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HomeMy WebLinkAboutAQ_F_1900077_20150629_EI_Cmb-EI-File 20 t4 Emissions Inventory Review / Data Tracking Form Facility Name: Triangle Brick Company- Merry Oaks Facility ID: 1900077 Facility Assigned to: Data Entry: Chatham County Classification: Stanley Williams Confidential Copy Submitted? Title V 0 YES NO Initial Review/Data Entry 0 Enter date received into ED. Date Received: l0.22 20l5 0 Assigned to appropriate individual. Date Assigned: <2P-29-;Z0 Date Due: 10-/$-Zc5/$ ❑ Paper copy submitted: One copy received with supporting documentation,certification form signed by responsible official,and appears generally complete;OR 0 Electronic copy submitted: All supporting documentation and certification form(with time/date stamp)signed by responsible official has been received. Comments: Inventory Review ❑ All forms and supporting documentation appear to be complete if paper submission(check ED OS data if electronic). 0 Contact,address,phone number changes entered into I-Beam/Facilities if necessary. ,EJ All known operating scenarios,control devices,and emission release points have been entered for each emission source(permitted, insignificant,and unpermitted)or note that the emission source was not operated or not required to report. 1f Check if SCC codes for each OS are accurate and update if needed. 13 Evaluate"U"sources for significance and address according to policy. 0 Calculations/forms appear to add up correctly. 0 All compliance issues are being addressed(e.g.Toxics limits,above TV thresholds, large emissions increase/decrease, installation without a permit). 0 All volatile HAPs/TAPs were included in the VOC total. 0 Calculations and control efficiencies appear correct. Emission factors are the best available and most current factors appropriate for the reporting facility(e.g.stack testing,AP-42,etc.). 0 Review facility comments and address any issues. ❑ Update ED(Data Entry Main)if additional information is required(corrections due date and date received). 0 Check all ED QA/QC reports. 0 Comparison with previous emission inventory must be made and outliers(> 10%)must be investigated and explained. B Put inventory review comments and summarize any changes in ED-Data Entry Main"DAQ internal comments". 0 Print and attach the facility total report. Date Info Requested: Date Info Received: Total Days on Hold: Date Review Complete: /O-!,o-20/S Signature: Date Submitted to EI Coordinator: id-A - W/5 Date Approved: Initials: Facility Total CY 2014 Emission Summary Recorded in ED Facility ID #: 1900077 k Facility Name: Triangle Brick Company-Merry Oaks Permit#(s): 06897T10 Green House Gases Pollutants (GHG) Actual Emissions Tons/Yr Pollutant CAS Demini- Change mus Not Not N/A Reported Reported CO2 equivalent(sum of individual GHG pollutant emission No GHGs times their 1995 IPCC Global Warming Potential(GWP), Reported converted to metric tons) Criteria Pollutants Actual Emissions (Tons/Year) Pollutant CAS CY 2014 CY 2013 Demini- % from ED from Fees mus Change CO CO 38.60 39.31 0.5 -1.8% NOx NOx 8.54 8.60 Q.5 -0.7% PM(TSP) TSP 31.41 32.06 0.5 -2.0% PM10 PM10 24.08 24.58 0.5 -2.0% PM2.5 PM2,5 24.07 24.58 0.5 -2.1% S02 S02 4.30 4.27 0.5 0.7% VOC Voc 4.99 4.66 0.5 7.2% Hazardous Air Pollutants (HAPs) Actual Emissions and/or Toxic Air Pollutants (TAPS) (Pounds/Year) Pollutant CAS CY 2014 CY 2013 Demini- % from ED from Fees mus Change Antimony & Compounds(total mass, inc elemental SB) 8.51 8.69 10.0 -2.1 Antimony Metal- (Component of SBC) 7440-36-0 0.017530 Not 10.0 N/A Reported Antimony Unlisted Compounds- Specify Compound SBC-other 8.49 8.69 10.0 -2.3% (Component of SBC) Arsenic& Compounds(total mass of elemental AS, arsine and 3.06 3.12 0,01 I -1.9% all inorganic compounds) Arsenic Metal, elemental, unreacted(Component of 7440-38-2 0.008350 Not 0.01 N/A ASC) Reported Arsenic Unlisted Compounds- Specify Compound ASC-Other 3.05 3.12 0.01 -2.3% (Component of ASC) 10/06/2015 Pagel of 4 ry Facility Total CY 2014 Emission Summary Recorded-in ED Facility ID #: 1900077 d Facility Name: Triangle Brick Company-MeM Oaks Permit#(s): 06897TIO Hazardous Air Pollutants (HAPs) Actual Emissions and/or Toxic Air Pollutants (TAPS) (Pounds/Year) Pollutant CAS CY 2014 CY 2013 Demini- % from ED from Fees mus Change Beryllium& compounds(Total mass) 0.057280 0.057220 1.0 0.1% Beryllium Metal (unreacted) (Component of BEC) 7440-41-7 0.057250 0.057220 1.0 0.1% Beryllium Unlisted Compounds- Specify Compound BEC-other 0.000030 Not 1.0 N/A (Component of BEC)- Reported Cadmium& compounds(total mass includes elemental metal) 0.776120 0.784740 0.1 I -1.1% Cadmium Metal, elemental,unreacted(Component 0440-43-9 0.776120 0.784740 0.1 -1.1% CDC) Chromium-All/Total(includes Chromium (VI) categories, 2.83 Z85 0.1 0.7% metal and others) Chromium(VI)Non-Specific Unlisted Compounds- NSCR6-other 0.011490 Not 0.01 N/A Specify Compound(Component of NSCR6 & CRC) Reported Chromium Unlisted Compounds- Specify CompoundCRC-other 2.82 2.85 0.1 -1.1% (Component of CRC) Chromium(VI)Non-Specific Compounds, as Chrom(VI) 0.011490 Not 0.01 N/A (Component CRC) Reported " Chromium(VI)Non-Specific Unlisted Compounds- NSCR6-Other 0.011490 Not 0.01 NIA Specify Compound(Component of NSCR6 &CRC) Reported Cobalt& compounds 0.569670 0.581740 1,0 -2.1% Cobalt Unlisted Compounds- Specify Compound COC-Other 0.569670 0.581740 1.0 -2.1% (Component of COC) Lead& compounds 20.01 20.44 1.0 I -2.1% Lead Unlisted Compounds- Specify Compound PBC-other 20.01 20.44 10.0 -2.1% (Component of PBC) Manganese & compounds 11.29 11.53 10.0 -2.1% Manganese Unlisted Compounds- Specify CompouncIANC-Other 11.29 11.53 10.0 -2.0% (Component of MNC) Mercury & Compounds-all total mass includes Hg Vapor 1.34 1.36 0.001 I -1.5% Mercury,vapor(Component of HGC) 7439-97-6 1.34 1.36 0.001 -2.0% Nickel& Compounds, sum total mass includes elemental 1.80 1.74 1.0 13.4% 10/06/2015 Page 2 of 4 Facility Total CY 2014 Emission Summary Recorded in ED Facility ID#: 1900077 Facility Name: Triangle Brick Company-Megy Oaks Permit#(s): 06897T10 Hazardous Air Pollutants (HAPs) Actual Emissions and/or Toxic Air Pollutants (TAPs) (Pounds/Year) Pollutant CAS CY 2014 CY 2013 Demini- % from ED from Fees mus Change Nickel metal (Component of NIC) 7440-02-0 1.80 . 1.74 1.0 3.0% Polycyclic Organic Matter(7 PAH Compounds for NIF) 0.000000 Not 1.0 I N/A Reported Benzo(a)pyrene (Component of 83329/POMTV& 50-32-8 0.000000 Not 1.0 N/A 56553/7PAH) Reported Polycyclic.Organic Matter(Specific Compounds from OAQPS 8.67 8.86 1.0 -2.1 or Tip Benzo(a)pyrene(Component of 83329/POMTV& 50-32-8 0.000000 Not 1.0 N/A 56553/7PAH) Reported Naphthalene (Component of 83329/POMTV) 91-20-3 8.67 8.86 1.0 -2.1% Acetaldehyde 75-07-0 0.000030 Not 10.0 N/A Reported Acrolein 107-02-8 0.000040 Not 10.0 N/A Reported Ammonia(as NH3) 7664-41-7 7.32 Not 100.0 N/A Reported Benzene 71-43-2 386.77 395.09 1.0 -2.1% Carbon disulfide 75-15-0 5.73 5.86 10.0 -2.1% Chlorine 7782-50-5 173.38 177.11 100.0 -2.1% DEHP(Di(2-ethylhexyl)phthalate) 117-81-7 266.74 272.48 10.0 -2.1% Dibutylphthalate 84-74-2 18.67 19.07 100.0 -2.1% Dichlorobenzene(p), 1,4- 106-46-7 6.40 6.54 1.0 -2.1% Ethyl benzene 100-41-4 5.87 5.99 100.0 -2.1% Ethyl chloride(chloroethane) 75-00-3 76.02 77.66 10.0 -2.1% Fluorides (sum of all fluoride compounds as mass of F16984-48-8 1,107.97 1,008.17 10.0 9.9% ion) Formaldehyde 50-00-0 35.88 36.38 10.0 -1.4% Hexane, n- 110-54-3 4.12 Not . 100.0 N/A Reported Hydrogen chloride (hydrochloric acid) 7647-01-0 1,510.73 1,498.63 100.0 0.8% 10/06/2015 Page 3 of 4 n Facility Total CY 2014 Emission Summary Recorded in ED Facility ID #: 1900077 Facility Name: Triangle Brick Company-Merry Oaks Permit#(s): 06897T10 Hazardous Air Pollutants (HAPs) Actual Emissions and/or Toxic Air Pollutants(TAPS) (Pounds/Year) Pollutant CAS CY 2014 CY 2013 Demini- % from ED from Fees mus Change Hydrogen fluoride(hydrofluoric acid as mass of HF) 7664-39-3 693.15 630.79 100.0 9.9% (Component of 16984488/Fluorides) MEK(methyl ethyl ketone, 2-butanone) 78-93-3 29.34 29.97 100.0 -2.1% Methyl chloride (chloromethane) 74-87-3 89.36 91.28 1.0 -2.1% Methyl chloroform 71-55-6 0.626830 0.640320 100.0 -2.1% Methyl iodide (iodomethane) 74-88-4 12.40 12.67 10.0 -2.1% M1BK(methyl isobutyl ketone) 108-10-1 11.34 11.58 10.0 -2.1% Perchloroethylene (tetrachloroethylene) 127-18-4 0.373430 0.381470 100.0 -2.1% Phenol 108-95-2 11.47 11.72 100.0 -2.1% Polycyclic Organic Matter(Inc PAH, dioxins, etc.NQom 0.011490 Not 1.0 N/A &AP 42 historic) Reported Selenium Compounds SEC 5.71 5.83 10.0 -2.1% Styrene 100-42-5 2.67 2.72 100.0 -2.1% Toluene 108-88-3 21.35 21.80 100.0 -2.1% Xylene (mixed isomers) 1330-20-7 8.95 9.13 100:0 -1.9% Xylene, o- 95-47-6 7.72 7.90 100.0 -2.3% Largest Individual HAP Hydrogen chloride(hydrochloric acid) 1,510.73 lbs Total HAP Emissions 3,414.32 lbs DAQ's Comments Regarding Inventory 10/06/2015 Page 4 of 4 C' A W1 Triangle Brick 6523 NC Highway 55 Durham, NC 27713 Durham:(919)544-1796 Raleigh: (919)828-2070 Toll Free:800-672-8547 Fax:800-849-0612 June 23,2015 North Carolina Department of Environment and Natural Resources Raleigh Regional Office Air Quality Section 3800 Barrett Drive Raleigh,North Carolina 27609 Attention: Air Emission Inventory Reference: Submittal of 2014 Air Emission Inventory Certification Form and Supporting Emission Calculations Triangle Brick Company—Merry Oaks Dear Sirs: Enclosed please find the 2014 Emission Inventory Certification Forms for Triangle Brick Company's Merry Oaks, North Carolina facility. The actual emission inventories were submitted using NCDAQ's AERO system. In addition we are submitting supporting emission calculations for each facility. Annual emissions were estimated using emission factors developed during a United States Environmental Protection Agency/Brick Association of North Carolina sponsored source test at our Merry Oaks facility, emission factors contained the AP-42 Section 11.3 "Brick and Related Clay Products," and AP-42 fuel combustion emission factors. In addition, hydrogen fluoride, hydrogen chloride, and PM emissions are based on site specific source testing. Greenhouse gas emissions are not included since it is not mandatory and more importantly emission factors from brick plants are not readily available for these pollutants. Emissions of these pollutants will be included when required. If you have any questions,please do not hesitate to contact me at(919)544-1796 or Beth Barfield at(919)233- 4501. Sincerely, TRIANGLE BRICK COMPTL / A Howard P.Brown, Jr. Executive Vice President and Chief Operating Officer cc: Ricky Merritt,Director of Engineering 2014 AIR EMISSIONS INVENTORY TRIANGLE BRICK COMPANY MERRY OAKS, NORTH CAROLINA FACILITY ID: 1900077 PREPARED FOR: Triangle Brick Company Durham,North Carolina PREPARED BY: ERM NC, Inc. 1130 Situs Court, Suite 250 Raleigh, North Carolina 27606 June 2015 J AERO EMISSION INVENTORY PRINTOUT TRIANGLE BRICK COMPANY-MERRY OAKS COPY of RECORD Date Submitted: 6/22/2015 10:05:45 I iventory Certification Form(Title V) Facility Name: Triangle Brick Company—Merry Oaks Facility ED : 1900077 294 King Rd Permit: 06897 Moncure,NC 27559 County: Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 These forms must be completed and returned even if the facility did not operate or emissions were zero The legally defined "Responsible Official" of record for your facility is Howard Brown.Jr. This person or one that meets the definition below must sign this certification form. The official submitting the information must certify that he/she complies with the requirements as specified in Title 15A NCAC 2Q.0520(b)which references and follows the federal definition.40 CFR Part 70.2 defines a responsible as meaning one of the following: 1.For a corporation: a president, secretary,treasurer,or vice—president of the corporation in charge of a principal business function,or any other person who performs similar policy or decision making functions for the overall operation of one or more manufacturing,production,or operating facilities applying for a or subject to a permit and either i.the facilities employ more than 250 persons or have gross annual sales or expenditures exceeding$25 million(in second quarter 1980 dollars);or ii.the delegation of authority to such representatives is approved in advance by the permitting authority; 2.For partnership or sole propietorship;a general partner or the proprietor,respectively; 3. for a muncipality, state,federal,or other public agency includes the chief executive officer having responsibility for the overall operations of a principal geographic unit of the agency(e.g.,a Regional Administrator of EPA). �ERTIFICATION STATEMENT: 'Important* Legally Responsible Official, i certify that I am the responsible official for this facility,as described above, and hereby certify that the information contained this air emissions report, including attached calculations and documentation,is true,accurate and complete. (Subject to legal enalities of up to$25,000 per occurrence and possible imprisonment as outlined in G.S.