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HomeMy WebLinkAboutAQ_F_1900015_20180702_EI_Cmb-EI-File 2017 Emissions Inventory Review / Data Tracking Form Facility Name: Arauco Panels USA LLC Facility ID: 1900015 Facility Assigned to: Data Entry: Chatham County Classification: Jeff Harris Confidential Copy Submitted? Title V �ES ,�/ Initial Review/Data Entry Y�' Enter date received into ED. Date Received: Z- y ❑ Assigned to appropriate individual. Date Assigned: Date Due: ❑ Paver copy submitted: One copy received with supporting documentation,certification form signed by responsible official,and appears generally complete;OR Pam'/ Electronic copy submitted: All supporting documentation and certification form(with time/date stamp)signed by responsible official has been received. Comments: —/ Inventory Review f�d,"/All forms and supporting documentation appear to be complete if paper submission(check ED OS data if electronic). I!d' ontact,address,phone number changes entered into I-Beam/Facilities if necessary. All known operating scenarios,control devices,and emission release points have been entered for each emission source(permitted, )nsignificant,and unpermitted)or note that the emission source was not operated or not required to report. (gam Check if SCC codes for each OS are accurate and update if needed. Evaluate"U"sources for significance and address according to policy. W14 200'Calculations/forms appear to add up correctly. eAll compliance issues are being addressed(e.g.Toxics limits,above TV thresholds,large emissions increase/decrease,installation without a permit). 0All volatile HAPs/TAPS were included in the VOC total. idOO'Calculations and control efficiencies appear correct. Emission factors are the best available and most current factors appropriate or the reporting facility(e.g. stack testing,AP-42,etc.). eview facility comments and address any issues. ypdate ED(Data Entry Main)if additional information is required(corrections due date and date received). heck all ED QA/QC reports. comparison with previous emission inventory must be made and outliers(> 10%)must be investigated and explained. VPt inventory review comments and summarize any changes in ED-Data Entry Main"DAQ internal comments". Print and attach the facility total report. Date Info Requested: Date Info Received: Total Days on Hold: Date Review Complete: ! O�Z3/I V Signature: Date Submitted to EI Coordinator: ( O/Z3/11 Date Approved: is/a- Initials: IV i Facility Total CY 2017 Emission Summary Recorded in ED Facility ID#: 1900015 Facility Name: Arauco Panels USA,LLC Permit#(s): 03449T49 Green House Gases Pollutants(GHG) Actual Emissions Tons/Yr 0 Pollutant c,ks Demini- Change mus Not Not Reported Reported CO2 equivalent(sum of individual GHG pollutant emission No GHGs times their 1995 IPCC Global Warming Potential(GWP), Reported converted to metric tons) Criteria Pollutants Actual Emissions (Tons/Year) Pollutant CAS CY 2017 CY 2016 Demini- % from ED from Fees mus Change CO CO 340.86 389.07 0.5 -12.4% NOx c„ 216.83 241.64 0.5 -10.3% PM(TSP) TSP 124.14 126.44 0.5 -1.8% PM10 PM10 123.16 123.90 0.5 -0.6% PM2.5 PM2.5 108.78 111.67 0.5 -2.6% S02 SO2 12.64 14.52 0.5 -12.90/t, VOC VOC 708.04 597.49 0.5 18.5% Hazardous Air Pollutants(HAPs) Actual Emissions and/or Toxic Air Pollutants(TAPS) (Pounds/Year) Pollutant CAS CY 2017 CY 2016 Demini- % from ED from Fees mus change I rsenic& Compounds(total mass of elernental.-1S, arvine and 1.17 1.31 0.01 all inorganic compounds) Arsenic Unlisted Compounds-Specify Compound ASC-other 1.17 1.111 0.01 (Component of ASC) Cadmium&compounds(total mass includes elemental metal) 1.37 1.23 0.1 11.4 Cadmium Metal,elemental,unreacted(Component of 7440-43-9 l._ 7 1.2, 0.1 12.0% CDC) Chromium-All/Total(includes Chromium(VI)categories, 3,3 9 3.R/ 0.1 11.001, metal and others) Chromic acid(VI)(Component of So1CR6&CRC) 7738-94-5 0.281800 0.286500 0.01 -1.6° Chromium Unlisted Compounds-Specify Compound CRC-Other 3.11 3 1 -I1.6 (Component of CRC) 10/29/2018 1 ol'4 Facility Total CY 2017 Emission Summary Recorded in ED Facility ID#: 1900015 Facility Name: Arauco Panels USA,LLC Permit#(s): 03449T49 Hazardous Air Pollutants(HAPs) Actual Emissions and/or Toxic Air Pollutants(TAPS) (Pounds/Year) Pollutant CY 2017 CY 2016 Demini- °/4) from ED from Fees mus Change Chromium(VI)Soluble Chromate Compounds(Component of 0.281800 0.286500 0.01 -1.6% CRC) Chromic acid(VI)(Component of SolCR6&CRC) 7718 94-5 0.281800 0.286500 0.01 -1.6% Lead&compounds 10.75 11.88 1.0 -9.5 Lead Unlisted Compounds-Specify Compound PBC-Other 10.75 1 1.88 10.0 -9. (Component of PBC) Manganese&compounds 30.06 33.Ill 10.0 -9.2 Manganese Unlisted Compounds-Specify Compound MNC-Other 30.06 >;.10 10.0 -9.2% (Component of MNC) Mercury& Compounds-all total mass includes Hg Vapor 0.590300 0.633600 Mercury,vapor(Component of HGC) 7439-97-6 0.590300 0.633600 0.001 -6.8% Nickel& Compounds,sum total mass includes elemental 4.07 4.02 1,0 1.2% Nickel metal(Component ofNIC) 7440-02-0 4.07 -1.02 1.0 1.2111 Polycyclic Organic Matter(7 PAH Compounds for NIF) 2.06 1.45 1.0 42.1% Benzo(a)pyrene(Component of 83329/POMTV& 50-32-8 2 I AS 1.0 41.8"a3 56553/7PAH) Polycyclic Organic Matter(Specific Compounds from OAQPS 62.24 08.51 1.0 -9.2% or TIC Benzo(a)pyrene(Component of 83329/POMTV& 50-32-8 2.06 1.45 1.0 41.8% 56553/7PAH) Naphthalene(Component of 83329/POMTV) 91-20-3 60.18 67.06 1.0 -10.3°/, Acetaldehyde 75-07-0 5,489.82 5,485.00 10.0 u.1 111) Acrolein 107-02-8 1,423.94 1,534.15 10.0 -7.2% Benzene 7143-2 239.28 267.50 LO -10.5% Bromine 7726-95-6 11.00 12.80 10.0 -14.1% Carbon tetrachloride 56-23-5 6.8, 7.0 S 1.0 -3.1% Chlorine 7782-50-5 441.80 416.00 101).�) 6.2% Cumene 98-82-8 591.56 490.00 100.0 2 0.7'% 10/29/2018 Page 2 of 4 Facility Total CY 2017 Emission Summary Recorded in ED Facility ID#: 1900015 Facility Name: Arauco Panels USA,LLC Permit#(s): 03449T49 Hazardous Air Pollutants(HAPs) Actual Emissions and/or Toxic Air Pollutants(TAPs) (Pounds/Year) Pollutant CAS CY 2017 1 CY 2016 Demini- 'Vo from ED from Fees mus ChanI IAhylene dichloride(1,2-dichloroethane) 107-06-2 15.75 17.74 1.0 -I 1 2°/ Formaldehyde 50-00-0 350,114.49 255,023.10 10.0 37.30/ Hexachlorodibenzo-p-dioxin 1,2,3,6,7,8 57653-85-7 0.867700 0.980100 0.00001 -11.56/. Hexane,n- 110-54-3 342.79 341.00 100.0 0.50 o Hydrogen chloride(hydrochloric acid) 7647-01-0 877.80 958.00 100.0 -8.4 MEK(methyl ethyl ketone,2-butanone) 78-93-3 1,325.00 1,390.00 100.0 4.7% Methanol(methyl alcohol) 67-56-1 120,607.40 46,400.00 1,000.0 159.9% Methyl bromide(bromomethane) 74-83-9 8.24 8.50 1.0 -3.1°(1 Methyl chloride(chloromethane) 74-87-3 12.47 14.13 1.0 -11.7% Methylene chloride 75-09-2 349.20 398.60 1.0 -12.4% MIBK(methyl isobutyl ketone) 108-10-1 178.00 202.00 10.0 -1 1.9% Phenol 108-95-2 2,440.00 1,834.00 100.0 33.0% Phosphorus Metal,Yellow or White 7723-14-0 53.37 60.34 1.0 -1 1,6'1/', Polycyclic Organic Matter(Inc PAH,dioxins,etc.NC POM 146.45 167.94 1.0 -12.8°/ &AP 42 historic) Propionaldehyde 123-38-6 417.59 437.00 10.0 -4.4% Propylene dichloride(1,2-dichloropropane) 78-87-5 16.90 18,�o 10.0 -8.60 "toluene 108-88-3 33.19 Not 10 0.0 NIA Reported Vinyl chloride 75-01-4 9.98 1 1.18 0.1 -11.5% 10/29/20►8 Page 3 of 4 Largest Individual HAP Formaldehyde 350,114.49 lbs Total HAP Emissions 483,930.49 lbs Largest Individual CAP VOC 708.04 tons Total CAP Emissions 1,401.53 tons Total TAP Emissions 363,338.16 lbs R, Total Aggregate 1,402.37 tons Emissions •DAO's Comments Regarding Inventory Most toxic&criteria pollutant emission decreases(--10-15%)driven by process throughput reductions for particleboard dryers. Benzo(a)pyrene&cumene emission increases driven by addition of emissions previously erroneously classed as de minimus. Formaldehyde emission increase largely due to large increases from two process units: Particleboard press(OS4)increased Formaldehyde emissions due to erroneously low calculated emisisons in 2016 EI. Particleboard dryers(OS3)increased Formaldehyde emissions due to revised emission factor. Methanol emissions increased due to erroneously low calculated emisisons for particleboard press(OS4)in 2016 EI. Phenol emissions driven by increased operating hours for particleboard press(OS4)(no phenol emissions were reported for OS4 in 2016). Facility mistakenly assumed that de minimus thresholds were on a per-source basis rather than facility-wide. Accordingly,additional pollutants were added for multiple operating scenarios.See list attached to file package for details. a�• 10/29/2018 Page 4 of 4 Jeff Harris From: Yvonne Couts <Yvonne.Couts@arauco-na.com> Sent: Tuesday, October 09, 20181:58 PM To: Jeff Harris Subject: [External] RE: Revisions to Arauco (1900015.) 2017 Emissions Inventory ® _ R , c' is r' ed Se a!s c, ,. . : OWN t ;, Jeff, This looks fine to me.Thank you for the assistance and I hope to do better originally next year. Please let me know if you have further questions. Thank you, Yvonne Couts Arauco North America Office: 919-545-5848 Cell: 984-220-0050 From:Jeff Harris<jeff.harris@ncdenr.gov> Sent: Monday,October 8, 2018 2:01 PM To:Yvonne Couts<Yvonne.Couts@arauco-na.com> Subject: Revisions to Arauco (1900015) 2017 Emissions Inventory Yvonne, Following our discussion last week, here's a list of my notes regarding the 2017 Emission inventory for Arauco Panels (1900015). I'm listing everything here in one place so I can include a copy of this e-mail in the file. 1) You previously made the following clarifications via e-mail: a. The Wellons(ID No. 3201)was converted to a natural gas only burner in 2015 but the language regarding wood suspension gas burner was taken out of the permit during our last modification 2/27/18. b. There are only 3 resin tanks being used for MDF;the listing of a 4th in the permit does not currently exist. c. ES-01"Refiners" and ES-06B "Board Cooler" did operate during 2017 but exhaust through the same points (ES-02 & ES-14) and their emissions are accounted for in other sources which exhaust through the same emission points. 2) Additionally,as we discussed,the de Minimus thresholds apply on d facility-wide basis rather than for each emission source.Accordingly,there are several revisions to be made to the emissions entered in AERO for pollutants which were beneath the de Minimus level for a given source, but for which facility-wide emissions were above de Minimus.A few notes on this: 1 a. I have prepared a list of the revisions I will be making,which is attached for your review. (As we discussed,this also includes a change for NOx emissions for the Wellons bypass, due to a spreadsheet linkage error.) Please advise ASAP if you find any errors. b. I also included a.copy of the emissions spreadsheet you sent me,which I used to prepare my list. I have highlighted in red the cells containing emissions that I will add. c. Most of these are for pollutants already included in the facility totals.There were two pollutants(arsenic &cadmium)which were not previously included in the facility totals, but had total emissions over the de Minimus threshold for each pollutant.These are highlighted orange in my list. d. FYI,the list of De Minimus thresholds is available on our website here: https://deg.nc.gov/about/divisions/air-quality/air-quality-data/emissions-inventories/emission-. inventories-tools Look for"Tables of Air Pollutants for North Carolina Emission Inventory and Permit Purposes."The excel version is much easier to use. Thanks for your help with my review, and please let me know if there is anything in my revisions that causes you to raise an eyebrow. Jeff Jeff Harfis �Ts�r�xrraerrfQlls.�a�ga�r�€.r Qff Di-Vision of.Air Quality* Raleigh Regional Office It 90391.4280(Direct) 3806 baffett Drive jeff_harriq@nc€lersrgov Raleigh,N0 27609 ``Gxfrrf "rx#j&xe z:."aarg'! &.-..$ts a` r # € *i t i+n6'f C.-Yro;a Fi.: Pb,.'