRENE - (100-42-5) FROM VINYL ESTER RESIN continued
SERVICE/WARRANTY/RACING- SOURCE NO. 5
ACTUAL PERMITTED (maximum)
5.0 hrs/ day 8,760 hrs/year
5.00 days/week
260 days/year
1,300 hrs/year
Source No. 5 Used 1,295 lbs actual/ 1,300 hrs=
5% of Total Resin(Styrene) 1.00 x 8,760 hrs permitted=
25,892 lbs/Year x .05 8,760 lbs. potential
= 1,295 lbs. actual 4.38 tons potential
1,295 lbs/260 days= 5 lbs/day
FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY- 1994
13-4

STYRENE - (100-42-5) FROM POLYESTER GEL COAT
Total Annual Pounds Used: 138,728
Total Annual Gallons: 13,301 (138,728 lbs/ 10.43 )
(From purchase receipt records)
Source No. 1 - 75% = 9,976 Total Annual Gallons
Source No. 3 - 20% = 2,660 By Source
Source No. 5 - 5% = 665
APPLICATION METHOD - HAND LAY-UP: 10%
SPRAY LAY-UP: 90%
STYRENE CONTENT -HAND LAY-UP: 39% PROCESS -HAND LAY-UP: .30
IN GEL COAT SPRAY LAY-UP: 41% EMISSION- SPRAY LAY-UP: .30
138,728 lbs X [(.39)(.30)(.10) + (.41)(.30)(.90)]
= 138,728 X [.1224]
= 16,980.3 lbs/year TOTAL STYRENE FROM GEL COAT
--SOURCE LOCATION--
MAIN LAMIINATION& GEL APPLICATION AREA- SOURCE NO. 1
ACTUAL PERMITTED (maximum)
10 hrs/day 8,760 hrs/year
5.25 days/week
273 days/year
2,730 hrs/year
Source No. 1 Used 12,735 lbs actual/2,730 hrs=
75% of Total Gel (Styrene) 4.66 x 8,760 hrs permitted=
16,980 lbs/year x .75 40,8221bs potential
= 12,735 lbs actual 20.42 tons potential
12,735 lbs/273 days=47 lbs/day
MOLD TOOLING, LAY-UP AND PRODUCT GRINDING AREA- SOURCE NO. 3
ACTUAL PERMITTED (maximum)
9.0 hrs/day 8,760 hrs/year
5.00 days/week
260 days/year
2,340 hrs/year
Source No. 2 Used 3,396 lbs actual /2,340 hrs=
20% of Total Gel (Styrene) 1.45 x 8,760 hrs permitted =
16,980 lbs/year x .20 12,702 lbs. potential
=3,396 lbs. actual 6.36 tons potential13-5

3,396 lbs/260 days= 13 lbs/day
FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY - 1994
STYRENE - (100-42-5) FROM GEL COAT covAigued

SERVICE/WARRANTY/RACING- SOURCE NO. 5
ACTUAL PERMITTED (maximum)
5.0 hrs/ day 8,760 hrs/year
5.00 days/week 260 days/year
1,300 hrs/year
Source No. 5 Used 849 lbs actual/ 1,300 hrs—
5% of Total Gel (Styrene) .65 x 8,760 hrs permitted =
16,980 lbs/Year x .05 5,694 lbs. potential
= 849 lbs. actual 2.85 tons potential
849 lbs/260 days= 3.3 lbs/day
FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY - 1994
ACETONE: (ACETONE 67-64-1)
Total Annual Pounds Used: 13-7

196,084 lbs purchased - 10,500 lbs waste acetone sent to off site disposal = 185,584 net lbs
185,584 lbs/2000 lbs/ton= 92.79 Tons Annual
Total Annual Gallons Used: 28,290 (185,584 lbs/6.56 lbs/gl)
Source No. 1 - 65% = 18,389 Total Annual Gallons
Source No. 3 - 20% = 5,658 By Source
Source No. 2 - 10% = 2,829
Source No. 5 - 5% = 1,415
--SOURCE LOCATION--
MAIN LAMINATION& GEL APPLICATION AREA- SOURCE NO. 1
ACTUAL PERMITTED (maximum)
10 hrs/ day 8,760 hrs/year
5.25 days/week
273 days/year
2,730 hrs/year
Source No. 1 Used 129,908.8 lbs actual/2,730 hrs=
65% of Total Acetone 44.19 x 8,760 hrs permitted=
185,584 lbs/Year x .65 387,1041bs potential
= 120,630 lbs actual 193.56 tons potential
120,630 lbs/273 days=442 lbs/day
MOLD TOOLING, LAY-UP AND PRODUCT GRINDING AREA- SOURCE NO. 3
ACTUAL PERMITTED (maximum)
9.0 hrs/day 8,760 hrs/year
5.00 days/week
260 days/year
2,340 hrs/year
Source No. 2 Used 37,117 lbs actual/2,340 hrs=
20% of Total Acetone 15.86 x 8,760 hrs permitted=
185,584 lbs/Year x .20 138,934 lbs. potential
= 37,117 lbs. actual 69.47 tons potential
37,117 lbs/260 days= 143 lbs/day
FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY - 1994
ACETONE: (ACETONE 67-64-1) continued
GRAPHICS APPLICATION - SOURCE NO. 2
13-8

ACTUAL PERMITTED (maximum)
9.0 hrs/day 8,760 hrs/year
5.00 days/week
260 days/year
2,340 hrs/year
Source No. 3 Used 18,558 lbs actual/2,340 hrs=
10% of Total Acetone 7.93 x 8,760 hrs permitted=
185,584 lbs/Year x .10 69,467 lbs. potential
= 18,558 lbs. actual 34.74 tons potential
18,558 lbs/260 days= 71.4 lbs/day
SERVICE/WARRANTY/RACING- SOURCE NO. 5
ACTUAL PERMITTED (maximum)
5.0 hrs/ day 8,760 hrs/year
5.00 days/week
260 days/year
1,300 hrs/year
Source No. 5 Used 9,279 lbs actual/ 1,300 hrs=
5% of Total Acetone 7.14 x 8,760 hrs permitted=
185,584 lbs/Year x .05 62,546 lbs. potential
= 9,279 lbs. actual 31.28 tons potential
9,279 lbs/260 days= 36 lbs/day
FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY - 1994
MEKP: 38% -METHYL ETHYL KETONE PEROXIDE 78-93-3
47% -DIMETHYL PHTHALATE 131-11-3)
Total Annual Pounds Used: 11,718
13-9

Total Annual Gallons: 1,265 (11,718 lbs/9.26 )
(From purchase receipt records)
Source No. 1 - 75% = 949 Total Annual Gallons
Source No. 3 - 20% =253 By Source
Source No. 5 - 5% = 63
--SOURCE LOCATION--
MAIN LAMINATION& GEL APPLICATION AREA- SOURCE NO. 1
ACTUAL PERMITTED (maximum)
10 hrs/day 8,760 hrs/year
5.25 days/week
273 days/year MEKP
2,730 hrs/year 3,340 lbs actual/2,730 hrs=
1.22 x 8,760 hrs permitted =
Source No. 1 Used 10,687 lbs potential
75% of Total MEKP 5.35 tons potential
11,718 lbs/Year x .75 DEP
= 8,789 lbs 4,131 lbs actual/2,730 hrs=
38%MEKP = 3,340 1.51 x 8,760 hrs permitted=
47% DEP =4,131 13,228 lbs potential
6.62 tons potential
3,340 lbs/273 days= 12 lbs/day
4,131 lbs/273 days= 15 lbs/day
MOLD TOOLING, LAY-UP AND PRODUCT GRINDING AREA- SOURCE NO. 3
ACTUAL PERMITTED (maximum)
9.0 hrs/day 8,760 hrs/year
5.00 days/week
260 days/year MEKP
2,340 hrs/year 891 lbs actual/2,340 hrs=
.38 x 8,760 hrs permitted =
Source No. 2 Used 3,329 lbs potential
20% of Total MEKP 1.67 tons potential
11,718 lbs/year x .20 DEP
=2,344 lbs 1,102 lbs actual/2,340 hrs=
38%MEKP = 891 .47 x 8,760 hrs permitted=
47% DEP = 1,102 4,117 lbs potential
2.06 tons potential
891 lbs/ 260 days= 3.4 lbs/day
1,102 lbs/260 days=4.21bs/day
FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY- 1994
MEKP: 38% -METHYL ETHYL KETONE PEROXIDE 78-93-3 continued
47% -DIlVIETHYL PHTHALATE 131-11-3)
SERVICE/WARRANTY/RACING- SOURCE NO. 5
13-10

ACTUAL PERMITTED (maximum)
5.0 hrs/day 8,760 hrs/year
5.00 days/week
260 days/year MEKP 1,300 hrs/year 223 lbs actual/ 1,300 hrs=
.17 x 8,760 hrs permitted=
1,489 lbs potential
5% of Total MEKP .75 tons potential
11,718 lbs/year x .05 DEP
= 5861bs 275 lbs actual/ 1,300 hrs=
38%MEKP =223 .21 x 8,760 hrs permitted=
47%DEP = 275 1,840 lbs potential
.92 tons potential
223 lbs/260 days= .86 lbs/day
275 lbs/260 days= 1.06 lbs/day
FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY - 1994
METHYLENE CHLORIDE: (75-09-2)
Total Annual Pounds Used: 10,800 lbs/2000 lbs/ton= 5.40 Tons Annual
Total Annual Gallons Used: 10,800 lbs/ 11 lbs/gl = 982 Gallons
Source No. 1 - 75%= 737 Total Annual Gallons
3-ii

Source No. 3 - 25% = 245 By Source
--SOURCE LOCATION--
MAIN LANIINATION & GEL APPLICATION AREA- SOURCE NO. 1
ACTUAL PERMITTED (maximum)
10 hrs/ day 8,760 hrs/year
5.25 days/week
273 days/year
2,730 hrs/year
Source No. I Used 8,1001bs actual/2,730 hrs=
75% of Total Methylene Chloride 2.97 x 8,760 hrs permitted=
10,800 lbs/Year x .75 25,991 lbs potential
= 8,100 lbs actual 13 tons potential
8,100 lbs/273 days=29.67 lbs/day
MOLD TOOLING, LAY-UP AND PRODUCT GRINDING AREA- SOURCE NO. 3
ACTUAL PERMITTED (maximum)
9.0 hrs/day y
8 760 hrs/year
5.00 days/week
260 days/year
2,340 hrs/year
Source No. 2 Used 2,700 lbs actual/2,340 hrs=
25% of Total Methylene Chloride 1.15 x 8,760 hrs permitted=
10,800 lbs/Year x .25 10,108 lbs. potential
= 2,700 lbs. actual 5.05 tons potential
2,700 lbs/260 days= 10.38 lbs/day
FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY - 1994
IMRON PAINT: (TOULENE CONTENT IS 4%)
(XYLENE CONTENT IS 1.6%)
Total Annual Lbs Used: 5,850 lbs Paint X .04 = 237 lbs Toulene
Total Annual Lbs Used: 5,850 lbs Paint X .016 = 94 lbs Xylene
(From purchase receipt records)
Total Annual Lbs Used: 5,850 lbs Paint/ 8.79 lbs/gf-12666 Gallons

12.80 x .05 = .64 lbs/hr after control
GELCOAT
27,745.60 lbs/year xg63% solid/weight= 17,479.73 lbs/year solids
17,479.73 x .50 percent overspray= 8,739.87 lbs/year before control
8,739.87/2,340 = 3.73 lbs/hr before control
3.73 x .05 = .19 lbs/hr after control
MEKP
2,343.60 lbs/year x 53% solid/weight= 1,242.11 lbs/year solids
1,242.11 x .50 percent overspray= 621.05 lbs/year before control -
621.05 /2,340 = 0.27 lbs/hr before control
.27 x .05 = .01 lbs/hr after control
FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY- 1994
PARTICULATE EMISSIONS
GRAPHICS APPLICATION - SOURCE NO. 2
ACTUAL PERMITTED (maximum)
9.0 hrs/day 8,760 hrs/year
5.00 days/week
260 days/year
2,340 hrs/year
IMRON PAINT
4,6801bs/year x 39% solid/weight = 1,825.20 lbs/year solids
1,825.20 x .50 overspray ray= 912.601bs/year before control
r r
912.60/2,340 = 0.39 lbs/hr before control
.39 x .05 = .02 lbs/hr after control 13-13

IMRON ACTIVATOR
1,600 lbs/year x 33% solid/weight = 528 lbs/year solids
528 x .50 percent overspray=2641bs/year before control
264/2,340 = 0.11 lbs/hr before control
.11 x .05 = .005 lbs/hr after control
GRAPHICS APPLICATION- SOURCE NO. 2A
ACTUAL PERMITTED (maximum)
9.0 hrs/day 8,760 hrs/year
5.00 days/week
260 days/year
2,340 hrs/year
EVRON PAINT
877.50 lbs/year x 39% solid/weight=342.23 lbs/year solids
i
342.23 x .50 percent overspray= 171.121bs/year before control
171.12/2,340 = 0.07 lbs/hr before control
.07 x .05 = .004 lbs/hr after control
BARON ACTIVATOR
3001bs/year x 33% solid/weight=99.00 lbs/year solids
99 x .50 percent overspray=49.51bs/year before control
49.5 /2,340= .02 lbs/hr before control
.02 x .05 = .001 lbs/hr after control
13-14

FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY- 1994
PARTICULATE EMISSIONS
SERVICE/WARRANTY/RACING- SOURCE NO. 5
ACTUAL PERMITTED (maximum)
5.0 hrs/day 8,760 hrs/year
5.00 days/week
260 days/year
1,300 hrs/year
RESIN 28,266.65 lbs/year xb3% solid/weight = 14,981.32 lbs/year solids
14,981.32 x .50 percent overspray=7,490.66 lbs/year before control
7,490.66/ 1,300 = 5.76 lbs/hr before control
5.76 x .05 = .29 lbs/hr after control
13-15

GELCOAT
6,936.40 lbs/year x .63% solid/weight =4,369.93 lbs/year solids
4,369.93 x .50 percent overspray= 2,184.97 lbs/year before control
2,184.97/ 1,300 = 1.68 lbs/hr before control
1.68 x .05 = .08 lbs/hr after control
MEKP
585.901bs/year x 53% solid/weight=310.53 lbs/year solids
310.53 x .50 percent overspray= 155.27 lbs/year before control
155.27/ 1,300 = 0.12 lbs/hr before control
.12 x .05 = .006 lbs/hr after control
FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY- 1994
PARTICULATE EMISSIONS
SERVICE/WARRANTY/RACING- SOURCE NO. 5
IM RON PAINT
292.50 lbs/year x 39% solid/weight= 114.08 lbs/year solids
114.08 x .50 percent overspray= 57.04 lbs/year before control
57.04/ 1,300 = 0.04 lbs/hr before control
.04 x .05 = .002 lbs/hr after control
IMRON ACTIVATOR
100 lbs/year x 33% solid/weight = 33.00 lbs/year solids
33 x .50 percent overspray= 16.50 lbs/year before control
13-16

16.50/ 1,300 = .01 lbs/hr before control
.01 x .05 = .0005 lbs/hr after control
LONGITUDE: 77' 00'
L/3.6 cm= 300 sec. / 7.3 cm
L= 3.6 cm x 300 sec. /7.3 cm
L=3.6cmx41.1
L= 147.96
L= 148 sec.
LATITUDE: 35' 30'
L/2.2 cm= 300 sec. / 6.0 cm
L= 2.2cmx50
L= 110
LONGITUDE: 148 sec= 2 min. 28 sec.
13-17

LATITUDE: 110 sec= 1 min. 50 sec.
LONGITUDE: VERTICAL - 77 00' + 2' 28" = 77 02' 28"
LATITUDE: HORIZONTAL- 35 30'+ 1 min. 50 sec. = 35 31' S0"
FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY- 1994
STYRENE: (100-42-5) FROM COREBOND ADHESIVE PUTTY
Total Annual Pounds From This Product: 15,000 lbs Total Corebond
15,000 x .41 Styrene Content= 6,150 lbs
--SOURCE LOCATION--
MAIN LANIINATION& GEL APPLICATION AREA- SOURCE NO. 1
ACTUAL PERMITTED (maximum)
10 hrs/day 8,760 hrs/year
5.25 days/week
273 days/year
2,730 hrs/year
Source No. 1 Used 4,613 lbs actual/2,730 hrs=
75% of Total Corebond 1.69 x 8,760 hrs permitted=
6,1501bs/Year x .75 14,804 lbs potential
= 4,613 lbs actual 7.41 tons potential
4,613 lbs/243 days = 17 lbs/day
13-18

MOLD TOOLING, LAY-UP AND PRODUCT GRINDING AREA- SOURCE NO. 3
ACTUAL PERMITTED (maximum)
9.0 hrs/ day 8,760 hrs/year
5.00 days/week
260 days/year
2,340 hrs/year
Source No. 2 Used 1,538 lbs actual/2,340 hrs=
25% of Total Corebond .66 x 8,760 hrs permitted=
6,150 lbs/Year x .25 5,782 lbs. potential
= 1,538 lbs. actual 2.90 tons potential
1,538 lbs/260 days=6 lbs/day
13-19

Source No. 2 - 80% = 533 Total Annual Gallons
Source No. 2A- 15%= 100 By Source
Source No. 5 - 5% = 33
GRAPHICS APPLICATION - SOURCE NO. 2 MAIN SPRAY BOOTH
ACTUAL PERMITTED (maximum)
9.0 hrs/day 8,760 hrs/year
5.00 days/week
260 days/year
2,340 hrs/year
Source No. 2 Used 189.6213 lbs actual/2,340 hrs=
80% of Total Toulene .08 x 8,760 hrs permitted =
237 lbs/Year x .80 710 lbs. potential
= 189.6 lbs. actual .35 tons potential
189.6 lbs/260 days= .73 lbs/day
Source No. 2 Used 75.2 lbs actual/2,340 hrs=
80% of Total Xylene .03 x 8,760 hrs permitted=
94 lbs/Year x .80 281.5 lbs. potential
= 75.2 lbs. actual .14 tons potential
75.2 lbs/260 days= .29 lbs/day
GRAPHICS APPLICATION- SOURCE NO. 2A SECONDARY SPRAY BOOTH
ACTUAL PERMITTED (maximum)
9.0 hrs/day 8,760 hrs/year
5.00 days/week
260 days/year
2,340 hrs/year
Source No. 3 Used 213 lbs actual/2,340 hrs=
15% of Total Toulene .02 x 8,760 hrs permitted=
237 lbs/Year x .15 133 lbs. potential
= 35.5 lbs. actual .07 tons potential
35.5 lbs/260 days= .14 lbs/day
Source No. 3 Used 14.1 lbs actual/2,340 hrs=
15% of Total Xylene .006 x 8,760 hrs permitted =
94 lbs/Year x .15 53 lbs. potential
= 14.1 lbs. actual .03 tons potential
14.1 lbs/260 days= .05 lbs/day
13-20

FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY- 1994
0
EMRON PAINT: (TOULENE CONTENT IS 4/o) continued
(XYLENE CONTENT IS 1.6%)
SERVICE/WARRANTY/RACING- SOURCE NO. 5
ACTUAL PERMITTED (maximum)
5.0 hrs/day 8,760 hrs/year
5.00 days/week
260 days/year �3-21

1,300 hrs/year
Source No. 5 Used 12 lbs actual/ 1,300 hrs=
5% of Total Toulene .009 x 8,760 hrs permitted=
2371bs/Year x .05 81 lbs. potential
= 12 lbs. actual .04 tons potential
12 lbs/260 days= .05 lbs/day
Source No. 5 Used 4.7 lbs actual/2,340 hrs=
5% of Total Xylene .002 x 8,760 hrs permitted=
94 lbs/Year x .05 17.59 lbs. potential
=4.7 lbs. actual .009 tons potential
4.7 lbs/260 days= .02 lbs/day
FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY- 1994
PAINT ACTIVATOR: (AROMATIC HYDROCARBONS IS 7.9%)
Total Annual Lbs Used: 2,000 lbs Activator X .08 = 160 lbs Hydrocarbons (From purchase receipt records)
Total Annual Lbs Used: 2,000 lbs Paint/ 8.061bs/gl=248 Gallons
Source No. 2 - 80% = 198 Total Annual Gallons
Source No. 5 - 15% = 37 By Source
Source No. 5 - 5% = 13
GRAPHICS APPLICATION - SOURCE NO. 2
13-22

ACTUAL PERMITTED (maximum)
9.0 hrs/day 8,760 hrs/year
5.00 days/week
260 days/year
2,340 hrs/year
Source No. 2 Used 128 lbs actual/2,340 hrs=
80% of Total Hydrocarbons .05 x 8,760 hrs permitted=
160 lbs/Year x .80 479 lbs. potential
= 128 lbs. actual .24 tons potential
128 lbs/260 days= .49 lbs/day
GRAPHICS APPLICATION- SOURCE NO. 2A
ACTUAL PERMITTED (maximum)
9.0 hrs/day 8,760 hrs/year
5.00 days/week
260 days/year
2,340 hrs/year
Source No. 2 Used 24 lbs actual/2,340 hrs=
15% of Total Hydrocarbons .01 x 8,760 hrs permitted =
160 lbs/Year x .15 90 lbs. potential
= 24 lbs. actual .05 tons potential
24 lbs/260 days= .09 lbs/day
FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY- 1994
PAINT ACTIVATOR: (AROMATIC HYDROCARBONS IS 7.9%) continued
SERVICE/WARRANTY/RACING- SOURCE NO. 5
ACTUAL PERMITTED (maximum)
5.0 hrs/day 8,760 hrs/year
5.00 days/week
260 Y
days/year
1,300 hrs/year
Source No. 5 Used 8 lbs actual/ 1,3dhi s=

5% of Total Hydrocarbons .006 x 8,760 hrs permitted=
160 lbs/Year x .05 54 lbs. potential
= 8 lbs. actual .03 tons potential
8 lbs/260 days= .03 lbs/day
FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY- 1994
PARTICULATE EMISSIONS
RESIN
Total Annual Pounds Used: 565,333
Resin weighs 9.59 lbs/gl Total Volatile By Weight 4.51 lbs/gl
9.59 - 4.51 = 5.08 lb/gl solids 5.08/9.59 = 53% solid/weight
Source No. 1 - 75% =423,999.75 Total Pounds
Source No. 3 - 20% = 113,066.60 By Source
Source No. 5 - 5% = 28,266.65
GELCOAT
Total Annual Pounds Used: 138,728 13-24

Gelcoat weighs 10.43 lbs/gl Total Volatile By Weight 3.84 lbs/gl
10.43 - 3.84 = 6.59 lb/gl solids 6.59/ 10.43 = 63% solid/weight
Source No. 1 - 75% = 104,046.00 Total Pounds
Source No. 3 - 20% = 27,745.60 By Source
Source No. 5 - 5% = 6,936.40
MEKP
Total Annual Pounds Used: 11,718
MEKP weighs 9.26 lbs/gl Total Volatile By Weight 4.35 lbs/gl
9.26 -4.35 =4.91 lb/gl solids 4.91 /9.26= 53% solid/weight
Source No. 1 - 75% = 8,788.50 Total Pounds
Source No. 3 - 20% =2,343.60 By Source
Source No. 5 - 5%= 585.90
IMRON PAINT:
Total Annual Pounds Used: 5,850
Imron weighs 8.79 lbs/gl Total Volatile By Weight 5.33 lbs/gl
8.79 - 5.33 = 3.46 lb/gl solids 3.46/ 8.79= 39% solid/weight
Source No. 2 - 80% =4,680.00 Total Pounds
Source No. 2A- 15% = 877.50 By Source
Source No. 5 - 5%= 292.50
IMRON ACTIVATOR:
Total Annual Pounds Used: 2,000
Activator weighs 8.06 lbs/gl Total Volatile By Weight 5.40 lbs/gl
8.06 - 5.40 =2.661b/gl solids 2.66/ 8.06= 33% solid/weight
Source No. 2 - 80% = 1,600.00 Total Pounds
Source No. 2A- 15% = 300.00 By Source
Source No. 5 - 5% = 100.00
13-25

FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY- 1994
PARTICULATE EMISSIONS
--SOURCE LOCATION--
MAIN LAMINATION& GEL APPLICATION AREA- SOURCE NO. 1
ACTUAL PERMITTED (maximum)
10 hrs/ day 8,760 hrs/year
5.25 days/week
273 days/year
2,730 hrs/year
RESIN
423,999.75 lbs/year x .53�solid/weight =224,719.86 lbs/year solids
224,719.86 x .50 percent overspray= 112,359.93 lbs/year before control
13-26

112,359.93 / 2,730 =41.16 lbs/hr before control pp
41.16 x'05 = 2.06 lbs/hr after control CI��'� C`'"`k`
GELCOAT
104,046 lbs/year x .63% solid/weight = 65,548.98 lbs/year solids
65,548.98 x .50 percent overspray= 32,774.49 lbs/year before control
32,774.49/2,730 = 13.84 lbs/hr before control
13.84 x .05 = .69 lbs/hr after control
MEKP
8,788.50 lbs/year x 53% solid/weight=4,657.91 lbs/year solids
4,657.91 x .50 percent overspray=2,328.96 lbs/year before control
2,328.96/2,730 = 0.85 lbs/hr before control
.85 x .05 = .04 lbs/hr after control
I
FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY - 1994
PARTICULATE EMISSIONS
MOLD TOOLING, LAY-UP AND PRODUCT GRINDING AREA- SOURCE NO. 3
ACTUAL PERMITTED (maximum)
9.0 hrs/ day 8,760 hrs/year
5.00 days/week
260 days/year
2,340 hrs/year
RESIN
113,066.60 lbs/year x .53% solid/weight = 59,925.301bs/year solids
59,925.30 x .50 percent overspray= 29,962.65 lbs/year before control
29,962.65 /2,340= 12.80 lbs/hr before control 13-27

f:X 7UA rL EVEM
"Because there is a difference..."
February 13, 1996
Mr. Victor Copelan
Air Quality Section
NCDEHNR
1424 Carolina Avenue
Farish Building
Washington, NC 27889
Subject : Submittal of Fountain Powerboats, Inc.
Washington Facility Title V Permit Application
Washington, North Carolina
Dear Mr. Copelan:
We are pleased to submit these three (3) copies of the Fountain
Powerboats, Inc. Title V Permit Application. The application was
prepared with the assistance of Triangle Environmental Inc. of
Raleigh. Project contacts at Triangle include Mr. Marshall Rackley
and Mr. Gary Yoder.
Please mark and return a copy of this letter with NCDEHNR' s
received stamp for our records .
If you have any questions, you may contact me directly at (919) 975-
2000 or you may contact Triangle personnel at [phone].
Respectfully,
Al Krehbiel
Attachment
xc: Mr. Gary Yoder, Triangle Environmental
P.O. Drawer 457 Washington, NC 27889 [phone] FAX [phone]

TITLE V
RE �pN
AIR PERMIT APPLICATI0N`;x0"G 1.� 19Jb
For -
Fountain Powerboats, Inc.
Washington County
Washington, North Carolina
Submitted to
NORTH CAROLINA DIVISION OF ENVIRONMENTAL MANAGEMENT
Washington Regional Office
Prepared BX
TRIANGLE ENVIRONMENTAL, INC.
Raleigh, North Carolina
FEBRUARY, 1996

TABLE
EXECUTIVE SUMMARY
SECTION 1 : INTRODUCTION
General Facility Information 1-1
Discussion of Process and Emission Sources 1-1
Overview of Primary Pollutants 1-1
Items Relative to Existing Permit 1-2
Discussion of Regulatory Applicability 1-2
Discussion of EPA White Paper 1-3
Discussion of Compliance Plan and Periodic Monitoring 1-3
Discussion of Emission Calculations 1-4
Permit Shield 1-4
SECTION 2 : TITLE V COMPLETENESS CHECKLIST 2-1
SECTION 3 : FORM Al and GENERAL INFORMATION
Form Al 3-1
Source Location 3-2
Area Diagram 3-3
Facility Layout 3-4
Overall Flow Diagram 3-5
SECTION 4 : ES-1 MAIN LAMINATION AND ASSEMBLY BUILDING
Forms Bl, Cls, Dl, D3-1, D3-2, E4s 4-1
SECTION 5 : ES-2 MAIN SPRAY BOOTH
Forms B7, Dl, D3-1, D3-2, E4s 5-1
SECTION 6 : ES-2A SECONDARY SPRAY BOOTH
Forms B7, Dl, D3-1, D3-2, E4s 6-1
SECTION 7 : ES-3 MOLD TOOLING AND LAY-UP BUILDING
Forms Bl, B7, Cls, D3-1, D3-2, E4s 7-1
SECTION 8 : ES-5 SERVICE AND WARRANTY / RACING BUILDING
Forms Bl, Cls, D3-1, D3-2, E4s 8-1
SECTION 9 : FACILITY EMISSION SUMMARY
Forms D4, D5 9-1

SECTION 10 : FORM D6
D6-A EMISSION SOURCE INFORMATION 10-3
D6-B : REGULATORYINFORMATION 10-8
D6-C : CONTROL DEVICE ANALYSIS 10-11
D6-D : PROCESS and OPERATIONAL COMPLIANCE 10-14
SECTION 11 : TITLE V FORMS
Forms El 11-1
Forms E2 11-2
Forms E3 11-3
Forms E5 11-4
Forms E6 11-5
SECTION 12 : APPENDIX A
Photochemical Reactivity Analysis 12-1
SECTION 13 : APPENDIX B
1994 Facility Emissions Inventory 13-1