§143-215.3(a)(2)) Responsible Official's Signature Below use blue ink : Date Sign d: Printed Name: Howard Brown,Jr. 0-�,Sign : 26 -- 1 This form applies to Title V facilities.If this facility is not classified as Title V,please telephone your regional office Emission Inventory contact at once for proper forms. Email address of Responsible Official: HowardB@TriangleBrick.com Information on this Form cannot be held confidential COPY of RECORD Date Submitted: 6/22/2015 10:05:45 1 • COPY of RECORD Date Submitted: 6/22/2015 10:05:45 As entered in AERO Facility Name: Triangle Brick Company—Merry Oaks Facility ID : 1900077 294 King Rd Permit: 06897 Moncure,NC 27559 County: Chatham DAQ Region : RRO Listing of Emission Sources and Control Devices on Permit. See instructions *ES ID on DES Description *CS ID *CS Description CD 1D's Air Permit CG-1 Clay Feeder CG-10 Finish Screen[NSPS 000] CG-11 IFinish Screen[NSPS 000] CG-12 Finish Screen [NSPS 000] CG-13 Belt to Storage Bins [NSPS 000] CG-14 Belt over Storage Bins [NSPS 000] CG-15 Feeders under Bins [NSPS 000] CG-16 Feeders under Bins[NSPS 000] CG-17 Feeders under Bins[NSPS 000] CG-18 Feeders under Bins[NSPS 000] CG-19 Feeders under Bins [NSPS 000] CG-2 Belt to Scalping Screen[NSPS 000] CG-20 Feeders under Bins[NSPS 000] CG-22 Feeders under Bins[NSPS 000] CG-23 Feeders under Bins[NSPS 000] CG-24 Feeders under Bins[NSPS 000] CG-25 Conveyor from Storage Bin [NSPS 000] CG-26 Conveyor from Storage Bin [NSPS 000] CG-27 Conveyor to Pug Mill[NSPS 000] CG-28 Conveyor to Pug Mill [NSPS 000] CG-29 Clay Feeder CG-3 Scalping Screen[NSPS 000] CG-30 Belt to Scalping Screen [NSPS 000] CG-31 Scalping Screen[NSPS 000] CG-32 Return Belt from Oversize Screen [NSPS 000] 2 CG-33 Belt to Hammermill [NSPS 000] CG-34 Hammermill[NSPS 000] CG-35 Belt to Screens [NSPS 000] CG-36 Belt over Finish Screens [NSPS 000] CG-37 Finish Screen[NSPS 000] CG-38 IFinish Screen[NSPS 000] CG-39 Finish Screen[NSPS 000] CG-4 Return Belt for Oversizes from Screens [NSPS 000] CG-40 Finish Screen[NSPS 000] CG-41 Belt to Storage Bins [NSPS 000] CG-42 Belt over Storage Bins [NSPS 000] CG-43 Feeders under Bins [NSPS 00.0] CG-44 Feeders under Bins [NSPS 000] CG-45 Feeders under Bins [NSPS 000] CG-46 Feeders under Bins[NSPS 000] CG-47 Feeders under Bins [NSPS 000] CG-48 Conveyor from Storage Bin [NSPS 000] CG-49 Conveyor to Pug Mill [NSPS 000] CG-5 Belt to Hammermill [NSPS 000] CG-6 Hammermill[NSPS 000] CG-7 Belt to Screens [NSPS 000] CG-8 Belt over Finish Screen[NSPS 000] CG-9 Finish Screen[NSPS 000] IS-1.1 conveyor to loam/sawdust system IS-1.2 conveyor to loam/sawdust system IS-2.1 loam screen IS-2.2 loam screen IS-3.1 loam crusher IS-3.2 loam crusher IS-4.1 oversize return conveyor from loam screen IS-4.2 oversize return conveyor from loam screen IS-5.1 oversize loam return shoot IS-5.2 oversize loam return shoot IS-6.1 sawdust screen IS-6.2 sawdust screen IS-7.1 conveyor to storage bin IS-7.2 conveyor to storage bin 3 IS-8.1 oversize conveyor from sawdust screen IS-8.2 oversize conveyor from sawdust screen IS—CD-50 Conveyor from extruder to pug mill IS—CL1 Cosmetic loam operation area IS—CL2 Cosmetic loam operation area IS—EXTR1 Extrusion and setting line IS—EXTR2 Extrusion and setting line IS—LS 1 loam/sawdust feeder IS—LS2 loam/sawdust feeder IS—Tankl 24,000 gallon No. 6 fuel oil storage tank IS—Tank2 24,000 gallon No. 2 fuel oil storage tank IS—Tank3 24,000 gallon No.2 fuel oil storage tank IS—Tank4 24,000 gallon highway diesel fuel storage tank IS—Tanks 24,000 gallon additive "A" storage tank IS—Tank6 3,000 gallon gasoline storage tank Kiln 1—Natural gas/No.2 fuel oil/No. 6 fuel oil—fired brick tunnel kiln(14.5 tons per hour K-1 maximum brick production capacity,21.4 million Btu per hour maximum heat input rate) [2D .1109 Case by Case MACT] Kiln 2—Natural gas/No.2 fuel oil/No. 6 fuel oil—fired brick tunnel kiln(14.5 tons per hour K-2 maximum brick production capacity,21.4 million Btu per hour maximum heat input rate) [2D 1109 Case by Case MACT] Kiln 3—Natural gas/No.2 fuel oil/No. 6 fuel oil—fired brick tunnel kiln(29 tons per hour K-3 maximum brick production capacity,42.8 million Btu per hour maximum heat input rate) [2D 1109 Case by Case MACT] PC-1 Shale Feeder PC-2 Scalp Screen[NSPS 000] PC-3 Jaw Crusher[NSPS 000] PC-4 Conveyor under PC-2 and PC-3 [NSPS 000] 4 a PC-5 Cross over Conveyor[NSPS 000] Shuttle Conveyor(Enclosed in PC-6 Clay Storage Building) [NSPS 000] Natural gas—fired rotary coatings SD-1 dryer(0.3 million Btu per hour maximum heat input) [NSPS UUU] 5 COPY of RECORD Date Submitted: 6/22/2015 10:05:45 As entered in AERO Facility Name: Triangle Brick Company-Merry Oaks Facility ID : 1900077 294 King Rd Permit: 06897 Moncure,NC 27559 County: Chatham DAQ Region :RRO Emission Source & Operating Scenario List - See Instructions ES Group ID ES ID OS ID OS Description PC-1,PC-2,PC-3, Primary Crusher and associated G-72 PC-4,PC-5,PC--6 15 crushers CG-1,CG-10,CG-11, CG-12,CG-13,CG-14, CG-15,CG-16,CG-17, CG-18,CG-19,CG-2, CG-20,CG-22,CG-23, CG-24,CG-25,CG-26, CG-27,CG-28,CG-29, CG-3,CG-30,CG-31, Final Crushing and Grinding G-73 CG-32,CG-33,CG-34, �' Operation CG-35,CG-36,CG-37, CG-38,CG-39,CG-4, CG-40,CG-41,CG-42, CG-43,CG-44,CG-45, CG-49,CG-46,CG-47, CG-48,CG-5,CG-6, CG-7,CG-8,CG-9 IS-1.1 NONE NONE IS-1.2 NONE NONE IS-2.1 NONE NONE IS-2.2 NONE NONE IS-3.1 NONE NONE IS-3.2 NONE NONE IS-4.1 NONE NONE IS-4.2 NONE NONE IS-5.1 NONE NONE IS-5.2 NONE NONE IS-6.1 NONE NONE IS-6.2 NONE NONE IS-7.1 NONE NONE IS-7.2 NONE NONE IS-8.1 NONE NONE IS-8.2 NONE NONE IS-CD-50 NONE INONE IS-CL1 NONE INONE 6 IS—CL2 NONE NONE ' IS—EXTRl NONE NONE IS—EXTR2 NONE NONE IS—LS 1 NONE NONE IS—LS2 NONE NONE 21 No. 6 fuel oil tank—standing IS—Tankl emissions 12 24,000 gallon No. 6 fuel oil storage tank IS—Tank2 22 No.2 fuel oil tank—standing and working emissions IS—Tank3 23 No.2 fuel oil tank—standing and working emissions IS—Tank4 24 No.2 fuel oil tank—standing and working emissions IS—Tanks 13 24,000 gallon Additive A. storage tank IS—Tank6 14 3,000 gallon gasoline storage tank 1 Natural gas combustion—primary 2 Distillate fuel and NG K-1 combustion—secondary 17 Residual Oil and NG combustion—tertiary 3 Natural gas combustion—primary 4 Distillate fuel and NG K-2 combustion—secondary 18 Residual Oil and NG combustion—tertiary 5 NG combustion—primary 6 Distillate and Natural gas K-3 combustion—secondary 19 Residual Oil and NG combustion—tertiary SD-1 20 Natural Gas Combustion 7 COPY of RECORD Date Submitted: 6/22/2015 10:05:45 As entered in AERO Facility Name: Triangle Brick Company—Merry.Oaks Facility ID : 1900077 294 King Rd Permit : 06897 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit)or Group G-72 consisting of PC-1,PC-2,PC-3,PC-4,PC-5,PC-6 Emission Source Group ID 2. Emission Source Description: Primary Crusher and associated crushers 3. Operating Scenario ID/Description: OS— 15/Primary Crusher and associated crushers 4. SCC Number/Description: 30500340Brick Manufacture—Material Prep;Primary Crusher 5. Throughput/units in 2014: 175484 TON/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) ro Sulfur /o Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) 9. Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry Hues): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter ft (F) (Feet/sec) (Acfm) Rectangle(L x W) in 0.1 feet) EP—FUG FUGITIVE(NO 1 72 Area= 1 ERP for Fugitive STACK) sources 8 Operating Scenario: OS— 15 Emission Source/Group ID: G-72 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 8 ) Days per Week ( 4 ) Weeks per Year ( 28 ) 11.Typical Start&End Times For Operating Scenario: Start: 800 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec I 17% Farch—May 33% une—Aug. 33% ept.—Nov. 17% 014 4 �014 �014 13. Actual Emissions per Pollutant Listed : Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2014 Criteria Emissions— Emission Control (NAAQS) Pollutant Criteria Estimation Efficiency Emission Ef Control Pollutants Code Pollutants Method Code (Net after Factor (Tons/Year) (See Instructions) all controls) 2014 CO CO 08 NOx NOx 08 TSP TSP 5.18 08 0.059 PM10 PM10 5.18 08 0.059 PM2.5 PM2.5 5.18 08 0.059 S02 S02 08 VOC VOC 08 HAP/TAP CAS Emissions Emission Control Pollutants (In HAP/TAPS Estimation EfficiencyEmission EF Control (see instructions) Method Code Factor Alphabetical Order) (Pounds/Year) (Net after all controls) See Instructions 2014 9 COPY of RECORD Date Submitted: 6/22/2015 10:05:45 As entered in AERO Facility Name: Triangle Brick Company-Merry Oaks Facility ID : 1900077 294 King Rd Permit: 06897 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory-Calendar Year 2014 1. Emission Source ID(from permit)or Group G-73 consisting of CG-1,CG-10,CG-11,CG-12,CG-13,CG-14, Emission Source Group ID CG-15,CG-16,CG-17,CG-18,CG-19,CG-2,CG-20,CG-22,CG-23, CG-24,CG-25,CG-26,CG-27,CG-28,CG-29,CG-3,CG-30,CG-31, CG-32,CG-33,CG-34,CG-35,CG-36,CG-37,CG-38,CG-39,CG-4, CG-40,CG-41,CG-42,CG-43,CG-44,CG-45,CG-49,CG-46,CG-47, CG-48,CG-5,CG-6,CG-7,CG-8,CG-9 2. Emission Source Description: Final Crushing and Grinding Operation 3. Operating Scenario ED/Description: OS- 16/Final Crushing and Grinding Operation 4. SCC Number/Description: 30500302/Brick Manufacture-Material Prep;Raw Material Grinding Screening 5. Throughput/units in 2014: 175484 TON/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) ro Sulfur /o Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS-ID CD ID Control Device Description as listed inpermit) 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter ft (F) (Feet/sec) (Acfm) Rectangle(L x W) in 0.1 feet) FEP-FUG FUGITIVE(NO 1 72 Area= I ERP for Fugitive STACK) sources 10 Operating Scenario: OS— 16 Emission Source/Group ID: G-73 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 8 ) Days per Week ( 5 ) Weeks per Year ( 28 ) 11.Typical Start&End Times For Operating Scenario: Start: 800 End: 1600 12. Seasonal Periods Percent Annual Throu h ut: Fan--Feb +Dec 15% Fach—May 35% une—Aug. 35% ept.—Nov. 15% 4 014 �014 13. Actual Emissions per Pollutant Listed : Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2014 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission Po`�QS) Ef Control Pollutants Code Pollutants Method Code (Net after Factor (Tons/Year) (See Instructions) all controls) 2014 CO CO 08 NOz NOz 08 TSP TSP 2.19 08 0.025 PM10 PM10 0.2 08 0.0023 PM2.5 PM2.5 0.2 08 0.0023 S02 S02 08 VOC VOC 08 HAP/TAP Emissions Emission Control CAS Pollutants (In HAP/TAPS Estimation Efficiency Emission EF Control (see instructions) Factor Alphabetical Order) (Pounds/Year) Method Code (Net after all controls) See Instructions 2014 11 COPY of RECORD Date Submitted: 6/22/2015 10:05:45 As entered in AERO Facility Name: Triangle Brick Company—Merry Oaks Facility ID : 1900077 294 King Rd Permit: 06897 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit)or IS—Tankl Emission Source Group ID 2. Emission Source Description: 24,000 gallon No. 6 fuel oil storage tank 3. Operating Scenario ED/Description: OS—21/No. 6 fuel oil tank—standing emissions 4. SCC Number/Description: Not required by facility,will be completed by DAQ 5. Throughput/units in 2014: 0.01 GAL/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur /o Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) 9. Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter#): (F) (Feebsec) (Acfm) Rectangle(L x W) in 0.1 feet) EP—FUG FUGITIVE(NO 1 72 Area— 1 ERP for Fugitive STACK) sources 12 Operating Scenario: OS—21 Emission Source/Group ED:IS—Tankl 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% arch—May. 25% 014 25% Sept.—Nov. 25% F014 014 014 014 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2014 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission Po�QS Code Pollutants Method Code (Net after Factor Ef Control Pollutantss (Tons/Year) (See Instructions) all controls) 2014 CO CO 08 NOx NOx 08 TSP TSP 08 PM10 PM10 08 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 0 08 HAP/TAP CAS Emissions Emission Control Pollutants (In HAP/TAPS Estimation EfficiencyEmission EF Control (see instructions) Method Code Factor Alphabetical Order) (Pounds/Year) (Net after all controls) See Instructions 2014 13 COPY of RECORD Date Submitted: 6/22/2015 10:05:45 As entered in AERO Facility Name: Triangle Brick Company—Merry Oaks Facility ID : 1900077 294 King Rd Permit: 06897 Moncure,NC 27559 County : Chatham DAQ Region :RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit)or IS—Tankl Emission Source Group ID 2. Emission Source Description: 24,000 gallon No. 6 fuel oil storage tank 3. Operating Scenario ID/Description: OS— 12/24,000 gallon No. 6 fuel oil storage tank 4. SCC Number/Description: 39090006/Fuel Storage—Fixed Roof Tanks;Oil No. 6: Working Loss 5. Throughput/units in 2014: (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur /o Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS-11) CD ID Control Device Description as listed inpermit) 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter ft (F) (Feet/sec) (Acfm) Rectangle(L x W) in 0.1 feet) EP—FUG FUGITIVE(NO 1 72 Area= 1 ERP for Fugitive STACK) sources 14 Operating Scenario: OS— 12 Emission Source/Group ID: IS—Tankl 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% arch—May 25% 014 25% Sept.—Nov. 25% 2014 014 014 014 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2014 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission Po� Code Pollutants Method Code (Net after Factor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) 2014 CO CO 08 NOx NOx 08 TSP TSP 08 PM10 PM10 08 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 08 HAP/TAP CAS Emissions Emission Control Pollutants (In HAP/TAPS Estimation EfficiencyEmission EF Control (see instructions) Method Code Factor Alphabetical Order) (Pounds/Year) (Net after all controls) See Instructions 2014 15 COPY of RECORD Date Submitted: 6/22/2015 10:05:45 As entered in AERO Facility Name: Triangle Brick Company—Merry Oaks Facility ID : 1900077 294 King Rd Permit: 06897 Moncure,NC 27559 County : Chatham DAQ Region :RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit)or IS—Tank2 Emission Source Group ID 2. Emission Source Description: 24,000 gallon No. 2 fuel oil storage tank 3. Operating Scenario ED/Description: OS—22/No.2 fuel oil tank—standing and working emissions 4. SCC Number/Description: Not required by facility,will be completed by DAQ 5. Throughput/units in 2014: 1161 GAL/yr (e.g.production or fuel use): 6. Fuel Information (if fuel is used) ro Sulfur /o Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) �--1 i i 1 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter#): (F) (Feet/sec) (Acfm) Rectangle(L x W) in 0.1 feet) FEP—FUG FUGITIVE(NO 1 1 72 Area— 1 ERP for Fugitive STACK) sources 16 Operating Scenario: OS—22 Emission Source/Group ID: IS—Tank2 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu about: ran--Feb +Dec 250�o arch—May 25% une—Aug. 25% ept.