✓z--Lar4M 2 Jeff Harris From: Yvonne Couts <Yvonne.Couts@arauco-na.com> Sent: Tuesday, October 23, 2018 1:37 PM To: Jeff Harris Subject: [External] RE: Formaldehyde EF Question - Emission Inventory for Arauco Moncure Facility (1900015) External email Do not click links or open attachments unless verified Send all suspicious email as an attachment to Jeff, There is an error in the emission factor used.The emission factor should be 14.04 Ib/hr from a March 2012 stack test. Sorry this has taken so long to get back to you. Af Ao� Yvonne Couts Arauco North America vet Office: 919-545-5848 Cell: 984-220-0050 From:Jeff Harris<jeff.harris@ncdenr.gov> Sent:Tuesday, October 23, 2018 1:06 PM To:Yvonne Couts<Yvonne.Couts@arauco-na.com> Subject: FW: Formaldehyde EF Question - Emission Inventory for Arauco Moncure Facility (1900015) Hi Yvonne, Any progress with this? I have to finalize my review this week, so I really need your input ASAP. Thank you, Jeff From:Jeff Harris Sent: Monday, October 15, 2018 2:29 PM To:Yvonne Couts<Yvonne.Couts@arauco-na.com> Subject: Formaldehyde EF Question - Emission Inventory for Arauco Moncure Facility (1900015) Hi Yvonne, I thought I was almost finished with the review of the El for Arauco, and I ran into another issue regarding Formaldehyde emissions. Overall plant Formaldehyde emissions went up by around 37%from 2016 to 2017. Most of the increase is tied to the PB dryers and the PB press. 1 r Looking back at the 2016 El,there appears to have been an error in calculating formaldehyde emissions for the PB press (which.has been corrected in the 2017 EI).This accounts for the 2016-2017 change in Formaldehyde emissions for the PB press. For the PB Dryers, it appears that the formaldehyde emission factor for wood has been changed from 2.24 Ib/hr in 2016 to 11.5 Ib/hr in 2017, although both reference the same 2005 stack test.The 2015 El also used the 2.24 Ib/hr emission factor. Has the emission factor changed,or is this an error? Please let me know so I can fix this if it is an error. If there IS a new formaldehyde emission factor,we need a reference for it: Thank you! Jeff Iff Harris Divisioa dAir Quality RAlgrigh RegBonal Office '919'791.'280(Dimet) 3800 Barlett Drive jefEhaaris cdenr.gov Raleigh,'1VD 27609 2 Chatham,Arauco 1900015 ID Group OS Name 2016 2017 Units Ratio CS EP Notes 1420,1410.178,1430 GS51 OS3 Particleboard Dryers 115372 101426 1000sgft 0.879121 56 1515 I-MDFR-I,I-MDFR-2,I-MDFR-3. GR2 OS78 MDF Resin Tanks 8784 8784 hr 1 fugres ES-18,ES-19,ES-20 GR3 OS79 MDF Thermal Oil Heaters 67.16 73.42_ mmscf - 1.09321 es18,19,20 ES-02-C.17D,ES-02-D, GR6 OS88 MDF Dryer Burners(Natural Gas) 89.08 97.38 mmscf 1.093175 cs50 es02,14 3201.17E OS36 Wellons Bypass for PB process 141.96 108.65 mmscf 0.765356 3235 3501 OS21 Rock and metal separator sawdust cle 55996 49227 tons 0,879116 29 4003 3535 OS22 Surface Material Transport 83721 73600 tons 0.87911 35 3535 3525 OS23 Surface Formers and Mat Dumps 4507 3962 tons 0.879077 14 3525 3535 os24 Flying Cut Off Saw,Pretrim Saws,&Pr 12019 10566 tons 0.879108 15 3535" 3545 os25 Particleboard Mill Steinemann Finishii 18164 15969 tons 0.879157 30 3565 3555 OS27 Schelling Saw Board Trim 29773 26174 tons 0.879119 18 3555 3565 os26 Particleboard Mill Steinemann Calibra 5463 4803 tons 0.879187 31 3545 3575 os28 Sander Filter Transport 7375 6484 tons 0.879186 17 3575 3577 os35 Dry waste tranport system 41519 36500 tons 0.879116 19 3577 3585 os29 PZKR Green Chip Fla 80579 70839 tons 0.879125 32 3585 U3S +, os43 Short Cyc4a taminatir g Press'" pl�i/0! �,_.. N 1 t a: ' os44 ShortC c�eammatrn press :: #C#IVfIIt , s. 3595 os30 Oversize material Pallmann mill 5463 4803 tons 0.879187 16 3595 DEF2010 OS4 Particleboard Press 115372 101426 1000sgft 0.879121 2010 ES01 os50 Refiner 215097 tons #DIV/01 50 02,14 Emissions to ES02&14 accounted for in other OS E501 os74 Refiner startup cyclone 109 hr #DIV/01 1 ES-02-A os75 Energy System Bypass mode 1638 861 hr 0.525641 02byp ES-02-A Os51 Energy System wood burning 35201 31153 tons 0.885003 42 02,14 ES-02 B os69 Two Stage Dryer System 7191 7592 hr 1.055764 50 02,14 1E5-02 C1 � >A A+ os86 6ackupnatural gas=fired dry°N ei�i�toer #plVjbb � ,-: �q �;. E542C2,� 4 .�,c _� _a� os87 8acl�upita_ural gas-Erred d erburner ;e�` :° �-, ° #LJtSt(OI - mm ES03 os53 Fiber Sifter System 7191 7592 hr 1.055764 43 3 ES04 os54 Forming Line Clean-Up System 7191 7592 hr 1.055764 44 4 es05 - os55 Mat Reject System 502 379 hr 0.75498 15 5 es06b os56 MDF Board Cooler and Press Hall 7592 hr #DIV/01 50 02,14 Emissions to E502&14 accounted for in other OS es07 os57 Saw System 7191 7592 hr 1.055764 .46 7 es08 os58 Sander System No.l 5651 6965 hr 1.232525 47 8 es09 os59 Recycled Fiber Silo No.1 502 379 hr 0.75498 48 9 es10 os60 Sander System No.2 5651 6965 hr 1.232525 49 10 es12 os61 Sander Dust Silo No.1 2826 3482 hr 1.23213 52 12 es13 os62 Dry Sawdust Silo 7191 7592 hr 1.055764 53 13 es16R os49 MDF Press and Press Hall 272230 294654 1000sgft 1.082372 50 02,14 es17 Os64 Sander Dust Silo No.2 2826 3482 hr 1.23213 55 17 es21 os80 Diesel Fuel-fired Emergency Generatc 24 27 hr 1.125 edg EVAP1 OS85 Wastewater evaporator 541943 gal #DIV/01 evapl -DFP-1 OS76 Diesel Fuel-fired Fire Pump Eng 27.6 39.4 hr 1.427536 esfdpl I-GAS OS41 above ground gasoline storage tank 752 5413 gal 7.198138 gas tank I-Irrigation os82 Spray Irrigation Field Fugitives 11.943 6.397 mmgal 0.535628 fugitive .� .,, :,,,,..+----..gym .,.,.. -... to Ptdeessin&-nevertomissro ed� v°' ': #OlV'R( I-ODG OS7 Diesel-fired emergency generator 11.2 30.9 hr 2.758929 odg I-Wastewater ponds, OS83 Wastewater ponds 2879000 6397000 mmgal 2.221952 fugitive PBBC os39 Particleboard Cooler 115372 101426 1000sgft 0.879121 erp pbc Pr-Heati _ -�, L}546 ;�,`',;"Natuiat"as'or�lo.2'�el`oihfir otoil beater777 77 #'AD WVfl" Revisions to Arauco(1900015) EI(30/2018) OS Source Name Action Species Value Units ES-03 OS53 Fiber Sifter Add Cumene 8lb/yr ES-04 OS54 Forming Line Clean Up Add Cumene 8 Ib/yr ES-05 OS55 Mat Reject Add Methanol 91 Ib/yr EP-07 OS57 Saw System Add Cumene 13 Ib/yr EP-08 OS58 Sander#1 Add Cumene 20 Ib/yr EP-08 OS58 Sander#1 Add Methanol 662 Ib/yr EP-09 OS59 Recycled Fiber Silo#1 Add Methanol 91 Ib/yr EP-10 OS60 Sander#2 Add Cumene 20lb/yr EP-10 OS60 Sander#2 Add Methanol ' 662 Ib/yr EP-12 OS61 Sander Dust Silo#1 Add Methanol 94 Ib/yr EP-13 OS62 Dry Sawdust Silo Add Cumene 8lb/yr EP-17 OS64 Sander Dust Silo#2 Add Methanol 52 Ib/yr OS69 ES02-B Wood Dryer Add Cumene 73 Ib/yr InS OS51 ES-02A Energy System Wood Burning Add Acetaldehyde 6.26 Ib/yr OS51 ES-02A Energy System Wood Burning Add Acrolein 1.62 Ib/yr OS51 ES-02A Energy System Wood Burning Add Chlorine 60.8 Ib/yr 0551 ES-02A Energy System Wood Burning Add Propionaldehyde(123-38-6 H) 1.65 Ib/yr a GR6 ES-02-C.17D,ES-02-0 MDF Dryer Burners(Natural Gas) Add Formaldehyde 0.73 Ib/yr GR6 ES-02-C.17D,ES-02-D MDF Dryer Burners(Natural Gas) Add Napthalene 0.059 Ib/yr OS75 ES-02-A Energy System Bypass mode Add Acetaldehyde 3.56 Ib/yr OS75 ES-02-A Energy System Bypass mode Add Acrolein 0.92 Ib/yr OS75 ES-02-A Energy System Bypass mode Add Benzo(a)pyrene (50-32-8 T) 0.076 ib/yr OS75 ES-02-A Energy System Bypass mode Add Cadmium Metal,elemental,unreacted 0.054 Ib/yr OS75 ES-02-A Energy System Bypass mode Add Carbon tetrachloride(56-23-5 TH) 0.368 Ib/yr OS75 ES-02-A Energy System Bypass mode Add Chlorine 23 Ib/yr OS75 ES-02-A Energy System Bypass mode Add Chromium NO(T/H) 0.0069 Ib/yr OS75 ES-02-A Energy System Bypass mode Add Ethylene dichloride(107-06-2 TH) 0.85 Ib/yr OS75 ES-02-A Energy System Bypass mode Add Hydrogen chloride(7647-01-0 TH) 45.80 Ib/yr OS75 ES-02-A Energy System Bypass mode Add Manganese 0.76 Ib/yr OS75 ES-02-A Energy System Bypass mode Add Methyl bromide(74-83-9 H)(bromom, 0.44 Ib/yr OS75 ES-02-A Energy System Bypass mode Add Methyl chloride(74-87-3 H)(chlorome 0.67 Ib/yr OS75 ES-02-A Energy System Bypass mode Add Nickel 0.11 Ib/yr OS75 ES-02-A Energy System Bypass mode Add Propionaldehyde 0.94 Ib/yr OS79 GR3 MDF Thermal Oil Heaters Add mBenzene -0.15lb/yr OS79 GR3 MDF Thermal Oil Heaters Add Cadmium Metal,elemental,unreacted 0.08 Ib/yr OS79 GR3 MDF Thermal Oil Heaters Add Chromium(VI)(T/H) 0.01 Ib/yr OS79 GR3 MDF Thermal Oil Heaters Add Formaldehyde 5.51 Ib/yr OS79 GR3 MDF Thermal Oil Heaters Add Nickel 0.15 Ib/yr OS80 ES-21 Diesel Fuel-fired Emergency Generator Add Arsenic R 0.0012 Ib/yr OS80 ES-21 Diesel Fuel-fired Emergency Generator Add Benzene 0.23 Ib/yr OS80 ES-21 Diesel Fuel-fired Emergency Generator Add Chromium(VI)(T/H) 0.0009 Ib/yr OS80 ES-21 Diesel Fuel-fired Emergency Generator Add Mercury,vapor(Component of HGC) 0.0009 Ib/yr a "7 OS78 GR2 Resin Tanks AddMethanol 263.52 Ib/yr OS4 DEF-2010 PB Press Add Cumene 5.56 Ib/yr 054 DEF-2010 PB Press Add MEK 94 Ib/yr OS39 �PBBC PB Board Cooler Add Cumene 6 Ib/yr OS39 PBBC PB Board Cooler Add MEK 11 Ib/yr OS B6 EP 3201.17B Wellons Bypass Change Nox 5.43 tpy OS 36 EP 3201.17E Wellons Bypass Add Arsenic 0.02 Ib/yr OS 36 EP 3201.17E Wellons Bypass Add Benzene 0.23 Ib/yr OS 36 EP 3201.17E Wellons Bypass Add Cadmium Metal,elemental,unreacted 0.12 Ib/yr OS 36 EP 3201.17E Wellons Bypass Add Chromium(VI)(T/H) 0.02 Ib/yr OS 36 EP 3201.17E Wellons Bypass Add Formaldehyde 8.15 Ib/yr OS 36 EP 3201.17B Wellons Bypass Add Mercury,vapor(Component of HGC) 0.03 Ib/yr OS 36 EP 3201.17B Wellons Bypass Add Napthalene 0.07 Ib/yr OS 36 EP 3201.17E Wellons Bypass Add Nickel 0.23 Ib/yr 053 G-51 PB Dryers Add Benzo(a)pyrene (50-32-8 T) 0.65 Ib/yr OS3 G-51 PB Dryers Add Toluene 10.66 Ib/yr OS3 G-51 PB Dryers Change Formaldehyde 1.40E+01 Ib/yr [-GAS OS41 above ground gasoline storage tank Add Hexane,n- 5.79 Ib/yr I-GAS OS41 above ground gasoline storage tank Add Toluene 22.53 Ib/yr 3501 OS21 Rock-Metal Separator Add Methanol 787.6 Ib/yr 3515 OS22 Fines Transport Add Methanol 1177.6 Ib/yr 3525 OS23 Surface Formers,Mat Dumps,Wet Transport Add Methanol 832.1 Ib/yr 3545 os25 Steinemann Sander Add Methanol 207.6 Ib/yr 3565 os26 PB SanderdustTransport Add Methanol 62.4 Ib/yr 13555 OS27 Board Trim Transfer Add Methanol 340.3 Ib/yr , 3575 os28 SanderdustSilo Add Methanol 84.3 Ib/yr 3585 os29 Flakers Add Methanol 609.2lb/yr 3595 os30 Fines Transport Add Methanol 76.8 lb/yr 3595 os30 Fines Transport Add Formaldehyde 9.8 Ib/yr 3577 os35 Dry Material Transport Add Methanol 584.0 Ib/yr 17 I-Wastewater ponds OS83 Wastewater Ponds Add Formaldehyde, 4.80 Ib/yr Facility Emissions - Operating Scenarios Per Pollutant Arauco Panels USA, LLC 2017Inventory Facility Name: Arauco Panels USA,LLC Facility ID: 1900015 Permit Number(s): 03449T49 Pollutant OS ID Emission Source ID Emission Rate Per Year Acetaldehyde OS-3 4,270.00 Pounds 1410.1713 1420 1430 OS-4 695.00 Pounds DEF-2010 OS-39 132.00 Pounds PB-BC OS-51 6.26 Pounds ES-02-A OS-69 383.00 Pounds ES-02-B OS-75 3.56 Pounds ES-02-A Total Acetaldehyde=5,489.82 Pounds Acrolein OS-3 I,310.00 Pounds 1410.1713 1420 1430 OS-4 74.90 Pounds DEF-2010 OS-39 36.50 Pounds PB-BC OS-51 1.62 Pounds ES-02-A 10/23/2018 Page 1 of 27 Facility Name: Arauco Panels USA,LLC Facility ID: 1900015 Permit Number(s): 03449T49 Pollutant OS ID Emission Source ID Emission Rate Per Year OS-75 0.920000 Pounds ES-02-A Total Acrolein=1,423.94 Pounds Arsenic Unlisted Compounds-Speci OS-3 0.145000 Pounds r �' 1410.1713 1420 1430 OS-36 0.020000 Pounds 3201 OS-51 0.940000 Pounds U ES-02-A OS-75 0.053700 Pounds Q 6 ES-02-A OS-79 0.014700 Pounds 0 ES-18 ES-19 ES-20 OS-80 0.001200 Pounds ES-21 Total Arsenic Unlisted Compounds-Specify Compound (Component of ASC)=1.17 Pounds Benzene ` OS-3 106.00 Pounds 1410.1713 1420 1430 OS-36 0.230000 Pounds 3201 OS-41 4.81 Pounds I-GAS OS-51 12 1.00 Pounds ES-02-A OS-75 6.86 Pounds ES-02-A 10/23/2018 Page 2 of 27 Facility Name: AraUCO Panels USA,LLC Facility ID: 1900015 Permit Number(s): 03449T49 Pollutant OS ID Emission Source ID Emission Rate Per Year OS-79 0.150000 Pounds ES-18 ES-19 ES-20 OS-80 0.230000 Pounds ES-21 Total Benzene=239.28 Pounds Benzo(a)pyrene(Component of 833. / 1 OS-3 { G 0.650000 Pounds 1410.1713 1420 1430 OS-51 1.33 Pounds ES-02-A OS-75 0.076000 Pounds ES-02-A Total Benzo(a)pyrene(Component of 83329/POMTV& 56553/7PAH)=2.06 Pounds Bromine 1(� OS-3 ` 11.00 Pounds 1410.1713 1420 1430 Total Bromine=11.00 Pounds Cadmium Metal,elemental,unreact( US-; 0.169000 Pounds 1410.1713 1420 1430 OS-36 0.120000 Pounds 3201 OS-51 0.950000 Pounds ES-02-A OS-75 0.054000 Pounds ES-02-A 10/23/2018 Page 3 of 27 Facility Name: Arauco Panels USA,LLC Facility ID: 1900015 Permit Number(s): 03449T49 Pollutant OS ID Emission Source ID Emission Rate Per