EXECUTIVE SUMMARY
Fountain Powerboats, of Washington,North Carolina, manufactures fiberglass sports
fishing and powerboats that range from 35 to 47 feet in length.
The potential air emissions from this operation eration meet the criteria of"major facility"under
P
Title V of the Federal Clean Air Act. The purpose of this application package is to obtain
a Title V permit for the continued operation of this facility and to meet the requirements
of Subchapter 2Q of the North Carolina Air Code (NCAC), Titles I, III, IV, and V of the
Federal Clean Air Act and Amendments of 1990 and Title 40 Code of Federal
Regulations (CFR) Part 70.
- - -- -

SECTION 1.0 INTRODUCTION
General Facility Information
Fountain Powerboats operates a production facility that builds sports fiberglass fishing
and powerboats that range from 24 to 47 feet in length. The production facility is located
in Washington,North Carolina.
Air emission sources currently permitted at the facility include:
• Fiberglass resin lamination and gel coat application areas
• Two lamination dry filter type booths for graphics application
• Mold tooling, lay-up, and grinding area
• Touch-up detailing work booth
Discussion of Process and Emission Sources
The activities conducted at the Fountain Powerboat facility can be properly classified as
boat building and repairing, SIC code 3732. Primary raw materials ( gel coat, fiberglass,
polyester resin and wood) are brought to the facility and through various steps(molding,
laminating, assembly and painting)these components are combined to manufacture a
fishing or powerboat.
i
In the lamination area, a gel coat substrate is used to form the beginning of the boat hull.
Once the gel coat is made into a mold, glass fibers are laminated with a polyester resin,
using hand lay-up and spray lay-up procedures, to produce the desired fiberglass boat
hull.
The fiberglass hulls are taken to the production area where they are laminated with boat
superstructures to provide structural support. Other components such as engines, wiring,
plumbing, water tanks, fuel tanks, woodworking, etc. are integrated into boat
construction.
From assembly the boat goes to the graphics booth where various decorative
enhancements are applied. Miscellaneous touch-up and clean-up procedures are
completed, followed by the boat being tested before final delivery.
Overview of Primary Pollutants
The primary pollutants emitted from the fiberglass boat manufacturing are particulate
matter(PM) and volatile organic compounds (VOC). The primary VOCs emitted at the
facility result from the lamination processes and from the application of small amounts of
solvent based paints. Actual VOCs emitted from the facility are below 100 ton/yr, but the
potential to emit is above the Title V major facility (100 ton/yr.) criteria. A major
1-1

component of the VOCs is styrene which is listed by EPA definition as a Hazardous Air
Pollutant(HAP). Styrene is emitted from the facility at greater than 10 ton/yr. Other
HAPs are emitted,primarily due to the application of solvents and solvent based paints.
There are no specific standards to regulate Hazardous Air Pollutants at this facility. It is
anticipated that future regulations developed at the Federal level (MACT Standards)may
be applicable for fiberglass boat manufacturers.
PM emissions result from production methods and emissions are minimized by the use of
dry filters.
Insignificant activities based on category at the facility are from comfort heaters, and fuel
storage. These activities are not listed on the permit exemption list.
Items Relative to Existing Permit
The enclosed permit application reflects the existing facility as stated in the current air
quality permit. Specific emissions of TAPs,which are only NCDEHNR requirements,
have not been identified in this application.
Three items in the current air permit are addressed as follows in the following air permit
application:
1. All building exit points are equipped with a water impingement basin.
Specific conditions in the air permit require Fountain Powerboats to
maintain the impingement basins water levels such that the breakthrough
does not exceed 10%. These apparatuses have little benefit for pollutant
control in this application. For the purpose of Title V and compliance with
federal requirements,these items are treated as state only requirements. The
enclosed application only recognizes the dry filter pads as control devices.
2. One permit item is two settling chambers used to collect wood waste from
the wood shop area. In the original permit application,points 3 and 4 on the
facility layout were considered exit points from the settling chambers. In
actuality this woodwaste system jL=vented outdoors and points 3 and 4
are room intake vents.
3. Specific conditions in the current permit require Fountain Powerboats to
maintain 100% of the filter banks with the filter pads,with daily
recordkeeping of inspections. For the purpose of Title V and compliance
with federal requirements,these items are treated as state only requirements.
Discussion of Regulatory Applicability
Emission limits applicable to the Fountain Powerboats facility are:
2D .0515 - Particulate from Miscellaneous Industrial Processes
(Please note that throughout this permit application, PM means total
suspended particulate matter as regulated under NCAC emission
1-2

standards. It is a form of particulate matter for which ambient air
quality standards are in effect in North Carolina. There are also
ambient air quality standards in effect in North Carolina for PM-10
particulate matter. PM-10 is the form of particulate matter used to
determine applicability of Title V permitting and the form of
particulate matter for determining permit fees under Title V. Since
there are no emission standards for PM-10, emissions rates of PM-10
have not been reported separately in this application, but are not
included in the PM rates provided.)
213 .0518 -Miscellaneous Volatile Organic Compound Emissions
2D .0521 - Control of Visible Emissions
2D .0522 - Control of Odor(not federally enforceable)
213 .0535 -Excess Emissions Reporting and Malfunctions (part g not Federally
Enforceable)
NCAC 2D .0518 (d) discussion:
The facility uses a styrene monomer in its production of the boats. The amount of
styrene monomer applied is used in calculating VOC emissions, but is not considered a
photoreactive solvent regulated under NCAC 2D .0518, since it is a reactant.
Discussion of EPA White Paper
This permit application package has been prepared in accordance with EPA White Paper
guidance. In accordance with such guidance, Fountain Powerboats has not submitted
permit application forms for trivial and insignificant emission sources. However,the
attached 1994 emissions inventory includes the HAP emission calculations.
Discussion of Compliance Plan and Periodic Monitoring
VOC compliance is based on supplier information to determine if a material is
photochemically reactive. The usage's of those materials deemed as photoreactive will
be recorded daily. VOC emissions will not exceed 40 lb/day photochemically reactive
solvent facility-wide. The VOC emissions will be reported annually in the emissions
inventory.
Particulate emission control devices are designed to achieve emission rates well below
emissions standards. Periodic visual observations and routine maintenance are
conducted. (as a minimum annual internal inspections are conducted on control devices)
.4
1-3

Discussion of Emission Calculations
Potential annual emissions of VOCs are a ratio of annual potential hours to actual hours
plus a production increase factor of 125%.
Process particulate emissions estimates are based on control device collection rates and
material balances. Process volatiles have been estimated using material balances. These
calculations were performed in a manner consistent with previous emission inventory
submittals. This information is attached.
Potential lb/hr emissions were calculated based on a maximum production capacity
divided by the actual facility operation hours. The process can be defined by an absolute
potential lb/hr emissions rate. Therefore, it is believed that the potential lb/hr emissions
presented in this application are representative for the facility.
Permit Shield
We request that the permit application shield be granted to the Fountain Powerboats
facility and that a permit shield be granted to the entire plant with the issuance of the Title
V permit.
1-4

CONSTRUCTION/OPERATING PERMIT APPLICATION
COMPLETENESS CHECKLIST - PAGE 1
Name: Fountain Powerboats, Inc. 71
Section 1: This general information to be completed by all applicants COMPLETE?
Y N
.................FORM Al Facility information completed including: SIC codes,
contacts, and telephone numbers: X
Al *All attachments included: X
Al Do flow charts show the processes with their
.....................
................ . .............
................
...............
control device and emission points clearly identified? X
Al Public copy of application submitted: X
Al Confidential copy of application submitted, if applicable: N/A
Al Signature of"Responsible Person" X
Plot and Area diagrams not required for existing facilities unless modeling
demonstration being performed or specifically requested by the department.
Section 2: If this is a new facility or modifications are requested in this application, complete the following:
N/A
A2 Form complete,with all required attachments included?
A3 Appropriate sections filled out?
A4 New facility only-all information complete?
Section 3: Any facility requesting alternating operating scenarios must fill out the following form.
NIA
A5 Are operating scenarios described and attached to the
appropriate B form?
Section 4: Process information-appropriate B form must be completed for all applicants
approp. B Emissions sources described, identified, and distinct numbers assigned? X
Operating schedules and seasonal variations X
Materials included X
Maximum Design Capacities X
Fuels identified and fuel use determined N/A
Section 5: This information is required for all facilities permitting control devices. COMPLETE?
Y N
FORM approp. C All control devices described and identified X
Control efficiencies for each pollutant references included) X
Operating parameters completed X
All drawings necessary to describe this control device and
................................
..........I................
............................................................
its relationship to the emission source(s)included X
Gauges and monitoring devices described X
Maintenance procedures described X
Fuel used and usage rate(other than electricity) N/A
2-1

COMPLETENESS CHECKLIST - PAGE 2
Name: Fountain Powerboats,Inc.
Section 6: The Product Analysis Worksheet must be completed for all facilities using solvents or solvent base
coatingsli'nks. See attached addendum Instructions for the D1 form
D1 Are all products broken down"as applied" X
*Where required, are MSDS from suppliers attached? X
Have all photochemically reactive products been identified? X
Section 7: Air Toxics Forms-required for modifications and new sources(not required
in the initial TV application unless a modification is being applied for
simultaneously). N/A
D2-1 Determined pre and post modification emissions of TAPS?
D2-2 Summarized increases and decreases to determine net change?
..............................
If netting, have included documented data showing all increases
..............................
and decreases within the last 5 years?
* Modeling protocol approved
* Modeling analysis attached
Section 8: This information is required for all facilities(initial Title V applications from existing permitted
facilities do not have to complete any actual emissions data) COMPLETE?
Y N
FORM D3-1 Is this form complete for each and every emission source? X
" Is D-6 information attached showing emission factors and calculations X
..............................
D3-2 Have all applicable regulations been identified to the best of the
..............................
applicant's knowledge X
D3-3 Has this form been completed(not required for initial Title V submittal) N/A
D4 Have all emission points been identified and parameters entered X
D5 Emissions from D3-1 forms summarized to this form X
Section 9: The E Forms are only required for Title V facilities
E1 Regulated pollutants identified and quantified X
Determination of applicability to 112(r) X
Determination of applicability to 112(d), MACTS X
E2 Insignificant activities listed with bases for exemption X
E3 Emission Source Listing complete X
E4 *Compliance Plan for each emission source X
.............. ................
..............................
E5 Permittee certifies the 4 statements on this Form and has submitted
..............................
a compliance schedule(if not in compliance) X
" Compliance Certification signed by responsible official X
E6 Compliance to all applicable regulations for each emission source X
If applicable,schedule of compliance attached N/A
2-2

SECTION A
FACILITY (General Information) Al
REVISED:04/15/94 AIR QUALITY SECTION-APPLICATION FOR AIR PERMIT TO CONSTRUCT/OPERATE
FACILITY NAME: Fountain Powerboats, Inc.
MAILING ADDRESS: P.O. Box 457 SITE ADDRESS: Whichards Beach Road
CITY: Washington CITY: Washington COUNTY: Beaufort
STATE: NC ZIP CODE: 27889 ZIP CODE: 27889
CONTACT PERSON: Anthony M. Moore TITLE: Safety Coordinator
TELEPHONE: [phone] FAX: [phone]
OWNER OF FACILITY: Fountain Powerboats,Inc.
MAILING ADDRESS: P.O. Box 457
CITY: Washington STATE: NC ZIP CODE: 27889
CONTACT PERSON: Anthony M. Moore TITLE: Safety Coordinator
f�
ELEPHONE: 919/975-2000 FAX: [phone]
DESCRIBE TYPE OF OPERATION: Powerboat Manufacturing Plant
SIC CODE(S): 3732 DESCRIPTION OF PRIMARY SIC GROUP: Fiberglass Boat Manufacturing
FACILITY UTM EAST: OR LATITUDE: 35 deg. 31 min. 50 sec.
COORDINATES UTM NORTH: LONGITUDE: 77 deg. 02 min. 28 sec.
HAVE YOU INCLUDED( )CONSISTENCY DETERMINATION( )SOURCE REDUCTION&RECYCLING FORM D3-3 AND( ) APPLICATION FEE?
FACILITYIS: (X) TITLE V FACILITY ( ) NON-TITLE V FACILITY ( SYNTHETIC MINOR
IF TITLE V INDICATE APPLICABILITY 1 2 3 4 5 (CIRCLE ALL THAT ARE APPLICABLE)
APPLICATION IS BEING MADE FOR(CHECK ALL THAT APPLY,NOTE:(TV)INDICATES APPLICABILITY TO TITLE V FACILITIES ONLY):
( NEW FACILITY (X) INITIAL TITLE V PERMIT(TV) ( RENEWAL(TV)
( MODIFICATION ( NEW FACILITY(TV) ( PSD(TV)
( EXISTING EMISSION SOURCE(S) ( MINOR MODIFICATION(TV) ( NON-ATTAINMENT(TV)
( SIGNIFICANT MODIFICATION(TV) ( 112(g)(TV)
IF APPLICATION/S BEING MADE FOR ANY OF THE FOLLOWING,FORM A2 MUST BE ATTACHED TO THIS FORM:
( ADMINISTRATIVE AMENDMENT ( CHANGE OF OWNERSHIP ( RELOCATION(WITHIN FACILITY)(TV)
( ADMINISTRATIVE AMENDMENT(TV) ( CHANGE OF OWNERSHIP(TV) ( LIKE-FOR-LIKE REPLACEMENT
( RENEWAL ( RELOCATION(WITHIN FACILITY) ( LIKE-FOR-LIKE REPLACEMENT(TV)
502(b)(10)NOTIFICATION(TV)
HAVE YOU INCLUDED: (X)FLOW CHART(S) (X)ROOF DIAGRAM (X)PLANT LAYOUT (X)PLOT PLAN (X)AREA DIAGRAM
CURRENT/PREVIOUS PERMIT NO: 6175R3 EXPIRATION/DISCONTINUED DATE: 10/01/97
DO YOU CLAIM CONFIDENTIALITY OF DATA ( YES (X) NO (SEE INSTRUCTIONS)
SIGNATURE RESP NSIBLE PERSON OR COMPANY OFFICIAL: TITLE: CFO Accounting Manager DATE: /
X G', F. o , lfl1
(TYPED) Mr. Al Krehbiel
DEPARTMENT USE ONLY RECEIVED: ASSIGNED TO: PREMISE NUMBER:
APPLICATION NUMBER: RETURNED: COMPLETE: I REVIEW DATE:
PERMIT NUMBER: DATE ISSUED:
3-1

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7.5 MINUTE SERIES (TOPOGRAPHIC)
\ � 7
3-3

FOUNTAIN POWERBOATS, INC. FACILITY LAYOUT
Hose PUMP HO
CAB 2t' x 77'
L).1 k �j _ t HS BE
1 G�tJ L �SerJ Ge.
PaiN+ 'goo-Ik L&z e to ��rowl�s
3-
Wood 0%xS�- Colle&N L7z4rPe R0,6
►{ . Wood Dl,s-F Coll«�iorJ ynk k� c.1
7.
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;:L �Zli I z 5 A&�Z7 Z9
_•I 7 6 � 6. s-.a.
t S . QI Mold Storage;-',-, Small Parts Lay-up
,�CAB G. � HOSE -� -=•
17
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g. L0.r'1i Nil Io1�I LOxt-gp "REWORK c :�+Y ': 4�,i s = Y r -
-tY. 1r9L Y.n —x r.1.7 � yE�- 5 -!'�.a/' '�a �1 Q :MEI:ON STc
rfi "sue s� f11110PY z ,�
i —� AGILITY 4 a�,,r* �65 �c.tos. ��. f 3 cork s, r
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9, ( sP J J Y t-• s »�.xr.3� �. Y •-,c�?'t�
I S P Ey'y r N� f] ,s ._ L:: A S - FLAK. L10. STCE. EAST �.H, -- :r--<
I S J (l STCE.MEST t,tom.', .>—.:'• =""` B
Z' P('a.A r N c� �„aC,y "-� .�..° s-- 16• % 25• A
A� F�bzr 10-55 ��-:.�rd�N� 4^ Y_ - 3: y s 7 8 0 L (a 13 L4 Is W ID Tooling.
�. - p tioc{� �_ z �-� aMIMI Gel o s
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.2S �'2. Fi I �erS Wood Shop . ` { ., ,�
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Paint Booth#1 - .•
2`J. L.��h{- SPrw�iNy - +tii -� _ ��c �. ,s; '`�• _ -"...=�. -..
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30. !:ski- S�rwvJ;N� Ww(-!• � - C - _ '��=x` �+ „y"+` �� 1•i" _` - -_` _
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HOSE - .. .-°:�: „�• ,. - •ftS- - }, � - - - - - t _
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34

Fountain Powerboats Flow Chart
EP-1 &2 EP-29&30
CD-1 &2 CD-29&30
Painting/Graphics ServiceMarranty
EP-(5-21) ES-2 & 2A ES-5
CD-(5-21)
Final
Main Building Product
Gel coat, Lamination, Hardware, Assembly
ES-1
w
s
EP-(22-28)
CD-(22-28)
Mold Tooling/Lay-up
ES-3

SECTION B
EMISSION SOURCE (GENERAL)
REVISED:04115/94 AIR QUALITY SECTION
EMISSION SOURCE DESCRIPTION: Main Lamination and Assembly Building 1EMISSION SOURCE ID NO: ES-1
CONTROL DEVICE ID NO(S): See Comments EMISSION POINT ID NO(S): See Comments
INDICATE WHETHER THIS SOURCE IS SUBJECT TO NSPS OR NESHAP REGULATIONS.
..................... .........
........................................ . ....... ...... ...........
x ........
...... .....
...... ... 444-
.. ... ..... ....
-':ALTERNATIVE OPERATING SCENARIO(AOS)NO: NA
DESCRIBE PROCESS: The fiberglass products are fabricated from liquid vinyl ester resin reinforced with glass fibers using
a combination of hand and spray lay-up techniques on a gel coat substrate. The gel coat is sprayed on the fiberglass molds
In spray booth(s). Subsequently,fiberglass parts are cut and ground for final boat assembly.
......................
......................................................................................................I.............................
........................................................... ......................................................... X......-**......
.. xxx.*........
...........
1OPERATION DATE: January 1988
FSEASONAL VARIATION(%) 1JAN-MAR: 25% 1APR-JUN: 25% IJUL-SEP: 25% JOCT-DEC: 25%
X":
MATERIALS ENTERING PROCESS-CONTINUOUS PROCESS MAX. DESIGN REQUESTED CAPACITY
. .....:XX
.........
TYPE UNITS CAPACITY(UNITIYEAR) LIMITATION(UNIT/YEAR)
Vinyl Ester Resin lb 1,700,658 NA
Gel Coat lb 417,332 NA
Corebond lb 45,124 NA
Methyl Ethyl Ketone Peroxide lb 35,251 NA
Miscellaneous parts lb Variable NA
MATERIALS ENTERING PROCESS - BATCH OPERATION MAX.DESIGN REQUESTED CAPACITY
TYPE UNITS CAPACITY(UNIT/BATCH) LIMITATION(UNIT/BATCH)
Plexiglas and Core cutting lb Variable Variable
Fiberglass Cutting and Grinding lb Variable Variable
I
MAXIMUM DESIGN CAPACITY(BATCHES[YR): NA IMAXIMUM DESIGN CAPACITY(BATCHES/HR): NA
FUEL USED: NA ITOTAL MAXIMUM FIRING RATE(MILLION BTU/HR): NA
MAX.CAPACITY HOURLY FUEL USE: NA IMAX.CAPACITY ANNUAL FUEL USE: NA
DESCRIBE ANY MONITORING DEVICES,GAUGES,OR TEST PORTS: None
INDICATE ALL REQUESTED STATE AND FEDERALLY ENFORCEABLE PERMIT LIMITS(e.g.,hours of operation,material input rates,
emission rates,etc.)AND DESCRIBE HOW THESE LIMITS ARE MONITORED AND WITH WHAT FREQUENCY.
COMMENTS: Emission Point IDs Control Device IDs
Deck lamination, resin spraying and curing: EP-(5-8) CD-(5-8)
Fiberglass cutting and grinding: EP-9, EP-10 CD-(9-10)
Hull lamination, resin spraying and curing: E P-(l 1-18) CD-(11-18)
Gel spraying and curing booth: EP-(19-21)
4-1

SECTION C
CONTROL DEVICE (GENERAL) C1
REVISED:04/15/94 AIR QUALITY SECTION
I
ONTROL DEVICE ID NO: See Description CONTROLS EMISSIONS FROM WHICH EMISSION SOURCE ID NO(S): ES-1
MISSION POINT ID NO(S)See Description POSITION/N SERIES OF CONTROLS NO. 1 OF 1 UNITS
MANUFACTURER: Airguard Industries,Inc. MODEL NO: PB 203 (Dry filter material)
rt x
LTERNATIVE OPERATING SCENARIO(AOS)NO: NA
DESCRIBE CONTROL SYSTEM: The PM control system consists of twelve dry filters installed on the
main lamination area. The affected emission points are EP-5 through EP-8,and EP-11
through EP-18. The respective control devices are CD-5 through CD-8,and CD-11 through CD-18. The emission rate
presented below represents an emission rate for all filter pads at the source.
POLLUTANT(S)COLLECTED: PM ,
CORRESPONDING EFFICIENCY: 90% % % %
EFFICIENCY DETERMINATION CODE: 1
BEFORE CONTROL EMISSION RATE(LB/HR): 4_7
ER CONTROL EMISSION RATE(LB/HR): 0.5
PRESSURE DROP(IN.H20): Not Available
INLET TEMPERATURE(F): Ambient room temp. OUTLET TEMPERATURE (F): Ambient room temperature
INLET AIR FLOW RATE(ACFM): 2,500 OUTLET AIR FLOW RATE(ACFM): 2,500
INLET AIR FLOW VELOCITY(FT/SEC): 6.6 OUTLET AIR FLOW VELOCITY(FT/SEC): 6.6
INLET MOISTURE CONTENT(%): Ambient room moist
COLLECTION SURFACE AREA(FT2): Not Applicable FUEL USED: NA FUEL USAGE RATE: NA
DESCRIBE STARTUP PROCEDURES: Not Applicable
DESCRIBE MAINTENANCE PROCEDURES: Cartridge(dry)filters are replaced at weekly intervals.
Spent filters are disposed In the landfill with regular plant refuse.
DESCRIBE ANY AUXILIARY MATERIALS INTRODUCED INTO THE CONTROL SYSTEM: Not Applicable
DESCRIBE ANY MONITORING DEVICES,GAUGES,TEST PORTS,ETC: None
SHOW BY DIAGRAM THE RELATIONSHIP OF THE CONTROL DEVICE TO ITS EMISSION SOURCE(S):
Typical Dry Filter Layout
Dry Filter
Emission Source, ES-'I Emission Points, EP-(5-8,11-18)
ATTACH MANUFACTURER'S SPECIFICATIONS,SCHEMATICS,AND ALL OTHER DRAWINGS NECESSARY TO DESCRIBE THIS CONTROL
DEVICE AND ITS RELATIONSHIP TO ITS EMISSION SOURCE.
4-2

SECTION C
CONTROL DEVICE (GENERAL) C1
REVISED:04/15/94 AIR QUALITY SECTION
CONTROL DEVICE ID NO: CD-9, CD-10 CONTROLS EMISSIONS FROM WHICH EMISSION SOURCE ID NO(S): ES-1
EMISSION POINT ID NO(S)EP-9, EP-10 POSITION/N SERIES OF CONTROLS NO. 1 OF 1 UNITS
MANUFACTURER: Airguard Industries,Inc. MODEL NO: P13 203 (Dry filter material)
LTERNATIVE OPERATING SCENARIO(AOS)NO: NA
DESCRIBE CONTROL SYSTEM: The PM control system consists of two dry filters installed on the
fiberglass cutting and grinding areas. The emission rate shown below represents
an emission rate for all filter pads at the source.
POLLUTANT(S)COLLECTED: PM ,
CORRESPONDING EFFICIENCY: 90% % % %
EFFICIENCY DETERMINATION CODE: 1
BEFORE CONTROL EMISSION RATE(LB/HR): 4_7
FTER CONTROL EMISSION RATE(LB/HR): 0.5
PRESSURE DROP(IN.H20): Not Available
INLET TEMPERATURE(F): Ambient room temp. OUTLET TEMPERATURE (F): Ambient room temperature
INLET AIR FLOW RATE(ACFM): 2,500 OUTLET AIR FLOW RATE(ACFM): 2,500
INLET AIR FLOW VELOCITY(FT/SEC): 6.6 OUTLET AIR FLOW VELOCITY(FT/SEC): 6.6
INLET MOISTURE CONTENT(°�): Ambient room moist , ., .
COLLECTION SURFACE AREA(FT2): Not Applicable FUEL USED: NA FUEL USAGE RATE: NA
DESCRIBE STARTUP PROCEDURES: Not Applicable
DESCRIBE MAINTENANCE PROCEDURES: Cartridge(dry)filters are replaced at weekly Intervals.
Spent filters are disposed in the landfill with regular plant refuse.
DESCRIBE ANY AUXILIARY MATERIALS INTRODUCED INTO THE CONTROL SYSTEM: Not Applicable
DESCRIBE ANY MONITORING DEVICES,GAUGES,TEST PORTS, ETC: None
SHOW BY DIAGRAM THE RELATIONSHIP OF THE CONTROL DEVICE TO ITS EMISSION SOURCE(S):
Typical Dry Filter Layout
Dry Filter
Emission Source, ES-1 Emission Points, EP-(9&10)
ATTACH MANUFACTURER'S SPECIFICATIONS,SCHEMATICS,AND ALL OTHER DRAWINGS NECESSARY TO DESCRIBE THIS CONTROL
DEVICE AND ITS RELATIONSHIP TO ITS EMISSION SOURCE.
4-3

SECTION D
PRODUCT ANALYSIS WORKSHEET (VOC EMISSIONS) D1
REVISED:05/24/94 AIR QUALITY SECTION ATTACH TO APPROPRIATE"B"FORM
PRODUCT NAME: See Appendix A PRODUCT NO: COATING ID NO:
MANUFACTURER: SUPPLIER:
LIST EMISSION SOURCE ID NO(S)WHERE PRODUCT IS USED:
DESCRIPTION OF USE:
PRODUCT DENSITY(LB/GAL): % BY WEIGHT % BY VOLUME
VOLATILE DENSITY IN PRODUCT(LB/GAL): SOLIDS
LB. VOC/GAL.SOLID APPLIED: SUPPLIED TO APPLICATOR: VOLATILES
KG. VOC/LITER SOLID APPLIED: SUPPLIED TO APPLICATOR: WATER
PRODUCT BREAKDOWN OF CONSTITUENTS(ATTACH MATERIAL SAFETY DATA SHEETS)
%BW %BV
VOC CAS OF VOLATILES OF VOLATILES REACTIVITY
CONSTITUENTS NO. IN PRODUCT IN PRODUCT (CIRCLE ONE)
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
TOTAL 100% TOTAL 100% R1 R2 R3 R1, R2, R3 i
TOTAL TOTAL TOTAL TOTAL
BV 8% BV 20%BV 20%BV
II( X ) REACTIVE ( ) NONREACTIVE
I
COMMENTS:
4-4

SECTION D
SPECIFIC EMISSION SOURCE (EMISSION INFORMATION) D3-1
(`see note in instructions concerning state air toxics regulations)
REVISED:04/15/94 AIR QUALITY SECTION
EMISSION SOURCE DESCRIPTION: Main Lamination and Assembly Building
EMISSION SOURCE ID NO: ES-1 IS THIS SOURCE A FUGITIVE SOURCE? ( ) YES (X) NO
...............................................................................................................................
TIVE OPER ALTERNA ATING SCENARIO(AOS) NO: NA
EMISSION RATE IN EMISSION RATE IN
EMISSION FACTOR LBS/HR LBSNR
POLLUTANT TYPE POTENTIAL ACTUAL POTENTIAL ACTUAL
VOC 2 66.9 16.7 182,725 45,556
PM 2 1.4 0.5 12,352 1,283
Dimethyl Phthalate
Methylene Chloride
Styrene
COMMENTS:
All emission rates from Tables 2(VOC)and Table 3(PM)in D6-A(Specific Emission Information).
4-5

SECTION D
SPECIFIC EMISSION SOURCE (REGULATORY ANALYSIS) D3-2
REVISED:06/01/94 AIR QUALITY SECTION
EMISSION SOURCE DESCRIPTION: Main Lamination and Assembly Building
EMISSION SOURCE ID NO: ES-1 ALTERNATIVE OPERATING SCENARIO (AOS) NO: NA
REGULATED APPLICABLE
POLLUTANT EMISSION AND OPERATING LIMITS REGULATION
VOC Facility-wide uncontrolled photochemically reactive NCAC Subchapter 2D.0518
solvent emissions shall not exceed 40 Ibs/day except
for exempt materials. *
PM PM emissions shall not exceed 8.56 Ibs/hr**for each booth NCAC Subchapter 2D.0515
Visible Emissions Visible Emissions shall not exceed 20% NCAC Subchapter 2D.0521
Others None NA
All of the Above Excess emissions reporting and malfunctions NCAC Subchapter 2D.0535
Air Quality Standards
COMMENTS:
* This facility uses a monomer styrene for molding applications. The monomer styrene is not considered
a solvent and therefore is considered exempt from requirements of NCAC 2D.0518(d). Also,some
materials on-site can be exempt from the 2D .0518 regulation via 2D.0951 (6.7 lb VOC/gal solids)
** NCAC-North Carolina Air Code
Particulate Matter Emission Calculation:
PM emissions(Ibs/hr) = 4.1 x P"'
P = Process weight rate =6,000 Ibs/hr estimated
4-6

