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HomeMy WebLinkAboutAQ_F_1900039_20150630_EI_Cmb-EI-File 2014 Emissions Inventory Review / Data Tracking Form Facility Name: Moncure Plywood Facility ID: 1900039 Facility Assigned to: Data Entry: Chatham County Classification: Maureen Conner I Confidential Copy Submitted? Title V ❑l 1 YES NO Initial Review/Data Entry ❑ Enter date received into ED. Date Received: ❑ Assigned to appropriate individual. Date Assigned: Date Due: p Paper copy submitted: One copy received with supporting documentation,certification form signed by responsible official,and yappears generally complete;OR p/Electronic copy submitted: All supporting documentation and certification form(with time/date stamp)signed by responsible official has been received. Comments: Inventory Review Er All forms and supporting documentation appear to be complete if paper submission(check ED OS data if electronic). C" Contact,address,phone number changes entered into I-Beam/Facilities if necessary. @KAll known operating scenarios,control devices,and emission release points have been entered for each emission source(permitted, insignificant,and unpermitted)or note that the emission source was not operated or not required to report. Cl"'Check if SCC codes for each OS are accurate and update if needed. GJ"'Evaluate"U"sources for significance and address according to policy. Calculations/forms appear to add up correctly. ET" All compliance issues are being addressed(e.g.Toxics limits,above TV thresholds,large emissions increase/decrease,installation �thout a permit). 1 volatile HAPs/TAPS were included in the VOC total. ER Calculations and control efficiencies appear correct. Emission factors are the best available and most current factors appropriate or the reporting facility(e.g. stack testing,AP-42,etc.). Review facility comments and address any issues. Ii"Update ED(Data Entry Main)if additional information is required(corrections due date and date received). [EK heck all ED QA/QC reports. [�/Comparison with previous emission inventory must be made and outliers(> 10%)must be investigated and explained. L V ut inventory review comments and summarize any changes in ED-Data Entry Main"DAQ internal comments". �►�' Print and attach the facility total report. Date Info Requested: Date Info Received: Total Days on Hold: 1!,�.= Date Review Complete: `O- 114- U1 Signature: �-w-- Date Submitted to EI Coordinator: lU- Date Approved: 1 Initials: Vv Facility Total CY 2014 Emission Summary Recorded in ED Facility ED#: 1900039 Facility Name: Moncure Plywood Permit#(s): 03424T24 Green House Gases Pollutants (GHG) Actual Emissions Tons/Yr Pollutant CAS Demini- Change mus Not Not N/A Reported Reported CO2 equivalent(sum of individual GHG pollutant emissiol No GHGs times their 1995 IPCC Global Warming Potential(GWP), Reported converted to metric tons) Criteria Pollutants Actual Emissions (Tons/Year) Pollutant CAS CY 2014 CY-2013 Demini- % from ED from Fees mus Change CO CO 30.06 29.28, 0.5 2.7% NOx NOx 48.06 44.14 0.5 .8.9% PM(TSP) TSP 59.89 66.42 .0.5 -9.8% PM10 PM10 59.85 66.40 0.5 -9.9% PM2.5 PM2.5 49.52 55.20 0.5 1 -10.3% S02 S02 0.760000 0.700000 0.5 8.6% VOC VOC 71.40 63.30 - 0.5 12.8% Hazardous Air Pollutants (HAPs) Actual Emissions and/or Toxic Air Pollutants(TAPs) (Pounds/Year) Pollutant CAS CY 2014 CY 2013 Demini- % from ED from Fees mus Change Arsenic& Compounds(total mass of elemental AS, arsine and 1.52 1.39 0.01 19.4% all inorganic compounds) Arsenic Unlisted Compounds- Specify Compound ASC-Other 1.52 1.39 0.01 8.7% (Component of ASC) Cadmium & compounds(total mass includes elemental metal) 2.24 2.06 0.1 8.7% Cadmium Metal, elemental, unreacted(Component 4 7440-43-9 2.24 2.06 0.1 8.7% CDC) Cadmium Unlisted Compounds- Specify Compounc CDC-Other 0.000160 Not 0.1 N/A (Component of CDC) Reported Chromium-All/TotaI(includes Chromium(VI) categories, 14.58 13.41 0.1 18.7% metal and others) Chromic acid (VI) (Component of So1CR6 & CRC) 7738-94-5 3.28 3.02 0.01 F8.70%/. 10/15/2015 Page 1 of 4 Facility Total CY 2014 Emission Summary Recorded in ED Facility ID #: 1900039 Facility Name: Moncure Plywood Permit#(s): 03424T24 Hazardous Air Pollutants (HAPs) Actual Emissions and/or Toxic Air Pollutants (TAPs) (Pounds/Year) Pollutant CAS CY 2014 CY 2013 Demini- % from ED from Fees mus Change Chromium Unlisted Compounds- Specify Compoun CRC-Other 11.30 10.39 0.1 8.7% (Component of CRC) Chromium (VI)Soluble Chromate Compounds(Component of 3.28 3.02 0.01 18.6% CRC) Chromic acid (VI) (Component of SolCR6 &CRC) 7738-94-5 3.28 3.02 0.01 8.7% Lead& compounds Z25 6.67 1.0 8.7% Lead Unlisted Compounds- Specify Compound PBC-Other 7.25 6.67 10.0 8.7% (Component of PBC) Manganese&compounds 1,172.06 1,078.45 10.0 18.7% Manganese Unlisted Compounds- Specify Compow NiNG=Other 1,172.06 1,078.45 10.0 8.7% (Component of MNC) Mercury & Compounds-all total mass includes Hg Vapor 0.541710 0.498080 0.001 8.8% Mercury, vapor(Component of HGC) 7439-97-6 0.541710 0.498080 0.001 8.8% Nickel& Compounds,sum total mass includes elemental 5.51 5.07 1.0 8.7% Nickel metal (Component of NIC) 7440-02-0 5.51 5.07 1.0 8.7% Nickel Unlisted Compounds(Component of NIC - NIC-Other 0.000310 Not 1.0 N/A Specify) I Reported Polycyclic Organic Matter(Specific Compounds from OAQPS 3.84 3.53 1.0 8.8% for M Naphthalene (Component of 83329/POMTV) 91-20-3 3.84 3.53 1.0 8.7% Acetaldehyde 75-07-0 29194.42 2,352.32 10.0 -6.7% Acrolein 107-02-8 382.95 342.28 10.0 11.9% Benzene 71-43-2 201.21 182.10 1.0 10.5% Carbon tetrachloride 56-23-5 1.20 1.10 1.0 8.7% Chlorine 7782-50-5 371.86 342.16 100.0 8.7% Cumene 98-82-8 1,548.24 1,499.66 100.0 3.2% Ethyl chloride (chloroethane) 75-00-3 24.18 24.90 10.0 -2.9% Ethylene dichloride(1,2-dichloroethane) 107-06-2 T37.07 38.17 1.0 10/15/2015 Page 2 of 4 Facility Total CY 2014 Emission Summary Recorded in ED Facility ID #: 1900039 Facility Name: Moncure Plywood Permit#(s): 03424T24 Hazardous Air Pollutants (HAPs) Actual Emissions and/or Toxic Air Pollutants(TAPs) (Pounds/Year) Pollutant CAS, CY 2014 CY 2013 Demini- % from ED from Fees mus Change Formaldehyde 50-00-0 2,632.68 2,354.13 10.0 .1.1.8% Hexachlorodibenzo-p-dioxin 1,2,3,6,7,8 57653-85-7 0.753130 0.692980 0.0000 8.7% Hydrogen chloride (hydrochloric acid) 7647-01-0 162.86 149.86 100.0 8.7% MEK(methyl ethyl ketone, 2-butanone) 78-93-3 108.39 121.89 100.0 -11.1% Methanol (methyl alcohol) 67-56-1 16,638.61 8,461.97 1,OOO.0 96.6% Methyl bromide (bromomethane) 74-83-9 61.14 59.23 1.0 3.2% Methyl chloride (chloromethane) 74-87-3 12.52 11.52 1.0 8.7% Methylene chloride 75-09-2 54.79 53.07 1.0 3.2% MIBK(methyl isobutyl ketone) 108-10-1 186.71 184.87 10.0 1.0% Phenol 108-95-2 1,712.83 1,742.00 100.0 -1.7% Phosphorus Metal,Yellow or White 7723-14-0 2,565.36 2,360.46 1.0 8.7% Polycyclic Organic Matter(Inc PAH, dioxins,-etc.N pom 10.51 9.67 1.0 8.7% &AP 42 historic) Propionaldehyde 123-38-6 74.81 79.19 10.0 -5.5% Trichlorobenzene, 1,2,4- 120-82-1 116.91 113.25 100.0 3.2% Vinyl chloride 75-01-4 40.23 38.97 0.1 3.2% Vinylidene chloride 75-35-4 60.36 58.64 0.1 2.9% Xylene (mixed isomers) 1330-20-7 126.21 117.36 100.0 7.5% Largest Individual HAP Methanol(methyl alcohol) . 16,638.61 lbs Total HAP Emissions 0,425.19 lbs 10/15/2015 Page 3 of 4 DAQ's Comments Regarding Inventory Several pollutants have increased/decreased from CY2013 to CY2014(MEK,acrolein,benzene)but the actual emissions have not changed very much.From CY2013 to CY2014 two pollutants increased significantly,Methanol and Formaldehyde.The change in emissions is due to two factors(1)Increased production through OS10(2)Stack test data from a December 2014 stack test on OS 10 glue and pressing operations,which changed the emissions factors for that OS that lead to the increased emissions for those two pollutants.Stack test was reviewed by Gary Saunders. 10/15/2015 Page 4 of 4 MDLI Boise Cascade Moncure Plywood Plant Moncure Plywood 306 Corinth Rd P.O.Box 230 Moncure,NC 27559 (919)-542-2311 FAX(919)-542-6646 Certified Mail/Return Receipt Request 7013 2250 00001816 5159 June 24, 2015 Patrick Butler Raleigh Regional Office 1628 Mail Service Center Raleigh,NC 27699-1628 Per General Conditions 3.X of Title V Permit 03424T24, Moncure Plywood submits our annual Air Emissions Inventory for 2014. A letter was sent to NCDAQ on March 19, 2015 stating that Chris Seymour needed to be given signature authority duties. The AEI certification page has not yet been updated in AERO. If you have any questions or need additional information, please contact me at(803) 581-9261 or cell at(803) 374-3564. Si cerely 7ZY Brian Van elder Project& Environmental Manager Enclosures: (2) 2014 North Carolina Air Emissions Inventories Cc: Brian Van Gelder—Moncure Plywood FINAL REPORT 2014 NORTH CAROLINA AIR EMISSIONS INVENTORY AM toll"' d �. Prepared for: (9 Boise Cascade Moncure Plywood 306 Corinth Road Moncure,North Carolina 27559 Prepared hy: �LrCom 1600 Perimeter Park Drive, Suite 400 Morrisville,North Carolina 27560 AECOM Project No. 60403277 June 2015 2014 NORTH CAROLINA AIR EMISSIONS INVENTORY Prepared for: (9 Boise Cascade Moncure Plywood 306 Corinth Road Moncure,North Carolina 27559 Prepared by: 1600 Perimeter Park Drive, Suite 400 Morrisville,North Carolina 27560 (919)461-1100 AECOM Project No. 60403277 June 2015 i �TABLE OF CONTENTS Inventory Certification Letter A Emission Source & Operating Scenario List B jList of Emission Sources & Control Devices C i Facility Summary D Emission Source Operating Scenario Forms E and Calculations , i Supporting Data F i ' j COPY of RECORD Date Submitted: 6/23/2015 15:27:21 Inventory Certification Form(Title V) Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit: 03424 Moncure,NC 27559 County: Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 These forms must be completed and returned even if the facility did not operate or emissions were zero The legally defined "Responsible Official' of record for your facility is Jeffrey Matuszak This person or one that meets the definition below must sign this certification form. The official submitting the information must certify that he/she complies with the requirements as specified in Title 15A NCAC 2Q.0520(b)which references and follows the federal definition.40 CFR Part 70.2 defines a responsible as meaning one of the following: 1.For a corporation: a president, secretary,treasurer,or vice—president of the corporation in charge of a principal business function,or any other person who performs similar policy or decision making functions for the overall operation of one or more manufacturing,production,or operating facilities applying for a or subject to a permit and either i.the facilities employ more than 250 persons or have gross annual sales or expenditures exceeding$25 million(in second quarter 1980 dollars); or ii.the delegation of authority to such representatives is approved in advance by the permitting authority; 2. For partnership or sole propietorship;a general partner or the proprietor,respectively; 3. for a muncipality,state,federal,or other public agency includes the chief executive officer having responsibility for the overall operations of a principal geographic unit of the agency(e.g.,a Regional Administrator of EPA). CERTIFICATION STATEMENT: nLegally Respon iblefi i t after all submissionsr I certify that I am the responsible official for this facility,as described above,and hereby certify that the information contained in this air emissions report, including attached calculations and documentation,is true,accurate and complete.(Subject to legal enalities of up to$25,000 per occurrence and possible imprisonment as outlined in G.S.§143-215.3(a)(2)) Responsible Official's Signature Below use blue ink): Date Signed: Printed Name: Chris Seymour Sign re: K�l4 - Z S- ZOI.T This form applies to Titl acilities. If this facility is not classified as Title V,please telephone your regional office Emission Inventory contact at once for proper forms. Email address of Responsible Official: ChrisSeymour@bc.com Information on this Form cannot he held confidential COPY of RECORD Date Submitted: 6/23/2015 15:27:21 1 COPY of RECORD Date Submitted: 6/23/2015 15:27:21 As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit: 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO Emission Source & Operating Scenario List — See Instructions *ES Group ID *ES ID SOS ID OS Description GR2 I-10,I-9 32 Green Veneer Stackers 26 Veneer dryers and heat source(wood burner)lbs/SF,(Softwood) 27 Veneer dryers and heat source(wood burner)HAPS lb/mmBtu, (Softwood) G 24 ES01—A,ES01—B, Veneer dryers and heat source(wood ES09,ES10 30 burner)lbs/SF,(Hardwood) 1 Veneer dryers and heat source(wood burner)HAPS Ib/mmBtu,(Hardwood) 36 Natural Gas start up burner(1 MMBW/hr) G-25 I-4,I-5 5 Ink and painting operations G-27 ES14,ES17 20 Woodwaste Transfer(Rechipper) system ES-13-25HP NONE NONE ES-13-40HP NONE NONE ES-13—CC NONE NONE ES-13—PO NONE NONE ES-13—PS NONE NONE ES03—CC NONE NONE ES03—CS NONE NONE ES03—PSS NONE NONE ES03—SMS-1 21 Dry Waste transfer system ES03—SMS-2 NONE NONE ES03—SS NONE NONE ESO4 12 wood sander ES 12 17 dry wood residual storage silo 10 glue mixing,application and hot ES 13—GMO presses operations (Hardwood) 28 glue mixing,application and hot presses operations,(softwood) ES 15 19 tongue and groove operations ES 16 9 plywood hog ES20 18 Vat Operations: Heating of Blocks 4 P ES21 33 End Sealer Spray Booth ES22 34 Tongue and Groove Saw I-1 2 Bark hogging operations r I-11 25 Hammer hog truck dump—no controls 1-12 24 Dry Waste truck dump 1-2 3 Core chipping and handling operations I-3 4 Green veneer hogging operations t 1-6 6 Plywood surface patching 1-7 7 Maintenance parts washer I-8 8 Veneer diverter exhaust cyclone IES—GWS 16 Green wood fuel storage silo 11 250 horsepower diesel—fired water IES 19 pump 35 250 HP Diesel Fired Water Pump #2—IES23 it i 1 5 COPY of RECORD Date Submitted: 6/23/2015 15:27:21 