Year OS-79 0.080000 Pounds ES-18 ES-19 ES-20 Total Cadmium Metal,elemental,uoreacted(Component of CDC)=1.37 PoundN Carbon tetrachloride OS-51 6.46 Pounds ES-02-A OS-75 0.368000 Pounds ES-02-A Total Carbon tetrachloride=6.83 Pounds Chlorine OS-3 358.00 Pounds 1410.17B 1420 1430 OS-51 60.80 Pounds ES-02-A OS-75 23.00 Pounds ES-02-A Total Chlorine=441.80 Pounds Chromic acid(VI)(Component of St OS-3 Ci 0.123000 Pounds 1410.17B 1420 1430 OS-36 0.020000 Pounds 3201 OS-51 0.12 1000 Pounds ES-02-A OS-75 0.006900 Pounds ES-02-A OS-79 0.010000 Pounds 10/23/2018 Page 4 of 27 Facility Name: Arauco Panels USA, LLC Facility ID: 1900015 Permit Number(s): 03449T49 Pollutant OS ID Emission Source ID Emission Rate Per Year ES-18 ES-19 ES-20 OS-80 0.000900 Pounds ES-21 Total Chromic acid(VI)(Component of So1CR6&CRC)_ 0.28 Pounds Chromium Unlisted Compounds-Sl OS-3 0.364000 Pounds 1410.17B 1420 1430 OS-51 2.60 Pounds ES-02-A OS-75 0.148000 Pounds ES-02-A "Total Chromium Unlisted Compounds-Specify Compound (Component of CRC)=3.11 Pounds co OS-3 254.00 Tons 1410.1713 1420 1430 OS4 0.080000 Tons DEF-2010 OS-7 0.020000 Tons I-ODG OS-36 4.56 Tons 3201 OS-39 7.61 Tons PB-BC OS-51 58.50 Tons ES-02-A OS-75 8.75 Tons ES-02-A 10/23/2018 Page 5 of 27 Facility Name: Arauco Panels USA,LLC Facility ID: 1900015 Permit Number(s): 03449T49 Pollutant OS ID Emission Source ID Emission Rate Per Year OS-76 0.050000 Tons I-DFP-1 OS-79 3.08 Tons ES-18 ES-19 ES-20 OS-80 0.120000 Tons ES-21 OS-88 4.09 Tons ES-02-C.17D ES-02-D Total CO=340.86 Tons Cumene Z� OS-3 v 430.00 Pounds 1410.1713 1420 1430 OS-4 5.56 Pounds DEF-2010 OS-39 6.00 Pounds PB-BC OS-53 8.00 Pounds ES-03 OS-54 8.00 Pounds ES-04 OS-57 13.00 Pounds ES-07 OS-58 20.00 Pounds ES-08 OS-60 20.00 Pounds ES-10 OS-62 8.00 Pounds ES-13 OS-69 73.00 Pounds 10/23/2018 Page 6 of 27 Facility Name: Arauco Panels USA,LLC Facility ID: 1900015 Permit Number(s): 03449T49 Pollutant OS ID Emission Source ID Emission Rate Per Year ES-02-B Total Cumene=591.56 Pounds Ethylene dichloride(1,2-diehloroeth. V OS-S 1 14.90 Pounds ES-02-A OS-75 0.850000 Pounds ES-02-A Total Ethylene dichloride(1,2-dichloroethane)=15.75 Pounds Formaldehyde rj 3 OS-3 J 60,400.00 Pounds 1410.17B 1420 1430 OS4 26,800.00 Pounds DEF-2010 OS-21 62.10 Pounds 3501 OS-22 83.20 Pounds 3515 OS-23 186.00 Pounds 3525 OS-24 233.00 Pounds 3535 OS-25 608.00 Pounds 3545 OS-26 200.00 Pounds 3565 OS-27 53.30 Pounds 3555 OS-28 270.00 Pounds 3575 OS-29 97.00 Pounds 10/23/2018 Page 7 of 27 Facility Name: Arauco Panels USA,LLC Facility ID: 1900015 Permit Number(s): 03449T49 Pollutant OS ID Emission Source ID Emission Rate Per Year 3585 OS-30 9.80 Pounds 3595 OS-35 806.00 Pounds 3577 OS-36 8.15 Pounds 3201 OS-39 2,740.00 Pounds PB-BC OS-53 1,910.00 Pounds ES-03 OS-54 1,910.00 Pounds ES-04 OS-55 118.00 Pounds ES-05 OS-58 147.00 Pounds ES-08 OS-59 118.00 Pounds ES-09 OS-60 147.00 Pounds ES-10 OS-61 67.00 Pounds ES-12 OS-64 67.00 Pounds ES-17 OS-69 253,000.00 Pounds ES-02-B OS-75 25.80 Pounds ES-02-A OS-78 26.40 Pounds I-MDFR-1 I-MDFR-2 I-MDFR-3 I-MDFR-4 10/23/2018 Page 8 of 27 Facility Name: AraucO Panels USA, LLC Facility ID: 1900015 Permit Number(s): 03449T49 Pollutant OS ID Emission Source ID Emission Rate Per Year OS-79 5.51 Pounds ES-18 ES-19 ES-20 OS-82 10.70 Pounds I-Irrigation f igitiv OS-83 4.80 Pounds I-Wastewater vonds OS-88 0.730000 Pounds ES-02-C.17D ES-02-D Total Formaldehyde=350,114.49 Pounds Hexachlorodibenzo-p-dioxin 1,2,3,6,' OS-51 0.82 1000 Pounds ES-02-A OS-75 0.046700 Pounds ES-02-A Total Hexachlorodibenzo-p-dioxin 1,2,3,6,7,8=0.87 Pounds Hexane,n- OS-3 162.00 Pounds 1410.1713 1420 1430 OS-41 5.79 Pounds I-GAS OS-88 175.00 Pounds ES-02-C.17D ES-02-D Total Hexane,n-=342.79 Pounds Hydrogen chloride(hydrochloric aci — U� OS-3 711.00 Pounds 1410.1713 1420 1430 10/23/2018 Page 9 of 27 Facility Name: Arauco Panels USA,LLC Facility ID: 1900015 Permit Number(s): 03449T49 Pollutant OS ID Emission Source ID Emission Rate Per Year OS-51 12 1.00 Pounds ES-02-A OS-75 45.80 Pounds ES-02-A Total Hydrogen chloride(hydrochloric acid)=877.80 Pounds Lead Unlisted Compounds-Specify OS-3 2.24 Pounds 1410.1713 \ 1420 1430 OS-51 8.51 Pounds ES-02-A Total Lead Unlisted Compounds-Specify Compound (Component of PBC)=10.75 Pounds Manganese Unlisted Compounds-S1 OS-3 15.90 Pounds 1410.1713 1420 1430 OS-51 13.40 Pounds ES-02-A OS-75 0.760000 Pounds ES-02-A Total Manganese Unlisted Compounds-Specify Compound (Component of MNC)=30.06 Pounds MEK(methyl ethyl ketone,2-butana OS-3 1,220.00 Pounds 1410.1713 1420 1430 OS-4 94.00 Pounds DEF-2010 OS-39 11.00 Pounds PB-BC 10/23/2018 Page 10 of 27 Facility Name: Arauco Panels USA,LLC Facility ID: 1900015 Permit Number(s): 03449T49 Pollutant OS ID Emission Source ID Emission Rate Per Year Total MEK(methyl ethyl ketone,2-butanone)=1,325.00 Pounds Mercury,vapor(Component of HG( OS-3 0.182000 Pounds 1410.1713 1420 1430 OS-36 0.030000 Pounds 3201 OS-51 0.339000 Pounds ES-02-A OS-75 0.019300 Pounds ES-02-A OS-79 0.019100 Pounds ES-18 ES-19 ES-20 OS-80 0.000900 Pounds ES-21 Total Mercury,vapor(Component of HGC)=0.59 Pounds Methanol(methyl alcohol) OS-3 12,800.00 Pounds 1410.1713 1420 1430 OS-4 68,300.00 Pounds DEF-2010 OS-21 787.60 Pounds 3501 OS-22 1,177.60 Pounds 3515 OS-23 83 2.10 Pounds 3525 OS-25 207.60 Pounds 3545 10/23/2018 Page 11 of 27 Facility Name: Arauco Panels USA,LLC Facility ID: 1900015 Permit Number(s): 03449T49 Pollutant OS ID Emission Source ID Emission Rate Per Year OS-26 62.40 Pounds 3565 OS-27 340.30 Pounds 3555 OS-28 84.30,Pounds 3575 OS-29 609.20 Pounds 3585 OS-30 76.80 Pounds 3595 OS-35 584.00 Pounds 3577 OS-39 5 480.00 Pounds PB-BC OS-53 1,480.00 Pounds ES-03 OS-54 1,480.00 Pounds ES-04 OS-55 9 1.00 Pounds ES-05 OS-57 4,600.00 Pounds ES-07 OS-58 662.00 Pounds ES-08 OS-59 91.00 Pounds ES-09 OS-60 662.00 Pounds ES-10 OS-61 94.00 Pounds ES-12 OS-62 2,690.00 Pounds ES-13 10/23/2018 Page 12 of 27 Facility Name: Arauco Panels USA,LLC Facility ID: 1900015 Permit Number(s): 03449T49 Pollutant OS ID Emission Source ID Emission Rate Per Year OS-64 52.00 Pounds ES-17 OS-69 17,100.00 Pounds ES-02-B OS-78 263.50 Pounds I-MDFR-1 I-MDFR-2 I-MDFR-3 I-MDFR-4 Total Methanol(methN I alcohol)=120,607.40 Pounds Methyl bromide(bromomethane) OS-51 7.80 Pounds ES-02-A OS-75 0.440000 Pounds ES-02-A Total Methyl bromide(bromomethane)=8.24 Pounds Methyl chloride(chloromethane) OS-51 fj 11.80 Pounds ES-02-A OS-75 0.670000 Pounds ES-02-A "Dotal Jleth�i chloride(chloromethane)= 12.47 Pounds Methylene chloride _ I Z G OS-3 G 159.00 Pounds 1410.1713 1420 1430 OS-51 180.00 Pounds ES-02-A OS-75 10.20 Pounds ES-02-A Total Nlethvlene chloride=349.20 Pounds MIBK(methyl isobutyl ketone) _( G 10/23/2018 Page 13 of 27 Facility Name: Arauco Panels USA,LLC Facility ID: 1900015 Permit Number(s): 03449T49 Pollutant O5 ID Emission Source ID Emission Rate Per Year OS-3 178.00 Pounds 1410.17B 1420 1430 Total MIBK(methyl isobutyl ketone)=178.00 Pounds Naphthalene(Component of 83329/P OS-3 18.50 Pounds 1410.17B 1420 1430 OS-36 0.070000 Pounds 3201 OS41 1.18 Pounds I-GAS OS-51 38.20 Pounds ES-02-A OS-75 2.17 Pounds ES-02-A OS-88 0.059000 Pounds ES-02-C.17D ES-02-D Total Naphthalene(Component of 83329/POMTV)=60.18 Pounds Nickel metal(Component of NIC) OS-3 1.56 Pounds 1410.17B 1420 1430 OS-36 0.230000 Pounds 3201 OS-51 2.02 Pounds ES-02-A OS-75 0.110000 Pounds ES-02-A OS-79 0.150000 Pounds 10/23/2018 Page 14 of 27 Facility Name: Arauco Panels USA, LLC Facility ID: 1900015 Permit Number(s): 03449T49 Pollutant OS ID Emission Source ID Emission Rate Per Year ES-18 ES-19 ES-20 Total Nickel metal(Component of NIC)=4.07 Pounds NOx . 3 � OS-3 115.00 Tons 1410.1713 1420 1430 OS4 0.080000 Tons DEF-2010 OS-7 0.080000 Tons I-ODG OS-36 5.43 Tons 3201 OS-51 84.60 Tons ES-02-A OS-75 4.81 Tons ES-02-A OS-76 0.210000 Tons I-DFP-1 OS-79 3.67 Tons ES-18 ES-19 ES-20 OS-80 0.520000 Tons ES-21 OS-88 2.43 Tons ES-02-C.17D ES-02-D Total NOx=216.83 Tons Phenol OS-3 958.00 Pounds 1410.1713 1420 10/23/2018 Page 15 of 27 Facility Name: AraUCO Panels USA, LLC Facility ID: 1900015 Permit Number(s): 03449T49 Pollutant OS ID Emission Source ID Emission Rate Per Year 1430 OS-4 819.00 Pounds DEF-2010 OS-39 477.00 Pounds PB-BC OS-69 186.00 Pounds ES-02-B Total Phenol=2,440.00 Pounds Phosphorus Metal,Yellow or White OS-51 50.50 Pounds ES-02-A OS-75 2.87 Pounds ES-02-A Total Phosphorus Metal,l elloNN or NA hite=53.37 Pounds PM(TSP) OS-3 18.00 Tons 1410.1713 1420 1430 OS-4 7.01 Tons DEF-2010 OS-7 0.010000 Tons I-ODG OS-21 0.020000 Tons 3501 OS-22 0.010000 Tons 3515 OS-23 0.010000 Tons 3525 OS-24 0.010000 Tons 3535 OS-25 0.020000 Tons 3545 10/23/2018 Page 16 of 27 Facility Name: Arauco Panels USA,LLC Facility ID: 1900015 Permit Number(s): 03449T49 Pollutant OS ID Emission Source ID Emission Rate Per Year OS-26 1.44 Tons 3565 OS-27 0.010000 Tons 3555 OS-28 1.30 Tons 3575 OS-29 7.08 Tons 3585 OS-35 0.040000 Tons 3577 OS-36 0.410000 Tons 3201 OS-39 11.50 Tons PB-BC OS-53 2.20 Tons ES-03 OS-54 2.09 Tons ES-04 OS-55 0.090000 Tons ES-05 OS-57 3.19 Tons ES-07 OS-58 3.13 Tons ES-08 OS-60 1.57 Tons ES-10 OS-61 0.030000 Tons ES-12 OS-62 0.080000 Tons ES-13 OS-64 0.030000 Tons ES-17 10/23/2018 Page 17 of 27 Facility Name: Arauco Panels USA,LLC Facility ID: 1900015 Permit Number(s): 03449T49 Pollutant OS ID Emission Source ID Emission Rate Per Year OS-69 54.80 Tons ES-02-B OS-74 0.190000 Tons ES-01 OS-75 8.17 Tons ES-02-A OS-76 0.010000 Tons I-DFP-1 OS-79 0.280000 Tons ES-18 ES-19 ES-20 OS-80 0.020000 Tons ES-21 OS-85 1.02 Tons EVAP-1 OS-88 0.370000 Tons ES-02-C.17D ES-02-D Total PM(TSP)=124.14 Tons PM10 OS-3 18.00 Tons 1410.1713 1420 1430 OS-4 7.01 Tons DEF-2010 OS-7 0.010000 Tons I-ODG OS-21 0.020000 Tons 3501 OS-22 0.010000 Tons 3515 OS-23 0.010000 Tons 10/23/2018 Page 18 of 27 Facility Name: Arauco Panels USA,LLC Facility ID: 1900015 Permit Number(s): 03449T49 Pollutant OS ID Emission Source ID Emission Rate Per Year 3525 OS-24 0.010000 Tons 3535 OS-25 0.020000 Tons 3545 OS-26 1.44 Tons 3565 OS-27 0.010000 Tons 3555 OS-28 1.30 Tons 3575 OS-29 7.08 Tons 3585 OS-35 0.040000 Tons 3577 OS-36 0.410000 Tons 3201 OS-39 11.50 Tons PB-BC OS-53 2.20 Tons ES-03 OS-54 2.09 Tons ES-04 OS-55 0.090000 Tons ES-05 OS-57 3.19 Tons ES-07 OS-58 3.13 Tons ES-08 OS-60 1.57 Tons ES-10 OS-61 0.030000 Tons ES-12 10/23/2018 Page 19 of 27 Facility Name: Arauco Panels USA,LLC Facility ID: 1900015 Permit Number(s): 03449T49 Pollutant OS ID Emission Source ID Emission Rate Per Year OS-62 0.080000 Tons ES-13 OS-64 0.030000 Tons ES-17 OS-69 54.80 Tons ES-02-B OS-74 0.190000 Tons ES-01 OS-75 7.29 Tons ES-02-A OS-76 0.010000 Tons I-DFP-1 OS-79 0.280000 Tons ES-18 ES-19 ES-20 OS-80 0.020000 Tons ES-21 OS-85 0.920000 Tons EVAP-1 OS-88 0.370000 Tons ES-02-C.17D ES-02-D Total PM10=123.16 Tons PM2.5 OS-3 17.20 Tons 1410.1713 1420 1430 OS-4 2.42 Tons DEF-2010 OS-21 0.020000 Tons 3501 10/23/2018 Page 20 of 27 Facility Name: Arauco Panels USA,LLC Facility ID: 1900015 Permit Number(s): 03449T49 Pollutant OS ID Emission Source ID Emission Rate Per Year OS-22 0.010000 Tons 3515 OS-23 0.010000 Tons 3525 OS-24 0.010000 Tons 3535 OS-25 0.020000 Tons 3545 OS-26 1.44 Tons 3565 OS-27 0.010000 Tons 3555 OS-28 1.30 Tons 3575 OS-29 7.08 Tons 3585 OS-35 0.040000 Tons 3577 OS-36 0.410000 Tons 3201 OS-39 3.90 Tons PB-BC OS-53 2.20 Tons ES-03 OS-54 2.09 Tons ES-04 OS-55 0.090000 Tons ES-05 OS-57 3.19 Tons ES-07 OS-58 3.13 Tons ES-08 OS-60 1.57 Tons 10/23/2018 Page 21 of 27 Facility Name: Arauco Panels USA,LLC Facility ID: 1900015 Permit Number(s): 03449T49 Pollutant OS ID Emission Source ID Emission Rate Per Year ES-10 OS-61 0.030000 Tons ES-12 OS-62 0.080000 Tons ES-13 OS-64 0.030000 Tons ES-17 OS-69 54.80 Tons ES-02-B OS-74 0.190000 Tons ES-01 OS-75 6.27 Tons ES-02-A OS-76 0.010000 Tons I-DFP-1 OS-79 0.280000 Tons ES-18 ES-19 ES-20 OS-80 0.020000 Tons ES-21 OS-85 0.560000 Tons EVAP-1 OS-88 0.370000 Tons ES-02-C.17D ES-02-D Total PM2.5=108.78 Tons Polycyclic Organic Matter(Inc PAH OS-3 ' , p 78.70 Pounds 1410.17B 1420 1430 OS-51 64.10 Pounds ES-02-A 10/23/2018 Page 22 of 27 Facility Name: Arauco Panels USA,LLC Facility ID: 1900015 Permit Number(s): 03449T49 Pollutant OS ID Emission Source ID Emission Rate Per Year OS-75 3.65 Pounds ES-02-A Total