—Nov. 25% 4 014 014 014 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2014 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission (N�QS Code Pollutants Method Code (Net after Factor Ef Control Pollutantss (Tons/Year) (See Instructions) all controls) 2014 CO CO 08 NOx NOx 08 TSP TSP 08 PM10 PM10 08 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 0„002 08 HAP/TAP Emissions Emission Control Pollutants (in CAS HAP/TAPS Estimation EfficiencyEmission EF Control Alphabetical Order) (Pounds/Year) (see instructions) Method Code Factor See Instructi (Net after all controls)ons 2014 17 COPY of RECORD Date Submitted: 6/22/2015 10:05:45 As entered in AERO Facility Name: Triangle Brick Company—Merry Oaks Facility ID : 1900077 294 King Rd Permit: 06897 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit)or IS—Tank3 Emission Source Group ID 2. Emission Source Description: 24,000 gallon No.2 fuel oil storage tank 3. Operating Scenario ID/Description: OS—23/No.2 fuel oil tank—standing and working emissions 4. SCC Number/Description: Not required by facility,will be completed by DAQ 5. Throughput/units in 2014: 1161 GAL/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur ro Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed in en-nit) 9.Emission Release Point RP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter ft (F) (Feet/sec) (Acfm) Rectangle(L x W) in 0.1 feet) EP—FUG FUGITIVE(NO 1 72 Area= 1 ERP for Fugitive STACK) sources 18 Operating Scenario: OS—23 Emission Source/Group ID:IS—Tank3 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: Fan—Feb +Dec 250�o arch—May 25"�u une—Aug. 250�o Sept.—Nov. 25% 0214 014 014 014 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2014 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission Po�QS Code Pollutants Method Code (Net afterFactor Ef Control Pollutantss (Tons/Year) (See Instructions) all controls) 2014 CO CO 08 NOx NOx 08 TSP TSP 08 PM10 PM10 08 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 0 08 HAP/TAP AP CAS Emissions Control Pollutants (in FIAP/TAPS Estimation Efficient Emission EF Control (see instructions) Method Code y Factor Alphabetical Order) (Pounds/Year) (Net after all controls) See Instructions 2014 19 COPY of RECORD Date Submitted: 6/22/2015 10:05:45 As entered in AERO Facility Name: Triangle Brick Company—Merry Oaks Facility ID : 1900077 294 King Rd Permit : 06897 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit) or IS—Tank4 Emission Source Group ID 2. Emission Source Description: 24,000 gallon highway diesel fuel storage tank 3. Operating Scenario ED/Description: OS—24/No.2 fuel oil tank—standing and working emissions 4. SCC Number/Description: Not required by facility,will be completed by DAQ 5. Throughput/units in 2014: 1161 GAL/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) ro Sulfur /o Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter ft (F) (Feet/sec) (Acfm) Rectangle(L x W) in 0.1 feet) [EP—FUG FUGITIVE(NO 1 72 Area— 1 ERP for Fugitive STACK) sources 20 Operating Scenario: OS—24 Emission Source/Group ID: IS—Tank4 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 250�o arc ay 25% une—Aug. 25% 014 25% 2 114 014 014 014 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year) (See Instructions all controls 2014 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission Po� Code Pollutants Method Code (Net afterFactor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) 2014 CO CO 08 NOx NOx 08 TSP TSP 08 PM10 PM10 08 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 0 08 HAP/TAP CAS Emissions Emission Estimation Control Emission Pollutants (In (see instructions) HAP/TAPS Efficiency Factor EF Control Method Code Alphabetical Order) (Pounds/Year) (Net after all controls) See Instructions 2014 21 COPY of RECORD Date Submitted: 6/22/2015 10:05:45 As entered in AERO Facility Name: Triangle Brick Company—Merry Oaks Facility ID : 1900077 294 King Rd Permit: 06897 Moncure,NC 27559 County : Chatham DA-Q Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit)or IS—Tanks Emission Source Group ID 2. Emission Source Description: 24,000 gallon additive"A"storage tank 3. Operating Scenario ED/Description: OS— 13/24,000 gallon Additive A. storage tank 4. SCC Number/Description: 40714698/Fixed Roof Tanks—Miscellaneous; Specify In Comments:Working Loss 5. Throughput/units in 2014: 79425 GAL/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur /o Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed in permit) ��71 i — i — 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter#): (F) (Feet/sec) (Acfm) Rectangle(L x W) (in 0.1 feet) EP—FUG FUGITIVE(NO 1 72 Area= 1 ERP for Fugitive STACK) sources 22 Operating Scenario: OS— 13 Emission Source/Group ID: IS—Tank5 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: ran--Feb +Dec 250�o arch—May 25"�o une—Aug. 25"�o Sept.—Nov. 2S'�„4 014 014 014 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2014 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission Po�QS Code Pollutants Method Code (Net after Factor Ef Control Pollutantss (Tons/Year) (See Instructions) all controls) 2014 CO CO 08 NOx NOx 08 TSP TSP 08 PM10 PM10 08 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 0.3924 08 HAP/TAP CAS Emissions Emission Control Pollutants (In HAP/TAPS Estimation Emission (see instructions) Method Code Efficiency Factor EF Control Alphabetical Order) (Pounds/Year) (Net after all controls) See Instructions 2014 23 COPY of RECORD Date Submitted: 6/22/2015 10:05:45 As entered in AERO Facility Name: Triangle Brick Company—Merry Oaks Facility ID : 1900077 294 King Rd Permit: 06897 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit)or IS—Tank6 Emission Source Group ID 2. Emission Source Description: 3,000 gallon gasoline storage tank 3. Operating Scenario ED/Description: OS— 14/3,000 gallon gasoline storage tank 4. SCC Number/Description: 39090004/Fuel Storage—Fixed Roof Tanks ;Distillate Oil(No.2): Working Loss 5. Throughput/units in 2014: 9487 GAL/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur ro Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) 9.Emission Release Point RP Information: Sources vented to more than one ERP use additional entry fines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter#): (F) (Feet/sec) (Acfm) Rectangle(L x W) in 0.1 feet) F P—FUG FUGITIVE(NO 1 72 Area= 1 ERP for Fugitive STACK) sources 24 Operating Scenario: OS— 14 Emission Source/Group ID: IS—Tank6 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu about: ran--Feb +Dec arch—May une—Aug. Sept.—Nov. 14 25% 014 25% 25% 4 2014 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2014 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission Po�QS Code Pollutants Method Code Ef Control Pollutantss (Net after Factor (Tons/Year) (See Instructions) all controls) 2014 CO CO 08 NOx NOx 08 TSP TSP 08 PM10 PM10 08 PM2.5 PM2.5 08 S02 S02 08 VOC VOC * '04- -0,21 08 HAP/TAP CAS Emissions Emission Estimation Control Emission Pollutants (In HAP/TAPS Efficiency EF Control (see instructions) Method Code Alphabetical Order) (Pounds/Year) (Net after all controls) Factor See Instructions 2014 ��`h✓e��`1�1� `in ZOl f- was !L.4-�� h��ies �r, i:. ?_©/3 �o er»>'�s.i✓►-,5 25 COPY of RECORD Date Submitted: 6/22/2015 10:05:45 As entered in AERO Facility Name: Triangle Brick Company—Merry Oaks Facility ID : 1900077 294 King Rd Permit: 06897 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit)or K-1 Emission Source Group ID 2. Emission Source Description: Kiln 1—Natural gas/No. 2 fuel oil/No. 6 fuel oil—fired brick tunnel kiln(14.5 tons per hour maximum brick production capacity,21.4 million Btu per hour maximum heat input rate) [213 .1109 Case by C 3. Operating Scenario ID/Description: OS— l/Natural gas combustion—primary 4. SCC Number/Description: 30500335/Brick Manufacture—Curing Firing;Curing and Firing: Dual Fuel—fired Kiln,Other Type 5. Throughputlunits in 2014: 2287000 FT3/yr (e.g.production or fuel use): 6. Fuel Information (]f fuel is used) ro Sulfur /o Ash I Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) in 0.1 feet) lk-1 IVERTICAL STACKI 57.5 1 4 1 488 39.8 30008.49 ERP for Kiln 1 26 Operating Scenario: OS- 1 Emission Source/Group ID:K-1 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an-Feb +Dec 25% arch-May 25% une-Aug. 25% 014 25% 2014 014 014 014 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions- Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2014 Emissions- Emission Control Criteria Estimation Pollutant Criteria Efficiency Emission (NAAQS) Code Pollutants Method Code (Net after Factor Ef Control Pollutants (See (Tons/Year) all controls) Instructions 2014 CO CO 0.1 08 0.000084 NOx NOx 0.11 08 0.0001 TSP TSP 0.01 08 0.0000076 PM10 PM10 0.01 08 0.0000076 PM2.5 PM2.5 0.01 08 0.0000076 S02 S02 0 08 6E-7 VOC VOC 0.01 08 0.0000055 Emissions Emission Control HAP/TAP CAS Estimation Efficiency Emission Alphabetical Order see instructions HAP/TAPS ll EF Control Pollutants (In Al p ) ( ) (Pounds/Year) Method Code (Net after all Factor See Instructions controls) 2014 Acetaldehyde 75-07-0 0.00003 08 1.52E-11 Acrolein 107-02-8 0.00004 08 1.8E-11 Ammonia as NH3 7664-41-7 7.3184 08 0.0000032 Arsenic Unlisted Compounds( ASC-Other 0.00046 08 . 2E-10 Specify Component of ASC Benzene 71-43-2 0.0048 08 2.1E-9 Benzo(a)pyrene(Component of 50-32-8 0 08 1.2E-12 POMTV POM7 Beryllium Compound,Unlisted BEC-Other 0.00003 08 1.2E-11 (Specify Component of BEC Cadmium Metal(elemental unreacted,Component of 7440-43-9 0.00252 08 1.1E-9 CDC NSCR6-Other 0.0032 08 1.4E-9 27 Chromium(VI)Non—Specific, knlisted(Specify Component of NSCR6 CRC Cobalt Unlisted Compound COC—Other 0.00019 08 8.4E-11 (Specify Component of COC Hexane,n— 110-54-3 4.1166 08 0.0000018 Lead Unlisted Compounds (Specify and Component of PBC—Other 0.00114 08 5E-10 PBC Manganese Unlisted Compounds (Specify MNC—Other 0.00087 08 3.8E-10 Component of MNC Mercury,vapor(Component 7439-97-6 0.00059 08 2.6E-10 of HGC Naphthalene(Component of 91-20-3 0.0014 08 6.1E-10 POMT Nickel metal(Component of 7440-02-0 0.0048 08 2.1E-9 NIC Selenium Compounds SEC 0.00005 08 2.4E-11 Toluene 108-88-3 0.00778 08 3.4E-9 28 COPY of RECORD Date Submitted: 6/22/2015 10:05:45 As entered in AERO Facility Name: Triangle Brick Company—Merry Oaks Facility ID : 1900077 294 King Rd Permit: 06897 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit)or K-1 Emission Source Group ID 2. Emission Source Description: Kiln 1—Natural gas/No.2 fuel oil/No.6 fuel oil—fired brick tunnel kiln(14.5 tons per hour maximum brick production capacity,21.4 million Btu per hour maximum heat input rate) [2D .1109 Case by C 3. Operating Scenario I D/Description: OS—2/13istillate fuel and NG combustion—secondary 4. SCC Number/Description: 30500331Brick Manufacture—Curing Firing;-Curing and Firing: Dual Fuel Fired Tunnel Kiln 5. Throughput/units in 2014: (e.g.production or fael use): 6. Fuel Information (If fuel is used) ro Sulfur /o Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control DeN ice Description as listed inpermit) 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter#): (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) in 0.1 feet) lk-1 VERTICAL STACK 57.5 4 488 39.8 30008.49 ERP for Kiln 1 29 Operating Scenario: OS—2 Emission Source/Group ID:K-1 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: r01an--Feb +Dec 25% arch—May 25% une—Aug. 25% �014 ept.—Nov. 25% 4 014 �014 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2014 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficienty Emission Po� Code Pollutants Method Code (Net after Factor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) 2014 CO CO 08 NOx NOx 08 TSP TSP 08 PM10 PM10 08 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 08 HAP/TAP CAS Emissions Emission Estimation Control Emission Pollutants (In HAP/TAPS Efficiency EF Control (see instructions) Method Code Alphabetical Order) (Pounds/Year) (Net after all controls) Factor See Instructions 2014 30 COPY of RECORD Date Submitted: 6/22/2015 10:05:45 As entered in AERO Facility Name: Triangle Brick Company—Merry Oaks Facility ID : 1900077 294 King Rd Permit : 06897 Moncure,NC 27559 County : Chatham DAQ Region :RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit)or K-1 Emission Source Group ID 2. Emission Source Description: Kiln 1—Natural gas/No. 2 fuel oil/No. 6 fuel oil—fired brick tunnel kiln(14.5 tons per hour maximum brick production capacity,21.4 million Btu per hour maximum heat input rate) [2D .1109 Case by C 3. Operating Scenario ID/Description: OS— 17/Residual Oil and NG combustion—tertiary 4. SCC Number/Description: 30500331Brick Manufacture—Curing Firing;Curing and Firing: Dual Fuel Fired Tunnel Kiln 5. Throughput/units in 2014: (e.g.production or fuel use): 6. Fuel Information (if fuel is used) % Sulfur /o Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) in 0.1 feet) lk-1 VERTICAL STACKI 57.5 4 1 488 T ,9.8 30008.49 ERP for Kiln 1 31 Operating Scenario: OS— 17 Emission Source/Group ID:K-1 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% 25% une—Aug. 25% �014 ept.—Nov. 25% 2 14 �arch—May- 14 014 13. Actual Emissions per Pollutant Listed : Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2014 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission Po� Code Pollutants Method Code (Net after Factor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) 2014 CO CO 08 NOx NOx 08 TSP TSP 08 PM10 PM10 08 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 08 HAP/TAP CAS Emissions Emission Estimation Control Emission Pollutants (In (see instructions) HAP/TAPS Efficiency Factor EF Control Method Code Alphabetical Order) (Pounds/Year) (Net after all controls) See Instructions 2014 32 COPY of RECORD Date Submitted: 6/22/2015 10:05:45 As entered in AERO Facility Name: Triangle Brick Company—Merry Oaks Facility ID : 1900077 294 King Rd Permit: 06897 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit)or K-2 Emission Source Group ID 2. Emission Source Description: Kiln 2—Natural gas/No.2 fuel oil/No.6 fuel oil—fired brick tunnel kiln(14.5 tons per hour maximum brick production capacity,21.4 million Btu per hour maximum heat input rate) [213 .1109 Case by C 3. Operating Scenario ED/Description: OS—3/Natural gas combustion—primary 4. SCC Number/Description: 30500311Brick Manufacture—Curing Firing;Curing and Firing: Gas—fired Tunnel Kilns 5. Throughputlunits in 2014: (e.g.production or fuel use): 6. Fuel Information (If fuel is used) ro Sulfur /a Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) in 0.1 feet) 1K-2 VERTICAL STACKI 57.5 4 1 488 39.8 30008.49 ERP for kiln 2 33 Operating Scenario: OS—3 Emission Source/Group ID:K-2 10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 250�o 25% fne—Aug. 25% Sept.—Nov. 25% 2014 �arch—May 14 4 014 13. .Actual Emissions per Pollutant Listed : Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code .