SECTION E
COMPLIANCE PLAN (METHOD OF COMPLIANCE) E4
REVISED:05/24/94 AIR QUALITY SECTION
EMISSION SOURCE ID NO.: ES-1 REGULATED POLLUTANT: VOC
APPLICABLE REGULATION: 15A NCAC 213 .0518
RATING S ALTERNA
TIVE OPE CENARIO AOS NO: NA
( )
MONITORING REQUIREMENTS
IS ENHANCED MONITORING APPLICABLE? ( ) YES (X) NO
IS ENHANCED MONITORING PROTOCOL ATTACHED? ( ) YES (X) NO
MONITORING DEVICE TYPE: NA
MONITORING LOCATION: NA
OTHER MONITORING METHODS (DESCRIBE IN DETAIL): Analysis of solvents provided by
supplier for photochemically reactive solvent determination.
GENERALLY DESCRIBE THE FREQUENCY AND DURATION OF MONITORING AND HOW THE DATA WILL BE
RECORDED (i.e., every 15 minutes, 1 minute instantaneous readings taken to produce an hourly average):
Method 25A testing as needed for total VOC where feasible.
TEST METHODS
REFERENCE TEST METHOD DESCRIPTION: VOCs measured by Method 25A, determination
of total gaseous organic concentration using a flame ionization analyzer from stationary
sources. Follow procedures in NCAC 2D .0501 (b) and (c).
REFERENCE TEST METHOD CITATION: (40 CFR Part 60, Appendix A, Method 25A )
RECORDKEEPING REQUIREMENTS
DATA (PARAMETER) BEING RECORDED: Materials usage
FREQUENCY OF RECORDKEEPING (HOW OFTEN IS DATA RECORDED): Daily material usage log
of photoreactive materials
REPORTING REQUIREMENTS
GENERALLY DESCRIBE WHAT IS REPORTED: VOC emissions will be reported annually in the
emissions inventory.
FREQUENCY: ( ) MONTHLY ( ) ONCE EVERY 6 MONTHS
( QUARTERLY (X) OTHER(DESCRIBE) Annually
4-7

SECTION E
COMPLIANCE PLAN (METHOD OF COMPLIANCE) E4
REVISED:05/24/94 AIR QUALITY SECTION
EMISSION SOURCE ID NO.: ES-1 REGULATED POLLUTANT: Total Particulates
APPLICABLE REGULATION: 15A NCAC 2D .0515 and .0521
TING S O NA
ALTER
NATIVE
TIVE OPERA SCENARIO AOS N
MONITORING REQUIREMENTS
IS ENHANCED MONITORING APPLICABLE? ( )YES (X) NO
IS ENHANCED MONITORING PROTOCOL ATTACHED? ( ) YES (X) NO
MONITORING DEVICE TYPE: NA
MONITORING LOCATION: NA
OTHER MONITORING METHODS (DESCRIBE IN DETAIL): Visual inspections are performed periodically.
GENERALLY DESCRIBE THE FREQUENCY AND DURATION OF MONITORING AND HOW THE DATA WILL BE
RECORDED (i.e., every 15 minutes, 1 minute instantaneous readings taken to produce an hourly average):
Method 5 and/or 9 test will be performed as needed.
TEST METHODS
REFERENCE TEST METHOD DESCRIPTION: Visible emissons determined by Method 9,the visual
determination of the opacity from stationary sources. Particulate matter measured by Method 5,
determination of particulate emissions from stationary sources. Procedures per NCAC 2D .0501 (b)& (c).
REFERENCE TEST METHOD CITATION: ( 40 CFR Part 60,Appendix A, Method 9 )
RECORDKEEPING REQUIREMENTS
DATA (PARAMETER) BEING RECORDED: None
FREQUENCY OF RECORDKEEPING (HOW OFTEN IS DATA RECORDED): NA
REPORTING REQUIREMENTS
GENERALLY DESCRIBE WHAT IS REPORTED: Particulate matter emissions will be reported annually
in the emissions inventory and are based on material balance calculations and engineering judgement.
FREQUENCY: ( ) MONTHLY ( ) ONCE EVERY 6 MONTHS
( ) QUARTERLY (X) OTHER(DESCRIBE) Annually
4-8

SECTION B
EMISSION SOURCE (COATING/PAINTING)
REVISED:05/24/94 AIR QUALITY SECTION
EMISSION SOURCE DESCRIPTION: Main Spray Booth EMISSION SOURCE ID No: ES-2
CONTROL DEVICE ID NO(S): See Comments TEMISSION POINT ID NO(S): EP-1
INDICATE WHETHER THIS SOURCE IS SUBJECT TO NSPS OR NESHAP REGULATIONS.
.................... ....................................
........
ALTERNATIVE OPERATING SCENARIO(AOS)NO: NA ......................................................
. . ......
.... ................ .........
..................I......I.................
........................
DESCRIBE PROCESS: Spray painting of Imron accent stripes on boats.
The spray booth is equipped with dry filters.
OPERATING SCHEDULE(ACTUAL) 11OPERATION DATE: .January 1988
...........................................................................
....................................................................... ........
................
HRS/DAY: 8 1 DAYS/W K: 5 IWEEKS/YR: 50
SEASONAL VARIATION(%) 1JAN-MAR: 25% 1APR-JUN: 25% IJUL-SEP: 25% JOCT-DEC: 25%
1WHAT IS BEING COATED? Fiberglass boats
TYPE OF COATING OPERATION: Spray coating
- CONTINUOUS COATING ITYPE FEED SYSTEM: MAXIMUM SPEED(FT/MIN):
MAXIMUM NO.ITEMS COATED/HOUR:
----j FOR BATCH OPERATION IMAX. NO.ITEMS COATED/BATCH:T Variable BATCH TIME AT MAX.(MINUTES): Variable
INUMBER OF STATIONS OR BOOTHS: I NUMBER SPRAY GUNS: 1 ITRANSFER EFF: 50%1CAPTURE EF 100%
.....................
-..................
....................
....................
....................
....................
....................
NO. ACTUAL USAGE MAXIMUM DESIGN CAPACITY:
.......................................
....................
...............
.............
................
....................
...........
............
....................
..................
.......................................
STATION COATING(S)APPLIED AT THIS STATION(LIST ID) GUNS GALJHR GAL/YR GAL/HR* GAL/YR
...............
--..........
..................
..................................
....I................. ..........
............
..............
.............
I Imron Paint(8.97 lb/gal) 1 0.2 532 1 2,49
.......................................
...................
Paint Activator(8.06 lb/gal)1 1 0.1 199 1 929
...... ....
..................
...................
................................
........................
.............................
NO.OF BAKE OVENS: 0 METHOD OF HEATING: )STEAM DIRECT FIRED
.............................................................................................................................
....................................................... ........I............................................
....I..........................................................
................I.............................................
... ...........................................
..........
)ELECTRIC )OTHER:
....................... ..................
FUEL USED: NA TOTAL MAXIMUM FIRING RATE(MILLION BTU/HR): NA
MAXIMUM ANNUAL FUEL USE: NA MAXIMUM HOURLY FUEL USE: NA
ACTUAL ANNUAL FUEL USE: NA ACTUAL HOURLY FUEL USE: NA
DESCRIBE ANY MONITORING DEVICES,GAUGES,OR TEST PORTS: None
INDICATE ALL REQUESTED STATE AND FEDERALLY ENFORCEABLE PERMIT LIMITS(e.g.,hours of operation,material input rates,
emission rates,etc.)AND DESCRIBE HOW THESE LIMITS ARE MONITORED AND WITH WHAT FREQUENCY.
COMMENTS: According to NCAC 15A 2Q.0102(b)(2)(D)water wash and dry filters that are an integral part of the paint
spray booth are not considered air pollution control devices.
Due to the nature of spray painting for this process, there is no maximum capacity on an hourly basis. It is
unreasonable to assume a spray gun can spray paint continuously. Therefore, 1 gal/hr is an estimated maximum
capacity.
5-1

SECTION D
PRODUCT ANALYSIS WORKSHEET (VOC EMISSIONS) D1
REVISED:05/24/94 AIR QUALITY SECTION ATTACH TO APPROPRIATE"B" FORM
PRODUCT NAME: See Appendix A I PRODUCT NO: COATING ID NO:
MANUFACTURER: SUPPLIER:
LIST EMISSION SOURCE ID NO(S)WHERE PRODUCT IS USED:
DESCRIPTION OF USE:
PRODUCT DENSITY(LB/GAL): % BY WEIGHT % BY VOLUME
-
VOLATILE DENSITY IN PRODUCT(LB/GAL): SOLIDS
LB. VOC/GAL.SOLID APPLIED: SUPPLIED TO APPLICATOR- VOLATILES
KG. VOC/LITER SOLID APPLIED: SUPPLIED TO APPLICATOR: WATER
PRODUCT BREAKDOWN OF CONSTITUENTS(ATTACH MATERIAL SAFETY DATA SHEETS)
%BW %BV
VOC CAS OF VOLATILES OF VOLATILES REACTIVITY
CONSTITUENTS NO. IN PRODUCT IN PRODUCT (CIRCLE ONE)
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
TOTAL 100% TOTAL 100% R1 R2 R3 R1, R2, R3
TOTAL TOTAL TOTAL TOTAL
5% BV 8% BV 20%BV 20%BV
( X ) REACTIVE ( ) NONREACTIVE
COMMENTS:

SECTION D
SPECIFIC EMISSION SOURCE (EMISSION INFORMATION) D3-1
(*see note in instructions concerning state air toxics regulations)
REVISED:04/15/94 AIR QUALITY SECTION
EMISSION SOURCE DESCRIPTION: Main Spray Booth
EMISSION SOURCE ID NO: ES-2 IS THIS SOURCE A FUGITIVE SOURCE? ( ) YES (X) NO
ALTERN ATIVE OPERATING SCENARIO AOS NO: NA
EMISSION RATE IN EMISSION RATE IN
EMISSION FACTOR LBS/HR LBS/YR
POLLUTANT TYPE POTENTIAL ACTUAL POTENTIAL ACTUAL
VOC 2 0.8 0.2 1,838 393
PM 2 0.1 0.03 788 70
Ethyl Benzene
Hexane
MEK
MIBK
Styrene
Toluene
Xylene
COMMENTS:
All emission rates from Tables 2(VOC)and Table 3(PM)in D6-A(Specific Emission Information).
L µ�
5-3

SECTION D
SPECIFIC EMISSION SOURCE (REGULATORY ANALYSIS) D3-2
REVISED:06/01/94 AIR QUALITY SECTION
EMISSION SOURCE DESCRIPTION: Main Spray Booth
EMISSION SOURCE ID NO: ES-2 ALTERNATIVE OPERATING SCENARIO (AOS) NO: NA
REGULATED APPLICABLE
POLLUTANT EMISSION AND OPERATING LIMITS REGULATION
VOC Facility-wide uncontrolled photochemically reactive NCAC Subchapter 2D.0518
solvent emissions shall not exceed 40 Ibs/day except
for exempt materials. "
PM PM emissions shall not exceed 4.10 Ibs/hr* for each booth NCAC Subchapter 213.05115
Visible Emissions Visible Emissions shall not exceed 20% NCAC Subchapter 2D.0521
Others None NA
All of the Above Excess emissions reporting and malfunctions NCAC Subchapter 2D.0535
Air Quality Standards
COMMENTS:
* This facility uses a monomer styrene for molding applications. The monomer styrene is not considered
a solvent and therefore is considered exempt from requirements of NCAC 2D.0518(d). Also, some
materials on-site can be exempt from the 2D.0518 regulation via 2D.0951 (6.7 lb VOC/gal solids)
*" NCAC-North Carolina Air Code
Particulate Matter Emission Calculation:
PM emissions(Ibs/hr) = 4.1 x P"'
P = Process weight rate =2,000 Ibs/hr estimated
5-4

SECTION E
COMPLIANCE PLAN (METHOD OF COMPLIANCE) E4
REVISED:05/24/94 AIR QUALITY SECTION
EMISSION SOURCE ID NO.: ES-2 REGULATED POLLUTANT: VOC
APPLICABLE REGULATION: 15A NCAC 2D .0518
......................................................................................................... ....
...........................:................
ALTE
RNATIVE OPERATING SCE
NARIO(AOS N0: NA
MONITORING REQUIREMENTS
IS ENHANCED MONITORING APPLICABLE? ( ) YES (X) NO
IS ENHANCED MONITORING PROTOCOL ATTACHED? ( ) YES (X) NO
MONITORING DEVICE TYPE: NA
MONITORING LOCATION: NA
OTHER MONITORING METHODS (DESCRIBE IN DETAIL): Analysis of solvents provided by
supplier for photochemically reactive solvent determination.
GENERALLY DESCRIBE THE FREQUENCY AND DURATION OF MONITORING AND HOW THE DATA WILL BE
RECORDED (i.e., every 15 minutes, 1 minute instantaneous readings taken to produce an hourly average):
Method 25A testing as needed for total VOC where feasible.
TEST METHODS
REFERENCE TEST METHOD DESCRIPTION: VOCs measured by Method 25A, determination
of total gaseous organic concentration using a flame ionization analyzer from stationary
sources. Follow procedures in NCAC 2D .0501 (b) and (c).
REFERENCE TEST METHOD CITATION: ( 40 CFR Part 60, Appendix A, Method 25A)
RECORDKEEPING REQUIREMENTS
DATA (PARAMETER) BEING RECORDED: Materials usage
FREQUENCY OF RECORDKEEPING (HOW OFTEN IS DATA RECORDED): Daily material usage log
of photoreactive materials
REPORTING REQUIREMENTS
GENERALLY DESCRIBE WHAT IS REPORTED: VOC emissions will be reported annually in the
emissions inventory.
FREQUENCY: ( ) MONTHLY ( ) ONCE EVERY 6 MONTHS
( ) QUARTERLY (X) OTHER(DESCRIBE) Annually
5-5

SECTION E
COMPLIANCE PLAN (METHOD OF COMPLIANCE) E4
REVISED:05/24/94 AIR QUALITY SECTION
EMISSION SOURCE ID NO.: ES-2 REGULATED POLLUTANT: Total Particulates
APPLICABLE REGULATION: 15A NCAC 2D .0515 and .0521
IV
ALTERNATE
OPERATING SCENARIO(AOS) O
N NA
MONITORING REQUIREMENTS
IS ENHANCED MONITORING APPLICABLE? ( ) YES (X) NO
IS ENHANCED MONITORING PROTOCOL ATTACHED? ( ) YES (X) NO
MONITORING DEVICE TYPE: NA
MONITORING LOCATION: NA
OTHER MONITORING METHODS (DESCRIBE IN DETAIL): Visual inspections are performed periodically.
GENERALLY DESCRIBE THE FREQUENCY AND DURATION OF MONITORING AND HOW THE DATA WILL BE
RECORDED (i.e., every 15 minutes, 1 minute instantaneous readings taken to produce an hourly average):
Method 5 and/or 9 test will be performed as needed.
TEST METHODS
REFERENCE TEST METHOD DESCRIPTION: Visible emissons determined by Method 9,the visual
determination of the opacity from stationary sources. Particulate matter measured by Method 5,
determination of particulate emissions from stationary sources. Procedures per NCAC 2D .0501 (b)& (c).
REFERENCE TEST METHOD CITATION: ( 40 CFR Part 60,Appendix A, Method 9 )
RECORDKEEPING REQUIREMENTS
DATA (PARAMETER) BEING RECORDED: None
FREQUENCY OF RECORDKEEPING (HOW OFTEN IS DATA RECORDED): NA
REPORTING REQUIREMENTS
GENERALLY DESCRIBE WHAT IS REPORTED: Particulate matter emissions will be reported annually
in the emissions inventory and are based on material balance calculations and engineering judgement.
FREQUENCY: ( ) MONTHLY ( ) ONCE EVERY 6 MONTHS
( ) QUARTERLY (X) OTHER(DESCRIBE) Annually
5-6

SECTION B
EMISSION SOURCE (COATING/PAINTING) B7
REVISED:05/24/94 AIR QUALITY SECTION
EMISSION SOURCE DESCRIPTION: Secondary Spray Booth I EMISSION SOURCE ID NO: ES-2A
CONTROL DEVICE ID NO(S): See Comments I EMISSION POINT ID NO(S): EP-2
INDICATE WHETHER THIS SOURCE IS SUBJECTTO ( )NSPS OR ( )NESHAP REGULATIONS.
...........
LTERNATIVE OPERATING SCENARIO(AOS)NO: NA >`»
DESCRIBE PROCESS: Painting of fiberglass parts.
The spray booth is equipped with dry filters.
OPERATING SCHEDULE(ACTUAL) OPERATION DATE: January 1988
HRS/DAY: 8 1 DAYSMK: 5 WEEKS/YR• 50
SEASONAL VARIATION(%) JAN-MAR: 25% APR-JUN: 25% JUL-SEP: 25% OCT-DEC: 25%
HAT IS BEING COATED? Fiberglass parts
PE OF COATING OPERATION: Spray coating
CONTINUOUS COATING TYPE FEED SYSTEM:
MAXIMUM NO. ITEMS COATED/HOUR: MAXIMUM SPEED(FT/MIN):
FOR BATCH OPERATION I MAX. NO.ITEMS COATED/BATCH: Variable I BATCH TIME AT MAX.(MINUTES): Variable
NUMBER OF STATIONS OR BOOTHS: 1 NUMBER SPRAY GUNS: 1 TRANSFER EFF: 50% CAPTURE EF 100%
USAGE G NO. ACTUAL A E MAXIMUM DESIGN CAPACITY
.............
STATION COATING(S)APPLIED AT THIS STATION(LIST ID) GUNS GAL/HR GAL/YR GAL/HR' GAL/YR
1 Imron Paint(8.97 lb/gal) 1 1 0.04 99.8 1 467
1 Paint Activator 8.06 lb/gal) 1 0.02 37.2 1 174
( )
NO.OF BAKE OVENS: 0 METHOD OF HEATING: STEAM DIRECT FIRED
OTHER:
ELECTRIC
( ) ( )
FUEL USED: NA TOTAL MAXIMUM FIRING RATE MILLION BTU/HR : NA
.................................
MAXIMUM ANNUAL FUEL USE: NA MAXIMUM HOURLY FUEL USE: NA
ACTUAL ANNUAL FUEL USE: NA ACTUAL HOURLY FUEL USE: NA
DESCRIBE ANY MONITORING DEVICES,GAUGES,OR TEST PORTS: None
INDICATE ALL REQUESTED STATE AND FEDERALLY ENFORCEABLE PERMIT LIMITS(e.g.,hours of operation,material input rates,
emission rates,etc.)AND DESCRIBE HOW THESE LIMITS ARE MONITORED AND WITH WHAT FREQUENCY.
COMMENTS: According to NCAC 15A 2Q .0102 (b)(2)(D)water wash and dry filters that are an integral part of the paint
spray booth are not considered air pollution control devices.
" Due to the nature of spray painting for this process, there is no maximum capacity on an hourly basis. It is
unreasonable to assume a spray gun can spray paint continuously. Therefore, 1 gal/hr is an estimated maximum
capacity.
6-1

SECTION D
PRODUCT ANALYSIS WORKSHEET (VOC EMISSIONS) D1
REVISED:05/24/94 AIR QUALITY SECTION ATTACH TO APPROPRIATE"B"FORM
PRODUCT NAME: See Appendix A I PRODUCT NO: COATING ID NO:
MANUFACTURER: SUPPLIER:
LIST EMISSION SOURCE ID NO(S)WHERE PRODUCT IS USED:
DESCRIPTION OF USE:
PRODUCT DENSITY(LB/GAL): %BY WEIGHT % BY VOLUME
VOLATILE DENSITY IN PRODUCT(LB/GAL): SOLIDS
LB. VOC/GAL.SOLID APPLIED: SUPPLIED TO APPLICATOR: VOLATILES
KG. VOC/LITER SOLID APPLIED: SUPPLIED TO APPLICATOR: WATER
PRODUCT BREAKDOWN OF CONSTITUENTS(ATTACH MATERIAL SAFETY DATA SHEETS)
%BW % BV
VOID CAS OF VOLATILES OF VOLATILES REACTIVITY
CONSTITUENTS NO. IN PRODUCT IN PRODUCT (CIRCLE ONE)
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
TOTAL 100% TOTAL 100% R1 R2 R3 R1, R2, R3
TOTAL TOTAL TOTAL TOTAL
5% BV 8% BV 20% BV 20%BV
( X ) REACTIVE ( ) NONREACTIVE
COMMENTS:
6-2

SECTION D
SPECIFIC EMISSION SOURCE (EMISSION INFORMATION) D3-1
(*see note in instructions concerning state air toxics regulations)
REVISED:04/15/94 AIR QUALITY SECTION
EMISSION SOURCE DESCRIPTION: Secondary Spray Booth
EMISSION SOURCE ID NO: ES-2A IS THIS SOURCE A FUGITIVE SOURCE? ( ) YES (X) NO
TIVE OPER T G ALTERNA A IN SCENARIO (AOS) NO: NA
EMISSION RATE IN EMISSION RATE IN
EMISSION FACTOR LBS/HR LBSNR
POLLUTANT TYPE POTENTIAL ACTUAL POTENTIAL ACTUAL
VOC 2 0.1 0.03 344 74
PM 2 0.1 0.03 788 70
Ethyl Benzene
Hexane
MEK
MIBK
Styrene
Toluene
Xylene
COMMENTS:
All emission rates from Tables 2(VOC)and Table 3(PM)in D6-A(Specific Emission Information).
6-3

SECTION D
SPECIFIC EMISSION SOURCE (REGULATORY ANALYSIS) D3-2
REVISED:06/01/94 AIR QUALITY SECTION
EMISSION SOURCE DESCRIPTION: Secondary Spray Booth
EMISSION SOURCE ID NO: ES-2A ALTERNATIVE OPERATING SCENARIO (AOS) NO: NA
REGULATED APPLICABLE
POLLUTANT EMISSION AND OPERATING LIMITS REGULATION
VOC Facility-wide uncontrolled photochemically reactive NCAC Subchapter 2D.0518
solvent emissions shall not exceed 40 Ibs/day except
for exempt materials. *
PM PM emissions shall not exceed 4.10 Ibs/hr**for each booth NCAC Subchapter 2D .0515
Visible Emissions Visible Emissions shall not exceed 20% NCAC Subchapter 2D.0521
Others None NA
All of the Above Excess emissions reporting and malfunctions NCAC Subchapter 2D.0535
Air Quality Standards
COMMENTS:
* This facility uses a monomer styrene for molding applications. The monomer styrene is not considered
a solvent and therefore is considered exempt from requirements of NCAC 2D.0518. Also,some
materials on-site can be exempt from the 2D.0518 regulation via 2D .0951 (6.7 lb VOC/gal solids)
** NCAC -North Carolina Air Code
Particulate Matter Emission Calculation:
PM emissions(Ibs/hr) = 4.1 x po.67
P = Process weight rate =2,000 Ibs/hr estimated
6-4

SECTION E
COMPLIANCE PLAN (METHOD OF COMPLIANCE) E4
REVISED:05/24/94 AIR QUALITY SECTION
EMISSION SOURCE ID NO. : ES-2A REGULATED POLLUTANT: VOC
APPLICABLE REGULATION: 15A NCAC 2D .0518
ALTERNATIVE OP
ERATING SCEN
ARIO AOS NO: NA
( )
MONITORING REQUIREMENTS
IS ENHANCED MONITORING APPLICABLE? ( ) YES (X) NO
IS ENHANCED MONITORING PROTOCOL ATTACHED? ( ) YES (X) NO
MONITORING DEVICE TYPE: NA
MONITORING LOCATION: NA
OTHER MONITORING METHODS (DESCRIBE IN DETAIL): Analysis of solvents provided by
supplier for photochemically reactive solvent determination.
GENERALLY DESCRIBE THE FREQUENCY AND DURATION OF MONITORING AND HOW THE DATA WILL BE
RECORDED (i.e., every 15 minutes, 1 minute instantaneous readings taken to produce an hourly average):
Method 25A testing as needed for total VOC where feasible.
TEST METHODS
REFERENCE TEST METHOD DESCRIPTION: VOCs measured by Method 25A, determination
of total gaseous organic concentration using a flame ionization analyzer from stationary
sources. Follow procedures in NCAC 2D .0501 (b) and (c).
REFERENCE TEST METHOD CITATION: ( 40 CFR Part 60, Appendix A, Method 25A)
RECORDKEEPING REQUIREMENTS
DATA (PARAMETER) BEING RECORDED: Materials usage
FREQUENCY OF RECORDKEEPING (HOW OFTEN IS DATA RECORDED): Daily material usage log
of photoreactive materials
REPORTING REQUIREMENTS
GENERALLY DESCRIBE WHAT IS REPORTED: VOC emissions will be reported annually in the
emissions inventory.
FREQUENCY: ( ) MONTHLY ( ) ONCE EVERY 6 MONTHS
( ) QUARTERLY (X) OTHER(DESCRIBE) Annually
6-5

SECTION E
COMPLIANCE PLAN (METHOD OF COMPLIANCE) E4
REVISED:05/24/94 AIR QUALITY SECTION
EMISSION SOURCE ID NO. : ES-2A REGULATED POLLUTANT: Total Particulates
APPLICABLE REGULATION: 15A NCAC 2D .0515 and .0521
ALTE
RNATIVE OPERATING SCENARIO AOS NO: NA
MONITORING REQUIREMENTS
IS ENHANCED MONITORING APPLICABLE? ( ) YES (X) NO
IS ENHANCED MONITORING PROTOCOL ATTACHED? ( ) YES (X) NO
MONITORING DEVICE TYPE: NA
MONITORING LOCATION: NA
OTHER MONITORING METHODS (DESCRIBE IN DETAIL): Visual inspections are performed periodically.
GENERALLY DESCRIBE THE FREQUENCY AND DURATION OF MONITORING AND HOW THE DATA WILL BE
RECORDED (i.e., every 15 minutes, 1 minute instantaneous readings taken to produce an hourly average):
Method 5 and/or 9 test will be performed as needed.
TEST METHODS
REFERENCE TEST METHOD DESCRIPTION: Visible emissons determined by Method 9,the visual
determination of the opacity from stationary sources. Particulate matter measured by Method 5,
determination of particulate emissions from stationary sources. Procedures per NCAC 2D .0501 (b) & (c).
REFERENCE TEST METHOD CITATION: ( 40 CFR Part 60,Appendix A, Method 9 )
RECORDKEEPING REQUIREMENTS
DATA (PARAMETER) BEING RECORDED: None
FREQUENCY OF RECORDKEEPING (HOW OFTEN IS DATA RECORDED): NA
REPORTING REQUIREMENTS
GENERALLY DESCRIBE WHAT IS REPORTED: Particulate matter emissions will be reported annually
in the emissions inventory and are based on material balance calculations and engineering judgement.
FREQUENCY: ( MONTHLY ( ) ONCE EVERY 6 MONTHS
( ) QUARTERLY (X) OTHER(DESCRIBE) Annually
6-6

SECTION B
EMISSION SOURCE (GENERAL) B1
REVISED:04/15/94 AIR QUALITY SECTION
\:,xl EMISSION SOURCE DESCRIPTION: Mold Tooling and Lay-up Building EMISSION SOURCE ID NO: ES-3
CONTROL DEVICE ID NO(S): See Comments I EMISSION POINT ID NO(S): See Comments
INDICATE WHETHER THIS SOURCE IS SUBJECT TO ( ) NSPS OR ( )NESHAP REGULATIONS.
OPERATING
ALTERNATIVE
SCENARIO AOS NO: NA
DESCRIBE PROCESS: The fiberglass molds are fabricated from liquid vinyl ester resin reinforced with glass fibers using
a combination of hand and spray lay-up techniques. The PM emissions generated in this process
are contained within building enclosure.
OPERA January TION DATE: Janua 1988
e
- - 5 O 5 5 JUL-SEP: � 25 OCT DEC: 2 /e SEASONAL VARIATI N(.6) JAN-MAR: 2 /e . APR JUN:• 2 /o /o
.........................
........................
.........................
........................
.........................
........................
MATERIALS ENTERING PROCESS-CONTINUOUS PROCESS MAX.DESIGN REQUESTED CAPACITY
TYPE UNITS CAPACITY(UNITIYEAR) LIMITATION(UNIT/YEAR)
Vinyl Ester Resin lb 529,094 NA
Gel Coat lb 129,837 NA
Corebond lb 17,548 NA
Methyl Ethyl Ketone Peroxide lb 10,967 NA
MATERIALS ENTERING PROCESS - BATCH OPERATION MAX.DESIGN REQUESTED CAPACITY
TYPE UNITS CAPACITY(UNIT/BATCH) LIMITATION (UNIT/BATCH)
MAXIMUM DESIGN CAPACITY(BATCHES/YR): NA MAXIMUM DESIGN CAPACITY(BATCHES/HR): NA
FUEL USED: NA TOTAL MAXIMUM FIRING RATE(MILLION BTU/HR): NA
MAX.CAPACITY HOURLY FUEL USE: NA MAX.CAPACITY ANNUAL FUEL USE: NA
DESCRIBE ANY MONITORING DEVICES,GAUGES,OR TEST PORTS: None
INDICATE ALL REQUESTED STATE AND FEDERALLY ENFORCEABLE PERMIT LIMITS(e.g.,hours of operation,material input rates,
emission rates,etc.)AND DESCRIBE HOW THESE LIMITS ARE MONITORED AND WITH WHAT FREQUENCY.
COMMENTS: Emission Point IDs Control Device IDs
Fiberglass cutting and grinding: EP-22, EP-23, EP-24 CD-22,CD-23, CD-24
Gel spraying and curing booth: EP-25 CD-25
Small parts lay-up/chopper gun: EP-26, EP-27, EP-28 CD-26,CD-27, CD-28
7-1