Polycyclic Organic Matter(Inc PAH,dioxins,etc.NC &AP 42 historic)=146.45 Pounds Propionaldehyde OS-3 374.00 Pounds 1410.17B 1420 1430 OS4 41.00 Pounds DEF-2010 OS-51 1.65 Pounds ES-02-A OS-75 0.940000 Pounds ES-02-A Total Propionaldehyde=417.59 Pounds Propylene dichloride(1,2-dichloropr OS-51 16.90 Pounds ES-02-A Total Propylene dichloride(1,2-dichloropropane)=16.90 C Pounds S02 OS-3 G 5.67 Tons 1410.17B 1420 1430 OS-7 0.010000 Tons I-ODG OS-36 0.030000 Tons 3201 OS-51 6.41 Tons ES-02-A OS-75 0.370000 Tons ES-02-A 10/23/2018 Page 23 of 27 Facility Name: Arauco Panels USA,LLC Facility ID: 1900015 Permit Number(s): 03449T49 Pollutant OS ID Emission Source ID Emission Rate Per Year OS-76 0.010000 Tons I-DFP-I OS-79 0.020000 Tons ES-18 ES-19 ES-20 OS-80 0.090000 Tons ES-21 OS-88 0.030000 Tons ES-02-C.17D ES-02-D Total S02=12.64 Tons Toluene OS-3 10.66 Pounds 1410.1713 1420 1430 OS-41 22.53 Pounds I-GAS Total Toluene=33.19 Pounds Vinyl chloride OS-51 9.44 Pounds ES-02-A OS-75 0.537000 Pounds ES-02-A Total Vinyl chloride=9.98 Pounds VOC q o OS-3 133.00 Tons 1410.1713 1420 1430 OS-4 84.00 Tons DEF-2010 10/23/2018 Page 24 of 27 Facility Name: Arauco Panels USA,LLC Facility ID: 1900015 Permit Number(s): 03449T49 Pollutant OS ID Emission Source ID Emission Rate Per Year OS-7 0.010000 Tons I-ODG OS-21 8.94 Tons 3501 OS-22 35.30 Tons 3515 OS-23 0.510000 Tons 3525 OS-24 4.68 Tons 3535 OS-25 1.81 Tons 3545 OS-26 0.710000 Tons 3565 OS-27 1.47 Tons 3555 OS-28 0.950000 Tons 3575 OS-29 5.01 Tons 3585 OS-30 0.340000 Tons 3595 OS-35 16.20 Tons 3577 OS-36 0.300000 Tons 3201 OS-39 7.20 Tons PB-BC OS-41 0.010000 Tons I-GAS OS-53 8.82 Tons ES-03 OS-54 8.82 Tons 10/23/2018 Page 25 of 27 Facility Name: Arauco Panels USA,LLC Facility ID: 1900015 Permit Number(s): 03449T49 Pollutant OS ID Emission Source ID Emission Rate Per Year ES-04 OS-55 0.540000 Tons ES-05 OS-57 1.84 Tons ES-07 OS-58 1.84 Tons ES-08 OS-59 0.540000 Tons ES-09 OS-60 1.84 Tons ES-10 OS-61 1.01 Tons ES-12 OS-62 28.80 Tons ES-13 08-64 1.01 Tons ES-17 OS-69 352.00 Tons ES-02-B OS-75 0.250000 Tons ES-02-A OS-76 0.020000 Tons I-DFP-1 OS-78 0.010000 Tons I-MDFR-1 I-MDFR-2 I-MDFR-3 I-MDFR-4 OS-79 0.200000 Tons ES-18 ES-19 ES-20 OS-80 0.020000 Tons ES-21 10/23/2018 Page 26 of 27 Facility Name: Arauco Panels USA,LLC Facility ID: 1900015 Permit Number(s): 03449T49 Pollutant OS ID Emission Source ID Emission Rate Per Year OS-82 0.010000 Tons I-Irrigation fuizitiv OS-88 0.030000 Tons ES-02-C.17D ES-02-D Total VOC=708.04 Tons 10/23/2018 Page 27 of 27 C-T# COPY of RECORD Date Submitted: 6/22/2018 13:59:41 Inventory Certification Form(Title V) Facility Name: Arauco Panels USA,LLC Facility ID : 1900015 985 Corinth Road Permit: 03449 Moncure,NC 27559 County :Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2017 These forms must be completed and returned even if the facility did not operate or emissions were zero The legally defined "Responsible Official"of record for your facility is Henry Scheller This person or one that meets the definition below must sign this certification form. The official submitting the information must certify that he/she complies with the requirements as specified in Title 15A NCAC 2Q.0520(b)which references and follows the federal definition.40 CFR Part 70.2 defines a responsible as meaning one of the following: 1.For a corporation: a president,secretary,treasurer,or vice—president of the corporation in charge of a principal business function,or any other person who performs similar policy or decision making functions for the overall operation of one or more manufacturing,production,or operating facilities applying for a or subject to a permit and either i.the facilities employ more than 250 persons or have gross annual sales or expenditures exceeding$25 million(in second quarter 1980 dollars);or ii.the delegation of authority to such representatives is approved in advance by the permitting authority; 2.For partnership or sole propietorship;a general partner or the proprietor,respectively; 3.for a muncipality, state,federal,or other public agency includes the chief executive officer having responsibility for the overall operations of a principal geographic unit of the agency(e.g.,a Regional Administrator of EPA). CERTIFICATIbN ME (Important: L igions are in certify that 1 am the responsible official for this facility,as described above, and hereby certify that the information contained in this air emissions report,including attached calculations and documentation,is true,accurate and complete. (Subject to legal nalities of up to$25,000 per occurrence and possible imprisonment as outlined in G.S.§143-215.3(a)(2)) Responsible Official's Signature Below (use blue ink): Date Signed: Printed Name: Henry Scheller Signature: This form applies to Title V facilities.If this facility is not classified as Title V,please telephone your regional office Emission Inventory contact at once for proper forms. 0 Email address of Responsible Official: Henry.Scheller@Aauco—na.com \ tiO 1 ' 0. Information on this Form cannot be held confidential �`���� COPY of RECORD Date Submitted: 6/22/201 8 1 3:59:41 1 2017 Mnuel Em,1-1mer00 Summa Gft. Ethylene Thmu W Not PNL10 PwLS SOt /uwalVOC Astalde enolNn nnenk Benxme Benrola -I-Gdmium Telndladde Ubdne Gmmlum (AnsmlumN Gmnrc Dlahb Pmmai WMRIUMRw. TOM/Y0. TOMyye TONS/m MNS/yll 105IrR I83fl9 8 I." 189rye 16ine 8mf 341 Log oebahing IDB OSeI 0 1gUR9 OOE 080E-0 E p".MIn{ (GH NA 0 s10UR5 .00E YWE�a0 Bah Handnn{ BIN NA 0 NOURS e0E 0.00E-0 MDF"-1 On Heatm FP]8.39.30 OS)9 A.a2 MMxyM 3.00E-0 b'rt 2AE-01 279E-01 LAE-0t LAE-0i 202E-0t JAfr-03 LSaE-01 O3E-0 551E-0 RNExr-Plyslane F➢-01 OS)a 103 HWM 191E-01 L91E-01 191E-0t LReflne..bart) DryeroUDeed Snmbben EPO3,EPM 0569 U. -U SAeE-1 S.aeF-1 S.aBE-1 2E- 389E•03 L6]F-0 7.29E-1 3.53E-3 MDF Dryer Bumen(Natural Gas BashP ESOX E503D osee 9)38 -/l 109E-0 3.9E-0 .70E-0 .70E-0 -1 L17E-0e 730E-01 Rumen) Ener{ySritem Wa0d-iimd Bump FSdL. OS31 31153 rOHS/rR 583E-1 - half-0 636E-0 AaaE-01 121E-i 133E-0 9a9E-01 6a6F-0 3.60E-0 I.i1F-01 fA9E-1 (Wn0d gamin{N TeafaN) Energy System BNna Made NA OSA 861 MU AE lE elfr-0 7.39E-0 63fr-0 385E-0t lAeE-0t 356E-0 9.]3F-01 7E-0i 6 E- ]SBE-03 AOF 388E-01 290E-1 l.a3F-01 686EA 8a6E-01 i5sE-1 (reafoN Bypan) MOG Prey fn16 o5e9 19ab5t MSi 3/a• 800E-0 O80E.m 080E.A O3OE-0 0.00E�a0 0.00E.00 OIDF-0 Fiber SlNerSntem filler FP-03 OM3 7591 IaJUR3 230E-0 230E-0 L10E-0 881E-0 .86E 1.91E-3 iosmin{Wetleanalp GRhr FP-0a OSSa 7592 EgURS 3A9E.00 .09E 2119E-0 881E-0 >.ebE-0 191E-i MatrcjeRsyrtem iOM FPJS O553 3A NOURS 909E-03 89F 9.09EA E-01 aBFE-01 LIeF-3 Saw System ilker EP-07 =7 759] sroV .39E 3.19E-0 .19E E 13aE-1 08m-0 SarNaSystem NaiFahaurtimer EPA OS38 6865 NOVRS 3.13E.00 3.13E.00 .13E 3E- Ll -3 R,W Nbn Sna Nn,lF ter EPA -1 3A .AB .AC .AE mF-0 E-0 L]6E-3 SanderSneem Na.2 Fahaurt fllkr EP-30 0560 6963 NOU A ISfr-0 ISfr-0 381E-0 101E-1 1< _ SandnOurtS00 No.1GOtn El. -I 3.ae3 910U 3FBE-03 3ABE-02 3.a8EM LOIE-0 ]SE-0 6TE-1 Dry Sawdurt Sno Giher EP-13 a5fi2 1593 IroUR3 >89E-03 759E-03 759E-0] 288E-1 e6E 0.00E-0 ReeydN Fiber S(lo No.2F0[n EP�15 OS63 0 HOU 080E-0 0.0�-0 0.00E-0 e0E ¢OOErA SaMer Durt50o No.2 fOtn FR17 OYt 3.42 1pU 3ABE03 LaY-03 LaeF-01 181E-0 1AE-01 670E-1 r MDi-1n 1F.6 Emeryenq FS33 0380 1I IpU ]BF-0 SEE-0 SOF-0 LSOE-03 8.69E-03 ISfr-03 >SBEA 3.31E-03 3.AE-03 333E-0t 23A-02 G-.-(1593 HPI Rnin TanEsiugitire MOFR-L 23,a OS)B 8>Ba WU IF 18aE-1 SDny FWdiugiLves IaMpdanlutlENs 0381 6397,Bo0 GALLONS 53aF-03 lOfr•OS .� I 30/]MnualEmhslomlmnte Summa Me M11 HTdry,n MMTI Me1M1Tl FIM1H MaN]bm PmPTbns TrIAbrolM1mremelNn V6�„ I].3.6.]D41W0 MM a Qbxa, le,a mM M,rtu MasNml Biemb, WbMs Ifvlom CAbMe MmP NVPMNkm NkNI PM1,mI PMwSa�vu, Pro bm DMbrb� Sebnbm sl)mne 2.3)TWD iphvm TeM1l Pax ThNbrc„1 TMbmpM1eml TMeENMpms,m QbMe STbm la DeNr9fnD ADD aq wmw5 ox a.n x,nawD efx MDf lM1amul OP Hetlen EP-t9,m )E 79 191Fdi l,eEd E NNer54rfuD hrbne Fvdt IPeMarMcx) D,T.romE.eeswel.� fnai,fpda xE. E MDi Drler Bmner,EN,1vn1 W,Nrlmp FSOK FSOTD IM 39vE enl EmriTST)bm W,vadbva Bumvr E593n 6.?IEd] 1.S1f.D3 lE .34E 3.39Fd1 JOE E F 76E 90E• I-- .E .DiE 1D9fM1 IE 1b9FWD L69EW1. A9E .13E M1F ]OE 9.95Er00 SAM.01 3FOEd1 ME E IWPaa Nmbib Tmfwa) Emri]Slyem Fl3yn Meae w 4bTFm b4Ed II E TaE R D3E 13E 78E 1.1]E�OD E 9%Ed1 963Em .mE SJIE 566Fm IJSE.Oo T%Em 9_ 6mEm sJ)Em (T,.En.e PrD,u) Wror sm.r sr•lem mm EPm fprmin5lbehuWO Wln Vd .69F M,E refM ryMm Mer Fvm .ISE L]]ST63em T0er Evm .60E s,nMSytvm NaiEVNuri F.., EPda 6..61E RegvYa FA,r 534 No.i FOm E]d9 .13E LMmSIn,m Nwl4Nml alter FP 10 .6— LMer DDrI SOP Ne1FRer V13 A1E Dry S,WVEF 52e F0er FnSI b9E Ngvba Flom SPP w.2FRer EP 1S .WE LM,r W6]sDo Nw2 Wier V17 19E MDF Db3al Fu,6Naa ErmrDamT —1 1E sIf ­22 1— I..HP) P,W T,nbiviRM MDMd.1.3.4 >AE SpnThtlFUEPNv, 6vmn6MrtM x 2D17MnuaI Emis-1- S- EArb9n mvi- Th CO NOa PM Pth10 PP415 SOa I4wai VDC kehlde OW., Ommlum Ormnlum Vl [umene Dkhlmide fOrmaldOWe PlRrArtSOuaCim MEPWP[ VN15 lON9A'0. MNS/YP lOM/Yl1 TOMlYP 1B5/YIIWSjYR IBS/TP LBS/YP 1UITP 105/YP 18)/YM IBB/TP LBSIYa 1B5/I11 IBSIYP 10f/IP :LNAm134M)Gas Themwi On Hea41(1) p 1 OS46 OB00 MMfdM O.00EWO 0.00EW0 OBOEWO 0.00E•W OBOFWO BOF 0.00EW0 O.00EWO 0.00EW0 0%FWO OBOEWO OIDF•00 aF Umhlatln{PEev(WemhOn<r) 354i -1 0 MY 0.00EW0 OBOEWO 0.00fW0 ¢WEWO ObOFWO UmWtln(Prets l54bemannl S94 0549 0 MY ¢OOEWO OBOE.00 ¢OOEWO 0.00fW0 0bE0W0 SawdustRxkand Mehl Sepan4r 3006/3501 OSIS 49317 TONSNR 2WE-02 140E-03 240E-03 B94E•00 6.2fEW1 Baghuu PB Dryeh 3410.-A.-30.3A1 OA AfAI6 M43/a• ISeEW1 SF LBOEWI 180EW1 V2EWl Sb]EWO I3lEWE l2)EW3 1.31EW3 SE 648E-01 LIGE•BI LY3E-0t 4.HEW1 604Ebs Welbna Frypav 3A3 OSM ]OB.65 MMrcIM 456E-0 316E-02 0.5E-01 0.5E-01 -- 316E-0S 99F-0 0%EWO 0.00E-0 E 14E O.00EWD 5.98E-0S O.WEWD b1E 0b0EW0 aBIF-03 Surh4 Ma4YlalTnnipprt(SLMes 3515 0231 SE00 TONS/YR 14F-0 -E-0 1- 3EW ham 544ening) 832E-1 Sudan immenand Mrt Dumps(Wel SS OSi3 3%3 TONSMI L19E-02 L19F-01 L19F-02 589E01 L9YW3 Material Tnmp9rt) f Ding M O N Saw,Re W m Saws,8 PtpduNOn UlleOtlOn(Dry Ma4rh1 3535 0534 A.SE6 TONS/YR 1.10E-01 1.10E-02 LSOE-0i 4b3EW0 33FW3, TnmpOrtS 4 StNn3mvimiWsh(ng Sander Bagh9rm 354S OS35 ...I TOHS/m -0 IbOf-0 S 6%EW3 541nemann Ul@ntln{Sander 3565 0536 a,eW TONT/YR L44EW0 LNEWO F -4 300E-2 BaghOuse SOhellin{Saw BmMTdmhanshT 35S OSD 211I4 LONS/YR .SF 9.SEOi 913E-03 14IEW0 63IEW1 PB Presf OEf 054 AL426 MY3/4• 82IEN US-01 )BSWO )DSWO 3A3FW0 40fW 695E-3 ).nFWI SS6E•00 166Eb4 PB BoaN Dmler f6BC 0539 10L426 MY3/4' .61E 1.5E-3 LSEWS .90E 30E -E•OI 365E-1 556E-0 i.]<EW3 SaNnf09n Tnmp9rtro351583565 35S OSIB 6A84 TONLYP L30EW0 3F-0 I.AEW2 (mndndortsno) P9(RGnen Olp ilaYers 3585 0519 -1 TONSAA )%EWO -E- !mE 9.AEW1 Oversize pallmann MPl(Dry Ma4tlaI51 31. OS30 4,803 TONS/m 6b6Fd 606E-04 6.06E-01 1E-0 9.flEW0 MPITnnsport) Gmlin<TaN WAS 0541 6All GALLONS )Am lBSWO ABBE-01 Dlesel fue40red flrt Pump En{Ine(- DFp1 OS]6 39A XOUPS 455E43 111E-01 L 2 148E-01 6.33E-03 139E-02 113E-0I 3b]E-0S .43E 46E 5.65E-03 HP) DB Dk fu 6L Emergemy OW OA 3¢9 Mu L74E4 b)F b7E 30F L40Ffd L69E-06 L>S-03 L1EE-05 Genera4r(4651m) Dry Was4 SYs4m(Hammerm0l) 3- -1 36500 iONS/YR 79E 19E-03 3.- 62EW B.OEfWi Was4watm U{a0nsfu{Itivn ntewawr P9rds OSeI 639],000 GAIIOM 40E 481E-0 WastewahrEraPon4r EVAE-1 05fl3 34L9U 01E .18E-0 bE-0 UIIrH a.5II0a TOTAIf l4¢S SIL) uu la.. IOU I2A )m3 5489A WL{ L2 U93 >1 IIA U U L 31 03 5938 1LT ]SmOL) d4 mbWm @hr 30 10 I I 30 U I ]03 U 001 IOO i A vaprlbaFP01 Tn Tn Tn Yn Yn Yn Tn Yn in Yn Tn M Tn Tn Tn Tn Yn Tn Tn Yn Tn V y ^x ^x •N ^N ^N •x •N .A .. nA wA wA a.wal m tl ai n Fa[ [ ayt WVS mi [udcV mT OS trt o[ T t mi [ [ ai [ mI T T ar Vi [ a[ Va[ IdVIJv J/.y ^wNWw [ryN ,a•wdul,aiwWM xw3Ks Les[ fm^u•u^^•Nl w•Msas•M A+o IdN sqd wt•+a•aa 3v0 3L 3ff'[ aa0 AtValuw3 WNlufla,na ed (dN ry 3S sw3aTE 3arr Tefa nfl•wiv3 du,ed an3 V•ylfud la,ap 3[T W3[a'i 352 3L l 3E1 S�M1JI yuLL•up•i•9 ILwd+u.,1mW 3sr sasF 1f1•I,al•WA+N mw wwa.e•n'ww 3L[r sue[ awfnlay>vw�tave (wstwwavvrsl tw3cry s<sE sysFgmseaum.n•. 