HomeMy WebLinkAboutAQ_F_1900009_20200630_EI_Cmb-EI-File 2019 Emissions Inventory Review / Data Tracking Form
Facility Name: General Shale Brick, Inc. - Moncure Facility
Facility Assigned to: Data Entry: Chatham County
Classification: Jeff Harris 08/17/2020 Confidential Copy Submitted?
Title V ❑ YES
NO
Initial Review/Data Entry
!J Enter date received into ED. Date Received: 06/30/2020
!j Assigned to appropriate individual. Date Assigned: Date Due:
❑ Paper copy submitted: One copy received with supporting documentation,certification form signed by responsible official,and
appears generally complete;OR
_'J Electronic copy submitted: All supporting documentation and certification form(with time/date stamp)signed by responsible
official has been received.
Comments: Overall 12%decrease in facility throughput from 2018. See details in ED.
Inventory Review
J All forms and supporting documentation appear to be complete if paper submission(check ED OS data if electronic).
J Contact,address,phone number changes entered into I-Beam/Facilities if necessary.
.J All known operating scenarios,control devices,and emission release points have been entered for each emission source(permitted,
insignificant,and unpermitted)or note that the emission source was not operated or not required to report.
J Check if SCC codes for each OS are accurate and update if needed.
❑ Evaluate"U"sources for significance and address according to policy.N/A
J Calculations/forms appear to add up correctly.
o l All compliance issues are being addressed(e.g.Toxics limits,above TV thresholds,large emissions increase/decrease, installation
without a permit).
■! All volatile HAPs/TAPs were included in the VOC total.
Calculations and control efficiencies appear correct. Emission factors are the best available and most current factors appropriate for
the reporting facility(e.g.stack testing,AP-42,etc.).
❑ Review facility comments and address any issues.N/A
❑ Update ED(Data Entry Main)if additional information is required(corrections due date and date received).N/A
■ Check all ED QA/QC reports.
■ Comparison with previous emission inventory must be made and outliers(> 10%)must be investigated and explained.
■ Put inventory review comments and summarize any changes in ED-Data Entry Main"DAQ internal comments".
Print and attach the facility total report.
Date Info Requested: Date Info Received: Total Days on Hold:
Date Review Complete: 08/17/2020 Signature:
Date Submitted to EI Coordinator: 08/17/2020
Date Approved: q 13l 2 D-0 Initials: MIA/
Facility Total CY 2019 Emission Summary Recorded in ED Facility ID #: 1900009 .
Facility Name: General Shale Brick, Inc. -Moncure Facility Permit#(s): 04384T39
Green House Gases Pollutants(GHG) Actual Emissions
Tons/Yr
Pollutant CAS Demini- Change
mus
Not Not N/A
Reported Reported
CO2 equivalent(sum of individual GHG pollutant emissior No GHGs
times their 1995 IPCC Global Warming Potential (GWP), Reported
converted to metric tons)
Criteria Pollutants Actual Emissions
(Tons/Year)
Pollutant CAS CY 2019 CY 2018 Demini- %
from ED from Fees mus Change
CO CO 74.32 84.70 0.5 1-12.3%
NOx NOx 29.22 33.30 0.5 1 -12.3%
PM(TSP) TSP 60.57 69.62 0.5 1 -13.0%
PM10 PM10 58.11 66.33 0.5 1-12.4%
PM2.5 PM2.5 58.11 66.27 0.5 1-12.3%
S02 S02 0.750000 0.850000 0.5 1 -11.8%
VOC VOC 4.19 4.68 0.5 1-10.5%
Hazardous Air Pollutants (HAPs) Actual Emissions
and/or Toxic Air Pollutants (TAPs) (Pounds/Year)
Pollutant CAS CY 2019 CY 2018 Demini- %
from ED from Fees mus Change
Arsenic& Compounds(total mass of elementalAS, arsine and 4.04 4.61 0.01 -12.4%
all inorganic compounds)
Arsenic Unlisted Compounds - Specify Compound ASC-Other 4.04 4.61 0.01 -12.3%
(Component of ASC)
Cadmium& compounds(total mass includes elemental metal) 1.96 Z23 0.1 -12.1
Cadmium Metal, elemental, unreacted(Component( 7440-43-9 1.96 2.23 0.1 -12.3%
CDC)
Chromium-A 11ITotal(includes Chromium(VI) categories, 6.65 7.58 0.1 -12.3
metal and others)
Chromic acid(VI) (Component of SolCR6 &CRC) 7738-94-5 6.65 7.58 0.01 1-12.3%
Chromium (VI)Soluble Chromate Compounds(Component of 6.65 7.58 0.01 1-12.3%
CRC)
08/17/2020 Page 1 of 3
Facility Total CY 2019 Emission Summary Recorded in ED Facility ID#: 1900009
Facility Name: General Shale Brick, Inc. -Moncure Facility Permit#(s): 04384T39
Hazardous Air Pollutants (HAP9) Actual Emissions
and/or Toxic Air Pollutants (TAPS) (Pounds/Year)
Pollutant CAS CY 2019 CY 2018 Demini- %
from ED from Fees mus Change
Chromic acid (VI) (Component of So1CR6 &CRC) 7738-94-5 6.65 7.58 0.01 -12.3%
Lead& compounds 19.56 22.29 1.0 1-12.2%
Lead Unlisted Compounds - Specify Compound PBC-Other 19.56 22.29 10.0 -12.3%
(Component of PBC)
Mercury & Compounds-all total mass includes Hg Vapor 0.977940 1.11 0.001 1 -11.9%
Mercury,vapor(Component of HGC) 7439-97-6 0.977940 1.11 0.001 1-12.3%
Nickel& Compounds,sum total mass includes elemental 9.39 10.70 17-12.2%
Nickel metal (Component ofNIC) 7440-02-0 9.39 10.70 1.0 -12.3%
Polycyclic Organic Matter(Specific Compounds from OAQPS 8.48 9.66 1.0 -12.2%
or Tip
Naphthalene(Component of 83329/POMTV) 91-20-3 8.48 9.66 1.0 1-12.3%
Benzene 71-43-2 378.14 430.97 1.0 1-12.3%
Chlorine 7782-50-5 169.51 193.19 100.0 -12.3%
DEHP(Di(2-ethylhexyl)phthalate) 117-81-7 260.78 297.22 10.0 -12.3%
Dichlorobenzene(p), 1,4- 106-46-7 6.26 7.13 1.0 -12.3%
Ethyl chloride(chloroethane) 75-00-3 74.32 84.71 10.0 -12.3%
Fluorides (sum of all fluoride compounds as mass of 16984-48-8 1,204.00 2,377.74 10.0 -49.4%
ion)
Formaldehyde 50-00-0 20.31 24.51 10.0 -17.1%
Hexane, n- 110-54-3 0.189710 0.198530 100.0 -4.4%
Hydrogen chloride(hydrochloric acid) 7647-01-0 3,426.70 4,458.27 100.0 -23.1%
Hydrogen fluoride(hydrofluoric acid as mass of HF; 7664-39-3 752.36 1,486.09 100.0 -49.4%
(Component of 16984488/Fluorides)
Methyl chloride(chloromethane) 74-87-3 87.36 99.57 1.0 -12.3%
Methyl iodide(iodomethane) 74-88-4 12.13 13.82 10.0 1 -12.3%
Selenium Compounds SEC 29.99 34.18 10.0 1-12.3%
Styrene 100-42-5 2.61 2.97 1 100.0 -12.3%
08/17/2020 Page 2 of 3
Facility Total CY 2019 Emission Summary Recorded in ED Facility ID M 1900009
Facility Name: General Shale Brick, Inc. -Moncure Facility Permit#(s): 04384T39
Hazardous Air Pollutants (HAPs) Actual Emissions
and/or Toxic Air Pollutants (TAPS) (Pounds/Year)
Pollutant CAS CY 2019 CY 2018 Demini- %
t2O.
D from Fees mus Change
Toluene 108-88-3 1 23.78 100.0 1 -12.3%
Largest Individual HAP Hydrogen chloride(hydrochloric acid) 3,426.70 lbs
Total HAP Emissions 5,292.57 lbs
Largest Individual CAP CO 74.32 tons
Total CAP Emissions 166.59 tons
Total TAP Emissions 6,260.691bs
Total Aggregate 169.37 tons
Emissions
DAO's Comments Regardiniz Inventory
Overall 12%decrease in facility throughput from 2018 resulted in a similar decrease in emissions for
most pollutant species. Reductions in Hcl and Hf are higher percentages,but all.emissions of these
species result from Kiln 4 (ES-K4K),which had a 12%lower throughput for 2019.
08/17/2020 Page 3 of 3
Facility Name: General Shale Brick, Inc. -Moncure Facility
Facility ID: 1900009 Permit Number(s): 04384T39
Pollutant
OS ID Emission
Source ID Emission Rate- 2019 Emission Rate (Prev) - 2018
TOTAL in Current Inventory:20.31 Pounds TOTAL in Previous Inventory: 24.51 Pounds
Hexane,n-
OS-6 0.1897 10 Pounds 0.198530 Pounds
ES-CD-8 ES-CD-8
TOTAL in Current Inventorv: 0.19 Pounds TOTAL in Previous Inventory: 0.20 Pounds
Hydrogen chloride(hydrochloric acid)
OS-21 3,426.70 Pounds 4,458.27 Pounds
ES-K4K ES-K4K
TOTAL in Current Inventory:3,426.70 Pounds TOTAL in Previous Inventory: 4,458.27 Pounds
Hydrogen fluoride(hydrofluoric acid as mass of HF)(Component o
OS-21 752.36 Pounds 1,486.09 Pounds
ES-K4K ES-K4K
TOTAL in Current Inventory: 752.36 Pounds TOTAL in Previous Inventory: 1,486.09 Pounds
Lead Unlisted Compounds-Specify Compound(Component of PBI
OS-6 0.000050 Pounds 0.000060 Pounds
ES-CD-8 ES-CD-8
OS-21 19.56 Pounds 22.29 Pounds
ES-K4K ES-K4K
TOTAL in Current Inventory: 19.56 Pounds TOTAL in Previous Inventory: 22.29 Pounds
Mercury,vapor(Component of HGC)
OS-21 0.977940 Pounds 1.11 Pounds
ES-K4K ES-K4K
TOTAL in Current Inventory:0.98 Pounds TOTAL in Previous Inventory: 1.11 Pounds
Methyl chloride(chloromethane)
OS-21 87.36 Pounds 99.57 Pounds
ES-K4K ES-K4K
TOTAL in Current Inventory: 87.36 Pounds TOTAL in Previous Inventory: 99.57 Pounds
Methyl iodide(iodomethane)
OS-21 12.13 Pounds 13.82 Pounds
8/17/2020 Page 3 of 8
1900009 Chatham,General Shale,Moncure
ID Group OS Name 2018 2019 Units Ratio Notes
ES-K4D1,K402,K4D3 135 29 Natural gas/propane-fired dryers for Kiln 4 148609 130392 tpy 0.88
IES-T1 through T5 144 18 Storage tanks 81935 gpy Source Data Carried Forward from 2014
ES-Kl,K2,WD 1,2 66 14 Two Wood/natural gas-fired brick kilns and green brick dryer Did Not Operate
ES-CR5,6,7 69 37 Texturizing Operations 148609 130392 tpy 0.88
IES-VS1,2 70 34 Vacuum System 1500 1155 hr/yr 0.77
IES-VS3,4,5 22 35 Vacuum System Brickhaven 2000 1540 hr/yr 0.77
F-PC,FS1,FS2,FS3,FS4,FS3.06c,FS4.06c,FSS,FS6,1 71 31 Primary Clay Grinding and Screening Operation 283360 211032 tpy 0.74
ES-CD-8 6 Rotary sand drum dryer 0.110294 0.105392 mm ft3 0.96
ES-K3K 10 Natural gas/propane-fired kiln#3(Uncontrolled) Did Not Operate
ES-K3K 2S 10/Natural gas/propane/coal-fired kiln#3 Did Not Operate
ES-K4K 21 POS-Natural gas/propane-fired brick tunnel kiln 4 148609 130392 tpy 0.88
F-CH-FS2,SFC1,SFC2,SFC3,Hl,H2,Cl,SSl,FS1,FC 132 Grinding and Screening Operations(not constructed in 2003) NR to Report
IES-F-CO-Cl,C2,C3,C4,CS,CO-2,IS-3,4,7.1,7.2,7.143 Insignificant Activities-Fugitive-NRTR NR to Report
IES-K1D1,K2D1 72 15 Dryers associated with Kilns 1 and 2 NR to Report
ES-K301,2,3 12 20 Natural gas/propane-fired dryers for Kiln 3 Brickhaven NR to Report
ES-WFS-SD-CV1,2,3;SC1,2;CYC,HM,SDS,SH 21 30 Wood fuel/Sawdust System NR to Report
ES-BP-BM 26 Batch Mixer NR to Report
ES-BP-CS 27 Cement Silo NR to Report
ES-BP-FAS 28 FNash Sib NR to Report
ES-CR8 Texturizing operation for lines 3 and 4 NR to Report
ESfnal-CC 33 Coal Processing System NR to Report
ES-RUMBLE 36 Rumbler system NR to Report
ES-SS Sand silo storage NR to Report
F-SGS Secondary crusher NR to Report
I-F-Coal-CH Coal hopper NR to Report
I-F-Coal-CP Coal Pile NR to Report
I-F-SSC Sand Conveyor NR to Report
IES-SD Wood receiving,non-pneumatic handling and conveying and storage operations NR to Report
2019 CALENDAR YEAR EMISSIONS INVENTORY
General Shale Brick, Inc. — Moncure, NC Facility
General Shale Brick
Building The American Dream'
ental Q���jtir
NC Dept ofEnvirO
1�N 3® ul
leighRe�io�al 01 tic`
Ra
June 2020
Project 203401.0087
Prepared By:
TRINITY CONSULTANTS
One Copley Parkway
Suite 205
Morrisville, NC 27560
(919) 462-9693
i
Trinit
I
Consultants
TABLE OF CONTENTS
---- _-- - -._..... - ...........-..... - .._.......__.... --...- --... :...............--..............-...............--..........-._......-.-........-..-.....--....---....-...........
SECTION 1: NCDAQ CY 2019 EMISSION INVENTORY(HERO) FORMS
- Certification Form.....................................................................................................:...............................................................................1
Listingof Emission Sources&Control Devices on Permit..........................................................................................................2
EmissionSource&Operating Scenario List....................................................................................................................................7
BrickDryers for Kiln 3 at Brickhaven...............................................................................................................................................9
WoodFuel/Sawdust System...............................................................................................................................................................11
VacuumSystem-Brickhaven....................::.......................................................................................................................................14
BrickProcessing-Cape Fear.............................................................................................................................................................16
BrickTexturing.......................................................................................................................................................................................I9
VacuumSystem.............................................................................:.........................................................................................................21
ClayHandling..................................................................................:........................................................................................................23
Dryersfor Cape Fear(should be removed)....................:.............................................................................................................25
BrickDryers-Kiln 4.............................................................................................................................................................................27
StorageTanks..........................................................................................................................................................................................29
BatchMixer...............................................................................................................................................................................................31
CementSilo...............................................................................................................................................................................................33
- Flyash Silo..................................................................
CoatingsDryer.........................................................................................................................................................................................37
CoalCrusher.............................................................................................................................................................................................39
BrickProcessing-Brickhaven Kiln 3 ...............................................................................................................................41
Brick Processing-Brickhaven Kiln 3 43
. ...............................................................................................................................................
BrickProcessing-Kiln 4.....................................................................................................................................................................45
Rumbler.....................................................................................................:...............................................................................................48
FacilityTotals..........................................................................................................................................................................................50
Comments.................................................................................................................................................................................................52
SECTION 2: SUPPORTING EMISSION CALCULATIONS
CriticalParameters...................................................................................................................................................................................1
BrickProcessing-Cape Fear..................................................................................................................................................................2
Brick Processing at Brickhaven Kiln 3(Firing Coal and NG)....................................................................................................3
BrickDryers at Brickhaven Kiln 3......................................................................................................................................................8
BrickProcessing at Brickhaven Kiln 4(Natural Gas/Coal).......................................................................................................9
BrickDryers at Brickhaven-Kiln 4................................................................................................................................................12
- Brick Summary......................................................................................................................:.................................................................13
- Coal Crusher ............................................................................................................................................................................................14
General Shale Brick,Inc.-6ricure,NC Facility CY 2019 Emissions Inventory
4 Trinity Consultants
WoodFuel/Sawdust System(New) ................................................................................................................................................is
ClayHandling Equipment....................................................................................................................................................................19 -'
IntersiteConveyer.................................................................................................................................................................................21
BrickTexturing.......................................................................................................................................................................................23
CoatingsDryer.........................................................................................................................................................................................24
VacuumSystem.......................................................................................................................................................................................27
StorageTanks..........................................................................................................................................................................................28
FlyashSilo.................................................................................................................................................................................................29
CementSilo...............................................................................................................................................................................................30
BatchMixer..................................................................................................................................:............................................................31
Rumbler.............................................................................................................................................................................................6.......32
Summaryof Emissions.........................................................................................................................................................................33
i
General Shale Brick,Inc.—Moncure,NC Facility CY 2019 Emissions Inventory
Trinity Consultants
SECTION 1
NC®AQ CY 2019 EMISSION INVENTORY(AERO) FORMS
General Shale Brick,Inc.—Moncure, NC Facility CY 2019 Emissions Inventory
Trinity Consultants
COPY of RECORD Date Submitted: 6/24/2020 11 :07:47
Inventory Certification Form(Title V)
Facility Name: General Shale Brick,Inc. -Moncure Facility Facility ID : 1900009
300 Brick Plant Road Permit : 04384
Moncure,NC 27559 County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions inventory-Calendar Year 2019
These forms must be completed and returned even if the facility did not operate or emissions were zero
The legally defined "Responsible Official" of record for your facility is Kevin Ham
This person or one that meets the definition below must sign this certification form.
The official submitting the information must certify that he/she complies with the requirements as specified in Title 15A NCAC
2Q.0520(b)which references and follows the federal definition.40 CFR Part 70.2 defines a responsible as meaning one of the
following:
1. For a corporation:a president,secretary,treasurer,or vice-president of the corporation in charge of a principal business
function,or any other person who performs similar policy or decision making functions for the overall operation of one or
more manufacturing,production,or operating facilities applying for a or subject to a permit and either
i. the facilities employ more than 250 persons or have gross annual sales or expenditures exceeding$25 million(in
second quarter 1980 dollars);or
ii. the delegation of authority to such representatives is approved in advance by the permitting authority;
2. For partnership or sole proprietorship;a general partner or the proprietor,respectively;
3. For a municipality,state,federal,or other public agency includes the chief executive officer having responsibility for the
overall operations of a principal geographic unit of the agency(e.g.,a Regional Administrator of EPA).
CERTIFICATION STATEMENT:
!Important: Legally Responsible Official,read and sign after all submissions arc final.!
l certify that I am the responsible official for this facility,as described above, and hereby certify that the information contained in
this air emissions report, including attached calculations and documentation, is true, accurate and complete. (Subject to legal
penalties of up to$25,000 per occurrence and possible imprisonment as outlined in G.S. § 14 -215.3(a)(2))
Responsible Official's Signature Below (use blue ink): Date Signed: G lVyLszo
Printed Name: /K:evinam
Signature:
This form applies to Title V facilities.If this facility is not classified asTitle V,please telephone your regional office Emission
Inventory Contact at once for proper forms.