As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO Listing of Emission Sources and Control Devices on Permit. See instructions *ES ID on *ES Description *CS ID GCS Description CD ID's Air Permit ES-13-25HP 25 panel hot press ES-13-40HP 40 panel hot press ES-13—CC Curtain coater ES-13—PO Paper overlay operation ES-13—PS Plywood spreader Fluidized bed wood burner with blending chamber and ESO1—A dedicated overfire air fan(80.0 CS-1 multicyclone CD02 million Btu/hr heat input capacity) Boiler(29.79 million Btu/hr ESO1—B heat input capacity,based on CS-1 multicyclone CD02 slipstream gas from ID No. ES-01—A)(NSPS Subpart Dc) ES03—CC Core composer with saw ES03—CS Core saw(green or dry veneer) ES03—PSS Panel sawing system ES03—SMS-1 String machine including saws CS-3 bagfilter(7,095 square feet of filter CD03—WWTC,CD06 area),dry waste transfer cyclone ES03—SMS-2 String machine including saws ES03—SS Strip saw Bagfilter(6,200 square feet of filter ESO4 Wood sander CS-10 area),Woodwaste transfer cyclone(154 CD05,CD03—WWTC, inches in diameter),Bagfilter(7,095 CD06 square feet of filter area), ES09 M6 t wood—fired veneer dryer CS-1 multicyclone CD02 ES 10 M�2 t wood—fired veneer dryer CS-1 multicyclone CD02 ES 12 Dry wood residual storage silo CS-5 cartridge filter(1,800 square feet of CD21 filter area) Glue mixing operations ES 13—GMO consisting of two resin storage tanks and four mixed glue tanks 2 r-- i Cyclone(60 inches in ES14 Rechip blow hog(green wood CS-12 diameter),Woodwaste transfer cyclone CD18,CD03—WWTC, only) (154 inches in diameter),Bagfilter CD06 (7,095 square feet of filter area), ES 15 tongue and groove operations ES 16 Plywood waste hog CS-3 bagfilter(7,095 square feet of filter CD03—WWTC,CD06 area),dry waste transfer cyclone Green wood sizing operations Cyclone(60 inches in diameter),Woodwaste transfer cyclone CD18,CD03—WWTC, ES17 including sizing screens and CS-12 (154 inches in diameter),Bagfilter CD06 bins (154 square feet of filter area), '- ES20 Vat operations ES21 End sealer spray booth ES22 Tongue and groove saw CS-7 bagfilter(7,095 square feet of filter CD06 (plywood finishing) area) I-1 Bark hogging operations with two saws I-10 green wood veneer stacker No. 2 I-11 hammer hog truck dump I-12 dry waste truck dump I-2 Core chipping and handling I-3 Green veneer hogging 1-4 Logo painting and ink marking I-5 Logo painting and ink marking 1-6 Plywood surface patching I-7 Maintenance parts washers 1-8 Veneer diverter exhaust cyclone I-9 Veen wood veneer stacker No. 1 IES—GWS Green wood fuel storage silo Diesel—fired water pump(250 IES 19 Horsepower maximum power output)for emergency purposes only 3 Facility Total CY 2014 Emissions Summary COPY of RECORD Date Submitted: 6/23/2015 15:27:21 As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory-Calendar Year 2014 Record Facility-Wide Totals From all Permitted and Non-Permitted Air Pollutant Emission Sources Green House Gases Pollutants(GHG) Actual Emissions Tons/Year Pollutant CAS 1 2014 2013 % Change Criteria Pollutants Actual Emissions Tons/Year Pollutant CAS 2014 2013 % Change CO CO 30.06 29.28 2.6639302% NOx NOx 48.06 44.14 8.880838% PM TSP TSP 59.89 66.42 -9.831374% PM 10 PM 10 59.85 66.4 -9.864462% PM2.5 PM2.5 49.52 55.2 -10.289855% S02 S02 0.76 .7 1 8.571428% VOC VOC 71.4 63.3 12.796212% 7j Hazardous Air Pollutants RAPS and/or Toxic Air Pollutants TAPs Actual Emissions Pounds/Year Pollutant I CAS 1 2014 1 2013 1 % Change Pollutant Grou :Antimon Compounds total mass inc elemental Sp)_Group Sum:0.0 Antimony Unlisted Compounds(Specify SBC-Other 0.0 Not reported N/A Component of SBC Pollutant Group:Arsenic Compounds(total mass of elemental AS,arsine and all inorganic compounds) Group Sum:1.51571 Arsenic Unlisted Compounds(Specify ASC-Other 1.51571 1.39462 8.682656% Component of ASC Pollutant Group:Beryllium compounds Total mass Group Su :0.0 Beryllium Compound,Unlisted(Specify BEC-Other 0.0 Not reported N/A Component of BEC Beryllium metal(unreacted)(Component of 7440-41-7 0.0 Not reported N/A BEC) I Pollutant Grou :Cadmium compounds total mass inc elemental metal Group Sum:2.24073 Cadmium Metal(elemental unreacted, 7440-43-9 2.24057 2.06161 8.680598% Component of CDC 76 Cadmium Unlisted Compounds(Specify T ICDC-Other 1.6E-4 Not reported N/A Com onent of CDC Pollutant Group:Chlorinated Dioxin Com ounds of interest as HAP or TAP Grou Sum- 75313 Hexachlorodibenzo-p-dioxin 1,2,3,6,7,8 57653-85-7 0.75313 .69298 8.679908% r (Component of CLDC Pollutant Grou :Chromium I Soluble Chromate Compounds (Component of CRC Group Sum:3.28084 Chromic acid(VI) (Component of So1CR6 7738-94-5 3.28084 3.01879 8.680627% CRC Pollutant Grou :Chromium-All/Total Inc Chromium categories,metal and Others Group Sum:14.57805 Chromic acid(VI)(Component of SolCR6 7738-94-5 3.28084 3.01879 8.680627% CRC L ! Chromium Unlisted Compounds(Specify CRC-Other 11.29721 10.39469 8.682511% Component of CRC i� Pollutant Grou :Cobalt compounds Grou Sum:0.0 Cobalt Unlisted Compound(Specify COC-Other 0.0 Not reported N/A Component of COC rPollutant Grou :Lead and Lead compounds Group Sum:7.24898 Lead Unlisted Compounds (Specify and PBC-Other 7.24898 6.66993 8.681501% Component of PBC Pollutant Grou :Man anese compounds Group Sum:1172.06298 Manganese Unlisted Compounds(Specify _ MNC-Other 1172.063 1078.44888 8.680443% Component of MNC) Pollutant Group:Mercury Compounds-all total mass inc Hg Va or Group Sum:.54171 Mercury Unlisted Compounds (Specify HGC-Other 0.0 Not reported N/A Component of HGC Mercury,vapor(Component of HGC 7439-97-6 0.54171 .49808 8.759644% Pollutant Grou :Nickel Compounds,sum total mass inc elemental Group Sum:5.50759 Nickel Unlisted Compounds (Specify NIC-Other 3.1E-4 Not reported N/A Component of NIC p Nickel metal(Component of NIC 7440-02-0 5.50728 5.06741 8.680368% Pollutant Grou :Pol c clic Organic Matter 7 PAH Compounds for NIF Group Sum:0.0 Benzo(a)pyrene(Component of POMTV 50-32-8 0.0 Not reported N/A POM7 - Pollutant Grou :Pol c chc Organic Matter(Specific Compounds from OA PS for TV Group Sum:3.83579 Benzo(a)pyrene(Component of POMTV 50-32-8 0.0 Not reported N/A - POM7 Naphthalene(Component of POMT 91-20-3 3.83579 3.52816 8.719271% Acetaldehyde 75-07-0 2194.4165 2352.32029 -6.712683% Acrolein 107-02-8 382.95474 342.27923 11.88372% Benzene 71-43-2 201.21155 182.10375 10.492811% Butadiene 1 3- 106-99-0 0.0 Not reported N/A Carbon tetrachloride 56-23-5 1.20031 1.10444 8.680419% Chlorine 7782-50-5 371.8593 342.15848 8.680432% Chlorobenzene 108-90-7 0.0 Not reported N/A Chloroform 67-66-3 0.0 Not reported N/A Cumene 98-82-8 1548.24 1499.66315 3.2391794% Ethyl benzene 100-41-4 0.0 Not reported N/A Ethyl chloride chloroethane 75-00-3 24.177 24.89575 -2.887039% Ethylene dichloride 1 2-dichloroethane 107-06-2 37.068 38.17047 -2.8882809% �i Fluorides sum of all fluoride compounds) 16984-48-8 0.0 Not reported N/A 77 i Formaldehyde 50-00-0 2632.681 2354.1279 11.832533% 1-7 Hydrogen chloride(hydrochloric acid 7647-01-0 162.86496 149.85675 8.680429% Methanol 67-56-1 16638.61 8461.96687 96.62816% Methyl bromide 74-83-9 61.143 59.22956 3.2305503% Methyl chloride 74-87-3 12.52083 11.52078 8.680407% Methyl ethyl ketone 78-93-3 108.39225 121.89227 -11.075373% Methyl isobutyl ketone 108-10-1 186.7112 184.86907 0.99645257% i Methylene chloride 75-09-2 54.789 53.06976 3.239589% Phenol 108-95-2 1712.8289 1741.99891 -1.6745156% Phosphorus Metal,Yellow or White 7723-14-0 2565.3586 2360.4604 8.680433% Polycyclic Organic Matter(Inc PAH, dioxins,etc.NC AP 42 historic amorphous POM 10.51284 9.6722 8.691301% lob Pro ionaldeh de 123-38-6 74.80641 79.18664 -5.531522% Selenium Compounds SEC 0.0 Not reported N/A Styrene 100-42-5 0.0 Not reported N/A Toluene 108-88-3 0.0 Not reported N/A Trichlorobenzene, 1,2,4- 120-82-1 116.91 113.25191 3.2300527% Trichloroethane, 1,1,2- 79-00-5 0.0 Not reported N/A Trichloroeth lene 79-01-6 0.0 Not reported N/A Vinyl chloride 75-01-4 40.23 38.96717 3.2407506% Vin lidene chloride 75-35-4 60.363 58.64297 2.9330504% X lene 1330-20-7 126.20702 117.35508 7.5428724% X lene o- 95-47-6 0.0 Not reported N/A 78 Boise Cascade-Moncure Plywood Facility-Wide Summary of Actual Emissions 2014 Air Emissions Inventory 1 IM& Dtn A%rite Sander,Fencer IJammer Ilog Drr N1aste Compound Dryers Storage Systen Stackers I ruck Dump I ruck Dump Emissions Emissions Ittsl ES-I910 ES-12 ES-O4�-IN-9&10 IS 1A-II 11-P,12 Ib/rr tuns/ r CO 30.02 60127 30.06 NOx 47.85 96120 48.06 M 31.85 0.55 0.001 0 5' 0.00 0.00 119,797 59.90 PMIU 31_85 0.55 0.001 0 5' 0.00 0.00 119,715 1 59.86 M2.5 31.21 0.55 0.001 0.00 0.00 99042 49.52 VOC 50.38 0.009 142,826 71.41 S02 0.75 1,525 0.76 Compound Emissions oeMinimm Report in (lb/yr) Ib/yr (Ih1yr) AEV Acetaldehyde(TH) 1 1,194.41 10 Yes ceto henone(H) 0.87 100 No crolein T ;s 382.95 10 Yes Antimony&Compounds H ; 1.63 10 No Arsenic&Compounds >' 1.52 0.01 1 Yes Benzene 'f,I 14 201.23 1 Yes enzo a ene T 1 1 0.01 1 No Beryllium Compounds(TH) II W 002 1 No Cadmium Compounds '3J 2.24 0.1 Yes Carbon tetrachloride 1 21) 1.20 1 Yes Chlorine T 371.86 371.86 100 Yes C'hlorobenzene T 7.81 7.81 10 No Chloroform(TH) 1.20 1 1.20 100 No Chromium--Other com 11.30 11.30 0.1 Yc> Chromium VICompounds(TH) 3.28 3.28 0.01 1r. Cobalt compounds H 1.00 1.00 1 No umene 1547.85 1,547.85 100 Yes initro henol,2,4 0.06 0.06 0.1 No i 2-eth Ihex I hthalate DEHP) TM 002 0.02 10 No th 1 benzene(H) I 1 ; 14.73 100 No th l chloride chloroethane 24.14 24.14 10 Yes th iene dichloride 37.02 37.02 1 Yes ormaldeh de T 2041.85 0 14 2,632.68 10 Yes exachlorodibenzo- oxin 1,2,3,E 7 8 T 0.75 0.75 0.00001 Yes Hexane(TH) 2.68 2.68 100 No dro en chloride 162.86 162.86 100 Yes ead and Lead compounds H) 7.25 7.25 1 Yes Manganese&compounds(TH) 1 172.06 1,172.06 10 Yes Mercury Compound(TH) 0.54 0.54 0.001 Yes Methanol 284652 16 638.60 1000 Yes Methyl bromide 61.11 61.11 1 Yes Methyl chloride 12.52 12.52 1 Yes Methyl chloroform TH 18.50 18.50 100 No Methyl ethyl ketone T 79,59 108.20 100 Yes Methyl lsobutyl Ketone TH 157.89 186.67 10 Yes Methylene di hen 1 diisocyanate(MDD(IT) 0.00 10 No Methylene chloride T 54.74 54.74 1 Yes Naphthalene H 3.83 3.84 1 Yes Nickel Compounds TH 5.51 5.51 1 Yes Nitro phenol,4- H 0.04 0.04 1 n No entachloro henol TH 0.02 0.02 1 No erchloroeth iene T 11.58 11.58 I No Phenol TH 301.25 1713.02 Ilia Yes Phosphorus Metal Yellow or White 2565.35 2,565.35 Yes Polychlorinated bi hen Is (TH) 0.00 0.00 10 No of c clic Organic Matter H 10.50 10.51 1 Yes o ionaldeh de H 74.77 74.77 10 Yes Propylene dichloride H 7.91 7.91 10 No Selenium compounds H 0.25 0.25 10 No Styrene 33.05 33.05 100 No Tetrachlorodibe oxin 2 3 7 8- T 0.00 1 0.00 0.00001 No Toluene T 27.38 27.42 100 No Trichlorobenzene 1 2 4- 116.97 116.97 100 Yes' Trichloroeth iene TH 9.37 9.37 1000 No Trichlorotluoromethane CFC 111 T) 7.48 7.48 100 No Trichloro henol 2,4,6 H 0.13 0.13 1 No Vinyl acetate H 6.70 100 No Vin 1 chloride 40 26 40.26 0 1 YO s Vin Iiden oridee chl (l,l-dichloroethene)(TH) 60.40 60.40 X leneITI11 126 14 126.17 100 COPY of RECORD Date Submitted: 6/23/2015 15:27:21 As entered in AFRO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit)or Group GR2 consisting of I-10,I-9 Emission Source Group ID 2. Emission Source Description: Green Veneer Stackers 3. Operating Scenario ID/Description: OS—32/Green Veneer Stackers 4. SCC Number/Description: 30700799/Plywood Operations ;Other Not Classified 5. Throughput/units in 2014: 162377 TON/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur %Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed in ermit 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter#): (F) (Feet/sec) (Acfm) Rectangle(L x W) in 0.1 feet) EP—Fug4 FUGITIVE(NO 1 727 1 Area= 1 Stackers STACK 6 Operating Scenario: OS—32 Emission Source/Group ID: GR2 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Da 24 Days per Week 7 Weeks per Year 52 P Y ( ) Y P ( ) P ( ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 250�o arch—May 25"�u une—Aug. 25% �014 ept.—Nov. 25% 014 014 �014 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Ye See Instructions all controls 2014 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission (NAAQS) Code Pollutants Method Code (Net after Factor Ef Control { �l Pollutants (Tons/Year) (See Instructions) all controls) 2014 CO CO 08 NOx NOx 08 TSP TSP 0.57 08 n PM10 PM10 0.57 08 PM2.5 PM2.5 08 S02 S02 08 _i VOC VOC 08 Emission HAP/TAP Estimation Emissions Control CAS Emission Pollutants (In HAP/TAPS Efficiency EF Control (see instructions) Method Code Factor Alphabetical Order) (Pounds/Year) See Instructions) (Net after all controls) 2014 Ii r. I � 11 7 COPY of RECORD Date Submitted: 6/23/2015 15:27:21 As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit)or Group G-24 consisting of ESO1—A,ES01—B,ES09,ES10 Emission Source Group ID 2. Emission Source Description: Veneer dryers and heat source(wood burner) 3. Operating Scenario ID/Description: OS—26/Veneer dryers and heat source(wood burner)lbs/SF,(Softwood) 4. SCC Number/Description: 30700740/Plywood Operations ;Direct Wood—Fired Dryer:Non—specified Pine Species Veneer 5. Throughput/units in 2014: 51000000 FT2/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur /o Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control 100 Device or Stack): 8. Control Device Information : Order CS—ID CD ID Control Device Description as listed inpermit) 1 CS-1 CD02 Multic clone 720 six—inch diameter tubes 9. Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter#): (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) in 0.1 feet) 09A VERTICAL STACK 66 1 350 155 7304.2 Veneer dryer erp 09B VERTICAL STACK 66 1 370 100 4712.38 Veneer dryer erp 09C VERTICAL STACK 66 1 340 150 7068.58 Veneer dryer erp 09cool VERTICAL STACK 46 4 107 35 26389.37 Veneer dryer erp 10A IVERTICAL STACK 66 1 350 155 7304.2 Veneer dryer erp lOB IVERTICAL STACK 66 1 370 100 4712.38 Veneer dryer erp 10C IVERTICAL STACK 66 1 340 150 7068.58 Veneer dryer erp 8 COPY of RECORD Date Submitted: 6/23/2015 15:27:21 As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit: 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit)or Group G-24 consisting of ESO1—A,ESOl—B,ES09,ES 10 Emission Source Group ID 2. Emission Source Description: Veneer dryers and heat source(wood burner) 3. Operating Scenario ID/Description: OS—27/Veneer dryers and heat source(wood burner) HAPS ]b/mmBtu, (Softwood) 4. SCC Number/Description: 30700740/Plywood Operations ;Direct Wood—Fired Dryer:Non—specified Pine Species Veneer 5. Throughputtunits in 2014: 186094 E6BTU/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur /o Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control 100 Device or Stack): 8. Control Device Information : Order CS—ID CD ID Control Device Description as listed inpermit) 1 CS-1 CD02 Multic clone 720 six—inch diameter tubes 9. Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter#): (r) (Feet/sec) Rate(Acfm) Rectangle(L x W) in 0.1 feet) 09A VERTICAL STACK 66 1 350 155 7304.2 Veneer dryer erp 09B VERTICAL STACK 66 1 370 100 4712.38 Veneer dryer erp 09C VERTICAL STACK 66 1 340 150 7068.58 Veneer dryer erp 09cool VERTICAL STACK 46 4 107 35 26389.37 Veneer dryer erp 10A IVERTICAL STACK 66 1 1 350 155 7304.2 Veneer dryer erp lOB VERTICAL STACK 66 1 370 100 4712.38 Veneer dryer erpd 12 Operating Scenario: OS—27 Emission Source/Group ID: G-24 10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec Tarch—Ma une—Au . S ept.—Nov. �.r 014 25% 014 y 25% �014 g 25% 25% 13. Actual Emissions per Pollutant Listed I Attach calculations and documentation of emission factors or other estimation methods used. Emission Emissions— Estimation Control GHG CAS GHG Method Efficiency Emission Ef Control Pollutants Pollutants Code (Net after Factor (Tons/Year) (See all controls) r Instructions 2014 Emission 9 k Criteria Emissions— Estimation Control Pollutant Criteria Method Efficiency Emission (NAAQS) Code Pollutants Code (Net after Factor Ef Control Pollutants � (Tons/Year) (See all controls) u Instructions 2014 � CO CO 08 0 ! NOx NOx 18.89 08 0 0.203 TSP TSP 12.59 04 65 AFTER PM10 PM10 12.59 04 65 AFTER PM2.5 PM2.5 12.34 04 65 AFTER S02 S02 0.3 08 0 0.00318 AFTER j VOC VOC 08 0 Emission Emissions Estimation Control HAP/TAP CAS Method Efficiency Emission Alphabetical Order see instructions HAP/TAPS EF Control Pollutants (In Al P ) ( ) (Pounds/Year) Code (Net after all Factor (See controls) Instructions � 2014 Arsenic Unlisted Compounds(Specify ASC—Other 0.59922 08 0 0.00000322 AFTER Component of ASC Cadmium Metal(elemental unreacted, 7440-43-9 0.88581 08 0 0.00000476 AFTER Component of CDC Carbon tetrachloride 56-23-5 0.47454 08 0 0.00000255 AFTER S Chlorine 7782-50-5 147.01426 08 0 0.00079 AFTER Chromic acid(VI)(Component of 7738-94-5 1.29708 08 0 0.00000697 AFTER SolCR6 CRC Chromium Unlisted Compounds CRC—Other 4.46626 08 0 0.000024 AFTER (Specify Component of CRC 14 T Hexachlorodibenzo—p—dioxin 1,2,3,6,7,8 Component of CLDC 57653-85-7 0.29775 08 0 0.0000016 AFTER Hydrogen chloride(hydrochloric acid 7647-01-0 64.38852 08 0 0.000346 AFTER Lead Unlisted Compounds(Specify and PBC—Other 2.86585 08 0 0.0000154 AFTER Component of PBC Manganese Unlisted Com=—] MNC—Other 463.37406 08 0 0.00249 AFTER (Specify Component of Mercur va or Com onent of HGC 7439-97-6 0.21401 08 0 0.00000115 AFTER • Methyl chloride 74-87-3 4.9501 08 0 0.0000266 AFTER Methyl ethyl ketone 78-93-3 1.00305 08 0 0.00000539 AFTER Methyl isobutyl ketone 108-10-1 82.81183 08 0 0.000445 AFTER "- Naphthalene(Component of POMT 91-20-3 1.51294 08 0 0.00000813 AFTER Nickel metal(Component of NIC 7440-02-0 2.1773 08 0 0.0000117 AFTER Phosphorus Metal Yellow or White 7723-14-0 1014.2123 08 0 0.00545 AFTER Polycyclic Organic Matter(Inc PAH, dioxins,etc.NC AP 42 historic POM 4.1499 08 0 0.0000223 AFTER amorphous lob Pro ionaldeh de 123-38-6 3.98241 08 0 0.0000214 AFTER , 1 4F j r ; i 15 COPY of RECORD Date Submitted: 6/23/2015 15:27:21 As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit: 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit)or Group G-24 consisting ofES01—A,ES01-13,ES09,ES10 Emission Source Group ID 2. Emission Source Description: Veneer dryers and heat source(wood burner) 3. Operating Scenario ID/Description: OS—30/Veneer dryers and heat source(wood burner)lbs/SF,(Hardwood) 4. SCC Number/Description: 30700734/Plywood Operations ;Hardwood Plywood,Veneer Dryer Direct Wood—fired,Heated Zones 5. Throughput/units in 2014: 78000000 FT2/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) ro Sulfur /o Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control 100 Device or Stack): 8. Control Device Information : Order CS—ID CD ID Control Device Description as listed inpermit) 1 CS-1 CD02 Multic clone 720 six—inch diameter tubes 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) in 0.1 feet) 09A VERTICAL STACK 66 1 350 155 7304.2 Veneer dryer erp 09B VERTICAL STACK 66 1 370 100 4712.38 Veneer dryer erp 09C VERTICAL STACK 66 1 340 150 7068.58 Veneer dryer erp 09cool VERTICAL STACK 46 4 107 35 26389.37 Veneer dryer erp 10A VERTICAL STACK 66 1 350 155 7304.2 Veneer dryer erp lOB VERTICAL STACK 66 1 370 100 4712.38 Veneer er e 10C VERTICAL STACK 66 1 340 150 7068.58 Veneer dryer erp 16 locool IVERTICAL STACKI 46 1 4 105 1 35 1 26389.37 1 Veneer dryer erp ! �I J � , a �-� 17 r.I Operating Scenario: OS-30 Emission Source/Group ID: G-24 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an-Feb +Dec 25% 25% une-Aug. 25% �014 ept.-Nov. 25% 014 �arch-May 14 �014 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions- Emission Control GHG GHG Estimation Efficiency Emission CAS Ef Control i Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 1 - 2014 Criteria Emissions- Emission Control Pollutant Criteria Estimation Efficiency Emission Po�QS Code Pollutants Method Code (Net after Factor Ef Control Pollutantss (Tons/Year) (See Instructions) all controls) 2014 CO CO 14.66 04 0 0.000376 AFTER NOx NOx 08 0 TSP TSP 08 65 PM10 PM10 08 65 PM2.5 PM2.5 08 65 S02 S02 08 0 VOC VOC 5.23 04 0 0.000134 AFTER Emission Control HAP/TAP Emissions Pollutants (In Alphabetical CAS HAP/TAPSEstimation Efficiency Emission EF Control (see instructions) Method Code (Net after all Factor i Order) (Pounds/Year) See Instructions controls) - 2014 Acetaldehyde 75-07-0 407.94 08 0 0.00000523 AFTER Benzene 71-43-2 22.62 08 0 2.9E-7 AFTER Cumene 98-82-8 696.54 08 0 0.00000893 AFTER Ethyl chloride chloroethane 75-00-3 18.72 08 0 2.4E-7 AFTER Ethylene dichloride 107-06-2 28.704 08 0 3.68E-7 AFTER 12-dichloroethane Formaldehyde 50-00-0 766.74 04 0 0.00000983 AFTER Methanol 67-56-1 740.22 08 0 0.00000949 AFTER r Methyl bromide 74-83-9 27.534 08 0 3.53E-7 AFTER Methyl ethyl ketone 78-93-3 78.78 08 0 0.00000101 AFTER Methyl isobutyl ketone 108-10-1 75.114 08 0 9.63E-7 AFTER Methylene chloride 75-09-2 1 24.648 1 08 0 3.16E-7 AFTER '._ Phenol 108-95-2 127.14 08 0 0.00000163 AFTER r- 18 Pro ionaldeh de 123-38-6 70.824 08 0 9.08E-7 AFTER Trichlorobenzene 12 4— 120-82-1 52.65 08 0 6.75E-7 AFTER Vinyl chloride 75-01-4 18.096 08 0 2.32E-7 AFTER Vin lidene chloride 75-35-4 28.08 08 0 3.6E-7 AFTER X lene 1330-20-7 30.81 08 0 3.95E-7 AFTER i I' r� y i , 19 10C VERTICAL STACK 66 1 340 150 7068.58 Veneer dryer erp 10coo1 IVERTICAL STACKI 46 1 4 105 1 35 1 26389.37 1 Veneer dryer erp ram, i i L i ' Ir , 21 Operating Scenario: OS-31 Emission Source/Group ID: G-24 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) i 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an-Feb +Dec arch-May o une-Aug. o Sept.-Nov. o 014 25% 014 25/0 014 25/0 014 25/o r 13. Actual Emissions per Pollutant Listed : Attach calculations and documentation of emission factors or other estimation methods used. Emission Emissions- Estimation Control GHG CAS GHG Method Efficiency Emission Ef Control Pollutants Pollutants Code (Net after Factor (Tons/Year) (See all controls) Instructions 2014 Emission Criteria Emissions- Estimation Control Pollutant Criteria Method Efficiency Emission - (NAAQS) Code Pollutants Code (Net after Factor Ef Control Pollutants --� (Tons/Year) (See all controls) Instructions 2014 CO CO 08 0 NOx NOx 28.89 08 0 0.203 AFTER TSP TSP 19.25 08 65 AFTER PM10 PM10 19.25 08 65 AFTER PM2.5 PM2.5 18.87 08 65 AFTER S02 S02 0.45 08 0 0.00318 AFTER VOC VOC 08 0 '-' Emission Emissions Estimation Control HAP/TAP CAS Emission Pollutants (In Alphabetical Order see instructions) Method Efficiency EF Control �_ P ) ( ) (Pounds/Year) Code (Net after all Factor (See controls) Instructions 2014 Acrolein 107-02-8 36.14598 08 0 0.000127 AFTER Arsenic Unlisted Compounds(Specify ASC-Other 0.91646 08 0 0.00000322 AFTER Component of ASC Cadmium Metal(elemental unreacted, 7440-43-9 1.35476 08 0 0.00000476 AFTER - Component of CDC Carbon tetrachloride 56-23-5 0.72577 08 0 0.00000255 AFTER Chlorine 7782-50-5 224.84506 08 0 0.00079 AFTER Chromic acid(VI) (Component of 7738-94-5 1.98376 08 0 0.00000697 AFTER So1CR6 CRC CRC-Other 6.83074 08 0 0.000024 AFTER 22 Chromium Unlisted Compounds (Specify Component of CRC Hexachlorodibenzo—p—dioxin 1,2,3,6,7,8 57653-85-7 0.45538 08 0 0.0000016 AFTER (Component of CLDC !" Hy dro en chloride(hydrochloric acid 7647-01-0 98.47644 08 0 0.000346 AFTER Lead Unlisted Compounds (Specify and PBC—Other 4.38306 08 0 0.0000154 AFTER Component of PBC Manganese Unlisted Compounds MNC—Other 708.68886 08 0 0.00249 AFTER (Specify Component of MNC Mercury,vapor(Component of HGC 7439-97-6 0.32731 08 0 0.00000115 AFTER Methyl chloride 74-87-3 7.57073 08 0 0.0000266 AFTER !. Naphthalene(Component of POMT 91-20-3 2.31391 08 0 0.00000813 AFTER Nickel metal(Component of NIC 7440-02-0 3.32998 08 0 0.0000117 AFTER Phosphorus Metal Yellow or White 7723-14-0 1551.1463 08 0 0.00545 AFTER Polycyclic Organic Matter(Inc PAH, dioxins,etc.NC AP 42 historic POM 6.34689 08 0 0.0000223 AFTER amorphous lob L 23 COPY of RECORD Date Submitted: 6/23/2015 15:27:21 As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit)or Group G-24 consisting of ESO1—A,ESO1—B,ES09,ES10 Emission Source Group ID 2. Emission Source Description: Veneer dryers and heat source(wood burner) 3. Operating Scenario ID/Description: OS—36/Natural Gas start up burner(1 MMBtu/hr) 4. SCC Number/Description: Not required by facility,will be completed by DAQ 5. Throughputlunits in 2014: 1.49 E6FT3S/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) ro Sulfur %Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control 100 Device or Stack): 8. Control Device Information Order CS—ID CD ID Control Device Description as listed inpermit) 1 CS-1 CD02 Multic clone 720 six—inch diameter tubes 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) in 0.1 feet) 09A VERTICAL STACK 66 1 350 155 7304.2 Veneer dryer erp 09B VERTICAL STACK 66 1 370 100 4712.38 Veneer dryer erp 09C VERTICAL STACK 66 1 340 150 7068.58 Veneer dryer erp 09cool VERTICAL STACK 46 4 107 35 26389.37 Veneer dryer erp 10A VERTICAL STACK 66 1 350 155 7304.2 Veneer drver e IOB VERTICAL STACK 66 1 370 100 4712.38 Veneer dryer erp 10C VERTICAL STACK 66 1 340 150 7068.58 j Veneer dryer erp IOcool VERTICAL STACK 46 4 105 35 26389.37 Veneer dryer erp 24 Operating Scenario: OS—36 Emission Source/Group ID: G-24 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 1 ) Days per Week ( 1 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% arch—May 25% une—Aug. 25% �014 ept.—Nov. 25% 014 014 �014 13. Actual Emissions per Pollutant Listed : Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2014 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission Po� Code Pollutants Method Code (Net after Factor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) L -I` 2014 CO CO 0.06 08 0 NOx NOx 0.07 08 0 TSP TSP 0 08 65 PM10 PM10 0 08 65 PM2.5 PM2.5 0 08 65 L S02 S02 0 08 0 VOC VOC 0 08 0 HAP/TAP Emissions Emission Control CAS Estimation Efficiency Emission Pollutants (In Alphabetical ( ) HAP/TAPS Method Code (Net after all Factor EF Control see instructions) (Pounds/Year) See Instructions controls) 2014 Arsenic Unlisted Compounds(Specify ASC—Other 0.00003 08 .0 — Component of ASC Benzene 71-43-2 _ 0.0031 08 0 Cadmium Unlisted `- Compounds (Specify CDC—Other 0.00016 08 0 —Component of CDC Chromium Unlisted Compounds (Specify CRC—Other 0.00021 08 0 Component of CRC Formaldehyde 50-00-0 0.112 08 0 Lead Unlisted Compounds (Specify and Component of PBC—Other 0.00007 08 0 PBC MNC—Other 0.00006 08 0 26 Manganese Unlisted Compounds(Specify Component of MNC Mercury,vapor(Component 7439-97-6 0.00039 08 0 } of HGC Naphthalene(Component of 91-20-3 0.00091 08 0 POMT Nickel Unlisted Compounds NIC—Other 0.00031 08 0 (Specify Component of NIC Polycyclic Organic Matter (Inc PAH,dioxins,etc.NC pOM 0.00013 08 0 AP 42 historic amorphous lob i_J 27 COPY of RECORD Date Submitted: 6/23/2015 15:27:21 As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit: 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit)or Group G-25 consisting of I-4,1-5 Emission Source Group ID 2. Emission Source Description: Ink and painting operations 3. Operating Scenario ID/Description: OS—5/Ink and painting operations 4. SCC Number/Description: 40500597/Printing—General;Other Not Classified 5. Throughput/units in 2014: 1275 GAL/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur ro Ash I I Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter ft (F) (Feet/sec) (Acfm) Rectangle(L x W) in 0.1 feet) EP—FUG FUGITIVE(NO 1 72 Area= 1 ERP for Fugitive STACK) sources 28 Operating Scenario: OS—5 Emission Source/Group ID: G-25 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 -- 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% 25% une—Aug. 25% �014 ept.