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HomeMy WebLinkAboutAQ_F_1900104_20170619_EI_Cmb-EI-File ` 2016 Emissions Inventory Review / Data Tracking Form Facility Name: 3M Pittsboro - Industrial Mineral Products Facility ID: 1900104 Facility Assigned to: Data Entry: Chatham County Classification: David Miller Confidential Copy Submitted? Title V 0, NO YES Initial Review/Data Entry Enter date received into ED. Date Received: 06—/'Y— Z a 17— Assigned to appropriate individual. Date Assigned: O 6—t°t—Z 0! IZ Date Due: 045— 3 b— Z U I ❑ Paper copy submitted: One copy received with supporting documentation,certification form signed by responsible official,and appears generally complete;OR Electronic copy submitted: All supporting documentation and certification form(with time/date stamp)signed by responsible official has been received. Comments: The followinia combustion products all show around a 14%increase in emission,which fit well with the 14.1% increase in natural gas use:CO,NOx,VOC,arsenic,cadmium,chromic acid,mercury,formaldehyde,and toluene. PM,PM 10,and chromium unlisted,shows about a 18%increase in emissions,this fits well with the 22.2%increase o . Inventory Review PAll forms and supporting documentation appear to be complete if paper submission(check ED OS data if electronic). ❑ Contact,address,phone number changes entered into I-Beam/Facilities if necessary. 4/1 /io.cw /V09 tNGG�/�OKQ lK All known operating scenarios,control devices,and emission release points have been entered for each emission source(permitted, insignificant,and unpermitted)or note that the emission source was not operated or not required to report. Check if SCC codes for each OS are accurate and update if needed. ❑ Evaluate"U"sources for significance and address according to policy. W Zr Calculations/forms appear to add up correctly. All compliance issues are being addressed(e.g.Toxics limits,above TV thresholds, large emissions increase/decrease,installation without a permit). Er All volatile HAPs/TAPs were included in the VOC total. gr Calculations and control efficiencies appear correct. Emission factors are the best available and most current factors appropriate for the reporting facility(e.g.stack testing,AP-42,etc.). Review facility comments and address any issues. pdate ED(Data Entry Main)if additional information is required(corrections due date and date received). Check all ED QA/QC reports. El Comparison with previous emission inventory must be made and outliers(> 10%)must be investigated and explained. ut inventory review comments and summarize any changes in ED-Data Entry Main"DAQ internal comments". print and attach the facility total report. Date Info Requested: Date Info Received: Date Review Complete: 7/Z—O �� Signature: jZ Date Submitted to EI Coordinator: 2 Wio/ Date Approved: It'll Initials: Facility Total CY 2016 Emission Summary Recorded in ED Facility ID #: 1900104 Facility Name: 3M Pittsboro - Industrial Mineral Products Permit#(s): 09006T06 Green House Gases Pollutants (GHG) Actual Emissions Tons/Yr Pollutant CAS CY 2016 CY 2015 Demini- Change from ED from Fees mus Methane (CH4) 74_82_8 0,480400 0.435000 10.0 10.4% Carbon Dioxide (CO2) 124389 24.906.65 22,722.57 5,000.0 9.6% Nitrous Oxide (N20) 10024972 0.456100 0.416200 1.0 9.6% CO2 equivalent(sum of individual GHG pollutant emission 22,732.73 metric tons times their 1995 IPCC Global Warming Potential (GWP), converted to metric tons) Criteria Pollutants Actual Emissions (Tons/Year) Pollutant CAS CY 2016 CY 2015 Demini- % from ED from Fees mus Change CO CO 18.16 15.92 0.5 14.1% NOx NOs 21.69 18.98 0.5 14.3% PM(TSP) TSP 86.83 73.77 0.5 17.7% PM10 P1110 66.95 56.73 0.5 18.0% PM2.5 PM2.5 64.93 55.05 0.5 17.9`Yo S02 S02 0.5 , VOC vOC 9.70 8.57 0.5 13.2% Hazardous Air Pollutants (HAPs) Actual Emissions and/or Toxic Air Pollutants (TAPs) (Pounds/Year) Pollutant CAS CY 2016 CY 2015 Demini- % from ED from Fees mus Change Arsenic& Compounds(total mass of elemental AS, arsine and 0.088530 0.077360 O,Ol 114.4% all inorganic compounds) Arsenic Unlisted Compounds - Specify Compound ASC-other 0.088530 0.077360 0.01 14.4% (Component of ASC) iZoc'D zip Beryllium & compounds (Total mass) 0.005380 0.004670 1.0 � N/A Beryllium Metal (unreacted) (Component of BEC) _ _ N/A Beryllium Unlisted Compounds- Specify Compounc BEC-other Not 0.000060 1.0 N/A (Component of BEC) Reported 07/21/2017 Pagel of 4 Facility Total CY 2016 Emission Summary Recorded in ED Facility ID #: 1900104 r Facility Name: 3M Pittsboro - Industrial Mineral Products Permit#(s): 09006T06 + Hazardous Air Pollutants (HAPs) Actual Emissions and/or Toxic Air Pollutants(TAPs) (Pounds/Year) Pollutant CAS CY 2016 CY 2015 Demini- % from ED from Fees mus Change Cadmium& compounds(total mass includes elemental metal) 0.483120 0.421280 0.1 14.7 0 Cadmium Metal. elemental, unreacted(Component ( 7440-43-9 0.483120 0.416610 0.1 16.00/,' a CDC) CT&6'p N/A Cadmium Unlisted Compounds- Specify Compounc CDC-Other Not 0.004670 0.1 (Component of CDC) Reported Chromium-All/Total(includes Chromium(VI) categories, 3.43 2.90 0.1 118.3% metal and others) Chromic acid (VI) (Component of So1CR6 &CRC) 7738-94-5 0.604960 0.530210 0.01 14.10/a Chromium Unlisted Compounds- Specify Compoun CRC-Other 2.8 3 2.37 0.1 19.1% (Component of CRC) S i,> c v, --w5 17 Chromium (11) Soluble Chromate Compounds(Component of' 0.604960 0.530210 11,01 14.1% CRC) Chromic acid (VI)(Component of So1CR6 & CRC) 7738-94-5 0.604960 0.530210 0.01 14.1% Cobalt& compounds 0.036940 0.032340 1.0 14.2% Cobalt Unlisted Compounds- Specify Compound C 14.2% (Component of COC) Lead R compounds 0.219920 0.192080 1.0 14.5% Lead Unlisted Compounds- Specify Compound 14.5% (Component of PBC) Manganese& compounds 0.644580 0.510550 10,0 26.3'% Manganese Unlisted Compounds- Specify Compout NnvC-Oth 26.3% (Component of MNC) Mercury & Compounds-all total mass includes Hg Vapor 0.112580 0.098640 0.001 14.1% Mercury, aryl and inorganic compounds(Componen MERCARYL Not 0.0001 10 0.001 N/A HGC) Reported Mercury, vapor(Component of HGC) 7439.97.6 0.1 12580 0.098530 0.001 14.3%, Nickel& Compounds, sum total mass includes elemental 0.908990 1 0.796560 1.0 14.1% Nickel metal (Component of NIC) _ _ 14.1% 07/21/2017 Page 2 of 4 Facility Total CY 2016 Emission Summary Recorded in ED Facility ID #: 1900104 Facility Name: 3M Pittsboro - Industrial Mineral Products Permit#(s): 09006T06 Hazardous Air Pollutants (HAPs) Actual Emissions and/or Toxic Air Pollutants(TAPs) (Pounds/Year) Pollutant CAS CY 2016 CY 2015 Demini- % from ED from Fees mus Change Polycyclic Organic Matter(Specific Compounds from OAQPS 0.266550 0.233060 1.0 14.4% for TT� Naphthalene (Component of 83329/POMTV) 91-20-3 0.266550 0.233060 1.0 14.4% Benzene 71-43-2 0.940360 0.817910 1.0 15.0% Dichlorobenzene(p), 1,4- 106-46-7 0.518440 0.454400 1.0 l 4.1°/, Formaldehyde 33� D,LU�-� 50-00-0 33.87 29.97 10.0 13.0% Hexane, n- 110-54-3 777.65 681.61 100.0 14.1-% Methanol (methyl alcohol) 67-56-1 8,691.00 7.650.00 1,000.0 13.6'%o Polycyclic Organic Matter(Inc PAH, dioxins, etc.N pom 0.038110 0.033400 1.0 14.1.