Email address of Responsible Official: Kevin.Ham@generalshale.com ta`Quality
Information on this Form cannot be held confidential NcDept°f Bnv'cOnmem
COPY of RECORD Date Submitted: 6/24/2020 11:07:47 �f1C8
1
COPY ®f RECORD Date Submitted: 6/24/2020 11:07:47
As entered in AERO
Facility Name: General Shale Brick, Inc. -Moncure Facility Facility ID : 1900009
- 300 Brick Plant Road Permit : 04384
Moncure,NC 27559 County : Chatham
DAQ Region : RRO
Listing of Emission Sources and Control Devices on Permit.See instructions
*ES ID on #ES Description GCS ID *CS Description *CD ID's
Air Permit
ES-BP-BM Batch mixer(39.97 tons per hour CS-12 one bagfilter(535 sgaure feet of filter area), CD-BP-BH1
capacity)
ES-BP-CS Cement silo(10 tons per hour CS-13 one bin vent filter(227 square feet of filter
capacity) area), CD-BP-BV2
ES-BP-FAS Flyash silo(11 tons per hour CS-14 one bagfilter(535 sqaure feet of filter area), CD-BP-BH1
capacity)
Natural gas-fired rotary drum
ES-CD-8 coatings dryer(250,000 Btu per hour
heat input;3.45 tons per hour drying
capacity)
bagfilter(6,096 square feet of filter CD-CR6BF,CD-
ES-CR5 Texturizing operation for Line 1 CS-19 area),Bagfilter(6,096 square feet of filter CR7BF 1,CD-
area),bagfilter(4,062 square feet of filter CR7BF2,CD-
area),bagfilter(3,040 square feet of filter area), CR7BF3
bagfilter(6,096 square feet of filter CD-CR6BF,CD-
ES-CR6 Texturizing operation for Line 2 CS-19 area),Bagfilter(6,096 square feet of.filter CR7BF 1,CD-
area),bagfilter(4,062 square feet of filter CR7BF2,CD-
area),bagfilter(3,040 square feet of filter area), CR7BF3
bagfilter(6,096 square feet of filter CD-CR6BF,CD-
ES-CR7 Texturizing operation for Lines 3 and CS-19 area),Bagfilter(6,096 square feet of filter CR7BF 1,CD-
4 area),bagfilter(4,062 square feet of filter CR7BF2,CD-
area),bagfilter(3,040 square feet of filter area), CR7BF3
ES-CR8 Texturizing operation for lines 3 and
4
ES-Coal-CC Coal crusher CS-18 bagfilter(air to cloth ration of 4.7 to 1), CD-Coal-CC
Wood/natural-gas-fired tunnel brick
kiln(20.3 million Btu per hour heat
ES-K1 input and 13.7 tons per hour fired CS-8 Two Simple cyclones(89 inches in diameter) CD-C1,CD-C2
brick production rate)[2D.1109 Case
By Case MACT]
Wood/natural gas-fired tunnel brick
kiln(20.3 million Btu per hour heat
ES-K2 input and 13.7 tons per hour fired CS-8 Two Simple cyclones(89 inches in diameter) CD-CI,CD-C2
brick production rate)[213.1109 Case
By Case MACT]
ES-K3D1 Natural gas/propane-fired brick dryer
(4.43 million Btu per hour heat input)
ES-K3132 Natural gas/propane-fired brick dryer
(4.43 million Btu per hour heat input)
ES-K3D3 Natural gas/propane-fired brick dryer
(4.43 million Btu per hour heat input)
r
POS-Natural gas/propane-fired
brick tunnel kiln(25.9 million Btu
per hour heat input and 20.55 tons per
hour maximum fired brick production
rate)[213.1109 Case By Case
ES-K3K MACT]AOS-Coal/Natural CS-15 dry limestone adsorber, CD-K3DLA -
gas/propane-fired brick tunnel kiln
(25.9 million Btu per hour heat input
and 20.55 tons per hour maximum
fired brick production rate)[21).1109
Case By Case MACT] -
ES-K4D1 Natural gas/propane-fired brick dryer
(4.43 million Btu per hour heat input) -
ES-K4D2 Natural gas/propane-fired brick dryer -,
(4.43 million Btu per hour heat input)
ES-K4D3 Natural gas/propane-fired brick dryer
(4.43 million Btu per hour heat input)
POS-Natural gas/propane-fired
brick tunnel kiln(25.9 million Btu
per hour heat input and 20.55 tons per
hour maximum fired brick production
rate)[2D.1109 Case By Case
ES-K4K MACT]AOS-Coal/natural CS-11 dry limestone adsorber, CD-K4DLA
gas/propane-fired brick tunnel kiln
(25.9 million Btu per hour heat input
and 20.55 tons per hour maximum
fired brick production rate)[2D.1109
Case By Case MACT]
ES- Rumbler system
RUMBLE
ES-SS Sand silo storage
One rotary sawdust dryer(5.59 tons
per hour drying capacity;heated by
ES-WD1,2 recycle heat from kilns 1 and 2 with CS-8 Two Simple cyclones(89 inches in diameter) CD-CI,CD-C2
natural gas used as a supplemental
fuel)
dust collector(air to cloth ratio of 8.17 to CD-SD-DC 1,CD-
ES-WFS- 1),dust collector(air to cloth ratio of 8.06 to
Transfer screw conveyor CS-17 1),cyclone(42 inches in diameter),bin vent SD-DC2,CD-
WFS-
SD-CCV SVI1 SD-CYC,CD-SD-
filter(air to cloth ratio of 4.44 to 1),bin vent BV 1,CD-SD-BV2
filter(air to cloth ratio of 4.44 to 1),
dust collector(air to cloth ratio of 8.17 to
1),dust collector(air to cloth ratio of 8.06 to D-DC2 CD-C I, FS
ES-WFS- Screen feed screw conveyor CS-17 1),cyclone(42 inches in diameter),bin vent SD-DC2,CD-SD-
SD-CV2 filter(air to cloth ratio of 4.44 to 1),bin vent SD-CYC,CD-SD-
filter 1,CD-SD-BV2
filter(air to cloth ratio of 4.44 to 1),
dust collector(air to cloth ratio of 8.17 to CD-SD-DC 1,CD-
ES-WFS- 1),dust collector(air to cloth ratio of 8.06 to
Enclosed conveyor CS-17 1),cyclone(42 inches in diameter),bin vent SD-DC2,CD-
WFS-
SD-CV3V3 SD-CYC,CD-SD-
filter(air to cloth ratio of 4.44 to 1),bin vent
filter(air to cloth ratio of 4.44 to 1), BV 1,CD-SD-BV2
dust collector(air to cloth ratio of 8.17 to CD-SD-DC1,CD-
ES-WFS- 1),dust collector(air to cloth ratio of 8.06 to SD-DC2,CD-WFS-
SD-CYC Cyclone CS-17 1),cyclone(42 inches in diameter),bin vent SD-CYC;CD-SD-
filter(air to cloth ratio of 4.44 to 1),bin vent BV 1,CD-SD-BV2
filter(air to cloth ratio of 4.44 to 1),
dust collector(air to cloth ratio of 8.17 to CD-SD-DC1,CD-
ES-WFS- 1),dust collector(air to cloth ratio of 8.06 to SD-DC2,CD-WFS-
SD-HM Hammermill CS-17 1),cyclone(42 inches in diameter),bin vent SD-CYC,CD-SD-
filter(air to cloth ratio of 4.44 to 1),bin vent BV 1,CD-SD-BV2
filter(air to cloth ratio of 4.44 to 1),
dust collector(air to cloth ratio of 8.17 to CD-SD-DC I,CD-
ES-WFS- 1),dust collector(air to cloth ratio of 8.06 to SD-DC2,CD-WFS-
SD-SC1 8x8 screen CS-17 1),cyclone(42 inches in diameter),bin vent SD-CYC,CD-SD-
filter(air to cloth ratio of 4.44 to 1),bin vent BV 1,CD-SD-BV2
filter(air to cloth ratio of 4.44 to 1),
dust collector(air to cloth ratio of 8.17 to CD-SD-DC I,OD-
ES-WFS- 1),dust collector(air to cloth ratio of 8.06 to SD-DC2,CD-WFS-
SD-SC2 8x8 screen CS-17 1),cyclone(42 inches in diameter),bin vent SD-CYC,CD-SD-
filter(air to cloth ratio of 4.44 to 1),bin vent BV 1,CD-SD-BV2
filter(air to cloth ratio of 4.44 to 1),
dust collector(air to cloth ratio of 8.17 to CD-SD-DC 1,CD-
1),dust 1),dust collector(air to cloth ratio of 8.06 to
ES-WFS- S-
SD-DC2,CD-WF
ES- Sawdust silo CS-17 1),cyclone(42 inches in diameter),bin vent SD-CYC;CD-
filter(air to cloth ratio of 4.44 to 1),bin vent BV 1,CD-SD-BV2
CD-SD-
filter(air to cloth ratio of 4.44 to 1),
dust collector(air to cloth ratio of 8.17 to CD-SD-DC 1,CD-
ES-WFS- 1),dust collector(air to cloth ratio of 8.06 to SD-DC2,CD-WFS-
SD-SH Surge hopper CS-17 1),cyclone(42 inches in diameter),bin vent SD-CYC,CD-SD-
filter(air to cloth ratio of 4.44 to 1),bin vent BV 1,CD-SD-BV2
filter(air to cloth ratio of 4.44 to 1),
F-C-CFBH Intersite conveyor[NSPS 000]
F-CH-BC Brickhaven conveyor[NSPS 000]
F-CH-CI One impact crusher[NSPS 000]
F-CH-CFC Cape Fear conveyor[NSPS 000]
F-CH-FC Feed conveyor[NSPS 000]
F-CH-FS1 Finishing screen[NSPS 000]
F-CH-FS2 Finishing screen[NSPS 000]
F-CH-FS3 Finishing Screen[NSPS 000]
F-CH-FS4 Finishing screen[NSPS 000]
F-CH-HI Hammermill[NSPS 000]
F-CH-H2 Hammermill[NSPS 000]
F-CH-HFC1 Hammermill Feed Conveyor[NSPS
000]
F-CH-HFC2 Hammermill Feed Conveyor[NSPS
000]
F-CH-PI Product conveyor[NSPS 000]
F-CH-P2 Product conveyor[NSPS 000]
F-CH-RC Reversing conveyor[NSPS 000]
F-CH-SFC1 Screen feed conveyor[NSPS 000]
F-CH-SFC2 Screen feed conveyor[NSPS 000]
F-CH-SFC3 Screen feed conveyor[NSPS 000]
F-CH-SFC4 Screen feed conveyor[NSPS 000]
F-CH-SS1 Scalping screen[NSPS 0001
F-CH-SS2 Scalping Screen[NSPS 000]
F-CH-SSFC Scalping conveyor[NSPS 000]
F-CH-T1 Tailings conveyor[NSPS 000]
F-CH-T2 Tailings conveyor[NSPS 000]
F-CH-TC1 Trampolin Conveyor[NSPS 000]
F-CH-TC2 Trampolin Conveyor[NSPS 000]
F-FC4 Finishing conveyor 94[NSPS 000]
F-FC5 Finishing conveyor#5 [NSPS 000]
F-FS1 Single deck screen[NSPS 000]
F-FS2 Single deck finishing screen[NSPS
Subpart 000]
F-FS3 Finishing screen[NSPS 000]
F-FS4 Finishing.screen[NSPS 000]
F-FS6 Finishing screen
F-FS7 Finishing screen
F-FS8 Finishing screen
F-FS9 Finishing Screen
F-PC Primary crusher[NSPS 000]
F-SGS Secondary crusher[NSPS 000]
F-SS1 Scalping Screen[NSPS 000]
F-SS2 Scalping Screen[NSPS 000]
I-ES-K1D1 brick dryer associated with Kiln 1
I-ES-K2131 brick dryer associated with Kiln 2
I-F-CH-AF Apron feeder -
I-F-CH-H Hopper(50 ton capacity)
I-F-Coal-CH Coal hopper
I-F-Coal-CP Coal pile
I-F-SSC Sand Conveyor -
IES-CP Open clay storage piles
IES-F-CH6 Existing raw material handling and
conveying operations
IES-F-CO-2 Reclaimer(coating operations)
IES-F-CO-
IE Conveyor(coating operation)
IES-F-CO-
IE Conveyor(coating operation) -
IES-F-CO- Conveyor(Coating operation)
C3
IES-F-CO- Conveyor(Coating operation)
C4
IES-F-CO-
IE Conveyor(coating operation)
IES-K4F.1 Box feeder for Line 4
IES-K4F.2 conveying system for line 4
IES-K4F.3 storage tank for line 4
IES- Reclaimer building storage piles
RECLAIM
Wood receiving,non-pneumatic
IES-SD handling and conveying and storage
operations
IES-T1 350 gallon brick oil tank
IES-T2 350 gallon gear oil tank
IES-T3 275 gallon waste oil tank
IES-T4 1,000 gallon diesel tank
IES-T5 1,000 gallon gasoline storage tank
IES-VS1 Package-type kiln car vacuuming CS-10 Two Bagfilters(97 square feet and 297 square CD-VS1,CD-VS2
system feet of filter area)
IES-VS2 Package-type kiln car vacuuming CS-10 Two Bagfilters(97 square feet and 297 square CD-VS1,CD-VS2
system feet of filter area)
IES-VS3 Hi-Vac vacuum system for Kiln 3
IES-VS4 Package-type kiln car vacuuming
system
IES-VS5 package-type kiln car vacuuming
system
IF-BH-MR- One Conveyor at Brickhaven site
C
IF-BH-MR- One dump hopper at Brickhaven site
DH
IS-3 Screened Clay Conveying and
Handling Operation for Kiln 1 and 2
IS-4 Screened clay conveying and
handling operation for Kiln 3 and 4
IS-7.1 Sand coating pile
IS-7.2 Sand coating pile
IS-7.3 Sand coating pile
IS-7.4. Sand coating pile
IS-7.5 Sand coating pile
IS-7.6 Sand coating pile
IS-7.7 Conveyor
IS-7.8 Conveyor
IS-8.1 Kiln 3 storage pile
IS-8.2 Kiln 3 box feeder
IS-8.3 Kiln 3 storage bin
IS-8.4 Kiln 3 conveyor
IS-8.5 Kiln 3 conveyor
IS-8.6 Kiln 3 conveyor
IS-8.7 Kiln 3 conveyor
IS-8.8 Kiln 3 conveyor
IS-8.9 Kiln 3 conveyor
i
COPY ®f RECORD Date Submitted: 6/24/2020 11:07:47
As entered in AERO
Facility Name: General Shale Brick, Inc. -Moncure Facility Facility ID : 1900009
300 Brick Plant Road Permit : 04384
Moncure,NC 27559 County : Chatham
DAQ Region : RRO
Emission Source& Operating Scenario List-See Instructions
*ES Group ID *ES ID *OS ID *OS Description
GR12 ES-K3D1,ES-K3D2,ES- 20 Natural gas/propane-fired dryers for Kiln
K3D3 3
ES-WFS-SD-CV1,ES-
WFS-SD-CV2,ES-WFS-
SD-CV3,ES-WFS-SD-
GR21 CYC,ES-WFS-SD-HM, 30 Wood Fuel/Sawdust System
ES-WFS-SD-SC1,ES-WFS-
SD-SC2,ES-WFS-SD-SDS,
ES-WFS-SD-SH
GR22 IES-VS3,`ES VS4,IES- 35 Vacuum Systems-Brickhaven
G-66 ES-K1,ES-K2,ES-WD1,2 14 Wood/natural gas-fired brick kilns and
green brick dryer(Cape Fear)
G-69 ES-CR5,ES-CR6,ES-CR7 37 Texturizing Operations
G-70 IES-VS1,IES-VS2 34 Vacuum System
F-C-CFBH,F-FC4,F-FC5,
F-FS1,F-FS2,F-FS3,F-
G-71 FS4,F-FS5,F-FS6,F-FS7, 31 Primary Clay Grinding and Screening
F-FS8,F-PC,F-SS1,F-SS2, Operation
F-FS9
G-72 I-ES-K1D1,I-ES-K2131 15 Dryers associated with Kilns 1 and 2
F-CH-BC,F-CH-Cl,F-CH-
CFC,F-CH-FC,F-CH-FS1, -
F-CH-FS2,F-CH-FS3,F-
CH-FS4,F-CH-H1,F-CH-
H2,F-CH-HFC1,F-CH-
G-132 HFC2,F-CH-P1,F-CH-P2, NONE NONE
F-CH-RC,F-CH-SFC1,F-
CH-SFC2,F-CH-SFC3,F-
CH-SFC4,F-CH-SS1,F-
CH-SS2,F-CH-SSFC,F-
CH-T1,F-CH-T2,F-CH-
TC1,F-CH-TC2
G-135 ES-K41)1,ES-K4D2,ES- 29 Natural gas/propane-fired dryers for Kiln
K4D3 4
I-F-CH-AF,I-F-CH-H,
IES-CP,IES-F-CH6,IES-F-
CO-2,IES-F-CO-C1,IES-F-
CO-C2,IES-F-CO-C3,IES-
F-CO-C4,IES-F-CO-CS,
IES-K4F.1,IES-K4F.2,IES-
G-143 K4F.3,IES-RECLAIM,IF- NONE NONE
BH-MR-C,IF-BH-MR-DH,
IS-3,IS-4,IS-7.1,IS-7.2,IS-
7.3,IS-7.4,IS-7.5,IS-7.6,
IS-7.7,IS-7.8,IS-8.1,IS-
8.2,IS-8.3,IS-8.4,IS-8.5,
IS-8.6,IS-8.7,IS-8.8,IS-8.9
G-144 IES-T1,IES-T2,IES-T3, 18 Storage tanks
IES-T4,IES-T5
ES-BP-BM 26 Batch Mixer
ES-BP-CS 27 Cement Silo
ES-BP-FAS 28 Flyash Silo
ES-CD-8 6 Rotary sand drum dryer(3.45 tons per
hour)
ES-CR8 NONE NONE
'ES-Coal-CC 33 Coal Processing System
Natural gas/propane-fired kiln#3
ES-K3K 10 (Uncontrolled)
25 10/Natural gas/propane/coal-fired kiln 43
ES-K4K 21 Coal/Natural gas/Propane-fired kiln#4
ES-RUMBLE 36 Rumbler tumbles blocks in a rotating drum
in order to create an
ES-SS NONE NONE
F-SGS NONE NONE
I-F-Coal-CH NONE NONE
I-F-Coal-CP NONE NONE
I-F-SSC NONE NONE
IES-SD NONE INONE
COPY Of RECORD Date Submitted: 6/24/2020 11:07:47
As entered in AERO
Facility Name: General Shale Brick, Inc. -Moncure Facility Facility ID : 1900009
300 Brick Plant Road Permit : 04384
Moncure,NC 27559 County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory-Calendar Year 2019 -
1.Emission Source ID(from permit) Group GR12 consisting of ES-K3D1, ES-K3D2, ES-K3D3
or Emission Source Group ID _
2.Emission Source Description : Natural gas/propane-fired dryers at Brickhaven Plant
3. Operating Scenario ID/ OS -20/Natural gas/propane-fired dryers for Kiln 3
Description:
4. SCC Number/Description: 30500351/13rick Manufacture-Dryer ; Brick Dryer: Heated With Waste
Heat And Supplemental Gas Burners
5.Throughput/units in 2019:
(e.g.production or fuel use):
6.Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented
to Control Device or Stack):
8. Control Device Information :None
Order CS-ID CD ID Control Device Description
(as listed in permit)
9.Emission Release Point(ERP)Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter#)- (F) (Feettsec) Rate(Acfm)
Rectangle(L x W)
(in 0.1 feet)
VERTICAL ERP for ES-K3K,
EP-K3 STACK 35 4.92 99.95 33.79 38544.24 ES-K3D1 AND
ES-K3D2
Operating Scenario: OS -20 Emission Source/Group ID: GR12
10.Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2019)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
- 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput:
Jan-Feb+Dec 25% March-May 25% June-Aug. 25% Sept.-Nov. 25%
2019 2019 2019 2019
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG �GHG Estimation Emission Ef
Pollutants CAS Efficiency
Pollutants Method Code (Net after Factor Control
(Tans/Year) (See Instructions) all controls)
2019
Criteria Emissions- Emission Control
Pollutant Criteria Estimation Emission Ef
(NAAQS) Code Efficiency
Pollutants Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2019
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
S02 S02 08
VOC VOC 08
Emissions Emission Control
HAP/TAP CAS Estimation Emission EF
Pollutants(In Alphabetical Order) (see instructions) HAP/TAPS Mthod Code Efficiency Factor Control
e
(Pounds/Year) (Net after all controls)
(See Instructions)
2019
COPY Of RECORD Date Submitted: 6/24/2020 11:07:47
As entered in AERO
Facility Name: General Shale Brick, Inc. -Moncure Facility Facility ID : 1900009
300 Brick Plant Road Permit : 04384
Moncure,NC 27559 County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory-Calendar Year 2019 -
1.Emission Source ID(from permit) Group GR21 consisting of ES-WFS-SD-CV1, ES-WFS-SD-CV2, ES-
or Emission Source Group ID WFS-SD-CV3, ES-WFS-SD-CYC,ES-WFS-SD-HM,ES-WFS-SD
SCE, ES-WFS-SD-SC2, ES-WFS-SD-SDS, ES-WFS-SD-SH -
2. Emission Source Description : Wood Fuel/Sawdust System
3. Operating Scenario ID/ OS -30/Wood Fuel/Sawdust System
Description:
4. SCC Number/Description: 30500305/Brick Manufacture-Material Prep ; Raw Material Handling and
Transferri g
5.Throughput/units in 2019:
(e.g.production or fuel use):
6.Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented 100
to Control Device or Stack):
8. Control Device Information
Order CS-ID CD ID Control Device Description
(as listed in permit)
1 CS-17 CD-SD-DC1 Dust collector(8.71:1 air to cloth ratio)
2 CS-17 CD-SD-DC2 Dust collector(8.06:1 air to cloth ratio)
3 CS-17 CD-WFS-SD-CYC Cyclone (42 inches in diameter)
4 CS-17 CD-SD-BV1 One bin vent filter(4.44:1 air to cloth ratio)
5 CS-17 CD-SD-BV2 One bin vent filter(4.44:1 air to cloth ratio)
F Operating Scenario: OS-30 Emission Source/Group ID: GR21
9.Emission Release Point(ERP)Information:(Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter#): (F) (Feet/sec) Rate(Acfm)
Rectangle(L x W
(in 0.1 feet)
EP-SD- VERTICAL Bin vent on
BV1 STACK 20 0.5 72 33.95 400 sawdust silo
Dust Collector on
EP-SD- VERTICAL 20 1 72 49.76 2345 Woodfuel Sawdust
DC2 STACK System Screens &
Conveyors
EP-SD- VERTICAL Bin Vent on Surge
BV2 STACK 20 0.5 75 33.95 400 Hopper
Dust Collector on
EP-SD- VERTICAL 20 1 72 44.56 2100 Woodfuel Sawdust
DC 1 STACK System Screens &
Conveyors
Operating Scenario: OS - 30 Emission Source/Group ID: GR21
10.Operating Schedule:(Source/OperatingS cenario that best characterizes Calendar Year 2019)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12.Seasonal Periods Percent Annual Throughput:
Jan-Feb+Dec ° March-May ° June-Aug. ° Sept.-Nov.