1 uy�1+aWK 34 Lw32Tt 3Vo' >Vee ,n^>1ww88d sa3vr. 3[[ In l[e dla •*++aee 3vr asE ww.,lw,lwwemK x^mayK suss •wwxK.awrsaw[.,®n w.uwns n srsE '+^^w'e+•wK[www w.v,awars w.0 sFsc In,awwbal4wYaa•>Iwo^w+d a'••K^w[•a'mrs xo tro aw W ([wdwnlln+•tnN 3x sssE Ym)wumYwW•+r,<1•+n+K ([wuresvlw3 las sTs ••wnlumannlw.ww•awns ow3mn 3va 3r 3lTE 11 3 3L1 3m wxF aa.dAewK•m lg 3Lu 3 3L iw3r['[ 3[ 3FS 3fl[ Z­1136T Ew3E['i • w•36f1 awALZ SS 3'. itV[b[bibt•[ u•4a ad 38V' tafE/BCK •a 112K + mKl•YW yu•yxtl YnMK KSE Nuw.ul.nl'Y+d[wl•^Wn [FST (wunm^aMl'+•+d*wtmu+n bv/aewv lar 3ar aw3W'o ar+3W'o 3ovo 3ar """"e 1rolYY•xuolwN•ul a•o•Imw 3tuv ea u Y •R+441 K VWy,t wuryaa,g4w+1 • u V3•n,94>f+l xyd l'wl •wwol Oa]l9[F'L •uu•if wwunK •N+w4wa • 4agru ay Wad wanyaw4d Inu•yd IKwN •uaYV14o•N MVI a[ywV> •u^YM •fY4V> swwwtl IwryYW A. • u4r p•» •Gxwv> s•vlµ a0>M91'f'FY[ y[uW urypwaollan+gy[I,1 • •uyAdwd •uM4YW NV33 IAVYW YVYW V•f z ^ IW,aW •wwnf ^3uaw,l EVolEilw3(•nuuy LiaZ ANNUAL ACTIVITY AND USAGE INFORMATION ARAUCO PANELS USA LLC-MONCURE,NORTH CAROLINA 2017 PB Production Data 2017 PB Plant Production Data Total Natural Gas Usage from PSNC wehsite -:_.1,2633701 ccf Activity and Usage 2017 Annual Amount Activity and Usage 2017 Annual Amount Descri tion Total Plant Description Without PGT running PRESS AND BAGFILTERS PB Production -179 478(ma PB Production 179 478i ms PB Production 101,426 MSF 3 4"inch PB Production 101426 MSF 3/4"Inch Wood processedb mill 120,066 BDT Wood processedb`mill 120066 BDT Press Abort Operating Hours 4"i41371hours ear Operating Hours 74,bAhours ear Hog Fuel Combusted in Wellons: lbs ear I Wellons Bypass Sanderdust Combusted In Dryers: 52 071281 Ibs/ear Wellons Gas Firing '�" �, ::'.1091 MMScf r Backup Natural Gas Usage In Dryers: 17.69 MMSCF r Wellons Burner Hours 0.0 hours year Activity and Usage 2015 Annual Amount Fire Pum Engine 0.Hours .•c�`39.4j hours/ear Description With PGi running Backup Generator 0.Hours '_.30.91hours/ear PB Production 0 ma Gasoline Tank -5412.61 gallonslyear PB Production 0 MSF 34"Inch Total VOC Emissions 1481lbs Wood processedb mill 0 BDT Laminating Presses FL Operating Hours 0 hours ear Wemhoner OperatingHours fb r-t '.O�hours ear Wemhoner Annual Production Wemhoner Annual Production 0 MSF Board Feet Stelnemann Operating Hours a"C F_1``r7.Olhours/ear Steinemann Annual Production �' %._S.O.ma Stelnemann Annual Production 0 MSF Board Feet Thermal oil heater Natural Gas Usa a 0.000 MMSCF/r TFL Diesel Usa e :;'_'-a'r'�_n„^-'01 al r TFL=935260 panels at avg 40 sqft 2017 MDF Production Data 272120 Total Natural Gas Usage from PSNCwebsite ,..:1708 a501 ccf 30235.55556 191205 Activity and Usage 2017 Annual Amount Description Total Plant Log Processing Une Log Throughput 0.0 tons/year SD49 Op hrs in 2015 Chip Throughput 0 tons ear Bark Throughput 0.0 tons ear 166470.904 New MDF Plant Cyclones and Ba houses MDF Prod m3 Sander Prod m3 Annual press Production: M 6541 ma 74493 MDF and 43904 HDF In 2015 174997.7 165,574 Refiner Abort Cyclone Operation Hours "'1091 hr/r 98894.25223 93568.75501 Fiber sifters stem filter Operation Hours `7,5921 hr/r Press production Hrs Forming Line Clean-Up Filter Operation Hours 7,592 hr r Press production Hrs Press prod hrs Sander Prod Hrs Mat reject system Filter Operation Hours V :3791 hr/r Press production Hrs 6145 3897 Saw System Filter Operation Hours 7592 hrlyr Press production Hrs Sanders stem No.1 Exhaust Filter Operation Hours 7, i.69651 hr/r total sander production hrs Recycled Fiber Silo No.1 Filter Operation Hours 378.8 hr r 10%of press production Sander System No.2 Exhaust Filter Operation Hours 6,965 hr r total sander production hrs Sander Dust Silo No.1 Filter Operation Hours 3,482 hr/r total sander production hn Dry Sawdust Silo Filter Operation Hours 7592 hrlyr Press production Hrs Recycled Fiber Silo No.2 Filter Operation Hours 0.0 hr r 2%of press production hrs Sander Dust Silo No.2 Filter Operation Hours 3,482 hr r total sander production hn MDFTeaford Total Annual Teaford Energy Production 544559mmbtu r Press production hrs Hog Fuel Combusted in Teaford: 52,337,448 Ib/r 1 72436 MMBTU/yr for Teaford 8.333333333 Sanderdust Combusted in Teaford: 9969038 lb, MDF Press and Dryer Scrubbers Scrubber controlling Press Operation Hours 7592 hr r Press production hrs Teaford Abort Hours: 8611 hr r Annual Press Production: 215,097 ODT r Annual Refiner(Dryer)Production: 215097 ODT r Annual Sander Production: 367,741 ODT/r Annual Sander Production: 294654 MSF 3 4" r Dryer Scrubber Operation Hours 7592 hrlyr Total Backup Natural Gas Fired Burner Capacity(ES-02C an. Backup naturalgas-fired dryer burners 97.38 msdly, Total Thermal Oil Heater Natural Gas Fired Bu rner Capacity(ES-18,1! Backup Natural Gas Burners-Hot Oil Total Natural Gas Burnei d of Burners: 3 g Burner Natural Gas Use: 73.42 mmscf r Backu Diesel Generator Generator Run Time: 271 hr r Fu hive Emissions:Resin Tanks p Resin Tanks In 0 eration: 31 g Sanderdust burned in Teaford Fugitive Emissions:Ponds and Spray Fields 165,574 Gallons Irrigated: 63970001 al r See individual spreadsheet ew.mry"omv,a=newueox..c �.wnw..m�mia.wmw.nm.�n�n.,...rsic.s,cwu mwoa wo B-2 wwo's ` P MDF Plant Log Processing Line The revised MDF project includes a new log processing line. Logs will be debarked and chipped. The chipper is in an enclosed building and there are no PM emissions. Emissions from log debarking are estimated below. Emissions from transport of bark and chips to piles are also estimated below. Log Throughput: 0 tons/yr Chip Throughput: 0 tons/yr Bark Throughput: 0 tons/yr _Lo_ "Debarkin tEmissions: d. Compound Emission Factor Potential Emissions Ib/yr ton/yr PM 0.0024 Ib/ton log 0.00E+00 0.00E+00 PM-10 0.00048 Ib/ton log 0.00E+00 0.00E+00 No PM2.5 emissions are expected from log debarking There are no log debarking emission factors in the current version of AP-42. Log debarking factor is estimated at 10%of 0.024 lb PM/GT logs in 1980 AP-42 Plywood section,table 10.3-1(Rated E). PM-10 is estimated as 30%of total PM. This emission factor is used by similar sources in NC for the purpose of air emissions inventories. Chip and Bark Handling Emissions The factor for chip/bark conveying and drops is determined using the predictive equation found on page 13.2.4-3(Aggregate Handling and Storage Piles-Section 13.2.4)of AP-42,11/06 edition. The equation takes into account particle size,wind speed,and material moisture content. An average wind speed of 15 mph is used. The value for particle size,k @<30 um is given as 0.74. A 50%moisture content is used for chips and bark. The equation is given as where E is the emission factor,U is the wind speed, M is the moisture content and k is the particle size: E=k(0.0032)*((U/5)1"/{M/211.4) lb/ton PM E= 1.09E-04 lb/ton PM10 E= 5.16E-05 lb/ton or 47.3%of PM Compound Emission Factor Potential Emissions Ib/yr ton/yr Chi tH'aa_milin` " , 'f1OW NT -, ;a°`:+` . +i PM I 1.09E-04 Ib/ton chips I0.00E+00 0.00E+00 PM-10 I 5.16E-05 Ib/ton chips I 0.00E+00 0.00E+00 Bark Han-ling PM I 1.09E-04 Ib/ton bark 0.00E+00 0.00E+00 PM-10 I 5.16E-05 Ib/ton bark I 0.00E+00 0.00E+00 No PM2.5 emissions are expected from chip and bark handling OHOHI 4 e o m x ann��'Fm°N'nm°Nnoe 8 8 n t-f-r- O f 2 0 0 0 0 0 0 ogogqgg E n ry ry e o '"vei��e m 1O m on c nm e.y $AP.Mg�NN0N a- �80t 2o 0 0000 roe o0 �LL000 � e Naaaaa.oaaaa -ogggggggggg E ervo u n....rvvrvi o.oeO.c 0 0" o 0��o" �000rv0000.moo �,0000�o --of u g =988882goW80- =° mae eee�8 Er mS s.°o� '�`000000"0000 8 8^0 'E q oo0000f0000 d dd d S„oo`c'fggooggoo S« �wm d '.m o • LL LL LL i«00000000000�°„ tLL � �� � cC �c qR t7z is.6 u Sao 3 :z `0 0 0 O LL O O G O O w m n b vNi m P O m 2 " �ai E_ Q j• y w O �.QQw O" 'FF£O w O 9 C w 3_ '. .°Jnoo°i�e�^nooeo'rv° Emmm$emom$mm o nv°pi min�n non � ,R drF o ni o.i0000,rv, o oae�c; a_a."'i.m.��,rv„$e ad oe a oe v oc ra Ew 9 I` ��- o ; fr Bm mA10 m o�� �888oe888888m � �-,���w ^".I G o 000 002 02 0`1SWx "' n�momgvgggga Syaoomo.m+ono'rvomoo' Eg.o..o.e8o8o��o gaE w m o c o o c o 0 0 0 0 o z y- E o 0 0 0 o e o 0 0 0 o E ` d E e�c m moo^oo8oe rm _°o oemgo.N-.o.N+geoo c Z� D o n ..4 o 0 0 0,rv. y°,o3> a` 3LL000 Eo�0000d {� m g W o 0 o g W o 0 0 0 0 ig` 3S 3 F3 mngFe EN I. v 5 iu d� w merman � 3 mz otw e 0� m"5 x "'mvNi�mmgaggggv � P.O000"00 0" mddddoddo j �� ��rLL 000OFoo��o� 000 000000 0000 ��Yo, O oof 000000�0000 m e vei ? o 0 0 0 o o W o o r'N10 N mm� o� oNN n B m q$Nnnrv{�.nn�oNEm rvnn.1p-iIm n x n.O1n m�u°1io� rvne ¢ co" n r� t t C y _ rrm 'o c ° o 0 ° i - c 2 c 0 o ..ry..;,dn a LL LS••N."i NN o „a" .+ nN 'moo=N ' aa o �;«cE�Oa°s«LL`mE.w«E,z;LL°`wn Evo•.?-so=N uxO> �O°«LLE; azi'nLL- z u"r:Ed E!�o=o-o=°o �co^ o&zz °Oo 'zLLo oz1z z Ez_z = z rdE�zo fTio_ _ z EE o$9�w��•�{a`:'r'�2m3 L-O-o E 2 hH zhin0z;9 gLLfA 'N°0c -.°�2 v. H0z 04 r$y -y LLgg Nn:in .n .� .nponminn w N AO�� Q Q Q.OiFmN^6 6 6 „ o Wo. w En Ea E izx f 1 w ry e v MDF Press Emissions Emission Description Annual Press Production Source ES-16 Scrubber controlling Press 294,654 MSF 3/4" ES-26 Scrubber controlling Press 6,145 hr r Scrubber Control Efficiencies VOC,Formaldehyde,and Methanol removal: 90% PM removal: 80% Compound EF Uncontrolled Controlled Controlled P Reference Emission Factor Emissions tpy Emissions,lb r WPP1 VOC 7.00E-02 Ib MSF 0.00 0 PM 8.80E-02 Ib MSF 0.00 0 PM10 8.80E-02 Ib MSF 0.00 0 PM2.5 8.80E-02 Ib/MSF 0.00 0 Acetone 2.90E-02 Ib MSF 0.00 0 Acetone as propane o 2.20E-02 Ib/MSF 0.00 0 Acetaldehyde 75-07-0TH N 3.50E-03 Ib MSF 0.00 0.0 Acrolein 107-02-8TH a 7.30E-04 Ib MSF 0.000 0.0 Cumene o 5.48E-OS Ib MSF 0.0000 0.0 Formaldehyde 50-00-0TH a 1.37E+00 Ib/hr 0.00 0 0.00E+00 Methanol 67-56-1 H 0 2.12E+00 Ib hr 0.00 0 0 Methanol as propane 9.72E-01 Ib MSF 0.00 0 Phenol 2.60E-02 Ib/MSF 0.00 0 Pro ionaldeh de cc 5.40E-04 Ib MSF 0.0000 0.0 1.Source specific compliance testing November 2011 2.AP-42,Section 10.6.3,Table 10.6.3-4. 3.Calculated Emission Factor 4.NCASI SARA 313 Guidance for Wood Products Facilities Updated March 2011 S.NCASI emission factor database cumene emissions from PB dry material dryer*1.5 ODT/MSF. Note.Stack testing was done in 2011 on the MDF press but the testing has not yet been accepted by the DAQ therefore,factors are not being used in the AEI. � y MDf Plant Dryer Scrubbers Emissions Emission Discharge Rate Operating Hours Point Description NMa/Hr SCFM Hrs/Yr EP-02 Dryer Outfeed Scrubber No.1 116,000 73,544 7,592 EP-14 Dryer Outfeed Scrubber No.2 116,000 73,544 NA Energy Plant Outlet 140,000 88,760 Annual Press Production: 294,654 MSF 3/4" Annual Press Production: 215,097 ODT/yr Ratio of MDF TO HDF 11.0°%-MDF Hog Fuel and Sanderdust combused in Teaford: 62,306,485 Ib/yr Green Woad Heating Value: 0.0087 MMBtu/lb 0.0087 Hog Fuel and Sanderdust combused in Teaford: 542,066 MMBtu/yr Total Firing Rate in Abort: 29,171 MMBtu/yr Teaford Firing Rate excluding Abort: 512,895 MMBtu/yr Energy system wood firing rate: 205 MMBtu/hr Energy System Natural Gas Use: 97.38 mmscf/yr 0.095474846 PM/metals control efficiency: 85% Soluble VOC control efficiency: 90% ' •'� Compound Emission Factor Reference Emissions,Ib r Emissions,tpy / Wobd I D-Kyl ftfl ES-02B►'r..AXMW-- �X + --w "- PM from Combined Scrubber Outlet _ 5.10E-01 Ib/ODT - 13 309,699 54.85 PM30 assumes PM10=98%PM 5.10E-03 Ib/ODT - 13 109,699 54.85 PM2.5 assumes PM2.5=PM10 5.10E-03- Ib/ODT 1 - 13 109,699 1 54.85 Compound Uncontrolled Emission FactorEmissions,or Reference lb r Emissions,tpy WPP1 VOC 3.27E+00 Ib/ODT 12 703,367 351.7 Methanol as propane 3.69E-02 Ib/ODT Calculated 795 0.4 Acetone not a VOC,HAP,or TAP 2.50E-02 Ib/ODT 6 538 0.3 �---� Acetone as propane 1.90E-02 Ib/ODT Calculated 408 _ 0.2 Cumene 3.39E-03 Ib/ODT 14 73 0.0 / Formaldehyde 50-00-0TH MDF 1.18E+00 Ib/ODT 6 V/ 253,055 126.5 Formaldehyde 50-00-0 TH [HDF 1.18E+00 Ib/ODT 6 Acetaldehyde 75-07-0TH 1.75E-02 Ib/ODT - 6 376 0.2 Methanol 67-56-1 H MDF 7.08E-02 Ib/ODT 6 Methanol 67-56.1H HDF] 8.06E-02 Ib/ODT 6 17,305 8.6 Phenol 108-95-2TH 8.60E-03 Ib/ODT 6 185 0.1 Compound Uncontrolled Emission Factor Reference Emissions, Emissions,It y Refloer3:IE5-011 ;: r .-.X; ° . ' n.' . - VOC as VOC 9.44E-01 Ib/ODT 9 0 0.00 WPP3 VOC 1.10E+00 Ib/ODT 10 0 0.00 VOCasC 9.40E-01 Ib/ODT 8 0 0.00 VOC as propane 1.10E+00 Ib/ODT 8 0 0.00 Acetone not a VOC,HAP,or TAP 6.40E-03 Ib/ODT 8 0 0.00 Acetone as propane 4.86E-03 Ib/ODT Calculated 0 0.00 Methanol 67-56-1 H 7.30E-03 Ib/ODT 8 0 0.00 Methanol as propane 3.35E-03 Ib/ODT Calculated 0 - 0.00 Phenol 108-95-2TH 4.50E-03 Ib/ODT 8 0 - 0.00 m Compound Uncontrolled Emission Factor Reference Emi sssIons, Emissions,tpy t Boa►d'.600leF.E5;068���a�ifr:�a .' :i�F t :.