(Net after Factor Tons/Year See Instructions all controls 2014 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission Po�QS y Code Pollutants Method Code (Net after Factor Ef Control Pollutantss (Tons/Year) (See Instructions) all controls) 2014 CO CO 08 NOx NOx 08 TSP TSP 08 PM10 PM10 08 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 08 HAP/TAPCAS Emissions Emission Estimation Control Emission Pollutants (In HAP/TAPS Efficiency EF Control (see instructions) Method Code Alphabetical Order) (Pounds/Year) (Net after all controls) Factor See Instructions 2014 34 COPY of RECORD Date Submitted: 6/22/2015 10:05:45 As entered in AERO Facility Name: Triangle Brick Company—Merry Oaks Facility ID : 1900077 294 King Rd Permit : 06897 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit)or K-2 Emission Source Group ID 2. Emission Source Description: Kiln 2—Natural gas/No.2 fuel oil/No. 6 fuel oil—fired brick tunnel kiln(14.5 tons per hour maximum brick production capacity,21.4 million Btu per hour maximum heat input rate) [2D .1109 Case by C 3. Operating Scenario ID/Description: OS—4/Distillate fuel and NG combustion—secondary 4. SCC Number/Description: 30500331/Brick Manufacture—Curing Firing;Curing and Firing: Dual Fuel Fired Tunnel Kiln 5. Throughput/units in 2014: (e.g.production or fuel use): 6. Fuel Information (If fuel is used) r Sulfur /o Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) in 0.1 feet) 1K-2 VERTICAL STACK 57.5 4 488 39.8 J 30008.49 ERP for kiln 2 35 Operating Scenario: OS—4 Emission Source/Group ID:K-2 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year (�52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% 25"�o une—Aug. 25"�o Sept.—Nov. 25% 2014 �arch—May 14 014 014 13. Actual Emissions per Pollutant Listed c .I Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2014 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission Po� Code Pollutants Method Code (Net after Factor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) 2014 CO CO 08 NOx NOx 08 TSP TSP 08 PM10 PM10 08 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 08 HAP/TAP CAS Emissions Emission Estimation Control Emission Pollutants (In (see instructions) HAP/TAPS Efficiency Factor EF Control Method Code Alphabetical Order) (Pounds/Year) (Net after all controls) See Instructions 2014 36 COPY of RECORD Date Submitted: 6/22/2015 10:05:45 As entered in AERO Facility Name: Triangle Brick Company—Merry Oaks Facility ID : 1900077 294 King Rd Permit: 06897 Moncure,NC 27559 County : Chatham DAQ Region :RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit)or K-2 Emission Source Group ID 2. Emission Source Description: Kiln 2—Natural gas/No. 2 fuel oil/No.6 fuel oil—fired brick tunnel kiln(14.5 tons per hour maximum brick production capacity,21.4 million Btu per hour maximum heat input rate)[2D.1109 Case by C 3. Operating Scenario ID/Description: OS— 18/Residual Oil and NG combustion—tertiary 4. SCC Number/Description: 30500331/Brick Manufacture—Curing Firing; Curing and Firing: Dual Fuel Fired Tunnel Kiln 5. Throughput/units in 2014: (e.g.production or fuel use): 6. Fuel Information (If fuel is used) Sulfur ro Ash Heat Content/o Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed in pennit) 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) in 0.1 feet) 1K-2 VERTICAL STACK 57.5 4 488 39.8 30008.49 ERP for kiln 2 37 Operating Scenario: OS— 18 Emission Source/Groupj[D:K-2 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% 25% gJoune--Aug. 25% Sept.—Nov. 25% 014 �arch—IV[ay 14 14 014 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2014 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission (NAAQS) Code Pollutants Method Code (Net after Factor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) 2014 CO CO 08 NOx NOx 08 TSP TSP 08 PM10 PM10 08 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 08 HAP/TAP AP CAS Emissions Estimation Control Emission Pollutants (In (see instructions) �P/TAPS Efficiency Factor EF Control Method Code Alphabetical Order) (Pounds/Year) (Net after all controls) See Instructions 2014 38 COPY of RECORD Date Submitted: 6/22/2015 10:05:45 As entered in AERO Facility Name: Triangle Brick Company—Merry Oaks Facility ID : 1900077 294 King Rd Permit: 06897 Moncure,NC 27559 County : Chatham DAQ Region :RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit)or K-3 Emission Source Group ID 2. Emission Source Description: Kiln 3—Natural gas/No.2 fuel oil/No. 6 fuel oil—fired brick tunnel kiln(29 tons per hour maximum brick production capacity,42.8 million Btu per hour maximum heat input rate) [21) .1109 Case by Cas 3. Operating Scenario ED/Description: OS—5/NG combustion—primary 4. SCC Number/Description: 30500331Brick Manufacture—Curing Firing;Curing and Firing: Dual Fuel Fired Tunnel Kiln 5. Throughputlunits in 2014: 133093 TON/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur ro Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional en fines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) in 0.1 feet) 1K-3 IVERTICAL STACK 75 1 5 450 51 60082.95 ERP for Kiln 3 39 Operating Scenario: OS—5 Emission Source/Group ID:K-3 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% arch—May 25% une—Aug. 25% Sept.—Nov. 25% 2014 014 �014 014 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emission Emissions— Estimation Control GHG CAS GHG Method Efficiency Emission Ef Control Pollutants Pollutants Code (Net after Factor (Tons/Year) (See all controls) Instructions 2014 Emission Criteria Emissions— Estimation Control Pollutant Criteria Method' Efficiency Emission (NAA Code Pollutants Code (Net after Factor Ef Control Pollutants (Tons/Year) (See all controls) Instructions 2014 CO CO 38.4 08 0.577 NOx NOx 8.38 08 0.126 TSP TSP 25.08 08 0.3769 PM10 PM10 25.08 08 0.3769 PM2.5 PM2.5 25.08 08 0.3769 S02 S02 4.17 08 0.0627 VOC VOC 3.78 08 0.0568 Emission Emissions Estimation Control HAP/TAP CAS Emission HAP/TAPS Method Efficiency EF Control Pollutants (In Alphabetical Order) (see instructions) (Pounds/Year) Code (Net after all Factor (See controls) Instructions 2014 Antimony Unlisted Compounds(Specify SBC—Other 8.49133 08 0.0000638 Component of SBC Arsenic Unlisted Compounds(Specify ASC—Other 3.04783 08 0.0000229 Component of ASC Benzene 71-43-2 385.9697 08 0.0029 Beryllium metal(unreacted) 7440-41-7 0.0559 08 4.2E-7 (Component of BEC Cadmium Metal(elemental unreacted, 7440-43-9 0.76662 08 0.00000576 Com onent of CDC Carbon disulfide 75-15-0 5.723 08 0.000043 40 Chlorine 7782-50-5 173.0209 08 0.0013 Chromium Unlisted Compounds CRC-Other 2.78164 08 0.0000209 (Specify Component of CRC Cobalt Unlisted Compound(Specify COC-Other 0.56831 08 0.00000427 Component of COC Di 2-eth lhex 1 hthalate EHP) 117-81-7 266.186 08 0.002 Dibu 1 hthalate 84-74-2 18.63302 08 0.00014 Dichlorobenzene 14- 106-46-7 6.38846 08 0.000048 Eth l benzene 100-41-4 5.85609 08 0.000044 Ethyl chloride chloroethane 75-00-3 75.86301 08 0.00057 Fluorides(sum of all fluoride gs+.Ds O 00'1' compounds) 16984-48-8 -5 . 08 .�� Formaldehyde 50-00-0 iT.-3;4-14 08 O.000 Z4v Hydrogen chloride(hydrochloric acid 7647-01-0 08 4--tTO / Hydrogen fluoride(hydrofluoric acid as G� 08 O.�3 mass of HF-Component of Fluorides 7664-39-3 Lead Unlisted Compounds(Specify and PBC-Other 19.96395 08 0.00015 Component of PBC Manganese Unlisted Compounds MNC-Other 11.25967 08 0.0000846 (Specify Component of MNC Mercury,vapor(Component of HGC 7439-97-6 1.33093 08 0.00001 Methyl chloride 74-87-3 89.17231 08 0.00067 Methyl.chloroform 71-55-6 0.62554 08 0.0000047 Methyl ethyl ketone 78-93-3 29.28046 08 0.00022 Methyl iodide 74-88-4 12.37765 08 0.000093 Methyl isobutyl.ketone 108-10-1 11.31291 08 0.000085 Naphthalene(Component of POM 91-20-3 8.65105 08 0.000065 Nickel metal(Component of NIC 7440-02-0 1.70359 08 0.0000128 Perchloroeth lene tetrachloroeth lene 127-18-4 0.37266 08 0.0000028 Phenol 108-95-2 11.446 08 0.000086 Selenium Compounds SEC 5.69638 08 0.0000428 Styrene 100-42-5 2.66186 08 0.00002 Toluene 108-88-3 21.29488 08 0.00016 X lene 1330-20-7 8.91723 08 0.000067 X lene o- 95-47-6 7.71939 08 0.000058 41 COPY of RECORD Date Submitted: 6/22/2015 10:05:45 As entered in AERO Facility Name: Triangle Brick Company—Merry Oaks Facility ID : 1900077 294 King Rd Permit: 06897 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ED(from permit)or K-3 Emission Source Group ID 2. Emission Source Description: Kiln 3—Natural gas/No.2 fuel oil/No. 6 fuel oil—fired brick tunnel kiln(29 tons per hour maximum brick production capacity,42.8 million Btu per hour maximum heat input rate) [213 .1109 Case by Cas 3. Operating Scenario W/Description: OS—6/Distillate and Natural gas combustion—secondary 4. SCC Number/Description: 30500312Brick Manufacture—Curing Firing; Curing and Firing: Oil—fired Tunnel Kilns 5. Throughput/units in 2014: 275 TON/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur °/o Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) in 0.1 feet) 1K-3 IVIERTICAL STACKI 75 5 450 51 60082.95 ERP for Kiln 3 42 n ' Operating Scenario: OS—6 Emission Source/Group ID:K-3 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 04 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an-Feb +Dec 250�o —May 250�o une—Aug. 25"�u �014 ept.—Nov. 25% 2 14 �arch 14 014 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emission Emissions— Estimation Control GHG CAS GHG Method Efficiency Emission Ef Control et after Factor Pollutants pollutants Code (N (Tons/Year) (See all controls) Instructions 2014 Emission Criteria Emissions Estimation Control Pollutant Criteria Method Efficiency Emission Po� Code Pollutants Code (Net after Factor Ef Control Pollutants (Tons/Year) (See all controls) Instructions 2014 CO CO 0.09 08 NOx NOx 0.05 08 TSP TSP 0.06 08 PM10 PM10 0.05 08 PM2.5 PM2.5 0.05 08 S02 S02 0.13 08 VOC VOC 0.01 08 Emission Emissions Estimation Control HAP/TAP CAS Emission HAP/TAPS Method Efficiency EF Control Pollutants (In Alphabetical Order) (see instructions) (Pounds/Year) Code (Net after all Factor (See controls) Instructions 2014 Antimony Metal—add to SBC 7440-36-0 0.01753 08 Arsenic Metal,elemental unreacted 7440-38-2 0.00835 08 (Component of ASC Benzene 71-43-2 0.79674 08 Beryllium metal(unreacted) 7440-41-7 0.00135 08 (Component of BEC Cadmium Metal(elemental unreacted, 7440-43-9 0.00698 08 Component of CDC) Carbon disulfide 75-15-0 0.01181 08 Chlorine 1 7782-50-5 1 0.35716 1 08 43 Chromium(VI)Non—Specific,Unlisted NSCR6—Other 0.00829 08 ,(Specify Component of NSCR6 CRC Chromium Unlisted Compounds CRC—Other 0.03399 08 (Specify Component of CRC Cobalt Unlisted Compound(Specify COC—Other 0.00117 08 Component of COC Di 2—eth lhex 1 hthalate ERP) 117-81-7 0.54948 08 Dibu 1 hthalate 84-74-2 0.03846 08 Dichlorobenzene 1 4— 106-46-7 0.01319 08 Eth lbenzene 100-41-4 0.01209 08 Ethyl chloride chloroethane 75-00-3 0.1566 08 Fluorides (sum of all fluoride 16984-48-8 123.0826 08 compounds) Formaldehyde 50-00-0 0.16718 08 Hydrogen chloride(hydrochloric acid 7647-01-0 46.70545 08 Hydrogen fluoride(hydrofluoric acid as 7664-39-3 76.92663 08 mass of HF—Component of Fluorides) Lead Unlisted Compounds(Specify and PBC—Other 0.04556 08 Component of PBC Manganese Unlisted Compounds MNC—Other 0.0301 08 (Specify Component of MNC Mercury,vapor(Component of HGC 7439-97-6 0.00422 08 Methyl chloride 74-87-3 0.18407 08 Methyl chloroform 71-55-6 0.00129 08 Methyl ethyl ketone 78-93-3 0.06044 08 Methyl iodide 74-88-4 0.02555 08 Methyl isobutyl ketone 108-10-1 0.02335 08 Naphthalene(Component of POMT 91-20-3 0.01786 08 Nickel metal(Component of NIC 7440-02-0 0.08711 08 Perchloroeth lene tetrachloroeth lene 127-18-4 0.00077 08 Phenol 108-95-2 0.02363 08 Polycyclic Organic Matter(Inc PAH, dioxins,etc.NC AP 42 historic POM 0.01149 08 amorphous lob Selenium Compounds SEC 0.01176 08 Styrene 100-42-5 0.00549 08 Toluene 108-88-3 0.04396 08 X lene 1330-20-7 0.03434 08 44 COPY of RECORD Date Submitted: 6/22/2015 10:05:45 As entered in AERO Facility Name: Triangle Brick Company—Merry Oaks Facility ID : 1900077 294 King Rd Permit: 06897 Moncure,NC 27559 County : Chatham DAQ Region : PRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit)or K-3 Emission Source Group ID 2. Emission Source Description: Kiln 3—Natural gas/No.2 fuel oil/No. 6 fuel oil—fired brick tunnel kiln(29 tons per hour maximum brick production capacity,42.8 million Btu per hour maximum heat input rate) [2D .1109 Case by Cas 3. Operating Scenario ED/Description: OS— 19/Residual Oil and NG combustion—tertiary 4. SCC Number/Description: 30500331Brick Manufacture—Curing Firing; Curing and Firing: Dual Fuel Fired Tunnel Kiln 5. Throughput/units in 2014: (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur /o Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) 9.Emission Release Point RP Information: Sources vented to more than one ERP use additional ntry fines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) in 0.1 feet) I K-3 IVERTICAL STACK 1 75 5 1 450 51 60082.95 ERP for Kiln 3 45 9 Operating Scenario: OS— 19 Emission Source/Group ID:K-3 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( `52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 250�o M 250�0. une—Aug. , 250�o �014 ept.—Nov. 25% 2014 �arch— ay 14 �014 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2014 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission o� Code Pollutants Method Code (Net afterFactor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) 2014 CO CO 08 NOx NOx 08 TSP TSP 08 PM10 PM10 08 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 08 Emission HAP/TAP Emissions Control CAS Estimation Emission Pollutants (In (see instructions) BIAP/TAPS Method Code Efficiency Factor EF Control Alphabetical Order) (Pounds/Year) See Instructions (Net after all controls) 2014 46 COPY of RECORD Date Submitted: 6/22/2015 10:05:45 As entered in AERO Facility Name: Triangle Brick Company—Merry Oaks Facility ID : 1900077 294 King Rd Permit: 06897 Moncure,NC 27559 County: Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit)or SD-1 Emission Source Group ID 2. Emission Source Description: Natural gas—fired rotary coatings dryer(0.3 million Btu per hour maximum heat input) [NSPS UUU] 3. Operating Scenario ED/Description: OS—20/Natural Gas Combustion 4. SCC Number/Description: 30500301Brick Manufacture—Dryer;Raw Material Drying 5. Throughput/units in 2014: 1184 TON/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur I ro Ash I Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter ft (F) (Feet/sec) (Acfm) Rectangle(L x W) in 0.1 feet) EP—FUG FUGITIVE(NO 1 72 Area= 1 ERP for Fugitive STACK) sources 47 Operating Scenario: OS—20 Emission Source/Group ID: SD-1 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 4 ) Days per Week ( 3 ) Weeks per Year ( 10 ) 11.Typical Start&End Times For Operating Scenario: Start: 800 End: 1200 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 00 50% F014 e—Aug. 50% Sept.