2019 25%O 2019 25/° 2019 25%O 2019 259%
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG GHG Estimation Emission Ef
Pollutants CAS Efficiency --
Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2019
Criteria Emissions- Emission Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission Ef
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2019 -
CO CO 08
NOx NOx 08
T5P TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
S02 S02 08 -
VOC VOC 08
Emissions Emission Control
HAP/TAP CAS Estimation Emission EF
Pollutants(In Alphabetical Order) (see instructions) HAP/TAPS Efficiency Factor Control
(Pounds/Year) Method Code (Net after all controls)
(See Instructions)
2019
COPY Of RECORD Date Submitted: 6/24/2020 11:07:47
As entered in AERO
Facility Name: General Shale Brick, Inc. -Moncure Facility Facility ID : 1900009
300 Brick Plant Road Permit : 04384
Moncure,NC 27559 County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory-Calendar Year 2019
1.Emission Source ID(from permit) coup GR22 consisting of IES-VS3, IES-VS4, IES-VS5
or Emission Source Group ID
2.Emission Source Description : Vacuum Systems -Brickhaven
3. Operating Scenario ID/ OS - 35/Vacuum Systems-Brickhaven
Description:
- 4. SCC Number/Description: 30500317Brick Manufacture-Material Prep ; Raw Material Unloading
5.Throughput/units in 2019: 1540 HR/yr
(e.g.production or fuel use):
6. Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented
to Control Device or Stack):
8. Control Device Information :None
Order CS-ID CD ID Control Device Description
(as listed in permit)
9.Emission Release Point(ERP)Information:(Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter#): (F) (Feet/sec) Rate(Acfm)
Rectangle(L,x W)
(in 0.1 feet)
EP-VS3 DOWNWARD- 1 3 72 3.3 1400 Emission Point for
FACING VENT IES-VS3
EP-VS4 DOWNWARD- 1 3 72 3.3 1400 Emissions point for
FACING VENT IES-VS4
EP-VS5 DOWNWARD- 1 3 72 3.3 1400 Emission point for
FACING VENT IES-VS5
Operating Scenario: OS -35 Emission Source/Group ID: GR22
10.Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2019)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12.Seasonal Periods Percent Annual Throughput:
F
Feb+Dec o March-May o June-Aug. o Sept.-Nov. o 25/0 2019 25/0 2019 25�O 2019 25/o -
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG GHG Estimation Emission Ef
Pollutants CAS Efficiency
Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2019
Criteria Emissions- Emission Control
��QS) Pollutant Criteria Estimation Efficiency Emission Ef
Pollutants Code Pollutants Method Code (Net after' Factor Control
(Tons/Year) (See Instructions) all controls)
2019
CO CO 08
NOx NOx 08
TSP TSP 0.09 08 -
PM10 PM10 0.09 08
PM2.5 PM2.5 0.09 08
S02 S02 08
VOC VOC 08
Emissions Emission Control
HAP/TAP CAS Estimation Emission EF
Pollutants(In Alphabetical Order) (see instructions) HAP/TAPS Efficiency Factor Control
(Pounds/Year) Method Code (Net after all controls) -
(See Instructions)
2019
COPY Of RECORD .Date Submitted.: 6/24/2020 11:07:47
AS entered in AFRO
Facility Name: General Shale Brick, Inc. -Moncure Facility Facility ID : 1900009
- 300 Brick Plant Road Permit : 04384
Moncure,NC 27559 County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
- Air Pollutant Point Source Emissions Inventory-Calendar Year 2019
1.Emission Source ID(from permit). /Group G-66 consisting of ES-K1,ES-K2,ES-WD1,2
or Emission Source Group ID
2.Emission Source Description : Two Wood/natural gas-fired brick kilns and green brick dryer
3. Operating Scenario ID/ OS - 14/Wood/natural gas-fired brick kilns and green brick dryer(Cape
Description: Fear)
4. SCC Number/Description: 30500361Brick Manufacture- Dryer; Sawdust Dryer: Heated With Exhaust
From Sawdust-fired Kiln
5. Throughput/units in 2019:
(e.g.production or fuel use):
6.Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented 100
to Control Device or Stack):
8.Control Device Information
Order CS-ID CD ID Control Device Description
(as listed in permit)
1 CS-8 CD-CI Simple cyclone(89 inches in diameter)
2 CS-8 CD-C2 Simple cyclone(89 inches in diameter)
9.Emission Release Point(ERP)Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter#): (F) (Feet/sec) Rate(Acfm)
Rectangle(L x Vl�
(in 0.1 feet)
VERTICAL ERP for ES-K1,
EP-CI STACK 65 2.5 150 53 15609.78 ES-K2, and ES-
SDI
VERTICAL ERP for ES-K1,
EP-C2 STACK 65 2.5 150 53 15609.78 ES-K2, and ES-
SDI
Operating Scenario: OS - 14 Emission Source/Group ID: G-66
10.Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2019)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput:
Jan-Feb+Dec 25% March-May 25% June-Aug. 25% Sept.-Nov. 25%
2019 2019 2019 2019
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG CAS GHG Estimation Efficiency Emission if
Pollutants Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2019
Criteria Emissions- Emission Control
Pollutant Criteria Estimation Emission Ef
(NAAQS) Efficiency
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2019
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
S02 S02 08
VOC VOC 08
Emissions Emission Control
HAP/TAP CAS Estimation Emission EF
Pollutants(In Alphabetical Order) (see instructions) HAP/TAPS Efficiency Factor Control
(Pounds/Year) Method Code (Net after all controls)
(See Instructions)
2019
COPY Of RECORD Date Submitted: 6/24/2020 11:07:47
_ As entered 1n AFRO
Facility Name: General Shale Brick, Inc. -Moncure Facility Facility ID : 1900009
300 Brick Plant Road Permit : 04384
Moncure,NC 27559 County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory_Calendar Year 2019
1.Emission Source ID(from permit) coup G-69 consisting of ES-CR5, ES-CR6, ES-CR7
or Emission Source Group ID
2.Emission Source Description : Texturizing Operations
3. Operating Scenario ID/ OS - 37/Texturizing Operations
Description:
4. SCC Number/Description: 30500397Brick Manufacture ; *Other Not Classified
5. Throughput/units in 2019: 130392 TON/yr
(e.g.production or fuel use):
6.Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
-' 7. Capture Efficiency
(%of Emissions from this Process Vented 100
to Control Device or Stack):
8. Control Device Information
Order CS-ID CD ID Control Device Description
(as listed in permit)
1 CS-19 CD-CR6BF bagfilter(6,096 square feet of filter area)
2 CS-19 CD-CR7BF1 Bagfilter(6,096 square feet of filter area)
3 CS-19 CD-CR713F2 bagfilter(4,062 square feet of filter area)
4 CS-19 CD-CR7BF3 bagfilter(3,040 square feet of filter area)
9.Emission Release Point(ERP)Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter#): (F) (Feet/sec) Rate(Acrm)
Rectangle(I.x W)
(in 0.1 feet)
EP-CR6 HORIZONTAL 20 1 72 21.2 999.02 ERP for ES-CR-6
STACK
EP-CR7 HORIZONTAL 20 1 72 21.2 999.02 ERP for ES-CR-7
STACK
Operating Scenario: OS - 37 Emission Source/Group ID: G-69
10.Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2019)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
I
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12.Seasonal Periods Percent Annual Throughput:
F
n-Feb+Dec 25% March-May ° June-Aug. ° Sept.-Nov. 25%
19 2019 25�O 2019 25�° 2019
13. Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG CAS GHG Estimation Efficiency Emission Ef -_
Pollutants Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2019
Emissions- Emission
Criteria Control
Pollutant Emission Ef
(NAAQS) Criteria Estimation Efficiency
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2019
CO CO 08 0
NOx NOx 08 0
TSP TSP 0.23 08 99 0.0036 AFTER
PM10 PM10 0.23 08 99 0.0036 AFTER
PM2.5 PM2.5 0.23 08 99 0.0036 AFTER
S02 S02 08 0
VOC VOC 08 0
Emissions Emission Control
HAP/TAPCAS Estimation Emission EF
Pollutants(In Alphabetical Order) (see instructions) HAP/TAPS Efficiency Factor Control
(Pounds/Year) Method Code (Net after all controls)
(See Instructions)
2019
COPY ®f RECORD Date Submitted: 6/24/2020 11:07:47
As entered in AFRO
Facility Name: General Shale Brick, Inc. -Moncure Facility Facility ID : 1900009
300 Brick Plant Road Permit : 04384
Moncure,NC 27559 County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory-Calendar Year 2019
1.Emission Source ID(from permit) roup G-70 consisting of IES-VS 1, IES-VS2
or Emission Source Group ID
2.Emission Source Description : Vacuum System
3. Operating Scenario ID/ OS- 34/Vacuum System
Description:
4. SCC Number/Description: 30500317/Brick Manufacture-Material Prep ; Raw Material Unloading
5.Throughput/units in 2019: 1155 HR/yr
(e.g.production or fuel use):
6.Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented 100
to Control Device or Stack):
8. Control Device Information :
Order CS-ID CD ID Control Device Description
(as listed in permit)
1 CS-10 CD-VS1 Bagfilter(97 square feet of filter area)
2 CS-10 CD-VS2 Bagfilter(297 square feet of filter area)
9.Emission Release Point(ERP)Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter#): (F) (Feet/sec) Rate(Acfm)
Rectangle(L x W)
(in 0.1 feet)
EPVS2 DOWNWARD- 1 3 72 3.3 1400 ERP for CD-VS2
FACING VENT
EPVS 1 DOWNWARD- 1 3 72 3.3 1400 ERP for CD-VS 1
FACING VENT
Operating Scenario: OS - 34 Emission Source/Group ID: G-70
10.Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2019)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12.Seasonal Periods Percent Annual Throughput:
Jan-Feb+Dec March-May ° June-Aug. Sept.-Nov.
2019 25% 2019 25/0 2019 25% 2019 25%
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG CAS GHG Estimation Efficiency Emission Ef
Pollutants Pollutants Method Code (Net after Factor Control _
(Tons/Year) (See Instructions)' all controls)
2019
Criteria Emissions- Emission Control
Pollutant Emission Ef
(NAAQS) Criteria Estimation Efficiency
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2019
CO CO 08 0
NOx NOx 08 0
TSP TSP 0.07 08 99.9 AFTER
PM10 PM10 0.07 08 99.9 AFTER
PM2.5 PM2.5 0.07 08 99.9 AFTER
'S02 S02 08 0
VOC VOC 08 0
Emissions Emission Control
HAP/TAP CAS Estimation Emission EF
Pollutants(In Alphabetical Order) (see instructions) HAP/TAPS Efficiency Factor Control
(Pounds/Year) Method Code (Net after all controls)
(See Instructions)
2019
COPY Of RECORD Date Submitted: 6/24/2020 11:07:47
As entered in AFRO
Facility Name: General Shale Brick, Inc. -Moncure Facility Facility ID : 1900009
300 Brick Plant Road Permit : 04384
Moncure,NC 27559 County : Chatham
DAQ Region : RRO
- . North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory-Calendar Year 2019
1.Emission Source ID(from permit) ou, --Fp G-71 consisting of F-C-CFBH,F-FC4, F-FC5, F-FS 1, F-FS2, F-
or Emission Source Group ID FS3S4, F-FS5, F-FS6, F-FS7, F-FS8, F-PC, F-SS1, F-SS2,F-FS9
2.Emission Source Description : , Clay Handling Equipment
3. Operating Scenario ID/ OS -31/Primary Clay Grinding and Screening Operation
Description:
4. SCC Number/Description: 30500302Brick Manufacture-Material Prep ;Raw Material Grinding &
Screening
5.Throughput/units in 2019: 211032 TON/yr
(e.g.production or fuel use):
6. Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented
to Control Device or Stack):
8. Control Device Information :None
Order CS-ID CD ID Control Device Description
(as listed in permit)
9.Emission Release Point(EPP)Information:(Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
_ (in feet) Circle(enter#): (F (Feettsec) Rate(Acfm)
Rectangle(L x Vl)
(in 0.1 feet)
EP-FG FUGITIVE(NO 1 72 Area= 1 ERP for Fugitive
STACK) sources
Operating Scenario: OS - 31 Emission Source/Group ID: G-71
j
10.Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2019)
Hours per Day ( 6 ) Days per Week ( 5 ) Weeks per Year ( 48 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
I
12.Seasonal Periods Percent Annual Throughput:
Jan-Feb+Dec 25% March-May 25% June-Aug. 25% Sept.-Nov. 25%
2019 2019 2019 2019
; I
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG GHG Estimation Emission Ef
Pollutants CAS Efficiency
Pollutants Method Code (Net aver Factor Control
(Tons/Year) (See Instructions) all controls)
2019
Criteria Emissions- Emission Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission Ef
Code Pollutants Method Code (Net after Factor Control
Pollutants l contros all(Tons/Year) (See Instructions) a )
2019
CO CO 08
NOx NOx 08
TSP TSP 2.75 08
PM10 PM10 0.29 08
PM2.5 PM2.5 0.29 08
S02 S02 08
VOC VOC 08
Emissions Emission Control
HAP/TAP CAS Estimation Emission EF
Pollutants(In Alphabetical Order) (see instructions) HAP/TAPS Method Code Efficiency ) Factor Control
(Pounds/Year) (Net after all controls
(See Instructions)
2019
COPY Of RECORD .Date Submitted: 6/24/2020 11.07:47
As entered in AERO
Facility Name: General Shale Brick, Inc. -Moncure Facility Facility ID : 1900009
300 Brick Plant Road Permit : 04384
Moncure,NC 27559 County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory-Calendar Year 2019
1. Emission Source ID(from perm' ) Grcup G-72 consisting of I-ES-K1D1,I-ES-K2D1
or Emission Source Group ID
2.Emission Source Description : Dryers associated with materials handling equipment
3. Operating Scenario ID/ OS - 15/Dryers associated with Kilns I and 2
Description:
4. SCC Number/Description: 30500305Brick Manufacture-Material Prep ;Raw Material Handling and
Transferring
5.Throughput/units in 2019:
(e.g.production or fuel use):
6.Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented
to Control Device or Stack):
8.Control Device Information :None
Order CS-ID CD ID Control Device Description
(as listed in permit)
9. Emission Release Point(ERP)Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter#): (F) (Feet/sec) Rate(Acfm)
Rectangle(L x W)
(in 0.1 feet)
EP-FG FUGITIVE(NO 1 72 Area= 1 ERP for Fugitive
STACK) sources
Operating Scenario: OS - 15 Emission Source/Group ID: G-72
10.Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2019)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 -
12.Seasonal Periods Percent Annual Throughput:
Jan-Feb+Dec 25% March-May 1 25% June-Aug. 25% Sept.-Nov. 25%
2019 2019 2019 2019
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG CAS GHG Estimation Efficiency Emission Ef
Pollutants Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2019
Criteria Emissions- Emission Control
Pollutant Criteria Estimation Emission Ef
(NAAQS) Efficiency
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2019 .