SECTION B
EMISSION SOURCE (COATING/PAINTING) B7
REVISED:05/24/94 AIR QUALITY SECTION
t J{ EMISSION SOURCE DESCRIPTION: Mold Tooling and Lay-up Building EMISSION SOURCE ID NO: ES-3
CONTROL DEVICE ID NO(S): See Comments I EMISSION POINT ID NO(S): EP-25
INDICATE WHETHER THIS SOURCE IS SUBJECT TO ( )NSPS OR ( )NESHAP REGULATIONS.
ALTERNATIVE OPERATI
NG SCENAR
IO AOS NO: NA
( )
DESCRIBE PROCESS: The gel coat is sprayed on the fiberglass molds. The gel coat spray booth located in the
small parts lay-up building is used mainly to coat small boat components.
The spray booth is equipped with dry filters and water impingement basin.
OPERATING SCHEDULE(ACTUAL) OPERATION DATE: January 1988
H RS/DAY: 8 DAYS NK: 5 WEEKS/YR: 50 SEASONAL VARIATION(%) JAN-MAR: 25% APR-JUN: 25% JUL-SEP: 25% OCT-DEC: 25%
HAT IS BEING COATED? Fiberglass parts
PE OF COATING OPERATION: Spray coating
CONTINUOUS COATING TYPE FEED SYSTEM: Not Applicable
MAXIMUM NO. ITEMS COATED/HOUR: Not Applicable I MAXIMUM SPEED(FT/MIN): Not Applicable
FOR BATCH OPERATION MAX.NO. ITEMS COATED/BATCH: Variable BATCH TIME AT MAX.(MINUTES): Variable
NUMBER OF STATIONS OR BOOTHS: 1 NUMBER SPRAY GUNS: 1 TRANSFER EFF: 50% CAPTURE EF 100%
NO. ACTUAL USAGE MAXIMUM DESIGN CAPACITY ::>:>::>: > >:
....................
....................
...................
STATION COATING(S)APPLIED AT THIS STATION(LIST ID) GUNS GAUHR GAUYR GAUHR GAL/YR
1 Gel Coat (10.43lb/gal) 1 1.1 2,660 4.3 12,448
NO.OF BAKE OVENS: 0 METHOD OF HEATING: ( )STEAM ( )DIRECT FIRED
ELECTRIC OTHER:
USED: NA TOTAL MAXIMUM FIRING RATE MILLION BTU/HR : NA
FUEL ( )
MAXIMUM ANNUAL FUEL USE: NA MAXIMUM HOURLY FUEL USE: NA
ACTUAL ANNUAL FUEL USE: NA ACTUAL HOURLY FUEL USE: NA
DESCRIBE ANY MONITORING DEVICES,GAUGES,OR TEST PORTS: None
INDICATE ALL REQUESTED STATE AND FEDERALLY ENFORCEABLE PERMIT LIMITS(e.g.,hours of operation,material input rates,
emission rates,etc.)AND DESCRIBE HOW THESE LIMITS ARE MONITORED AND WITH WHAT FREQUENCY.
COMMENTS: According to NCAC 15A 2CI.0102(b)(2)(D)water wash and dry filters that are an integral part of the paint
spray booth are not considered air pollution control devices.
Potentail hourly paint usage based on increased factor of potential yearly hrs/actual yearly hrs
7-2

SECTION C
CONTROL DEVICE (GENERAL) C1
REVISED:04/15/94 AIR QUALITY SECTION
CONTROL DEVICE ID NO: See Description CONTROLS EMISSIONS FROM WHICH EMISSION SOURCE ID NO(S): ES-3
EMISSION POINT ID NO(S)See Description POSITION IN SERIES OF CONTROLS NO. 1 OF 1 UNITS
MANUFACTURER: Airguard Industries, Inc. MODEL NO: PB 203 (Dry filter material)
LTERNATIVE OPERATING SCENARIO(AOS)NO: NA
DESCRIBE CONTROL SYSTEM: The PM control system consists of three dry filters installed on the
small part lamination lay-up/chopper gun areas. The affected emission points are EP-25, EP-26, EP-27,and
EP-28. The respective control devices are CD-26, CD-27,and CD-28. The emission rate shown below represents
an emission rate for all filter pads at the source.
POLLUTANT(S)COLLECTED: PM
CORRESPONDING EFFICIENCY: 90% % % %
EFFICIENCY DETERMINATION CODE: 1
BEFORE CONTROL EMISSION RATE(LB/HR): 1_9
FTER CONTROL EMISSION RATE(LB/HR): 0.2
PRESSURE DROP(IN. H20): Not Available
INLET TEMPERATURE(F): Ambient room temp. OUTLET TEMPERATURE (F): Ambient room temperature
INLET AIR FLOW RATE(ACFM): 2,500 OUTLET AIR FLOW RATE(ACFM): 2,500
INLET AIR FLOW VELOCITY(FT/SEC): 6.6 OUTLET AIR FLOW VELOCITY(FT/SEC): 6.6
INLET MOISTURE CONTENT(%): Ambient room moist. NOWN
COLLECTION SURFACE AREA(FT2): Not Applicable FUEL USED: NA FUEL USAGE RATE: NA
DESCRIBE STARTUP PROCEDURES: Not Applicable
DESCRIBE MAINTENANCE PROCEDURES: Cartridge(dry)filters are replaced at weekly intervals.
Spent filters are disposed in the landfill with regular plant refuse.
DESCRIBE ANY AUXILIARY MATERIALS INTRODUCED INTO THE CONTROL SYSTEM: Not Applicable
DESCRIBE ANY MONITORING DEVICES,GAUGES,TEST PORTS, ETC: None
SHOW BY DIAGRAM THE RELATIONSHIP OF THE CONTROL DEVICE TO ITS EMISSION SOURCE(S):
Typical Dry Filter Layout
Dry Filter -�
Emission Source, ES-3 Emission Points, EP-(25-28)
ATTACH MANUFACTURER'S SPECIFICATIONS,SCHEMATICS,AND ALL OTHER DRAWINGS NECESSARY TO DESCRIBE THIS CONTROL
DEVICE AND ITS RELATIONSHIP TO ITS EMISSION SOURCE.
7-3

SECTION C
CONTROL DEVICE (GENERAL) C1
REVISED:04/15/94 AIR QUALITY SECTION
CONTROL DEVICE ID NO: See Description CONTROLS EMISSIONS FROM WHICH EMISSION SOURCE ID NO(S): ES-3
EMISSION POINT ID NO(S)See Description POSITION IN SERIES OF CONTROLS NO. 1 OF 1 UNITS
MANUFACTURER: Airguard Industries, Inc. MODEL NO: PB 203 (Dry filter material)
LTERNATIVE OPERATING SCENARIO(AOS) NO: NA
DESCRIBE CONTROL SYSTEM: The PM control system consists of three dry filters installed on the
fiberglass cutting and grinding areas. The affected emission points are EP-22, EP-23,and EP-24.
The respective control devices are CD-22, CD-23, and CD-24. The emission rate shown below represents
an emission rate for all filter pads at the source.
POLLUTANT(S)COLLECTED: PM
CORRESPONDING EFFICIENCY: 90% % % %
EFFICIENCY DETERMINATION CODE: 1
BEFORE CONTROL EMISSION RATE(LB/HR): 1_9
FTER CONTROL EMISSION RATE(LB/HR): 0.2
PRESSURE DROP(IN.H20): Not Available
INLET TEMPERATURE(F): Ambient room temp. OUTLET TEMPERATURE (F): Ambient room temperature
INLET AIR FLOW RATE(ACFM): 2,500 OUTLET AIR FLOW RATE(ACFM): 2,500
INLET AIR FLOW VELOCITY(FT/SEC): 6.6 OUTLET AIR FLOW VELOCITY(FT/SEC): 6.6
INLET MOISTURE CONTENT(%): Ambient room moist
COLLECTION SURFACE AREA(FT2): Not Applicable FUEL USED: NA FUEL USAGE RATE: NA
DESCRIBE STARTUP PROCEDURES: Not Applicable
DESCRIBE MAINTENANCE PROCEDURES: Cartridge(dry)filters are replaced at weekly Intervals.
Spent filters are disposed in the landfill with regular plant refuse.
DESCRIBE ANY AUXILIARY MATERIALS INTRODUCED INTO THE CONTROL SYSTEM: Not Applicable
i
DESCRIBE ANY MONITORING DEVICES,GAUGES,TEST PORTS,ETC: None
SHOW BY DIAGRAM THE RELATIONSHIP OF THE CONTROL DEVICE TO ITS EMISSION SOURCE(S):
Typical Dry Filter Layout
Dry Filter
Emission Source, ES-3 G� Emission Points, EP-(22-24)
ATTACH MANUFACTURER'S SPECIFICATIONS,SCHEMATICS,AND ALL OTHER DRAWINGS NECESSARY TO DESCRIBE THIS CONTROL
DEVICE AND ITS RELATIONSHIP TO ITS EMISSION SOURCE.
7-4

SECTION D
SPECIFIC EMISSION SOURCE (EMISSION INFORMATION) FD-3-T 1
(*see note in instructions concerning state air toxics regulations)
REVISED:04/15/94 AIR QUALITY SECTION
EMISSION SOURCE DESCRIPTION: Mold Tooling and Lay-up Building
EMISSION SOURCE ID NO: ES3 IS THIS SOURCE A FUGITIVE SOURCE? YES (X) NO
.............................................
.. .......................
JALTER
NATIVE OPERATING SCENARIO (AOS) NO: NA
EMISSION RATE IN EMISSION RATE IN
EMISSION FACTOR LBS/HR LBS/YR
POLLUTANT TYPE POTENTIAL I ACTUAL POTENTIAL ACTUAL
voc 2 22.0 4.7 51,488 11,003
PM 2 0.6 0.2 4,993 445
Dimethyl Phthalate
Methylene Chloride
Styrene
COMMENTS:
All emission rates from Tables 2(VOC)and Table 3(PM)in D6-A(Specific Emission Information).
7-5

SECTION D
SPECIFIC EMISSION SOURCE (REGULATORY ANALYSIS) D3-2
REVISED:06/01/94 AIR QUALITY SECTION
EMISSION SOURCE DESCRIPTION: Mold Tooling and Lay-up Building
EMISSION SOURCE ID NO: ES-3 ALTERNATIVE OPERATING SCENARIO (AOS) NO: NA
REGULATED APPLICABLE
POLLUTANT EMISSION AND OPERATING LIMITS REGULATION
VOC Facility-wide uncontrolled photochemically reactive NCAC Subchapter 213.05118
solvent emissions shall not exceed 40 Ibs/day except
for exempt materials. "
PM PM emissions shall not exceed 2.91 Ibs/hr"for each booth NCAC Subchapter 2D.0515
Visible Emissions Visible Emissions shall not exceed 20% NCAC Subchapter 2D.0521
Others None NA
All of the Above Excess emissions reporting and malfunctions NCAC Subchapter 2D .0535
Air Quality Standards
i
COMMENTS:
This facility uses a monomer styrene for molding applications. The monomer styrene is not considered
a solvent and therefore is considered exempt from requirements of NCAC213.0518 (d). Also,some
materials on-site can be exempt from the 2D.0518 regulation via 2D .0951 (6.7 lb VOC/gal solids)
NCAC-North Carolina Air Code
Particulate Matter Emission Calculation:
PM emissions(Ibs/hr) = 4.1 x p0.17
P = Process weight rate = 1,200 Ibs/hr estimated
7-6

SECTION E
COMPLIANCE PLAN (METHOD OF COMPLIANCE) E4
REVISED:05/24/94 AIR QUALITY SECTION
EMISSION SOURCE ID NO.: ES-3 REGULATED POLLUTANT: VOC
APPLICABLE REGULATION: 15A NCAC 213 .0518
TIVE OPERATING SC
ENARIO CENARIO AOS NO: A LT N
MONITORING REQUIREMENTS
IS ENHANCED MONITORING APPLICABLE? ( ) YES (X) NO
IS ENHANCED MONITORING PROTOCOL ATTACHED? ( ) YES (X) NO
MONITORING DEVICE TYPE: NA
MONITORING LOCATION: NA
OTHER MONITORING METHODS (DESCRIBE IN DETAIL): Analysis of solvents provided by
supplier for photochemically reactive solvent determination.
GENERALLY DESCRIBE THE FREQUENCY AND DURATION OF MONITORING AND HOW THE DATA WILL BE
RECORDED (i.e., every 15 minutes, 1 minute instantaneous readings taken to produce an hourly average):
Method 25A testing as needed for total VOC where feasible.
TEST METHODS
REFERENCE TEST METHOD DESCRIPTION: VOCs measured by Method 25A, determination
of total gaseous organic concentration using a flame ionization analyzer from stationary
sources. Follow procedures in NCAC 2D .0501 (b) and (c).
REFERENCE TEST METHOD CITATION: (40 CFR Part 60,Appendix A, Method 25A)
RECORDKEEPING REQUIREMENTS
DATA (PARAMETER) BEING RECORDED: Materials usage
FREQUENCY OF RECORDKEEPING (HOW OFTEN IS DATA RECORDED): Daily material usage log
of photoreactive materials
REPORTING REQUIREMENTS
GENERALLY DESCRIBE WHAT IS REPORTED: VOC emissions will be reported annually in the
emissions inventory.
FREQUENCY: ( ) MONTHLY ( ) ONCE EVERY 6 MONTHS
r ( ) QUARTERLY (X) OTHER(DESCRIBE) Annually
7-7

SECTION E
COMPLIANCE PLAN (METHOD OF COMPLIANCE) E4
REVISED:05/24/94 AIR QUALITY SECTION
EMISSION SOURCE ID NO.: ES-3 REGULATED POLLUTANT: Total Particulates
APPLICABLE REGULATION: 15A NCAC 2D .0515 and .0521
LT I E OPERA
TING SCENARIO AOS NO: NA AT V ERN MONITORING REQUIREMENTS
IS ENHANCED MONITORING APPLICABLE? ( ) YES (X) NO
IS ENHANCED MONITORING PROTOCOL ATTACHED? ( ) YES (X) NO
MONITORING DEVICE TYPE: NA
MONITORING LOCATION: NA
OTHER MONITORING METHODS (DESCRIBE IN DETAIL): Visual inspections are performed periodically.
GENERALLY DESCRIBE THE FREQUENCY AND DURATION OF MONITORING AND HOW THE DATA WILL BE
RECORDED (i.e., every 15 minutes, 1 minute instantaneous readings taken to produce an hourly average):
Method 5 and/or 9 test will be performed as needed.
TEST METHODS
REFERENCE TEST METHOD DESCRIPTION: Visible emissons determined by Method 9,the visual
determination of the opacity from stationary sources. Particulate matter measured by Method 5,
determination of particulate emissions from stationary sources. Procedures per NCAC 2D .0501 (b)&(c).
REFERENCE TEST METHOD CITATION: ( 40 CFR Part 60,Appendix A, Method 9 )
RECORDKEEPING REQUIREMENTS
DATA (PARAMETER) BEING RECORDED: None
FREQUENCY OF RECORDKEEPING (HOW OFTEN IS DATA RECORDED): NA
REPORTING REQUIREMENTS
GENERALLY DESCRIBE WHAT IS REPORTED: Particulate matter emissions will be reported annually
in the emissions inventory and are based on material balance calculations and engineering judgement.
FREQUENCY: ) MONTHLY ( ) ONCE EVERY 6 MONTHS
( ) QUARTERLY (X) OTHER(DESCRIBE) Annually
7-8

SECTION B
EMISSION SOURCE (GENERAL)
REVISED:04/15/94 AIR QUALITY SECTION
EMISSION SOURCE DESCRIPTION: Service&Warranty/Racing Building 1EMISSION SOURCE ID NO: ES-5
CONTROL DEVICE ID NO(S): CD-29,CD-30 I EMISSION POINT ID NO(S): EP-29, EP-30
INDICATE WHETHER THIS SOURCE IS SUBJECT TO NSPS OR NESHAP REGULATIONS.
.... ......... .......... .......................................................... ......
...........................................
................................... .......... .............
..................I.................... ............I................................. .......... ............
IALTERNATIVE OPERATING SCENARIO(AOS)NO: NA
.......... .
DESCRIBE PROCESS: The fiberglass products for racing powerboats are fabricated from liquid vinyl ester resin reinforced
reinforced with glass fiber using a combination of hand and spray lay-up techniques on a gel coat substrate.
-Further,finished boats are warranty serviced and repaired in this area.
.....................................................
......................
...............................
.............. .............................. ......................................................
................................................ ......
..... ....................................
.......................
OPERATION DATE:• January 1988 ............. .......
.......................... ... ......
SEASONAL VARIATION(%) 1JAN-MAR: 25% 1APR-JUN: 25% 25% JOCT-DEC: 25
.........................
......................
MATERIALS ENTERING PROCESS-CONTINUOUS PROCESS MAX.DESIGN REQUESTED CAPACITY
...........
...........
TYPE UNITS CAPACITY(UNIT/YEAR) LIMITATION(UNIT/YEAR)
Vinyl Ester Resin lb 238,092 NA
Gel Coat lb 58,426 NA
Methyl Ethyl Ketone Peroxide lb 4,935 NA
Imron Paint lb 2,464 NA
Paint Activator lb 842 NA
........................
................................................
...I............................................
...I.....I I...............................
MATERIALS ENTERING PROCESS - BATCH OPERATION MAX.DESIGN REQUESTED CAPACITY
TYPE UNITS CAPACITY(UNIT/BATCH) LIMITATION(UNIT/YEAR)
MAXIMUM DESIGN CAPACITY(BATCHESfYR): NA IMAXIMUM DESIGN CAPACITY(BATCHES/HR): NA
FUEL USED: NA [TOTAL MAXIMUM FIRING RATE(MILLION BTU/HR): NA
MAX.CAPACITY HOURLY FUEL USE: NA IMAX.CAPACITY ANNUAL FUEL USE: NA
DESCRIBE ANY MONITORING DEVICES,GAUGES,OR TEST PORTS: None
INDICATE ALL REQUESTED STATE AND FEDERALLY ENFORCEABLE PERMIT LIMITS(e.g.,hours of operation,material input rates,
emission rates,etc.)AND DESCRIBE HOW THESE LIMITS ARE MONITORED AND WITH WHAT FREQUENCY.
COMMENTS:
8-1

SECTION B
EMISSION SOURCE (COATING/PAINTING) B7
REVISED:05/24/94 AIR QUALITY SECTION
EMISSION SOURCE DESCRIPTION: Service$Warranty I Racing Building EMISSION SOURCE ID NO: ES-5
CONTROL DEVICE ID NO(S): None I EMISSION POINT ID NO(S): EP-29, EP-30
INDICATE WHETHER THIS SOURCE IS SUBJECT TO ( )NSPS OR ( )NESHAP REGULATIONS.
ALTERNATIVE OPE
RATING SCE
NARIO OS A NO: NA
DESCRIBE PROCESS: The gel coat is applied to finished boats for service&warranty repairs.
The spray booth is equipped with dry filters.
OPERATING SCHEDULE(ACTUAL) OPERATION DATE: January 1988
8 DAYSANK: 5 S/Y 5 H
RSlDAY: WEEK R. 0
SEASONAL VARIATION(%) JAN-MAR: 25% APR-JUN: 25% JUL-SEP: 25% OCT-DEC: 25%
HAT IS BEING COATED? Fiberglass parts
PE OF COATING OPERATION: Spray coating
CONTINUOUS COATING TYPE FEED SYSTEM: Not Applicable
MAXIMUM NO. ITEMS COATED/HOUR: Not Applicable I MAXIMUM SPEED(FT/MIN): Not Applicable
FOR BATCH OPERATION MAX. NO. ITEMS COATED/BATCH: Variable BATCH TIME AT MAX.(MINUTES): Variable
NUMBER OF STATIONS OR BOOTHS: 1 NUMBER SPRAY GUNS: 1 TRANSFER EFF: 50% CAPTURE EF 100%
NO. ACTUAL USAGE MAXIMUM DESIGN CAPACITY':;::;::;; ;< i>
....................
...................
....................
....................
....................
....................
....................
....................
....................
....................
STATION COATING(S)APPLIED AT THIS STATION(LIST ID) GUNS GAUHR GAL/YR GAUHR* GAL/YR
1 Gel Coat (10.43lb/gal) 1 0.5 665.1 3.4 5,602
1 Imron Paint(8.97 lb/gal) 1 0.03 32.6 1 275
1 Paint Activator(8.06 Ib/gal) 1 0.01 12.4 1 105
NO.OF BAKE OVENS: 0 METHOD OF HEATING: ( )STEAM ( )DIRECT FIRED
ELECTRIC
( ) OTHER:( )
FUEL USED: NA TOTAL MAXIMUM FIRING RATE(MILLION BTU/HR): NA
MAXIMUM ANNUAL FUEL USE: NA MAXIMUM HOURLY FUEL USE: NA
ACTUAL ANNUAL FUEL USE: NA ACTUAL HOURLY FUEL USE: NA
DESCRIBE ANY MONITORING DEVICES,GAUGES,OR TEST PORTS: None
INDICATE ALL REQUESTED STATE AND FEDERALLY ENFORCEABLE PERMIT LIMITS(e.g.,hours of operation,material input rates,
emission rates,etc.)AND DESCRIBE HOW THESE LIMITS ARE MONITORED AND WITH WHAT FREQUENCY.
COMMENTS: According to NCAC 15A 2Q.0102 (b)(2)(D)water wash and dry filters that are an integral part of the paint
spray booth are not considered air pollution control devices.
* Due to the nature of spray painting for this process, there is no maximum capacity on an hourly basis. It is
unreasonable to assume a spray gun can spray paint continuously. Therefore, 1 gal/hr is an estimated maximum
capacity.
8-2

SECTION C
CONTROL DEVICE (GENERAL) C1
REVISED:04/15/94 AIR QUALITY SECTION
CONTROL DEVICE ID NO: CD-29, CD-30 CONTROLS EMISSIONS FROM WHICH EMISSION SOURCE ID NO(S): ES-5
EMISSION POINT ID NO(S)EP-29, EP-30 I POSITION IN SERIES OF CONTROLS NO. 1 OF 1 UNITS
MANUFACTURER: Airguard Industries, Inc. MODEL NO: PB 203 (Dry filter material)
LTERNATIVE OPERATING SCENARIO(AOS)NO: NA
DESCRIBE CONTROL SYSTEM: The PM control system consists of three dry filters installed on the
booth in the Service and Warrenty area. The affected emission points are EP-29,and EP-30.
The respective control devices are CD-29,and CD-30. The emission rate shown below represents
an emission rate for all filter pads at the source.
POLLUTANT(S)COLLECTED: PM
CORRESPONDING EFFICIENCY: 90% % % %
EFFICIENCY DETERMINATION CODE: 1
BEFORE CONTROL EMISSION RATE(LB/HR): 0.55
FTER CONTROL EMISSION RATE(LB/HR): 0.06
PRESSURE DROP(IN. H20): Not Available
INLETTEMPERATURE(F): Ambient room temp. OUTLET TEMPERATURE (F): Ambient room temperature
INLET AIR FLOW RATE(ACFM): 2,500 OUTLET AIR FLOW RATE(ACFM): 2,500
INLET AIR FLOW VELOCITY(FT/SEC): 6.6 OUTLET AIR FLOW VELOCITY(FT/SEC): 6.6
INLET MOISTURE CONTENT(4%): Ambient room moist.
COLLECTION SURFACE AREA(FT2): Not Applicable FUEL USED: NA FUEL USAGE RATE: NA
DESCRIBE STARTUP PROCEDURES: Not Applicable
DESCRIBE MAINTENANCE PROCEDURES: Cartridge(dry)filters are replaced at weekly intervals.
Spent filters are disposed in the landfill with regular plant refuse.
DESCRIBE ANY AUXILIARY MATERIALS INTRODUCED INTO THE CONTROL SYSTEM: Not Applicable
DESCRIBE ANY MONITORING DEVICES,GAUGES,TEST PORTS,ETC: None
SHOW BY DIAGRAM THE RELATIONSHIP OF THE CONTROL DEVICE TO ITS EMISSION SOURCE(S):
Typical Dry Filter Layout
Dry Filter
Emission Source, ES-5
Emission Points, EP-(29&30)
ATTACH MANUFACTURER'S SPECIFICATIONS,SCHEMATICS,AND ALL OTHER DRAWINGS NECESSARY TO DESCRIBE THIS CONTROL
DEVICE AND ITS RELATIONSHIP TO ITS EMISSION SOURCE.
8-3

SECTION D
SPECIFIC EMISSION SOURCE (EMISSION INFORMATION) D3-1
(`see note in instructions concerning state air toxics regulations)
REVISED:04/15/94 AIR QUALITY SECTION
EMISSION SOURCE DESCRIPTION: Service&Warranty 1 Racing Building
EMISSION SOURCE ID NO: ES-5 IS THIS SOURCE A FUGITIVE SOURCE? ( ) YES (X) NO
A TERNA L TIVE OPERATING SCENARIO (AOS) NO: NA
EMISSION RATE IN EMISSION RATE IN
EMISSION FACTOR LBS/HR LBS/YR
POLLUTANT TYPE POTENTIAL ACTUAL POTENTIAL ACTUAL
VOC 2 17.85 2.12 23,203 2,755
PM 2 0.17 0.06 1,445 72
Dimethyl Phthalate
Ethyl Benzene
Hexane
MEK
Methylene Chloride
MIBK
Styrene
Toluene
Xylene
COMMENTS:
All emission rates from Tables 2(VOC)and Table 3(PM)in D6-A(Specific Emission Information).
8-4

SECTION D
SPECIFIC EMISSION SOURCE (REGULATORY ANALYSIS) D3-2
REVISED:06/01/94 AIR QUALITY SECTION
EMISSION SOURCE DESCRIPTION: Service&Warranty I Racing Building
EMISSION SOURCE ID NO: ES-5 ALTERNATIVE OPERATING SCENARIO (AOS) NO: NA
REGULATED APPLICABLE
POLLUTANT EMISSION AND OPERATING LIMITS REGULATION
VOC Facility-wide uncontrolled photochemically reactive NCAC Subchapter 2D.0518
solvent emissions shall not exceed 40 Ibs/day except
for exempt materials. *
PM PM emissions shall not exceed 2.91 Ibs/hr**for each booth NCAC Subchapter 2D.0515
Visible Emissions Visible Emissions shall not exceed 20% NCAC Subchapter 2D.0521
Others None NA
All of the Above Excess emissions reporting and malfunctions NCAC Subchapter 2D.0535
Air Quality Standards
COMMENTS:
* This facility uses a monomer styrene for molding applications. The monomer styrene is not considered
a solvent and therefore is considered exempt from requirements of NCAC 2D.0518(d). Also, some
materials on-site can be exempt from the 2D .0518 regulation via 2D.0951 (6.7 lb VOC/gal solids)
** NCAC-North Carolina Air Code
Particulate Matter Emission Calculation:
PM emissions(Ibs I hr) = 4.1 x po.61
P = Process weight rate = 1,200 Ibs I hr estimated
8-5

SECTION E
COMPLIANCE PLAN (METHOD OF COMPLIANCE) E4
REVISED:05/24/94 AIR QUALITY SECTION
EMISSION SOURCE ID NO.: ES-5 REGULATED POLLUTANT: VOC
APPLICABLE REGULATION: 15A NCAC 2D .0518
ING SCE
NARIO ENARIO AOS O NAX.
AL
TERNATIVE
ATIVE N
MONITORING REQUIREMENTS
IS ENHANCED MONITORING APPLICABLE? ( ) YES (X) NO
IS ENHANCED MONITORING PROTOCOL ATTACHED? ( ) YES (X) NO
MONITORING DEVICE TYPE: NA
MONITORING LOCATION: NA
OTHER MONITORING METHODS (DESCRIBE IN DETAIL): Analysis of solvents provided by
supplier for photochemically reactive solvent determination.
GENERALLY DESCRIBE THE FREQUENCY AND DURATION OF MONITORING AND HOW THE DATA WILL BE
RECORDED (i.e., every 15 minutes, 1 minute instantaneous readings taken to produce an hourly average):
Method 25A testing as needed for total VOC where feasible.
TEST METHODS
REFERENCE TEST METHOD DESCRIPTION: VOCs measured by Method 25A, determination
of total gaseous organic concentration using a flame ionization analyzer from stationary
sources. Follow procedures in NCAC 2D .0501 (b) and (c).
REFERENCE TEST METHOD CITATION: (40 CFR Part 60,Appendix A, Method 25A)
RECORDKEEPING REQUIREMENTS
DATA (PARAMETER) BEING RECORDED: Materials usage
FREQUENCY OF RECORDKEEPING (HOW OFTEN IS DATA RECORDED): Daily material usage log
of photoreactive materials
REPORTING REQUIREMENTS
GENERALLY DESCRIBE WHAT IS REPORTED: VOC emissions will be reported annually in the
emissions inventory.
FREQUENCY: ) MONTHLY ( ) ONCE EVERY 6 MONTHS
( ) QUARTERLY (X) OTHER(DESCRIBE) Annually
8-6