—Nov. 0% 2014 �arch—N.Iay 14 014 13. Actual Emissions per Pollutant Listed : o Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor (Tons ear) See Instructions all controls 2014 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission Po�QS Code Pollutants Method Code (Net afterFactor Ef Control Pollutantss (Tons/Year) (See Instructions) all controls) 2014 CO CO 0 09 NOx NOx 0 09 TSP TSP 0.01 08 0.02 PM10 PM10 0.01 08 0.02 PM2.5 PM2.5 0.01 08 0.02 S02 S02 0 09 VOC VOC 0 09 HAP/TAP Emissions Emission Control CAS Estimation Efficient Emission Pollutants (In see instructions HAP/TAPS y EF Control ( ) Alphabetical Order) (Pounds/Year) Method Code (Net after all Factor See Instructions controls) 2014 Formaldehyde 50-00-0 0 09 48 Facility Total CY 2014 Emissions Summary { COPY of RECORD Date Submitted: 6/22/2015 10:05:45 As entered in AERO Facility Name: Triangle Brick Company—Merry Oaks j Facility ID : 1900077 294 King Rd Permit : 06897 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 Record Facility—Wide Totals From all Permitted and Non—Permitted Air Pollutant Emission Sources Green House Gases Pollutants(GHG) Actual Emissions Tons/Year Pollutant CAS 2014 2013 % Change Criteria Pollutants Actual Emissions Tons/Year Pollutant CAS 2014 2013 % Change CO CO 38.59 39.31 —1.831598% NOx NOx 8.54 8.6 —0.6976793% PM TSP TSP 32.53 32.06 1.465993% PM 10 PM 10 30.53 24.58 24.206675% PM2.5 PM2.5 30.53 24.5.8 24.206675% S02 I S02 4.3 4.27 0.70258105% VOC I VOC 4.36 4.66 —6.4377623% Hazardous Air Pollutants HAPS and/or Toxic Air Pollutants TAPS Actual Emissions Pounds/Year Pollutant I CAS 1 2014 2013 % Change Pollutant Grou :Antimon Compounds total mass, me elemental SB Group Sum:8.50886 Antimony Metal—add to SBC 7440-36-0 0.01753 Not reported N/A Antimony Unlisted Compounds(Specify SBC—Other 8.49133 8.69205 —2.3092346% Component of SBC Pollutant Group:Arsenic Compounds(total mass of elemental AS, arsine and all inorganic compounds) Group Sum:3.05664 Arsenic Metal,elemental unreacted 7440-38-2 0.00835 Not reported N/A (Component of ASC Arsenic Unlisted Compounds( Specify ASC—Other 3.04829 3.11987 —2.2943242% Component of ASC Pollutant Group:Beryllium compounds Total mass Group Sum:.05728 Beryllium Compound,Unlisted(Specify BEC—Other 3.0E-5 Not reported N/A Component of BEC Beryllium metal(unreacted)(Component 7440-41-7 0.05725 .05722 0.052428804% of BEC 49 Pollutant Grou :Cadmium compounds total mass inc elemental metal Group Sum:.77612 :Cadmium Metal(elemental unreacted, 7440-43-9 0.77612 .78474 -1.0984485% Component of CDC Pollutant Grou :Chromium VI Non-Specific Compounds,as Chrom VI (Component CRC Grou Sum* .01149 Chromium(VI)Non-Specific,Unlisted NSCR6-Other 0.01149 Not reported N/A (Specify Component of NSCR6 CRC Pollutant Group:Chromium-All/Total Inc Chromium I cate ories,metal and Others Group Sum:2.82712 Chromium(VI)Non-Specific,Unlisted NSCR6-Other 0.01149 Not reported N/A (Specify Component of NSCR6 CRC Chromium Unlisted Compounds(Specify CRC-Other 2.81563 2.8474 -1.1157544% Component of CRC Pollutant Grou :Cobalt compands Grou Sum:.56967 Cobalt Unlisted Compound(Specify COC-Other 0.56967 .58174 -2.07481% Component of COC Pollutant Grou :Lead and Lead compounds Group Sum:20.01065 Lead Unlisted Compounds Com onent of PBC(Specify and PBC-Other -F 20.01065 20.43585 -2.0806549% Pollutant Grou :Man anese compounds Grou Sum:11.29064 Manganese Unlisted Compounds(Specify MNC-Other 11.29064 11.52582 -2.0404613% Component of MNC ollutant Group:Mercury Compounds-all total mass,inc Hg Vapor Group Sum:1.33574 Mercury,vapor Com onent of HGC 1 7439-97-6 1 1.33574 1 1.36239 -1.9561263% Pollutant Grou :Nickel Compounds, sum total mass,inc elemental Group Sum:1.7955 Nickel metal(Component of NIC 7440-02-0 1.7955 1 1.74386 2.9612489% Pollutant Grou :Pol c clic Organic Matter 7 PAH Compound for NIF Group Sum:0 Benzo(a)pyrene(Component of POMTV POM7) 50-32-8 0.0 Not reported N/A ollutant Grou :Pol c clic Organic Matter(Specific Com ounds from OA PS for TV Group Sum:8.67031 Benzo(a)pyrene(Component of POMTV 50-32-8 0.0 Not reported N/A POM7 Naphthalene(Component of POMTV 91-20-3 8.67031 8.85554 -2.0916877% Acetaldehyde 75-07-0 3.0E-5 Not reported N/A Acrolein 107-02-8 4.0E-5 Not reported N/A Ammonia as NH3 7664-41-7 7.3184 Not reported N/A Benzene 71-43-2 386.77124 395.0931 -2.1063058% Carbon disulfide 75-15-0 5.73481 5.85828 -2.1076205% Chlorine 7782-50-5 173.37807 177.1107 -2.1075156% Di 2-eth lhex 1 hthalate DEHP 117-81-7 266.73547 272.478 -2.1075182% Dibu 1 hthalate 84-74-2 18.67148 19.07346 -2.107533% Dichlorobenzene , 1,4- 106-46-7 6.40165 6.53947 -2.107514% Ethyl benzene 100-41-4 5.86818 5.99452 -2.107598% Ethyl chloride chloroethane 75-00-3 76.01961 77.65623 -2.1075187% Fluorides sum of all fluoride compounds) 16984-48-8 59748.746 1008.1686 5826.464% Formaldehyde 50-00-0 17.50135 36.38069 -51.89385% Hexane n- 110-54-3 4.1166 Not reported N/A Hydrogen chloride(hydrochloric acid 7647-01-0 22672.516 1498.629 1412.8838% Hydrogen fluoride(hydrofluoric acid as 7664-39-3 37342.965 630.78657 5820.064% mass of HF-Component of Fluorides Methyl chloride 74-87-3 89.35638 91.28013 -2.1075253% Methyl chloroform 71-55-6 0.62683 .64032 -2.1067624% 50 Methyl ethyl ketone 78-93-3 29.3409 29.97258 —2.1075246% Methyl iodide 74-88-4 12.4032 12.67023 —2.1075368% Methyl isobutyl ketone 108-10-1 11.33626 11.58032 —2.1075454% Perchlordeth lene tetrachloroeth lene 127-18-4 0.37343 .38147 —2.1076314% Phenol 108-95-2 11.46963 11.71655 —2.107443% Polycyclic Organic Matter(Inc PAH, dioxins,etc.NC AP 42 historic amorphous POM 0.01149 Not reported N/A lob Selenium Compounds SEC 5.70819 5.83103 —2.1066592% Styrene 100-42-5 2.66735 2.72478 —2.1076941% Toluene 108-88-3 21.34662 21.79824 —2.071819% X lene 1330-20-7 8.95157 9.12801 —1.9329541% X lene,o— 95-47-6 7.71939 7.90186 —2.3092072% 51 COPY of RECORD Date Submitted: 6/22/2015 10:05:45 As entered in AERO Facility Name: Triangle Brick Company—Merry Oaks Facility ID : 1900077 294 King Rd Permit: 06897 Moncure,NC 27559 County : Chatham DAQ Region : RRO Comments From Facility: 6/19/2015—Operating Scenario Comments OS OS5 :Uncontrolled emission factor for Hydrogen Fluoride and Hydrogen Chloride based on source test completed August 2006.DLA was operated a few days each month to maintain it,but the associated reduction is not accounted for in these calculations. 6/19/2015—Operating Scenario Comments OS OS6 : Uncontrolled emission factor for Hydrogen Fluoride and Hydrogen Chloride based on source test completed August 2006. DLA was operated a few days each month to maintain it,but the associated reduction is not accounted for in these calculations. 6/19/2015—Operating Scenario Comments OS OS21 : Standing emissions only.No throughput for the reporting year. (Entered 0.01 for the throughput because AERO does not allow inputs of 0 throughput.) 6/12/2015—Operating Scenario Comments OS OS13 : VOC emissions are working and breathing losses OS OS13 6/12/2015—Operating Scenario Comments OS OS 14 : VOC emissions are working and breathing losses 52 I� SUPPORTING EMISSION CALCULATIONS TRIANGLE BRICK COMPANY-MERRY OAKS Table A-1 Calculation of Actual 2014 Air Emissions From Brick Tunnel Kiln#1 (Source I.D.-K-1) Triangle Brick Company Merry Oaks,North Carolina Production Data Tons of Fired Brick Produced I 0 tons Cubic Feet Natural Gas Combusted 1 2287 000 Gallons Distillate Oil 2-1-led0 .lions Gallons Residual Oil Combusted 0 .Ions Tons Brick Fired With Natural Gas 0 tons Tons Brick Fired With Distillate Oil I 0 tons Tons Brick Fired With Residual Oil I 0 tons Primary Operating Scenario S...ndary Operating Scenario Tertiary Operating Scenario Emissions Summary NC TAP 8/or Cla Firin Natural Gas ClayFiringDistillate 011 Distillate Fuel Combustion Total ClayFiringResidual Oil Residual Fuel Combustion Total Pollutant CAS Number HAP Emission 1 Actual Emission Actual Emission Actual O er.Scan. Emission Actual Emission Actual O er.Scan. Total 2014 Total 2014 Factor Emission Rate Factor Emission Rate Factor Emission Rate Emissions Factor Emission Rate Factor Emission Rate Emissions Emissions Emissions Ibstton (Ib Ibsttan Ib. r (tu/1000gallon) Ibs/yr) (Ib r) (ibs7ton) (Ibs r (I1,/1 D00gallon) (ib ) (Ibe r) (lb.) (tons) TSP° Neither 0.13 0.00 0.13 0.00 2.0 0.00 0.00 0.13 0.00 2205 0,00 0.00 0.00 0.00 PM-10° Neither 0.13 0.00 0.13 0.00 1.1 0.00 0.00 0.13 0.00 19.6 0.00 0.00 0.00 0.00 PM-2.5 Neither 0.13 0.00 0.13 0.00 1.1 0.00 0.00 0.13 0.00 1946 0.00 0.00 0.00 0.00 S02 Neither 0.0627 0.00 0.0627 0.00 71.0 0.00 0.00 0,0627 0.00 329.7 0.00 0.00 0.00 0.00 NO. Neither 0.126 0.00 0.126 0.00 20.0 0.00 0.00 0.126 0.00 1 55.0 0.00 0.00 0.00 0.00 Co Neither 0.577 0.00 0.577 0.00 5.0 0.00 0.00 0.577 0.00 5.0 0.01) 0.00 0.00 0.00 VOC Neither 0.0568 0.00 0.0568 0.00 0.2 0.00 0.00 0.0568 0.00 0.3 0.00 0.00 0.00 0.00 1,1,1 Trichloroethane 71-55-6 TAP/HAP 4.70E-06 0.00 4.70E-06 0,00 N/A 0.00 0.00 4.70E-06 0.00 N/A 0.00 0.00 0.00 0.00 1A Dichlorobenzene 106-46-7 TAP/HAP 4.80E-05 0.00 4.80E-05 0.00 N/A 0.00 0.00 4.80E-05 0.00 N/A 0.00 0.00 0.00 0.00 2-Butanone MEK 78-93-3 TAP/HAP 2.20E-04 0.00 2.20E-04 0.00 N/A 0.00 0.00 2.20E-04 0.00 NIA 0.00 0.00 0.00 0.00 2-Hexan me MIRK 59148-6 TAP/HAP 8.50E-05 0.00 8.50E-05 0.00 N/A 0.00 0.00 8.50E-05 0.00 NIA 0.00 0.00 0.00 0.00 Acetone 67-04-1 Neither 1.70E-03 0.00 1.70E-03 0.00 N/A 0.00 0.00 1.70E-03 0.00 NIA 0.00 0.00 0.00 0.00 An6mon :.9Gmer O HAP 6.38E-05 0.00 6.78E-05 0.00 NIA 0.00 0.00 6.38E-05 0.00 5.25E-03 0.00 0.00 0.00 0.00 Arsenic ASC Other TAP/HAP 2.29E-05 0.00 2.29E-05 0.00 5.92E-04 0.00 0.00 2.29E-05 0.00 1.32E-03 0.00 0.00 0.00 0.00 Benzene 71-43-2 TAP/HAP 2.90E-03 0.00 2.90E-03 0.00 N/A 0.00 0.00 2.90E-03 0.00 2.14E-04 0.00 0.00 0.00 0.00 Benzo a rene POM PO4 TAP N/A 0.00 N/A 0.00 3.30E-03 0.00 0.00 N/A 0.00 1.20E-03 0.00 0.00 0.00 0.00 Be Ilium 7440-41-7 TAP/HAP 4.27E-07 0.00 4.27E-07 0.00 3.53E-04 0.00 0.00 4.27E-07 0.00 2.78E-05 0.00 0.00 0.00 0.00 Bis 2-eth Ihex Phthalate 117-81-7 HAP 2.00E-03 0.00 2.00E-03 0.00 NIA 0.00 0.00 2.00E-03 0.00 N/A 0.00 0.00 0.00 0.00 Bu Iben I hthalate 85-68-7 Neither 1.80E-05 0.00 1.80E-05 0.00 N/A 0.00 0.00 1.80E-05 0.00 NIA 0.00 0.00 0.00 0.00 Cadmium 7440-43-9 TAP/HAP 5.76E-06 0.00 5.76E-06 0.00 1.55E-03 0.00 0.00 5.76E-06 0.00 3.98E-04 0.00 0.00 0.00 0.00 Carbon Disulfide 1 75-15-0 1 TAP/HAP 4.30E-05 0.00 4.30E-05 0.00 N/A 0.00 O.oD 4.30E-05 0.00 N/A 0.00 0.00 0.00 0.00 Chlorine 7782-50-5 1 TAP/HAP 1.30E-03 0.00 1.30E-03 0.00 NIA 0.00 0.00 1.30E-03 0.00 NIA 0.00 0.00 0.00 0.00 Chloroethane 75-00-J HAP 5.70E-04 0.00 5.70E-04 0.00 N/A 0.00 0.00 5.70E-04 0.00 N/A 0.00 0.00 0.00 0.00 Chloromethane 74-87-J HAP 6.70E-04 0.00 6.7DE-04 0.00 N/A 0.00 0.00 6.70E-04 0.00 N/A 0.00 0.00 0.00 0.00 Chrome VI PSCR6-Othm TAP/HAP N/A 0.00 NIA 0.00 2.38E-03 0.00 0.00 N/A 0.00 2.48E-04 0.00 0.00 0.00 0.00 Chromium CRC-Other HAP 2.09E-05 0.00 2.09E-OS 0.00 8.11E-03 0.00 0.00 2.09E-OS 0.00 8.45E-04 0.00 0.00 0.00 0.00 1 of 2 Table A-1 Calculation of Actual 2014 Air Emissions From Brick Tunnel Kiln#1 (Source I.D.-K-1) Triangle Brick Company Merry Oaks,North Carolina Production Data Tons of Fired Brick Produced I 0 tons Cubic Feet Natural Gas Combusted 2287000 Gallons Distillate Oil Combusted 0 allons Gallons Residual Oil Combusted 0 .Ions Tons Brick Fired With Natural Gas 0 tons Tons Brick Fired With Distillate Oil 0 tons Tons Brick Fired With Residual Oil 0 tans Primary Operating Scenario Secondsry Operating Scenario Tertiary Operating Scenario Emissions Summary NC TAP 8/or Clamisio Firin Natural Gas ClayFiringDistillate Oil Distillate Fuel Combustion Total ClayFiringResidual 01I Residual Fuel Combustion Total Pollutant CAS Number HAP Esn Actual Emission Actual Emission Actual O er.Scan. Emission Actual Emission Actual Op" Seen. Total 2014 Total 2014 Factor Emission Rate Factor Emission Rate Factor Emission Rate Emissions Factor Emission Rate Factor Emission Rate Emissions Emissions Emissions (Ibs/ton) (lb,,) (lbsthm) (Ibs/yr) (11,11000 gallon) (lbs/yr) Ib r Ibstton) (Ibs/r y) (16/1000gallon) Qbs ) Ibs r (lb,) (tons) Cobalt COC-Other HAP 4.27E-06 0.00 4.27E-06 0.00 N/A 0.00 0.00 4.27E-06 0.00 6.02E-03 0.00 0.00 0.00 0.00 Di Butyl Phthalate 84-74.2 HAP 1.40E-04 0.00 1.40E-04 0.00 WA 0.00 0.00 1.40E-04 0.00 WA 0.00 0.00 0.00 0.00 Dieth hthalate 84-66.2 Neither 2.40E-04 0.00 2.40E-04 0.00 WA 0.00 0.00 2.40E-04 0.00 WA 0.00 0.00 0.00 0.00 EthylBenzene 100414 HAP 4.40E-05 0.00 4.40E-05 0.00 WA 0.00 0.00 4.40E-05 0.00 6.36E-05 0.00 0.00 0.00 0.00 Formaldeh de 50-00-0 TAP/HAP WA 0.00 WA 0.00 4.80E-02 0.00 0.00 WA 0.00 425E-02 0.00 0.00 0.00 0.00 Hydrogen Chloride 7647-01-0 TAP/HAP 1.70E-01 0.00 1.70E-01 0.00 WA 0.00 0.00 1.70E-01 0.00 WA 0.00 0.00 No 0.00 Hydrogen Fluoride 7664-39-3 TAP/HAP 2.80E-01 0.00 2.80E-01 0.00 WA 0.00 0.00 2.80E-01 0.00 WA 0.00 0.00 0.00 0.00 lodomethane 74-884 HAP 9.30E-05 0.00 9.30E-05 0.00 N/A 0.00 0.00 9.30E-05 0.00 WA 0.00 0.00 0.00 0.00 Lead PSC-Other' HAP 1.50E-04 0.00 1.50E-04 0.00 125E-03 0.00 0.00 1.50E-04 0.00 1.51E-03 0.00 0.00 0.00 0.00 Manganese MNC-Other TAP/HAP 8.46E-05 0.00 8.46E-05 0.00 1.97E-03 0.00 0.00 8.46E-05 0.00 3.00E-03 0.00 0.00 0.00 0.00 Mercury' 7439-976 TAP/HAP 1.00E-05 0.00 1.00E-05 DAG 423E-04 0.00 o.0o 1.00E-05 0.00 1.13E-04 0.00 0.00 0.00 0.00 Na hthalene' 91-20-3 HAP 6.50E-05 0.00 6.50E-05 0.00 WA 0.00 0.00 6.50E-05 0.00 1.13E-03 0.D0 0.00 0,00 0.00 Nickel- 7440-02-0 TAP/HAP 1.28E-05 0.00 128E-05 0.00 2.40E-02 0.00 0.00 128E-05 0.00 8.45E-02 0.00 0.00 0.00 0.00 Phenol 108-95-2 TAP/HAP 8.60E-05 0.00 8.60E-05 0.00 WA 0.00 0.00 8.60E-05 0.00 WA 0.00 0.00 0.00 0.00 Selenium' SEC HAP 4.28E-05 020 4.28E-05 0.00 WA 0.00 0.00 4.28E-05 0.00 6.83E-04 0.00 0.00 0.00 0.00 Styr.na2 10042-5 TAP/HAP 2.00E-05 0.00 2.00E-05 0.00 WA 0.00 0.00 2.00E-05 0.00�NtA 0.00 0.00 0.00 0.00 Tetrachloroet7 127-184 TAP/HAP 2.80E-06 0.00 2.80E-06 0.00 WA 0.00 0.00 2.80E-06 0.000.00 0.00 0.00 0.00 Toluene 108-08-3 TAP/HAP 1.60E-04 0.00 1.60E-04 0.00 WA 0.00 0.00 1.60E-04 0.00 0.00 0.00 0.00 0.00 Total Fluorides 169844641 TAP 4.48E-01 0.00 4.48E-01 0.00 WA 0.00 0.00 4.48E-01 0.00 0.00 0.00E.00 0.00 0.00 Xylene 1330-20-7 TAP/HAP 1.25E-04 0.00 125E-04 0.00 N/A 0.00 0.00 1.25E-04 0.00 1.09E-01 0.00 0.00 0.00 0.00 1. Emission factor based on USEPA/Brick Association of North Carolina sponsored source test completed at Triangle Brick Company's Merry Oaks,North Carolina facility. 