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HomeMy WebLinkAboutAQ_F_1900039_20140804_EI_Cmb-EI-File 2013 Emissions Inventory Review / Data Tracking Form Facility Name: Moncure'Plywood Facility ID: 1900039 Facility Assigned to: Data Entry: Chatham County Classification: Maureen Conner Confidential Copy Submitted? Title V ❑ YES JI NO Initial Review/Data Entry Enter date received into ED. Date Received: ( wo_ �26 9_D !4 :07 Assigned to appropriate individual. Date Assigned: Aix- 26 Date Due: ❑ Paver copy submitted: One copy received with supporting documentation,certification form signed by responsible official,and appears generally complete;OR Electronic copy submitted: All supporting documentation and certification form(with time/date stamp)signed by responsible official has been received. Comments: Inventory Review ❑ All forms and supporting documentation appear,to be complete if paper submission(check ED OS data if electronic). ❑ Contact,address,phone number changes entered into I-Beam/Facilities if necessary. ❑ All known operating scenarios,control devices,and emission release points have been entered for each emission source(permitted,,,, insignificant,and unpermitted)or note that the emission source was not operated or not required to report. ❑ Evaluate"U"sources for significance and address according to policy. ❑ Calculations/forms appear to add up correctly. ❑ All compliance issues are being addressed(e.g.Toxics limits,above TV thresholds,large emissions increase/decrease,installation without a permit). ❑ All volatile HAPs/TAPS were included in the VOC total. ❑ Calculations and control efficiencies appear correct. Emission factors are the best available and most current factors appropriate for the reporting facility(e.g.stack testing,AP-42,etc.). ❑ Review facility comments and address any issues. ❑ Update ED(Data Entry Main)if additional information is required(corrections due date and date received). ❑ Check all ED QA/QC reports. ❑ Comparison with previous emission inventory must be made and outliers(> 10%)must be investigated and explained. ❑ Put inventory review comments and summarize any changes in ED-Data Entry Main"DAQ internal comments". ❑ Print and attach the facility total report. Date Review Complete: to- �0-70 14 Signature: l G •�- ( � C��. Date Submitted to EI Coordinator:/ io-i-A-2o I4 Date Approved: , I I Initials: b* Facility Total CY 2013 Emission Summary Recorded in ED Facility ID#: 1900039 Facility Name: Moncure Plywood Permit#(s): 03424T23 Green House Gases Pollutants (GHG) Actual Emissions Tons/Yr Pollutant CAS Demini- Change mus Not Not N/A Reported Reported CO2 equivalent(sum of individual GHG pollutant emission No GHGs times their 1995 IPCC Global Warming Potential(GWP), Reported converted to metric tons) Criteria Pollutants Actual Emissions (Tons/Year) Pollutant CAS CY 2013 CY 2012 Demini- % from ED from Fees mus Change CO CO 29.28 27.29 0.5 7.3% NOx NOx 44.14 38.94 0.5 113.4% ,/ PM(TSP) TSP 66.42 57.64 0.5 115.2% PM10 PM10 66.40 57.64 0.5 115.2% PM2.5, PM2.5 55.20 52.93 0.5 4.3% S02 S02 0.700000 3.55 0.5 1-80.3%"/ VOC VOC 63.30 51.77 0.5 22.3% Hazardous Air Pollutants (HAPs) Actual Emissions and/or Toxic Air Pollutants (TAPs) (Pounds/Year) Pollutant CAS CY 2013 CY 2012 Demini- % from ED from Fees mus Change Antimony & Compounds (total mass, inc elemental SB) Not 2.24 10.0 I N/A Reported Antimony Unlisted Compounds-Speck Compound SBC-other Not 2.24 10.0 N/A (Component of SBC) Reported Arsenic & Compounds (total mass of elemental AS, arsine and 1.39 0.210160 0.01 I 561.4% all inorganic compounds) Arsenic Unlisted Compounds-Specify Compound ASC-Other 1.39 0.210160 0.01 . 563.6% (Component of ASC) Beryllium & compounds (Total mass) Not 0.312390 1,0 I N/A Reported Beryllium Metal(unreacted) (Component of BEC) 7440-41-7 Not 0.312390 1.0 N/A Reported 10/13/2014 Page 1 of 5 Facility Total CY 2013 Emission Summary Recorded in ED Facility ID #: 1900039 Facility Name: Moncure Plywood Permit#(s): 03424T23 Hazardous Air Pollutants (HAPs) Actual Emissions and/or Toxic Air Pollutants (TAPs) (Pounds/Year) Pollutant CAS CY 2013 CY 2012 Demini- % from ED from Fees mus Change Cadmium & compounds (total mass includes elemental metal) 2.06 ' 7.52 0.1 I -72.6% Cadmium Metal, elemental,'unreacted(Component 7440-43-9 2.06 7.52 0.1 -72.6% of CDC) Chromium-All/Total(includes Chromium (VI) categories, 13.41 5.96 0.1 1125.0% metal and others) Chromic acid(VI) (Component ofSolCR6& CRC) 7738-94-5 3.02 0.993980 0.01 1203.7% Chromium Unlisted Compounds -Specify CRC-Other 10.39 4.97 0.1 109.2% Compound(Component of CRC) Chromium (VI)Soluble Chromate Compounds (Component of 3.02 0.993980 0.01 I 203.8% CRC) Chromic acid(VI) (Component of SolCR6& CRC) 7738-94-5 3.02 0.993980 0.01 1203.7%. Cobalt& compounds Not 1.85 1.0 N/A Reported Cobalt Unlisted Compounds-Specify Compound COC-other Not 1.85 1.0 N/A (Component of CDC) Reported Lead& compounds 6.67 13.63 1.0 -51.1% Lead Unlisted Compounds-Specify Compound PBC-other 6.67 13.63 10.0 -51.1.°% (Component of PBQ Manganese & compounds 1,078.45 454.39 10.0 137.3% Manganese Unlisted Compounds -Specify MNC-Other 1,078.45 454.39 10.0 137.3% Compound(Component of MNQ Mercury & Compounds-all total mass includes Hg Vapor 0.498080 0.993980 0.001 1 -49.9%,l Mercury, vapor (Component of HGC) 7439-97-6 0.498080 0.993980 0.001 -49.9% Nickel& Compounds,sum total mass includes elemental 5.07 9.37 1.0 I -45.9% Nickel metal (Component ofNIC) 7440-02-0 5.07 9.37 1.0 -45.9% Polycyclic Organic Matter (7 PAH Compounds for NIF) Not 0.738400 1.0 N/A Reported Benzo(a)pyrene (Component of 833291POMTV& 50-32-8 Not 0.738400 1.0 N/A 5655317PAH) Reported 10/13/2014 Page 2 of 5 Facility Total CY 2013 Emission Summary Recorded in ED Facility ID #: 1900039 Facility Name: Moncure Plywood Permit#(s): 03424T23 Hazardous Air Pollutants (HAPs) Actual Emissions and/or Toxic Air Pollutants (TAPS) (Pounds/Year) Pollutant CAS CY 2013 CY 2012 Demini- from ED from Fees mus Change Polycyclic Organic Matter(Specific Compounds from OAQPS 3.53 28.29 1.0 87.5% or TV) Benzo(a)pyrene (Component of 833291POMTV& 50-32-8 Not 0.738400 1.0 N/A 5655317PAH) Reported Naphthalene (Component of 833291POMTi) 91-20-3 3.53 27.55 1.0 -87.2% Acetaldehyde 75-07-0 2,352.32 5,051.54 10.0 -53.4% Acrolein 107-02-8 342.28 371.04 10.0 -7.8% Benzene 71-43-2 182.10 216.53 1.0 -15.9% Carbon tetrachloride 56-23-5 1.10 12.78 1.0 -91.4% CFC-11 (Trichlorofluoromethane) 75-69-4 Not 11.64 100.0 N/A Reported Chlorine 7782-50-5 342.16 224.36 100.0 52.5% Chlorobenzene 108-90-7 Not - 9.37 10.0 N/A Reported Chloroform 67-66-3 Not 7.95 100.0 N/A Reported Cumene 98-82-8 - 1,499.66 2,097.91 100.0 -28.5a/o DEHP (Di(2-ethylhexyl)phthalate) 117-81-7 Not 0.013350 10.0 N/A Reported Dinitrophenol, 2,4- 51-28-5 Not 0.051120 0.1 N/A - Reported Ethyl benzene 100-41-4 Not 8.80 100.0 N/A Reported Ethyl chloride (chloroethane) 75-00-3 a_ 24.90 55.39 10.0 1-55.1% Ethylene dichloride (1,2-dichloroethane) 107-06-2 38.17 86.02 1.0 1-55.6% Formaldehyde 50-00-0 2,354.13 2,280.33 10.0 3.2% Hexachlorodibenzo-p-dioxin 1,2,3,6,7,8 57653-85-7 0.692980 Not 0.00001 N/A Reported Hydrogen chloride (hydrochloric acid) 7647-01-0 149.86 159.04 100.0 -5.8% MEK(methyl ethyl ketone, 2-butanone) 78-93-3 121.89 318.78 100.0 1-61.8%', 10/13/2014 Page 3 of 5 Facility Total CY 2013 Emission Summary Recorded in ED Facility ID#: 1900039 Facility Name: Moncure Plywood Permit#(s): 03424T23 Hazardous Air Pollutants (HAPs) Actual Emissions and/or Toxic Air Pollutants (TAPs) (Pounds/Year) Pollutant CAS CY 2013 CY 2012 Demini- % from ED from Fees mus Change Methanol (methyl alcohol) 67-56-1 ---8,461.97 11,960.94 1,000.0 -29.3% Methyl bromide (bromomethane) 74-83-9 -�' 59.23 83.70 1.0 -29.2'% Methyl chloride (chloromethane) 74-87-3 11.52 6.53 1.0 76.4% Methyl chloroform 71-55-6 Not 8.80 100.0 N/A Reported Methylene chloride 75-09-2 _- 53.07 74.73 1.0 1-29.0%'/ MIBK(methyl isobutyl ketone) 108-10-1 184.87 645.57 10.0 -71..4% Nitrophenol, 4- 100-02-7 Not 0.031240 10.0 N/A Reported Pentachlorophenol 87-86-5 Not 0.014480 1.0 NIA Reported Perchloroethylene (tetrachloroethylene) 127-18-4 Not 10.79 100.0 N/A Reported Phenol 108-95-2 1,742.00 1,476.73 100.0 18.0% Phosphorus Metal, Yellow or White 7723-14-0 y a 2,360.46 7.67 1.0 3 0,683.9° Polycyclic Organic Matter(Inc PAH, dioxins, etc.NCPOM 9.67 35.50 1.0 -72.8% &AP 42 historic) Propionaldehyde 123-38-6 - 79.19 232.93 10.0 -66.0% Propylene dichloride (1,2-dichloropropane) 78-87-5 Not 9.37 10.0 N/A Reported Selenium Compounds SEC Not 0.795190 10.0 N/A Reported Styrene 100-42-5 Not 152.06 100.0 N/A Reported TCE (trichloroethylene) 79-01-6 Not 8.52 1,000.0 N/A Reported Toluene 108-88-3 Not 320.83 100.0 N/A Reported Trichlorobenzene, 1,2,4- 120-82-1 113.25 160.28 100.0 -29.3% Trichlorophenol, 2,4,6- 88-06-2 Not 0.006250 1.0 N/A Reported 10/13/2014 Page 4 of 5 Facility Total CY 2013 Emission Summary Recorded in ED Facility ID #: 1900039 Facility Name: Moncure Plywood Permit#(s): 03424T23 Hazardous Air Pollutants (HAPs) Actual Emissions and/or Toxic Air Pollutants (TAPS) (Pounds/Year) Pollutant CAS CY 2013 CY 2012 Demini- % from ED from Fees mus Change Vinyl acetate 108-05-4 Not 8.19 100.0 N/A. Reported Vinyl chloride 75-01-4 38.97 54.69 0.1 1-28.8%" Viriylidene chloride 75-35-4 58.64 Not 0.1 N/A Reported Xylene (mixed isomers) 1330-20-7 117.36 338.85 100.0 1-65.4%,-- Largest Individual HAP Methanol (methyl alcohol) 8,461.97 lbs Total HAP Emissions 21,687.95 lbs - DAQ's Comments Regarding Inventory ES15/OS19 is no longer a source on the permit T22 issued in June 2011,therefore this source should be end dated.From CY 2012 to CY 2013 the facility increased their veneer drying by 23%for softwoods and 54%for hardwoods which accounts for the change in emissions. Specific changes in emissions are attached to paper copy of the facility's AQEI. 10/14/2014 Page 5 of 5 Emissions by Operating Scenario for NOx 2013 Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario Cy 2��2 (Tons/Yr) Source ID 31 Veneer dryers and heat 28.56 source(wood burner) HAPS lb/mmBtu, (Hardwood) ES01-A ES01-B ES09 ES10 27 Veneer dryers and heat S . 3 15.40 source (wood burner) HAPS lb/mmBtu, (Softwood) ES01-A ES01-B ES09 ES10 11 250 horsepower diesel- a d �0 0.13 fired water pump IES 19 35 250 HP Diesel Fired Water Pump#2-IES23 0.05 IES 19 33 q9 Total: 44.14 Emissions by Operating Scenario for PM(TSP) 2013 Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario C\4 20 i 2 (Tons/Yr) Source ID 31 Veneer dryers and heat 2 15 21.77 source (wood burner) HAPS lb/mmBtu, (Hardwood) ES01-A ES01-B ES09 ES 10 21 Dry Waste transfer system 1 .cog 15.35 ES03-SMS 27 Veneer dryers and heat 3, =t LI 11.73 source (wood burner) HAPS lb/mmBtu, (Softwood) ES01-A ES01-B ES09 ES 10 10 glue mixing, application 8.36 and hot presses operations(Hardwood) ES 13-GM( 28 glue mixing, application ` .20 ^ q . 4.51 and hot presses operations, (softwood) ES 13-GM( 8 Veneer diverter exhaust 2 5 2.30 cyclone I-8 32 Green Veneer Stackers �� '(` ! 'i. 0.61 I-10 I-9 17 dry wood residual storage SS 0.60 silo ES 12 20 Woodwaste Transfer o,4 �- 0.47 (Rechipper) system Emissions by Operating Scenario for PM(TSP) 2013 Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario (Tons/Yr) Source ID ES 14 ES17 9 plywood hog 0.36 O IU ES16 12 wood sander N 0.22 ESO4 33 End Sealer Spray Booth p .09 0.08 ES21 4 Green veneer hogging v S 0.02 operations I-3 2 Bark hogging operations o O3 0.01 1-1 11 250 horsepower diesel- 0.01 fired water pump (Z IES 19 16 Green wood fuel storage O. O 1 0.01 silo IES-GWS 34 Tongue and Groove Saw N 0.01 � ES22 5 Total: 66.42 Emissions by Operating Scenario for PM10 2013 Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario Cy 201 Z (Tons/Yr) Source ID 31 Veneer dryers and heat Z 1 , �S 21.77 source (wood burner) HAPS lb/mmBtu, (Hardwood) ES01-A ES01-B ES09 ES 10 21 Dry Waste transfer system S �O 15.35 ES03-SMS 27 Veneer dryers and heat 3 q . :. . 11.73 source (wood burner) v HAPS lb/mm.Btu, (Softwood) ES01-A ES01-B ES09 ES 10 10 glue mixing, application Q3-It ^ 1 'i- 8.36 and hot presses operations(Hardwood) ES 13-GM( 28 glue mixing, application ZO s , "/, 4.51 and hot presses operations, (softwood) ES 13-GM( 8 Veneer diverter exhaust Z q S 2.30 cyclone I-8 32 Green Veneer Stackers 0.61 I-10 I-9 17 dry wood residual storage 0.60 silo s S ES12 20 Woodwaste Transfer 0.47 (Rechipper) system v , Gd Emissions by Operating Scenario for PM10 2013 Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario C- 2-0 Z (Tons/Yr) Source ID ES14 ES17 o • �o 9 plywood hog 0.36 ES16 12 wood sander U 2. 0.22 ESO4 33 End Sealer Spray Booth C.) ' DC� 0.08 ES21 2 Bark hogging operations 3 0.01 1-1 4 Green veneer hogging G ' S 0.01 operations I-3 11 250 horsepower diesel- 0.01 fired water pump IES 19 16 Green wood fuel storage 0.01 silo G 2 IES-GWS S (o a1 Total: 66.40 --�' �,5. Z'i, Emissions by Operating Scenario for S02 2013 Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario G y 2 p\2 (Tons/Yr) Source ID 31 Veneer dryers and heat Z• 1 S 4 q �• 0.45 source(wood burner) HAPS lb/mmBtu, (Hardwood) ES01-A ES01-B ES09 ES 10 27 Veneer dryers and heat 1 al0 32 ' -�' 0.24 source (wood burner) HAPS lb/mmBtu, (Softwood) ES01-A ES01-B ES09 ES 10 11 250 horsepower diesel- Y-1 0.01 fired water pump IES19 Total: 0.70 A/ 3 -/. Emissions by Operating Scenario for VOC 2013Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario Cy 2d�2 (Tons/Yr) Source ID 26 Veneer dryers and heat 3. 9 %, 39.89 source (wood burner) lbs/SF, (Softwood) ESO1-A ESO1-B ES09 ES 10 28 glue mixing, application S . Cc 2 � � . -1 '/, 7.53 and hot presses operations, (softwood) ES 13-GM( 30 Veneer dryers and heat Co 4� t 5.60 source (wood burner) lbs/SF, (Hardwood) ESO1-A ESO1-13 ES09 ES10 10 glue mixing, application Co Z 4.27 and hot presses operations(Hardwood) ES 13-GM( 12 wood sander N YZ_ 2.95 ES04 18 Vat Operations: Heating of Z S 2.24 Blocks ES20 5 Ink and painting operations G Z 0.55 I-4 I-5 7 Maintenance parts washer 0.19 I-7 33 End Sealer Spray Booth 0.05 ES21 6 Plywood surface patching 0.01 Z . � �- I-6 Emissions by Operating Scenario for VOC 2013 Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario C-�-? 20 t2 (Tons/Yr) Source ID 11 250 horsepower diesel- 0.01 fired water pump IES 19 34 Tongue and Groove Saw 0.01 ES22 S 1 -� Total: 63.30 t Emissions by Operating Scenario for Acetaldehyde 2013 Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario C`1 -20\2 (Pounds/Yr) Source ID 26 Veneer dryers and heat � �13 dt ,23 �,^ 3,0Y0Ib 1,081.87 source (wood burner) lbs/SF, (Softwood) ES01-A ES01-B ES09 ES 10 18 Vat Operations: Heating of SS2 ,`� �i`�10�� w 601.09 Blocks ES20 30 Veneer dryers and heat 3 4 �' � 437.41 source(wood burner) lbs/SF, (Hardwood) ES01-A ES01-B ES09 ES10 28 glue mixing, application ` q4 , �{p .