%, & AP 42 historic) Selenium Compounds SEC 0.000530 0.000370 10.0 N/A Toluene a/ 108-88-3 956.48 855.30 100.0 11.8% Xylene (mixed isomers) 1330-20-7 0.010100 0.006940 100.0 45.5% Largest Individual HAP Methanol(methyl alcohol) 8,691.00 lbs Total HAP Emissions 10,466.72 lbs 'V/Zf w Largest Individual CAP PM10 66.95 tons 5 r� Total CAP Emissions 116.63 tons Total TAP Emissions 1,772.24 lbs Total Aggregate 116.63 tons Emissions L1-t 4 2-0 05'2,o -Z 61 y. 0532- 2. yq 2. , & 32-, 6 07/21/2017 3 ?LK l Page 3 of 4 r f DAQ's Comments Regarding Inventory The following combustion products all show a round a 14%increase in emission,which fit well with the 14.1%increase in natural gas use:CO,NOx,VOC,arsenic,cadmium,chromic acid,mercury,formaldehyde,and toluene. PM and PM10 shows about a 18%increase in emissions,this fits well with the 22.2%increase from the screening plant,and the 15.3%increase from the coloring plant. 07/21/2017 Page 4 of 4 bD77 ` 3M Industrial Minerals Product Division 3M 4191 Highway 87 South Moncure, NC. 27559 z June 14, 2017 NC Div. Air Quality R 3800 Barrett Drive -y Raleigh, NC 27609 x 5 o Subject: 2016 Air Emissions Inventory Forms ; 3M Pittsboro — Industrial Mineral Products p 1' Air Quality Permit No. 09006T06 o Facility ID: 1900104 Via Certified Mail: 7016 0340 0000 3921 1496 The 2016 Emissions Inventory was submitted electronically today, 6/14/2017, and this is the supporting documentation. This packet includes the following: - Certification form signed by the responsible official - Supporting documents for emission calculations for the year of 2016 If you have any questions about the report or back-up data I can be reached at 919-642-4009. Best Regards, S C 4& Stanley . Carter Environmental Engineer cc: James A. Zielgmeier, EHS and Manuf. Services Mngr. Blake Arnett: 3M Pittsboro Plant Manager Wayne H. Neuman: 3M Corp. P (919) 642-4000 F (919)642-4017 It COPY of RECORD Date Submitted: 6/14/2017 14:36:24 Inventory Certification Form(Title V) Facility Name: 3M Pittsboro—Industrial Mineral Products Facility ID : 1900104 4191 Highway 87 South Permit : 09006 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2016 These forms must be completed and returned even if the facility did not operate or emissions were zero The legally defined "Responsible Official" of record for your facility is Blake Arnett This person or one that meets the definition below must sign this certification form. The official submitting the information must certify that he/she complies with the requirements as specified in Title 15A NCAC 2Q.0520(b)which references and follows the federal definition.40 CFR Part 70.2 defines a responsible as meaning one of the following: 1. For a corporation: a president,secretary,treasurer,or vice—president of the corporation in charge of a principal business function,or any other person who performs similar policy or decision making functions for the overall operation of one or more manufacturing,production,or operating facilities applying for a or subject to a permit and either i. the facilities employ more than 250 persons or have gross annual sales or expenditures exceeding$25 million(in second quarter 1980 dollars); or ii.the delegation of authority to such representatives is approved in advance by the permitting authority; 2.For partnership or sole propietorship; a general partner or the proprietor,respectively; 3. for a muncipality, state, federal,or other public agency includes the chief executive officer having responsibility for the overall operations of a principal geographic unit of the agency(e.g., a Regional Administrator of EPA). CERTIFICATION STATEMENT: certify that I am the responsible official for this facility,as described above,and hereby certify that the information contained in this air emissions report,including attached calculations and documentation,is true,accurate and complete. (Subject to legal enalities of up to$25,000 per occurrence and possible imprisonment as outlined in G.S.§143-215.3(a)(2)) Responsible Official's Signature Belo use blue ink): Date Si rued: (p '7 Printed Name: We Signature: a�,n, ,�, This form applies to Ti e V faci ities. If this facility is not classified as Title V,please telephone your regional office Emission Inventory contact at once for proper forms. NC Dept 0fFnviron III entaI Quality Email address of Responsible Official: B1Arnett@mmm.com Raleigh Regional Office Information on this Form cannot be held confidential COPY of RECORD Date Submitted: 6/14/2017 14:36:24 1 J 3N%Incorporated-Pittsboro Plant Emission Calculations for 2016 Crushing and Screening Plant Hours of Operation= 5,463.30 hrs 4 y 70 `Y Y 7 Emission Emission Stack Test Annual Emissions Inventory Point Baghouse(BH)Identification Emission Rate Rate Group Designation PM PM PM-10 Designation Identifier Description (lb/hr) (lb/yr) (tpy) (lb/yr) (tpy) EIG 1 EPS1 CD B1 Crusher Baghouse#1 0.123 671.99 0.34 671.99 0.34 EIG 2 EPS2 CD B2 Screen Baghouse#1 0.37 2,021.42 1.01 2,021.42 1.01 EIG 3 EPS3 CD B3 Dryer&Cyclone Baghouse See Note 17,992.85 9.00 10,333.44 9.00 EIG 4 EPS4 CD B4 Screen Baghouse#2 0.3 1,638.99 0.82 1,638.99 0.82 EIG 5 EPS5 CD B5 Crusher Baghouse#2 0.28 1,529.72 0.76 1,529.72 0.76 EIG 6 EPS6 CD B6 11 Grade Silo Baghouse 0.46 2,513.12 1.26 1 2,513.12 1.26 EIG 171 EPS7 I CD B7 Waste Handling Baghouse 0.104 1 568.18 0.28 568.18 0.28 Stack Testing of Baghouses performed in August of 2002. NOTE:BH has not been tested,using AP-42 Table 11.19.2-4 Emissions Factors Coloring Plant 2 C' / Hours of Operation= 5.140.40 hrs 5Y, 7 Emission Emission Baghouse