���" aa§�?�i `�� r"��<:" e WPP3 VOC 1.49E-03 Ib/MSF 10 0 0.00 VOC as VOC 1.32E-03 Ib/MSF 9 0 0.00 VOC asC 7.70E-02 Ib/MSF 2 01 0.00 VOC as propane 9.41E-02 Ib/MSF Calculated 0 0.00 Acetone 9.20E-03 Ib/MSF 2 0 0.00 Acetone as ro ane 6.98E-03 Ib/MSF Calculated 0 0.00 Acetaldehyde 75-07-0 TH 1.00E-03 Ib/MSF 2 0.00 0.00 Acrolein 107-02-8TH 2.20E-04 Ib/MSF 2 0:00 0.00 Formaldehyde 50-00-0 TH 4.20E-02 Ib/MSF 2 0:0 0.00 Methanol 67-56-1 H , 2.50E-02 Ib/MSF 2 0.0 1 0.00 Methanol as propane I 1.15E-02 Ib/MSF I Calculated 1 0.0 1 0.00 'Exhaust from the Refiners is routed through the dryers. *Exhaust from the board cooler may be used as combustion air for the heat energy system or may be routed directly to the dryers. *Emissions are presented here for routing to dryers(higher than routing to energy system). a MDt Plant Dryer Scrubbers Emissions Expected Emissions, Compound Uncontrolled Emission Factor Reference Scrubber Ib/yr Emissions,tpy Control% WOooa Burniri^,i planteiWPlflow ES-02A" .. a F" $^ t z r t.. 5�,� ,-. •, "s - / outlet 5.00E+01 m/Nm3 1 0 116,917 58.46 NOx-at energy plant outlet flow 3.30E-01 Ibs/MMBtu 13 0 169,255 84.63 SO2 2.50E-02 Ib/MMBtu 5 0 1.28E+04 6.41E+00 VOC- 1.70E-02 Ib/MMBtu 5 below Acetaldehyde 75-07-0TH 1.22E-04 Ib/MMBtu 3 0.9 6.26E+00 3.13E-03 Aceto henone 98-86-2 H 1.84E-06 Ib/MMBtu 3 0 9.44E-03 4.72E-04 Acrolein 107-02-8TH 3.16E-05 Ib/MMBtu 3 0.9 1.62E+00 8.10E-04 Antimony&Compounds H 4.98E-07 Ib/MMBtu 4 0 2.55E-03 1.28E-04 Arsenic&Compounds TH 1.84E-06 Ib/MMBtu 4 0 9.44E-01 4.72E-04 Benzene Q1-43-2 TH 2.35E-04 Ib/MMBtu 3 0 1.21E+02 6.03E-02 Benzo a rene 50-32-8T 2.60E-06 Ib/MMBtu 5 0 1.33E+00 6.67E-04 Beryllium T/H 3.41E-07 Ib/MMBtu 4 0 1.75E-01 8.74E-05 Cadmium T/H 1.85E-06 Ib/MMBtu 4 0 9.49E-01 4.74E-04 Carbon tetrachloride 56-23-5 TH 1.26E-05 Ib/MMBtu 3 0 6.46E+00 3.23E-03 Q Chlorine 7782-50-5TH 7.90E-04 Ib/MMBtu 5 0.85 6.08E+01 3.04E-02 _ Chlorobenzene 108-90-7TH 1.66E-05 Ib/MMBtu 3 0 8.51E+00 4.26E-03 Chloroform 67-66-3TH 3.52E-05 Ib/MMBtu 3 0 1.81E+01 9.03E-03 Chromium H 5.06E-06 Ib/MMBtu 4 0 2.60E+00 1.30E-03 / Chromium VI T/H 2.35E-07 Ib/MMBtu 4 0 1.21E-03 6.03E-05 ✓ Cobalt compounds H 1.97E-07 Ib/MMBtu 4 0 1.01E-01 5.05E-05 Dinitro henol,2,4-51-28-5 H 1.30E-07 Ib/MMBtu 3 0 6.67E-02 3.33E-05 DEHP 117-81-7TH 4.70E-08 Ib/MMBtu 5 0 2.41E-02 1.21E-05 Ethyl benzene 100-41-4 H 1.76E-05 Ib/MMBtu 3 0 9.03E+00 4.51E-03 Ethylene dichloride 107-06.2 TH 2.90E-05 Ib/MMBtu 5 0 1.49E+01 7.44E-03 Formaldehyde 50-00-0TH 8.83E-04 Ib/MMBtu 3 below 1,2,3,6,7,8-HCDD T 1.60E-06 Ib/MMBtu 5 0 8.21E-01 4.10E-04 Hydrogen chloride 7647-01-0TH 1.57E-03 Ib/MMBtu 3 0.85 1.21E+02 6.04E-02 Lead and Lead compounds H 1.66E-05 Ib/MMBtu 4 0 8.51E+00 4.26E-03 Manganese&compounds TH 2.62E-05 Ib/MMBtu 4 0 1.34E+01 6.72E-03 Mercury T/H 6.61E-07 Ib/MMBtu 4 0 3.39E-01 1.70E-04 Methanol 4.87E-04 Ib/MMBtu 3 0.9 2.50E+01 1.25E-02 Meth VI bromide 74-83-9 H bromomethane 1.52E-05 Ib/MMBtu 3 0 7.80E+00 3.90E-03 Methyl chloride 74-87-3 H chloromethane 2.31E-05 Ib/MMBtu 3 0 1.18E+01 5.92E-03 Methyl chloroform 71-55-6TH 3.10E-05 Ib/MMBtu 5 0 1.59E+01 7.95E-03 Methyl ethyl ketone 78-93-3 T 5.39E-06 Ib/MMBtu 3 0.9 2.76E-01 1.38E-04 / Methylene chloride 75-09-2 TH 3.50E-04 Ib/MMBtu 3 0 1.80E+02 8.98E-02 ✓ Naphthalene 91-20-3 H 7.44E-05 Ib/MMBtu 3 0 3.82E+01 1.91E-02 Nickel T/H 3.94E-06 Ib/MMBtu 4 0 2.02E+00 1.01E-03 Nitro phenol,4- 100-02-7 H 9.32E-08 Ib/MMBtu 3 0 4.78E-02 2.39E-05 Pentachloro henol 87-86-5TH 4.48E-08 Ib/MMBtu 3 0 2.30E-02 1.15E-05 Perchloroeth lene 127-18-4TH 3.80E-05 Ib/MMBtu 5 0 1.95E+01 9.75E-03 Phenol 108-95-2TH 1.98E-05 Ib/MMBtu 3 0.9 1.02E+00 5.08E-04 Phosphorus 7723-14-0 H 9.85E-05 Ib/MMBtu 4 0 5.05E+01 2.53E-02 Polychlorinated bi hen Is 1336-36-3 TH 8.15E-09 Ib/MMBtu 5 0 4.18E-03 2.09E-06 Pol c clic Organic Matter H 1.25E-04 Ib/MMBtu 5 0 6.41E+01 3.21E-02 Pro ionaldeh de 123-38-6 H 3.21E-05 Ib/MMBtu 3 0.9 1.65E+00 8.23E-04 Propylene dichloride 78-87-5 H 3.30E-05 Ib/MMBtu 5 0 1.69E+01 8.46E-03 Selenium compounds H 1.85E-06 Ib/MMBtu 4 0 9.49E-01 4.74E-04 Styrene 100-42-5TH 6.30E-05 Ib/MMBtu 3 0 3.23E+01 1.62E-02 2,3,7,8-TCDD 1746-01-6TH 8.60E-12 Ib/MMBtu 5 0 4.41E-06 2.21E-09 Toluene 108-88-3TH 2.34E-05 Ib/MMBtu 3 0 1.20E+01 6.00E-03 Trichloroeth lene 79-01-6TH 1.94E-05 Ib/MMBtu 3 0 9.95E+00 4.98E-03 Trichlorofluoromethane 75-69.4T 4.05E-05 Ib/MMBtu 3 0 2.08E+01 1.04E-02 Trichloro henol,2,4,6- 88-06-2 H 2.73E-07 Ib/MMBtu 3 0 1.40E-01 7.00E-05 Vin(chloride 75-01-4TH 1.84E-05 Ib/MMBtu 3 0 9.44E+00 4.72E-03 X lene 1330-20-7TH 5.22E-06 Ib/MMBtu 3 0 2.68E+00 1.34E-03 -Wood Is burned in the energy plant and the hot exhaust is routed to the dryers.Natural gas may be burned as auxiliary/startup/standby fuel.Dryer exhaust is routed to 2 wet scrubbers in parallel. / Compound Emission Factor Reference Emissions, Emissions,tpy V Backd`natural as-fired dryer burners ES-02-C and ES-021): NOx S.00E+01 Ib/mmsd 11 4.87E+03 2.43E+00 CO 8.40E+01 Ib/mmscf 11 8.18E+03 4.09E+00 PM/PM10/PM2.5 7.60E+00 Ib/mmscf 11 7.40E+02 3.70E-01 ✓ /' SO2 6.00E-03 Ib/mmscf 11 5.84E+01 2.92E-02 (` VOC 5.50E+00 Ib/mmscf 11 5.36E+01 2.68E-02 Benzene 71-43-2TH 2.10E-03 Ib/mmscf 11 2.05E-01 1.02E-04 ✓ Benzoa rene 50-32-8T 1.20E-06 Ib/mmscf 11 1.17E-04 5.84E-08 Cobalt compounds H 8.40E-05 Ib/mmscf 11 1.23E-03 6.14E-07 Formaldehyde 50-00.0TH 7.50E-02 Ib/mmscf 31 7.30E-01 3.65E-04 Hexane 1.80E+00 Ib/mmscf 11 1.75E+02 8.76E-02 Naphthalene 91-20-3 H 6.10E-04 Ib/mmscf li 5.94E-02 2.97E-05 Selenium compounds H 2.40E-05 Ib/mmscf 11 3.51E-04 1.75E-07 Toluene 108-88-3TH 3.40E-03 Ib/mmscf it 3.31E-01 1.66E-04 Ref: 1.Emission Factors based on Manufacturer data. 2.AP-42,Table 10.6.3-6,2002 3.Emission factors from NCASI TB 973,Table 7.1-Uncontrolled;February 2010 4.Emission factors from NCASI TB 973,Table7.2 Controlled:Wet Scrubber,February 2010 S.Emission factors from AP-42-DAQ spreadsheet 6.Emission factors per NCASI TB770,Table 6.1.2 Mill 132 average.January 1999 7.Emission factors from NCASI TB 770,Table 6.4.2,Mill 142 No.1 Board Cooler,January 1999 8.Emission Factors AP-42 9.VOC as VOC=VOC as C+formaldehyde+0.5 methanol 10.W PPS VOC=VOC as propane+methanol+formaldehyde-0.65•methanol as propane-0.65•acetone as propane 11.Emission factors based on AP-42,Fifth Edition,Chapter 1,Section 4.Taken from DAQ spreadsheet online.July 1998 12.Source specific testing on November 2011. 13.Source specific testing on November 2014. 1 Ml)F Plant Dryer Scrubbers Emissions 14.NCASI emission factor database cumene emissions from fiberboard refiner wet wood(50%moisture) MDF Teaford Abort Wood Burned during Abort: 29,171 MMBtu/yr Annual Press Production: 215,097 ODT/yr i V Emissions p Factor Reference Ib r Emissi4E+00 OS Wood:Bumin'inEhe'`Plant FS-02 Idle Com ound Uncontro ed EmissionPM Total 5.60E-01 Ib/MMBtu (4) 1.63E+04 8.17PM10 5.00E-01 Ib/MMBtu (4 1.46E+04 7.29 PM2.5 4.30E-01 lb/MMBtu (4) 1.25E+04 6.27E+00 CO 6.00E-01 lb/MMBtu 4) 1.75E+04 8.75E+00 NOx 3.30E-01 lb/MMBtu 6) 9.63E+03 4.81E+00 SO2 2.50E-02 lb/MMBtu (4) 7.29E+02 3.65E-01 VOC 1.70E-02 lb/MMBtu (4) 1 4.96E+02 2.48E-01 ^5. �-?"e �.-:,< J,a .lws.-. ��{,� -rw y}; �-s ,•y5[ y t� -.,•. .,�.•:,�. g Acetaldehyde 75e07-0 TH) 1.22E-04 lb/MMBtu (2) 3.56E+00 1.78E-03 ✓ Aceto henone(98-86-2 H) 1.84E-06 lb/MMBtu (2) 5.37E-02 2.68E-05 Acrolein 107-02-8TH 3.16E-05 lb/MMBtu (2) 9.22E-01 4.61E-04 Antimon &Compounds (H) 4.98E-07 lb/MMBtu (3) 1.45E-02 7.26E-06 Arsenic&Compounds (TH) 1.84E-06 lb/MMBtu (3) 5.37E-02 2.68E-05 Benzene(71-43-2 TH) 2.35E-04 lb/MMBtu (2) ' 6.86E+00 3.43E-03 Benzo(a)pyrene (50-32-8T) 2.60E-06 lb/MMBtu (4 7.58E-02 3.79E-05 Beryllium(T/H) 3.41E-07 lb/MMBtu (3 9.95E-03 4.97E-06 Cadmium(T/H) 1.85E-06 lb/MMBtu (3) 5.40E-02 2.70E-05 Carbon tetrachloride(56-23-5 TH) 1.26E-05 lb/MMBtu (2) 3.68E-01 1.84E-04 Chlorine(7782-50-5 TH) 7.90E-04 lb/MMBtu (4) 2.30E+01 1.15E-02 Chlorobenzene(108-90-7 TH) 1.66E-05 lb/MMBtu (2) 4.84E-01 2.42E-04 Chloroform(67-66-3 TH) 3.52E-05 lb/MMBtu (2) 1.03E+00 5.13E-04 Chromium H) 5.06E-06 lb/MMBtu (3) 1.48E-01 7.38E-05 Chromium VI)(T/H) 2.35E-07 Ib/lVIMBtu 3) 6.86E-03 3.43E-06 Cobalt compounds(H) 1.97E-07 lb/MMBtu (3) 5.75E-03 2.87E-06 Dinitro henol,2,4- 51-28-5 H) 1.30E-07 lb/MMBtu (2) 3.79E-03 1.90E-06 DEHP 117-81-7TH 4.70E-08 lb/MMBtu 4 1 1.37E-03 6.86E-07 Ethyl benzene(100-41-4 H) 1.76E-05 lb/MMBtu (2) 5.13E-01 2.57E-04 Ethylene dichloride 107-06-2TH 2.90E-05 lb/MMBtu (4) 8.46E-01 4.23E-04 Formaldehyde(50-00-0 TH) 8.83E-04 lb/MMBtu (2) 2.58E+01 1.29E-02 1,2,3,6,7,8-HCDD T) 1.60E-06 lb/MMBtu 4) 4.67E-02 2.33E-05 Hydrogen chloride(7647-01-0 TH) 1.57E-03 lb/MMBtuW(2) 4.58E+01 2.29E-02 Lead and Lead com ounds H) 1.66E-05 Ib/MMBtu4.84E-01 2.42E-04 Man anese&com ounds(TH) 2.62E-05 Ib/MMBtu7.64E-01 3.82E-04 Mercur T/H 6.61E-07 Ib/MMBtu1.93E-02 9.64E-06 Methanol 4.87E-04 Ib/MMBtu1.42E+01 7.10E-03 Meth I bromide 74-83-9 H)(bromomethane 1.52E-05 Ib/MMBtu4.43E-01 2.22E-04 Meth I chloride(74-87-3 H) chloromethane) 2.31E-05 Ib/MMBtu6.74E-01 3.37E-04 Methyl chloroform(71-55-6 TH) 3.10E-05 lb/MMBtu (4) 9.04E-01 4.52E-04 Methyl ethyl ketone 78-93-3 T) 5.39E-06 lb/MMBtu 2) 1.57E-01 7.86E-05 Methylene chloride(75-09-2 TH) 3.50E-04 lb/MMBtu (2) 1.02E+01 5.10E-03 Naphthalene (91-20-3 H) 7.44E-05 lb/MMBtu (2) 2.17E+00 1.09E-03 Nickel (T/H) 3.94E-06 lb/MMBtu 3) 1.15E-01 5.75E-05 Nitro phenol,4-(100-02-7 H) 9.32E-08 lb/MMBtu 2) 2.72E-03, 1.36E-06 Pentachloro henol 87-86-5 TH 4.48E-08 lb/MMBtu 2) 1.31E-03 6.53E-07 Perchloroeth lene 127-18-4TH) 3.80E-05 lb/MMBtu (4) 1.11E+00 5.54E-04 Phenol(108-95-2 TH) 1.98E-05 lb/MMBtu (2) 5.78E-01 2.89E-04 Phosphorus(7723-14-0 H) 9.85E-05 lb/MMBtu (3) 2.87E+00 1.44E-03 Polychlorinated bi hen Is (1336-36-3 TH) 8.15E-09 lb/MMBtu (4) ! 2.38E-04 1.19E-07 Polycyclic Organic Matter (H) 1.25E-04 lb/MMBtu (4) 3.65E+00 1.82E-03 Pro ionaldeh de(123-38-6 H) 3.21E-05 lb/MMBtu (2) " 9.36E-01 4.68E-04 Propylene dichloride 78-87-5 H 3.30E-05 lb/MMBtu (4) 9.63E-01 4.81E-04 Selenium compounds(H) 1.85E-06 lb/MMBtu (3) 5.40E-02 2.70E-05 Styrene 100-42-5 TH) 6.30E-05 lb/MMBtu (2) 1.84E+00 9.19E-04 2,3,7,8-TCDD (1746-01-6TH) 8.60E-12 lb/MMBtu (4) 2.51E-07 1.25E-10 Toluene(108-88-3 TH) 2.34E-05 lb/MMBtu 2) 6.83E-01 3.41E-04 Trichloroeth lene 79-01-6TH 1.94E-05 lb/MMBtu (2) 5.66E-01 2.83E-04 Trichlorofluoromethane(75-69-4 T) 4.05E-05 lb/MMBtu 2 1.18E+00 5.91E-04 Trichloro henol,2,4,6- 88-06-2 H) 2.73E-07 lb/MMBtu (2) 7.96E-03 3.98E-06 Vin I chloride 75-01-4 TH) 1.84E-05 lb/MMBtu (2) 5.37E-01 2.68E-04 X lene(1330-20-7TH) 5.22E-06 lb/MMBtu (2) 1.52E-01 7.61E-05 "Wood is burned in the energy plant and the hot exhaust is routed to the dryers.Natural gas may be burned as auxiliary/startup/standby fuel. Dryer exhaust is routed to 2 wet scrubbers in parallel. Notes: 1.Emission Factors based on Manufacturer data. 2.Emission factors from NCASI TB 973,Table 7.1-Uncontrolled,February 2010 3.Emission factors from NCASI TB 973,Table7.2 Controlled:Wet Scrubber,February 2010 4.Emission factors from AP-42-DAQ spreadsheet 5.Firing rate based on tracking data,20-25 MMBtu and using 25 MMBtu as a conservative estimate. 