HomeMy WebLinkAboutAQ_F_1800377_20220705_EI_Cmb-EI-File_2021 EI 2021 Emissions Inventory Review Data Tracking Form
Facility Name: CertainTeed dba Millwork & Panel LLC Faciliq ID: 1800377
Facility Assigned to: Data Entry: Catawba County
Classification: Jennifer Manning Confidential Copy Submitted?
Synthetic Minor 0 YES
BNO
Initial Review Data Entry
M/Enter date received into ED. Date Received:
7 -2
d"Assigned to appropriate individual. Date Assigned: P Date Due:
0 Paper copy submitted: One copy received with supporting documentation,certification form signed by responsible
official,and appears generally complete;OR
V/Electronic copy submitted: All supporting documentation and certification form(with time/date stamp)signed by
responsible official has been received.
Comments:
Inventory
03//All forms and supporting documentation appear to be complete if paper submission(check ED OS data if electronic).
Contact,address,phone number changes entered into I-Beam/Facilities if necessary.
All known operating scenarios,control devices,and emission release points have been entered for each emission
source(permitted,insignificant,and unpermitted)or note that the emission source was not operated or not required to report.
0, Check if SCC codes for each OS are accurate and update if needed.
Evaluate"U"sources for significance and address according to policy.
Calculations/forms appear to add up correctly.
All compliance issues are being addressed(e.g.Toxics limits,above TV thresholds,large emissions
increase/de crease, installation without a permit).
M/, All volatile HAPs/TAPs were included in the VOC total.
Calculations and control efficiencies appear correct. Emission factors are the best available and most current factors
appropriate for the reporting facility(e.g.stack testing,AP-42,etc.).
M//Review facility comments and address any issues.
Update ED(Data Entry Main)if additional information is required(corrections due date and date received).
Check all ED QA/QC reports.
Comparison with previous emission inventory must be made and outliers(> 10%)must be investigated and explained.
( Put inventory review comments and summarize any changes in ED-Data Entry Main "DAQ internal comments".
7
Date Info Requested: Date Info Received: Total Days on Hold:
Date Review Complete: Signature:
Date Submitted to El Coordinator:
(�7
Date Approved: Initials:
Facility Total CY 2021 Emission Summary Recorded in ED Facility ID#: 1800377
Facility Name: CertainTeed dba Millwork&Panel LLC Permit#(s): 06650R13
Green House Gases Pollutants(GHG) Actual Emissions
Tons/Yr %
Pollutant CAS Denim- Change
mus
Not Not N/A
Reported Reported
CO2 equivalent(sum of individual GHG pollutant emission No GHGs
times their 1995 IPCC Global Warming Potential (GWP), Reported
converted to metric tons)
Criteria Pollutants Actual Emissions
(Tons/Year)
Pollutant CAS CY 2021 CY 2013 Demini- %
from ED from Fees mus Change
PM(TSP) TSP 8.79 7.07 0.5 24.3%
PM10 PM10 8.79 7.07 0.5 F2
VOC VOC 4.46 2.54 0.5 75.60/„
Hazardous Air Pollutants (HAPs) Actual Emissions
and/or Toxic Air Pollutants (TAPs) (Pounds/Year)
Pollutant CAS CY 2021 CY 2013 Demini- %
from ED from Fees mus Change
Acetaldehyde 75-07-0 1.67 Not 10.0 N/A
Reported
Dibutylphthalate 84-74-2 0.000000 Not 100.0 N/A
Reported
Formaldehyde 50-00-0 3.21 Not 10.0 N/A
Reported
MEK(methyl ethyl ketone, 2-butanone) 78-93-3 520.00 1,042.00 100.0 -50.1%
Methanol (methyl alcohol) 67-56-1 4.82 Not 1,000.0 N/A
Reported
Vinyl acetate 1.08-05-4 4.82 Not 100.0 N/A
Reported
Vinyl chloride 75-01-4 221.00 318.00 0.1 -30.5�'/,
pacra 1 nf7
Largest Individual HAP Vinyl chloride 221.00 lbs
Total HAP Emissions 235.52 lbs
Largest Individual CAP PM10 8.79 tons
Total CAP Emissions 13.25 tons
Total TAP Emissions 745.881bs
Total Aggregate 13.25 tons
Emissions
DAQ's Comments Regarding Inventory
renewal
Emissions have changed since the last inventory VOC and PM increased due to an increase in production.MEK decreased since the
facility used about half as much ink,even though the production had increased.In addition,vinyl chloride emissions decreased
since the facility provided additional information showing that they should be lower than previously reported.The changes are
reasonable.JAM
This form is for Non-Title V facilities. If this facility is classified as Title V,please obtain and use the appropriate form
COPY of RECORD Date Submitted: 6/30/2022 16:25:25
Inventory Certification Form(Non®'Title V)
Facility Name: Certainteed Vinyl Operations Facility ID: 1800377
2651 Penny Road Permit: 06650
Claremont,NC 28610 County:Catawba
DAQ Region:MRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory-Calendar Year 2021
These forms must be completed and returned even if the facility did not overate or emissions were zero
The legally defined"Responsible®fficial"of record for your facility is Gregory Horton
This person or one that meets the definition below must sign this certification form.
The official submitting the information must certify that he/she complies with the requirements as specified in Titlel5A NCAC
2Q.03040)which define the responsible official as the following:
1.For corporations,by principal executive officer of at least the level of vice-president,or his duly authorized representative,if
such representative is responsible for overall operationof the facility from which the emissions described in the permit
application form originates
2_for partnership or limited partnership,by a general partner
3.for a sole proprietorship,by the proprietor
4. for municipal,state federal,or other public entity,by a principal executive officer,rankingelected official,or other duly
authorized employee
CERTIFICATION STATEMENT:
(tmgor t:Legalty Responsible Official,read and sign after all submissions are final.)
certify that I am the responsible official for this faci{ity,as described above,and hereby certify that the information contained in
this air emissions report, including attached calculations and documentation, is true,accurate and complete. (Subject to legal
enalties of uy to$25,000 peroccurrence and 'possible imprisonment as outlined in G.S. 143-215.3(a)(2)
Res onsible Official's Signature Below (use blue ink): Date Si ned:
ZiPrnted N regory Hen --
natur
This form applies to Non Title V facilities. If this facility is classified asTitle V,please telephone your regional office Emission
Inventory Contact at once for proper formsand classification.
NC DEPARTMENT OF
ENVIRONMENTAL QUALITY
Email address of Responsible Official: Grceory.Hortonr saint- obain_com RECEIVED
Information on this Form cannot be held confidential JUL 05 2022
COPY of RECORD Date Submitted: 6/30/2022 16:25:25 MOORESVILLE REGIONAL OFFICE
DIVISION OF AIR QUALITY
1
Manning, Jennifer A
From: Gresham, Douglas N. <Douglas.N.Gresham@saint-gobain.com>
Sent: Wednesday, December 7, 2022 4:12 PM
To: Manning,Jennifer A
Cc: Lane, Brian N.; Gardner, Kyren; Kimble, John D.
Subject: RE: [External] Fwd: SDS/TDS Oxy Vinyl Resin
CAUTION:External email.Do not click links or open;attachments unless you verify.Send all suspicious email as an attachment to
Report Spam,
Jennifer,
Came to Claremont today to verify details so we can get this wrapped up. Thank you for your patience and support
through this process.
Final Answer:
Grinder(ES-8002) Dust Collector EP-8002 (Does discharge to atmosphere)
ERP ID: EP-8002
ERP type: Horizontal Stack
Height (ft): 20
Diameter(ft): 1.33
Temp(F): 95
Velocity (ft/sec): 56.25
Vol. Flow Rate(acfm):4500
ERP Description: Grinder Dust Collector Stack
Fire Pump (ES-Fire) Exhaust EP-Fire
ERP ID: EP-Fire
ERP type: Horizontal Stack
Height (ft): 8
Diameter(ft): 0.33
Temp(F): 500
Velocity (ft/sec): 71.8
Vol Flow Rate (acfm): 376
Please let me know if there is anything else you may need from me!
Thank you again!
Neil
From: Manning,Jennifer A<Jennifer.Manning@ncdenr.gov>
Sent: Monday, November 28, 2022 3:48 PM
To: Gresham, Douglas N.<Douglas.N.Gresham@saint-gobain.com>
Subject: RE: [External] Fwd: SDS/TDS Oxy Vinyl Resin
1
7
Update to previous message! I saw a note that the bagfilter for ES-8002 vents inside the building. If that is true,the
particulate emissions are assumed to be zero instead and we do NOT want to add an OS for it (and I would not need the
information for the ERP),Let me know.
Jennifer Manning, EIT(she/her/Ms.)
Environmental Engineer/Permits Coordinator
Division of Air Quality
North Carolina Department of Environmental Quality
704-235-2224 office
jennifer.manning@ncdenr.gov
gov
610 East Center Avenue
Suite 301
Mooresville, NC 28115
i
Email correspondence to and from this,address is sub ect to the
North Carolina Public Records Law and may he disclosed to third parties.
From: Manning,Jennifer A
Sent: Monday, November 28,2022 3:40 PM
To: 'Gresham, Douglas N.'<Dou las,N.Gresham saint- obain.com>
Subject: RE: [External] Fwd: SDS/TDS Oxy Vinyl Resin
I have the emissions updated for all existing operating scenarios(OS). However, ES-8002 Grinding and the Cooling Tower
have not been previously entered into our system. I can create an OS for both of them and then enter the emissions.
However, I need information for the Emission Release Point(ERP). Below I pasted the information for the ERP added for
the fire pump...please provide information for all items highlighted in yellow as well as EITHER the velocity or flow rate
(circled in red) for both the cooling tower and the grinding operation. If the cooling tower emissions are fugitive, I don't
need any of that info...just let me know that they are fugitive.
2
EP-1G11 silo falter gent `
EP-1 12 silo filter vent
EP-1015a silo filter gent
EP-20 1 Bagfilter gent
EP-31 Representative Eagfilter Stack
EP-60 1 mixer sucks
F i-I Fugitive Emissions
Fi -Pura Xe it'
esie-
Accept Data Dispute Data
R I� int tcf RP 800 Dec t t Eire Frump a rtg�r
' te�� ffs5i ,
U#T z
R3;.� tNTAy STACK
W
Rdtwe Poi 3 p t, e ) '5I
I�Otght( "et l trsde ►at €etefet:W
m
TEprareF >l , 20
HE
a_
�dD�tyfetse ss �oaf area � ntetrt Eti�Rate 5#a543,01" Ct�M
� :12161t k _ :
e>ati� 01 Q1 11g0 ntt a Po ead t t s I�
LAUtt��DIO 35 I c t al �32 40 2 +e t D 81 tF I e r a g 5748
'- a r
I t ng Whirlun OrMoPhoto-interpolation
ethbtt f
tce cte Entrance point of a iatilltty or station
Aas ;Dtafeattttt1 { c
New Emission release F'dln# = Sage Updated Data
t Ielp Logtaff
Also, note that the release point Id entered for the fire pump is RP-8002...this seems really close to the EP-8002 I
planned for the grinding operation. Can I change it to EP-FIRE?Also, is the diameter really 6 feet?
Let me know if you have any questions.
Thanks,
Jennifer Manning, EIT (she/her/Ms.)
Environmental Engineer/Permits Coordinator
Division of Air Quality
North Carolina Department of Environmental Quality
704-235-2224 office
"ennifer.manning@ncdqgL.gov
610 East Center Avenue
Suite 301
Mooresville, NC 28115
L'mratf core"-, pondenco to and from this address is subject to tine
North Car hOia Public Records Law and inay be disclosed to thirfi p artios,
3
From:Manning,Jennifer A
Sent:Wednesday, November 2, 2022 9:41 AM
To: Gresham, Douglas N. <Douglas.N.Gresham @saint-gobain.com>
Subject: RE: [External] Fwd:SDS/TDS Oxy Vinyl Resin
Looks good...go ahead and send in the updated calcs.Thanks for you hard work on this!
Jennifer Manning, EIT(she/her/Ms.)
Environmental Engineer/Permits Coordinator
Division of Air Quality
North Carolina Department of Environmental Quality
704-235-2224 office
`ennifer.mannin ncdenr. ov
610 East Center Avenue
Suite 301
Mooresville, NC 28115
EQ9,
Email correspondence to and from this address is subject to the
North Carolina Ptubtic Records Law and may be disclosed to third par,'
From:Gresham, Douglas N.<Dou Ias.N.Gresham saint- obain.com>
Sent: Monday,October 31,2022 3:31 PM
To: Manning,Jennifer A<Jennifer.Mannin ncdenr, ov>
Cc: Lane, Brian N. <Brian.N.Lane saint- obain.com>
Subject: [External] Fwd: SDS/TDS Oxy Vinyl Resin
CAUTION: External email. Do not click links or open attachments unless you verify.Send all suspicious email as an attachment to `
Report Spam.
Per you request.
Get Outlook for iOS
From: Lane, Brian N.<Brian.N.Lane a)saint_gobain.com>
Sent:Wednesday, October 12, 2022 4:00:20 PM
To: Gresham, Douglas N. <Douglas.N.Gresham saint-gobain.com>
Subject:SDS/TDS Oxy Vinyl Resin
1EHS1
.
Brian Lane
Environmental Health&Safety Manager
CertainTeed Vinyl Operations
4
tc
SCANNED
Jennifer, please find the two printed copies of the air permit renewal information from CertainTeed
Vinyl Operations in Claremont NC, requested from Neil Gresham.
Facility ID : 1800377
County:Catawba ENV C��pARr
Permit Class:Synthetic Minor RORc vM�Q��r
fiD �l'
N0V z'5
��ORES
Respectfully, Z�
V�LL
RF
D/V/S10N 0 ,ONAL 0
AIR �F1C
QDgU�
Brian Lane
Environmental Health&Safety Manager
CertainTeed Vinyl Operations
2651 Penny Rd. PO Box 760 Claremont,N.C.28610
Office:828-459-89441 Mobile:828-461-7683 Fax:828-459-1109
Brian.n lane(a sainE bainxomn
Facility-Certainteed Vinyl Operations
2651 Penny Road
Claremont,NC 28610NV/�'�E�'ART
Facility ID-1800377 RON/�E MENT pF
County-Catawba EC' Vr QU 11Ty
PermR Class-Synthetic Minor � p q -
DAO Region-Mooresville
General Information fl to
Reporting Year /v T /q
Total ExtruderH urs '`hryr e. ���s.