Stack Test Annual Emissions Inventory Point Baghouse(BH)Identification Specification Emission Rate Rate Group Designation PM PM PM PM-10 Designation Identifier Description (lb/hr) (lb/hr) (lb/yr) (tpy) (lb/yr) (tpy) EIG 8 EPS8 CD B8 Raw Granule Baghouse(RGBH) 1.97 10,133.93 5.07 10,133.93 5.07 art of EIG 9 EPS9 CDB9 Dryer#1 Baghouse' 0.15 1,080.56 0.54 1,080.56 0.54 art of EIG 9 EPS10 CDB10 Dryer#2 Baghouse' 0.115 763.22 0.38 763.22 0.38 art of EIG 10 EPS11 CDBll Mixer Baghouse#1 2.23 7,376.89 3.69 7,376.89 3.69 art of EIG 10 EPS 12 CDB 12 Mixer Baghouse#2 2.23 4,101.20 2.05 4,101.20 2.05 art of EIG 91 EPS13 CDB 13 Kiln#1 Baghouse 2 8.57 129,205.57 14.60 29,205.57 14.60 art of EIG 91 EPS 14 CDB 14 Kiln#2 Baghouse 2 8.57 16,236.91 8.12 16,236.91 8.12 EIG 121 EPS17 CDB 15 Finished Granule Baghouse(FGBHj 2.36 12,116.66 6.06 12,116.66 6.06 Stack Testing of Baghouses performed in August of 2002. Remaining non-NSPS baghouses emissions were estimated with the 0.01 grains PM/scf of baghouse flowrate assumption. (1)Dryer emissions rate for natural gas PM emissions is 7.61b/hr (2)Kiln Baghouse has not been tested. Emissions calcuated using grain loading and baghouse flowrates.Kiln emissions rate for natural gas PM is 7.61b/hr 3M Emission Calculations File:3M AEI Calcs-CY 2016.xlsx Moncure,NC Page 5 of 26 Sheet:Baghouses 0S ' 1 3M, Incorporated - Pittsboro Plant C. Emission Calculations Crushing and Screening Plant 3M Group ID EIG 1 DAQ Group ID G-151 Description Crusher Baghouse#1 Sources Hours of Operation= 5463.3 hrs Stack Test Annual Emissions Emission Ratel Rate PM PM PM-10 (lb/hr) (lb/yr) (tpy) (lb/yr) (tpy) 0.123 671.99 0.34 671.99 0.34 Sample Calculation 0.123 lb/hr* 5463.3 =671.99 lb/yr 1 Emission rate data from stack tests performed on the emission point for this group on August 5-8, 2002 3M Emission Calculations File:3M AEI Calcs - CY 2016.xlsx Moncure,NC Page 6 of 26 Sheet:EIG 1 (G-151) Crusher#1 BH 5 `2- 3M,Incorporated -Pittsboro Plant �- Emission Calculations Crushing and Screening Plant 3M Group ID EIG 2 DAQ Group ID G-152 Description Screen Baghouse#1 Sources Hours of Operation= 5463.3 hrs Stack Test Annual Emissions Emission Ratel Rate PM I PM-10 (lb/hr) (lb/yr) (tpy). I (lb/yr) I (tpy) 0.37 2,021.42 1.01 12,021.4211.01 Sample Calculation(PM) 0.371b/hr* 5463.3 =2021.42 lb/yr 1 Emission rate data from stack tests performed on the emission point for this group on August 5-8,2002 5-y (P3. -3, = 4zz. ®/a Z-/ ;L0 3M Emission Calculations File:3M AEI Calcs-CY 2016.xlsx Moncure,NC Page 7 of 26 Sheet:EIG 2(G-152)Screen#1 BH 3M,Incorporated-Pittsboro Plant Emission Calculations Crushing and Screening Plant 3M Group ID EIG 3 DAQ Group ID ES 1415 Description Dryer with Cyclone and Baghouse control system C&S Dryer(EIG 3) Natural Gas Usage 158,961.30 decatherms/yr ` `S 158,961.30 MMBtu/yr / 153.59 MMscf/yr Hours of Operation 5,463.30 hrs Pollutant EF' Emissions Criteria (lb/ton) lb/hr) (lb/yr) (tp PM 0.0268 3.08 16,825.60 8.41 PM-10 0.0146 1.68 9,166.19 4.58 PM2.5 0.0083 0.95 5,210.91 2.61 1-Emission Factors from AP-42 Table 11.19-2-4-Flash dryer with fabric filter control and actual production rate Using Combustion Emission Factors Pollutant Emission Emissions Factor Units lb/hr 16/ r) (t ) PM 7.6 lb/MMscf 0.21 1,167.25 0.58 PM-10. 7.6 lb/MMscf 0.21 1,167.251 0.58 S 13 PM2.5 7.6 lb/MMscf 0.21 1,167.251 0.58 TOTALPM Pollutant Emissions (lb/hr) lb/yr) t ) PM 3.29 17,992.85 9.00 PM-10 1.89 10,333.44 5.17 PM 2.5 1.17 6,378.17 3.19 Using Combustion Emission Factors Pollutant Emission Emissions Factor Units lb/hr (lb/yr) t SO2 0.6 lb/MMscf 0.02 92.15 0.046 NOx 100 lb/MMscf 2.81 15,358.58 7.68 CO 84 lb/MMscf 2.36 12,901.21 6.45 VOC 5.5 lb/MMscf 0.15 844.72 0.42 GHG N2O 1.06E-06 I ton/MM Btu 1 0.06181 337.89 0.1689 CO2 5.80E-02 I ton/MMBtu 1 3,373.471 18,430,295.651 9,215.15 CH4 1.11E-06 ton/MMBtu 0.0651 353.251 0.177 3M Emission Calculations File:3M AEI Calcs-CY 2016.xlsx Moncure,NC Page 9 of 26 Sheet:EIG 3(ES 1415)C&S Dryer Heavy Metals Emissions from Total Annual Natural Gas Combustion o CAS No. Species Emission Factor Annual Pollutant Emissions r b/million sc b/r tons/ear v S J 7440-38-2 arsenic 0.0002 0.0307 1.54E-05 7440-38-3 barium 0.0044 0.6758 3.38E-04 Vy 7440-41-7 beryllium 1.20E-05 0.0018 ( 9.22E-07 7440-43-9 cadmium 1.10E-03 0.1689 ! 8.45E-05 7440-47-3 chromium 1.40E-03 0.2150 1.08E-04 7440-48-4 cobalt 8.40E-05 0.0129 6.45E-06 7440-50-8 copper 8.50E-04 0.1305 6.53E-05 7439-96-5 manganese 3.80E-04 0.0584 2.92E-05 7439-97-6 mercury 2.60E-04 0.0399 2.00E-05 7439-98-7 molybdenum 1.10E-03 0.1689 8.45E-05 7440-02-0 nickel 2.10E-03 0.3225 1.61E-04 7782-49-2 selenium 2.40E-05 0.0037 1.84E-06 7440-62-2 vanadium 2.30E-03 0.3532 1.77E-04 7440-66-6 zinc 2.90E-02 4.4540 2.23E-03 Total Annual Metals Emissions. 6.6364 0.0033 Additional Regulated Com ound Emissions from Total Annual Natural Gas Combustion(Only) CAS No. Species Emission Factor jAnnual Pollutant Emissions b/milllon scfi ably,) tons ear 71-43-2 benzene 0.0021 0.3225 1.61E-04 25321-22-6 dichlorobenzene 1.20E-03 0.1843 1 9.22E-05 50-00-0 formaldehyde 7.50E-02 11.5189 5.76E-03 110-54-3 hexane 1.8 276.45444 1.38E-01 lead 0.0005 0.0768 t 3.84E-05 91-20-3 napthalene 6.10E-04 0.09371 4.68E-05 various POM 8.82E-05 0.01351 6.77E-06 108-88-3 toluene 3.40E-03 0.5222 2.61E-04 Total Annual: 289 0.14 3M Emission Calculations ROM AEI Calcs-CY 2016.xlsx Moncure,NC Page 9 of 26 Sheet:EIG 3(ES 1415)C&S Dryer 3M,Incorporated-Pittsboro Plant Emission Calculations Crushing and Screening Plant 3M Group ID EIG 4 DAQ Group ID G-153 Description Screen Baghouse#2 Sources Hours of Operation= 5,463.3 hrs Stack Test Annual Emissions Emission Ratel Rate PM PM PM-10 (lb/hr) (lb/yr) I (tpy) (lb/yr) I .