�.N �b� 162.73 and hot presses operations, (softwood) ES 13-GM( 12 wood sander 69.03 ESO4 34 Tongue and Groove Saw 0.12 ES22 11 250 horsepower diesel- 0.04 fired water pump IES 19 35 250 HP Diesel Fired Water Pump#24ES23 0.02 IES 19 Cam'ps I ,S Total: 2,352.32 Emissions by Operating Scenario for Arsenic Unlisted Compounds - Specify Compound (Component of ASC) 2013 Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario C•,1 20\—L (Pounds/Yr) Source ID 31 Veneer dryers and heat rj t 3 �� 0.91 source (wood burner) HAPS lb/mmBtu, (Hardwood) ES01-A ES01-B ES09 ES 10 27 Veneer dryers and heat 0.49 source(wood burner) G D C6 HAPS lb/mmBtu, (Softwood) ES01-A ES01-B ES09 ES10 CU. 2 Total: 1.39 Emissions by Operating Scenario for Benzene 2013Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario C-1 2612 (Pounds/Yr) Source ID 26 Veneer dryers and heat 157.77 source(wood burner) lbs/SF, (Softwood) ES01-A ES01-B ES09 ES10 30 Veneer dryers and heat `4G ' a�' �N ZS 1b 24.25 source (wood burner) lbs/SF, (Hardwood) ES01-A ES01-B ES09 ES 10 11 250 horsepower diesel- 0.05 fired water pump IES 19 35 250 HP Diesel Fired Water Pump#2-IES23 0.02 IES 19 Total: 182.10 Emissions by Operating Scenario for Cadmium Metal, elemental, unreacted (Component of CDC) 2013Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario c y zo�Z (Pounds/Yr) Source ID 31 Veneer dryers and heat U� 1.34 source(wood burner) HAPS lb/mmBtu, (Hardwood) ES01-A ES01-B ES09 ES10 27 Veneer dryers and heat 0.72 source (wood burner) HAPS lb/mmBtu, (Softwood) ES01-A ES01-B ES09 ES10 •S Z Total: 2.06 ,J, -72. !o %-j Emissions by Operating Scenario for Carbon tetrachloride 2013Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario Cy 20k2. (Pounds/Yr) Source ID 31 Veneer dryers and heat S y,� 7 \b 0.72 source (wood burner) HAPS lb/mmBtu, (Hardwood) ES01-A ES01-B ES09 ES 10 27 Veneer dryers and heat 0.39 source (wood burner) S • U 3 �i g /o b HAPS lb/mmBtu, (Softwood) ES01-A ES01-B ES09 ES 10 I2 Total: 1.10 ,�a 1 4 '/41 Emissions by Operating Scenario for Chlorine 2013 Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario 2,0\2 (Pounds/Yr) Source ID 31 Veneer dryers and heat 3 222.33 source (wood burner) HAPS lb/mmBtu, (Hardwood) ES01-A ES01-B ES09 ES 10 27 Veneer dryers and heat 119.83 source (wood burner) 5 HAPS lb/mmBtu, (Softwood) ES01-A ES01-B ES09 ES10 22 4 . 3 Co Total: 342.16 52.5 •/, Emissions by Operating Scenario for Chromium Unlisted Compounds - Specify Compound (Component of CRC) 2013 Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario C 2U (Pounds/Yr) Source ID 31 Veneer dryers and heat 3 3 b 6.75 source (wood burner) HAPS lb/mmBtu, (Hardwood) ES01-A ES01-B ES09 ES10 27 Veneer dryers and heat 2- 3.64 source (wood burner) RAPS lb/mmBtu, (Softwood) ES01-A ES01-B ES09 ES 10 q Total: 10.39 Emissions by Operating Scenario for Cumene 2013 Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario cy Zo12 (Pounds/Yr) Source ID 26 Veneer dryers and heat 1,49(o,21 -44S.,A1 ib 752.80 source (wood burner) lbs/SF, (Softwood) ES01-A ES01-B ES09 ES10 30 Veneer dryers and heat 746.86 source (wood burner) ' lbs/SF, (Hardwood) ES01-A ES01-B ES09 ES10 Z,oq Total: 1,499.66 Emissions by Operating Scenario for Ethyl chloride (chloroethane) 2013 Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario C� 2v12 (Pounds/Yr) Source ID 30 Veneer dryers and heat 20.07 source (wood burner) lbs/SF, (Hardwood) ES01-A ES01-B ES09 ES10 26 Veneer dryers and heat 4.82 source (wood burner) lbs/SF, (Softwood) ES01-A ES01-B ES09 ES10 Total: 24.90 Emissions by Operating Scenario for Ethylene dichloride (1,2-dichloroethane) 2013 Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario C"q 20�1 (Pounds/Yr) Source ID 30 Veneer dryers and heat �9d S �^3p 3 0.7 8 source (wood burner) lbs/SF, (Hardwood) ES01-A ES01-B ES09 ES10 26 Veneer dryers and heat ZS ( 1 14 ,�)0 e +, 7.39 source (wood burner) lbs/SF, (Softwood) ES01-A ES01-B ES09 ES10 g (o, 32 Total: 38.17 Emissions by Operating Scenario for Lead Unlisted Compounds - Specify Compound (Component of PBQ 2013Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario c-1-J 'ZG Z (Pounds/Yr) Source ID 31 Veneer dryers and heat . 2cp 4.33 source (wood burner) HAPS lb/mmBtu, (Hardwood) ES01-A ES01-B ES09 ES10 27 Veneer dryers and heat ,3� low 2.34 source (wood burner) HAPS lb/mmBtu, (Softwood) ES01-A ES01-B ES09 ES 10 i �. (0 3 Total: 6.67 Emissions by Operating Scenario for Manganese Unlisted Compounds - Specify Compound (Component of MNQ 2013 Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario Gy ZU12 (Pounds/Yr) Source ID 31 Veneer dryers and heat Z 25' 3 700.75 source (wood burner) HAPS lb/mmBtu, (Hardwood) ES01-A ES01-B ES09 ES10 27 Veneer dryers and heat 377.70 source(wood burner) HAPS lb/mmBtu, (Softwood) ES01-A ES01-B ES09 ES 10 ,A SA 3 Total: 1,078.45 Emissions by Operating Scenario for MEK (methyl ethyl ketone, 2-butanone) 2013 Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario G--1 X12- (Pounds/Yr) Source ID 30 Veneer dryers and heat 1 �� q 3 y�g3 1\0 84.47 source (wood burner) lbs/SF, (Hardwood) ES01-A ES01-B ES09 ES10 28 glue mixing, application 36.60 and hot presses operations, (softwood) ES 13-GM( 27 Veneer dryers and heat q Z� yvgd�b 0.82 source(wood burner) HAPS lb/mmBtu, (Softwood) ES01-A ES01-B ES09 ES10 Total: 121.89 Emissions by Operating Scenario for Mercury, vapor (Component of HGQ 2013 Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario C� 2ot (Pounds/Yr) Source ID 31 Veneer dryers and heat 0.32 source (wood burner) HAPS lb/mmBtu, (Hardwood) ES01-A ES01-B ES09 ES 10 27 Veneer dryers and heat d , 3� 0.17 source (wood burner) HAPS lb/mmBtu, (Softwood) ES01-A ES01-B ES09 ES 10 c' �1 Total: 0.50 a�� Emissions by Operating Scenario for Methanol (methyl alcohol) 2013Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario C-A -Zo\2 (Pounds/Yr) Source ID 28 glue mixing, application MW 2,727.22 and hot presses operations, (softwood) ES13-GM( 26 Veneer dryers and heat �, (a . Z (O \\oo 1,861.72 source (wood burner) lbs/SF, (Softwood) ES01-A ES01-B ES09 ES10 10 glue mixing, application Z ,2-41; qg 1,831.61 and hot presses operations (Hardwood) ES 13-GM( 18 Vat Operations: Heating of �S a yN i oU �b 944.75 Blocks ES20 30 Veneer dryers and heat SCp �. pp\�o 793.70 source (wood burner) lbs/SF, (Hardwood) ES01-A ES01-B ES09 ES10 12 wood sander 301.47 ESO4 34 Tongue and Groove Saw 1.50 ES22 l l C 1 (oG , 4 Total: 8,461.97 -Z Emissions by Operating Scenario for Methyl bromide (bromomethane) 2013 Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario G�-t 20\2— (Pounds/Yr) Source ID 26 Veneer dryers and heat 29.71 source (wood burner) lbs/SF, (Softwood) ES01-A ES01-B ES09 ES10 30 Veneer dryers and heat 23 iq 29.52 source (wood burner) lbs/SF, (Hardwood) ES01-A ES01-B ES09 ES10 8 3 - Total: 59.23 Emissions by Operating Scenario for Methyl chloride (chloromethane) 2013Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario C—`-4 (Pounds/Yr) Source ID 31 Veneer dryers and heat 3 7.49 source (wood burner) HAPS lb/mmBtu, (Hardwood) ES01-A ES01-B ES09 ES10 27 Veneer dryers and heat 2 5� �1 \ \ 4.03 source (wood burner) HAPS lb/mmBtu, (Softwood) ES01-A ES01-B ES09 ES10 Total: 11.52 Emissions by Operating Scenario for Methylene chloride 2013 Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario Zo\'L (Pounds/Yr) Source ID 26 Veneer dryers and heat 53, AA 26.64 source (wood burner) lbs/SF, (Softwood) ES01-A ES01-B ES09 ES10 30 Veneer dryers and heat 2 Z� 26.43 source (wood burner) lbs/SF, (Hardwood) ES01-A ES01-B ES09 ES10 �3 Total: 53.07 Emissions by Operating Scenario for MIBK (methyl isobutyl ketone) 2013Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario G-i 20\2 (Pounds/Yr) Source ID 30 Veneer dryers and heat y� �p\gyp r 80.54 source (wood burner) lbs/SF, (Hardwood) ES01-A ES01-B ES09 ES10 27 Veneer dryers and heat , 67.50 source (wood burner) N 2 HAPS lb/mmBtu, (Softwood) ES01-A ES01-B ES09 ES10 28 glue mixing, application k! N 3--D 1 b 36.83 and hot presses operations, (softwood) ES 13-GM( (a-A 15. Total: 184.87 2 � 4(to kb Emissions by Operating Scenario for Naphthalene (Component of 83329/POMTV) 2013Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario C,y -Zr1 Z (Pounds/Vr) Source ID 31 Veneer dryers and heat a, 14 Il0 2.29 source (wood burner) HAPS lb/mmBtu, (Hardwood) ESO 1-A ESO1-B ES09 ES10 27 Veneer dryers and heat 1.23 source (wood burner) HAPS lb/mmBtu, (Softwood) ESO 1-A ESO1-B ES09 ES10 11 250 horsepower diesel- 0.00 fired water pump IES 19 35 250 HP Diesel Fired Water Pump #2-IES23 0.00 IES 19 2 SS Total: 3.53 Emissions by Operating Scenario for Nickel metal (Component of NIQ 2013 Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario cy 2o12- (Pounds/Yr) Source 1D 31 Veneer dryers and heat 3.29 source (wood burner) HAPS lb/mmBtu, (Hardwood) ES01-A ES01-B ES09 ES10 27 Veneer dryers and heat 1.77 source (wood burner) 3 HAPS lb/mmBtu, (Softwood) ES01-A ES01-B ES09 ES 10 Total: 5.07 Emissions by Operating Scenario for Phenol 2013 Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario C`-( 20\2 (Pounds/Yr) Source ID 10 glue mixing, application -�cUz 3 .a /�•c����0 1,329.80 and hot presses operations (Hardwood) ES 13-GM( 26 Veneer dryers and heat 3 d2 ? 153.72 source (wood burner) lbs/SF, (Softwood) ES01-A ESOI-B ES09 ES10 30 Veneer dryers and heat 2 �O k y 3J�� 136.33 source (wood burner) lbs/SF, (Hardwood) ESO1-A ESO1-B ES09 ES10 28 glue mixing, application \b 122.16 and hot presses operations, (softwood) ES 13-GM( q��,� Total: 1,742.00 Emissions by Operating Scenario for Phosphorus Metal, Yellow or White 2013 Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario G-1 Zp Z (Pounds/Yr) Source ID 31 Veneer dryers and heat ,�S4 1,533.78 source (wood burner) HAPS lb/mmBtu, (Hardwood) ES01-A ES01-B ES09 ES10 27 Veneer dryers and heat 3 Z 23 Vb 826.68 source (wood burner) RAPS lb/mmBtu, (Softwood) ES01-A ES01-B ES09 ES10 -� �� Total: 2,360.46 Emissions by Operating Scenario for Polycyclic Organic Matter (Inc PAH, dioxins, etc. NC & AP 42 historic) 2013 Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario GY 2012 (Pounds/Yr) Source ID 31 Veneer dryers and heat Z S 6.28 source (wood burner) HAPS lb/mmBtu, (Hardwood) ES01-A ES01-B ES09 ES10 27 Veneer dryers and heat 3 S . 3.38 source(wood burner) HAPS lb/mmBtu, (Softwood) ES01-A ES01-B ES09 ES 10 11 250 horsepower diesel- 0.01 fired water pump IES 19 35 250 HP Diesel Fired Water Pump#24ES23 0.00 IES 19 35. S O Total: 9.67 Emissions by Operating Scenario for Propionaldehyde 2013 Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario L`1 W\2. (Pounds/Yr) Source ID 30 Veneer dryers and heat 1 °i. , �02 --f 4 b 75.94 source (wood burner) lbs/SF, (Hardwood) ESO 1-A ES01-B ES09 ES10 27 Veneer dryers and heat 3.25 source (wood burner) HAPS lb/mmBtu, (Softwood) ES01-A ESO1-B ES09 ES10 Z2J2 1:713 Total: 79.19 Emissions by Operating Scenario for Trichlorobenzene, 1,2,4- 2013 Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario C� 2D\2 (Pounds/Yr) Source ID f 26 Veneer dryers and heat \4. g i b 56.80 source (wood burner) lbs/SF, (Softwood) ES01-A ES01-B ES09 ES10 30 Veneer dryers and heat 56.45 source (wood burner) lbs/SF, (Hardwood) ES01-A ES01-B ES09 ES 10 I Co U -ZS Total: 113.25 Emissions by Operating Scenario for Vinyl chloride 2013 Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario 2CA-L (Pounds/Yr) Source ID 26 Veneer dryers and heat 3 ZD 110 19.56 source (wood burner) lbs/SF, (Softwood) ES01-A ES01-B ES09 ES 10 30 Veneer dryers and heat 1 S S 1 19.40 source (wood burner) lbs/SF, (Hardwood) ES01-A ES01-B ES09 ES 10 Total: 38.97 Emissions by Operating Scenario for Xylene (mixed isomers) 2013 Inventory Facility Name: Moncure Plywood Facility ID: 1900039 Permit Number(s): 03424T23 Emission Process Rate Emission ID Operating Scenario 2. (Pounds/Yr) Source ID 26 Veneer dryers and heat 1 Co0 ^'12�j 110 84.30 source (wood burner) lbs/SF, (Softwood) ES01-A ES01-B ES09 ES10 30 Veneer dryers and heat 2 a , Z S y,., s b 33.04 source (wood burner) lbs/SF, (Hardwood) ES01-A ES01-B ES09 ES10 11 250 horsepower diesel- 0.02 fired water pump IES19 35 250 HP Diesel Fired Water Pump#24ES23 0.01 IES 19 Total: 117.36 Boise Cascade - Moncure Plywood Plant NC DENR Raleigh Regional Office Moncure Plywood LLC 306 Corinth Rd P.O.Box 230 Moncure,NC 27559 (919)-542-2311 FAX(919)-542-6646 Certified Mail/Return:Receipt Request `� ! 7012 3460 0002 13513321 I June 26, 2014 Patrick Butler Raleigh Regional Office 1628 Mail Service Center Raleigh,NC 27699-1628 Per General Conditions 3.X of Title V Permit 03424T23, Moncure Plywood LLC submits our annual Air Emissions Inventory for 2013. If you have any questions or need additional information,please contact me at(803) 581-9261 or cell at(803)374-3564. Sine ly, Brian Van Gelder Project&Environmental Manager Enclosures: (2)2013 North Carolina Air Emissions Inventories Cc: Brian Van Gelder—Moncure Plywood LLC Y 2013 NORTH CAROLINA NC DENR Raleigh Regional Ottice AIR EMISSIONS INVENTORY Prepared for: Boise Cascade Moncure Plywood 306 Corinth Road Moncure, North Carolina 27559 Prepared by: UM URS Corporation — North Carolina 1600 Perimeter Park Drive I Suite 400 Morrisville, North Carolina 27560 (919) 461-1100 URS Project No. 31829585 June 2014 TABLE OF • .Inventory Certification Letter A Emission Source & Operating Scenario List B List of Emission Sources & Control Devices C Facility Summary D Emission Source Operating Scenario Forms E Supporting Data F li P:VOBS4\20MMONCURE PLYW00D\AE1\T0C.D0CX h I I Appendix A Inventory Certification Letter ,P a Inventory Certification Form(Title V) Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : Raleigh North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 These forms must be completed and returned even if the facility did not operate or emissions were zero The legally defined "Responsible Official' of record for your facility is Jeffrey Matuszak This person or one that meets the definition below must sign this certification form. The official submitting the information must certify that he/she complies with the requirements as specified in Title 15A NCAC 2Q.0520(b)which references and follows the federal definition. 40 CFR Part 70.2 defines a responsible as meaning one of the following: 1.For a corporation: a president,secretary,treasurer,or vice—president of the corporation in charge of a principal business function,or any other person who performs similar policy or decision making functions for the overall operation of one or more manufacturing,production, or operating facilities applying for a or subject to a permit and either i. the facilities employ more than 250 persons or have gross annual sales or expenditures exceeding$25 million(in second quarter 1980 dollars); or ii.the delegation of authority to such representatives is approved in advance by the permitting authority; 2.For partnership or sole propietorship; a general partner or the proprietor,respectively; 3.for a muncipality, state,federal,or other public agency includes the chief executive officer having responsibility for the overall operations of a principal geographic unit of the agency(e.g., a Regional Administrator of EPA). STATEMENT:CERTIFICATION (Important: Legally Responsible Official-read dsie"fter all submissions are fInal.) I certify that I am the responsible official for this facility,as described above, and hereby certify that the information contained in this air emissions report, including attached calculations and documentation, is true, accurate and complete. (Subject to legal penalties of up to $25,000 per occurrence and possible imprisonment as outlined in G.S.