Esbmated Annual Hours of Operation "hryr pa
Facility Detags 'Y+0aREsv�L�,�'RE
ONAL
PM
Emission Source Description
EmissionSourc Control System maxCapacity hr3 Farrb m Altma" "'VISION®Fq R/QUgL F'C�
PVC Resin Vacuum Rai car Unloading stem ES-1001 FR-1001 25000 2227
C Stora a io ti-iul1 BV-1011 12500 14.00
V tora ilo ES-1012 BV-1012 12500 14.00
C dum Carbonate Si o ES-1015a BV-1015a 40,000 30.51
C aum Carbonate neumabc onve or ES-1
0
15b BV-10151, 4000 6.52
miltawu sm Conve ing S stem ES-2001 FR-2001 19.500 18.85
acuum om oun Conve m stem ES-3007 Whole Units 51000 35.97
UON Mixer ES-6001 FR-6001 24000 21.67
o fixer ES-6002 FR-6002 24000 21.67
an eat fixer E9-6003 FRZ6003 24000 21.67
us icaaon ne ES-7001 WA WA
Barco a Labe m stem ES•8001 WA WA
Dies Emer en ue Pum
Au[o ac er ac me
nn er ES-8002 FR-8002 30M 5,38
EMISSION SOURCE-THROUGHPUT
IVY
tTh h umt -
Vacuum � Calcium V80W1 Ream Vacuum � � Extruder Exhuder
PVC Storage PVC Storage. Calcium- Carbonate Compound Cool MlxerlSlensing
MONTH Railcar Shot Sg02 Carbonate Sib PneumoNo Conveying Comeyirg ro.«ussx:+41 Cool Mtsar2 Neat Mbror t#IrMer StaWgzer Stabgtzer
Unloading Conveyor System system 7-Lt0 T�AO
Ef 1001 a ES-1011 M1012 ES-0Ot6a ES-10156" 9$4001" ES Hutie " ES�ttt -E5.6sA2 "'Efi-SOOT - E&-d003 �S-b081' ��8d091
Janua
February
March
April ovallmosam
May
June
JuI
August
Ssvtember
October
November
December
Total Ib 59 889980 29 934 990 29 930 990 7.3 98 610 0 59 869 980 1 380 409 0 59108 830 89 108 63D 12 380 409 452 S13 40 423
Total Iblhr 8 179 059 089 1010 0 8 t79 1691 0 9.441 9 441 1,691 82 e
BARCODE LABELING SYSTEM-INK CONSUMPTION
1 his Consum "fl He -MEK < -
MONTH Ink Erdrusion Anklixtruslon Ink Extruirch ,inkPxhuaion Snkkx uakm Ink Extrusion ink Pxtrualan tnk Exfnubtr Ink Extrusion krltErtingion
Well <'4m2 three LIrM4 Line is Uns6 Lirve7 tinsA i iils9 "=llrre io
S Prka Newt +�a 3 "11, 4 11,` 1 ,t
ary
February
March
it
Ma
June
Jul
Au ust
Se ember
October
November
December
Total liter 0 0 8.98 0.00 11.40 OkU4 22' 66.48 30.96 1 60.00
Glue A lication Line ES-7001 Aquence
A u bs =
Auto acker Glue Line Hot Melt
An al a bgo
Diesel Emer ene Fire Pum
ou s o O atloLk
Notes:
Hours of operation provided by client,via email
Based on NC DENR-Air Permit No.06650R11 for CertainTeed Vinyl Operations.
Based on throughput information provided by client.
Emissions Summary
Emission Statement Reporting Year: 2021
F ON;Detags PoXutant Emissions.
Emission PM ;PMrs VOC MEK toh44ne y&ryi ChMtlde XYW- Ylnyl Formaldehyde MetllanW Acetaiddryd4
Emission Source Description Acetate
Source l0 (toNyr) (toNyr) (tor✓yr) tlwyr> tibfyr) (itstyr) (K1/in) "(Kdyr) ilwyrl tfiilyr)
S18niNuntEmlaefon Soup"
PVC Resin Vacuum Railcar Unloading System ES-1001 0.26 US _ _
PVC Siora a Silo ES-1011 0.14 0.14
PVC Stara a Silo ES•1012 0.14 0.14
Callum Carbonate Silo ES-1015a 0.14 0,14
Calcium Carbonate Pneumatic Conveyor ES-10156
Vacuum Resin Conveying stem ES-2001 OA4 0.14
Vacuum Compound Conveying System ES-3001 0.67 0.67
Cool Mixer ES-6001 0.00 0,00 0.00
Co.]Mixer ES-6002 1.57 1.57 1.87 0.00
Blendn Heat Mixer ES-6003 3.14 3,14 1.98 221.14
GIueA ication Line ES-7001 1 0.01 4.818 3.212 4.811 1.606
Bercode LabelingSystem ES-8001 0.26 519.88
Total SI nificant Emissions 6.20 6.20 4.11 519.88 0.00 221.14 0.00 4.82 3.21 4,82 1.61
ns rrt s ort rnce
Grinder ==F E-002 0.- 0.706 The toxic air pollutants emitted at the facility(Methyl
Diesel Emer en Fire Pum 0.01 0.01 0.01 1.73E-02 1.21E-02 Ethyl Ketone,Toluene,Xylene,Formaldehyde and
Auto acker Machine 0.03 Acetaldehyde)subjectto 15A NCAC 020.0711;
Extruders 10I IES-5001 - - 0.23 - "Emission Rates Requiring a Permit"are below their
Conlin Tower - 1.87 0.07 - - - - respective emission rate thresholds.Therefore,
Total Ins nificant Emissions Z58 0.71 0.33 0.00 1.73E-02 1.21E-02 permitting for these sources is not required.In addition,
T-
IN -Wide Emissions 8.78 6.91 4,44 $19.88 572 221.14 0.01 all CAA HAP.are below IOTPY inviddualty.and 25 TPY
Permit Limits - 100 - 35.0 Combined.
Exceed Permit Limit 7 No No No Yes No
Page 2 of 17 -
ES-1001 PVC Resin Vacuum Railcar Unloading System
Emission Statement Reporting Year: 2021
Operation Scenario ID/Description: 0S-1/Resin railcar unloading operation
SCG Number Description: 39999994/Miscellaneous Industrial Processes;Other Not
Classified
Fuel Information(if fuel is used):
Capture Efficiency(%): 100
Control Device Information: CS-1 FR-1001 Filter Receiver(183 ft2 of filter area)
ERP ID:EP-1001
ERP type:Vertical Stack
Height(ft):7
Emission Release Point(ERP) Diameter(ft):0.5
Information: Temp(F):70
Veto(ft/sec): 139.5
Vol.Flow Rate(acfm):1,643.44
ERP Description:filter vent
Controlled Exhaust grain loading(grldscf)': 0,005
Volumetric flow rate(scfh): 98,606
Hours of operation(hrslyr): 7,320
Actual filter receiver control efficiency: 99.9%
PVC Resin Vacuum Railcar Unloading System-Emissions Calculations
Uncontrolled Emissions Controlled Emissions
Cpmpaund2 lb/fir Iblyr fblhr Ib/yr ton/yr
PM/PM, 70.43 515,571 0.07 515.6 0.26
Notes:
Data provided by CertainTeed on August 29,2014.
2 PM10 is assumed to equal PM emissions.
Conversions:
lb/ton 2,000
mins/hr 60
gr/lb 7,000
Page 3 of 17
ES-1011, ES-1012 PVC Storage Silo
Emission Statement Reporting Year: 2021
O eration Scenario ID/Descri tion: OS-2/PVC stora a silos
SCC Number Description: 39999994/Miscellaneous Industrial Processes;
Other Not Classified
Fuel Information if fuel is used):
Ca ture Efficienc % : 100
Control Device Information: CS-2 BV-1011/1012 Bin Vent Filter(184 ft2 of filter
area)
ERP ID:EP-1011/EP-1012
ERP type:Vertical Stack with rain cap
Height(ft):76
Emission Release Point(ERP)Information: Diameter(ft):0.5
Temp(F):120
Veto(ft/sec):76.4
Vol.Flow Rate(acfm):900.06
ERP Description:silo filter vent
Controlled Exhaust grain loading(gr/dsco 0.005
Volumetric flow rate(scfh): 54,004
Hours of operation(hrs/yr): 7,320
Actual filter receiver control 99.9%
PVC Silo 1-Emissions Calculations
Uncontrolled emissions Controlled emissions
Compound lblhr Ib r lb Ib r toot r
PM/PM" 38.57 282,362 0.039 282.4 0.14
PVC Silo 2-Emissions Calculations
Compound Uncontrolled emissions Controlled emissions
Iblhr Ib' r iblhr lb r to r
PM/PM�o 38.57 282,362 0.039 282.4 0.14
PVC Silo Total-Emissions Calculations
Compound2 Uncontrolled emissions Controlled emissions
(bfhe Ibl r Ib/hr Ib r ton r
PM/PM10 E77.
15 564,723 0.08 564.7 0.28
Notes:
'Data provided by CertainTeed on August 29,2014.
2 PM10 is assumed to equal PM emissions.
Conversions:
lb/ton 2,000
mins/hr 60
gr/lb 7,000
Page 4 of 17
ES-1015a Calcium Carbonate Silo
Emission Statement Reporting Year: 2021
Operation Scenario ID/Description: _ OS-3/storage silo transfer points__
SCC Number Description: 30510299/bulk materials storage bins;others not
classified
Fuel Information(if fuel is used):
Capture Efficient
Control Device Information: CS-6 BV-1015a Bin Vent Filter(183 ft2 of filter area)
ERP ID:EP-1015a
ERP type:Vertical Stack with Rain cap
Height(it):68
Emission Release Point(ERP)Information: Diameter(it):0.5
Temp(F):120
Velo(fUsec):76.4
Vol.Flow Rate(acfm):900.06
ERP Description:silo filter vent
Controlled Exhaust grain loading(gr/dscf)': 0.005
Volumetric flow rate(scfh): 54,004
Hours of operation(hrs/yr): 7,320
Actual filter receiver control 99.9%
Calcium Carbonate Silo-Emissions Calculations
Compound Uncontrolled emissions Controlled emissions
lb/hr Ib r Ib/hr Ib r #on r
PM/PM, 38.57 282,362 0.039 282.4 0.14
Notes:
Data provided by CertainTeed on August 29,2014.
2 PMI°is assumed to equal PM emissions.
Conversions:
lb/ton 2,000
mins/hr 60
gr/Ib 7,000
Page 5 of 17
ES-2001 Vacuum Resin Conveying System
Emission Statement Reporting Year: 2021
Operation Scenario ID/Description: OS-4/resin conveying system
39999994/Miscellaneous Indsutrial Processes;
SCC Number Description: Other Not Classified
Fuel Information if fuel is used : --
Ca ture Efficienc % : 100
Control Device Information: CS-7 FR-2001 Bagfilter(183 square feet of filter
area)
ERP ID:EP-2001
ERP type:Vertical Stack with Rain cap
Height(ft):40
Diameter(ft):0.5
Emission Release Point(ERP)Information: Temp(F):120
Veto(ft/sec):76.4
Vol.Flow Rate(acfm):900.06
ERP Description:Bagfilter
Controlled Exhaust grain loading(gr/dscf)': 0.005
Volumetric flow rate(scfh): 54,004
Hours of operation(hrs/yr): 7,320
Actual filter receiver control 99.9%
Vacuum Resin Conveying System-Emissions Calculations
Uncontrolled emissions Controlled emissions
Compound 1
Ib/hr Ib/yr Iblhr 1b r tonlyr
PM/PM,, 38.57 282,362 0.039 282.4 0.14
Notes:
1 Data provided by CertainTeed on August 29,2014.
2 PM10 is assumed to equal PM emissions.
Conversions:
lb/ton 2,000
mins/hr 60
gr/lb 7,000
Page 6 of 17
ES-3001 Vacuum Compound Conveying System
Emission Statement Reporting Year: 2021
Operation Scenario ID/Description OS-5/vacuum compound conveying system_
SCC Number Description: 39999994/Miscellaneous Indsutrial Processes;
Other Not Classified
Fuel Information if fuel is used): —
Ca ture Efficienc %): 100
Control Device Information: CS-9 FR-30XX Bagfilter(183 square feet of filter
area)
ERP ID:EP-3001
ERP type:Vertical Stack with Rain cap
Height(ft):50
Diameter(ft): 1.0
Emission Release Point(ERP)Information: Temp(F):115
Velo(ft/sec):90.56
Vol.Flow Rate(acfm):4,267.63
ERP Description:representative bagfilter stack
Controlled Exhaust grain loading(gr/dsco 1: 0.005
Volumetric flow rate(scfh): 256,052
Hours of operation(hrs/yr): 7,320
Actual filter receiver control efficiency °
(5 bagfilters):4 99.9/°
Actual filter receiver control efficiency 99%
(15 bagfilters):
Vacuum Compound Conve ing System-Emissions Calculations
Compound Uncontrolled emissions Controlled emissions
Ib/hr s Iblyr Ib/hr 1!?Iyr ton/ r
PM 182.89 1,338,785 0.18 1,339 0.67
PM,o
s 18.29 133,879 0.18 1,339 0.67
Notes:
1 Data provided by CertainTeed on August 29,2014.
2 Five of the 20 bagfilters are rated at a higher control efficiency for PMO than the other 15 bagfilters based on previous emission statements.