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
S02 S02 08
VOC VOC 08
Emissions Emission Control
HAP/TAP CAS Estimation Emission EF -'
Pollutants(In Alphabetical Order) (see instructions) HAP/TAPS Efficiency Factor Control
(Pounds/Year) Method Code (Net after all controls)
(See Instructions)
2019
i
i
COPY ®f RECORD Date Submitted: 6/24/2020 11:07:47
As entered in AE RO
Facility Name: General Shale Brick, Inc. -Moncure Facility Facility ID : 1900009
300 Brick Plant Road Permit : 04384
Moncure,NC 27559 County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory-Calendar Year 2019
1.Emission Source ID(from permit) Group G-135 consisting of ES-K4D1, ES-K4D2, ES-K4133
or Emission Source Group ID
2.Emission Source Description : Natural gas/propane-fired dryers at Brickhaven Plant
3. Operating Scenario ID/ OS-29/Natural gas/propane- fired dryers for Kiln 4
Description:
4. SCC Number/Description: 30500351Brick Manufacture-Dryer; Brick Dryer: Heated With Waste
Heat And Supplemental Gas Burners
5.Throughput/units in 2019: 130392 TON/yr
(e.g.production or fuel use):
6.Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented
to Control Device or Stack):
1 8. Control Device Information :None
Order CS-ID CD ID Control Device Description
(as listed in permit)
9.Emission Release Point(ERP)Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter#): (F) (Feettsec) Rate(Acfm)
Rectangle(L x W)
(in 0.1 feet)
EP- VERTICAL 34.78 4.92 99.95 33.79 38544.24 Brick Dryers on
K4D1 STACK Kiln 4
Operating Scenario: OS _29 Emission Source/Group ID: G-135
10.Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2019)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput:
n-Feb+Dec 25°�° March-May 25°�° June-Aug. ° Sept.-Nov. °
F2019 2019 25�O 2019 25%O
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG CAS GHG Estimation Efficiency Emission Ef
Pollutants Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2019 I
r �
Emissions- Emission Control Criteria
(NAAQS) Pollutant Criteria Estimation Efficiency Emission Ef
Pollutants
Code Pollutants Method Code (Net after Factor Control
all controls
(Tons/Year) (See Instructions) a )
2019
CO CO 20.21 08 0.31
NOx NOx 6.39 08 0.098
TSP TSP 12.19 08 0.187
PM10 PM10 12.19 08 0.187
PM2.5 PM2.5 12.19 08 0.187
S02 S02 08
VOC VOC 1.96 08 0.03
Emissions Emission Control
HAP/TAP CAS Estimation Emission EF
Pollutants(In Alphabetical Order) (see instructions) HAP/TAPS Method Code Efficiency Factor Control
(Pounds/Year) (Net after all controls) '-}
(See Instructions)
2019
-- COPY of RECORD Date Submitted: 6/24/2020 11:07:47
As entered in AERO
Facility Name: General Shale Brick, Inc. -Moncure Facility Facility ID : 1900009
300 Brick Plant Road Permit : 04384
Moncure,NC 27559 County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory-Calendar Year 2019
1.Emission Source ID(from permit) oup G-144 consisting of IES-T1, IES-T2, IES-T3, IES-T4, IES-T5
or Emission Source Group ID
2.Emission Source Description : Storage tanks
3. Operating Scenario ID/ OS - 18/Storage tanks
Description:
4. SCC Number/Description: 39090004/Fuel Storage-Fixed Roof Tanks ; Distillate Oil (No. 2): Working
Loss
5. Throughput/units in 2019: 81935 GAL/yr
(e.g.production or fuel use):
6. Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented
to Control Device or Stack):
8.Control Device Information :None
Order CS-ID CD ID Control Device Description
(as listed in permit)
9.Emission Release Point(ERP)Information:(Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter#): (F) (Feet/sec) Rate(Acfm)
Rectangle(L x W)
(in 0.1 feet)
EP-FG FUGITIVE(NO 1 72 Area= 1 ERP for Fugitive
STACK) sources
Operating Scenario: OS - 18 Emission Source/Group ID: G-144
10.Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2019)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput: r
Jan-Feb+Dec o March-May ° June-Aug. ° Sept.-Nov. °
2019 25/° 2019 25/° 2019 25/° 2019 25/o
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG CAS GHG Estimation Efficiency Emission Ef
Pollutants Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2019
Criteria Emissions- Emission Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission Ef
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2019
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
S02 S02 08
VOC VOC 0.67 08 0.01638
Emissions Emission Control
HAP/TAP CAS Estimation Emission EF
Pollutants(In Alphabetical Order) (see instructions) HAP/TAPS Method Efficiency Factor Control
e od Coe
(Pounds/Year) (Net after all controls)
(See Instructions)
2019
.e
COPY Of RECORD Date Submitted: 6/24/2020 11:07:47
AS entered in AFRO
Facility Name: General Shale Brick, Inc. -Moncure Facility Facility ID : 1900009
300 Brick Plant Road Permit : 04384
Moncure,NC 27559 County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory- Calendar Year 2019
1.Emission Source ID(from permit) S BP-BM
or Emission Source Group ID IX/2
2. Emission Source Description : Batch mixer(39.97 tons per hour capacity)
3. Operating Scenario ID/ OS -26Batch Mixer
Description:
4. SCC Number/Description: 31299999/1\4iscellaneous Machinery ; Other Not Classified
5. Throughput/units in 2019:
(e.g.production or fuel use):
6.Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented 100
to Control Device or Stack):
8. Control Device Information
Order CS-ID CD ID Control Device Description
(as listed in permit)
1 CS-12 CD-BP-BH1 One bagfilter(535 sgaure feet of filter area)
9. Emission Release Point(ERP)Information:(Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter#): (Feet/see)
Rectangle(L x*W) l•) Rate(Acfm)
(in 0.1 feet)
BMX VERTICAL 44.95 1.312 72.05 40.02 3246.27 Batch Mixer
STACK Baghouse
Operating Scenario: OS -26 Emission Source/Group ID: ES-BP-
BM
10.Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2019)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12.Seasonal Periods Percent Annual Throughput:
Jan-Feb+Dec 25% March-May 25% June-Aug. 25% Sept.-Nov. 25%
2019 20" 2019 2019
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG GHG Estimation Emission Ef
Pollutants CAS Efficiency
Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2019
Criteria Emissions- Emission Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission Ef
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2019
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
S02 S02 08
VOC VOC 08
Emissions Emission Control
HAP/TAP CAS Estimation Emission EF
Pollutants(In Alphabetical Order) (see instructions) HAP/TAPS Effi
Method Code ciency Factor Control
(Pounds/Year) (Net after all controls)
(See Instructions) —
2019
COPY ®f RECORD Date Submitted: 6/24/2020 11:07:47
As entered in AERO
Facility Name: General Shale Brick, Inc. -Moncure Facility Facility ID : 1900009
300 Brick Plant Road Permit : 04384
Moncure,NC 27559 County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory- Calendar Year 2019
1.Emission Source ID(from permit)V,ES-BP-CS
or Emission Source Group ID
2.Emission Source Description : Cement silo (10 tons per hour capacity)
3. Operating Scenario ID/ OS -27/Cement Silo .
Description:
4. SCC Number/Description: 31299999/1\4iscellaneous Machinery ; Other Not Classified
5.Throughputlunits in 2019:
(e.g.production or fuel use):
6.Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented 100
to Control Device or Stack):
8.Control Device Information
Order CS-ID CD ID Control Device Description
(as listed in permit)
1 CS-13 CD-BP-BV2 one bin vent filter(227 square feet of filter area)
9.Emission Release Point(ERP)Information:(Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter#): (F (Feettsec) Rate(Acfm)
Rectangle(L x W)
(in 0.1 feet)
VERTICAL
CEMT 40.02 1.15 72.05 60 3739. Cement Silo Bin
STACK 28 Vent
Operating Scenario: OS -27 Emission Source/Group ID: ES-BP-CS
10.Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2019)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput:
Fn-Feb+Dec 25% March-May 25% 2019
25% 2019
25%
2019 2019 2019
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG GHG Estimation Emission Ef
Pollutants CAS Efficiency Factor Control
Pollutants Method Code (N after
(Tons/Year) (See Instructions) all controls)
2019
Criteria Emissions- Emission Control
Pollutant Emission Ef
(NAAQS) Criteria Estimation Efficiency
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2019 -
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
S02 S02 08
VOC VOC 08
Emissions Emission Control
HAP/TAP CAS Estimation Emission EF
Pollutants (In Alphabetical Order) (see instructions) HAP/TAPS Efficiency Factor Control
(Pounds/Year) Method.Code (Llet after all controls) —
(See Instructions)
2019
-I
COPY of RECORD Date Submitted: 6/24/2020 11:07:47
As entered in AFRO
Facility Name: General Shale Brick, Inc. -Moncure Facility Facility ID : 1900009
300 Brick Plant Road Permit : 04384
Moncure,NC 27559 County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory-Calendar Year 2019
1.Emission Source ID(from permit) /-1BP-FAS
or Emission Source Group ID
2. Emission Source Description : Flyash silo (I I tons per hour capacity)
3. Operating Scenario ID/ OS -28/Flyash Silo
Description:
4. SCC Number/Description: 31299999/1\4iscellaneous Machinery ; Other Not Classified
5.Throughput/units in 2019:
(e.g.production or fuel use):
6.Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency 100
(%of Emissions from this Process Vented
to Control Device or Stack):
8.Control Device Information
Order CS-ID CD ID Control Device Description
(as listed in permit)
1 CS-14 CD-BP-BH1 One bagfilter(535 sgaure feet of filter area)
9.Emission Release Point(ERP)Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter#)- (F (Feettsec) Rate(Acfm)
Rectangle(L x W)
(in 0.1 feet)
FLY VERTICAL 44.95 1.15 72 60 3739.28 Flyash Silo Bin
STACK Vent
Operating Scenario: OS -28 Emission Source/Group ID: ES-BP-
FAS
10.Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2019)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput:
Jan-Feb+Dec 25% 25%25% June-Aug. 25% Sept.-Nov. 25%
2019 2019 2019 2019
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG GHG Estimation Emission Ef
Pollutants CAS Efficiency Factor Control
Pollutants Method Code � Lei
(Tons/Year) (See Instructions) all controls)
2019
Criteria Emissions- Emission Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission Ef
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2019
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
S02 S02 08
VOC VOC 08
Emissions Emission Control
HAP/TAP CAS Estimation Emission EF
Pollutants(In Alphabetical Order) (see instructions) HAP/TAPS Efficiency Factor Control
(Pounds/Year) Method Code (Net after all controls)
(See Instructions)
2019
-- COPY ®f RECORD Date Submitted.: 6/24/2020 11:07:47
As entered in AERO
Facility Name: General Shale Brick, Inc. -Moncure Facility Facility ID : 1900009
300 Brick Plant Road Permit : 04384
Moncure,NC 27559 County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory-Calendar Year 2019
1.Emission Source ID(from permit) -CD-8
or Emission Source Group ID
-- 2.Emission Source Description : Natural gas-fired rotary drum coatings dryer(250,000 Btu per hour heat
input; 3.45 tons per hour drying capacity)
-_ 3. Operating Scenario ID/ OS - 6/Rotary sand drum dryer(3.45 tons per hour)
Description:
4. SCC Number/Description: 30500301Brick Manufacture-Dryer;Raw Material Drying
5.Throughput/units in 2019: 0.105392 E6FT3/yr
(e.g.production or fuel use):
6.Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented
to Control Device or Stack):
8.Control Device Information :None
Order CS-ID CD ID Control Device Description
(as listed in permit)
9.Emission Release Point(ERP)Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm)
Rectangle(L x W)
(in 0.1 feet)
EP-FG FUGITIVE(NO 1 72 Area= 1 ERP for Fugitive
STACK) sources
Operating Scenario: OS - 6 Emission Source/Group ID: ES-CD-8
10.Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2019) -
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12.Seasonal Periods Percent Annual Throughput:
Jan-Feb+Dec 25%. March-May 1 25% June-Aug. 25% Sept.-Nov. 25%
2019 2019 2019 2019
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG CAS GHG Estimation Efficiency Emission Ef
Pollutants Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2019
Criteria Emissions- Emission Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission Ef
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2019
CO CO 08
NOx NOx 0.01 08 100
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
S02 S02 08
VOC VOC 08
Emissions Emission Control
HAP/TAP CAS Estimation Emission EF
Pollutants(In Alphabetical Order) (see instructions) HAP/TAPS Efficiency Factor Control
(Pounds/Year) Method Code (Net after all controls)
(See Instructions)
2019 -
Benzene 71-43-2 0.00022 08 0.0021
Dichlorobenzene(p), 1,4- 106-46-7 0.00013 08 0.00123
Formaldehyde 50-00-0 0.0079 08 0.075
Hexane,n- 110-54-3 0.18971 08 1.8
Lead Unlisted Compounds
(Specify and Component PBC-Other 0.00005 08 0.0005
of PBC) _
Naphthalene (Component 91-20-3 0.00006 08 0.00061
of POMTV)
Toluene 108-88-3 0.00036 08 0.0034
COPY Of RECORD Date Submitted: 6/24/2020 11:07:47
As entered in AER®
Facility Name: General Shale Brick, Inc. -Moncure Facility Facility ID : 1900009
300 Brick Plant Road Permit : 04384
Moncure,NC 27559 County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory-Calendar Year 2019
1.Emission Source ID(from permit) Q1V"—Coal-CC
or Emission Source Group ID
2.Emission Source Description : Coal crusher
3. Operating Scenario ID/ OS -33/Coal Processing System
Description:
4. SCC Number/Description: 39999997/Miscellaneous Industrial Processes ; Other Not Classified
5.Throughput/units in 2019:
(e.g.production or fuel use):
6.Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented 100
to Control Device or Stack):
8. Control Device Information :
Order CS-ID CD ID Control Device Description
(as listed in permit)
1 CS-18 CD-Coal-CC One bagfilter(4.7:1 air to cloth ratio)
9.Emission Release Point(ERP)Information:(Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter#): (F) (Feet/see) Rate(Acfm)
Rectangle(L x V)
(in 0.1 feet)
EP VERTICAL
Coal- STACK 30 2 75 18.56 3500 One Bagfilter
CC
Operating Scenario: OS - 33 Emission Source/Group ID: ES-Coal-
CC
10. Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2019)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12.Seasonal Periods Percent Annual Throughput:
Jan-Feb+Dec 25% March-May ° June-Aug. ° Sept.-Nov. 25%
2019 2019 25�O 2019 25�° 2019
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG GHG Estimation Emission Ef
Pollutants CAS Efficiency
Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls) —
2019
Criteria Emissions- Emission Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission Ef
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2019
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
S02 S02 08
VOC VOC 08
Emissions Emission Control
HAP/TAP CAS Estimation Emission EF
Pollutants(In Alphabetical Order) (see instructions) HAP/TAPS Mthod Code Efficiency Factor Control
e
(Pounds/Year) (Net after all controls)
(See Instructions)
2019
COPY Of RECORD Date Submitted: 6/24/2020 11:07:47
As entered in AERO
Facility Name: General Shale Brick, Inc. -Moncure Facility Facility ID : 1900009
300 Brick Plant Road Permit : 04384
Moncure,NC 27559 County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point S90-ce Emissions Inventory- Calendar Year 2019
1. Emission Source ID(from permit) ES K3K
or Emission Source Group ID
2.Emission Source Description : POS -Natural gas/propane-fired brick tunnel kiln (25.9 million Btu per
hour heat input and 20.55 tons per hour maximum fired brick production
rate) [2D .1109 Case By Case MACT] AOS -Coal/Natural
3. Operating Scenario ID/ OS - 10/Natural gas/propane-fired kiln#3 (Uncontrolled)
Description:
4. SCC Number/Description: 30500311Brick Manufacture-Curing&Firing ; Curing and Firing: Gas-
fired Tunnel Kilns
5.Throughput/units in 2019:
(e.g.production or fuel use):
6.Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented
to Control Device or Stack):
8.Control Device Information :None
Order CS-ID CD ID Control Device Description
(as listed in permit)
9.Emission Release Point(ERP)Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter#): (F) (Feettsec)
Rectangle(L x Rate(Actm)
V1�
(in 0.1 feet)
VERTICAL ERP for ES-K3K,
EP-K3 STACK 35 4.92 99.95 33.79 38544.24 ES-K3D1 AND
ES-K3D2
Operating Scenario: OS - 10 Emission Source/Group ID: ES-K3K
10.Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2019)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12.Seasonal Periods Percent Annual Throughput:
Fn-Feb+Dec 25°�° 2019 March-May ° June-Aug. ° Sept.-Nov. 25%
19 2019 25�O 25�° 2019
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GAG GHG Estimation Emission Ef
Pollutants CAS Efficiency
Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2019
Criteria Emissions- Emission Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission Ef
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2019
CO CO 08 -i
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
S02 S02 08
VOC VOC 08
Emissions Emission Control
HAP/TAP CAS Estimation Emission EF
Pollutants(In Alphabetical Order) (see instructions) HAP/TAPS Method Code Efficiency ) Factor Control
eo oe
(Pounds/Year) (Net after all controls
(See Instructions)
2019
COPY ®f RECORD Date Submitted: 6/24/2020 11:07:47
As entered in AERO
Facility Name: General Shale Brick, Inc. -Moncure Facility Facility ID : 1900009
300 Brick Plant Road Permit : 04384
Moncure,NC 27559 County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory-Calendar Year 2019
1.Emission Source ID(from permit) 24,3K
or Emission Source Group ID
2. Emission Source Description POS -Natural gas/propane-fired brick tunnel kiln (25.9 million Btu per
hour heat input and 20.55 tons per hour maximum fired brick production
rate) [213 .1109 Case By Case MACT] AOS -Coal/Natural
3. Operating Scenario ID/ OS -25/10/Natural gas/propane/coal-fired kiln#3
Description:
4. SCC Number/Description: 30500311Brick Manufacture-Curing&Firing ; Curing and Firing: Gas-
fired Tunnel Kilns
5. Throughput/units in 2019:
(e.g.production or fuel use):
6.Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented 100
to Control Device or Stack):
8. Control Device Information
Order CS-ID CD ID Control Device Description
(as listed in permit)
1 CS-15 CD-K3DLA Dry limestone adsorber
9.Emission Release Point(ERP)Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter#): (F) (Feet/sec) Rate(Acfm)
Rectangle(L x V)
(in 0.1 feet)
EP- VERTICAL 75.1 4.92 470.03 43.6 49734.5 dry limestone
K3DLA STACK absorber
Operating Scenario: OS -25 Emission Source/Group ID: ES-K3K
10.Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2019)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput:
Jan-Feb+Dec ° March-May ° June-Aug. ° Sept.-Nov. °
2019 25/° 2019 25/ 2019 25/° 2019 25/°
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control GHG CAS GHG Estimation Efficiency
Emission Ef
Pollutants Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2019
Criteria Emissions- Emission Control
Pollutant Criteria Estimation Emission Ef
(NAAQS) Efficiency
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2019
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
S02 S02 08
VOC VOC 08
Emissions Emission Control
HAP/TAP CAS Estimation Emission EF
Pollutants(In Alphabetical Order) (see instructions) HAP/TAPS Method Code Efficiency Factor Control
(Pounds/Year) (Net after all controls)
(See Instructions)
2019
COPY Of RECORD Date Submitted: 6/24/2020 11:07:47
As entered in AFRO
Facility Name: General Shale Brick, Inc. -Moncure Facility Facility ID : 1900009
300 Brick Plant Road Permit : 04384
- Moncure,NC 27559 County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Pointrce Emissions Inventory- Calendar Year 2019
1.Emission Source ID(from permit) S-K4K
or Emission Source Group ID
2.Emission Source Description : POS -Natural gas/propane-fired brick tunnel kiln (25.9 million Btu per
hour heat input and 20.55 tons per hour maximum fired brick production
rate) [21) .1109 Case By Case MACT] AOS -Coal/natural
3. Operating Scenario ID/ OS -21/Coal/Natural gas/Propane- fired kiln#4
Description:
4. SCC Number/Description: 3050031 I/Brick Manufacture-Curing&Firing; Curing and Firing: Gas-
fired Tunnel Kilns
5. Throughput/units in 2019: 130392 TON/yr
(e.g.production or fuel use):
6.Fuel Information %Sulfur %Ash Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented 100
to Control Device or Stack):
8. Control Device Information
Order CS-ID CD ID Control Device Description
(as listed in permit)
1 CS-11 CD-K4DLA Dry limestone adsorber
9.Emission Release Point(ERP)Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter#): (F) (Feet/sec) Rate(Acfm)
Rectangle(L x W)
(in 0.1 feet)
EP- VERTICAL 75.13 4.92 469 43.64 49780.13 Dry limestone
K4DLA STACK adsorber on Kiln 4.