1a.Emission factor for TSP based on Stack Test dated August 2006.PM-10 set equal to TSP due to AERO limitation. 2. Emission factors obtained from AP42 Section 11.3"Brick and Structural Clay Products",Final report,August 1997. 3. Uncontrolled emission factor for Hydrogen Fluoride and Hydrogen Chloride based on source test completed August 2006.DLA was operated a few days each month to maintain it,but the associated reduction is not accounted for in these calculations. 4. Fuel combustion emission factors obtained from AP42 Section 1.3"Fuel Oil Combustion"and NCDEM guidance. - 5. Heat input rating assumed to be 140,000 Btu/gallon for No.2 fuel oil and 150,000 Btu/gal for No.6 fuel oil. 6. Sulfur content of No.2 fuel oil assumed to be 0.51. 7. Sulfur content of No.6 fuel oil assumed to be 2A%. 8. Emission factor for Total Fluorides is(1.6)x(Hydrogen Fluoride emission factor). 2 of Table A-2 Calculation of Actual 2014 Air Emissions From Brick Tunnel Kiln k2 (Source I.D.-K-2) Triangle Brick Company Merry Oaks,North Carolina Production Data Tons of Fired Brick Produced 0 tons Cubic Feet Natural Gas Combusted 0 it Gallons Distillate Oil Combusted 0 allons Gallons Residual Oil Combusted 0 g.11ons Tons Brick Fired Wth Natural Gas 0 tons Tons Brick Fired With Distillate Oil 0 tons Tons Brick Fired VVdh Residual Oil 1 0 tons Primary Operafing Scenario Secondary O era0n Scenario Tertiary Operating Scenario Emissions Summary NC TAP&/or Cie Firin Nat.Gas ClayFidn Nat.Gas Distillate Fuel Combustion Total ClayFiringNat.Gas Residual Fuel Combustion" Total Pollutant CAS Number HAP Emission I Actual Emission Actual Emission Actual O er.Scen. Emission Actual Emission Actual O er.Scen. Total 2014 Total 2014 Factor Emission Rate Factor Emission Rate Factor Emission Rate Emissions Factor Emission Rate Factor Emission Rate Emissions Emissions Emissions ohm s r n s r / O a on s q anon sl r b/ O a on s r s r (lbs) ((tons) TSP Neither 0.13 0.00 0.13 0.00 2.0 0.00 0.00 0.13 0.00 22.5 0.00 0.00 0.00 0.00 PM-10' Neither 0.13 0.00 D.13 0.00 1.1 0.00 D.00 0.13 0.00 19S 0.00 0.00 0.00 0.00 PM-2.5 Neither 0.13 0.00 0.13 0.00 1.1 0.00 O.Oo 0.13 0.00 19.6 0.00 0.00 D.OD 0.00 S02 Neither 0.0627 0.00 0.0627 0.00 71.0 0.00 0.00 0.0627 0.00 329.7 0.00 0.00 0.00 0.00 NO.' Neither 0.126 0.00 0.126 0.00 20.0 0.00 0.00 0.126 0.00 55.0 0.00 0.00 0.00 0.00 CO Neither 0.577 0.00 0.577 0.00 5.0 0.00 0.00 0.577 0.00 1 5.0 0.00 0.00 0.00 0.00 VOC Neither 0.0568 0.00 0.0568 0.00 0.2 0.00 0.00 0.0568 0.00 0.3 0.00 0.00 0.00 0.00 1,11 Trichioroethane 71-55-6 TAP/HAP 4.70E-06 0.00 4.70E-06 0.00 NIA 0.00 0.00 4.70E-06 0.00 N/A 0.00 0.00E+00 0.00 0.00 4 1, Dichlorobenzene 106-46-7 TAP/HAP 4.80E-05 0.00 4.80E-05 0.00 N/A 0.00 0.00 4.80E-05 0.00 NIA 0.00 0.00E+00 0.00 0.00 2-Butanone MEK 78-93-3 TAP/HAP 220E-04 0.00 2.20E-04 0.00 N/A 0.00 0.00 2.20E-04 0.00 N/A 0.00 0.00E+00 0.00 0.00 2-Hexanone MIRK 591-7M TAP/HAP 8.50E-05 0.00 8.50E-05 ciao N/A 0.00 0.00 8.50E-05 0.00 N/A 0.00 O.00E+00 O.OD O.DO Acetone 67-04-1 Neither 1.70E-03 0.00 1.70E-03 0.00 N/A 0.00 0.00 1.70E-03 0.00 N/A 0.00 O.00E+00 0.o0 0.00 Antimon ssc-Other HAP 6.38E-05 0.00 6.38E-05 0.00 N/A 0.00 0.00 6.38E-05 0.00 5.25E-03 0.00 0.00E+00 0.00 0.00 Arsenic CSC-Other TAP/HAP 2.29E-05 0.00 2.29E-05 0.00 5.92E-04 0.00 0.00 2.29E-05 0.00 1.32E-03 0.00 0.00E+00 0.00 0.00 Benzene 71-43-2 TAP/HAP 2.90E-03 0.00 2.90E-03 0.00 N/A 0.00 0.00 2.90E-03 0.00 2.14E-04 0.00 O.00E+00 0.00 0.00 Be a rene POM POM TAP N/A 0.00 NIA 0.00 3.30E-03 0.00 0.00 N/A 0.00 1.20E-03 0.00 O.00E+00 0.00 0.00 Be Ilium 744--41-7 TAP/HAP 4.27E-07 0.00 4.27E-07 0.00 3.53E-04 0.00 0.00 4.27E-07 0.00 2.78E-05 0.00 0.00E+00 0.00 0.00 Bis 2-eth Ihex Phthalate 117-81-7 HAP 2.00E-03 0.00 2.00E-03 0.00 N/A 0.00 0.00 2.00E-03 0.00 N/A 0.00 0.00E+00 0.00 0.00 Bu Iben I hthalate 85-68-7 Neither 1.80E-05 0.00 1.80E-05 ciao N/A 0.00 0.00 1.80E-05 0.00 N/A 0.00 O.00E+00 0.00 0.00 Cadmium 7440-43-9 TAP/HAP 5.76E-06 0.00 5.76E-06 0.00 1.55E-03 0.00 O.00 5.76E-06 0.00 3.98E-04 0.00 0.00E+00 0.00 0.00 Carbon Disulfide 75-15-0 TAP/HAP 4.10E-05 0.00 4.30E-05 0.00 N/A 0.00 0.00 4.30E-05 0.00 N/A 0.00 0.00E+00 0.00 O.DO Chlorine 7782-50-5 TAP/HAP 1.30E-03 0.00 1.30E-03 0.00 NIA 0.00 D.Oo 1.30E-03 0.00 N/A 0.00 0.00E+00 0.00 0.00 Chloroethane 75-01-3 HAP 5.70E-04 0.00 5.70E-04 0.00 NIA 0.00 0.00 5.70E-04 0.00 N/A 0.00 0.00E+00 0.00 O.OII Chl-methane 74-87-3 HAP 6.70E-04 0.00 6.70E-04 O.OD N/A 0.00 0.00 6.70E-04 0.00 N/A 0.00 0.00E+00 0.00 0.00 Chrome Vl NSCR6-011- TAP/HAP N/A 0.00 N/A 0.00 2.38E-03 0.00 0.00 N/A 0.00 2.48E-04 0.00 0.0DE+00 0.00 0.00 Chromium CRG-Ot1i:i HAP 2.09E-05 0.00 2.09E-OS 0.00 8.11E-03 0.00 0.00 2.09E-OS 0.00 8.45E-04 0.00 0.00E+00 0.00 c.00 1 of 2 Table A-2 Calculation of Actual 2014 Air Emissions From Brick Tunnel Kiln#2 (Source I.D.-K-2) Triangle Brick Company Merry Oaks,North Carolina Production Data Tons of Fired Brick Produceddallon:s Cubic Feet Natural Gas Combusted Gallons Distillate Oil CombustedGallons Residual Oil CombustedTons Brick Fired With Natural GasTons Brick Fired WM Distillate OilTons Brick Fired With Residual Oil "'in., rima Ciperafing Scenario Seconds O"ratio Scenario TertiaryOperating Scenario missions Summary NC TAP Wor Cla FiringNat.Gas ClayFiringNat.Gas Distillate Fuel Combustion Total Cla Firin Nat.Gas Residual Fuel Combustion Total Pollutant CAS Number HAP Emission Actual Emission Actual Emission Actual O er.Scen. Emission Actual Emission Actual O er.Seen. Total 2014 Total 2014 Factor Emission Rate Factor Emission Rate Factor Emission Rate Emissions Factor Emission Rate Factor Emission Rate Emissions Emissions Emissions (Ibs/ton (bsfyr) ( ston bs r @/1000 allon) (Ibs/yr) bs/ton) 1 s/r (Ib/000 a an) (Ibs s r ( s tons) Cobalt C040thc, HAP 4.27E-06 0.00 4.27E-06 0.00 N/A 0.00 0.00 4.27E-06 0.00 6.02E-03 0.00 0.00E+00 O.ou 0.00 Di Butyl Phthalate 84-74-2 HAP 1.40E-04 0.00 1.40E-04 0.00 WA 0.00 0.00 1.40E-04 0.00 WA 0.00 0.00E+00 0.00 0.00 Dieth 1 hthalate 84-W2 Neither 2.40E-04 0.00 2.40E-04 0.00 WA 0.00 0.00 2.40E-04 0.00 WA 0.00 O.oOE+00 0.00 0.00 Ethyl Benzene 100414 HAP 4.40E-05 0.00 4,40E-05 0.00 WA 0.00 0.00 4.40E-05 0.00 6.36E-05 0.00 0.00E+00 0.00 0.00 Formaldeh de 50-00-0 TAP/HAP WA 0.00 WA 0.00 4.80E-02 0.00 0.00 WA 0.00 4.25E-02 0.00 0.00E+00 0.00 0.00 H dro en Chloride 7647-014 TAP/HAP 1.70E-01 0.00 1.70E-01 0.00 WA 0.00 0.00 1.70E-01 0.00 WA N.0.0 0.00E+00 0.00 0.00 Hydrogen Fluoride 7664-39-3 TAP/HAP 2.80E-01 0.00 2.80E-01 0.00 WA 0.00 0.00 2.80E-01 0.00 WA O.00E+00 0.00 0.00 lodomethane 744" HAP 9.30E-05 0.00 9.30E-05 0.00 WA 0.00 0.00 9.30E-05 0.00 WA 0.00E+00 0.00 0.00 Lead PSC-Other' HAP 1.50E-04 0.00 1.50E-04 0.00 125E-03 0.00 0.00 1.50E-04 0.00 1.51E-030.00E+00 0.00 0.00 Manganese' MNC-Other TAP/HAP 8.46E-05 0.00 8.46E-05 0.00 1.97E-03 0.00 0.00 8.46E-05 0.00 3.00E-03O.00E+00 0.00 0.00 Mercury7439-97-0 TAP/HAP 1.00E-05 0.00 1.00E-05 0.00 423E-04 0.00 0.00 1.00E-05 0.00 1.13E-040.00E+00 0.00 0.00 Naphthalene' 91-20-3 HAP 6.50E-05 0.00 6.50E-05 0.00 WA 0.00 0.00 6.50E-05 0.00 1.13E-030.00E+00 0.00 0.00 Nickel 7440-02-0 TAP/HAP 1.28E-05 0.00 1.28E-05 0.00 2.40E-02 0.00 0.00 128E-05 0.00 8.45E-02O.00E+00 0.00 0.00 Phenol 108-05-2 TAP/HAP 8.60E-05 0.00 8.60E-05 0.00 WA 0.00 0.00 8.60E-05 0.00 WA 0.00E+00 0.00 0.00 Selenium SEC HAP 4.28E-05 0.00 4.28E-05 0.00 WA 0.00 0.00 4.28E-05 0.00 6.83E-04 0.00 0.00E+00 0.00 0.00 S rene 100-42-5 TAP/HAP 2.00E-05 0.00 2.00E-05 0.00 WA 0.00 0.00 2.00E-05 0.00 WA 0.00 0.00E+00 0.00 0.00 Tetrachloroethene 127-18-4 TAP/HAP 2.80E-06 0.00 2.80E-06 0.00 WA 0.00 0.00 2.80E-06 0.00 WA 0.00 0.00E+00 0.00 0.00 Toluene 108-88-3 TAP/HAP 1.60E-04 0.00 1.60E-04 0.00 WA 0.00 0.00 1.60E-04 0.00 6.20E-03 0.00 0.00E+00 0.00 NO Total Fluorides 1 16984-488 TAP I 4.48E-01 0.00 4.48E-01 0.00 WA 0.00 0.00 4.48E-01 0.00 WA 0.00 O.OgE+00 0.00 1 0.00 %ylene 1330-20-7 TAP/HAP I 1.25E-04 0.00 1.25E-04 0.00 WA 0.00 0.00 125E-04 0.00 1.09E-04 0.00 0.00E+00 0.00 1 0.00 1. Emission factor based on USEPA/Bdck Auociation of North Carolina sponsored source test completed at Triangle Brick Company's Merry Oaks,North Carolina facility. 1a.Emission factor for TSP based on Stack Test dated August 2006.PM-10 set equal to TSP due to AERO limitation.. 2. Emission factors obtained from AP42 Section 11.3"Brick and Structural Clay Products",Final report,August 1997. 3. Uncontrolled emission factor for Hydrogen Fluoride and Hydrogen Chloride based on source test completed August 2006.DIA was operated a few days each month to maintain it,but the associated reduction is not accounted for in these calculations. 4. Fuel combustion emission factors obtained from AP42 Section 1.3"Fuel Oil Combustion"and NCDEM guidance. 5. Heat input rating assumed to be 140,000 Btu/gallon for W.2 fuel oil and 150,000 Btu/gal for No.6 fuel oll. 6. Sulfur content of No.2 fuel oil assumed to be 0.5%. 7. Sulfur content of No.6 Kiel oil assumed to be 2.1 0. 8. Emission factor for Total Fluorides is(1.6)z(Hydrogen Fluoride emission factor). 2 of Table A-3 Calculation of Actual 2014 Air Emissions From Brick Tunnel Kiln#3 (Source I.D.-K-3) Triangle Brick Company Merry Oaks,North Carolina Production Data Tons of Fired Brick Produced I 133 368 tons Cubic Feet Natural Gas Combusted 229 341,000 Gallons Distillate Oil Combusted 3,483 gallons Gallons Residual Oil Combusted 0gallons Tons Brick Fired With Natural Gas 133093 tons Tons Brick Fired WM Distillate Oil 275 tons Tons Brick Fired Wth Residual Oil 1 0 tons Primary Operating Scenario Second Operating Scenaro Tertiary Operating Operabng Scenario Emissions Summary NC TAP Wor Clav Firina i Net.Gas Clay Firing Not.Gas Distillate Fuel Combustion Total ClaV Firing Nat,Gas Residual Fuel Combustion Total Pollutant CAS Number HAP Emission Actual Emission Actual Emission Actual O er.Scan. Emission Actual Emission Actual O er.Scen. Total 2014 Total 2014 Factor Emission Rate Factor Emission Rate Factor Emission Rate Emissions Factor Emission Rate Factor Emission Rate Emissions Emissions Emissions Iba/ton Ibs r Ibs/ton) (lbs r) (lb/1000gallon) (Ibs/yr) (ibs r Ibsrt- Iba r Ib/1000 all.. Qbs/yr Iba r) (Ibs) (tons) TSP Neither 0.3769 50,156.28 0.3796 104.29 2.0 6.97 111.26 D.3796 0.00 22.5 0.00 0.00 50.267.53 25.13 PM-10' Neither 0.3769 50,156.28 0.3796 104.29 1.1 3.76 108.05 0.3796 0.00 19.6 0.00 0.00 50.264.33 25.13 PM-2.5 Neither 0.3769 50,156.28 0.3796 104.29 1.1 3.76 108.05 0.3796 0.00 19.6 0.00 0.00 50,264.33 25.13 S02 Neither 0.0627 8,344.95 0.0627 17.23 71.0 247.29 264.52 0.0627 0.00 329.7 0.00 0.00 8,609.47 4.30 NO.' Neither 0.126 16,769.75 0.126 34.62 20.0 69.66 104.28 0.126 0.00 55.0 0.00 0.00 16,874.03 8.44 CO Neither 0.577 76,794.81 0.577 158.52 5.0 17.42 175.94 0.577 0.00 5.0 0.00 0.00 76,970.75 38.49 VOG Neither 0.0568 7,559.70 0.0568 15.61 0.2 0.70 16.3D 0.0568 0.00 0.3 0.00 0.00 7,576.00 3.79 1,1,1 Trichloroethane 71-55-6 TAP/HAP 4.70E-06 0.63 4.70E-06 0.00 WA 0.00 0.00129 4.70E-06 0.00 N/A 0.00 0.00 0.63 0.00 1.4 Dichlorobenzene 10646-7 TAP/HAP 4.80E-05 6.39 4.80E-05 0.01 N/A 0.00 0.01319 4.80E-05 0.00 N/A 0.00 0.00 6.40 0.00 2-Butanone MEK 78-93-3 TAP/HAP 2.20E-04 29.28 2.20E-04 0.06 WA 0.00 0.06044 2.20E-04 0.00 WA 0.00 0.00 29.34 0.01 2-Hexanone MIBKT 591-78-6 TAP/HAP 8.50E-05 11.31 8.50E-05 0.02 WA 0.00 0.02335 8.50E-05 0.00 N/A 0.00 0.00 11.34 0.01 Acetone 67-64-1 Neither 1.70E-03 226.26 1.70E-03 0.47 WA 0.00 0.46705 1.70E-03 0.00 N/A 0.00 0.00 226.73 0.11 AnOmon SBC-Omer HAP 6.38E-05 8.49 6.38E-05 0.02 N/A 0.00 0.01753 6.38E-05 0.00 5.25E-03 0.00 0.00 8.51 0.00 Arsenic ASC-Other TAP/HAP 2.29E-05 3.05 2.29E-05 0.01 5.92E-04 0.00 0.00835 2.29E-05 0.00 1.32E-03 0.00 0.00 3.06 0.00 Benzene 7143-2 TAP/HAP 2.90E-03 385.97 2.90E-03 0.80 N/A 0.00 0.79674 2.90E-03 0.00 2.14E-04 0.00 0.00 366.77 0.19 Benz.a rene POM POM TAP N/A 0.00 WA 0.00 3.30E-03 0.01 0.01149 N/A 0.00 1.20E-03 0.00 0.00 0.01 0.00 Be lium 7440-41-7 TAP/HAP 4.27E-07 0.06 4.27E-07 0.00 3.53E-04 0.00 0.00135 4.27E-07 0.00 2.78E-05 0.00 0.00 0.06 0.00 Bis -ethylheqQ Phthalate 117-81-7 HAP 2.00E-03 266.19 2.00E-03 0.55 N/A 0.00 0.54948 2.00E-03 0.00 WA 0.00 0.00 266.74 0.13 Bu en hthalate 85-68-7 Neither 1.80E-05 2.40 1.80E-05 0.00 WA 0.00 0600495 1.80E-05 0.00 WA 0.00 0.00 2.40 0.00 Cadmium 7440-43-9 TAP/HAP 5.76E-06 0.77 5.76E-06 0.00 1.55E-03 0.01 0.00698 5.76E-06 0.00 3.98E-04 0.00 0.00 0.77 0.00 Carbon Disulfide 75-15-0 TAP/HAP 4.10E-05 5.72 4.30E-05 0.01 WA 0.00 0.01181 4.30E-05 0.00 WA 0.00 0.00 5.73 0.00 Chlorine 7782505 TAP/HAP 1.30E-03 173.02 1.30E-03 0.36 N/A 0.00 0.35716 1.30E-03 0.00 N/A 0.00 0,00 173.38 0.09 Chloroethane 75-00-3 HAP 5.70E-04 75.86 5.70E-04 0.16 N/A 0.00 0.15660 5.70E-04 0.00 N/A 0.00 0.00 76.02 0.04 Chloromethane 7457-3 HAP 6.70E-04 89.17 6.70E-04 0.18 N/A 0.00 0.18407 6.70E-04 0.00 N/A 0.00 0.00 89.36 0.04 Chrome VI NSCR6-Othef TAP/HAP WA 0.00 N/A 0.00 2.38E-03 0.01 O.0 a29 N/A 0.00 2.48E-04 0.00 0.00 0.01 0.00 Chromium CP.C-Oth,eI HAP 2.09E-OS 2.78 2.09E-05 0.01 8.11E-03 0.03 0.03399 2.09E-05 0.00 8.45E-04 0.00 0.00 2A2 0.00 1 of 2 Table A-3 Calculation of Actual 2014 Air Emissions From Brick Tunnel Kiln#3 (Source I.D.