—Nov. 25% 014 �arch—May 14 �014 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. _ Emissions— Emission Control GHG GHG Estimation Efficiency Emission Pollutants CAS Pollutants Method Code (Net after Factor Ef Control Tons/Yea See Instructions all controls 2014 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission Po� Code Pollutants Method Code (Net after Factor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) I � 2014 CO CO 08 NOx NOx 08 TSP TSP 08 PM10 PM10 08 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 0.49 03 - - HAP/TAP Emissions Emission Control Pollutants (In CAS HAP/TAPS Estimation Efficiency Emission EF Control -. (see instructions) Method Code Factor Alphabetical Order) (Pounds/Year) (Net after all controls) See Instructions 2014 29 COPY of RECORD Date Submitted: 6/23/2015 15:27:21 As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID (from permit)or Group G-27 consisting of ES 14, ES 17 Emission Source Group ID 2. Emission Source Description: Woodwaste Transfer system 3. Operating Scenario ID/Description: OS —20/Woodwaste Transfer(Rechipper) system 4. SCC Number/Description: 30700799/Plywood Operations ; Other Not Classified 5. Throughput/units in 2014: 29341 TON/yr (e.g.production or fuel use): 6. Fuel Information (1f fuel is used) % Sulfur %Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control 100 Device or Stack): 8. Control Device Information Order CS—ID CD ID Control Device Description as listed inpermit) 1 CS-12 CD18 Cyclone 60 inches in diameter 2 CS-12 CD03—WWTC Woodwaste transfer cyclone 154 inches in diameter 3 CS-12 CD06 Ba filter 7,095 square feet of filter area 9. Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines : ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter#): (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) (in 0.1 feet) erp for dry waste erp-08 VERTICAL STACK 51 3.5 80 55 31749.72 transfer cyclone and ba filter 30 Operating Scenario: OS—20 Emission Source/Group ID: G-27 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) F_� 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% arch—May 25% une—Aug. 25% �014 ept.—Nov. 25% 014 014 �014 13. Actual Emissions per Pollutant Listed : Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control '~ GHG GHG Estimation Efficiency Emission ' Pollutants CAS Pollutants Method Code (Net after Factor Ef Control Tons/Year See Instructions all controls I 2014 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission Po� Code Pollutants Method Code (Net after Factor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) 2014 CO CO 08 0 NOx NOx 08 0 TSP TSP 0.39 02 99.7 AFTER PM10 PM10 0.39 02 99.7 AFTER PM2.5 PM2.5 0.39 02 99.7 AFTER S02 S02 08 0 VOC VOC 08 0 Emission HAP/TAP Emissions Control Pollutants (In CAS HAP/TAPS Estimation Efficiency Factor Emission (see instructions) Method Code EF Control _ Alphabetical Order) (Pounds/Year) See Instructions (Net after all controls) 2014 I`- I 1 31 COPY of RECORD Date Submitted: 6/23/2015 15:27:21 As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit)or ES03—SMS-1 Emission Source Group ID 2. Emission Source Description: Woodworking operations consisting of three string machine saws,a core saw,a strip saw,a panel sawing system and a core composer, saw, sander baghouse (ID No. CD-05) 3. Operating Scenario ID/Description: OS—21/Dry Waste transfer system 4. SCC Number/Description: 30700710/Plywood Operations; Sawing 5. Throughput/units in 2014: 118019000 FT2/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) ro Sulfur /o Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control 100 Device or Stack): 8. Control Device Information Order CS—ID CD ID Control Device Description as listed inpermit) I CS-3 CD03—WWTC Woodwaste transfer cyclone 154 inches in diameter 2 CS-3 CD06 Ba filter(7,095 square feet of filter area 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) in 0.1 feet) erp for dry waste erp-08 VERTICAL STACK 51 3.5 80 55 31749.72 transfer cyclone and ba filter 32 C. Operating Scenario: OS—21 Emission Source/Group ID: ES03—SMS-1 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: w an—Feb +Dec 25% M 25% une—Aug. 25% �014 ept.—Nov. 25% 014 �arch— ay 14 �014 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2014 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission Po� Code Pollutants Method Code (Net after Factor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) 2014 CO CO 08 0 NOx NOx 08 0 TSP TSP 12.1 04 85 AFTER PM10 PM10 12.1 04 85 AFTER PM2.5 PM2.5 12.1 04 0 AFTER S02 S02 08 0 { VOC VOC 08 0 y HAP/TAP CAS Emissions Emission ControlControl Emission Pollutants (In (see instructions) HAP/TAPS Method Code Efficiency Factor EF Control I Alphabetical Order) (Pounds/Year) (Net after all controls) -- See Instructions 2014 II � 33 COPY of RECORD Date Submitted: 6/23/2015 15:27:21 As entered in AFRO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit)or ESO4 Emission Source Group ID 2. Emission Source Description: wood sander 3. Operating Scenario ID/Description: OS— 12/wood sander 4. SCC Number/Description: 30700702/Plywood Operations ; Sanding Operations 5. Throughput/units in 2014: 177090 FT2/yr (e.g. production or fuel use): 6. Fuel Information (If fuel is used) ro Sulfur /o Ash Heat Content ' Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control 100 Device or Stack): 8. Control Device Information : Order CS—ID CD ID Control Device Description as listed inpermit) 1 CS-10 CD05 Ba filter(6,200 square feet of filter area 2 CS-10 CD03—WWTC Woodwaste transfer cyclone 154 inches in diameter 3 CS-10 CD06 Ba ilter(7,095 square feet of filter area 9. Emission Release Point ERP Information: Sources vented to more than one ERP use additional ent lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP (in feet) Circle(enter#): (F) (Feet/sec) Rate(Acfm) Description Rectangle(L x Fin 0.1 feet) EP—WS DOWNWARD—FACING VENT 10 1 72 1 47.12 ERP for wood sander 34 G Operating Scenario: OS— 12 Emission Source/Group ID: ESO4 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) �r 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec T 25/0 o 25/a arch—May o 25/0 une—Aug. o �014 ept.—Nov. 25/o o 014 014 �014 13. Actual Emissions per Pollutant Listed l� Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG GHG Estimation Efficiency Emission Pollutants CAS Pollutants Method Code (Net after Factor Ef Control Tons/Year See Instructions all controls r 2014 l Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission (NAAQS) Code Pollutants Method Code (Net after Factor Ef Control Pollutants n (Tons/Year) (See Instructions) all controls) 2014 CO CO 08 0 NOx NOx 08 0 TSP TSP 0 04 95 0.0000115 AFTER PM10 PM10 0 04 95 0.0000115 AFTER PM2.5 PM2.5 0 04 95 0.0000115 AFTER S02 S02 08 0 VOC VOC 0.01 08 0 0.000151 AFTER a Emission Control HAP/TAP Emission Estimation Efficiency Emission Pollutants (In see instructions HAP/TAPS EF Control ( ) Alphabetical Order) (Pounds/Year) Method Code (Net after all Factor See Instructions controls) 2014 Acetaldehyde 75-07-0 0.21 08 0 Formaldehyde 50-00-0 0.14 08 0 Methanol 67-56-1 0.91 08 0 s i I ' 35 COPY of RECORD Date Submitted: 6/23/2015 15:27:21 As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit)or ES 12 Emission Source Group ID 2. Emission Source Description: dry wood residual storage silo that receives material from the dry wood residual system cyclone ES03 3. Operating Scenario ID/Description: OS— 17/dry wood residual storage silo 4. SCC Number/Description: 30700799/Plywood Operations ; Other Not Classified 5. Throughput/units in 2014: 118019000 FT2/yr (e.g.production or fuel use): 6. Fuel Information (if fuel is used) /o Sulfur /o Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control 100 Device or Stack): 8. Control Device Information : Order CS—ID CD ID Control Device Description as listed inpermit) 1 CS-5 CD21 Cartridge filter(1,800 square feet of filter area 9. Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter#): (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) in 0.1 feet) e —12 VERTICAL STACK 60 0.7 72 0.45 13.57 silo e 36 n Operating Scenario: OS— 17 Emission Source/Group ID: ES12 �N 10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) it r 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 250�o arch—May 25"�o une—Aug. 25"�o Sept.—Nov. 25% 2014 014 �014 014 13. Actual Emissions per Pollutant Listed ! Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control a�f GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2014 i Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission Po�QS Code Pollutants Method Code (Net after Factor Ef Control Pollutantss � (Tons/Year) (See Instructions) all controls) 2014 CO CO 08 0 NOx NOx 08 0 TSP TSP 0.55 10 99.9 0.00000929 AFTER PM10 PM10 0.55 10 99.9 0.00000929 AFTER I PM2.5 PM2.5 0.55 10 99.9 0.00000929 AFTER S02 S02 08 0 i VOC VOC 08 0 tv Emission Control HAP/TAP Emissions Pollutants (In CAS HAP/TAPSEstimation Efficiency Emission EF Control (see instructions) Method Code (Net after all Factor l Alphabetical Order) (Pounds/Year) See Instructions controls) 2014 I � i iJ 'i + 37 ' i Operating Scenario: OS— 10 Emission Source/Group ID: ES13—GMO 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: r an—Feb +Dec 25% 25% une—Aug. 25% Sept.—Nov. 25% 014 �arch—May 14 �014 014 13. Actual Emissions per Pollutant Listed ' Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor (Ton ear) See Instructions all controls r 2014 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission Po� Code Pollutants Method Code (Net after Factor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) + 2014 CO CO 08 NOx NOx 08 TSP TSP 8.28 08 0.0002 _z PM10 PM10 8.28 08 0.0002 PM2.5 PM2.5 3.44 08 0.0000832 S02 S02 08 VOC VOC 7.08 08 0.000171 `._ Emission Control HAP/TAP Emissions Pollutants (In CAS HAP/TAPSEstimation Efficiency Emission EF Control (see instructions) Method Code (Net after all Factor c Alphabetical Order) (Pounds/Year) See Instructions controls) 2014 Formaldehyde 50-00-0 413.93 08 0.000005 Methanol 67-56-1 9189.246 08 0.000111 -" Phenol 108-95-2 1316.2974 08 0.0000159 I�t i ' 39 COPY of RECORD Date Submitted: 6/23/2015 15:27:21 As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit)or ES13—GMO Emission Source Group ID 2. Emission Source Description: glue mixing,application and hot press operations,including curtain coater, plywood spreader,25 press and 40 press and paper overlay operation 3. Operating Scenario ID/Description: OS—28/glue mixing,application and hot presses operations, (softwood) 4. SCC Number/Description: 30700799/Plywood Operations ; Other Not Classified 5. Throughputlunits in 2014: 35233000 FT2/yr (e.g.production or fuel use): 6. Fuel Information (if fuel is used) /o Sulfur ro Ash I Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) 9. Emission Release Point ERP Information: Sources rented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter#): (F) (Feet/sec) (Acfm) Rectangle(L x W) in 0.1 feet) FUGITIVE(NO Terp for gluing and erp-13 STACK 3.05 125 Area= ress o erations 40 F, Operating Scenario: OS—28 Emission Source/Group ID: ES13—GMO 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% arch—May 25% une—Aug. 25% �014 ept.—Nov. 25% 014 014 �014 13. Actual Emissions per Pollutant Listed : Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor (Tons ear) See Instructions all controls 2014 r Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission ��QS) Ef Control Code Pollutants Method Code (Net after Factor Pollutants (Tons/Year) (See Instructions) all controls) 2014 CO CO 08 w NOx NOx 08 TSP TSP 3.52 08 0.0002 PM10 PM10 .3.52 08 0.0002 PM2.5 PM2.5 1.47 08 0.0000832 t-` S02 S02 08 VOC VOC 10.34 08 0.000587 ' HAP/TAP Emissions Emission Control CAS Estimation Efficiency Emission Pollutants (In (see instructions) HAP/TAPS Method Code (Net after all Factor EF Control Alphabetical Order) (Pounds/Year) �-� 2014 See Instructions controls) Acetaldehyde 75-07-0 127.19113 08 0.00000361 M Formaldeh 08 0.000005 Methanol 67-56-1 3910.863 08 0.000111 Methyl ethyl ketone 78-93-3 28.6092 08 8.12E-7 Methyl isobutyl 108-10-1 28.78536 08 8.17E-7 ketone Phenol 108-95-2 95.48143 08 0.00000271 41 COPY of RECORD Date Submitted: 6/23/2015 15:27:21 As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit)or ES 15 Emission Source Group ID 2. Emission Source Description: tongue and groove operations 3. Operating Scenario ID/Description: OS— 19/tongue and groove operations 4. SCC Number/Description: 30700710/Plywood Operations ; Sawing 5. Throughput/units in 2014: 0 (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur /o Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter#): (F( ) (Feet/sec) (Acfm) Rectangle(L x W) in 0.1 feet) 42 Operating Scenario: OS— 19 Emission Source/Group ID: ES15 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 i 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% 25% une—Aug. 25% �014 ept.—Nov. 25% 014 �arch—May 14 �014 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control V GHG GHG Estimation Efficiency Emission V CAS Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2014 Emissions— Emission Control Criteria Pollutant Criteria Estimation Efficiency Emission Po� Code Pollutants Method Code (Net after Factor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) i 2014 rJ CO CO 08 NOx NOx 08 TSP TSP 08 r,r PM10 PM10 08 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 08 Emission HAP/TAP Emissions Control Pollutants (In CAS HAP/TAPS Estimation Efficiency Emission EF Control (see instructions) Method Code Factor Alphabetical Order) (Pounds/Year) (Net after all controls) See Instructions 2014 � I ti 43 COPY of RECORD Date Submitted: 6/23/2015 15:27:21 As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory— Calendar Year 2014 1. Emission Source ID(from permit)or ES20 Emission Source Group ID 2. Emission Source Description: vat Operations 3. Operating Scenario ID/Description: OS— 18/Vat Operations: Heating of Blocks 4. SCC Number/Description: 39999997/Miscellaneous Industrial Processes ; Other Not Classified 5. Throughput/units in 2014: 93000000 FT2/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) % Sulfur ro Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) I I i i 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter ft (F) (Feet/sec) (Acfm) Rectangle(L x W) in 0.1 feet) 7EP-P-20 FUGITIVE(NO 1 100 Area= 1 Vats STACK 46 Operating Scenario: OS— 18 Emission Source/Group ID: ES20 j 10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec rarch—Mayune—Aug. o �014 ept.