Conversions:
lb/ton 2,000
minslhr 60
gr/lb 7,000
Page 7 of 17
ES-6001, ES-6002 Blending Cool Mixer
Emission Statement Reporting Year: 2021
O eration Scenario ID/Description: OS-6/mixers
SCC Number Description: 39999994/Miscellaneous Industrial Processes;
Other Not Classified
Fuel Information if fuel is used -- _
Ca ture Efficienc % 100
CS-10 FR-6001/6002 Filter Receiver
Control Device Information: (183.4 ft2 of filter area)
ERP ID:EP-6001/6002
ERP type:Vertical Stack
Height(ft):100
Emission Release Point(ERP)Information: Diameter(ft):1.6
Temp(F):95
Velo(ft/sec):82.89
Vol.Flow Rate(acfm):9,999.61
ERP Description:mixer stack
Controlled Exhaust grain loading(gr/dscf)': 0.005
Volumetric flow rate(scfh): 599,977
Hours of operation(hrs/yr): 7,320
Actual filter receiver control 99.9%
Mixer 1 actual throughput(tpy): 0
Mixer 2 actual throughput(tpy): 34,553
VOC EF(non-HAP)(lb/MMlb)2: 54
Vinyl Chloride EF(Ib/MMIb)3: 0
Control Efficienc : 0%
Cool Mixer 1 -Emissions Calculations
Uncontrolled emissions Controlled emissions
Compound
° Ib/hr Iblyr Iblhr Iblyr tonlyr
PM/PMI, 0.00 0 0.00 0 0.00
Total VOC 0.00 0 0.00 0 0.00
Vinyl chloride 0.00 0 0.00 0 0.00
Cool Mixer 2-Emissions Calculations
Uncontrolled emissions Controlled emissions
Compound° Ib/hr I I Ib r Ib/hr 1b r tonlyr
PM/PMtO 428.55 3,137,021 0.43 3,137 1.57
Total VOC 0.51 3,732 0.51 3,732 1.87
Vinyl chloride 0.00 0 0.00 0 0.00
Cool Mixer Total Emissions Calculations
Compound Uncontrolled emissions Controlled emissions
Ib/hr ib r Ib/hr Iblyr ton r
PM/PM" 428.55 3,137,021 0.43 3,137 1.57
Total VOC 0.51 3,732 0.51 3,732 1.87
Vinyl chloride 0.00 0 0.00 0 0.00
Notes:
1 Data provided by CertainTeed on August 29,2014.
2 VOC emission factor for PVC extrusion units,per Journal of Vinyl&Additive Technology,Sept.1996.
s Residual VCM presumed to be depleted in heat mixer process
4 PM10 is assumed to equal PM emissions.
Conversions:
lb/ton 2,000
mins/hr 60
gr/lb 7,000
Page 8 of 17
ES-6003 Blending Heat Mixer
Emission Statement Reporting Year: 2021
Operation Scenario ID/Description: OS-6/mixers
SCC Number Description: 39999994/Miscellaneous Industrial Processes;
Other Not Classified
Fuel Information if fuel is used
Ca ture Efficient °I° : 100
CS-10 FR-6003 Filter Receiver
Control Device Information: (183.4 ft2 of filter area)
ERP ID:EP-6003
ERP type:Vertical Stack
Height(ft):100
Emission Release Point(ERP)Information: Diameter(ft): 1.6
Temp(F):95
Velo(ft/sec):82.89
Vol.Flow Rate(acfm):9,999.61
ERP Description:mixer stack
Controlled Exhaust grain loading(gr/dscf) : 0.005
Volumetric flow rate(scfh): 599,977
Hours of operation(hrs/yr): 7,320
Actual filter receiver control 99.9%
Heat Mixer actual throughput(tpy): 34,553
VOC EF(non-HAP)(Ib/MMIb)Z: 54
Vinyl Chloride EF(lb/MMlb)3: 3.2
Control Efficient : 0%
Heat Mixer 1 -Emissions Calculations
Compound
4 Uncontrolled emissions Controlled emissions
lb/hr, Ib! r Iblhr IbIvr tonlyr
PM/PM'0 857.11 6,274,041 0.86 6,274 3.14
VOC 0.54 3,953 0.54 3,953 1.98
Vinyl chloride 0.03 1 221 0.03 221 0.11
Notes:
'Data provided by CertainTeed on August 29,2014.
2 VOC emission factor for PVC extrusion units,per Journal of Vinyl&Additive Technology,Sept.1996.
3 Maximum vinyl chloride monomer content in resin per technical data sheet from supplier.
°PMj°is assumed to equal PM emissions.
Conversions:
lb/ton 2,000
mins/hr 60
gr/lb 7,000
Page 9 of 17
ES-7001 Clue Application Line
Emission Statement Reporting Year: 2021
Operation Scenario ID/Description: 0S-8/gluing_
SCC Number Description: 40299998/Miscellaneous;specify in comments field
Fuel Information if fuel is used): --
Capture Efficiency(°Io): 0
Control Device Information:
ERP ID: FUG-1
ERP type: Fugitive(no stack)
Height(ft):
Emission Release Point(ERP)Information: Diameter(ft):0.1
Temp(F):72
Velo(ft/sec):
Vol. Flow Rate(acfm):area= 1
ERP Description:fugitive emission
Actual throughput(pound)': 36,135
Specific Gravit Z: 1.1
VOC Content /L 2: 0.44 /��'jzo—
Voc Wt /0 0.04 ' �Azo
VOC Emissions Ib/ r: 14.454
VOC Emissions(tons/yr): 0.007
Total VOCs= HAP Mixture
HAP Vinyl Acetate Formaldehyde Methanol Acetaldehyde
%in Mixture 33.33% 22.22% 33.33% 11.11%
Ibs/yr 4.8175182 3.2116788 4.8175182 1.6058394
Ibs/hr 0.0007 0.0004 0.0007 0.0002
Notes:
Based on annual hours of operation.
2 Based on MSDS(as supplied by Henkel)of glue(AQUENCE CG 763A KNOWN AS ADHESIN 33-763A)
Page 10 of 17
ES-8001 Barcode Labeling Ink/ MEK
Emission Statement Reporting Year: 2021
Operation Scenario ID/Description: OS-7/barcodin
SCC Number Description: 40299998/Miscellaneous;specify in comments
field
Fuel Information if fuel is used : --
Ca ture Efficiency % : 0
Control Device Information:
ERP ID:FUG-1
ERP type:Fugitive(no stack)
Height(ft):
Diameter(ft):0.1
Emission Release Point(ERP)Information: Temp(F):72
Veto(ft/sec):
Vol.Flow Rate(acfm):area=1
ERP Description:fugitive emission
Equipment Throughput
Fugitive Emissions
Month Ink/MEK
liter
January 23 Actual throu h ut Uhr': 0.038
February 23
March 23 Ink PropertiesZ:
April 23 MEK weight: 100%
May 23 Ink Specific Gravity: 0.86
June 23 Density of water Ib/ al : 8.32
July 23
August 23 Hours of operation(hrs/yr): 7,320
September 23
October 23
November 23
December 23
Total Throughput 275
Barcode Labeling-Emissions Calculations
Compound Uncontrolled emissions Controlled emissions
Ib/hr each Ib a total Iblhr each Ib r total ton r total
MEK 0.071 520 0.071 520 1 0.26
VOC 0.071 520 0.071 520 0.26
Notes:
Based on annual hours of operation.
2 Based on printing ink MSDS(as supplied by Markem-imaje). Assumes 100%MEK and thus,100%VOC.
Conversion:
1 gallon= 3.78541 liter
Page 11 of 17
IES-5001 Extruder Stabilizer
Emission Statement Reporting Year: 2021
Equipment Throughput
Extruder Stabilizer Extruder Stabilizer
Month T-1 40(lb) T-340(lb)
January 30,933 2,383 T-140 Stabilizer Actual throughput(Ibs/hr): 62
February 36,462 2,457 IT-340 Stabilizer Actual throughput Obs/hd: 6 1
March 37,298 4,209
April 37,905 1,938 T-140 Stabilizer Properties2:
Ma v 34,220 31088 VOC content: 0.1%
June 37,130 3585 Specific Gravity: 0.924
July 38,612 2,369 Density of water 8.32
August 42,697 3,993
September 44,991 4,390 T-340 Stabilizer Properties2:
October 40,325 5,0891 VOC content: Not Available
November 36,488 3,844 Specific Gravity: 1.2
December 35,452 3,078 Densitv of water(lb/gal): 8.32
Total Throughp-utl- 13
452,1 40,423
Combined Total 492,936
T-140 Stabilizer-Emissions Calculations
--controlled emissions
Uncontrolled emissions
Compound lb/hr lb I tan
VOC 0.0618 453 0.0618 453 0.23
T-340 Stabilizer-Emissions Calculations
I Uncontrolled emissions --controlled emissions
Compoundtbthr lb lb/hr lb I ton
Total Stabilizer-Emissions CalculationsCompound Controlled emissions
Uncontrolled emissions
b1hr Ib r ---Fbl-hr lb to
Notes:
Based on annual hours of operation.
Based on Thermolite 1401340 Stabilizer IVISDS(as supplied by PIVIC Group).
Conversion:
1 M3 35.3147 ft3
1000 1 1,000,000 CM3
1 lb= 453.592 g
1 hr= 60 min
I ton= 2000 pounds
Page 12 of 17
Autopacker Glue Line
Emission Statement Reporting Year: 2021
Actual throughput(lb/yr)': 57,000 i
Actual throughput(lb/hr): 7.79
Specific Gravity
z 0.98 ! `'
VOC Content(g/L)2: 1.00
Density of water(lb/gal): 8.32
Auto acker Glue Line-Emissions Calculations
Uncontrolled emissions Controlled emissions
Compound lb/hr ib! r Ib/hr IIb/ r ton r
VOC 0.0077 56.0 0.0077 56.03 0.03
Notes:
'Based on annual hours of operation.
2 Based on MSDS(as supplied by Henkel)of hotmelt adhesive.
1 gallon= 3.78541 liter
1 pound= 453.592 grams
1 ton= 2000 pounds
Page 13 of 17
t
Diesel Emergency Fire Pump
Emission Statement Reporting Year: 2021
Max. Rating on Diesel Pump Uncontrolled Emission Factors for
(hp)': 220 Diesel Engines2:
Hours of Operation': 27.5 Pollutant EF Ib/h -hr
PMJo3 2.20E-03
VOC 2.51 E-03
Toluene 2.86E-06
X lene 2.00E-06
Control Efficient :
Diesel Emergency Fire Pum -Emissions Calculations
Compound Uncontrolled emissions Controlled emissions
Ib/hr Ib r lb/ht itt r ton/ r
PMJ, 0.48 13.31 0.4840 13.31 0.0067
PM 0.48 13.31 0.48 13.31 0.0067
VOC 0.55 15.19 0.55 15.19 0.0076
Toluene 0.00063 0.017 0.00063 0.017 8.66E-06
X lene 0.00044 1 0.012 0.00044 1 0.012 6.03E-06
Notes:
'Based on information provided by client,via email.
2 Based on emission factors for Diesel Industrial IC Engines,AP42,Chapter 3.3.And,NC DENR spreadsheet to estimate emissions from r
'small diesel IC engines'.Available at:hftp://daq.state.nc.us/permits/spreadsheets/
3 Based on references mentioned in Note#2- PM emissions are assumed to be equal to PM10 emissions. r } e
�0��
1 ton= 2000 pounds
Vkod
vfvu
Page 14 of 17
ES-8002 Grinding
Emission Statement Reporting Year: 2021
Controlled Exhaust grain loading(gr/dscf)': 0.005
Volumetric flow rate(scfh): 270,000
Hours of operation(hrs/ r): 7,320
Filter receiver control efficienc Z: 99.99%
Grinding-Emissions Calculations
Campound3 Uncontrolled emissions Controlled emissions
lb/hr lblyr ib/hr Ibl r tonIvr
PM/PM10 1,929 14,117,143 0.19286 1,411.71 0.71
Notes:
'Data provided by CertainTeed on August 29,2014.
2 Based on baghouse test result provided by the manufacturer(Southern Felt)the filter control efficiency is calculated as 99.99859%.However,
for conservative analysis,we have assumed the filter control efficiency to be 99.99%.
3 PMja is assumed to equal PM emissions.
Conversions:
lb/ton 2,000
mins/hr 60
grAb 7,000
Page 15 of 17
i
Cooling Tower
Emission Statement Reporting Year: 2021
FSGClaremont Cooling Tower375
min)' _remont Cooling Tower0.54
gallons/day)=
Emission Factor Emissions'
Criteria Air Pollutant
(1161MIIgal/day) (ib/yr) (tpy)
PM 6,935 3,745 1.$7
VOC4 256 138 0.07
Notes:
' Information provided by client
2 EF obtained from SCAQMD-Guidelines for Calculating Emissions from Cooling Towers.Available at:
hftp://www.aqmd.gov/webappl/help/aer/index.html
3 Based on NC DENR Rule 15A NCAC 02Q .0503(8)(http://www.ncair.org/rules/rules/Q0503.pdf),the
cooling towers can be designated as an insignificant source since the CAP emissions<5 tpy.
4 VOC emissions calculated as a conservative assumption,otherwise applicable only for refinaries and
chemical manufacturing plant.
1440 mins/day
1000000 gal/MMgal
2000 lb/ton
Page 16 of 17
(b) A permit to emit toxic air pollutants shall be required for any facility if all emission release points are
unobstructed and vertically oriented whose actual rate of emissions from all sources is greater than any one of the
following toxic air pollutant permitting emissions rates:
Unobstructed Toxic Air Pollutant Permittiml- --mission Rates TPER)
Chronic Acute
Carcinogens Toxicants Systemic Acute Irritants
Pollutant(CAS Number) Toxicants
lb/Yr lbiday Whr lb/hr
acetaldehyde(75-07-0) 28A3
formaldehyde(50-00-0) 0.16
troth l ethyl ketone(78-93-3) 155.8 93.19
toluene(108-88-3) 1-97.96
vinyl chlori 35.051
xylenc(1330-20-7) 113.7 68A4
15A NCAC 02Q.0711 EMISSION RATES REQUIRING A PERMIT
(a) A permit to emit toxic air pollutants shall he required for any fiacility>excluding sources exempt from evaluation
by 15A NCAC 02Q t0702, if one or more emission release points are obstructed or non-vertically oriented whose
actual rate of emissions by pollutant from all sources is greater than any one of the following toxic air pollutant
permitting emissions rates:
Obstructed or Non-Vertical Oriented Toxic Air Pollutant Pentritting Emission Rates(TPER)
Chronic Acute
Carcinogens Toxicants Systemic Acute Irritants
Pollutant(CAS Number) Toxicants
IWvr lb/dav lb-,'hr lb/hr
acetaldchyde(75-07-0) 6,8
forittaldeh-de(50-00-0) 0.0A
n-wtli;l ethyl ketonc'(78-93-3) 78 22.4
toluene(108-88-3) 98 14.4
------------ -----------------—-- --------------------
vinyl chloride(75-01-4) 26
xylene(1330-20-7) 57 -------------------------- -- ---------------------116.4
Manning, Jennifer A
From: Gresham, Douglas N. <Douglas.N.Gresham@saint-gobain.com>
Sent: Monday, October 31, 2022 3:31 PM
To: Manning,Jennifer A
Cc: Lane, Brian N.
Subject: [External] Fwd: SDS/TDS Oxy Vinyl Resin
Attachments: ov216.pdf, 259899_1_13.pdf
CAUTION:External email. Do not click links or open attachments unless you verify.Send all suspicious email as an attachment to
Resort Spam.''
Per you request.
Get Outlook for iOS
From: Lane, Brian N. <Brian.N.Lane@saint-gobain.com>
Sent:Wednesday, October 12, 2022 4:00:20 PM
To: Gresham, Douglas N. <Douglas.N.Gresham@saint-gobain.com>
Subject:SDS/TDS Oxy Vinyl Resin
Brian Lane
Environmental Health&Safety Manager
CertainTeed Vinyl Operations
2651 Penny Rd.PO Box 760 Claremont, N.G.28610
Office: 828459-8944) Mobile:828-461-7683 Fax:828-459-1109
I3rian.n.iane(igsuint- obain.com
Certalldl
t,
Vi s° 16
INA
OxyVinyls'
General Description
Type: Polyvinyl Chloride Homopolymer
Polymerization Process: Suspension
Appearance: White, free flowing powder
Features and Uses:
OxyVinyls®216 is an anti-stat treated resin designed for rigid applications. Its medium molecular weight
provides excellent processing characteristics in both single and multi-screw extruders. Its superior color and
low contamination qualities make it perfect for vinyl siding and other weatherable building applications.