§143-215.3(a)(2)) Responsible Official's Signature Below use blue ink): Date Signed: Printed Name: Jeffrey Matuszak Signature: This form p/ o Title V facil' 'es. If this facility is not classified as Title V,please telephone your regional office Emission Inventory contact at once for proper forms. JeffMatuszak@bc.com Email address of Responsible Official: _ Information on this Form cannot be held confidential C DENR Raleigh Regional Once 133 i1 s-r Appendix S Emission Source & Operating Scenario List i � T As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO Emission Source & Operating Scenario List — See Instructions ES Group ID ES ID OS ID OS Description GR2 I-10, I-9 32 Green Veneer Stackers 26 Veneer dryers and heat source(wood burner)lbs/SF,(Softwood) 27 Veneer dryers and heat source(wood ES01-13 G-24 ESO1—A, ES10, burner)HAPS lb/mmBtu, (Softwood) 1—B >0 Veneer dryers and heat source(wood burner) lbs/SF, (Hardwood) 31 Veneer dryers and heat source(wood burner)HAPS lb/mmBtu,(Hardwood) G-25 I-4,I-5 Ink and painting operations G-27 ES14,ES17 20 Woodwaste Transfer(Rechipper) system ES-13-25HP NONE NONE ES-13-40HP NONE NONE ES-13—CC NONE NONE ES-13—PO NONE NONE ES-13—PS NONE NONE ES03—CC NONE NONE ES03—CS NONE NONE ES03—PSS NONE NONE ES03—SMS-1 21 Dry Waste transfer system ES03—SMS-2 NONE NONE ES03—SS NONE NONE ESO4 12 wood sander ES 12 17 dry wood residual storage silo 10 glue mixing,application and hot ES 13—GMO presses operations(Hardwood) 28 glue mixing,application and hot presses operations, (softwood) ES 15 19 tongue and groove operations ES 16 9 plywood hog ES20 18 Vat Operations: Heating of Blocks ES21 33 End Sealer Spray Booth ES22 34 Tongue and Groove Saw 1-1 2 Bark hogging operations 3 I-11 25 Hammer hog truck dump—no controls i I-12 24 Dry Waste truck dump ' I-2 3 Core chipping and handling operations i I-3 4 Green veneer hogging operations I-6 6 Plywood surface patching 1-7 7 Maintenance parts washer I-8 8 Veneer diverter exhaust cyclone IES—GWS 16 Green wood fuel storage silo 11 250 horsepower diesel—fired water IES 19 pump 35 250 HP Diesel Fired Water Pump #2—IES23 i _a 4 J 1 r � i - i Appendix C List of Emission Sources & Control Devices __J As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit: 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO Listing of Emission Sources and Control Devices on Permit. See instructions ES ID on ES Description CS ID CS Description CD ID's Air Permit ES-13-25HP 25 panel hot press ES-13-40HP 40 panel hot press ES-13—CC Curtain coater ES-13—PO Paper overlay operation ES-13—PS Plywood spreader Fluidized bed wood burner with blending chamber and ESO1—A dedicated overfire air fan(80.0 CS-1 multicyclone CD02 million Btu/hr heat input capacity) Boiler(29.79 million Btu/hr ESO1—B heat input capacity,based on CS-1 multicyclone CD02 slipstream gas from ID No. ES-01—A)(NSPS Subpart Dc) ES03—CC Core composer with saw ES03—CS Core saw(green or dry veneer) ES03—PSS Panel sawing system ES03—SMS-1 String machine including saws CS-3 bagfilter(7,095 square feet of filter CD03—WWTC,CD06 area),dry waste transfer cyclone ES03—SMS-2 String machine including saws ES03—SS Strip saw Bagfilter(6,200 square feet of filter ES04 Wood sander CS-10 area),Woodwaste transfer cyclone(154 CD05,CD03—WWTC, inches in diameter),Bagfilter(7,095 CD06 square feet of filter area), ES09 Direct wood—fired veneer dryer CS-1 multicyclone CD02 ES10 M72 t wood—fired veneer dryer CS-1 multicyclone CD02 ES12 Dry wood residual storage silo CS-5 cartridge filter(1,800 square feet of CD21 filter area) Glue mixing operations ES 13—GMO consisting of two resin storage tanks and four mixed glue tanks ES14 Rechip blow hog(green wood CS-12 Cyclone(60 inches in CD18,CD03—WWTC, 1 only) diameter),Woodwaste transfer cyclone CD06 (154 inches in diameter),Bagfilter (7,095 square feet of filter area), ES 15 tongue and groove operations ES 16 Plywood waste hog CS-3 bagfilter(7,095 square feet of filter CD03—WWTC,CD06 area),dry waste transfer cyclone (60 inches in l c C Y Green wood sizing operations ES17 including sizing screens and CS-12 diameter)Woodwaste transfer cyclone CD18'CD03—WWTC, bins (154 inches in diameter),Bagfilter CD06 (7,095 square feet of filter area), ES20 Vat operations ES21 End sealer spray booth ES22 Tongue and groove saw CS-7 bagfilter(7,095 square feet of filter CD06 (plywood finishing) area) I-1 Bark hogging operations with I two saws I-10 green wood veneer stacker No. 2 I-11 hammer hog truck dump I-12 dry waste truck dump I-2 Core chipping and handling I-3 Green veneer hogging I-4 Logo painting and ink marking I-5 Logo painting and ink marking I-6 Plywood surface patching I-7 Maintenance parts washers I-8 Veneer diverter exhaust cyclone I-9 green wood veneer stacker No. j 1 IES—GWS Green wood fuel storage silo j Diesel—fired water pump(250 IES 19 Horsepower maximum power output) for emergency purposes only i 2 1 t � I �I Appendix D Facility Summary Facility Total CY 2013 Emissions Summary As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory-Calendar Year 2013 Record Facility-Wide Totals From all Permitted and Non-Permitted Air Pollutant Emission Sources Green House Gases Pollutants(GHG) Actual Emissions Tons/Year Pollutant CAS 2013 2012 % Change Criteria Pollutants Actual Emissions Tons/Year Pollutant CAS 2013 2012 % Change CO CO 29.28 27.29 7.292047% NOx NOx 44.14 38.94 13.35388% PM TSP TSP 66.42 57.64 15.232475% PM 10 PM 10 66.4 57.64 15.197783% PM2.5 PM2.5 55.2 52.93 4.288684% S02 S02 0.7 3.55 -80.28169% VOC VOC 63.3 51.77 22.271584% Hazardous Air Pollutants HAPS and/or Toxic Air Pollutants TAPS Actual Emissions Pounds/Year Pollutant I CAS 1 2013 1 2012 % Change Pollutant Grou :Antimon Compounds total mass, inc elemental SB Group Sum:0.0 Antimony Unlisted Compounds (Specify SBC-Other 0.0 2.24355_T -100.0% Component of SBC Pollutant Group:Arsenic Compounds (total mass of elemental AS,arsine and all inorganic compounds) Group Sum:1.39462 Arsenic Unlisted Compounds ( Specify ASC-Other 1.39462 .21016 563.5991% Component of ASC Pollutant Group:Beryllium compounds Total mass Group Sum:0.0 Beryllium Compound,Unlisted (Specify BEC-Other 0.0 Not reported N/A Component of BEC Beryllium metal (unreacted) (Component of 7440-41-7 0.0 .31239 -100.0% BEC Pollutant Grou :Cadmium compounds total mass inc elemental metal Group Sum:2.06161 Cadmium Metal (elemental unreacted, 7440-43-9 2.06161 7.51694 -72.57381% Component of CDC Cadmium Unlisted Compounds (Specify CDC-Other 0.0 Not reported N/A Component of CDC 71 1 N, Pollutant Group:Chlorinated Dioxin Co m ounds of interest as HAP or TAP GroupSum:.69298 Hexachlorodibenzo-p-dioxin 1,2,3,6,7,8 57653-85-7 0.69298 Not reported N/A (Component of CLDC Pollutant Grou :Chromium I Soluble Chromate Compounds (Component of CRC Group Sum:3.01879 Chromic acid(VI) (Component of So1CR6 7738-94-5 3.01879 .99398 203.70732% CRC Pollutant Grou :Chromium-All/Total Inc Chromium VI categories,metal and Others Group Sum:13.41348 Chromic acid(VI) (Component of SolCR6 CRC 7738-94-5 3.01879 .99398 203.70732% Chromium Unlisted Compounds (Specify CRC-Other 10.39469 4.96989 109.153305% Component of CRC Pollutant Group:Cobalt compounds Grou Sum:0.0 Cobalt Unlisted Compound(Specify COC-Other 0.0 1.84596 -100.0% Component of COC - Pollutant Grou :Lead and Lead com ounds G oup Sum:6.66993 Lead Unlisted Compounds (Specify and PBC-Other 6.66993 13.63171 -51.07048% Component of PBC -- Pollutant Grou :Man anese compounds Group Sum:1078.44888 Manganese Unlisted Compounds (Specify MNC-Other 1078.4489 454.3904 137.3397% Component of MNC Pollutant Grou :Mercu Compounds-all total mass inc Hg Va or Group Sum:.49808 Mercury Unlisted Compounds (Specify HGC-Other 0.0 Not reported N/A Component of HGC Mercury,vapor(Component of HGC 7439-97-6 0.49808 .99398 -49.89034% Pollutant Grou :Nickel Compounds,sum total mass,inc elemental Grou Sum:5.06741 Nickel Unlisted Compounds (Specify Component of NIC) NIC-Other 0.0 Not reported N/A Nickel metal(Component of NIC 7440-02-0 5.06741 9.3718 -45.929176% Pollutant Grou :Pol c clic Organic Matter 7 PAH Compounds for NIF Group Sum:0.0 Benzo(a)pyrene(Component of POMTV 50-32-8 0.0 .7384 7-1 00.0% POM7 Pollutant Grou :Pol c clic Organic Matter(Specific Compounds from OA PS for TV Group Sum:3.52816 Benzo(a)pyrene(Component of POMTV 50-32-8 0.0 .7384 -100.0% POM7 Naphthalene(Component of POMTV 91-20-3 3.52816 27.54979 -87.19351% Acetaldehyde 75-07-0 2352.3203 5051.53818 -53.433582% Acrolein 107-02-8 342.27924 371.03699 -7.750643% Benzene 71-43-2 182.10374 216.52572 -15.89741% Butadiene, 1,3- 106-99-0 0.0 Not reported N/A Carbon tetrachloride 56-23-5 1.10444 12.77973 -91.35788% Chlorine 7782-50-5 342.15848 224.35526 52.50745% Chlorobenzene 108-90-7 0.0 9.3718 -100.0% Chloroform 67-66-3 0.0 7.95183 -100.0% Cumene 98-82-8 1499.6632 2097.913 -28.516428% Eth 1 benzene 100-41-4 0.0 8.80382 -100.0% Ethyl chloride chloroethane 75-00-3 24.89575 55.38615 -55.050587% Ethylene dichloride 1,2-dichloroethane 107-06-2 38.17047 86.01755 -55.624783% Fluorides sum of all fluoride compounds) 16984-48-8 0.0 Not reported N/A Formaldehyde 50-00-0 2354.128 2280.33298 3.2361467% Hydrogen chloride(hydrochloric acid 7647-01-0 149.85675 159.03664 -5.772183% 72 1 Methanol 67-56-1 8461.967 11960.9429 —29.25335% Methyl bromide 74-83-9 59.22956 83.7033 —29.23868% Methyl chloride 74-87-3 11.52078 6.53186 76.37824% Methyl ethyl ketone 78-93-3 121.89227 318.78475 —61.763454% Methyl isobutyl ketone 108-10-1 184.86906 645.56895 —71.36339% Methylene chloride 75-09-2 53.06976 74.7271 —28.981905% _ Phenol 108-95-2 1741.9989 1476.73 17.963264% Phosphorus Metal Yellow or White 7723-14-0 2360.4604 7.66784 30683.904% Polycyclic Organic Matter(Inc PAH, dioxins, etc.NC AP 42 historic amorphous POM 9.6722 35.50395 —72.75739% lob Pro ionaldeh de 123-38-6 79.18664 232.9338 —66.004654% Selenium Compounds SEC 0.0 .79519 —100.0% Styrene 100-42-5 0.0 152.0647 —100.0% Toluene 108-88-3 0.0 320.83435 —100.0% Trichlorobenzene, 1,2,4— 120-82-1 113.25191 160.2818 —29.342005% Trichloroethane, 1,1,2— 79-00-5 0.0 Not reported N/A Trichloroeth lene 79-01-6 0.0 8.51982 —100.0% Vinyl chloride 75-01-4 38.96717 54.69188 —28.75145% Vin lidene chloride 75-35-4 58.64297 Not reported N/A X lene 1330-20-7 117.35508 338.85113 —65.366776% X lene,o— 1 95-47-6 1 0.0 1 Not reported I N/A 73 Boise Cascade-Moncure Plywood Facility-Wide Summary of Actual Emissions 2013 Air Emissions Inventory URS Project No.31829585 FBB& Dry Waste Sander r.Veneer Hammer Hog Dry Waste Compound Dryers Storage System Stackers Truck Dump Truck Dump Emissions Emissions t ES-1910 ES-12 ES-l14 S-IN-9&10 IS-IN-11 IS-IN-12 Ib/ r tons/ r CO 29.24 58,555 29.28 Ox 43.96 88,283 44.14 PM 33.50 0.60 0.22 0.61 0.00 0.00 132,860 66.43 PMIO 33.50 0.60 0.22 0.61 0.00 0.00 132,799 66.40 PM2.5 32.83 0.60 0.22 0.00 0.00 110,422 55.21 VOC 45.51 2.95 126,640 1 63.32 S02 0.69 1,401 0.70 Compound Emissions DeMinimus Report in (lb/yr) Ib/yr (tb/yr) AEI? Acetaldehyde T 1519.28 61).03, 2,352.32 10 Yes Aceto henone H 0.80 0.80 100 No Acrolein 342.27 342.28 10 Yes Antimony&Compounds 1.50 1.50 10 No Arsenic&Compounds T 1.39 1 1.39 0.01 Yes Benzene T 182.05 182.12 1 Yes Benzo a ene T 0.01 0.01 1 No Beryllium Compounds 0.02 0.02 1 No Cadmium Compounds 2.06 2.06 0.1 Yes Carbon tetrachloride 1.10 1.10 1 Yes Chlorine T 342.16 342.16 100 1 Yes Chlorobenzene T 7.19 1 7.19 10 No Chloroform T 1.10 1.10 100 No Chromium-Other compds 10.39 10.39 0.1 Yes Chromium VI Compounds(TM 3.02 3.02 0.01 Yes Cobalt compounds H 0.92 0.92 1 No Cumene 1499.24 1,499.24 100 Yes Dinitro henol,2,4- 0.06 0.06 0.1 No Di 2-eth lhex I hthalate DEHP T 0.02 0.02 10 No Ethyl benzene 13.56 13.56 100 No Ethyl chloride chloroethane 24.86 24.86 10 Yes Ethylene dichloride 38.12 38.12 1 Yes Formaldehyde T 1949.08 .` 2,354.13 10 Yes Hexachlorodibenzo- oxin 1,2,3,6,7,8 0.69 0.69 0.00001 Yes Hydrogen chloride T 149.86 149.86 1 100 Yes Lead and Lead compounds 6.67 6.67 1 Yes Manganese&compounds T 1078.45 1,078.45 10 Yes Mercury Compound 0.50 0.50 0.001 Yes Methanol 2655.42 1O L47 8,461.97 1000 Yes Methyl bromide 59.20 1 59.20 1 Yes Meth 1 chloride 11.52 11.52 1 Yes Methyl chloroform TH 17.02 17.02 100 No Methyl ethyl ketone T 85.08 121.68 100 Yes Methyl Isobutyl Ketone 148.00 184.83 10 Yes Methylene di hen l diisoc ante MDI)(H) 0.00 10 No Methylene chloride 53.02 53.02 1 Yes Naphthalene 3.52 1 3.53 1 Yes Nickel Compounds T 5.07 5.07 1 Yes Nitro phenol,4- 0.04 0.04 1 10 No Pentachloro henol T 0.02 0.02 1 No Perchloroeth lene T 10.65 10.65 100 No Phenol 290.25 1,742.21 100 Yes Phosphorus Metal,Yellow or White H 2360.46 2,360.46 1 Yes Polychlorinated bi hen is TH 0.00 0.00 10 No Pol c clic Organic Matter 9.66 9.67 1 Yes Pro ionldeh de 79.14 79.14 10 Yes Propylene dichloride 7.28 7.28 10 No Selenium compounds 0.23 0.23 10 No Styrene TH 34.70 34.70 100 No Tetachlorodibenzo- ioxin,2,3,7,8- T 0.00 0.00 0.00001 No Toluene T 29.18 29.21 100 No Trichlorobenzene,1,2,4 113.31 113.31 100 Yes Trichloroeth lene T 8.62 8.62 1000 No Trichlorofluoromethane CFC I I I T 6.89 6.89 100 No Trichloro henol,2,4,6- 0.12 0.12 1 No Vinyl acetate 7.37 100 No Vin l chloride(T 39.00 39.00 0.1 Yes Vin lidenechloride 1,1-dichloroethene T 58.68 58.68 0.1 Yes X lene(TH) 117.29 117.31 100 Yes Appendix E Emission Source Operating Scenario Forms As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID(from permit)or Group G-24 consisting of ESO1—A,ES09, ES10, ES01-13 Emission Source Group ID 2. Emission Source Description: Veneer dryers and heat source(wood burner) 3. Operating Scenario ID/Description: OS—26/Veneer dryers and heat source(wood burner)lbs/SF,(Softwood) 4. SCC Number/Description: 30700740/Plywood Operations ;Direct Wood—Fired Dryer:Non—specified Pine Species Veneer 5. Throughput/units in 2013: 45078000 FT2/yr (e.g.production or fuel use): 6. Fuel Information (if fuel is used) ro Sulfur %Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control 100 Device or Stack): 8. Control Device Information Order CS—ID CD ID Control Device Description as listed inpermit) 1 CS-1 CD02 Multic clone 720 six—inch diameter tubes 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter#): (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) in 0.1 feet) 09A VERTICAL STACK 66 1 350 155 7304.2 Veneer dryer erp 09B VERTICAL STACK 66 1 370 100 4712.38 Veneer dryer e 09C VERTICAL STACK 66 1 340 150 7068.58 Veneer dryer erp 09cool VERTICAL STACK 46 4 107 35 26389.37 Veneer drver ery 10A VERTICAL STACK 66 1 350 155 7304.2 Veneer dryer erp lOB VERTICAL STACK 66 1 370 100 4712.38 Veneer dryer erp IOC VERTICAL STACK 66 1 340 150 7068.58 Veneer dryer erp IOcool VERTICAL STACK 46 4 105 35 26389.37 Veneer dryer erp 7 Operating Scenario: OS-26 Emission Source/Group ID: G-24 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) j 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an +Dec 25% 25% une-Aug. 25% FSept.-Nov. 25% 013 �arch-May 13 013 13 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. a tia Emissions- Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 1 2013 t Emissions- Emission Control i_ Criteria Pollutant Criteria Estimation Efficiency Emission ��QS) Code Pollutants Method Code (Net after Factor Ef Control -� Pollutants (Tons/Year) (See Instructions) all controls) 2013 CO CO 13.52 04 0 0.0006 AFTER t NOx NOx 08 _ 0 TSP TSP 08 65 PM10 PM10 08 65 PM2.5 PM2.5 08 65 S02 S02 08 0 VOC VOC 39.89 04 0 0.00177 AFTER i-- HAP/TAP Emissions Emission Control Emission CAS Estimation Efficiency Pollutants (In Alphabetical (see instructions) HAP/TAPS Method Code (Net after all Factor EF Control Order) (Pounds/Year) See Instructions controls) 2013 ' Acetaldehyde 75-07-0 1081.872 08 0 0.000024 AFTER Acrolein 107-02-8 306.5304 08 0 0.0000068 AFTER Benzene 71-43-2 157.773 08 0 0.0000035 AFTER Cumene 98-82-8 752.8026 08 0 0.0000167 AFTER Ethyl chloride 75-00-3 4.82335 08 0 1.07E-7 AFTER chloroethane Ethylene dichloride :�? 