—NOV. ° �014 25% 25% �014 25/0 25/o 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2014 Criteria Emissions— Emission Control (N �/�/ Pollutant Criteria Estimation Efficiency Emission Pollutants �) Code Pollutants Method Code (Net after Factor Ef Control Poollutants (Tons/Year) (See Instructions) all controls) 2014 CO CO 08 NOx NOx 08 TSP TSP 08 _} PM10 PM10 08 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 1.98 08 Emission Control ELAP/TAP Emissions Pollutants (In CAS HAP/TAPS Estimation Efficiency Emission EF Control (see instructions) Method Code (Net after all Factor Alphabetical Order) (Pounds/Year) See Instructions controls) — 2014 Acetaldehyde 75-07-0 434.31 08 0.00000467 Methanol 67-56-1 682.62 08 0.00000734 47 COPY of RECORD Date Submitted: 6/23/2015 15:27:21 As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit: 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory— Calendar Year 2014 1. Emission Source ID(from permit)or ES21 Emission Source Group ID 2. Emission Source Description: End sealer spray booth 3. Operating Scenario ID/Description: OS—33/End Sealer Spray Booth 4. SCC Number/Description: 40202108/Flatwood Products Coating ; Sealer 5. Throughput/units in 2014: 2700 GAL/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur % Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description (as listed inpermit) �--1 I i 1 9. Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) in 0.1 feet) FEP-21 VERTICAL STACK 20 1 70 10 471.23 End Sealer Spray Booth 48 r Operating Scenario: OS—33 Emission Source/Group ID: ES21 j 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% 25%25% une—Aug. 25% �014 ept.—Nov. 25% 2014 014 �014 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls j 2014 Criteria Emissions— Emission Control -- Pollutant Criteria Estimation Efficiency Emission Po� Code Pollutants Method Code (Net after Factor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) 2014 CO CO 08 NOx NOx 08 TSP TSP 0.07 03 PM10 PM10 0.07 03 PM2.5 PM2.5 08 S02 S02 08 y VOC VOC 0.04 03 HAP/TAP CAS Emissions Emission Estimation Control Emission Pollutants (In (see instructions) HAP/TAPS Efficiency Factor EF Control Method Code Alphabetical Order) (Pounds/Year) (Net after all controls) See Instructions 2014 l ' r-, 49 COPY of RECORD Date Submitted: 6/23/2015 15:27:21 As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID (from permit)or ES22 Emission Source Group ID 2. Emission Source Description: Tongue and groove saw (plywood finishing) 3. Operating Scenario ID/Description: OS —34/Tongue and Groove Saw 4. SCC Number/Description: 30700710/Plywood Operations ; Sawing 5. Throughput/units in 2014: 1238927 FT2/yr (e.g. production or fuel use): 6. Fuel Information (If fuel is used) % Sulfur %Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control 100 Device or Stack): 8. Control Device Information Order CS—ID CD ID Control Device Description as listed inpermit) 1 CS-7 CD06 Ba filter 7,095 square feet of filter area 9. Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter#): (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) (in 0.1 feet) erp-06 VERTICAL STACK 30 2.8 72 50 18472.56 erp for woodwaste system 50 r-, Operating Scenario: OS —34 Emission Source/Group ID: ES22 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 3 ) Days per Week ( 1 ) Weeks per Year ( 35 ) 17 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% arch—May 25% une—Aug. 25% �014 ept.—Nov. 25% 014 014 014 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control ' GHG GHG Estimation Efficiency Emission CAS Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2014 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission (NAAQS) Code Pollutants Method Code (Net after Factor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) 2014 CO CO 08 0 NOx NOx 08 0 TSP TSP 0.04 02 99.5 PM10 PM10 0.01 02 99.5 PM2.5 PM2.5 0.01 08 99.5 ` S02 S02 08 0 VOC VOC 0.05 08 0 0.0000755 AFTER Emission Control HAP/TAP Emissions Pollutants (In CAS HAP/TAPSEstimation Efficiency Emission EF Control (see instructions) Method Code (Net after all Factor Alphabetical Order) (Pounds/Year) See Instructions controls) 2014 Acetaldehyde 75-07-0 0.69256 08 0 5.59E-7 AFTER Formaldehyde 50-00-0 0.48194 08 0 3.89E-7 AFTER Methanol 67-56-1 8.44948 08 0 0.00000682 AFTER i L_ �i 51 COPY of RECORD Date Submitted: 6/23/2015 15:27:21 As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit)or I-1 Emission Source Group ID 2. Emission Source Description: Bark hogging operations with two saws 3. Operating Scenario ID/Description: OS—2/Bark hogging operations 4. SCC Number/Description: 30700799/Plywood Operations; Other Not Classified 5. Throughput/units in 2014: 20584 TON/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) 9. Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter ft (F) (Feet/sec) (Acfm) Rectangle(L x W) in 0.1 feet) EP—FUG FUGITIVE(NO 1 72 Area= 1 ERP for Fugitive STACK) sources 52 Operating Scenario: OS—2 Emission Source/Group ID: I-1 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% 25% une—Aug. 25% �014 ept.—Nov. 25% 2014 �arch—May 14 �014 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control _ Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2014 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission Po� Code Pollutants Method Code (Net after Factor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) 2014 CO CO 08 NOx NOx 08 - TSP TSP 0.01 08 _ . PM10 PM10 0.01 08 PM2.5 PM2.5 0 08 _ S02 S02 08 VOC VOC 08 HAP/TAP Emissions Emission Control CAS Estimation Emission Pollutants (In (see instructions) HAP/TAPS Method Code Efficiency Factor EF Control Alphabetical Order) (Pounds/Year) (Net after all controls) See Instructions 2014 I , L I 53 COPY of RECORD Date Submitted: 6/23/2015 15:27:21 As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID (from permit)or I-11 Emission Source Group ID 2. Emission Source Description: hammer hog truck dump 3. Operating Scenario ID/Description: OS —25/Hammer hog truck dump—no controls 4. SCC Number/Description: 30704004/Wood Bulk Handling and Storage—Wood/Bark ; Loading 5. Throughput/units in 2014: 2006 TON/yr (e.g. production or fuel use): 6. Fuel Information (If fuel is used) % Sulfur %Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) 9. Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter#): (F) (Feet/sec) (Acfm) Rectangle(L x W) (in 0.1 feet) F P—Fug3 FUGITIVE(NO 1 72 Area— 1 Hammer Hog Truck STACK) Dump 54 I ^, Operating Scenario: OS—25 Emission Source/Group ID: I-11 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% arch—May 25% une—Aug. 250�o �014 ept.—Nov. 25% 014 014 �014 13. Actual Emissions per Pollutant Listed : Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG GHG Estimation Efficiency Emission Pollutants CAS Ef Control Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls �1 2014 Emissions— Emission Control Criteria pollutant Criteria Estimation Efficiency Emission Po� Code Pollutants Method Code (Net after Factor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) L 2014 CO CO 08 NOx NOx 08 - TSP TSP 0 08 0.0000396 _ PM10 PM10 0 08 0.0000187 PM2.5 PM2.5 0 08 0.00000283 S02 S02 08 VOC VOC 08 Emission Control HAP/TAP Emissions CAS HAP/TAPS Estimation Efficiency Emission Pollutants (in (see instructions) Method Code (Net after all Factor EF Control Alphabetical Order) (Pounds/Year) See Instructions controls) - 2014 I 55 COPY of RECORD Date Submitted: 6/23/2015 15:27:21 As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory-Calendar Year 2014 1. Emission Source ID(from permit)or I-12 Emission Source Group ID 2. Emission Source Description: dry waste truck dump 3. Operating Scenario ID/Description: OS-24/Dry Waste truck dump 4. SCC Number/Description: 30704004/Wood Bulk Handling and Storage-Wood/Bark;Loading 5. Throughput/units in 2014: 944 TON/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) % Sulfur %Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS-ID CD ID Control Device Description as listed inpermit) 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter#): (F) (Feet/sec) (Acfm) Rectangle(L x W) in 0.1 feet) EP-Fug2 FUGITIVE(NO 1 72 Arca - 1 Dry Waste Truck STACK Dump 56 Operating Scenario: OS—24 Emission Source/Group ID: I-12 10'.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) j11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: i an—Feb +Dec 25% 25% une—Aug. 25% �014 ept.—Nov. 25% 014 �arch_-May 14 �014 13. Actual Emissions per Pollutant Listed : Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2014 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission (NAAQS) Code Pollutants Method Code (Net after Factor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) 2014 CO CO 08 NOx NOx 08 TSP TSP 0 08 0.0000396 PM10 PM10 0 08 0.0000187 PM2.5 PM2.5 0 08 0.00000283 S02 S02 08 VOC VOC 08 - Emission Control HAP/TAP Emissions Pollutants (In CAS HAP/TAPS Estimation Efficiency Emission EF Control (see instructions) Method Code (Net after all Factor Alphabetical Order) (Pounds/Year) C See Instructions controls) 2014 I 57 COPY of RECORD Date Submitted: 6/23/2015 15:27:21 As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit: 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit)or I-2 Emission Source Group ID 2. Emission Source Description: Core chipping and handling 3. Operating Scenario ID/Description: OS —3/Core chipping and handling operations 4. SCC Number/Description: 30700799/Plywood Operations ; Other Not Classified 5. Throughput/units in 2014: 241 TON/yr (e.g.production or fuel use): _ 6. Fuel Information (If fuel is used) % Sulfur %Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed in ennit I I i i 1 9. Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter#): (F) (Feet/sec) (Acfm) Rectangle(L x W) in 0.1 feet) FEP—FUG FUGITIVE(NO 1 72 Area= 1 ERP for Fugitive STACK) sources 58 I er Scenario: OS—3 Emission Source/Grow ID: I-2 Operating Sce p I�l f 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 250�o arch—May 250�o une—Aug. 25"�o �014 ept.—Nov. 25% 014 014 �014 13. Actual Emissions per Pollutant Listed i1 Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG GHG Estimation Efficiency Emission Pollutants CAS pollutants Method Code (Net after Factor Ef Control Tons/Year See Instructions all controls ji 2014 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission ��QS) Ef Control Code Pollutants Method Code (Net after Factor Pollutants (Tons/Year) (See Instructions) all controls) 2014 CO CO 08 NOx NOx 08 TSP TSP 0 08 0.024 PM10 PM10 0 08 0.011 { ! PM2.5 PM2.5 0 08 0.0046 S02 S02 08 VOC VOC 08 !-_ HAP/TAP Emissions Emission Control Pollutants (In CAS HAP/TAPS Estimation Efficiency Emission EF Control (see instructions) Factor Alphabetical Order) (Pounds/Year) Method Code (Net after all controls) See Instructions 2014 p ; n 59 COPY of RECORD Date Submitted: 6/23/2015 15:27:21 As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit)or I-3 Emission Source Group ID 2. Emission Source Description: Green veneer hogging 3. Operating Scenario ID/Description: OS —4/Green veneer hogging operations 4. SCC Number/Description: 30700799/Plywood Operations ; Other Not Classified 5. Throughput/units in 2014: 29100 TON/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) % Sulfur %Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) 9. Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter#): (F) (Feet/sec) (Acfm) Rectangle(L x W) (in 0.1 feet) EP—FUG FUGITIVE(NO 1 72 Area— 1 ERP for Fugitive STACK) sources 60 I Operating Scenario: OS—4 Emission Source/Group ID: I-3 k 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) I 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +D ec 014 �014 arch—Ma une—Au Sept.—Nov.014o25% y 25% g' 25% 25/o014 13. Actual Emissions per Pollutant Listed : + Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control k GHG GHG Estimation Efficiency Emission Pollutants CAS Ef Control Pollutants Method Code (Net after Factor Tons/Yea See Instructions all controls 2014 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission (NAAQS) Code Pollutants Method Code (Net after Factor Ef Control 1 Pollutants (Tons/Year) (See Instructions) all controls) 2014 CO CO 08 NOx NOx 08 TSP TSP 0.02 08 PM10 PM10 0.01 08 � t PM2.5 PM2.5 0 08 V S702 S02 08 OC VOC 08 Emission HAP/TAP CAS Emissions Estimation Control Emission Pollutants (In (see instructions) HAP/TAPS Method Code Efficiency Factor EF Control Alphabetical Order) (Pounds/Year) See Instructions) (Net after all controls) 2014 i � �n 61 COPY of RECORD Date Submitted: 6/23/2015 15:27:21 As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit)or I-6 Emission Source Group ID 2. Emission Source Description: Plywood surface patching 3. Operating Scenario ID/Description: OS—6/Plywood surface patching 4. SCC Number/Description: 30700799/Plywood Operations ; Other Not Classified 5. Throughput/units in 2014: 22316 GAL/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur /o Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) I I i i 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter ft (F) (Feet/sec) (Acfm) Rectangle(L x W) in 0.1 feet) EP—FUG FUGITIVE(NO 1 72 Area= 1 ERP for Fugitive STACK) sources 62 Operating Scenario: OS—6 Emission Source/Group ID: I-6 7-1 ` 10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: { ` an—Feb +Dec 25% 25%25% une—Aug. 25% �014 ept.