6.Source specific testing in November 2014. MDF Plant Emissions for Backup Natural Gas Burners for Thermal Oil Heater(ES-18,-19,-20) If the wood energy system is offline and the MDF process is still running,backup natural gas burners can be used to provide heat to the thermal oil system. These burners will have their own emission points,EP-18,-19,-20. p of Burners: 3 Burner Size: 24 MMbtu/hr Natural Gas Heating Value: 1020 BTU/scf Burner Natural Gas Use: 73.42 MMscf/yr G Each-for AERO Compound Emission Factorl'I EmissionsE3.67E+00 ns Emissions Emissions Ib rIb r tpyPM 7.60E+00 Ib/MMscf 5.58E+021 ' PM 1.86E+02 0.09 PM10 7.60E+00 Ib/MMscf 5.58E+021 PM10 1.86E+02 0.09 PM2.5 7.60E+00 Ib/MMscf 5.58E+021 PM2.5 1.86E+02 0.09S02 6.00E-01 Ib/MMscf 4.41E+012 S02 1.47E+01 0.01 NOx 1.00E+02 Ib/MMscf 7.34E+0300 NOx 2.45E+03 1.22 CO 8.40E+01 Ib/MMscf 6.17E+0300 CO 2.06E+03 1.03 VOC 5.50E+00 Ib MMscf 4.04E+021 VOC 1.35E+021 0.07 Arsenic 2.00E-04 Ib/MMscf 1.47E-02 7.34E-06 Arsenic 4.89E-03 2.45E-06 Barium 4.40E-03 Ib/MMscf 3.23E-01 1.62E-04 Barium 1.08E-01 5.38E-05 Benzene 2.10E-03 Ib/MMscf 1.54E-01 7.71E-05 Benzene 5.14E-02 2.57E-05 Cadmium 1.10E-03 Ib/MMscf 8.08E-02 4.04E-05 Cadmium 2.69E-02 1.35E-05 Chromium 1.40E-04 Ib/MMscf 1.03E-02 5.14E-06 Chromium 3.43E-03 1.71E-06 Cobalt 8.40E-05 Ib/MMscf 6.17E-03 3.08E-06 Cobalt 2.06E-03 1.03E-06 Formaldehyde 7.50E-02 Ib/MMscf 5.51E+00 2.75E-03 Formaldehyde 1.84E+00 9.18E-04 Lead 5.00E-04 Ib/MMscf 3.67E-02 1.84E-05 Lead 1.22E-02 6.12E-06 Manganese 3.80E-04 Ib/MMscf 2.79E-02 1.39E-05 Manganese 9.30E-03 4.65E-06 Mercury 2.60E-04 Ib/MMscf 1.91E-02 9.54E-06 Mercury 6.36E-03 3.18E-06 Naphthalene 6.10E-04 Ib/MMscf 4.48E-02 2.24E-05 Naphthalene 1.49E-02 7.46E-06 Nickel 2.10E-03 Ib/MMscf 1.54E-01 7.71E-05 Nickel 5.14E-02 2.57E-05 Toluene 3.40E-03 Ib/MMscf 2.50E-01 1.25E-04 Toluene 8.32E-02 4.16E-0S 1.AP-42 Section 1.4.July 1998 MDF Backup Generator Emissions(ES-21) Generator Usage: (27) hrs/yr Generator HP Rating 592 hp Annual Output 42984 hp-hr Emission Compound Factor(l) Actual Emissions Ib/hp-hr Ib/yr tpy PM 7.00E-04 3.01E+01 1.50E-02 PM10 7.00E-04 3.01E+01 1.50E-02 +� PM2.5 7.00E-04 3.01E+01 1.50E-02 S02 4.05E-03 1.74E+02 8.69E-02 NOx 2.40E-02 1.03E+03 5.16E-01 VOC 7.05E-04 3.03E+01 1.52E-02 CO 5.50E-03 2.36E+02 1.18E-01 j Acetaldehyde 1.76E-07 7.58E-03 3.79E-06 Acrolein 5.52E-08 2.37E-03 1.19E-06 Arsenic unlisted compounds 2.80E-08 1.20E-03 6.02E-07 Benzene 5.43E-06 2.33E-01 1.17E-04 Benzo(a)pyrene 1.80E-09 7.73E-05 3.87E-08 Beryllium metal(unreacted) 2.10E-08 9.03E-04 4.51E-07 Cadmium metal(elemental unreacted) 2.10E-08 9.03E-04 4.51E-07 Chromic Acid(VI) 2.10E-08 9.03E-04 4.51E-07 Formaldehyde 5.52E-07 2.37E-02 1.19E-05 Lead unlisted compounds 6.30E-08 2.71E-03 1.35E-06 G i2 Z MDF Plant Fugitive Emissions: Resin Tanks(MDFR-1,MDFR-2,MDFR-3) Number of Resin Tanks: 3 resin tanks Compound Uncontrolled Emission Fugitive Emissions, Fugitive Factor Ill Ib/yr Emissions,tpy OF Resin Tanks VOC 0.001lb/hr/tank 1 26.4 1.32E-02 Formaldehyde(50-00-0 TH) 0.001 Ib/hr/tank 26.4 1.32E-02 Methanol(50-00-0TH) 0.01 Ib/hr/tank 1 263.5 1.32E-01 1.Emission Factor based on PCWP Rule Table 2A PB Plant Press(DEF-2010)and Board Cooler(PB-BC)Emissions r 2015 Press Abort Gate Hrs: 4,137 Hrs. 2015 Press Production: 101,426 MSF(0.75")/year Emission Compound Factor Actual Emissions EF Ib/MSF Ibs/hr Ibs/ r tpy Reference Particleboard'Press PM 3.39E+00 14,024 7.01 (2) PM-10 3.39E+00 14,024 7.01 (2) PM-2.5 1.17E+00 4,840 2.42 (2) NOx 3.97E-01 1,642 0.82 (2) VOC asC 2.12E+01 87,704 43.85 (2) VOC asPropane 2.59E+01 107,148 53.57 (2) VOC asVOC 4.06E+01 168,045 84.02 1 (3) CO 4.00E-02 165 . 0.08 (2) Acetaldehyde 1.40E-02 1.68E-01 695 0.35 (2) Acrolein 1.70E-03 1.81E-02 75 0.04 (2) Cumene 5.48E-05 5.56 0.00278 (2) Formaldehyde 2.30E-01 6.47E+00 26,766 13.38 (2) Methanol 5.20E-01 1.65E+01 68,261 34.13 (2) Methyl Ethyl Ketone 9.30E-04 94 1 0.04716 (1) Phenol 1.98E-01 819.13 0.40956 (2) Pro ionaldeh de 9.90E-03 40.96 0.02048 (2) 1. NCASI TB 771,Table 6.3.1,January 1999 2. December 21,2005 Stack Testing. Assume PM10=PM,and assume PM2.5=condensible PM. 3. VOC as VOC=VOC as Propane+Formaldehyde+0.5*Methanol 4.NCASI emission factor database cumene emissions from PB dry material dryer*1.5 ODT/MSF. Note:press was capped and source emissions taken into the PB dryers and dryer controls on 10/31/11. 2015 Board Cooler Production: 101,426 MSF(0.75")/year Emission Actual Emissions EF Compound Factor Reference Ib/MSF Ibs/ r tpY ISoardxCooler L PM 2.27E-01 23024 11.51 (2) PM-10 2.27E-01 23024 11.51 (2,3) PM-2.5 7.70E-02 7810 3.90 (2,3) VOC as C 7.20E-02 7303 3.65 (1) VOC asPropane 8.80E-02 8926 4.46 Calculated VOC asVOC 1.42E-01 14403 7.20 1 (5) CO 1.50E-01 15214 7.61 (2) �.. _ .mot..G a s.� G �... .,1•., ''-' '�.f_'. � .��"..' Acetaldehyde 1.30E-03 132 0.07 (4) Acrolein 3.60E-04 37 0.02 (4) Cumene 5.48E-05 6 0.003 (4) Formaldehyde 2.70E-02 2739 1.37 (4) Methanol 5.40E-02 5477 2.74 (4) Methyl Ethyl Ketone 1.10E-04 11 0.01 (2) Phenol 4.70E-03 477 0.24 (4) 1. Emission Factors from TB771,6.4.1,Board Cooler Average Emissions,January 1999 2. AP-42 Wood Products Industry-Particleboard Manufacturing,10.6.2 June 2002. 3. Assume PM10=PM,and assume PM2.5=condensible PM. 4. NCASI SARA 313 Guidance Updated 2011-Median Values 5. VOC as VOC=VOC as Propane+Formaldehyde+0.5*Methanol PS Plant Wellons Bypass Emissions 40 MMBtu/hr 8,000 Btu/lb dry basis Calculated Firing Rate: 2.5 ton/hr Wellons Gas Consumed: 108.6 MMscf Wellons Bypass Hours: 0.0 hr/yr Heating Value of Green Wood: 0.0087 MMBtu/lb Bypass Wood Combusted: 0 Ib/yr Bypass Wood Combustion: 0 MMBtu/yr Compound Emission Factor Emission Factor Actual Emission EF Units Reference Ib/MMBtu Ibs/r tpy PM 5.60E-01 Ib/MMBtu 0.00E+00 0.00E+00 (3) PM-10 5.00E-01 Ib/MMStu 0.00E+00 0.00E+00 (3) PM-2.5 4.30E-01 Ib/MMBtu 0.00E+00 0.00E+00 (3) VOC 1.70E-02 Ib/MMBtu 0.00E+00 0.00E+00 (3) NOx 2.20E-01 Ib/MMBtu 0.00E+00 0.00E+00 (3) Sox 2.50E-02 Ib/MMBtu O.DOE+00 0.00E+00 (3) CO 6.00E-01 Ib MMBtu 0.00E+00 O.DOE+00 3 Acetaldehyde 1.22E-04 Ib/MMBtu 0.00E+00 0.00E+00 (1) Acrolein 3.16E-05 Ib/MMBtu 0.00E+00 O.00E+00 (1) Antimony 4.23E-07 Ib/MMBtu 0.00E+00 O.00E+00 (4) Arsenic 3.02E-06 Ib/MMBtu 0.00E+00 0.00E+00 (2) Benzene 2.35E-04 Ib/MMBtu 0.00E+00 0.00E+00 (1) Benzo(a)pyrene 2.60E-06 Ib/MMBtu 0.00E+00 0.00E+00 (3) Beryllium 4.27E-05 Ib/MMBtu 0.00E+00 0.00E+00 (2) Cadmium 4.67E-06 Ib/MMBtu 0.00E+00 0.00E+00 (2) Chlorine 7.90E-04 Ib/MMBtu 0.00E+00 0.00E+00 (3) Chlorobenze 1.66E-05 Ib/MMBtu 0.00E+00 0.00E+0O (I) Chloroform 3.52E-05 Ib/MMBtu 0.00E+00 0.00E+00 (1) Chromium 3.46E-05 Ib/MMBtu 0.00E+00 0.00E+00 (2) Chromium VI 6.97E-06 Ib/MMBtu 0.00E+00 0.00E+00 (2) Cobalt 1.96E-05 Ib/MMBtu O.00E+00 0.00E+00 (2) Ethylbenzene 1.76E-05 Ib/MMBtu 0.00E+00 0.00E+00 (1) Formaldehyde 8.83E-04 Ib/MMBtu O.00E+00 0.00E+00 (1) HCI 1.57E-03 Ib/MMBtu 0.00E+00 0.00E+00 (1) Lead 1.77E-05 Ib/MMBtu 0.00E+00 0.00E+00 (2) Manganese 1.81E-03 Ib/MMBtu 0.00E+00 0.00E+00 (2) MEK 5.39E-06 Ib/MMBtu 0.00E+00 O.DOE+00 (1) Mercury 5.00E-07 Ib/MMBtu 0.00E+00 0.00E+00 (2) Naphthalene 7.44E-05 Ib/MMBtu 0.00E+00 0.00E+00 (1) Nickel 2.26E-05 Ib/MMBtu 0.00E+00 0.00E+00 (2) Phenol 1.98E-05 Ib/MMBtu O.oOE+00 0.00E+00 (1) POM 1.06E-04 Ib/MMBtu 0.00E+00 0.00E+00 (1),(3) Selenium 2.53E-06 Ib/MMBtu 0.00E+00 0.00E+00 (2) Trichlorofluoromethane 4.05E-05 Ib/MMBtu 0.00E+00 0.00E+00 (1) Styrene 6.30E-05 Ib/MMBtu 0.00E+00 0.00E+00 (1) Toluene 2.34E-05 Ib/MMBtu 0.00E+00 0.00E+00 (1) X lene I 5.22E-06 I Ib MMBtu 0.00E+00 0.00E+00 1 Compound Emission Factor is' Emissions Emissions Ib r tpy PM 7.60E+00 lb/MMscf 8.26E+02 4.13E-01 PM10 7.60E+00 lb/MMscf 8.26E+02 4.13E-01 PM2.5 7.60E+00 lb/MMscf 8.26E+02 4.13E-01 SO2 6.00E-01 lb/MMscf 6.52E+01 3.26E-02 NOx 1.00E+02 Ib MMscf 1.09E♦04 5.43E+00 CO 8.40E+01 Ib MMscf 9.13E+03 4.56E+00 VOC 5.50E+00 Ib MMscf 5.98E+02 2.99E-01 Arsenic 2.00E-04 lb/MMscf 2.17E-02 1.09E-05 Barium 4.40E-03 Ib MMscf 4.78E-01 2.39E-04 Benzene 2.10E-03 lb/MMscf 2.28E-01 1.14E-04 Cadmium 1.10E-03 lb/MMscf 1.20E-01 5.98E-05 Chromium 1.40E-04 lb/MMscf 1.52E-02 7.61E-06 Cobalt 8.40E-05 lb/MMscf 9.13E-03 4.56E-06 Formaldehyde 7.50E-02 jib/MMscf 8.15E+00 4.07E-03 Lead 5.00E-04 Ib MMscf 5.43E-02 2.72E-05 Manganese 3.80E-04 lb/MMscf 4.13E-02 2.06E-05 Mercury 2.60E-04 lb/MMscf 2.82E-02 1.41E-05 Naphthalene 6.10E-04 lb/MMscf 6.63E-02 3.31E-05 Nickel 2.10E-03 lb MMscf 2.28E-01 1.14E-04 Toluene 3.40E-03 Ib MMscf 3.69E-01 I 1.85E-04 1.NCASI TB 973,Table 7.1-Uncontrolled,February 2010 2.NCASI T8 973,Table 7.2-Control:Mechanical Collector,February 2010 3.AP-42 Section 1.6-wood residue combustion in boilers. 4.NCASI TO 973,Table 7.2-Control:Fabric Filter,February 2010 Wellons contributes 24 MMBtu/hr to Core Layer Dryer(74 MMBtu/hr total,normal operation) and contributes 16 MMBtu/hr to Surface Layer Dryer(56 MMBtu/hr total,normal operation) Beginning July 2007 exhaust from this source goes through the PB dryers and Wet ESP.However,during startup,the exhaust is bypassed to atmosphere. As designed,this bypass occurs for 0.25-0.5 hour prior to dryers being started.The emissions are counted in the dryers exhaust except startup. Startup emissions are accounted for in this calculation. S.AP-42 Section 1.4.July 1998 lid s PB Plant Particleboard Dryer Emissions(1430,1420,1410,3201) 2 Core Layer Dryers,1 Surface Layer Dryer,and 1 Wellons Dryer Production: 101,426 MSF(3/4"Inch)/yr PB Board Density: 44.5 Ib/ft' Dryer Production: 124,137 hr/yr Dryer Operation Hours: 4,137 hr/yr Heating Value of Green Wood: 0.0087 MMBtu/Ib Hog Fuel and Sanderdust Combustion: 52,071,281 Ib/yr Natural Gas Usage(backup) 17.69 MMSCF/yr Hog Fuel and Sanderdust Combustion: 453,020.15 MMBtu/yr Natural Gas Heating Value: 1020 Btu/scf Total Dryer Heat Input: 160 MMBtu/hr Natural Gas Usage(backup) 112.8 hours Natural Gas Wood Natural Gas (backup) WESP Total Total Emission Factor Combustion Combustion Compound Wood Emission Factor REF Emission Factor Control Emissions Emissions Units Ill Emissions Emissions Ib/MMscf % Ib/yr Ib/yr Ib/yr Tons/yr PM(filterable total) 2.35E+00 Ib/hr 3 9.46E+03 O.00E+00 9.46E+03 4.73E+00 PM condensible total 6.54E+00 Ib/hr (3) 2.63E+04 O.00E+00 2.63E+04 1.32E+01 PM(total) 8.89E+00 Ib/hr (3) 7.6 3.58E+04 1.34E+02 3.59E+04 1.80E+01 PM10 filterable total 2.35E+00 Ib/hr 3) 9.46E+03 0.00E+00 9.46E+03 4.73E+00 PM10(condensible total) 6.54E+00 Whir (3) 2.63E+04 0.00E+00 2.63E+04 1.32E+01 PM10(total)110) 8.89E+00 Ib/hr (3) 7.6 3.58E+04 1.34E+02 3.59E+04 1.80E+01 PM2.5 filterable total 2.02E+00 Ib/hr (3),(13) 8.13E+03 0.00E+00 8.13E+03 4.07E+00 PM2.5 condensible total 6.54E+00 Ib/hr 3 2.63E+04 O.00E+00 2.63E+04 1.32E+01 PM2.5 total 8.56E+00 Ib/hr (3),(13) 3.45E+04 0.00E+00 3.45E+04 1.72E+01 VOC as C Isl 4.03E+01 Ib/hr (3) 1.62E+05 0.00E+00 1.62E+05 8.11E+01 VOC as propane 4.93E+01 Ib/hr Calculated I 1.98E+05 0.00E+00 1.98E+05 9.91E+01 VOCas VOClsI 6.58E+01 Ib/hr (2),(3) 5.5 2.65E+05 9.73E+01 2.65E+05 1.33E+02 WPPIVOC 6.65E+01 Ib/hr 12) 2.68E+05 0.00E+00 2.68E+05 1.34E+02 NOx 5.67E+01 Ib/hr (3) 50 2.28E+05 8.84E+02 2.29E+05 1.15E+02 CO 1.26E+02 Ib/hr 3 84 5.06E+05 1.49E+03 5.07E+05 2.54E+02 sox 2.50E-02 Ib/MMBtu (7) 0.6 11325.50372 1.06E+01 1.13E+04 5.67E+00 Acetaldehyde 1.06E+00 Ib/hr 2 4.27E+03 O.00E+00 4.27E+03 2.13E+00 Acetone 1.62E-04 Ib/MMBtu 4 7.34E+01 O.00E+00 7.34E+01 3.67E-02 Acetone as propane 1.97E-02 Ib/hr 11 7.91E+01 O.00E+00 7.91E+01 3.96E-02 Acrolein 3.25E-01 Ib/hr 2 1.31E+03 O.00E+00 1.31E+03 6.54E-01 Arsenic 3.21E-07 Ib/MMBtu 5) 1ASE-01 O.00E+00 1.45E-01 7.27E-05 Benzene 2.35E-04 Ib/MMBtu (4) 2.10E-03 1.06E+02 3.71E-02 1.06E+02 5.32E-02 Benzo a rene 2.60E-06 Ib/MMBtu 7 1.20E-06 45% 6.48E-01 1.17E-05 6.48E-01 3.24E-04 Bromine 2.44E-05 Ib/MMBtu 7) 1.10E+01 O.00E+00 1.10E+01 5.52E-03 Cadmium 3.73E-07 Ib/MMBtu 5 1.69E-01 0.00E+00 1.69E-01 8.45E-05 Chlorine 7.90E-04 Ib/MMBtu 7 3.58E+02 O.ODE+00 3.58E+02 1.79E-01 Chloroform 2.80E-05 Ib/MMBtu. 7 1.27E+01 0.00E+00 1.27E+01 6.34E-03 Chromium 8.04E-07 Ib/MMBtu 5) 3.64E-01 O.00E+00 3.64E-01 1.82E-04 Chromium VI 2.72E-07 Ib/MMBtu 5) 1.23E-01 0.00E+00 1.23E-01 6.16E-05 Cobalt 4.68E-07 Ib/MMBtu 5) 8.40E-05 2.12E-01 1.49E-03 2.13E-01 1.07E-04 Cumene 3.39E-03 Ib/ODT 14) 4.30E+02 O.00E+00 4.30E+02 2.15E-01 Formaldehyde 1.50E+01 Whir 2 7.50E-02 6.04E+04 1.33E+00 6.04E+04 3.02E+01 HCI 1.57E-03 Ib/MMBtu (4) 7.11E+02 O.ODE+00 7.11E+02 3.56E-01 Lead 4.95E-06 Ib/MMBtu 5 2.24E+00 O.00E+00 2.24E+00 1.12E-03 Manganese 3.50E-05 Ib/MMBtu 5 1.59E+01 0.00E+00 1.59E+01 7.93E-03 Methanol 3.17E+00 Ib hr 2 1.28E+04 O.00E+00 1.28E+04 6.38E+00 Methanol as propane 1.45E+00 Ib hr 11 5.85E+03 0.00E+00 5.85E+03 2.92E+00 M E K 9.60E-03 Ib/ODT 6) 1.22E+03 0.00E+00 1.22E+03 6.09E-01 Mercury 4.02E-07 Ib/MMBtu 5 1.82E-01 O.00E+00 1.82E-01 9.11E-05 MIBK 1.40E-03 Ib/ODT 6) 1.78E+02 0.00E+00 1.78E+02 8.89E-02 Methylene Chloride 3.50E-04 Ib/MMBtu (4) 1.59E+02 0.00E+00 1.59E+02 7.93E-02 n-Hexane 2.88E-04 Ib/MMBtu (4) 1.80E+00 1.30E+02 3.18E+01 1.62E+02 8.12E-02 Naphthalene 7.44E-05 Ib/MMBtu (4) 6.10E-04 45% 1.85E+01 5.93E-03 1.85E+01 9.27E-03 Nickel 3.45E-06 Ib/MMBtu 5 1.56E+00 0.00E+00 1.56E+00 7.81E-04 Phenol 2.38E-01 Ib/hr (2) 9.58E+02 0.00E+00 9,58E+02 4.79E-01 POM 1.74E-04 Ib/MMBtu (7) 7.87E+01 O.00E+00 7.87E+01 3.94E-02 Pro anal 3.20E-06 Ib/MMBtu 7 1.45E+00 0.00E+00 1.45E+00 7.25E-04 Propionaldeh de I 9.30E-02 Ib/hr 2 3.74E+02 O.00E+00 3.74E+02 1.87E-01 Selenium 5.11E-07 Ib/MMBtu 5 2.40E-OS 2.31E-01 4.24E-04 2.32E-01 1.16E-04 S rene 6.30E-05 Ib/MMBtu (4) 2.85E+01 I 0.00E+00 2.85E+01 1.43E-02 Toluene 2.34E-05 Ib/MMBtu (4) 3.40E-03 1.06E+01 6.01E-02 1.07E+01 5.33E 03 X Iene 5.22E-06 Ib/MMBtu 4 2.36E+00 0.00E+00 2.36E+00 1.18E-03 1.Emission factors based on AP-42,Fifth Edition,Chapter 1,Section 4.Taken from DAQspreadsheet online.July 1998 2.Emission factors from RTO inlet stack testing 12/200S 3.Emission factors from Stack testing 10/2009.Assumed condensible PM2.5=condensible PM10 4.Emission Factors from NCASI TB 973,Table 7.1-Uncontrolled,February 2010 S.Emission Factors from NCASI TB 973,Table 7.2-Control:ESP,February 2010 6.Emission Factors from TB 771,Table 6.2.1 Southern Pine Furnish(Dry)Average Emissions,January 1999 7.AP-421.6 Wood Residue Combustion,September 2003 8.VOC emission factor:VOC as C from 2009 Method 25A test 9.VOC as VOC(wood firing)=VOC as propane+Formaldehyde as Formaldehyde+0.5•Methanol as Methanol 10.All PM after WET ESP assumed to be PM10. 