1,2-dichloroethane 107-06-2 7.39279 08 0 1.64E-7 AFTER Formaldehyde 50-00-0 1126.95 04 0 0.000025 AFTER '+ Methanol 67-56-1 1861.7214 08 0 0.0000413 AFTER Methyl bromide 74-83-9 29.7064 08 0 6.59E-7 AFTER Methylene chloride 75-09-2 26.6411 08 0 5.91 E-7 AFTER Phenol 108-95-2 153.71598 08 0 0.00000341 AFTER -' Trichlorobenzene, 12,4- 120-82-1 56.79828 08 0 0.00000126 AFTER 9 Vinyl chloride 75-01-4 19.56385 08 0 4.34E-7 AFTER Vin lidene chloride 75-35-4 28.53437 08 0 633E-7 AFTER X lene 1330-20-7 84.29586 08 0 0.00000187 AFTER =�k i � I _j Cl G P i v I 1 L ' I I v 10 As entered in AFRO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID(from permit)or Group G-24 consisting of ES01—A, ES09, ES10,ES01-13 Emission Source Group ID 2. Emission Source Description: Veneer dryers and heat source(wood burner) 3. Operating Scenario ID/Description: OS—27/Veneer dryers and heat source(wood burner)HAPS ib/mmBtu, (Softwood) 4. SCC Number/Description: 30700740/Plywood Operations ; Direct Wood—Fired Dryer: Non—specified Pine Species Veneer 5. Throughput/units in 2013: 151685 E6BTU/yr (e.g. production or fuel use): 6. Fuel Information (If fuel is used) % Sulfur —To Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control 100 Device or Stack): 8. Control Device Information Order CS—ID CD ID Control Device Description as listed inpermit) 1 CS-1 CD02 Multic clone 720 six—inch diameter tubes 9. Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry tines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter#): (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) in 0.1 feet) 09A VERTICAL STACK 66 1 350 155 7304.2 Veneer dryer e 09B VERTICAL STACK 66 1 370 100 4712.38 Veneer dryer erp 09C VERTICAL STACK 66 1 340 150 7068.58 Veneer dryer erp 09cool VERTICAL STACK 46 4 107 35 26389.37 Veneer dryer erp 10A IVERTICAL STACK 66 1 350 155 7304.2 Veneer dryer erp 10B IVERTICAL STACK 66 1 370 100 4712.38 Veneer dryer e 10C IVERTICAL STACK 1 66 1 1 340 150 7068.58 Veneer dryer erp 11 i Operating Scenario: OS - 30 Emission Source/Group ID: G-24 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an-Feb +Dec o 1013 une-Aug. o ept.-Nov. o 013 25/6 �arch-May 13 25 /° 25/0 013 25/0 13. Actual Emissions per Pollutant Listed : Attach calculations and documentation of emission factors or other estimation methods used. Emissions- Emission Control GHG GHG Estimation Efficiency Emission Pollutants CAS y Ef Control Pollutants Method Code (Net after Factor (Tons/Year) See Instructions all controls 2013 Criteria Emissions- Emission Control Pollutant Criteria Estimation Efficiency Emission Po�QS Code Pollutants Method Code (Net after Factor Ef Control Pollutantss (Tons/Year) (See Instructions) all controls) 2013 CO CO 15.72 04 0 0.000376 AFTER NOx NOx 08 0 TSP TSP 08 65 PM10 PM10 08 65 PM2.5 PM2.5 08 65 S02 S02 08 0 VOC VOC 5.6 04 0 0.000134 AFTER HAP/TAP Emissions Emission Control Pollutants (In Alphabetical CAS HAP/,TAPS Estimation Efficiency Emission EF Control Order) (see instructions) (Pounds/Year) Method Code (Net after all Factor See Instructions controls) 2013 Acetaldehyde 75-07-0 437.41105 08 0 0.00000523 AFTER Benzene 71-43-2 24.25415 08 0 2.9E-7 AFTER Cumene 98-82-8 746.86055 08 0 0.00000893 AFTER Ethyl chloride 75-00-3 20.0724 08 0 2.4E-7 AFTER chloroethane Ethylene dichloride 107-06-2 30.77768 08 0 3.68E-7 AFTER 12-dichloroethane Formaldehyde 50-00-0 822.13205 04 0 0.00000983 AFTER Methanol 67-56-1 793.69615 08 0 0.00000949 AFTER Methyl bromide 74-83-9 29.52316 08 0 3.53E-7 AFTER Methyl ethyl ketone 78-93-3 84.47135 08 0 0.00000101 AFTER Methyl isobutyl ketone 108-10-1 80.54051 08 0 9.63E-7 AFTER j Methylene chloride 75-09-2 26.42866 08 0 3.16E-7 AFTER Phenol 1 108-95-2 136.32505 08 0 0.00000163 AFTER 17 Chromium Unlisted Compounds {{ (Specify Component of CRC ?t_ Hexachlorodibenzo—p—dioxin 1,2,3,6,7,8 (Component of CLDC 57653-85-7 0.45028 08 0 0.0000016 AFTER Hydrogen chloride(hydrochloric acid 7647-01-0 97.37374 08 0 0.000346 AFTER Lead Unlisted Compounds(Specify and Component of PBC) PBC—Other 4.33398 08 0 0.0000154 AFTER Manganese Unlisted Compounds MNC—Other 700.75323 08 0 0.00249 AFTER ' (Specify Component of MNC Mercury,vapor(Component of HGC 7439-97-6 0.32364 08 0 0.00000115 AFTER Methyl chloride 74-87-3 7.48596 08 0 0.0000266 AFTER Naphthalene(Component of POMT 91-20-3 2.288 08 0 0.00000813 AFTER Nickel metal(Component of NIC 7440-02-0 3.2927 08 0 0.0000117 AFTER Phosphorus Metal Yellow or White 7723-14-0 1533.77715 08 0 0.00545 AFTER Polycyclic Organic Matter(Inc PAR, dioxins,etc.NC AP 42 historic POM 6.27582 08 0 0.0000223 AFTER amorphous lob 'e 22 Boise Cascade-Moncure Plywood Emission Source(s): Fluidized Bed Wood Boiler and Two Direct Heated Dryers Source ID Number(s): ES-01,ES-09,ES-10,CD-02(multiclone on boiler) Emission Point(s): EP-09a-d,EP-10a-d 2013 Actual Process Throughput: 8,064 Boiler operating hours/yr 37,465 ton wood/yr 433,111 MMBtu/yr 224,093 MMBtu/yr Green Wood 209,019 MMBtu/yr Dry Wood 83,635,000 sf/yr Hardwood 45,078,000 sf/yr Softwood 128,713,000 sf/yr Total Plywood Production J 281,427 MMBtu/yr Hardwood V� n( 151,685 MMBtu/yr Softwood n�� C� �V Actual Emissions Summary: d Hardwood Softwood Total Emissions* Compound Emission Factor Units Ref. Emission Factor Units Ref. Emissions* Emissions ton/ r ton/ r ton/ r CO 3.76E-04 lb/sf 1 15.72 6.00E-04 lb/sf 1 13.52 29.2 NOx 2.03E-01 lb/MMBtu 6 28.56 ✓ 2.03E-01 lb/MMBtu 6 15.40 44.0 PM 8.308 lb/hr 3 21.77 ✓ 8.308 lb/hr 3 11.73 -_ 33.5 PM 10 8.308 lb/hr 3 21.77 ✓ 8.308 lb/hr 3 11.73 - 33.5 PM2.5 8.14 lb/hr 3 21.33 ✓ 8.14 lb/hr 3 11.50 - 32.8 VOC as acetic acid-hardwood and pinene-softwood) 2.41 E-04 Ib/sf 1 10.09 1.07E-03 lb/sf 1 24.12 34.2 WPPI VOC 1.34E-04 lb/sf 4 5.62 ✓ 1.77E-03 lb/sf 4 39.89 45.5 SO2 3.18E-03 lb/MMBtu 6 0.45 3.18E-03 lb/MMBtu 6 0.24 - 0.69 Emissions* Compound Emission Factor Units Ref. Emissions* r Emission Factor Units Ref. Emissions* Emissions lb/ r Ib/ r Acetaldehyde(TH) 5.23E-06 Ib/sf 2 437.41 2.40E-05 lb/sf 2 1081.87 1519.28 Aceto henone(H) 1.84E-06 lb/MMBtu 6 0.52 1.84E-06 lb/MMBtu 6 0.28 0.80 Acrolein(TH) 1.27E-04 lb/MMBtu- 6 35.74 6.80E-06 lb/sf 2 306.53 342.27 Antimony&compounds (H) 3.46E-06 lb/MMBtu 6 0.97 3.46E-06 lb/MMBtu 6 0.52 1.50 Arsenic&compounds (TH) 3.22E-06 lb/MMBtu 6 0.91 3.22E-06 lb/MMBtu 6 0.49 - 1.39 Benzene(TH) 2.90E-07 lb/sf 2,7 24.28 3.50E-06 Ib/sf 2 157.77 182.05 Benzo(a) ene (T) 1.52E-08 lb/MMBtu 6 0.00 1.52E-08 lb/MMBtu 6 0.00 0.01 Beryllium&compounds(TH) 4.00E-08 lb/MMBtu 6 0.01 4.00E-08 lb/MMBtu 6 0.01 0.02 Cadmium&compounds(TH) 4.76E-06 lb/MMBtu 6 1.34 4.76E-06 lb/MMBtu 6 0.72 - 2.06 Carbon tetrachloride(TH) 2.55E-06 lb/MMBtu 6 0.72 2.55E-06 lb/MMBtu 6 0.39 1.10 Chlorine(TH) 7.90E-04 lb/MMBtu 5 222.33 7.90E-04 lb/MMBtu 5 119.83 - 342.16 Chlorobenzene(TH) 1.66E-05 lb/MMBtu 6 4.67 1.66E-05 lb/MMBtu 6 2.52 7.19 Boise Cascade-Moncure Plywood Emission Source(s): Fluidized Bed Wood Boiler and Two Direct Heated Dryers Source ID Number(s):ES-01,ES-09,ES-10,CD-02(multiclone on boiler) Emission Point(s): EP-09a-d,EP-10a-d 2013 Actual Process Throughput: 8,064 Boiler operating hours/yr 37,465 ton wood/yr 433,111 MMBtu/yr 224,093 MMBtu/yr Green Wood 209,019 MMBtu/yr Dry Wood 83,635,000 sf/yr Hardwood 45,078,000 sf/yr Softwood 128,713,000 sf/yr Total Plywood Production 281,427 MMBtu/yr Hardwood 151,685 MMBtu/yr Softwood Actual Emissions Summar.: Hardwood Softwood Total Compound Emission Factor Units Ref. Ib! r Emissions* Emission Factor Units Ref. Emissions* Emissions* Ib! r Ib/ r Chloroform TH 2.55E-06 lb/MMBtu 6 0.72 2.55E-06 lb/MMBtu 6 0.39 1.10 Chromium compounds H 2.40E-05 lb/MMBtu 6 6.75 2.40E-05 lb/MMBtu 6 3.64 10.39 Chromium VI T/H 6.97E-06 lb/MMBtu 6 1.96 6.97E-06 lb/MMBtu 6 1.06 3.02 Cobalt compounds H 2.12E-06 lb/MMBtu 6 0.60 2.12E-06 lb/MMBtu 6 0.32 0.92 Cumene H 8.93E-06 lb/sf 2,7 746.44 1.67E-05 lb/sf 2,7 752.80 1499.24 Dinitro henol,2,4- H 1.31E-07 lb/MMBtu 6 0.04 •1.31 E-07 lb/MMBtu 6 0.02 0.057 Di 2-eth lhex 1 hthalate DEHP TH 4.65E-08 lb/MMBtu 6 0.01 4.65E-08 lb/MMBtu 6 0.01 0.020 Ethyl benzene H 3.13E-05 lb/MMBtu 6 8.81 3.13E-05 lb/MMBtu 6 4.75 13.56 Ethyl chloride chloroedme H 2.40E-07 lb/sf 2,7 20.05 1.07E-07 lb/sf 2,7 4.81 24.86 Ethylene dichloride 1,2-dichloroethane TH 3.68E-07 lb/sf 2,7 30.74 1.64E-07 lb/sf 2,7 7.38 38.12 Formaldehyde TH 9.83E-06 lb/sf 1 822.13 2.50E-05 lb/sf 1 1126.95 1949.08 Hexachlorodibenzo- Toxin 1,2,3,6,7,8 T 1.60E-06 lb/MMBtu 5 0.45 1.60E-06 lb/MMBtu 5 0.24 - 0.69 Hydrogen chloride(hydrochloric acid TH 3.46E-04 lb/MMBtu 6 97.37 3.46E-04 lb/MMBtu 6 52.48 - 149.86 Lead&compounds H 1.54E-05 lb/MMBtu 6 4.33 1.54E-05 lb/MMBtu 6 2.34 6.67 Manganese&compounds TH 2.49E-03 lb/MMBtu 6 700.75 2.49E-03 lb/MMBtu 6 377.69- 1078.45 Mercury,vapor Include in Merc &Com TH 1.15E-06 lb/MMBtu 6 0.32 1.15E-06 lb/MMBtu 6 0.17 - 0.50 Methanol H 9.49E-06 lb/sf 2 793.70 4.13E-05 lb/sf 2 1861.72 2655.42 Methyl bromide H bromomethane) 3.53E-07 lb/sf 2,7 29.50 6.59E-07 lb/sf 2,7 29.70 ✓ 59.20 Methyl chloride H chloromedme 2.66E-05 lb/MMBtu 6 7.49 2.66E-05 ih/MMBtu 6 4.03 11.52 Methyl chloroform(TH)(1,1,1 trichloroethane 3.93E-05 lb/MMBtu 6 11.06 3.93E-05 lb/MMBtu 6 5.96 17.02 Meth 1 ethyl ketone TH 1.01 E-06 lb/sf 2,7 84.26 5.39E-06 lb/MMBtu 6 0.82 - 85.08 Methyl isobutyl ketone TH 9.63E-07 Ib/sf 2,7 80.50 4.45E-04 lb/MMBtu 6 67.50 148.00 Methylene chloride(TH)(dichloromethane 3.16E-07 lb/sf 2,7 26.39 5.91 E-07 lb/sf 2,7 26.63 53.02 hthalene H 8.13E-06 lh/MMBtu 6 2.29 8.13E-06 lb/MMBtu 6 1.23 "' 3.52 Nickel metal(Component of Nickel&Compounds) TH 1.17E-05 lb/MMBtu 6 3.29 1.17E-05 lb/MMBtu 6 1.77 1 5.0711 Nitro henol,4- H 9.41E-08 lb/MMBtu 6 0.03 9.41E-08 lb/MMBtu 6 0.01 0.041 Pentachloro henol TH 4.48E-08 lb/MMBtu 6 1 0.01 4.48E-08 lb/MMBtu 6 0.01 0.019 Boise Cascade-Moncure Plywood Emission Source(s): Fluidized Bed Wood Boiler and Two Direct Heated Dryers Source ID Number(s):ES-01,ES-09,ES-10,CD-02(multiclone on boiler) Emission Point(s): EP-09a-d,EP-10a-d 2013 Actual Process Throughput: 8,064 Boiler operating hours/yr 37,465 ton wood/yr 433,111 MMBtu/yr 224,093 MMBtu/yr Green Wood 209,019 MMBtu/yr Dry Wood 83,635,000 sf/yr Hardwood 45,078,000 sf/yr Softwood 128,713,000 sf/yr Total Plywood Production 281,427 MMBtu/yr Hardwood 151,685 MMBtu/yr Softwood Actual Emissions Summary: Hardwood Softwood Total Compound Emission Factor Units Ref. Ib/ r Emissions* Emission Factor Units Ref. Emissions* Emissions* Ib/ r Ib/ r Perchloroeth lene PERC tetrachloroeth lene TH 2.46E-05 lb/MMBtu 6 6.92 2.46E-05 lb/MMBtu 6 3.73 10.65 Phenol TH 1.63E-06 Ib/sf 2,7 136.53 3.41E-06 Ib/sf 2 153.72 290.25 Phosphorus Metal,Yellow or White H 5.45E-03 Ib/MMBtu 6 1533.78 5.45E-03 lb/MMBtu 6 826.68- 2360.46 Polychlorinated bi hen is TH 8.15E-09 lb/MMBtu 5 0.00 8.15E-09 lb/MMBtu 5 0.00 0.004 Pol c chc Organic Matter H 2.23E-05 lb/MMBtu 6 6.28 2.23E-05 lb/MMBtu 2 3.38 9.66 Pr ionaldeh de H 9.08E-07 lb/sf 2,7 75.90 2.14E-05 lb/MMBtu 6 3.25 79.14 Propylene dichloride H 1,2 dichloro a 1.68E-05 lb/MMBtu 6 4.73 1.68E-05 lb/MMBtu 6 2.55 7.28 Selenium compounds H 5.39E-07 lb/MMBtu 6 0.15 5.39E-07 lb/MMBtu 6 0.08 0.23 Styrene TH 3.87E-07 lb/sf 2,7 32.37 1.54E-05 lb/MMBtu 6 2.34 34.70 Tetrachlorodibenzo- -dioxin,2,3,7,8- (TH) 8.60E-12 lb/MMBtu 5 0.00 8.60E-12 lb/MMBtu 5 0.00 3.72E-06 Toluene TH 3.42E-07 Ib/sf 2,7 28.62 3.67E-06 lb/MMBtu 6 0.56 29.18 richlorobenzene,1,2,4- H 6.75E-07 Ib/sf 2,7 56.45 1.26E-06 Ib/sf 2,7 56.85 113.31 richloroeth lene TH 1.99E-05 lb/MMBtu 6 5.60 1.99E-05 lb/MMBtu 6 3.02 8.62 richlorofluoromethane CFC I 1 l T 1.59E-05 lb/MMBtu 6 4.47 1.59E-05 lb/MMBtu 6 2.41 6.89 Trichloro henol,2,4,6- H 2.76E-07 lb/MMBtu 6 0.08 2.76E-07 lb/MMBtu 6 0.04 0.120 Vinyl chloride chloroethene)(TH) 2.32E-07 lb/sf 2,7 19.42 4.34E-07 lb/sf 217 19.58 39.00 Vin hdene chloride 1,1-dichloroethene) TH 3.60E-07 I Ib/sf 2,7 30.13 6.33E-07 lb/sf 1 2,7 28.55 58.68 X lene(TH) 3.95E-07 lb/sf 2,7 32.99 1.87E-06 lb/sf 2 84.30 117.29 *Note: All emissions include emissions from wood combustion and wood drying. References: 1-Stack Testing Data, 1996 2-NCASI Wood Products Database,Updated 2013,Direct Fired Veneer Dryer 3-Based on Feb. 12,2010 stack test. PM 10 assumed to be equal to PM. PM2.5 assumed to be 98% 4-OTM26:hiterim VOC Measurement Protocol for the Wood Products Industry-July 2007 5-AP-42 Section 1.6,September 2006 6-Tables 4.1,4.3,4.5,5.1 of NCASI TB 1013,March 2013,median values(metal factors with mechanical collector,for multiclone). 7-Half the average detection values are used for non-detects. As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID(from permit)or ES03—SMS-1 Emission Source Group ID 2. Emission Source Description: Woodworking operations consisting of three string machine saws,a core saw, a strip saw,a panel sawing system and a core composer, saw,sander baghouse (ID No. CD-05) 3. Operating Scenario ID/Description: OS—21/Dry Waste transfer system 4. SCC Number/Description: 30700710/Plywood Operations ; Sawing 5. Throughputtunits in 2013: 128713000 FT2/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur /o Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control 100 Device or Stack): 8. Control Device Information Order CS—ID CD ID Control Device Description as listed inpermit) 1 CS-3 CD03—WWTC Woodwaste transfer cyclone 154 inches in diameter CS-3 CD06 Ba filter(7,095 square feet of filter area 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) in 0.1 feet) erp for dry waste erp-08 VERTICAL STACK 51 3.5 80 55 31749.72 transfer cyclone and bagfilter 27 r`7 Operating Scenario: OS—21 Emission Source/Group ID: ES03—SMS-1 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) r Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) I 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: ' an—Feb +Dec o o une—Aug. o Sept.—Nov. o 013 25/0 �arch—May 13 25/0 �013 25/0 013 25/o 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2013 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission o� Code Pollutants Method Code Ef Control Pollutants an (Net after Factor (Tons/Year) (See Instructions) all controls) 2013 CO CO 08 0 NOx NOx 08 0 TSP TSP 15.35 04 85 AFTER PM10 PM10 15.35 04 85 AFTER PM2.5 PM2.5 15.35 04 0 AFTER S02 S02 08 0 VOC VOC 08 0 HAP/TAP CAS Emissions Emission Control Pollutants (In HAP/TAPS Estimation Efficiency Emission EF Control (see instructions) Method Code Factor Alphabetical Order) (Pounds/Year) See Instructions) (Net after all controls) -� 2013 28 ' 1 Boise Cascade-Moncure Plywood Emission Source: Dry Waste Transfer System Source ID Number: ES-03,CD-06 Emission Point: EP-06 2013 Actual Process Throughput: j Hardwood Plywood Production 83,635,000 sf/yr Softwood Plywood Production 45,078,000 sf/yr Emissions Summary: / Softwood Hardwood CompoundT Emission Factor Ref. Emission Factor Ref. Emissions M 6.60E-04lb/sf 1 1.15E-05lb/sf 1 15.35 tpy —' M-10 6.60E-04lb/sf 1 1.15E-05lb/sf 1 15.35 tpy M-2.5 6.60E-04 lb/sf 1 1.15E-05 lb/sf 1 1 15.35 y References: 1. Emission factor from original Title V Permit Application As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID(from permit)or ESO4 Emission Source Group ID 2. Emission Source Description: wood sander 3. Operating Scenario ID/Description: OS — 12/wood sander 4. SCC Number/Description: 30700702/Plywood Operations ; Sanding Operations 5. Throughput/units in 2013: 39000000 FT2/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur /o Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control 100 Device or Stack): 8. Control Device Information Order CS—ID CD ID Control Device Description as listed inpermit) 1 CS-10 CD05 Ba filter(6,200 square feet of filter area 2 CS-10 CD03—W WTC Woodwaste transfer cyclone 154 inches in diameter 3 CS-10 CD06 Ba Ilter(7,095 square feet of filter area 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional ent lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP (in feet) Circle(enter#): (F) (Feet/see) Rate(Acfm) Description Rectangle(L x in 0.1 feet) EP—WS DOWNWARD—FACING VENT 10 1 72 1 47.12 ERP for wood sander 29 Operating Scenario: OS— 12 Emission Source/Group ID: ESO4 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% 25"�o me—Aug. 25"�o �013 ept.