—Nov. 25% 014 014 �014 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control k GHG CAS GHG Estimation Efficiency Emission Ef Control ? Pollutants Pollutants Method Code (Net after Factor Tons/Yea See Instructions all controls 2014 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission (NAAQS) Code Pollutants Method Code (Net after Factor Ef Control r Pollutants � (Tons/Year) (See Instructions) all controls) 2014 CO CO 08 NOz NOz 08 TSP TSP 08 PM10 PM10 08 PM2.5 PM2.5 08 ` S02 S02 08 VOC VOC 0.64 03 HAP/TAP Emissions Emission Control s Pollutants (In CAS HAP/TAPS Estimation Efficiency Emission EF Control (see instructions) Method Code Factor Alphabetical Order) (Pounds/Year) (Net after all controls) See Instructions - 2014 r� f I I I 63 COPY of RECORD Date Submitted: 6/23/2015 15:27:21 As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit)or I-7 Emission Source Group ID 2. Emission Source Description: Maintenance parts washers 3. Operating Scenario ID/Description: OS—7/Maintenance parts washer 4. SCC Number/Description: 40202105/Flatwood Products Coating ; Equipment Cleanup 5. Throughputlunits in 2014: 110 GAL/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur /o Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) 9. Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter ft (F) (Feet/sec) (Acfm) Rectangle(L x W) in 0.1 feet) EP—FUG FUGITIVE(NO 1 72 TArea— 1 ERP for Fugitive STACK sources 64 �l Operating Scenario: OS—7 Emission Source/Group ID: I-7 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) j 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec une—Au . S ept.—Nov. 25/o 014 25% �arch—May 14 25% �014 g 25% 0 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls i 2014 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission (NAAQS) Code Pollutants Method Code (Net after Factor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) 2014 CO CO 08 NOz NOz 08 ~ TSP TSP 08 PM10 PM10 08 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 0.39 03 7 Emission HAP/TAP Emissions Control Pollutants (in CAS HAP/TAPS Estimation Efficiency Emission EF Control (see instructions) Method Code Factor Alphabetical Order) (Pounds/Year) See Instructions) (Net after all controls) `- 2014 65 COPY of RECORD Date Submitted: 6/23/2015 15:27:21 As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit)or I-8 Emission Source Group ID 2. Emission Source Description: Veneer diverter exhaust cyclone 3. Operating Scenario ID/Description: OS—8/Veneer diverter exhaust cyclone 4. SCC Number/Description: 30700799/Plywood Operations ; Other Not Classified 5. Throughput/units in 2014: 162377 TON/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) % Sulfur %Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter ft (F) (Feet/sec) (Acfm) Rectangle(L x W) in 0.1 feet) [EP—FUG FUGITIVE(NO 1 72 TArea= 1 ERP for Fugitive STACK sources 66 Operating Scenario: OS—8 Emission Source/Group ID: I-8 10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% arch—May 25% une—Aug. 25% �014 ept.—Nov. 25% 2014 014 �014 13. Actual Emissions per Pollutant Listed : Attach calculations and documentation of emission factors or other estimation methods used. _ Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2014 Criteria Emissions— Emission Control - (NAAQS) Pollutant Criteria Estimation Efficiency Emission Ef Control Pollutants Code Pollutants Method Code (Net after Factor i (Tons/Year) (See Instructions) all controls) 2014 CO CO 08 NOx NOx 08 TSP TSP 2.15 02 PM10 PM10 2.15 02 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 08 �-- HAP/TAP Emissions Emission Control CAS Estimation Emission Pollutants (In (see instructions) HAP/TAPS Method Code Efficiency Factor EF Control Alphabetical Order) (Pounds/Year) (Net after all controls) See Instructions 2014 i ' r ' f i 67 COPY of RECORD Date Submitted: 6/23/2015 15:27:21 As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit: 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit)or IES—GWS Emission Source Group ID 2. Emission Source Description: Green wood fuel storage silo 3. Operating Scenario ID/Description: OS— 16/Green wood fuel storage silo 4. SCC Number/Description: 30700799/Plywood Operations ; Other Not Classified 5. Throughput/units in 2014: 20584 TON/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sul llir ro Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter#): (F) (Feet/sec) Rate(Acfm) Rectangle(L x (in 0.1 feet) e l 1.1 DOWNWARD—FACING VENT 70 1.25 72 0.45 33.13 silo vent e l l.2 DOWNWARD—FACING VENT 70 1.25 72 0.45 33.13 silo vent e l l.3 DOWNWARD—FACING VENT 70 1.25 72 0.45 33.13 silo vent e 1 l.4 DOWNWARD—FACING VENT 1 70 1.25 72 0.45 33.13 silo vent 68 r T Operating Scenario: OS— 16 Emission Source/Group ID: IES—GWS j 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) _ Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec une—Aug. ° �014 ept.—Nov. ° 2014 25% �arch_-May 14 25% �014 25/° 25/° 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. _ Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control ' Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2014 Criteria Emissions— Emission Control (NAAQS) Pollutant Criteria Estimation Efficiency Emission Ef Control Code Pollutants Method Code (Net after Factor Pollutants (Tons/Year) (See Instructions) all controls) 2014 CO CO 08 NOx NOx 08 � TSP TSP 0 08 0.0000396 _ PM10 PM10 0 08 0.0000187 ' ? PM2.5 PM2.5 0 08 0.00000283 S02 S02 08 I` VOC VOC 08 PEmission Control 1 HAP/TAP Emissions Pollutants (In CAS HAP/TAPSEstimation Efficiency Emission EF Control (see instructions) Method Code (Net after all Factor ,f Alphabetical Order) (Pounds/Year) See Instructions controls) 2014 I i. i it I i �i li 69 COPY of RECORD Date Submitted: 6/23/2015 15:27:21 As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory-Calendar Year 2014 1. Emission Source ID(from permit)or IES19 Emission Source Group ID 2. Emission Source Description: Diesel-fired water pump(250 Horsepower maximum power output)for emergency purposes only 3. Operating Scenario ID/Description: OS- 11/250 horsepower diesel-fired water pump 4. SCC Number/Description: 20200407/Diesel; Exhaust 5. Throughput/units in 2014: 84.6 E6BTU/yr (e.g.production or fuel use): 6. Fuel Information (if fuel is used) /o Sulfur 0.002 ro Ash Heat Content 133332 Btu/gallon - - - - - - - --- (Btu/units) 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS-ID CD ID Control Device Description as listed inpermit) 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) in 0.1 feet) erp-wp VERTICAL STACK 8 0.42 72 1 8.31 erp for diesel-fired water pump 70 rr Operating Scenario: OS- 11 Emission Source/Group ID: IES 19 j10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 3 ) Days per Week ( 1 ) Weeks per Year ( 44 ) C11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an-Feb +Dec 25a/o Farch-May 250�o une-Aug. 250�o �014 ept.-Nov. 25"�0 2014 014 13. Actual Emissions per Pollutant Listed : Attach calculations and documentation of emission factors or other estimation methods used. l- - Emissions- Emission Control GHG GHG Estimation Efficiency Emission Pollutants CAS Pollutants Method Code (Net after Factor Ef Control Tons/Year See Instructions all controls 2014 Emissions- Emission Control Criteria Pollutant Criteria Estimation Efficiency Emission ��QS) Ef Control Code Pollutants Method Code (Net after Factor Pollutants (Tons/Year) (See Instructions) all controls) i ' 2014 CO CO 0.04 08 0.95 NOx NOx 0.19 08 4.41 TSP TSP 0.01 08 0.31 PM10 PM10 0.01 08 0.31 j PM2.5 PM2.5 0.01 08 0.31 S02 S02 0.01 08 0.29 VOC VOC 0.01 08 0.35 Emission Control HAP/TAP CAS Emissions Estimation Efficiency enc y Emission EF Control Pollutants (In Alphabetical Order) (see instructions) Method Code (Net after all Factor (Pounds/Year) See Instructions controls) L 2014 Acetaldehyde 75-07-0 0.06489 08 0.000767 Acrolein 107-02-8 0.00783 08 0.0000925 Benzene 71-43-2 0.07893 08 0.000933 Formaldehyde 50-00-0 0.09983 08 0.00118 i Naphthalene(Component of POMT 91-20-3 0.00717 08 0.0000848 Polycyclic Organic Matter (Inc PAH,dioxins,etc.NC POM 0.01421 08 0.0001.68 AP 42 historic amorphous t - lob X lene 1330-20-7 0.02411 08 0.000285 71 COPY of RECORD Date Submitted: 6/23/2015 15:27:21 As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2014 1. Emission Source ID(from permit)or IES19 Emission Source Group ID 2. Emission Source Description: Diesel—fired water pump(250 Horsepower maximum power output) for emergency purposes only 3. Operating Scenario ID/Description: OS—35/250 HP Diesel Fired Water Pump#2—IES23 4. SCC Number/Description: 2020040 1/Diesel; Diesel 5. Throughput/units in 2014: 10.2 E6BTU/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) ro Sulfur 0.002 /o Ash Heat Content 133332 Btu/gallon (Btu/units) 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) in 0.1 feet) e rp—wp VERTICAL STACK 8 0.42 72 1 8.31 erp for diesel—fired water um 73 1 Operating Scenario: OS—35 Emission Source/Group ID: IES 19 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014) Hours per Day ( 1 ) Days per Week ( 1 ) Weeks per Year ( 16 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: 5� 14 g. 25% S ept.—Nov.+Dec arch—May une—Au �014 2 0 25% �014 25/ 13. Actual Emissions per Pollutant Listed j Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2014 Criteria Emissions— Emission Control - S Pollutant Criteria Estimation Efficiency Emission AAQ Ef Control Pollutant Code Pollutants Method Code (Net after Factor (Tons/Year) (See Instructions) all controls) 2014 CO CO 0 08 0.95 NOx NOx 0.02 08 4.41 TSP TSP 0 08 0.31 PM10 PM10 0 08 0.31 PM2.5 PM2.5 0 08 0.31 ` S02 S02 0 08 0.29 VOC VOC 0 08 0.35 Emissions Emission Control HAP/TAP CAS Estimation Efficiency Emission Pollutants (In Alphabetical Order) (see instructions) HAP/TAPS(Pounds/Year) Method Code (Net after all Factor EF Control � See Instructions controls) 2014 Acetaldehyde 75-07-0 0.00782 08 0.000767 Acrolein 107-02-8 0.00094 08 0.0000925 Benzene 71-43-2 0.00952 08 0.000933 Formaldehyde 50-00-0 0.01204 08 0.00118 Naphthalene(Component of POMT 91-20-3 0.00086 08 0.0000848 Polycyclic Organic Matter — (Inc PAH,dioxins,etc.NC pOM 0.00171 08 0.000168 AP 42 historic amorphous lob X lene 1330-20-7 0.00291 08 0.000285 4 74 Boise Cascade-Moncure Plywood Z9 Emission Source(s): Fluidized Bed Wood Boiler and Two Direct Heated Dryers Source ID Number(s):ES-01,ES-09,ES-10,CD-02(multiclone on boiler) Emission Point(s): EP-09a-d,EP-10a-d 2014 Actual Process Throughput: 7,666 Boiler operating hours/yr 42,098 ton wood/yr 470,707 MMBtu/yr Total Fuel Combusted 272,004 MMBtu/yr Green Wood Combusted 198,703 MMBtu/yr Dry Wood Combusted 78,000,000 sf/yr Hardwood Veneer Production 51,000,000 sf/yr Softwood Veneer Production 129,000,000 sf/yr Total Veneer Production 284,614 MMBtu/yr Btu of Wood Combusted-ratioed for Hardwood Veneer 186,094 MMBtu/yr Btu of Wood Combusted-ratioed Softwood Veneer Actual Emissions Summary: \� 0 Hardwood vSoftwood Total Compound Emission Factor Units Ref. Emissions* Emission Factor Units Ref. Emissions* Emissions ton/ r ton/ r ton/ r CO 3.76E-04 lb/sf 1 14.66 6.00E-04 lb/sf 1 15.30 30.0 Ox 2.03E-01 lb/MMBtu 6 28.89 2.03E-01 lb/MMBtu 6 18.89 47.8 PM 8.308 lb/hr 3 19.25 8.308 lb/hr 3 12.59 - 31.8 PM10 8.308 lb/hr 3 19.25 8.308 lb/hr 3 12.59 31.8 PM2.5 8.14 lb/hr 3 18.87 8.14 lb/hr 3 12.34 31.2 VOC as acetic acid-hardwood and pinene-softwood 2.41E_04 lb/sf 1 9.41 1.07E-03 lb/sf 1 27.29 36.7 WPP1 VOC 1.34E-04 lb/sf 4 5.24 1.77E-03 lb/sf 4 45.14 50.4 SO2 3.18E-03 lb/MMBtu 6 0.45 3.18E-03 lb/MMBtu 6 0.30 0.75 Compound Emission Factor Units Ref. lb/ r Emissions* Emission Factor Units Ref. Emissions* Emissions Ib/ r lb/ r Acetaldehyde(TH) 5.23E-06 lb/sf 2 407.94 2.40E-05 lb/sf 2 1224.00 1631.94 Aceto henone H 1.84E-06 lb/MMBtu 6 0.52 1.84E-06 lb/MMBtu 6 0.34 0.87 Acrolein TH 1.27E-04 lb/MMBtu 6 36.15 6.80E-06 lb/sf 2 346.80 382.95 Antimony&compounds H 3.46E-06 lb/MMBtu 6 0.98 3.46E-06 lb/MMBtu 6 0.64 1.63 Arsenic&compounds TH 3.22E-06 lb/MMBtu 6 0.92 3.22E-06 lb/MMBtu 6 0.60 1.52 Benzene TH 2.90E-07 lb/sf 2,7 22.64 3.50E-06 lb/sf 2 178.50 201.14 Benzo a ene T) 1.52E-08 lb/MMBtu 6 0.00 1.52E-08 lb/MMBtu 6 0.00 0.01 Beryllium&compounds TH 4.00E-08 lb/MMBtu 6 0.01 4.00E-08 lb/MMBtu 6 0.01 0.02 Cadmium&compounds(TH) 4.76E-06 lb/MMBtu 6 1.35 4.76E-06 lb/MMBtu 6 0.89 2.24 Carbon tetrachloride TH 2.55E-06 lb/MMBtu 6 0.73 2.55E-06 lb/MMBtu 6 0.47 1.20 Chlorine TH 7.90E-04 lb/MMBtu 5 224.84 7.90E-04 lb/MMBtu 5 147.01 371.86 Chlorobenzene TH 1.66E-05 lb/MMBtu 6 4.72 1.66E-05 lb/MMBtu 6 3.09 - 7.81 i t Cr Boise Cascade-Moncure Plywood rvv r Emission Source(s): Fluidized Bed Wood Boiler and Two Direct Heated Dryers V^ Source ID Number(s):ES-01,ES-09,ES-10,CD-02(multiclone on boiler) Emission Point(s): EP-09a-d,EP-10a-d - U 2014 Actual Process Throughput: 7,666 Boiler operating hours/yr Q �ilj® � \ 42,098 ton wood/yr 0 �®� 470,707 MMBtu/yr Total Fuel Combusted 272,004 MMBtu/yr Green Wood Combusted 198,703 MMBtu/yr Dry Wood Combusted 78,000,000 sf/yr Hardwood Veneer Production 51,000,000 sf/yr Softwood Veneer Production 129,000,000 sf/yr Total Veneer Production 284,614 MMBtu/yr Btu of Wood Combusted-ratioed for Hardwood Veneer 186,094 MMBtu/yr Btu of Wood Combusted-ratioed for Softwood Veneer Actual Emissions Summary: Hardwood Softwood Total Compound Emission Factor Units Ref. lb/ r Emissions* Emission Factor Units Ref. Emissions* Emissions* lb/ r Ib/ r Chloroform TH 2.55E-06 Ib/MMBtu 6 0.73 2.55E-06 lb/MMBtu 6 0.47 1.20 Chromium compounds H 2.40E-05 Ib/MMBtu 6 6.83 2.40E-05 lb/MMBtu 6 4.47 11.30 Chromium VI T/H 6.97E-06 lb/MMBtu 6 1.98 6.97E-06 lb/MMBtu 6 1.30 3.28 Cobalt compounds H 2.12E-06 lb/MMBtu 6 0.60 2.12E-06 lb/MMBtu 6 0.39 1.00 Cumene(H) 8.93E-06 lb/sf 2,7 696.15 1.67E-05 Ib/sf 2,7 851.70 1547.85 Dinitro henol,2,4- H 1.31E-07 lb/MMBtu 6 0.04 1.31E-07 lb/N4MBtu 6 0.02 0.062 Di(2-eth ]hex 1) hthalate DEHP TH 4.65E-08 lb/MMBtu 6 0.01 4.65E-08 lb/MMBtu 6 0.01 0.022 Ethyl benzene H) 3.13E-05 lb/MMBtu 6 8.91 3.13E-05 lb/MMBtu 6 5.82 14.73 Ethyl chloride chloroethane) H) 2.40E-07 lb/sf 2,7 18.70 1.07E-07 lb/sf 2,7 5.44 24.14 Ethylene dichloride 1,2-dichloroethane)(TH) 3.68E-07 lb/sf 2,7 28.67 1.64E-07 Ib/sf 2,7 8.35 37.02 Formaldehyde(TH) 9.83E-06 lb/sf 1 766.74 2.50E-05 lb/sf 1 1275.00 