Resin Properties Specification Range Test Method
Inherent Viscosity (dl/g) 0.880—0.920 OxyVinyls 1386
Relative Viscosity 2.12—2.19 Correlation
K Value 64—65 Correlation
Volatiles(%) 0.24 Max. OxyVinyls 1242
Malvern Particle Size
Retained on 40 mesh 0.5 Max. OxyVinyls 1505
Retained on 60 mesh 8.0 Max. OxyVinyls 1502
Retained on 200 mesh 12.0 Max.
Retained on Pan 3.5 Max.
Resl€ u )Monmer Pm Niax OxyVinyls 1005
Apparent Bulk Density (g/cc) 0.515—0.575 OxyVinyls 1501
ASTM Cell Classification ASTM D 1755
xy Vi yjs' LP Important: The information presented herein,while not guaranteed,was prepared by technical
5005 LBJ Freeway personnel and is true and accurate to the best of our knowledge. No warranty or guarantee,express or
y implied,is made regarding performance,stability or otherwise. This information is not intended to be
Dallas, Texas 75244 all-inclusive as the manner and conditions of use,handling,storage and other factors may involve other
877-699-8465 or additional safety or performance considerations. While our technical personnel will be happy to
respond to questions regarding safe handling and use procedures,safe handling and use remains the
responsibility of the customer. No suggestions for use are intended as,and nothing herein shall be
August 2017 construed as a recommendation to infringe any existing patents or to violate any Federal,State,or local
Pasadena,TX laws.
}
North America EN
OXYVINYLS® PVC HOMOPOLYMER SUSPENSION RESIN (PRIME GRADES)
SDS No.: M40722 Rev.Date: 26-Jan-2022
Supersedes Date: 2021-08-February
annar►t fyst �> ahamt + mmen r�ae 151ubr Perenya]
x IVam .
SECTION 4. FIRST AID MEASURES
EYE CONTACT: If in eyes, rinse cautiously with water for several minutes. Remove contact lenses,if present and
easy to do. Continue rinsing. If irritation occurs, get medical advice/attention.
SKIN CONTACT: Wash contaminated areas with water. If irritation persists,get medical advice/attention.
INHALATION: If adverse effects occur, such as irritation, remove to uncontaminated area. Get medical attention if
you feel unwell.
INGESTION: No expected effect. If large amounts are ingested, GET MEDICAL ATTENTION.
Most Important Symptoms/Effects (Acute and Delayed):
Acute Symptoms/Effects:
Eye: Eye Irritation. Eye exposure may cause mild irritation of the eyelids and conjunctiva due to mechanical
effect.
Skin: Skin Irritation. Exposure of powder or fine particulates to skin may cause slight redness, irritation due to
mechanical effect.
Inhalation (Breathing): Respiratory System Effects: Inhalation of powders or fine particulates may cause
respiratory tract irritation, cough.
Ingestion (Swallowing): No known effects.
Other Health Effects: Occupational asthma has been reported.
Delayed Symptoms/Effects:
- Inhalation of high levels of respirable PVC particles has been associated with pulmonary fibrosis, a PVC
pneumoconiosis, in several studies. Laboratory findings included small opacities on chest x-ray and impairment of
lung function(restriction or reversible airway obstruction)
-Occupational asthma has been reported
- Respirable particles are less than 10 microns in size. Particles associated with suspension polymerization are
typically greater than 10 microns in size v,
Protection of First-Aiders: Do not breathe dust.Avoid contact with skin and eyes. Use personal protective
equipment(PPE). Refer to Section 8 for specific PPE recommendations.At minimum, treating personnel should utilize
Print date: 26-Jan-2022 Page: 4 of 17
t
Manning, Jennifer A►
MEMBER
From: Manning,Jennifer A
Sent: Monday, October 31, 2022 2:58 PM
To: Gresham, Douglas N.
Subject: RE: [External] Claremont Air Permit Questions
I think everything looks good, but I would like to see the technical data sheet from the supplier that shows the maximum
vinyl chloride monomer content in the resin (as referenced in the calculations for the heat mixer) before I confirm.
Jennifer Manning,EIT (she/her/Ms.)
Environmental Engineer/Permits Coordinator
Division of Air Quality
North Carolina Department of Environmental Quality
704-235-2224 office
jennifer.mammn @ncdenr.gov
610 East Center Avenue
Suite 301
Mooresville, NC 28115
_ DE
RE
Email correspondence to and From this address is subject to the
North Carolina Public Records Labe and may be disclosed to third patties.
From: Gresham, Douglas N. <Douglas.N.Gresham@saint-gobain.com>
Sent: Monday, October 24,2022 4:38 PM
To: Manning,Jennifer A<Jennifer.Manning@ncdenr.gov>
Subject: RE: [External] Claremont Air Permit Questions
CAUTION-External email. Do not click links or open iattachments unless you verify.Send all suspicious email as an attachment to
Report�parn.�
Jennifer,
I apologize but I have had an issue with this particular file for some reason. I was finally able to get it. Can you please
review and let me know if you have questions. If good,then I will put a hard copy in the mail to you.
Best regards,
D. Neil Gresham, Jr., P.E.
Sr. Compliance& Regional ENS Manager
Saint-Gobain
Mobile: (919)691-2073
From: Manning,Jennifer A<Jennifer.Manning@ncdenr.gov>
Sent:Thursday,September 29, 2022 7:58 AM
To: Gresham, Douglas N. <Doulas.N.Gresham@saint- obain,com>
Subject: RE: [External] Claremont Air Permit Questions
That works!...I would like the hard copy though...our printer is iffy.
Jennifer Manning, EIT (she/her/Ms.)
Environmental Engineer/Permits Coordinator
Division of Air Quality
North Carolina Department of Environmental Quality
704-235-2224 office
'ennifer.mannin ncdenr. ov
610 East Center Avenue
Suite 301
Mooresville, NC 28115
D
Email correspondence to and from this address is suhiect to the
North Carolina Public Records Law and may be disclosed to third parties.
g �a saint-gobain.com>
From:Gresham Douglas N.<Dou�las.N.Gresham
Sent:Wednesday, September 28,2022 8:33 PM
To: Manning,Jennifer A<Jennifer.Manning@ncdenr,gov>
Subject: Re: [External] Claremont Air Permit Questions
CAUTION, External email. Do not click links or open attachments unless you verify.Send all suspicious email as an attachment to
Report Spam,
How about a pdf copy via email then a hard copy to the office if you would like?
Get Outlook for iOS
From: Manning,Jennifer A<Jennifer,Mannin ncdenr. ov>
Sent:Wednesday, September 28,2022 11:10:17 AM
To: Gresham, Douglas N. <Dou Ias.N.Gresham saint- obain.com>
Subject: RE: [External] Claremont Air Permit Questions
Are you planning to send in a hard copy to my office?
Jennifer Manning, EIT(she/her/Ms.)
Environmental Engineer/ Permits Coordinator
Division of Air Quality
North Carolina Department of Environmental Quality
704-235-2224 office
"ennifer.mannin ncdenr. ov
610 East Center Avenue
Suite 301
Mooresville, NC 28115
Email correspondenct,to and fron9 this address is subject to the
Norf(7 carolina Pd.hfic Reco ds Law and may bo disclosed to thir4 parties.
From: Gresham, Douglas N.<Douglas N Gresham@saint-gobain.com>
Sent:Sunday, September 11, 2022 12:12 PM
To: Manning, Jennifer A<Jennifer,Mannin @ncdenr.gov>
Subject: RE: [External] Claremont Air Permit Questions
CAUTION:External email.Do not click links or open attachments unless you verify'.Send all suspicious email as an attachment to
Repast Spam
Jennifer,
We were able to obtain the updated spreadsheets submitted back in 2014 from the consultant who completed.We will
work on getting them updated and submitted to you this week if that will be acceptable. If you want to discuss any
details please call my mobile.
Best regards,
Neil
From: Manning,Jennifer A<Jennifer.Manning ncdenr.gov>
Sent:Tuesday,August 16, 202210:45 AM
To: Gresham, Douglas N. <Douglas N Gresham saint-gobain.com>
Subject: RE: [External] Claremont Air Permit Questions
I can certainly call you back to discuss it or we can wait until you are in the office next.
Jennifer Manning
Permits Coordinator
Division of Air Quality—Mooresville Regional Office
Department of Environmental Quality
704.235.2224 direct
704.663.1699
iennifer.mannina0)ncdenr.gov
z
610 East Center Avenue, Suite 301
Mooresville, NC 28115
ow"\
. .0,
Email correspondence to and from this address is subject to the
{North Carolina Public Records taw and may be disclosed to thin/parties,
From:Gresham, Douglas N. <Dou Ias.N.Gresham saint- obain.com>
Sent:Tuesday,August 16,2022 9:42 AM
To: Manning,Jennifer A<Jennifer.Manninncdenr. ov>
Subject: [External] Claremont Air Permit Questions
CAUTION: External email. Do not click links or open attachments unless you verify.Send all suspicious email as an attachment to
Report Spam.'
Good morning Jennifer,
1 saw your questions regarding the CertainTeed Claremont permit renewal and would like to discuss when you are
available. I tried your office number but thought I would email instead since I am in GA all this week.
Best regards,
D. Neil Gresham, Jr., P.E.
Sr. Compliance& Regional EHS Manager
Saint-Gobain
Mobile: (919)691-2073
n
Manning, Jennifer A
From: Manning, Jennifer A
Sent: Monday,August 15, 2022 3:40 PM
To: gregory.horton@saint-gobain.com; brian.n.lane@saint-gobain.com
Subject: CertainTeed dba Millwork & Panel LLC permit renewal
Attachments: CertainTeed Claremont Synthetic Minor Renewal; RE: Claremont CertainTeed Air Permit
Renewal; RE:Claremont CertainTeed Air Permit Renewal
Hello,
I am working on your inventory, and I have a question about the emissions from the cool mixer(ES-6002) and the heat
mixer(ES-6003). Issues with the factors from these sources came up during the previous review, but we had the exact
opposite stance then...see the attached emails.The first one shows my initial question as item#3.The next is attached
since it shows the document forwarded to me and the last email shows my response/logic in accepting their factors and
tossing out the stack testing. So, do you still think we should use the stack testing?And if so, I think the factors definitely
need to be adjusted for the heat mixer(which were extremely low comparted to the cool mixer)and I would also want
to know how you arrived at the factor for the cool mixer. If you think we should base emissions on the factors attached
to the second email or some other factor, let me know and provide updated emissions calculations.
Thank you,
Jennifer Manning, EIT(she/her/Ms.)
Environmental Engineer/ Permits Coordinator
Division of Air Quality
North Carolina Department of Environmental Quality
704-235-2224 office
jennifer.manning@ncdenr.gov
610 East Center Avenue
Suite 301
Mooresville, NC 28115
Mi
Email correspondencfl to and from this address is sub ect to the
North Carolina Public Records Law and may he disclosed to third parties.
COPY of RECORDdate l 116:25:25
As ter ET T
ENVIRONMENTAL IIVD UA
Facility Name: Certainteed Vinyl Operations Facility ID : 1800377
2651 Penny Road JUL Z�L� Permit : 06650
Claremont,NC 28610 County :Catawba
DAQ Region : MRO
OFFICE
DIVISION OF AIR QUALITY
Listing of Emission Sources and Control Devices on Permit. See instructions
*ES ID on *ES Description *CS ID *CS Description *CD ID's
Air Permit
PVC resin vacuum railcar unloading
ES-1001 system(25,000 pounds per hour CS-1 Filter Receiver(183 square feet of filter area) FR-1001
maximum capacity)
ES-1011 PVC storage silo(12,500 pounds per CS-2 Bin Vent Filters BV-1011,BV-
hour maximum capacity) 1012
PVC storage silo(12,500 pounds per BV-1011,BV-
ES-1012 hour maximum capacity) CS-2 Bin Vent Filters 1012
calcium carbonate silo(20 tons per
ES-IO15a CS-6 Bin Vent Filter(183 square feet of filter area) BV-101 Sa
hour fill rate)
calcium carbonate pneumatic
ES-1015b conveyor(2 tons per hour maximum
unloading rate)
vacuum resin conveying system
ES-2001 (19,500 pounds per hour maximum CS-7 Bagfilter(183 square feet of filter area) FR-2001
capacity)
Bagfilter(101 square feet of filter area),
Bagfilter(101 square feet of filter area),
Bagfilter(101 square feet of filter area),
Bagfilter(101 square feet of filter area),
Bagfilter(101 square feet of filter area),
Bagfilter(101 square feet of filter area), FR-3011,FR-3012,
Bagfilter(101 square feet of filter area), FR-3021,FR-3022,
Bagfilter(101 square feet of filter area), FR-3031,FR-3032,
vacuum compound conveying system Bagfrlter(101 square feet of filter area), FR-3041,FR-3042,
(51,000 pounds per hour capacity) Bagfilter(101 square feet of filter area), FR-3051,FR-3052,
ES-3001 consisting of seventeen(17)vacuum CS-9 Bagfilter(101 square feet of filter area), FR-3062,FR-3072,
conveying lines Bagfilter(101 square feet of filter area), FR-3082,FR-3092,
Bagfilter(101 square feet of filter area), FR-3061,FR-3071,
Bagfilter(101 square feet of filter area), FR-3081,FR-3091,
Bagfilter(183 square feet of filter area), FR-3101,FR-3102
Bagfilter(183 square feet of filter area),
Bagfilter(183 square feet of filter area),
Bagfilter(183 square feet of filter area),
Bagfilter(183 square feet of filter area),
Bagfilter(101 square feet of filter area)
cool mixer(24,000 pounds per hour Bagfilter(183 square feet of filter area), FR-6001,FR-60021
ES-6001 maximum capacity) CS-10 Bagfilter(183 square feet of filter area), FR-6003
Bagfilter(183 square feet of filter area)
cool mixer(24 000 pounds per hour Bagfilter(183 square feet of filter area), FR-6001 FR-6002,
ES-6002 maximum capacity) CS-10 Bagfilter(183 square feet of filter area), FR-6003
Bagfilter(183 square feet of filter area)
blending heat mixer(24,000 pounds Bagfilter(183 square feet of filter area), FR-6001,FR-6002,
ES-6003 per hour maximum process rate) CS-10 Bagfilter(183 square feet of filter area), FR-6003
Bagfilter(183 square feet of filter area)
ES-7001 glue application operations
2
barcode labeling system including
ES-8001 fifteen(15)ink jet print heads
installed on ten(10)extrusion lines
PVC grinding operation(3,000
ES-8002 pounds per hour maximum process
rate)
I-PUMP diesel-fired fire pump(220 hp)
subject to MACT Subpart ZZZZ
I-TOWER cooling tower
extruder process consisting of ten
IES-5001 (10)extrusion lines(two extruders
per line)
3
COPY of RECORD DateSubmitted: 1 I
s entered in AERO
Facility Name: Certainteed Vinyl Operations Facility ID : 1800377
2651 Penny Road Permit : 06650
Claremont,NC 28610 County : Catawba
DAQ Region : MRO
Emission Source& Operating Scenario List-See Instructions
*ES Group ID DES ID *OS ID xOS Description
G-17 ES-1011,ES-1012 2 PVC storage silos
G-18 ES-6001,ES-6002,ES-6003 6 mixers
ES-1001 1 Resin railcar unloading operation
ES-1015a 3 storage silo transfer points
ES-1015b NONE NONE
ES-2001 4 resin conveying system
ES-3001 5 Vacuum Compound Conveying System
ES-7001 8 gluing
ES-8001 7 barcoding
ES-8002 NONE NONE
I-PUMP 10 Emergency Generator
I-TOWER NONE NONE
IES-5001 9 extruding
4
COPY of RECORD Date Submitted: 6/30/2022 16:25:25
As entered in AERO
Facility Name: Certainteed Vinyl Operations Facility ID 1800377
2651 Penny Road Permit : 06650
Claremont,NC 28610 County : Catawba
DAQ Region : MRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory-Calendar Year 2021
1.Emission Source ID(from permit) Group G-17 consisting of ES-10 11,ES-10 12
or Emission Source Group ID
2.Emission Source Description PVC storage silos
3. Operating Scenario ID/ OS-2/PVC storage silos
Description:
4. SCC Number/Description: 39999994/Miseellaneous Industrial Processes Other Not Classified
5.Throughput/units in 2021: 59869980 LB/yr
(e.g.production or fuel use):
6. Fuel Information %Sulfur %Ash Teat Content
(If fuel is used)
(13tuhmits)
7.Capture Efficiency
(%of Emissions from this Process Vented 100
to Control Device or Stack):
8.Control Device Information
Order CS-ID CD ID Control Device Description
(as listed in permit)
I CS-2 BV-1011 Bin Vent Filter(184 square feet of filter area)
2 CS-2 BV-1012 Bin Vent Filter(184 square feet of filter area)
9.Emission Release Point(ERP)Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity VolumeVolumeFlow ERP Description
(in feet) Circle(enter It): (Feet/sec)
(F) Rate(Acfm)
Rectangle(L x W)
(ill 0A feet)
HORIZONTAL
EP-1011 76 0.5 120 76.4 900.06 silo filter vent
STACK
HORIZONTAL
7.75 0.5 120 76.4 900.06 silo filter vent
STACK
5
Operating Scenario: OS -2 Emission Source/Group ID: G-17
10.Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
Hours per Day 24 Days per Week 7 Weeks per Year 52
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12.Seasonal Periods Percent Annual Throughput:
March-Ma 25% Sept.-Nov.