—Nov. 25% 013 �arch—May 13 013 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG GHG Estimation Efficiency Emission Pollutants CAS Pollutants Method Code (Net after Factor Ef Control Tons/Year See Instructions) all controls 2013 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission ��QS) Code Pollutants Method Code (Net after Factor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) �- 2013 CO CO 08 0 NOx NOx 08 0 TSP TSP 0.22 04 95 AFTER PM10 PM10 0.22 04 95 AFTER PM2.5 PM2.5 0.22 04 95 AFTER S02 S02 08 0 VOC VOC 2.95 08 0 HAP/TAP Emissions Emission Control CAS Estimation Efficiency Emission Pollutants In HAP/TAPS y EF Control Alphabetical Order) (see instructions) (Pounds/Year) ons) Method Code (Net after all Factor See Instructions controls) -- 2013 Acetaldehyde 75-07-0 69.03 08 0 Formaldehyde 50-00-0 47.58 08 0 Methanol 67-56-1 301.47 08 0 30 Boise Cascade- Moncure Plywood Emission Source: Sander System Source ID Number: ES-04, CD-05 Emission Point: EP-05 2013 Actual Process Throughput: Sander Operation Production 39,000,000 sf/yr Emissions Summary: / Compound Emission Factor Reference Emissions M 1.15E-051b/sf 1 0.22 tpy M-10 1.15E-05 lb/sf 1 0.22 tpy M-2.5 1.15E-051b/sf 1 0.22 tpy VOC 1.51E-04 lb/sf 2,3 2.95 tpy Acetaldehyde 1.77E-06 lb/sf 2 69.03 lb/yr Formaldehyde 1.22E-06 lb/sf 2 47.58 lb/yr Methanol 7.73E-06lb/sf 2 301.47 lb/yr References: 1. Stack Testing Data, 1995 2. Emission factors for VOC and organics based on NCASI Database for Wood Products Manufactures,Updated February 2013, Sander,softwood plywood,uncontrolled median factor 3. VOC calculated as sum of VOC as C,formaldehyde,and 50%of methanol factors. As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID(from permit)or IES—GWS Emission Source Group ID 2. Emission Source Description: Green wood fuel storage silo 3. Operating Scenario ID/Description: OS— 16/Green wood fuel storage silo 4. SCC Number/Description: 30700799/Plywood Operations ; Other Not Classified 5. Throughputlunits in 2013: 21025 TON/yr (e.g.production or fuel use): 6. Fuel Information (1f fuel is used) %Sulfur %Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) 9. Emission Release Point ERP Information: Sources vented to more than one ERP use additional ent lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERIDescription (in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm) Rectangle(L x in 0.1 feet) e l l.1 DOWNWARD—FACING VENT 70 1.25 72 0.45 33.13 silo vent ep 11.2 DOWNWARD—FACING VENT 70 1.25 72 0.45 33.13 silo vent e 11.3 DOWNWARD—FACING VENT 70 1.25 72 0.45 33.13 silo vent ep 11.4 DOWNWARD—FACING VENT 70 1.25 72 0.45 33.13 silo vent 63 Operating Scenario: OS— 16 Emission Source/Group ID: IES—GWS 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) ' 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% arch—May 25% une—Aug. 25% Sept.—Nov. 25% 013 013 �013 013 13. Actual Emissions per Pollutant Listed f Attach calculations and documentation of emission factors or other estimation methods used. r. _ Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Y See Instructions all controls 2013 ' i Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission Po�QS Code Pollutants Method Code (Net after Factor Ef Control Pollutantss f (Tons/Year) (See Instructions) all controls) 2013 CO CO 08 NOx NOx 08 TSP TSP 0.01 08 0.00105 PM10 PM10 0.01 08 0.000498 j PM2.5 PM2.5 0 08 0.0000754 S02 S02 08 VOC VOC 08 Emission HAP/TAP Emissions Control Pollutants (In CAS HAP/TAPS Estimation Efficiency Factor Emission (see instructions) Method Code EF Control h Alphabetical Order) (Pounds/Year) (Net after all controls) See Instructions 2013 ,t 1 -F I 64 0 Boise Cascade - Moncure Plywood W Emission Source: Hog Fuel Storage Silo Source ID Number: IES-GWS (ES-11) Emission Point: EP-11 2013 Actual Process Throughput: Hog Fuel 21,025 ton/yr Emissions Summary: Emissions are calculated use the"drop loading equation" from AP-42 Section 13.2.4(Aggregate Handling and Storage Piles),November 2006. AP-42 Section 13.2.4: (u)1.3 E(lh/ton) =k x 0.0032 x 5 where: (m)1-4 2 E= emission factor k= particle size multiplier(dimensionless) U= mean wind speed(mph) M= material moisture content(%) k= 0.74 For PM k= 0.35 For PMIO k= 0.053 For PM2.5 U= 6.88 mph for Charlotte,NC (nearest major city)from 2008-2012 Charlotte met data M= 4.8 %based on facility estimate Therefore,emission factors(lb PM per ton)_ PM factor= 1.05E-03 lb/ton PMI0 factor= 4.98E-04 lb/ton PM2.5 factor= 7.54E-05 lb/ton Compound Emission Factor I Emissions PM 1.05E-03 lb/ton 1 0.011 Itpy PM10 4.98E-04 lb/ton I 0.005 tpy PM2.5 7.54E-05 lb/ton 1 0.00 11 tpy As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID(from permit)or ES 12 Emission Source Group ID 2. Emission Source Description: dry wood residual storage silo that receives material from the dry wood residual system cyclone ES03 3. Operating Scenario ID/Description: OS — 17/dry wood residual storage silo 4. SCC Number/Description: 30700799/Plywood Operations ; Other Not Classified 5. Throughputtunits in 2013: 128713000 FT2/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur %Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control 100 Device or Stack): 8. Control Device Information : Order CS—ID CD ID Control Device Description as listed inpermit) 1 CS-5 CD21 Cartridge filter 1,800 square feet of filter area 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) in 0.1 feet) e —12 IVERTICAL STACKI 60 0.7 72 0.45 13.57 silo e 31 I I 1 ! Operating Scenario: OS— 17 Emission Source/Group ID: ES12 10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) , i 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% arch—May 25% une—Aug. 25% �013 ept.—Nov. 25% 013 013 �013 13. Actual Emissions per Pollutant Listed : Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls ' 2013 _ w i Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission (NAAQS) Code Pollutants Method Code (Net after Factor Ef Control -t Pollutants (Tons/Year) (See Instructions) all controls) 2013 CO CO 08 0 NOx NOx 08 0 TSP TSP 0.6 10 99.9 -- . PM10 PM10 0.6 10 99.9 PM2.5 PM2.5 0.6 10 99.9 S02 S02 08 0 4 VOC VOC 08 0 HAP/TAP CAS Emissions Emission Control Pollutants (In HAP/TAPS Estimation Emission I (see instructions) Method Code Efficiency Factor EF Control " Alphabetical Order) (Pounds/Year) (Net after all controls) See Instructions 2013 4 32 0 Boise Cascade-Moncure Plywood Emission Source: Dry Waste System-Dry Waste Storage Silo Source ID Number: ES-12, CD-21 Emission Point: EP-06,EP-12 i � 2013 Actual Process Throughput: Plywood Production 128,713,000 sf/yr Emissions Summary: '- Compound Emission Factor Reference Emissions PM 9.29E-061b/sf 1 0.60 tpy M-10 9.29E-061b/sf 1 0.60 tpy M-2.5 9.29E-06 lb/sf 1 0.60 tpy References 1. Emission factor from original Title V Permit Application I. I r 4 i P i _, _ r � � � 1 � i � � „-� As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID(from permit)or ES 13—GMO Emission Source Group ID 2. Emission Source Description: glue mixing,application and hot press operations, including curtain coater, plywood spreader,25 press and 40 press and paper overlay operation 3. Operating Scenario ID/Description: OS — 10/glue mixing,application and hot presses operations(Hardwood) 4. SCC Number/Description: 30700780/Plywood Operations ; Plywood Press: Phenol—formaldehyde Resin 5. Throughput/units in 2013: 83635000 FT2/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) % Sulfur %Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter#): (F) (Feet/sec) (Acfm) Rectangle(L x W) in 0.1 feet) er;-13FUGITIVE (NO 3.05 125 Area erp for gluing and STACK) = press operations 33 rs_ i Operating Scenario: OS— 10 Emission Source/Group ID: ES13—GMO 1-, 10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec o arch—May o une—Aug. o Sept.—Nov. o 25/0 25/0 25/0 25/0 �013 013 �013 013 r— 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions) all controls � 2013 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission (NAAQS) Code Pollutants Method Code Ef Control Pollutants (Net after Factor (Tons/Year) (See Instructions) all controls) 2013 CO CO 08 NOx NOx 08 TSP TSP 8.36 08 0.0002 PM10 PM10 8.36 08 0.0002 PM2.5 PM2.5 3.48 08 0.0000832 S02 S02 08 VOC VOC 4.27 08 0.000102 Emission Control - HAP/TAP CAS Emissions Estimation Efficiency Emission Pollutants (In see instructions HAP/TAPS EF Control ( ) Method Code (Net after all Factor Alphabetical Order) (Pounds/Year) See Instructions controls) 2013 Formaldehyde 50-00-0 256.75945 08 0.00000307 Methanol 67-56-1 1831.6065 08 0.0000219 Phenol 108-95-2 1329.7965 08 0.0000159 I 34 As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID(from permit)or ES 13—GMO Emission Source Group ID 2. Emission Source Description: glue mixing,application and hot press operations, including curtain coater, plywood spreader,25 press and 40 press and paper overlay operation 3. Operating Scenario ID/Description: OS —28/glue mixing,application and hot presses operations, (softwood) 4. SCC Number/Description: 30700799/Plywood Operations ;Other Not Classified 5. Throughputtunits in 2013: 45078000 FT2/yr (e.g.production or fuel use): 6. Fuel Information (if fuel is used) %Sulfur %Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) I i 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter#): (F) (Feet/sec) (Acfm) Rectangle(L x W) in 0.1 feet) Fe;—13FUGITIVE(NO 3 erp for gluing and 13 STACK .05 125 Area= press operations 35 i Operating Scenario: OS—28 Emission Source/Group ID: ES 13—GMO 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% 25% 1013 une—Aug. 25% �013 ept.—Nov. 25% 013 �arch—May 13 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons ear) See Instructions all controls f 2013 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission Po� Code Pollutants Method Code (Net after Factor Ef Control Pollutants t, (Tons/Year) (See Instructions) all controls) 2013 CO CO 08 NOx NOx 08 TSP TSP 4.51 08 0.0002 PM10 PM10 4.51 08 0.0002 PM2.5 PM2.5 1.88 08 0.0000832 S02 S02 08 VOC VOC 7.53 08 0.000334 Emission Control HAP/TAP CAS Emissions Estimation Efficiency Emission Pollutants (In HAP/TAPS y EF Control Alphabetical Order) (see instructions) (Pounds/Year) Method Code (Net after all Factor See Instructions controls) 2013 Acetaldehyde 75-07-0 162.73158 08 0.00000361 I, Formaldehyde 50-00-0 100.52394 08 0.00000223 Methanol 67-56-1 2727.219 08 0.0000605 Methyl ethyl ketone 78-93-3 36.60334 08 8.12E-7 Methyl isobutyl 108-10-1 36.82873 08 8.17E-7 ketone Phenol 108-95-2 122.16138 08 0.00000271 i 36 Boise Cascade- Moncure Plywood Emission Source(s): Glue Operations and Pressing Source ID Number(s): ES-13 Emission Point: EP-13 2013 Actual Process Throughput: I Total Hardwood Production 83,635,000 sf/yr D �� Total Softwood Production 45,078,000 sf/yr C�� (]S Hardwood Softwood Total Compound Emission Units Ref. Units Ref.Emissions Emission Emissions Emissions Factor . ton/ r Factor ton/ r ton/ r PM 2.00E-04 lb/sf 1 8.36 v 2.00E-04 lb/sf 1 4.51 ✓ 12.87 PM10 2.00E-04 lb/sf 1 8.36 ./ 2.00E-04 lb/sf l 4.51 ✓ 12.87 PM2.5 8.32E-05 lb/sf 1 3.48 8.32E-05 lb/sf 1 1.88 5.35 VOC 1.02E-04 lb/sf 1 4.27 V I 3.34E-04 Ib/sf I 1 1 7.52 ✓ 11.80 Emission Emissions Emission Emissions Total Compound Factor Units Ref. Factor Units Ref. Emissions Ib/ r lb/ r Ib/ r Acetaldehyde -- 1 3.61 E-06 lb/sf 1 162.73 162.73 Formaldehyde 3.07E-06 lb/sf 1 256.76 2.23E-06 lb/sf 1 100.52✓ 357.28 Methanol 2.19E-05 Ib/sf 1 1831.61 " 6.05E-05 lb/sf 1 2,727.22 4,558.83 Methyl Ethyl Ketone -- 1 8.12E-07 lb/sf 1 36.60 36.60 Methyl Isobutyl Ketone -- 1 8.17E-07 lb/sf 1 36.83 36.83 Phenol 1.59E-05 lb/sf 1 1329.80 ` 2.71E-06 ]b/sf 1 122.16 . 1,451.96 References: 1. NCASI Wood Products Database,Updated February 2013,median value, "--"signifies non-detect. Mill uses PF resin,so PF factors are used when available.Hardwood HAPs are not available for PF resin,so OF resin is used as best available data. VOC factor is VOC as Carbon,converted to propane,adding formaldehyde and half of methanol. PM 10 is assumed to equal PM,and PM2.5 is assumed to equal condensable PM. Softwood factors for PM are used,as hardwood factors are not available. As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit: 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID(from permit)or Group G-27 consisting of ES14,ES17 Emission Source Group ID 2. Emission Source Description: Woodwaste Transfer system 3. Operating Scenario ID/Description: OS—20/Woodwaste Transfer(Rechipper)system 4. SCC Number/Description: 30700799/Plywood Operations ;Other Not Classified 5. Throughput/units in 2013: 35823 TON/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /a Sulfur %Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control 100 Device or Stack): 8. Control Device Information : Order CS—ID CD ID Control Device Description as listed inpermit) I CS-12 CD 18 Cyclone 60 inches in diameter 2 CS-12 CD03—WWTC Woodwaste transfer cyclone 154 inches in diameter 3 CS-12 CD06 Ba filter(7,095 square feet of filter area 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) in 0.1 feet) erp for dry waste erp-08 VERTICAL STACK 51 3.5 RO » 31749.72 transfer cyclone and bagfilter 25 r—. i Operating Scenario: OS —20 Emission Source/Group ID: G-27 t 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% arch—May 25% une—Aug. 25% Sept.—Nov. 25% 013 013 �013 013 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor (Tons/Ye az See Instructions all controls 2013 Criteria Emissions— Emission Control (NAAQS) Pollutant Criteria Estimation Efficiency Emission Ef Control Code Method Code et after Factor Pollutants (N Pollutants (Tons/Year) (See Instructions) all controls) 2013 CO CO 08 0 NOx NOx 08 0 TSP TSP 0.47 02 99.7 AFTER PM10 PM10 0.47 02 99.7 AFTER PM2.5 PM2.5 0.47 02 99.7 AFTER S02 S02 08 0 VOC VOC 08 0 HAP/TAP CAS Emissions Emission Estimation Control Emission Pollutants (In (see instructions) HAP/TAPS Efficiency Factor EF Control Method Code Alphabetical Order) (Pounds/Year) (Net after all controls) j See Instructions -" 2013 26 r—� l ' Boise Cascade- Moncure Plywood Emission Source: Green Chip Sizing,Rechip,Transfer Source ID Number: ES-17,ES-18,ES-14 „ r> Emission Point: EP-14 2013 Actual Process Throughput: Tons Green Chips 35,823 ton/year Emissions Summary: l Compound Emission Factor Reference Emissions M 5.30E-02 lb/DT 1 0.47 tpy M-10 5.30E-02 lb/DT 1 0.47 tpy M-2.5 5.30E-02 lb/DT 1 0.47 tpy References: 1. Weyerhaeuser Test Data,Title V Bulletin#19 i_. As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID(from permit)or ES 16 Emission Source Group ID 2. Emission Source Description: Plywood waste hog 3. Operating Scenario ID/Description: OS—9/plywood hog 4. SCC Number/Description: 30700710/Plywood Operations ; Sawing 5. Throughput/units in 2013: 13440 TON/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur %Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control 100 Device or Stack): 8. Control Device Information Order CS—ID CD ID Control Device Description as listed inpermit) 1 CS-3 CD03—WWTC Woodwaste transfer cyclone 154 inches in diameter 2 CS-3 CD06 Ba filter(7,095 square feet of filter area 9. Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) in 0.1 feet) erp for dry waste erp-08 VERTICAL STACK 51 3.5 80 55 31749.72 transfer cyclone and ba filter 39 Operating Scenario: OS —9 Emission Source/Group ID: ES16 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: j an—Feb +Dec 25% 25% une—Aug. 25% Sept.—Nov. 25% 013 �arch—May 13 �013 013 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2013 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission (NAAQS) Code Pollutants Method Code (Net after Factor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) 2013 CO CO 08 0 NOx NOx 08 0 TSP TSP 0.36 02 99.9 0.053 AFTER - PM10 PM10 0.36 02 99.9 0.053 AFTER PM2.5 PM2.5 0.36 02 0 0.053 AFTER S02 S02 08 0 VOC VOC 08 0 Emission HAP/TAP Emissions Control Pollutants (In CAS HAP/TAPS Estimation Efficiency Emission EF Control (see instructions) Method Code Factor Alphabetical Order) (Pounds/Year) See Instructions) (Net after all controls) 2013 40 r ' Boise Cascade-Moncure Plywood Emission Source: Plywood Waste Hog Source ID Number: ES-16Ij b5 Emission Point: EP-16 2013 Actual Process Throughput: Tons Dry Wood 13,440 ton/year Emissions Summary: ri Compound Emission Factor Reference Emissions PM 5.30E-02 lb/DT 1 0.36 tpy PM-10 5.30E-02 lb/DT 1 0.36 tpy PM-2.5 5.30E-02 lb/DT 1 0.36 tpy References: 1. Weyerhaeuser Test Data,Title V Bulletin#19 I , f ' I As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID(from permit)or IES 19 Emission Source Group ID 2. Emission Source Description: Diesel—fired water pump(250 Horsepower maximum power output)for emergency purposes only 3. Operating Scenario ID/Description: OS— 11/250 horsepower diesel—fired water pump 4. SCC Number/Description: 20200407/Diesel ; Exhaust 5. Throughputtunits in 2013: 57.9 E6BTU/yr (e.g.production or fuel use): 6. Fuel Information (1f fuel is used) %Sulfur 0.002 /o Ash Heat Content 133332 Btu/gallon Btu/units) 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter#): (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) in 0.1 feet) Ferp—wp VERTICAL STACK 8 0.42 72 1 8.31 erp for diesel—fired water pump 65 r Operating Scenario: OS- 11 Emission Source/Group ID: IES19 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 1 ) Days per Week ( 1 ) Weeks per Year ( 44 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an-Feb +Dec une-Au S013 et Nov. 013 25%o �arch-May 13 25% i013 g' 25% p 25% - 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. F- Emissions- Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls j ( 2013 Criteria Emissions- Emission Control - Pollutant Criteria Estimation Efficient Emission Ef Control Pollutants y Po� Code Pollutants Method Code (Net after Factor v� (Tons/Year) (See Instructions) all controls) 2013 CO CO 0.03 08 0.95 NOx NOx 0.13 08 4.41 TSP TSP 0.01 08 0.31 PM10 PM10 0.01 08 0.31 PM2.5 PM2.5 0.01 08 0.31 S02 S02 0.01 08 0.29 VOC VOC 0.01 08 0.35 Emissions Emission Control HAP/TAP CAS Estimation Efficiency Emission r= Pollutants (In Alphabetical Order) (see instructions HAP/TAPS ll EF Control ) (Pounds/Year) Method Code (Net after all Factor See Instructions controls) 2013 Acetaldehyde 75-07-0 0.04441 08 0.000767 i Acrolein 107-02-8 0.00536 08 0.0000925 Benzene 71-43-2 0.05402 08 0.000933 Formaldehyde 50-00-0 0.06832 08 0.00118 ` Naphthalene(Component of 4 POMT 91-20-3 0.00491 08 0.0000848 Polycyclic Organic Matter (Inc PAH,dioxins,etc.NC POM 0.00973 08 0.000168 AP 42 historic amorphous lob j X lene 1330-20-7 0.0165 08 0.000285 66 r� i Boise Cascade-Moncure Plywood Emission Source: 250 HP Diesel-Fired Water Pump #1 f Source ID Number: ES-19 2013 Actual,Process Throughput: a � _h Hours of Operation 91 Hr/yr No.2 Fuel Oil Usage 413 gal/yr Heat Input(250 hp) 57.9 MMBtu/yr Compound Emission Factor Units Reference Emissions ton/ CO .9.50E-01 lb/M vMtu 1 0.027 Ox 4.41E+00 lb/MNBtu 1 0.1276✓ J PM 3.10E-01 lb/NIlVIBtu 1 0.009 ✓ PM10 3.10E-01 lb/MNBtu 1 0.009 PM2.5. 3.10E-01 lb/MNMtu 1 0.009 S02 2.90E-01 lb/NE\4Btu 1 8.39E-03 VOC 3.50E-01 lb/NfMBtu 1 1.01E-02 ,I Compound Emission Factor Units Reference Emissions lb/ r cetaldehyde(TH) 7.67E-04 ` lb/MNMtu 1 0.044 v Acrolein(TH) 9.25E-05 lb/MNBtu 1 0.005 ✓ - Benzene(TH) 9.33E-04 lb/MNBtu 1 0.054 ✓ Benzo(a) yrene (T) 1.88E-07 lb/NIlABtu 1 0.00001 Formaldehyde(T 1.18E-03 lb/MNBtu 1 0.068 i aphthalene (H) 8.48E-05 lb/MNBtu 1 0.005 Toluene(T 4.09E-04 lb/NBMtu 1 0.024 - ylene(TH 2.85E-04 lb/MNMtu 1 0.016 POM. 1.68E-04 lb/MNBtu 1 0.010 References: j 1 -AP-42, Section 3.3,Table 3.3-1,October 1996 i i As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID(from permit)or IES19 Emission Source Group ID 2. Emission Source Description: Diesel—fired water pump(250 Horsepower maximum power output)for emergency purposes only 3. Operating Scenario ID/Description: OS —35/250 HP Diesel Fired Water Pump#2—IES23 4. SCC Number/Description: Not required by facility,will be completed by DAQ 5. Throughputtunits in 2013: 24.2 E6BTU/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) % Sulfur %Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) �__l i i i 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter#): (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) in 0.1 feet) F rp—wp VERTICAL STACK 8 0.42 72 1 8.31 erp for diesel—fired water pum 68 Operating Scenario: OS -35 Emission Source/Group ID: IES 19 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 1 ) Days per Week ( 1 ) Weeks per Year ( 44 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an-Feb +Dec 25% arch-May 25% une-Aug. 25% Sept.-Nov. 25% 013 013 �013 013 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions- Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2013 Criteria Emissions- Emission Control Pollutant Criteria Estimation Efficiency Emission Po� Code Pollutants Method Code (Net after Factor Ef Control Pollutants 'Y (Tons/Year) (See Instructions) all controls) 2013 CO CO 0.01 08 0.95 NOx NOx 0.05 08 4.41 ` TSP TSP 0 08 0.3 PM10 PM10 0 08 0.3 PM2.5 PM2.5 0 08 0.3 S02 S02 0 08 0.29 VOC VOC 0 08 0.35 -! Emissions Emission Control HAP/TAP CAS Estimation Efficiency Emission Pollutants (In Alphabetical Order) (see instructions HAP/TAPS ll EF Control i ) (Pounds/Year) Method Code (Net after all Factor See Instructions controls) 2013 Acetaldehyde 75-07-0 0.01856 08 0.000767 Acrolein 107-02-8 0.00224 08 0.0000925 Benzene 71-43-2 0.02258 08 0.000933 1 Formaldehyde 50-00-0 0.02856 08 0.00118 h Naphthalene(Component of 91-20-3 0.00205 08 0.0000848 POMT Polycyclic Organic Matter (Inc PAH,dioxins,etc.NC POM 0.00407 08 0.000168 AP 42 historic amorphous lob X lene 1330-20-7 0.0069 08 0.000285 69 i Boise Cascade - Moncure Plywood Emission Source: 250 HP Diesel-Fired Water Pump #2 Source ID Number: ES-23 2013 Actual Process Throughput: Hours of Operation 38 Hr/yr No.2 Fuel Oil Usage 295 gal/yr Heat Input(250 hp) 24.2 MMBtu/yr Compound Emission Factor Units Reference Emissions ton/ r CO 9.50E-01 lb/MMBtu 1 0.011 Ox 4.41E+00 lb/MMBtu 1 0.0533 PM 3.10E-01 lb/MMBtu 1 0.004 PM10 3.10E-01 lb/MMBtu 1 0.004 M2.5 3.10E-01 lb/MMBtu 1 0.004 S02 2.90E-01 lb/MMBtu 1 3.50E-03 VOC 3.50E-01 lb/MMBtu 1 4.23E-03 Compound Emission Factor Units Reference Emissions Ib/ r Acetaldehyde(TH) 7.67E-04 lb/MMBtu 1 0.019 crolein(TH) 9.25E-05 lb/MMBtu 1 0.002 Benzene(TH) 9.33E-04 lb/MMBtu 1 0.023 Benzo(a) ene (T) 1.88E-07 lb/MMBtu 1 0.000005 Formaldehyde(TH) 1.18E-03 lb/MMBtu 1 0.029 Naphthalene (H) 8.48E-05 lb/MMBtu 1 0.002 Toluene(TH) 4.09E-04 lb/MMBtu 1 0.010 Xylene(TH) 2.85E-04 lb/MMBtu 1 0.007 POM 1.68E-04 lb/MMBtu 1 0.004 . References: 1 -AP-42, Section 3.3,Table 3.3-1,October 1996 As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID(from permit)or ES20 Emission Source Group ID 2. Emission Source Description: vat Operations 3. Operating Scenario ID/Description: OS— 18/Vat Operations: Heating of Blocks 4. SCC Number/Description: 39999997/Miscellaneous Industrial Processes ; Other Not Classified 5. Throughputtunits in 2013: 128713000 FT2/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) % Sulfur I ro Ash I I Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter ft (F) (Feet/sec) (Acfm) Rectangle(L x W) in 0.1 feet) ERP-20 FUGITIVE(NO 1 100 Area= 1 Vats STACK 41 r— I ' Operating Scenario: OS— 18 Emission Source/Group ID: ES20 ( 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: a an—Feb +Dec 25% arch—May 25% une—Aug. 25% �013 ept.—Nov. 25% 013 013 �013 - 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2013 Criteria Emissions— Emission Control (NAAQS) Pollutant Criteria Estimation Efficiency Emission Ef Control Pollutants Code Pollutants Method Code (Net after Factor (Tons/Year) (See Instructions) all controls) 2013 - CO CO 08 NOx NOx 08 TSP TSP 08 PM10 PM10 08 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 2.24 08 Emission Control HAP/TAP CAS Emissions Estimation Efficiency Emission Pollutants (In (see instructions) HAP/TAPS Method Code (Net after all Factor EF Control Alphabetical Order) (Pounds/Year) See Instructions controls) 2013 F-1 Acetaldehyde 75-07-0 601.08971 08 0.00000467 Methanol 67-56-1 944.75342 08 0.00000734 42 Boise Cascade-Moncure Plywood Emission Source(s): Vat Operations 6 Source ID Number(s): ES-20 Emission Point: EP-20 2013 Actual Process Throughput: Total Hardwood Production 83,635,000 sf/yr Total Softwood Production 45,078,000 sFyr Compound Emission Factor Units Reference Emissions p ton/yr VOC-Hardwood 1.20E-05 lb/sf 1 0.50 VOC-Softwood 7.70E-05 lb/sf 1 1.74 Total VOC 2.24 V Compound Emission Factor Units Reference Emissions lb/yr Acetaldehyde 4.67E-06 lb/sf 1 601.09 Methanol 7.34E-06 lb/sf 1 944.75 References: 1. NCASI Database for Wood Products Manufactuers,update February 2013,median, Softwood plywood log vat. VOC hardwood is sum of VOC compounds excluding pinenes; VOC softwood is sum of VOC compounds plus pinenes. (These values are same as AP-42 10.5,but with more significant figures.) As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID(from permit)or ES21 Emission Source Group ID 2. Emission Source Description: End sealer spray booth 3. Operating Scenario ID/Description: OS —33/End Sealer Spray Booth 4. SCC Number/Description: 40202108/Flatwood Products Coating; Sealer 5. Throughputlunits in 2013: 2970 GAL/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur %Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) in 0.1 feet) EP-21 VERTICAL STACK 20 1 70 10 471.23 End Sealer Spray Booth 43 j_ Operating Scenario: OS—33 Emission Source/Group ID: ES21 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec o o une—Aug. o �013 ept.—Nov. o ` - 013 25/0 �arch—May 13 25/0 �013 25/0 25/0 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Y See Instructions all controls r 2013 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission ��QS) Ef Control Code Pollutants Method Code (Net after Factor Pollutants (Tons/Year) (See Instructions) all controls) 2013 CO CO 08 NOx NOx 08 TSP TSP 0.08 03 PM10 PM10 0.08 03 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 0.05 03 Emissions Emission Control HAP/TAP CAS Estimation Emission Pollutants (In (see instructions) HAP/TAPS Method Code Efficiency Factor EF Control Alphabetical Order) (Pounds/Year) (Net after all controls) See Instructions 2013 44 05 Boise Cascade-Moncure Plywood Emission Source(s): End Sealer Spray Booth Source ID Number(s): ES-21 Emission Point: EP-21 i 2013 Actual Process Throughput: End Seal Material Usage 2,970 gal/yr Estimated Overspray 30.0% Spray Booth Filter Efficiency 97.5% Compound Emission Factor Units Ref Emissions ton/yr PM 906/0 %wt 1 0.08 M10 90% %wt 1 0.08 VOC 0.4% %wt 2 0.05 Compound Emission Factor Units Ref Emissions lb/yr Vinyl acetate 0.031% %wt 2,3 7.37 References: 1. Conservatively assume 90%solids in material.Assume 30%overspray into filter. 2. Compound speciation from MSDS,April 2010. Specific gravity is 0.96. 3. Compound speciation from WVCO letter,April 26,2012. r I� As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID(from permit)or ES22 Emission Source Group ID 2. Emission Source Description: Tongue and groove saw(plywood finishing) 3. Operating Scenario ID/Description: OS—34/Tongue and Groove Saw 4. SCC Number/Description: 30700710/Plywood Operations ; Sawing 5. Throughputtunits in 2013: 220000 FT2/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur %Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control 100 Device or Stack): 8. Control Device Information Order CS—ID CD ID Control Device Description as listed inpermit) 1 CS-7 CD06 Ba ilter(7,095 square feet of filter area 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) in 0.1 feet) Ferp-06 VERTICAL STACK 30 2.8 72 50 18472.56 system erp for ste 45 r-} Operating Scenario: OS—34 Emission Source/Group ID: ES22 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 1 ) Days per Week ( 1 ) Weeks per Year ( 30 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% arch—May 25% une—Aug. 25% Sept.—Nov. 25% 013 013 �013 013 _ 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control +- Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2013 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission Po� Code Pollutants Method Code (Net after Factor Ef Control Pollutants � (Tons/Year) (See Instructions) all controls) 2013 CO CO 08 0 NOx NOx 08 0 TSP TSP 0.01 02 99.5 PM10 PM10 0 02 99.5 PM2.5 PM2.5 0 08 0 S02 S02 08 0 - VOC VOC 0.01 08 0 HAP/TAP Emissions Emission Control CAS Estimation Efficient Emission Pollutants (In (see instructions) HAP/TAPS Method Code (Net after all Factor EF Control j Alphabetical Order) (Pounds/Year) See Instructions controls) 2013 Acetaldehyde 75-07-0 0.12298 08 0 5.59E-7 AFTER Formaldehyde 50-00-0 0.08558 08 0 3.89E-7 AFTER Methanol 67-56-1 1.5004 08 0 0.00000682 AFTER 4 JI `Jr 46 Boise Cascade- Moncure Plywood Emission Source: Tongue and Groove Saw Source ID Number: ES-22, CD-06 Emission Point: EP-06 2013 Actual Process Throughput: Saw Operating Hours 120 hours Saw Production 220,000 sFyr Calculations for this source is based on the following assumptions: The T&G saw removes 0.5"per panel. The T&G saw trims the finished plywood panels of 96"x 48". The nominal thickness is 3/8" (0.375). The density of dry pine is 35.6 lb/ft3. Conservatively assume baghouse efficiency of 99.5%. Volume of Annual T&G- T&G Compound Total Panels T&G/Panel Dust Generated Rate (per year) (ft3/ anel) (ton/yr) (ton/hr) P?\1 6,875 0.0104 1.275 0.011 Potential Emissions Summary Baghouse Annual Compound Efficiency Emissions (%) (lb/ r) (ton/ r) PM 99.5 12.75 0.006 PM10 z 99.5 4.09 0.002 PM2.5 z 99.5 1.82 0.001 Compound Emission Factor Reference Emissions VOC 7.55E-05lb/sf 3 0.01 tpy Acetaldehyde 5.59E-07 lb/sf 3 0.12 1b/yr Formaldehyde 3.89E-07lb/sf 3 0.09lb/yr ✓ Methanol 6.82E-061b/sf 3 1.50 Ib/yr .i References: 1. Emission rates for PM based on estimated amount of trim and dust generated and conservative baghouse efficiency of 99.5%. 2. AP-42 Appendix 13.1, Section 10.5,October 1986. PM10 is assumed to be 32.1%of PM from sander cyclone and baghouse. PM2.5 is assumed to be 14.3%of PM from sander cyclone and baghouse. 