2041.74 Hexachlorodibenzo- -dioxin 1,2,3,6,7,8 T) 1.60E-06 lb/MMBtu 5 0.46 1.60E-06 lb/MMBtu 5 0.30 0.75 Hydrogen chloride hydrochloric acid (TH) 3.46E-04 lb/MMBtu 6 98.48 3.46E-04 lb/MMBtu 6 64.39 162.86 Lead&compounds H 1.54E-05 lb/MMBtu 6 4.38 1.54E-05 lb/MMBtu 6 2.87 7.25 Manganese&compounds TH 2.49E-03 lb/MMBtu 6 708.69 2.49E-03 lb/MMBtu 6 463.37 1172.06 Mercury,vapor Include in Merc &Com ds TH 1.15E-06 lb/MMBtu 6 0.33 1.15E-06 lb/MMBtu 6 0.21 0.54 Methanol H) 9.49E-06 lb/sf 2 740.22 4.13E-05 Ib/sf 2 2106.30 2846.52 Methyl bromide(H)(bromomethane) 3.53E-07 lb/sf 2,7 27.51 6.59E-07 Ib/sf 2,7 33.60 61.11 Methyl chloride H chloromethane) 2.66E-05 lb/MMBtu 6 7.57 2.66E-05 lb/MMBtu 6 4.95 12.52 Methyl chloroform TH (1,1,1 trichloroethane) 3.93E-05 lb/MMBtu 6 11.19 3.93E-05 lb/MMBtu 6 7.31 18.50 Meth 1 edi 1 ketone(TH) 1.01E-06 lb/sf 2,7 78.59 5.39E-06 lb/MMBtu 6 1.00 79.59 Methyl isobutyl ketone TH 9.63E-07 lb/sf 2,7 75.08 4.45E-04 lb/MMBtu 6 82.81 157.89 Methylene chloride(TH)(dichloromethane) 3.16E-07 lb/sf 2,7 24.61 5.91E-07 Ib/sf 2,7 30.13 54.74 Nap hthalene H 8.13E-06 lb/MMBtu 6 2.31 8.13E-06 lb/MMBtu 6 1.51 3.83 Nickel metal(Component of Nickel&Compounds)(TH) 1.17E-05 lb/MMBtu 6 3.33 1.17E-05 lb/MMBtu 6 2.18 5.51 itrQ henol,4- H 9.41E-08 lb/MMBtu 6 0.03 9.41E-08 lb/MMBtu 6 0.02 0.044 Pentabhloro henol TH 4.48E-08 lb/MMBtu 1 6 0.01 4.48E-08 lb/MMBtu 6 0.01 0.021 Boise Cascade-Moncure Plywood }�/ Emission Source(s): Fluidized Bed Wood Boiler and Two Direct Heated Dryers �/ Source ID Number(s):ES-01,ES-09,ES-10,CD-02(multiclone on boiler) ^�/ r V Emission Point(s): EP-09a-d,EP-10a-d l� �fV 114-� 2014 Actual Process Throughput: 7,666 Boiler operating hours/yr lI 42,098 ton wood/yr 470,707 MMBtu/yr Total Fuel Combusted 272,004 MMBtu/yr Green Wood Combusted 198,703 MMBtu/yr Dry Wood Combusted 78,000,000 sf/yr Hardwood Veneer Production 51,000,000 sf/yr Softwood Veneer Production 129,000,000 sf/yr Total Veneer Production 284,614 MMBtu/yr Btu of Wood Combusted-ratioed for Hardwood Veneer 186,094 MMBtu/yr Btu of Wood Combusted-ratioed for Softwood Veneer Actual Emissions Summary: Hardwood Softwood Total Compound EmissionEmissions* Emissions* Emissions* Factor Units Ref. Ib/ r Emission Factor Units Ref. Ib/ r Ib/ r Perchloroeth lene PERC tetrachloroeth lene TH 2.46E-05 lb/MMBtu 6 7.00 2.46E-05 lb/MMBtu 6 4.58 11.58 Phenol(TH) 1.63E-06 lb/sf 2,7 127.34 3.41E-06 lb/sf 2 173.91 301.25 Phosphorus Metal,Yellow or White H 5.45E-03 lb/MMBtu 6 1551.14 5.45E-03 lb/MMBtu 6 1014.21 2565.35 Polychlorinated bi hen is TH 8.15E-09 lb/MMBtu 5 0.00 8.15E-09 lb/MMBtu 5 0.00 0.004 Pol c clic Organic Matter H 2.23E-05 lb/MMBtu 6 6.35 2.23E-05 lb/MMBtu 2 4.15 10.50 Pro ionaldeh de(H) 9.08E-07 ib/sf 2,7 70.79 2.14E-05 lb/MMBtu 6 3.98 74.77 Propylene dichloride H)(1,2 dichloro ro ane) 1.68E-05 lb/MMBtu 6 4.78 1.68E-05 Ib/MMBtu 6 3.13 7.91 Selenium compounds H 5.39E-07 lb/MMBtu 6 0.15 5.39E-07 lb/MMBtu 6 0.10 0.25 Styrene(TH) 3.87E-07 lb/sf 2,7 30.19 1.54E-05 lb/MMBtu 6 2.87 33.05 Tetrachlorodibenzo- -dioxin,2,3,7,8- (TH) 8.60E-12 lb/MMBtu 5 0.00 8.60E-12 lb/MMBtu 5 0.00 4.05E-06 Toluene(TH) 3.42E-07 lb/sf 2,7 26.70 3.67E-06 lb/MMBtu 6 0.68 27.38 Trichlorobenzene,1,2,4- H 6.75E-07 lb/sf 2,7 52.65 1.26E-06 lb/sf 2,7 64.32 116.97 Trichloroeth lene TH 1.99E-05 lb/MMBtu 6 5.66 1.99E-05 lb/MMBtu 6 3.70 9.37 Trichlorofluoromethane CFC 111 T 1.59E-05 lb/MMBtu 6 4.53 1.59E-05 lb/MMBtu 6 2.96 7.48 Trichloro henol,2,4,6- H 2.76E-07 lb/MMBtu 6 0.08 2.76E-07 lb/MMBtu 6 0.05 0.130 Vinyl chloride chloroethene TH 2.32E-07 lb/sf 2,7 18.12 4.34E-07 lb/sf 2,7 22.15 40.26 Vinylidene chloride 1,1-dichloroethene) TH 3.60E-07 lb/sf 2,7 28.10 6.33E-07 ib/sf 2,7 32.30 60.40 X lene(TH) 3.95E-07 lb/sf 2,7 30.77 1.87E-06 lb/sf 2 95.37 126.14 *Note: All emissions/include emissions from wood combustion and wood drying. References: V 1-Stack Testing Data,1996 2-NCASI Wood Products Database,Updated 2013,Direct Fired Veneer Dryer 3-Based on Feb. 12,2010 stack test. PM 10 assumed to be equal to PM. PM2.5 assumed to be 98% 4-OTM26:Interim VOC Measurement Protocol for the Wood Products Industry-July 2007 5-AP-42 Section 1.6,September 2006 6-Tables 4.1,4.3,4.5,5.1 of NCASI TB 1013,March 2013,median values(metal factors with mechanical collector,for multiclone). 7-Half the average detection values are used for non-detects. R �Dc f�CS' P Boise Cascade-Moncure Plywood Emission Source(s): Fluidized Bed Wood Boiler and Two Direct Heated Dryers Source ID Number(s): ES-01, ES-09,ES-10, CD-02 (multiclone on boiler) Emission Point(s): EP-09a-d,EP-10a-d -Natural Gas burner for boiler start up j I - 2014 Actual Process Throughput: Natural Gas 15,166 therms/yr 1.49 MMcf/yr t r-- Multiclone / Natural Gas Control Pollutant Emission Factor(1) Eff. (2) lb/yr tons/yr CO 84 lb/MMcf -- 0.062✓ _ NOx 100 lb/MMcf -- 0.074✓ PM 7.6lb/MMcf 90% -- 0.0006 PM-10 7.61b/MMcf 90% -- 0.0006 PM-2.5 7.61b/MMcf 90% -- 0.0006 SO2 0.6lb/MMcf -- 0.0004 VOC 5.5 lb/MMcf -- 0.004 Arsenic 2.00E-04lb/MMcf 90% 2.97E-05 -- Benzene 2.10E-03 lb/MMcf 3.12E-03 -- Benzo(a)pyrene 1.20E-06 lb/MMcf 1.78E-06 -- Beryllium 1.20E-051b/MMcf 90% 1.78E-06 -- Cadmium 1.10E-03lb/MMcf 90% 1.64E-04 -- 1 Chromium 1.40E-031b/MMcf 90% 2.08E-04 -- Cobalt 8.40E-05lb/MMcf 90% 1.25E-05 -- Formaldehyde 7.50E-02 lb/MMcf 1.12E-01 -- { Hexane 1.80E+00 lb/MMcf 2.68E+00 -- Lead 5.00E-04lb/MMcf 90% 7.43E-05 -- Manganese 3.80E-04lb/MMcf 90% 5.65E-05 -- Mercury,vapor 2.60E-04 lb/MMcf 3.87E-04 -- Naphthalene 6.10E-04 lb/MMcf 9.07E-04 -- Nickel 2.10E-03lb/MMcf 90% 3.12E-04 -- POM 8.82E-05 lb/MMcf 1.31E-04 -- Selenium 2.40E-05lb/MMcf 90% 3.57E-06 -- Toluene 3.40E-03 lb/MMcf 5.06E-03 -- Notes- 1. AP42,Section 1.4,July 1998. Natural gas heating value of 1,020 Btu/cf and 100,000 Btu/therm.,/ 2: Control efficiency from permit application applied to uncontrolled particulate emission factors. bs4\2015\Moncure Plywood\AEI\2014 AEI Contents\Moncure 2014 AEI Calcs vITBB NG 6/23/2015 i � Boise Cascade-Moncure Plywood Emission Source: Dry Waste System-Dry Waste Storage Silo Source ID Number: ES-12,CD-21 Emission Point: EP-06,EP-12 2014 Actual Process Throughput: Plywood Production 118,019,000 sf/yr S Emissions Summary: Compound Emission Factor Reference Emissions PM 9.29E-06 lb/sf 1 0.55 tpy PM10 9.29E-06 lb/sf 1 0.55 tpy i PM2.5 9.29E-061b/sf 1 0.55 tpy References: 1. Emission factor from original Title V Permit Application I � I ! I ' p\ti Boise Cascade-Moncure Plywood Emission Source: Sander System Source ID Number: ES-04, CD-05 Emission Point: EP-05 2014 Actual Process Throughput: Sander Operation Production 117,090 sf/yr Emissions Summary: {N Compound Emission Factor Reference Emissions PM 1.1 5E-05 lb/sf 1 0.00 tpy M10 1.15E-051b/sf 1 0.00 tpy M2.5 1.15E-051b/sf 1 0.00 tpy VOC 1.51E-04 lb/sf 2,3 0.01 tpy Acetaldehyde 1.77E-06lb/sf 2 0.21 lb/yr Formaldehyde 1.22E-06lb/sf 2 0.14 lb/yr Methanol 7.73E-06lb/sf 2 0.91 lb/yr - References: 1. Stack Testing Data, 1995 2. Emission factors for VOC and organics based on NCASI Database for Wood Products Manufactures,Updated February 2013,Sander,softwood plywood,uncontrolled median factor 3. VOC calculated as sum of VOC as C,formaldehyde,and 50%of methanol factors. ij I n Boise Cascade-Moncure Plywood OC Emission Source: Dry Waste Transfer System Source ID Number: ES-03,CD-06 Emission Point: EP-06 2014 Actual Process Throughput: Hardwood Plywood Production 82,786,000 sf/yr Softwood Plywood Production 35,233,000 sf/yr iu Emissions Summary: Softwood Hardwood Compound Emission Factor Ref. Emission Factor Ref. Emissions PM 6.60E-04lb/sf 1 1.15E-05lb/sf 1 12.10 tpy PM10 6.60E-04lb/sf 1 1.15E-05lb/sf 1 12.10 tpy PM2.5 6.60E-04lb/sf 1 1.15E-05lb/sf 1 12.10 tpy I II References: / 1. Emission factor from original Title V Permit Application I/ I v ti J �l r �I r, F! V/ Boise Cascade-Moncure Plywood Emission Source: Hog Fuel Storage Silo Source ID Number: IES-GWS (ES-11) Emission Point: EP-11 2014 Actual Process Throughput: I Hog Fuel 20,584 ton/yr Emissions Summary: Emissions are calculated use the"drop loading equation"from AP-42 Section 13.2.4(Aggregate Handling and Storage Piles),November 2006. 13 AP-42 Section 13.2.4: U E(lb/ton) =k x 0.0032 x 5 (m)1.4 2 where: E= emission factor k=particle size multiplier(dimensionless) U= mean wind speed(mph) M= material moisture content(%) k= 0.74 For PM k= 0.35 For PMIO k= 0.053 For PM2.5 U= 6.88 mph for Charlotte,NC(nearest major city)from 2008-2012 Charlotte met data M= 50 %,Wood assumed to have average moisture content of 50%based on AP-42, Section 1.6,Wood Residue Combustion in Boilers,Sept.2003 1 Therefore,emission factors(lb PM per ton)_ PM factor= 3.96E-05 lb/ton �� ✓ PMIO factor= 1.87E-05 lb/ton PM2.5 factor= 2.83E-06 lb/ton / Compound Emission Factor Emissions PM 3.96E-05 lb/ton 0.00041 tpy Y PM10 1.87E-05 lb/ton 0.00019 tpy T v PM2.5 2.83E-06 lb/ton 0.00003 tpy D ' s i ' I a , Boise Cascade-Moncure Plywood Emission Source: Green Chip Sizing,Rechip, Transfer Source ID Number: ES-17,ES-18,ES-14 I r' Emission Point: EP-14 2014 Actual Process Throughput: I Tons Green Chips 29,341 ton/year Emissions Summary: i Compound Emission Factor Reference Emissions PM 5.30E-02 lb/DT 1 0.39 tpy PM10 5.30E-02 lb/DT 1 0.39 tpy 7 i PM2.5 5.30E-02 lb/DT 1 0.39 tpy - References: 1. Weyerhaeuser Test Data,Title V Bulletin#19 t J ry r � j � I 1 r-- CK " Boise Cascade-Moncure Plywood Emission Source: Plywood Waste Hog Source ID Number: ES-16 Emission Point: EP-16 2014 Actual Process Throughput: Tons Dry Wood 12,777 ton/year d Emissions Summary: u}� Compound Emission Factor Reference Emissions 4 PM 5.30E-02 lb/DT 1 0.34 tpy n M10 5.30E-02 lb/DT 1 0.34 tpy ! PM2.5 5.30E-02 lb/DT 1 0.34 Ty References: ! 1. Weyerhaeuser Test Data,Title V Bulletin#19 1 _i , r i utl p , j l Boise Cascade-Moncure Plywood Emission Source(s): Glue Operations and Pressing Source ID Number(s): ES-13 Emission Point: EP-13 t 2014 Actual Process Throughput: 4 Hardwood Plywood Production 82,786000 sf/yr r Softwood Plywood Production 35,233:000 sf/yr \0 4fl 1 60 Hardwood Softwood Total Compound Emission Emissions Emission Emissions Emissions Factor Units Ref. ton/ r Factor Units Ref. ton/ r ton/ r I( PM 2.00E-04 lb/sf 1 8.28 ✓ 2.00E-04 lb/sf 1 3.52 11.80 PM10 2.00E-04 lb/sf 1 8.28 ✓ 2.00E-04 lb/sf 1 3.52 11.80 PM2.5 8.32E-05 lb/sf 1 3.44 \/I 8.32E-05 lb/sf 1 1.47 v 4.91 VOC 1.71E-04 lb/sf 2 7.08 ✓ 5.87E-04 lb/sf 2 10.34 17.42 Total �1 Compound Emission Units Ref. Emissions Emission Units Ref. Emissions Emissions Factor Factor - lb/yr lb/yr lb/ r Acetaldehyde - 1 3.61E-06 lb/sf 1 127.19 127.19 Formaldehyde 5.00E-06 lb/sf 2 413.93 v 5.00E-06 lb/sf 2 176.17 590.10 Methanol 1.11E-04 lb/sf 2 9189.25 1.11E-04 lb/sf 2 3,910.86 13,100.11 Methyl Ethyl Ketone - 1 8.12E-07 lb/sf 1 28.61 28.61 Methyl Isobutyl Ketone -- 1 8.17E-07 lb/sf 1 28.79 28.79 Phenol 1.59E-05 lb/sf I I 1 1316.30 yr 2.71E-06 lb/sf 1 95.48 1,411.78 References: k 1. NCASI Wood Products Database,Updated February 2013,median value, "--"signifies non-detect. Mill uses PF resin,so PF factors are used when available.Hardwood HAPs are not available for PF resin,so OF resin is used as best available data. VOC factor is VOC as Carbon,converted to propane,adding formaldehyde and half of methanol. PM10 is assumed to equal PM,and PM2.5 is assumed to equal condensable PM. Softwood factors for PM are used,as _hardwood factors are not available. E 2._Press Compliance Test on December 10,2014�_ _ 1 f F1 I� i� A a a ,1 Boise Cascade-Moncure Plywood Emission Source: 250 BP Diesel-Fired Water Pump#1 Source ID Number: DES-19 2014 Actual Process Throughput: Hours of Operation 133 Hr/yr No.2 Fuel Oil Usage 1,375 gal/yr Heat Input(250 hp) 84.6 MMBtu/yr Compound Emission Factor Units Reference Emissions ton/yr ~q CO 9.50E-01 lb/MMBtu 1 0.040 Ox 4.41E+00 lb/MMBtu 1 0.187 PM 3.10E-01 lb/MMBtu 1 0.013 PM10 3.10E-01 lb/MMBtu 1 0.013 oo PM2.5 3.10E-01 lb/MMBtu 1 0.013 11 SO2 2.90E-01 lb/MMBtu 1 1.23E-02 OC 3.50E-01 lb/MMBtu 1 1.48E-02 Compound Emission Factor Units Reference Emissions lb/yr Acetaldehyde(TH) 7.67E-04 lb/MMBtu 1 0.065 crolein TH 9.25E-05 lb/MMBtu 1 0.008 Benzene(TH) 9.33E-04 lb/MMBtu 1 0.079 Benzo(a)pyrene T) 1.88E-07 lb/MMBtu 1 0.00002 Formaldehyde(TH) 1.18E-03 lb/MMBtu 1 0.100 Naphthalene (H) 8.48E-05 lb/MMBtu 1 0.007 Toluene(TH) 4.09E-04 lb/MMBtu 1 0.035 k ylene(TH) 2.85E-04 lb/MMBtu 1 0.024 POM 1.68E-04 lb/MMBtu 1 0.014 J References: 1 -AP-42,Section 3.3,Table 3.3-1,October 1996 I, r U I i� y Boise Cascade-Moncure Plywood Emission Source: 250 HP Diesel-Fired Water Pump#2 Y OS Source ID Number: :.ES-23 1L.J 2014 Actual Process Throughput: �u. 1� Hours of Operation 16 Hr/yr No.2 Fuel Oil Usage 165 gal/yr Heat Input(250 hp) 10.2 MMBtu/yr '- Compound Emission Factor Units Reference Emissions ton/yr ~V CO 9.50E-01 lb/MMBtu 1 0.005 Ox 4.41E+00 lb/MMBtu 1 0.0224 PM 3.10E-01 lb/MMBtu 1 0.002 ' PM10 3.10E-01 lb/MMBtu 1 0.002 PM2.5 3.10E-01 lb/MMBtu 1 0.002 S02 2.90E-01 lb/MMBtu 1 1.48E-03 -�� OC 3.50E-01 lb/MMBtu 1 1.78E-03 Compound Emission Factor Units Reference Emissions lb/yr Acetaldehyde(TH) 7.67E-04 lb/MMBtu 1 0.008 '4 Acrolein(TH) 9.25E-05 lb/MMBtu 1 0.001 Benzene(TH) 9.33E-04 lb/MMBtu 1 0.009 Benzo(a) yrene (T) 1.88E-07 lb/MMBtu 1 0.000002 Formaldehyde TH 1.18E-03 lb/MMBtu 1 0.012 Naphthalene (H) 8.48E-05 lb/MMBtu 1 0.001 Toluene(TH) 4.09E-04 lb/MMBtu 1 0.004 Xylene(TH) 2.85E-04 lb/MMBtu 1 0.003 POM 1.68E-04 lb/MMBtu 1 0.002 '}} t References: l., 1 -AP-42,Section 3.3,Table 3.3-1,October 1996 r ' I i J r A \? Boise Cascade- Moncure Plywood �S Emission Source(s): Vat Operations Source ID Number(s): ES-20 Emission Point: EP-20 2014 Actual Process Throughput: r-- Total Vat Production 93,000,000 sf/yr i - Emissions Compound Emission Factor Units Reference ton/yr VOC-Hardwood 1.20E-05 lb/sf 1,2 0.30 VOC-Softwood 7.70E-05 lb/sf 1,2 1.69 Total VOC 1.98 Compound Emission Factor Units Reference Emissions lb/yr Acetaldehyde 4.67E-06 lb/sf 1 434.31 Methanol 7.34E-06 lb/sf 1 682.62 References: 1. NCASI Database for Wood Products Manufactuers,update February 2013,median,Softwood plywood log vat. VOC hardwood is sum of VOC compounds excluding pinenes; VOC softwood is sum of VOC compounds plus pinenes. (These values are same as ? AP-42 10.5,but with more significant figures.) ! 