Operating Scenario: OS -21 Emission Source/Group ID: ES-K4K
10.Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2019)
Hours per Day ( 8 ) Days per Week ( 5 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12.Seasonal Periods Percent Annual Throughput:
Jan-Feb+Dec 25% March-May 25% June-Aug. 25% Sept.-Nov. 25%
2019 2019 2019 2019
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG CAS GHG Estimation Efficiency Emission Ef
Pollutants Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2019
Criteria Emissions- Emission Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission Ef
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2019
CO CO 54.11 08 0
NOx NOx 22.82 08 0 ;
TSP TSP 45.24 08 0
PM10 PM10 45.24 08 0
PM2.5 PM2.5 45.24 08 0
S02 S02 0.75 08 0
VOC VOC 1.56 08 0
Emissions Emission Control
HAP/TAP Emission EF
CAS HAP/TAPS Estimation Efficient
Pollutants(In Alphabetical Order) (see instructions) Method Code y ) Factor Control
(Pounds/Year) (Net after all controls
(See Instructions)
2019
Arsenic Unlisted
Compounds(Specify& ASC-Other 4.04215 08 0 0.000031 AFTER
Component of ASC)
Benzene 71-43-2 378.1368 08 0 0.0029 AFTER
Cadmium Metal -
(elemental unreacted, 7440-43-9 1.95588 08 0 0.000015 AFTER
Component of CDC)
Chlorine 7782-50-5 169.5096 08 0 0.0013 AFTER
Chromic acid (VI) _
(Component of So1CR6 & 7738-94-5 6.64999 08 0 0.000051 AFTER
CRC)
Di(2-ethylhexyl)phthalate 117-81-7 260.784 08 0- 0.002 AFTER
(DEHP)
Dichlorobenzene(p), 1,4- 106-46-7 6.25882 08 0 0.000048 AFTER
Ethyl chloride 75-00-3 74.32344 08 0 0.00057 AFTER
(chloroethane)
Fluorides (sum of all 16984-48-8 1204 08 0
flnnrirla rmm�nnnrlcl
Formaldehyde 50-00-0 20.3 08 0
Hydrogen chloride 7647-01-0 3426.70176 04 0 0.02628 AFTER
(hydrochloric acid)
Hydrogen fluoride
(hydrofluoric acid as mass 7664-39-3 752.36184 04 90 0.00577 AFTER
of HF- Component of
Fluorides)
Lead Unlisted Compounds
(Specify and Component PBC-Other 19.5588 08 0 0.00015 AFTER
of PBC)
Mercury,vapor
(Component of HGC) 7439-97-6 0.97794 08 0 0.0000075 AFTER
Methyl chloride 74-87-3 87.36264 08 0 0.00067 AFTER
Methyl iodide 74-88-4 12.12646 08 0 0.000093 AFTER
Naphthalene (Component 91-20-3 8.47548 08 0 0.000065
of POMTV)
Nickel metal (Component of NIC) 7440-02-0 9.38822 08 0 6.000072 AFTER
Selenium Compounds SEC 29.99016 08 0 0.00023 AFTER
Styrene 100-42-5 2.60784 08 0 0.00002 AFTER
Toluene 108-88-3 20.86272 08 0 0.00016 AFTER
COPY Of RECORD Date Submitted: 6/24/2020 11:07:47
AS entered in AFRO
Facility Name: General Shale Brick, Inc. -Moncure Facility Facility ID : 1900009
300 Brick Plant Road Permit : 04384
Moncure,NC 27559 County : Chatham _-
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality
Air Pollutant Point Source Emissions Inventory-Calendar Year 2019
1.Emission Source ID(from permit) ES-RUMBLE
or Emission Source Group ID
2.Emission Source Description : Rumbler system
3. Operating Scenario ID/ OS-36/Rumbler tumbles blocks in a rotating drum in order to create an
Description:
4. SCC Number/Description: 30500397Brick Manufacture ; *Other Not Classified
5.Throughput/units in 2019:
(e.g.production or fuel use):
6.Fuel Information %Sulfur 10/oAsh Heat Content
(If fuel is used)
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented _
to Control Device or Stack):
8.Control Device Information :None
Order CS-ID CD ID Control Device Description
(as listed in permit)
9.Emission Release Point(ERP)Information:(Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter#): /� (Feettsec)
Rectangle(I,x W) \•) Rate(Acfm)
(in 0.1 feet)
EP VERTICAL
RUMB STACK 44.95 1.312 72.05 40.02 3246.27 Rumbler Baghouse
LE
Operating Scenario: OS -36 Emission Source/Group ID: ES-
RUMBLE
10.Operating Schedule:(Source/OperatingScenario that best characterizes Calendar Year 2019)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12.Seasonal Periods Percent Annual Throughput:
Jan-Feb+Dec 25% March-May 25% June-Aug. 25%March-May 25%
2019 1 2019 2019 2019
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions- Emission Control
GHG GHG Estimation Emission Ef
Pollutants CAS Efficiency
Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2019
Criteria Emissions- Emission Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission Ef
Pollutants Code Pollutants Method Code (Net after Factor Control
(Tons/Year) (See Instructions) all controls)
2019
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
S02 S02 08
VOC VOC 08
Emissions Emission Control
�P/T�' CAS Estimation Emission EF
Pollutants(In Alphabetical Order) (see instructions) HAP/TAPS Efficiency Factor Control
(Pounds/Year) Method Code (Net after all controls)
(See Instructions)
2019
Facility Total CY 2019 Emissions Summary
COPY ®f RECORD Date Submitted: 6/24/2020 11:07:47
AS entered in AFRO
Facility Name: General Shale Brick, Inc. -Moncure Facility Facility ID : 1900009
300 Brick Plant Road Permit : 04384
Moncure,NC 2755;9 County : Chatham
DAQ Region : RRO
North Carolina Department of Environmental Quality
Division of Air Quality -
Air Pollutant Point Source Emissions Inventory-Calendar Year 2019
Record Facility-Wide Totals From all Permitted and Non-Permitted AirPollutant Emission Sources
Green House Gases Pollutants GHG
Actual Emissions(Tons/Year)
Pollutant I CAS 12019 12018 %Change
Criteria Pollutants
Actual Emissions(Tons/Year)
Pollutant CAS 2019 2018 %Change
CO CO 74.32 84.7 -12.255015%
NOx NOx 29.22 33.3 -12.252253%
PM(TSP) TSP 60.57 69.62 -12.999142%
PM 10 PM10 58.11 66.33 -12.392584%
PM2.5 PM2.5 58.11 66.27 -12.313259%
S02 S02 0.75 .85 -11.764708%
VOC IVOC 14.19 4.68 -10.470081%
Hazardous Air Pollutants HAPS and/or Toxic Air Pollutants TAPS
Actual Emissions(Pounds/Year)
Pollutant I CAS 12019 17.fil8 %Change
Pollutant Group:Arsenic&Compounds(total mass of elemental AS,arsine and all inorganic compounds)Group Sum:4.04215
Arsenic Unlisted Compounds( ASC-Other 4.04215 14,60688 -12.258408%'
Specify&Component of ASC)
Pollutant Group:Cadmium&compounds(total mass inc elemental metal)Group Sum:1.95588
Cadmium Metal(elemental 7440-43-9 1.95588 2.22914 -12.258539%
unreacted,Component of CDC)
Pollutant Group:Chromium(VI)Soluble Chromate Compounds(Component of CRC)Group Sum:6.64999
Chromic acid(VI)(Component 7773
So1CR6&CRC) 8-94-5 6.64999 7.57906 -12.25838%
Pollutant Group:Chromium-All/Total(Inc Chromium(VI)categories,metal and Others)Group Sum:6.64999
Chromic acid(VI)(Component of 7738-94-5 6.64999 7.57906 -12.25838%
So1CR6&CRC)
Pollutant Group:Lead and Lead compounds Group Sum:19.55885
Lead Unlisted Compounds pBC-Other 19.55885 F2229141 -12.258359%
(Specify and Component of PBC) -
Q......0770A
Mercury,vapor(Component o77439-97-6 Mercury,
0.97794 TI.11457 -12.258539%
HGQPollutant Group:Nickel&Compounds,sum total mass,inc elemental Group Sum:9.38822 .
Nickel metal(Component ofNIC) 7440-02-0 19.38822 10.69985 -12.258398%
Pollutant Group:Polycyclic Organic Matter(Specific Compounds from OAQPS for TV)Group Sum:8.47554
Naphthalene(Component of 91-20-3 8.47554 9.65966 -12.258404%
POMTV)
Benzene 71-43-2 378.13702 430.96633 -12.258339%
Chlorine 7782-50-5 169.5096 193.1917 -12.258343%
Di(2-ethylhexyl)phthalate(DEHP) 117-81-7 260.784 297.218 -12.258339%
Dichlorobenzene(p), 1,4- 106-46-7 6.25895 7.13337 12.258158%
Ethyl chloride(chloroethane) 75-00-3 74.32344 84.70713 -12.258343%
Fluorides(sum of all fluoride compounds) 16984-48-8 1204.0 2377.744 -49.363766%
Formaldehyde 50-00-0 20.3079 24.50827 17.138586%
Hexane,n- 110-54-3 0.18971 .19853 -4.442652%
Hydrogen chloride(hydrochloric 7647-01-0 3426.7017 4458.27 -23.138311%
acid)
Hydrogen fluoride(hydrofluoric
acid as mass of HF-Component of 7664-39-3 752.3618 1486.09 -49.373062%
Fluorides)
Methyl chloride 74-87-3 87.36264 99.56803 -12.258343%
Methyl iodide 74-88-4 12.12646 13.82064 -12.258329%
Selenium Compounds SEC 29.99016 34.18007 -12.25834%
Styrene 100-42-5 2.60784 2.97218 -12.258337%
Toluene 108-88-3 120.86308 23.77781 -12.258195%
I
COPY of RECORD Date Submitted: 6/24/2020 11:07:47
As entered in AFRO --
Facility Name: General Shale Brick, Inc. -Moncure Facility Facility ID : 1900009
300 Brick Plant Road Permit : 04384
Moncure NC 27559 County : Chatham
DAQ Region : RRO
Comments From Facility:
SECTION 2
2019 SUPPORTING EMISSION CALCULATIONS
General Shale Brick,Inc.—Moncure,NC Facility CY 2019 Emissions Inventory
Trinity Consultants
Title: 2019 Air Emission Inventory
Facility: General Shale Brick,Inc.
Location: Moncure,NC
Facility ID#: 1900009
Critical Parameters Table
Parameter Value
,•Combustion Sources?Ca a Fear ;
Actual Brick Production 0 tons per year
Actual Sawdust Usage 0
- ;-CombustiQu�Soure".rickhave`re Kila3an'Assdelated`:D ers.-.
Actual Brick Production(Natural Gas 0 tpY
Actual Brick Production Coal&NG 0 tpY
Actual Gas Usage 0 scf/yr
Actual Coal Us we 0 tpY
Colnbustiou SoaT,c Brickhaven=M 4"and-Ass6ciated D ers,°
Actual Brick Production(Natural Gas 130,392 tpy
Actual Brick Production Coal&NG 0 tpy
Actual Brick Production Coal&NG 0 lb/hr
Actual Gas Usage 270,672,404 scf/yr
Actual Coal Us se 0 tpy
_,.. . -Wood Waste S tern=Ca a Fear`
Number of Cyclones 1
Sawdust preparation 0 hr/yr
:Cla :Hanillin O�"erafrons°_��" x
Actual Raw Material Processed 211,032 tpy
Hours of operations 1,984 hr/yr
_ ay• ' A=Iufersite Conti "or.
Process Throughput 211,032 tpy
',Sand'D &-0aiJeYe4r
Hours of operations 430 hr/yr
Texturing erations.
Actual Brick Production 130,392 tpy
Baghouse Efficiency 99.8%
Hours of operation-Brick Haven 2,695 hr/yr
Hours of operations-Cape Fear 0 hr/
V.actiumS`stein§
Hours of operations-Cape Fear S 1 0 hr/yr
Hours of operations-Brick Haven S2 1,155 hr/yr
Hours of operations-Brick Haven S3 -Kiln 3 1,540 hr/yr
-� 6
hfvyT
El a3�1 silo" °» ,
Fl ash silo Throu h ut 0.tpy
,
'C0qgent!S1IO
Cement silo Throughput 0 tpY
Mixer"adiug: v,r
Mixer Loading Throu ut 0 tpy
Aggregate Ldadm,"g
Aggregate Loading Throughput 0 tPY
umbler °
Hours of operations 0 hr/yr
�'h .Fuei.Ussge�". f
Diesel Tank 40,523 gallyr
Gasoline Tank 2,054gal/yr
Waste Oil Tank 0gal/yr
Motor Oil Tank 140gal/yr
Brick Oil Tank 5,389gal/yr
Gear Oil Tank 500 galtyr
Reference:
Information Provided by Warren Paschal,General Shale Brick,Inc.in 6/9/2020 email
Support Calculations File: General Shale Moncure CY2019 El
— Printed:6/23/2020 Page 1 of 34 Sheet: Input
Title: 2019 Air Emission Inventory
Source ID#: ES-K1,ES-K2,ES-SDI
Facility: General Shale Brick,Inc.
Location: Moncure,NC
Facility ID# 1900009 -
Brick Processing System-Cape Fear
AEBO: G-66
Description: After the wet clay is formed and coated it passes through the brick dryer and the kiln. The kiln is
sawdust fired. Combustion products and heat generated by the kiln are vented to the drum dryer
which dries the sawdust. From the drum dryer the exhaust is vented to the atmosphere. However,not
all of the heat from the kiln is vented to the wood dryer. Instead,some evaporative heat is routed to
the brick dryers and vented to atmosphere.
Approach: The AP-42 Section 11.3 is used to estimate the emissions from these emission units, except for
fluoride and hydrogen fluoride factors developed from a GSB test at Moncure.
Parameter Value
Actual Brick Production 0 tPy
Actual Sawdust Usage tpy
EMISSION CALCULATIONS
Emissions are calculated by the following equation:
Yearly Emissions
Emission Factor(lb/tons brick) Brick Production(tpy)=Emissions(lb/yr)
Emissions(lb/yr)/2000 lb/ton=Emissions(tpy) --
Note: The Formaldehyde emissions are multiplied by the wood usage instead of bricks usage.
Support Calculations I Re:General Shale Moncure CY2019 EI
Printed:6232020 Page2of34 Sheet:Brick-CF(G-66)
Source: ES-KI,ES-K2,ES-SDI Sawdust Kilns U 2 and sawdust dryer
Actual Annual Process Throughput: - Tons/yr
Brick Kiln Fuel: Wood
Annual AnqRte
TAP NO. CAS NO. Emission Factor°(Ib/ton Emission Rate Emissi
fired bricks produced)
Pollutant (lbs/yr) (T
PM 0.675 " 0 0.
PM-10 0.675 d 0
PM 2.5 0.675 d 0 0.00
S02 0 0.00
NOx 0.37 ed 0 0.00
VOC 0.18 0 0.00
CO 0.344 d 0 0.00
1,4-dichlorobenzene 36 10646-7 0.00E+00 0.00E+00
2-butanone(MEK) 70 78-93-3 2.20E-04 nb 0.00E+00 0.00E+00
2-methylphenol(cresol) 35 9548-7 2.40E-09 ab 0.00E+00 0.00E+00
Acrylonitrile 4 107-13-1 1.90E-05 a6 0.00E+00 0.00E+00
Antimony HAP ANTIMONYCPDS 2.80E-06 °° 0.00E+00 0.00E+00
Arsenic 9 ARSENICCPDS 2.10E-05 °° 0.00E+00 0.00E+00
Benzene 12 7143-2 5.60E-04 °b 0.00E+00 0.00E+00
Beryllium 16 BERYLCPDS 3.10E-07 °d 0.00E+00 0.00E+00
Bis(2-ethylhexyl)phthalate;di(2-
ethylhexyl)phthalate 39 117-87-7 1.40E-04 'b 0.00E+00 0.00E+00
Bromomethane(Methyl.Bromide) HAP 74-83-9 4.40E-05 ab 0.00E+00 0.00E+00
Cadmium 23 CADMIUMCPDS 2.20E-05 °° 0.00E+00 0.00E+00
Carbon Disulfide 27 75-15-0 1.80E-05 °b 0.00E+00 0.00E+00
I
Carbon tetrachloride 28 56-23-5 3.80E-07 °b 0.00E+00 0.00E+00
Chlorine 29 0.00E+00 0.00E+00
Chloroethane(Ethyl Choroethane) HAP 75-00-3 0.00E+00 0.00E+00
Chloroform 31 67-66-3 3.80E-07 ab 0.00E+00 0.00E+00
Chloromethane(Methlyl Chloride) HAP 74-87-3 0.0014 ab O.00E+00 0.00E+00
Chromium(expressed as chromic
acid) HAP CROMCPDS 4.80E-05 °° 0.00E+00 0.00E+00
Cobalt HAP 7440-484 0.00E+00 0.00E+00
Diethylphthalate HAP 84-66-2 0.00E+00 0.00E+00
Dimethylphthalate HAP 131-11-3 2.40E-09 ae 0.00E+00 0.00E+00
Di-n-butylphthalate HAP 84-74-2 1.60E-05 °b 0.00E+00 0.00E+00
Ethylbenzene HAP 100414 1.00E-05 °b 0.00E+00 0.00E+00
Fluorine 50 0.00E+00 0.00E+00
Formaldehyde 51 50-00-0 6.63E-03 ° 0.00 0.00E+00
Hydrazine HAP 0.00E+00 0.00E+00
Hydrogen Fluoride 59 7664-39-3 0.23 b - 0.00E+00
HCl 57 7647-01-0 0.17 °r 0.00E+00
Hydrogen Sulfide 60 7783-064 0.00E+00 0.00E+00
Iodomethane(Methyl Iodide) HAP 74-884 2.40E-04 °b 0.00E+00 0.00E+00
Lead HAP LEADCPDS 1.20E-04 °° 0.00E+00 0.00E+00
M-/p-Xylene HAP 108-38-3/10642-3 2.90E-05 °b 0.00E+00 0.00E+00
Manganese 62 MANGCPDS 4.80E-04 0.00E+00 0.00E+00
I I I-Trichloroethane
(methylchloroform) 68 71-55-6 5.20E-07 °b 0.00E+00 0.00E+00
Methylene Chloride 69 74-87-3 6.20E-05 eb 0.00E+00 0.00E+00
Mercury 66 MERCCPDS 1.10E 05 °d 0.00E+00 0.00E+00
Naphthalene HAP 91-20-3 2.40E-09 eb 0.00E+00 0.00E+00
Nickel 75 NICKCPDS 3.40E-05 °° 0.00E+00 0.00E+00
o-Xylene HAP 9547-6 7.30E-06 °b 0.00E+00 0.00E+00
Ozone 0.00E+00 0.00E+00
Perchloroethylene
(Tetrachloroethene) 81 127-184 3.80E-07 °h 0.00E+00 0.00E+00
Phenol 82 108-95-2 1.00E-04 ab 0.00E+00 0.00E+00
Phosphine 71 0.00E+00 0.00E+00
Phosphorus HAP 7723-14-0 5.50E-04 0.00E+00 0.00E+00
Support Calculations Ftie:General Shale Moncure CY2019 El
Pdnled:6232020 Page 3 of 34 Sheet:Brack-CF(G-66)
Selenium HAP SEC 4.70E-05 °° 0.00E+00 0.00E+00
Styrene 91 10042-5 4.20E-06 °b 0.00E+00 0.00E+00
Toluene 97 108-88-3 4.30E-04 °b 0.00E+00 0.00E+00
Total Fluorides(including HF) 50 1698448-8 0.27 b 0.00 0.00E+00
Trichlorofluoromethane 100 75-694 1.00E-06 eb 0.00E+00 0.00E+00
Vinyl acetate HAP 108-054 1.90E-07 ab 0.00E+00 0.00E+00
Xylene 104 1330-20-7 3.63E-05 0.00E+00 0.00E+00
°Emission factors from AP42,Section 11.3,8/97
Table 11.3-7 for sawdust fired kilns and sawdust dryer.
ab Table 11.3-6 for sawdust fired kilns and sawdust dryer.
Table 11.3-2 for sawdust fired kiln and sawdust dryer.
ad Table 11.3-3 for sawdust fired kilns.
°C Table 11.3-5 for sawdust fired kilns and sawdust dryer.