SECTION E
COMPLIANCE PLAN (METHOD OF COMPLIANCE) E4
REVISED:05/24/94 AIR QUALITY SECTION
EMISSION SOURCE ID NO.: ES-5 REGULATED POLLUTANT: Total Particulates
APPLICABLE REGULATION: 15A NCAC 2D .0515 and .0521
T G RA IN SCENARIO AOS O LTER OPERATING N NA NATIVE
MONITORING REQUIREMENTS
IS ENHANCED MONITORING APPLICABLE? ( ) YES (X) NO
IS ENHANCED MONITORING PROTOCOL ATTACHED? ( ) YES (X) NO
MONITORING DEVICE TYPE: NA
MONITORING LOCATION: NA
OTHER MONITORING METHODS (DESCRIBE IN DETAIL): Visual inspections are performed periodically.
GENERALLY DESCRIBE THE FREQUENCY AND DURATION OF MONITORING AND HOW THE DATA WILL BE
RECORDED (i.e., every 15 minutes, 1 minute instantaneous readings taken to produce an hourly average):
Method 5 and/or 9 test will be performed as needed.
TEST METHODS
REFERENCE TEST METHOD DESCRIPTION: Visible emissons determined by Method 9,the visual
determination of the opacity from stationary sources. Particulate matter measured by Method 5,
determination of particulate emissions from stationary sources. Procedures per NCAC 213 .0501 (b) &(c).
REFERENCE TEST METHOD CITATION: (40 CFR Part 60, Appendix A, Method 9 )
RECORDKEEPING REQUIREMENTS
DATA (PARAMETER) BEING RECORDED: None
FREQUENCY OF RECORDKEEPING (HOW OFTEN IS DATA RECORDED): NA
REPORTING REQUIREMENTS
GENERALLY DESCRIBE WHAT IS REPORTED: Particulate matter emissions will be reported annually
in the emissions inventory and are based on material balance calculations and engineering judgement.
FREQUENCY: ( MONTHLY ( ) ONCE EVERY 6 MONTHS
( ) QUARTERLY (X) OTHER (DESCRIBE) Annually
8-7

SECTION D
EMISSION POINT SUMMARY FD 41
REVISED:04/15/94 AIR QUALITY SECTION
LIST ALL INFORMATION ASSOCIATED WITH EACH EMISSION POINT
EMISSION POINT EMISSION POINT EQUIV. DIAM. TEMP. VELOCITY FLOW RATE EMISSION POINT RAIN CAP?
ID NO. HEIGHT (FT) (FT) (F) (FT/SEC) (ACFM) DIRECTION (Y OR N)
EP-1 6.0 2.83 Ambient 6.6 2,500 Horizontal N
EP-2 6.0 2.83 Ambient 6.6 2,500 Horizontal N
EP-5 1.0 2.83 Ambient 6.6 2,500 Down N
EP-6 1.0 2.83 Ambient 6.6 2,500 Down N
EP-7 1.0 2.83 Ambient 6.6 2,500 Down N
EP-8 1.0 2.83 Ambient 6.6 2,500 Down N
EP-9 1.0 2.83 Ambient 6.6 2,500 Down N
EP-10 1.0 2.83 Ambient 6.6 2,500 Down N
EP-12 1.0 2.83 Ambient 6.6 2,500 Down N
EP-13 1.0 2.83 Ambient 6.6 2,500 Down N
EP-14 1.0 2.83 Ambient 6.6 2,500 Down N
EP-15 1.0 2.83 Ambient 6.6 21500 Down N
EP-16 1.0 2.83 Ambient 6.6 2,500 Down N
EP-17 1.0 2.83 Ambient 6.6 2,500 Down N
EP-18 1.0 2.83 Ambient 6.6 2,500 Down N
EP-19 6.0 2.83 Ambient 6.6 2,500 Horziontal N
EP-20 6.0 2.83 Ambient 6.6 2,500 Horziontal N
EP-21 6.0 2.83 Ambient 6.6 2,500 Horziontal N
EP-22 1.0 2.83 Ambient 6.6 2,500 Down N
EP-23 1.0 2.83 Ambient 6.6 2,500 Down N
EP-24 1.0 2.83 Ambient 6.6 2,500 Down N
EP-25 1.0 2.83 Ambient 6.6 2,500 Down N
EP-26 1.0 2.83 Ambient 6.6 2,500 Down N
EP-27 1.0 2.83 Ambient 6.6 2,500 Down N
EP-28 1.0 2.83 Ambient 6.6 2,500 Down N
EP-29 1.0 2.83 Ambient 6.6 2,500 Down N
EP-30 1.0 2.83 Ambient 6.6 2,500 Down N
COMMENTS:
9-1

SECTION D
FACILITY EMISSIONS SUMMARY D5
AIR QUALITY SECTION
REVISED:04/15/94 TOTAL FROM SPECIFIC EMISSION SOURCE SUMMARIES
ANNUAL EMISSIONS IN LBSNR
POLLUTANT CAS NO. ACTUAL POTENTIAL
..........................I............
.......................................
.......................................
.......................................
.......................................
.......................................
PM 1,940 20,367
O S 2
O N x
CO
V OC 59,780 259,599
LEAD
Dimethyl Phthalate
Ethyl Benzene
Hexane
MEK
Methylene Chloride"
MIBK
Styrene
Toluene
Xylene
OTAL FACILITY FIRING RATE FOR FOSSIL AND WOOD-FIRED BURNERS: MILLION BTU/HR
TOTAL REACTIVE VOC's FROM THE FACILITY: < 40 LBS/DAY or %Total Control or OTHER(specify)
COMMENTS: ' Methylene Chloride is presently being phased out. Very little is used today as a cleaning solvent.
i
9-2

SECTION D
ENGINEERING ANALYSIS TO SUPPORT PERMIT APPLICATION D6
REVISED:04/15/94 AIR QUALITY SECTION
PROVIDE DETAILED ENGINEERING CALCULATIONS TO SUPPORT ALL EMISSION, CONTROL,AND REGULATORY
RESULTS PROVIDED IN THIS APPLICATION. INCLUDE A COMPREHENSIVE PROCESS FLOW DIAGRAM AS
NECESSARY TO SUPPORT AND CLARIFY CALCULATIONS AND ASSUMPTIONS. PLEASE ADDRESS THE
FOLLOWING SPECIFIC ISSUES ON SEPARATE PAGES:
A. SPECIFIC EMISSION SOURCE (EMISSION INFORMATION) (FORM D3-1)-PROVIDE CALCULATIONS SHOWING
THE USE OF EMISSION FACTORS, MATERIAL BALANCES,AND/OR OTHER METHODS FROM WHICH THE
POLLUTANT EMISSION RATES IN THIS APPLICATION WERE DERIVED. INCLUDE CALCULATIONS OF
POTENTIAL BEFORE AND,WHERE APPLICABLE,AFTER CONTROL. CLEARLY STATE ANY ASSUMPTIONS
MADE AND PROVIDE ANY REFERENCES AS NEEDED TO SUPPORT MATERIAL BALANCE CALCULATIONS.
B. SPECIFIC EMISSION SOURCE (REGULATORY INFORMATION) (FORM D3-2)- PROVIDE AN ANALYSIS OF ANY
REGULATIONS APPLICABLE TO INDIVIDUAL SOURCES AND THE FACILITY AS A WHOLE. INCLUDE A
DISCUSSION OUTLINING METHODS (e.g. FOR TESTING AND/OR MONITORING REQUIREMENTS) FOR
COMPLYING WITH APPLICABLE REGULATIONS, PARTICULARLY THOSE REGULATIONS LIMITING EMISSIONS
BASED ON PROCESS RATES OR OTHER OPERATIONAL PARAMETERS. PROVIDE JUSTIFICATION FOR
AVOIDANCE OF ANY FEDERAL REGULATIONS (PREVENTION OF SIGNIFICANT DETERIORATION [PSD],
NEW SOURCE PERFORMANCE STANDARDS [NSPS], NATIONAL EMISSION STANDARDS FOR
HAZARDOUS AIR POLLUTANTS [NESHAPS], TITLE V), INCLUDING EXEMPTIONS FROM THE FEDERAL
REGULATIONS WHICH WOULD OTHERWISE BE APPLICABLE TO THIS FACILITY. SUBMIT ANY ANALYSES
REQUIRED TO DOCUMENT COMPLIANCE WITH ANY REGULATIONS. INCLUDE EMISSION RATES
CALCULATED IN ITEM D6-A ABOVE, DATES OF MANUFACTURE, CONTROL EQUIPMENT, ETC.TO
SUPPORT THESE CONCLUSIONS.
C. CONTROL DEVICE ANALYSIS (SECTION C)- PROVIDE AN ENGINEERING EVALUATION WITH SUPPORTING
REFERENCES FOR ANY CONTROL EFFICIENCIES LISTED ON FORMS IN SECTION C, OR USED TO REDUCE
EMISSION RATES IN CALCULATIONS UNDER ITEM D6-A ABOVE. INCLUDE PERTINENT OPERATING
PARAMETERS (TYPICAL OPERATING CONDITIONS, MANUFACTURER RECOMMENDATIONS,AND
PARAMETERS AS APPLIED FOR IN THIS APPLICATION) CRITICAL TO ENSURING PROPER PERFORMANCE
OF THE CONTROL DEVICE(S). INCLUDE ANY LIMITATIONS OR MALFUNCTION POTENTIAL FOR THE
PARTICULAR CONTROL DEVICES AS EMPLOYED AT THIS FACILITY. DETAIL PROCEDURES FOR ASSURING
PROPER OPERATION OF THE CONTROL DEVICE INCLUDING MONITORING SYSTEMS AND MAINTENANCE
TO BE PERFORMED.
D. PROCESS AND OPERATIONAL COMPLIANCE ANALYSIS - PROVIDE AN ENGINEERING ANALYSIS SHOWING
HOW COMPLIANCE CAN BE ACHIEVED FOR REGULATIONS REQUIRING PROCESS, OPERATIONAL OR
OTHER DATA TO DEMONSTRATE COMPLIANCE. REFER TO COMPLIANCE REQUIREMENTS IN THE
REGULATORY ANALYSIS IN ITEM D6-B WHERE APPROPRIATE. LIST ANY CONDITIONS OR PARAMETERS
THAT CAN BE MONITORED AND REPORTED TO DEMONSTRATE COMPLIANCE WITH THE APPLICABLE
REGULATIONS.
COMMENTS:
10-1

FORM D6: TECHNICAL ANALYSIS
FOR PERMIT APPLICATION
ITEM A: EMISSION SOURCE INFORMATION
Flow diagram and emission calculations for Fountain Powerboats, Inc.
ITEM B: SPECIFIC EMISSION SOURCE
REGULATORY ANALYSIS
*See Appendix B for regulatory analysis.
ITEM C: CONTROL DEVICE ANALYSIS
Control device vendor specifications for dry filters
ITEM D: PROCESS AND OPERATIONAL
COMPLIANCE ANALYSIS
*See Appendix D for regulatory analysis.
10-2

EMISSION SOURCE INFORMATION
D&A
Flow Diagram and Emission Calculations
10-3

Fountain Powerboats Flow Chart
EP-1 &2 EP-29&30
CD-1 &2 CD-29&30
Painting/Graphics ServicefWarranty
EP-(5-21) ES-2 & 2A ES-5
CD-(5-21)
Final
Main Building Product
Gel coat, Lamination, Hardware, Assembly
ES-1
0
EP-(22-28)
CD-(22-28)
Mold Tooling/Lay-up
ES-3
I

TABLE 1
Material Utilization Rates
Fountain Boats, Washington, North Carolina
A. Actual Material Throughput Rates
Emission Actual Product Name
Plant Area Source hours of Vinyl Ester Gel Coat Corebond MEKP/Dimethyl Imron Paint Paint
No. operation Resin I Phthalate Activator
lb/year
Lamination and Assembly 1 2,730 424,000 104,047 11,250 8,789
Mold Tooling and Lay-up 3 2,340 113,067 27,746 3,750 2,344
Service&Warranty/Racing 5 1,300 28,267 6,936 586 293 100
Main Spray Booth 2 2,340 4,680 1,600
Secondary Spray Booth I 2A 1 2,340 1 1 1 1 1 878 1 300
Woodworking 4 Not Applicable- Indoor PM Emissions
.. Total Throughput 565,333 138,729 15,000 11,718 5,850 2,000
0
B. Potential Material Throughput Rates
Projected flexibility production increase factor 125%
Emission Potential/ Product Name
Plant Area Source Actual Vinyl Ester Gel Coat Corebond MEKP/Dimethyl Imron Paint Paint
No. Hours Ratio Resin Phthalate Activator
lb/year
Lamination and Assembly 1 3.21 1,700,658 417,332 45,124 35,251
Mold Tooling and Lay-up 3 3.74 529,094 129,837 17,548 10,967
Service&Warranty/Racing 5 6.74 238,092 58,426 4,935 2,464 842
Main Spray Booth 2 3.74 1 21,900 7,487
Secondary Spray Booth I 2A 3.74 1 1 1 1 4,106 1 1,404
Woodworking 1 4 Not Applicable- Indoor PM Emissions
Total Potential Throughput 2,467,844 605,595 1 62,672 1 51,153 1 28,470 9,733

TABLE 2
i Summary of VOC Emissions
Fountain Boats,Washington, North Carolina
Projected flexibility production increase factor 125%
Plant Area Product VOC Emissions
Actual' Potential3
Ib/hr lb/year tons/year Ib/hr lb/year tons/year
Lamination and Assembly Vinyl Ester Resin 7.11 19,419 9.71 28.53 77,889 38.94
(Source No.1) Gel Coat 4.66 12,735 6.37 18.71 51,080 25.54
Corebond2 1.69 4,613 2.31 6.78 18,503 9.25
MEKP/DP2 3.22 8,789 4.39 12.91 35,253 17.63
Total 16.69 45,656 22.78 66.93 182,726 91.36
Mold Tooling and Lay-up Vinyl Ester Resin 2.21 5,178 2.59 10.35 24,230 12.12
(Source No.3) Gel Coat 1.45 3,396 1.70 6.79 15,892 7.95
Corebond 0.66 1,538 0.77 3.08 7,197 3.60
MEKP/DP 0.38 891 0.45 1.78 4,169 2.08
............................................
Total 4.70 11,003 5.60 22.00 61,488 26.74
Service&Warranty/Racing Vinyl Ester Resin 1.00 1,295 0.65 8.39 10,908 5.45
(Source No.5) Gel Coat 0.65 849 0.42 5.50 7,151 3.58
MEKP/DP 0.45 586 0.29 3.80 4,936 2.47
Imron Paint 0.01 17 0.01 0.11 141 0.07
Paint Activator 0.01 8 0.00 0.05 67 0.03
Total 2.12 2,766 1.377 17.85 23,203 11.60
Main Spray Booth Imron Paint 0.11 265 0.13 0.53 1,239 0.62
(Source No.2) Paint Activator 0.05 128 0.06 0.26 599 0.30
... .
...........................................
Total 0.17 393 0.20 0.79 1,838 0.92
Secondary Spray Booth Imron Paint 0.02 50 0.02 0.10 232 0.12
(Source No.2A) Paint Activator 0.01 24 0.01 0.05 112 0.06
Total 0.03 74 0.04 0.15 344 0.17
Total VOC Emissions 23.7 69,780 29.9 107.72 259,599 129.8
Notes:
1. Emission rates were obtained from the 1994 emission inventory report that was submitted to the North Carolina
DEHNR on June 30, 1995. The 1994 Emission Inventory is included in Appendix A.
2. Even though styrene is a reactant,it is assumed that 100%is emitted for these materials.
3. Potential emissions are calculated by the ratio of potential to actual hours per year with the increased flexibility factor of 125%.
10-6

TABLE 3
Summary of PM Emissions
Fountain Boats,Washington, North Carolina
Plant Area Source PM Emissions
Actual Potential
Ib/hr lb/year tonstyear Ib/hr lb/year tonslyear
Lamination and Assembly ES-1 0.47 1,283 0.64 1.41 12,352 6.18
Mold Tooling and Lay-up ES-3 0.19 445 0.22 0.57 4,993 2.50
Service&Warranty/Racing ES-5 0.06 72 0.04 0.17 1,445 0.72
Main Spray Booth ES-2 0.03 70 0.04 0.09 788 0.39
Secondary Spray Booth ES-2A 0.03 70 0.04 0.09 788 0.39
Woodwork(Source No.4) Indoor Emissions
Total PM Emissions 0.78 1,940 0.97 2.33 20,367 10.18
Notes:
Particulate Emission Calculations and Assumptions
Source ES-1: 17 emission point with a dry filterin each;Vendor specs.indicate a filter can hold up to 11 Ibs before being changed out,
Actual hours of operation is 40 hr&Wk,Fountain personnel change out filters weekly,Potential emissions based on a factor of 3 increase;
Vendorindicates up to 99%control undernormal painting operations, a conservative 90%control is assumed.
17 filters x 11 IbAvkffilter x wk/40hrs=4.68 Ib/hr loading into filters
4.68 x(1-.9)= 0.47lb/hrx Z730 hr/yr=1,283 Ib/yr Actual
0.481b/hrx 3= 1.41 Ib/hrx 8,760 hr/yr=12,352 Potential
Source ES-3:7 emission points with dry filters
Source ES-5:2 emission points with dry filters.
Source ES-2:1 emission point with dry filter
Source ES-2A:1 emission point with dry filter
10-7

SPECIFIC EMISSION SOURCE
REGULATORY ANALYSIS
D6-B
10-8

SPECIFIC EMISSION SOURCE REGULATORY INFORMATION
Description: Main Lamination and Assembly
Emission Source: ES-1
r
REGULATED APPLICABLE
POLLUTANT EMISSION AND OPERATING LIMITS REGULATION
VOC Facility-wide uncontrolled photochemically reactive NCAC Subchapter 2D .0518
solvent emissions shall not exceed 40 Ibs/day except
for exempt materials.
PM PM emissions shall not exceed 8.56 Ib/hr for each booth NCAC Subchapter 2D.0515
Process rate weight calculated by the weight of product entering the process.
The parts painted vary in size,weight,and time painted. It was estimated to be
an average of 6,000 Ib/hr(estimated).
Visible Emissions Visible Emissions shall not exceed 20% NCAC Subchapter 2D.0521
Other None N/A
All of the Above Excess emissions reporting and malfunctions NCAC Subchapter 2D.0535
Air Quality Standards
Description: Main Spray Booth
Emission Source: ES-2
REGULATED APPLICABLE
POLLUTANT EMISSION AND OPERATING LIMITS REGULATION
VOC Facility-wide uncontrolled photochemically reactive NCAC Subchapter 213.0518
solvent emissions shall not exceed 40 Ibs/day except
for exempt materials.
PM PM emissions shall not exceed 2.91 Ib/hr for each booth NCAC Subchapter 2D.0515
Process rate weight calculated by the weight of product entering the process.
The parts painted vary in size,weight,and time painted. It was estimated to be
an average of 1,200 Ib/hr(estimated).
Visible Emissions Visible Emissions shall not exceed 20% NCAC Subchapter 2D.0521
Other None N/A
All of the Above Excess emissions reporting and malfunctions NCAC Subchapter 2D.0535
Air Quality Standards
10-9

SPECIFIC EMISSION SOURCE REGULATORY INFORMATION
Description: Secondary Spray Booth
Emission Source: ES-2A
REGULATED APPLICABLE
POLLUTANT EMISSION AND OPERATING LIMITS REGULATION
VOC Facility-wide uncontrolled photochemically reactive NCAC Subchapter 2D.0518
solvent emissions shall not exceed 40 Ibs/day except
for exempt materials.
PM PM emissions shall not exceed 2.91 Ib/hr for each booth NCAC Subchapter 2D.0515
Process rate weight calculated by the weight of product entering the process.
The parts painted vary in size,weight,and time painted. It was estimated to be
an average of 1,200 Ib/hr(estimated).
Visible Emissions Visible Emissions shall not exceed 40% NCAC Subchapter 2D.0521
Other None N/A
All of the Above Excess emissions reporting and malfunctions NCAC Subchapter 2D.0535
Air Quality Standards
Description: Service&Warrany/Racing Building
Emission Source: ES-5
REGULATED APPLICABLE
POLLUTANT EMISSION AND OPERATING LIMITS REGULATION
VOC Facility-wide uncontrolled photochemically reactive NCAC Subchapter 2D.0518
solvent emissions shall not exceed 40 lbs/day except
for exempt materials.
PM PM emissions shall not exceed 4.10 lb/hr for each booth NCAC Subchapter 2D.0515
Process rate weight calculated by the weight of product entering the process.
The parts painted vary in size,weight,and time painted. It was estimated to be
an average of 2,000 Ib/hr(estimated).
Visible Emissions Visible Emissions shall not exceed 20% NCAC Subchapter 2D.0521
Other None N/A
All of the Above Excess emissions reporting and malfunctions NCAC Subchapter 2D.0535
Air Quality Standards
10-10

CONTROL DEVICE ANALYSIS
D6-C
10-11

1-25-100E 7.SAA1.1 FROM FOUNTAIN POWERBOAT 91007SG703 P
3Rr1-23-199G 09=55 F POM NAT I owi:1l R 1 P FILTERS TO 151994EC5959 P.1211
A PAINT SPRAY FILTER
AWR GUj AR0 WITHEDS 99 AND A HOLDING _
G�+ I TY RANGINGt 0114
srAcKGUMW-
Mfg TO ELEVEN POUNDS. I
Introducing Staekguar0.an innovatiurt in the filtration of
paint overspr-ay particutole.Stackguard's unique design
STACKGUAFRD utilizes fiberglass and polyester fibers which are thermally
ROILS REQUIRE bpnded to prevent separation or bypass.Our product otters
50%LESS STORAGE ;tug trrrws the tansile strength of synthetic;racked paper
SPACE THAN medlas wtien tested in accordance with ASTM#D-1682,
!SyNTMP-TIC BACKEb
PAPER MEUTAS- 'The most important feature in any product is performance.
Staokguard pravidos paint removal effiCiencles exceeding
99%ytrtllie offering pdir d holding capacities ranging from
five to oleven pounds when tested on a varlety of paints.'
Stackguard's flexib;city is unequatlod by--rynthetic backed
PaPqr medias.It is available to thicknesses ranging from
two to four inches and widths from 6 to 90 incheG.
Airguard's wmpression packaging offers substantial
Savings in freight,storage space and handling costs when
r m®dias.
:• �"^� r; eompareti to synthetic backed pope
A. One box of Staekguard Pacts(50 per box)takca up 60��0
less space and has more,pads ppr carton than a box of
synthetic backed paper medial.
B- Srackguard rolls are available in a varlety of roll lengths
Available in R;Ill or Pads. and widths.Because of Airguard'e compression
packaging they take up 50%18Sti space than sully of
synthetic tacked paper media3.
r STANDARD SIZE PADS
913201 15dx x 20'17 x 2 PB 401 16t/¢x 20'/a x 4
Pei 2t71 16112 x 25./2 x 2 PB 402 16'ls x 2517a*•d
Pd,,03 'd0`/.x 201/a x 2 20112 X 201I2 x 4
Pla 204 201l2 x 25'It x L Pt3 404 20'/a x 25'/t x 4
d
NB i:tn 1 24/2 x 24'/z x 2 PB 405 24/c x 2°+l n x
Stackguard carries a Glass 2 rating from Underwriters
Laboratories and ulso complies with OSHA 1010.107 and
Stackguard's hi)h performance NFPA Standard 33.
eliminates paint o;erway problems. PERFORMANCis DATA
100 .02 .05
20t) .05 .14
3G0 .10 .25_
A00 .15 _
PADS 500 .30 S2
REQUIRE50% •Ahpgftr'vA;nw.mMrr•-4a o.o.nd�maMR+..fyr'&nrDiOmKen++!amrja—rc.
LESS STORAGE fvnlT►^u drul�ee wuo o9+�^.d►rive• Twv,r...i0CM Of 2W FDM ut,W,ing 3v*e N
GPACE r,ty o
(pftaCi tour bpi,Ltati A�O.ni avVorRY'g7o'd"'9 Otpotu a.rob+...ttion(l.+ae0�v.nLauaA
Pads 4n0 P*DN P.c fev,cof may opo.
AIRGUARD INDUSTRIES, INC.
v po.BOX 17578.LOUISV1LUt.xtNTVCKY 40232 - (502)9G32304 FAX NO.(r_.M g69-2759
tW9V.tM lm�v4a>•s+•so,y d eo+�Y.\a.•�r^v%"r�.wsrcA ono OMbDmBnl vd roly
Y,p.l�p 90 t0 Q)CWr-v .OL..7)id bfl.KH+a.Inc. It�ill�.ocl..woC PcoM.-on�l.D<•^:I��thM M40—A rOt[Y.
1042

1-2S-1996 7=SSAN1 FROM FOUNTAIN POWERBOATS 91997S6793 P" 3
cUI'F�F,h9F. Il f',�-P.IFUTA
Supreme 11 PA-Media differs from th>Paper Paint Arrestor primarily in design and
Z�
form.
Kraft is not the only filtering materia utilized.in addition to the paper,a secondary
stage of man-made fibers are used, The number of layers and the arrangement
of the baffles are slightly different It,to the standard paint arrestor. In addition to
pad form,are also furnished in rolls
These changes were made to push ip filtering efficiency and hold down mainte-
nance chores.How well Supreme II ias succeeded in reaching the goals Is Indi-
cated by reports from the lab and frt m manufacturers applying everything from
"high solids"to-water borne"bakt enamels.Tests have given Supreme a 99,50/0,
average efficiency rating.(The tests were made by an independent laboratory on a r
single pad at an air velocity of 150 tl,rn, Higher efficiency could be expected if tests
were conducted on two pads in tans>m at higher air velocities.)More important
Supreme 11 has proven easy to use; nd highly efficient in coating of office furniture
to the prefinishing of building comps nents. T
PERFORMAN( E DATA `
•1 ,r�
PAS iI 3032 20 x 20 x 1 48 t3 .24 .30
PAS II 3031 1 20 x 25 x t 1 48 1 .13 1 .24 A ,30
i •
Airguard Stackguard is a revolutionary new paint arrestor product scientifically
designed using high loft glass fibers integrated and bonded to dense polyester
c fibers.The combination of these performance proven fibers results in a high
capacity media with efficiency exceeding 999b.High strength glass fibers won't
rupture,tear,or disintegrate under loading.Nigh efficiency polyester fibers provide
a barricade for the finest paint particles.Bonding of these fibers eliminates any
t separation or bypass.Stackguard can be used in a single or tandem configuration
l; and is particularly effective in collection of high solids overspray.
Because of Airguard•s compression packaging system.Stackguard requires one
fourth the freight,storage space,and handling cost of conventional paint arrestors.
Upon utilization,original dimensions are restored due to its unique, 1001/0 thick-
ness memory.
Vt Stackguard Is certified by Underwriters Laboratories and carries a Class 2 rating.
Additionally,Stackguard complies with all of the following:
NFPA Standard 33,OSHA 1910.107
..� New York City Board of Appeals St Standards,292-80-SM tlkrc,�tL>n
FPPERFORMANCE DATA(SINGLE PAD}� I
PB 203 20 x 20 x 2 5o .08 .13 i 5
P 8 20a 20 x 25 x 2 50 .08 13 t 5
Airguard offers all equipment and asses!ories SNAP IN GRIDS:These grids are used within the
required to install a new paint arrestor s);tem•add holding frame as a rigid backing for tho paint arrestor
on to an existing bank,or simply maintai i everyday pad.Grids have rubber tipped ends and prongs
requirements in your present booth.You Airguard which extend into the air stream to Insure pad
representative will be glad to assist in all of these stability.Grids are avallable in the same sizes as
areas.
Accessory items required for eitiv r no-instal• holding frame.
lations or occasional repair Include:
HOLDING FRAMES:Recommended 20 <20 ACCESSORY PARTS UST
modules can be assembled In an height: and widths.
These are ruggedly constructed to;nsur stability in
the system,even under extreme conO;Gr ,_Frames
ara prepunched on four sides to make Ic ning them PA 20x20x2N PA,o+2 2ox:o
easy and fast.There are no rough or un•nished PA 9.1 lox 25x 2'v PA 1011 2o.2s
edges.and rivets are furnished with thet i.While PA s.3 , z r. PA 1013 i6x2�
20 x 20 modules are recommended,frar as are also 01hor occossorlos for Point Arrestor S7atnms Include c oss
available 20 x 25.16 x 25.and 16 x 20..It Paint PA D... 18.>0 a 2'h PA 1014 i6.20 Wires(rubber tippod)rot front medl..i support,Airguard
Manotnevars fo moasure prossura drop acroxt th*/irler bank,
Arrestor Holding Frames are 21Je"deep. - PA Coto zo'Cro»mn a„d P;orw hinge for tram—and doors.
i "