(tpy) 0.3 1,638.991 0.82 1,638.991 0.82 Sample Calculation(PM) 0.3 lb/hr*5463.3 = 1638.99 lb/yr 1 Emission rate data from stack tests performed on the emission point for this group on August 5-8,2002 3M Emission Calculations File:3M AEI Calcs-CY 2016.xlsx Moncure,NC Page 10 of 26 Sheet:EIG 4(G-153)Screen#2 BH 3M,Incorporated - Pittsboro Plant Emission Calculations Crushing and Screening Plant 3M Group ID EIG 5 DAQ Group ID G-154 Description Crusher Baghouse#2 Sources Hours of Operation= 5463.3 hrs Stack Test Annual Emissions Emission Ratel Rate PM PM PM-10 (lb/hr) (lb/yr) (tpy) (lb/yr) (tpy) 0.28 1,529.72 0.76 1,529.72 0.76 Sample Calculation(PM) 0.281b/hr* 5463.3 = 1529.721b/yr 1 Emission rate data from stack tests performed on the emission point for this group on August 5-8,2002 3M Emission Calculations File:3M AEI Calcs-CY 2016.xlsx Moncure,NC Page 11 of 26 Sheet:EIG 5 (G-154)Crusher#2 BH 3M, Incorporated - Pittsboro Plant Emission Calculations Crushing and Screening Plant 3M Group ID EIG 6 DAQ Group ID G-155 Description 11 Grade Silo Baghouse Sources Hours of Operation= 5463.3 hrs - Stack Test Annual Emissions Emission Rate' Rate PM PM PM-10 (lb/hr) (lb/yr) I (tpy) (lb/yr) (tpy) 0.46 1 2,513.121 1.26 2,513.121 1.26 Sample Calculation (PM) 0.46 lb/hr* 5463.3 =2513.12 lb/yr ' Emission rate data from stack tests performed on the emission point for this group on August 5-8, 2002 3M Emission Calculations File:3M AEI Calcs-CY 2016.xlsx Moncure,NC Page 12 of 26 Sheet:EIG 6 (G-155) 11 Grade Silo 1314 Cam- -- t 5-6 3M,Incorporated-Pittsboro Plant Emission Calculations Crushing and Screening Plant 3M Group ID EIG 7 DAQ Group ID G-156 Description Waste Handling Baghouse Sources Hours of Operation= 5463.3 hrs Stack Test Annual Emissions Emission Rate' Rate PM PM PM-10 (lb/hr) (lb/yr) (tpy) (lb/yr) (tpy) 0.104 568.18 1 0.28 568.18 0.28 Sample Calculation(PM) 0.104 lb/hr* 5463.3 =568.18 lb/yr 1 Emission rate data from stack tests performed on the emission point for this group on August 5-8,2002 3M Emission Calculations File:3M AEI Calcs-CY 2016.xlsx Moncure,NC Page 13 of 26 Sheet:EIG 7(G-156)Waste Hnding BH a V 3M,Incorporated -Pittsboro Plant Emission Calculations Coloring Plant 3M Group ID EIG 8 DAQ Group ID G-157 Description Raw Granule Baghouse Sources Hours of Operation= 5140.4 hrs Hourly Emissions Annual Emissions Ratel Rate' PM PM-10 PM PM-10 (lb/hr) (lb/hr) (lb/yr) (tpy) (lb/yr) (tpy) 1.97 1.97 10,133.93 5.07 10,133.93 5.07 Sample Calculation 0.0L * 1/7000 lb/gr*23000 *60 min/hr= 1.971b/hr 1.97 lb/hr* 5140.4 = 10133.93 lb/yr 1 Hourly emission rates calculated using grain loading and baghouse flowrate 2 Annual emission rates calculated based upon the coloring plant operating hours Metals Emissions from Additives (Refer to page 22,23 for additonal details) CAS No. Species Annual Pollutant Emissions 1 (lb/yr) I (tons/year) 7440-38-2 arsenic 2.07E-04 1.04E-07 L V1'Z h 7440-41-7 beryllium 8.06E-06 4.03E-09 S 7440-43-9 cadmium 8.14E-04 4.07E-07 C' 7440-47-3 chromium 2.95E-01 1.47E-04 7440-48-4 cobalt 6.78E-05 3.39E-08 7439-92-1 lead 3.75E-04 1.87E-07 7439-96-5 manganese 5.02E-02 2.51E-05 7439-97-6 mercury 1.55E-05 7.76E-09 7440-02-0 nickel 1.69E-04 8.47E-08 Total Annual Metals Emissions: 3.47E-01 1.73E-04 3M Emission Calculations File:3M AEI Calcs-CY 2016.xlsx Moncure,NC Page 14 of 26 Sheet:EIG 8(G-157)Raw Granule BH 3M,Incorporated-Pittsboro Plant Emission Calculations Coloring Plant 3M Group ID EIG 9 DAQ Group ID G-158 Description Coloring Plant Combustion Units Coloring Plant Combustion Units(EIG-9) Natural Gas Usage 267,634.80 decatherms/yr r}„�j 2. �✓ 267,634.80 MMBtu/yr d/ 275.50 MMscf/yr _I t7 Hours of Operation 5,140.40 hrs �� S 1 u Combustion Emissions Pollutant Emission Emissions ' S Factor Units lb/hr) (lb/yr) y) PM 7.6 lb/MMscf 0.41 2,093.80 1.05 PM-10 7.6 lb/NIIvlscf 0.41 2,093.80 1.05 S 2 PM 2.5 7.6 lb/MMscf 0.41 2,093.801 1.05 Pollutant Emission Total Emissions Criteria Factor Units (lb/hr) lb/yr) (tpy) S02 0.6 lb/MIvlscf 0.03 165.30 0.08 NOx 100 lb/N Mscf 5.36 27,550.00 13.78 CO 84 lb/NMcf 4.50 23,142.00 11.57 VOC 5.5 lb/NlMscf 0.29 1,515.25 0.76 GHG N20 1.06E-06 ton/MMBtu 1 0.1111 568.891 0.284 CO2 5.80E-02 ton/MM13tu 1 6,036.521 31,030,121.741 15,515.06 CH4 1.1 IE-061 ton/MMBtu 1 0.121 594.741 0.30 Processing PM Emissions-Dryers Pollutant Stack Test Total 0 Criteria Emission Emissions Rate' Units (lb/hr) (lb/yr) tpy) dL T Dryer#1 0.15 lb/hr 0.15 771.06 0.39 Dryer#2 0.115 lb/hr 0.115 591.15 0.30 Total(Assumes Includes Combustion)= 0.27 1,362.21 0.68 1-Dryer#1 and#2 tested at the 3M NC facility on August 5-8,2002. Processing PM Emissions-Kilns Hourly Emissions Annual Emissions Rate' Rate' PM PM-10 PM PM-10 (lb/hr) (lb/hr) (lb/yr) y) ZZ` lb/ r) (t y) 8.57 8.57 44,060.57 42-93-- 44,060.57 1 a2.01.3 ©.(v aafvq Sample Calculation -e Z 0.01 *1/70001b/gr*100000 *60 min/hr=8.57 lb/hr 8.57 lb/hr*5140.4 hrs=44060.57 Ib/yr 23 a - 2�® '`'( 1N•+i�✓i' t,vi ray 1 Hourly emission rates calculated using grain loading and baghouse flowrate IN/_I n- T 17 / 2 Annual emission rates calculated based upon the coloring plant operating hours r 40 3M Emission Calculations File:3M AEI Calcs-CY 2016.xlsx Moncure,NC Page 16 of 26 Sheet:EIG 9(G-158)Color Plt Cmbstn ti Total PM Sources PM PM-10 PM2.5 (lb/yr) (lb/yr) (lb/yr) Combustion 2,094 2,094 2,094 0 5 Dryers 1,362 1,362 1,362 �_ S 3 5� Kilns 44,061 44,061 44,061 ° TOTAL(1b/yr) 47,517 47,517 47,517 TOTAL(tpy) 23.76 23.76 23.76 Heavy Metals Emissions from Total Annual Natural Gas Combustion CAS No. Species Emission Factor Annual Pollutant Emissions S Z (lb/million scfi I (lb r I (tons/ear 7440-38-2 arsenic 2.00E-04 0.0551 2.76E-05 7440-38-3 barium 4.40E-03 1.2122 6.06E-04 7440-41-7 beryllium 1.20E-05 0.0033 1.65E-06 7440-43-9 cadmium 1.10E-03 0.3031 1.52E-04 7440-47-3 chromium 1.40E-03 0.3857 1.93E-04 7440-48-4 cobalt 8.40E-05 0.0231 1.16E-05 7440-50-8 copper 8.50E-04 0.2342 1.17E-04 7439-96-5 manganese 3.80E-04 0.1047 5.23E-05 7439-97-6 mercury 2.60E-04 0.0716 3.58E-05 7439-98-7 molybdenum 1.10E-03 0.3031 1.52E-04 7440-02-0 nickel 2.10E-03 0.5786 2.89E-04 7782-49-2 selenium 2.40E-05 0.0066 3.31E-06 7440-62-2 vanadium 2.30E-03 0.6337 3.17E-04 7440-66-6 1 zinc 2.90E-02 7.9895 3.99E-03 Total Annual Metals Emissions: 11.9044 0.0060 Additional Regulated Compound Emissions from Total Annual Natural Gas Combustion(Only) CAS No. Species Emission Factor Annual Pollutant Emissions (Ib/million sgfl (Ib/yr) (tons/year 71-43-2 benzene 2.10E-03 0.5786 2.89E-04 25321-22-6 dichlorobenze 1.20E-03 0.3306 1.65E-04 50-00-0 formaldehyde 7.50E-02 20.6625 1.03E-02 110-54-3 hexane 1.8 495.9000 2.48E-01 lead 5.00E-04 0.1378 6.89E-05 91-20-3 na thalene 6.10E-04 0.1681 8.40E-05 various POM 8.82E-05 0.0243 1.21E-05 108-88-3 r toluene 3.40E-03 0.9367 4.68E-04 Total Annual: 519 0.26 3M Emission Calculations File:3M AEI Calcs-CY 2016.xlsx Moncure,NC Page 16 of 26 Sheet:EIG 9(G-158)Color Plt Cmbstn . $ 9 �- 3M,Incorporated-Pittsboro Plant 3 l I�, 60,P/rt 