2. Hardwood and softwood vat production is ratioed based on log throughput(gum and poplar vs pine, respectively). P' u r, �S Boise Cascade-Moncure Plywood Emission Source(s): End Sealer Spray Booth ,— Source ID Number(s): ES-21 Emission Point: EP-21 r" 2014 Actual Process Throughput: r r. End Seal Material Usage 2,700 gal/yr Estimated Overspray 30.0% Spray Booth Filter Efficiency 97.5% i Compound Emission Factor Units Ref Emissions ton/yr PM 90% %wt 1 0.07 PM10 90% %wt 1 0.07 VOC 0.4% %wt 2 0.04 Compound Emission Factor Units Ref Emissions lb/yr Vinyl acetate 0.031% %wt 2,3 6.70 References: 1. Conservatively assume 90%solids in material.Assume 30%overspray into filter. 2. Compound speciation from MSDS,April 2010. Specific gravity is 0.96. 3. Compound speciation from WVCO letter,April 26,2012. r I ` t� s r-, t� Boise Cascade-Moncure Plywood Emission Source: Tongue and Groove Saw n�?' Source ID Number: ES-22, CD-06 Emission Point: EP-06 j2014 Actual Process Throughput: Saw Operating Hours 104 hours t' Saw Production 1,238,927 sf/yr Calculations for this source is based on the following assumptions: The T&G saw removes 0.5"per panel. The T&G saw trims the finished plywood panels of 96"x 48". The nominal thickness is 3/8"(0.375). The density of dry pine is 35.6 lb/ft3. j ''', Conservatively assume baghouse efficiency of 99.5%. Volume of Annual T&G- T&G r Compound Total Panels T&G/Panel Dust Generated Rate (per year) (ft3/panel) (ton/yr) (ton/hr) PM 38,716 0.0104 7.179 0.069 a . � Emissions Summary 'G Baghouse Annual Compound Efficiency Emissions (%) (lb/yr) (ton/yr) r PM 99.5 71.79 0.036 PM10 2 99.5 23.04 0.012 _4 e PM2.5 99.5 10.27 0.005 Compound Emission Factor Reference Emissions VOC 7.55E-05lb/sf 3 0.05 tpy i w Acetaldehyde 5.59E-07lb/sf 3 0.69lb/yr Formaldehyde 3.89E-07 lb/sf 3 0.48 lb/yr i Methanol 6.82E-06 lb/sf 3 8.45 1b/yr i I—J References: 1. Emission rates for PM based on estimated amount of trim and dust generated and conservative baghouse efficiency of 99.5%. 2. AP-42 Appendix B.1,Section 10.5,October 1986. PM10 is assumed to be 32.1%of PM from sander cyclone and baghouse. PM2.5 is assumed to be 14.3%of PM from sander cyclone and baghouse. y r 3. Emission factors for VOC and organics based on NCASI Database for Wood Products Manufactures, " updated February 2013,Sander,softwood plywood,uncontrolled median factor. VOC calculated as sum of VOC as C,formaldehyde,and 50%of methanol factors. i Ir i ry I rF Boise Cascade-Moncure Plywood d Emission Source: Bark Hog r. Source ID Number: IS-IN-1 { Emission Point: IS-IN-1 2014 Actual Process Throughput: J -- Fuel Hogged 20,584 ton/yr r Emissions Summary: Emissions are fugitive in nature. Specific emission factors are not available for hogging operations. Hogging emissions are assumed to be similar to emissions from debarking. PM emissions for debarking are based on the former AP-42 emission j factor for drum debarkers and total amount of green material processed by the hogs;PM2.5=19%of PM. The hog is located inside a building. A 95%control has been applied to account for building control. r r PM 0.024 lb/ton j PM 10 0.011 lb/ton PM2.5 0.0046 lb/ton Green Emission Inside Annual Annual Compound Material Factor Building Emissions Emissions ( y) Qb/ton) Control(%) (lb/yr) (TPY) ( PM 20,584 0.024 95% 24.70 0.01 PM10 20,584 0.011 95% 11.32 0.01 PM2.5 20,584 0.0046 95% 4.69 0.002 r, 1 a i A y " I ' Y i Boise Cascade-Moncure Plywood L Emission Source: Core Chipping Source ID Number: IS-IN-2 Emission Point: IS-IN-2 2014 Actual Process Throughput: Cores Chipped 241 ton/year Emissions Summary: Emissions are fugitive in nature. Specific emission factors are not available for chipping operations. Chipping emissions are assumed to be similar to emissions from debarking. PM emissions for debarking are based on the former AP-42 emission j factor for drum debarkers and total amount of green material processed by the chipper;PM2.5=19%of PM. The chipper is located inside a building. A 95%control has been applied to account for building control. r PM 0.024 lb/ton PM10 0.011 lb/ton PM2.5 0.0046 lb/ton Green Emission Inside Annual Annual Compound Material Factor Building Emissions Emissions r ° (tpy) (lb/ton) Control(%) (lb/yr) (TPY) PM 241 0.024 95% 0.29 0.0001 PM10 241 0.011 95% 0.13 0.0001 r PM2.5 1 241 1 0.0046 1 95% 1 0.05 1 0.0000 1 1 C ,ram i 4 I i � rr rp1 Boise Cascade-Moncure Plywood Emission Source: Green Veneer Hogging Operations Source ID Number: IS_IN-3 j Emission Point: IS IN-3 ^ 2014 Actual Process Throughput: ut: r i g Green Veneer Hogged 29,100 ton/year r Emissions Summary: Emissions are fugitive in nature. Specific emission factors are not available for hogging operations. Hogging emissions are assumed to be similar to emissions from debarking. PM emissions for debarking are based on the former AP-42 emission factor for drum debarkers and total amount of green material processed by the hogs;PM2.5=19%of PM. -; The hog is located inside a building. A 95%control has been applied to account for building control. PM 0.024 lb/ton PM 10 0.011 lb/ton - PM2.5 0.0046 lb/ton Green Emission Inside Annual Annual Compound Material Factor Building Emissions Emissions (tpy) (lb/ton) Control(%) (lb/yr) (TPY) PM 29,100 0.024 95% 34.92 0.02 PM10 29,100 0.011 95% 16.01 0.01 'l PM2.5 29,100 0.0046 95% 6.63 0.003 r- I I Ir V Boise Cascade-Moncure Plywood Emission Source: Ink and Painting Operations Source ID Number: IS-IN-4,IS-IN-5 Emission Point: IS-IN-4,IS-IN-5 2014 Actual Process Throughput: J � Logo paint usage 890 gal/yr Ink usage 385 gal/yr y' Ink density 8.21 lb/gal Emissions Summary: i Compound Emission Factor Reference Emissions i VOC-logo paint I 4.00E-01 lb VOC/gal 1 1 0.18 tpy VOC-ink I 2.00E-01 Ilb VOC/lb 1 1 1 0.32 tpy Total VOC 0.49 tpy References: r 1. Material Safety Data Sheets J r, f I� ' i 5 r!X 7— Boise Cascade-Moncure Plywood w Emission Source: Plywood Surface Patching Source ID Number: IS-IN-6 Emission Point: IS-IN-6 2014 Actual Process Throughput: Plywood Surface Patching(Part A) 15,050 gal/yr Density 12.58 lb/gal Plywood Surface Patching(Part B)' 2,316 gal/yr Density 10.33 lb/gal Plywood Surface Patching(W.B.Face) 4,950 gal/yr I Emissions Summary: Compound Reference Emissions f r Component Units lb/ r tons/ r i VOC-U-100-A Patch 0.02% %wt 2 37.9 0.02 VOC-W.B.Face 0.25 lb/gal 3 1,237.5 0.62 MDI-U-100-B Patch 38% %wt 1 negligible negligible References: �� r , �b 1. Material Safety Data Sheet for U-100-B Patch Catalyst,April 2014. Due to the extremely low vapor i pressure of the material(<0.000001 mmHg)per the manufacturer's MSDS,VOC and HAP emissions from the use of this product are assumed to be negligible.(The MSDS shows 0%VOC.) 2. Material Safety Data Sheet for U-100-A Patch,April 2014. _ VS _ __ 3.FMaterial Safety Data Sheet for Putty W.B.Face-Pine,January 1994.MSDS states there are no reportable quantities of ingredients present and no chemicals subject to reporting requirements. W _ r� i f ` ;` t ,yl r r j I Boise Cascade-Moncure Plywood Emission Source: Maintenance Parts Washer Source ID Number: IS-IN-7 Emission Point: IS-IN-7 2014 Actual Process Throughput: Gallons Used 110 gal/yr Emissions Summary: Compound Emission Factor Reference Emissions VOC I 7.00E+00 lb/gal 1 1 0.39 tpy r , f References: 1. Material Safety Data Sheet H LI i ij i 'r �I Boise Cascade-Moncure Plywood Emission Source: Veneer Diverter Exhaust Cyclone —; Source ID Number: IS-IN-8 Emission Point: IS-IN-8 2014 Actual Process Throughput: Green Veneer 162,377 ton/yr Emissions Summary: Compound Emission Factor Reference Emissions PM I 5.30E-02 lb/DT 1 1 2.15 tpy PM10 I 5.30E-02 lb/DT 1 1 2.15 tpy 1 References: 1. Weyerhaeuser Test Data,Title V Bulletin#19,max green chips factor i I i Boise Cascade-Moncure Plywood Emission Source: Green Veneer Stackers Source ID Number: IS-IN-9,IS-IN-10 Emission Point: IS-IN-9,IS-IN-10 2014 Actual Process Throughput: Green Veneer 162,377 ton/yr r Emissions Summary: Compound Emission Factor Reference Stacker Emissions PM 1.40E-02 lb/DT I 1 1 0.57 tpy PM10 I 1.40E-02 lb/DT I 1 0.57 tpy References: / l 1. Weyerhaeuser Test Data,Title V Bulletin#19,average green chips factor J r �.J I ^ OLJ v Boise Cascade-Moncure Plywood Emission Source: Hammer Hog Truck Dump Source ID Number: IS-IN-11 Emission Point: IS-IN-11 '7 2014 Actual Process Throughput: Dry waste 2,006 ton/yr '. Emissions Summary: / Emissions are calculated use the"drop loading equation" from AP-42 Section) 13.2.4(Aggregate Handling and Storage Piles),November 2006. ( 13 AP-42 Section 13.2.4: E (lb/ton) =k x 0.0032 x ` 5 1 (m) .4 where: E= emission factor k= particle size multiplier(dimensionless) U=mean wind speed(mph) M= material moisture content(%) -- k= 0.74 For PM k= 0.35 For PMIO k= 0.053 For PM2.5 I` U= 6.88 mph for Charlotte,NC(nearest major city)from 2008-2012 Charlotte met data M= 50 %,Wood assumed to have average moisture content of 50%based on AP-42, Section 1.6,Wood Residue Combustion in Boilers,Sept.2003 Therefore,emission factors(lb PM per ton)_ i PM factor= 3.96E-05 lb/ton PMIo factor= 1.87E-05 lb/ton PM2.5 factor= 2.83E-06 lb/ton i LJ Compound Emission Factor Emissions PM 3.96E-05 lb/ton 0.000 tpy PM10 1.87E-05 lb/ton 0.000 tpy PM2.5 2.83E-06 lb/ton 0.0000 tpy i I I C- D Boise Cascade-Moncure Plywood Emission Source: Dry Waste Truck Dump r Source ID Number: IS-IN-12 Emission Point: IS-IN-12 2014 Actual Process Throughput: Dry waste 944 ton/yr r Emissions Summary: Emissions are calculated use the"drop loading equation"from AP-42 Section 13.2.4(Aggregate Handling and Storage Piles),November 2006. 1.3 U AP-42 Section 13.2.4: E(lb/ton) =k x 0.0032 x 5 ml.4 where: E= emission factor k=particle size multiplier(dimensionless) U=mean wind speed(mph) M=material moisture content(%) k= 0.74 For PM k= 0.35 For PMIO k= 0.053 For PM2.5 U= 6.88 mph for Charlotte,NC(nearest major city)from 2008-2012 Charlotte met data M= 50 %,Wood assumed to have average moisture content of 50%based on AP-42, Section 1.6,Wood Residue Combustion in Boilers,Sept.2003 Therefore,emission factors(lb PM per ton)_ PM factor= 3.96E-05 lb/ton PM10 factor= 1.87E-05 lb/ton PM2.5 factor= 2.83E-06 lb/ton / Compound Emission Factor Emissions PM 3.96E-05 lb/ton 0.000 tpy PM10 1.87E-05 lb/ton 0.0000 tpy PM2.5 2.83E-06 lb/ton 0.0000 tpy COPY of RECORD Date Submitted: 6/23/2015 15:27:21 As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO Comments From Facility: 6/23/2015—Emission Source Comments ES IES 19 :IES-23 is not listed on the List of Emission Sources,but is listed under this source. Please list individually. 6/2/2015—General Comments General Comments: 1. Due to extremely low vapor pressure of material in OS-6,emissions are assumed to be negligible.2. Some criteria pollutant emissions for OS-2,OS-3,OS-4,OS-6,OS-16,OS-24,OS-25,OS-34 and OS-35 are below the AERO reporting threshold but can be viewed in the calculations. 3.ES15 has been removed from the permit. Please remove the emission source from AERO. 79 1-7 Boise Cascade-Moncure Plywood Annual Activity and Usage Information 2014 Air Emissions Inventory Activity and Usage 2014 Annual Amount Vat Production 93,000,000 ft2(3/8") Hardwood Veneer Production 78,000,000 ft2(3/8") r- Softwood Veneer Production 51,000,000 ftZ(3/8") Hardwood Plywood Production 82,786,000 ftZ(3/8") Plywood 2 Production Softwood Plywood Production 35,233,000 ft (3/8") Plywood Press Hours of Operation 7,180 hours Sander Production 117,090 ft2(3/8") T&G Saw Production 1,238,927 ft2(3/8") T&G Saw Hours of Operation 104 hours Pine Logs 97,974 tons Log Throughput Gum Logs 93,395 tons Poplar Logs 16,807 tons Boiler Hours of Operation 7,666 hours ' Total Dry Wood Combustedl 12,777 ton(as fired) Dry Wood Heat Content 7,776 Btu/lb Total Dry Wood Combusted 198,703 MMBtu/yr Green Chips.Purchased for Combustion 5,737 tons chips Green Chips Combusted 3,000 tons chips Green Chips Heat Content 2 4,541 Btu/lb Total Green Chips Combusted 79,349 MMBtu Total Hog Fuel Combusted' 20,584 ton(as fired) Plant wide Fuel Poplar Bark Heat Content 5,703 Btu/lb Combustion Gum Bark Heat Content2 4,952 Btu/lb Pine Bark Heat Content2 4,018 Btu/lb Total Hog Fuel Combusted 192,655 MMBtu Total Green Fuel Combusted 272,004 MMBtu Total of All Fuel Combusted 470,707 MMBtu } Boiler Efficiency 86.0% % Natural Gas Combusted 15,166 therms 250 HP Diesel Fired Water Pump#1 1375 gal/yr 133 hr/yr 250 HP Diesel Fired Water Pump#2 165 gal/yr 16 hr/yr Veneer Diverter 162,377 ton/yr Miscellaneous Hammer Hog Truck Dump 2,006 ton/yr Dry Waste Truck Dump 944 ton/yr Core Chipping and Handling 241 ton/yr P:Vobs4\2015\Moncure PlywoodAER2014 AEI ContentsWoncure 2014 AEI Calcs vl\Prod Info Boise Cascade-Moncure Plywood Annual Activity and Usage Information 2014 Air Emissions Inventory - Activity and Usage 2014 Annual Amount Green Veneer Hogging Operations 29,100 ton/yr Maintenance Parts Washer 110 gal/yr End Seal Paint 2,700 gal/yr Paint Usage(Logo painting) 890 gal/yr Miscellaneous Ink Usage 385 gal/yr Green Veneer Stackers 162,377 ton/yr Plywood Surface Patching(W.B.Face) 4,950 gal/yr Plywood Surface Patching(Part A) 15,050 gal/yr Plywood Surface Patching(Part B) 2,316 gal/yr Cores Sold in 2014 759,294 cores Ash Total Wood Ash 263 tons Total Wood Ash sent offsite 263 tons PF Resin Usage PF Resin Application Rate 39 Tons/MMSF PF Resin Usage 4,660 tons 1. Bark fired is calculated based on log usage and percentage of a log that is bark(assumes 80%of bark originally on log is combusted). Dry fuel is estimated to be 15%of total fuel usage based on data from Chester Plywood(sister plant). 2. Heat Content is Chester Plywood fuel analysis data. J I ' J P:Uobs4\2015\Moncure PlywooMEM014 AEI Contcnts\Moncure 2014 AEI Calcs vl\Prod Info