-K-3) Triangle Brick Company Merry Oaks,North Carolina Production Data Tons of Fired Brick Produced 131368 tons Cubic Feet Natural Gas Combusted 229 341,000 ip Gallons Distillate Oil Combusted 3,483 gallons Gallons Residual Oil Combusted 0 gallons Tons Brick Fired Nth Natural Gas 133093 tans Tons Brick Fired Aft Distillate Oil 275 tons Tons Brick Fired Nth Residual Oil 0 tans Primary Operating Scenario Secondery Operating Operafing Scenario Tertiary Operating Scenario Emissions Summary NC TAP Wor Cla Firin Nat.Gas) ClayFiringNet.Gas Disfi(late Fuel Combustion- Total ClayFiringNat.Gas J4,25E-02 uel Combustion Total Pollutant CAS Number HAP Emission Actual Emission Actual Emission Actual O er.Scan. Emission Actual n Actual O er.Scan. Total 2014 Total 2014 Factor Emission Rate Factor Emission Rate Factor Emission Rate Emissions Factor Emission RateEmission Rate Emissions Emissions Emissions Ibs/ton (Ihs r) (libation) (Ib r) (lb/1000 allon (lbs/yr (lbs r Ibshon) Ibetyr) eon Ibs r) Ibs r (Ibri (tons) Cobalt COC-other HAP 4.27E-06 0.57 4.27E-06 0.00 NIA 0.00 0.D0117 4.27E-06 0.00 3 0.00 0.00 0.57 0.00 Di Butyl Phthalate 84-74-2 HAP 1.40E-04 18,63 1.40E-04 0.04 N/A 0.00 0.03846 1.40E-04 0.000.00 0.00 18.67 0.D1 Diets hthalate 84-66-2 Neither 2.40E-04 31.94 2.40E-04 0.07 WA 0.00 0,06594 2.40E-04 O.DOO.DO 0.00 32.01 0.02 EthylBenzene 100-41-4 HAP 4.40E-05 5.86 4.40E-05 0.01 N/A 0.00 0.01209 4.40E-05 0.00 S 0.00 0.00 5.87 0.00 Formaldeh de 50-00-0 TAP/HAP WA 0.00 N/A 0.00 4.80E-02 0.17 0.16718 N/A 0.00 2 0.00 0.00 0.17 0.00 H dro en Chloride 7647-Ot-0 TAP/HAP 0.1700 22,625.85 1.70E-01 46.71 N/A 0.00 46.70545 1.70E-01 0.00 NIA 0.00 O.DO 22.672.56 11.34 Hydrogen Fluoride 7664-39-3 TAP/HAP 0.2800 37.266.11 2.80E-01 76.93 N/A 0.00 76.92663 2.80E-01 0.00 NIA 0.00 0.00 37,343.04 18,67 Iodomethare 74-88-4 HAP 9.30E-05 12.38 9.30E-05 0.03 N/A 0.00 0.02555 9.30E-05 0.00 NIA 0.00 0.00 12.40 0.01 Lead' PBC-Other' HAP 1.50E-04 19.96 1.50E-04 0.04 1.25E-03 0.00 0.04556 1.50E-04 0.00 1.51E-03 0.00 0.D0 20.01 0.01 Men anese MNC-Other TAP/HAP 8.46E-05 1126 8.46E-05 0.02 1.97E-03 0.01 0403010 8.46E-05 0.00 3.00E-03 0.00 0.00 1129 0.01 Mercu 7439-97-6 TAP/HAP 1.00E-05 1.33 1.00E-05 0.00 4.23E-04 0.00 0400422 1.00E-05 0.00 1.13E-04 0.00 0Ao 1.34 0.00 Naphthalene' 91-20-3 HAP 6.50E-05 8.65 6.50E-05 0.02 N/A 0.00 0.01786 6.50E-05 0.00 1.13E-03 0.00 0.00 8.67 0.00 Nickel 7440-02-0 TAP/HAP 1.28E-05 1.70 1.28E-05 0.00 2.40E-02 0.08 0408711 1.28E-05 0.00 8.45E-02 0.00 0.00 1.79 0.00 Phenol 108.95-2 TAP/HAP 8.60E-05 11.45 8.60E-05 0.02 N/A 0.00 0402363 8.60E-05 0.00 NIA 0.00 0.00 11.47 0.01 Selenium SEC HAP 4.28E-05 5.70 4.28E-D5 0.01 WA 0.00 0.01176 4.28E-05 0.00 6.83E-04 0.00 0.00 5.71 0.00 Styrene' 100-42-5 TAP/HAP 2.00E-05 2.66 2.00E-05 0.01 N/A 0.00 0.00549 2.00E-05 0.00 N/A 0.00 0.00 2.67 0.00 Tetrachloroethene 127-18-4 TAP/HAP 2.80E-06 0.37 2.80E-D6 0.00 N/A 0.00 0.00077 2.80E-06 0.00 N/A 0.00 0.00 0.37 0.00 Toluene 108-88-3 TAP/HAP 1.60E-04 21.2925 78 1.60E-04 0.04 N/A 0.00 0.04396 1.60E-04 0.00 6.20E-03 0.00 0.00 21.34 0.01 Total Fluorides 16984-48-8 TAP 4.48E-01 59 6, . 4.48E-01 123.08 WA 0.00 123.08260 4.48E-01 0.00 N/A 0.00 0.00E+00 59,748.86 29.87 Xylene 1330-20 7 TAP/HAP 1.25E-04 16.64 1.25E-04 0.03 NIA 0.00 0.03434 1.25E-04 0.00 1.09E-04 0.00 0.00 1fi.67 0.01 1. Emission factor based on USEPA/Brick Association of North Carolina sponsored source test completed at Triangle Brick Company's Merry Oaks,North Carolina facility. 1 a.Emission factor for TSP based on Stack Test dated April and May 2006.PM-10 set equal to TSP due to AERO limitation. 2. Emission factors obtained from AP-42 Section 11.3"Brick and Structural Clay Products",Final report,August 1997. 3. Uncontrolled emission factor for Hydrogen Fluoride and Hydrogen Chloride based on source test completed August 2006.DLA was operated a few days each month to maintain it,but the associated reduction is not accounted for in these calculations. 4. Fuel combustion emission factors obtained from AP-42 Section 1.3"Fuel Oil Combustion"and NCDEM guidance. 5. Heal input rating assumed to be 140,000 Btu/gallon for No.2 fuel oil and 150,000 Btu/gal for No.6 fuel oil. 6. Sulfur content of No.2 fuel oil assumed to be 0.5%. 7. Sulfur content of No.6 fuel oil assumed to be 2.1%. 8. Emission factor for Total Fluorides is(1.6)x(Hydrogen Fluoride emission factor). 2 of Table A-4 2014 Air Emissions Inventory Supporting Emissions Calculations Formaldehyde Emissions From Natural Gas Combustions In Brick Tunnel Kilns Triangle Brick Company-Merry Oaks Facility Fuel Combustion Data 2014 Natural Gas Combusted- Kiln#1: 2,287,000 ft3 2014 Natural Gas Combusted-Kiln#2: 0 ft3 2014 Natural Gas Combusted-Kiln#3: 229,341,000 ft3 Formaldehyde Emission Factor: 0.075 Ib/10e06 ft3 Emission Calculations -Kiln#1 Formaldehyde(lb/yr) = 2287000 ft3 x 0.075 Ib/10e06 ft3 0.17153 lb formaldehyde/yr Emission Calculations-Kiln#2 Formaldehyde(lb/yr) = 0 ft3 x 0.075 Ib/10e06 ft3 = 0.00 lb formaldehyde/yr Emission Calculations -Kiln#3 Formaldehyde(lb/yr) = 229341000 ft3 x 0.075 lb/10e06 ft3 _ . 17.201 lb formaldehyde/yr Total Formaldehyde Emissions-Kiln#1, Kiln#2, and Kiln#3 Formaldehyde (lb/yr) = 17.37 lbs Formaldehyde/yr 1.NCDAQ Natural Gas Combustion Emissions spreadsheet h 4r Table A-5 2014 Air Emissions Inventory Supporting Emissions Calculations Emissions From Natural Gas Combustion In Rotary Sand Dryer(SD-1) Triangle Brick Company-Merry Oaks Facility Hours of operation (hr/yr) 8,760 Natural Gas Combusted(ft) Sand Processed (tpy) Emission E ,. .,mission. Emisstorr Pollutant Factor Rate Rate E .` .... ... .. ...: d .. Ib/MMsc (Ib/hr) (tPY) NOX 1 3.65E-06 1.60E-05 CO 0.84 3.07E-06 1.34E-05 SO2 0.006 2.19E-08 9.59E-08 VOC 0.055 2.01 E-07 8.79E-07 Formaldehyde 0.00075 2.74E-09 1.20E-08 Emission2 -.Emission::- - Emission Po[[utant ,Factor? = Rate Rate (lb/ton .(Ib/hr) (tpy) PM 0.02 2.70E-03 1.18E-02 PM10 1 0.02 1 2.70E-03 1 1.18E-02 PM2.5 0.02 2.70E-03 1 1.18E-02 1.NCDAQ Natural Gas Combustion Emissions spreadsheet 2.PM emission factors are from AP-42 Section 11.19.1 "Sand and Gravel Processing". 3.All emission factors are for uncontrolled emissions from a rotary sand dryer.Since unit is enclosed in building the emission factors have been multiplied by 0.01 to account for control. Table A-6 Calulation of 2014 Air Emissions from Crushing,Screening,and Grinding Operations (Source I.D. PC1-PC6 CG1 -CG49) Triangle Brick Company Merry Oaks, North Carolina Actual = Actual '- Emission Annual Soufdb.,---. n miss Unit —n id' E lon: Em issibW Factor tons Ratiji blyr)-:�i-k ton 1 1 - - /yr), PM-2.5 3 5.90E-02 lbs/ton 175,484 10,354 5.18 Primary Crushing4 PM-1 0 5.90E-02 lbs/ton 175,484 10,354 5.18 pM3 5.90E-02 lbs/ton 175,484 -10,354 5.18 PM-2.5:' 0.0023 lbs/ton 175,484 404 0.20 Grinding&Screening PM-1 0 0.0023 lbs/ton 175,484 -404 0.20 PM 0.025 , lbs/ton , 175,484 4,387 2.19 1. Emission factor based on AP-42 Section 11.3"Brick and Structural Clay Product Manufacturing,Final Report",August 1997. 2. Throughput based on multiplying fired brick production by 5.0/3.8 to account for moisture content of brick. 3. PM2.5(and PM for primary crushing)emission factors not determined in AP-42.Assumed emission factors=P10 emission factor. 4.PM-1 0 emission factor for primary crushing in AP-42 is based on a test on a primary crusher with a fabric filter control. Assumed control had 99%efficiency.Triangle Brick's primary crusher has no control,therefore the AP-42 emission factor is divided by(1 -.99). Table A-7 2014 Air Emissions Inventory Supporting Emissions Calculations Natural Gas Combustion Emissions from Brick Tunnel Kilns Triangle Brick Company-Merry Oaks Facility Natural Gas Combusted (without any brick produced) MOK1 2,287,000 ft3 MOK2 /A ft3 MOK3 1`+ifA ft3 Emission Emission Rate Pollutant ; Factor .' (Ibs/yr) TotaI.MO' (Ib/106 ft3) MOK1 MOK2 MOK3. NOx 100 228.7 N/A N/A 228.7 CO 84 192.108 N/A N/A 192.108 PM (Total)2 7.6 17.3812 N/A N/A 17.3812 S02 0.6 1.3722 WA NIA 1.3722 TOC 11 25.157 N/A N/A 25.157 VOC 5.5 12.5785 NIA NIA 12.5785 Acetaldehyde(H,T)** 0.0000152 3.48E-05 N/A NIA 3.48E-05 Acrolein (H,T)** 0.000018 4.12E-05 NIA WA 4.12E-05 Ammonia T** 3.2 7.3184 NIA NIA 7.3184 Arsenic H, 0.0002 0.000457 NIA WA 0.000457 Benzene(H,T) 0.0021 0.004803 NIA N/A 0.004803 Benzo a p rene(H,T) 0.0000012 2.74E-06 N/A N/A 2.74E-06 Beryllium (H,T) 0.000012 2.74E-05 NIA N/A 2.74E-05 Cadmium H,T) 0.0011 0.002516 NZA N/A 0.002516 Chromium (VI) (H,T) 0.0014 0.003202 N/A NIA 0.003202 Cobalt(H) 0.000084 0.000192 NZA N/A 0.000192 n-Hexane (H,T) 1.8 4.1166 N/A MIA 4.1166 Lead (H) 0.0005 0.001144 N/A WA 0.001144 Manganese(H,T) 0.00038 0.000869 NIA NIA 0.000869 Mercury H,T 0.00026 0.000595 NIA N/A 0.000595 Na thalene H 0.00061 0.001395 NIA NIA 0.001395 Nickel H,T 0.0021 0.004803 NZA N/A 0.004803 Selenium H 0.000024 5.49E-05 NIA NIA 5.49E-05 Toluene (H,T) 1 0.0034 10.0077761 N:'T I N/A 0.007776 1.NCDAQ Natural Gas Combustion Emissions spreadsheet 2.PM(Total)is assumed to be PM2.5=PM10 Table A-8 2014 Air Emissions Inventory Supporting Emissions Calculations VOC Emissions from Tanks Triangle Brick Company-Merry Oaks Facility Annual Throughputs(gallons) Additive A Tank 79,425 Gasolme Tank 2 9,487 No 2'Fue101 31483 No t%':FuelAl 0 Tanks 4.09d Run Results Additive A Tank —(Ibs) - ;Components Working :. Breathing Total Loss Loss °' Emissions Calcium L'ig'�osulfonate. 252.82 531.99 784.81 Gasoline Tank -1/OC.(Ibs Components; Working Breathing Total 'Loss .. Loss `.Emissions =- Gasoline(RVP 7) 60.98 287.13 348.11 No. 2 Fuel Oil Tank 1 VOC(Ibs) Components; ` i Working Breathing, Total Loss Loss'` iEmissions . No..2'_Fue[Di1 0.02 3.98 4 No.2 Fuel Oil Tank 2 OC{Ibs)- Components Working Breathing Total Loss Loss Emissions:_ No:-2 Fuel,Oil,_ 0.02 3.98 4 No.2 Fuel Oil Tank 3 VOC!(lbs) 'Components` .Working Breathing, Total Loss ;Loss Emissions No.2 Fuel Oil 0.02 3.98 4 No.6 Fuel Oil Tank Components ..,Work! =' Breathing Total Loss LOSS,;101, missionsmil No:6; el.O t 0 0.04 0.04 Table A-9 2014 Emissions Summary Triangle Brick Company Merry Oaks Facility Triangle Brick Company Durham, North Carolina NC TAP 2014 Z014 Pollutant Emissions Emissions,: woe HAP . Ib/ r to61 r TSP Neither 65,049 32.52 PM-10 Neither 61,063 30.53 SO2 Neither 8,611 4.31 NOx Neither 17,103 8.55 CO Neither 77,163 38.58 TOC Neither 25 0.01 VOC Neither 8,734 4.37 1,1,1 Trichloroethane TAP/HAP 0.63 3.13E-04 1 A Dichlorobenzene TAP/HAP 6.40 3.20E-03 2-Butanone MEK) TAP/HAP 29.34 1.47E-02 2-Hexanone(MIBK) TAP/HAP 11.34 5.67E-03 Acetaldehyde TAP/HAP 0.00 1.74E-08 Acetone Neither 226.73 1.13E-01 Aorolein TAP/HAP 0.00 2.06E-08 Ammonia TAP 7.32 3.66r=--03 Antimony HAP 8.51 4.25E-03 Arsenic TAP/HAP 3.06 1.53E-03 Benzene TAP/HAP 386.77 1.93E-01 Benzo(a)p rene(POM) TAP 0.01 5.75E-06 Beryllium TAP/HAP 0.06 2.91 E-05 Bis(2-eth the I) Phthalate HAP 266.74 1.33E-01 Butylbenzylphthalate Neither 2.40 1.20E-03 Cadmium TAP/HAP 0.78 3.88E-04 Carbon Disulfide TAP/HAP 5.73 2.87E-03 Chlorine TAP/HAP 173.38 8.67E-02 Chloroethane HAP 76.02 3.80E-02 Chloromethane HAP 89.36 4.47E-02 Chrome VI TAP/HAP 0.01 4.14E-06 Chromium HAP 2.82 1.41 E-03 Cobalt HAP 0.57 2.85E-04 Di Butyl Phthalate HAP 18.67 9.34E-03 Dieth (phthalate Neither 32.01 1.60E-02 Ethyl Benzene HAP 5.87 2.93E-03 Formaldehyde TAP/HAP 17.54 8.77E-03 n-Hexane TAP/HAP 4.12 2.06E-03 Hydrogen Chloride TAP/HAP 22,672.56 1.13E+01 Hydrogen Fluoride TAP/HAP 37,343.04 1.87E+01 lodomethane HAP 12.40 6.20E-03 Lead HAP 20.01 1.00E-02 Manganese TAP/HAP 11.29 5.65E-03 Mercury TAP/HAP 1.34 6.68E-04 Naphthalene HAP 8.67 4.34E-03' Nickel TAP/HAP 1.80 8.98E-04 Phenol TAP/HAP 11.47 5.73E-03 Selenium HAP 5.71 2.85E-03 Styrene TAP/HAP 2.67 1.33E-03 Tetrachloroethene TAP/HAP 0.37 1.87E-04 Toluene TAP/HAP 21.35 1.07E-02 Total Fluorides TAP 59,748.86 1.13E+01 X lene TAP/HAP 16.67 8.34E-03 TANK 4.09D RUNS TRIANGLE BRICK COMPANY-MERRY OAKS TANKS 4.0 Report Page 1 of 7 TANKS 4.0.9d Emissions Report - Detail Format Tank Indentification and Physical Characteristics Identification User Identification: Merry Oaks No.6 Fuel Oil Tank City: Raleigh State: North Carolina Company: Type of Tank: Vertical Fixed Roof Tank Description: Tank Dimensions Shell Height(ft): 30.00 Diameter(ft): 12.00 Liquid Height(ft): 30.00 Avg.Liquid Height(ft): 15.00 Volume(gallons): 25,000.00 Turnovers: 0.00 Net T hroughput(gal/yr): 0.00 Is Tank Heated(y/n): N Paint Characteristics Shell Color/Shade: White/White Shell Condition Good Roof Color/Shade: White/White Roof Condition: Good Roof Characteristics Type: Dome Height(ft) 0.00 Radius(ft)(Dome Roof) 12.00 Breather Vent Settings Vacuum Settings(psig): -0.03 Pressure Settings(psig) 0.03 Meterological Data used in Emissions Calculations:Raleigh,North Carolina(Avg Atmospheric Pressure=14.53 psis) file:///C:/Program%2OFiles/Tanks4O9d/summarydisplay.htm 6/19/2015 TANKS 4.0 Report Page 2 of 7 TANKS 4.0.9d Emissions Report- Detail Format Liquid Contents of Storage Tank Merry Oaks No. 6 Fuel Oil Tank-Vertical Fixed Roof Tank Raleigh, North Carolina Liquid Daily Liquid Surf. Bulk Vapor Liquid Vapor Temperature(deg F) Temp Vapor Pressure(psia) MCI. Mass Mass Mol. Basis for Vapor Pressure Mixture/Component Month Avg. Min. Max. (deg F) Avg. Min. Max. Weight. Fract. Fract. Weight Calculations Residual oil no.6 All 61.17 55.60 66.73 59.30 0.0000 0.0000 0.0001 190.000D 387.00 Option 1:VP60=.00004 VP70=.00006 file:///C:/Program0/`2OFiles/Tanks4O9d/summarydisplay.htm 6/19/2015 TANKS 4.0 Report Page 3 of 7 TANKS 4.0.9d Emissions Report - Detail Format Detail Calculations (AP-42) Merry Oaks No.6 Fuel Oil Tank-Vertical Fixed Roof Tank Raleigh, North Carolina Annual Emission Calcaulations Standing Losses(lb): 0.0363 Vapor Space Volume(cu ft): 1.789.5488 Vapor Density(lb/cu ft): 0.0000 Vapor Space Expansion Factor. 0.0386 Vented Vapor Saturation Factor: 1.0000 Tank Vapor Space Volume: Vapor Space Volume(cu ft): 1,789.5488 Tank Diameter(ft): 12.0000 Vapor Space Outage(ft): 15.8231 Tank Shell Height(ft): 30.0000 Average Liquid Height(ft): 15.0000 Roof Outage(ft): 0.8231 Roof Outage(Dome Roof) Roof Outage(ft): 0.8231 Dome Radius(ft): 12.0000 Shell Radius(ft): 6.0000 Vapor Density Vapor Density(lb/cu it): 0.0000 Vapor Molecular Weight(Ib/lb-mole): 190.0000 Vapor Pressure at Daily Average Liquid Surface Temperature(psia): 0.0000 Daily Avg.Liquid Surface Temp.(deg.R): 520.8354 Daily Average Ambient Temp.(deg.F): 59.2833 Ideal Gas Constant R (psia cult/(lb-mol-deg R)): 10.731 Liquid Bulk Temperature(deg.R): 518.9733 Tank Paint Solar Absorptance(Shell): 0.1700 Tank Paint Solar Absorptance(Roof): 0.1700 Daily Total Solar Insulation Factor(Btu/sgft day): 1,393.0797 Vapor Space Expansion Factor Vapor Space Expansion Factor: 0.0386 Daily Vapor Temperature Range(deg.R): 22.2671 Daily Vapor Pressure Range(psia): 0.0000 Breather Vent Press.Setting Range(psia): 0.0600 Vapor Pressure at Daily Average Liquid Surface Temperaturd(psia): 0.0000 Vapor Pressure at Daily Minimum Liquid Surface Temperature(psia): 0.0000 Vapor Pressure at Daily Maximum Liquid Surface Temperature(psia): 0.0001 Daily Avg.Liquid Surface Temp.(deg R): 520.8354 Daily Min.Liquid Surface Temp.(deg R): 515.2687 Daily Max.Liquid Surface Temp.