411 5 Emission Calculations Coloring Plant S 3Z /11 1'rr'. t ; e o at✓j v 57/v1, 3M Group ID EIG 10 DAQ Group ID G-159 Description Mixer Baghouses Hours of Operation= 5140.4 hrs Mixer#1 BH Flowrate= 13,000 acfm Mixer#2 BH Flowrate= 13,000 acfm Total Baghouse Flowrate= 26,000 acfm Grain Loading= 0.01 gr/ft3 Hourly Emissions Annual Emissions Rate' Rate' PM PM-10 PM3 PM-103 (lb/hr (lb/hr) (lb/yr) (tpy) (16/yr) (tpy) 2.23 2.23 11,455.75 5.73 11,455.75 5.73 Sample Calculation 0.01 gr/ft3 1/7000lb/gr*26000 acfm'60 min/hr=2.23 lbAu 2.23 lb/hr 5140.4 hrs=11455.75 lb/yr 1 Hourly emission rates calculated using grain loading and baghouse flowrate 'Annual emission rates calculated based upon the coloring plant operating hours 3 Reported in OS31 in AERO submission. There are small burners on each mixer and the flue gas/exhaust goes through the Mixer Baghouses Natural Gas Usage 3,043.60 decatherms/yr 3,043.60 MMBtu/yr 2.94 MMscf/yr Hours of Operation 5,140.40 hrs Combustion Emissions Total Emission Emissions „q c •g,� Pollutant Factor Units lb/hr) lb/ r (tpy) V•+ 0 1 Criteria PM 7.6 lb/NlWcf 0.00 22.34 0.011 PM-10 7.6 lb/N4NUcf 0.00 22.34 0.011 PM2.5 7.6 1 lb/MMscf 0.00 22.34 0.011 TOTAL PM Emissions Total ©S 3 Pollutant Emissions Criteria lb/hr lb/ r t C',0 o PM 2.23 11,478.09 5.74 PM-10 2.23 11,478.09 5.74 PM2.5 2.23 11,478.09 5.74 Other Combustion Emissions Pollutant Emission Emissions Factor Units (lb/hr) (lb/yr) (tpy) S02 0.6 lbAvM1scf 0.00 1.76 0.0009 NOx 100 lb/NIM]scf 0.06 294.00 0.15 CO 84 lb/1vllMcf 0.05 246.96 0.12 VOC 5.5 lb/MMscf 0.00 16.17 0.008 GHG N20 1 1.0613-061 ton/MMBtu 1 0.001 6.469 0.003235 CO2 I 5.80E-02 ton/rAVIBtu 1 68.651 352,881.16 176.44 CH4 I 1.11E-06 ton/MMBtu 1 0.0013 6.76 0.00338 I 3M Emission Calculations File:3M AEI Calcs-CY 2016.xlsx Moncure,NC Page 18 of 26 Sheet:EIG 10(G-159)Mixer BHs i Heavy Metals Emissions from Total Annual Natural Gas Combustion CAS No. Species Emission Factor moral Pollutant Emissions b/million sc b/ tons/ear 7440-38-2 arsenic 0.0002 0.0006 2.94E-07 �e S '3 2 7440-38-3 barium 0.0044 0.0129 6.47E-06 7440-41-7 beryllium 1.20E-05 0.0000 1.76E-08 7440-43-9 cadmium 1.10E-03 0.0032 1.62E-06 7440-47-3 chromium 1.40E-03 0.0041 2.06E-06 7440484 cobalt 8.40E-05 0.0002 1.23E-07 7440-50-8 1 copper 8.50E-04 0.0025 1.25E-06 7439-96-5 manganese 3.80E-04 0.0011 5.59E-07 7439-97-6 mercury 2.60E-04 0.0008 3.82E-07 7439-98-7 molybdenum 1.10E-03 0.0032 1.62E-06 7440-02-0 nickel 2.10E-03 0.0062 3.09E-06 778249-2 selenium 2.40E-05 0.0001 3.53E-0S 7440-62-2 vanadium 2.30E-03 0.0068 3.38E-06 7440-66-6 zinc 2.90E-02 0.0853 4.26E-05 Total Annual Metals Emissions. 0.1270 6.35E-05 Additional Regulated Com ound Emissions from Total Annual Natural Gas Combustion(Only) CAS No. Speci Emission Factor nnual Pollutant Emissions b/million set) b/r (tons/year) 7143-2 benzene 2.10E-03 0.0062 3.09E-06 25321-22-6 dichlorobenzene 1.20E-03 0.0035 1.76E-06 50-00-0 formaldehyde 7.50E-02 0.2205 1.10E-04 110-54-3 hexane 1.80E+00 5.2920 2.65E-03 lead 5.00E-04 0.0015 7.35E-07 91-20-3 na thalene 6.10E-04 0.0018 8.97E-07 various POM 8.82E-05 0.0003 1.30E-07 108-88-3 toluene 3.40E-03 0.0100 5.00E-06 Total Annual: 5.5 2.77E-03 Reported in OS32 in AERO. Additive AE(VOC/Formaldehyde) 2015 Usage Rate of Additive AE= 2,412 lb/yr VOC concentration in Additive AE= 0.05% HAP(Formaldehyde)concentration in Additive AE= 0.05% VOC and HAP contents from the MSDS. Additive Formaldehyde/VOC Calculations Pollutant Emission Rate o 5 3 b/ r t Formaldehyde 1.21 0.00 VOC 1.21 0.00- Sample Calculation VOC(lb/yr)= (2412 lb/yr*0.0005) = 1.21 Ib/yr Total Formaldehyde/VOCs(Natural Gas and Additive) Pollutant Emission Rater Ib/yr (t Formaldehyde 1.43 0.00 VOC 17.38 0.01 Reported in OS31 in AERO. 3M Emission Calculations File:3M AEI Calcs-CY 2016.xlsx Moncure,NC Page 18 of 26 Sheet:EIG 10(G-159)Mixer BHs Y ' 3M,Incorporated-Pittsboro Plant O Emission Calculations � O0L.. Coloring Plant 3M Group ID EIG 11 05 3 5- D Q /7- DAQ Group ID G-160 Description Coolers Of S 51 ; Hours of Operation= 5140.4 hrs Pollutant EF Emission Rate 05 10 Criteria (lb/hr) (lb/yr) (t y) PM 9.32 47,907 23.95 PM-10 3.45 17,743 8.87 PM2.5 3.45 17,743 8.87 Emission Factors from AP-42 Table 11.20-Clinker Cooler with settling chamber PM filterable+PM condensable and actual production rate. The cooler applies water and dust suppressant to the materials in the cooler,therefore 70%control of PM due to wet suppression is included in the emission calculations. Dust Suppressant and Adhesion Promoter added in the cooler 2016 Usage Rate of Dust Suppressant A= 1,592,746 lb/yr 2016 Usage Rate of Dust Suppressant B= 477,678 lb/yr 2016 Usage Rate of Adhesion Promoter= 61,548 lb/yr VOC concentration in Dust Suppressant A= 0.31% VOC concentration in Dust Suppressant B= 0.71% VOC(Methanol)concentration in Adhesion Promoter= 14.12% HAP concentration in Dust Suppressant A= 0.00% HAP(Toluene)concentration in Dust Suppressant B= 0.20% HAP(Methanol)concentration in Adhesion Promotrer= 14.12% Dust Suppressant A VOC contents from the MSDS. Dust Suppressant B VOC and HAP contents from the MSDS. VOC Calcualtions for Dust Suppressants Pollutant Emission Rate (lb/ r) (t y) Dust Suppressant A 4,937.51 2.47 Dust Suppressant B 3,391.51 1.70 Sample Calculation VOC(lb/yr)_ (1592746 lb/yr*0.0031) = 4,937.51 lb/yr Dust Suppressant A contains no HAPs per MSDS. Dust Suppressant B HAP(Toluene)contents from the MSDS(using Maximum Concentration Amount) HAP Calcualtions for Dust Suppressants Pollutant Emission Rate (lb/ r) (t y) Dust Suppressant A 0.00 0.00 Dust Suppressant B 955.36 0.48 Sample Calculation HAP(lb/yr)_ (477678 lb/yr*0.002) = 955.36 lb/yr 3M Emission Calculations File:3M AEI Calcs-CY 2016.xlsx Moncure,NC Page 20 of 26 Sheet:EIG 11(G-160)Coolers Adhesion Promoter emission factor from 3M(Wausau)stack testing performed in Oct,2011. The adhesive promoter contains methanol,which is a HAP and a VOC. Adhesion Promoter Pollutant Emission Rate (lb/ r) (t ) Methanol(&VOC) 8690.58 4.35 Sample Calculation Methanol(lb/yr)_ (61548 lb/yr*0.1412) = 8690.58 lb/yr Total Pollutant Emission Rate cgs to (lb/yr) (tpy) VOC 17,020 8.51 Toluene 955 0.48 Methanol 8,691 4.35 3M Emission Calculations File:3M AEI Calcs-CY 2016.xlsx Moncure,NC Page 20 of 26 Sheet:EIG 11(G-160)Coolers 3M, Incorporated - Pittsboro Plant Emission Calculations Coloring