3. Emission factors for VOC and organics based on NCASI Database for Wood Products Manufactures, updated February 2013,Sander,softwood plywood,uncontrolled median factor. VOC calculated as sum of VOC as C,formaldehyde,and 50%of methanol factors. As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID(from permit)or I-1 Emission Source Group ID 2. Emission Source Description: Bark hogging operations with two saws 3. Operating Scenario ID/Description: OS—2/Bark hogging operations 4. SCC Number/Description: 30700799/Plywood Operations ; Other Not Classified 5. Throughput/units in 2013: 21025 TON/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur %Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) 9. Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter#): (F) (Feet/sec) (Acfm) Rectangle(L x W) in 0.1 feet) EP—FUG FUGITIVE (NO 1 72 Area— 1 ERP for Fugitive STACK) sources 47 Operating Scenario: OS—2 Emission Source/Group ID: I-1 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec o o une—Aug. o �013 ept.—Nov. o 2013 25/0 �arch—May 13 25/0 �013 25/0 25/o 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2013 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission (NAAQS) Code Pollutants Method Code (Net after Factor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) 2013 CO CO 08 NOx NOx 08 TSP TSP 0.01 08 PM10 PM10 0.01 08 PM2.5 PM2.5 0 08 S02 S02 08 VOC VOC 08 HAP/TAP Emissions Emission Control Pollutants (In CAS HAP/TAPS Estimation Efficiency Emission (see instructions) EF Control Alphabetical Order) (Pounds/Year) Method Code Factor See Instructions) (Net after all controls) 2013 48 Boise Cascade-Moncure Plywood 1, Emission Source: Bark Hog Source ID Number: IS-IN-1 Emission Point: IS-IN-1 2013 Actual Process Throughput: Fuel Hogged 21,025 ton/yr Emissions Summary: Emissions are fugitive in nature. Specific emission factors are not available for hogging operations. Hogging emissions are assumed to be similar to emissions from debarking. PM emissions for debarking are based on the former AP-42 emission factor for drum debarkers and total amount of green material processed by the hogs;PM2.5 = 19%of PM. The hog is located inside a building. A 95%control has been applied to account for building control. PM 0.024 lb/ton PM10 0.011 lb/ton PM2.5 0.0046 lb/ton Green Emission Inside Annual Annual Compound Material Factor Building Emissions Emissions (t y) (lb/ton) Control(%) (lb/yr) (TPY) PM 21,025 0.024 95% 25.23 0.01 PM10 1 21,025 1 0.011 1 95% 11.56 0.01 PM2.5 1 21,025 1 0.0046 1 95% 4.79 0.002 As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory-Calendar Year 2013 1. Emission Source ID(from permit)or I-2 Emission Source Group ID 2. Emission Source Description: Core chipping and handling 3. Operating Scenario ID/Description: OS -3/Core chipping and handling operations 4. SCC Number/Description: 30700799/Plywood Operations ; Other Not Classified 5. Throughput/units in 2013: 717 TON/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) % Sulfur %Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS-ID CD ID Control Device Description as listed inpermit) 17--1 i i 1 9. Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter#): (F) (Feet/sec) (Acfm) Rectangle(L x W) in 0.1 feet) F P-FUG FUGITIVE(NO 1 72 Area= 1 ERP for Fugitive STACK) sources 53 Operating Scenario: OS —3 Emission Source/Group ID: I-2 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% arch—May 25% une—Aug. 25% Sept.—Nov. 25% - 013 013 �013 013 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor (Tons/Year) See Instructions all controls 2013 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission (NAAQS) Code Pollutants Method Code (Net after Factor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) - 2013 CO CO 08 NOx NOx 08 TSP TSP 0 08 PM10 PM10 0 08 PM2.5 PM2.5 0 08 S02 S02 08 VOC VOC 08 _ HAP Emission/TAP CAS Emissions Estimation Control Emission Pollutants (In (see instructions) HAP/TAPS Efficiency Factor EF Control Method Code Alphabetical Order) (Pounds/Year) (Net after all controls) See Instructions 2013 i ' 54 Boise Cascade- Moncure Plywood Emission Source: Core Chipping Source ID Number: IS-IN-2 Emission Point: IS-IN-2 2013 Actual Process Throughput: Cores Chipped 717 ton/year Emissions Summary: Emissions are fugitive in nature. Specific emission factors are not available for chipping operations. Chipping emissions are assumed to be similar to emissions from debarking. PM emissions for debarking are based on the former AP-42 emission factor for drum debarkers and total amount of green material processed by the chipper;PM2.5= 19%of PM. The chipper is located inside a building. A 95%control has been applied to account for building control. PM 0.024 lb/ton PM 10 0.011 lb/ton PM2.5 0.0046 lb/ton Green Emission Inside Annual Annual Compound Material Factor Building Emissions Emissions (tpy) (lb/ton) Control(%) (lb/yr) (TPY) PM 717 0.024 95% 0.86 0.0004 PM10 717 0.011 95% 0.39 0.0002 PM2.5 717 1 0.0046 1 95% 1 0.16 1 0.0001 As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory-Calendar Year 2013 1. Emission Source ID(from permit)or I-3 Emission Source Group ID 2. Emission Source Description: Green veneer hogging 3. Operating Scenario ID/Description: OS-4/Green veneer hogging operations 4. SCC Number/Description: 30700799/Plywood Operations ; Other Not Classified 5. Throughput/units in 2013: 35106 TON/yr (e.g.production or fuel use): 6. Fuel Information (1f fuel is used) /o Sulfur /o Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS-ID CD ID Control Device Description as listed inpermit) i i 9. Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter#): (F) (Feet/sec) (Acfm) Rectangle(L x W) in 0.1 feet) 7EP-FUG FUGITIVE(NO 1 72 Area= 1 ERP for Fugitive STACK) sources 55 r Operating Scenario: OS—4 Emission Source/Group ID: I-3 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 — 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% arch—May 25% �une—Aug. 25% Sept.—Nov. 25% 013 013 013 013 -- 13. Actual Emissions per Pollutant Listed : Attach calculations and documentation of emission factors or other estimation methods used. _. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor (Tons/Ye az See Instructions all controls 2013 Criteria Emissions— Emission Control ,/N ^■.0 Pollutant Criteria Estimation Efficiency Emission Pollutants Code Pollutants Method Code (Net after Factor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) - 2013 CO CO 08 NOx NOx 08 - TSP TSP 0.02 08 PM10 PM10 0.01 08 PM2.5 PM2.5 0 08 S02 S02 08 VOC VOC 08 HAP/TAP Emissions Emission Control Pollutants (In CAS HAP/TAPS Estimation Efficiency Emission EF Control (see instructions) Method Code Factor � Alphabetical Order) (Pounds/Yeaz) (Net after all controls) See Instructions 2013 56 Boise Cascade - Moncure Plywood Emission Source: Green Veneer Hogging Operations Source ID Number: IS IN-3 Emission Point: IS_IN-3 �Dc 2013 Actual Process Throughput: Green Veneer Hogged 35,106 ton/year Emissions Summary: Emissions are fugitive in nature. Specific emission factors are not available for hogging operations. Hogging emissions are assumed to be similar to emissions from debarking. PM emissions for debarking are based on the former AP-42 emission factor for drum debarkers and total amount of green material processed by the hogs;PM2.5 = 19%of PM. The hog is located inside a building. A 95%control has been applied to account for building control. PM 0.024 lb/ton PM 10 0.011 lb/ton PM2.5 0.0046 lb/ton Green Emission Inside Annual Annual Compound Material Factor Building Emissions Emissions (t y) (lb/ton) Control(%) (lb/yr) (TPY) PM 35,106 0.024 95% 42.13 0.02 13M10 1 35,106 1 0.011 1 95% 19.31 1 0.01 PM2.5 1 35,106 1 0.0046 1 95% 8.00 1 0.004 As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID(from permit)or Group G-25 consisting of I-4,1-5 Emission Source Group ID 2. Emission Source Description: Ink and painting operations 3. Operating Scenario ID/Description: OS—5/Ink and painting operations 4. SCC Number/Description: 40500597/Printing—General;Other Not Classified 5. Throughput/units in 2013: 1335 GAL/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur /o Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter#): (F) (Feet/sec) (Acfm) Rectangle(L x W) in 0.1 feet) EP—FUG FUGITIVE(NO 1 72 Area= I ERP for Fugitive STACK) sources 23 I I Operating Scenario: OS—5 Emission Source/Group ID: G-25 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) r` 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% 25% une—Aug. 25% �013 ept.—Nov. 25% 013 �arch—May 13 �013 13. Actual Emissions per Pollutant Listed : Attach calculations and documentation of emission factors or other estimation methods used. s Emissions— Emission Control Y GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Y See Instructions all controls I � 2013 i Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission Po� Code Pollutants Method Code (Net after Factor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) 2013 CO CO 08 NOx NOx 08 TSP TSP 08 PM10 PM10 08 I PM2.5 PM2.5 08 S02 S02 08 VOC VOC 0.55 03 Emission HAP/TAP CAS Emissions Estimation Control Emission Pollutants (In ( ) HAP/TAPS Method Code Efficiency EF Control see instructions Factor i Alphabetical Order) (Pounds/Year) (Net after all controls) See Instructions 2013 I _ 1 _r , 24 " lC i I f� Boise Cascade-Moncure Plywood Emission Source: Ink and Painting Operations Source ID Number: IS-IN-4,IS-IN-5 Emission Point: IS-IN-4,IS-IN-5 2013 Actual Process Throughput: — Logo paint usage 880 gal/yr Ink usage 455 gal/yr Ink density 8.21 lb/gal k Emissions Summary: Compound Emission Factor Reference Emissions If VOC-logo.paint I 4.00E-01 jib VOC/gal I 1 1 0.18 tpy VOC-ink I 2.00E-01 Ilb VOC/lb I 1 1 0.37 tpy Total VOC 0.55,tPY References: i F 1. Material Safety Data Sheets r I i-r As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit: 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID(from permit)or I-6 Emission Source Group ID 2. Emission Source Description: Plywood surface patching 3. Operating Scenario ID/Description: OS—6/Plywood surface patching 4. SCC Number/Description: 30700799/Plywood Operations ; Other Not Classified 5. Throughput/units in 2013: 37499 GAL/yr 1` (e.g.production or fuel use): 6. Fuel Information (If fuel is used) % Sulfur %Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8.-Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter ft (F) (Feet/sec) (Acfm) Rectangle(L x W) in 0.1 feet) EP—FUG FUGITIVE(NO 1 72 Area= 1 ERP for Fugitive STACK) sources 57 i Operating Scenario: OS —6 Emission Source/Group ID: I-6 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% arch—May 25% une—Aug. 25% �013 ept.—Nov. 25% 013 013 �013 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. _ Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2013 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission (NAAQS) Ef Control Code Pollutants Method Code (Net after Factor Pollutants (Tons/Year) (See Instructions) all controls) 2013 _ CO CO 08 NOx NOx 08 TSP TSP 08 PM10 PM10 08 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 0.01 03 Emission HAP/TAP Emissions Control Pollutants (In CAS HAP/TAPS Estimation Efficiency Factor Emission (see instructions) Method Cod EF Control e Alphabetical Order) (Pounds/Year) (Net after all controls) See Instructions 2013 , f 58 31 ` Boise Cascade- Moncure Plywood Emission Source: Plywood Surface Patching Source ID Number: IS-IN-6 Emission Point: IS-IN-6 2013 Actual Process Throughput: Plywood Surface Patching(Part A) 8,084 gaUyr Density 12.58 lb/gal Plywood Surface Patching(Part B) 29,415 gaUyr Density 10.33 lb/gal Emissions Summary: Compound %Wt Reference Emissions Fraction lb/ r tons/ r VOC 0.02% 1,2 20.34 0.01 4,4 Diphenylmethane Diisocyanate(MDI) 38% 1 negligible negligible References: 1. Material Safety Data Sheet for U-100-B Patch Catalyst,April 2014. Due to the extremely low vapor / pressure of the material(<0.000001 mmHg)per the manufacturer's MSDS,VOC and HAP emissions from the use of this product are assumed to be negligible. (The MSDS shows 0%VOC.) 2. Material Safety Data Sheet for U-100-A Patch,April 2014. As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID(from permit)or I-7 Emission Source Group ID 2. Emission Source Description: Maintenance parts washers 3. Operating Scenario ID/Description: OS —7/Maintenance parts washer 4. SCC Number/Description: 40202105/Flatwood Products Coating;Equipment Cleanup 5. Throughput/units in 2013: 55 GAL/yr (e.g.production or fuel use): 6. Fuel Information (1f fuel is used) /o Sulfur /o Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) �7--, i i 1 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter ft (F) (Feet/sec) (Acfm) Rectangle(L x W) in 0.1 feet) EP—FUG FUGITIVE(NO 1 72 Area= 1 ERP for Fugitive STACK) sources 59 r-r Operating Scenario: OS—7 Emission Source/Group ID: I-7 10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 , J 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% arch—May 25% une—Aug. 25% Sept.—Nov. 25% ` 013 013 013 013 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. _ Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2013 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission ��QS) Ef Control Code Pollutants Method Code (Net after Factor Pollutants ? (Tons./Year) (See Instructions) all controls) 2013 CO CO 08 NOx NOx 08 TSP TSP 08 r. PM10 PM10 08 ' PM2.5 PM2.5 08 S02 S02 08 VOC VOC 0.19 03 - HAP/TAP CAS Emissions Emission Estimation Control Emission Pollutants (In (see instructions) HAP/TAPS Efficiency Factor EF Control Method Code Alphabetical Order) (Pounds/Year) (Net after all controls) See Instructions 2013 60 r� l� /X Boise Cascade-Moncure Plywood Emission Source: Maintenance Parts Washer Source ID Number: IS-IN-7 Emission Point: IS-IN-7 2013 Actual Process Throughput: Gallons Used 55 gal/yr Emissions Summary: Compound Emission Factor Reference Emissions --, VOC I 7.00E+00 lb/gal I 1 1 0.19 tpy r -" References: 1. Material Safety Data Sheet r , l l As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory-Calendar Year 2013 1. Emission Source ID(from permit)or I-8 Emission Source Group ID 2. Emission Source Description: Veneer diverter exhaust cyclone 3. Operating Scenario ID/Description: OS -8/Veneer diverter exhaust cyclone 4. SCC Number/Description: 30700799/Plywood Operations ;Other Not Classified 5. Throughput/units in 2013: 173462 TON/yr (e.g.production or fuel use): 6. Fuel Information (if fuel is used) /o Sulfur /o Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS-ID CD ID Control Device Description as listed inpermit) 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter#): (F) (Feet/sec) (Acfm) Rectangle(L x W) in 0.1 feet) EP-FUG FUGITIVE(NO 1 72 Area= 1 ERP for Fugitive STACK) sources 61 r- Operating Scenario: OS—8 Emission Source/Group ID: I-8 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 — 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec o o une—Aug. o �013 ept.