PROCESS AND OPERATIONAL
COMPLIANCE ANALYSIS
D6-D
10-14

PROCESS AND OPERATIONAL COMPLIANCE ANALYSIS
Desription: Main Lamination and Assembly
Emission Source: ES-1
REGULATED APPLICABLE
POLLUTANT REGULATION PROCESS AND OPERATIONAL COMPLIANCE ANALYSIS
Total Particulates NCAC Subchapter Visible emissions evaluated by agency personnel (Method 9) and periodic
2D .0515 and 2D .0521 inspections are conducted.
PM emissions are based on AP-42 emission factors
VOC NCAC Subchapter Facility-wide emissions shall not exceed 40 Ibs /day of photoreactive solvent.
2D .0518 Materials used will be recorded.
Supplier data will be used to determine photochemical reactivity.
Method 25A test will be performed as needed.
Desription: Main Spray Booth
Emission Source: ES-2
REGULATED APPLICABLE
POLLUTANT REGULATION PROCESS AND OPERATIONAL COMPLIANCE ANALYSIS
Total Particulates NCAC Subchapter Visible emissions evaluated by agency personnel (Method 9) and periodic
2D .0515 and 2D .0521 inspections are conducted.
PM emissions are based on AP-42 emission factors
2D .0518 Materials used will be recorded.
Supplier data will be used to determine photochemical reactivity.
Method 25A test will be performed as needed.
Desription: Secondary Spray Booth
Emission Source: ES-2A
REGULATED APPLICABLE
POLLUTANT REGULATION PROCESS AND OPERATIONAL COMPLIANCE ANALYSIS
Total Particulates NCAC Subchapter Visible emissions evaluated by agency personnel (Method 9) and periodic
21) .0515 and 2D .0521 inspections are conducted.
PM emissions are based on AP-42 emission factors
2D .0518 Materials used will be recorded.
Supplier data will be used to determine photochemical reactivity.
Method 25A test will be performed as needed.
Desription: Mold Tooling and Lay-up Building
Emission Source: ES-3
REGULATED APPLICABLE
POLLUTANT REGULATION PROCESS AND OPERATIONAL COMPLIANCE CERTIFICATION
Total Particulates NCAC Subchapter Visible emissions evaluated by agency personnel (Method 9) and periodic
2D .0515 and 2D .0521 inspections are conducted.
PM emissions are based on AP-42 emission factors
2D .0518 Materials used will be recorded.
Supplier data will be used to determine photochemical reactivity.
Method 25A test will be performed as needed.
Desription: Service&Warrany/Racing Building
Emission Source: ES-5
REGULATED APPLICABLE
POLLUTANT REGULATION PROCESS AND OPERATIONAL COMPLIANCE ANALYSIS
Total Particulates NCAC Subchapter Visible emissions evaluated by agency personnel (Method 9) and periodic
2D .0515 and 2D .0521 inspections are conducted.
PM emissions are based on AP-42 emission factors
2D .0518 Materials used will be recorded.
Supplier data will be used to determine photochemical reactivity.
Method 25A test will be performed as needed.
10-15

SECTION E
TITLE V INFORMATION E1
REVISED:05/24/94 AIR QUALITY SECTION
IF YOUR FACILITY IS CLASSIFIED AS "MAJOR" FOR TITLE V YOU MUST COMPLETE THIS FORM
AND ALL SUBSEQUENT "E" FORMS (E2 THROUGH E6).
INDICATE HERE IF YOUR FACILITY IS MAJOR FOR TITLE V BY ( ) CATEGORY OR ( X ) EMISSION LEVEL.
IF MAJOR FOR CATEGORY, INDICATE THE CATEGORY:
IF MAJOR BY EMISSION LEVEL, COMPLETE THE FOLLOWING:
POLLUTANT(S)FOR WHICH THE FACILITY IS MAJOR EMISSION RATE(SPECIFY UNITS)
VOC >100 tons/year
Styrene >10 tons/year
ARE YOU SUBJECT TO ANY CURRENT MAXIMUM ACHIEVABLE CONTROL TECHNOLOGY STANDARDS
(MACTs) OR FUTURE MACTs. IF SO, SPECIFY: MACT Standards for Fiberglass Boat Manufacturers
Proposed date: Year 2000
LIST ANY ADDITIONAL REGULATIONS WHICH ARE REQUESTED TO BE INCLUDED IN THE PERMIT
SHIELD AND PROVIDE AN EXPLANATION FOR THE REQUESTED SHIELD:
REGULATION EXPLANATION
11-1

SECTION E
TITLE V INSIGNIFICANT ACTIVITIES SUMMARY E2
REVISED:04/15/94 AIR QUALITY SECTION
INSIGNIFICANT ACTIVITIES PER TITLE 15A NCAC 2Q .0507(b)
DESCRIPTION OF EMISSION SOURCE UNITS BASIS FOR EXEMPTION
(REF. 15A NCAC 2Q .0507(b))
1. No significant activities.
2.
3.
4.
5.
6.
7.
8.
REQUEST FOR INSIGNIFICANT ACTIVITIES PER TITLE 15A NCAC 2Q .0508(aa)
DESCRIPTION OF EMISSION SOURCE UNITS BASIS FOR EXEMPTION
(SEE INSTRUCTIONS)
1.
2.
3.
4.
5.
6.
7.
8.
11-2

SECTION E
EMISSION SOURCE LISTING (INITIAL/RENEWAL TITLE V FACILITY) E3
REVISED:04/15/94 AIR QUALITY SECTION DO NOT COMPLETE FORM A4
EMISSION EMISSION CONTROL CONTROL EMISSION
SOURCE SOURCE DEVICE DEVICE POINT ID NO.
ID NO. DESCRIPTION ID NO. DESCRIPTION or"FUGITIVE"
ES-2 Main Spray Booth NA - EP-1
ES-2A Secondary Spray Booth NA - EP-2
ES-1 Main Lamination and Assembly Building CD-5 Dry filters EP-5
CD-6 Dry filters EP-6
CD-7 Dry filters EP-7
CD-8 Dry filters EP-8
CD-9 Dry filters EP-9
CD-10 Dry filters EP-10
CD-12 Dry filters EP-12
CD-13 Dry filters EP-13
CD-14 Dry filters EP-14
CD-15 Dry filters EP-15
CD-16 Dry filters EP-16
CD-17 Dry filters EP-17
CD-18 Dry filters EP-18
NA - EP-19
NA - EP-20
NA - EP-21
ES-3 Mold Tooling and Lay-up Building CD-22 Dry filters EP-22
CD-23 Dry filters EP-23
CD-24 Dry filters EP-24
CD-25 Dry filters EP-25
CD-26 Dry filters EP-26
CD-27 Dry filters EP-27
CD-28 Dry filters EP-28
ES-5 Service&Warranty/Racing Bldg. CD-29 Dry filters EP-29
CD-30 Dry filters EP-30
11-3

SECTION E
TITLE V COMPLIANCE CERTIFICATION E5
REVISED:04/15/94 AIR QUALITY SECTION
In accordance with the provisions of Title 15A NCAC 2Q .0520 the responsible company official of:
(COMPANY NAME) Fountain Powerboats, Inc.
(COMPANY ADDRESS) Whichards Beach Road
(CITY, NC) Washington
(COUNTY) Beaufort
(PERMIT NUMBER) 6175R3
certifies that:
1. for applicable requirements with which the facility is in compliance,the facility shall continue to comply with
such requirements;
2. for applicable requirements that will become effective during the permit term, the facility shall comply with
such requirements;
3. for applicable requirements for which the facility is not in compliance at the time of permit issuance, a
narrative description of how the equipment will achieve compliance with the applicable requirements has
been submitted to the North Carolina Division of Environmental Management; and
4. the facility shall fulfill applicable enhanced monitoring requirements and submit a compliance certification
as required by the EPA and 40 CFR Part 64.
Schedule for Submission of Compliance Certifications During the Term of The Permit:
Frequency of Submittal: Annually Beginning June 30th of thy year following permit issuance
The undersigned certifies under the penalty of law that all information and statements provided in the application,
based on information and belief formed after reasonable inquiry, are true, accurate, and complete.
date 2 ? 46
Signature of responsible company official
Mr. Al Krehbiel, CFO Accounting Manager
Name, Title of responsible company official (Type or print)

SECTION E
COMPLIANCE SCHEDULE E6
REVISED:04/15/94 AIR QUALITY SECTION
COMPLIANCE STATUS WITH RESPECT TO ALL APPLICABLE REQUIREMENTS:
Will each emission source at your facility be in compliance with all applicable requirements at the time of permit
issuance and continue to comply with these requirements? (X) YES ( )NO
(If no complete a through f below for each
requirement for which compliance is not achieved.)
Will your facility be in compliance with all applicable requirements taking effect during the term of the permit and
meet such requirements on a timely basis? (X) YES ( )NO
( If no, complete a through f below for each
requirement for which compliance is not achieved)
a. Identify emission source ID No.
b. Identify applicable requirement for which compliance is not achieved: Not applicable
Currently, all affected emission sources are in compliance with existing air quality regulations.
c. Narrative description of how compliance will be achieved with this applicable requirements:
d. Detailed Schedule of Compliance:
Ste s Date Expected
e. Frequency for submittal of progress reports (6 month minimum)
f. Starting date for submittal of progress reports
11-5

APPENDIX A
Photochemical Reactivity Analysis
12-1

PHOTOREACTIVE ANALYSIS WORKSHEET (CALCULATIONS)
Fountain Powerboats currently has the potential to use several photoreactive materials on-site. One is CAMIE
Contact Cement used at ES-1, ES-3 and ES-5 as a multi-purpose adhesive. The rest of the materials are
miscellaneous paints, catalysts and reducers used in small quantities in ES-2, ES-2A and ES-5 for
graphic applications.
A D1 Form is attached for the CAMIE Contact Cement and a typical photoreactive IMRON paint. Fountain
indicates a maximum daily usage of only 16 oz. of paint. Since this quantity is small and there are numerous
paints, one D1 Form was used to represent all. The potential daily usage of the CAMIE Cement is only
7 gal/day. The following calculations indicate Fountain's potential emissions to be in compliance with the
40 lb/day standard.
IMRON
IMRON product calculation:
"I" oz/day x gal/128 oz. x 7.2 lb/gal =40 lb/day
I =711.1 oz/day
In order to exceed 40 lb/day, 711.1 oz/day of the IMRON would have to be used. Currently,
Fountain Powerboats uses only 16 oz/day.
CAMIE 3908 Contact Cement
CAMIE 3908 product calculation:
"C" gal/day x 4.27 lb vol./gal =40 lb vol/day
C = 9.4 gal/day
In order to exceed 40 lb/day of photo-reactive solvent emissions, 9.4 gal/day of CAMIE 3908
would have to be used. Currently, a potential maximum of 7 gal/day could be used.
Normally, usage is well below this value.
12-2

SECTION D
PRODUCT ANALYSIS WORKSHEET(VOC EMISSIONS) D1
REVISED:05/24/94 AIR QUALITY SECTION ATTACH TO APPROPRIATE"B"FORM
PRODUCT NAME:Typical Worse Case Coat Paint PRODUCT NO: Varies COATING ID NO: NA
MANUFACTURER: Dupont SUPPLIER: '
LIST EMISSION SOURCE ID NO(S)WHERE PRODUCT IS USED: ES-5,ES-2,ES-2A
DESCRIPTION OF USE: Various paints used for graphics applictions on boat hulls.
PRODUCT DENSITY(LB/GAL): 8.6 %BY WEIGHT %BY VOLUME
OLATILE DENSITY IN PRODUCT(LB/GAL): 7.2 SOLIDS 63.0% 55.75%
LB. VOC/GAL.SOLID APPLIED: ' SUPPLIED TO APPLICATOR: VOLATILES 36.0% 44.25%
G.VOC/LITER SOLID APPLIED: ' SUPPLIED TO APPLICATOR: ' ATER '
PRODUCT BREAKDOWN OF CONSTITUENTS(ATTACH MATERIAL SAFETY DATA SHEETS)
%BW %BV
VOC CAS OF VOLATILES OF VOLATILES REACTIVITY
CONSTITUENTS NO. IN PRODUCT IN PRODUCT (CIRCLE ONE)
Aliphatic Polyisocyanate Resin 28182-81-2 unk" ' R1 R2 R3 NR E
Aromatic Hydrocarbon 64742-05-6 unk >8 R1 R2 R3 NR E
Butyl Acetate 123-86-4 unk R1 R2 R3 NR E
Xylene 1330-20-7 unk R1 R2 R3 NR E
1,6 Hexamethylene(CH2)e 822-06-0 unk R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
TOTAL 100% TOTAL 100% R1 R2 R3 R1, R2, R3
TOTAL TOTAL TOTAL TOTAL
>8% _ >8%
5%BV 8%BV 20%BV 20%BV
(X) REACTIVE ( ) NONREACTIVE
COMMENTS:
' This parameter will vary with products used at the facility. This D1 form represents all coatings used at the facility.
"Mass percentages not available on MSDS information.
NOTE: Typically 16 oz.of this product is used per day. See calculation page.
12-3

SECTION D
PRODUCT ANALYSIS WORKSHEET (VOC EMISSIONS) D1
REVISED:05/24/94 AIR QUALITY SECTION ATTACH TO APPROPRIATE"B"FORM
PRODUCT NAME: Camie Contact Adhesive PRODUCT NO: 390-B COATING ID NO: 1133
MANUFACTURER: Camie-Campbell, Inc. SUPPLIER: Camie-Campbell, Inc.
LIST EMISSION SOURCE ID NO(S)WHERE PRODUCT IS USED: ES-1, ES-3, ES-5
DESCRIPTION OF USE: Adhesive material to bond fiberglass parts.
PRODUCT DENSITY(LB/GAL): 6.8 %BY WEIGHT %BY VOLUME
VOLATILE DENSITY IN PRODUCT(LB/GAL): 4.27 SOLIDS 1 0.50% NA*
LB. VOC/GAL.SOLID APPLIED: NA I SUPPLIED TO APPLICATOR: NA VOLATILES 79.7% 86.2%
KG. VOC/LITER SOLID APPLIED: NA SUPPLIED TO APPLICATOR: NA WATER 0% 1 0%
PRODUCT BREAKDOWN OF CONSTITUENTS(ATTACH MATERIAL SAFETY DATA SHEETS)
%BW orb BV
VOC CAS OF VOLATILES OF VOLATILES REACTIVITY
CONSTITUENTS NO. IN PRODUCT IN PRODUCT (CIRCLE ONE)
est** R1 R2 R3 NR E
Toluene 108-88-3 25.0% 21.4% R1 R2 R3 NR E
Hexane 110-54-3 35.0% 42.9% R1 R2 R3 NR E
Methyl Ethyl Ketone 78-93-3 15.0% 14.3% R1 R2 R3 NR E
Acetone 67-64-1 20.0% 21.4% R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
R1 R2 R3 NR E
TOTAL 10096 TOTAL 100% R1 R2 R3 R1, R2, R3
TOTAL TOTAL TOTAL TOTAL
21.4% = 21.4%
5%BV 8%BV 20%BV 20%BV
( X ) REACTIVE ( ) NONREACTIVE
COMMENTS:
*Information not available in MSDS
NOTE: Typically not more than 7.0 gal/day of this product is used. See calculation page.
**Assumed product contains 5% by mass of solids.
12-4

l C-\ r11 IF LCL L . l I`I l7 ICL • _)1'17VUVf 'I1 rCU 1 VV 11IU VV7 r V=
l
M A T E R I AL SAFr; TY DATA SH6HT
---------------------------------------------------
(:AM 1 t- CAMPBELL
9225 WATSON INDUSTRIAL PARK INIURMATION TW-EPII!]NP NO. , 31.4-96R-3272
ST. LOUIS, MO 63126 EMERGENCY TELEPHONE NO. , 800-424-9300
PREPARATION DATEt 09/28195 RFPLACES DATE, 05/13/03 PREPARERS IT
7�' -��.
laaaaasa-sas-a!a!alaaalaaaacoa=o�----------e------------r-......r..+o----------- -
S13CTION I - PRCOUXT 1LaJTIFICATION
Ise==¢s-eaxmas�=e.=n!!a!!aa-laaaas!laia-saaaaaalaaalofwsala-rm-mamlasaaaa!!alaalrlaaamammal
CAMIE 390B CONTACT CANT AND TRIM ATM1VB )�
ADR SIVE
14_:A39f Q_X
----------------------------------------------------------------------------------------I
SBCTION II - HM7ARDOUS INGREDIYMS
llsaa!>slaaalaaaaalaaaaaaaaalalaaalaaaallaaaalaaaaaaaaaaalraowsysc.oeaaallaaslaaaaaaalcaenl
IT 1 OCCUPATIONAL Slim VAPOR IN01N OR
IS < EIPOSURE LIMITS DESIG- PRESSURE SUSPECTED SEC
CHEIICAL RAIE CAS NUIBER TRAM (TH-TIA) (TLY-STRIA (TLI-CEILINC) NATION nH1 21C CARCINOGEN 313
................................................................................................................................
ACETONE 6144-1 114 1111ppo OSHA 1111pplACf1R NO INFO NO 131.1 NO NO
OEIAME 111-$4-3 33 311ppe OSHA NO INFO NO INFO NO 115.1 NO YES
IHTIYL ETHTL IBTONE 71-93-1 ' 1$1 111 ppi 311 ppi NO INFO NO 11.1 NO YES
TOLUENE 111.91.3 13 111 pps OSRA ISlppI MIOSR 311 pp• OSHA YES 22.1 NO YES
THIS IRODUCT CONTAINS ONE OR [ORE IATERIALS SUBIECT TO THE REPORTING RFOUIRFI9TS OF SECTION
31) OF THE EIERCENCT PLANNING AND THE CONIUNITT IIOHT-TO-INOT ACTS OF 1996 AND OF 41 CFR 111.
N.A. - NOT AtPLICABLE
I--a--------------------------------------------i---------a------1 =ava/alaaalasolaaaaacQl
I S8171 4 III — PHYSICAL DATA l
I--.ir---------------------a----!! .----a ----------a.--I
BUILINU RAW37.. 133- 231 F VAPOR DIMSI'lY , IS HEAVIER THAN AIR
ODOR PUNGENT EVAPORATION RATh. IS FASTER THAN BUTYL
APPFARANCE BLACK LIQUID A(21'ATF.
VOLATILB BY WEIGHT s "/9.I% SOLUBILITY NEOLIQIBLE
VOLATILE BY VOLUME ► 86.2% PR(7f3IR'7 IIENSITY , 6.8 LBS/GAL (US)
VOC: (Y)Nn-WT: 62.5 BY WLIGETI', 512 QIXAMS/LITER TCrTAL PRODUCT.
624 GRAMS I I.T'IF..R LESS WATER AND PXLVP'T, 4.27 LBS/OAL
--------------------------me...ala0a!lGYi-a!!a aaaia a!!O-!aaaa a....C---------------------I
SI: ION IV — FIRE AND EXPLOSION HAZARD DATA i
lm=asaaaaale!!!!cm-laaaa-!lam.ilala-aaaaaa--a--rr-----�.---saw--smcaoaaIItaaaQapCo!laaaasalal
11_AMMABII.I'1Y CLASSIFICATIONS FLASH PU1N1's —25 F LEL, 1.0 Sb
(-1SIIA — _ (PENSKY—MARTENS CLOSED CUP) UhL., 12.8 '1
FLAMMABLE LIQUID CLASS IB
MT — FLAMMABLF E.Y(XJJD OR SOLID
EXTTNCillISHING RSDIAS FOAM DRY CTNICAI. CARBON DIOXIDE A1fiC1OL WA:1E11 FOG
--some-agar-aaacc-aal-ma-aaoalaaaaaaaaae---w----
- ......=Q...!a a...!a c.¢---a C
12-5

BLA39013LY, - 09128195 PAGE 2
----c-c-----------------------------=---------------------------------------------------
S=ION IV - FIRE AND EXPLOSION HA7ART) DATA �
1 e--------------------cmm-v-----------a--------c-ac-------------------I
+UNUSUAL DIRE AND EXPLOSION HAZARDS! VAPORS ARE. HFAVTFR THAN AIR AND I'RAVEL ALLM THE
cROUNU OR MAY BE MOVED BY VL-NI'ILATION AND I(iNITE) BY IGNITION SOUKCF-S AT LOCATIONS DISTANT
FrO4 MATERIAL HANDLING POINT. ALL 5 GAL PAILS AND LATGER SHOULD AE GROUNDM AND/OR BONDED
TX pmz VATh.RTAI. TRANSFFRRAI.. CLOSED CON-AINE.RS CAN BUILD YRISSUNF AND MAY R1)YTURE IF
EXPOSED TO FIRE.
SPPrTA1. FTRFFTCTH` TNC PR(YTTW- RFSt WEAR SELF-CONl'A1NLD 13REKD11NU ANYAKAIUS WITH A FULL
FAC>=PIECE OPERA'1FD IN PRESSURE-DEMAND OR OMER POSITIVE PRE33URE MODE WHE14 FIC3HTINO FIRES.
Y=- FIRE EXPOSED CONTAINERS OOOL WITH WATER FOG.
--------------------------c-c-----------------------------■---------a-------------a-----�
SBCTION V - HPALTN HA7ARD DATA 1
lmmn�narvcm--w--otzcacoaow-a-a-a-----a--a-aaa---a-----a---as--a--a--a--------a------------I
R=TS OF OVER EXPOSURE TIIE FOLLOWING STATI+MkNT IS MALE IN ORT)ER TO COMPLY WITH TITLE
22, CALIFORNIA CODE OF RI:UULATIONS, SFfTT(W 17601 , WARNING, USING '111IS PRODUCT WILL
EXPOS] YOU TO TOLUl�NU, A CHEWICAL KNOWN TO THE STATN_ OF CAI.IFORNIA TO CAUSE REPRODUCTIVE
IIARM. **************************CALIFORNIA PROPOSITION 65•*•****:::......+............
THIS PRODUCT CUNIAINS 1-RACE LEVELS OF THE R_)T.TfVTN0 CHFJ•IICAIS 4'IIIQT TIIE STATEi OI-�
CALIFORNIA RAS FOUND TO CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM, CIE.
FYI? C WrACT t CAN CAUSE SEVERE I RR I TAT I ON, RE)NES S, TEAR I N(:, BLURRED VISION. SKIN CONTACT,
PROLCMED OR REPEAIED CUNfAUi .CAN CAUSE MCY3FRA'!F. IRRITATION DEFATTING, DERMATITIS.
INHATATION, EACESSIVE INHALATION OF VAPORS CAN CAUSE NASAL ARID RESPIRATORY IRRITATION,
DT77TNFSS, WEAKNESS, FATIGUp, NAUSEA, HpADACHE, POSSIDLE UNCONSCIOUSNESS, AND EVEN
ASPHYXIATION. OVI-:tFAPOSURF. MAY CAUSE 1)AUAGF TO THE NERVOUS SYSTL-N. OVbREX.POSURE TO THIS
MATERIAL (OR ITS OOMPONDUS) HAS APPARENTLY BFMN FOUND TO CAUSE 1HF, I-ULLOWING EJq7Ff7S TN
LAHURAIURY ANTMA1,S, KILWJT_iY DAMAGE, EY6 DAMAGE, LIVER DAMACL, LUNG DAMAGE, HEARING IASS,
OVEREXPOSURE TO '1HIS MATERIAL (OR ITS CtWPONFNTS) HAS APPAR24TLY BEEN FOUND TO CAUSE THE
FOLLOWING EFT-=S IN HUMANS, LIVER DAMACB, KIDNEY DAMAGE, BRAIN DAMACIE.
MEDICAL CONDITIONS PRONE TO A(TiRAVAl-l0N BY FXPOSURE, THIS MATERIAL OR ITS E,(ISSIONS MAY
AGGRAVATE PRE-EXISTING EYL: DISEASE. RESPIRATORY, DERMA1. A I LMENI'S. CFNTRAT. Nl RVOUS SYSTEM
DISORUERS,
PRIMARY ROUTE(S) OF ENTRY, DERMAL INHALATION INGESTION
0412-11G04C.'Y AND FIRST AID PROCEDURFSs SKIN C7)ATfAC-'Tt '1HOROUC'HLY WASH EXPOSED AREA WJ'iN SOAP
AM) WATER. RFA{OV" CONTAMINATW CLOTHIN3. LAUNDER CCNTAMINA'IrJ) C10THING BFFORR RE-USE. GET
MEDICAL A:FEN1'ION IF IRRITATION PERSISTS. EYE. CONTACT, FLUSH WInI LARGE AMOUNTS OF WATER,
LIFTING UPPER AND LOWeR LIDS O(X:ASIOJATLY, GET M;I)ICAT. ArrhwION. INGESTION, DO NOT INLXjC
WRITING. GIVE 'ItiVO GLARSES OP WATER IF CONSCIOUS. NEVFR GTVF ANY-IHING BY T,otn-I TO AN
UN(Y)NSCIOUS PERY-A. f,FT IMULlDJATE MU)ICAL ATTLNJ'ION. INHALATION, RFMC7VE INDIVIDUA1. Tn
FRESH AIR. IP BRENIEINC IS DIFFICULT, ADMINISTER OXYGEN. GIVE ARTIFICIAL RESPIRATION IP
HRFATHTNG HAS STOPPED. KEEP PCRSON WARM, QUIET. GET MFDICAl ATTENTION. INGESTION, CLTIERAL
PRFCAUTIONARY MASURPS SLU�GPST INDUCING VOMITING IMMEDIATELY BY UJVJNrJ
TVO WATEk AND STICKING FINGER EUl N I'HROAT. GI=T IMAlF7)IATE: MLDICAL ATTENTION. GLOSSES OF
`-------w------a ---a,n aaga r==---a---f ---- .r-ccm-w-a-wre¢---o--eco--w-o-wmca------„-------I
JI:�.TTnN VI - RFACTIVITY DATA
----- -u---c=--ww--nO---ta--ep-a-w---Gc---w
STARILITYt THIS PRODUCT 1S STARLE UNLIE;E NORMAI. STORAGE CONDITIONS.
14A7ARDOUS POLYMERIZATION, WILL MIT CY'CUR UNCF-R NORMAL CONDITIONS. J
HAZARDOUS DP OMPOSIIIUN PRnT)lIrTS, CARIaON MONOXIDE AND CARBON llLOX11)F. VARIOUS
--oanco---.�..---_---�---c_n-r.v-ec�---r--c fI
c---traaCt--n..----------o-------ra--------ma m---a--
rr.a.-.wry...�T�..sr.rw+er.«....+..'-...,.-......., -. ._.... `
12-6

t"Y I'I r LLL L lI`I 1. I GLJ1'I yV JV! 'Il rGU 1_ Jv 1_ Vi I I vv_' f.V'I
DCA390BLK - 09/26195 PAGE 3
'..a...RtnnGGq�Oaacs C.Q.!¢caaac7m.aa...caG-a�S_tacccc---------►__.-----.-------------------I
I SECTION VI - RPAC11V11Y DATA
------------------------------------m-----------------=-----------------am-o......ia�zca`
HSVROCARBONS,
CONDITIONS 'lU AVOID, HEAT, SPARKS, WELDING ARCS, OPEN FLAUk, STATIC ELI RICIT'Y, OR OTIT-R
SOUL OP IGNITION.
INCOMPATARILITY, AUIDS, CAUSTICS, AMTNI S, ALI(ANC)LAUINES, AU)EHYLES, Aw"ONIA, CHLORINA2'E)
COMPOUNDS, ,STRONG OXIDIZERS,
�...--.---a¢.i........"=.a-...- C3e....n------n------------I
I SECTION VII - SPILL OR LEAK VIIUI-MRES
( -----------------------------------------------------------c a.........
STEPS TO BE TAKEN IN CASE MATERIAL IS RELEASED OR SP1LLJ-;1): ELTUTNA'IE SOURCES OF IGNITION
& VI-NITL ATF AREA. PERSONS NOT PROPERLY E QUIPPM SHOULD EE EXCLUDED FROM AREA. STl)P SPILL
AT SOURCE -PRLMEr 11 SPREAUINC;. AVOID TN14ATATICN OF VAPORS. AVOID SKIN CONTACT WI111 LIQUID.
SOAK UP ON ARSORRENT MATERIAL AND PLACE INTO CONTAINER LVR DISPOSAL. 119F. Nn-N-SPARKING
SiCLJUPS POR FT.AMMABLE MAIURIALS. CLEAN WALKING SURPACES '1TIOROU3HLY TO REDUCE SLIPPING
IIAZARII.
WASTE DISYUSAI. MI714nl1, DISPOSE OF IN ACCORDANCE WITH ALL LOCAL, STATE AND FERAL
RC•CULATIONS.
.-.---...-.aa....-anm-....ow.-----------w------r-----a------eo..-...swr....co.-.---m.-..I
I SBCTION VIII - SAPE 14AM)1_INO AND USE INFORMATION
a----------------.............-t■.-..ti.--.-iw..--.. ------I
RESPIRATORY PROTECTION.- IF WORKPLACE EXMSURF LIMITS OF PRODUCT OR ANY CCMPONI=NT IS
FX(nl)GD, USE A NIOSHIMSHA APPROVED RESPIRATOR. CONSULT YOUR SAFFI'Y F iIPIJI:NT SUPPLIER MR
R1wMMMENDATICNS.
Vk.2�TIATION, PROVIDE SUFFICIENT biI-CHANICAL VIMILATION (GFNP.RAI. AND/OR LOCAl- EXHAUST)
VENTILATION TO MA111FAIN FXPOSURU BELOW TLV(S).
PROTNrT T VF GLOVI7S, Wl�&R IMPEMVIOUS OLOVrS IF MHT1KX OF USE I NVOLVI~S SKIN CONTACT WITH
PRODL)C. CONSULT YUUR SAFRIY SUPPLY VL WR FOR (I DVE RBCOMMENDATIONS.
EYE PR(THr.TION, WEAR SALTY GLASSES AT MINIMUM, MORE FXTF-NSIVE pR01�TIpN I,�,Y B1✓NC SARY DEEPEJNDI NC ON HOW '111F PRODUCT I S TO DE: USED. I
i
OTHER F'I2 TIVL UIPM, WIAR
CONSULT YOU YOU IMPERVIOUS CLOn"MI IF BMILY UPOSUKP. IS ANTICIPATH).
R SAFETY SUPUYNI.Y VENDOR FOR RMLNDATIONS,
I
HMENIC PRAC.TIUbSi WASH HANDS BEFORR fATINC3 OR SMOLCIIVG. SM()KF IN DESIGNATED ARrAS ONLY. t
RLaIOVE AND LAUNDER CL.OIHINCi.
I
(-...---c...a..mao.am-om..m..Qo--.,-.-r---..--=m..--...a..we.....w...c.--...---`.
( SFITION X - ---- "'f
---.,---r I SPECIAL PRECAUTIONS I
PRECAUTIONS TO BE TAKEN IN HA.NDI.TNG AND STORACC, IT IS STUHt7) IN A ram, DRY. VLT>TILATtD AREA. 1)n NOT TRANSFER ��{ARKFn CDN AMFW)RD THAT 1NF.R¢IS MAKLFPAFRB '
REACH Or CHILDREN. K1:FP CnMAINER CLOSM WHRN I
NOT 1N UtiF..
OTHER PRFC:AUT I nN S, CONTA I NI RS OP THIS MATH?I A I. MAY BE HN �CONTAINERS RETAIN YRCJLXX 1' RFCIDUISS V AR1)OUS WHEN EMPTIED, SLWC.p �
(VAPOR, LIQUID, AND/OR SQLID). ALL HAZARD PRE(AirTIONS
-----------aa -----------
12-7