2021 2021 2021 25%
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG CAS GHG Estimation Efficiency Emission Ef
Pollutants Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
Criteria Emissions- Emission Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission Ef
Code Pollutants Method Code (Net after Factor Control
Pollutants (Tons/Year) (See Instructions) all controls)
2021
Co CO 08
NOx NOx 08
TSP TSP 0.6 12 99
PM10 PM10 0.6 12 99
PM2.5 PM2.5 08
S02 S02 08
VOC VOC 08
Emission
HAP/TAP CAS Emissions Estimation Control Emission EF
Pollutants(In Alphabetical Order) (see instructions) HAP/TAPS Method Code Efficiency Factor Control
eo oe (Net et after all controls)
(See Instructions)
2021
COPY f RECORD Date Submitted.- / I
AS entered in AERO
Facility Name: Certainteed Vinyl Operations Facility ID : 1800377
2651 Penny Road Permit : 06650
Claremont,NC 28610 County : Catawba
DAQ Region : MRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory-Calendar Year 2021
1.Emission Source ID(from permit) Group G-18 consisting of ES-6001,ES-6002,ES-6003
or Emission Source Group ID
2.Emission Source Description : mixers
3.Operating Scenario ID/ OS -6/mixers
Description:
4.SCC Number/Description: 39999994/Miscellaneous Industrial Processes; Other Not Classified
5.Throughput/units in 2021: 69106830 LB/yr
(e.g.production or fuel use):
6. Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented 100
to Control Device or Stack):
8.Control Device Information
Order CS-ID CD ID Control Device Description
(as listed in permit)
1 CS-10 FR-6001 Bagfilter(183.4 square feet of filter area)
2 CS-10 FR-6002 Bagfilter(183.4 square feet of filter area)
3 CS-10 FR-6003 Bagfilter(183.4 square feet of filter area)
9.Emission Release Point(ERP)Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter#): (F) (Peet/sec) Rate(Aefm)
Rectangle(L x W)
(in 0.1 feet)
EP-6001 VERTICAL 170 1.6 95 82.89 9999.61 mixer stacks
STACK
7
Operating Scenario: OS -6 Emission Source/Group ID: G-18
10.Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12.Seasonal Periods Percent Annual Throughput:
Jan-Feb+Dec 25% March-May 25% June-Aug. 25% Sept.-Nov. 25%
2021 2021 2021 JLO2i
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG CAS GHG Estimation Efficiency Emission Ef
Pollutants Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
Criteria Emissions- Emission Control
Pollutant Criteria Estimation Emission Ef
(NAAQS) Efficiency
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
CO CO 08 0
NOx NOX 08 0
TSP TSP 0.81 02 99.9
PM10 PM10 0.01 08 99.9
PM2.5 PM2.5 08 0
S02 S02 08 0
VOC VOC 40.46 02 0
Emission
HAP/TAP CAS Emissions Estimation Control Emission EF
Pollutants(In Alphabetical Order) (See instructions) HAP/TAPS Efficiency Factor Control
(Pounds/Year) Method Code (Net after all controls)
(See Instructions)
2021
8
COPY of RECORD Date Submitted: / / ;
As enteredin AERO
Facility Dame: Certainteed Vinyl Operations Facility ID : 1800377
2651 Penny Road Permit : 06650
Claremont,NC 28610 County : Catawba
DAQ Region : MRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory-Calendar Year 2021
1.Emission Source ID(from permit) ES-1001
or Emission Source Group ID
2.Emission Source Description : PVC resin vacuum railcar unloading system(25,000 pounds per hour
maximum capacity)
3. Operating Scenario ID/ OS - 1/Resin railcar unloading operation
Description:
4. SCC Number/Description: 39999994/Miscellaneous Industrial Processes; Other Not Classified
5. Throughput/units in 2021: 59869980 LB/yr
(e.g.production or fuel use):
6. Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency 100
(%of Emissions from this Process Vented
to Control Device or Stack):
8.Control Device Information:
Order CS-ID CD ID Control Device Description
(as listed in permit)
1 CS-1 FR-1001 Filter Receiver(183 square feet of filter area)
9.Emission Release Point(ERP)Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Ileight Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter#): (F) (Feet/sec) Rate(Aefm)
Rectangle(L x W)
(in 0.1 feet)
EP-1001 VERTICAL 7.75 0.5 120 139.5 1643.44 filter vent
STACK
9
Operating Scenario: OS - I Emission Source/Group ID: ES-1001
10.Operating Schedule:(Source/OperatingSeenario that best characterizes Calendar Year 2021)
Hours per Day 24 Days per Week 7 Weeks per Year 52
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12.Seasonal Periods Percent Annual Throughput:
March-May I 25% June-Aug. Sept.-Nov. ZSo�o
2021 Z 121
2021 21
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG GHG Estimation Emission Ef
CAS Efficiency
Pollutants Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
Criteria Emissions- Emission Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission Ef
Code Pollutants Method Code (Net after Factor Control
Pollutants (Tons/Year) (See Instructions) all controls)
2021
Co CO 08 0
NOx NOx 08 0
TSP TSP 0.6 12 99.9
PM10 PM10 0.6 12 99.9
PM2.5 PM2.5 08 0
S02 S02 08 0
VOC VOC 08 0
Emissions Emission
HAP/TAP Control
CAS Estimation Emission EF
Pollutants(In Alphabetical Order) (see instructions) HAP/TAPS Efficiency
(Pounds/Year) Method Code (Net afier all controls) Factor Control
(See Instructions)
2021
10
COPY of RECORD DateSubmitted: / I
As entered
Facility Name: Certainteed Vinyl Operations Facility ID : 1800377
2651 Penny Road Permit : 06650
Claremont,NC 28610 County : Catawba
DAQ Region : MRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory-Calendar Year 2021
1.Emission Source ID(from permit) ES-1015a
or Emission Source Group ID
2.Emission Source Description : calcium carbonate silo (20 tons per hour fill rate)
3.Operating Scenario ID/ OS - 3/storage silo transfer points
Description:
4. SCC Number/Description: 30510299/Bulk Materials Storage Bins ; Other Not Classified
5.Throughput/units in 2021: 7396610 LB/yr
(e.g.production or fuel use):
6.Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units}
7.Capture Efficiency 100
(%of Emissions from this Process Vented
to Control Device or Stack):
8.Control Device Information
Order CS-ID CD ID Control Device Description
(as listed in permit)
1 CS-6 BV-1015a Bin Vent Filter(183 square feet of filter area)
9.Emission Release Point(ERP)Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F) (Feet/see) Rate(Acfm)
Rectangle(L x W)
(in 0.1 feet)
EP- HORIZONTAL 68 0.5 120 76.4 900.06 silo filter vent
1015a STACK
11
Operating Scenario: OS -3 Emission Source/Group ID: ES-1015a
10.Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12.Seasonal Periods Percent Annual Throughput:
Jan-Feb+Dec 2S% March-May 25% June-Aug. 25% Sept.-Nov. 25%
2021 2021 2021 2021
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG Emission Ef
CAS GHG Estimation Efficiency
Pollutants Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
Criteria Emissions- Emission Control
Pollutant Criteria Estimation Emission Ef
(NAAQS) Efficiency Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
CO CO 08 0
NOx NOx 08 0
TSP TSP 0 08 99.9
PM10 PM10 0 08 99.9
PM2.5 PM2.5 08 0
S02 S02 08 0
VOC VOC 08 0
Emissions Emission Control
HAP/TAP CAS Estimation Emission EF
Pollutants(In Alphabetical Order) (See instructions) HAP/TAPS Method Code Efficiency Factor Control
(Pounds/Year) (Net after all controls)
(See Instructions)
2021
12
COPY of RECORD Date Submitted. 6/30/2022g
s entered in AERO
Facility Name: Certainteed Vinyl Operations Facility ID : 1800377
2651 Penny Road Permit : 06650
Claremont,NC 28610 County : Catawba
DAQ Region : MRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory-Calendar Year 2021
1.Emission Source ID(from permit) ES-2001
or Emission Source Group ID
2.Emission Source Description : vacuum resin conveying system(19,500 pounds per hour maximum
capacity)
3.Operating Scenario ID/ OS-4/resin conveying system
Description:
4. SCC Number/Description: 39999994/Miscellaneous Industrial Processes ; Other Not Classified
5.Throughput/units in 2021: 59869980 LB/yr
(e.g.production or fuel use):
6. Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btuhmits)
7. Capture Efficiency 100
(%of Emissions from this Process Vented
to Control Device or Stack):
8.Control Device Information
Order CS-ID CD ID Control Device Description
(as listed in permit)
1 CS-7 FR-2001 Bagfilter(183 square feet of filter area)
9.Emission Release Point(ERP)Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter l#): (F) (Feet/sec) Rate(Ache)
Rectangle(L x W)
(in 0.1 feet)
EP-2001 HORIZONTAL 40 0.5 150 76.4 900.06 Bagfilter vent
STACK
13
Operating Scenario: OS -4 Emission Source/Group ID: ES-2001
10.Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12.Seasonal Periods Percent Annual Throughput:
Jan-Feb+Dec 25% March-May 25% June-Aug. 25% Sept.-Nov. 25%
2021 2021 2021 2021
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG CAS GHG Estimation Efficiency Emission Ef
Pollutants Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
Criteria Emissions- Emission Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission Ef
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
CO CO 08 0
NOx NOx 08' 0
TSP TSP 0.6 02 99.9
PM10 PM10 0.6 02 99.9
PM2.5 PM2.5 08 0
S02 S02 08 0
VOC VOC 08 0
Emissions Emission Control
HAP/TAP CAS Estimation Emission EF
Pollutants(In alphabetical order) (See instructions) HAP/TAPS Efficiency Factor Control
(Pounds[Year) Method Code (Net aflcr all controls)
(See Instructions)
2021
14
COPY of RECORD Date Submitted: 6/30/2022 16:25:25
As entered in AERO
Facility Name: Certainteed Vinyl Operations Facility ID 1800377
2651 Penny Road Permit 06650
Claremont,NC 28610 County Catawba
DAQ Region : MRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory-Calendar Year 2021
1.Emission Source ID(from permit) ES-3001
or Emission Source Group ID
2.Emission Source Description vacuum compound conveying system(51,000 pounds per hour capacity)
consisting of seventeen(17)vacuum conveying lines
3. Operating Scenario ID/ OS -5/Vacuum Compound Conveying System
Description:
4. SCC Number/Description: 39999994/Miscellaneous Industrial Processes Other Not Classified
5.Throughput/units in 2021: 12380409 LB/yr
(e.g.production or fuel use):
6. Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented 100
to Control Device or Stack):
8.Control Device Information
Order CS-ID CD ID Control Device Description
(as listed in permit)
1 CS-9 FR-3011 Bagfilter(183.4 square feet of filter area)
2 CS-9 FR-3012 Bagfilter(183.4 square feet of filter area)
3 CS-9 FR-3021 Bagfilter(183.4 square feet of filter area)
IF— US__9 22 Bagfilter(183.4 square feet of filter area)
5——CS-9 FR-3031 Bagfilter(183.4 square feet of filter area)
6CS_9 FR-3032 Bagfilter(183.4 square feet of filter area)
7 CS-9 FR-3041 Bagfilter(183.4 square feet of filterarea)
8 CS-9 R-3042 Bagfilter(183.4 square feet of filter areL)-
9 CS-9 FR-3051 Bagfilter(183.4 square feet of filter area)
to CS-9 FR-3052 Bagfilter(183.4 square feet of filter area)
11 CS-9 R-3062 Bagfilter(183.4 square feet of filter area)
12 S�-9 .....................�R-307�2 � Bagfilter(183.4 square feet of filter area)
13 CS-9 FR-3082 Bagfilter(183.4 square feet of filter area)
14_ CS-9_ FR-3092 Bagfilter(183.4 square feet of filter area)
15 CS-9 FR-3061 Bagfilter(183.4 square feet of filter area)
1-6 R-3071 Bagfilter(183.4 square feet of filter area)
17 _7S-9 FR-3081 Bagfilter(183.4 square feet of filter area)
118 CS-9 FR-3091 Bagfilter(183.4 square feet of filter area)
8 19 CS-9 R-3 101 Bagfilter(183.4 square feet of filter area)
15
20 CS-9 FR-3102 Bagf"ilter(183.4 square feet of filter area)
16
Operating Scenario: OS -5 Emission Source/Group ID: ES-3001
9.Emission Release Point(ERP)Information: (Sources vented to more than one ERP use additional entry lines):
ERPID RP Type Height Diameter Temperature Velocity Volume Flow ERP Description
tion-
(in feet) Circle(enter A): (Feet/sec)
(F) Rate(Acfm)
Rectangle(L x W)
(in 0.1 feet)
VERTICAL Representative
5356 4267
90. .