Plant 3M Group H) EIG 12 DAQ Group ID G-161 Description Finished Granule Baghouse Sources Hours of Operation= 5140.4 hrs Hourly Emissions Annual Emissions Rater Rate PM PM-10 PM PM-10 (lb/hr) (lb/hr). (lb/yr) (tpy) (lb/yr) (tpy) 2.36 2.36 12,116.66 6.06 12,116.66 6.06 Sample Calculation 0.01 * 1/7000 lb/gr* 27500 * 60 min/hr=2.36 lb/hr 2.36 lb/hr* 5140.4 = 12116.66 lb/yr 1 Hourly emission rates calculated using grain loading and baghouse flowrate 2 Annual emission rates calculated based upon the coloring plant operating hours Metals Emissions from Additives CAS No. Species Annual Pollutant Emissions ( lb /yrI (tons/year) 7440-38-2 arsenic 1.77E-03 8.87E-07 7440-41-7 beryllium 6.91E-05 3.45E-08 7440-43-9 cadmium 6.97E-03 3.49E-06 7440-47-3 chromium 2.53E+00 1.26E-03 7440-48-4 cobalt 5.81E-04 2.90E-07 7439-92-1 lead 3.21E-03 1.61E-06 7439-96-5 manganese 4.30E-01 2.15E-04 7439-97-6 mercury 1.33E-04 6.65E-08 7440-02-0 nickel 1.45E-03 7.26E-07 Total Annual Metals Emissions: 2.97E+00 1.49E-03 (Refer to page 22,23 for additonal details) 3M Emission Calculations File:3M AEI Calcs-CY 2016.xlsx Moncure,NC Page 21 of 26 Sheet:EIG 12(G-161)Finished Gran BH 3M,Incorporated-Pittsboro Plant ' Emission Calculations 2016 Coloring Plant Additive HAPS and TAPS Additive Annual Additive ID Usage(lb) Data Arsenic Beryllium Cadmium Chromium Cobalt Lead Manganese Mercury Nickel A 1,592,746 Concentration m 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Metals Total lbs/yr 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Emissions(lbs/yr) 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 B 0 Concentration 0.040 0.050 0.060 0.200 0.070 0.780 0.000 0.003 0.490 Metals Total(lbs/ 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Emissions Ohs/yr) 0.00000 0.00000 0.000001 0.00000 0.00000 0.00000 0.00000 0.000001 0.00000 C 0 Concentration 0.500 1.000 2.200 5.500 82.000 4.800 390.000 0.022 69.000 Metals Total lbs/ 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Emissions(lbs/yr) 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 D 39,045 Concentration 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Metals Total(lbs/ 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Emissions(lbs/yr) 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 E 0 Concentration 1.000 0.000 1.000 990000.000 1.000 2.000 10.000 0.500 10.000 Metals Total(lbs/ 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Emissions(lbs/yr) 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 F 0 Concentration 5.200 0.000 5.800 1.000 0.000 3.000 0.000 0.050 6.000 Metals Total lbs/ 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Emissions(lbs/yr) 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 G 22,463 Concentration 17.000 0.000 1.000 145.000 5.000 2.000 59.000 1.000 20.000 Metals Total(lbs/ 0.382 0.000 0.022 3.257 0.112 0.045 1.325 0.022 0.449 Emissions Ohs/yr) 0,00001 0.00000 0.00000 0.00011 0.00000 0.00000 0.00005 0.00000 0.00002 H 280,000 Concentration 40.000 0.000 30.000 0.000 0.000 150.000 40000.000 5.000 0.000 Metals Total(lbs/ ) 11.200 0.000 8.400 0.000 0.000 42.000 11200.000 1.400 0.000 Emissions(lbs/yr) 0.00038 0.00000 0.00029 0.00000 0.00000 0.00143 0.38080 0.00005 0.00000 1 325,325 Concentration 20.000 1.000 1.000 30.000 50.000 10.000 650.000 0.200 100.000 Metals Total lbs/ 6.507 0.325 0.325 9.760 16.266 3.253 211.461 0.065 32.533 Emissions(lbs/yr) 0.00022 0.00001 0.00001 0.00033 0.00055 0.00011 0.00719 0.00000 0.00111 J 0 Concentration 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Metals Total lbs/ 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Emissions(lbs/yr) 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 K 18,122 Concentration 350.000 0.000 10.000 30.000 0.000 250.000 150000.000 0.010 0.000 Metals Total lbs/ 6.343 0.000 0.181 0.544 0.000 4.531 2718.300 0.000 0.000 Emissions(lbs/yr) 0.00022 0.00000 0.00001 0.00002 0.00000 0.00015 0.09242 0.00000 0.00000 L 0 Concentration 10.000 100.000 300.000 0.050 300.000 0.020 1000.000 0.050 300.000 Metals Total lbs/ ) 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Emissions(lbs/yr) 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 M 263,060 Concentration 1.000 0.000 1.000 0.500 0.000 1.000 0.500 5.000 0.000 Metals Total(lbs/ 0.263 0.000 0.263 0.132 0.000 0.263 0.132 1.315 0.000 Emissions(lbs/yr) 0.00001 0.00000 0.00001 0.00000 0.00000 0.00001 0.00000 0.00004 0.00000 N 0 Concentration 1.000 0.000 1.000 1.000 0.000 1.000 0.000 1.000 2.000 Metals Total(lbs/ 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Emissions(lbs/yr) 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 O 0 Concentration 10.800 0.000 0.500 5.0001 0.000 5.500 0.100 0.100 0.100 Metals Total(Ibs/ 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Emissions(lbs/yr) 0.00000 0.00000 0.00000 0.00000 0.00000 0.000001 0.00000 0.00000 0.00000 P 18,013 Concentration 0.050 0.000 0.005 0.050 0.103 0.0151 0.000 0.001 0.188 Metals Total Ibs/ 0.001 0.000 0.000 0.001 0.002 0.000 0.000 0.000 0.003 Emissions(Ibs/yr) 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 3M Emissions Calculations File:3M AEI Calcs-CY 2016.xlsx Moncure,NC Page:23 of 26 Sheet:EIG 12(G-161)Additive HAP-TAP Q 0 Concentration 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 ' Metals Total lbs/ 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Emissions(lbs/yr) 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 R 9,579 Concentration 2.000 0.000 2.000 4.000 1.000 9.000 0.000 2.000 5.000 Metals Total lbs/ 0.019 0.000 0.019 0.038 0.010 0.086 0.000 0.019 0.048 Emissions Ohs/yr) 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 S 10,893,009 Concentration 0.000 0.000 20.000 20.000 0.000 3.200 0.000 0.070 0.000 Metals Total(lbs/ 0.000 0.000 217.860 217.860 0.000 34.858 0.0001 0.763 0.000 Emissions(lbs/yr) 0.00000 0.00000 0.00741 0.00741 0.00000 0.00119 0.00000 0.00003 0.00000 T 83,311 Concentration 0.000 0.000 0.000 0.945 0.000 0.000 0.000 0.013 0.000 Metals Total(lbs/yr) 0.000 0.000 0.000 0.079 0.000 0.000 0.000 0.001 0.000 Emissions(lbs/yr) 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 U 521,691 Concentration 60.000 0.500 0.500 30.000 1.000 0.500 0.500 1.000 4.000 Metals Total(lbs/yr) 31.301 0.261 0.2611 15.651 0.522 0.261 0.261 0.522 2.087 Emissions(lbs l yr) 0.00106 0.00001 0.00001 0.00053 0.00002 0.00001 0.00001 0.00002 0.00007 V 0 