DCA30OM K - 09/28/95 PACE d
I-r.......c.¢cxcraccc=ac=.c=ca==s.ccatnne...a.r_a.............coc=mcc==cc=cm=.......=ccc=czl
SPICTJON IX - O11(I:R PRLr-AUTIONS
Ic-c-------- mat¢.acca---ac-ca-n-a-------------------------------can---------=----c-----I
(3IVEN MIDST 13E OBSERVm. DO NOT DAME CUT, DRAZI% OR USE WCLDING TORCH. INI7141TIONAL MISUSE
MAY RP HARMFUL. ON TUNE 30, 1993 THF. OSHA Z-1-A TAR1F WAS RF'VOKFT) AND OS11A RRVI-RTH) RACK
To 1HEIR PRIOR EXPOSURE LIMITS. llTE VALUES ON 1HIS MSDS REST 1HE ROLL BACK TO 1HE
P111011 VA1 UL:S. SOM(:: STATUS MAY (YJNTINUL T O FNI-ORC'E TIIE 1.993 LIMITS. ON JUNL•: 16,1995 GPA
ANNOUtNCI D IN A FINAL RULE '1HAT ArETIT)NE WCUL-L) NC) Lf_)NGER BG CONS I DFR HD A VC C- FOR A I R
ATTAINMWr STANVARDS. (IT IS NOW CONSIDERED AN E.)XlxrT COMPOUND) NOT ATL STATUS RAVE
ADOPln) THE E X2MPT STATUS OF ACETONE AT THIS TIME. THE VOC CALCULATIONS ON THIS MSDS ARE
BASFD ON ACI-IONH. RFTNIi AN FXF•NFT (fWPOIJM). THE JUNk. 16 RINE ALSO RBUVFJ) ACF70NN I-RCM THE
LIST OF SARA 313 REPORTABLE CHPJ4 ICALS, F_FFECTIVE '111E 1994 REPORTING YEAR. THE
2JV I RONM[WrAT. I NFORM&T I ON AND IIAZART)OUS MATER I AT S I DENT I F I CATION SYSTL-X HAVE BEEN I NCLUL) D
UY C:AMIE CAMPBELL INC. IN ORDER TO PROVTDP. ADDTTTONAI. 9PAI'I14 ANU NA7ARD CLASSIFICATION
INI'ORMATION. THE RATINGS REC.'OMMCNUID ARR BASED Uk'ON THE CRITERIA SUYPLIF-D BY THE
DC-VELOPERS OF 'ITESE RATINO SYS'1TNS, TOGICIIIER WITH CAMIE CAMPBELL INC. 'S IN -PPRETATION OF
THE AVAILAT3LE DATA. PROPER rhXSUNAL 1'8011i:11VE FalIPMFNT VARTFS WTT)FT.Y WTT14 MN11IT]r-NS OF
USC AND ANTICIPAITD EXPOSURE. WE RBCOMMOM THAT A ,SUPERVISOR OR C7IITl R QUALIFIED PERSON
L11 TERUINP PROPER PPE MR IN'I'04L)RD USE.
f------------------------------------------ ----------------------c .................l
I SF)a1'ION X - IIMIS RATINGS �
----a----------n.------C-=- --------------------C..................P.....G G==.--------
H A1.THi 3 F1AMUkRI L 1TY, 3 REDACTI V ITYt 1 PERSONAL PRCTf=ION, X
--__------ram---•--r--------------..............a-a w......e=C a n.....C.Ic c....a 3 t G-----n
DISCLOSUREi THE INFORVATIOA ON 19I5 DATA SNE6T REPRESENTS OUR CIIRRFNT DATA IND IS BELIEVED TO BE ACCURATE BUT IB NOT
IIRRANTBD INBTRER OR10ENATfNC IITU TIIC COYPANI OR NOT. ANY USE OF THIS PRODUCT IHICH IS NOT IN CONFORIINCE I(TB THIS
DATA S EET UK IHICH INVOLVFS TNF USE OF TBIS PRODUCT IN COYRINATION IITU ANY OTHER PRODUCT OR ANY OTHER PROCESS 15
TUG RE PONSIBILITY OF THE USER.
=....... BASL• 99011 ---._ ----
12-8

SDS NO. 22 RS QII pONT
MATERIAL SAFETY January 1, 1994
DATA SHEET
WRONG) 6000 BASECOAT/CLEARCOAT
Section I - Manufacturer 15. Ethyl acetate
Manufacturer• 141-78-6 76.0 400 ppm-A,O
Duurer: . 16. Ethyl 3-ethoxy ppropPionate
Automotive 763-09-9 Ukwn None-A,O
Wilmington,belaware 1989$ 17. Ethylbenzene 100-41-4 7.0 100 ppm-A,O
Telephon6: 125 ppm-Al5 min(STEL)
Product Wbrinatloh 800 41-7515 18. Ethylene glycol monobutyl ether aceate
Medical emer8dhcy(800)441-3637 112-07-2 0.3 20ppm-D Skin
Transportation brhergeh (800 424-9300 None-A,O
(CHWITR�C) 19. Ferric ferrocyanide pigment
Product: Imroh 6066 Pot urethanb Enamel g 3
Y 14038-43-8 None 10 mg/m -A
D.O.T Hazard Class: Nmrnabld Liquid None-0
Shipping Name: PaInt UN 1,263 20. Heptane 142-82-5 40.0 400 ppm-A,O
Hazardous Mat>itiala IIit6 hlatl6h:Sob Section X. 500 pm-A
500ppm-A 15 min(STEL)
Sectibri II : Halfif&Us In rodients See Section X for 21. Hexyl acetate isomers
88230-35-7 0.7 50 ppm-A,O
ingredients listed bar product code) Hexyl acetate
NoneO
Vapor 22.Iron oxide 1309-37-1 None 10 mn/m -A
p/aSSUIe Exposure 23. Isoindolinone pfigment on 3
1 edients CA9 No. (2ooC.) Limits 36888-99-0 None 10 mg/rrr33-A
C�GA /C 15 Tq/m -O
Ile resin 5 mg/m -t5 Rasp
250t3I-M-a Nonb None-A,O 24. Isopropyl alcohol
2.Aliphatic polyisocyhdAte W-Irl 67-63-0 33.0 400 ppm-A,O
3 500 ppm-A,O 15 min(STEL)
281$2-$i-2 Nohe 1 mg/m -S 15 min(S L)
0.5 mg/mT§- 25. Lead chromate 3
None-A,O 18454-12-1 None 50 mg/m -1,0 Pb
3.Aliphatic polyrflbH6[Wyanatd 12 m/m 3A Cr,
3719-63-3 Nohe 0.5 mg/m3-S 50 m m -O Cr
1.0 mg/m3-S 15 min(STEL) 26. Lead chromate molybdate 3
None- O 12656-85-8 None 50 mg/m -f�,0 Pb
4.Aluminuhl i`420-W5 Nohe 10 mglm3--A 12 0 mg/m O C�
5.Amorphous Mica
k-. 15 Jgn m -O 27 Medium mineral spirits
5 mg/m
92791-80-9 Norte P.2 mg/m3 A Rasp None-A,O
1mg/m'-A 15 min(ST L) 28. Methyl amyl ketone
15.0 m 8 110-43-0 2.2 50 ppm-A
0 mg/m3-0 Rasp 100ppm-O
1.0 mg/�-A 15 min(STEL) 29. Methyl ethyl ketone
G.Ahthraquinone pi "ht 78-93-3 71.0 200ppm A,O
3 300 ppm-A,O 15 min(STEL)of AVAILNaha 10 mg/m -A
_ None-0 30. Methyl isobutyl ketone
1.Aromatic hydrocari K 108-10-1 15 50 ppm-A
64142-'§" id.b 25 100 pm-0
ppm-A,O
as Trimethyl benzene 75 ppm-A,O 15 min(PSTEL)
8.beta-(3-(2H-ben26WA261-2-AH-hydro5ty-5-tert 31. Mica coated with T102 3
Net Avail. Uhkvti+r� None-A,O Not Avail. None 3 mg/m -A,O Rasp
9 Butyl 11WAtO 32. Mixed dibasic esters 3
13 88-d 11.d 150 ppm-A,O Not Avail. 0.2 10 mg/m -D
200 ppm-A,O 15 min(STEL) None-A,O
io. Cafbdh black 33. Monoazo pigment 3
1333-86-4 None 3.5 mg/m3-A,O 12236-62-3 None 10 mg/m -A
11.Cblluldse acetate butyratb s one-0
90b4-36-8 Nond None-A,O 5 mg/m -O Rasp
12; bibutyi 1h dilauratd 34. N-butyl alcohol
ppm
77-58-7 0.2 0.1 71-36-3 5.5 50 A Ceiling Skin
mg/m3-A,0
Skin as Sn 100ppm-0
25ppm-D
VD11oxazine
ketopyrrolopNot red pigment 50 ppm-D 15 min(STEL)Not Avail. None None-A,0 5 ppm-D 15 min.TWA carbozole pigment
4378-61-4 None 10 mg/rrt33-A
15 pg/m -O
5 mg/W-0 Rasp
12-9
1 _

35. Nickel oxide 1313-99-1 None 1 mg/m3-A,O Ni General effects Section V - Health Hazard Data
ckel, Antimony,Titanium Yellow Pigment 3 Ingestion: Gastrointestinal distress. In the unlikely event of ingestior
8 7-18 9 None 0.5 mg1m -A,O(SB) a Physician immediately and have the names of ingredients available
1 mg/m -A,O Nickel Inhalation: May cause nose and throat irritation. Repeated and prok
37. Organoclay overexposure to solvents may lead to permanent brain and nervous sys-
68911-87-5 None None-A,O tem damage. Eye watering, headaches, nausea, dizziness and loss of co-
38. Perylene pigment ordination are signs that solvent levels are too high. Exposure to
128-69-8 None 10 m9/m3-A isocyanates may cause respiratory sensitization.This effect may be perma
None-O nent This effect may be delayed for several hours after exposure. Re-
39. Phthalocyanine blue piggment 3 seated overexposure to isocyanates may cause a decrease in lung
147-14-8 None 10 mgg�/nt3-A function which may be permanent. Individuals with or breathing problems
15 vapors or spray
5 mg/W-O Rep mist of this product. If affected by inhalation of vaporm -0 or pnor reaction to isocyanates must not be oroor spray mist remove
40. Phthalocyanine green pigment 3 to fresh air. If breathing difficulty persists, or occurs later,consult a physi-
1328-53-6 None 10 mg//rrt3-A cian.
15 5 mglm�qb Rep Skin or eye contact: May cause irritation or burning of the eyes. Re-
41. Polyester resin peated or prolonged liquid contact may cause skin irritation with discomfor+
y and dermatitis. In case of eye contact, immediately flush with plenty of
71010-58-7 None None-A,O water for at least 15 minutes; call a physician. In case of skin contact,
42. Polyol 68551-65-5 Ukwn None-A,O Wash with soap and water. If irritation occurs,contact a physician.
43. Primary amyl acetate MlIfic Effects:
628-63-7 4.0 100ppm-A,O A 1phibc polylsocyanate resin:/Aliphatic polymeric Isocyanate 11,6-
44. Propylene glycol monomethyl ether acetate heximethylene dllsocyanate: Repeated exposure may cause allergic
108-65-6 3.8 None-A,O skin rash, itching, swelling. May cause eye irritation with discomfort, tear-
10ppm-D ing,or blurred vision. Repeated overexposure to isocyanates may cause
45. Quinacridone pigment 3 lung Injury, including a decrease in lung function,which may be perma-
1047-16-1 None 10 mg/n�-A nent Overexposure may cause asthma-like reactions with shortness of
15 rT !m -O breath,wheezing, cough,which may be permanent or permanent lung
5 mg/m -O Resp sensitization.This effect may be delayed for several hours after exposure.
46. Quinophthalone yellow 3 Individuals with pre-existing lung disease, asthma or breathing difficulties
30125 47-4 None 10 mg/m --
may have increased susceptibility to the toxicity of excessive exposures.
None O Aromatic Hydrocarbon: Laboratory studies with rats have shown that pe-
47. Titanium dioxide 3 troleum distillates cause kidney damage and kidney or liver tumors.These
13463-67-7 None 310 mg/m -A,O effects were not seen in similar studies with guinea pigs, dogs,or mon-
5 mg/m -0 Respirable ke s.Several studies evaluating petroleum workers have not shown a sig-
48. Toluene 108-88-3 36.7 50ppm-A nificant increase of kidney damage or an increase in kidney or liver
200ppm-O tumors.Nickel oxide: Repeated exposure may cause allergic skin rash,
300ppm-O Ceiling itching, swelling. Material is irritating to mucous membranes ans upper res-
500 ppm-O 10 min PER piratory tract. Is an IARC, NTP or OSHA carcinogen. Butyl acetate: May
N8P Naphtha cause abnormal liver function. Tests for embryotoxic activity in animal=hoc
64742-89-8 Unkwn 300 ppm-A,O been inconclusive.Has been toxic to the fetus in laboratory animals
400 ppm-O 15 min(STEL� doses that are toxic to the mother. Dibutyl tin dilaurate: Causes eye
100 ppm- rosion and permanent injury.Contact may cause skin bums. Can be ao-
50. Xylene 1330-20-7 25 100 ppm-A,O sorbed through the skin in amounts. Ethyl acetate: Prolonged150 ppm-A,O 15 min(STEL) and repeated high exposures of laboratory animals resulted in secondary
51. 1,6 hexamethylene diisocyanate monomer anemia with and increase in white blood cells; fatty degeneration, cloudy
822-06-0 Ukwn 5.0 ppb-A swelling and excess of blood in various organs. Ethyl 3-ethoxy roplon-
10 ppb-O Ceiling ate-Has been toxic to the fetus in laboratory animals at doses that are
52. 2(2-hydroxy-3,5-diteramylphenyi)benzotriazole toxic to the mother.Ethylbenzene: Recurrent overexposure may result in
17-83-8 Ukwn None-A,O liver and kidney injury.Studies in laboratory animals have shown reproduc
53. 2,4 Pentanedione tive,embryotoxic and developmental effects. Has shown mutagenic activ-
123-54-6 7 10 ppm-D ity in laboratory cell culture tests.Tests in some laboratory animals
None-A,O demonstrate carcinogenic activity. Ethylene glycol monobutyl ether ace•
A-ACGIH TLV; 0=OSHA; D- DuPont internal limit; tate.-CAn be absorbed through the skin in harnful amounts. May destroy
S=Supplier Furnished limit; STEL=Short Term Exposure Limit; C=Ceil- red blood cells. May cause abnormal kidney function.discomfHeptanort
Contact
may cause skin bums. May cause eye irritation with discomfort,tearing, or
ing. blurred vision.May cause central nervous system effects such as dizzi-
ness,headache, nausea,and loss of consaousness. May cause tempo-
Section III - Physical Data rary upper respiratory and/or lung irritation with cough,difficult breathing,
Evaporation rate: Less than ether or shortness of breath. Laboratory studies with rats have shown that petro-
Vapor Density: Heavier than air leum distillates cause kidney damage and kidney or liver tumors.These ef-
Solubility In water: Miscible fetts were not seen in similar studies with guinea pigs,dogs, or monkeys.
Percent volatile by volume:24.3%-100.0% Several studies evaluating petroleum workers have not shown a significant
Percent volatile bY'weight: 19.1°Aq-100°6 increase of kidney damage or an increase in kidney or liver tumors. Iso-
Bolling range:57 C-90000 C/1652 F-437°F propy)alcohol: Ingestion studies on laboratory animals showed that very
Gallon weight:7.50- 15.78 lbs./gallon high oral doses caused increased liver and kidney weights. Lead chro-
mate and Lead chromate molybdate: Over exposure to lead may cause
Section IV - Fire and Explosion Data adverse effects to the blood forming, nervous, urinary, reproductive sys-
{� tems including embryotoxic effects. Symptoms may include loss of appe-
Flash point(closed cup):8 517H, 518H, 519H, 524H, 526H, 545H, 572H, tite,anemia,disturbance of sleep and fatigue. See OSHA Lead Standard
576H, 1275S, 1280S, 1 2S: less than 730F; 29 CFR 1910.1025. For exposures longer than 8 ours the OSHA expo-
All others: less than 100 F. sure limit is reduced by this formula: limit(in fig/m )=400/hours worked in
Flammable limits: 0.9%-23.0% the day. Is an IARC, NTP or OSHA carcinogen. Medium mineral spirits:
Extinguishing media:Water pray, foam, carbon dioxide, dry chemical. Laboratory studies with rats have shown that petroleum distillates cause
Special fire fi hting procedures: Full protective equipment, including kidney damage and kidney or liver
,-Ifsontained breathing apparatus, is recom- 22-RS REPLACEMENT PAGES 3&4 3193 P tumors.These effects were not
ed.Water from fog nozzles may be used to seen in similar studies with guinea
losed containers to prevent pressure build pigs,dogs,or monkeys. Several studies evaluating petroleum worker
have not shown a significant increase of kidney damage or an increa
Unusual fire& explosion hazards:When heated above the flash point, kidney or liver tumors. May cause temporary upper respiratory and/o
emits flammable vapors which,when mixed with air, can burn or be explo- irritation with cough, difficult breathing or shortness of breath. Methyl
sive. Fine mists or sprays may be flammable at temperatures below the amyl ketone: Ingestion studies on laboratory animals showed that very
flash point. high oral doses caused increased liver and kidney weights. Methyl isobuty
ketone: Recurrent overexposure may result in liver and kidney injury. Mica
12-10
2

coated with T102: Repeated and prolonged overexposure may lead to ding and before eating or smoking. Do not store above 120°F.
chronic lung disease. In a lifetime inhalation test,lung cancers were found Other Precautions: Do not sand,flame cut, braze or weld dry coatin
-some rats exposed to 250 mg/m3 respirable titanium dust Analysis of without a NIOSH/MSHA approved respirator or appropriate ventilatio
titanium dioxide concentrations In the rats lungs showed that the lung
,Arance mechanism was overwhelmed and that the results at the marr- Section X - Other Information
e 250 mg/m3 level are not relevant to the workplace. Mlxec>l d1b4*lB as-
ters: High airbome levels in rats have shown mild injury to the olfactgry gtcUQg 413 Supplier Notification: The chemicals listed below with
region of the nose. N-butyl alcohol: Llquld splashes In the eye may r 5ult c§ntages are subject to the reporting requirements of Section 313 of
in chemical bums. May pose abnormal blood forming function with itne- Emergency Planning and Right-To-Know Act of 1986 and of 40 CFR
mia. Recurrent overexposure may resuit In liver and kidney injury. Can be
absorbed through the skin in harmful amounts. Nickel,#ntimony,tint PRQPUCT CODE INGREDIENTS (S9e Section II)
nlum yellow pigment:Antimony and nickel are incorporated into the crY4-
tal of titanium dioxide.As such they are chemically and biologically Inert erate e V_1865 3,20,28,29(8%),48(15%),5,GAL Wr 8.36 WT PCT SOL
Propylene glycol monomethyl ether acetate: May cause mod e
bummg Recurrent overexposure may result in liver and kidney Injury.Trt�- 63.70 yCgt PCT SOLIDS:44.18 SOLVENT DENSITY:6.7]VOC:3.0 H:
nlum loxlde: In a I'rfetime inhalation test lung cancers yvere found in R:1 FLASH PT'-73L/OSHA STORAGE:IB
some rats exposed to 250 mg/m respirable titanium dust Analysis of the 1,9,15,17(8%),30(3%),44,48(1%),50(25%),GAL W .7A
titanium dioxide concentrations in the rays lungs showed that the lung VROWD4:35.88 VOL PCT SOLIDS:3Q.67 SOLVENT DENSITY:7.3
clearance mecanism was overwhelmed and that the results at the rugs-
: Recur-
Vpc:4.0 H:2 F:3 R:Q FLASH PT:-10OL OSHA STORAGE:K:
sive 250 mg/m level are not relevant to the workplace.Toluene
rent overexposure may result in liver and kidney injury. High airborne ���$1 2,7,9,50(3096),51,GAL WT:0.61 WT PCT SOLIDS:63.00
levels have produced irregular heart beats in animals and occasional palp� ` PCT SOLIP$:65.75 SOLVENT PEN$ITY,7.20 VOC: 3.1 H:3 F:3 R: 1
tations in humans. Rats exposed to very high airborne levels have exhib- FLASH PT-100L OSHA STORAGE:IC
ited high frequency hearing deficits.The significance of this to man is 128¢S ✓ 21 44 GAL WT 7.7$WT PCT SOLIDS:0.00 VOL PCT SO
unknown.VMd,P Naphtha: Laboratory studies with rats have shown that or liver tumors. 0.00 SOLVENT DENSITY:7.79 VOC:7.7 H:1 F:3 R:0 FLASH PT-10,
Petroleum distillates cause kidney damage and kidney
These effects were not seen in similar studies with guinea pigs,dogs, or OSHA STORAGE:IC
monkeys. Several studies evaluating petroleum workers have not shown a 193S // 3,9, 15,18(4%),51,GAL WT9.00 WT PCT SOLIDS:74-9•
significant increase of kidney damage or an increase in kidney or liver tu-
mors. May cause temporary upper respiratory and/or lung irritation with FLASH 1-I S:6 OSHA STORAGE- S
cough,difficult breathing,or shortness of breath.Xylene: High concentra-
lion have caused embryotoxic effects in laboratory animals. Recurrent 34004 r/ 1,9.18(4(4 28,29(5%),32,48(6%),50(1%),52,GAL WT.
overexposure may result in liver and kidney injury.Can be absorbed PCT SOLIDS:53.40 VOL PCT SOLIDS:46.80 SOLVENT DENSITY:7.0
through the skin in harmful amounts. 2,4 Pentanedlone:Can be absorbed VOC:3.7 H:2 F:3 R:0 FLASH PT: 73L OSHA STORAGE:IB
through the skin in harmful amounts. Repeated exposures to high concen
trations has caused adverse health effects in laboratory animals.These ef- 389S ✓ 12,53,GAL WT.8.13 WT PCT SOLIDS: 1.00 VOL PCT SC
facts involved the central nervous system, immune system, and the red 0.93 SOLVENT DENSITY:8.17 VOC:0.0 H:2 F:3 R:0 FLASH PT:-10
blood cell forming system. No effect was seen at 100 ppm. The odor is dis- OSHA STORAGE:IC
agreeab 601H / 1,9,28,50(1%),GAL V".0.23 WT PCT SOLIDS:62.16 V(
SOLIDS:44.89 SOLVENT DENSITY:7.14 Vim:3.0 H:2 F:3 R:0 FLA
19ction VI - Reactivity Data PT.-100L OSHA STORAGE:Ili
bility: Stable 502H / 1,9,22,27,44,GAL WT 14.1§WT PCT SOLIDS:71.86 VC
ompatlblllty(materials to avoid): None reasonably foreseeable. SOLIDS:46.21 SOLVENT DENSITY;7.49 VOC.3.8 H:1 F:3 R:0 FLA:
Hazardous decomposition products: CO, CO2,smoke PT-100L OSHA STORAGE:IC
Hazardous polymerization:Will not occur.
604H ✓1,9,28,39,44,50(6-k),GAL WT.8.64 WT PCT SOLIDS:4
token n VOL PCT SOLIDS:43.2$SOLVENT DENSITY:7.60 VOC:4.2 H:2 F:3
Steps to be taken Section - Still case Leak Procedures material Is released or spilled: Do not FLASH PT.-100L OSHA STORAGE:IQ
breathe vapors. Do not get in eyes or on skin.Wear a Positive pprressure 506H C/ 1,9, 10,28,48(1%),50(7% T.),GAL W 8.25 WT PCT SOLIr
supplied air vapor/particulate respirator((NIOSH/MSHA TC-19C), eye pro- 48.16 VOL PCT SOLIDS:40.84 SOLVENT PENSITY:7.24 VOC:4.2 H:
tectiong loves and protective material. f2emove sources of ignition.Ab- R:0 FLASH PT.-100L OSHA STORAGE:IC
sorb w inert material.Ventilate area. Pour liquid decontaminate solution 606H ✓1,9,28,40,48(1%),50(5%),GAL W-P 8.23 WT PCT SOLID
over the spill and allow to sit 10 minutes, minimum.Typical decontamina-
tion solutions are: VOL PCT SOLIDS:33.711 SOLVENT DENSITY:6.91 VOC:4.6 H:2 F:3
20% Surfactant(Tergitol TMN 10) FLASH PT-100L OSHA STORAGE:IC
80%Water 507" ✓1,9,28.39,44,48(1%),50(2%),GAL W-P 8.53 WT PCT SC
or 0-10%Ammonia 39.94 VOL PCT SOLIDS:33.77 SOLVENT DENSITY:7.74 VOC:6.1 H:
Detergent
Balance water 3 R:Q FLASH PT-100L OSHA STORAGE:IC
Bala
This procedure may generate pressure.Do not seal containers. Afeter 48 509H ,/1,9, 13,28,44,50(2%),GAL WT:9.01 WT PCT SOLIDS:5
hours, seal containers and dispose of. PCT SOLIDS:43.64 SOLVENT DENSITY:7.66 VOC: 4.3 H:2 F:3 R:0
Waste disposal method: Do not allow material to contaminate ground FLASH PT:-100L OSHA STORAGE:IC
water systems. Incinerate absorbed material in accordance with federal, 610H -/1,9,25(57%),28,44,50(1%),GAL WT. 15.78 WT PCT Sol
state, and local requirements. Do not incinerate in closed containers.
R: 0 VOL PCT SOLIDS:51.0 HA SOLVENT DENSITY: 7.64 VOC: 3.7 H:
Section VIII - Special Protection Information
Respiratory: Do not breathe vapors or mists. Wear a positive pressure 3 R:p FLASH PT:-100L OSHA STORAGE:IC
supplied air respirator(NIOSH/MSHA(TC-19C)while mixing activator with 611H �1,9,25(56%),28,44,50(1%),GAL WT: 15.55 WT PCT Sol
any paint or clear enamel, during application and until a!I vapors and spPray 76.84 VOL PCT SOLIDS: 60.31 SOLVENT DENSITY:7.66 VOC:3.7 H:
mists are exhausted. Individuals with a history of lung or breathing prob- 3 R:0 FLASH PT.-100L OSHA STORAGE: IC
lams or prior reaction to isocyanate should not use or be exposed to this t?12H / 1,9,26(54%),28,44,50(2%),GAL WT: 16.05 WT PCT SOL
Pw the not permit anyone without Protection in the painting area. Fol-
ow the respirator manufacturer's directions for respirator use. 74.9$VOL PCT SOLIDS: 60.46 SOLVENT DENSITY:7.60 VOC: 3.7 H:
Ventilation: Provide sufficient ventilation in volume and pattem to keep 3 R:Q FLASH PT-100L OSHA STORAGE:IC
contaminants below applicable OSHA requirements. 513H ✓ 1,9,28,44,45,48(2%),50(2%),GAL WT:8.70 WT PCT SC
Protective clothing: Neoprene gloves and coveralls are recommended. 42.69 VOL PCT SOLIDS: 36.28 SOLVENT DENSITY: 7.72 VOC:4.9 H:
Eve protection: Desirable in all industrial situations. Include splash 3 R:0 FLASH PT.-100L OSHA STORAGE:IC
lards or side shields.
514H ✓ 1,9,28,43,45,GAL WT: 8.46 WT PCT SOLIDS:47.12 VOi
;tion IX - Special Precautions SOLIDS:38.00 SOLVENT DENSITY: 7.22 VOC:4.4 H: 2 F:3 R:Q FLA:
Nrecautlons to be taken In handling and storing: Observe label pre- PT: -100L OSHA STORAGE: IC
cautions. Keep away from heat, sparks and flame. Close container after
each use. Ground containers when pouring. Msh thoroughly after han-
12-11
3