EP-3001 STACK WITH 50 1 115 Bagfilter Stack
RAIN CAP
17
Operating Scenario: OS -5 Emission Source/Group ID: ES-3001
10.Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12.Seasonal Periods Percent Annual Throughput:
Jan-Feb+Dec 25% March-May 25% June-Aug. 25% Sept.-Nov. ZS%
2021 2021 2021 1 2021
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG GHG Estimation Emission Ef
Pollutants CAS Efficiency
Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
Criteria Emissions- Emission Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission Ef
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
CO CO 08 0
N0x NOx 08 0
TSP TSP 0.12 08 99.9
PM10 PM10 0.01 08 99
PM2.5 PM2.5 08 0
S02 S02 08 0
VOC VOC 08 0
Emissions Emission Control
HAP/TAP CAS Estimation Emission EF
Pollutants(In Alphabetical order) (sec instructions) HAP/TAPS Method Code Efficiency ) Factor Control
(Pounds/Year) (Net afler all controls
(See Instructions)
2021
18
COPY of RECORD Date Submitted: 6/30/2022 16:25-025
As entered in AERO
Facility Name: Certainteed Vinyl Operations Facility ID 1800377
2651 Penny Road Permit 06650County Catawba
Claremont,NC 28610
DAQ Region : MRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory-Calendar Year 2021
1.Emission Source ID(from permit) ES-7001
or Emission Source Group ID
2.Emission Source Description glue application operations
3. Operating Scenario ID/ OS - 8/gluing
Description:
4. SCC Number/Description: 40299998/Miscellaneous Specify in Comments Field
5.Throughput/units in 2021: 36135 LB/yr
(e.g.production or fuel use):
6.Fuel Information %Sulfur %Ash Heat Content
(If fuel is used) '/u..ts)
(Btunits
7. Capture Efficiency
(%of Emissions from this Process Vented
to Control Device or Stack):
8.Control Device information :None
Order DID Control Device Description
(as listed in permit)
9.Emission Release Point(ERP)Information: (Sources vented to more than one ERP use additional entry lines):
eight Diameter Temperature —Velocity Volume Flow ERP�Descripfion
ERP IDERP Type (in feet) Circle(enter ft): (Feet/sec)
Rectangle(L x W) (F) Rate(Acfm)
(in 0.1 feet)
FUG-1
FUGITIVE1 72(NO Area= I Fugitive Emissions
STACK)
19
Operating Scenario: OS -8 Emission Source/Group ID: ES-7001
10.Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11.Typical Start c&End Times For Operating Scenario: Start: 0 End: 2359
12.Seasonal Periods Percent Annual Throughput:
+Dec 25% March-May 25% June-Aug. 25% Sept.-Nov. ZS%
1Jan-Feb
L0222021 2021 2021
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG CAS GHG Estimation Efficiency Emission Ef
Pollutants Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
Criteria Emissions- Emission Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission Ef
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
S02 S02 p8
VOC VOC 0.01 03
Emissions Emission Control
HAP/TAP CAS Estimation Emission EF
Pollutants(In Alphabetical order) (See instructions) HAP/TAPS Efficiency Factor Control
(Pounds/Year) Method Code (Net afler all controls)
(See Instructions)
2021
Acetaldehyde 75-07-0 1.67 03
Formaldehyde 50-00-0 3.21 03
Methanol 67-56-1 4.82 03
Vinyl acetate 108-05-4 4.82 03
20
COPY of RECORD Date Submitted: 6/30/2022 16:25:25
As entered in AERO
Facility Name: Certainteed Vinyl Operations Facility ID 1800377
2651 Penny Road Permit : 06650
Claremont,NC 28610 County : Catawba
DAQ Region : MRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory-Calendar Year 2021
1.Emission Source ID(from permit) ES-8001
or Emission Source Group ID
2.Emission Source Description barcode labeling system including fifteen(15)ink jet print heads
installed on ten(10)extrusion lines
3.Operating Scenario ID/ OS -7/barcoding
Description:
4. SCC Number/Description: 40299998/Miscellancous Specify in Comments Field
5.Throughput/units in 2021: 275 GAL/yr
(e.g.production or fuel use):
6. Fuel Information %Ash Heat Content
(If fuel is used) (Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented
to Control Device or Stack):
8.Control Device Information :None
Order CS-ID CD ID Control Device Description
(as listed in permit)
9.Emission Release Point(ERP)Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type T-eight Ma-meter Temperature Velocity Volume-Flow ERP Description
(in feet) Circle(enter#): (Fect/sec)
(F) Rate(Acfm)
Rectangle(L x W)
(in 0.1 feet)
FUGITIVE(NO
FUG-1 72 Area= I Fugitive Emissions
STACK)
21
Operating Scenario: OS -7 Emission Source/Group ID: ES-8001
10.Operating Schedule:(Source/OperatingSeenario that best characterizes Calendar Year 2021)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12.Seasonal Periods Percent Annual Throughput:
Jan-Feb+Dec ° March-May ° June-Aug. ° Sept.-Nov. °
2021 25/0 2021 ZS/° 2021 25/0 2021 25/o
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG GHG Estimation Emission Ef
Pollutants CAS Efficiency
Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
Criteria Emissions- Emission Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission Ef
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
S02 S02 08
VOC VOC 0.26 03
Emissions Emission Control
HAP/TAP CAS Estimation Emission EF
Pollutants(In Alphabetical Order) (see instructions) HAP/TAPS Efficiency Factor Control
(Pounds/Year) Method Code (Net after all controls)
(See Instructions)
2021
Methyl ethyl ketone 78-93-3 519.9 03
22
COPY of tSubmitted. / / 16:25:25
As entered in AERO
Facility Name: Certainteed Vinyl Operations Facility ID : 1800377
2651 Penny Road Permit : 06650
Claremont,NC 28610 County : Catawba
DAQ Region : MRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory-Calendar Year 2021
1.Emission Source ID(from permit) I-PUMP
or Emission Source Group ID
2.Emission Source Description : diesel-fired fire pump(220 hp)subject to MACT Subpart ZZZZ
3. Operating Scenario ID/ OS - 10/Emergency Generator
Description:
4. SCC Number/Description: Not required by facility,will be completed by DAQ
5.Throughput/units in 2021: 27.5 HR/yr
(e.g.production or fuel use):
6. Fuel Information %Sulfur %Ash Heat content
(If fuel is used)
(Btu/units)
7.Capture Efficiency
(%of Emissions from this Process Vented
to Control Device or Stack):
8.Control Device Information :None
Order CS-ID CD ID Control Device Description
(as listed in permit)
9.Emission Release Point(ERP)Information:(Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type height Diameter Temperature Velocity VolumTm)
Description
(in feet) Circle(enter#): \F) (Feet/sec) jute
Rectangle(L x W)
(in 0.1 feet)
RP- HORIZONTAL Pump Diesel8002 STACK10 6 200 33.33 5654 . engine exhaust
23
Operating Scenario: OS - 10 Emission Source/Group ID: I-PUMP
10.Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
Hours per Day ( 1 ) Days per Week ( 1 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12.Seasonal Periods Percent Annual Throughput:
Jan-Feb+Dec 25% March-May 25% June-Aug. ° Sept.-Nov. °
2021 2021 2021 25�O 2021 25/o
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG GHG Estimation Emission Ef
CAS Efficiency Pollutants Pollutants Method Code (Net alter Factor Control
(TonsfYear) (See Instructions) all controls)
2021
Criteria Emissions- Emission Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission Ef
Pollutants Code Pollutants Method Code (Net after Factor Control
(TonsfYear) (See Instructions) all controls)
2021
CO CO 08
NOx NOx 08
TSP TSP 0.01 08
PM10 PM10 0.01 08
PM2.5 PM2.5 08
S02 S02 08
VOC VOC 08
Emissions Emission Control
HAP/TAP CAS Estimation Emission EF
Pollutants(In Alphabetical Order) (See instructions) HAP/TAPS Efficiency Factor Control
(Pounds/Year) Method Code (Net after all controls)
(See Instructions)
2021
Dibutylphthalate 84-74-2 0 08
Methyl ethyl ketone 78-93-3 0 08
Vinyl chloride 75-01-4 0 08
24
COPY of RECORD Date Submitted. / / 16:25:25
AS entered in AERO
Facility Name: Certainteed Vinyl Operations Facility ID : 1800377
2651 Penny Road Permit : 06650
Catawba
Claremont,NC 28610 County :
DAQ Region : MRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory-Calendar Year 2021
1.Emission Source ID(from permit) IES-5001
or Emission Source Group ID
2.Emission Source Description : extruder process consisting of ten(10)extrusion lines(two extruders per
line)
3.Operating Scenario ID/ OS -9/extruding
Description:
4. SCC Number/Description: 49099998/Miscellaneous Volatile Organic Compound Evaporation ; Identify
the Process and Solvent in Comments
5.Throughput/units in 2021: 280290 LB/yr
(e.g.production or fuel use):
6. Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented
to Control Device or Stack):
8.Control Device Information :None
Order CS-ID CD ID Control Device Description
(as listed in permit)
9.Emission Release Point(ERP)Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter#): (F) (Feet/sec)
Rate(Ad.
Rectangle(L x W)
(in 0.1 feet)
FUG-1 FUGITIVE(NO 1 72 Area= 1 Fugitive Emissions
STACK)
25
Operating Scenario: OS -9 Emission Source/Group ID: IES-5001
10.Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2021)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12.Seasonal Periods Percent Annual Throughput:
Jan-Feb+Dec 25o/a IMarch-May 250�o June-Aug. 250�o Sept.-Nov. 25%
2021 2021 2021 2021
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG CAS GHG Estimation Efficiency Emission Ef
Pollutants Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
Criteria Emissions- Emission Control
Pollutant Criteria Estimation Emission Ef
(NAAQS) Efficiency
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2021
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
S02 S02 08
VOC VOC 0.25 03
Emissions Emission Control
HAP/TAP CAS Estimation Emission EF
Pollutants(In Alphabetical Order) (See instructions) HAP/TAPS Method Code Efficiency ) Factor Control
(Pounds/Year) (Net after all controls
(See Instructions)
2021
26
Facility Total CY 2021 Emissions Summary
COPY of RECORD Date
S entered in AERO
Facility ID : 1800377
Facility Name: Certainteed Vinyl Operations Permit : 06650
2651 Penny Road County : Catawba
Claremont,NC 28610 DAQ Region : MRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory-Calendar Year 2021
Record Facility-Wide Totals From all Permitted and Non-Permitted AirPollutant Emission Sources
Green House Gases Pollutants(GHG Actual Emissions(Tons/Year)
Pollutant
CAS 2021 2013 %Change
Criteria Pollutants
Actual Emissions(Tons/Year)
CAS 2021 2013 %Change
Pollutant N/A
CO 0.0 Not reported
CO N/A
NOx 0.0 Not reported
NOx 7 07 -61.244694%
PM(TSP) TSP 2.74 -74.11598%
PM 10 1.83 7.07
PM 10 N/A
PM2.5 0.0 Not reported
PM2.5 N/A
S02 0.0 Not reported
S02 1513.3857%
VOC
V OC 40.98 2.54
Hazardous Air Pollutants(HAPS)and/or Toxic Air Poll P
Actual Emissions(Pounds/Year)
ollutant
CAS 2021 2013 %Change
P07-0 1.67 Not reported
N/A
Acetaldehyde 75- 0.0 Not reported N/A
Dibutylphthalate 84-74-2
50-00-0
3.21 Not reported NIA
Formaldehyde
Methanol 67-56-1
4 g2 Not reported ---
j
519.9 1042 -50.105564%
Methyl ethyl ketone N/A
4.82 Not reportedVinyl acetate 318 -100.0%Vinyl chloride 0.0
27
COPY of RECORD
Date Submitted.- / I
As entered
Facility Name: Certainteed Vinyl Operations Facility ID : 1$00377
2651 Penny Road Permit : 06650
Claremont,NC 28610 County : Catawba
DAQ Region : MRO
Comments From Facility:
6L30/2022 _Emission Sours r t
ES ES-8002 : Dust collector for emission source ES-8002 vents inside the facility.
28
Annual Emission Data Input Summary
CodainTated Vinyl Operations
Claremont,NC
Facility-C.,ulinteed Vi.YI OPON01-0
2961 Perry Road
claremord.nG 23010
Facilityll)-19(10377
County-Catawba
Peffirlit Class-Syhg*tk Minor
DAQ Region-Me,ndsvillo
RepodIng Yh— NC DEPAF�7,ti4E N! JF
Total E,nudw Haws,' wo ENVIRONMENT..,,,. UALITY
E"st*d MnLW ROUIS 0fQD1VW— We RECEIVED
FacOPM
zma'.'ah
IWA.1an a.—faittiptefl sourc4m catial swum Moximun mISSsWwaIw
'JUL 2022 w CWelV"Q EMRal.
(Ibl 2500 7 21
12.500
72500
DR-lossa WADI" AO.000 Bout or(,.int,pm Or-FICE
MOORESVII-I F
Es'lut5b RVJ01�b 4.W0 652
IM Fft-200i loulm is
V.-- System 2-mf
36 Y
rot ()IVISI; 1�mQ1UALi'
57
Fli-6003 24.0140 21111
W..Apmc Wn L-- NIA
DW2 JLabe!.A9 ES-11001 NA
FR-E002 3.000 638
rwiallm SOURCE-THROUGHPUT
£ ntTIvou -dll
VVIMM
vacuut4ftesin, �`4 am Emaost Extd.
vsa,� cogJfAixul k1tantl1iig cgtwf klinafkq (;.Pvto,*
Pall�..t PVC aw"gi, Iv"Wo" Calaf.m C.flnnal. Ccm—�nq C"P""d Coal WXQf tb—.—) Heat&ALM
Silo I all.2 r.floonatc,Sills rmanaallo Conveying
MONTH ura."no SY-IM
S.,lem— G.mvirof
a5-11"I Wall 8s.1ap 04045. fg-loffl, 9431131 E"We Wool E54M tkAbol IES4091 IEMI
r.A.120Y.&K
el. 3:970.