°r Table 11.34 for uncontrolled sawdust or natural gas fired tunnel kiln.
b Based on General Shale Brick Moncure Facility Stack Testing-DAQ requires TF=Fluorides of 0.04 lb/ton+HF of 0.23 lb/ton)
Emission factor provided by NCDENR,the emission factor basis is pound of emissions/tons of wood;
therefore,the factor is multiplied by the wood used.
Sawdust Usage from input Table= tpy
d Testing was performed on Kiln 1 and Kiln 2 in June 2006.Emission Factors are as follows:
Process weight rate during test for both kilns 22.3 ton/hr
Highest Emissions Rate Emission _
Pollutant Tested(lb/hr) Factor(Ib/ton)
PM 15.05 0.675
CO .7.68 0.344
c S02 data was from a September 27,2004 engineering test on Kiln 3 with
a process weight rate of: 19.58 tons/Itr
Highest Run Emissions Emission
Pollutant Rate Tested(Ib/hr) Factor(lb/ton)
SO2 0.56 0.029
S02 factor for wood combustion AP42-Section 1.6 0.025 Ib/MMBtu
MMBtu for wood=Tons wood fired•2000 lb/ton'8000 Btu/lb
MMBtu for wood= 0 MMBtu
S02 Emissions=Tested lb/ton•Actual Production ton/yr+Wood Combustion Factor Ib/Mmbtu•MMBtuyr fired -
S02 Emissions= - Ibs/yr
Printed:6232020 Support Calculations File:General Shale Moncure CY2019 El
Page 4 of 34 Sheet:Brick•CF(G-66)
Title: 2019 Air Emission Inventory
Source ID#: ES-K3K
Facility: General Shale Brick,Inc.
Location: Moncure,NC
Facility ID#: 1900009
Brick Processing System-Brick Haven-Kiln 3
Source: ES-K3K Kiln 3
AERO: GR12
Actual Brick Production: 0 Tons/yr
Coal Fired 0 Tons/yr
Brick Kiln Fuel: Coal/NG
60% Coal
40% Natural Gas
Control Eff.of HF 90% (NESHAP Requirement)
Uncontrolled
Uncontrolled Emission
TAP NO. Emission Ref Factor for Tested Total
Factor for Coal Natural Gas Emission Annual Annual
Pollutant from AP-42 from AP-42 Ref Factors Ref Emissions Emissions
(lb/ton) (lb/ton) (lb/ton) Ib/ r ton/ r
PM 4.12E-01 g 0.00 0.00E+00
PM-10 2.03E-01 9 0.00 0.00E+00
PM-2.5 2.03E-01 9 0.00 0.00E+00
S02 38.000 f 2.86E-02 d 0.00 0.00E+00
NOx 8.13E-01 a 0.00 0.00E+00
VOC 2.40E-02 ad 2.40E-02 ad 0.00 0.00E+00
CO 8.00E-01 ah 0.83 ai 0.00 0.00E+00
Chlorine 29 1.30E-03 of 0.00 0.00E+00
HF 59 3.81E-01 d 0.00 0.00E+00
HCl 57 5.82E-02 d 0.000 0.00E+00
III-Trichloroethane 68 1.70E-05 " 4.70E-06 of 0.00E+00 0.00E+00
(methylchloroform)
Methylene Chloride 69 8.00E-07 as 0.00E+00 0.00E+00
Perchloroethylene 81 2.80E-06 of 0.00E+00 0.00E+00
(Tetrachloroethene)
1,1-dichlorcethane HAP 5.00E-06 ac 0.00E+00 0.00E+00
1,4-dichlorobenzene 36 3.20E-06 ac 4.80E-05 ar 0.00E+00 0.00E+00
2-butanone(MEK) 70 2.50E-04 ac 2.20E-04 of 0.00E+00 0.00E+00
2-Hexanone NA 9.40E-07 as 8.50E-05 of 0.00E+00 0.00E+00
2-methylphenol(cresol) 35 2.20E-06 as 0.00E+00 0.00E+00
2-methylnaphthalene NA 1.70E-06 a° 5.70E-05 of 0.00E+00 0.00E+00
Antimony NA 2.70E-05 ah 0.00E+00 0.00E+00
Acetone NA 6.80E-04 ac 1.70E-03 of 0.00E+00 0.00E+00
Arsenic 9 1.30E-04 as 3.10E-05 ah 0.00E+00 0.00E+00
Benzene 12 2.90E-04 ac 2.90E-03 ac 0.00E+00 0.00E+00
Benzoic Acid 2.50E-04 as 0.00E+00 0.00E+00
Beryllium 16 1.60E-05 as 4.20E-07 ah 0.00E+00 0.00E+00
Bis(2-ethylhexyl)phthalate;di(2- 39 7.30E-05 ac 2.00E-03 of 0.00E+00 0.00E+00
ethylhexyl)phthalate
Bromomethane(Methyl Bromide) HAP 2.40E-05 ac 0.00E+00 0.00E+00
Butylbenzylphthalate NA 1.20E-06 ac 1.80E-05 of 0.00E+00 0.00E+00
Cadmium 23 1 1 1.50E-05 Iah 0.00E+00 0.00E+00
Carbon Disulfide 27 2.30E-06 - 1 4.30E-05 Jar 0.00E+00 0.00E+00
Support Calculations File:General Shale Mancure CY2019 El
Printed:6123/2020 Page 5 o134 Sheet: Brick-BH(ES-K3K G12)NG&Coal
Carbon tetrachloride 28 1.00E-07 a` 0.00E+00 0.00E+00
Chlorobenzene HAP 2.10E-05 0.00E+00 0.00E+00
Chloroethane(Ethyl HAP 1.10E-05 ae 5.70E-04 If 0.00E+00 0.00E+00
Chloroform 31 1.00E-07 as 0.00E+00 0.00E+00
Chloromethane(Methyl Chloride) HAP 1.10E-04 as 6.70E-04 of 0.00E+00 0.00E+00
Soluble Chromate Compounds 5.10E-05 ah 0.00E+00 0.00E+00
Cobalt 2.10E-06 ah 0.00E+00 0.00E+00
Dibenzofuran NA 3.60E-07 as 0.00E+00 0.00E+00
Diethylphthalate HAP 1.40E-06 as 2.40E-04 of 0.00E+00 0.00E+00
Dimethylphthalate HAP 7.80E-07 ac 0.00E+00 0.00E+00
Di-n-butylphthalate HAP 1.40E-04 of 0.00E+00 0.00E+00
Di-n-octylphthalate 1.20E-05 as 0.00E+00 0.00E+00
Ethylbenzene HAP 2.10E-05 as 4.40E-05 at 0.00E+00 0.00E+00
Formaldehyde 51 7.50E-02 b 0.00E+00 0.00E+00
Iodomethane(Methyl Iodide) HAP 9.30E-05 ar 0.00E+00 0.00E+00
Isophorone HAP 3.00E-05 ac 0.00E+00 0.00E+00
Lead NA 1.50E-04 ah 0.00E+00 0.00E+00
M-/p-Xylene HAP 1.30E-04 ac 6.70E-05 of 0.00E+00 0.00E+00
Manganese 62 2.90E-04 as 2.90E-04 ah 0.00E+00 0.00E+00
Mercury 66 9.60E-05 ag 7.50E-06 ah 0.00E+00 0.00E+00
Naphthalene HAP 6.90E-06 as 6.50E-05 ae 0.00E+00 0.00E+00
Nickel 75 7.20E-05 ah 0.00E+00 0.00E+00
o-Xylene HAP 4.70E-05 ae 5.80E-05 as 0.00E+00 0.00E+00
Perchloroethylene of 0.00E+00 0.00E+00
(Tetrachloroethene) 81 2.80E-06
Phenol 82 3.50E-05 - 8.60E-05 " 0.00E+00 0.00E+00
Phosphorus HAP 9.80E-04 ag 0.00E+00 0.00E+00
Selenium NA 2.30E-04 ah 0.00E+00 0.00E+00
Styrene 91 1.00E-07 as 2.00E-05 " 0.00E+00 0.00E+00
Toluene 97 2.50E-04 ac 1.60E-04 " 0.00E+00 0.00E+00
Total Fluorides 50 6.10E-01 0.00E+00 0.00E+00
Trichlorofluoromethane 100 1.40E-05 ae 0.00E+00 0.00E+00
Vinyl acetate HAP 1.00E-07 as 0.00E+00 0.00E+00
Emission factors from AP-42,Section 11.3,8/97
Table 11.3-1 for uncontrolled coal-fired and natural gas-fired kilns.
PM for condensible PM= 0.59 lb/ton
ab Table 11.3-3 for coal-fired and natural gas-fired kilns.
"Table 11.3-4 for coal-fired and natural gas-fired kilns
ad Table 11.3-5 for brick kilns.
"Table 11.3-6 for coal-fired kilns.
arTable 11.3-6 for natural gas-fired kilns
I Table 11.3-7 for coal-fired kilns.
A Table 11.3-7 for natural gas-fired kilns.
ai Factor is from AP-42 Background Document testing at
Marseilles Brick which has the same type of kiln
a Soluble Chromate Compounds is the regulated NC TAP
bEmission factors from AP-42,Section 1.4,7/98. The emissions factor in in lb/mmft3 ofgas. The actual gas rate:
Formaldehyde Emission Factor=
0.0 MMBtu/hr/1020 Btu/ft3*106 Btu/MMBtu/10^(ft3/MMR3)= 0.0000 mmft3/hr
Using AP-42 background information,assume that total fluorides emission factor is 60%of the HF emission factor
Also DAQ requires that total fluorides include HF,therefore TF=fluorides+HF(lb/yr)
TF=((0.381 lb/ton*0.60)+0.381 lb/ton)*Brick Production ton/yr*(1 -CE)
d Testing was performed on Kiln 4 on February 10,2006. Emissions Factors are as follows:
Process weight rate during test 19.93 ton/hr
Printed:6/2312020 Support Calculations File:General Shale Mancure CY2019 El
Page 6 or 34 Sheet: Brick-BH(ES-K3K G12)NG&Coal
f
Highest Run
Emissions Rate Emission
Pollutant Tested(lb/hr) Factor(lb/ton)
HF* 7.6 0.381
HCl* 1.16 0.058
PM 2.25 0.113
PM filterable 2.25 0.113
S02** 0.56 0.029
*Total Fluorides are 60%ofHF
**S02 data was from a September 27,2004 engineering test on Kiln 3 with
a process weight rate of: 19.58 tons/hr
`Test Results of Tested Highest run from Kiln and Dryer from Nov.11,2004 Indiana stack test=
NOx Emission Factor= 9.67 lb/hr/ 11.89 ton/hr
NOx Emission Factor= 0.813 lb/ton
r AP-42 coal combustion
Ap-42 Emission Factor:Section 1.1 Table 1.1-3 38S lb/ton coal fired
Sulfur Content of Fuel 1.000%
SO2 EF= 38 lb/ton coal fired
s A coal fired kiln with a DLA was tested at a GSB site in VA.A total of three(3)test runs for Particulate Matter was conducted on February 23,2005
and a total of three(3)test runs for Particulate<10 microns was conducted on February 24,2005.
Highest Run Production Data 29,624 lbs of brick/hr
Emission Factors are as follows:
Average
Emissions Rate Emission
Pollutant Tested(lb/hr) Factor(lb/ton)
PM 6.1 0.412
PMtn 3 0.203
PM2.5 3 0.203
Support Calculations File:General Shale Moncure CY2019 El
Printed:6/23/2020 Page 7 of 34 Sheet:Brick-SH(ES-K3K G12)NG 88 Coal
Title: 2019 Air Emission Inventory
Source ID#: ES-K3D1,ES-K3D2,ES-K3D3
Facility: General Shale Brick,Inc.
Location: Moncure,NC
Facility ID#: 1900009
Source: E�-K3D1,ES-K3D2,-ES-K3D3 Brick Dryers 1,2,and 3 on Kiln 3
AERO: �GR12
Actual Production: - Tons/yr
Brick Dryer Fuel: NG/Propane
Annual
Emission Factor' Emission Rate Emission
Pollutant (lb/ton Bred bricks produced) (lb/yr) Rate(TPY)
PM 0.187 ac 0.00 0.00
PM-10 0.187 ae 0.00 0.00
PM-2.5 0.187 so 0.00 0.00
S02 0.00
NOx 0.098 as 0.00 0.00
VOC 0.03 ab 0.00 0.00
CO 0.31 as 0.00 0.00
Formaldehyde 1.55E-01 b
a Emission factors from AP-42, Section 11.3,8/97
as Table 11.3-3 for brick dryer with supplemental gas burner
ab Table 11.3-5 for brick dryer.
'Table 11.3-1 for brick dryer.
b The formaldehyde emissions from the dryer are included in the kiln calculation.
Support Calculations File: General Shale Moncure CY2019 El
Printed:6/23/2020 Page 8 of 34 Sheet: Brick-BH(ES-K3K_G12)(total) -
Title: 2019 Air Emission inventory
Source ID M ES-K4K
Facility: General Shale Brick,Inc.
Location: Moncure,NC
Facility ID M 1900009
Brick rocessing System-Brick Haven-Kiln 4
Source: ES-K4KJZEiln 4
HERO: ES-K4K
Actual Brick Production: 130,392 Tons/yr
Coal Fired 0 Tons/yr
Brick Kiln Fuel: Coal/NG
Percentages if Coal Fired: 60% Coal
40,/Natural Gas
Control Eff.of BF 90% (NESHAP Requirement)
IN CY 2019 Fired NG Only
Uncontrolled
Emission
TAP NO. Factor for Tested
Natural Gas Emission Annual Total Annual
Pollutant from AP-42 Ref Factors Ref Emissions Emissions
(lb/ton) (lb/ton) I (lb/yr) (ton/yr)
PM 1.04E-01 e,aa 90,472 45.24
PM-10 1.04E-01 e,aa 90,472 45.24
PM-2.5 1.04E-01 e,as 90,472 45.24
SO2 2.86E-02 d 1,492 0.75
NOx 3.50E-01 ab 45,637 22.82
VOC 2.40E-02 ad 3,129 1.56
CO 0.83 ai 108,225 54.11
Chlorine 29 1.30E-03 of 170 0.085
HF 59 5.77E-03 e 752.3 3.76E-01
HCl 57 2.628E-02 a 3,427. 1.71E+00
III-Trichloroethane 68 4.70E-06 of 6.13E-01 3.06E-04
(methyiehloroform)
Methylene Chloride 69 0.00E+00 0.00E+00
Perchloroethylene 81 2.80E-06 of 3.65E-01 1.83E-04
(Tetrachloroethene)
1,1-dichloroethane HAP 0.00E+00 0.00E+00
1,4-dichlorobenzene 36 4.80E-05 at' 6.26E+00 3.13E-03
2-butanone(MEK) 70 2.20E-04 of 2.87E+01 1.43E-02
2-Hexanone NA 8.50E-05 of 1.11E+01 5.54E-03
2-methylphenol(cresol) 35 0.00E+00 0.00E+00
2-methylnaphthalene NA 5.70E-05 of 7.43E+00 3.72E-03
Antimony NA 2.70E-05 ah 3.52E+00 1.76E-03
-- Acetone NA 1.70E-03 of 2.22E+02 1.11E-01
Arsenic 9 3.10E-05 ah 4.04E+00 2.02E-03
Support Calculations File: General Shale Moncure CY2019 El
-- Printed:6/23/2020 Page 9 of 34 Sheet:Brick-BH(ES-K4K)NG&Coal
Benzene 12 2.90E-03 ae 3.78E+02 1.89E-01
Benzoic Acid 0.00E+00 0.00E+00
Beryllium 16 4.20E-07 ah 5.48E-02 2.74E-05
Bis(2-ethylhexyl)phthalate; 39 2.00E-03 of 2.61E+02 1.30E-01
di(2-ethylhexyl)phthalate
Bromomethane(Methyl HAP 0.00E+00 0.00E+00
Bromide)
Butylbenzylphthalate NA 1.80E-05 ar 2.35E+00 1.17E-03
Cadmium 23 1.50E-05 ah 1.96E+00 9.78E-04
Carbon Disulfide 27 4.30E-05 of 5.61E+00 2.80E-03
Carbon tetrachloride 28 0.00E+00 0.00E+00
Chlorobenzene , HAP 0.00E+00 0.00E+00
Chloroethane(Ethyl HAP 5.70E-04 ar 7.43E+01 3.72E-02
Chloride)
Chloroform 31 0.00E+00 0.00E+00
Chloromethane(Methyl HAP 6.70E-04 of 8.74E+01 4.37E-02
Chloride)
Soluble Chromate 5.10E-05 ah 6.65E+00 3.32E-03
Compounds
Cobalt 2.10E-06 ah 2.74E-01 1.37E-04
Dibenzofuran NA 0.00E+00 0.00E+00
Diethylphthalate HAP 2.40E-04 3.13E+01 1.56E-02
Dimethylphthalate HAP 0.00E+00 0.00E+00
Di-n-butylphthalate HAP 1.40E-04 ar 1.83E+01 9.13E-03
Di-n-octylphthalate 0.00E+00 0.00E+00
Ethylbenzene HAP 4.40E-05 ar 5.74E+00 2.87E-03
Formaldehyde 51 7.50E-02 b 2.03E+01 1.02E-02
Iodomethane(Methyl HAP 9.30E-05 of 1.21E+01 6.06E-03
Iodide)
Isophorone HAP 0.00E+00 0.00E+00
Lead NA 1.50E-04 ah 1.96E+01 9.78E-03
M-/p-Xylene HAP 6.70E-05 If 8.74E+00 4.37E-03
Manganese 62 2.90E-04 ah 3.78E+01 1.89E-02
Mercury 66 7.50E-06 ah 9.78E-01 4.89E-04
Naphthalene HAP 6.50E-05 ae 8.48E+00 4.24E-03
Nickel 75 7.20E-05 ah 9.39E+00 4.69E-03
o-Xylene HAP 5.80E-05 ac 7.56E+00 3.78E-03
Perchloroethylene ar 3.65E-01 1.83E-04
(Tetrachloroethene) 81 2.80E-06
Phenol 82 8.60E-05 8e 1.12E+O1 5.61E-03
Phosphorus HAP 0.00E+00 0.00E+00
Selenium NA 2.30E-04 ah 3.00E+01 1.50E-02
Styrene 91 2.00E-05 ae 2.61E+00 1.30E-03
Toluene 97 1.60E-04 ae 2.09E+01 1.04E-02
Total Fluorides 50 9.23E-03 c 1,204 6.02E-01
Trichlorofluoromethane 100 0.00E+00 0.00E+00
Vinyl acetate HAP 0.00E+00 0.00E+00
Support Calculations File: General Shale Moncure CY2019 EI
Printed:6/2312020 Page 10 of 34 Sheet:Brick-BH(ES-K4K)NG&Coal
_ 'Emission factors from AP42,Section 11.3,8/97
"Table 11.3-1 for uncontrolled coal-fired and natural gas-fired kilns.
PM for condensible PM= 0.59 lb/ton
ab Table 11.3-3 for coal-fired and natural gas-fired kilns.
Table 11.34 for coal-fired and natural gas-fired kilns
ad Table 11.3-5 for brick kilns.
afTable 11.3-6 for natural gas-fired kilns
A Table 11.3-7 for natural gas-fired kilns.
a'Factor is from AP42 Background Document testing at
Marseilles Brick which has the same type of kiln
i Soluble Chromate Compounds is the regulated NC TAP
b Emission factors from AP-42,Section 1.4,7/98. The emissions factor in in lb/mmft3 of gas. The actual gas rate:
Actual Gas Usage= 270,672,404 scf/yr = 270.67 mmft3/yr
Using AP42 background information,assume that total fluorides emission factor is 60%of the HF emission factor
Also DAQ requires that total fluorides include HF,therefore TF=fluorides+HF(lb/yr).