Concentration 0.450 0.000 0.015 0.000 0.000 0.000 0.0001 0.000 0.000 Metals Total(lbs/yr) 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Emissions(lbs/yr) 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 W 0 Concentration 5.000 0.000 0.500 11.000 0.000 17.000 400.000 0.001 107.000 Metals Total(lbs;/ 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Emissions(lbs/yr) 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.000001 0.00000 X 243,381 Concentration 3.000 0.000 0.500 2.000 0.000 5.000 0.000 0.250 0.000 Metals Total lbs/ 0.730 0.000 0.122 0.487 0.000 1.217 0.000 0.061 0.000 Emissions(lbs/yr) 0.00002 0.00000 0.00000 0.00002 0.00000 0.00004 0.00000 0.00000 0.00000 Y 19,841 Concentration 25.000 0.000 1.000 232.000 0.000 3.000 0.000 1.000 42.500 Metals Total(Ibs/ 0.496 0.000 0.020 4.603 0.000 0.060 0.000 0.020 0.843 Emissions(lbs/yr) 0.00002 0.00000 0.00000 0.00016 0.00000 0.00000 0.00000 0.00000 0.00003 Z 507,237 Concentration 0.050 1.000 0.050 1.600 1.000 0.600 2.700 0.050 0.400 Metals Total lbs/ 0.025 0.507 0.025 0.812 0.5071 0.304 1.370 0.025 0.203 Emissions(lbs/yr) 0.00000 0.00002 0.00000 0.00003 0.00002 0.00001 0.00005 0.00000 0.00001 AA 83,992 Concentration 1.000 0.000 1.000 985000.000 0.050 3.000 0.000 1.000 0.000 Metals Total lbs/ ) 0.084 0.000 0.084 82732.120 0.004 0.252 0.000 0.084 0.000 Emissions(lbs/yr) 0.00000 0.00000 0.00000 2.81289 0.00000 0.00001 0.00000 0.00000 0.00000 AB 540,711 Concentration 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Metals Total Ibs! 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Emissions(lbs/yr). 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 AC 23,495,949 Concentration 0.040 0.050 0.060 0.200 0.070 0.780 0.000 0.003 0.490 Metals Total lbs! 0.940 1.175 1.410 4.699 1.645 18.327 0.000 0.070 11.513 Emissions(Ibs/yr) 0.00003 0.00004 0.00005 0.00016 0.00006 0.00062 0.00000 0.00000 0.00039 AD 0 Concentration 100.000 0.000 5.000 0.100 0.000 100.000 0.000 1.000 400.000 Metals Total lbs/ 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Emissions(lbs/yr) 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0,00000 AE 107,150 Concentration 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 Metals Total Ohs/yr) 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 Emissions(lbs/yr) 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 Total Metals Used(lbs/yr) 58.291 2.268 228.993 82,990.042 19.068 105.456 14,132.848 4.368 47.679 Metals Emissions(lbs/yr) 1.98189E-03 7.71190E 05=3.89288E,-06 3 2.82166E+00 6.48307E-04 3.58551E-03 4.80517E-01 1.48511E-04 1.62108E-03 Metals Emissions(ton/yr) 9.90947E-07 3.85595E-08 1.41E-031 3.24153E-07 1.79276E-06 2.40E-04 7.42555E-08 8.10542E-07 Notes: Arsenic Beryllium Cadmium Chromium I Cobalt I Lead Manganese Mercury Nickel 1)This table was constructed to compare all additives. 2)Whenever multiple addive products were potentially avalaible,the worst case(most toxic)additive was used for this table.One worst case additives were listed in the table for each formula. 3)The trade names for each additive not used for any product because this table is meant as a generic comparison/evaluation. 4)These additives are wet when mixed and therefore,based on historical calculations a release to air factor of 1.7%is applied to the metals emissions calculation. 5)A baghouse efficiency of 99.8%has been utilized for the metal emissions calculation. Note:Metal emissions are split between the Raw and Finished Granule Baghouses.The split is based on the amount of inprocess product run through the source. 3M Emissions Calculations File:3M AEI Calcs-CY 2016.xlsx Moncure,NC Page:23 of26 Sheet:EIG 12(G-161)Additive HAP-TAP fi Raw Granule Baghouse%= 10% r Finished Granule Baghouse= 90% Refer to pages 14 and 21 for additive HAP and TAP summary and reporting information. 3M Emissions Calculations File:3M AEI Calcs-CY 2016.xlsx Moncure,NC Page:23 of 26 Sheet:EIG 12(G-161)Additive HAP-TAP 3M,Incorporated-Pittsboro Plant Emission Calculations Coloring Plant Storage Tanks 3M Group ID N/A DAQ Group ID G-162 Description Liquid Storage Tanks(Insignificant Sources) Emissions Taolca Pollutant Emitted (tpy) (lb/yr) Al,A2,A3,A4,A5,A6,A7, A9,A10,Al1,A13,A15,A16, N/A N/A N/A A17 Ag,Al2 PM 0.0002 0.4064 Tank Throughput 9.41 lb per min Emission Factor 0.00014 lb/ton throughput AP42,Table 11.19.2-2 Hours of Operation 5,140.40 hrs Location Emission Material Storage Information Emitted Maximum Annual Emissions Determination Unit Material Temperature Pressure Pollutant Uncontrolled Recovery Device Hourly Annual Emissions Designation Stored (deg.F) (psig) Classification Emission Factor Device Description Effectiveness Emissions Criteria or HAP) as not (% (lb/hr) (Ib Coloring Plant Tank Fann All Hold Tank ambient ambient PM O.00O14 hood w/fabric filter 90 0.00000 0.02032 0.00001 Al2 Hold Tank ambient ambient PM O.00O14 hood w/fabric filter 90 1 0.00000 0.02032 0.00001 3M Emission Calculations File:3M AEI Calcs-CY 2016.xlsx Moncure,NC Page 24 of 26 Sheet:Insig(G-162)Storage Tanks y 05 2- C, - l � 3 3M, Incorporated - Pittsboro Plant Emission Calculations 3M Group ID N/A DAQ Group ID G-163 Description Truck Loading and Loadout(Fugitive) Truck Loading throughput= 3.50 loads/hr Control Efficiency2= 90.00% Hours of Operation= 6,900 his AP-42 Annual Emissions Emission Factors Rate PM PM-10 PM PM-10 (lb/load) (lb/load) (lb/yr) (tpy) (lb/yr) (tpy) Truck Loadout 2.325 1.1 5,614.88 2.81 2,656.50 1.33 Total 5,614.88 2.81 2,656.50 1.33 Sample Calculation 3.5 loads/hr * 2.325 lb/load * 6900 hrs * (1-0.9)= 5614.88 lb/yr s Emission factors from AP-42, Eqn. 1 of 13.2.4-3 in lb/ton of materials. Converted to lb/load. 2 Control Efficiency from AP-42, 13.2.4.4 3M Emission Calculations File:3M AEI Calcs - CY 2016.xlsx Moncure,NC Page 25 of 26 Sheeffug(G-163) Truck Load&Loadout ss o� S® Ih $ o O d c 6d TTTI _ s¢ 8 tin .