(deg R): 526.4022 Daily Ambient Temp.Range(deg.R): 21.7167 Vented Vapor Saturation Factor Vented Vapor Saturation Factor: 1.0000 Vapor Pressure at Daily Average Liquid: Surface Temperature(psia): 0.0000 Vapor Space Outage(ft): 15.8231 Working Losses(lb): 0.0000 file:///C:/Program%2OFiles/Tanks4O9d/summarydisplay.htm 6/19/2015 TANKS 4.0 Report Page 4 of 7 Vapor Molecular Weight(lb/lb-mole): 190.0000 Vapor Pressure at Daily Average Liquid Surface Temperature(psia): 0.0000 Annual Net Throughput(gal/yr.): 0.0000 Annual Turnovers: 0.0000 Turnover Factor: 1.0000 Maximum Liquid Volume(gal): 25,000.0000 Maximum Liquid Height(ft): 30.0000 Tank Diameter(ft): 12.0000 Working Loss Product Factor: 1.0000 Total Losses(lb): 0.0363 file:///C:/Program%2OFiles/Tanks4O9d/summarydisplay.htm 6/19/2015 TANKS 4.0 Report Page 6 of 7 TANKS 4.0.9d Emissions Report - Detail Format Individual Tank Emission Totals Emissions Report for: Annual Merry Oaks No. 6 Fuel Oil Tank -Vertical Fixed Roof Tank Raleigh, North Carolina Losses(lbs) Components Working Lossil Breathing Loss Total Emissions Residual oil no.6 0.001 0.04�� 0.04 file:///C:/Program%20FIles/Tanks4O9d/summarydisplay.htm 6/19/2015 TANKS 4.0 Report Page 1 of 7 TANKS 4.0.9d Emissions Report - Detail Format Tank Indentification and Physical Characteristics Identification User Identification: Merry Oaks No.2 Fuel Oil Tank City: Raleigh State: North Carolina Company: Type of Tank: Vertical Fixed Roof Tank Description: 3 tanks Tank Dimensions Shell Height(ft): 30.00 Diameter(ft): 12.00 Liquid Height(ft): 30.00 Avg.Liquid Height(ft): 15.00 Volume(gallons): 25,000.00 Turnovers: 0.05 Net Throughput(gaVyr): 1,161.00 Is Tank Heated(y/n): N Paint Characteristics Shell Color/Shade: White/White Shell Condition Good Roof Color/Shade: White/White Roof Condition: Good Roof Characteristics Type: Dome Height(ft) 0.00 Radius(ft)(Dome Roof) 12.00 Breather Vent Settings Vacuum Settings(psig): -0.03 Pressure Settings(psig) 0.03 Meterological Data used in Emissions Calculations:Raleigh,North Carolina(Avg Atmospheric Pressure=14.53 psia) file:///C:/Program%2OFiles/Tanks4O9d/summarydisplay.htm 6/19/2015 TANKS 4.0 Report Page 2 of-7 TANKS 4.0.9d Emissions Report - Detail Format Liquid Contents of Storage Tank Merry Oaks No.2 Fuel Oil Tank-Vertical Fixed Roof Tank Raleigh, North Carolina Liquid Daily Liquid Surf. Bulk Vapor Liquid Vapor Temperature(deg F) Temp Vapor Pressure(psia) Mol. Mass Mass Mal. Basis for Vapor Pressure Mixture/Component Month Avg. Min. Max. (deg F) Avg. Min. Max. Weight. Fract. Fract. Weight Calculations Distillate fuel oil no.2 All 61.17 55.60 66.73 59.30 0.0068 0.0056 0.0082 130.0000 188.00 Option 1:VP60=.0065 VP70=.009 file:///C:/Program%2OFiles/Tanks4O9d/summarydisplay.htm 6/19/2015 TANKS 4.0 Report Page 3 of 7 TANKS 4.0.9d Emissions Report- Detail Format Detail Calculations (AP-42) Merry Oaks No.2 Fuel Oil Tank-Vertical Fixed Roof Tank Raleigh;North Carolina Annual Emission Calcaulations Standing Losses(lb): 3.9805 Vapor Space Volume(cu ft): 1,789.5488 Vapor Density(lb/cu ft): 0.0002 Vapor Space Expansion Factor: 0.0388 Vented Vapor Saturation Factor: 0.9943 Tank Vapor Space Volume: Vapor Space Volume(cu ft): 1,789.5488 Tank Diameter(ft): 12.0000 Vapor Space Outage(ft): 15.8231 Tank Shell Height(ft): 30.0000 Average Liquid Height(ft): 15.0000 Roof Outage(ft): 0.8231 Roof Outage(Dome Roof) Roof Outage(ft): 0.8231 Dome Radius(ft): 12.0000 Shell Radius(ft): 6.0000 Vapor Density Vapor Density(lb/cu ft): 0.0002 Vapor Molecular Weight(lb/lb-mole): 130.0000 Vapor Pressure at Daily Average Liquid Surface Temperature(psia): 0.0068 Daily Avg.Liquid Surface Temp.(deg.R): 520.8354 Daily Average Ambient Temp.(deg.F): 59.2833 Ideal Gas Constant R (psia cuft/(lb-mol-deg R)): 10.731 Liquid Bulk Temperature(deg.R): 518.9733 Tank Paint Solar Absorptance(Shell): 0.1700 Tank Paint Solar Absorptance(Roof): 0.1700 Daily Total Solar Insulation Factor(Stu/sgft day): 1,393.0797 Vapor Space Expansion Factor Vapor Space Expansion Factor: 0.0388 Daily Vapor Temperature Range(deg.R): 22.2671 Daily Vapor Pressure Range(psia): 0.0026 Breather Vent Press.Setting Range(psia): 0.0600 Vapor Pressure at Daily Average Liquid Surface Temperature(psia): 0.0068 ' Vapor Pressure at Daily Minimum Liquid Surface Temperature(psia): 0.0056 Vapor Pressure at Daily Maximum Liquid Surface Temperature(psta): 0.0082 Daily Avg.Liquid Surface Temp.(deg R): 520.8354 Daily Min.Liquid Surface Temp.(deg R): 515.2687 Daily Max.Liquid Surface Temp.(deg R): 526.4022 Daily Ambient Temp.Range(deg.R): 21.7167 Vented Vapor Saturation Factor Vented Vapor Saturation Factor: 0.9943 Vapor Pressure at Daily Average Liquid: Surface Temperature(psia): 0.0068 Vapor Space Outage(ft): 15.8231 Working Losses(lb): 0.0244 file:///C:/Program%2OFiles/Tanks4O9d/summarydisplay.htm 6/19/2015 TANKS 4.0 Report Page 4 of 7 Vapor Molecular Weight(IbAb-mole): 130.0000 Vapor Pressure at Daily Average Liquid Surface Temperature(psia): 0.0068 Annual Net Throughput(gal/yr.): 1,161.0000 Annual Turnovers: 0.0464 Turnover Factor. 1.0000 Maximum Liquid Volume(gal): 25,000.0000 Maximum Liquid Height(ft): 30.0000 Tank Diameter(ft): 12.0000 Working Loss Product Factor: 1.0000 Total Losses(lb): 4.0049 file:///C:/Program%2OFiles/Tanks4O9d/summarydisplay.htm 6/19/2015 TANKS 4.0 Report Page 6 of 7 TANKS 4.0.9d Emissions Report - Detail Format Individual Tank Emission Totals Emissions Report for: Annual Merry Oaks No. 2 Fuel Oil Tank -Vertical Fixed Roof Tank Raleigh, North Carolina Losses(lbs) Components Working Lossil Breathing Loss Total Emissions Distillate fuel oil no.2 0.0211 3.981 L--> Q,©O-z- V'Or file:///C:/Program%2OFiles/Tanks4O9d/summarydisplay.htm 6/19/2015 TANKS 4.0 Report Page 1 of 6 TANKS 4.0.9d Emissions Report - Detail Format Tank Indentification and Physical Characteristics Identification User Identification: Merry Oaks Gasoline Tank City: Raleigh State: North Carolina Company: Type of Tank: Vertical Fixed Roof Tank Description: Tank Dimensions Shell Height(ft): 18.00 Diameter(ft): 5.50 Liquid Height(ft): 18.00 Avg.Liquid Height(ft): 9.00 Volume(gallons): 3,000.00 Turnovers: 3.16 Net Throughput(gal/yr): 9,487.00 Is Tank Heated(y/n): N Paint Characteristics Shell Color/Shade: Gray/Light Shell Condition Good Roof Color/Shade: Gray/Light Roof Condition: Good Roof Characteristics Type: Dome Height(ft) 4.00 Radius(ft)(Dome Roof) 5.50 Breather Vent Settings Vacuum Settings(psig): -0.03 Pressure Settings(psig) 0.03 Meterological Data used in Emissions Calculations:Raleigh,North Carolina(Avg Atmospheric Pressure=14.53 psia) file:///C:/Program%2OFiles/Tanks4O9d/summarydisplay.htm 5/15/2015 TANKS 4.0 Report Page 2 of 6 TANKS 4.0.9d Emissions 'Report - Detail Format Liquid Contents of Storage Tank Merry Oaks Gasoline Tank-Vertical Fixed Roof Tank Raleigh, North Carolina Liquid Daily Liquid Surf. Bulk Vapor Liquid Vapor Temperature(deg F) Temp Vapor Pressure(psia) Mol. Mass Mass MCI. Basis for Vapor Pressure Mixture/Component Month Avg. Min. Max. (deg F) Avg. Min. Max. Weight. Fract. Fract. Weight Calculations Gasoline(RVP 7) All 66.48 57.31 75.66 61.52 3.9699 3.2977 4.7489 68.0000 92.00 Option 4:RVP=7,ASTM Slope=3 file:///C:/Program%20Files/Tanks.4O9d/summarydisplay.htm 5/15/2015 TANKS 4.0 Report Page 3 of 6 TANKS 4.0.9d Emissions Report - Detail Format Detail Calculations (AP-42) Merry Oaks Gasoline Tank-Vertical Fixed Roof Tank Raleigh, North Carolina Annual Emission Calcaulations Standing Losses(lb): 287.1344 Vapor Space Volume(cu ft): 294.8516 Vapor Density(Ib/cu ft): 0.0478 Vapor Space Expansion Factor. 0.2015 Vented Vapor Saturation Factor: 0.2769 Tank Vapor Space Volume: Vapor Space Volume(cu ft): 294.8516 Tank Diameter(ft): 5.5000 Vapor Space Outage(ft): 12.4105 Tank Shell Height(ft): 18.0000 Average Liquid Height(ft): 9.0000 Roof Outage(ft): 3.4105 Roof Outage(Dome Roof) Roof Outage(ft): 3.4105 Dome Radius(ft): 5.5000 Shell Radius(ft): 2.7500 Vapor Density Vapor Density(lb/cu ft): 0.0478 Vapor Molecular Weight(lb/lb-mole): 68.0000 Vapor Pressure at Daily Average Liquid Surface Temperature(psia): 3.9699 Daily Avg.Liquid Surface Temp.(deg.R): 526.1506 Daily Average Ambient Temp.(deg.F): 59.2833 Ideal Gas Constant R (psia cuft/(lb-mol-deg R)): 10.731 Liquid Bulk Temperature(deg.R): 521.1933 Tank Paint Solar Absorptance(Shell): 0.5400 Tank Paint Solar Absorptance(Roof): 0.5400 Daily Total Solar Insulation Factor(Btu/Sgft day): 1.393.0797 Vapor Space Expansion Factor Vapor Space Expansion Factor. 0.2015 Daily Vapor Temperature Range(deg.R): 36.6994 Daily Vapor Pressure Range(psia): 1.4513 Breather Vent Press.Setting Range(psia): 0.0600 Vapor Pressure at Daily Average Liquid Surface Temperature(psia): 3.9699 Vapor Pressure at Daily Minimum Liquid Surface Temperature(psia): 3.2977 Vapor Pressure at Daily Maximum Liquid Surface Temperature(psia): 4.7489 Daily Avg.Liquid Surface Temp.(deg R): 526.1506 Daily Min.Liquid Surface Temp.(deg R): 516.9758 Daily Max.Liquid Surface Temp.(deg R): 535.3255 Daily Ambient Temp.Range(deg.R): 21.7167 Vented Vapor Saturation Factor Vented Vapor Saturation Factor: 0.2769 Vapor Pressure at Daily Average Liquid: Surface Temperature(psia): 3.9699 Vapor Space Outage(ft): 12.4105 file:///C:/Program%2OFiles/Tanks4O9d/summarydisplay.htm 5/15/2015 TANKS 4.0 Report Page 4 of 6 Working Losses(lb): 60.9776 . Vapor Molecular Weight(lb/lb-mole): 68.0000 Vapor Pressure at Daily Average Liquid Surface Temperature(psia): 3.9699 Annual Net Throughput(gal/yr.): 9,487.0000 Annual Turnovers: 3.1623 Turnover Factor: 1.0000 Maximum Liquid Volume(gal): 3,000.0000 Maximum Liquid Height(ft): 18.0000 Tank Diameter(ft): 5.5000 Working Loss Product Factor. 1.0000 Total Losses(lb): 348.1121 file:///C:/Program%2OFiles/Tanks4O9d/summarydisplay.htm 5/15/2015 TANKS 4.0 Report Page 5 of 6 TANKS 4.0.9d Emissions Report - Detail Format Individual Tank Emission Totals Emissions Report for: Annual Merry Oaks Gasoline Tank-Vertical Fixed Roof Tank Raleigh, North Carolina Losses(lbs) Components Working Lossil Breathing Loss Total Emissions Gasoline(RVP 7) 60.98 287.13 348.11 /o ccz;ri n Zell w, Q &i 6&1- '7 file:/HC:/Program%20Files/Tanks4O9d/summarydisplay.htm 5/15/2015 TANKS.4.0 Report Page 1 of 6 TANKS 4.0.9d Emissions Report - Detail Format Tank Indentification and Physical Characteristics Identification User Identification: Merry Oaks Additive A Tank City: Raleigh State: North Carolina Company: Type of Tank: Vertical Fixed Roof Tank Description: Tank Dimensions Shell Height(ft): 30.00 Diameter(ft): 12.00 Liquid Height(ft): 30.00 Avg.Liquid Height(ft): 15.00 Volume(gallons): 25,000.00 Turnovers: 3.18 Net Throughput(gal/yr): 79,425.00 Is Tank Heated(y/n): N Paint Characteristics Shell Color/Shade: White/White Shell Condition Good Roof Color/Shade: WhiteAAlhite Roof Condition: Good Roof Characteristics Type: Dome Height(ft) 0.00 Radius(ft)(Dome Roof) 12.00 Breather Vent Settings Vacuum Settings(psig): -0.03 Pressure Settings(psig) 0.03 Meterological Data used in Emissions Calculations:Raleigh,North Carolina(Avg Atmospheric Pressure=14.53 psia) file:///C:%Program%2OFiles/Tanks4O9d/summarydisplay.htm 5/15/2015 TANKS 4.0 Report Page 2 of 6 TANKS 4.0.9d Emissions Report - Detail Format Liquid Contents of Storage Tank Merry Oaks Additive A Tank-Vertical Fixed Roof Tank Raleigh, North Carolina Liquid Daily Liquid Surf. Bulk Vapor Liquid Vapor Temperature(deg F) Temp Vapor Pressure(psia) Mol. Mass Mass MCI. Basis for Vapor Pressure Mixture/Component Month Avg. Min. Max. (deg F) Avg. Min. Max. Weight. Fract. Fract. Weight Calculations Calcium Lignosulfonate All 61.17 55.60 66.73 59.30 0.2529 0.2280 0.2668 528.6100 528.61 Option 1:VP60=.25 VP70=.275 file:///C:/Program%2OFiles/Tanks'409d/summarydisplay.htm 5/15/2015 TANKS 4.0 Report Page 3 of 6 .c r• TANKS 4.0.9d Emissions Report - Detail Format Detail Calculations (AP-42) Merry Oaks Additive A Tank-Vertical Fixed Roof Tank Raleigh, North Carolina Annual Emission Calcaulations Standing Losses(lb): 531.9875 Vapor Space Volume(cu ft): 1,789.5488 Vapor Density(lb/cu ft): 0.0239 Vapor Space Expansion Factor. 0.0413 Vented Vapor Saturation Factor: 0.8250 Tank Vapor Space Volume: Vapor Space Volume(cu ft): 1,789.5488 Tank Diameter(ft): 12.0000 Vapor Space Outage(ft): 15.8231 Tank Shell Height(ft): 30.0000 Average Liquid Height(ft): 15.0000 Roof Outage(ft): 0.8231 Roof Outage(Dome Roof) Roof Outage(ft): 0.8231 Dome Radius(ft): 12.0000 Shell Radius(ft): 6.0000 Vapor Density Vapor Density(lb/cu ft): 0.0239 Vapor Molecular Weight(IbIlb-mole): 528.6100 Vapor Pressure at Daily Average Liquid Surface Temperature(psia): 0.2529 Daily Avg.Liquid Surface Temp.(deg.R): 520.8354 Daily Average Ambient Temp.(deg.F): 59.2833 Ideal Gas Constant R (psia cuft/(lb-mol-deg R)): 10.731 Liquid Bulk Temperature(deg.R): 518.9733 Tank Paint Solar Absorptance(Shell): 0.1700 Tank Paint Solar Absorptance(Roof): 0.1700 Daily Total Solar Insulation Factor(Btu/sgft day): 1,393.0797 Vapor Space Expansion Factor Vapor Space Expansion Factor. 0.0413 Daily Vapor Temperature Range(deg.R): 22.2671 Daily Vapor Pressure Range(psia): 0.0388. Breather Vent Press.Setting Range(psia): 0.0600 Vapor Pressure at Daily Average Liquid Surface Temperature(psia): 0.2529 Vapor Pressure at Daily Minimum Liquid Surface Temperature(psia): 0.2280 Vapor Pressure at Daily Maximum Liquid Surface Temperature(psia): 0.2668 Daily Avg.Liquid Surface Temp.(deg R): 520.8354 Daily Min.Liquid Surface Temp.(deg R): 515.2687 Daily Max.Liquid Surface Temp.(deg R): 526.4022 Daily Ambient Temp.Range(deg.R): 21.7167 Vented Vapor Saturation Factor Vented Vapor Saturation Factor: 0.8250 Vapor Pressure at Daily Average Liquid: Surface Temperature(psia): 0.2529 Vapor Space Outage(ft): 15.8231 file:///C:/Program%2OFiles/Tanks4O9d/summarydisplay.htm 5/15/2015 TANKS 4.0 Report Page 4 of 6 c ,rr Working Losses(lb): 252.8224 Vapor Molecular Weight(lb/Ib-mole): 528.6100 Vapor Pressure at Daily Average Liquid Surface Temperature(psia): 0.2529 Annual Net Throughput(gal/yr.): 79,425.0000 Annual Turnovers: 3.1770 Turnover Factor: 1.0000 Maximum Liquid Volume(gal): 25,000.0000 Maximum Liquid Height(ft): 30.0000 Tank Diameter(ft): 12.0000 Working Loss Product Factor: 1.0000 Total Losses(lb): 784.8099 file:///C:/Program%20Files/Tanks4O9d/summarydisplay.htm 5/15/2015 TANKS 4.0 Report Page 5 of 6 TANKS 4.0.9d Emissions Report - Detail Format Individual Tank Emission Totals Emissions Report for: Annual Merry Oaks Additive A Tank-Vertical Fixed Roof Tank Raleigh, North Carolina Losses(lbs) Components Working Loss Breathing Loss Total Emissions Calcium Lignosulfonate 252.82 531.99 784.81 file:///C:/Program%20Files/Tanks409d/summarydisplay.htm 5/15/2015