—Nov. o 013 25/a �arch—May 13 25/0 �013 25/0 25/0 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Y See Instructions all controls 2013 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission Po�QS Code Pollutants Method Code (Net after Factor Ef Control Pollutantss (Tons/Year) (See Instructions) all controls) 2013 CO CO 08 NOx NOx 08 TSP TSP 2.3 02 PM10 PM10 2.3 02 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 08 HAP/TAP CAS Emissions Emission Estimation Control Emission Pollutants (In HAP/TAPS Efficiency EF Control (see instructions) Method Code Alphabetical Order) (Pounds/Year) (Net after all controls) Factor See Instructions 2013 62 Boise Cascade-Moncure Plywood o Emission Source: Veneer Diverter Exhaust Cyclone Source ID Number: IS-IN-8 h Emission Point: IS-IN-8 2013 Actual Process Throughput: Green Veneer 173,462 ton/yr Emissions Summary: Compound Emission Factor Reference Emissions M 5.30E-02 lb/DT 1 2.30 tpy PM-10 I 5.30E-02 lb/DT 1 1 1 2.30 t2y References: 1. Weyerhaeuser Test Data,Title V Bulletin#19,max green chips factor I ' r_ As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID(from permit)or Group GR2 consisting of I-10, 1-9 Emission Source Group ID 2. Emission Source Description: Green Veneer Stackers 3. Operating Scenario ID/Description: OS —32/Green Veneer Stackers 4. SCC Number/Description: 30700799/Plywood Operations ; Other Not Classified 5. Throughput/units in 2013: 173462 TON/yr (e.g.production or fuel use): 6. Fuel Information (1f fuel is used) ro Sulfur %Asli Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter ft (F) (Feet/sec) (Acfm) Rectangle(L x W) in 0.1 feet) EP—Fu 4 FUGITIVE(NO 1 72 Area= 1 Stackers g STACK 5 I Operating Scenario: OS—32 Emission Source/Group ID: GR2 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% 25% une—Aug. 25% �013 ept.—Nov. 25% 0.13 �arch—May 13 �013 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor TonsNear See Instructions all controls 2013 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficient Emission Po�QS Code Pollutants Method Code (Net after Factor Ef Control Pollutantss i (Tons/Year) (See Instructions) all controls) -- 2013 CO CO 08 NOx NOx 08 TSP TSP 0.61 08 PM10 PM10 0.61 08 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 08 HAP/TAP Emissions Emission Control Pollutants (In CAS HAP/TAPS Estimation Efficiency Emission EF Control (see instructions) Method Code Factor Alphabetical Order) (Pounds/Year) See Instructions) (Net after all controls) ' 2013 6 Boise Cascade- Moncure Plywood Emission Source: Green Veneer Stackers Source ID Number: IS-IN-9, IS-IN-10 Emission Point: IS-IN-9, IS-IN-10 2013 Actual Process Throughput: Green Veneer 173,462 tons/yr Emissions Summary: Compound Emission Factor Reference Stacker Emissions PM I 1.40E-02 lb/DT 1 1 0.61 tpy PM-10 I 1.40E-02 lb/DT 1 1 0.61 tpy References: 1. Weyerhaeuser Test Data,Title V Bulletin#19,average green chips factor As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit: 03424 Moncure,NC 27559 County: Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory-Calendar Year 2013 1. Emission Source ID(from permit)or 1-11 Emission Source Group ID 2. Emission Source Description: hammer hog truck dump 3. Operating Scenario ID/Description: OS-25/Hammer hog truck dump-no controls 4. SCC Number/Description: 30704004/Wood Bulk Handling and Storage-Wood/Bark ; Loading 5. Throughput/units in 2013: 4836 TON/yr (e.g.production or fuel use): 6. Fuel Information (1f fuel is used) % Sulfur /o Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS-ID CD ID Control Device Description as listed inpermit) �777-1 i i I 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter ft (F) (Feet/sec) (Acfm) Rectangle(L x W) in 0.1 feet) EP-Fug3 FUGITIVE(NO 1 72 Area- 1 Hammer Hog Truck STACK) Dump 49 Operating Scenario: OS—25 Emission Source/Group ID: I-11 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% 25% une—Aug. 25% �013 ept.—Nov. 25% 013 �arch—May 13 �013 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control ! GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2013 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission (NAAQS) Code Pollutants Method Code (Net after Factor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) 2013 r - CO CO 08 1 NOx NOx 08 TSP TSP 0 08 PM10 PM10 0 08 PM2.5 PM2.5 0 08 S02 S02 08 VOC VOC 08 I— HAP/TAP Emissions Emission Control Emission (see instructions) Method Code Factor Pollutants (In CAS HAP/TAPS Estimation Efficiency EF Control Alphabetical Order) (Pounds/Year) (Net after all controls) See Instructions 2013 � 4 I 11 i ' 50 r� Boise Cascade-Moncure Plywood % Emission Source: Hammer Hog Truck Dump Source ID Number: IS-IN-I1 Emission Point: IS-IN-11 2013 Actual Process Throughput: Dry waste 4,836 ton/yr Emissions Summary: Emissions are calculated use the"drop loading equation" from AP-42 Section 13.2.4(Aggregate Handling and Storage Piles),November 2006. U 13 AP-42 Section 13.2.4: 5 E (lb/ton) =k x 0.0032 x (m)1.4 where: ` 2 E= emission factor k= particle size multiplier(dimensionless) U= mean wind speed(mph) M= material moisture content M) k= 0.74 For PM k= 0.35 For PMIO k= 0.053 For PM2.5 U= 6.88 mph for Charlotte,NC(nearest major city)from 2008-2012 Charlotte met data M= 4.8 %based on facility estimate Therefore,emission factors(lb PM per ton)_ PM factor= 1.05E-03 lb/ton PMIO factor= 4.98E-04 lb/ton PM2.5 factor= 7.54E-05 lb/ton Compound Emission Factor Emissions PM 1.05E-03 lb/ton 0.003 tpy PMIO 4.98E-04 lb/ton 0.001 t y PM2.5 7.54E-05 lb/ton 0.00021tpy As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID(from permit)or I-12 Emission Source Group ID 2. Emission Source Description: dry waste truck dump 3. Operating Scenario ID/Description: OS—24/Dry Waste truck dump 4. SCC Number/Description: 30704004/Wood Bulk Handling and Storage—Wood/Bark;Loading 5. Throughput/units in 2013: 1843 TON/yr (e.g.production or fuel use): 6. Fuel Information (if fuel is used) /o Sulfur /o Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) �77-1 i i - 9.Emission Release Point RP Information: Sources vented to more than one ERP use additional entry fines : ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter#): (F) (Feet/sec) (Acfm) Rectangle(L x W) in 0.1 feet) EP—Fug2 FUGITIVE(NO 1 72 Area= 1 Dry Waste Truck STACK) Dump 51 r— Operating Scenario: OS —24 Emission Source/Group ID: I-12 ? 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% 25% une—Aug. 25% Sept.—Nov. 25% 013 �arch—May 13 �013 013 13. Actual Emissions per Pollutant Listed : f Attach calculations and documentation of emission factors or other estimation methods used. � r Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Y See Instructions all controls I 2013 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission (NAA Code Pollutants Method Code (Net after Factor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) 2013 CO CO 08 NOx NOx 08 TSP TSP 0 08 PM10 PM10 0 08 I PM2.5 PM2.5 0 08 S02 S02 08 VOC VOC 08 HAP/TAP Emissions Emission Control CAS Estimation Emission Pollutants (In (see instructions) HAP/TAPS Method Code Efficiency Factor EF Control Alphabetical Order) (Pounds/Year) See Instructions) (Net after all controls) 2013 I r > 52 PK Boise Cascade- Moncure Plywood Emission Source: Dry Waste Truck Dump Source ID Number: IS-IN-12 Emission Point: IS-IN-12 2013 Actual Process Throughput: Dry waste 1,843 ton/yr Emissions Summary: Emissions are calculated use the"drop loading equation"from AP-42 Section 13.2.4(Aggregate Handling and Storage Piles),November 2006. (Ull3 AP-42 Section 13.2.4: I 5 J E(lb/ton) =k x 0.0032 x \ where: ` 2 E= emission factor k=particle size multiplier(dimensionless) U= mean wind speed(mph) M= material moisture content(%) k= 0.74 For PM k= 0.35 For PMIO k= 0.053 For PM2.5 U= 6.88 mph for Charlotte,NC(nearest major city)from 2008-2012 Charlotte met data M= 4.8 %based on facility estimate Therefore,emission factors(lb PM per ton)_ PM factor= 1.05E-03 lb/ton PMIO factor= 4.98E-04 lb/ton PM2.5 factor= 7.54E-05 lb/ton Compound Emission Factor Emissions PM 1.05E-03 lb/ton 0.001 tpy PM10 4.98E-04 lb/ton 0.0005 tpy PM2.5 7.54E-05 lb/ton 0.0001 t y i , Appendix F Supporting Data As entered in AERO Facility Name: Moncure Plywood Facility ID : 1900039 306 Corinth Road Permit : 03424 Moncure,NC 27559 County : Chatham DAQ Region : RRO Comments From Facility: 6/12/2014—General Comments General Comments: Due to extremely low vapor pressure of the material (<0.000001 mmHg) in OS-6 per the the manufacturer's MSDS,emissions are assumed to be negligible. General Comments: Some criteria pollutant emissions for OS-2,OS-3,OS-4,OS-6,OS-16,OS-24,OS-25,OS-34 and OS-35 are below the AFRO reporting threshold but can be viewed in the calculations. NC DAQ - EMISSIONS fNVENTORY Page 1 of 3 NorCh Carofina Department of EnvirGnrnent Home Emissions Flow Facility Totals ES-CD List User Manual Logoff Operating Scenario Summary AERO Emission Sources Emission Groups Control Devices Emission Release Points Operating Scenario Summary Closeout PAGE INSTRUCTIONS Facility Id : 1900039 Data Year:2013 < Back Continue > Find OperatingScenario OS Not Id Description Status Operated GR2 Green Veneer Stackers OS32 Green Veneer Stackers Add New Operating Scenario G-24 Veneer dryers and heat source(wood burner) OS26 Veneer dryers and heat source(wood burner)Ibs/SF, (Softwood) OS27 Veneer dryers and heat source(wood burner)HAPS Ib/mmBtu, (Softwood) OS30 Veneer dryers and heat source(wood burner)Ibs/SF, (Hardwood) OS31 Veneer dryers and heat source(wood burner)HAPS Ib/mmBtu, (Hardwood) V Add New Operating Scenario G-25 Ink and painting operations OS5 Ink and painting operations Add New Operating Scenario G-27 Woodwaste Transfer system OS20 Woodwaste Transfer(Rechipper)system Add New Operating Scenario ES-13-25HP 25 panel hot press Add New Operating Scenario ES-13-40HP 40 panel hot press Add New Operating Scenario ES-13-CC Curtain coater (� Add New Operating Scenario ES-1 3-PO Paper overlay operation Add New Operating Scenario ES-1 3-PS Plywood spreader (� Add New Operating Scenario ES03-CC Core composer with saw Add New Operating Scenario ES03-CS Core saw(green or dry veneer) Add New Operating Scenario ES03-PSS Panel sawing system Add New Operating Scenario }.4*na•//vonv�n ,..+�nnrnrR/or./liTl�-'iv4or...,lC......1..4�....1—T(l IIC�C__WW._�. T___ �i�� ,nn� � NC DAQ - EMISSIONS INVENTORY Page 2 of 3 ES03-SMS-1 String machine including saws OS21 Dry Waste transfer system Add New Operating Scenario ES03-SMS-2 String machine including saws Add New Operating Scenario ES03-SS Strip saw Add New Operating Scenario ESO4 Wood sander OS12 wood sander Add New Operating Scenario ES12 Dry wood residual storage silo +� OS17 dry wood residual storage silo Add New Operating Scenario ES13-GMO Glue mixing operations consisting of two resin storage tanks and four mixe OS10 glue mixing, application and hot presses operations(Hardwood) OS28 glue mixing, application and hot presses operations, (softwood) Add New Operating Scenario ES15 tongue and groove operations A_ OS19 tongue and groove operations Add New Operating Scenario ES16 Plywood waste hog OS9 plywood hog Add New Operating Scenario ES20 Vat operations OS18 Vat Operations: Heating of Blocks Add New Operating Scenario ES21 End sealer spray booth OS33 End Sealer Spray Booth Add New Operating Scenario ES22 Tongue and groove saw(plywood finishing) d OS34 Tongue and Groove Saw Add New Operating Scenario 1-1 Bark hogging operations with two saws OS2 Bark hogging operations Add New Operating Scenario 1-11 hammer hog truck dump OS25 Hammer hog truck dump- no controls Add New Operating Scenario 1-12 dry waste truck dump OS24 Dry Waste truck dump Add New Operating Scenario 1-2 Core chipping and handling OS3 Core chipping and handling operations Add New Operating Scenario NC DAQ - EMISSIONS INVENTORY Page 3 of 3 1-3 Green veneer hogging OS4 Green veneer hogging operations Add New Operating Scenario 1-6 Plywood surface patching OS6 Plywood surface patching Add New Operating Scenario 1-7 Maintenance parts washers OS7 Maintenance parts washer Add New Operating Scenario 1-8 Veneer diverter exhaust cyclone OS8 Veneer diverter exhaust cyclone Add New Operating Scenario IES-GWS Green wood fuel storage silo OS16 Green wood fuel storage silo Add New Operating Scenario IES19 Diesel-fired water pump(250 Horsepower maximum power output) for emergenc OS11 250 horsepower diesel-fired water pump OS35 250 HP Diesel Fired Water Pump#2-IES23 Add New Operating Scenario < Back Continue > .0A Feedback MCDENR Top of Page Boise Cascade-Moncure Plywood Annual Activity and Usage Information 2013 Air Emissions Inventory URS Project No.31829585 Activity and Usage 2013 Annual Amount Hardwood Plywood Production 83,635,000 ftZ 3/8") Softwood Plywood Production 45,078,000 ftZ 3/8") Plywood Plywood Press Hours of Operation 7,523 hours Production Sander Production 39,000,000 ftZ 3/8" T&G Saw Production 220,000 ftZ 3/8" T&G Saw Hours of Operation 120 hours Log Pine Los 98,135 tons Throughput Gum Los 98,111 tons Poplar Logs 16,070 tons Boiler Hours of Operation 8,064 hours Total Dry Wood Combustedl 13,440 ton as fired Dry Wood Heat Content 7,776 Btu/lb Total Dry Wood Combusted 209,019 MMBtu/yr Green Chips Combusted 3,000 tons chips Green Chips Heat Content 2 4,541 Btu/lb Total Green Chips Combusted 27,246 MMBtu Total Hog Fuel Combustedl 21,025 ton as fired Plant wide Fuel Poplar Bark Heat Content2 5,703 Btu/lb Combustion Gum Bark Heat Contene 4,952 Btu/lb Pine Bark Heat Content 4,018 Btu/lb Total Hog Fuel Combusted 196,847 MMBtu Total Green Fuel Combusted 224,093 MMBtu Total of all fuel combusted 433,111 MMBtu Boiler Efficiency 86.0% % 250 HP Diesel Fired Water Pump#1 413gal/yr 91 hr/yr 250 HP Diesel Fired Water Pump#2 295gal/yr 38 hr/yr Veneer Diverter 173,462 ton/yr Hammer Hog Truck Dump 4,836 ton/yr Dry Waste Truck Dump 1,843 ton/yr Core Chipping and Handling 717 ton/yr Green Veneer Hogging Operations 35,106 ton/yr Maintenance Parts Washer 55 Miscellaneous End Seal Paint 2,970 al/ yr Paint Usage(Logo painting) 880gal/yr Ink Usage 455gal/yr Green Veneer Stackers 173,462 ton/yr Plywood Surface Patching Part A 8,084gal/yr Plywood Surface Patching Part B) 29,415gal/yr Cores Sold in 2013 841,652 cores Ash Total Wood Ash 413 tons Total Wood Ash sent offsite 413 tons PF Resin Usage PF Resin Application Rate 25 Tons/MMSF PF Resin Usage 5,225 tons 1. Bark fired is calculated based on log usage and percentage of a log that is bark(assumes 80%of bark originally on log is combusted). Dry fuel is estimated to be 15%of total fuel usage based on data from Chester Plywood(sister plant). 2. Heat Content is Chester Plywood fuel analysis data. P:Vobs4\2014Vvfooaue PlywoodWEI\M-2013 AS Cda WAS]sh\Psod Info Boise Cascade-Moncure Plywood Permit Limit Check 2013 Air Emissions Inventory URS Project No.31829585 Source T23 Permit Limit 2013 Actual Emissions In Compliance? FBB PM 15.38 1b/hr 11.47 lb/hr YES ' I FBB SO2 2.31b/MMBtu O.00lb/M1VIBtu YES Facility-wide Methanol(Max HAP) 10 ton/yr 4.23 1 ton/yr YES Facility-wide Total HAP 25 ton/yr 10.91 ton/yr I YES Acrolein 2.4 lb/hr 0.09 lb/hr YES Arsenic 1.48 lb/yr 0.70 lb/yr YES Benzene 772.92 lb/yr 91.02 lb/yr YES Beryllium 26.41 1b/yr 0.011 YES Cadmium 35.2 1b/yr 1.03 1b/yr YES Chlorine 10 1.13 lb/day 0.51 lb/day YES ES09 Chlorine 27.02 lb/hr 0.02 lb/hr YES Formaldehyde 3.77 lb/hr 0.12 lb/hr YES Hydrogen Chloride 21.02 lb/hr 0.01 lb/hr YES Manganese 83.6 lb/day 1.60 lb/day YES Nickel(metal) 16.19 lb/day 0.01 lb/day YES Phenol 6.74 lb/hr 0.02 lb/hr YES Vinyl Chloride I 38,656 lb/yr 1 19.5 01 lb/yr YES Acrolein 2.4 lb/hr 0.09 lb/hr YES Arsenic 1.48 lb/yr 0.70 lb/yr YES Benzene 772.92 lb/yr 91.02 lb/yr YES Beryllium 26.41 lb/yr 0.01 lb/yr YES Cadmium 35.2 lb/yr 1.03 lb/yr YES Chlorine 101.13 lb/day 0.51 lb/day YES - ES 10 Chlorine 27.02 lb/hr 0.02 lb/hr YES Formaldehyde 3.77 lb/hr 0.12 lb/hr YES Hydrogen Chloride 21.02 lb/hr 0.01 lb/hr YES Manganese 83.6 lb/day 1.60 lb/day YES Nickel(metal) 16.19 lb/day 0.01 lb/day YES Phenol 6.74 lb/hr 0.02 lb/hr YES Vinyl Chloride 38,656 lb/yr 19.50 lb/yr YES ES13 Formaldehyde 2.33lb/hr 0.05lb/hr YES Phenol 28.62 lb/hr 0.19 1 lb/hr YES