� o s T� a' � � € � gA9 r(22 puMp GAS&DIESEL INTERNAL COMBUSTION ENGINES EMISSIONS CALCULATOR REVISION S 6/22/2015-OUTPUT SCREEN Instructions: Enter emission source/facility data on the"INPUT"tab/screen. The air emission results and summary of Input data are A 'OA'V viewed/printed on the"OUTPUT'tab/screen. The different tabs are on the bottom of this screen. This spreadsheet is for your use only and should be used with caution.DENR does not guarantee the accuracy of the information contained. NCDENR This spreadsheet Is subject to continual revision and updating. It is your responsibility to be aware of the most current Information available. DENR Is not responsible for errors or omissions that may be contained herein. COMPANY: 3M Plttsbo�O FACILITY ID NO.: 1700117 PERMIT NUMBER: 09006T06 EMISSIONSOURCE DESCRIPTION: 290 HP POWER OUTPUT DIESEL INTERNAL COMBUSTION ENGINE FACILITY CITY: Moncure EMISSION SOURCE ID NO.: IS-FP FACILITY COUNTY: Chatham SPREADSHEET PREPARED BY: SC POLLUTANT CONTROL EFF. ACTUAL THROUGHPUT 18 IFIRS OF OPERATION FUEL HEATING VALUE: 140000 BTU/GAL PM 0 REQUESTED ANNUAL LIMITATION 28,000 GALS COMBUSTED CALCULATIONS: 0.138 Tim BTU/GAL PM10 0 SULFUR C NTENT OF DIESEL FUEL(% UI PM2.5 0 METHOD USED TO COMPUTE ACTUAL GHG EMISSIONS: TIER 1: DEFAULT HIGH HEAT VALUE AND DEFAULT EF S02 0 CARBON CONTENT USED FOR GHGS k C/al: CARBON CONTENT NOT USED FOR CALCULATION TIER CHOSEN NOX 0 CO 0 VOC 0 EWSSIONS,WFORIIIIAVON ACTUAL EMISSIONS POTENTIAL EMISSIONS EMISSION FACTOR (AFTER CONTROLS I1M 4 (BEFORE CONTROLS&IMITS) (AFTER CONTROLS&MTS) INhp-hr AIR POLLUTANT EMITTED Whir tonstyr Ib/hr tons r Ib/hr tons/r uncontrolled PARTICULATE MATTER PM 0.64 0.01 0.64 2.79 0.64 0.62 2.20E-03 PARTICULATE MATTER<10 MICRONS(PMIo) 0.64 0.01 0.64 2.79 0.64 0.62 2.20E-03 PARTICULATE MATTER<2.5 MICRONS(PMz.5) 0.64 0.01 0.64 2.79 0.64 0.62 2.20E-03 SULFUR DIOXIDE S02 0.35 0.00 0.35 1.54 0.35 0.34 1.21E-03 NITROGEN OXIDES NOx 8.99 0.08 8,99 39,38 8.99 6.68 3.10E-02 CARBON MONOXIDE CO 1.94 0.02 1.94 8.48 1.94 1.87 6.68E-03 VOLATILE ORGANIC COMPOUNDS VOC 0.73 0.01 0.73 3.19 0.73 0.70 2.51E-03 TOXC/H E N ON ACTUAL EMISSIONS POTENTIAL EMISSIONS EMISSION FACTOR CAS (AFTER CONTROLS/LIMITS) (BEFORE CONTROLS/LIMITS) (AFTER CONTROLS-T5) Ib/hp-hr TOXIC/HAZARDOUS AIR POLLUTANT NUMBER Ib/hr btyr Ib/hr Ib r Ib/hr Ib/r uncontrolled Acetaldehyde(H,T) 75070 1.56E-03 2.72E-02 1.56E-03 1.36E+01 1.56E-03 3.01E+00 .3 E-06 Acrolein(H,T) 107028 1.88E-04 3.29E-03 1.88E-04 1.64E+00 1.88E-04 3.63E-01 6.48E-07 Arsenic unlisted compounds(H,T) ASC-Other 8.12E-06 1.42E-04 8.12E-06 7.11E-02 8.12E-06 1.57E-02 2.80E-08 Benzene(H,T) 71432 1.89E-03 3.31E-02 1.89E-03 1.66E+01 1.89E-03 3.66E+00 6.53E-06 Benzo(a)p rene(H,T) 50328 3.82E-07 6.68E-06 3.82E-07 3.34E-03 3.82E-07 7.37E-04 1.32E-09 Beryllium metal(unreacted)(H,T) 7440417 1 6.09E-06 1.07E-04 6.09E-06 5.33E-02 6.09E-06 1.18E-02 2.10E-08 1,3-Butadiene(H,T) 106990 7.94E-05 1.39E-03 7.94E-05 6.95E-01 7.94E-05 1.53E-01 2.74E-07 Cadmium metal(elemental unreacted)(H,T) 7440439 6.09E-06 1.07E-04 6.09E-06 I 5.33E-02 6.09E-06 1.18E-02 2.10E-08 Chromic Acid(VI)(H,T) 7738945 6.09E-06 1.07E-04 6.09E-06 5.33E-02 6.09E-06 1.18E-02 2.10E-08 Formaldehyde(H,T) 50000 2.40E-03 4.19E-02 2.40E-03 2.10E+01 2.40E-03 4.63E+00 8.26E-06 Lead unlisted compounds(H) PBC-Other 1.83E-05 3.20E-04 1.83E-05 1.60E-01 1.83E-05 3.53E-02 6.30E-08 Manganese unlisted compounds(H,T) MNC-Other 1.22E-05 2.13E-04 1.22E-05 1.07E-01 1.22E-05 2.35E-02 4.20E-08 Mercury vapor(H,T) 7439976 6.09E-06 1.07E-04 6.09E-06 5.33E-02 6.09E-06 1.18E-02 2.10E-08 Napthalene(H) 91203 1.72E-04 3.01E-03 1.72E-04 1.51E+00 1.72E-04 3.32E-01 5.94E-07 Nickel metal(H,T) J7440020 1 6.09E-06 I 1.07E-04 6.09E-06 5.33E-02 6.09E-06 1.18E-02 2.10E-08 Selenium compounds(H) ISEC I 3.05E-05 I 5.33E-04 3.05E-05 2.67E-01 3.05E-05 5.88E-02 1.05E-07 Toluene(H,T) 108883 8.30E-04 1.45E-02 8.30E-04 7.27E+00 8.30E-04 1.60E+00 2.86E-06 Xylene(H,T) 1330207 5.79E-04 1.01E-02 5.79E-04 5.07E+00 5.79E-04 1.12E+00 2.00E-06 Highest HAP(Formaldehyde) 150000 1 2.40E-03 I 4.19E-02 I 2.40E-03 I 2.10E+01 2.40E-03 4.63E+00 8.26E-06 Total HAPs I I 7.79E-03 I 1.36E-01 I 7.79E-03 I 6.83E+01 7.79E-03 1.51E+01 POLLUTANT EXPECTED ACTUAL EMISSIONS AFTER CONTROLS/LIMITATIONS EMISSION FACTOR Ib/hp hr TOXIC AIR POLLUTANT CAS Num. Ib/hr lb/day Ib/r uncontrolled Acetaidehyde(H,T) 75070 1.56E-03 3.74E-02 3.01E+00 5.37E-06 Acrolein(H,T) 107028 1.88E-04 4.51E-03 3.63E-01 6.48E-07 Arsenic unlisted compounds(H,T) ASC-Other 8.12E-06 1.95E-04 1.57E-02 2.80E-08 Benzene(H,T) 71432 1.89E-03 4.55E-02 3.66E+00 6.53E-06 Benzo(a)pyrene(H,T) 50328 3.82E-07 9.16E-06 7.37E-04 1.32E-09 Beryllium metal(unreacted)(H,T) 7440417 6.09E-06 1.46E-04 1.18E-02 2.10E-08 1,3-Butadiene(H,T) 106990 7.94E-05 1.90E-03 1.53E-01 2.74E-07 Cadmium metal(elemental unreacted)(H,T) 7440439 6.09E-06 1.46E-04 1.18E-02 2.10E-06 soluble chromate compounds,as chromium(VI)equivalent SOLCR6 6.09E-06 1.46E-04 1.18E-02 2.10E-08 Formaldehyde(H,T) 50000 2.40E-03 5.75E-02 4.63E+00 8.26E-06 Manganese unlisted compounds(H,T) MNC-Other 1.22E-05 2.92E-04 2.35E-02 4.20E-08 Mercu vapor(H,T) 7439976 6.09E-06 1.46E-04 1.18E-02 2.10E-08 Nickel metal(H,T) 7440020 6.09E-06 1.46E-04 1.18E-02 2.10E-08 Toluene(H,T) 108883 6.30E-04 1.99E-02 1.60E+00 2.86E-06 Xylene(H,T 1330207 5.79E-04 1.39E-02 1.12E+00 2.00E-06 GREENHOUSE GAS EIWSSWNS INFORMAnoN(FOR EAssu NS INVENTORYPURPOSES)-CONSiSTENT WM EPA GHG-POTENTIAL TO EMIT AIANDATORYRlEPQWM RULE(MRR)METHOD NOT BASED ON EPA MRR METHOD DISTILLATE#2 ACTUAL EMISSIONS POTENTIAL EMISSIONS-utilize max heat input i capacity or horsepower and EPA MRR Emission Requested Emission Limitation-utilize Factors requested fuel limit and EPA MRR GREENHOUSE GAS EMITTED WILL NOT USE EPA MRR METHOD IF ONLY HOURS OF OPERATION ARE GIVEN Emission Factors metric tons/r metric tons/ ,CO2e short tons/r short tons/r short tons/r,CO2e sh r short t ort tons ons r,CO2e CARBON DIOXIDE Ino EPA method no EPA method no EPA method 1,449.78 1,449.78 319.59 319.59 METHANE(CH4) no EPA method no EPA method no EPA method 5.88E-02 1.47E+00 1.28E-02 3.19E-01 NITROUS OXIDE(N20) no EPA method no EPA method no EPA method 1.18E-02 3.50E+00 2.56E-03 7.62E-01 TOTAL no EPA method TOTAL 1,464.76 TOTALI 320.67 NOTE: CO2e means CO2 equivalent. NOTE: The DAQ Air Emissions Reporting Online(AERO)system requires short tons be reported. The EPA MRR requires metric tons be reported. NOTE: Do not use greenhouse gas emission estimates from this spreadsheet for PSD(Prevention of Significant Deterioration)purposes. v .a 2016 Hours of Operation for Coloring Line#1 Line#2 Jan 252 168 Feb 256 199 Mar 302 135.7 Apr 380.4 137.7 May 395.3 154 Jun 273.17 258.19 Jul 314.31 133.875 Aug 284.8 180.1 Sep 170.9 128.4 Oct 212.31 135 Nov 245.54 113.75 Dec 217 93 Total 3,303.730 1,836.715 Total for both lines= 5,140.445