Bell
AA
44
No
. — � w Total IJill W809WR . � 0 • 45013 AZi
TOM 11 o
BARGOD E LABELING SYSTEM INK CONSUMPTION
Ink EdrOslgn Etivaelbli lAkElLinAlOn InklExTrusion tekEMI.I.. MR Exlr--I. b* x1fusitm
MONTH B*
1.10al Llnoz 1.1110,3 Lft5 91.1.7 U"11 LIM9 Line 10
At a. 2 2
v�2
777,
M-�h
7;
42.,1
j. 7777353::7--
August
.tmbVr
04 72.5699ZO44
evs
0 0
Glue AP51calion 111 0 F—ES-10101 Awl mc.
.-qhL-
Auto packerGlue Line. NDl teen
IA_nnWdT-NrRjWhPuf jlbtt-�
Emorlicna Fire Purr
lf�relsnllm
X,4-
Ha.t of opentlionpavfdad by CIF&K via amAl.
itamd on NC DENR-Ar Pffmh No 006014$1(w \A1Y OPcfAh0M
EINw,pn th—gliput ieountion provided by dent.
ENVIRON
2023 Agr l FmiS0o11s Summary
Cwtelol Vinyl Operations
Claremont,NC
E4l%im-1 a�rr
Em MIM StalOmmtt Bepottlnp YON: 2021
faciHly 13eta8a PoHDtat#Emlulona
Hmlrslan PM PM1q voc MEk T.IRMa xtr—
FankslonsawcetJesertpt{an Sst0cel0 (iPdyr} Itoro-yl} Itontyry Dbtdayi IttgdayJ
SigfafieantEmldrta7t SaVMa '¢'•Hit+ -
PVCn—Vacwm Raittar uygvd C em E6-10nt Of0 060 - -
PVC&tot ogim FIRA011 03.3
YVG510v eS'1 ES1012 030 030
v Atvum Cart nate_. FS 1015a DDDT O.OD1 - -
Ca:cium Carmnate Naetsnat>oConvevar ES1015b
V ..Resin a n Sys!— ES-2031 0.f0 O60
Va�u mCc. •and Cane'' B 1em ES-305T OT2 0011 - -
tio-2lMae! Eu5002 009 200& 20.23
V.,Mean CurmM,y deco 'SSt0nedl t56041 000 00(A -
Bcndi Haat Mixct
'ue IraOao ime @S7W1 001
drwde Lat�+n £ivslem t:S000t 0260 0.20 - - e •
tom 61gnmcem Eaµsgtand 274 i.at0 9.72 0.26 0.00 D.OP
a DP colt! mSaWea
O�esel iffm�wwnwi Fire Fe111P - 001 001 001 - $. :--SOB 603EA5
Aum;acW Machme 004
EtarWers 1 IC p01 026 -
7e{ellPsignq+earn Eadeslsrts 0.02 0.01 0.30 0.00 15.E6F.A6 8.0.7E-00 3
Tetai Fael+t Ylldc etawons 2.75 1.82 41.02 0.25 0.0$ Ro
Permit limile - 100 78.0
Kceed Percnit Limit? Ne No - -
2013 Annual Emissions Estimates
CertainTeed Vinyl Operations
Claremont,NC
ES-1001 PVC Resin Vacuum Railcar Unloading SMOM
Emission statement Reporting Year: 2021
dperation Scenario ID/Description: OSA/Resin railcar unloading operation
SCC Number Description: 39999994 t Miscellaneous Industrial Processes;Other Not dassified
Fuel information(if fuel is used):
Capture Efficiency(%): 100
Control Device Informal€on: CS-1 FR-1001 Filter Receiver(183 ft2 of filter area)
ERP ID:EP-1001
ERP types Vertical Stack
Height(it);7
Emission Release Point(ERP) Diameter(it):0.5
Information: Temp(F):120
Veto(f lsec):13%5
Vat.Flow Rate(ache):1,643,44
ERP Description:filter vent
Equirintent Throughput
PVC Vacuum Rallear
Month Unloading 8}rsfem
(Ib)
January_ 3,907.950 Maximum PVC Resin throughput(Ibs/hr): 25,000
FIR [us 3,938,190 Actual throughput tbsmr': 8,179
March d 347 550
April 3,979,250 Controlled PAh ernlssion factor 0.0002
May 6,741.040 (Iblib PVC compound)?
June 6159.940 Based on a filter receiver control efficiency:
July 4,519 950 Actual filter receiver 99,90%
Au ust 4,304.900
September 4,68600
October 5,066,230
November 5,689,770
Decamber 6,52&610
Total Throu h ut 69,869,980
PVC Resin Vacuum Railcar Unloadin Si"item-Emissions Calculations I
Uncontrolled Emissions Controlled Emissions �
Compound
Whir iblyr lbfhr Iblyr tonlyr
PMrPM,o 163.58 1,197,399.60 0.16 1,i97.40 0.60
I
i
I
Notes: �
'Based on annual tours of operation,
z Controlled emission factor taken from"Vinyl Chloride and PVC Manufacturing Procesa Environmental Aspects',1978.Marshall Sittig,Noyes Data Corporation,Park fudge,
NJ.Based on 99,control efficiency PM o is assumed to equal PM emissions.
3of 1S ENVtfRVN
2013 Annual Emissions Estimates
CertainTeed Vinyl Operations
Claremont,NC
ES-1011.ES-1012 PVC Storaso 5iitl
Emission Statement Reporting Year: 2021
Operation Scenario ID/Description: QS-21PVC storage silos
399999941 Miscellaneous Industrial Processes.
SCC Number Description: Other Not Classified
Fuel Information(it fuel is used): —
Capture Efficiency(14): 100
Control Device Informatiorc CS-2 BV-1 01 111 0 1 2 Bin Vent Filter(184 ftz of filter
area)
ERP ID:EP-1011 I EP-1012
ERP type:Horizontal Exhaust
Height(fl):76
Diameter(ft):0.6
Emission Release Point(ERP)Information: Temp(17):120
Veto(fllsec):76.4
Vol.Flow Rate(adin):900.06
ERP Description:silo fitter vent
Equipment Throw h ut
Month PVC Storage S€G 1 PVG Storage silo 2 Maximum PVC Resin throughput for each slto 12,500
{Ib) (lb) (lbslhr):
January 1.953,975 i9531975 Silo 1 Actual throughput(lbsfhr)': 4,089
February 1,969,095 1,969,095 Silo 2 Actual throughout flbs/hr': 4,089
Match 2,173,775 2,473 775
April 1989.625 1.989.625 Dntro a amiss z actor 0.0002
May 3.370„i20 3.370.620 (lb11b PVC compound)2: i
June 3,079.970 3,079.970 Based on a filter receiver control ef5ciencr. 99 io
Jql 2,259 975 2,269.975 Actual filter receiver control affrciency: 99.90°6
Au ust 216 460 2152450
Be tember 2,343,300 2,343,300
October 2,633,116 2,533.115
November 2,644,865 2 844 885 =-
December 3,264,305 3264.305
Total Throe hput 29,934,990 20,834 990
Combined Tatai 59,869, 80 r
i_
PVC Silo 1-Emissions Calculations
Compound gncontfolled emtsslons Controlled emissions
Iblhr r lblhr tlr!r tonlyr. t
PMIPMto 81.79 598,699.80 0.08 598.70 0.30
PVC Silo 2-Emissions Calculations, z4 _
p Uncontrolled emfssious o ed emissions t
Gam o ind Iblhr tbt r lblhr ib r ton r l j
PF1JPMm 91,79 508,699.80 0.08 598.70 0,30
PVC Silo Total-Emissions Careu otions
ncontro emrsslons Controlled emissions
Compound Whir Mr 1. ibiltr I r font r
PMIPM,o 163.68 1,197,399.60 0.18 1,197.40 0.60
Notes:
1 Based on annual hours of operation
z Controlled emission factor lakan from"Vinyl Ch;odde and PVC Manufacturing Process Environmental Aspects",1978 Marshall Sittig,Noyes Data Corporatran.Park
Rrdga,NJ.Based on 99%control efficiency. PM,,is assumed to equal PM emissrons
4of15 q10 ENVIRON
2013 Annual Emissions Estimates
CertainTeed Vinyl Operations
Claremont,NC
ES-1016a Calcium Carbonate Silo
Emission Statement Reporting Year: 2021
Operation Scenario ID!Description: OS-31storage silo transfer points
SCG Number Description 30510299/bulk materials storage bins;others not
classified
Fuel Information(if fuel is used):
Capture Efficiency(%?: 100 .
Control Device Information: CS-e ev-1015a Bin Vent niter(183 f12 of filter area)
ERP ID:EP-1015a
ERP type:Vertical Stack with Rain cap
Height(ft):66
Emission Release Point(ERP)Information: Diameter(ft):0.5
'Comp(F): t20
Veto(fusee):76.4
Vol.Flow Rate(acfm):900.06
ERP Description.silo filter vent
r2cluji2ment,Throughput
Month Calcium Carbonate
Silo(!b)
January 584,400 Maximum Calcium Carbonate throughput{tbs(h 40,000
February 638,020 Actual throughput Ibslhr t: 1,010
March 463,040
A iI 608,220
Mav 016,460
June 750.050 Uncontrolled PMio emission factor 0.47
July 699,700 (Ibflon)3:
APgust 710,400 Filler receivercontrolefticiency: 99.90%
September 877,240
October 451,180
November 500 48D
December 498,420
Total Throe h"Put 7,396610
Calcium Carbonate Silo-Emissions Calculations
C Uncontrolled
Compound' emissions CnntrolEed emissions
Ib/hr lb! r Ib1hr Ibl r font r
PM1PMjo 0.24 1,738?0 0.00024 1.74 0.00087
Notes:
'Based on annual hours of operation.
Z Basaa on particle size,it is assumed that all PM is PMio.
'Uncontrolled PMjz)emission factor taken from EPA AP•42,Table 11A 2-2 for Pneumatic unloading cement to elevated storage.
I
3
5of15 ENVIRON
2013 Annual Emissions Estimates
CertainTeed Vinyl Operations
Claremont,NC
9S-�2001 Vacuum�Resin Resin Stern Rail Car
Emission Statement Reporting Year: 2021
operation Scenario ID I Description: OS-4/resin conveying system
39999994/Miscellaneous Indsutrial Processes',
SCC Number Description! Other Not Classified
Fuel Information(if fuel is used):
Capture Efficiency(%): I.W.
Control Device information; CS-7 FR-2001 Bagliller(183 square feet of filter
area)
ERP 10:EP-2001
ERP type:Vertical Stack with Rain cap
Height(it):7.75
iam :
Emission Release Point(ERP)Information. T D ampeter(ft)(F): 12 0.05
0
Veto(ftfsec):76A
Vol.Flow Rate(adm):900.06
ERP Description:begfiller
Equipment'throughput
Vacuum Resin
Month Conveying System
jib)
January 3,907.950 Maximum PVC Resin throughput(lbs/hr): 19,500
3,938J90 Actual throughput_hDut(lbs/hr)': 8.179
March 4,347,550
April 3,979,250 Controlled PM emission factor
0.0002
May 6,741,040 (lb/lb PVC compound)2:
June 6,159,940 Based on a filter receiver control efficiency: 99%
July 4,519,950
Actual filter receiver control efficiency: 99,90%
August 4,304,000
September 4.686,600
October 5.065.230
November 5,689,770
December
Total Throughput 59,869,980 11.974.00
Vacuum Resin Conveying System-Emissions Calculations
Uncontrolled emissions Controlled emissions
Compound Iblyr tonfyr
PM/PMjo —
199.60 0.164 1,197.40
Notes:
Based on annual hours of operation.
Controlled emission factor taken from"Vinyl Chloride and PVC Manufacturing Prbeess Environmental Aspects",1978.Marshall Sittig,Noyes Data Corporation,Park
Ridge.NJ.Based on 9QD/.control efficiency. PM,,is assumed to equal PM emissions.
6 of 15 ENVIRON
2013 annual Emissions Estimates
CertainTeed Vinyl Operations
Claremont,NC
-300 1 Vacuum Cerrtpound Conveyint: System
Emission Statement Reporting Year: 2021
®peration scenario tD l Description: OS-5/vacuum compound conveying system
SCC Number Description: 39099094 7 Miscellaneous fndsutrial Processes;Other
Not Classified
Fuel Information(if fuel is used): -
Capture Efficiency J%): 100
Control device intormation: CS-9 FR-30AX Bagfiiter(183 square feet of filter
area)
ERP It?:EP-3001
ERP type:Vertical Stack with Rater cap
Height(H):105
Emission Release Point(ERP)Information: Diameter(ft):0,1
Temp(F):115
Veto(ftlsec):90.56
Vol.Flow Rate(acfm):4,267.53
ERP Description:representative bagfilter stack
Equipment Throughput
Vacuum Cmpd
Month Conveying System
kb
Janum 804,870 Maximum PVC Resin throughput(lbslhr): 51,000
February 916,375 Actual throughput Ibslhr': 1,691
March 1,062,560
A ril 919,820 -Controlled emission fiactor
Ma 1,133.029 (lb/lb PVC cnmpound)Z: 0.0002
June 1,030.375 Based on a filter receiver control efficiency 990/0
July 936,725 Uncontrolled Win emission factor
0.47
August 1,107,395 (Ibtton compound}':
September 1,147,714 Actual filter receiver control effiiciency(5bagfiiters):" 99.90%
October 1,322,962 Actual filter receiver control efficiency(15 bagfilters): 990/0
November 974,925
December 1,023,659
Total Throughput. 12,380,409
Vacuum Compound Conveying System•Emissions Calculations
Compound Uncontrolled emisslons Controlled emissions
tblhr r iblhr tbl r tent r
PM 33.83 247,608.18 4.03383 247.61 0.12
PMto 0.44 2,909.40 0,00308 22.79 0.01
i
Notes:
'Based on annual hours of operation,
Controlled omission factor taken from"Vinyl Chloride and PVC Manufacturing Process Environmental Aspects",1978.Marshall Settig,Noyes Data Corporation,Park Ridge,
NJ.Based on 99°lo control efficiency.
a Uncontrolled PM,a amission factortaken from EPA AP-42,Table 11.12-2 for Pneumatic Unloaglog cement to elevated storage. i
s Five of the 20 bagfifters are rated at a higher control efficiency for PMto than the other 16 bagfilters based on previous emission statements.