TF=((0.006 lb/ton*0.60)+0.006 lb/ton)*Brick Production ton/yr
d Testing was performed on Kiln 4 on February 10,2006. Emissions Factors are as follows:
Process weight rate during test 19.93 ton/hr
Highest Run
Emissions Rate Emission
Pollutant Tested(lb/hr) Factor(lb/ton)
HF* 7.6 0.381
HCI* 1.16 0.058
PM 2.25 0.113
PM filterable 2.25 0.113
S02** 0.56 0.029
*Total Fluorides are 60%of HF
**SOZ data was from a September27,2004 engineering test on Kiln 3 with
a process weight rate of: 19.58 tons/hr
GSB tested Kiln 4 on September 22,2015 for PM,HCI and HE
Highest Run Production Data 15.6 tons of brick/hr
Emission Factors are as follows:
Average
Emissions Rate Emission
Pollutant Tested(lb/hr) Factor(lb/ton)'
PM 1.6 0.10
HCI 0.41 2.628E-02
HF 0.09 5.769E-03
Support Calculations File: General Shale Moncure CY2019 EI
Printed:6123/2020 Page 11 of 34 Sheet: Bdck-BH(ES-K4K)NG&Coal
Title: 2019 Air Emission Inventory
Source ID#: ES-K4131,ES-K4132,ES-K4133
Facility: General Shale Brick,Inc.
Location: Moncure,NC
Facility ID#: 1900009
Source: E/K4D1,ES-K4D2,ES-K4D3 Brick Dryers 1,2,and 3 on Kiln 4
HERO: /G-135
Actual Production: 130,392 Tons/yr
Brick Dryer Fuel: NG/Propane
Annual Annual
Emission Factor'(lb/ton fired Emission Rate Emission
Pollutant bricks produced) (Ib/yr) Rate(TPY)
PM 0.187 ad 24,383 12.19
PM-10 0.187 ad 24,383 12.19
PM-2.5 0.187 ad 24,383 12.19
S02
NOx 0.098 as 12,778 6.39
VOC 0.03 ab 3,912 1.96
CO 0.31 ac 40,422 20.21
Formaldehyde 1.55E-01 lb
a Emission factors from AP-42, Section 11.3,8/97
as Table 11.3-3 for brick dryer with supplemental gas burner -
ab Table 11.3-5 for brick dryer.
ac Table 11.3-5 for brick dryer.
ad Table 11.3-1 for brick dryer. -
b The formaldehyde emissions from the dryer are included in the kiln calculation.
Support Calculations File: General Shale Moncure CY2019 El
Printed:6/23/2020 Page 12 of 34 Sheet: Brick-BH(ES-K4K_G135)(total)
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Title: 2019 Air Emission Inventory
Source ID#: ES-Coal-CC
Facility: General Shale Brick,Inc. _
Location: Moncure,NC
Facility ID#: 1900009 -
Coal Crusher
Source: ES-Coal-CC Coal Crusher
Controls: CD-Coal-CC NA
Efficiency: 99.0%
Maximum Production: 0 tpy Did Not Operate in 2019 -
Uncontrolled Emission Annual
Emission Factor Rate Ob/yr) Emission
Pollutant (lb/ton) Rate(TPA
PM 1.10 0.00E+00 0.00E+00
PM-10 1.10 0.00E+00 0.00E+00 !
PM-2.5 1.10 0.00E+00 0.00E+00
Emission factors from AP-42, Section 12.2,Coke Production,Table 12.2-2, 8/97
NOTE: Emission factor given in Section 12.2 is for coal crushing controlled by a cyclone.
An uncontrolled emission factor was developed by assuming the cyclone achieved 90%efficiency.
Uncontrolled Factor= 0.11 lb/ton
(1-.90)
1.1 lb/ton
i
i
Support Calculations File: General Shale Moncure CY2019 El
Printed:6/23/2020 Page 14 of 34 Sheet: ES-Coal Crusher =
Title: 2019 Air Emission Inventory
Source ID#: ES-WFS
Facility: General Shale Brick,Inc.
Location: Moncure,NC
_ Facility ID#: 1900009
I
Wood Fuel/Sawdust System
AERO: GR21
Source: ES-WFS Wood Fuel/Sawdust System
Hours of Operation 0 hrs
Wood Fuel/Sawdust System
Control: CD-SD-DC1 Dust Collector
Description: Two conveyors,which feed materials to the two screens,are both controlled by a dust collector.
EPN: EP-SD-DC 1 Did Not Operate in 2019
Source: ES-SD-SCI 8x8 Screen
ES-SD-SC2 8x8 Screen
ES-SD-CV1 Transfer Screw Conveyor
ES-SD-CV2 Screen Feed Screw Conveyor
Variables: Hours of Operation
Factors:
Exit Concentration= 0.01 gr/dscf
Flow Rate for System= 2100 cfm
Bagfilter Efficiency= 99%
Emissions Before Control
PM Emissions=Emissions After Control/(1 -Efficiency)
PM Emissions= 18.0 lb/hr
Emissions After Control
PM Emissions=Exit Concentration*I lb/7,000 gr*Flow Rate*60 min/hr
PM Emissions'= 0.180 lb/hr
0:00 lb/yr.
� t
Support Calculations File: General Shale Moncure CY2019 El
Printed:6/23/2020 Page 15 of 34 Sheet: Controlled New WFS(GR-21)
4!
Wood Fuel/Sawdust System
Controls: CD-SD-DC2 Dust Collector(2300 cfm)
Description: Dust collector is used for the PM exhaust from the hammermill and cyclone.
EPN: EP-SD-DC2
Did Not Operate in 2019
Source: ES-SD-CYC Cyclone
ES-SD-HM Hammermill _
Variables: Hours of Operation
i
Factors:
Exit Concentration= 0.01 gr/dscf
Flow Rate for System= 2345 cfm
Bagfilter Efficiency= 99%
Emissions Before Control
PM Emissions=Emissions After Control/(1 -Efficiency) -
PM Emissions= 20.1 lb/hr
Emissions After Control
PM Emissions=Exit Concentration* 1 lb/7,000 gr*Flow Rate*60 min/hr
PM Emissions= 0.201 lb/h r _
0.000 lb/yr
Support Calculations File: General Shale Moncure CY2019 El
Printed:6/23/2020 Page 16 of 34 Sheet: Controlled New WFS(GR-21)
a
Wood Fuel/Sawdust System
Controls: CD-SD-BVI Bin Vent Filter
Description: Storage silo,which is connected to a bin vent filter,is used as storage for the product.
EPN: EP-SD-BVl
Did Not Operate in 2019
Source: ES-SD-SDS Sawdust Silo
Variables: Hours of Operation
Factors:
Exit Concentration= 0.01 gr/dscf
Flow Rate for System= 400 cfm
Bagfilter Efficiency= 99%
Emissions Before Control
PM Emissions=Emissions After Control/(1 -Efficiency)
PM Emissions= 3.4 lb/hr
Emissions After Control
PM Emissions=Exit Concentration*1 lb/7,000 gr*Flow Rate*60 min/hr
PM Emissions= 0.034 lb/br
0.0 lb/yr
Support Calculations File: General Shale,Moncure CY2019 EI
Printed:6/23/2020 Page 17 of 34 Sheet: Controlled New WFS(GR-21)
i
Wood FueUSawdust System
Controls: CD-SD-BV2 Bin Vent Filter -
Description:
Product from the screen is sent to the surge hopper,which is equipped with a bin vent filter.
EPN: EP-SD-BV2
Did Not Operate in 2019
Source: ES-SD-SH Surge Hopper
Factors:
Exit Concentration= 0.01 gr/dscf
Flow Rate for System= 400 cfm
Bagfilter Efficiency= 99%
Emissions Before Control
I
PM Emissions=Emissions After Control/(1 -Efficiency)
PM Emissions= 3.4 lb/hr
Emissions After Control
PM Emissions=Exit Concentration* I lb/7,000 gr*Flow Rate*60 min/hr
PM Emissions 0.034 lb/hr
0.0 lb/yr
Total WFS Emissions
Wkb Total
Pollutant (Controlled) TPY
PM 0.00E+00 0.00E+00
PM-10 0.00E+00 0.00E+00
PM-2.5 0.00E+00 0.00E+00
_f
s
f
Support Calculations File: General Shale Moncure CY2019 El
Printed:6/23/2020 Page 18 of 34 Sheet: Controlled New WFS(GR-21)
l
Title: 2019 Air Emission Inventory
Source ID#: Clay Handling
Facility: General Shale Brick,Inc.
Location: Moncure,NC
Facility ED#: 1900009
Source: ES-CH Clay Handling Equipment
HERO: G-71
Description: This scenario represents the crushing/grinding/screening/storage operations as they
are currently operating.
EPN: Fugitive
Controls: NA
Factors for Grinding&Screening:
AP-42 Section 11.3,Table 11.3-2
Emission Factor for Grinding and Screening
PM emission factor 0.0250 lb/ton
PM-10 emission factor 0.0023 lb/ton
PM-2.5 emission factor 0.0023 lb/ton
Maximum Process Throughput 200 tph
Actual Raw Material Processed 211,032 tpy
Maximum Hours of Operation 1,984 hrs/yr
Control Efficiency for PM 0 % No Control Devices
ID Description
F-PC Primary crusher(clay handling
equipment 200 tph)
F-SS1&F-SS2
handling equipment 200 tph)
F-HM Hammermill#1(clay handling
equipment 200 tph)
F-FS1-F-FS9
screens(clay handling equipment
F-FC4
handling equipment 200'tph)
F-FC5 Finishing Conveyor#5(clay
handling equipment 200 tph)
NSPS
Pollutant Actual Emissions
Name bs/ r) (tons/ r)
PM 5,275.80 2.64
PM-10 485 0.24
PM-2.5 485 0.24
Support Calculations File: General Shale Moncure CY2019 El
Printed:6/23/2020 Page 19 of 34 Sheet: Clay Handling(G-71)
Title: 2019 Air Emission Inventory
Source ID#: Clay Handling
Facility: General Shale Brick,Inc.
Location: Moncure,NC
Facility ID#: 1900009
Source: ES-CH Clay Handling Equipment
SAMPLE CALCULATIONS
Grindine&Screenine Emissions
PM Actual Emissions(Ibs/yr)
0.025 lb/ton*211032 tpy = 5275.80 Ibs/yr
PM Actual Emissions(tons/yr)
5275.81bs/yr/20001b/ton = 2.64 tpy
PM-10 Actual Emissions(lbs/hr)
0.0023 lb/ton*211032 tpy = 485.374 Ibs/yr
PM-10 Actual Emissions(tons/yr)
485.3736 lbs/yr/2000lb/ton = 0.24 tpy
PM-2.5 Actual Emissions(lbs/hr)
0.0023 lb/ton*211032 tpy = 485.374 lbs/yr
PM-2.5 Actual Emissions(tons/yr)
485.3736 lbs/yr/20001b/ton = 0.24 tpy
Support Calculations File: General Shale Moncure CY2019 El
Printed:6/23/2020 Page 20 of 34 Sheet: Clay Handling(G-71) _
2019 Air Emission Inventory General Shale Brick Inc.
Source: Intersite Conveyor Moncure Plant
Source: Conveyor from Cape Fear Plant to
Brickhaven Plant F-C-CFBH
Description: The calculations below quantify emissions from the new inter-site conveyor,which will be installed to
transport material from the reclaim building at the Cape Fear site to the ground storage building-at
the Brickhaven site.
EPN: Fugitive
Controls: NA
Factors for Drop Points
Equations obtained from page 13.2.4-3 of AP-42
E=k(0.0032)[(U/5)^l.3/(M/2)^1.4](1-control eff/100)lb/ton
where: E=emission factor(lb/ton)
k=particle size multiplier(dimensionless)
U=mean wind speed(mph)
M=material moisture content(%)
E=k(0.0032)[(U/5)^1.3/(M/2)^1.4]lb/ton
where:
k= 0.74 for PM<=30 microns;
0.35 for PM<=1'0 microns;
0.053 for PM<=2.5 microns;
U= 15 mph
M= 10 % estimated from Table 13.2.4-1 of AP-42
PM<=30 microns:
0.74*0.0032*[(15 mph/5)^1.3/(10/2)^1.4]= 1.04E-03 ` lb/ton
PM<=10 microns:
0.35*0.0032*[(15 mph/5)^1.3/(10/2)^1.4]= 4.91E-04 lb/ton
PM<=2.5 microns:
0.053*0.0032*[(15 mph/5)^1.3/(10/2)^1.4]= 7.43E-05 lb/ton
Basis: All emission sources for the proposed grinding room are listed below.
Control Efficiency for PM 0 % No Control Devices
The following source will be subject to NSPS.
Emissions estimated using the Drop Equations from AP-42
Location ID Description Throughput Drops
t
From Cape Fear to
Brickhaven ES-C Conveyor 211,032 1
Pollutant 1'otentialEmissions(per emission source)
Name (lbs/yr) (tons/yr)
PM 218.99 0.11
PM-10 103.58 0.05
PM-2.5 15.68 0.01
Emissions based on Drop Equations Equations @ 200 tph,which is the process weight rate for Brickhaven's
existing Grinding Room.
Support Calculations File: General Shale Moncure CY2019 El
Printed:6/23/2020 Page 21 of 34 Sheet: IntersiteConv(Clay Handling)
�i
SAMPLE CALCULATIONS
Grindine&Screening Emissions
PM Potential Emissions(Ibs/yr)
0.001 lb/ton*211032 tpy* 1 drop= 218.99 lbs/yr
PM Potential Emissions(tons/yr)
219 /20001b/ton = 0.11 tons/yr
TOTAL EMISSION CALCULATIONS FOR CLAY HANDLING,
; I
Pollutant Potential Emissions(per emission source)
Name (Ibslyr) (tons/yr) _
PM 5494.79 2.75
PM10 588.95 0.29
PM2.5 501.06 0.25
I
Printed:6/23/2020 Support Calculations File: General Shale Moncure CY2019 El
Page 22 of 34 Sheet: IntersiteConv(Clay Handling)
Title: 2019 Air Emission Inventory
Source ID#: ES-CR-5,ES-CR-6,and ES-CR-7
Description: Texturing Operations
Facility: General Shale Brick,Inc.
Location: Moncure,NC
Facility ID#: 1900009
Texturing Operations
Sand Blasting Cabinets
Parameter Value
Actual Brick Production-CF 0 tons/yr
Actual Brick Production-BH 130,392 tons/yr
Hrs of Operation-Brick Haven 2695 hr/yr
Hrs of Operation-Cape Fear 0 hr/yr
Baghouse Efficiency 99.8%
Approach: AP-42 Section 11.3,Table 11.3-2
AP-42 Emission Factor for PM/PM-10/PM-2.5 0.0036 lbs/ton brick
Basis: Actual Brick Production Rate-Cape Fear 0 tpy
Actual Brick Production Rate-Brickhaven 130392 tpy
Scale Up Factor Potentials 1
Two Texturing Operations
Controlled by CD-CR6BF,CD-CR7BF,CD-CR7BF2 and CD-CR7BF3
EMISSION CALCULATIONS
Brick Haven Brick Have Cape Fear Total
Pollutant Actual Emissions Actual Emissions Actual Emissions
Name lbs/ r) tons/ r. lbs/ r) tons/ r) lbs/ tons/ r
PM 469.41 0.235 0.00 0.000 469.41 0.235
PM-10 469.41 0.235 0.00 0.000 469.41 0.235
PM-2.5 1 '469.41 0.235 0.00 0.000 469.41 0.235
Support Calculations File: General Shale Moncure CY2019 El
Printed:6/23/2020 Page 23 of 34 Sheet: Text(G-69)
Title: 2019 Air Emission Inventory
Source ID#: ES-CD-8
Description: Rotary Coatings Dryer
Facility: General Shale Brick,Inc.
Location: Moncure,NC
Facility ID#: 1900009
Source: ES-CD-8 t/ Rotary Coatings Dryer
Description: Sand is dried in the rotary coatings dryer
EPN: EP-CD-8
Controls: CD-CDBBF
Variables: Hours of Operation
Dryer Fuel: Natural Gas with Propane/Air Standby
Dryer Gas Rate(MMBtu/hr)= 0.25 MMBtu/hr
Hours of Operation= 430 hrs
Bagfilter Control Efficiency= 99.9%
Heating Value for Natural Gas= 1020 Btu/ft3
Gas Usage(Calculated 1.05392E-01 mmft3/yr
based upon hours of operation)_
Uncontrolled Einission Factor Emissions Emissions -
Pollutant (lb/mmft3) Ref Rate Ob/yr) Rate(tpy)
PM 0.52 3 2.97E+00 1.48E-03
PM-10 0.52 3 2.97E+00 1.48E-03
PM-2.5 0.52 3 2.97E+00 1.48E-03
SO2 6.00E-01 I 6.32E-02 3.16E-05
NOx 100 I 1.05E+01 5.27E-03
VOCs 5.5 ' 5.80E-01 2.90E-04
CO 84 I 8.85E+00 4.43E-03
2-Methylnaphthalene 2.40E-05 ' 2.53E-06 1.26E-09
3-Methylchloranthrene 1.80E-06 I 1.90E-07 9.49E-II
7,12-Dimethylbenz(a)anathracene 1.60E-05 I 1.69E-06 8.43E-10
Acenaphthene 1.80E-06 I 1.90E-07 9.49E-11
Acenaphtylene 1.80E-06 I 1.90E-07 9.49E-11
Acetaldehyde 1.52E-05 2 1.60E-06 8.01E-10
Acrolein 1.80E-05 2 1.90E-06 9.49E-10
Anthracene 2.40E-06 I 2.53E-07 1.26E-10
Ammonia 3.20E+00 2 3.37E-01 .1.69E-04
Benz(a)anthracene 1.80E-06 I 1.90E-07 9.49E-11
Benzene 2.10E-03 ' 2.21E-04 1.11E-07
Printed:6@3/2020 Support Calculations File: General Shale Moncure CY2019 El
Page 24 of 34 Sheet: Dryer(ES-CD-8)
Benzo(a)pyrene 1.20E-06 1 1.26E-07 6.32E-11
Benzo(b)fluoranthene 1.80E-06 1 1.90E-07 9.49E-II
Benzo(g,h,I)perylene 1.20E-06 1 1.26E-07 6.32E-II
Benzo(k)fluoranthene 1.80E-06 1 1.90E-07 9.49E-11
Butane 2.1 1 2.21E-01 1.11E-04
Chrysene 1.80E-06 1 1.90E-07 9.49E-11
Dibenzo(a,h)anthracene 1.20E-06 1 1.26E-07 6.32E-II
Dichlorobenzene 1.20E-03 t 1.26E-04 6.32E-08
Ethane 3.1 1 3.27E-01 1.63E-04
Fluoranthene 3.00E-06 1 3.16E-07 1.58E-10
Fluorene 2.80E-06 1 2.95E-07 1.48E-10
Formaldehyde 7.50E-02 1 7.90E-03 3.95E-06
Hexane 1.8 1 1.90E-01 9.49E-05
Indeno(1,2,3-cd)pyrene 1.80E-06 1 1.90E-07 9.49E-11
Naphthalene 6.10E-04 1 6.43E-05. 3.21E-08
Pentane 2.6 1 2.74E-01 1.37E-04
Phenanathrene 1.70E-05 1 1.79E-06 8.96E-10
Propane 1.6 1 1.69E-01 8.43E-05
Pyrene 5.00E-06 1 5.27E-07 2.63E-10
Toluene 3.40E-03 1 3.58E-04 1.79E-07
Arsenic 0.00E+00 2 0.00E+00 0.00E+00
Barium 4.40E-03 1 4.64E-04 '2.32E-07
Beryllium 0.00E+00 2 0.00E+00 0.00E+00
Cadmium 0.00E+00 2 0.00E+00 0.00E+00
Chromium(as chromic acid) 0.00E+00 2 0.00E+00 0.00E+00
Cobalt 8.40E-05 1 8.85E-06 4.43E-09
Copper 8.50E-04 1 8.96E-05 4.48E-08
CO2 1.20E+05 2 1.26E+04 6.32E+00
Lead 5.00E-04 1 5.27E-05 2.63E-08
Manganese 0.00E+00 2 0.00E+00 0.00E+00
Mercury 0.00E+00 2 0.00E+00 0.00E+00
Methane 2.30E+00 1 2.42E-01 1.21E-04
Molybdenum 1.10E-03 1 1.16E-04 5.80E-08
NO 2.20E+00 1 2.32E-01 1.16E-04
-- Nickel O:00E+00 -2 0.00E+00 0.00E+00
Selenium 2.40E-05 1 2.53E-06 1.26E-09
Vanadium 2.30E-03 1 2.42E-04 1.21E-07
Zinc 2.90E-02 1 3.06E-03 1.53E-06
1 AP-42;Compilation of Air Pollutant Emission Factors Vol. 1-Stationary Sources USEPA,
5th ed.Section 1.4,3/98-Small Boilers-Uncontrolled
z NC Department of Air Quality,Natural Gas Spreadsheets-Small Boiler-Uncontrolled
3 PM&PM-10 Emissions were calculated by adding natural gas combustion factors and(NC Spreadsheets
for PM,PM-10 from NEI)and factors for industrial sand dryers(AP-42,Section 11.19)
Support Calculations File: General Shale Moncure CY2019 El
Printed:6/23/2020 Page 25 of 34 Sheet: Dryer(ES-CD-8)
� I
Parameter Value t
Maximum Hourly Coatings Rate 3.45 ton/hr
i
Actual Annual Coatings Rate 1,483.50 ton/yr
Industrial Sand Dryer Emission
Factor* 2.00 lb/ton
PM/PM-10/PM-2.5 Emissions= 3.45 ton/hr*2 lb/ton
PM/PM-10/PM-2.5 Emissions= 6.90 lb/hr
PM/PM-10/1'M-2.5 Emissions= 1483.5 ton/yr*2 lb/ton
PM/PM-10/PM-2.5 Emissions= 2,967 lb/yr
Controlled Emissions= 3 lb/yr
* Due to the lack of emission factors for this type of operation,the industrial sand
dryer emission factor from AP-42,Section 11.19 was selected for use. It is felt that
this is a conservative factor because the factor is for mined quartzite that is
processed into sand,which is normally a dirtier operation than is conducted for
coatings at brick plants.