11.Acetone as propane and methanol as propane calculated and used for the WPP3 VOC calculation purposes only. 12.WPPI VOC=VOC as propane+methanol+formaldehyde-0.65•methanol as propane-0.65•acetone as propane 13.PM2.5 was not measured in the 2009 test.We have applied the ratio of 0.86 PM2.5/PM10 from AP-42 Section 1.6,Table 1.6-1 to the tested filterable PM10 value. 14.NCASI emission factor database cumene emissions from fiberboard refiner wet wood(50%moisture) y PB Plant Fire Pump Engine and Backup Generator Emissions Fire Pump Engine: Backup Generator: Fire Pump Engine Firs of Operation: 39.4 hrs/yr C ! Backup Generator Hrs of Operation: 30.9 hrs/yr Fire Pump MMBtu/yr 95.7 MMBtu/yr O> Ip Generator MMBtu/yr 36.6 MMBtu/yr Capacity:347 hp-out*7000 Btu-in/hp-hr 2.429 MMBtu/hr Capacity:465 hp-out*2544.434 Btu-in/hp-hr 1.183 MMBtu/ho 2,429,000 Btu/hr*gal/141,000 Btu 17.2 gal/hr 1,183,161.81 Btu/hr*gal/141,000 Btu 8.39 gal/hr Fire Pump Engine Generator Compound Emission Factor(l) Actual Emissions Compound Emission Factor(l) Actual Emissions Ib/MMBtu Ib/yr tpy Ib/MMBtu Ib/yr tpy PM 3.10E-01 2.97E+01 1.48E-02 PM 3.10E-01 1.13E+01 5.67E-03 PM10 3.10E-01 2.97E+01 1.48E-02 PM10 3.10E-01 1.13E+01 5.67E-03 PM2.5 1.30E-01 1.25E+01 6.23E-03 PM2.5 1.30E-01 4.76E+00 2.38E-03 SO2 2.90E-01 2.78E+01 1.39E-02 502 2.90E-01 1.06E+01 5.30E-03 NOx 4.41E+00 4.22E+02 2.11E-01 NOx 4.41E+00 1.61E+02 8.06E-02 VOC 3.60E-01 3.45E+01 1.72E-02 VOC 3.60E-01 1.32E+01 6.58E-03 CO 9.50E-01 9.09E+01 4.55E-02 CO 9.50E-01 3.47E+01 1.74E-02 ) M •;x71 Acetaldehyde 7.67E-04 7.34E-02 3.67E-05 Acetaldehyde 7.67E-04 2.80E-02 1.40E-05 Acrolein 9.25E-05 8.85E-03 4.43E-06 Acrolein 9.25E-05 3.38E-03 1.69E-06 Benzene 9.33E-04 8.93E-02 4.46E-05 Benzene 9.33E-04 3.41E-02 1.71E-05 Butadiene-1,3 3.91E-05 3.74E-03 1.87E-06 Butadiene-1,3 3.91E-05 1.43E-03 7.15E-07 Formaldehyde 1.18E-03 1.13E-01 5.65E-05 Formaldehyde 1.18E-03 4.31E-02 2.16E-05 Napthalene 8.48E-05 8.12E-03 I 4.06E-06 Napthalene 8.48E-05 3.10E-03 1.55E-06 POM 8.32E-05 7.96E-03 3.98E-06 POM 8.32E-05 3.04E-03 1.52E-06 Toluene 4.09E-04 3.91E-02 1.96E-05 Toluene 4.09E-04 1.50E-02 7.48E-06 Xylene 2.85E-04 2.73E-02 1.36E-05 X lene 2.85E-04 1.04E-02 5.21E-06 1.AP-42,Table 3.3-1 and 3.3-2,October 1996. PM2.5 is assumed to be 42%of PM per AP-42 Table 1.3-7 Diesel Heating Value: 0.141 MMBtu/gal PB Plant Gasoline Tank Emissions(1) Total VOC Emissions(", Ibs: 148 01 LA Total VOC Emissions(Z),tons: 0.07 Throughput,Gallons: 5,413 Actual Hours of Operation: 8784 (3) Vapor Weight Emissions Compound (3) Percent Ibs/ r tpy Benzene 3.25% 4.81 2.41E-03 Chlorobenzene 0.03% 0.04 2.22E-05 Cumene 0.33% 0.49 2.44E-04 Ethyl benzene 4.07% 6.02 3.01E-03 Hexane,n- 3.91% 5.79 2.89E-03 Naphthalene 0.80% 1.18 5.92E-04 Styrene 0.17% 0.25 1.26E-04 Toluene 15.22% 22.53 1.13E-02 Trimethyl pentane 0.68% 1.01 5.03E-04 X lenes 1 21.69% 1 32.10 1 1.61E-02 Total 74.22 3.71E-02 Notes: (1)RVP-10 gasoline 270 gallon,outside,above-ground tank,painted white put into service mid-2003 (2) Emissions estimated by EPA Tanks Program,V.4.09d (3)EPA SPECIATE database in AIRCHIEF,Oct. 1993. PB Plarrt Baghouu Emissions PBPIam Production: M.- BDT/yr Acmal Acmal Revised VOC Tert Actual Annual Actual Annual ActualPMlo ActuaIPM10 Acmal Annual Revised VO{ Test NCRO RCXO FmBLon Methaml Annual Total AnnvlTwl PMTert Tert1--- PMTert EmBslon Seura l0 Pmceu Attvl Annual VOO Method 25A Fmbslon Pmreu NCHO Methanol /PM3.5 /PM25 Sours Operatlng Fmisslov FmBsioro Facmr Emissbn Facmr VOC VOc Emlubns Rate hater Ne. Material Noun Pmd-.Tone Refemnrc Factor Ib f° Ib/hr Pl Rm Ib/mn1O Fminbm Ib/mn1U Emlulnm Emlssbna Emissions Ih Ib i FmBslom lb/yr Emluiom Ib/mom nr Ib/hr°'° m/Tr Ib/yr Ib Pa mn/ n /hral /hrl;s Ib/mn° m tnn/yrm I Rak-Meta15 snots 3501 rem sawdut 4137 4922) W oNEF 0.362 9 T 105 41 121 17,.m 1.IOE-02 )17 Q001 62 1.60E-02 10 788 1)882 &9 8.50E-03 17440 9.75E-04 4&0 0.02 Floes Tram 3515 d sawdut 413) 7360D Test 5 0.958 70509 3.00E-02 53059 0.001 83 1.60E-02 1 0 1178 7o- 353 8.91E-03 53059 3.36E-04 24.7 0.03 Surfa<e�amT Mat Dum s Wet Tram ort 3525 wood 4137 3962 W oNEF 0.210 - 4.70E-02 2000 0.04) 3535 186 2.10E-0I� 10 fl32 1018 0.51 &OOE-03 3000 6.00E-03 2321 0.03 Ma<erial Tram d w°odwaste 37 66 ert 5 0.864 B.fiIF-02 798. M022 233 0.- 10 0 9362 4b8 8.10E-03 7799 2.08E-03 21.9 0.01 Steinemann Sander 3545 d undadmt 4137 35969 W oNEF 0.189 3Q11 1.58E43 8298 &on R. 1.30E42 10 2. 3111 - 8.30E-03 8298 2.00E-03 31.9 0.02 OBSandndmt Tranx 3565 dr sandadmt 4137 4 03 Tot 5 0.252 ]231 4.33E-02 2070 O.o42. 2. 1.30E-02 10 62 1411 0.71 6.20E-01 2070 5.99E-0l ig7) 1.44 Board Trim Tramfp 3555 d sawdust. 4137 26174 Text 5 0.130 288) 1.30E-02 12762 M.2 53 1.30E-02 ]0 340 21. - 4.51E-03 12762 7.07- 18.5 o.ol Sanderdml5ilo 3575 dr xandadust 4137 6 W -EF 0.252 ]635 5) (51 0..2 6 270 1.30E42 1101 19U5 0.95 5 5 4.00E-01 171 2593 1.30 flakes 3585 dr Bakes 413] 70 39 W .WEF 0.140 9937 5 5 0.001 6 9] 8.60E-03 10 609 10014 5.01 5 5. 2.00E-01 8 14168 ).OB Fines Tranx r 3595 sawdust 413] 4 03 W oNEG 0.140 6]2 5 5 0.002 6 10 1.60E-02 10 n 683' 034 5 5 3.36E-04 6 1.6 0.00 0 M-.l Tramat 35T7 drwdodwaste 4137 36500 Estimate 0.8M 31536 5 5 0.022 806 I.-.2 10 584 32342 16.2 5 5 2.08E-03 75.8 0.00 �Theu 3 eoivulD numberaneed taxwlW,aMAEBO needamPe.updeted,msedm Nepp xubmitced,Ott3o0.1,_a,y�� - II Fm mfattws maMmownldedl ODlpaersmamlel retea AmounrolmaterNl poasaM dvu each wh W�Itwb ubAstM maed m%al twel maceMl pucex bvmll 11 vOcasVOculodeted ualne cOnronedvOc-urbonmWnlentemlaYwnimawned by E9A McJud 2-5A.rNM doesrwt decea lwrvltleM1We1NCH01. 31 wewn-Marcvrcemlwon team In aan 199a and 4Pri1199s al TOnI VOaasvac ululeced HirocanmrtM vac-urban e9Wnlent emiviwu ham tlrxum Of Medved 35Aemislwsand Iwmeldehytle maldehvdeemixM°ruare atltlN tllmdv m VDCaa VOC wlue,Memlmevalunln ublelalwk fwmeldehWe. , sl NoemlaWon teatmndup..s. 61 EMssimlettw berM mengnxrtm l�daememlwe9mnlarswru. 71 el EMsslm lector booed waeanvW eeui.men[menuletturer e8ldem auramee to cvrlmeetemkdus fabk fltnet99.9X Fmbslafattw based maonuW e9Wpwnt manNactum eMdengawrentee fa feblc 61mat99.99% 91 PMIaanwr 1m 1.1 PM-ID-PM-15 Pm°untal material pocesptl tM1w ucA uxe mefllter IaulcrllatM bashm%eitOtsl material pwaaeabrmnl - iwy PS Plant Short Cycle Laminating Press Emissions 2015 Actual VOC PM-2.5 Actual Actual Formaldehyde PM-10 Annual VOC Annual VOC Actual Annual Annual Total Actual Annual PM-10 PM-10 PM-L5 PM-LS Source 10 No. Emission Factor Emission Process Annual 2015 Actual Annual Emissions PM Emission Emission Annual PM Emissions Emissions Formaldehyde VOC PM Emissions E Emissions Emissions Emissions missions Material Operating Production(MSF) Factorlb/hr lb/hr(2) Factor ib/hr Factor lb/hr Factor Ib/yr ton/yr Emissions lb/yr Emissions lb/yr Emissions lb/yr ton/yr Ib/yr tan/yr Hours (1) Ib/hr Ib/yr(3) ton/yr Wemhoner Short Cycle 3593 Paper 0 0 0.016 0.02 0.86 0.55 0.31 0.000 0.000 0 0.000 0 0.000 0 0.000 0 0.000 Laminating Press Trim min s Steinemann Short Cycle Paper LaminatingPresses 3594 Trimmin s 0 0 0.016 0.02 0.86 0.55 0.31 0 0.000 0 0.00 0 0.01 0 0., 0 0.00 1)Emission estimates from a similar source.The similar press is 9MM m2/yr,whereas Uniboard's press has a design of approximately 17.6 MM m2/yr,therefore,emission factors from similar source are multiplied by 1.95313 2)Emission estimates from a similar source 3)Total VOC as VOC calculated using converted VOC-carbon equivalent emissions from the sum of Method 25A emissions and formaldehyde emissions.Formaldehyde emissions are added directly to VOC as VOC value,therefore values in table include formaldehyde. The two presses are identical and have identical emissions. PB Plant Laiminator Thermal Oil Heater(Pr-Heatl)-Natural Gas Fired or No.2 Fuel Oil v Diesel Usage: 0 gal/yr Compound Factor(1) Emissions Ib/Mgal Ibs/ r tons/year Filterable PM(FPM) 2.00E+00 0.00E+00 0.00E+00 Condensible PM(CPM) 1.30E+00 0.00E+00 0.00E+00 Total Particulate Matter(PM)(FPM+CPM) 3.30E+00 0.00E+00 0.00E+00 Filterable PM<10 Microns(PMIo) 1.00E+00 0.00E+00 0.00E+00 Total PMIo 2.30E+00 0.00E+00 0.00E+00 Filterable PM<2.5 Microns(PM2.5) 2.50E-01 0.00E+00 0.00E+00 Total PM2.5 1.55E+00 0.00E+00 0.00E+00 Sulfur Dioxide(SO2) 7.10E+01 0.00E+00 0.00E+00 Nitrogen Oxides(NOx) 2.00E+01 0.00E+00 0.00E+00 Carbon Monoxide(CO) 5.00E+00 0.00E+00 0.00E+00 Volatile Organic Compounds(VOC) 2.00E-01 0.00E+00 0.00E+00 Arsenic&compounds 5.60E-04 0.00E+00 0.00E+00 Benzene 2.75E-03 0.00E+00 0.00E+00 Beryllium&compounds 4.20E-04 0.00E+00 0.00E+00 Cadmium&compounds 4.20E-04 0.00E+00 0.00E+00 Chromium-All/Total 4.20E-04 0.00E+00 0.00E+00 Eth (benzene 8.17E-04 0.00E+00 0.00E+00 Fluorides(sum fluoride compounds) 3.73E-02 0.00E+00 0.00E+00 Formaldehyde 4.80E-02 0.00E+00 0.00E+00 Lead and Lead compounds 1.26E-03 0.00E+00 0.00E+00 Manganese&compounds 8.40E-04 0.00E+00 0.00E+00 Mercury&compounds 4.20E-04 0.00E+00 0.00E+00 Methyl chloroform 2.36E-04 0.00E+00 0.00E+00 Naphthalene 3.33E-04 0.00E+00 0.00E+00 Nickel&compounds 4.20E-04 0.00E+00 0.00E+00 POM rates uncontrolled 3.30E-03 0.00E+00 0.00E+00 Selenium compounds 2.10E-03 0.00E+00 0.00E+00 Toluene 7.97E-02 0.00E+00 0.00E+00 Xylene 1.40E-03 0.00E+00 0.00E+00 1.Emission factors from NC DAQ's fuel oil spreadsheet-based on AP-42,5th edition,Section 1.3. *Only fired No.2 Oil in 2010 Natural Gas Usage O.00C) MMSCF/yr Compound Emission Factor Reference Emissions, Emissions, Ib r t TFM NG BurnerforLamiriatin resses:_ Burnin NG_onl NOx 5.00E+01 Ib/mmscf (2) 0.00E+00 0.00E+00 CO 8.40E+01 Ib/mmscf (2) 0.00E+00 0.00E+00 PM/PM10/PM2.5 7.60E+00 Ib/mmscf (2) 0.00E+00 0.00E+00 SO2 6.00E-01 Ib/mmscf (2) 0.00E+00 0.00E+00 VOC 5.50E+00 Ib/mmscf (2) 0.00E+00 0.00E+00 Benzene 71-43-2 TH) 2.10E-03 Ib/mmscf (2) 0.00E+00 0.00E+00 Benzo(a) rene (50-32-8 T) 1.20E-06 Ib/mmscf (2) 0.00E+00 0.00E+00 Cobalt compounds(H) 8.40E-05 Ib/mmscf (2) 0.00E+00 0.00E+00 Formaldehyde(50-00-0 TH) 7.50E-02 Ib/mmscf (2) 0.00E+00 0.00E+00 Hexane 1.80E+00 Ib/mmscf (2) 0.00E+00 0.00E+00 Naphthalene (91-20-3 H) 6.10E-04 Ib/mmscf (2) 0.00E+00 0.00E+00 Selenium compounds(H) 2.40E-05 Ib/mmscf (2) 0.00E+00 0.00E+00 Toluene(108-88-3 TH) I 3.40E-03 Ib/mmscf 1 (2) 1 0.00E+00 0.00E+00 2.Emission factors based on AP-42,Fifth Edition,Chapter 1,Section 4.Taken from DAQ spreadsheet online.July 1998 4 40. Ponds 2-5 and Spray Field Fugitives Ponds 2-5 Fugitives Spray and Pond Concentration:1 0.2 mg/L Spray and Pond Concentration(converted):1 1.67E-06 lb/gal Total Pond Capacity: 2,879,000 gal/yr Q Fugitive Emissions, Fugitive Emissions, ® � V Compound Emission Factor---f Ib/ r I tpy Ponds?2=5`and SprayaFieliis� _ VOC 0.2 mg/L 1 4.8 1 2.40E-03 Formaldehyde(50-00-0 TH) 0.2 mg/L 1 4.8 1 2.40E-03 1.Concentration from 2011 Formaldehyde test.Using half of detection limit since concentration was below the detection limit of 0.4 mg/L. Spray Field Fugitives Spray and Pond Concentration:) 0.2 mg/L ,^ Q Spray and Pond Concentration(converted):1 1.67E-06 lb/gal V u Total Gallons Irrigated: 6,397,000 gal/yr Fugitive Emissions, Fugitive Emissions, Compound Emission Factor Ib/yr tpy Ponds_`2'-5 anWSpray Fields;; ' VOC I 0.2 mg/L 10.7 5.34E-03 Formaldehyde(50-00-0 TH) I 0.2 mg/L 1 10.7 1 5.34E-03 1.Concentration from 2011 Formaldehyde test.Using half of detection limit since concentration was below the detection limit of 0.4 mg/L.