7of15 qp ENVIRON
2013 Annual Emissions Estimates
CertainTeed Vinyl Operations
Claremont,NC
ES-6001 ES-6002 Blending Cool Mixer
Emission statement Reporting Year: 2021
Oporation Scenario to/Description took at this
39999994I Miscellaneous Industrial Processes;
SCC Number Description: Other Not Classified
Fuel information(if fuel is used):
Capture Efficiency(%): 99.9
CS-10 FR•600116002 Filter Receiver
Control Device Information 083A It"of filter area)
ERP ID.EP-6001 16002
ERP typo;Vertical Stack
Height(l)170
Emission Release Point(ERP)information: Diameter(tt)_0.96
Temp(F):95
Veto(f/sec):82.89
Vol.Flow Rate(acfm):9,999.61
ERP Description:mixer stack
E ui ment Throughput
Month Blending Cool Mixer 2 Blending Cool Mixer 1
(ib) (lb)
4.779,032 Maximum-PVC throughput for each coal 24 t
January mixer(lbs/hr):
February 5,522,374 — Mixer 1 Actual throughput(Ibs/nr)': 9,441
March 5,704,220 Mixer 2 AGuai throe h ut Ibslh t. 0
�l 5600,198 __ _
May 5.227,660 ontro od enlister actor 0.0002
June 5 767.366 -- (lb/lb PVC compound}': _
Jul 5 746.380 Uncontrolled PM,e emission factor 047
August 6,465,525 (lb/ton compound)':
September 6.876,750 Filter receiver control efficiency: 99%
October 6,371,023 Filter receiver control efficiency with new filter 99
November 5,639 097 element.
December.. 5,407,207 -• - -
Total Through of 69,196,830 0 VOC Testing Capsiock/Substrate
Combined Total 69,106,830 Exhaust Diameter(inch): 20
Air Flow: 4,587
VOC concentration"as methane"(ppm).- 256
Air Flow(cfm) 10.000
Density of methane(g1L): 0.7168
%time-discharge vent on 80.40%
Cool Mixer 2-Emissions Calculations
Compound Uncontroll�omlsslons Controlled emissions
Ibthr ib! Ibttv Ib r font r
2136.60 019 1.382.14 10.89
Ph1,e 2,22 16.24011 00072 66.24 0.01
Cool Mixer 1-Emissions Calculations- IDLE
Compound Uncontrolled emissions Controlled emissions
Hit Ibl r tblhr I Ildiltur I torrivir
PM - _0,00 A 0.00 0.00 _ 0.00 _ _.. Old a
Me0.00 0.(10 0.0fl00 0,00 aoo
Cool Mixer Total-Emissions Calculations
Compound Uncontrolled emissions Controlled emissions
ib/hr Ibt r Whir lbl r _T tort r
PM 188.82 1,382,138.6D 0.19 1.382.14 0.69
PM,e 2,22 16 240.11 0,0022 16.24 00081
VOC 6.53 _ . 40.451.57 (VOCs u kon4alird) 20.23
Notes:
`Based on annual hours of operation.
Controiled emission factor taken from-V ny1 Chloride and PVC Manufacturing Process Environmental Aspects",1978.MarsBell Sittig,Noyes Data Corporation.Park Ridge.
NJ.Based on 09%control efficiency.PMo is assumed to equal PM emissions.
'uncontrolled PM,a emission factor taken from EPA AP-42,Tigue 11,12.2 for Pneumatic Untonging cement to elevated storage.
°VOC emissions are based on testing conducted by P2 fingineenng on April 30,1997. Emissions are for the combined cool mixers.
8of15IVY�ii\.lty
2013 Annual Emissions Estimates
CertainTeed Vinyl Operations
Claremont,NC
ES-6.003 Blending Heat Mixer
Emission Statement Reporting Year: 2021
Operation Scenario ID, f Description: 03-6/mixers
39999994/Miscellaneous Industrial Processes;Other
SCC Number Description: Nol Classified
Fuel Information(if fuel is used): —
Capture Efficiency(°!o): 100
CS-10 FR-6003 Filter Receiver
Control Davica Information: (183.4 ft2 of fitter afea)
ERP 10;EP-6003
ERP type:Vertical Stack
Height(it):170
Diameter(ft):0.16
Emission Release Point(ERP)Information: Temp(t'}:95
Velo WsecY 82.89
Vol.Flow Rate(acfm);9,999.61
ERP Description:mixer stack
Equipment Throughout
ut
MonthBlending Heat fth)xer
_ tb
Janua _ 804,870 Maximum PVC Resin throughput(lbsthr), 24,000
February 916.375 Mixer Actual throe ut Ibslhr': 1,691
March 106 560
l 919,820
Ma 1,133,029 Contra ed emissronfactor 0.0002
June 1 030,375 (lb/lb PVC compoun#:
July 936,725 Based on fitter receiver control efficiency: 99% i
ust 1,107.395 Uncontrolled PMna emission factor 0.47
S tember 1.147.714 (lb/Lon compound)':
October 1322 962 Actuat filler receiver control efficiency. 99.90%
November 974,925
December 1 1,023,659
Total Throughput 1 12,380,400 VOC Testing": Capstock I Substrate
Exhaust Diameter(inch); 20
Air Flow: 41587
VOC Concenlration"as methane"(ppm): 256
Air Flow(cfm); 10,000
Density of methane(gll): 0.7168
%time-discharge vent on: 80.40%
Heat Mixer-Emissions Calculations
l7ncontrelleil entlssions Controlled emissions
Compound Ibthr Ibf r Iblhr Ibtyr tool r
PM 33.63 247,60818 0.03 247.61 0.12
PMro 0.40 2,909.40 0.0004 2.91 0.0015
VOC 5.53 40,451.57 (VCCe UM0111ro;led) 20.23
Notes:
'Based on annual hours of operation.
'Controlled emission factor taken from Winyt Chturide and PVC Manufachaing Process Environmental Aspects",197s.Marshall slitig,Noyas Data Corporation,Park Ridge,
NJ.Based on 99%control efficiency.
uncontrolled PM10 emission factor taken from EPA AP-42,Table 11.12-2 for Pneumatic Unloaging cement to elevated storage.
°VOC emissions are based on testing condiloted by P2 Engineering oil April 30,VW.
9of15 EN Y IRON
2013 Annual Emissions Estimates
CertalnTeed Vinyl Operations
Claremont, NC
ES-7001 Glue ApplLication Line
Emission Statement Reporting Year: 2021
operation Scenario ID Description: OS-8/gluing
40299998/Miscellaneous;specify in
SCC Number Description: comments field
Fuel Information(if fuel is used):
Capture Efficiency 0
Control Device Information:
ERP ID: FUG-1
ERP type: Fugitive(no stack)
Height(ft):
Diameter(ft): 0.1
Emission Release Point(ERP)Information: Temp fl: 72
Velo(ft/sec):
Vol. Flow Rate(acfm):area
ERP Description:fugitive emission
Actual throughput(pound)': 36,135
S2ecif!c Gravi 2 1.1
)
VOC Content(g/L 2: 0.44
voc Wt% 0.04
VOC Emissions (lb/yD:_ 14A64
VOC Emissions (tonslvr): 0.007
Total VOCs=HAP Mixture
HAP Vinvl Acetate Formaldehyde Methanol Acetaldehyde
% in Mixture 33.33% 22.22% 33.33% 11.11%
lWyr 4.8175182 3.2116788 4.8175182 1.6058394
Illos/hr 0,0007 0.0004 0.0007 0.0002
Notes.,
Based on annual hours of operation.
2 Based on SIDS(as supplied by Henkel)of glue(AQUENCE CG 763A KNOWN AS ADHESIN 33-763A)
ENVIRON
10 of 15
2013 Annual Emissions Estimates
certainTeed Vinyl Operations
Claremont,WC
ES 8 Barcode�a4efing-lnk-I MEK
--0�01
2021
Emission statement Reporting Year:
-i'aicading
08-7
1p field
operation Scenario ID I Description:
981MIscel ous;specify In comments field
02999 lineous,specify Cription. 402999981MIscellane
SCC Number Description.'
Fuel
r, in a 0
Fuel Information(if fuel is used):
0
Capture
apture Efficiency
Control bevice information;
ERP ID:FuG-1
ERP type-.Fugitive(no stack)
Height(ft):
Diameter 00:01
Emission Release Point(ERP)Information: Temp fl:72
Veto(ft/sec):
Vol,Flow Rate(acfm):area'=
ERP Description:fugitive emission
Equipme A Throughput
FUgItIV01MIASIOns
Month lnk.i 4eK
I ter 0.0060
23
Actual throw h ut Lthf 1:
January 23
Februa Ink Properties
23
March MEK weight: 100%
23
qperjr
April , _ JOG Gravity.
0.86
23 MEK
Gravity.0
May Densit of waterflbl�qal): 8.32
23
June
23
Jul 23
August
23
September
23
October 23
November
23
December
Total Throw
Sarcode Labetin Emissions Calculations
Uncontrolled emissions
compound- lb(hr I
0.0000 519.9 U.Zfou
MEK
VOC
Notes:
1 Based on annual hours of operation.
2 Based an printing ink SDS(as supplied by Markem-imaje). Assumes 10tl%MEK and thus,1001A VOt
1.1 Of 15 ENVIRON
2013 Annual Emissions Estimates
Certain7eed Vinyl Operations
Claremont,NC
IES-5001 Extruder Stabilizer
Emission Statement Reporting Year. 2021
8 of montThrounh ut
Month Substrate Stabilizer Capsiock Stabilizer(fh) {Ib
Substrate StabilizerActuaiihroughput(lbsfhr)t: 62
January 30,933 2,383
February 36,482 2,457 Ca stock Stabilizer Aotual throe h Lit ItiOr t: 6
March 37,298 4.209
April 37,005 1,938 Substrate Stabilizer Properties
May 34,220 3.038 VbC content: 0.19b
June 37,130 3,585 Specific Gravity: 0.924
July, 38,612 2,359 Densil of water{Ib/ at: 8.32
August 42,697 3,903 - -
Sd tetnber 44,997 4,390 capstock5tabifterProperties':
October 40,325 5,089 Voc.canfent 0.1%
November 36.488 3.844 Specific Gravity: 1.2
Dec miter 35.452 3,078 pensil of rioter bl al: 8.32
Total Thrau h ut 462.6113 46,423
Combined Total 492,836
Substrate Stabilizer-Emissions Calculations
uncontrolled emissions
Compound Whir lbtvr ton r
V 0.0618 453 0.23
Ca stock Stabilizer-EmissionsCalculations
Compound I3ncontroiled entissfons
Iblhi Ih r
VOC 0.0055 40 0.02
Total Stabilizer-Emissions Calculations
Uncontrolled emissions
compound Ibthr IN r to, r
WOO 0.0673 492.9360
Notae:
"Based on annual hours of OPU0110n
'Based on Thermollie 140 Stabilizer SOS.the only stabiizer to contain a VOC content Consorvat:valr applied T•140 VOID concenuaaon to both Substrate and Capstock
12of15 �� ENVIRON
2013 Annual Emissions Estimates
CertainTeed Vinyl Operations
Claremont,NC
AuLo Mfihff Clue Lin
Emission Statement Reporting Year. 2021
Actual throughput(IblYr)1: 57,000
Actual throughput(Ibfhr): 7.79
Specific Gravity2: 0.88
voc Content(gjt_)2: 1.78
Density of water(lb/981): 8,32
AutopackerGiveLine-Emissions Calculations
Uncointrolled emissions
Conipoond
IbIvr
EO(�4
VOC
0.0121 85.6
Notes:
Based on annuat hours of operation.
2 Based on sDS(as supplied by Henkel)of hotMelt adhesive.
13 of 15 E N V I RC)N
2013 Annual Emissions Estimates
CertainTeed Vinyl Operations
Claremont, NC
Diesel EpIlEggagy Fire_rPu
Emission Statement Reporting Year: 2021
Max.Rating an Diesel Pump Uncontrolled Emission Factors
220 for Diesel Engines•:_
h
Hours of O eration': 27.5 Pollutant EF(lbthp-hr)
PM10
s 2.20E-03
VOC 2.51 E-03
Toluene 2.86E-06
X lene 2.00E-06
Control Efficiency:
Diesel Emergency Fire Pum -Emissions Calculations
Uncontrolled emissions
Compound ib/hr lbt r tonf r
---------------
PMto 0.48 13.31 0.0067
PM 0.48 13.31 0.0067
VOC 0.55 15.19 0.0076
Toluene 0,00063 0.017 8.66E-06
X luen 0.00044 0.012 6.03E-06
ene
Notes:
Based on information provided by client,via email.
2 Based on emission factors for Diesel Industrial IC Engines,AP-42,Chapter 3.3.And,NC DENR spreadsheet to estimate emissions from
'small diesel IC engines'.Available at:http:t/daq,state.nc.us/permits/spreadsheets/
3 Based on references mentioned in Note#2- PM emissions are assumed to be equal to PM,o emissions.
14 of 15 - Y I
2013 Annual Emissions Estimates
Certain7eed Vinyl Operations
Claremont,NC
ES-8002 O indina
Emission Statement Reporting Year: 2021
Grin jp Process
E ul ment Throughput
Grinding Process
Month fib)
Jenua 2021 804,870
February 2021 91e,375 Actual throughput jlbsihr�: 1,691
Marc 22021 1,flB2,560
A ril 2021 919.820 Uncontrolled PM emission faotor(ib/tcn}2: 35
May 2021 1,133.02g
.tune 2021 1,030,375 Filter receiver control effjclen ': 99 9�°fb
Jut 2021 936,725
Au ust 2021 1,107,395
September 2021 1,147,714
October 2021 1,322.962
November 2021 974.925
I?ecember 2021 1,023,669
Total Tbrou hput 12 3$O,A09
Grinding[-Emissions Calculations Controlled'ernisslons
Compound Uncontrolled"emissrgns
thr
lhihr" lb{ r 16 Wyk tonf r
rpm� 29.60 216,657.16 0.00290 29.67 0.01083
Notes:
'Based on annual hours of operation.
Based on uncontrolled emission factor for PVC manufacture,AP-42,Chapter 6.ti.1 Polyvinyl Chloride,Table B.6.t-1
a Rased on baghouse test result provided by the manufacturer(Southern Felt)the filter control efficiency is calculated as 99.99859°h.However,for conservative
analysis,we have assumed the filter control efficiency to be 99.99%.
15of15 C" ENYIRON