APPENDIX B
1994 Facility Emissions Inventory
13-1

FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY- 1994
STYRENE - (100-42-5) FROM VINYL ESTER RESIN
Total Annual Pounds Resin Used: 565,333
Total Annual Gallons: 58,950.26 (565,333 lbs/ 9.59 )
(From purchase receipt records)
Source No. 1 - 75%=44,213 Total Annual Gallons
Source No. 3 - 20% = 14,738 By Source
Source No. 5 - 5% = 2,947
STYRENE CONTENT -HAND LAY-UP: 4 1% PROCESS -HAND LAY-UP: .07
IN RESIN SPRAY LAY-UP: 42.5% EMISSION SPRAY LAY-UP: .11
APPLICATION METHOD -HAND LAY-UP: 5%
SPRAY LAY-UP: 95%
565,333 lbs X [(.41)(.07)(.05) + (.425)(.11)(.95)]
= 565,333 X [.0458]
=25,892 lbs/year TOTAL STYRENE FROM RESIN
--SOURCE LOCATION--
MAIN LAMINATION& GEL APPLICATION AREA- SOURCE NO. 1
ACTUAL PERMITTED (maximum)
10 hrs/day 8,760 hrs/year
5.25 days/week
273 days/year
2,730 hrs/year
Source No. 1 Used 19,419 lbs actual/2,730 hrs=
75% of Total Resin (Styrene) 7.11 x 8,760 hrs permitted=
25,892 lbs/Year x .75 62.283.6 lbs potential
= 19,419 lbs actual 31.15 tons potential
19,419 lbs/273 days= 71 lbs/day
MOLD TOOLING, LAY-UP AND PRODUCT GR DING AREA- SOURCE NO. 3

ACTUAL PERMITTED (maximum)
9.0 hrs/ day 8,760 hrs/year
5.00 days/week
260 days/year
2,340 hrs/year
Source No. 2 Used 5,178 lbs actual/2,340 hrs=
20% of Total Resin (Styrene) 2.21 x 8,760 hrs permitted=
25,892 lbs/Year x .20 19,360 lbs. potential
= 5,178 lbs. actual 9.68 tons potential
5,178 lbs/260 days=20 lbs/day
I
i
FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS ENIIONS INVENTORY - 1994

STYRENE - (100-42-5) FROM VINYL ESTER RESIN continued
SERVICE/WARRANTY/RACING- SOURCE NO. 5
ACTUAL PERMITTED (maximum)
5.0 hrs/ day 8,760 hrs/year
5.00 days/week
260 days/year
1,300 hrs/year
Source No. 5 Used 1,295 lbs actual/ 1,300 hrs=
5% of Total Resin(Styrene) 1.00 x 8,760 hrs permitted=
25,892 lbs/Year x .05 8,760 lbs. potential
= 1,295 lbs. actual 4.38 tons potential
1,295 lbs/260 days= 5 lbs/day
FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY- 1994
13-4

STYRENE - (100-42-5) FROM POLYESTER GEL COAT
Total Annual Pounds Used: 138,728
Total Annual Gallons: 13,301 (138,728 lbs/ 10.43 )
(From purchase receipt records)
Source No. 1 - 75% = 9,976 Total Annual Gallons
Source No. 3 - 20% = 2,660 By Source
Source No. 5 - 5% = 665
APPLICATION METHOD - HAND LAY-UP: 10%
SPRAY LAY-UP: 90%
STYRENE CONTENT -HAND LAY-UP: 39% PROCESS -HAND LAY-UP: .30
IN GEL COAT SPRAY LAY-UP: 41% EMISSION- SPRAY LAY-UP: .30
138,728 lbs X [(.39)(.30)(.10) + (.41)(.30)(.90)]
= 138,728 X [.1224]
= 16,980.3 lbs/year TOTAL STYRENE FROM GEL COAT
--SOURCE LOCATION--
MAIN LAMIINATION& GEL APPLICATION AREA- SOURCE NO. 1
ACTUAL PERMITTED (maximum)
10 hrs/day 8,760 hrs/year
5.25 days/week
273 days/year
2,730 hrs/year
Source No. 1 Used 12,735 lbs actual/2,730 hrs=
75% of Total Gel (Styrene) 4.66 x 8,760 hrs permitted=
16,980 lbs/year x .75 40,8221bs potential
= 12,735 lbs actual 20.42 tons potential
12,735 lbs/273 days=47 lbs/day
MOLD TOOLING, LAY-UP AND PRODUCT GRINDING AREA- SOURCE NO. 3
ACTUAL PERMITTED (maximum)
9.0 hrs/day 8,760 hrs/year
5.00 days/week
260 days/year
2,340 hrs/year
Source No. 2 Used 3,396 lbs actual /2,340 hrs=
20% of Total Gel (Styrene) 1.45 x 8,760 hrs permitted =
16,980 lbs/year x .20 12,702 lbs. potential
=3,396 lbs. actual 6.36 tons potential13-5

3,396 lbs/260 days= 13 lbs/day
FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY - 1994
STYRENE - (100-42-5) FROM GEL COAT covAigued

SERVICE/WARRANTY/RACING- SOURCE NO. 5
ACTUAL PERMITTED (maximum)
5.0 hrs/ day 8,760 hrs/year
5.00 days/week 260 days/year
1,300 hrs/year
Source No. 5 Used 849 lbs actual/ 1,300 hrs—
5% of Total Gel (Styrene) .65 x 8,760 hrs permitted =
16,980 lbs/Year x .05 5,694 lbs. potential
= 849 lbs. actual 2.85 tons potential
849 lbs/260 days= 3.3 lbs/day
FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY - 1994
ACETONE: (ACETONE 67-64-1)
Total Annual Pounds Used: 13-7

196,084 lbs purchased - 10,500 lbs waste acetone sent to off site disposal = 185,584 net lbs
185,584 lbs/2000 lbs/ton= 92.79 Tons Annual
Total Annual Gallons Used: 28,290 (185,584 lbs/6.56 lbs/gl)
Source No. 1 - 65% = 18,389 Total Annual Gallons
Source No. 3 - 20% = 5,658 By Source
Source No. 2 - 10% = 2,829
Source No. 5 - 5% = 1,415
--SOURCE LOCATION--
MAIN LAMINATION& GEL APPLICATION AREA- SOURCE NO. 1
ACTUAL PERMITTED (maximum)
10 hrs/ day 8,760 hrs/year
5.25 days/week
273 days/year
2,730 hrs/year
Source No. 1 Used 129,908.8 lbs actual/2,730 hrs=
65% of Total Acetone 44.19 x 8,760 hrs permitted=
185,584 lbs/Year x .65 387,1041bs potential
= 120,630 lbs actual 193.56 tons potential
120,630 lbs/273 days=442 lbs/day
MOLD TOOLING, LAY-UP AND PRODUCT GRINDING AREA- SOURCE NO. 3
ACTUAL PERMITTED (maximum)
9.0 hrs/day 8,760 hrs/year
5.00 days/week
260 days/year
2,340 hrs/year
Source No. 2 Used 37,117 lbs actual/2,340 hrs=
20% of Total Acetone 15.86 x 8,760 hrs permitted=
185,584 lbs/Year x .20 138,934 lbs. potential
= 37,117 lbs. actual 69.47 tons potential
37,117 lbs/260 days= 143 lbs/day
FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY - 1994
ACETONE: (ACETONE 67-64-1) continued
GRAPHICS APPLICATION - SOURCE NO. 2
13-8

ACTUAL PERMITTED (maximum)
9.0 hrs/day 8,760 hrs/year
5.00 days/week
260 days/year
2,340 hrs/year
Source No. 3 Used 18,558 lbs actual/2,340 hrs=
10% of Total Acetone 7.93 x 8,760 hrs permitted=
185,584 lbs/Year x .10 69,467 lbs. potential
= 18,558 lbs. actual 34.74 tons potential
18,558 lbs/260 days= 71.4 lbs/day
SERVICE/WARRANTY/RACING- SOURCE NO. 5
ACTUAL PERMITTED (maximum)
5.0 hrs/ day 8,760 hrs/year
5.00 days/week
260 days/year
1,300 hrs/year
Source No. 5 Used 9,279 lbs actual/ 1,300 hrs=
5% of Total Acetone 7.14 x 8,760 hrs permitted=
185,584 lbs/Year x .05 62,546 lbs. potential
= 9,279 lbs. actual 31.28 tons potential
9,279 lbs/260 days= 36 lbs/day
FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY - 1994
MEKP: 38% -METHYL ETHYL KETONE PEROXIDE 78-93-3
47% -DIMETHYL PHTHALATE 131-11-3)
Total Annual Pounds Used: 11,718
13-9

Total Annual Gallons: 1,265 (11,718 lbs/9.26 )
(From purchase receipt records)
Source No. 1 - 75% = 949 Total Annual Gallons
Source No. 3 - 20% =253 By Source
Source No. 5 - 5% = 63
--SOURCE LOCATION--
MAIN LAMINATION& GEL APPLICATION AREA- SOURCE NO. 1
ACTUAL PERMITTED (maximum)
10 hrs/day 8,760 hrs/year
5.25 days/week
273 days/year MEKP
2,730 hrs/year 3,340 lbs actual/2,730 hrs=
1.22 x 8,760 hrs permitted =
Source No. 1 Used 10,687 lbs potential
75% of Total MEKP 5.35 tons potential
11,718 lbs/Year x .75 DEP
= 8,789 lbs 4,131 lbs actual/2,730 hrs=
38%MEKP = 3,340 1.51 x 8,760 hrs permitted=
47% DEP =4,131 13,228 lbs potential
6.62 tons potential
3,340 lbs/273 days= 12 lbs/day
4,131 lbs/273 days= 15 lbs/day
MOLD TOOLING, LAY-UP AND PRODUCT GRINDING AREA- SOURCE NO. 3
ACTUAL PERMITTED (maximum)
9.0 hrs/day 8,760 hrs/year
5.00 days/week
260 days/year MEKP
2,340 hrs/year 891 lbs actual/2,340 hrs=
.38 x 8,760 hrs permitted =
Source No. 2 Used 3,329 lbs potential
20% of Total MEKP 1.67 tons potential
11,718 lbs/year x .20 DEP
=2,344 lbs 1,102 lbs actual/2,340 hrs=
38%MEKP = 891 .47 x 8,760 hrs permitted=
47% DEP = 1,102 4,117 lbs potential
2.06 tons potential
891 lbs/ 260 days= 3.4 lbs/day
1,102 lbs/260 days=4.21bs/day
FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY- 1994
MEKP: 38% -METHYL ETHYL KETONE PEROXIDE 78-93-3 continued
47% -DIlVIETHYL PHTHALATE 131-11-3)
SERVICE/WARRANTY/RACING- SOURCE NO. 5
13-10

ACTUAL PERMITTED (maximum)
5.0 hrs/day 8,760 hrs/year
5.00 days/week
260 days/year MEKP 1,300 hrs/year 223 lbs actual/ 1,300 hrs=
.17 x 8,760 hrs permitted=
1,489 lbs potential
5% of Total MEKP .75 tons potential
11,718 lbs/year x .05 DEP
= 5861bs 275 lbs actual/ 1,300 hrs=
38%MEKP =223 .21 x 8,760 hrs permitted=
47%DEP = 275 1,840 lbs potential
.92 tons potential
223 lbs/260 days= .86 lbs/day
275 lbs/260 days= 1.06 lbs/day
FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY - 1994
METHYLENE CHLORIDE: (75-09-2)
Total Annual Pounds Used: 10,800 lbs/2000 lbs/ton= 5.40 Tons Annual
Total Annual Gallons Used: 10,800 lbs/ 11 lbs/gl = 982 Gallons
Source No. 1 - 75%= 737 Total Annual Gallons
3-ii

Source No. 3 - 25% = 245 By Source
--SOURCE LOCATION--
MAIN LANIINATION & GEL APPLICATION AREA- SOURCE NO. 1
ACTUAL PERMITTED (maximum)
10 hrs/ day 8,760 hrs/year
5.25 days/week
273 days/year
2,730 hrs/year
Source No. I Used 8,1001bs actual/2,730 hrs=
75% of Total Methylene Chloride 2.97 x 8,760 hrs permitted=
10,800 lbs/Year x .75 25,991 lbs potential
= 8,100 lbs actual 13 tons potential
8,100 lbs/273 days=29.67 lbs/day
MOLD TOOLING, LAY-UP AND PRODUCT GRINDING AREA- SOURCE NO. 3
ACTUAL PERMITTED (maximum)
9.0 hrs/day y
8 760 hrs/year
5.00 days/week
260 days/year
2,340 hrs/year
Source No. 2 Used 2,700 lbs actual/2,340 hrs=
25% of Total Methylene Chloride 1.15 x 8,760 hrs permitted=
10,800 lbs/Year x .25 10,108 lbs. potential
= 2,700 lbs. actual 5.05 tons potential
2,700 lbs/260 days= 10.38 lbs/day
FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY - 1994
IMRON PAINT: (TOULENE CONTENT IS 4%)
(XYLENE CONTENT IS 1.6%)
Total Annual Lbs Used: 5,850 lbs Paint X .04 = 237 lbs Toulene
Total Annual Lbs Used: 5,850 lbs Paint X .016 = 94 lbs Xylene
(From purchase receipt records)
Total Annual Lbs Used: 5,850 lbs Paint/ 8.79 lbs/gf-12666 Gallons

12.80 x .05 = .64 lbs/hr after control
GELCOAT
27,745.60 lbs/year xg63% solid/weight= 17,479.73 lbs/year solids
17,479.73 x .50 percent overspray= 8,739.87 lbs/year before control
8,739.87/2,340 = 3.73 lbs/hr before control
3.73 x .05 = .19 lbs/hr after control
MEKP
2,343.60 lbs/year x 53% solid/weight= 1,242.11 lbs/year solids
1,242.11 x .50 percent overspray= 621.05 lbs/year before control -
621.05 /2,340 = 0.27 lbs/hr before control
.27 x .05 = .01 lbs/hr after control
FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY- 1994
PARTICULATE EMISSIONS
GRAPHICS APPLICATION - SOURCE NO. 2
ACTUAL PERMITTED (maximum)
9.0 hrs/day 8,760 hrs/year
5.00 days/week
260 days/year
2,340 hrs/year
IMRON PAINT
4,6801bs/year x 39% solid/weight = 1,825.20 lbs/year solids
1,825.20 x .50 overspray ray= 912.601bs/year before control
r r
912.60/2,340 = 0.39 lbs/hr before control
.39 x .05 = .02 lbs/hr after control 13-13

IMRON ACTIVATOR
1,600 lbs/year x 33% solid/weight = 528 lbs/year solids
528 x .50 percent overspray=2641bs/year before control
264/2,340 = 0.11 lbs/hr before control
.11 x .05 = .005 lbs/hr after control
GRAPHICS APPLICATION- SOURCE NO. 2A
ACTUAL PERMITTED (maximum)
9.0 hrs/day 8,760 hrs/year
5.00 days/week
260 days/year
2,340 hrs/year
EVRON PAINT
877.50 lbs/year x 39% solid/weight=342.23 lbs/year solids
i
342.23 x .50 percent overspray= 171.121bs/year before control
171.12/2,340 = 0.07 lbs/hr before control
.07 x .05 = .004 lbs/hr after control
BARON ACTIVATOR
3001bs/year x 33% solid/weight=99.00 lbs/year solids
99 x .50 percent overspray=49.51bs/year before control
49.5 /2,340= .02 lbs/hr before control
.02 x .05 = .001 lbs/hr after control
13-14

FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY- 1994
PARTICULATE EMISSIONS
SERVICE/WARRANTY/RACING- SOURCE NO. 5
ACTUAL PERMITTED (maximum)
5.0 hrs/day 8,760 hrs/year
5.00 days/week
260 days/year
1,300 hrs/year
RESIN 28,266.65 lbs/year xb3% solid/weight = 14,981.32 lbs/year solids
14,981.32 x .50 percent overspray=7,490.66 lbs/year before control
7,490.66/ 1,300 = 5.76 lbs/hr before control
5.76 x .05 = .29 lbs/hr after control
13-15

GELCOAT
6,936.40 lbs/year x .63% solid/weight =4,369.93 lbs/year solids
4,369.93 x .50 percent overspray= 2,184.97 lbs/year before control
2,184.97/ 1,300 = 1.68 lbs/hr before control
1.68 x .05 = .08 lbs/hr after control
MEKP
585.901bs/year x 53% solid/weight=310.53 lbs/year solids
310.53 x .50 percent overspray= 155.27 lbs/year before control
155.27/ 1,300 = 0.12 lbs/hr before control
.12 x .05 = .006 lbs/hr after control
FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY- 1994
PARTICULATE EMISSIONS
SERVICE/WARRANTY/RACING- SOURCE NO. 5
IM RON PAINT
292.50 lbs/year x 39% solid/weight= 114.08 lbs/year solids
114.08 x .50 percent overspray= 57.04 lbs/year before control
57.04/ 1,300 = 0.04 lbs/hr before control
.04 x .05 = .002 lbs/hr after control
IMRON ACTIVATOR
100 lbs/year x 33% solid/weight = 33.00 lbs/year solids
33 x .50 percent overspray= 16.50 lbs/year before control
13-16

16.50/ 1,300 = .01 lbs/hr before control
.01 x .05 = .0005 lbs/hr after control
LONGITUDE: 77' 00'
L/3.6 cm= 300 sec. / 7.3 cm
L= 3.6 cm x 300 sec. /7.3 cm
L=3.6cmx41.1
L= 147.96
L= 148 sec.
LATITUDE: 35' 30'
L/2.2 cm= 300 sec. / 6.0 cm
L= 2.2cmx50
L= 110
LONGITUDE: 148 sec= 2 min. 28 sec.
13-17

LATITUDE: 110 sec= 1 min. 50 sec.
LONGITUDE: VERTICAL - 77 00' + 2' 28" = 77 02' 28"
LATITUDE: HORIZONTAL- 35 30'+ 1 min. 50 sec. = 35 31' S0"
FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY- 1994
STYRENE: (100-42-5) FROM COREBOND ADHESIVE PUTTY
Total Annual Pounds From This Product: 15,000 lbs Total Corebond
15,000 x .41 Styrene Content= 6,150 lbs
--SOURCE LOCATION--
MAIN LANIINATION& GEL APPLICATION AREA- SOURCE NO. 1
ACTUAL PERMITTED (maximum)
10 hrs/day 8,760 hrs/year
5.25 days/week
273 days/year
2,730 hrs/year
Source No. 1 Used 4,613 lbs actual/2,730 hrs=
75% of Total Corebond 1.69 x 8,760 hrs permitted=
6,1501bs/Year x .75 14,804 lbs potential
= 4,613 lbs actual 7.41 tons potential
4,613 lbs/243 days = 17 lbs/day
13-18

MOLD TOOLING, LAY-UP AND PRODUCT GRINDING AREA- SOURCE NO. 3
ACTUAL PERMITTED (maximum)
9.0 hrs/ day 8,760 hrs/year
5.00 days/week
260 days/year
2,340 hrs/year
Source No. 2 Used 1,538 lbs actual/2,340 hrs=
25% of Total Corebond .66 x 8,760 hrs permitted=
6,150 lbs/Year x .25 5,782 lbs. potential
= 1,538 lbs. actual 2.90 tons potential
1,538 lbs/260 days=6 lbs/day
13-19

Source No. 2 - 80% = 533 Total Annual Gallons
Source No. 2A- 15%= 100 By Source
Source No. 5 - 5% = 33
GRAPHICS APPLICATION - SOURCE NO. 2 MAIN SPRAY BOOTH
ACTUAL PERMITTED (maximum)
9.0 hrs/day 8,760 hrs/year
5.00 days/week
260 days/year
2,340 hrs/year
Source No. 2 Used 189.6213 lbs actual/2,340 hrs=
80% of Total Toulene .08 x 8,760 hrs permitted =
237 lbs/Year x .80 710 lbs. potential
= 189.6 lbs. actual .35 tons potential
189.6 lbs/260 days= .73 lbs/day
Source No. 2 Used 75.2 lbs actual/2,340 hrs=
80% of Total Xylene .03 x 8,760 hrs permitted=
94 lbs/Year x .80 281.5 lbs. potential
= 75.2 lbs. actual .14 tons potential
75.2 lbs/260 days= .29 lbs/day
GRAPHICS APPLICATION- SOURCE NO. 2A SECONDARY SPRAY BOOTH
ACTUAL PERMITTED (maximum)
9.0 hrs/day 8,760 hrs/year
5.00 days/week
260 days/year
2,340 hrs/year
Source No. 3 Used 213 lbs actual/2,340 hrs=
15% of Total Toulene .02 x 8,760 hrs permitted=
237 lbs/Year x .15 133 lbs. potential
= 35.5 lbs. actual .07 tons potential
35.5 lbs/260 days= .14 lbs/day
Source No. 3 Used 14.1 lbs actual/2,340 hrs=
15% of Total Xylene .006 x 8,760 hrs permitted =
94 lbs/Year x .15 53 lbs. potential
= 14.1 lbs. actual .03 tons potential
14.1 lbs/260 days= .05 lbs/day
13-20

FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY- 1994
0
EMRON PAINT: (TOULENE CONTENT IS 4/o) continued
(XYLENE CONTENT IS 1.6%)
SERVICE/WARRANTY/RACING- SOURCE NO. 5
ACTUAL PERMITTED (maximum)
5.0 hrs/day 8,760 hrs/year
5.00 days/week
260 days/year �3-21

1,300 hrs/year
Source No. 5 Used 12 lbs actual/ 1,300 hrs=
5% of Total Toulene .009 x 8,760 hrs permitted=
2371bs/Year x .05 81 lbs. potential
= 12 lbs. actual .04 tons potential
12 lbs/260 days= .05 lbs/day
Source No. 5 Used 4.7 lbs actual/2,340 hrs=
5% of Total Xylene .002 x 8,760 hrs permitted=
94 lbs/Year x .05 17.59 lbs. potential
=4.7 lbs. actual .009 tons potential
4.7 lbs/260 days= .02 lbs/day
FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY- 1994
PAINT ACTIVATOR: (AROMATIC HYDROCARBONS IS 7.9%)
Total Annual Lbs Used: 2,000 lbs Activator X .08 = 160 lbs Hydrocarbons (From purchase receipt records)
Total Annual Lbs Used: 2,000 lbs Paint/ 8.061bs/gl=248 Gallons
Source No. 2 - 80% = 198 Total Annual Gallons
Source No. 5 - 15% = 37 By Source
Source No. 5 - 5% = 13
GRAPHICS APPLICATION - SOURCE NO. 2
13-22

ACTUAL PERMITTED (maximum)
9.0 hrs/day 8,760 hrs/year
5.00 days/week
260 days/year
2,340 hrs/year
Source No. 2 Used 128 lbs actual/2,340 hrs=
80% of Total Hydrocarbons .05 x 8,760 hrs permitted=
160 lbs/Year x .80 479 lbs. potential
= 128 lbs. actual .24 tons potential
128 lbs/260 days= .49 lbs/day
GRAPHICS APPLICATION- SOURCE NO. 2A
ACTUAL PERMITTED (maximum)
9.0 hrs/day 8,760 hrs/year
5.00 days/week
260 days/year
2,340 hrs/year
Source No. 2 Used 24 lbs actual/2,340 hrs=
15% of Total Hydrocarbons .01 x 8,760 hrs permitted =
160 lbs/Year x .15 90 lbs. potential
= 24 lbs. actual .05 tons potential
24 lbs/260 days= .09 lbs/day
FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY- 1994
PAINT ACTIVATOR: (AROMATIC HYDROCARBONS IS 7.9%) continued
SERVICE/WARRANTY/RACING- SOURCE NO. 5
ACTUAL PERMITTED (maximum)
5.0 hrs/day 8,760 hrs/year
5.00 days/week
260 Y
days/year
1,300 hrs/year
Source No. 5 Used 8 lbs actual/ 1,3dhi s=

5% of Total Hydrocarbons .006 x 8,760 hrs permitted=
160 lbs/Year x .05 54 lbs. potential
= 8 lbs. actual .03 tons potential
8 lbs/260 days= .03 lbs/day
FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY- 1994
PARTICULATE EMISSIONS
RESIN
Total Annual Pounds Used: 565,333
Resin weighs 9.59 lbs/gl Total Volatile By Weight 4.51 lbs/gl
9.59 - 4.51 = 5.08 lb/gl solids 5.08/9.59 = 53% solid/weight
Source No. 1 - 75% =423,999.75 Total Pounds
Source No. 3 - 20% = 113,066.60 By Source
Source No. 5 - 5% = 28,266.65
GELCOAT
Total Annual Pounds Used: 138,728 13-24

Gelcoat weighs 10.43 lbs/gl Total Volatile By Weight 3.84 lbs/gl
10.43 - 3.84 = 6.59 lb/gl solids 6.59/ 10.43 = 63% solid/weight
Source No. 1 - 75% = 104,046.00 Total Pounds
Source No. 3 - 20% = 27,745.60 By Source
Source No. 5 - 5% = 6,936.40
MEKP
Total Annual Pounds Used: 11,718
MEKP weighs 9.26 lbs/gl Total Volatile By Weight 4.35 lbs/gl
9.26 -4.35 =4.91 lb/gl solids 4.91 /9.26= 53% solid/weight
Source No. 1 - 75% = 8,788.50 Total Pounds
Source No. 3 - 20% =2,343.60 By Source
Source No. 5 - 5%= 585.90
IMRON PAINT:
Total Annual Pounds Used: 5,850
Imron weighs 8.79 lbs/gl Total Volatile By Weight 5.33 lbs/gl
8.79 - 5.33 = 3.46 lb/gl solids 3.46/ 8.79= 39% solid/weight
Source No. 2 - 80% =4,680.00 Total Pounds
Source No. 2A- 15% = 877.50 By Source
Source No. 5 - 5%= 292.50
IMRON ACTIVATOR:
Total Annual Pounds Used: 2,000
Activator weighs 8.06 lbs/gl Total Volatile By Weight 5.40 lbs/gl
8.06 - 5.40 =2.661b/gl solids 2.66/ 8.06= 33% solid/weight
Source No. 2 - 80% = 1,600.00 Total Pounds
Source No. 2A- 15% = 300.00 By Source
Source No. 5 - 5% = 100.00
13-25

FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY- 1994
PARTICULATE EMISSIONS
--SOURCE LOCATION--
MAIN LAMINATION& GEL APPLICATION AREA- SOURCE NO. 1
ACTUAL PERMITTED (maximum)
10 hrs/ day 8,760 hrs/year
5.25 days/week
273 days/year
2,730 hrs/year
RESIN
423,999.75 lbs/year x .53�solid/weight =224,719.86 lbs/year solids
224,719.86 x .50 percent overspray= 112,359.93 lbs/year before control
13-26

112,359.93 / 2,730 =41.16 lbs/hr before control pp
41.16 x'05 = 2.06 lbs/hr after control CI��'� C`'"`k`
GELCOAT
104,046 lbs/year x .63% solid/weight = 65,548.98 lbs/year solids
65,548.98 x .50 percent overspray= 32,774.49 lbs/year before control
32,774.49/2,730 = 13.84 lbs/hr before control
13.84 x .05 = .69 lbs/hr after control
MEKP
8,788.50 lbs/year x 53% solid/weight=4,657.91 lbs/year solids
4,657.91 x .50 percent overspray=2,328.96 lbs/year before control
2,328.96/2,730 = 0.85 lbs/hr before control
.85 x .05 = .04 lbs/hr after control
I
FOUNTAIN POWERBOATS, INC.
AIR POLLUTANTS EMISSIONS INVENTORY - 1994
PARTICULATE EMISSIONS
MOLD TOOLING, LAY-UP AND PRODUCT GRINDING AREA- SOURCE NO. 3
ACTUAL PERMITTED (maximum)
9.0 hrs/ day 8,760 hrs/year
5.00 days/week
260 days/year
2,340 hrs/year
RESIN
113,066.60 lbs/year x .53% solid/weight = 59,925.301bs/year solids
59,925.30 x .50 percent overspray= 29,962.65 lbs/year before control
29,962.65 /2,340= 12.80 lbs/hr before control 13-27