' i
Support Calculations File: General Shale Moncure CY2019 El
Printed:6/23/2020 Page 26 of 34 Sheet: Dryer(ES-CD-6)
Title: 2019 Air Emission Inventory
Source ID M ES-VS1,-VS2,-VS3,-VS4,&-VS5
Facility: General Shale Brick,Inc.
Location: Moncure,NC
Facility ID A 1900009
Vacuum Systems
The vacuum systems,which all connect to a bag filter,are used to collect particulate matter from the empty kiln cars
at both the Brickhaven and Cape Fear Plants. VS-3 is used to remove sand at the sand seal discharge at the
Brickhaven Plant.
FACTORS 'Exit Concentration= 0.01 gr/dscf
Flow Rate for System= 1400 cfin
Bagfilter Efficiency= 99.9%
G-70 Hours of Operation-Cape Fear= - hr/yr
(IES-VS 1)
Hours of Operation-Brick Haven= 1,155 hr/yr
-_ (IES-VS2)
Total 1,155 hr/yr
GR-22 Hours of Operation-Brick Haven= 1,540 hr/yr
(IES-VS3)-Kiln 3 Hi-Vac
Hours of Operation-Brick Haven= - hr/yr
(IES-VS4&-VS5)
Total 1,540 hr/yr
Emissions Before Control
PM Emissions=Emissions After Control/(1-Efficiency)
PM Emissions= 120.0 lb/hr
Emissions After Control
PM Emissions=Exit Concentration* 1 lb/7,000 gr*Flow Rate*60 min/hr*(1-Efficiency)
PM Emissions= 0.120 lb/hr
PM-10 Emissions= 0.120 lb/hr
PM-2.5'Emissions= 0.120 lb/hr
ENUSSION CALCULATIONS
Actual Emissions=PM Emissions,lb/hr(After Control)*Hours of Operation,hr/yr
G-70(IES-VS1&-VS2)
Pollutant---' - --Actual Emissions-M.- --Actual-Emissions=CF._-=-- Total-Actual-Emissions-
Name Ibs/ r tons/ r" (lbs/yr) (tons/yr) (lbs/yr) (tons/y'r)
PM 138.60 0.069 0.00 0.000 138.60 0.069
PM-10 .138.60 0.069 .0.00 0.000 138.60 0.069
PM-2.5 138.60 0.069 0.00 0.000 138.60 0.069
G-22(IES-VS3,-VS4&-VS5)
Pollutant ActualEmissions-VS3' Actual Emissions-VS4.&VS5 Total Actual Emissions
Name Ibs/ r toes/ r (lbs/yr) (tons/yr), . (Ibs/yi•) (tons/yr)
PM 184.80 0.092 0.00 0.000 184.80 0.092
PM-10 184.80 0.092 0.00 0.000 184.80 0.092
PM-2.5 184.80 0.092 0.00 0.000 184.80 0.092
Support Calculations File: General Shale Moncure CY2019 El
Printed:6/23/2020 Page 27 of 34 Sheet: Vacuums(GR-22&G-70)
i
Title: 2019 Air Emission Inventory
Source ID#: Storage Tanks
Facility: General Shale Brick,Inc.
Location: Moncure,NC
Facility ID#: 1900009
Note:Emissions carried over from CY2014.
Tank Tank Current Breathing Working Total
height diam Capacity AEI Losses Losses Emissions
Description/Contents Size (ft) (ft) (gal) Numbers Turnovers (lb/yr) (Ib/yr) (16/yr)
Diesel 1,000 7 5. 881 40,523 45.98
Gasoline 1,000 7 5 1,028 2,054 2.00
Waste Oil 275 5.25 3 225 0 0.00 -
Motor Oil 160 4.5 2.5 129 140
Brick Oil 350 6.5 3 291 5,389 21A.44
--
Gear Oil 350 6.55 3 346 500
I
-1
Support Calculations File: General Shale Moncure CY2019 El
Printed:6/23/2020 Page 28 of 34 Sheet: Storage Tanks(G-144)
Title: 2019 Air Emission Inventory
Source ID N: ES-BP-FAS
Facility: General Shale Brick,Inc.
Location: Moncure,NC
Facility ID#:1900009 Did Not Operate in 2019
Controlled Controlled Controlled
Source Control PM PMto PMis
Emission Classification Emission Emission Emission
Source Code(SCC) Device ID Factor' Factor Factor' Throughput PM Emissions PM Emissions PM Emissions
Description (Ib/ton) . (lb/ton) 16 AEI Numb tpy (Ib/y tpy (lbly) I (tpy b/y) (tpy)
Flyash SO 3-05-011-06 bin vent 0.0089 0.0049 0.0049 0 0.00E+00 1 0.00E+00 0.00E+00 1 0.00E+00 0.00E+00 0.00E+00
a Controlled PM emission factors for aggregate transfer,pneumatic Flyash loading,pneumatic loading of cement silo,weigh hopper loading,and mixer loading from AP-42,Section 11.12-
Concrete Batch Operations,(10/01).
Flyash
SiloFilling Flyash Silo Emissions
Hazardous Emission
Air Factor' Example Calculations:
Pollutant (lb/ton) (lb/y) I (tpy)
Arsenic 1.00E-06 0.00E+00 0.00E+00 PM Potential Emissions(Ibs/yr)
Beryllium 9.04E-08 0.00E+00 0.00E+00 0.009lb/ton•Otpy=lbs/yr 0lbs/yr
Cadmitun 1.98E-08 0.00E+00 0.00E+00
Cluomiu 1.22E-06 0.00E+00 0.00E+00 PM Potential Emissions(tonslyr)
Lead 5.20E-07 0.00E+00 0.00E+00 0lbs/yr•(I ton/2000 lb)= 0.00E+00 tons/yr
Mangane, 2.56E-07 0.00E+00 0.00E+00
Nickel 2.28E-06 0.00E+00 0.00E+00
Phospho 3.54E-06 0.00E+00 0.00E+00
Selenium 7.24E-08 0.00E+00 0.00E+00
Printed:6/23/2020 Support Calculations Fie:General Shale Moncure Cv2019 El
Page 29 o134 Sheet Ryash Silo
I`
Title: 2019 Air Emission Inventory -
Source B)M: ES-BP-CS
Facility: General Shale Brick,Inc.
Location: Moncum NC ""-
Facility ID M 1900009
Did Not Operate in 2019
Controlled Controlled I.>_
Source PM PMro
Classifscatio Control Emission Emission -
Emission n Code Device ID 2016 AEI
Source (SCC) Factor' Factor' Numbers Throughput PM Emissions PM o Emissions PM Emissions
Description (lb/ton) lb/ton b/ton y Ib/ b b/ t
Cement S 3-05-011-07 bin vent 0.00099 0.00034 0.00034 0 0.00E+00 I 0.00E+00 0.00E+00 I 0.00E+00 0.00E+00 0.00E+00
a Controlled PM emission factors for aggregate transfer,pneumatic 0yash loading,pneumatic loading of cement silo,weigh hopper loading,and mixer loading from AP-42,Section
I I.12-Concrete Batch Operations,(10/01). --
Cement Silo
Harardous Emission Cement Silo Emissions"
Air Factors Example Calculations: --
Pollutant (lb/tom) (Ib/y) (tpy)
Arsenic 4.24E-09 0.00E+00 0.00E+00 PM Potential Emissions(Ibs/yr)
Beryllium 4.86E-10 0.00E+00 0.00E+00 0.00099lb/ton•0rpy=Ibs/yr 0lbs/yr
Cadmium 4.86E-10 0.00E+00 0.00E+00
Chromiun 2.90E-07 0.00E+00 0.00E+90 PM Potential Emissions(tonslyr)
Lead 1.09E-08 0.00E+00 0.00E+00 0lbs/yr•(I ton/2000 lb)= 0.00E+00 tons/yr
Manganes 1.17E-07 0.00E+00 0.00E+00
Nickel 4.18E-05 0.00E+00 0.00E+00
Phospho - - -
Selenium - -
Printed:6232020 Support Calculatons Flo:General Shale Monwre CY2019 El
Page 30 of 34 Sheet Cement Sib
Tide: 2019 Air Emission Inventory
Source ID 0: ES-BP-BM
Facility: General Shale Brick,Inc.
Location: Moncure,NC
Facility ID 0: 1900009
Did Not Operate in 2019
Controlled Controlled
Source PM PMlo
Classification on Emission Emission 2016 AEI
Code(SCC) Device ID Factor Factor' Numbers Throughput PM Emissions PM o Emissions PM s Emission SourcersEmission
Description ob/ton). (lb/ton) (1b/ton) (tpy) (lb/y) (tpy) (lb/y) I (tpy) ob/y) (tpy)
Mixer Loading 3.05-011-09 baglilter 0.011 0.0038 0.0038 0 0.00E+00 I 0.00E+00 0.00E+00 I 0.00E+00 0.00E+00 0.00E+00
a Controlled PM emission factors for aggregate transfer,prsumatic 0yash loading,pre rmatic loading of cement silo,weigh hopper loading,and mixer loading from AP-42,Section 11.12-
Corcrete Batch Operations,(10101).
'Batch Mixer
Emission Batch MixerEmission4
_ Hazardous Air Factors Example Calculations:
Pollutant ob/ton) obty) I (tpy)
Arsenic 1.87E-08 0.0000 0.00E+00 PM Potential Emissions 0bs/yr)
Beryllium - - - 0.0111b/ton+Otpy=lbs/yr 0lbs/yr
Cadmium 7.10E-10 0.0000 0.00E+00 '
Chromium 1.27E-07 0.0000 0.00E+00 PM Potential Emissions(tom/yr)
Lead 3.66E-08 0,0000 0.00E+00 0lbsyr+(I ton/2000 lb)= 0.00E+00tonslyr
Manganese 3.78E-06 0.0000 0.00E+00
Nickel 2.48E-07 0.0000 0.00E+00
Phosphorus 1.20E-06 0.0000 0.00E+00
Selenium
Printetl:fi/23/2020 Support Calculations File:General Shale Moncum CY2019 El
Page 31 of 34 Sheet Batch Mixer
Title: 2019 Air Emission Inventory General Shale Brick -
Source: ES-RUMBLE Rumbler
Description: Rumbler tumbles blocks in a rotating drum in order to create an"aged" look.
EPN: EP-RUMBLE
Controls: Baghouse CD-RUMBLE Did Not Operate in 2019
Hours of Operation: 0 hrs
Factors:
Exit Concentration= 0.01 gr/dscf
Flow Rate for System= 5000 cfrn
Bagfilter Efficiency= 95%
Emissions Before Control
PM/PM-10/PM-2.5 Emissions=Emissions After Control/ 1 -Efficiency)
-
� Y)
PM/PM-10/PM-2.5 Emissions= 8.6 lb/hr
0.0 lb/yr
0.0 tpy
l
PM/PM-10/PM-2.5 Emissions=Exit Concentration* 1 lb/7,000 gr*Flow Rate*60 min/hr
PM/PM-10/PM-2.5 Emissions= 0.429 Ib/hr
0.00 Ib/yr
0.00 tpy
Pollutant Controlled Actual Emissions
Name (lbs/hr) (lbs/yr) (tons/yr) _
PM 4.29E-01 0.00E+00 0.00E+00
PM-10 4.29E-01 0;00E+00 0.00E+00 --
PM-2.5 4.29E-01 0.00E+00 0.00E+00
'4
- 1
I
I
Support Calculations File: General Shale Moncure CY2019 El
Printed:6/23/2020 Page 32 of 34 Sheet: Rumbler
Title: 2019 Air Emission Inventory
Source ID#: Summary
Facility: General Shale Brick,Inc.
Location: Moncure,NC
Emissions Summary
Clay
Handling
(Including
Coal Controlled Intersite
Pollutant CAS Number TAP/HAP Brick Crushing WFS Conveyor) Texturin
Criteria Pollutants(tons/yi
PM 5.74E+01 0.00E+00 0.00E+00 2.75E+00 2.35E-01
PM-10 5.74E+OI 0.00E+00 0.00E+00 2.94E-01 2.35E-01
PM 2.5 5.74E+OI 0.00E+00 0.00E+00 2.51E-01 2.35E-01
S02 7.46E-0 I
NOx 2.92E+01
VOC 3.52E+00
CO 7.43E+01
1,4-dichlorobenzene 106-46-7 36 6.26E+00 Hazardous Air Pollutants(lbs
2-butanone(MEK) 78-93-3 70 2.87E+01
2-methylphenol(cresol) 95-48-7 35 0.00E+00
Acetaldehyde 75-07-0
Acrolein 107-02-8
Acrylonitrile 107-13-1 4 0.00E+00
Ammonia 7664-41-7
Antimony ANTIMONYCPDS HAP 3.52E+00
Arsenic ARSENICCPDS 9 4.04E+00
Benzene 71-43-2 12 3.78E+02
Benzo(a)pyrene 30-32-8 HAP
Beryllium BERYLCPDS 16 5.48E-02
Bis(2-ethylhexyl)phthalate;di(2-
eth lhex 1)phthalate 1 17-81-7 39 2.61 E+02
Bromomethane(Methyl Bromide) 74-83-9 HAP 0.00E+00
Cadmium CADMIUMCPDS 23 1.96E+00
Carbon Disulfide 75-15-0 27 5.61E+00
Carbon tetrachloride 56-23-5 28 0.00E+00
Chlorine 7782-50-5 29 1.70E+02
Chloroethane(Ethyl Chororide) 75-00-3 HAP 7.43E+01
Chloroform 67-66-3 31 0.00E+00
Chloromethane(Methly Chloride) 74-87-3 HAP 8.74E+01
Chromium CROMCPDS HAP 6.65E+00
Cobalt 7440-48-4 HAP 2.74E-01
Diethylphthalate 84-66-2 HAP 3.13E+01
Dimethylphthalate 131-11-3 HAP 0.00E+00
Di-n-butylphthalate 84-74-2 HAP 1.83E+01
Ethylbenzene 100-41-4 HAP 5.74E+00
Fluorine 7782 41 4
Formaldehyde 5 0.00E+00
50-00-0 51 2.03E+O1
Hexane 110-54-3 1 IAp
Hydrazine
3O2-01-2 HAP HF 0.00E+00
7664-39-3 59 7.52E+02
HCI 7647-01-0 57 3.43E+03
Hydrogen Sulfide 7783-06-4 60 0.00E+00
Iodomethane(Methyl Iodide) I 74-88-4
Lead HAP 1.2 l E+01
LEADCPDS HAP 1.96E+01
M-/ -Xylene 108-38-3/106-42-3 Hqp
8.74E+00
Printed:6/23/2020
Support C
Page
Sand Vacuum Cement Storage Total Total
Dryer Systems Flyash Silo Silo I Batch Mixer 1 Rumbler Tanks (ib/yr) (TPY)
1.48E-03 1.62E-01 0.00E+00 0.00E+00 0.00E+00 0.00E+00 1.21E+05 60.57
1.48E-03 1.62E-01 0.00E+00 I 0.00E+00 0.00E+00 0.00E+00 1.16E+05 58.12
1.48E-03 1.62E-01 0.00E+00 0.00E+00 0.00E+00 0.00E+00 1.16E+05 58.08
3.16E- 1.49E+03 0.75
5.27E-03 03 5.84E+04 29.21
2.90E-04 1.23E-01 7.29E+03 1.64
1.43E-03 1.49E+05 74.33 Deminimus Report
(lb/yr) (Y/N)
1.26E-04 6.26E+00 3.13E-03 1
2.87E+01 1.43E-02 100 No
0.00E+00 0.00E+00 10 No
f.60E-06 1.60E-06 8.01E-10 10 No
90E-06 1.90E-06 9.49E-10 10 No
0.00E+00 0.00E+00 10 No
37E-01 3.37E-01 1.69E-04 100 No
3.52E+00 1.76E-03 10 No
.00E+00 0.00E+00 0.00E+00 0.00E+00 4.04E+00 2.02E-03 0.01
.2113-04
3.78E+02 1.89E-01 1 z; 'r,ReportP"
.26E-07 1.26E-07 6.32E-11 1 No
00E+00 0.00E+00 0.00E+00 - 5.48E-02 2.74E-05 1 No
2.61E+02 1.30E-01 10
0.00E+00 0.00E+00 I No
.00E+00 0.00E+00 0.00E+00 0.00E+00 1.96E+00 9.78E-04 0.1 Report;:=;}
5.61E+00 2.80E-03 10 No
0.00E+00 0.00E+00 1 No
1.70E+02 0.08 100 Report
7.43E+01 3.72E-02 10
0.00E+00 0.00E+00 100 No
8.74E+01 4.37E-02 1 >Y Report
,00E+00 0.00E+00 0.00E+00 0.00E+00 6.65E+00 3.32E-03 0.01 Repot;'
.85E-06 2.74E-01 1.37E-04 1 No
3.13E+01 1.56E-02 not an EI pollutant
0.00E+00 0.00E+00 10 No
1.83E+01 9.13E-03 100 No
5.74E+00 2.87E-03 100 No
0.00E+00 0.00E+00 10 No
.90E-03 2.03E+01 1.02E-02 10
.90E-01 1.90E-01 9.49E-05 100 No
0.00E+00 0.00E+00 10 No
7.52E+02 3.76E-01 100
3.43E+03 1.71E+00 100 'Ream »i
0.00E+00 0.00E+00 1 No
1.21E+01 6.06E-03 1 Report
i't ,,Re ort
E.27E-05 tEto.o0E+00 0.00E+00 0.00E+00 1.96E+O1 9.78E-03
8.74E+00 4.37E-03 100 No
File: General Shale Moncure CY2019 El
Sheet: Summary
alculations
of 34